A 1 Sjhs 8
A 1 Sjhs 8
A 1 Sjhs 8
Before using the product, read this and relevant manuals carefully and handle the product correctly with full
attention to safety.
In this manual, SAFETY PRECAUTIONS are classified into 2 levels: "DANGER" and "CAUTION".
Under some circumstances, failure to observe the CAUTION level instructions may also lead to serious
results.
Be sure to observe the instructions of both levels to ensure the safety.
Please keep this manual in a safe place for future reference and also pass this manual on to the end user.
[DESIGN PRECAUTIONS]
DANGER
Create a safety circuit outside the programmable controller to ensure the whole system will operate
safely even if an external power failure or a programmable controller failure occurs.
Otherwise, incorrect output or malfunction may cause an accident.
(1) For an emergency stop circuit, protection circuit and interlock circuit that is designed for
incompatible actions such as forward/reverse rotation or for damage prevention such as the
upper/lower limit setting in positioning, any of them must be created outside the programmable
controller.
Install the emergency stop switch outsid the controlpanel so that workers can operate it easily.
(2) When the programmable controller detects the following error conditions, it stops the operation
and turn off all the outputs.
• The overcurrent protection device or overvoltage protection device of the power supply
module is activated.
• The programmable controller CPU detects an error such as a watchdog timer error by the
self-diagnostics function.
In the case of an error of a part such as an I/O control part that cannot be detected by the
programmable controller CPU, all the outputs may turn on.In order to make all machines
operate safely in such a case, set up a fail-safe circuit or a specific mechanism outside the
programmable controller. For a fail-safe circuit example, refer to "LOADING AND
INSTALLATION" in this manual.
(3) Depending on the failure of the output module's relay or transistor, the output status may remain
ON or OFF incorrectly.
For output signals that may lead to a serious accident, create an external monitoring circuit.
A-1
[DESIGN PRECAUTIONS]
DANGER
If load current more than the rating or overcurrent due to a short circuit in the load has flowed in the
output module for a long time, it may cause a fire and smoke. Provide an external safety device such
as a fuse.
Design a circuit so that the external power will be supplied after power-up of the programmable
controller.
Activating the external power supply prior to the programmable controller may result in an accident
due to incorrect output or malfunction.
For the operation status of each station at a communication error in data link, refer to the respective
data link manual.
The communication error may result in an accident due to incorrect output or malfunction.
When setting up the system, do not allow any empty slot on the base unit.
If any slot is left empty, be sure to use a blank cover (A1SG60) or a dummy module (A1SG62) for it.
When using the extension base unit, A1S52B(S1), A1S55B(S1) or A1S58B(S1), attach the included
dustproof cover to the module in slot 0.
Otherwise, internal parts of the module may be flied in the short circuit test or when an overcurrent or
overvoltage is accidentally applied to the external I/O section.
[DESIGN PRECAUTIONS]
CAUTION
Do not install the control lines or communication cables together with the main circuit or power lines,
or bring them close to each other.
Keep a distance of 100mm (3.94inch) or more between them.
Failure to do so may cause malfunctions due to noise.
When an output module is used to control the lamp load, heater, solenoid valve, etc., a large current
(ten times larger than the normal one) may flow at the time that the output status changes from OFF
to ON. Take some preventive measures such as replacing the output module with the one of a
suitable current rating.
A-2
[INSTALLATION PRECAUTIONS]
CAUTION
Use the programmable controller under the environment specified in the user's manual.
Otherwise, it may cause electric shocks, fires, malfunctions, product deterioration or damage.
Insert the module fixing projection into the fixing hole in the base unit and then tighten the module
fixing screw within the specified torque.
When no screw is tightened, even if the module is installed correctly, it may cause malfunctions, a
failure or a drop of the module.
Tightening the screw excessively may damage the screw and/or the module, resulting in a drop of
the module, a short circuit or malfunctions.
Connect the extension cable to the connector of the base unit or module.
Check for incomplete connection after installing it.
Poor electrical contact may cause incorrect inputs and/or outputs.
Insert the memory cassette and fully press it to the memory cassette connector.
Check for incomplete connection after installing it.
Poor electrical contact may cause malfunctions.
Be sure to shut off all phases of the external power supply used by the system before mounting or
removing the module.
Failure to do so may damage the module.
Do not directly touch the conductive part or electronic components of the module.
Doing so may cause malfunctions or a failure of the module.
A-3
[WIRING PRECAUTIONS]
DANGER
Be sure to shut off all phases of the external power supply used by the system before wiring.
Failure to do so may result in an electric shock or damage of the product.
Before energizing and operating the system after wiring, be sure to attach the terminal cover
supplied with the product.
Failure to do so may cause an electric shock.
CAUTION
Ground the FG and LG terminals correctly.
Failure to do so may cause an electric shock or malfunctions.
Wire the module correctly after confirming the rated voltage and terminal layout.
Connecting a power supply of a different voltage rating or incorrect wiring may cause a fire or failure.
Press, crimp or properly solder the connector for external connection with the specified tool.
Incomplete connection may cause a short circuit, fire or malfunctions.
Carefully prevent foreign matter such as dust or wire chips from entering the module.
Failure to do so may cause a fire, failure or malfunctions.
A-4
[STARTUP AND MAINTENANCE PRECAUTIONS]
DANGER
Do not touch any terminal during power distribution.
Doing so may cause an electric shock.
Be sure to shut off all phases of the external power supply used by the system before cleaning or
retightening the terminal screws or module mounting screws.
Failure to do so may result in an electric shock.
If they are too loose, it may cause a short circuit or malfunctions.
Tightening the screw excessively may damage the screw and/or the module, resulting in a drop of
the module, a short circuit or malfunctions.
A-5
CAUTION
When performing online operations (especially, program modification, forced output or operating
status change) by connecting a peripheral device to the running CPU module, read the manual
carefully and ensure the safety.
Incorrect operation will cause mechanical damage or accidents.
When using a wireless communication device such as a mobile phone, keep a distance of 25cm
(9.84inch) or more from the programmable controller in all directions.
Failure to do so may cause malfunctions.
Be sure to shut off all phases of the external power supply used by the system before mounting or
removing the module.
Failure to do so may result in failure or malfunctions of the module.
Do not mount/remove the module onto/from base unit more than 50 times (IEC61131-2-compliant),
after the first use of the product.
Before handling modules, touch a grounded metal object to discharge the static electricity from the
human body.
Failure to do so may cause failure or malfunctions of the module.
A-6
[DISPOSAL PRECAUTIONS]
CAUTION
When disposing of the product, treat it as an industrial waste.
When disposing of batteries, separate them from other wastes according to the local regulations.
(For details of the battery directive in EU member states, refer to Appendix 6.)
[TRANSPORTATION PRECAUTIONS]
CAUTION
When transporting lithium batteries, make sure to treat them based on the transportation regulations.
(Refer to Appendix 5 for details of the relevant models.)
A-7
Revision
*The manual number is given on the bottom left of the back cover.
Print Date *Manual Number Revision
May., 1997 IB(NA)66779-A First edition
Nov., 1997 IB(NA)66779-B Correction
Contents, Related manuals, Section 1.1, Section 2.1.1, 2.1.2, Section 2.2, 2.3,
Chapter 3, Section 4.1.6, Section 5.1, 5.2, Section 6.1.2, Section 8.7.1, 8.7.2,
Section 9.1.3, Section 11.3.1, Appendix 1, 1.1, Appendix 3.1, 3.2, Appendix 5.
Apr., 1998 IB(NA)-66779-C Correction
SAFETY PRECAUTIONS, Contents, Section 1.1, Section 2.2, 2.3, Section 4.1,
4.1.7, 4.1.8, 4.1.9, 4.4.3, Section 6.1.3, Section 7.1.4, Section 8.7.1, Section
9.2.1, 9.2.2, Section 11.3.1, Appendix 1, 1.1, Appendix 3.1, 3.2, 3.3.3.
Aug., 1998 IB(NA)-66779-D Correction
Section 2.2.1, 2.3, Section 4.1, Section 9.1.2.7, 9.1.2.9 Section 11.2.4, Appendix
2.2, 3.3.5
Nov., 1998 IB(NA)-66779-E Addition of module
A1SJHCPU-S8
Dec., 2002 IB(NA)-66779-F Equivalent to the Japanese version F
Correction
SAFETY PRECAUTIONS, Section 1.1, 1.2, Section 2.1.1, 2.1.2, 2.2.1, 2.2.2, 2.3,
Chapter 3, Section 4.1.1, 4.1.7, Section 5.1, 5.2, Section 6.1.3, Section 7.1.1,
Section 9.1.4, Chapter 10, Section 11.1.3, Appendix 2.1, 2.2, Appendix 4
Dec., 2003 IB(NA)-66779-G Addition of module
A1SY42P
Correction
Section 2.2.1, 2.3, Section 7.1.1, 7.1.4, 7.2.1, Section 8.4.1, 8.8, Section 9.1.4,
Section 11.3.1, Appendix 2.1
Addition
Appendix 5
Oct., 2006 IB(NA)-66779-H Correction
SAFETY PRECAUTIONS, Section 2.2.1, 2.3, Chapter 3, Section 4.1, 4.1.2, 4.1.3,
4.1.4, 4.1.7, 4.2, 4.3, 4.4.1, 4.4.3, 4.4.4, Section 5.1, 5.2, Section 6.1.2, 6.1.3, 6.2,
Section 7.1.1, 7.1.3, Section 8.1, 8.3, 8.4.1, 8.4.2, 8.5, 8.7.1, 8.7.2, 8.8, Chapter
9, Section 9.1.3, 9.2.6, Chapter 10, Section 10.2, 10.3.2, Section 11.2.8, 11.3.2,
11.4.1, 11.4.2, Appendix 2.1, 2.2, Appendix 4.5.1, WARRANTY
Addition
USER PRECAUTONS, Section 7.2.2, Section 11.2.9, 11.3.1
A-8
Print Date *Manual Number Revision
May, 2007 IB(NA)-66779-I Correction
Section 2.3, 8.7.1, 8.7.2, 9.1.3, 9.2.7, 10.3.1, 11.4.2
Addition
Section 9.1.7
Jul., 2007 IB(NA)-66779-J Correction
Section 6.2, Appendix 4.4.1, Appendix 4.4.3, Appendix 4.4.4, Appendix 4.4.5,
Appendix 4.4.8, Appendix 4.4.9, Appendix 4.4.10
Sep., 2008 IB(NA)-66779-K Correction
SAFETY PRECAUTIONS, Chapter 1, Section 2.2.2, 2.3, 2.4, Chapter 3,
Section 4.1, 4.1.1, 4.1.2, 4.1.3, 4.1.4, 4.1.5, 4.3, 4.4, 5.1, 8.1, 8.2, 8.3, 8.4.1,
8.4.2, 8.7.1, 8.7.2, 8.8, 9.1, 9.1.1, 9.1.2, 9.1.3, 9.2, 9.2.1, 9.2.2, 9.2.3, 9.2.4, 9.2.5,
9.2.6, 9.2.7, Chapter 10, Section 10.3.1, 10.3.2, 11.1, 11.2.3, 11.3, 11.4.1, 11.2.8,
Appendix 1, Appendix2.2
Addition
Appendix 6, Appendix 6.1, Appendix 6.2
A-9
Introduction
Thank you for purchasing the Mitsubishi programmable logic controller MELSEC-A Series.
Prior to use, please read this manual thoroughly to fully understand the functions.
Please hand in a copy of this manual to the end user.
Table of Contents
1 OVERVIEW 1 - 1 to 1 - 4
1.1 Features ........................................................................................................................................1 - 2
2 SYSTEM CONFIGURATION 2 - 1 to 2 - 30
2.1 Overall Configuration.....................................................................................................................2 - 1
2.1.1 Overall configuration of AnSHCPU .......................................................................................2 - 1
2.1.2 Overall configuration of A1SJHCPU(S8)...............................................................................2 - 3
2.2 Precautions when Configuring the System ...................................................................................2 - 5
2.2.1 Hardware...............................................................................................................................2 - 5
2.2.2 Software package .................................................................................................................2 - 9
2.3 System Equipment ......................................................................................................................2 - 11
2.4 System Configuration Overview ..................................................................................................2 - 26
3 SPECIFICATIONS 3 - 1 to 3 - 1
4 CPU MODULE 4 - 1 to 4 - 29
4.1 Performance Specifications...........................................................................................................4 - 1
4.1.1 Overview of operation processing.........................................................................................4 - 4
4.1.2 Operation processing of RUN, STOP and PAUSE ...............................................................4 - 7
4.1.3 Operation processing upon instantaneous power failure ......................................................4 - 9
4.1.4 Self-diagnostics function .....................................................................................................4 - 10
4.1.5 Device list............................................................................................................................4 - 13
4.2 Parameter Setting Ranges ..........................................................................................................4 - 15
4.2.1 List of parameter setting range ...........................................................................................4 - 15
4.2.2 Memory capacity setting (for main program, file register, comment, etc.) ..........................4 - 17
4.3 Function List ................................................................................................................................4 - 19
4.4 Handling Precautions ..................................................................................................................4 - 21
4.5 Part Names .................................................................................................................................4 - 22
4.5.1 Parts names of the A1SHCPU, A2SHCPU(S1), A1SJHCPU (S8)......................................4 - 22
4.5.2 Setting of I/O control mode switching switch.......................................................................4 - 26
4.5.3 Settings for memory write protect switch ............................................................................4 - 27
4.5.4 Latch clear operation...........................................................................................................4 - 29
A - 10
6 BASE UNIT AND EXTENSION CABLE 6 - 1 to 6 - 10
6.1 Specifications ................................................................................................................................6 - 1
6.1.1 Base unit specifications.........................................................................................................6 - 1
6.1.2 Extension cable specifications ..............................................................................................6 - 2
6.1.3 Application standards of extension base units (A1S52B(S1), A1S55B(S1), A1S58B(S1), A52B,
A55B, A58B) .........................................................................................................................6 - 3
6.2 Part Names ...................................................................................................................................6 - 7
6.3 Installation and Removal of DIN Rail.............................................................................................6 - 9
A - 11
9.2.1 Standard applied for MELSEC-AnS series programmable controller .................................9 - 10
9.2.2 Precautions when using the MELSEC-AnS series programmable controller......................9 - 10
9.2.3 Power supply.......................................................................................................................9 - 11
9.2.4 Control panel.......................................................................................................................9 - 12
9.2.5 Module installation ..............................................................................................................9 - 13
9.2.6 Grounding ...........................................................................................................................9 - 13
9.2.7 External wiring.....................................................................................................................9 - 13
11 TROUBLESHOOTING 11 - 1 to 11 - 22
11.1 Fundamentals of Troubleshooting...............................................................................................11 - 1
11.2 Troubleshooting...........................................................................................................................11 - 2
11.2.1 Troubleshooting procedure .................................................................................................11 - 2
11.2.2 Flow for actions when the "POWER" LED is turned OFF ...................................................11 - 3
11.2.3 Flow for actions when the "RUN" LED is turned OFF .........................................................11 - 4
11.2.4 Flow for actions when the "RUN" LED is flickering .............................................................11 - 5
11.2.5 Flow for actions when the "ERROR" LED is turned ON......................................................11 - 6
11.2.6 Flow for actions when the "ERROR" LED is flickering ........................................................11 - 7
11.2.7 Flow for actions when the output module's output load does not turn ON ..........................11 - 8
11.2.8 Flow for actions when the program cannot be written.........................................................11 - 9
11.2.9 Flow for actions when the CPU module is not started up .................................................11 - 10
11.3 Error Code List ..........................................................................................................................11 - 11
11.3.1 Procedure to read an error code .......................................................................................11 - 11
11.3.2 AnSHCPU error code list ..................................................................................................11 - 12
11.4 Fault Examples with I/O Modules..............................................................................................11 - 17
11.4.1 Faults with the input circuit and the corrective actions......................................................11 - 17
11.4.2 Faults in the output circuit .................................................................................................11 - 19
A - 12
Appendix 3.3.3 Precautions when utilizing sequence programs ........................................ App - 41
Appendix 3.3.4 Checking the influence of the increased instruction processing speed on the
system ....................................................................................................... App - 41
Appendix 3.3.5 Handling conventional memory cassettes ................................................. App - 42
Appendix 3.3.6 Replacing the A2SMCA-14KP (when A2SCPU + A2SMCA-14KP has been used)
................................................................................................................... App - 42
Appendix 3.3.7 Restrictions on microcomputer programs .................................................. App - 42
Appendix 4 External Dimensions .................................................................................................. App - 43
Appendix 4.1 CPU module...................................................................................................... App - 43
Appendix 4.1.1 A1SHCPU, A2SHCPU(S1) module ........................................................... App - 43
Appendix 4.1.2 A1SJHCPU module ................................................................................... App - 43
Appendix 4.1.3 A1SJHCPU-S8 module.............................................................................. App - 44
Appendix 4.2 A1S61PN, A1S62PN and A1S63P power supply modules .............................. App - 45
Appendix 4.3 Main base unit................................................................................................... App - 46
Appendix 4.3.1 A1S32B main base unit ............................................................................. App - 46
Appendix 4.3.2 A1S33B main base unit ............................................................................. App - 46
Appendix 4.3.3 A1S35B main base unit ............................................................................. App - 47
Appendix 4.3.4 A1S38B main base unit ............................................................................. App - 47
Appendix 4.4 Extension base unit........................................................................................... App - 48
Appendix 4.4.1 A1S65B extension base unit...................................................................... App - 48
Appendix 4.4.2 A1S68B extension base unit...................................................................... App - 48
Appendix 4.4.3 A1S52B extension base unit...................................................................... App - 49
Appendix 4.4.4 A1S55B extension base unit...................................................................... App - 49
Appendix 4.4.5 A1S58B extension base unit...................................................................... App - 50
Appendix 4.4.6 A1S65B-S1 extension base unit ................................................................ App - 50
Appendix 4.4.7 A1S68B-S1 extension base unit ................................................................ App - 51
Appendix 4.4.8 A1S52B-S1 extension base unit ................................................................ App - 51
Appendix 4.4.9 A1S55B-S1 extension base unit ................................................................ App - 52
Appendix 4.4.10 A1S58B-S1 extension base unit ................................................................ App - 52
Appendix 4.5 Memory cassette............................................................................................... App - 53
Appendix 4.5.1 AnSNMCA-[ ] memory cassette................................................................. App - 53
Appendix 4.6 Memory write adapter ....................................................................................... App - 53
Appendix 4.6.1 A6WA-28P memory write adapter ............................................................. App - 53
Appendix 5 Transportation Precautions ........................................................................................ App - 54
Appendix 5.1 Relevant models ............................................................................................... App - 54
Appendix 5.2 Transportation Guidelines................................................................................. App - 55
Appendix 6 Handling of Batteries and Devices with Built-in Batteries in EU Countries ................ App - 56
Appendix 6.1 Disposal precautions......................................................................................... App - 56
Appendix 6.2 Exportation precautions .................................................................................... App - 57
A - 13
About This Manual
Related manuals
Manual No.
Manual Name
(Model Code)
ACPU/QCPU-A (A mode) Programming Manual (Fundamentals)
IB-66249
Describes programming methods necessary for creating programs, device names, parame-
(13J740)
ters, program types, memory area configuration, and so on. (Sold separately)
ACPU/QCPU-A (A mode) Programming Manual (Common Instructions)
IB-66250
Describes how to use the sequence instruction, basic instructions, applied instructions and
(13J741)
microcomputer programs. (Sold separately)
AnSHCPU/AnACPU/AnUCPU/QCPU-A (A Mode) Programming Manual (Dedicated Instructions)
IB-66251
Describes instructions that have been expanded for AnSHCPU
(13J742)
(Sold separately)
AnS Module type I/O User's Manual
IB-66541
Describes the specification of the compact building block type I/O module.
