BARREDORA - LAY MOR SM300PartsManual - 2015-05 - v1r1FINAL

Sweepmaster 300 Parts & Service Manual
Safety Precautions
• Always wear safety goggles when working with or testing the hydraulic system.
• Always relieve pressure from the hydraulic system before performing any maintenance or service actions on lines, valves, cylinders,
and motors.
• Always check the temperature of hydraulic components before performing any maintenance or service actions. Hydraulic systems run
at very high temperatures, and contact with hot hydraulic fluid can cause serious burns or injury.
• Always set the parking brake before any maintenance or service actions to prevent the sweeper from rolling. Chock wheels when
required.
• Always have an operator in the seat when performing any test with the engine running.
• When trying to locate hydraulic leaks, use a piece of cardboard or paper. NEVER use your hand to locate leaks. High pressure hydrau-
lic fluid leaks can penetrate the skin and cause severe injury.
California Proposition 65 Warnings

• Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other repro-
ductive harm.
• Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING THESE ITEMS.
Towing Instructions
Before towing perform the following steps.
1. Securely fasten hitch to tow vehicle.

2. Attach safety chains, electrical cable, and breakaway cable to tow vehicle.
3. Set steering valve to tow position.
4. Disengage rear wheels by pulling out and turning the hub disconnect handle.
5. Disengage parking brake.
6. Check hitch and lights for proper operation and local code compliance.
After towing perform the following steps.
1. Set the parking brake.

2. Engage rear wheels by turning hub disconnect handle and allowing spring return to engage position.
3. Set steering valve to operation position.
4. Disconnect hitch, safety chains, breakaway cable, and electrical cable.
Q12015
Ordering Parts
Parts Orders Please supply part number(s) and the description of the items when placing an order. Specify model
and serial number of the equipment when ordering parts to ensure correct parts identification. Your orders may be
placed by phone, on our web site, or by fax to the direct parts fax line:
Fax Orders To: (903) 297-7903

Phone Orders: (800) 458-3238
www.Laymor.com
Shipping Information
Stock orders will be shipped within 2-3 days. Cut off time for air shipments to leave the same day is 5:00 p.m.
Central Time. Air freight shipments and unit down shipments will take priority. Orders placed after the cut off time
may not be shipped until the following day.
Ship Direct Parts

Mobile Products, Inc. will ship direct to your customer in your territory at no additional charge. Please note that any
freight charges incurred will be added to the invoice.
Returns
If parts need to be returned to Mobile Products Inc., prior approval must be obtained. Issuance of a Return Goods
Authorization (RGA) must be done to permit acceptance of returned shipments. All returns must be shipped
prepaid freight and may be subject to a restocking fee. Parts shipped in error may be returned for full credit if
Mobile Products, Inc. is notified of the error within 5 working days of receipt. Please note that an RGA will be
required for returns of erroneous shipments. A copy of the RGA must be included with returned parts.
Additional Manuals
The following technical manuals for your product are available for order from LayMor. Use the parts ordering
information above to order copies of these manuals.
Sweepmaster 300 Parts & Service Manual (This manual) . . . . . . . . . . . . . 9107139
Sweepmaster 300 Operator Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376194
Q12015
Brushes and Filters Quick Reference

6-3/8” Wafers and Combo Boxes
P/N Description
9100458 6-3/8” x 24” Convoluted Poly
477996 6-3/8” x 24” Convoluted Combo
9101467 6-3/8” x 24” Convoluted Wire
478077 6-3/8” x 24” Flat Poly (Spacer Req’d)
478078 6-3/8” x 24” Flat Wire (Spacer Req’d)
478071 6-3/8” x 21” Convoluted Poly
478156 6-3/8” x 21” Convoluted Combo
478072 6-3/8” x 21” Convoluted Wire
478140 6-3/8” x 21” Flat Poly (Spacer Req’d)
478152 6-3/8” x 21” Flat Wire (Spacer Req’d)
478079 6” Spacer
91004588BX 6-3/8” x 24” Convoluted Poly Box of 25
477886BX 6-3/8” x 24” Convoluted Combo Box of 24
9101467BX 6-3/8” x 24” Convoluted Wire Box of 24
478077BX 6-3/8” x 24” Flat Poly Box of 30
478078BX 6-3/8” x 24” Flat Wire Box of 30
478071BX 6-3/8” x 21” Convoluted Poly Box of 30
478156BX 6-3/8” x 21” Convoluted Combo Box of 30
478072BX 6-3/8” x 21” Convoluted Wire Box of 30
478140BX 6-3/8” x 21” Flat Poly Box of 35
478152BX 6-3/8” x 21” Flat Wire Box of 35
Complete Brush Kits

P/N Description
9104403K 6-3/8” x 24” 6’ Wide Convoluted Poly
9104641K 6-3/8” x 24” 6’ Wide 1/2 Poly 1/2 Wire Convoluted
9103150K 6-3/8” x 24” 6’ Wide Combo Convoluted
9104404K 6-3/8” x 24” 6’ Wide Wire Convoluted
9104644K 6-3/8” x 24” 6’ Wide Poly Flat (includes spacers)
9104639K 6-3/8” x 21” 6’ Wide 1/2 Poly 1/2 Wire Flat (includes spacers)
9104650K 6-3/8” x 21” 6’ Wide Wire Flat (includes spacers)
9104405K 6-3/8” x 24” 8’ Wide Convoluted Poly
9104642K 6-3/8” x 24” 8’ Wide 1/2 Poly 1/2 Wire Convoluted
9103151K 6-3/8” x 24” 8’ Wide Combo Convoluted
9104406K 6-3/8” x 24” 8’ Wide Wire Convoluted
9104651K 6-3/8” x 24” 8’ Wide Poly Flat (includes spacers)
9104654K 6-3/8” x 21” 8’ Wide 1/2 Poly 1/2 Wire Flat (includes spacers)
9104659K 6-3/8” x 21” 8’ Wide Wire Flat (includes spacers)
Q12015 a
Brushes and Filters Quick Reference - Cont.

Filters List
Item P/N Description Qty

1 476092 Engine Oil 1
2 476094 Primary Fuel 1
3 9101624 Fuel Filter (in-line) 1
4 9101798 Filter, Hydraulic (spin-on) 2
5 9107085 Filter, Hydraulic high pressure 1
6 9107145 O-ring, high pressure 1
7 467498 Air Cleaner Primary 1
8 467506 Safety Air Cleaner 1
b Preliminary
Table of Contents
Section 1. Chassis
1-1 Frame Assembly ........................................................................................................... 1-2
1-2 Fork Assembly .............................................................................................................. 1-4
1-3 Tow Hitch Assembly (Optional) .................................................................................... 1-6
1-4 Tire Wheel and Lug Nut Assembly ............................................................................... 1-8
1-5 Dash Assembly ............................................................................................................. 1-10
1-6 Ignition Key Identification .............................................................................................. 1-12
1-7 Seat Assembly .............................................................................................................. 1-14
1-8 Speed Pedal Linkage Assembly ................................................................................... 1-16
1-9 Brake Pedal Assembly ................................................................................................. 1-18
1-10 Steering Assembly ........................................................................................................ 1-20
1-11 Tail Light Mount ............................................................................................................ 1-22
1-12 Engine Protection Module ............................................................................................ 1-24
Section 2. Hydraulic Components
2-1 Hydraulic System Hoses and Fittings ........................................................................... 2-2
2-2 Manifold Block .............................................................................................................. 2-6
2-3 Wheel Drive Motors ...................................................................................................... 2-8
2-4 Wheel Drive Motor Assembly ....................................................................................... 2-10
2-5 Hydraulic Broom Motor Assembly ................................................................................ 2-12
2-6 Piston Pump ................................................................................................................. 2-14
2-7 Auxiliary Pump .............................................................................................................. 2-16
2-8 High Pressure Filter Assembly ..................................................................................... 2-18
2-9 Low Pressure Filter Assembly ...................................................................................... 2-20
2-10 Steering Cylinder .......................................................................................................... 2-22
2-11 Broom Lift Cylinder ....................................................................................................... 2-24
2-12 Broom Swing Cylinder .................................................................................................. 2-26
Section 3. Brakes
3-1 Surge Brake Actuator ................................................................................................... 3-2
3-2 Brake Line Assembly .................................................................................................... 3-4
3-3 Brake Hubs ................................................................................................................... 3-6
3-4 Hydraulic Disconnect With Brake Assembly ................................................................. 3-8
3-5 Wheel Disconnect With Brake Assembly ..................................................................... 3-10
3-6 Parking Brake Assembly ............................................................................................. 3-12
Section 4. Electrical
4-1 Wiring Harness Assembly ............................................................................................ 4-2
4-2 Tail Light Assembly ...................................................................................................... 4-4
4-3 Battery Assembly .......................................................................................................... 4-6
4-4 Hub Disengage Warning System ................................................................................. 4-8
Q12015 c
Table of Contents - Cont.

Section 5. Broom
5-1 Hood Assembly ............................................................................................................ 5-2
5-2 Broom Assembly .......................................................................................................... 5-4
5-3 Broom Frame Assembly ............................................................................................... 5-8
5-4 Water Pump .................................................................................................................. 5-10
5-5 Broom Kits .................................................................................................................... 5-11
Section 6. Decals
6-1 Decal Kit ....................................................................................................................... 6-2
Section 7. Engine Components
7-1 Main Drivetrain Assembly ............................................................................................. 7-2
7-2 Radiator Assembly ....................................................................................................... 7-5
7-3 Fuel System Assembly ................................................................................................. 7-7
7-4 Air Cleaner and Pre-Cleaner Assembly ........................................................................ 7-9
7-5 Hood Assembly ............................................................................................................ 7-11
Section 8. Options
8-1 Light Kit (Front and Rear) ............................................................................................. 8-2
8-2 Water Tank Assembly .................................................................................................. 8-4
8-3 Sprinkler Assembly ....................................................................................................... 8-6
Section 9. General Service Information
9-1 Specifications ............................................................................................................... 9-2
9-2 Torque Recommendations ........................................................................................... 9-4
9-3 Broom Core Replacement ............................................................................................ 9-5
9-4 Broom Wafer Replacement .......................................................................................... 9-5
9-5 Replacement of Convoluted (Spacer-less) Wafers ...................................................... 9-5
9-6 Neutral Creep Adjustment ............................................................................................ 9-5
Section 10. Hydraulic System Servicing
10-1 Introduction ................................................................................................................. 10-2
10-2 Troubleshooting .......................................................................................................... 10-3
10-3 High Pressure Filter Replacement .............................................................................. 10-3
10-4 Drive Motor Seal Test ................................................................................................. 10-4
10-5 Hydraulic Cylinders Servicing ..................................................................................... 10-4
10-6 Hydraulic Pressure Relief Valve Adjustment .............................................................. 10-4
10-7 Broom Drive Motor Test ............................................................................................. 10-8
d Q12015
Table of Contents - Cont.

