Part Number 60-20 Revision C: Installation, Operation, and Maintenance With Illustrated Parts Breakdown
Part Number 60-20 Revision C: Installation, Operation, and Maintenance With Illustrated Parts Breakdown
Part Number 60-20 Revision C: Installation, Operation, and Maintenance With Illustrated Parts Breakdown
Revision C
VISULOGGER XC
GRAPHICS DISPLAY
“VXC”
January 11,1994
A
M/D TOTCO
_-.- -. -
IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all M/D TOTCO
equipment. The service procedures recommended by M/D TOTCO and described in the technical
manuals are recommended methods of performing service operations. Some of these service
operations require the use of tools specially designed for the purpose. The special tools shoufd
be used when and as recommended. It is important to note that some warnings against the use
of specific service methods that can damage the equipment or render it unsafe are stated in the
manuals. lt is also important to understand these warnings are not exclusive. M/D TOTCO could
not possibly know, evaluate and advise the service people of all conceivable ways in which
service might be done or of possible hazardous consequences of each way. Accordingly, anyone
who uses service procedures or tools which are not recommended by M/D TOTCO must first
satisfy themselves thoroughly that neither personnel safety or equipment safety will be
jeopardized by the method selected.
March 2,1993 B
LIMITED PRODUCT WARRANTY
THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES,
WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF
LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR
PURPOSE. M/D TOTCO warrants to each original retail purchaser (“Purchaser) of new
products manufactured by M/D TOTCO that such products are, at the time of delivery to the
Purchaser, free of material and workmanship defects, provided that no warranty is made with
respect to: (a) Any produd which has been repaired or altered in such a way, in M/D TOlCO’s
judgment, as to affect the product adversely. (b) Any product which has, in MID TOTCO’s
judgment, been subject to negligence, accident or improper storage. (c) Any product which has
not been operated and maintained in accordance with normal practice and with the
recommendations of MID TOTCO. (d) All items made by others which are supplied by M/D
TOTCO on special order. The items covered in (d) above are not manufactured by M/D TOTCO
and any claims should be submitted directly to the manufacturer thereof. M/D TOTCO’s
obligation under this warranty is limited to repairing or, at its option, replacing, during normal
business hours at any authorized service facility of M/D TOTCO, any products which in its
judgment proved not to be as warranted within the applicable warranty period. All costs of
transportation of products claimed not to be as warranted and of repaired or replacement
products to or from such service facilii shall be borne by the Purchaser. MD TOTCO may
require the return of any part claimed not to be as warranted to one of its facilities as designated
by M/D TOTCO, transportation prepaid by the Purchaser, to establish a claim under this warranty.
The cost of labor for installing a repaired or replacement part shall be borne by the Purchaser.
Replacement parts provided under the terms of this warranty are warranted for the remainder of
the warranty period of the product upon which installed to the same extent as if such parts were
original components thereof. The warranty periods for various products are: (a) Hydraulics and
Mechanical equipment: one (1) year from date of installation or 15 months from date of shipment
from M/D TOTCO, whichever occurs first. (b) All Elastomer Diaphragms: stx (6) months from
date of shipment from M/D TOTCO. (c) Electronic Equipment: six (6) months from date of
shipment from M/D TOTCO.
C March 2,1993
M/D TOTCO
Paragraph/Title Page
3-l lNTRODUCTlON................................................3- 1
3-2 THEVXCMONlTOR.............................................3- 1
3-3 VXC MONITOR COMPONENTS ................................... 3-2
3-3-l Barrier/CGA Assembly ........................................ 3-3
3-3-2 VXC Communications Board ................................... 3-3
3-3-3 Processor Board ............................................. 33
3-3-4 Solid State Disk Board ........................................ 3-3
3-3-5 EGA Video Interface Board .................................... 3-3
3-3-6 CRT Chassis Assembly ....................................... 3-3
3-3-7 Monochrome Monitor Power Supplies - 12 VCD and 5 VDC ........... 3-3
3-3-8 Color Monitor Power Supply .................................... 3-3
3-4 PURGE COMPONENTS .......................................... 3-4
March 2,1993 I
M/D TOTCO
VISULOGGER XC GRAPHICS DISPLAY (VXC)
Table of Contents MANUAL 6&20
Paragraph/Title Page
II March 2,1993
M/D TOTCO
VISULOGGER XC GRAPHICS DISPLAY (VXC)
MANUAL 60-20 Table of Contents
Paragraphmtle Page
Paragraph/Title Page
Iv March 2,1993
M/D TOTCO
VISULOGGER XC GRAPHICS DISPLAY (VXC)
MANUAL 60-20 Table of Contents
March 2,1993 V
M/D TOTCO
LIST OF FIGURES
Figure/Title Page
VI March 2,1993
M/D TOTCO
VISULOGGER XC GRAPHICS DISPLAY (VXC)
MANUAL 60-20 Table of Contents
FlgureiTltle
7-l VXC Monitor, Keypad and Alarm Horn Control Box ..................... 7-3
7-2 VXC Monochrome Monitor ...................................... :. 7-4
7-3 VXC Door Assembly - Monochrome ................................. 7-6
7-4 VXC Door Assembly - Color ........................................ 7-8
7-5 VXC CPU Stack Assembly ....................................... 7-l 0
7-6 VXC Cable Diagram - Monochrome Monitor .......................... 7-l 1
7-7 VXC Cable Diagram - Color Monitor ................................ 7-13
7-7 VXCKeypad ................................................ ..7-15
7-8 Alarm Horn Control Box ......................................... 7-l 7
Table/Title Page
DENSITY pounds mass per US. gallon kilogram per cubic meter 119.6260 0.006345
WwU (Wm3)
VOLUME barrels, petroleum (42 gallon) cubic meters (m3) 0.159 6.291
W9 cubic meters (m3) 0.003765 264.2
gallon (U.S. liquid) (gal)
VOLUME barrels per inch, petroleum cubic meters per centimeter 0.626 1.5974
PER DEPTH (bbl/in) ( m3/cm)
March 2,1993 IX
M/D TOTCO
VISULOGGER XC GRAPHICS DISPLAY (VXC)
Conversion Manual 6&20
X March 2,1993
M/D TOTCO
CHAPTER ONE
INTRODUCTION
NOTE
Provides information that may aid in understanding the current topic.