(13JE81)
(Sold separately)
A - 14
USER PRECAUTIONS
For a new CPU module, which has never used before, the contents of built-in RAM and
device data are undefined.
Make sure to clear the built-in RAM memory (PLC memory all clear) in the CPU module by
peripheral devices and operate latch clear by RUN/STOP key switches.
(1) The operation after a battery is unmounted and the programmable controller is stored.
When reoperating after a battery is uncounted and the programmable controller is
stored, the contents of built-in RAM and device data may be undefined.
For this reason, make sure to clear the built-in RAM memory (PLC memory all clear) in
the CPU module by peripheral devices and operate latch clear by RUN/STOP key
switches before start the operation again.*
After the built-in RAM clear and latch clear of the CPU module, write the backed-up
memory contents to the CPU module before saving.
POINT
Make sure to back up each memory contents before storing the programmable
controller.
* Refer to the following manuals for details of built-in RAM clear (PLC memory all clear) by periph-
eral devices.
GX Developer Operating Manual
A6GPP/A6PHP Operating Manual
SW IVD-GPPA Operating Manual
Refer to Section 4.5 for latch clear operation by RUN/STOP key switch of the CPU module.
A - 15
1. OVERVIEW
1 OVERVIEW
This user's manual describes the functions, specification, and handling of the A1SJHCPU
general purpose programmable controller (abbreviated as A1SJHCPU from here on),
A1SJHCPU-S8 general purpose programmable controller (abbreviated as A1SJHCPU-
S8), A1SHCPU general purpose PLC (abbreviated as A1SHCPU), A2SHCPU general
purpose PLC (abbreviated as A2SHCPU), and A2SHCPU-S1 general purpose PLC
(abbreviated as A2SHCPU-S1).
Also, A1SHCPU, A2SHCPU and A2SHCPU-S1 are grouped as AnSHCPU, unless there
is necessity to identify each model.
Sequence programs that have been created for the existing A0J2CPU, A0J2HCPU and
A NCPU models can be used by changing the CPU module type specification for the
program. Moreover, since modules for use with A NCPU can be used by installing them
on an extension base unit for A NCPU use, it is possible to extend the functions of an
AnSCPU.
This user's manual refers to peripheral devices by using the following abbreviations.
1-1
1. OVERVIEW
1.1 Features
1-2
1. OVERVIEW
(10) Two extension connectors, on the right and left sides. (A1SHCPU,A2SHCPU(S1))
In order to facilitate wiring wherever the extension base unit is installed, extension
connectors are provided at both left and right sides of the AnSHCPU and extension
cables that suit the requirements imposed by different mounting locations are
available.
* A1SJHCPU(S8) on the right side only
1-3
1. OVERVIEW
MEMO
1-4
2. SYSTEM CONFIGURATION
2 SYSTEM CONFIGURATION
This chapter describes the applicable system configurations, cautions on configuring a
system, and component devices of the AnSHCPU.
Battery (A6BAT)
2-1
2. SYSTEM CONFIGURATION
ROM writer *
A6PHP A6WU
AC03WU
Plasma hand-held P-ROM writer
graphic programmer cable
module
Printer
A6GPP intelligent AC30R2 A7NPR-S1,
GPP K6PR-K,
cable General-
purpose printer
A7PUS
programming unit
AC30R4-PUS
cable
A8PUE
programming unit
AC20R4-A8PU
cable
AC30R4-PUS A6DU-B
cable data access module
2-2
2. SYSTEM CONFIGURATION
A1SJHCPU(S8)
Battery (A6BAT)
ROM cassette
A1SNMCA-8KP
with EP-ROM
Extension base
(A5 B)
:Without a power supply module
(A6 B)
Power supply module (A6 P) Special function module
:With a power supply module
2-3
2. SYSTEM CONFIGURATION
ROM writer*
A6PHP A6WU
AC03WU
Plasma hand-held P-ROM writer
graphic programmer cable module
Printer
A7NPR-S1,
A6GPP AC30R2 K6PR-K,
intelligent GPP general-purpose
cable
printer
A7PUS
programming module
AC30R4-PUS
cable
A8PUE
programming module
AC20R4-A8PU
cable
*1, *2
*1: Refer to SW0IX-GPPAE Software
RS-232C RS-422 IBM PC/AT or
Package Operating Manual or the
100% compatible
conerter MELSEC-MEDOC Operating Manual for
connectable cables and devices.
AC30R4-PUS A6DU-B
*2: IBM is a registered trademark of the
cable data access module
International Buisiness Machines Corporation.
2-4
2. SYSTEM CONFIGURATION
The hardware and software packages which can be used for the CPU module are
described.
2.2.1 Hardware
2-5
2. SYSTEM CONFIGURATION
AD51H-S3 AJ71C22-S1
AJ71UC24 AJ71E71N-B2
AJ71E71N-B5 AJ71E71N-T
AJ71C23-S3 AD22-S1
AJ61BT11 (Only when the intelligent mode is used.)
GOT-A900 Series (Only when the bus connection is
used.)*1
GOT1000 Series (Only when the bus connection is Up to 2 modules in total can be installed.
used.)*1
A1SJ71UC24-R2(PRF/R4)
A1SJ71E71N-B2
A1SJ71E71N-B5T
A1SD51S A1SD21-S1
A1SJ61BT11 (Only when the intelligent mode is
used.)
AI61(S1)
Only one module can be installed.
A1SI61
AJ71AP21(S3) AJ71AR21
AJ71AT21B
A1SJ71AP21(S3) A1SJ71AR21
A1SJ71AT21B
Only one module can be installed.
AJ71LP21(G/GE) AJ71BR11
AJ71LR21
A1SJ71LP21(GE) A1SJ71BR11
A1SJ71LR21
AJ71PT32-S3 (Only when the extension mode is
used.)
AJ71T32-S3 (Only when the extension mode is
used.)
Only one module can be installed.
A1SJ71PT32-S3 (Only when the extension mode is
used.)
A1SJ71T32-S3 (Only when the extension mode is
used.)
*1 Refer to the following manual for the GOT model names.
GOT-A900 Series User's Manual (GT Work2 Version2/GT Designer2 Version2 Compatible
Connection System Manual)
GOT1000 Series Connection Manual
2-6
2. SYSTEM CONFIGURATION
POINT
Function version
Date of manufacture
(b) The A6WU P-ROM writer module cannot be installed with add-on system, which
is installed directly in the AnSHCPU.
Only hand-held system, which is installed using cables, is possible.
(c) Among the programming modules (A7PUS and A8PUE), only the A7PUS can be
installed with add-on system.
Other models (A8PUE) can be installed with hand-held system, which is
connected with cables.
2-7
2. SYSTEM CONFIGURATION
Memory Cassette
CPU Model Memory Write Adapter Model
Model Capacity
A1SHCPU A1SNMCA-8KP 32k bytes
A6WA-28P
A1SJHCPU(S8) A1SNMCA-8KP 32k bytes
2-8
2. SYSTEM CONFIGURATION
(1) GPP function software packages and model name setting at the start-up
(a) For AnSHCPU start-up, use the PLC model "A3".
(b) Perform the PLC type setting as shown below when using conventional
peripheral devices.
Programmable controller CPU
Peripheral Software Package for System Model for Set-up
Remark
Device Start-up A1SJH
A2SH A2SH-S1
/A1SH
A1SJH/
GX Developer A2SH A2SH-S1
A1SH
SW4GP-GPPA
A3* A3
A6GPP SW3-GPPA Writing on the ROM
A3
SW3GP-GPPA is not allowed.
SW4GP-GPPA
*Select the model names according to the software package versions as shown below:
Model Name
Type For ROM Writing For Programming
Select "A0J2H" Select "A1S" Select "A1SH" Select "A3" Select "A1SH"
SW4GP-GPPA Q or earlier R or later All versions
SW3RXV-GPPA 30D or earlier 40E or later 30D or earlier 40E or later
SW3NX-GPPA 60G or earlier 70H or later 60G or earlier 70H or later
SW3IVD-GPPA 60G or earlier 70H or later 60G or earlier 70H or later
2-9
2. SYSTEM CONFIGURATION
POINT
(1) Old software packages other than SW3-GPPA, SW3GP-GPPA, and SW4GP-
GPPA cannot be used as the software package for system start-up for
A6GPP/A6PHP.
(2) Take caution when using a software version that selects "A0J2H" or "A1S" for
ROM writing, since the file register area of 8k points is reduced to 4k points.
To measure this, use a software package for which A1SJH/A1SH can be
selected.
2 - 10
2. SYSTEM CONFIGURATION
The following shows the system equipment (modules and peripheral devices) that can be
used in an AnS system.
2 - 11
2. SYSTEM CONFIGURATION
A1SX10 16-point 100 to 120 VAC input module 16 [16 input points] 0.05 –
A1SX10EU 16-point 100 to 120VAC input module 16 [16 input points] 0.05 –
A1SX20 16-point 200 to 240VAC input module 16 [16 input points] 0.05 –
A1SX20EU 16-point 200 to 240VAC input module 16 [16 input points] 0.05 –
A1SX30 16-point 12/24VDC, 12/24VAC input module 16 [16 input points] 0.05 –
Input module A1SX41-S2 32-point 24VDC input module 32 [32 input points] 0.08 –
A1SX80 16-point 12/24VDC sink/source input module 16 [16 input points] 0.05 –
A1SX80-S1 16-point 24VDC sink/source input module 16 [16 input points] 0.05 –
A1SX80-S2 16-point 24VDC sink/source input module 16 [16 input points] 0.05 –
A1SX81 32-point 12/24VDC sink/source input module 16 [16 input points] 0.08 –
A1SX81-S2 32-point 24VDC sink/source input module 32 [32 input points] 0.08 –
A1SX82-S1 64-point 24VDC sink/source input module 32 [32 input points] 0.16 –
2 - 12
2. SYSTEM CONFIGURATION
A1SY10 16-point relay contact output module (2A) 16 [16 output points] 0.12 0.09
A1SY10EU 16-point relay contact output module (2A) 16 [16 output points] 0.12 0.10
A1SY14EU 12-point relay contact output module (2A) 16 [16 output points] 0.12 0.10
(200VAC)
A1SY22 16-point triac output module (0.6A) 16 [16 output points] 0.27
0.002
8-point 5/12/24/48VDC
A1SY68A transistor output module (2A) sink/source type 16 [16 output points] 0.11 –
All points independent
2 - 13
2. SYSTEM CONFIGURATION
2 - 14
2. SYSTEM CONFIGURATION
2 - 15
2. SYSTEM CONFIGURATION
[32 special
A1S68TD Thermocouple input, 8 channels 32 0.32 –
points]
2 - 16
2. SYSTEM CONFIGURATION
Computer link A1SJ71UC24 Computer link function, printer function [32 special
32 0.1 –
module -PRF RS-232C, 1 channel points]
48
1 axis positioning control, speed control, analog First half
A1SD70 voltage output for speed-positioning control 0 to 16 empty points 0.3 –
10V) Second half
32 special points
2 - 17
2. SYSTEM CONFIGURATION
Access is allowed
MELSECNET(II) For the master and local stations of
A1SJ71AP21 [32 special within the device
data link MELSECNET(II) data link 32 0.33 –
-S3 points] range of the
module (for the GI-type optical fiber cable)
AnACPU.
A1SJ71AT21 For the master and local stations of MELSECNET/ [32 special
32 0.66 –
MELSECNET/B B B data link system points]
data link
module For the remote I/O station of
A1SJ72T25B – 0.3 –
MELSECNET/B data link system
B/NET
A1SJ71B62- [32 special
interface Master module for B/NET 32 0.08 –
S3 points]
module
I/O mode
MELSECNET/ For MELSECNET/MINI-S3 master stations (max. [32 special points]
A1SJ71PT32
MINI-S3 master 64 stations). Performs remote I/O and remote 0.35 –
-S3
module terminal control of a total of 512 I/O points. Expanded mode
48 [48 special points]
S-LINK
A1SJ71SL92 Master module for S-LINK [32 special
interface 32 0.20 –
N I/O total 128 points points]
module
Positioning
[32 special
detection A1S62LS Absolute positioning detection module 32 0.55 –
points]
module
2 - 18
2. SYSTEM CONFIGURATION
PC easier
[16 special
monitoring A1SS91 PC easier monitoring module 16 0.08 –
points]
module
Device Net
[32 special
interface A1SJ71DN91 Device net master module 32 0.24 –
points]
module
2 - 19
2. SYSTEM CONFIGURATION
2 - 20
2. SYSTEM CONFIGURATION
A1S52B
2 I/O modules can be installed.
A1S52B-S1 The power supply
– – –
module cannot be
A1S55B
installed.
5 I/O modules can be installed.
(Power is
A1S55B-S1
supplied from the
main base unit.)
A1S58B
Extension base
8 I/O modules can be installed. – – –
unit
A1S58B-S1
A1S65B
5 I/O modules can be installed.
A1S65B-S1 The power supply
– – – module is
A1S68B required.
8 I/O modules can be installed.
A1S68B-S1
For extension
A1SC01B 55mm (2.17inch) long flat cable – – –
towards right
2 - 21
2. SYSTEM CONFIGURATION
EP-ROM A1SNMCA-8KP 8k steps, equipped with EP-ROM(directly) For A1SJH/A1SHCPU: A6WA-28P required
A1SX41(S1/S2),A1SX42(S1/S2),A1SH42(S1),
A6TBX70 For the sink-type input module (3-wire type)
A1SH42P(S1)
Connector/terminal
block converter unit A6TBX36-E For the source-type input module (standard type) A1SX71, A1SX82-S1, A1SX81(S2)
A6TBY36-E For the source-type output module (standard type) A1SY81, A1SY82
A6TBX54-E For the source-type input module (2-wire type) A1SX71, A1SX82-S1, A1SX81(S2)
A6TBY54-E For the source-type output module (2-wire type) A1SY81, A1SY82
A6TBX70-E For the source-type input module (3-wire type) A1SX71, A1SX82-S1, A1SX81(S2)
Relay terminal unit A6TE2-16SRN For the sink-type output module A1SY41, A1SY41P, A1SY42, A1SH42(S1), A1SH42P(S1)
2 - 22
2. SYSTEM CONFIGURATION
Terminal block
Slim-type terminal block cover for the A1S I/O
cover for the A1S
A1STEC-S module and the special module (terminal block All terminal block connector type modules
I/O module and the
connector type).
special module
IDC terminal block IDC terminal block adapter for 32 points 0.3mm2
A1S-TA32-3 A1SX41(S1/S2), A1SX71, A1SY41, A1SY71
adapter (AWG22)
3-pin D-sub
A6CON2E Crimp type, straight out Source type (37p D-sub)
connector
REMARK
Toa Electric Industrial CO., LTD. provides I/O cables with connectors, which can
connect to 40-pin connector (A1SX41, A1SX42, A1SY41, A1SY41P, A1SY42,
A1SY42P, etc.) or 37-pin D-sub connector (A1SX81, A1SY81) of I/O modules.
Contact:
TOA ELECTRIC INDUSTRIAL CO., LTD.
2 - 23
2. SYSTEM CONFIGURATION
Composite video cable AC10MD • Connection cable for the monitor display of the A6GPP screen: 1m (3.28 ft.) long
Floppy disk for cleaning SW0-FDC For A6GPP/A6PHP Floppy disk for cleaning the floppy disk drive.
• A6KB keyboard
Optional keyboard for • AC03R4H.............. Connection cable between A6KB and A6PHP: 0.3m
A6KB-SET-H
A6PHP (0.98 ft.) long
• A6KB-C................. Key sheet for the GPP mode of A6KB
• A6KB keyboard
Optional keyboard for • AC03R4L............. Connection cable between A6KB and A6GPP: 0.3m
A6KB-SET
A6GPP (0.98 ft.) long
• A6KB-C................ Key sheet for the GPP mode of A6KB.
2 - 24
2. SYSTEM CONFIGURATION
K6PR-K
Printer • For printing out program circuit diagrams and various lists
A7NPR-S1
K6PR-Y Printer paper for K6PR(S1) and K6PR-K, 9-inch paper, Unit: 2000 sheets
Printer paper
K7PR-Y Printer paper for A7PR and A7NPR, 11-inch paper, Unit: 2000 sheets
Connection cable for between the CPU main module and A7PUS, A8PUE
AC30R4-PUS
3m (9.84ft.) long
RS-422 cable
Connection cable for between the CPU main module and A8PUE
AC20R4-A8PU
2m (6.56ft.) long
• Used for monitoring the devices of the CPU module, changing the setting values/
Data access module A6DU-B current values, and displaying the operation status. (5VDC 0.23A)
• Connect to the CPU mopdule with an AC30R4-PUS cable.
• An interface module which connects the CPU module and the modem. Using a
Modem interface telephone line, the communication is performed between a remote peripheral
A6TEL
module device and the CPU module. (5VDC 0.2A)
• Connect to the CPU mopdule with an AC30R4-PUS cable.
AC30R4 Connection cable for between the CPU main unit and A6WU: 3m/30m (9.84 ft./
AC300R4 98.43 ft.) long
RS-422 cable
AC03WU Connection cable for between the A6PHP main unit and A6WU: 0.3m (0.98ft.) long
2 - 25
2. SYSTEM CONFIGURATION
(1) Stand-alone system ............. A system that connects with a main base unit, or with a
main base unit and an extension base unit using
extension cable
(2) Data link system ............. A system that controls multiple programmable
controllers and remote I/O modules
(3) Computer link system ............. A system that communicates between the CPU module
and the computer (personal computer, etc.) by using
an A1SJ71UC24 computer link module
(4) Composite system ............. A system that has a combination of a data link system
and a computer link system
The details of the system configuration, number of I/O points, I/O number assignment,
etc., of a stand-alone system are listed on the following page.
2 - 26
2. SYSTEM CONFIGURATION
[When the AnS extension base is used] [When the A N, A A extension base is used]
The following shows an example that the 16-point The following shows an example that the 16-point
module is installed to each slot. module is installed to each slot.
Power supply
CPU module
00 10 20 30 40 50 60 70
module
to to to to to to to to
System Configuration 0F 1F 2F 3F 4F 5F 6F 7F
Extension cable
Slot No.
1st extension
stage 8 9 10 11 12 13 14 15
UNIT
Power supply
1 1
2 2 80 90 A0 B0 C0 D0 E0 F0
module
3 3
4 4
5 5 to to to to to to to to
6 6
7 7
8F 9F AF BF CF DF EF FF
Maximum number of
3rd extension stage 1st extension stage
extension stages
Maximum number of
16 modules
I/O modules
Maximum number of
A1SHCPU: 256 points, A2SHCPU: 512 points
I/O points
(1) Only one A N, A A extension base can be used.(The second extension module cannot be used.)
(2) When the extension base A1S52B(S1), A1S55B(S1), A58B(S1) or A52B, A55B, A58B are used, the 5VDC
power is supplied from the power supply module of the main base unit. Before use, refer to Section 6.1.3
Precautions and examine if it can be used.
(3) Limit the length of extension cable to 6m (236inch) or shorter.
(4) When using the extension cable, do not install it with the main circuit cables, which has high voltage, large
current, or install them close together.
2 - 27
2. SYSTEM CONFIGURATION
(1) Assign I/O numbers to the main base unit first, then to the extension base unit.
(2) Assign I/O numbers as if both main base unit and extension base unit have 8 slots each. When the
A1S32B/A1S33B/A1S35B for 2/3/5 slots are used as the main base unit, add 6/5/3 slots (96 points/80
I/O number points/48 points) and assign the extension base unit I/O numbers.
assignment (3) 16 points are assigned to an empty slot.