Section 11. Brake/Wheel System Servicing
11-1 Introduction ................................................................................................................. 11-2
11-2 Wheel Disconnect and Brake Assembly Servicing ..................................................... 11-3
11-3 Surge Brake Actuator Maintenance ............................................................................ 11-4
11-4 Surge Brake Master Cylinder Servicing ...................................................................... 11-6
Appendix A. Torque Requirements
A-1 When to Use Torque Limits ..........................................................................................A-1
A-2 When To Use Adapters With Torque Wrenches ..........................................................A-1
A-3 How To Use Adapters With Torque Wrenches .............................................................A-1
A-4 How to Use Torque Tables ...........................................................................................A-1
Q12015 e
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Section 1. Chassis
Section 1. Chassis
Component Page
1-1 Frame Assembly ................................................................................................ 1-2
1-2 Fork Assembly ................................................................................................... 1-4
1-3 Tow Hitch Assembly (Optional).......................................................................... 1-6
1-4 Tire Wheel and Lug Nut Assembly .................................................................... 1-8
1-5 Dash Assembly .................................................................................................. 1-10
1-6 Ignition Key Identification ................................................................................... 1-12
1-7 Seat Assembly ................................................................................................... 1-14
1-8 Speed Pedal Linkage Assembly ........................................................................ 1-16
1-10 Steering Assembly ........................................................................................... 1-20
1-11 Tail Light Mount ............................................................................................... 1-22
1-12 Engine Protection Module................................................................................ 1-24
Q12015 1-1
Section 1. Chassis
Figure 1-1. Frame Assembly
1-2 Q12015
Section 1. Chassis

374421 Frame Assembly 1
1 100074 Weldment, Frame (6HC/8HC) 1
2 100088 ROPS Canopy - 6HC/8HC 1
3 376000 Assembly, Front Wheel - 6HC/8HC 1
4 376087 Tow Bar 1
5 376160 Broom Mount 1
6 439182 Filler Cap 1
7 447979 Hydraulic Tank Screen 1
8 9104574 Washer 1
9 100113 Pin 1
10 015768 Cotter Pin "2
11 100115 Pin 1
12 376509 Pin, Tow Bar 1
13 441758 Bolt 2
14 011325 Washer 2
15 472936 Capscrew 1
16 376252 Cover, Front Frame Tube 1
17 V63023100 Bushing 2
18 377028 Pin 1
19 376641 Cylinder, Broom Lift 1
20 9101942 Fitting, Sight Gauge 1
21 406231 Locknut 6
22 012039 Bolt 6
23 9100143 Hydraulic Tank Filter Screen 1
Q12015 1-3
Section 1. Chassis
Figure 1-2. Fork Assembly
1-4 Q12015
Section 1. Chassis

Fork Assembly
1 376376 Weldment, Frame 1
2 376005 Weldment, Front Fork 1
3 376252 Cover, Frame Tube 1
4 472936 Capscrew 1
5 467977 Cylinder, Steering 1
6 9103034 Pin, Clevis 2
7 015768 Cotter Pin 2
8 440487 Cap, Dust 1
9 441766 Capscrew 1
10 459842 Washer, Pin Retainer 1
11 V63023100 Bushing 2
12 047506 Loctite, Red #271 A/R
13 376327 Thrust Washer 2
14 421105 Kit, Hub/Spindle - Grease 1
375985 * Hub Seal 1
375986 * Hub Bearing 2
375987 * Bearing Race 2
375988 * Hub, with Studs 1
375989 * Stud 5
375990 * Stud 5
047480 * Hex Nut 5
375992 * Washer 1
375993 * Nut Spindle 1
375994 * Retainer 1
375995 * Cap, Grease 1
375996 * Plug, Grease Cap 1
031401 * Grease Zirk 1
15 472639 Cover, Dust Cap - Cosmetic 1
16 9104564 Rim, Wheel 1
17 029629 Stem, Valve 1
18 9104606 Tire P20575R14 (Not available for resale) 1
19 375974 Pin, Front Fork 1
* Included with 421105 Hub Kit
Q12015 1-5
Section 1. Chassis
Figure 1-3. Tow Hitch Assembly (Optional)
1-6 Q12015
Section 1. Chassis

374728 Tow Hitch Assembly
1 447995 Surge Brake Actuator 1
2 377135 Pin 1
3 426627 Chain 1
5 440644 Locknut 2
6 011460 Bolt 2
7 374009 Cap, Master Cylinder 1
Q12015 1-7
Section 1. Chassis
Figure 1-4. Tire Wheel and Lug Nut Assembly
1-8 Q12015
Section 1. Chassis

374694 Tire Wheel & Lug Nut Assembly
1 376005 Assembly, Fork 1
2 9104564 Rim, Wheel 3
3 9104606 Tire, P20575R14 (Not Available for resale) 3
4 047480 Hex Nut, Lug 15
5 029629 Stem, Valve 3
6 472639 Cover, Dust Cap 1
Q12015 1-9
Section 1. Chassis
Figure 1-5. Dash Assembly
1-10 Q12015
Section 1. Chassis

Dash Assembly
1 100091 Dash Panel 1
2 100106 Rear Dash Panel 1
3 446229 Light 1
4 100135 Switch, 3 Position Momentary 2
5 100136 Switch, ON/OFF 1
6 460113 Switch, Sprinkler 1
7 500983 Plug 1
8 9101497 Ingnition Switch 1
9 9102266 Throttle Handle And Cable Assembly 1
10 460485 Hourmeter 1
11 047448 Indicator Lamp 3
12 060624 Bulb 3
13 441477 Nut 2
14 011323 Washer 4
15 441659 Bolt 2
17 011321 Washer 8
18 440636 Locknut 4
19 100238 Dash Cover 1
Q12015 1-11
Section 1. Chassis
Figure 1-6. Ignition Key Identification
1-12 Q12015
Section 1. Chassis

1 9101528 Key Only - Kubota Engine 1
9101497 Ignition Switch with Keys - Kubota Engine 1
2 468090 Key Only - Kubota Engine 1
468082 Ignition Switch with Keys - Kubota Engine 1
3 468084 Key Only - Kubota Engine (Sunbelt only) 1
468083 Ignition Switch with Keys - Kubota Engine (Sunbelt only) 1
Q12015 1-13
Section 1. Chassis
Figure 1-7. Seat Assembly
1-14 Q12015
Section 1. Chassis

472689 Seat Assembly
1 472688 Seat 1
2 035519 Seat Slide Adjuster Assembly 1
3 458778 Seat Belt Kit 1
4 413856 Bolt 3
5 011323 Washer 8
6 441477 Nut 4
7 011322 Washer 4
8 083493 Locknut 4
9 083527 Bolt
Q12015 1-15
Section 1. Chassis
Figure 1-8. Speed Pedal Linkage Assembly
1-16 Q12015
Section 1. Chassis

100240 Speed Pedal Linkage Assembly
1 100104 Variable Speed Pedal (See Figure 1-12 for breakdown. 1
2 Threaded Rod 1
3 Pedal Return Actuator 1
4 V23504500 Nut 2
5 441600 Bolt 4
6 011322 Washer 6
7 083493 Nut 1
8 083527 Bolt 1
9 441477 Nut 2
10 031930 Clevis Rod End 1
11 031401 Lube Fitting 1
12 6071K410 Forged Clevis Rod End (Includes Pin And Cotter Pin) 2
Q12015 1-17
Section 1. Chassis
Figure 1-9. Brake Pedal Assembly
1-18 Q12015
Section 1. Chassis

100241 Brake Pedal Assembly
1 100084 Brake Pedal 1
2 100086 Master cylinder assembly 1
3 031930 Clevis 1
4 V23404500 Nut 1
5 025676 Clevis pin 1
6 015131 Cotter pin 1
7 441600 Bolt 2
8 011322 Washer 6
9 083493 Nut 4
10 010478 Bolt 2
11 031401 Lube fitting 1
Q12015 1-19
Section 1. Chassis
Figure 1-10. Steering Assembly
1-20 Q12015
Section 1. Chassis

100242 Steering Assembly
1 100094 Steering Wheel 1
2 100097 Steering Column Assembly 1
3 100092 Steering Orbital (See Section 3) 1
4 441659 Bolt 4
5 011323 Washer 4
6 9107146 Nut (Supplied With Item 2) 1
7 467563 Cover 1
Q12015 1-21
Section 1. Chassis
Figure 1-11. Tail Light Mount
1-22 Q12015
Section 1. Chassis

100244 Tail Light Bracket
1 100134 Tail Light (See Figure 4-2 for breakdown.) 2
2 100107 Bracket 2
3 413856 Bolt 4
4 011323 Washer 4
5 441477 Nut 4
Q12015 1-23
Section 1. Chassis
Figure 1-12. Engine Protection Module
1-24 Q12015
Section 1. Chassis

374967 Engine Protection Module
1 465229 Engine Protection System Module 1
2 441527 Bolt 2
3 440628 Nut 2
Q12015 1-25
Component Page
2-1 Hydraulic System Hoses and Fittings ................................................................ 2-2
2-3 Wheel Drive Motors ........................................................................................... 2-8
2-4 Wheel Drive Motor Assembly............................................................................. 2-10
2-5 Hydraulic Broom Motor Assembly...................................................................... 2-12
2-6 Piston Pump....................................................................................................... 2-14
2-7 Auxiliary Pump ................................................................................................... 2-16
2-8 High Pressure Filter Assembly........................................................................... 2-18
2-9 Low Pressure Filter Assembly ........................................................................... 2-20
2-10 Steering Cylinder ............................................................................................. 2-22
2-11 Broom Lift Cylinder .......................................................................................... 2-24
2-12 Broom Swing Cylinder ..................................................................................... 2-26
Q12015 2-1
Figure 2-1. Hydraulic System Hoses and Fittings
2-2 Q12015
Figure 2-1. Hydraulic System Hoses and Fittings (Cont.)
Q12015 2-3

Hydraulic System Hoses and Fittings
1 467613 Hose Barb, 90° 2
2 467621 Hose Barb 2
3 477647 Elbow, 45° 2
4 467605 Tee 1
5 9107127 Elbow 1
6 406819 Plug 6
7 447094 Boss/Barb, 90° 2
8 No Number Male Connector 1
9 447128 Tee 1
10 447219 Fitting 6
11 425348 Elbow, 45° 1
12 9107128 Reducer 1
13 9107126 Reducer 1
14 No Number Connector 2
15 477637 Connector 5
18 092825 Elbow, 90° 1
19 477639 Elbow, 90° 4
20 477632 Elbow, 90° 5
21 406645 Elbow, 90° 2
22 V63143600 Elbow, 90° 2
23 386643 Elbow, 90° 1
24 No Number Elbow, 90° 1
25 092965 Elbow, swivel nut, 90° 1
26 477633 Tee, swivel nut 2
27 386643 Elbow, 90° 1
28 No Number Elbow, 90° 1
29 9107097 Hose Assembly, 15.50 inch 1
36 377408 Hose Assembly, 67 inch 1
44 447474 Hydraulic Hose Line, Bulk, 3/8-inch AR
45 446948 Hydraulic Hose Line, Bulk, 1/2-inch AR
46 100064 Manifold Block (See Figure 2-2 for breakdown)
47 100101 Filter Assembly, High Pressure (See Figure 2-8 for breakdown) 1
48 467986 Cylinder, Broom Swing (See Figure 2-12 for breakdown) 1
49 467978 Cylinder, Steering (See Figure 2-10 for breakdown) 1
2-4 Q12015