CAUTION
Provides information to prevent equipment malfunction or damage that
could result in interruption of service.
2-1 INTRODUCTION
This chapter contains an overview of the TOTAL system and a description of the devices that
make up the system.
A typical TOTAL system is shown in Figure 2-1. It consists of six devices: System DAQ, Slave
DAQ, Visulogger XC Graphics Display (VXC)*, PC Workstation (PCW)*‘, T-POT Interface Module
(TIM) and DAQ/SPECTRUM Interface (DSI). These devices and the T-POT netwotk are
described in Paragraphs 2-2-l through 2-2-7.
SE
I
- Slave
Monitor ‘-~~pq
T-POT Network
/
PCW - ggg;’
Plotter
SPECTRUM
l The Visulogger XC Graphics Display is also referred to as the CRT Interactive Device (CID).
** The PC Workstation is also referred to as the Display Control Module (DCM).
As Table 2-1 shows, a TOTAL system can currently support up to two VXCs.
I Device Type
Maximum No.
of Devices
Device
I
. Barrier/CGA Assembly
. VXC CPU Stack Assembly - consists of:
- VXC Communications Board
- 286 Processor Board
- Solid State Disk Board
- EGA Video Interface Board
l CRT Chassis Assembly
. Monochrome Monitor Power Supplies (2) - 5 VDC and 12 VDC
. Color Monitor Power Supply - supplies 5 and 12 VDC (not shown)
. Pressure Switch (Paragraph 3-4-l)
. Purge Indicator Board (Paragraph 3-4-2)
January 11,1994
Page 3-2
M/D TOTCO
VISULOGGER XC GRAPHICS DISPLAY (VXC) Chapter 3
MANUAL 60-20 DESCRIPTION
Hazardous voltages are present inside the monitor. Exercise extreme care
when adjusting contrast.
4- LowFluwRaleAdjustKnob
Relief Vent
External Pressure
I CID Keypad
T-POT Communications
Port
\
Purge Inlet
AC PCwer In
e 8 e
IS Ground
The control box is powered by 110 VAC and is connected to the VXC keypad, which turns the
alarm ON and OFF. Alarm control signals for each channel are routed from the VXC to the
control box through the keypad.
Door Clearance Area 19”W (483 mm) x 30”D (762 mm) at 110’ arc
Continued
4-l INTRODUCTION
This chapter contains procedures for installing the VXC monitor, keypad, alarm horn control box
and slave monitors.
The VXC and its related hardware are designed to comply with the intrinsic
safety requirements of UL913, NFPA 496 and IEC 79-l 1. To maintain the
level of quality required for this certification, install equipment in accordance
with the procedures in this manual and use only replacement parts listed in
the spare parts list (Chapter 8). Incorrect installation could result in
explosion or fire hazard.
Item Requirements
‘Monitor Class I, Division 1, Groups C and D - with approved Type X Purge
System, per NFPA 496. IEC 79-2 Ex p IIB T4. IEC 79-11 [Ex ia] IIB T4.
Class I, Division 2, Groups C and D - with approved Type Z Purge
System, per NFPA 496. IEC 79-2 Ex p IIB T4. IEC 79-11 [Ex ia] IIB T4.
External Connectors Class I, Division 1, Groups C and D. IEC 79-11 [Ex ia] IIB T4.
Purge Indicator Board Class I, Division 1, Groups C and D. IEC 79-l 1 Ex ia IIB T4.
Keypad Class I, Division 1, Groups C and D. IEC 79-l 1 Ex ia IIB T4.
Alarm Horn Control Box Class I, Division 2, Groups C and D. IEC 79-l 1 [Ex-ia] IIB T4.
Slave Monitors Routing of connection with DAQ pending UL approval. Currently slave
monitors cannot be routed through hazardous areas.
VXC
\ ..Type X Pwge
dlSlave
Monitor
Routing of Slave
Monitor Connection
pending UL Approval.
l KeypadcanalsobelocatedinClasslDfvisionl
5. Connect the T-POT network cable between the DAQ and VXC
monitor (Paragraph 4-9).
6. Install slave monitors, if used (Paragraph 4-10).
7. Purge the monitor if it is in a hazardous location Class I Division 1
or Class I Division 2, Groups C and D (Paragraph 4-11).
8. Connect the AC power cords of the VXC monitor, alarm horn control
box and slave monitors (if used) to the AC power source and adjust
the brightness of VXC monitor display, if needed (Paragraph 4-l 2).