(When I/O assignment is (4) When an extension base unit for A N or A A is used, be sure to set to a single extension level. If it is set
not performed) to the number of skipped stages, 16 points/slot are assigned to all of skipped stages 8 slots, and thus it
does not work.
(5) Items (2) to (3) can be changed by the I/O assignment.(Refer to the ACPU/QCPU-A (A Mode) Programming
Manual (Fundamentals).)
2 - 28
2. SYSTEM CONFIGURATION
[When the AnS extension base is used] [When the A N, A A extension base is used]
The following shows an example that the 16-point The following shows an example that the 16-point
module is installed to each slot. module is installed to each slot.
0 1 2 3 4 5 6 7 Slot No.
00 10 20 30 40 50 60 70 A1SJH : 5
A1SJHCPU to to to to to to to to
Extension cable A1SJH-S8 : 8
0F 1F 2F 3F 4F 5F 6F 7F
1st extension
stage
Extension base unit (A1S58B-S1)
UNIT
1 1
8 9 10 11 12 13 14 15
System Configuration 2
3
2
3 80 90 A0 B0 C0 D0 E0 F0
to to to to to to to to
8F 9F AF BF CF DF EF FF
Maximum number of
3rd extension stage 1st extension stage
extension stages
Maximum number of
16 modules
I/O modules
Maximum number of
256 points
I/O points
(1) Only one A N, A A extension base can be used.(The second extension module cannot be used.)
(2) When the extension base A1S52B(S1), A1S55B(S1), A58B(S1) or A52B, A55B, A58B are used, the 5VDC
power is supplied from the power supply module of the main base unit. Before use, refer to Section 6.1.3
Precautions and examine if it can be used.
(3) Limit the length of extension cable to 6m (236inch) or shorter.
(4) When using the extension cable, do not install it with the main circuit cables, which has high voltage, large
current, or install them close together.
2 - 29
2. SYSTEM CONFIGURATION
(1) Assign I/O numbers to the A1SJHCPU first, then to the extension base unit.
(2) Assign I/O numbers as if both the A1SJHCPU and the extension base unit have 8 slots each.A1SJHCPU
has 0 to 4 slots, and 5 to 7 are empty slots.Thus, the empty slots occupies 16 points 3=48 points.
I/O number (3) 16 points are assigned to an empty slot.
assignment
(4) When an extension base unit for A N or A A is used, be sure to set to a single extension level. If it is set
(When I/O assignment is
to the number of skipped stages, 16 points/slot are assigned to all of skipped stages 8 slots, and thus it
not performed)
does not work.
(5) Items (2) to (3) can be changed by the I/O assignment.(Refer to the ACPU/QCPU-A (A Mode) Programming
Manual (Fundamentals) for details.)
2 - 30
3. SPECIFICATIONS
3 SPECIFICATIONS
The general specification common to various modules is shown.
Item Specifications
Operating ambient
0 to 55
temperature
Storage ambient
-20 to 75
temperature
Operating ambient
10 to 90 % RH, No-condensing
humidity
Storage ambient
10 to 90 % RH, No-condensing
humidity
0.075mm
Under 10 to 57Hz –
(0.003inch)
intermittent
Conforming to 10 times each
vibration
Vibration resistance JIS B 3502, 57 to 150Hz 9.8m/s2 –
in X, Y, Z
IEC 61131-2 directions
0.035mm
Under 10 to 57Hz –
(0.001inch) (for 80min).
continuous
vibration 57 to 150Hz 4.9m/s2 –
Shock resistance Conforming to JIS B 3502, IEC 61131-2 (147m/s2 , 3 times in each of 3 directions XYZ)
*1 This indicates the section of the power supply to which the equipment is assumed to be
connected between the public electrical power distribution network and the machinery within
premises.
Category II applies to equipment for which electrical power is supplied from fixed facilities.
The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V.
*2 This index indicates the degree to which conductive material is generated in terms of the
environment in which the equipment is used.
Pollution level 2 is when only non-conductive pollution occurs. A temporary conductivity
caused by condensing must be expected occasionally.
*3 Do not use or store the programmable controller in the environment when the pressure is
higher than the atmospheric pressure at sea level.
Otherwise, malfunction may result.
To use the programmable controller in high-pressure environment, please contact your local
Mitsubishi representative.
3-1
4. CPU MODULE
4 CPU MODULE
Performance specifications
Model
Item Remark
A1SJHCPU(S8) A1SHCPU A2SHCPU(S1)
A2SHCPU:
Main sequence Max. 14k steps
Max. 8k steps
Program capacity program A2SHCPU-S1:
Set in parameters.
(steps) Max. 30k steps
*1 Each memory capacity for the programmable controllers is the sum total of the parameters, T/
C setting values, program capacities, file registers, comment points, sampling traces and
status latches.The memory capacities are unchanged.The extension memories cannot be
approved.
For the calculation method of memory capacity, refer to Section 4.2.2.
*2 I/O devices of the actual number of I/O points or later can be used as the MELSECNET/B,
MELSECNET/MINI or CC-Link.
4-1
4. CPU MODULE
Model
Item Remark
A1SJHCPU(S8) A1SHCPU A2SHCPU(S1)
4.2.1.)
Points set by
File register [R] 8192 points (R0 to R8191)
parameters
4-2
4. CPU MODULE
Model
Item Remark
A1SJHCPU(S8) A1SHCPU A2SHCPU(S1)
Comment Max. 3648 points (Set by the unit of 64 points) Set in parameters.
Watchdog error supervision (watchdog timer: set within 10ms to 200ms) Refer to Section 4.1.4
Self-diagnostics function
Error detection in the memory, CPU, I/O, battery, etc. for details.
Set in parameters.
Operation mode when there is an error Select STOP or continue
(Refer to Section 4.2.1)
Initial start
Start-up method at RUN (upon power supply on/power restoration after power failure,
automatic restart by turning the RUN switch of the CPU or ON.)
Remote RUN/PAUSE contacts Possible to set one contact point for each of RUN/PAUSE from X0 to X1FF. Set in parameters.
I/O assignment Possible to register number of occupied I/O points and module model names.
Allowable momentary power failure period Depending on the power supply modules Refer to Section 5.1.
A1SJHCPU:1.00kg
Weight 0.33kg
A1SJHCPU-S8:1.06kg
A1SJHCPU:
130mm
(5.12inch) 330mm (13
inch) 82mm (3.23inch)
130mm (5.12inch) 54.5mm (2.15inch) 93.6mm
External dimensions A1SJHCPU-S8:
(3.69inch)
130mm
(5.12inch) 435mm
(17.1inch) 82mm
(3.23inch)
4-3
4. CPU MODULE
The following shows an overview of processing which begins with a CPU module power-
on to execute the sequence program.
CPU modules processing may be categorized roughly into the following four kinds:
(b) Initializes the range of data memory for which latch is not set up (sets the bit
device to OFF and the word device to 0).
(c) Allocates I/O address of the I/O module automatically based on the I/O module
number or the position of installation on the extension base module.
(d) Executes the self-diagnostics check for the parameter setting and the operation
circuit. (Refer to Section 4.1.4.)
(b) Updates the current value of the timer, sets the contact ON/OFF, updates the
current value of the counter and sets the contact to ON.
(Refer to the ACPU/QCPU-A (A mode) Programming Manual (Fundamentals).)
(c) Executes the data exchange between the programmable controller CPU and a
computer link module (e.g. A1SJ71UC24-R2) when there is a data read or write
request from the computer link module.
4-4
4. CPU MODULE
(d) Executes the refresh processing when there is a refresh request from the
network module or link module.
Note that the AnSHCPU can enable and disable execution of link refresh by turn-
ing ON/OFF M9053 and by issuing DI/EI instructions.
(e) When the trace point setting of sampling trace is set for each scan (after END
instruction execution), stores the device status for which it is setup into the
sampling trace area.
4-5
4. CPU MODULE
POINT
When executing the FROM/TO instruction for the special function module
frequently in short scan time, it may cause an operation error in the target special
function module.
When executing the FROM/TO instruction, match the processing time and
conversion time for the special function module using timer or constant scan
function.
4-6
4. CPU MODULE
The programmable controller CPU can be operated in the RUN, STOP and PAUSE as
described below.
Operation processing of programmable controller CPU in each operation status is
explained.
(b) When entering the RUN status, outputs the stored output status at STOP
because of setting the output mode as STOP RUN in the parameters.
(c) Processing time from switching STOP RUN to the start of the sequence
program operation is usually one to three seconds, although it may vary
depending on the system configuration.
(b) When entering the STOP status, stores the output status and sets all output
points to OFF. Data memories except for output (Y) are retained.
4-7
4. CPU MODULE
(4) Programmable controller CPU operation processing when RUN/STOP key switch is
operated
Determines
Determines according Starts operations
according to the
to the output mode from the status
STOP RUN Starts. output mode upon
upon STOP RUN in immediately before
STOP RUN in the
the parameters. STOP.
parameters.
POINT
4-8
4. CPU MODULE
The programmable controller CPU detects a momentary power failure when input power
voltage supplied to the power supply module becomes lower than the specified range.
When the programmable controller CPU detects an instantaneous power failure, the
following operation processing is performed.
(1) When an instantaneous power failure shorter than allowable momentary power
failure period occurred:
(a) When an instantaneous power failure occurred, the operation processing is
interrupted while the output status is retained.
(b) When the instantaneous power failure is reset, the operation processing will be
continued.
(c) When an instantaneous power failure occurred and the operation was
interrupted, measurement of the watchdog timer (WDT) continues. For instance,
in the case that WDT is 200ms and the scan time is 190ms, if an instantaneous
power failure of 15ms occurs, it causes the watchdog timer error.
Programmable controller
CPU operation processing
(2) When an instantaneous power failure longer than the allowable momentary power
failure period occurred:
The programmable controller CPU performs the initial start.
The operation processing is the same as power-on or reset operation with the reset
switch.
4-9
4. CPU MODULE
Self-diagnosis is a function that a CPU module diagnoses itself for the presence of any
abnormalities.
(1) While turning on the programmable controller power or when an error occurred in the
PLC RUN, the error is detected and displayed, and the operation is stopped by the
self-diagnostics function, which the CPU module performs, to prevent programmable
controller malfunctions and give preventive maintenance.
(2) The CPU module stores the error occurred last to a special register D9008 as an
error code.
(3) The following shows contents of the error information. (The error which occurred
last):
(a) The time and date of error occurrences.................... Year, month, day, hour,
minute, second (Clock data)
(b) Error Code................................................................ The content of the special
register D9008
(c) Detailed error code.................................................... The content of the special
register D9092
(d) Error step and error module installation address.......The content of the special
register D9010, D9000,
D9002
(4) When detecting an error by self-diagnosis, AnSHCPU takes action in the following
modes:
• Mode wherein the programmable controller operation is stopped
• Mode wherein the programmable controller operation is continued
In addition, some errors can be skipped or stopped by setting parameters.
(a) When an operation stop error is detected by the self-diagnosis, the AnSHCPU
stops the operation at error detection, and sets the all outputs(Y) to OFF.
(b) When an error of operation continued is detected, the only part of the program
with the error is not executed while the other part is executed.
Also, in the case of module verify error, the operation is continued using the I/O
address prior to the error.
Since error occurrence and error contents are stored in the special relay (M) and
special register (D) at error detection, use in the program for preventing any
malfunctions of the programmable controller or mechanical system especially in
mode wherein the programmable controller operation is continued.
4 - 10
4. CPU MODULE
REMARK
(1) As to the LED indication, the order of priority of the LED indication can
be changed if CPU module is in the operation mode. (Error codes are
stored in the special register.)
(2) When the special relay M9084 is ON, checking on fuse blown, I/O
verification and the battery are not performed. (Error codes are not
stored in the special register.)
(3) The "Error indication of peripheral device" in the table of self-diagnostics
functions are messages that is indicated by the PLC diagnosis of
peripheral devices.
4 - 11
4. CPU MODULE
Self-diagnostics list
CPU Mod- Status of Error Code
Diagnostic Item Diagnostic Timing Error Message
ule Status "RUN" LED (D9008)
Instruction code check Upon execution of each instruction INSTRCT CODE ERR. 10
Format (CHK instruction) check When switching from (STOP, PAUSE) CHK FORMAT ERR. 14
to (RUN)
END instruction not executed Upon execution of END instruction END NOT EXECUTE 24
ON.) Flickering/
STOP/RUN
Upon execution of END instruction ON
Fuse blown
(However, not checked when M9084 is FUSE BREAK OFF 32
*1 (Default: stop)
ON.)
Special function module error Upon execution of FROM, TO instruction SP.UNIT DOWN 41
Always
Battery
Low battery (However, not checked when M9084 is RUN ON BATTERY ERROR 70
ON.)
4 - 12
4. CPU MODULE
Device means a general name for such as a contact, coil and timer used on the program
operations in a programmable controller.
The following shows usage ranges and device names of the programmable controller.
For "*" in the devices below, they can be used by setting the parameters on each
peripheral device. Also, they can be changed the usage ranges assignment.
Set the parameters depending on the usage system and contents of the programs.
For the detailed setting for parameters, refer to Section 4.2.1 "List of parameter setting
range".)
Device list
Usage Range (points)
Device Description of Device
A1SJHCPU(S8) A1SHCPU A2SHCPU(S1)
A2SHCPU: Used for the supply programmable controller commands and data
X Input X/Y0 to X/Y1FF from the external devices such as push buttons, select switches,
X/Y0 to X/YFF X/Y0 to X/YFF (512 points) limit switches and digital switches.
(256 points) (256 points) A2SHCPU-S1: Used for the output control results of the program to the external
Y Output X/Y0 to X/Y3FF devices such as solenoids, magnetic switches, signal lights and
(1024 points) digital display device.
• Possible to use in a program from the I/O points usage range for
X Input each PLC (described above) up to 2048 points.(External output
X/Y0 to X/Y7FF (2048 points) is not allowed.)
*100ms timer
*10ms timer Up-timing-timer. There are three kinds: 100ms timer, 10ms timer
T T0 to T255 (256 points)
and 100ms retentive timers.
*100ms retentive
timer
Data register D0 to D1023 (1024 points) Memory that stores data inside the programmable controller.
D
Special register D9000 to D9255 (256 points) Data memory set up in advance for the special application
4 - 13
4. CPU MODULE
For the data register expansion. User memory area is used for
R *File register R0 to R8191 (8192 points)
this.
K-32768 to K32767 (16-bit instruction) Used to set timer/counter, pointer number, interrupt pointer
K Decimal constant K-2147483648 to K2147483647 (32-bit number, bit device digits, and values for basic and application
instruction) instructions.
REMARK
The step relay in the above list can be used in the same manner as the internal
relay (M). For the program creation with two kinds of functions in one program,
it is usable to divide the step relay (S) and internal relay (M) into a category of
such as a function and usage in using.
4 - 14
4. CPU MODULE
Parameter contents in the CPU modules and parameter setting ranges are explained
below.
Parameters are used for allocating the user memory area inside the CPU module, setting
various functions and device ranges.
A parameter is usually stored in the first 3k bytes of the user memory area.
Even though a default value can be used, parameter value can be changed to a value
suitable for a particular application within a setting range by the peripheral devices.
Expanded comment capacity – 0 to 3968 points (64 points unit = in 1k byte units)
M0 to M999
Settings for internal relay (M), M/L/S0 to M/L/S2047
L1000 to L2047
latch relay (L), step relay (S) (where M, L, S are serial numbers)
None for S
4 - 15
4. CPU MODULE
T0 to T199
Timer (100ms) • 256 points by 100ms, 10ms, and retentive timers (in 8-point units)
T0 to T255
settings T200 to • Timers are serial numbers.
T255(10ms)
System
Interrupt counter
interrupt – • Sets the interrupt counter start Nos. (in units of 8 points).
start No.
setting
Ouput data at
Output mode at STOP to RUN the time of Output before STOP/after operation
STOP restored
Number of link
• 0 to 64 station(s)
stations
4 - 16
4. CPU MODULE
4.2.2 Memory capacity setting (for main program, file register, comment, etc.)
64k bytes user memory (built-in RAM) has fitted with the CPU module as standard
equipment.
Parameters, T/C set value, main program, sampling trace, status latch, file register, and
comment data are stored in the user memory.
Change
Item Setting Unit Memory Capacity into Remark
ROM
4 - 17
4. CPU MODULE
4 - 18
4. CPU MODULE
Constant scan • Makes the processing time for a single scan in the sequence
•Program execution at program constant. • Write to the special register D9020
constant intervals • Set the processing time within the range of 10ms to 2000ms by the sequence program.
•Simplified positioning by 10ms.
Latch (power failure • When the power supply failure of 20ms or the longer/CPU
compensation) reset/power supply off occurs, data contents of the devices
• Latch device and latch range are
for which latches have been set up in advance are retained.
specified by setting of the
Continuous control by data • Latch-enabled devices: L, B, T, C, D, W
peripheral device parameters.
retention on power failure • Latched data are stored in the CPU main module and
backed up by the batteries of the CPU main module.
4 - 19
4. CPU MODULE
(Continued)
Function (application) Description Overview of Setting and Operation
4 - 20
4. CPU MODULE
Precautions when handling the CPU module from unpacking to installation are described
below.
Use the programmable controller under the environment specified in the user's
CAUTION manual.
Otherwise, it may cause electric shocks, fires, malfunctions, product deterioration or
damage.
Insert the module fixing projection into the fixing hole in the base unit and then tighten
the module screw within the specified torque.
When no screw is tightened, even if the module is installed correctly, it may cause
malfunctiuons, a failure or a drop of the module.
If too tight, it may damage the screw and/or the module, resulting in a drop of the
module, a short circuit or malfunctions.
Connect the extension cable to the connector of the base unit or module.
Check the cable for incomplete connection after connecting it.
Poor electrical contact may cause incorrect inputs and/or outputs.
Insert the memory cassette and fully press it to the memory cassette connector.
Check for incomplete connection after installing it.
Poor electrical contact may cause malfunctions.
Be sure to shut off all phases of the external power supply used by the system before
mounting or removing the module.
Failure to do so may damage the module.
Do not directly touch the conductive part or electronic components of the module.
Doing so may cause malfunctions or a failure of the module.
(1) Do not drop or allow any impact to the modules case, memory cassette, terminal
block connector, or pin connector.
(2) Do not remove the module printed wiring board from the case. Otherwise, a
malfunction may occur.
(3) Use caution to prevent foreign matter, such as wire chips, falling into the module
during wiring.
If foreign matter enters the module, remove it.
(4) Tighten the module mounting screws and terminal block screws within the tightening
torque range specified shown the table below.
Screw position Tightening torque range
4 - 21
4. CPU MODULE
The following shows parts names of the AnSHCPU and the switch setting for using the
AnSHCPU.
4 - 22
4. CPU MODULE
4 - 23
4. CPU MODULE
• ON: RUN/STOP key switch is in the "RUN" position, and the sequence
program operation is being executed.
In case of an error which does not stop the operation of sequence
program occurs (refer to Section 11.3), the LED remains on.
• OFF: The "RUN" LED turns off in the following cases:
(2) "RUN" LED • The RUN/STOP key switch is set to "STOP".
• Remote STOP is being performed.
• Remote PAUSE is being performed.
• Flashing: The "RUN" LED flashes in the following cases:
• An error which causes operation of the sequence program to stop
has been detected by self-diagnostics.
• During latch clear operation
• Connector to write/read, monitor and test the main program with peripheral
(4) RS-422 connector device.
• Cover it with a lid when no peripheral device is to be connected.