50 376442 Filter Assembly, Low Pressure (See Figure 2-9 for breakdown) 1
51 376641 Cylinder, Broom Lift (See Figure 2-11 for breakdown) 1
52 100065 Piston Pump, Hydrostatic (See Figure 2-6 for breakdown) 1
53 9104033 Pump, Auxiliary (See Figure 2-7 for breakdown) 1
54 473464 Motor, Broom Drive (See Figure 2-5 for breakdown) 1
55 100092 Steering Orbital 1
56 9103730 Motor, Wheel Drive (See Figure 2-4 for breakdown) 2
Q12015 2-5
Figure 2-2. Manifold Block
2-6 Q12015

100064 Manifold Block 1
1 9107072 Relief Valve, Broom Motor 1
2 9107073 Valve, Solenoid Cartridge 1
3 9107074 Valve, Solenoid Cartridge 1
4 9107075 Valve, Check 1
5 9107076 Valve, Flow Control (3 GPM) 1
6 9107077 Valve, Flow Control (1 GPM) 1
7 9107078 Valve, Pressure Relief 1
8 9107079 Valve, Solenoid Cartridge, Swing 1
9 9107080 Valve, Solenoid Cartridge, Lift 1
10 9107081 Valve, Check 1
11 9107082 Coils, Solenoid 2
12 9107083 Coils, Solenoid 4
Q12015 2-7
Figure 2-3. Wheel Drive Motors
2-8 Q12015

9103730 Wheel Drive Motors
1 056879 Bolt 4
2 011643 Washer 4
3 9101452 O-Ring 1
4 9103730 Drive Motor 2
5 9104349 Hydraulic Disconnect w/Brake Hub (See Figure 3-3 for breakdown) 2
Q12015 2-9
Figure 2-4. Wheel Drive Motor Assembly
2-10 Q12015

9103730 Wheel Drive Motor Assembly
9101638 Kit, Seal 500 - RE (See I.D. Tag, Item 27) 1
511607 Kit, Seal 600 - DR (See I.D. Tag, Item 27) 1
1 * Seal Dust 1
2 * Ring, Wire 1
3 * Shim Backup 1
4 * Seal, Carrier 1
5 * Shim, Backup 1
6 * Seal, Teflon Backup 1
7 * Seal, Shaft 1
8 * Seal, Manifold 1
9 * Seal, Body 1
10 * Seal, Commutator 1
11 * Seal, O-Ring 1
12 * Seal, Teflon 1
13 * Seal, High Pressure 1
14 * Washer, Thrust 1
15 9104422 Bearing, Thrust (500 - RE) 2
380788 Bearing, Thrust (600 - DR) 2
16 Bearing, Front Thrust 1
17 Housing (500 - RE) 1
Housing (600 - DR) 1
18 Bearing, Rear Shaft 1
19 452771 Link, Drive (500 - RE) 1
380789 Link, Drive (600 - DR) 1
20 Plate, Wear 1
21 Rotor Set 1
22 Manifold 1
23 Assembly, Commutator 1
24 Piston, End Cover 1
25 Spring, Piston 1
26 Cover, End 1
27 Tag, I.D. 1
28 Bolt 7
29 9104530 Shaft (500 - RE) 1
409940 Shaft (600 - DR) 1
* Included with Seal Kits 9101638 and 511607
Q12015 2-11
Figure 2-5. Hydraulic Broom Motor Assembly
2-12 Q12015

473464 Hydraulic Broom Motor Assembly
9107094 Kit, Seal 1
1 * Ring, Retaining 1
2 * Bearing, Ball 1
5 * Washer 1
6 * Washer, Backup 1
7 * Seal Pressure 1
8 Housing (Not available stand-alone - order complete motor) 1
9 Shaft, Output w/Internal Check Valve 1
Poppet (Shaft Output) 1
10 Drive 1
11 * Seal 2
12 Gerotor 1
13 Cap, End (Not available stand-alone - order complete motor) 1
14 Capscrew, Internal Hex Hd. 7
15 Plug/O-Ring 1
16 Key, Straight 1
Q12015 2-13
Figure 2-6. Piston Pump
2-14 Q12015

100065 Piston Pump
1 Swashplate 1
2 Upper Flange With Bearing 1
3 Lower Cover Plate With Bearing 1
4 Shaft Seal Ring 1
5 Ball Bearing 1
6 Shaft 1
7 Tube With Standard Spring And Bushings 1
8 9107109 Zeroing Mechanical Assembly 1
9 Rotating Assembly 1
10 Valve Plate 1
11 By-Pass Screw Assembly 1
12 9107108 Charge Valve, Adjustable 1
13 9107107 Relief Valve 2
14 9107107 Relief Valve 2
15 Boost Pump Assembly 1
16 Reduction Sleeve 1
17 Swashplate Insert
9107096 Complete Gaskets Kit Including O-Rings And Sealing Rings (Not illustrated)
Q12015 2-15
Figure 2-7. Auxiliary Pump
2-16 Q12015

9104033 Auxiliary Pump
1 459693 Kit, Complete Seal (Not illustrated)
* Seal 2
* O-Ring, 313 2
* Shaft Seal, BAB 17.46 x 28.58” 2
Q12015 2-17
Figure 2-8. High Pressure Filter Assembly
2-18 Q12015

High Pressure Filter Assembly
1 Filter Assembly 1
2 9107085 Filter Element 1
01260990 Repair Kit (Consisting of the following Items)
3 * Profile Seal Ring 1
4 * O-Ring, Indicator 1
5 * O-Ring, Bowl 1
6 * Backup Ring 1
7 * O-Ring, Element 1
Q12015 2-19
Figure 2-9. Low Pressure Filter Assembly
2-20 Q12015

376442 Low Pressure Filter Assembly
1 9101798 Filter Element 2
2 9101796 Filter Head, Bypass 1
3 9101797 Filter Head, Relief 1
4 467605 Tee Adapter 1
5 117967 90 Degree Adapter 2
6 103866 Straight Adapter 1
7 441550 Bolt 4
8 011321 Washer 4
Q12015 2-21
Figure 2-10. Steering Cylinder
2-22 Q12015

467978 Steering Cylinder
1-8 9104141 Seal Kit 1
9 468009 Gland, Head 1
10 468017 Retainer, Round 1
11 468025 Piston, Cylinder 1
12 468041 Rod, Piston 1
13 Tube, Cylinder (Not sold separately) 1
14 092460 Nut, Jam 1
Q12015 2-23
Figure 2-11. Broom Lift Cylinder
2-24 Q12015

376641 Broom Lift Cylinder
1-8 9104141 Kit, Seal 1
9 4679939 Gland, Head 1
12 Rod, Piston 1
14 093460 Nut, Jam .75-16 NF 1
Q12015 2-25
Figure 2-12. Broom Swing Cylinder
2-26 Q12015

467986 Broom Swing Cylinder
1-8 9104141 Kit, Seal 1
9 467993 Gland, Head 1
12 Rod, Piston 1
14 092460 Nut, Jam .75-16 NF 1
Q12015 2-27
2-28 Q12015
Section 3. Brakes
Section 3. Brakes
Component Page
3-1 Surge Brake Actuator......................................................................................... 3-2
3-2 Brake Line Assembly ......................................................................................... 3-4
3-3 Brake Hubs ........................................................................................................ 3-6
3-4 Hydraulic Disconnect With Brake Assembly ...................................................... 3-8
3-5 Wheel Disconnect With Brake Assembly........................................................... 3-10
3-6 Parking Brake Assembly.................................................................................... 3-12
Q12015 3-1
Section 3. Brakes
Figure 3-1. Surge Brake Actuator
3-2 Q12015
Section 3. Brakes

1 011460 Capscrew 2
2 447995 2” Ball, Surge Brake Actuator A/R
448084 2 5/16 Ball, Surge Brake Actuator (Optional)
448076 3” Pintle Eye, Surge Brake Actuator (Optional)
448977 Universal Surge Brake Actuator (Optional)
3 403907 Hex Nut 2
4 9104396 Adapter, 2”, 2-5/16”, 3” Tongue (Not illustrated) A/R
9104506 Adapter, Universal Tongue (Not illustrated)
5 374009 Cap, Modified Master Cylinder 1
6 474338 Actuator Nut 1
448142 Kit, Master Cylinder Repair (Not illustrated) 1
(Used on P/N 448084, 448076 and 448977)
464735 Kit, Master Cylinder Repair (Not illustrated) 1
(Used on P/N 447995)
461400 Kit Coupler Repair (Not illustrated) 1
* Lock Nut
* Capscrew
* Compression Spring
* Lock Ring
* Plated Ball Latch
7 377333 Pig Tail Hitch Harness 1
The following items are used only with Universal Surge Brake Actuator P/N 448977
9102857 Coupler, 2” Ball (Not illustrated) 1
9103126 Coupler, 2-5/16” Ball (Not illustrated) 1
9101885 Coupler, 3” Pintle Eye (Not illustrated) 1
012153 Capscrew (Not illustrated) 2
406231 Hex Nut (Not illustrated) 2
Q12015 3-3
Section 3. Brakes
Figure 3-2. Brake Line Assembly
3-4 Q12015
Section 3. Brakes

374629 Brake Line Assembly
1 448845 Flare Union 1
2 054171 Flare 1
3 067561 Flare Union 1
4 434944 Tee 1
5 060533 Fitting 1
6 044495 Fitting 1
7 077495 Fitting 1
8 377382 Hose Assembly, 47-inch 1
9 377150 Brake Line 1
15 028993 Clamp 1
16 083493 Nut 1
18 036715 Clamp 3
19 440636 Nut 3
20 409110 Brake Cylinder, Left 1
21 100086 Master Cylinder 1
22 409128 Brake Cylinder, Right 1
23 374728 Surge Brake Actuator (Hitch Assembly) (See Figure 1-3 for breakdown) 1
Q12015 3-5
Section 3. Brakes
Figure 3-3. Brake Hubs
3-6 Q12015
Section 3. Brakes

100249 Ground Drive Assembly
1 9104328 Brake Arm, RH 1
2 9103730 Wheel Drive Motor (See Figure 2-3 for breakdown) 2
3 9104331 Brake Arm, LH 1
4 9104327 Plate, Wheel Cylinder Mount 2
5 409110 Wheel Cylinder, LH 1
6 409128 Wheel Cylinder, RH 1
7 9104334 Rod, Wheel Cylinder Actuator 2
8 031948 Nut 2
9 031930 Clevis Rod End 2
10 025767 Clevis Pin 2
12 441477 Locknut 4
13 413856 Bolt 4
14 011395 Bolt 4
15 011387 Bolt 4
16 440644 Locknut 8
17 083485 Bolt 4
18 9104349 Hub, Hydraulic Disconnect With Brake (See Figure 3-4 for breakdown)
Q12015 3-7
Section 3. Brakes
Figure 3-4. Hydraulic Disconnect With Brake Assembly
3-8 Q12015
Section 3. Brakes

