1 A Varco Company: Part Number TW606
1 A Varco Company: Part Number TW606
1 A Varco Company: Part Number TW606
1\110Tdc0-
1A Varco Company
All product, brand, or trade names used in this publication are the trademarks or registered trade-
marks of their respective owners.
Proper service and repair is important to the safe, reliable operation of all M/D TOTCO equipment.
The service procedures recommended by M/D TOTCO and described in the technical manuals are
recommended methods of performing service operations. When these service operations require
the use of tools specially designed for the purpose, those special tools should be used as recom-
mended. Warnings against the use of specific service methods that can damage equipment or
render it unsafe are stated in the manuals. These warnings are not exclusive, as M/D TOTCO
could not possibly know, evaluate and advise service people of all conceivable ways in which ser-
vice might be done or of all possible associated hazardous consequences. Accordingly, anyone
who uses service procedures or tools which are not recommended by M/D TOTCO must first sat-
isfy themselves thoroughly that neither personnel safety nor equipment safety will be jeopardized
by the method selected.
...
January 1983 III
M/D TOTCO
LIMITED PRODUCT WARRANTY
THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER
EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY
OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
A. Any product which has been repaired or altered in such a way, in the Company’s judgement, as to affect
the product adversely, including any repairs, rebuilding, welding or heat treating outside of Company
authorized facility.
B. Any product which has, in the Company’s judgement, been subject to negligence, accident, or improper
storage.
C. Any product which has not been installed, operated and maintained in accordance with normal practice
and within the recommendations of the Company.
D. For all items of special order by Buyer which are not manufactured by Company, Buyer should submit
warranty claims directly to the manufacturer thereof.
The Company’s obligation under this warranty is limited to repairing, or at its option, replacing any products
which in its judgement proved not to be as warranted within the applicable warranty period. All costs of
transportation of products claimed not to be as warranted to authorized Company service facility shall be
borne by Buyer. Costs of return transportation to Buyer of products accepted for repair or replacement by
Company under the warranty provisions of the Sales Agreement shall be borne by the Company. Company
may, at its sole option elect to refund the purchase price of the products, and Company shall have no further
obligation under the Sales Agreement.
The cost of labor for installing a repaired or replacement part shall be borne by Buyer. Replacement parts
provided under the terms of this warranty are warranted for the remainder of the warranty period of the
product upon which installed to the same extent as if such parts were original components thereof.
A. Hydraulic, Mechanical, Electronic Equipment: one (1) year from date of installation or fifteen (15) months
from date of shipment from Company, whichever occurs first.
B. All Elastomer Diaphragms: six (6) months from date of shipment from Company.
No deviations from the Company’s standard warranty terms or period as stated herein will be honored unless
agreed to in writing by an authorized Company representative prior to acceptance of the order.
iv January 1983
M/D TOTCO
I MARTIN-DECKER/TECHNICAL MANUAL
SATELLITE AUTOMATIC DRILLING
CONTROL SYSTEM
TABLE OF CONTENTS
SECTIONS
LIST OF TABLES
LIST OF FIGURES
a/a1 Page 3
(,,,,I[ SATELLITE AUTOMATIC DRILLING
CONTROL SYSTEM I
MARTIN-DECKER/TECHNICAL MANUAL
Deadline tension sensor. 2.05 Air Motor. The air motor, thru the
ba:
Controller assembly. differential gear assembly, winds up the
lift line to release the drawworks brake. The
C. Air motor.
d. Differential gear assembly. air motor is mounted on the differential gear
e. Drum rotation sensor. assembly.
CONTROLLER BRAKE
-/ LEWR
DEADLINE \
n /
Page 4 8/81
MARTIN-DECKER/TECHNICAL MAN! IAL
SATELLITE AUTOMATIC DRILLING
CONTROL SYSTEM
2.06 Differential Gear Assembly. The differ- the weight indicator. The unitized Satellite
ential gear assembly starts winding up (SAlOO) controller assembly will require instal-
the lift line when air pressure is applied to the lation as well as hookup. The unitized controller
air motor. As the main drum starts to turn, is supplied mounted on a plywood board with all
the drum rotation sensor, thru the flexible of the integral tubing connections made up.