• Protective cover for printed-circuit board of CPU module, memory cassette, RS-
422 connector, battery, etc.
• Open the cover to perform the following operations:
(5) Cover Installation and removal of the memory cassette (only for A1SJHCPU)
Setting DIP switches
Connecting the battery to the connector
Battery replacement
(6) Module mounting screw • Used to fix a module to the base unit.
• For the retention of data for program, latch range devices and file registers(for
(7) Battery
installation and removal of battery, refer to Section 7.2)
• Used to switch the I/O control mode or set memory protect to Enable/Disable.
(8) Dip switch
(Refer to Section 4.5.2, Section 4.5.3 for details of the setting.)
(9) Battery connector • For the connection with the connector on the battery side.
Memory cassette installing • Connector to install a memory cassette. (It automatically enters into ROM
(10)
connector operation when a memory cassette is installed.)
(12) Base installation hole • A hole used to install the base unit to a control panel.(M5 screw)
4 - 24
4. CPU MODULE
• Used to connect the 100VAC or 200VAC power supply using the power input
(13) Power input terminal
terminal.
(14) LG terminal • Power filter grounding terminal, having the potential half of the input voltage.
(21) Module fixing screw • A screw to fix the module to the base. (M4 12 screws)
4 - 25
4. CPU MODULE
There are a direct mode and a refresh mode in I/O control mode.
Both input and output are Both input and output are
in the direct mode in the refresh mode
4 5
4 5
3
3
2
2
1
1
ON OFF ON OFF
Both input and output are Both input and output are
in the direct mode in the refresh mode
POINT
Make sure that the power supply is OFF before setting the I/O control switching
switch.
4 - 26
4. CPU MODULE
Memory write protect switch is to prevent a program from overwriting and deleting by an
operation from the peripheral device.
It is used to prevent overwriting and deletion of a program after the program is created.
To modify the ROM memory, cancel the memory write protect (OFF).
The memory write protect is set to OFF as factory default.
0 to 16 1:ON
3
16 to 32 2:ON
2
1
32 to 48 3:ON
48 to 64 4:ON
ON OFF
4 - 27
4. CPU MODULE
0 to 16 1:ON
16 to 32 2:ON
32 to 48 3:ON
48 to 64 4:ON
64 to 80 5:ON
80 to 96 6:ON
96 to 112 7:ON
POINT
(1) When the memory protect is used, refer to the address (step number) of each
memory area (sequence program, comment, sampling trace, status latch and
file register) to set protection. (Refer to Section 4.2.2)
(2) When sampling trace or status latch is executed, do not apply the memory
protect to the data storage area.
If the protection is applied, the execution results cannot be stored in the
memory.
REMARK
When E2PROM is used, memory protect is possible with the memory protect
setting pins on the main unit of the A2SNMCA-30KE. Refer to Section 7.1.5.
4 - 28
4. CPU MODULE
When performing latch clear by the RUN/STOP key switch, follow the procedures below.
When the latch clear is performed, the device data in the non-latched range is also
cleared.
(1) Switch the RUN/STOP key switch a few times (three or four times) from "STOP" to
"L.CLR", and then "RUN" LED turns flicker at high speed (about 0.2s ON, 0.2s OFF).
If the "RUN" LED turns flicker at high speed, a latch clear is ready.
(2) After the "RUN"LED flickers at high speed, switch the RUN/STOP key switch from
"STOP" to "L.CLR" again, and then the latch clear is all prepared and "RUN" LED
turns off.
In the case of cancelling the latch clear operation halfway, switch the RUN/STOP key
switch to "RUN" to lead the CPU module to RUN status, or switch to "RESET" to lead
it to reset status.
REMARK
The latch clear can also be performed by the operation of GPP function.
For instance, latch clear by A6GPP can be performed by "Device memory all
clear" of the PLC mode test function.
For the operation method, refer to the operating manual for GPP functions.
4 - 29
5. POWER SUPPLY MODULE
5-1
5. POWER SUPPLY MODULE
Performance Specifications
Item
A1S61PN A1S62PN A1S63P
External dimensions 130mm(5.12inch) 55mm(2.17inch) 93.6mm(3.69inch)
Weight 0.60kg 0.60kg 0.50kg
Table5.2 Performance specifications for the A1SJHCPU(S8) built -in power supply
Model
Item
A1SJHCPU(S8)
+10%
100 to 120VAC -15%
(85 to 132VAC)
Input power supply
+10%
200 to 240VAC -15%
(170 to 264VAC)
5-2
5. POWER SUPPLY MODULE
POINT
*1 Overcurrent protection
The overcurrent proctection device shuts off the 5VDC and/or 24VDC
circuit(s) and stops the system if the current exceeding the specified value
flows in the circuit(s).
As this results in voltage drop, the power supply module LED turns OFF or
is dimly ON.
After that, eliminate the causes of overcurrent, e.g., insufficient current
capacity and short-circuit, and then start the system.
When the current value has reached the normal value, the initial start up of
the system will be performed.
*2 Overvoltage protection
The overvoltage protection shuts off the 5VDC circuit and stops the system
if the overvoltage of 5.5 to 6.5V is applied to the circuit.
The power supply module LED turns OFF.
When restarting the system, power OFF and ON the input power supply,
and the initial start up of the system will be performed.If the system is not
booted and the LED remains off, this means that the power supply module
has to be replaced.
*4 Inrush current
5-3
5. POWER SUPPLY MODULE
Power supply module is selected based on to the total current consumption of the I/O
module, special function module and peripheral devices to which power is supplied by the
subject power supply module. When extension base unit A1S52B(S1), A1S55B(S1),
A1S58B(S1), A52B, A55B, A58B is used, take into consideration that the power to the
module is supplied by the power supply module of the main base.
For 5VDC current consumption of I/O modules, special function modules and peripheral
devices, refer to Section 2.3.
(1) Power supply module selection when extension base unit A1S52B(S1), A1S55B(S1),
A1S58B(S1), A52B, A55B, A58B is used
When extension base unit A1S52B(S1), A1S55B(S1), A1S58B(S1), A52B, A55B,
A58B is used, 5VDC power supply is supplied from the power supply module of the
main base unit via extension cable. Thus, when one of these units is used, be careful
with the following:
(a) Select a 5VDC power supply module of the main base unit with sufficient
capacity to supply 5VDC current consumed by A1S52B(S1), A1S55B(S1),
A1S58B(S1), A52B, A55B, A58B.
Example) If 5VDC current consumption on the main base unit is 3A and 5VDC
current consumption on the A1S55B is 1A, then, the power supply
module installed to the main base unit must be A1S61P(5VDC 5A).
(b) Since the power to A1S52B(S1), A1S55B(S1), A1S58B(S1), A52B, A55B, A58B
is supplied via extension cable, a voltage drop occurs through the cable. It is
necessary to select a power supply module and cable with proper length so that
4.75VDC or more is available at the receiving port. For the details of voltage
drop, refer to Section 6.1.3, the applicable standards of extension base units.
5-4
5. POWER SUPPLY MODULE
Used to supply 24VDC power supply to inside the output module (using external
2) 24VDC, 24GDC terminal
wiring).
3) FG terminal The ground terminal connected to the shielding pattern of the printed-circuit board.
Grounding for the power supply filter. The potential of A1S61PN or A1S62PN
4) LG terminal
terminal is 1/2 of the input voltage.
5-5
5. POWER SUPPLY MODULE
(3) A1S63P
POINT
(1) Do not cable to the unused terminals such as FG and LG on the terminal
block (terminals whose name is not printed on the terminal cover).
(2) The protective ground terminal LG must be grounded.
5-6
6. BASE UNIT AND EXTENSION CABLE
This section explains the specifications of the base units (the main and extension base
units) and extension cables available for the systems, and the applicable standards for use
of the extension base units.
POINT
For the usage of the base units which do not require power supply module
A1S52B(S1), A1S55B(S1), and A1S58B(S1), refer to the power supply module
selection in Section 5.1.1 and the applicable standards of extension base units in
Section 6.1.3 .
6-1
6. BASE UNIT AND EXTENSION CABLE
The specifications of the extension cables applicable to PLC systems are shown in Table
6.3.
When using the extension cable, do not bundle it with the main circuit cables
together, which has high voltage, large current, or install them close to each other.
6-2
6. BASE UNIT AND EXTENSION CABLE
6.1.3 Application standards of extension base units (A1S52B(S1), A1S55B(S1), A1S58B(S1), A52B, A55B,
A58B)
When using the A1S52B(S1), A1S55B(S1), A1S58B(S1), A52B, A55B or A58B extension
base unit, make sure that the voltage of the receiving port (the module installed in the last
slot of the extension base unit) is 4.75V or more.
Since the power supply module on the main base unit supplies 5VDC to the A1S52B(S1),
A1S55B(S1), A1S58B(S1), A52B, A55B or A58B extension base unit, a voltage drop
occurs through the base unit and extension cable. If the specified voltage is not supplied at
the receiving port, incorrect input or output may result.
If the voltage at the receiving port is less than 4.75V, replace the extension base unit with
the A1S65B(S1), A1S68B(S1), A62B, A65B or A68B that has a power supply.
A1S52B(S1),
A1S55B(S1) or A1S3 B
A1S58B(S1) extension
base unit is used. A1S3 B A1S5 B(S1)
(c)
(b)
used.
A1S3 B A5 B
(c)
(a) (c)
A5 B
The voltage drop in the main base unit and The voltage drop in the extension base unit can
extension base unit can be ignored. be ignored.
6-3
6. BASE UNIT AND EXTENSION CABLE
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
CPU module
6-4
6. BASE UNIT AND EXTENSION CABLE
(b) Voltage drop calculation on the extension base unit (A1S52B(S1), A1S55B(S1),
A1S58B(S1))
The resistive value on the extension base unit is 0.006 per slot.
Calculate the voltage drop of each slot and obtain the total voltage drop.
1) Voltage drop at slot 8: V8
V8=0.006 (I8 + I9 + I10 + I11 + I12 + I13 + I14 + I15)
2) Voltage drop at slot 9: V9
V9=0.006 (I9 + I10 + I11 + I12 + I13 + I14 + I15)
3) Voltage drop at slot 10: V10
V10=0.006 (I10 + I11 + I12 + I13 + I14 + I15)
4) Voltage drop at slot 11: V11
V11=0.006 (I11 + I12 + I13 + I14 + I15)
5) Voltage drop at slot 12: V12
V12=0.006 (I12 + I13 + I14 + I15)
6) Voltage drop at slot 13: V13
V13=0.006 (I13 + I14 + I15)
7) Voltage drop at slot 14: V14
V14=0.006 (I14 + I15)
8) Voltage drop at slot 15: V15
V15=0.006 I15
9) Total voltage drop at the extension base unit: VZ
VZ=V8 + V9 + V10 + V11 + V12 + V13 + V14 + V15
6-5
6. BASE UNIT AND EXTENSION CABLE
6-6
6. BASE UNIT AND EXTENSION CABLE
5) 1) 4) 1)
OUT OUT
Remove with a tool CPU I/O 0 I/O 1 I/O 2 I/O 3 I/O 4 I/O 5 I/O 6 I/O 7
such as a nipper
POWER A1S38B
2) 6) 3) 2)
1) Extension cable connector A connector used to connect an extension cable, by which signals can be
transferred to/from an extension base unit.
2) Base cover A protective cover for the extension cable connector. When connecting extension
cables, remove the area (refer to the part in the above figure) with a tool such as a
nipper.
3) Module connector Connectors used to install the power supply module, CPU module, I/O modules
and/or special function modules.
To prevent dust from entering, install the supplied connector cover or a blank cover
(A1SG60) to any open connector.
4) Module mounting screw hole Screw mounting hole to fix the module to the base. Screw size: for M4 screw
5) Base installation hole A bell-shaped hole used to install the base unit to a control panel. (For M5 screw)
IMPORTANT
Only one extension base unit can be connected to the main base unit. Connecting
2 extension base units to the main base unit through 2 extension connectors may
cause incorrect input or output.
6-7
6. BASE UNIT AND EXTENSION CABLE
(2) Extension base unit (A1S52B, A1S55B, A1S58B, A1S52B-S1, A1S55B-S1, A1S58B-
S1, A1S65B, A1S68B, A1S65B-S1, A1S68B-S1)
5) 2) 4)
A1S65B-S1,
A1S68B-S1
POWER A1S68B
1) 6) 3)
A1S52B-S1, A1S55B-
S1, A1S58B-S1 5) 2) 4)
A1S58B
(FG)
1)
7) 6) 3)
1) Extension cable connector A connector used to connect an extension cable, by which signals can be
transferred to/from an main base unit.
Before connecting the extension cable, remove the supplied connector cover.
3) Module connector Connectors used to install the power supply module, I/O modules and/or special
function modules. To prevent dust from entering, install the supplied connector
cover or a blank cover (A1SG60) to any open connector.
4) Module mounting screw hole Screw mounting hole to fix the module to the base. Screw size: for M4 screw
5) Base installation hole A bell-shaped hole used to install the base unit to a control panel. (For M5 screw)
7) FG terminal The ground terminal connected to the shielding pattern of the printed-circuit board.
6-8
6. BASE UNIT AND EXTENSION CABLE
Each of the main and extension base units is supplied with a DIN rail hook as standard.
The following explains how to install the DIN rail.
6-9
6. BASE UNIT AND EXTENSION CABLE
6 - 10
7. MEMORY CASSETTE AND BATTERY
This section explains the specifications of the memory cassette, the handling precautions
and the installation and removal procedures.
7.1.1 Specifications
The specifications of the memory cassette are shown in Table 7.1 and Table 7.2.
POINT
* When writing a program to the A1SNMCA-2KE, set the parameter for main
sequence program capacity to 2k steps or less.
If the program is written with setting the main sequence program capacity to
3k steps or more, it cannot properly work.
Comparing between the AnSHCPU and a peripheral device will result in a
mismatch.
7-1
7. MEMORY CASSETTE AND BATTERY
This section explains the specifications of the memory cassette, the handling precautions
and the installation and removal procedures.
(1) Since the memory cassette and pin connector are made of resin, do not drop them or
apply heavy impact to them.
(2) Do not remove the printed-circuit board of memory cassette from the case. Doing so
could give damage to the module.
(3) Carefully prevent foreign matter such as wire chips from entering the inside of the
memory cassette.
If it does get inside the module, remove it immediately.
(4) When installing the memory cassette into the CPU module, fully press it to the
connector.
(5) Do not place the memory cassette on a metal object where current is or can be
leaked, or materials like wood, plastic, vinyl, fibers, electric wires or paper where
static electricity is charged.
(6) Do not touch the lead of the memory. This may damage the memory.
(7) Do not touch the CPU connector of the memory cassette. Doing so may cause poor
contact.
POINT
(1) Before installing the memory cassette to or removing it from the CPU module,
make sure that the power is OFF. Installing or removing the memory cassette
with power ON destroys its memory.
(2) Install the memory cassette and turn on the power supply of CPU module.
RAM memory built-in CPU module (parameter, T/C setting value, main
program) is overwritten.
If the RAM memory is needed, back up the data using a peripheral device
before installing the memory cassette.
7-2
7. MEMORY CASSETTE AND BATTERY
Insert the memory cassette and fully press it into the memory cassette connector.
CAUTION Check for incomplete connection after installing it.
Poor electrical contact may cause malfunctions.
(a) Facing the model name side of the memory cassette to the operator with the
model name shown on the top, insert it into the applied part of CPU module until
a click is heard (a tab is engaged).
(b) Check that the hooks on the top and bottom of the memory cassette are
engaged with the catches of the CPU module.
(If the memory cassette is not installed correctly, the front cover of the CPU
module will not be closed.)
7-3
7. MEMORY CASSETTE AND BATTERY
(a) While pressing the top and bottom projections for hook disengagement with
fingers, pull the memory cassette.
7-4
7. MEMORY CASSETTE AND BATTERY
A sequence program can be written to, or erased from, the A1SMCA-8KP or the
A1SNMCA-8KP using a ROM writer/eraser.
If a memory cassette is installed in the ROM socket of the A6GPP or the A6WU, use either
of the following memory write adapters.
CPU Model Name Memory Cassette Model Name Memory Write Adapter Model Name
A1SHCPU A1SNMCA-8KP
A6WA-28P
A1SJHCPU(S8) A1SNMCA-8KP
POINT
(1) When writing to the ROM for the A1SHCPU or the A1SJHCPU(S8) with the
SWGP-GPPA, the startup model has to be changed..
Set "A0J2H" for Version Q or earlier, or "A1S" for Version R or later.
In addition, select "27256" for the ROM setting type.
(2) Take caution when the software version that selects "A0J2H" or "A1S" is used
to write the ROM, since the file register area of 8k points is reduced to 4k
points.
As a countermeasure, use the software package for which the A1SJH/A1SH
can be selected.
(2) Mount the memory write adapter coupled with the memory cassette to the ROM
socket of the A6GPP or the A6WU in the correct orientation.
The pin on the cut corner side of the memory write adapter is pin No.1.
Cut comer
ROM socket
A6WA-28P
A1SNMCA-8KP
7-5
7. MEMORY CASSETTE AND BATTERY
When the A2SNMCA-30KE is installed in the CPU module, memory protection can be set
up to the A2SNMCA-30KE to prevent the E2PROM memory from being modified by
erroneous operation of peripheral equipment.
Setting the memory protection setting pin to ON allows the user memory area of 64k bytes
to be protected all at once.
To modify the ROM memory, disable the memory protection (OFF).
The memory protection setting pin is set to OFF as factory default.
For memory area assignment, refer to Section 4.5.2.
7-6
7. MEMORY CASSETTE AND BATTERY
7.2 Battery
This section explains the specifications, handling precautions and installation procedures
of the battery.
Properly connect batteries. Do not charge, disassemble, heat, or throw them into the
DANGER fire and do not make them short-circuited and soldered.
Incorrect battery handling may cause personal injuries or a fire due to exothermic
heat, burst and/or ignition.
7.2.1 Specifications
The specifications of the battery used for power failure compensation are shown in Table
7.2.
Table7.2 Battery specifications
Item A6BAT
This section explains the specifications, handling precautions and installation procedures
of the battery.
(1) Do not short it.
(2) Do not disassemble it.
(3) Do not put it in a fire.
(4) Do not heat it.
(5) Do not solder to the electrodes.
7-7
7. MEMORY CASSETTE AND BATTERY
The battery connector is removed to prevent battery consumption during distribution and
storage.
Connect the lead connector of the battery to the battery connector on the CPU module
print broad before using CPU module for the following objectives:
• Using the sequence program, file registers or comments in the user program area
in the CPU module
• Using the power failure compensation function
CPU module
A6BAT
Battery connector
7-8
8. LOADING AND INSTALLATION
When the programmable controller is powered ON and then OFF, improper outputs may
be generated temporarily depending on the delay time and start-up time differences
between the programmable controller power supply and the external power supply for the
control target (especially, DC).
For example, if the external power supply for the control target is powered ON and then
the programmable controller is powered ON, the DC output module may generate
incorrect outputs temporarily upon the programmable controller power-ON. Therefore, it is
required to build the circuit that energizes the programmable controller by priority.
The external power failure or programmable controller failure may lead to the system error.
In order to eliminate the possibility of the system error and ensure fail-safe operation, build
the following circuit outside the programmable controller: emergency stop circuit,
protection circuit and interlock circuit, as they could cause machine damages and
accidents due to the abovementioned failures.
An example of system design, which is based on fail-safe concept, is provided on the next
page.
Create a safety circuit outside the programmable controller to ensure the whole
DANGER system will operate safely even if an external power failure or a programmable
controller failure occurs.
Otherwise, incorrect output or malfunction may cause an accident.