9104349 Hydraulic Disconnect with Brake Assembly
1 Hub (See 3-5 Wheel Disconnect With Brake Assembly for breakdown) 1
2 9101879 Assembly, Brake Pad 1
3 * Spring 1
4 * Pad, Brake 2
5 * Plate, Backing 1
6 * Spring 2
7 9103170 Disconnect Brake Arm 1
8 9103171 Disconnect Brake Drum (Wheel Bolt 452193 on Drum - Not Sold Separately) 1
9 9102092 Disconnect Lock Ring 1
10 9102091 Disconnect Lock Nut 1
12 011643 Lock Washer 4
13 041582 Nut 4
14 366914 Hub Wrench (Not illustrated) 1
Q12015 3-9
Section 3. Brakes
Figure 3-5. Wheel Disconnect With Brake Assembly
3-10 Q12015
Section 3. Brakes

9104349 Wheel Disconnect w/Brake Assembly
1 9103168 Housing (Without Brake, Housing Only) 1
2 V61011600 Cup, Outer Bearing 1
3 V61011700 Cone, Outer Bearing 1
4 9102975 Seal, Inner Bearing 2
5 9103159 Spindle Shaft, Disconnect 1
6 9103160 Snap Ring, O.D. 1
7 9103161 Shaft, Internal Small 1
8 9102945 Spring, Hydraulic Disconnect 1
9 9102976 Washer, Hydraulic Disconnect 1
10 9103162 Snap Ring, Hydraulic Disconnect
11 9102974 Outer Seal, Disconnect Small 1
12 9102094 Disconnect, Ear/Handle 1
13 034660 Disconnect, Ear/Handle Snap Ring 1
14 066993 Disconnect, Inner Bearing Cup 1
15 067017 Disconnect, Inner Bearing Cone 1
16 9103165 Disconnect, Inner Bearing Tongue Washer 1
17 9102092 Disconnect, Lock Ring 2
18 9102091 Disconnect, Lock Nut 2
19 9103163 Disconnect, Spline Coupler Snap Ring 1
20 9101468 Disconnect, Spline Coupler 1
21 9103167 Disconnect, Wheel Hub Key 1
22 042275 Plug (Not illustrated) 2
Q12015 3-11
Section 3. Brakes
Figure 3-6. Parking Brake Assembly
3-12 Q12015
Section 3. Brakes

Parking Brake Assembly
1 467600 Brake Lever Assembly 1
2 467599 Cable Brake Actuating Assembly 1
3 467598 Cable Brake Actuating Assembly 1
4 352054 Clip Nut Mount 1
5 460681 Rear Compression Mount Sleeve 1
6 441634 Capscrew 3
7 010579 Washer 6
8 083493 Nut 3
9 441600 Bolt 2
10 093799 Nylon Nut 2
11 377648 Brake Cable Bracket 2
12 441477 Locknut 4
13 413856 Bolt 4
14 413875 Switch, Neutral Start 1
Q12015 3-13
Component Page
4-1 Wiring Harness Assembly.................................................................................. 4-2
4-2 Tail Light Assembly............................................................................................ 4-4
4-3 Battery Assembly ............................................................................................... 4-6
4-4 Hub Disengage Warning System....................................................................... 4-8
Q12015 4-1
Figure 4-1. Wiring Harness Assembly
4-2 Q12015

Wiring Harness Assembly
1 386441 Main Engine Wiring Harness 1
2 057448 Light, Red Indicator 3
3 060624 Bulb, 12V 2W 3
4 460485 Meter, Hour 1
5 473736 Alarm, Reverse 1
6 416826 Pump, Water 1
7 9101888 Pump, Fuel 1
8 465229 Module, Engine Protection 1
9 477182 Switch, Forward/Reverse 2
10 447673 Solenoid, Fuel Shut-Off 1
473066 Gasket, Fuel Solenoid (Not shown) 1
477406 Solenoid Terminal Connector Kit (Not shown) 1
11 460113 Switch, Sprinkler Pump 1
12 331579 Hub Disconnect Warning Wiring Harness 1
13 V63121300 Flasher 1
14 442095 Relay, 12V 30A 1
15 9101497 Switch, Ignition 1
16 100137 Manifold Wiring Harness 1
17 100050 Tail Light Wiring Harness 1
18 V63121300 Flasher 1
19 381418 Strobe Light Kit (Not shown) 1
20 094623 Strobe Light Bulb (Not Shown) 1
21 413875 Neutral Sensor 1
22 476937 Horn 1
23 077041 Fuse (20A) 1
24 Fuse, Mini (15A) 1
25 100136 Switch, Power 1
26 100135 Switch, 3 Position (Broom On/Off and Broom Up/Down) 2
9101528 Key (Set of 2 included with switch) (Not shown - see 1-6 Ignition Key Identification) 1
381418 Strobe Light Kit (Not shown) 1
094623 Strobe Lamp (bulb) (Not shown) 1
Q12015 4-3
Figure 4-2. Tail Light Assembly
4-4 Q12015

Tail Light Assembly
1 100134 Assembly, Tail Light 2
2 377051 Harness, Wiring 1
3 028993 Clamp, .50” I.D. 2
4 377077 Harness, Main (Not illustrated) 1
5 377333 Harness, Hitch - Connects to Main Harness (Not illustrated) 1
6 377325 Harness, Tail Light Frame (Not illustrated) 1
Q12015 4-5
Figure 4-3. Battery Assembly
4-6 Q12015

100246 Battery Assembly
1 9101583 Battery, 12V 1
2 474882 Hold Down, Battery 1
3 011322 Washer 1
4 441634 Capscrew 1
5 477958 Extension, Battery Post 2
6 376822 Cable, Black 1
7 376830 Cable, Red 1
Q12015 4-7
Figure 4-4. Hub Disengage Warning System
4-8 Q12015

331587 Hub Disengage Warning System
1 446229 Light, Oval Tail 1
2 476937 Horn, 12V - with Bracket 1
3 V63121300 Flasher, Turn Signal 1
4 475889 Switch, Pressure 1
5 331579 Harness, Wiring (Unlock Hubs) 1
6 475871 Adapter, Test Port 1
7 442095 Relay 1
8 465104 Screw 2
9 465153 Nut 2
11 474734 Nut 1
12 041236 Tie, Cable (Not illustrated) 10
13 331561 Cover, Dash - with Light Hole (Not illustrated) 1
14 472704 Decal, “Disengage Rear Hubs” (Not illustrated) 1
15 V01162800 Terminal 1
Q12015 4-9
4-10 Q12015
Section 5. Broom
Section 5. Broom
5-1 Hood Assembly.................................................................................................. 5-2

5-2 Broom Assembly................................................................................................ 5-4
5-3 Broom Frame Assembly .................................................................................... 5-8
5-4 Water Pump ....................................................................................................... 5-10
5-5 Broom Kits ......................................................................................................... 5-11
Q12015 5-1
Section 5. Broom
Figure 5-1. Hood Assembly
5-2 Q12015
Section 5. Broom

Broom Hood Assembly
1 382002 Weldment, Hood (8 ft. Broom) 1
2 381988 Weldment, Hood (6 ft. Broom) 1
3 377614 Deflector, Dirt Belt (8 ft. Broom) 1
377622 Deflector, Dirt Belt (6 ft. Broom) 1
4 441568 Capscrew (8 ft. Broom) 16
441568 Capscrew (6 ft. Broom) 12
5 440636 Hex Nut (8 ft. Broom) 16
440636 Hex Nut (6 ft. Broom) 12
6 074567 Trim, Flex Core .06 8.2 ft
7 9100716 Clamp, Hose (8 ft. Broom) 3
9100716 Clamp, Hose (6 ft. Broom) 2
8 011023 Lock Washer (8 ft. Broom) 3
011023 Lock Washer (6 ft. Broom) 2
9 147322 Tube (8 ft. Broom) 3
147322 Tube (6 ft. Broom) 2
10 010645 Capscrew (8 ft. Broom) 3
010645 Capscrew (6 ft. Broom) 2
11 461384 Clamp, Hose 1
Q12015 5-3
Section 5. Broom
Figure 5-2. Broom Assembly
5-4 Q12015
Section 5. Broom
Figure 5-2. Broom Assembly - Continued
Q12015 5-5
Section 5. Broom
Figure 5-2. Broom Assembly - Continued
5-6 Q12015
Section 5. Broom

Broom Assembly (8 ft.) 1
1 382002 Broom Hood 1
2 376582 Broom Mount 1
3 V66005800 Bearing, Broom Shaft 1
4 377614 Dust Deflector (8’) 6
5 9102693 Broom Core 1
6 376285 Broom Core Mount 6
7 413856 Bolt 6
8 011323 Washer 22
9 011325 Washer 14
10 441782 Bolt 4
11 440644 Locknut 10
12 011643 Lockwasher 4
13 441774 Bolt 11
14 425801 Locknut 16
15 441550 Bolt 16
16 010299 Washer 16
17 440636 Locknut 1
18 376590 Bearing Mount, RH 1
19 376608 Broom Motor Mount, LH 1
20 378513 Seal Guard 1
21 9102713 Broom Motor Drive Block 1
22 473464 Broom Motor (See Figure 2-5 for breakdown) 1
23 477647 Fitting 2
26 9100716 Hose Clamp 3
Q12015 5-7
Section 5. Broom
Figure 5-3. Broom Frame Assembly
5-8 Q12015
Section 5. Broom

Broom Frame Assembly
1 376160 Weldment, Broom Mount 1
2 377028 Straight Pin 1
3 441758 Capscrew 1
4 376641 Cylinder, Lift (See Figure 2-11 for breakdown) 1
5 100113 Straight Pin 1
6 015768 Hair Clip 2
7 376582 Weldment, Broom Mount (8 ft. Broom) 1
8 376574 Weldment, Broom Mount (6 ft. Broom) 1
9 441808 Capscrew 4
10 467985 Cylinder, Broom Swing (See Figure 2-12 for breakdown) 1
12 9103034 Pin 2
13 092825 Adapter, 90º 2
14 440644 Hex Nut 4
16 011325 Washer 13
17 100115 Pin 1
19 011323 Washer 6
20 039180 Hair clip 2
Q12015 5-9
Section 5. Broom
Figure 5-4. Water Pump

416826 Water Pump (No service parts available)
1 Screws, Pump 6
2 Assembly, Housing Switch 1
3 Valve, Check (No Slot) 1
4 Piston, Inner and Outer 1
5 Diaphragm 1
6 Cover, Bearing 1
7 Bearing, Cam 1
8 Set Screw, Cam Bearing 1
9 Screws, Cam Bearing 1
10 Motor 1
11 Shroud, Fan 1
5-10 Q12015
Section 5. Broom
Figure 5-5. Broom Kits