CAUTION
Be sure that positions 7 and 8 of SW2 on the VXC communications board
match positions 7 and 8 of SW2 on the DAQ communications board. If the
settings do not match, the VXC and DAQ will not be able to communicate.
CAUTION
The VXC T-POT address is set by software according to the Device ID
entered using the VXC keypad. Use the keypad to change the VXC Device
ID (Paragraph 5-l 3-l ); do not modify SW2 to change the VXC address.
Do not connect the AC power cord to the AC source until the entire
installation procedure has been completed (Step 8, Paragraph 4-12).
[ 21.26 ,
W mm)
17.20 ____)
(437 mm)
t-
12.6
(320 mm)
1. Fix the base of the stand in the desired location by welding the
coupling to the rig floor, if allowed, or by welding the coupling to a
free-standing, flat metal plate. Ensure that the plate is large enough
to securely support the monitor.
2. Set the neck of the yoke into the base and adjust, as needed, so
that the monitor will be at the desired height and face the desired
direction when mounted: then tighten the screws against the neck.
3. Mount the monitor in the stand. Ensure that the side of the monitor
shown in Figure 4-4 is fastened to the side of the yoke containing
the spring plunger, then tighten the wing nuts.
Wing Nut
screws
CAUTION
Do not solder earth ground connections. Ensure that earth ground
connections are made in non-hazardous areas.
7.40
(180 mm)
--
To Alarm Horn To CID Monftor
T I I41.90
cotltlul Box
(l2Eftrl, (48 mm)
MinimumDistancefor
ConnectorAccess
5.00
(127 mm) -
I
t-
To CID 60
Keypad (127 mm)
Minimum Distance for
Connector Access
I
Figure 4-8. Mounting Dimensions: Alarm Horn Control Box
CAUTION
Do not solder earth ground connections. Ensure that earth
ground connections are made in nonhazardous areas.
4. Connect the control box to the VXC keypad by fastening one end of
cable P/N 231131 to the three-socket connector on the keypad
(Figure 4-7) and the other end to the like connector on the control
box (Figure 4-8). Ensure proper routing of cable (Paragraph 4-4).
b. Open the control box and route the end of the power cable
containing terminals through the cable gland, as shown in
Figure 4-9.
c. Connect the black wire to the black wire extending from the
fuse by butt splicing the two.
d. Connect the white wire to the terminal strip.
To Horn
o-
AC Power Cable/
- Cable Gland
0
4-9 STEP FIVE: CONNECT T-POT NETWORK CABLE TO VXC AND DAQ
To connect the T-POT network cable between the VXC and DAQ, follow the steps below:
1. Connect BNC plugs (P/N 949914-008) to both ends of an FIG-59U
coaxial cable (P/N 946900-001). Refer to Paragraph 4-l 3 for the
procedure to assemble soldertess BNC plugs.
2. Refer to Figure 4-10 and connect one end of this cable to the BNC
jack on the base of the DAQ.
3. Connect the free end of the cable to the BNC jack on the rear door
of the VXC monitor (Figure 3-3).
4. When possible, ensure that the cable is not in walkways, wet areas
or near power cables, and is not exposed to sharp wrners that
could wear through insulation. Secure and support the cable every
three to four feet with nylon tie wraps.
An additional VXC may be connected to the T-POT network cable by connecting a 75 ohm BNC
“T” fitting to either the BNC jack on the base of the DAQ or the BNC jack on the rear door of the
VXC, and then connecting the devices using RG-59U coaxial cables.
BNC Jack
NOTE
The brand and model of slave monitors may vary. For information specific
to the monitor, refer to the owner’s manual that accompanies the monitor.
NOTE
If adequate clearance is not available to attach the video barrfer to
the slave monitor, construct a short cable (12” maximum) to connect
the two. To do this, connect a BNC jack (P/N 949914-025) to one
end of an RG59U coaxial cable and refer to Paragraph 4-13 to
connect a BNC plug (P/N 949914-008) to the other end.
5. Connect the cable constructed in Step 2 to the I.S. video barrier and
to the “slave video out” BNC jack on the VXC rear panel (Figure
3-3).
6. Set the impedance of the slave monitor to 75 ohms and set the DC
Restoration switch to “OFF”.
NOTE
If the DC Restoration switch is set to “ON”, the brightness adjust will
not operate properly and, when no signal is being received, the
display screen will appear black.
5. Connect a cable from Step 2 to the video barrier and to the “slave
video out” BNC jack on the VXC rear panel (Figure 3-3).
Set the impedance of the slave monitor to “HIGH” and set the DC
‘. Rrn switch to “CFF”. NOTE .
6. Open the gas regulator valve on the nitrogen cylinder until a 10 psig
(69 kPa) reading is observed on the outlet pressure gauge.
7. Fully open the Low Flow Rate Adjust knob. Turn the High Flow
Rate Adjust knob until the high purge rate indicator shows a flow
rate of 75 scfh. (The low purge rate indicator should read
maximum.)
8. Maintain the 75 scfh purge rate for 7 minutes. Air is exhausted from
the monitor enclosure through the relief vent on the rear door.