(1) For an emergency stop circuit, protection circuit and interlock circuit that is
designed for incompatible actions such as forward/reverse rotation or for damage
prevention such as the upper/lower limit setting in positioning, any of them must
be created outside the programmable controller.
Install the emergency stop switch outsid the controlpanel so that workers can
operate it easily.
(2) When the programmable controller detects the following error conditions, it stops
the operation and turn off all the outputs.
The overcurrent protection device or overvoltage protection device of the power
supply module is activated.
The programmable controller CPU detects an error such as a watchdog timer
error by the self-diagnostics function.
In the case of an error of a part such as an I/O control part that cannot be detected
by the programmable controller CPU, all the outputs may turn on. In order to make
all machines operate safely in such a case, set up a fail-safe circuit or a specific
mechanism outside the programmable controller.
(3) Depending on the failure of the output module's relay or transistor, the output
status may remain ON or OFF incorrectly. For output signals that may lead to a
serious accident, create an external monitoring circuit.
If load current more than the rating or overcurrent due to a short circuit in the load has
flowed in the output module for a long time, it may cause a fire and smoke. Provide an
external safety device such as a fuse.
8-1
8. LOADING AND INSTALLATION
Design a circuit so that the external power will be supplied after power-up of the
DANGER programmable controller.
Activating the external power supply prior to the programmable controller may result
in an accident due to incorrect output or malfunction.
For the operation status of each station at a communication error in data link, refer to
the respective data link manual.
The communication error may result in an accident due to incorrect output or
malfunctions.
When controlling a running programmable controller (data modification) by connecting
a peripheral device to the CPU module or a PC to a special function module, create
an interlock circuit on sequence programs so that the whole system functions safely
all the time.
Also, before performing any other controls (e.g. program modification, operating
status change (status control)), read the manual carefully and ensure the safety.
In these controls, especially the one from an external device to a programmable
controller in a remote location, some programmable controller side problem may not
be resolved immediately due to failure of data communications.
To prevent this, create an interlock circuit on sequence programs and establish
corrective procedures for communication failure between the external device and the
programmable controller CPU.
When setting up the system, do not allow any empty slot on the base unit.
If any slot is left empty, be sure to use a blank cover (A1SG60) or a dummy module
(A1SG62) for it.
When using the extension base unit, A1S52B(S1), A1S55B(S1), A1S58B(S1), attach
the included dustproof cover to the module in slot 0.
Otherwise, internal parts of the module may be flied in the short circuit test or when an
overcurrent or overvoltage is accidentally applied to external I/O section.
Do not install the control lines or communication cables together with the main circuit
CAUTION or power lines, or bring them close to each other.
Keep a distance of 100mm (3.9inch) or more between them.
Failure to do so may cause malfunctions due to noise.
When an output module is used to control the lamp load, heater, solenoid valve, etc.,
a large current (ten times larger than the normal one) may flow at the time that the
output status changes from OFF to ON. Take some preventive measures such as
replacing the output module with the one of a suitable current rating.
8-2
8. LOADING AND INSTALLATION
Transformer Transformer
DC power supply
established signal Fuse
Fuse input
CPU module
CPU module Start/stop circuit
M9006 DC power
Can be started Ym
M9006 supply
Ym by turning ON of M9039
Yn
M9039 RA1, which is the XM
( - )( + )
Yn programmable TM Fuse
Y1 controller's RUN TM
XM output. M9084 The setting for TM
M9084 TM is the time taken
MC1 N0 M10
Start Program to establish the
switch N0 M10
RA1 Start Program DC input signal.
MC switch
Stop RA1
MC MC
switch Input unit MC
RA2 Stop Voltage relay
XM
switch recommended
Input unit RA2
8-3
8. LOADING AND INSTALLATION
Output
Power Input Input Input Input Output Output Output Output Power Output Output Output 16
CPU
supply 16 16 16 16 16 16 16 16 supply 16 16 16 points Empty
module
module points points points points points points points points module points points points YB0
to
YBF
*1 The output module for fail-safe purpose should be mounted on the last slot of the system.
(YB0 to YBF in the above system.)
External load MC
YB1 L
to to
YB0 YBF L
24V
0.5s 0.5s
- +
0V
24VDC
*2 Since YB0 turns ON and OFF alternatively at 0.5 second intervals, use a contactless output
module (a transistor is used in the above example).
*3 If an off delay timer (especially miniature timer) is not available, construct the failsafe circuit
using an on delay timer shown on the next page.
8-4
8. LOADING AND INSTALLATION
M9032
*4
YB0 M1
On delay timer
M1
T2
1s
M1
M2
YB0
M2 T2
0.5s 0.5s
Externai load MC
YB1 L
to to
YBF L
24V
- +
0V
24VDC
8-5
8. LOADING AND INSTALLATION
Avoid the following environment when you install the programmable controller system:
(1) A location in which the ambient temperature falls outside the range of 0 to 55 .
(2) A location in which the ambient humidity falls outside the range of 10 to 90%RH.
(3) Location in which condensation may occur due to drastic changes in temperature.
(5) A location in which a lot of conductive powdery substance such as dust and iron
filing, oil mist, salt, or organic solvent exists.
(8) A location in which the main unit is exposed to direct vibration or impact.
8-6
8. LOADING AND INSTALLATION
It is necessary to keep the temperature of the panel which stores the PLC to the operating
ambient temperature of the PLC, which is 55 , or below. For heat dissipation design of
the panel, it is necessary to know the average power consumption (heat generation) of the
devices and machinery stored inside. In this section, a method to obtain the average
power consumption of the PLC system is explained. Calculate the temperature rise inside
the panel from the power consumption.
W5V=I5V 5(W)
8-7
8. LOADING AND INSTALLATION
(3) Total 24VDC average power consumption of the output module (power consumption
equivalent to the points simultaneously ON)
Average power of the 24VDC output circuit of the power supply module is the total
power consumption of each module.
W24V=I24V 24(W)
(5) Average power consumption of the input modules at the input part (power
consumption equivalent to the points simultaneously ON)
(6) Power consumption of the external power supply part of the special function module
The total of the power consumption calculated for each block as above is the power
consumption of the programmable controller system as a whole.
Calculate the amount of heat generation and temperature rise inside the panel from
the total power consumption (W).
Simplified calculation formula to obtain temperature rise inside panel is shown next:
W
T= [ ]
U
W: Power consumption of the programmable controller system as a whole (the value
obtained above)
A: Inside surface area of the panel [m2]
U: When inside temperature of the panel is kept constant by a fan, etc............6
When the air inside the panel is not circulated .............................................4
POINT
When the temperature rise inside the panel exceeds the specified range, it is
recommended to lower the temperature inside the panel by installing a heat
exchanger to the panel.
If a conventional ventilation fan is used, it sucks dust along with the outside air,
which may affect the programmable controller, so care must be taken.
8-8
8. LOADING AND INSTALLATION
Precautions concerning installation of the main base unit and extension base unit are
described next.
Precautions concerning the installation of programmable controller to the panel, etc. are
explained below.
(1) To improve the ventilation and to facilitate the exchange of the module, provide at
least 30mm (1.18inch) of distance between the top part of the module and any
structure or part.
However, when A52B, A55B, A58B, A62B, A65B or A68B extension base unit is
used, provide at least 80mm (3.15inch) of distance between the top of the unit and
any structural part.
(3) If there are any protrusions, dents or distortion on the installation surface of the base
unit, an excessive force is applied to the printed-circuit board and causes problems,
so, install to a flat surface.
(4) Avoid sharing the same panel with any source of vibration such as a large-sized
magnetic contactor or no-fuse breaker, and install to a separate panel or away from
such devices.
(6) If any device is installed in front of the programmable controller (i.e. installed in the
back of the door), position it to secure at least 100mm (3.94inch) of distance to avoid
the effects of radiated noise and heat.
Also, keep at least 50mm (1.97inch) distance from the base unit to any device placed
on right or left or the unit.
(7) When installing the base unit to DIN rail in an environment with large vibration, use a
vibration-proofing bracket (A1S-PLT-D). Mounting the vibration-proofing bracket
(A1S-PLT-D) enhances the resistance to vibration.
However, the A1SJHCPU-S8 cannot use a vibration-proofing bracket(A1S-PLT-D).
Depending on the environment to set up the base unit, it is also recommended to fix
the base unit to the control panel directly.
8-9
8. LOADING AND INSTALLATION
8.4.2 Installation
Installation location of the main base unit and the extension base unit is shown below.
30mm (1.18inch)
Main base Extension base or more
30mm (1.18inch)
or more
30mm
Main base 30mm (1.18inch) or more Main base (1.18inch) or more
Duct (Height of
50mm (1.97inch)
Panel, etc.
Programmable
controller
Door
Contactor
relay, etc.
8 - 10
8. LOADING AND INSTALLATION
How to install and remove the power supply module, CPU module, I/O module and special
function module, etc. to/from the base unit are explained.
Insert the module fixing projection into the fixing hole in the base unit and then tighten
CAUTION the module fixing screw within the specified torque.
When no screw is tightened, even if the module is installed correctly, it may cause
malfunctions, a failure or a drop of the module.
If too tight, it may damage the screw and/or the module, resulting in a drop of the
module, a short circuit or malfunctions.
Be sure to shut off all phases of the external power supply used by the system before
mounting or removing the module.
Filure to do so may damage the module.
Do not directly touch the conductive part or electronic components of the module.
Doing so may cause malfunctions or a failure of the module.
8 - 11
8. LOADING AND INSTALLATION
Base unit
Module
Module
connector
Insert the module fixing projection
of the module into the module fixing
hole.
Complete
8 - 12
8. LOADING AND INSTALLATION
Base unit
Module
connector
Complete
POINT
To remove the module, the module mounting screw must be removed first, then
disengage the module fixing projection from the module fixing hole. If the module
is forcibly removed the module fixing projection will be damaged.
8 - 13
8. LOADING AND INSTALLATION
When setting up the system, do not allow any empty slot on the base unit.
DANGER If any slot is left empty, be sure to use a blank cover (A1SG60) or a dummy module
(A1SG62) for it.
When using the extension base unit, A1S52B(S1), A1S55B(S1), A1S58B(S1), attach
the included dustproof cover to the module in slot 0.
Otherwise, internal parts of the module may be flied in the short circuit test or when an
overcurrent or overvoltage is accidentally applied to the external I/O section.
(1) Installation
I/O module
Dust-proof cover
To insert the dustproof cover to the I/O module, insert the cover to the connector or
terminal side first as shown in the figure, then push the cover to the I/O module side.
8 - 14
8. LOADING AND INSTALLATION
(2) Removal
I/O module
Dust-proof cover
To remove the dustproof cover from the I/O module, insert the tip of a flat-tip
screwdriver into the removal hole as shown in the figure, then move the screwdriver
towards the rear of the module to separate the clip from the removal hole and remove
the cover.
8 - 15
8. LOADING AND INSTALLATION
8.7 Wiring
Be sure to shut off all the phases of the external power supply used by the system
DANGER before wiring.
Failure to do so may result in an electric shock or damage of the product.
Before energizing and operating the system after wiring, be sure to attach the
terminal cover supplied with the product.
Failure to do so may cause an electric shock.
Constant
Programmable
voltage
controller
transformer
8 - 16
8. LOADING AND INSTALLATION
(b) Use a power supply which generates minimal noise between wires and between
the programmable controller and ground.
If excessive noise is generated, connect an isolating transformer.
Programmable I/O
controller equipment
Insulation Insulation
transformer transformer
A1S62PN 110VA n
(d) Separate the programmable controller's power supply line from the lines for I/O
equipments and power equipments as shown below.
When there is much noise, connect an isolating transformer.
(e) Taking rated current or inrush current into consideration when wiring the power
supply, be sure to connect a breaker or an external fuse that have proper blown
and detection.
When using a single programmable controller, a 10A breaker or an external fuse
are recommended for wiring protection.
Programmable Insulation
Main controller Transformer
power supply power supply
Programmable
200VAC controller
Relay
terminal block T1
I/O power supply
I/O equipment
Main circuit
power supply
8 - 17
8. LOADING AND INSTALLATION
(f) Note on using the 24VDC output of the A1S62PN power supply module.
If the 24VDC output capacity is insufficient for one power supply module, supply
24VDC from the external 24VDC power supply as shown below:
(g) 100VAC, 200VAC and 24VDC wires should be twisted as dense as possible.
Connect the modules with a shortest distance.
Also, to reduce the voltage drop to the minimum, use thickest wires possible
(maximum 2mm2 (0.0031in.2)).
(h) Do not bind 100VAC and 24VDC wires together with main circuit (high voltage
and large current) wires or I/O signal lines (including common line) nor place
them near each other. Provide 100mm (3.94inch) clearance between the wires if
possible.
(i) As measures against surge due to lightening, connect a surge absorber for
lightening as shown below.
Programmable
AC controller I/O
devices
E1 E1 E2
8 - 18
8. LOADING AND INSTALLATION
POINT
(1) Separate the ground of the surge absorber for lightening (E1) from that of the
programmable controller (E2).
(2) Select a surge absorber for lightening whose power supply voltage does not
exceed the maximum allowable circuit voltage even when line voltage is
maximum.
Do not install the control lines or communication cables together with the main circuit
CAUTION or power lines, or bring them close to each other.
Keep a distance of 100mm (3.9inch) or more between them.
Failure to do so may cause malfunctions due to noise.
(a) The applicable wire size for a terminal block connector is 0.75 to 2mm2 . It is
recommended to use wire of 0.75mm2 for easy use.
(b) Run the input line and output line away from each other.
(c) Run the I/O signal line (including common line) away from the main circuit line
with high voltage or large current by more than 100mm (3.94inch).
(d) When the main circuit line and power line cannot be separated, use a batch
shielding cable and ground it on the programmable controller side.
However, ground it on the opposite side in some cases.
(e) When cables are run through pipes, securely ground the pipes.
(f) Separate the 24VDC I/O wires from the 100VAC and 200VAC lines.
(g) With a long distance wiring of 200m (656.2ft.) or longer, leak current due to line
capacity may cause troubles.
(h) As a measure against surge due to lightning, separate the AC wiring and DC
wiring and connect a surge absorber for lightning as shown in (i) of item (1).
Failure to do so increases the risk of I/O equipment failure due to lightning.
8 - 19
8. LOADING AND INSTALLATION
(3) Grounding
(1) Independent grounding ......... Best (2) Shared grounding ......... Good (3) Common grounding ......... Not allowed
8 - 20
8. LOADING AND INSTALLATION
This section explains the wiring of power cables and ground wires to the main and
extension bases.
+24V
24G
(FG)
100/240VAC (LG)
FG INPUT
100-240VAC
Grounding wire Grounding wire
Ground Ground
8 - 21
8. LOADING AND INSTALLATION
POINT
(1) Use the thickest possible (max. 2 mm2 (14 AWG)) wires for the 100/200 VAC
and 24 VDC power cables. Be sure to twist these wires starting at the
connection terminals. For wiring a terminal block, be sure to use a solderless
terminal. To prevent short-circuit due to loosening screws, use the solderless
terminals with insulation sleeves of 0.8 mm (0.03 inch) or less thick. The
number of the solderless terminals to be connected for one terminal block are
limited to 2.
Solderless terminals Terminal block
with insulation sleeves
8 - 22
8. LOADING AND INSTALLATION
Connect the programmable controller system to the uninterruptible power supply (UPS),
while paying attention to the followings.
Use the on-line UPS or line interactive UPS (voltage distortion of 5% or less.)
Alternatively, use the off-line system UPS, i.e., FREQUPS-F series with serial number P or
later (manufactured by Mitsubishi Electric). Example: FW-F10-03.K/0.5K
Do not use the off-line system UPS other than above.
8 - 23
9. EMC AND LOW VOLTAGE DIRECTIVES
The EMC Directives specifies emission and immunity criteria and requires the products to
meet both of them, i.e., not to emit excessive electromagnetic interference (emission): to
be immune to electromagnetic interference outside (immunity). Guidelines for complying
the machinery including MELSEC-AnS series programmable controller with the EMC
Directives are provided in Section 9.1.1 to Section 9.1.7 below.
The guidelines are created based on the requirements of the regulations and relevant
standards, however, they do not guarantee that the machinery constructed according to
them will not comply with the Directives. Therefore, the manufacturer of the machinery
must finally determine how to make it comply with the EMC Directives: if it is actually
compliant with the EMC Directives.
9-1
9. EMC AND LOW VOLTAGE DIRECTIVES
The programmable controller is open equipment and must be installed within a control
panel for use.* This not only ensures safety but also ensues effective shielding of
programmable controller-generated electromagnetic noise.
* Also, each network remote station needs to be installed inside the control panel.
However, the waterproof type remote station can be installed outside the control panel.
9-2
9. EMC AND LOW VOLTAGE DIRECTIVES
9.1.3 Cables
The cables pulled out of the control panel contain a high frequency noise component. On
the outside of the control panel, therefore, they serve as antennas to emit noise. Ensure to
use shielded cables for the cables, which are connected to the I/O modules, special
function modules and those pulled out to outside of the control panel.
Mounting ferrite core is not required except some types of CPU however, noise emanated
via the cable can be restrained using it.
The use of a shielded cable also increases noise resistance. The signal lines (including
common line) connected to the programmable controller I/O modules and special function
modules use shielded cables to assure noise resistance, as a condition, standardized on
EN61131-2/A12(2000). If a shielded cable is not used or not earthed correctly, the noise
resistance will be less than the specified value.
Note) The method of earthing by soldering a wire onto the shield section of the
shielded cable as shown below is not recommended. The high
frequency impedance will increase and the shield will be ineffective.
9-3
9. EMC AND LOW VOLTAGE DIRECTIVES
(b) Ensure to attach a ferrite core to the double-shielded coaxial cable connected to
the MELSECNET module. In addition, position the ferrite core on each cable
near the outlet of the control panel. TDK-make ZCAT3035 ferrite core is
recommended.
(b) Use shielded twisted pair cables as the twisted pair cables*1 connected to the
10BASE-T connectors. For the shielded twisted pair cables, strip part of the
outer cover and earth the exposed shield section to the ground on the widest
contact surface as shown below.
9-4
9. EMC AND LOW VOLTAGE DIRECTIVES
(c) Always use double-shielded coaxial cables as the coaxial cables*2 connected to
the 10BASE2 connectors. Earth the double-shielded coaxial cable by connecting
its outer shield to the ground.
9-5
9. EMC AND LOW VOLTAGE DIRECTIVES
(b) When wiring with cable that exceeds 2m (6.56ft.), but is 10m (32.81ft.) or less
• Ground the shield section of the external wiring cable with the cable clamp.
(Ground the shield at the closest location to the A1SD75 external wiring
connector.)
• Install a ferrite core.
• Wire the external wiring cable to the drive unit and external device with the
minimum distance of cable.
(c) Ferrite core and cable clamp types and required quantities
• Cable clamp
Type : AD75CK (Manufactured by Mitsubishi Electric)
• Ferrite core
Type : ZCAT3035-1330 (TDK ferrite core)
Contact: TDK Corporation
• Required quantity
Required Qty
Cable length Prepared part
1 axis 2 axes 3 axes
AD75CK 1 1 1
2m (6.56ft.) to 10m (32.81ft.)
ZCAT3035-1330 1 2 3
A1SD75
20 to 30cm
(7.87 to 11.81inch)
AD75CK
9-6
9. EMC AND LOW VOLTAGE DIRECTIVES
[Simplified diagram]
(d) Power line connecting to the external power supply terminal (compliant with I/O
power port of CE standard) should be 30m (98.43 ft.) or less. Power line
connecting to module power supply terminal (compliant with I/O power port of
CE standard) should be 10m (32.81 ft.) or less.