467986 Broom Kits
1 9100458 Poly Wafer, 6 3/8” X 24"
2 9100458BX Poly Wafer, 6 3/8” X 24", Box Of 25
3 9101467 Wire Wafer, 6 3/8” X 24" Ss
4 9101467BX Wire Wafer, 6 3/8” X 24" Ss, Box Of 25
5 477996 Combo Wafer, 6 3/8” X 24"
6 477996BX Combo Wafer, 6 3/8” X 24", Box Of 25
7 9103150K Complete Brush Kit, Combo Wafer, 6 3/8” X 24" X 6' Wide
8 9104641K Complete Brush Kit, 1/2 Wire & 1/2 Poly , 6 3/8” X 24" X 6' Wide,
9 9104403K Complete Brush Kit, Poly Wafer, 6 3/8” X 24" X 6' Wide
10 9104404K Complete Brush Kit, Wire Wafer , 6 3/8” X 24" X 6' Wide
11 9103151K Complete Brush Kit, Combo Wafer, 6 3/8” X 24" X 8' Wide
12 9104642K Complete Brush Kit, 1/2 Wire & 1/2 Poly Wafer, 6 3/8” X 24" X 8' Wide
13 9104405K Complete Brush Kit, Poly Wafer, 6 3/8” X 24" X 8' Wide
14 9104406K Complete Brush Kit, Wire Wafer , 6 3/8” X 24" X 8' Wide
Q12015 5-11
Section 5. Broom
5-12 Q12015
Section 6. Decals
Section 6. Decals
6-1 Decal Kit............................................................................................................. 6-2
Q12015 6-1
Section 6. Decals
Figure 6-1. Decal Kit
6-2 Q12015
Section 6. Decals

377002 Decal Kit 1
1 100141 Decal, Hub Warning 1
2 100142 Decal, Name Plate 1
3 100143 Decal, Lubrication and Maintenance 1
4 100144 Decal, Operating Instructions 1
5 100145 Decal, Directional Control 1
6 100169 Decal, Dash Panel SM300 1
7 100204 Decal, Warning: Directional 1
8 151660 Decal, Long Life Coolant 1
9 432955 Safety Walk 1
10 436261 Reflector Tape, Red 2
11 443614 Decal, Danger: Rotating Fan 2
12 446387 Decal, Danger: Explosion Hazard 1
13 448811 Decal, California Warning 1
14 450148 Decal, Diesel Only 1
15 450155 Decal, Hydraulic Oil 1
16 460170 Pedal Pad 3
17 462606 Decal, Lay-Mor Steering Cap 1
18 467266 Decal, Warning: Stand Clear 2
19 472720 Decal, Danger: Pinch Point 2
20 472738 Decal, Danger: No Riders 2
21 472746 Decal, Tie Down 2
22 472753 Decal, Water Tank 2
23 472761 Decal, Water Tank Drain 2
24 472779 Decal, Steering Valve 1
25 472795 Decal, Radiator Cap 1
26 472811 Decal, Filter Screen 1
27 472829 Decal, Towing Instructions 2
28 472830 Decal, Front Fork 1
29 472837 Decal, Tow Instructions 2
30 472838 Decal, Caution: Park 1
Q12015 6-3
7-1 Main Drivetrain Assembly .................................................................................. 7-2

7-2 Radiator Assembly............................................................................................. 7-4
7-3 Fuel System Assembly ...................................................................................... 7-6
7-3 Fuel System Assembly ...................................................................................... 7-6
7-4 Air Cleaner and Pre-Cleaner Assembly ............................................................. 7-8
7-5 Hood Assembly.................................................................................................. 7-10
Q12015 7-1
Figure 7-1. Main Drivetrain Assembly
7-2 Q12015

Main Drivetrain Assembly
1 100054 Engine Kit, Kubota 1505 1
2 100100 Flywheel Housing Kit, Sm300 (Consists Of The Following) 1
2A 9107112 Housing 1
2B 9107110 Bolt Kit 1
2C 9107114 Drive Plate 1
2D 9107113 Hub 1
2E 9107111 Dowel Pins 2
3 9101774 Muffler, Kubota 1505 1
4 376806 Str., Exhaust Header (6hc w/Kubota) 1
5 100065 Hydrostatic Pump, Sm300 1
6 9104033 Pump, Aux Gear - Sm300 1
7 100234 Radiator W/ Baffles Installed 1
8 100121 Fan, Sm300 W/ D1105 Eng 1
9 100109 Radiator Mounting Bracket, Left 1
10 100110 Radiator Mounting Bracket, Right 1
11 100127 Weldment Radiator Iso. 1
12 100128 Weldment Radiator Iso. 1
13 100174 Weldment Radiator Stiffener 1
14 100130 Radiator Hose, Upper 1
15 56424 Clamp, Hose 2
16 100133 Radiator Bracket 1
17 456806 Radiator Isolator 1
18 100131 Radiator Hose, Lower 1
19 376797 Mount, Engine Rear 2
20 376800 Mount, Engine Front 2
21 459486 Bolt 8
22 122191 Bolt 4
25 459487 Bolt 8
26 441774 Bolt 2
27 33800 Washer 2
28 33115 Washer 2
30 10107 Bolt, 2
31 10055 Bolt 2
32 10057 Bolt 2
33 33114 Washer 5
34 459453 Bolt 1
35 11323 Washer 2
37 10678 Bolt 2
38 441527 Bolt 2
39 404673 Bolt 4
40 9104569 Bracket, Throttle Cable 1
41 440628 Nut 2
42 459826 Clip 1
43 456459 Mount, Radiator Vibration Isolator 4
44 459818 Standoff, Radiator Mount 1
45 100207 Silicone Hose Clamp 2
46 457184 Clamp, Throttle 1
47 457192 Brass Retainer 1
48 11322 Washer 1
49 440636 Locknut 1
50 9101616 U-Bolt Muffler Clamp Assembly 1
51 100026 Bolt 4
52 011325 Washer 4
53 459842 Washer, Pin Retainer 8
54 100036 Locknut 4
55 100100 Flex Hub Assembly Kit (not shown) 1
Q12015 7-3
Figure 7-2. Radiator Assembly
7-4 Q12015

Radiator Assembly
1 100063 Radiator 1
2 100108 Radiator Bracket 2
3 100194 Baffle 2
4 100195 Baffle 2
5 010299 Washer 12
6 011321 Washer 12
7 440636 Locknut 6
8 441550 Bolt 12
9 NO NUMBER Screw (Supplied With Item 1) 6
Q12015 7-5
Figure 7-3. Fuel System Assembly
7-6 Q12015

100243 Fuel System Assembly
1 376137 Fuel Tank, Plastic 1
2 9101624 Fuel Filter, In-Line 1
3 9101888 Fuel Pump 1
4 473199 Filter Mount 1
5 9102952 Fuel Filter, Spin-On 1
6 356949 Mount, Fuel Filler 1
7 029561 Hose Clamp 8
8 407189 Fitting 1
9 068528 Fitting 1
10 100151 Fuel Line, 7” 2
11 100152 Fuel Line, 10” 1
12 100153 Fuel Line, 24” 1
13 100147 Fuel Return Hose 1
14 441550 Bolt 2
15 011321 Washer 2
16 440636 Locknut 2
17 083485 Bolt 2
18 011322 Washer 8
19 083535 Nut 2
20 441600 Bolt 2
21 083493 Nut 2
Q12015 7-7
Figure 7-4. Air Cleaner and Pre-Cleaner Assembly
7-8 Q12015

Air Cleaner Assembly
1 467480 Bracket, Mounting Air Cleaner 1
2 467472 Cleaner, Air 1
3 467498 * Element, Primary Air Cleaner (Included with Item 2) 1
4 467506 * Element, Safety Air Cleaner (Included with Item 2) 1
5 467514 * Valve, Vacuator (Included with Item 2) 1
6 467522 * Cover, Air Cleaner Housing (Included with Item 2) 1
7 467530 * Latch, Air Cleaner Housing (Included with Item 2) 2
8 467555 Hose, Intake 1
9 374785 Hose 1
10 376657 Pipe 1
11 467548 Pre-Cleaner, Air 1
12 V02026200 Clamp 4
14 440636 Hex Nut 1
16 083493 Hex Nut 2
Q12015 7-9
Figure 7-5. Hood Assembly
7-10 Q12015

100247 Hood Assembly
1 100175 Hood, Plastic 1
2 100117 Stiffener 1
3 100197 Support Rod 1
4 442269 Hinge 2
5 V63013300 Latch Assembly 2
6 442285 Bolt 6
7 472902 Bolt 2
8 472902 Bolt 2
10 010553 Nut 10
12 010579 Washer 1
13 028993 Hose Clamp 2
Q12015 7-11
Section 8. Options
Section 8. Options
8-1 Light Kit (Front and Rear) .................................................................................. 8-2

8-2 Water Tank Assembly........................................................................................ 8-4
8-3 Sprinkler Assembly ............................................................................................ 8-6
Q12015 8-1
Section 8. Options
Figure 8-1. Light Kit (Front and Rear)
8-2 Q12015
Section 8. Options

379024 Light Kit (Front and Rear)
1 379032 Harness, Light 1
2 377598 Harness, Light Power 1
3 373548 Assembly, Light with Terminal Ends 4
4 460139 Switch, 3-Position Off/On/On (Not illustrated) 1
5 028993 Clamp, Loop 2
6 441600 Capscrew 2
7 083535 Hex Nut 2
8 379115 Spacer 1
9 441550 Capscrew 7
10 440636 Hex Nut 7
11 070516 Clamp 7
Q12015 8-3
Section 8. Options
Figure 8-2. Water Tank Assembly
8-4 Q12015
Section 8. Options

Water Tank Assembly
1 Tank 1
2 376913 Rod, Hold Down 4
3 011322 Washer 8
5 010553 Nut 8
6 Water Tank Hose Assembly 1
7 50925K115 Adapter, 90 Degree 1
8 9107089 Water Tank Lid (with lanyard) 2
9 9107090 Tank Bulkhead Fitting 2
Q12015 8-5
Section 8. Options
Figure 8-3. Sprinkler Assembly
8-6 Q12015
Section 8. Options