9. After purging at 75 scfh for 7 minutes, ensure that the green LED
(normal purge indicator) is blinking. Then use the monitor’s high
flow rate adjust knob to reduce the flow rate until the high purge rate
indicator shows minimum flow, or near minimum flow. The green
LED must continue to blink when the high purge rate indicator
shows minimum flow, or near minimum flow; if the red LED blinks
during adjustment, increase the flow rate.
T Nylon Tubing 7
Relief Vent
ExmnalPressure
Port
Purge Inlet
Hazardous voltages are present inside the VXC monitor. Exercise extreme
care when adjusting contrast.
CAUTION
Do not nick the center conductor or outer shield.
NOTE
Ensure that the outer shield is free of stray or loose wires. Stray
or loose wires may cause shorts.
3. Carefully insert the center conductor into the back end of the
connector, ensuring that the center conductor is in the guide hole of
the connector (View C).
4. Firmly push the cable in as far as possible.
NOTE
If the conductor is not in place, approximately l/8-inch of the
center conductor will remain showing.
l/4-INCH
(6.3 mm) ‘;;-::-I t-
MINIMUM iNNER DIELECTRIC
VIEW A VIEW B
B&K END
VIEW 0
5-l INTRODUCTlON
The VXC is a monitor, with attaching keypad, used to display and monitor sensor data. This
chapter explains how to use the VXC keypad to create and edit display screens, set alarm limits,
control the attached alarm horn, and control channel functions (i.e. activate/deactivate channels,
zero channel values, etc.).
Note that VXC screens can also be created and edited using TOTAL Configuration and
Calibration Software (refer to Chapter 9, Manual 60-40).
. status lines - present information about the current VXC screen, alarms, etc.
. menu bar - lists the VXC functions available
Screen Name Rig Activity P rimaty Channel Bar G[aph Labels Date/7ime
/- \ \ \ \ \
Status Lint I4 OFULLZ DRILLING 1 2575Em ~PwKsp2-Jw92lm46~
rwlwEA
fuJ
-CL--
ll:32
ll:33
1133
IX33
IN4
lk34
70
I IL34 _I
17.3
Horn Statu 6 ~G4IN/U#iS 8~s d f&?-l FrAR
/ /
I I
Rig Activity - Rig activities that are configured for the VXC are displayed here. A rig activity
is a category, such as drilling or tripping, under which related screens might be stored
so that only screens pertinent to the current rig activity are displayed. For example,
only screens displaying channels related to drilling might be stored under DRILLING.
Primary Channel - The value of the primary channel is displayed in the top center of all VXC
screens. The Primary Channel is specified from the VXC Device Configuration
screen of the TOTAL Configuration and Calibration Software (Manual 60-40).
Bar Graph Labels - tells which label (Limits, Marks, Peaks or Scales) is currently displayed
above the horizontal bar graphs
Date/Time - the current date and time are displayed on all VXC screens.
Status Line 2 is displayed along the bottom of each VXC screen, above the Menu Bar. It contains
the three fields summarized below:
Master Horn Status - tells whether the master horn is ON or OFF. If the master horn is OFF,
then no alarms will sound, even if individual channel horns are turned ON and
channel data values exceed the alarm limits.
Message Bar - displays the version number and date of VXC software. If communication
problems arise between the VXC and DAQ, a message is displayed here.
Channel Alarm Status - displays ALARMS ACTIVE if any channel in the system is in alarm;
if no channels are in alarm, then ALARMS INACTIVE is displayed. To see which
channels are in alarm, press the ALARM PAGE key on the VXC keypad (Table 5-3).
Menu Bar 1: 1 Limits 2 Marks 3 Peaks 4 Bar Scales 5 Strip Charts 6 Screens 7 Modify Channel 8 Zero Channel 0 More
Menu Bar 2: 1 Active Channels 2 Enable/Disable Limits 3 Enable/Disable Peak OMOR
Menu Bar3: 1 Edii Screen 2 AddScreen 3 DeleteScreen 0 More
Menu Bar 5: 1 Set Device ID 2 Set Color 3 Archive Data 4 Clear All Archives 0 More
If a menu bar has been displayed for more than 30 seconds without operator input, it is
automatically removed from the display. Menu Bar 1 is always displayed first. To view Menu Bar
1 when no menu bar is displayed, press any key. To view Menu Bar 1 from any of the other menu
bars, press EXIT. To view Menu Bars 2 through 4, press 0 from the previous menu bar. Menu
Bar 5 should be accessed by qualified personnel only. Contact Field Engineering for instructions
on how to view this menu bar.
Table 5-1 summarizes each menu function and lists the paragraph that describes the function.
LIMITS Display alarm limits above horizontal bar graphs on current 58-2
screen: edit alarm limits for displayed channels.
MARKS Display alarm limit SymbOlS (LL, L, H, Hi) above horizontal bar 5-9-i
graphs on current screen.
PEAKS Display peak channel values above horizontal bar graphs on the 5-9-3
current screen; reset peak values of left alpha channels.
BAR SCALES Display left and right bar scale values above horizontal bar graphs 5-9-4
on current screen; edit bar scale values.
STRIP CHARTS Select left and right scale values and recorder for strip charts 5-10
displayed.
SCREENS Display screens available under the current rig activity. 5-l 2-1
MODIFY CHANNEL Edit current values of displayed channels that were designated as 5-l l-l
“Operator can modify channel” in SYSTEM/DAQ Channel
Configuration of TOTAL Configuration and Calibration Software
(Manual 60-40).