(e) A power line connecting to the analog input of the following modules should be
30cm or less.
• AJ65BT-64RD3
• AJ65BT-64RD4
• AJ65BT-68TD
9-7
9. EMC AND LOW VOLTAGE DIRECTIVES
The precautions required for each power supply module are described below. Always
observe the items noted as precautions.
Model Precautions
A1S61PN, A1S62PN Make sure to short-circuit and ground the LG and FG terminals.*2
Use the 24VDC panel power supply equipment conforming to the EU
A1S63P *1
Directive.
A1SJHCPU(S8) Make sure to short and ground the LG and FG terminals.*2
*1 If sufficient filter circuitry is built into the 24VDC external power supply module, the noise
generated by A1S63P will be absorbed by that filter circuit, so a line filter may not be required.
Filtering circuitry of version F or later of A1S63P is improved so that a external line filter is not
required.
*2 To ensure the compliance with CE (EN6111-21/A11), make sure to short-circuit the LG and
FG terminals using a wire of 6 to 7cm (2.36 to 2.76inch).
Use of ferrite cores is effective in reducing the conduction noise in the band of about
10MHz and radiated noise in 30 to 100MHz band.
It is recommended to attach ferrite cores when the shield of the shielded cable coming out
of control panel does not work effectively, or when emission of the conduction noise from
the power supply line has to be suppressed.*1The ferrite cores used in our tests are TDK's
ZCAT3035.
It should be noted that the ferrite cores should be fitted to the cables in the position
immediately before they are pulled out of the enclosure. If the fitting position is improper,
the ferrite will not produce any effect.
*1 To response with CE(EN61131-2/A12), make sure to mount 2 or more ferrite cores onto the
power supply line.
The mounting position should be as near the power supply module as possible.
Use the following ferrite core.
Ferrite core
Type : ZCAT2235-1030A (TDK ferrite core)
Contact: TDK Corporation
9-8
9. EMC AND LOW VOLTAGE DIRECTIVES
A noise filter is a component which has an effect on conducted noise. With the exception
of some models, it is not required to fit the noise filter to the power supply line, but fitting it
can further suppress noise. (The noise filter has the effect of reducing conducted noise of
10 M Hz or less.)Use any of the following noise filters (double type filters) or equivalent.
The precautions required when installing a noise filter are described below.
(1) Do not bundle the wires on the input side and output side of the noise filter. When
bundled, the output side noise will be induced into the input side wires from which the
noise was filtered.
(a) The noise will be induced when the input and output
(b) Separate and lay the input and output wires.
wires are bundled.
(2) Earth the noise filter ground terminal to the control panel with the shortest wire
possible (approx. 10cm (3.94inch)).
The power line connecting to the external power supply terminal of the module should be
30m (98.43 ft.) or less.
9-9
9. EMC AND LOW VOLTAGE DIRECTIVES
The Low Voltage Directives apply to the electrical equipment operating from 50 to
1000VAC or 75 to 1500VDC; the manufacturer must ensure the adequate safety of the
equipment.
Guidelines for installation and wiring of MELSEC-AnS series programmable controller are
provided in 9.2.1 to Section 9.2.7 for the purpose of compliance with the EMC Directives.
The guidelines are created based on the requirements of the regulations and relevant
standards, however, they do not guarantee that the machinery constructed according to
them will comply with the Directives. Therefore, the manufacturer of the machinery must
finally determine how to make it comply with the EMC Directives: if it is actually compliant
with the EMC Directives.
Module selection
9 - 10
9. EMC AND LOW VOLTAGE DIRECTIVES
The insulation specification of the power supply module was designed assuming
installation category II. Be sure to use the installation category II power supply to the
programmable controller.
The installation category indicates the durability level against surge voltage generated by
a thunderbolt. Category I has the lowest durability; category IV has the highest durability.
Category II indicates a power supply whose voltage has been reduced by two or more
levels of isolating transformers from the public power distribution.
9 - 11
9. EMC AND LOW VOLTAGE DIRECTIVES
As shown above, the programmable controller can realize the pollution level 2 when
stored in a control panel equivalent to IP54.
9 - 12
9. EMC AND LOW VOLTAGE DIRECTIVES
9.2.6 Grounding
There are two kinds of ground terminals as shown below. Either ground terminal must be
used grounded.
Be sure to ground the protective grounding for the safety reasons.
9 - 13
10. MAINTENANCE AND INSPECTION
In order to use the programmable controller always in good condition, conducting daily
and periodical maintenance/inspection on the following items are strongly recommended.
10 - 1
10. MAINTENANCE AND INSPECTION
Confirm if mounting
Installation condition of
1 screws are not loose or It is installed securely. Retighten the screw.
the base unit
cover is not detached.
Retighten the
Connector areas of No loosening at
connector fixing
extension cable connectors.
screw.
10 - 2
10. MAINTENANCE AND INSPECTION
Inspection on items shown below should be conducted once or twice every six months to a
year. Conduct the inspection when the equipment is moved or modified, or wiring is
changed.
Table 10.2 Periodic inspection
Ambient temperature 0 to 55
Measure with
When used in a panel,
Ambient humidity temperature and humidity 10 to 90%RH
temperature inside
1 gauge.
the panel is the
Measure presence of There is no corrosive
Atmosphere ambient temperature.
corrosive gasses. gas present.
Measure voltage
Change the power
2 Line voltage check between 100/200VAC 85 to 264VAC
supply.
terminals.
Installation condition
3
Adhesion of dirt or
Visual inspection No adhesion. Remove and clean.
foreign matters
screw screwdriver.
Proximity of There is an
Visual inspection Correct the distance.
4 solderless terminals appropriate distance.
Retighten the
Loosening of
Visual inspection No loosening. connector fixing
connector
screw.
10 - 3
10. MAINTENANCE AND INSPECTION
Properly connect batteries.Do not charge, disassemble, heat or throw them into the
DANGER fire and do not make them short-circuited and soldered.
Incorrect battery handling may cause personal injuries or a fire due to exothermic
heat, burst and/or ignition.
M9006 or M9007 is turned ON when voltage of the battery for backing up programs and
power failure compensation function drops. Even though programs and contents of power
failure compensation function are not erased immediately when these special relays
become ON, the contents could be erased if the ON-status of the special relay fails to be
recognized.
Replace the battery while the total period of power failure is less than shown in Table 10.3
from when the M9006 or M9007 is turned ON.
Yardstick for battery life and the specifics of replacement are explained below.
(1) The battery life is shown in Table 10.3 when using a software version CPU module.
For software version check, refer to Section 4.5.1.
There is no difference of battery life in the A2SHCPU depending on versions.
• A1SJHCPU: Hardware version R or later
• A1SJHCPU-S8: Hardware version H or later
• A1SHCPU: Hardware version H or later
Battery Life*5
10 - 4
10. MAINTENANCE AND INSPECTION
Battery Life*5
10 - 5
10. MAINTENANCE AND INSPECTION
(2) The battery life is shown in Table 10.4 when using a software version CPU module.
For software version check, refer to Section 4.5.1.
• A1SJHCPU: Hardware version Q or earlier
• A1SJHCPU-S8 Hardware version G or earlier
• A1SHCPU: Hardware version G or earlier
Battery Life*5
*1 Indicates hour rate per day (24hr) at programmable controller power ON.
(Total hour at power ON: 12hr, total hour at power OFF: 12hr become 50% each for current-
carrying hour rate)
*2 Indicates the total power failure time we guarantee , whose range is within -25 to 75 on
storage ambient temperature (0 to 55 on operating ambient temperature), based on the
memory (SRAM) characteristic value provided by the parts manufacturer.
*3 Indicates the total power failure time within 40 , 25 on storage ambient temperature,
which is calculated base on our actual measurement value.An actual value varies according
to parts characteristics. Take some sorts of reference to these values.
*4 In the case of the following, power failure compensation time after power supply is turned off
is 10min.
A battery connecter is disconnected.
A battery lead wire is disconnected.
*5 Available period of the battery (maximum lifetime) is 5 years (43,800hr).
10 - 6
10. MAINTENANCE AND INSPECTION
POINT
(1) See to it that a battery life does not exceed the guaranteed value.
(2) When the battery life exceeds the guaranteed value, perform ROM operation
to protect a program in case that the battery dies at programmable controller
power supply OFF, or back up a program and data after M9006 is turned on
(within power failure compensation time after an alarm occurrence)
(3) The battery (A6BAT) life which is disconnected to the CPU module is 5 years.
(4) Replace the battery soon after the special relay M 9006 is ON, which means
battery low.
However, replace a battery periodically even before the alarm appearance
according to the status of use.
10 - 7
10. MAINTENANCE AND INSPECTION
Replace the battery according to the following procedure when life of the battery is
over.Even when the battery is removed memory is backed up by the capacitor for a while.
However, if replacement takes longer than the guaranteed value shown in Table 10.5, the
content of the memory may be erased, so replace the battery quickly.
Battery replacement
5 15
Turn OFF the programmable
controller power supply.
A6BAT
Turn ON the programmable
controller power supply.
Battery
connector
Monitor the
M9006 with a peripheral OFF
device and confirm the
ON/OFF status.
ON
Battery is defective.
Complete
10 - 8
11. TROUBLESHOOTING
11 TROUBLESHOOTING
The description, cause determination, and corrective actions of each error which may
occur during system usage are described.
After confirming (a) to (f), connect a peripheral device and observe the operation
status of the programmable controller and program contents.
11 - 1
11. TROUBLESHOOTING
11.2 Troubleshooting
The error definition determination method, error definition corresponding to the error code,
and corrective actions are described.
The CPU module is To "Flow for actions when the CPU module is
not started up. not started up" in Section 11.2.9.
11 - 2
11. TROUBLESHOOTING
11.2.2 Flow for actions when the "POWER" LED is turned OFF
The corrective action when the "POWER" LED turns OFF when the power supply is turned
ON or during operation is described.
Is the power NO
being supplied? Supply the power.
YES
NO Does the YES
"POWER" LED
turn ON?
Is the
power supply NO Set the supplied voltage
voltage within 85 to within the regulated range.
264VAC?
YES
Does the
NO YES
"POWER" LED
turn ON?
Is the
power supply NO Fix the power supply
module securely fixed module securely.
to the base
unit?
YES
NO Does the YES
"POWER" LED
turn ON?
Are the
overvoltage (1) Check the current
protection and
YES
capacity, and reduce the
overcurrent protection amount of overcurrent.
operating? (2) Turn OFF the input
power supply, then ON.
NO
Does the
NO YES
"POWER" LED
turn ON?
11 - 3
11. TROUBLESHOOTING
11.2.3 Flow for actions when the "RUN" LED is turned OFF
The corrective action when the "RUN" LED turns OFF during operation is described.
Is there
an error display when YES Perform the correction using the
the peripheral device is error detail list.
connected?
NO
For (2)
11 - 4
11. TROUBLESHOOTING
The corrective action when the "RUN" LED is flickering when turning on the power supply,
starting operation, or during operation is described.
Does the
NO
"RUN" LED
turn ON?
YES
Complete
11 - 5
11. TROUBLESHOOTING
The flow when the "ERROR" LED turns ON during operation is described.
NO
Is the M9008 ON?
YES
Software error
YES Can it be
Reset the CPU module using corrected?
the RUN/STOP key switch.
NO
NO
Complete
11 - 6
11. TROUBLESHOOTING
The flow when the "ERROR" LED turns ON during operation is described.
Complete
11 - 7
11. TROUBLESHOOTING
11.2.7 Flow for actions when the output module's output load does not turn ON
The corrective action when the output load of the output module does not turn ON during
operation is described.
Is the output
NO Check the output status
module's operation
display ON? with the peripheral device
in monitor mode.
YES
What is the
voltage of between 0V Check the wiring of the Check the external
each output COM terminal load power, and recover wiring and external
of the output
module? the power. input equipment.
The supplied
voltage value
is output.
POINT
For problems when the input signal does not turn off and load does not turn off,
perform troubleshooting by referring to the fault examples for the I/O module in
Section 11.4.
11 - 8
11. TROUBLESHOOTING
The flowchart when the program and other data cannot be written to the CPU module is
described.
STOP
Can the program YES
be written?
NO
Replace the programmable
controller CPU.
OFF
NO Can the YES
program be
written?
*
Is a ROM
YES 2
Replace the E PROM
memory cassette
used? memory cassette or use a
built-in RAM
NO NO Can the
program be YES
written?
* When using the E2PROM memory cassette, confirm that the memory protect setting pin is at
"OFF" on the A2SNMCA-30KE modules.
11 - 9
11. TROUBLESHOOTING
11.2.9 Flow for actions when the CPU module is not started up
YES
Are all the power of the power NO Review the wiring and turn the all
supply modules ON? Is the power supply
module wired correctly?
power supply ON.
YES NO YES
Is CPU module up?
Is it available
to communicate with YES
the peripheral device?
NO NO YES
Is CPU module up?
YES
Is CPU module up? Hardware error of the power supply
NO
Possible hardware errors are described below.
1) CPU module
2)Main base unit, Extension base unit Complete
3)Extension cable
4)Network module (Only when installed)
For the malfunctioning module even after executed the serial
operation check from the minimum system, please consult
your local Mitsubishi service center or representative,
explaining a detailed description of the problem.
11 - 10
11. TROUBLESHOOTING
When an error occurs while the programmable controller is running or during RUN, error is
displayed, or error code, detailed error code and error step are stored to special registers,
D9008, D9091 and D9010, respectively, by the self-diagnostics function. Error definitions
and corrective actions are shown below.
When an error occurs, the error code can be read with a peripheral device.
Refer to the Operating Manuals of the peripheral device for operation method.
11 - 11
11. TROUBLESHOOTING
Table 11.1 shows the error messages, description and cause of error and corrective
actions for A1SJH(S8), A1SH and A2SH(S1). Detailed error codes are stored in D9092
only when a dedicated instruction for CC-Link is used.
Detailed
Error CPU
Error
Error Message Code module Error and Cause Corrective Action
Code
(D9008) status
(D9092)
"INSTRCT. 10 — Stop Instruction code, which cannot be (1) Read the error step by use of periph-
CODE ERR" decoded by CPU module, is included in eral equipment and correct the pro-
the program. gram at that step.
(1) Memory cassette including instruc- (2) In the case of memory cassette,
tion code, which cannot be rewrite the contents or replace the
decoded, has been loaded. cassette with a memory cassette
(2) Since the memory contents have which stores correct contents.
changed for some reason, instruc-
tion code, which cannot be
decoded, has been included.
101 Instruction code, which cannot be (1) Read the error step by use of periph-
decoded by CPU module, is included in eral equipment and correct the pro-
the program. gram at that step.
(1) Memory cassette including instruc- (2) In the case of memory cassette,
tion code, which cannot be rewrite the contents or replace the
decoded, has been loaded. cassette with a memory cassette
(2) Since the memory contents have which stores correct contents.
changed for some reason, instruc-
tion code, which cannot be
decoded, has been included.
103 Device specified by a dedicated Read the error step using a peripheral
instruction for CC-Link is not correct. device and correct the program of the
step.
104 A dedicated instruction for CC-Link has
incorrect program structure.
(Checked at 105 A dedicated instruction for CC-Link has
STOP RUN.) incorrect command name.
"PARAMETER 11 — Stop The contents of parameters of CPU (1) Load the memory cassette correctly.
ERROR" memory have changed due to noise or (2) Read the parameter contents of CPU
(Checked at the improper loading of memory. memory with a peripheral device,
power-on or check and correct the contents, and
STOP/PAUSE write them to CPU again.
RUN.)
"MISSING END 12 — Stop There is no END ( FEND ) instruction in Write END instruction at the end of
INS." the program. program.
(Checked at
STOP RUN.)
11 - 12
11. TROUBLESHOOTING
Detailed
Error CPU
Error
Error Message Code module Error and Cause Corrective Action
Code
(D9008) status
(D9092)
"CAN’T 13 — Stop (1) There is no jump destination or mul- (1) Read the error step by use of the
EXECUTE(P)" tiple destinations specified by the peripheral device and correct the
CJ , SCJ , CALL , CALLP , or JMP program at that step.
instruction. (Insert a jump destination or reduce
(2) Although there is no CALL instruc- multiple destinations to one.)
tion, the RET instruction exists in
the program and has been exe-
cuted.
(3) The CJ , SCJ , CALL , CALLP , or
JMP instruction has been executed
with its jump destination located
below the END instruction.
(4) The number of the FOR instructions
is different from that of the NEXT
instructions.
(5) A JMP instruction is given within a
FOR to NEXT loop causing the pro-
cessing to exit the loop.
(6) Processing exited subroutine by the
JMP instruction before execution of
the RET instruction.
(Checked at (7) Processing jumped into a step in a
instruction FOR to NEXT loop or into a subrou-
execution.) tine by the JMP instruction.
"CHK FORMAT 14 — Stop (1) Instructions (including NOP ) except (1) Check the program in the CHK
ERR" LD X , LDI X , AND X and ANI instruction ladder block according to
X are included in the CHK instruc- item (1) to (7) in the left column.
tion ladder block. Correct problem using the peripheral
(2) Multiple CHK instructions are given. device and perform operation again.
(3) The number of contact points in the (2) This error code is only effective
CHK instruction ladder block when the input/output control
exceeds 150. method is a direct method.
(4) The device number of X in the CHK
instruction circuit block exceeds
X7FE.
(5) There is no CJ P ladder block
before the CHK instruction ladder
block.
(6) The device number of D1 of the
CHK D1D2 instruction is different
from that of the contact point before
the CJ P instruction.
(7) Pointer P254 is not given to the
(Checked at head of the CHK instruction circuit
STOP/PAUSE block.
RUN.) P254 CHK D1D2
"CAN’T 15 — Stop (1) Although the interrupt module is (1) Check for the presence of interrupt
EXECUTE (I)" used, there is no number of interrupt program which corresponds to the
pointer I, which corresponds to that interrupt unit, create the interrupt
module, in the program or there are program, and reduce the same num-
multiple numbers. bers of I.
(2) No IRET instruction has been (2) Check if there is IRET instruction in
entered in the interrupt program. the interrupt program and enter the
(3) There is IRET instruction in other IRET instruction.
(Checked at than the interrupt program. (3) Check if there is IRET instruction in
interrupt other than the interrupt program and
occurrence.) delete the IRET instruction.
11 - 13
11. TROUBLESHOOTING
Detailed
Error CPU
Error
Error Message Code module Error and Cause Corrective Action
Code
(D9008) status
(D9092)
"ROM ERR" 17 — Stop Parameters and/or sequence programs (1) Correctly write parameters and/or
are not correctly written to the mounted sequence programs to the memory
memory cassette. cassette.
(2) Remove the memory cassettes that
contain no parameters or sequence
programs.
Parameters stored in the memory (1) Adjust the program capacity for
cassette have exceeded the limit of parameters to the memory cassette
available program capacity. used.
Ex.) Default parameters (program (2) Use the memory cassette of which
(Checked at capacity: 6k steps) are written to memory capacity is larger than the
power-on.)
A1NMCA-2KE. program capacity for parameters.
"RAM ERROR" 20 — Stop The CPU has checked if write and read Since this is CPU hardware error,
operations can be performed properly to consult Mitsubishi representative.
the data memory area of CPU, and as a
(Checked at result, either or both has not been
power-on.) performed.
"OPE. CIRCUIT 21 — Stop The operation circuit, which performs
ERR" the sequence processing in the CPU,
(Checked at does not operate properly.
power-on.)
"WDT ERROR" 22 — Stop Scan time exceeds watch dog error (1) Calculate and check the scan time of
monitor time. user program and reduce the scan
(1) Scan time of user program has been time using the CJ instruction or the
exceeded for some conditions. like.