374645 Sprinkler Assembly - 6’
376921 Sprinkler Assembly - 8’
374646 Sprinkler Assembly - 6’ with Black Tanks
376922 Sprinkler Assembly - 8’ with Black Tanks
1 9104062 Screen, Suction Filter (Green) 1
2 9101535 Bushing, 1/2-MNPT x 1/4-FNPT Nylon 1
3 9102321 Head, Filter 1
4 9102322 Gasket, Filter Head 1
5 Not used 1
6 9102329 Bowl, Filter 1
7 9103017 Barb, 1/2-MNPT x 90º x 3/8”, Plastic 1
8 477941 Elbow, 90º, .38NPT x 3/8”, Plastic 1
9 447128 Tee, .37 I.D. Hose Barb 1
9101507 Hose Kit for 6’ Broom
9101588 Hose Kit for 8’ Broom
10 447466 * Clamp, Crimping Band -6 Hose 20
447466 * Clamp, Crimping Band -6 Hose 24
11 447474 * Hose, .375” I.D. Low Pressure A/R
14 9104621K Assembly, Spray Nozzle Brass L-Body 2
15 9104620K Assembly, Spray Nozzle Brass T-Body 5
9104620 Assembly, Spray Nozzle Brass T-Body 7
16 9104059 * Body, 90º Spray Nozzle (Brass) 2
17 9104058 * Body, Tee Spray Nozzle (Brass) 5
9104058 * Body, Tee Spray Nozzle (Brass) 7
18 V70007388 * Screen 7
V70007388 * Screen 9
19 9104055 * Seal, Orifice Core 7
9104055 * Seal, Orifice Core 9
20 9101539 * Orifice, (D-2) Standard 7
9101539 * Orifice, (D-2) Standard 9
9101834 * Orifice, (D-5) More Water 7
9101834 * Orifice, (D-5) More Water 9
9101832 * Orifice, (D-8) Most Water 7
9101832 * Orifice, (D-8) Most Water 9
21 V70007488 * Cap, Brass 7
V70007488 * Cap, Brass 9
22 459743 Valve, Anti-Leak Check 1
23 441568 Capscrew, 1/4-20NC x 1.00” Flange Whizlock 4
24 010272 Hex Nut, 1/4-20NC Flange Whizlock Gr. G 4
25 010280 Lockwasher, 1/4” 4
26 416826 Pump, Water 1
27 9101534 Nipple, .25 x 1.25” Plastic 2
9101534 Nipple, .25 x 1.25” Plastic 1
28 441667 Capscrew, 3/8-16NC x 1.00” Flange Whizlock 2
29 461384 Clamp, .812 I.D. with .406 Bolt Hole Vinyl 2
30 011031 Flat Washer, 3/8” Pl. 2
31 083501 Hex Nut, 3/8-16NC Flange Whizlock 1
Q12015 8-7
9-1 Specifications..................................................................................................... 9-2

9-2 Torque Recommendations................................................................................. 9-4
9-3 Broom Core Replacement ................................................................................. 9-5
9-4 Broom Wafer Replacement................................................................................ 9-5
9-5 Replacement of Convoluted (Spacer-less) Wafers............................................ 9-5
9-6 Neutral Creep Adjustment.................................................................................. 9-5
All data and information listed herein is correct to the best of our knowledge and belief, and has been compiled
from reliable sources of information. However, LayMor cannot assume any responsibility for possible errors.
Q12015 9-1
9-1. Specifications
ENGINE
Make & Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Kubota D1105
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68.53 cu. in. (1.123 L)
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fuel Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water Cooled
Gross Intermittent HP (kw) /RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.5 (28.0)/3000
High idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3000 RPM
Low Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800-900 RPM
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 VDC
Battery CCA (Group Size) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675 (78-60)
HYDRAULIC SYSTEM
Hydraulic Fluid Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mobil U46
HYDRAULIC CYLINDERS
Steering Cylinder Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.75 in. X 21.25 in.
Steering Cylinder Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.00 in.
Broom Angle Cylinder Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.75 in. X 19.50 in.
Broom Angle Cylinder Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.00 in.
Broom Lift Cylinder Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.00 in. X 11.50 in.
Broom Lift Cylinder Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.00 in.
AUXILIARY PUMP
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.915 cu. in./rev (15 cc/rev)
Pressure (maximum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3626 PSI (250 bar)
Maximum speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 RPM
BROOM MOTORS
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.3 cu. in./rev (251 cc/rev)
Maximum speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 RPM
TRANSMISSION
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-1.25 cu. in./rev (0-20.3 cc/rev)
Maximum speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3600 RPM
WHEEL MOTORS
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roller Stator
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.3 cu. in. (300 cc)
Speed at max RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.6 gal (3.3 L)
STEERING
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Front Wheel with Hydraulic Power Steering
Turning Radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2 Q12015
BRAKES
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic
Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Drum Brake
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Drum Brakes with Surge Actuator
CAPACITIES
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Gal (34 L)
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Gal (79.5 L)
Engine Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.59 Gal (6.0 L)
Engine Coolant (50/50 Extended Life) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.06 Gal (4.0 L)
Wheel Disconnects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 fl. oz. (236 cc) each
TIRES
Tire Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P205/75R-15
Inflation Pressure (Cold). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 PSI
Wheel Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 in. X 6 in.
Loaded Radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8”
DIMENSIONS
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 in.
Width (8 ft. Broom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 in.
Width (6 ft. Broom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77.0 in.
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 in.
WEIGHT
Dry Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2100 lbs.
SPEED
Maximum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 MPH
STEERING
Maximum angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90° each way
BROOM ANGLE
Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45° both ways
Q12015 9-3
9-2. Torque Recommendations

CHASSIS
Front Fork Retaining Bolt (Loctite 272 recommended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 ft. lbs.
Steering Wheel Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-35 ft. lbs
Lug Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 ft. lbs.
HYDRAULIC COMPONENTS
Hydrostatic Pump Mounting Capscrews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 ft. lbs.
Hydrostatic Motor Mounting Capscrews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 ft. lbs.
Hydraulic Pump Mounting Capscrews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 ft. lbs.
HYDRAULIC CYLINDERS
Piston Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160-180 ft. lbs
GROUND DRIVE
Hydraulic Motor to Lockout Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 ft. lbs.
Lockout Hub to Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 ft. lbs.
Lockout Hub to Drum Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 ft. lbs.
9-4 Q12015
9-3. Broom Core Replacement

1. Lower broom until it just touches the ground.
2. Remove three capscrews from front of broom motor mount assembly.
3. Remove three capscrews and remove broom bearing carrier assembly.
4. Remove entire motor mount assembly (with hoses attached) from square hole in end of core, and set
aside.
5. Clean any debris or dirt from seal area of broom motor.
6. Start sweeper engine and raise broom head.
7. Pull core assembly from under broom head.
8. Reverse steps to reinstall broom core.
9. Torque capscrews in accordance with Appendix A.
10. Start sweeper engine and engage broom rotation. Check rotation of core assembly before returning unit to
service.
9-4. Broom Wafer Replacement

1. Remove two capscrews from removable cap plate (dual motor applications) or four flange-head capscrews
that bolt the idler bearing shaft to the core.
2. Stand core on end with removable cap plate or idler bearing shaft end up.
3. Clean any dirt or debris from bearing.
9-5. Replacement of Convoluted (Spacer-less) Wafers

1. Remove worn wafers from core. If wafers cannot be slipped off the core, cut wafer center ring between
core tube with a torch.
2. Install new wafer onto core with drive pins straddling one of the core tubes.
3. NOTE: When installing a 1/2 wire-1/2 poly wafer mix, make sure that a poly wafer is on each end.
4. Install the next wafer on the core by flipping it over an rotating the wafer 1/3 of a turn. See illustration
below. If the preceding wafer installed was number (2) in the illustration, then the next wafer to go on the
core would be placed with the drive pins as shown in No. 3.
5. Use a rubber mallet to tap the wafers together to ensure that the proper quantity of wafers can be installed
on the core.
9-6. Neutral Creep Adjustment

When the sweeper moves slightly either forward or backward when in Neutral, perform the following steps to elimi-
nate neutral creep.
1. Shut down sweeper.

2. Using 10 mm wrench, loosen jam nut (1).
3. Using 10 mm wrench, turn adjustment nut (2).
4. Start sweeper and test for creep. If condition still exists, repeat adjustment.
Q12015 9-5
9-6 Q12015
10-1 Introduction .................................................................................................... 10-2

10-2 Troubleshooting ............................................................................................. 10-3
10-3 High Pressure Filter Replacement ................................................................. 10-3
10-4 Drive Motor Seal Test .................................................................................... 10-4
10-5 Hydraulic Cylinders Servicing ........................................................................ 10-4
10-6 Hydraulic Pressure Relief Valve Adjustment.................................................. 10-4
10-7 Broom Drive Motor Test................................................................................. 10-8
Q12015 10-1
10-1. Introduction
This chapter provides information required to service the hydraulic components of the sweeper. The adjustment
and disassembly procedures described in this section can be performed without affecting the warranty for the
sweeper when performed in clean conditions by qualified service personnel. Disassembly of the unit beyond the
stages described in this manual without express permission of Lay-Mor may void the warranty.
When performing any type of service on hydraulic components, strict cleanliness of the work area, tools, cleaning
rags, and components is required. Dirt of other contamination introduced during assembly or servicing is a major
cause of premature failure in high-pressure hydraulic equipment. The importance of a clean work environment can-
not be overemphasized.
10-2 Q12015
10-2. Troubleshooting
PROBLEM POSSIBLE CAUSE CORRECTION
1. Sweeper will not move forward or a. Hydraulic fluid supply low. a. Check level and add fluid as necessary.
reverse. b. Filter clogged. b. Replace filter element.
c. Hydraulic fluid too heavy (viscous). c. Replace fluid with proper viscosity type.
d. Control linkage out of adjustment or d. Check linkage for proper adjustment.
unfastened. Ensure linkage is not binding.
e. Low charge pressure should be 60-100 e. See items f, g, h, and i below.
PSI.
f. Charge pump key sheared. f. Inspect charge pump. Repair as neces-
sary.
g. Charge pump relief valve malfunctioning g. Remove relief valve and inspect parts
or damaged. and seat. Repair as necessary.
h. Charge pump gears worn or scored. h. Remove charge pump and inspect.
Replace defective parts. If excessive
scoring is indicated, remove complete
pump and disassemble, clean, and
repair as necessary.
i. Internal charge pump damaged. i. Disassemble charge pump and repair as
necessary.
j. Drive coupling broken. j. Inspect coupling for sheared spline, key,
or broken chain.
k. Relief valve stuck open. k. Remove and inspect relief valve. Clean
or replace as necessary.
l. Malfunctioning or damaged check valve. l. Remove and inspect check valve.
Replace as necessary.
2. System noisy. a. Air in system. a. Bleed air from system.
b. Loose suction line. b. Tighten fittings.
c. Clogged suction filter. c. Replace filter element.
d. Internal pump or motor damage. d. Disassemble, inspect, and repair as nec-
essary.
3. Sluggish response to acceleration or a. Air in system. a. See items 1a, 1b, 1c, and 2b above.
deceleration. b. Low charge pressure. b. See items 1f, 1g, and 1l above.
c. Internal pump or motor wear or damage. c. Test motor/pump - block pump lines and
check pump pressure. If OK, replace or
repair motor. If bad, repair or replace
pump and motor.
d. Relief valve dirty or damaged. d. Remove, clean, or replace.
4. Sweeper “creeps” forward or backward a. Creep adjustment required. a. Perform creep adjustment (para. 9-6.)
when in neutral.
10-3. High Pressure Filter Replacement