ZERO CHANNEL Zero current values of displayed channels that were designated as 5-11-2
“Operator can zero channel” in SYSTEMIDAQ Channel
Configuration of TOTAL Configuration and Calibration Software
(Manual 60-40).
ACTIVE CHANNELS Change displayed channels from “active” to “inactive” and vice 5-11-3
versa. Data values of active channels may be used to compute
values of derived channels, whereas data values of inactive
channels may not. This function is only available to channels
designated as “Operator can activate channel” in SYSTEM/DAQ
Channel Configuration of TOTAL Configuration and Calibration
Software (Manual 60-40).
ENABLE/DISABLE Enable (display) or disable (remove from display) peak data 5-9-2
PEAK values and indicators for channels currently displayed on
horizontal bar graphs. When disabled, peak values and peak
indicators are not displayed.
EDIT SCREEN Add and delete alpha channels, add strip charts, change the strip 5-l 2-2
chart recorder, and change the rig activities under which a screen
is available.
DELETE SCREEN Delete a screen from the current rig activity or from all rig activities. 5-12-15
SET TIME/DATE Change the time and date displayed on screen. 5-l 1-4
SET DEPTH Change the value for depth on all screens. 5-11-5
SET DEVICE ID Designate the VXC as VXC #O, #l, #2, #3, #4 or #5. 5-13-1
SET COLOR Designate the VXC for color or black and white mode. 5-13-2
ARCHIVE DATA View the following: the number of channels using the recorder 5-13-3
and the recorder update rate; the recorder capacity (i.e. maximum
number of channels and amount of time that the recorder can
hold; the number of records that the recorder can hold and the
number of records that are currently held.
Screen Type Left Alpha Horizontal Bar Right Alpha Strip Chart
Channels Graphs? Channels Channels
35
+BITWEIW 27.0 K-U3S 7 @PIT VOLLMEl 187 as
@TM ONBIT 28.7 ts 0-1 +PITVOllMEZ 108~~~
Rml 70 m 0 PITVOUME3 352 as
2ml23lo24!llm
PlWPRBsURE2380~1 Jl - 36E!8L5
PlWsPfu @~SRI -1 FLOwIN 180cm
PWPspM2 65 s+i o-, FLadoLrr 18oW
AcctMslRKs 19017~ " TOTALW 490 LNITS
VERSION
3.10 (04-JUN-92) I- INKITVE]
11%
FLorlIN 188 mls d
FLOWOUT 180 tw d I 1134
490
TOTAL
GAS 490 IM-rs d INm
VERSION
3.10 (04-JUN-92) IAlAR INACTIVE/
,- .
DRILL1 SCALES122-JW92
11:34:461
AW)IIK#l
RIP 17.3 Fr/Ift BIT WEIM RPM f3op
0 40 0 100
ll:32 O
xl
Ill:32
l-DoKw 183.1 K-LB
IL33 ll:33
@wwwEss moPsI
DPm 1825.5m 1 I F
PIPESTREW 0.07583FEEI.lip E
TETBITWT
TESTBIT WT
K-IBS
I I
1. LlMlTS
a. All limits ENABLED: Low low = 1700, Low =
2000, High = 2400, High high = 2700
1700 2700
b. Low low and High hi h limits ENABLED:
Low low = 1700, Higa high = 2700
2. MARKS LLLHHH
3. PEAKS
Peak displayed for high channel value of
2900.
4. BAR SCALES
Left bar scale value of 0 and Right bar
scale value of 3000 displayed.
Figure 5-8. Horizontal Bar Graph Displays for Left Bar Scale Value of 0, Right Bar Scale Value of
3000, and Channel Value of 2750.
0 Used when a menu bar is displayed, to display the next menu bar.
o-9, “.‘I Used to enter channel data values, alarm limits, bar scales, etc.
11-w Used if a hyphen is part of a screen name or date or if a value is negative.
HORN Used from any screen to toggle between MASTER HORN ON and MASTER
HORN OFF. When the master horn is ON, an alarm will sound each time any
limit is exceeded. When the master horn is OFF, no alarms will sound, even if
individual channel horns are ON and data values fall outside the alarm limits.
CHNL ALARM Used to change the alarm horn setting for channels on the current screen.
When an alarm horn is disabled, the symbol @ is displayed to the left of the
channel name. Paragraph 5-4-l explains how to use CHNL ALARM.
ALARM PAGE A toggle key used from any screen to display the ALARM PAGE screen (Figure
5-10, Paragraph 5-4-2) containing all channels currently in alarm.
ALARM ACK Used from any screen to temporarily disable the alarm horn for a channel in
alarm. If the channel values return to normal and then exceed the alarm limits
again, or if another channel’s alarm limits are exceeded, the alarm will sound.
RIG ACT Used to change to the next activity in the rig activity string. If the current screen
is available under the new rig activity, it remains on screen; if not, the first
screen assigned to the new rig activity is displayed.
BITWEICHT ml K-LES 0
PlwPREssuRE PSI D
VEFSION
3.10 KM-JUN-92) IALAR INACTTVEl
NO VALID OR ENABLED FIELDS ON The field type required for the selected function (alpha channel
THIS SCREEN FOR THIS FUNCTION or strip chart channel) is either not displayed or is not enabled.
ABORTED TEXT ENTRY EXIT kev DreSSed durina text entrv.
FUNCTION ABORTED EXIT key pressed during function entry.