(2) Scan time has increased due to (2) Monitor the content of special regis-
instantaneous power failure which ter D9005 by use of peripheral
occurred during scan. equipment. When the content is
other than 0, line voltage is insuffi-
(Checked at cient. When the content is other than
END 0, the power voltage is unstable.
instruction.)
"END NOT 24 — Stop (1) AnSHCPU has read other instruction Reset and run the CPU module again. If
EXECUTE" code due to noise at the END the same error persists again, it is the
instruction execution. CPU hardware error, consult Mitsubishi
(2) The END instruction has changed to representative.
(Checked at another instruction code for some
END reason.
processing.)
"WDT ERROR" 25 — Stop The CJ instruction or the like causes a Check the program for an endless loop
loop in execution of the sequence pro- and correct.
gram to disable execution of the END
instruction.
"UNIT 31 — Stop I/O module data are different from those (1) The bit in special registers D9116 to
VERIFY ERR." (Continue) at power-on. D9123 corresponding to the module
(1) The I/O module (including the spe- causing the verification error is “1.”
cial function module) is incorrectly Use a peripheral device to monitor
loaded or has been removed, or a the registers to locate the “1” bit, and
different unit has been loaded. check or replace the corresponding
module.
(2) To accept the current module
arrangement, operate the RUN/
STOP key switch to reset.
11 - 14
11. TROUBLESHOOTING
Detailed
Error CPU
Error
Error Message Code module Error and Cause Corrective Action
Code
(D9008) status
(D9092)
"FUSE BREAK 32 — Continue (1) The fuse is blown in some output (1) Check the ERR LED of the output
OFF" (Stop) modules. module. Replace the module with
(2) The external power supply for the the lit LED.
output load is turned off or it is dis- (2) Checking fuse blown module can be
connected. made with the peripheral device.
Among special registers D9100 to
D9107, the bit corresponding to the
unit of fuse break "1". Monitor and
check it.
(3) Check ON/OFF of the external
power supply for the output load.
"CONTROL- 40 — Stop The FROM and TO instructions cannot The hardware of the special function
BUS ERR." be executed. module, CPU module or base unit are
(1) Error of control bus with special faulty. Consult Mitsubishi representative.
function module.
"SP. UNIT 41 — Stop There is no reply from the special The hardware of the special function
DOWN" function module during the FROM or module being accessed is faulty. Con-
TO instructions execution. sult Mitsubishi representative.
(1) The special function module being
accessed is faulty.
"I/O INT. 43 — Stop Interrupt occurs though no interrupt The hardware of a module is faulty.
ERROR" module is installed. Replace the module and check the
faulty module. Consult Mitsubishi
representative.
"SP. UNIT LAY. 44 — Stop (1) Three or more computer link mod- (1) Reduce the number of computer link
ERROR." ules are installed for a single CPU modules to within two.
module. (2) Reduce the number of MELSECNET
(2) Two or more MELSECNET (II), (II), MELSECNET /B and MELSEC-
MELSECNET /B or MELSECNET / NET /10 data link modules to one.
10 data link modules are installed. (3) Reduce the number of interrupt mod-
(3) Two or more interrupt modules are ules to one.
installed. (4) Using the peripheral device, correct
(4) A special function module is the parameter I/O assignment
installed to a slot assigned to the I/O according to the actual state of
module with parameter setup of the installation of the special function
peripheral device, or vice versa. modules.
(5) The I/O module or special function (5) Examine the I/O number and remove
module is installed outside the fol- the modules and GOT installed out-
lowing I/O number ranges, or GOT side the range specified on the left.
is connected to the bus.
A1SH, A1SJHCPU: X0 to XFF
A2SHCPU(S1): X0 to X1FF
"SP. UNIT 46 — Stop (1) Access (execution of FROM or TO (1) Use the peripheral device to read
ERROR" (Continue) instruction) has been made to a and correct the FROM and/or TO
location where no special function instruction at the error step.
module is installed.
(Checked at
462 (1) There is inconsistency in the module (1) Correct the module name of I/O
FROM/TO
name between the special instruc- assignment of the parameter to that
instructions or a
tion for CC-Link and I/O assignment of the special instruction for CC-Link.
special function of the parameter. (2) Use the peripheral device to check
module
(2) The location designated by the spe- and correct the special instruction for
dedicated
cial instruction for CC-Link is not the CC-Link at the error step.
instruction.) master module.
11 - 15
11. TROUBLESHOOTING
Detailed
Error CPU
Error
Error Message Code module Error and Cause Corrective Action
Code
(D9008) status
(D9092)
"LINK PARA. 47 — Stop (1) There is inconsistency for some rea- (1) Write parameters and check again.
ERROR" (Continue) son between the data, which is writ- (2) If the error persists, there is a fault in
ten by the peripheral device in the hardware. Consult Mitsubishi repre-
parameter area of the link under sentative.
link range designation using param-
eter setup, and the link parameter
data read by the CPU module.
(2) The total number of stations is set at
"0."
"OPERATION 50 — Continue (1) The result of BCD conversion Use the peripheral device to read and
ERROR" (Stop) exceeds the rated range ("9999" or correct the error step in the program.
"99999999"). (Check the setting range of the device,
(2) There is a setting exceeding the BCD conversion value and so on.)
rated device range, disabling execu-
tion of calculation.
(3) The file register is used on the pro-
gram without designation of the
capacity of the file register.
503 The data stored by the designated Use the peripheral device to read and
device or a constant exceeds the correct the error step in the program.
allowable range.
504 The setting quantity of handled data
exceeds the allowable range.
509 The number of special instructions for Reduce the special instructions for CC-
CC-Link executed in each scan Link executed in each scan to within 64.
exceeds 64.
(Checked at
instruction A special instruction for CC-Link is Define parameters.
executed to a CC-Link module to which
execution.)
no parameter is defined.
"MAIN CPU 60 — Stop (1) The CPU malfunctioned due to (1) Take proper countermeasures for
DOWN" noise. noise.
(2) Hardware failure. (2) Consult Mitsubishi representative.
"BATTERY 70 — Continue (1) The battery voltage is low. (1) Replace the battery.
ERROR" (2) The battery lead connector is not (2) Connect the lead connector to use
(Always connected. the built-in RAM memory or power
checked.) failure compensation function.
11 - 16
11. TROUBLESHOOTING
Examples of faults concerning I/O circuits and the corrective actions are explained.
11.4.1 Faults with the input circuit and the corrective actions
Examples of faults concerning input circuits and the corrective actions are explained.
Table 11.2 Faults with the input circuit and the corrective actions
AC input
AC input
Example Input signal does not
1 turn OFF. Input
Leakage Input R module
current module
Power supply
• Line capacity C of the leak current twisted pair • Same as the example 1.
cable due to line capacity of the wiring cable • However, it does not occur when power
is about 100PF/m. supply is on the side of input device as shown
below.
AC input
Example Input signal does not AC input
3 turn OFF. Leakage Input
current module Input
module
Power supply
Power supply
DC input (sink)
Example Input signal does not DC input (sink)
4 turn OFF.
Resister Input
Leakage current Input module
module
11 - 17
11. TROUBLESHOOTING
Table 11.2 Faults with the input circuit and the corrective actions (Continued)
• Sneak path due to the use of two power • Use only one power supply.
supplies. • Connect a diode to prevent the sneak path
(figure below).
DC input
DC input
Example Input signal does not
5 turn OFF.
E1 E2 Input
E1 E2 Input
module
module
E1 E2
Consider a switch with LED indicator connected to the A1SX40, giving a leakage current
of 3mA when a 24VDC power is tuTorned on.
A1SX40
24VDC
(1) The 1.7mA OFF current of the A1SX40 is not satisfied. Hence,connect a resistor as
shown below.
A1SX40
3mA
IZ=1mA
IR=2mA R Input impedance
3.3k
24VDC
IZ 1.0
R Z(Input impedance) 3.3 1.65[k ]
IR 2.0
(3) Connect a resistor of 1.5(k ) and 2 to 3(w) to a terminal which may cause an error,
since the power capacity of a resistor is resistor is seiected so that will be 3 to 5 times
greater than the actual power consumption.
11 - 18
11. TROUBLESHOOTING
Faults concerning output circuits and the corrective actions are explained.
Table 11.3 Faults with the output circuit and the corrective actions
• Leak current caused by built-in noise • Connect a resistor to the both ends of the
supressor load.
Load
11 - 19
11. TROUBLESHOOTING
Table 11.3 Faults with the output circuit and the corrective actions (Continued)
Control
circuit Load
Triac
A1SY22
In some timers, internal circuit may be
When load is Output module CR half wave rectification type, so the caution
timer
CR type timer, as to the example 1 is necessary here.
Example
the time limit
4 Leakage current
fluctuates.
Resister
(Triac output)
Calculate the
constant of the
CR resistance based
timer on the load.
11 - 20
11. TROUBLESHOOTING
Table 11.3 Faults with the output circuit and the corrective actions (Continued)
Erroneous output due to the stray capacitance (C) between When the external power turns ON/OFF,
collector and emitter of hotocoupler. check that the external power supply
rising edge must be 10ms or more, and
There is no erroneous output at normal road. switch the SW1 to the primary side of
An erroneous output may occur at high sensitivity load external power supply.
(such as solid state relay).
Primary Secondary
Output module, Combined module side side
external power supply
Photocoupler SW1 PLC
C When switching to the secondary side of
Tr1
IC Y0 the external power supply is required, the
external power supply rising edge
connected a condenser must be slow, and
L
measured 10ms or more.
Y0
CTL+
SW
Constant
COM-
L
voltage circuit
24V
R1
If the external power supply is turned on precipitously, Ic
When the CTL+
current flows due to the stray capacitance (C) between SW
external power C1
collector and emitter of hotocoupler.
Example supply turns COM-
5 on, the load 24V
Ic current flows to the next stage of transister Tr1 gate and Y0
turns on for a R1: Several tens of ohms
moment. output turns on by 100 s
Power capacity
(external power supply current*1)2
resistance value (3 to 5)*2
(Example)
Approx. 100 s
R1=40 , C1=300 F
C1 R1=300 10-6 40
=12 10-3s
=12ms
11 - 21
11. TROUBLESHOOTING
Table 11.3 Faults with the output circuit and the corrective actions (Continued)
The load [2] which was turned OFF may be turned ON due to To prevent the generation of the back
back electromotive force at the time of power-off [1] if an electromotive force, connect diode in
inductive load is used. parallel with load where the back
electromotive force has been generated.
Output module,
ombined module [3]
Source output
Back electromotive Source output
force
[3]
Load
ON TB1 ON
Back electromotive
[2] force
TB2 OFF
Load Load
OFF
power-off.
(Transistor Sink output
Output module,
output) ombined module [3] [3]
Back electromotive
Sink output force
Load Back electromotive
ON TB1 ON force
Load
[2]
TB2 OFF
Load
OFF
[1]
Shut off
COM-
CTL+
11 - 22
APPENDIX
APPENDIX
No operation NOP
App - 1
APPENDIX
16 bit *, * P
* Multiplication
32 bit D *, D *P
16 bit /, /P
/ Division
32 bit D/, D/P
App - 2
APPENDIX
BCD 4-digit B *, B * P
* Multiplication
BCD 8-digit DB *, DB *P
App - 3
APPENDIX
Complements of 2
16 bit NEG, NEGP
(sign highlights)
App - 4
APPENDIX
App - 5
APPENDIX
App - 6
APPENDIX
REMARK
The detailed error code 104 means that "the configuration of the program using
dedicated CC-Link instructions is not correct." (Refer to Section 11.3.2)
App - 7
APPENDICES
The special relays are the internal relays that have specific applications in the sequencer.
Therefore, do not turn the special register ON/OFF on the program. (Except for the ones
marked by *1 or *2 in the table.)
APP - 8
APPENDICES
APP - 9
APPENDICES
30
M9034 1 minute clock seconds 30
seconds
ON
M9036 Normally ON
OFF • Used as dummy contacts of initialization and
application instruction in sequence program.
ON • M9036 and M9037 are turned on and off without
M9037 Normally OFF regard to position of key switch on CPU front.
OFF
M9038 and M9039 are under the same condition Usable with all
as RUN status except when the key switch is at types of CPU
On only for 1 ON STOP position, and turned off and on. Switched off
M9038 1 scan
scan after run OFF if the key switch is in STOP position. M9038 is on
for one scan only and M9039 is off for one scan
RUN flag only if the key switch is not in STOP position.
ON
M9039 (off only for 1 1 scan
scan after run) OFF
APP - 10
APPENDICES
APP - 11
APPENDICES
APP - 12
APPENDICES
APP - 13
APPENDICES
APP - 14
APPENDICES
APP - 15
APPENDICES
*: Usable with AnN and AnA which are compatible with SFC.
For the AnN and AnA which are compatible with SFC, refer to the MELSAP-II Programming Manual.
APP - 16
APPENDICES
*: Usable with AnN and AnA which are compatible with SFC.
For the AnN and AnA which are compatible with SFC, refer to the MELSAP-II Programming Manual.
APP - 17
APPENDICES
M9198
to be
displayed
M9197 • Switches I/O numbers in the fuse blow module
Fuse blow, I/O OFF OFF X/Y0 to 7F0
storage registers (D9100 to D9107) and I/O Usable with AnU,
verify error X/Y800 to
ON OFF module verify error storage registers (D9116 to — A2AS and QCPU-
display FF0 D9123) according to the combination of ON/OFF A (A Mode)
switching
X/Y1000 to of the M9197 and M9198.
OFF ON
17F0
M9198
X/Y1800 to
ON ON
1FF0
• When sampling trace / status latch is executed,
Data recovery the setting data stored in the CPU module is
Usable with AnU,
of online OFF:Data recovery OFF recovered to enable restart.
M9199 — A2AS and QCPU-
sampling trace / ON: Data recovery ON • Turn on M9199 to execute again.
A (A Mode)
status latch (There is no need to write data with the peripheral
device.)
*: Usable with AnN and AnA which are compatible with SFC.
For the AnN and AnA which are compatible with SFC, refer to the MELSAP-II Programming Manual.
APP - 18
APPENDICES
POINTS
(1) Contents of the M special relays are all cleared by power off, latch clear or
reset with the reset key switch. When the RUN/STOP key switch is set in the
STOP position, the contents are retained.
(2) The above relays with numbers marked *1 remain "on" if normal status is
restored. Therefore, to turn them "off", use the following method:
APP - 19
APPENDICES
Special registers are data registers of which applications have been determined inside the
PC. Therefore, do not write data to the special registers in the program (except the ones
with numbers marked 2 in the table).
APP - 20
APPENDICES
*1 Shelf-diagnostic Self-diagnostic error • When error is found as a result of self-diagnosis, error Usable with all
D9008 error number number is stored in BIN code. types of CPUs.
• When one of F0 to 255 is turned on by OUT F or
SET F , the F number, which has been detected
earliest among the F numbers which have turned on, is Unusable with
stored in BIN code. A3, A3N, A3A,
• D9009 can be cleared by RST F or LEDR A73 and A3N
instruction. If another F number has been detected, the board.
clearing of D9009 causes the next number to be stored
F number at which in D9009.
Annunciator
D9009 external failure has • When one of F0 to 255 is turned on by OUT F or
detection
occurred SET F , the F number, which has been detected
earliest among the F numbers which have turned on, is
stored in BIN code. Usable with A3,
• D9009 can be cleared by executing RST F or LEDR — A3N, A3A, A73
instruction or moving INDICATOR RESET switch on and A3N board.
CPU front to ON position. If another F number has
been detected, the clearing of D9009 causes the nest
number to be stored in D9009.
APP - 21
APPENDICES
0 RUN
1 STOP
2 PAUSE
Status in program
0 Except below
1 STOP instruction execution
APP - 22
APPENDICES
APP - 23
APPENDICES
APP - 24
APPENDICES
............
setting
D9029
D9030
D9031
D9032 D9033 Remote terminal module No.13 area
D9033 D9034 Remote terminal module No.14 area
Usable with
—
D9034 A2C and A52G.
• Sets attribute of each remote terminal module
connected to A2C and A52G with 0 or 1 at each bit.
0: Conforms to the MINI standard protocol or
remote terminal unit.
1: No-protocol mode of AJ35PTF-R2
• Data configuration
b15b14b13b12b11b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Attribute of 0: MINI standard
D9035 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1
D9035 remote terminal protocol
module 1: No protocol
Remote terminal No.1
Usable with
AnA, A2AS,
Extension file • Stores the block No. of the extension file register being
D9035 Use block No. — AnU and
register used in BCD code.
QCPU-A
(A Mode).
• Sets the total number of stations (1 to 64) of I/O
Total number of Usable with
D9036 1 to 64 modules and remote terminal modules which are —
stations A2C and A52G.
connected to an A2C or A52G.
APP - 25
APPENDICES
*: Usable with AnN and AnA which are compatible with SFC.
For the AnN and AnA which are compatible with SFC, refer to the MELSAP-ll Programming Manual.
APP - 26
APPENDICES
*: Usable with AnN and AnA which are compatible with SFC.
For the AnN and AnA which are compatible with SFC, refer to the MELSAP-ll Programming Manual.
APP - 27
APPENDICES
Dedicated to
Clock data These digits are always Day of the week
D9076 Clock data — A2CCPUC24
(day of the week) set to 0. 0 Sunday
1 Monday (-PRF)
2 Tuesday
3 Wednesday
4 Thursday
5 Friday
6 Saturday
APP - 28
APPENDICES
Number of
Usable with
vacant • Stores the number of vacant registration areas for
AnA, A2AS,
registration communication requests executed to remote terminal
D9081 0 to 32 — QCPU-A (A
areas for modules connected to MINI (S3) link module, A2C and
Mode), AnU,
communication A52G.
A2C and A52G.
requests
Final • Stores the final station number of remote I/O modules
Final connected Usable with
D9082 connected and remote terminal modules connected to A2C and —
station number A2C and A52G.
station number A52G.
• Sets the time check time of the data link instructions
( ZNRD , ZNWR ) for the MELSECNET/10. Usable with
Time check • Setting range: 1 s to 65535 s (1 to 65535) AnU and A2AS,
D9085 1 s to 65535 s —
time • Setting unit: 1 s QCPU-A
• Default value: 10 s (If 0 has been set, default 10 s is (A Mode)
applied)
Microcomputer Unusable with
Depends on the
subroutine AnA, A2AS,
micro-computer • For details, refer to the manual of each microcomputer
D9090 input data area QCPU-A (A
program package to program package.
head device Mode) and
be used.
number AnU.
Usable with
AnA, A2AS,
Instruction error detail
Instruction error • Stores the detail code of cause of an instruction error. — QCPU-A
number
(A Mode),AnA
board and AnU.
D9091
Unusable with
Depends on the
Microcomputer AnA, A2AS,
micro-computer • For details, refer to the manual of each microcomputer
subroutine call QCPU-A
program package to program package.
error code (A Mode),AnA
be used.
board and AnU.
APP - 29
APPENDICES
*: Usable with AnN and AnA which are compatible with SFC.
For the AnN and AnA which are compatible with SFC, refer to the MELSAP-ll Programming Manual.
APP - 30
APPENDICES
*2
D9108 • Sets value for the step transfer monitoring timer and
the number of F which turns on when the monitoring
*2
timer timed out.
D9109
b15 to b8 b7 to b0 Usable with AnN ,
*2 AnA, AnU, A2AS,
D9110
AnA board,
Step transfer Timer setting value
*2 Timer setting QCPU-A (A
monitoring and the F number at —
D9111 (1 to 255 sec Mode), A2C,
timer setting time out
in seconds) A0J2H, AnS,
*2
F number setting AnSH, A1FX and
D9112
(By turning on any of M9108 to M9114, the monitoring A52G.