shaft, feeds a counter rotational force into the Figure 3-l gives the overall dimensions for
differential gear assembly. The gear assembly mounting the unitized controller assembly.
responds differentially to the two forces being Mount the controller assembly near the drillers
fed into it and stops winding up the lift line. A position protected from the weather, preferably
shaft knob provides the gear assembly with in the doghouse close to the door. Fill bourdon
two-speed capability (for fast or slow drilling) tube and all hydraulic plumbing leading to it with
and a hand wheel allows it to be rotated by hand MARTIN-DECKER hydraulic fluid (W15)
as necessary for minor adjustment to the brake Paragraph 7.02.
lever. The differential gear assembly, with
air motor, is mounted on the drum guard. 3.04 Drum Rotation Sensor Installation. Locate
the drum rotation sensor inside the drum
2.07 Drum Rotation Sensor. The drum rotation guard in a position to allow the flexible shaft a
sensor consists of an air cylinder, a right smooth curve to the differential gear assembly.
angle drive and a rubber friction wheel. The In locating the drum rotation sensor considera-
air cylinder forces the friction wheel against the tion must be given to two requirements: The
inside of the drum spool to sense rotation of the flexible shaft must form a smooth curve to the
drum. The friction wheel drives a right angle differential gear assembly and the rubber tired
gear assembly, which in turn, rotates a flexible friction wheel must be 0.75 inch (19mm) from
shaft connected to the differential gear assembly. the drum spool flange, as close as possible to
the rim. Refer to Figure 3-2 for overall mount-
3.00 INSTALLATION ing dimensions.
smooth curve and that the lift line reel will give
a straight pull on the brake lever.
i
is an optional accessory to be used when a
weight indicator is not available, or not con-
venient to use. Refer to Figure 2-l for instal-
lation if using the air sensor. The usual method,
however, is to tee into the hydraulic line of the
anchor weight indicator. This tee should be
close to the indicator to keep the hose as short
as possible. Another location for deadline
tension signal pickoff is to tee into the hydraulic
line to the weight channel of a Record-O-Graph,
or other hydraulic recorder.
a/a1 Page 5
SATELLITE AUTOMATIC DRILLING /
CONTROL SYSTEM MARTIN-DECKER/TECHNICAL MANUAL
DRUM SPOOL
Figure 3-2. Drum Rotation Sensor Typical Installation and Overall Dimensions
FLEXIBLE
SHAFT
\
AIR MOTOR
GEAR ASSEMBLY
LINE LIFT’
\I \$
DFtAWWOFNS
mAKE
LEVER
Y
Figure 3-3. Air Motor and Gear Assembly Typical Installation and Overall Dimensions
Page 6 a/a1
MARTIN-DECKER/TECHNICAL MANUAL SATELLITE AUTOMATIC DRILLING
CONTROL SYSTEM
3.04 cont.
a. Hold the completely assembled drum a. hSkd1 the free end of the flexible
rotation sensor inside the drum guard shaft to the differential gear
to determine the best location. assembly.
NOTE b. Locate the gear assembly on the top
of the drawworks with the lift line reel
The friction wheel mounting bolt is in line with the brake lever, or inter-
offset to allow a one inch variation mediate sheave. Fabricate a bracket
locating the friction wheel closer as necessary to maintain level mount-
the rim of the drum spool flange. ing and weld in place.
When the drum rotation sensor is C. Bolt gear assembly in place.
located, draw a line around the base d. Unreel full length of lift line from reel.
plate. Remove the sensor.
e. Hook end of line to brake lever.
C. Remove air cylinder and slide from
base plate. f. Take up slack at reel by pulling line
d. Weld base plate to drum guard at thru hole in reel. Brake lever must
location determined in steps a and b. remain all the way down.
e. Apply a liberal amount of grease to g. Loosen clamp and slide to within 3 feet
the slide area of the base plate. of reel (approximately 3 or 4 wraps).
Tighten clamp.
f. Slip friction wheel slide into place
and attach air cylinder to the base h. Cut off excess line.
plate. i. Reel lift line clockwise around reel,
facing side of reel.
g. Align friction wheel so it will roll
true on drum spool flange. Tighten j. Connect air line from air motor to air
wheel mount locknut. motor valve on back of controller
h. Connect air hose from DRILL KNOB assembly.
valve to air cylinder. k. Connect rig air, thru the filter, to the
Cut hole thru top cover of drum guard DRILL KNOB valve inlet fitting.
to provide passage of the flexible shaft
from the drum rotation sensor to the 4.00 OPERATION
differential gear assembly.