MAXIMUM SCREENS ALREADY Displayed if attempting to add more than 20 screens. No more
DEFINED than 20 screens may be assigned to a VXC.
SCREEN ALREADY FULL All available channel wsitions on current screen are filled.
ENABLE/DISABLE Used either to ENABLE channel alarm limits so that they can be 5-8-l
LIMITS edited using the LIMITS function and displayed above horizontal bar
graphs, or to DISABLE channel alarm limits so that they cannot be
edited and are not displayed.
LIMITS Used to edit a channel alarm limits and to display alarm limits above 5-8-2
horizontal bar graphs.
PRESS ENTER TO ENTER ENABLE/DISABLE “CHANNEL NAME” LIMITS OR ARROW KEYS TO SELECT
4. Press ENTER. Depending upon how the alarm limits are set for this
channel, a menu similar to the following is displayed, with the first
option (1 ENABLE LO LO LIMIT) highlighted:
1 ENABLE LO LO LIMIT 2 DISABLE LOW LIMIT 3 DISABLE HIGH LIMIT 4 ENABLE HI HI LIMIT
9. When all edits have been made, press EXIT. ENABLED limits are
displayed and Menu Bar 2 is displayed.
5-6-2 Limits
Alarm limits are initially specified from the VXC Channel Configuration screen during system
configuration (refer to Manual 60-40). However, ENABLED limits can be edited at the VXC and
displayed above horizontal bar graphs on VXC screens using the LIMITS function. Figure 5-8
shows typical LIMITS displays.
To display ENABLED alarm limits, follow Steps 1 and 10 below. To display and edit ENABLED
alarm limits, follow Steps 1 through 10:
1. From Menu Bar 1, select LIMITS. ENABLED alarm limits are
displayed above each bar graph, “LIMITS” is displayed in the Bar
Graph Status field and the first ENABLED alpha channel limit is
highlighted. A message similar to the following is displayed:
ENTER “CHANNEL NAME” II LIMIT NAME”: OR ARROW KEYS TO SELECT
where “CHANNEL NAME” is the highlighted channel name and
“LIMIT NAME” is the name of the first ENABLED limit (i.e. “Low
low”).
2. To edit the highlighted limit, key-in a new value and press ENTER.
To edit limits a different limit, use the arrow keys to highlight the
limit; then key-in a new value and press ENTER.
The new alarm limit is displayed, the next ENABLED limit is
highlighted and a message similar to the one in Step 1 is displayed.
3. Repeat Step 2 to edit other alpha channel alarm limits.
To edit strip chart channel alarm limits, use the arrow keys to
highlight the strip chart channel name and press ENTER. A
message similar to the following is displayed:
5. To edit the Low low limit, press ENTER. A message similar to the
following is displayed:
ENTER “CHANNEL NAME” LO LO LIMIT: 0.0 PRESS ENTER WHEN COMPLETE
To edit a different limit, use the arrow keys to highlight the limit and
press ENTER. A message similar to the one above is displayed.
6. Key-in the new value and press ENTER; the menu in Step 4 is
displayed.
7. Repeat Steps 5, 6 and 7, as needed, to edit alarm limits for the
selected strip chart channel.
8. When limits for the selected channel have been edited, press EXIT.
The message in Step 3 is displayed. Repeat Steps 4 through 6 to
edit strip chart channel limits.
9. To exit LIMITS, press EXIT. Menu Bar 1 is displayed.
MARKS Used t0 display alarm limit Symbols (LL, L, H, Hi) abOVe horizontal 5-9-l
bar graphs at their respective positions, as determined by the
bar scale and limit value.
ENABLUDISABLE Used to ENABLE or DISABLE left alpha channel peaks. When 5-9-2
PEAKS a channel is ENABLED, the PEAK indicator is displayed inside
the bar graph at all times and the PEAKS function can be used
to display and/or reset the channel’s peak value.
PEAKS Used to display and/or reset peak values for ENABLED left 5-9-3
alpha channels.
BAR SCALES Used to display and/or edit the left and right scale values of 5-9-4
horizontal bar graphs.
5-9-l Marks
Use MARKS to display symbols for Low low, Low, High and High high alarm limits above bar
graphs at the position of the value they represent, based upon bar scale values and alann limits.
Table 5-7 summarizes the symbols that might be displayed and Figure 5-8 illustrates them.
To display marks, select MARKS from the menu bar. Alarm limit symbols are displayed above the
bar graphs, “MARKS” is displayed in the Bar Graph Status field and Menu Bar 1 is redisplayed,
Table 5-7. Explanation of MARKS
HL Displayed between H and L when the High limit is less than the Low 2b, 2c - Figure 5-8
limit. Displayed in place of H or L when the difference between the
High and Low limits is less than 5% of the bar scale range.
Displayed between HH and H if the High limit is larger than the High Not shown
II1
high limit. Displayed in place of H or HH if the difference between
the High and High high limits is less than 5% of the bar scale range.
When a peak is DISABLED, neither the peak indicator nor the peak channel value is displayed,
and the peak cannot be reset.
To ENABLE/DISABLE PEAKS, follow the steps below:
5-9-3 Peaks
For each channel, the peak is the highest data value recorded since the VXC was restarted or
since the PEAKS function was used to reset the peak. Use the PEAKS function to:
l display the peak indicator, a vertical line representing the peak value, inside the bar
graph of ENABLED channels at all times
. display the peak value above the bar graph of ENABLED channels when PEAKS is
selected
. reset an ENABLED peak value to the current channel value.