To locate the High Pressure Filter raise the engine hood and look to the right side of the engine in front of the bat-
tery. The Filter Assembly is bolted to the inside of the frame cowl.
The high pressure filter element should be changed twice per year and any time a main pump or either rear wheel
drive motor is replaced. Remove bottom Cap/Nut Assembly to gain access into the filter housing to remove the fil-
ter element. Be sure the o-ring is in place before reassembly.
Q12015 10-3
10-4. Drive Motor Seal Test

Inspect drive motors for any signs of hydraulic fluid leaks. If leakage is observed, replace seals.
10-5. Hydraulic Cylinders Servicing

1. Push gland back into cylinder and remove retaining ring collar.
2. Grasp the rod (making sure not to scratch or damage it) and pull from cylinder barrel. The end gland will
come out with the rod and piston assembly.
3. Loosen and remove locknut on the end of rod.
4. Remove piston and gland. Clean and inspect all parts for wear.
5. Install cylinder repair kit plus any other parts that need to be replaced.
NOTE:
It is recommended that all seals and o-rings be expanded in warm oil before installation.
6. After seals are in place coat seals with grease prior to assembling cylinder components.
7. Torque piston nut to 210 ft.lbs.
8. Reassemble cylinder.
9. Pressure check cylinder prior to installation on units if possible.
10-6. Hydraulic Pressure Relief Valve Adjustment

Tools Required
1. SAE ½-inch box wrench or socket
2. 4 MM Allen head wrench or bit driver
3. 15/16-inch SAE offset wrench
4. 7/8-inch socket or wrench
5. Pressure gauge (LayMor PN 10000033)
6. Face seal Plug - 08 (LayMor PN 10000038)
7. Paint marker
8. Cleaning Solvent
Checking Manifold Pressure

1. Remove hydraulic hose at BMA located on manifold using a 15/16-inch SAE offset wrench.
2. Install pressure gauge at BMA using 15/16-inch SAE offset wrench. Cap off existing hose from broom
motor to BMA using a 08 face seal plug using 15/16-inch and 7/8-inch SAE wrenches.
3. Ensure all connections are tight and start the engine. Set the throttle at low idle. Engage the broom motor
switch for no more than 5 seconds and record PSI reading. The reading should read between 1700 (±
4. 100 PSI) at low idle.
5. With engine still running and broom motor switch off increase the throttle to the max position. Engage the
broom motor for no more than 5 seconds and record PSI reading. The reading should read 2100 (± 100)
PSI
6. If the readings are not within specification shut the engine off and adjust the pressure relief valve.
10-4 Q12015
Q12015 10-5
Adjustment Procedure
NOTE:
Rotate clockwise to increase pressure and counter-clockwise to reduce pressure. It is rec-
ommended that adjustments be made in 1/4 turn increments.
1. Clean off hydraulic manifold to access pressure relief valve using cleaning solvent.
2. Place a reference mark on the pressure relief valve and adjustment stem using a paint marker.
3. Loosen jam nut on the pressure relief valve counter clockwise using a ½-inch socket or wrench.
NOTE:
Laymor has identified that the current hydraulic pressure at the pressure relief valve is
incorrect for units delivered between March 1, 2014 and March 24, 2014. In order to prolong
the life and efficiency of the broom motor, the pressure relief valve should be adjusted to
1650 PSI cracking pressure, 1900 PSI Max Operating Pressure 2100 (± 100) PSI dead Head
pressure. For these units, loosen the valve stem one complete revolution counter-clock-
wise using a 4 MM Allen wrench or drive bit. Make sure to use your paint mark from before
as a reference.
4. Adjust pressure relief valve as necessary, using paint mark as a reference.
5. Tighten the jam nut up finger tight.
6. Stabilize the valve stem with the 4 MM drive bit or Allen wrench. Turn the jam nut clockwise with the ½-inch
box wrench until firmly snug.
10-6 Q12015
Q12015 10-7
10-7. Broom Drive Motor Test

Prior to testing hydraulic motor check the auxiliary relief pressure and make sure it is set at 2,500 psi. For single
broom drive, follow the procedure outline below. For dual broom drive, disconnect the hoses going to one of the
motors and plug the hoses. Loop a hose between the motor's fittings to prevent oil from being released. Follow the
procedure outlined below to test the motor then reconnect hoses and disconnect the other motor and repeat thet
test.
1. Remove the inlet hose to the broom rotation valve and install a 7/8-inch JIC tee fitting between the hose
and the broom drive valve.
2. Install a 3,000 PSI gauge in the tee fitting.
3. Start the engine and run it at half throttle.
4. Move the broom raise and lower lever to force the broom onto the ground. When broom is forced onto the
ground, center the broom raise and lower lever so that down pressure is maintained on the broom.
5. Ease the broom rotation lever into detent and raise the engine speed to 3,000 RPM.
6. Pressure reading on the gauge should be 2,250 PSI. If the broom drive motor cannot maintain this pres-
sure, remove it and check for a failed output shaft, worn drive coupling, or a sheared or missing square key
on the broom motor shaft. If none of the above failures have occurred the motor is leaking internally and
must be replaced.
10-8 Q12015
11-1 Introduction .................................................................................................... 11-2

11-2 Wheel Disconnect and Brake Assembly Servicing ........................................ 11-3
11-3 Surge Brake Actuator Maintenance ............................................................... 11-4
11-4 Surge Brake Master Cylinder Servicing ......................................................... 11-6
Q12015 11-1
11-1. Introduction
This chapter provides information required to service the brake and wheel components of the sweeper. The adjust-
ment and disassembly procedures described in this section can be performed without affecting the warranty for the
sweeper when performed in clean conditions by qualified service personnel. Disassembly of the unit beyond the
stages described in this manual without express permission of Lay-Mor may void the warranty.
11-2 Q12015
11-2. Wheel Disconnect and Brake Assembly Servicing

1. To ensure maximum bearing life, install the unit in a clean environment and make sure that it is free from
any contaminants.
2. The chamfered end of the sleeve is to be assembled to the chamfered end of the lock-out shaft. The non-
chamfered end of the sleeve assembles onto the hydraulic motor shaft. An o-ring, (item #12 page 4-2) is to
be installed between the hydraulic motor and the unit.
3. To lubricate unit prior to operation, remove oil plugs and fill1OW40 motor oil through top hole until the oil
overflows through second hole located 90° from top. Install oil plugs after filling with oil. Approximately 1/2
pint of 1OW40 oil will be required. At low temperatures, disengagement and engagement may be more dif-
ficult. Running the unit to warm the oil will allow engagement to occur in a normal manner.
4. To install the wheel hub (item #8 page 4-3) the handle (item #12 page 4..4) must be removed. A standard
tool for removal of the snap ring (item #13 page 4-4) must be used. For positive locking of the hub, a lock-
nut (item #10), and lock washer (item #9 page 4-3) are used. Make sure the hub is fully seated on the spin-
dle to prevent damage to the keyway, tighten to 250 ft.lbs. Reinstall the handle and snap ring prior to
operation.
5. The sweeper should be properly braked or blocked when the operator or installer is working with the bear-
ing package.
6. To engage the unit, the operator must jog the hydraulic motor forward and backward with a quick stop/start
motion. Full engagement occurs when the handle is within 1/16" of the bottom of the slot in the spindle.
The wheel must rotate slightly for the shaft to spring into the correct position. The operator should ensure
that full engagement has occurred before the sweeper is placed back in service. Failure to do this may
damage the splines.
7. To disengage the unit, the hydraulic motor must be off. The handle is to be pulled and rotated 90° and
inserted into the slot in the upper portion of the spindle. If the handle will not easily disengage, the motor
should be jogged rapidly back and forth in the same manner as for engagement. In some conditions, it may
be necessary to move the sweeper by hand so there is a slight wheel rotation.
Q12015 11-3
11-3. Surge Brake Actuator Maintenance

The "surge" or "push" of the sweeper toward the tow vehicle during deceleration automatically synchronizes the
sweeper brakes with the tow vehicle brakes. As the sweeper pushes against the vehicle, the actuator telescopes
together and applies force to its master cylinder, supplying hydraulic pressure to the sweeper brakes.
To get the most benefit from your surge actuator, follow a few simple precautions and common sense in caring for
the surge actuator and your entire sweeper brake system.
• DO NOT submerge the actuator. Internal corrosion may result and cause brake failure. Salt water, granular fer-
tilizers, and other corrosive materials are destructive to metal. To minimize the damaging effect of corrosion on
the braking system used under corrosive conditions, we recommend that the actuator be externally flushed
after use with a high pressure water hose. Be sure to lubricate all moving parts after the unit has dried.
• Whenever the unit will be out of service for an extended period of time, or after hard use, remove the brake
drums and clean inside the brakes.
• Use only fresh brake fluid from a sealed container. DO NOT reuse fluid. After filling and bleeding, remember to
refill the actuator. Failure to maintain an adequate fluid level may cause brake failure.
• Lubricate actuator by applying motor oil to the coupler components and internal rollers to keep them moving
freely and to prevent corrosion.
Pre-Towing Checks
Before towing the sweeper, it is recommended to perform the following checks.
1. With the tongue horizontal, check that the brake fluid reservoir is three-quarters full of DOT-3 brake fluid.
Check for leaks and repair as required.
2. Examine the actuator for wear, bent parts, corroded/seized parts, or other damage. Have the affected com-
ponents replaced. Check to determine that the actuator mounting bolts are tightened to eighty (80) ft.lbs.
torque using a torque wrench.
3. Test the actuator and brake function. Actuator travel over one inch indicates that the brakes need adjust-
ment, the Master Cylinder is bad, there is a leak in the brake system, or the actuator has been structurally
damaged. Actuator travel is the distance the coupler case assembly moves rela- tive to the outer case
during backing. Fix or adjust brakes as required.
4. The only adjustments on the 2" actuator itself are the self-locking nuts on the two roller bolts. Tighten the
locknuts just to zero free-play between the outer case and the coupler case, and then back the locknuts off
one half tum. Over tightening will restrict proper surge operation.
5. A film of clean grease on the ball will minimize squeaking. Wipe the ball clean and renew film each time the
sweeper is towed.
Brake Fluid Filling and Bleeding