Install one end of the flexible shaft to 4.01 Satellite is operated only during actual
to the right angle drive shaft. drilling operation. Pulling
_. _ the_- DRILL
KNOB out engages, and pushing in disengages,
3.05 Air Motor and Differential Gear the Satellite. Refer to Table 4-l for the
Assembly Installation. Locate the air controls and indicators.
motor and differential gear assembly on the
top cover of the drum guard so that the flexible a. Manually feed off to desired bit weight.
shaft has a smooth curve and the lift line reel b. Attach a weight to brake lever so that
has a straight pull on the brake lever. The some effort is required to lift it by hand.
gear assembly must be mounted level, fabricate Weight should be just enough to stop the
a bracket as necessary to attain level mounting. drum feed off.
Refer to Figure’3-3 for overall mounting
dimensions. C. Attach lift line to brake lever.
NOTE d. For initial use only; rotate BIT WEIGHT
knob fully clockwise. This will avoid
On some drawworks it may be excessive weight on the bit at first
necessary to use an intermediate engagement.
sheave to route the lift line around
obstacles. e. PULL DRILL KNOB out.
Page 7
8/81
SATELLITE AUTOMATIC DRILLING MARTIN-DECKER/TECHNICAL MANUAL
CONTROL SYSTEM II
4.01 cont.
f. Adjust SPEED PENETRATION CONTROL
until SPEED REGULATOR indicates 30 to j. PULL DRILL KNOB out to engage
40 psi for normal operation. Increase Satellite.
pressure to increase speed.
g. Rotate BIT WEIGHT knob counterclock- CAUTION
wise until Satellite maintains weight on Always disengage Satellite when not
bit. actually drilling as damage to equip-
NOTE ment may result.
Page 8 a/a1
SATELLITE AUTOMATIC DRILLING
MARTIN-DECKER/TECHNICAL MANUAL
CONTROL SYSTEM
8/81 Page 9
SATELLITE AUTOMATIC DRILLING
1 MARTIN-DECKEWTECHNICAL MANUAL ]
CONTROL SYSTEM
6.02 cont.
e. PUSH DRILL KNOB in. 7.02 Filling Controller Assembly with
Hydraulic Fluid
f. Clean orifice with WD40, or equivalent.
1
g. PULL DRILL KNOB out. Observe 1 CAUTION ]
OUTPUT gage, it should indicate zero.
PUSH DRILL KNOB in. This procedure is for hydraulic
h. Attach lift line to brake lever and sensor systems only. Do not
resume drilling (PULL DRILL KNOB out). attempt to charge air sensor
systems with hydraulic fluid, or
7.00 REPAIR damage to equipment will result.
7.01 Illustrated parts breakdowns are included For accurate deadline tension measurement
in this section to aid in parts identification the controller assembly bourdon tube must be
of the separate components. filled with MARTIN-DECKER hydraulic fluid
(W15). After the controller assembly bourdon
Figure 7- 1. Air Pressure Regulator tube has been connected into the hydraulic
Assembly weight indicator system, and without any ten-
Figure 7- 2. Micro Flow Valve Assembly sion on the deadline, charge the system per
Figure 7- 8. Control Valve Assembly procedure in the applicable weight indicator
Figure 7- 4. Differential Gear Assembly system manual. Loosen fitting at base of
(less Air Motor) controller assembly bourdon tube as necessary
Figure 7- 5. Drum Rotation Sensor (less to bleed air out of the system. Tighten when
Right Angle Gear) procedure is completed.