Figure 5-8 contains a typical PEAKS display.
To display ENABLED peaks, follow Steps 1 and 4 below. To display and reset ENABLED peaks,
follow Steps 1 through 4:
1. From the menu bar, select PEAKS. Peak values are displayed for
ENABLED peaks, “PEAKS” is displayed in the Bar Graph Status
field and the name of the first ENABLED channel is highlighted. A
message similar to the following is displayed:
PRESS ENTER TO RESET “CHANNEL NAME” PEAK OR ARROW KEYS TO SELECT.
where “CHANNEL NAME” is the name of the highlighted channel.
Bar scale values for all channels are initially specified from the VXC Channel Configuration
screen, during system configuration (refer to Manual 60-40). However, bar scale values for left
alpha channels can be edited and displayed at the VXC using the BAR SCALES function.
Bar graphs are always shaded from left to right and always based upon the bar scale values,
regardless of what is displayed above them; this is illustrated in Figures 58 and 5-11.
To display bar scales, follow Steps 1 and 5 below. To edit bar scales, follow Steps 1 through 5:
1. From Menu Bar 1, select BAR SCALES. Bar scale values are
displayed, “SCALES” is displayed in the Bar Graph Status field and
the left scale value for the first bar scale is highlighted. A message
similar to the following is displayed:
3. To edit the right scale value, key-in the new value and press
ENTER. The new right scale value is displayed, the left scale value
for the next alpha channel is highlighted and the message displayed
in Step 1 is displayed.
4. Repeat Steps 2 and 3 to edit the bar scales, using the arrow keys to
highlight the values to edit. When all edits are made, go to Step 5.
OR
The new scale value is displayed, the next scale value is highlighted
and a message similar to the one below is displayed:
ENTER “CHANNEL NAME” STRIP RIGHT SCALE: OR ARROW KEYS TO SELECT
3. To edit the selected value, key-in the new value and press ENTER.
To edit a different value, use the arrow keys to highlight the scale
value, key-in the new value and then press ENTER.
The new scale value is displayed, the next scale value is highlighted
and a message similar to the one in Step 1 is displayed.
4. Repeat Steps 2 and 3 to edit strip chart scales, using the arrow
keys to select the values to edit.
5-10-2 Recorder
The device recorder describes the rate at which channel data is sampled from the archive for strip
chart display. Device recorders are defined using VXC Device Recorder configuration, during
system configuration (refer to Manual 60-40). However, the RECORDER option enables you to
assign a different recorder to a strip chart channel at the VXC.
To change the recorder assigned to a strip chart channel, follow the steps below:
1. From the STRIP CHARTS menu, select RECORDER. A menu of
available recorders is displayed.
2. Select the recorder to use. The new recorder name is displayed in
the upper right wrner of the screen and Menu Bar 1 is displayed.
Channel Value functions are summarized in Table 5-9 and described in Paragraphs 5-l l-l
through 5-l l-5.
MODIFY CHANNEL Used to edit data values of displayed channels; only available to 5-l 1-l
channels designated as “Operator can modify channel” in TOTAL
Configuration and Calibration Software (Manual 60-40).
ZERO CHANNEL Used to zero data values of displayed channels; only available to 5-11-2
channels designated as “Operator can zero channel” in TOTAL
Configuration and Calibration Software (Manual 60-40).
ACTIVE CHANNELS Used to change displayed channels from ACTIVE to INACTIVE 5-l l-3
and vice versa; only available to channels designated as “Operator
can activate channel” in TOTAL Configuration and Calibration
Software (Manual 60-40).
SET DEPTH Used to change the value of the DEPTH channel. 5-11-4
SET TIM E/DATE Used to change the time and date displayed. 5-l l-5
4. When all edits are made, press EXIT. Menu Bar 1 is displayed.
To change the hour, enter the correct hour and press ENTER.
A message similar to the following is displayed:
ENTER MINUTE: XX
where XX is the minutes currently displayed.
3. If the minutes displayed is satisfactory, press ENTER.
To change the minutes, enter the correct minutes and press ENTER.
Function Descrlptlon
SCREENS Used to display screens assigned to the current rig activity. 5-l 2-1 I
EDIT SCREEN Used to add, delete and change alpha channels, add strip charts 5-l 2-2
and change strip chart channels, change the strip chart recorder
and change the rig activities under which a screen is available.
5-12-l Screens
Use SCREENS to display any screen that is available under the current rig activity, as described
below.
NOTE:
To display a screen that is not available under the current rig activity, use
the RIG ACT key to change rig activities, then follow the steps below.
ADD LEFT ALPHA Add alpha channels to the current screen. The maximum 5-12-4
number of left alpha channels is 10.
ADD RIGHT ALPHA Add alpha channels to the current screen. The maximum 5-l 2-5
number of right alpha channels is 10.
*ADD STRIP Add strip charts to the current screen. The maximum number of 5-l 2-6
strip charts is five.