Air trapped in the brake lines will greatly reduce your braking efficiency. It is important to bleed the brakes when-
ever fluid is added or changed.
CAUTION:
DO NOT allow brake fluid to contact painted surfaces since it will damage the finish.
1. Remove the master cylinder's cap and fill the reservoir to three-quarters full with DOT-3 brake fluid. Wipe
up any spills immediately and wash the area with water.
2. Bleed the brake system with a pressure bleeder. Pressure bleeding equipment simplifies the process and
is available at your local automotive supply store. Use the instructions provided with the pressure bleeder.
11-4 Q12015
CAUTION:
DO NOT use the actuator's break-away lever or cable to bleed the brake system.
3. Install a bleeder hose on the bleeder screw of the right hand wheel cylinder from the actuator.
4. Submerge the other end of the hose in a glass container of brake fluid, so that air bubbles can be
observed.
5. Open the bleeder screw. Brake fluid and or air bubbles will flow into the jar. Let brake fluid flow until no
more bubbles are observed. Close the bleeder screw.
6. Repeat the above process on the left hand wheel cylinder until no more bubbles are observed. Be sure to
close the bleeder screw securely when the wheel cylinders are fully bled.
7. During the bleeding process, replenish the master cylinder reservoir's brake fluid so that level does not fall
below half full. This will ensure that no air is drawn into the system.
8. After all brakes are bled, again make sure that the master cylinder reservoir is filled to three- quarters full
before operating. Check that the filler cap gasket is not tom or damaged. Screw the filler cap and gasket
into the master cylinder cover. The filler cap only needs to be finger tight.
Q12015 11-5
11-4. Surge Brake Master Cylinder Servicing

Disassembly
1. Refer to parts breakdown for disassembly and assembly.
2. Disconnect brake line and remove master cylinder.
3. Clean the outside of the cylinder, and remove the filler cap and diaphragm. Pour out any brake fluid that
may remain the cylinder or reservoir.
4. Remove the brake line fitting from the forward end of the cylinder.
5. Remove the piston assembly, cup, spring, check valve, and valve seat from the cylinder bore.
Cleaning, Inspection, and Repair

1. Clean all master cylinder parts in clean denatured alcohol, and inspect the parts for wear or damage,
replacing them as required. When using a master cylinder repair kit, install of the parts supplied.
2. Check the ports and vents in the master cylinder to make sure that all are open and free of foreign matter.
3. A leaf-type valve is riveted to the front end of the piston. If this valve is loose or has moved so that the pis-
ton ports are open, replace the piston.
4. Inspect the cylinder walls for scores or rust, and recondition them if necessary. Hone the cylinder walls no
more than necessary (0.003" maximum). Oversize pistons and cups are not available for excessively
honed cylinders.
5. Remove any burrs or loose metal that may have resulted from the honing operation, and clean the cylinder
with denatured alcohol.
Assembly
1. Dip all parts except the master cylinder body in clean heavy duty brake fluid.
2. Install the brake line fitting on the cylinder and tighten securely.
3. Install the valve seat, check valve, spring, cup, and piston assembly in the cylinder bore.
4. Mount master cylinder on tractor and connect brake line.
5. Bleed master cylinder and entire system of entrapped air.
11-6 Q12015

A-1. When to Use Torque Limits
When a torque is not specified in an individual work package, use the procedures in this work package to
determine proper torque limits and use of adapters with torque wrenches.
A-2. When To Use Adapters With Torque Wrenches

When an adapter is necessary due to space or type of fitting being torqued, it must be determined how the adapter
changes the amount of force applied. If the adapter increases or decreases the distance from the drive of the
torque wrench to the fitting being torqued, an equation must be used to compensate for the difference.
A-3. How To Use Adapters With Torque Wrenches
The following abbreviations apply to the below procedures:
DT = Desired Torque
LT = Length of Torque Wrench
AL = Adapter Length
AT = Applied Torque
1. If the adapter used decreases the distance between the center of the torque wrench handle and the center of
the drive, first find the desired torque for the fitting, then calculate as follows:
a. Multiply DT by LT.
b. Subtract AL from LT.
c. Divide the first answer by the second answer to find AT.
d. If the adapter used increases the distance between the center of the torque wrench handle and the
center of the drive, first find the desired torque for the fitting, then calculate as follows:
e. Multiply DT by LT.
f. Add AL and LT.
g. Divide the first answer by the second answer to find AT.
A-4. How to Use Torque Tables
1. Measure the diameter of the bolt to be torqued.
2. For Society of Automotive Engineers (SAE) fasteners, determine the threads per in. by counting the threads.
For metric fasteners, determine the thread pitch using a thread pitch gage.
Q12015 A-1
3. Determine the type of markings on the bolt you are torquing by comparing the markings on the head of the
bolt with the chart below.
4. Determine if this will be a wet or dry torque as follows:
a. Wet torque is any bolt that is lubricated or coated with an antiseize compound.
b. Dry torque is any bolt that is not lubricated or coated with an antiseize compound.
5. In Tables 1 through 4, locate the bolt to be torqued.
a. Locate the diameter of the bolt.
b. Determine the threads per inch for the SAE fastener or the thread pitch for the metric fastener.
c. Slide across the table to the proper grade.
d. Choose wet or dry.
e. Slide down the proper column and across the proper row until they intersect, this is the proper torque
value.
Table 1. SAE Standard Torque
SAE GRADE NO. 2 SAE GRADE NO. 5 SAE GRADE NO. 8

DRY WET DRY WET DRY WET
DIA THREADS
IN. PER IN. IN-LB NM IN-LB NM IN-LB NM IN-LB NM IN-LB NM IN-LB NM
1/4 20 66 7.46 49 5.54 101 11.41 76 8.58 143 16.15 107 12.09
1/4 28 75 8.47 56 6.33 116 13.10 87 9.83 164 18.53 123 13.89
5/16 18 135 15.25 101 11.41 209 23.61 157 17.73 295 33.32 221 24.96
5/16 24 150 17.17 112 12.65 230 25.98 173 19.54 327 36.94 245 27.68
3/8 16 240 27.11 180 20.33 370 41.80 278 31.40 523 59.08 392 44.28
3/8 24 272 30.73 204 23.04 420 47.44 315 35.58 593 66.99 445 50.27
7/16 14 384 43.38 288 32.53 593 66.99 445 50.27 837 94.55 628 70.94
7/16 20 428 48.35 321 36.26 662 74.78 496 56.03 935 105.62 700 79.07
1/2 13 585 66.08 439 49.59 904 102.12 678 76.59 1277 144.25 958 108.22
1/2 20 660 74.55 495 55.92 1020 115.22 764 86.30 1440 162.66 1080 122.00
9/16 12 70 94.92 53 71.87 109 147.80 82 111.19 154 208.82 115 155.94
9/16 18 78 105.77 59 80.00 121 164.08 91 123.40 171 231.88 128 173.57
5/8 11 97 131.53 73 98.99 150 203.40 113 153.23 212 287.47 159 215.60
5/8 18 110 149.16 82 111.19 170 230.52 127 172.21 240 325.44 180 244.08
3/4 10 172 233.23 129 174.92 269 364.76 201 272.56 376 509.86 282 382.39
3/4 16 192 260.35 144 195.26 297 402.73 223 302.29 420 569.52 315 427.14
1 8 -- -- 644 873.26 483 654.95 909 1232.60 683 926.15
1 12 -- -- 704 954.62 528 715.97 995 1349.22 746 1011.58
A-2 Q12015
Table 2. Metric Standard Torque
CLASS 4.6 CLASS 4.8 CLASS 5.8
DRY WET DRY WET DRY WET
DIA THREADS
IN. PER IN. IN-LB NM IN-LB NM IN-LB NM IN-LB NM IN-LB NM IN-LB NM
3.0 0.5 .50 4 .40 4 .70 6 .50 4 - - - -

3.5 0.6 .80 7 .60 5 1.10 10 .80 7 - - - -
4.0 0.7 1.20 11 .90 8 1.60 14 1.20 11 - - - -
5.0 0.8 2.40 21 1.80 16 3.30 29 2.50 22 4.00 35 3.00 27
6.0 1.0 4.00 35 3.00 27 5.66 50 4.20 37 6.90 61 5.20 46
8.0 1.25 9.90 88 7.40 66 13.60 120 10.20 90 16.70 148 12.50 111
10. 1.50 19.60 174 14.70 130 27.00 239 20.00 177 33.10 293 24.80 220
12.0 1.75 34.10 302 25.60 227 47.00 416 35.00 310 58.00 513 43.00 381
14.0 2.0 54.30 481 40.80 361 75.00 664 56.00 496 92.00 814 69.00 611
8.0 1.25 26.40 19 19.80 15 28.50 21 21.40 16 36.50 27 27.30 20
10.0 1.50 52.20 38 39.20 29 56.60 42 42.40 31 72.20 53 54.20 40
12.0 1.75 91 67 68 50 99 73 74 55 126 93 94 69
14.0 2.00 145 107 109 80 157 116 118 87 200 147 150 111
16.0 2.00 226 167 170 125 245 181 184 136 313 231 235 173
20.0 2.50 441 325 331 244 478 353 358 264 610 450 458 338
24.0 3.00 762 562 572 422 826 609 620 457 1055 778 791 583
30.0 3.50 1515 1117 1136 838 1641 1210 1231 908 2095 1545 1572 1159
36.0 4.00 2647 1952 1985 1464 2868 2115 2151 1586 3662 2701 2746 2025
Q12015 A-3

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Sweepmaster 300 Parts & Service Manual

California Proposition 65 Warnings

1. Securely fasten hitch to tow vehicle.

1. Set the parking brake.

Fax Orders To: (903) 297-7903

Ship Direct Parts

Sweepmaster 300 Parts & Service Manual (This manual) . . . . . . . . . . . . . 9107139

Sweepmaster 300 Operator Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376194

Brushes and Filters Quick Reference

Complete Brush Kits

Brushes and Filters Quick Reference - Cont.

Item P/N Description Qty

Table of Contents - Cont.

Table of Contents - Cont.

Figure 1-1. Frame Assembly

Item P/N Description Qty

Figure 1-2. Fork Assembly

Item P/N Description Qty

Figure 1-3. Tow Hitch Assembly (Optional)

Item P/N Description Qty

Figure 1-4. Tire Wheel and Lug Nut Assembly

Item P/N Description Qty

Figure 1-5. Dash Assembly

Item P/N Description Qty

Figure 1-6. Ignition Key Identification

Item P/N Description Qty

Figure 1-7. Seat Assembly

Item P/N Description Qty

Figure 1-8. Speed Pedal Linkage Assembly

Item P/N Description Qty

Figure 1-9. Brake Pedal Assembly

Item P/N Description Qty

Figure 1-10. Steering Assembly

Item P/N Description Qty

Figure 1-11. Tail Light Mount

Item P/N Description Qty

Figure 1-12. Engine Protection Module

Item P/N Description Qty

Section 2. Hydraulic Components

Figure 2-1. Hydraulic System Hoses and Fittings

Figure 2-1. Hydraulic System Hoses and Fittings (Cont.)

Item P/N Description Qty

Item P/N Description Qty

Figure 2-2. Manifold Block

Item P/N Description Qty

Figure 2-3. Wheel Drive Motors

Item P/N Description Qty

Figure 2-4. Wheel Drive Motor Assembly

Item P/N Description Qty

Figure 2-5. Hydraulic Broom Motor Assembly

Item P/N Description Qty

Figure 2-6. Piston Pump

Item P/N Description Qty

Figure 2-7. Auxiliary Pump

Item P/N Description Qty

Figure 2-8. High Pressure Filter Assembly

Item P/N Description Qty

Figure 2-9. Low Pressure Filter Assembly

Item P/N Description Qty