*2
timer starts. If the transfer condition following a step
D9113
which corresponds to the timer is not established within
*2 set time, set annunciator (F) is tuned on.
D9114
*: Usable with AnN and AnA which are compatible with SFC.
For the AnN and AnA which are compatible with SFC, refer to the MELSAP-ll Programming Manual.
APP - 31
APPENDICES
APP - 32
APPENDICES
D9124 0 1 2 3 2 3 4 5 6 7 8 8 8
D9125 0 50 50 50 50 50 50 50 50 50 50 50 99
D9130
D9126 0 0 25 25 99 99 99 99 99 99 99 99 15
D9127 0 0 0 99 0 15 15 15 15 15 15 15 70
D9128 0 0 0 0 0 0 70 70 70 70 70 70 65
D9131
D9129 0 0 0 0 0 0 0 65 65 65 65 65 38
D9130 0 0 0 0 0 0 0 0 38 38 38 38 110
APP - 33
APPENDICES
D9161 0/1
D9162
D9163 Number of retries
0: Normal
D9164
1: Station error
D9165
* "n" is determined by station number of I/O module or
D9166 remote terminal module.
D9167 Odd number stations: b0 to b7 (n = 0)
Even number stations: b8 to b15 (n = 8)
D9168
D9169
D9170
D9171
D9172
APP - 34
APPENDICES
D9189
• Error code is cleared in the following cases.
D9190 • When the RUN key switch is moved from STOP to
D9191 RUN.
(D9180 to D9183 are all cleared.)
D9192 • When Yn4 of each remote terminal is set from OFF to
D9193 ON.
APP - 35
APPENDICES
All 0 Connected: 1
Disconnected: 0
APP - 36
APPENDICES
APP - 37
APPENDICES
1: Error
0: Normal
POINT
(1) Special registers are cleared when the PC is switched off or the RESET
switch is set to LATCH CLEAR or RESET. Data remains unchanged when
the RUN/STOP key switch is set to STOP.
(2) The above special registers marked *1 above are latched and their data will
remain unchanged after normal status is restored. For this reason, use one
of the following methods to clear the registers.
APP - 38
APPENDIX
3 File register capacity (R) MAX. 8192 points (R0 to 8191) MAX. 4096 points (R0 to 4095)
CC-Link dedicated
6 8 Not provided
instructions
8 Memory write protection range First 32k bytes First 20k bytes
Conventional memory
cassette
10 A1SMCA-2KE/8KE/8KP
App - 39
APPENDIX
3 File register capacity (R) MAX. 8192 points (R0 to 8191) MAX. 4096 points (R0 to 4095)
CC-Link dedicated
4 8 Not provided
instructions
5 Startup model A3 A2
Conventional memory
cassette
7 A2SMCA-14KE/14KP
The PLC type must be set to "A3" to enable the use of 2048 I/O device (X/Y) points, 8192
file register (R) points, and LEAD/LEDB instructions.
When performing ROM partition for A1SJHCPU(S8) or A1SHCPU with the SW4GP-
GPPA, the startup model must be changed as follows.
Startup Model
App - 40
APPENDIX
When applying parameters and programs created for AnSCPU to AnSHCPU, follow the
procedures below.
(1) Select "Read File" from the initial setting menu after starting up the GPP function
software package.
(2) Read the parameter and program files created for AnSCPU from the floppy or hard
disk, and then write those parameters and programs into a peripheral device.
(This file reading operation is required for performing the procedure described in 3.)
(3) Using the PLC type change item in the initial setting menu, change the CPU type
name to A3 that is for AnSHCPU.
(Perform the procedure as given in 4, since the parameter is reset to the default.)
(4) Select the file maintenance menu to read the parameters and programs created for
AnSCPU from the floppy or hard disk into the peripheral device.
(Ignore the error message 'Unmatched PLC Type' even if such a message appers.)
The above procedures allow parameters and programs for AnSCPU to be used for
AnSHCPU without any change or modification.
Appendix 3.3.4 Checking the influence of the increased instruction processing speed on the system
Confirm the influences of the increased instruction processing speed and reduced scan
time on the user system.
App - 41
APPENDIX
Appendix 3.3.6 Replacing the A2SMCA-14KP (when A2SCPU + A2SMCA-14KP has been used)
When replacing the above with A2SHCPU + A2SNMCA-30KE, the area *1 cannot be used
for the extension file register.
When the area *1 has been used as the extension file register are, the system of
A2ASCPU(-S1) + A2SMCA-14KP should be used.
2
(a) In RAM operation (b) In E PROM operation
Parameter area
T/C set values area
ROM memory capacity Sequence program area
Not usable
(Max. 64k bytes) (required min. 1k step)
Microcomputer program area
Writing to
ROM Unused
3k bytes Parameter area
1k byte T/C set values area *1
Sequence program area Not usable
Memory write 1 to 14k steps (used by system)
(required min. 1k step)
protect range (2 to 28k bytes)
Microcomputer program area
(32k bytes)
Unused Unused
Built-in RAM
memory area
Extension file Extension file Usable with
register area register area
(64k bytes) SW0GHPULTP-FN1.
When using the microcomputer mode, the following changes are made in the
microcomputer instructions.
When REP LODSW and REP LODSB instructions are used Refer to the following program example.
AnSCPU ...... The contents of the memory specified by the SI register are
Program example
transfered to the register of AL (8-bit operation) or AX (16-bit
operation) for the number of times specified in the CX register.
After the instructions are executed, the CX register value
becomes 0.
AnSHCPU.... The contents of the memory specified by the SI register are STD STD
transfered to the register of AL (8-bit operation) or AX (16-bit MOV CX.3 MOV CX.3
operation) only once regardless of the value of the CX register. REP LODSB A: LODSB
After the instructions are executed, the CX register value does Loop A
not change.
App - 42
APPENDIX
Unit : mm (inch)
Unit : mm (inch)
App - 43
APPENDIX
Unit : mm (inch)
App - 44
APPENDIX
Unit : mm (inch)
App - 45
APPENDIX
Unit : mm (inch)
Appendix 4.3.2 A1S33B main base unit
Unit : mm (inch)
App - 46
APPENDIX
Unit : mm (inch)
Appendix 4.3.4 A1S38B main base unit
Unit : mm (inch)
App - 47
APPENDIX
Unit : mm (inch)
Appendix 4.4.2 A1S68B extension base unit
Unit : mm (inch)
App - 48
APPENDIX
Unit : mm (inch)
Appendix 4.4.4 A1S55B extension base unit
Unit : mm (inch)
App - 49
APPENDIX
Unit : mm (inch)
Appendix 4.4.6 A1S65B-S1 extension base unit
Unit : mm (inch)
App - 50
APPENDIX
Unit : mm (inch)
Unit : mm (inch)
App - 51
APPENDIX
Unit : mm (inch)
Unit : mm (inch)
App - 52
APPENDIX
Unit : mm (inch)
Appendix 4.6 Memory write adapter
A6WA
28P
45.7(1.80)
CON1
CON2
22.96(0.90) 18(0.71)
Unit : mm (inch)
App - 53
APPENDIX
App - 54
APPENDIX
Products are packed properly in compliance with the transportation regulations prior to
shipment. When repacking any of the unpacked products to transport it to another
location, make sure to observe the IATA Dangerous Goods Regulations, IMDG Code and
other local transportation regulations.
For details, please consult your transportation company.
App - 55
APPENDIX
The following symbol is printed on the batteries and packaging of batteries and devices
with built-in batteries used for Mitsubishi programmable controllers.
Symbol mark
The symbol mark indicates that batteries need to be disposed of separately from other
wastes.
App - 56
APPENDIX
In accordance with the enforcement of the new EU Battery Directive (2006/66/EC), the
following must be required when marketing or exporting batteries and/or devices with
builtin batteries to EU coutries.
• To print the symbol mark on batteries, devices, or their packaging
• To explain the symbol mark in the manuals of the products
POINT
The requirements apply to batteries and/or devices with built-in batteries
manufactured before the enforcement date of the new EU Battery Directive.
App - 57
INDEX
[A] Data register [D].............................................4-2
Accumulator [A] ................................................ 4-2 File register [R] ..............................................4-2
Allowable period of momentary power failure... 4-3 Index register [V, Z] .......................................4-2
Annunciator [F] ................................................. 4-2 Internal relay [M] ............................................4-2
Application standards of extension base modules Interrupt pointer [I] .........................................4-2
.......................................................................... 6-3 Latch relay [L] ................................................4-2
Link register [W].............................................4-2
[B] Link relay [B] ..................................................4-2
Base Unit Pointer [P] ......................................................4-2
External Dimensions of Base Unit .......... App-46 Special register [D] ........................................4-2
Installation and Removal of the Base Units Special relay [M] ............................................4-2
.................................................................... 8-11 Step relay [S] .................................................4-2
Installing the Base Units ............................... 8-9 Timer [T] ........................................................4-2
Base unit Device list ........................................................4-13
Parts names.................................................. 6-7 Device points.....................................................4-2
Battery
Battery installation......................................... 7-8 [E]
Battery Replacement .................................. 10-4 EMC DIRECTIVES............................................9-1
Replacement procedure.............................. 10-8 END processing ................................................4-4
Service life .................................................. 10-4 Error Code List ..............................................11-11
Standard replacement timing ...................... 10-7 EXTERNAL DIMENSIONS
CPU module ........................................... App-43
[C] External Dimensions
Calculation of Heat Amount.............................. 8-7 Extension Base Unit ............................... App-48
Category II ...................................................... 9-11 Main Base Unit ....................................... App-46
Circuit Memory cassette model.......................... App-53
Fail-Safe Circuit ...................................... 8-4,8-5 Power supply module ............................. App-45
System design circuit example ..................... 8-3 External dimensions ..........................................4-3
Clock function ................................................... 4-3
Constant scan................................................... 4-1 [F]
Control method ................................................. 4-1 Fail-Safe
Counter [C] ....................................................... 4-2 Fail-Safe Circuit .............................................8-4
CPU module Fail-safe measures ........................................8-4
EXTERNAL DIMENSIONS ..................... App-43 Fault Examples with I/O Modules..................11-17
Installation and Removal............................. 8-11 Faults in the output circuit .............................11-19
Performance specifications........................... 4-1 Faults with the input circuit and the corrective
Current Consumption ....................................... 4-3 actions ...........................................................11-17
Features ............................................................1-2
[D] Ferrite core ........................................................9-8
Dairy Inspection.............................................. 10-2 File register [R] ..................................................4-2
Data register [D] ............................................... 4-2 Function List ....................................................4-19
Device Fundamentals of Troubleshooting...................11-1
Accumulator [A]............................................. 4-2
Annunciator [F].............................................. 4-2 [H]
Counter [C].................................................... 4-2 Hardware...........................................................2-5
Index - 1
[I] Precautions when Connecting the Uninterruptible
Index register [V, Z] .......................................... 4-2 Power Supply...............................................8-23
Initial processing............................................... 4-4 Precautions when installing PC .....................8-9
Installation and Removal of the Dustproof Cover Precautions when using the MELSEC-AnS series
........................................................................ 8-14 PLC..............................................................9-10
Installation Environment ................................... 8-6 Transportation Precautions..................... App-54
Instantaneous power failure ............................. 4-9 Wiring instructions .......................................8-16
INSTRUCTION LIST .................................... App-1 Number of I/O device points..............................4-1
Intensive insulation ......................................... 9-13 Number of I/O points .........................................4-1
Internal current consumption ............................ 4-3
Internal relay [M]............................................... 4-2 [O]
Interrupt pointer [I] ............................................ 4-2 Overall Configuration ........................................2-1
I/O control mode ............................................... 4-1 Overview of operation processing .....................4-4
[L] [P]
Latch clear operation ...................................... 4-29 Parameter setting
Latch relay [L] ................................................... 4-2 List of parameter setting range ....................4-15
Latch (power failure compensation) range ....... 4-3 Parameter Setting Ranges ..........................4-15
LED Part Names
Name of the LED .................................. 4-24,5-5 Parts names............................................ 5-5,6-7
"ERROR" LED is flickering.......................... 11-7 Parts names and setting ..............................4-22
"ERROR" LED is turned ON ....................... 11-6 PAUSE status ...................................................4-7
"POWER" LED is turned OFF ..................... 11-3 Periodic inspection ..........................................10-3
"RUN" LED is flickering ............................... 11-5 Pointer [P] .........................................................4-2
"RUN" LED is turned OFF........................... 11-4 Power supply module
Link register [W]................................................ 4-2 External Dimensions............................... App-45
Link relay [B]..................................................... 4-2 Parts names...................................................5-5
LOW VOLTAGE DIRECTIVES................. 9-1,9-10 Power supply module selection .....................5-4
Precautions
[M] DESIGN PRECAUTIONS ............................. A-1
Maximum number of extension stages DISPOSAL PRECAUTIONS......................... A-7
................................................................ 2-27,2-29 Memory cassette handling precautions .........7-2
Memory capacity ...................................... 4-1,4-17 Precautions When Configuring the System
Memory Cassette .......................................................................2-5
Specifications of the memory cassette ......... 7-1 STARTUP AND MAINTENANCE
Memory cassette PRECAUTIONS............................................ A-5
Installation and removal of memory cassette USER PRECAUTONS................................ A-15
...................................................................... 7-3 Procedure to read an error code ...................11-11
Memory cassette handling precautions ........ 7-2 Processing speed..............................................4-1
Module Program capacity ..............................................4-1
Installation................................................... 8-12 Programming language .....................................4-1
Removal...................................................... 8-13
[R]
[N] Relevant Models ........................................ App-54
Noise filter......................................................... 9-9 Remote RUN/PAUSE contacts .........................4-3
Notes Retentive timer ..................................................4-2
Battery handling precautions ........................ 7-7 RUN status ........................................................4-7
CPU module handling precautions ............. 4-21
Precautions for using coaxial cables............. 9-4
Index - 2
[S] Wiring
Self-diagnostics function................................. 4-10 Wiring I/O equipments .................................8-19
Settings for memory protect switch ................ 4-27 Wiring to the module terminals ....................8-21
Settings for memory protection switch.............. 7-6 Wiring I/O equipments.....................................8-19
Software package............................................. 2-9 Wiring to the module terminals........................8-21
Special register [D] ........................................... 4-2
Special relay [M] ............................................... 4-2 Numerics
Specifications 5VDC internal current consumption ..................4-3
Battery specifications .................................... 7-7
Extension cable specifications ...................... 6-2
Performance specifications........................... 4-1
SPECIFICATIONS ........................................ 3-1
Specifications of the memory cassette ......... 7-1
Standard
EMC DIRECTIVES ....................................... 9-1
LOW VOLTAGE DIRECTIVES ............. 9-1,9-10
Step relay [S] .................................................... 4-2
STOP status ..................................................... 4-7
Surge absorber for lightening ......................... 8-18
SYSTEM CONFIGURATION
Precautions When Configuring the System
...................................................................... 2-5
System Configuration Overview.................. 2-26
System Equipment ......................................... 2-11
[T]
Timer [T] ........................................................... 4-2
Troubleshooting flowchart
Flow for actions when the output module's output
load does not turn ON................................. 11-8
Flow for actions when the program cannot be
written ......................................................... 11-9
Flow for actions when the "ERROR" LED is
flickering...................................................... 11-7
Flow for actions when the "ERROR" LED is
turned ON ................................................... 11-6
Flow for actions when the "POWER" LED is
turned OFF.................................................. 11-3
Flow for actions when the "RUN" LED is flickering
.................................................................... 11-5
Flow for actions when the "RUN" LED is turned
OFF............................................................. 11-4
[W]
Weight
CPU module.................................................. 4-3
Extension cable............................................. 6-2
Memory cassette........................................... 7-1
Index - 3
Warranty
Please confirm the following product warranty details before using this product.
1. Gratis Warranty Term and Gratis Warranty Range
If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the
product within the gratis warranty term, the product shall be repaired at no cost via the sales representative or
Mitsubishi Service Company.
However, if repairs are required onsite at domestic or overseas location, expenses to send an engineer will be
solely at the customer's discretion. Mitsubishi shall not be held responsible for any re-commissioning,
maintenance, or testing on-site that involves replacement of the failed module.
[Gratis Warranty Term]
The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated
place.
Note that after manufacture and shipment from Mitsubishi, the maximum distribution period shall be six (6) months,
and the longest gratis warranty term after manufacturing shall be eighteen (18) months. The gratis warranty term of
repair parts shall not exceed the gratis warranty term before repairs.
[Gratis Warranty Range]
(1) The range shall be limited to normal use within the usage state, usage methods and usage environment, etc.,
which follow the conditions and precautions, etc., given in the instruction manual, user's manual and caution
labels on the product.
(2) Even within the gratis warranty term, repairs shall be charged for in the following cases.
1. Failure occurring from inappropriate storage or handling, carelessness or negligence by the user. Failure
caused by the user's hardware or software design.
2. Failure caused by unapproved modifications, etc., to the product by the user.
3. When the Mitsubishi product is assembled into a user's device, Failure that could have been avoided if
functions or structures, judged as necessary in the legal safety measures the user's device is subject to or
as necessary by industry standards, had been provided.
4. Failure that could have been avoided if consumable parts (battery, backlight, fuse, etc.) designated in the
instruction manual had been correctly serviced or replaced.
5. Failure caused by external irresistible forces such as fires or abnormal voltages, and Failure caused by force
majeure such as earthquakes, lightning, wind and water damage.
6. Failure caused by reasons unpredictable by scientific technology standards at time of shipment from
Mitsubishi.
7. Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user.
2. Onerous repair term after discontinuation of production
(1) Mitsubishi shall accept onerous product repairs for seven (7) years after production of the product is
discontinued.
Discontinuation of production shall be notified with Mitsubishi Technical Bulletins, etc.
(2) Product supply (including repair parts) is not available after production is discontinued.
3. Overseas service
Overseas, repairs shall be accepted by Mitsubishi's local overseas FA Center. Note that the repair conditions at
each FA Center may differ.
4. Exclusion of loss in opportunity and secondary loss from warranty liability
Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation of damages caused by any
cause found not to be the responsibility of Mitsubishi, loss in opportunity, lost profits incurred to the user by Failures
of Mitsubishi products, special damages and secondary damages whether foreseeable or not , compensation for
accidents, and compensation for damages to products other than Mitsubishi products, replacement by the user,
maintenance of on-site equipment, start-up test run and other tasks.
5. Changes in product specifications
The specifications given in the catalogs, manuals or technical documents are subject to change without prior notice.
6. Product application
(1) In using the Mitsubishi MELSEC programmable controller, the usage conditions shall be that the application will
not lead to a major accident even if any problem or fault should occur in the programmable controller device,
and that backup and fail-safe functions are systematically provided outside of the device for any problem or
fault.
(2) The Mitsubishi programmable controller has been designed and manufactured for applications in general
industries, etc. Thus, applications in which the public could be affected such as in nuclear power plants and
other power plants operated by respective power companies, and applications in which a special quality
assurance system is required, such as for Railway companies or Public service purposes shall be excluded
from the programmable controller applications.
In addition, applications in which human life or property that could be greatly affected, such as in aircraft,
medical applications, incineration and fuel devices, manned transportation, equipment for recreation and
amusement, and safety devices, shall also be excluded from the programmable controller range of
applications.
However, in certain cases, some applications may be possible, providing the user consults their local
Mitsubishi representative outlining the special requirements of the project, and providing that all parties
concerned agree to the special circumstances, solely at the users discretion.
IB(NA)-66779-K