Figure 7- 6. Right Angle Gear Assembly
Figure 7- 7. Flexible Shaft Assembly
Figure 7- 8. Deadline Diaphragm
Assembly (Air)
Figure 7- 9. Instrument Control
Figure 7-10. Hose Assembly
Figure 7-11. Speed Penetration Control
Regulator
Figure 7 -12. Air Filter Assembly
Figure 7-18. Lubricator Assembly
Page 10 8/81
I- MARTIN-DECKER/TECHNICAL MANUAL
SATELLITE AUTOMATIC DRILLING
CONTROL SYSTEM
r----- 1
8181 Page 11
SATELLITE AUTOMATIC DRILLING
MARTIN-DECKER/TECHNICAL MANUAL
CONTROL SYSTEM
Page 12 8/81
I MARTIN-DECKER/TECHNICAL MANUAL SATELLITE AUTOMATIC DRILLING
CONTROL SYSTEM
ITEM 1 QTY. 1
NO. PART NO. DESCRIPTION RkQ’D
1000 Control Valve, Complete
1001 (lontrc, 31 TI-1---
valve I
l
1
-1 x7-1--^ l-t---l 1 I
2-2A 1002 contrul V alVe ralltrl
: 3
.- Stem 1
1
I
als ! i
t7&9 I 1012 I Ret&Kit
8/81 Page 13
SATELLITE AUTOMATIC DRILLING MARTIN-DECKER/TECHNICAL MANUAL
CONTROL SYSTEM
DESCRIPTION
I I . I”., I
-tile shaft
--.- - _-__.
I I 1174-1 I Core i
I
,t
:oupler
lupler 1
I I 1418 I Coupler Set Screw 4 1
1 ITEM 1 T eTY:1
NO. 1 PART NO. 1 DESCRIPTION 1 RiQ’D
---- -.-- --
4 1156 Cam Retaining Bolt 1
1157 Cam Retaining Lock 1
5 1158 Cam Lever Stand 1
6 1159 Cam Lever 1 _
7 1160
--.- Cam
.- Lockinn
----. Stud
-.-.. 1
8 1161 i----
Bressure Plate O-Ring I i
9 1162 Pressi me Plate 1
. 10 1163 Valve
11 11
,n
8/81 Page 17
SATELLITE AUTOMATIC DRILLING i
MARTIN-DECKER/TECHNICAL MANUAL
CONTROL SYSTEM
I
I
lTEM
NO.
11
PART NO.
1200 1
DESCRIPTION
3 Awl10 Instrument
QTY.
REQ’D
I
/S 1212
N/S 1213 p
I N/S 1214
Ei 1216 . -.-.
12 1217 T.atrh !
& 80 1218
zI 80 1219 ,
20 c,
1’1 r
18 :z; I Machine Screw
19 .J--’ rew 4.
n.-.
4
spring Support
FMper SprN3
aourdon Tube 100 lb
3ourdon Tube 500 lb
Wudon Tube .“Y” 1m-miylh 1
. . ifice Block
I
I . I
Mfice Asser...,,
~ountin Bra0k-f
ulcrum Be??
nab
..--
I ding Bloc]
’ -‘ivat ---
Rlmk
Pivot Point
vot
her
rew
rew
tex Nut
h%iaqu1
:rews Pnr 1949(
Page 18 8/81
I MARTIN-DECKER/TECHNICAL MANUAL SATELLITE AUTOMATIC DRILLING
CONTROL SYSTEM
CONTROLLER SUB-ASSY
Q &
SECTION A-A
Page 19
8/81
SATELLITE AUTOMATIC DRILLING
MARTIN-DECKER/TECHNICAL MANUAL
CONTROL SYSTEM
ITEM
NO. PART NO. DESCRIPTION 1 I%QTi
1 65 I 1296
1297 1 Pivot Wi=hov
A”..“. I I I
Spring
Diaahrap m 1
*: P arwh7 1
P 1
a.taYI
1302
1303
Page 21
SATELLITE AUTOMATIC DRILLING
MARTIN-DECKER/TECHNICAL MANUAL
CONTROL SYSTEM
ITEM QTY.
DESCRIPTION
I 1180
*IQ4
Filter Assembly Complete
lx1 c.... A.T..a.-l..l- Ii----L !. 1
.I I
ITEM QTY.
NO. PART NO. DESCRIPTION REQ’D
I
1125 Lubricator Complete 1
1 1126 O-Ring: 1 I
2 1127 Adjusting Screw 1
3 1128 Fill Plug 1
4 1129 O-Ring 1
5 1130 Check Valve 1
6 1131 Sight Dome 1
a/a1 Page 23