CHANGE CHANNEL Replace channels on the display screen with other channels. 5-l 2-7
DELETE CHANNEL Delete channels from the display screen. 5-l 2-8
MODE Change the rig activity(s) for which the selected screen is 5-l 2-l 0
available
l It is not possible to display four vertical strip charts. (Refer to Paragraph 5-l 2-6)
1 ADD LEFT ALPHA 2 ADD RIGHT ALPHA 3 ADD STRIP 4 CHANGE CHANNEL 5 DELETE CHANNEL 6 RECORDER 7 MODE
4. When the necessary channels have been added, press EXIT The
EDIT SCREEN Menu is displayed.
5. To perform another EDIT SCREEN function, select the function.
To exit EDIT SCREEN, press EXIT. The following message is
displayed:
1 SAVE CHANGES 2 EXIT WITHOUT SAVING
NOTE:
It is not possible to display four vertical strip charts. If a fourth strip
chart is added, the “X - Y Chart” screen (Figure 5-6) is displayed.
4. When the necessary strip charts have been added, press EXIT.
The EDIT SCREEN Menu is displayed.
5. To perform another EDIT SCREEN function, select the function.
3. Select the channel that will replace the highlighted channel. The
new channel is displayed, the name of the first alpha channel is
highlighted and the message in Step 1 is displayed.
5. When the necessary channels have been added, press EXIT. The
EDIT SCREEN Menu is displayed.
NOTE
When a strip chart channel is deleted, the entire strip chart is removed. For
example, if a strip chart channel is deleted from a THREE STRIP CHARTS
screen, a TWO STRIP CHARTS screen results. To change the channel
displayed on a strip chart without changing screen type, use the Change
Channel option described in Paragraph 5-l 2-7.
To delete a channel other than the one highlighted, use the arrow
keys to highlight the channel and then press ENTER.
The channel is deleted, the first alpha channel name is highlighted
and the message in Step 1 is displayed.
To change the recorder assigned to displayed strip chart channels, follow the steps below:
1. From the STRIP CHARTS menu, select RECORDER. A menu of
available recorders is displayed.
2. Select the recorder to use. The new recorder name is displayed in
the upper right corner of the screen and the EDIT SCREEN menu is
displayed.
3. To perform another EDIT SCREEN function, select the function.
To exit EDIT SCREEN, press EXIT. The following message is
displayed:
1 SAVE CHANGES 2 EXIT WITHOUT SAVING
4. To save the changes, select SAVE CHANGES. To disregard the
changes, select EXIT WITHOUT SAVING. Menu Bar 3 is displayed.
1 DELETE SCREEN FROM THIS MODE 2 ADD SCREEN TO MIS MODE ONLY 3 ADD SCREEN TO ALL MODES
The screen remains on display, but is deleted from the current rig
activity and the EDIT SCREEN menu bar is displayed.
3. To exit EDIT SCREEN, press the EXIT key. The following message
is displayed:
1 SAVE CHANGES 2 EXIT WITHOUT SAVING
NOTE
1
When this option is selected, the screen is deleted from all previously
assigned rig activities except the current one.
The screen is added to the selected rig activity and deleted from all
other rig activities: then the EDIT SCREEN Menu is displayed.
3. To exit EDIT SCREEN, press the EXIT key. The following message
is displayed:
1 SAVE CHANGES 2 EXIT WITHOUT SAVING
4. To save the change, select SAVE CHANGES. To disregard the
change, select EXIT WITHOUT SAVING. Menu Bar 3 is displayed.
1. From the EDIT SCREEN Menu, select MODE. The MODE Menu is
displayed.
2. Select “ADD SCREEN TO ALL MODES”. The screen is added to
all rig activities and the EDIT SCREEN Menu is displayed.
3. To exit EDIT SCREEN, press the EXIT key. The following message
is displayed:
1 SAVE CHANGES 2 EXIT WITHOUT SAVING
When the screen name is spelled out, press ENTER. The EDIT
SCREEN Menu is displayed.
3. Select the EDIT SCREEN Menu options, as needed, to configure
the new screen. Refer to Paragraphs 5-l 2-4 through 5-l 2-l 0 for a
description of each EDIT SCREEN option.
1. From Menu Bar 3, select DELETE SCREEN. A menu bar with the
names of screens available to the current rig activity is displayed.
2. Select the desired screen. The following message is displayed:
1 DELETE THIS SCREEN 2 DELETE THIS SCREEN FROM THIS MODE ONLY
3. To delete the screen from all rig activities, select “DELETE THIS
SCREEN”.
To delete the screen from the current rig activity, select “DELETE
THIS SCREEN FROM THIS MODE ONLY”.
To delete the screen from a rig activity other than the current one,
use the RIG ACT key to select the desired rig activity and then
select ‘DELETE THIS SCREEN FROM THIS MODE ONLY”.
SET DEVICE ID View and/or change the device ID assigned to the VXC. 5-13-1
SET COLOR View and/or change the VXC color mode. 5-13-2
ARCHIVE DATA View information about the capacity each recorder. 5-l 3-3
CLEAR ALL ARCHIVES Remove all archived data from all archives 5-l 3-4
CAUTION
Consult Field Engineering before changing the device ID. Improper usage
could result in VXC malfunction.
CAUTION
The ID selected must be a valid VXC ID. This means that a VXC with that
device ID must be configured as part of the system. If not, the VXC will not
function properly.
CAUTION
Do not select COLOR for a monochrome monitor, as strip charts will not be
readable.
CAUTION
We strongly recommend NOT using the CLEAR ALL ARCHIVES option,
because all stored historical data will be lost.
To clear all archives, select CLEAR ALL ARCHIVES from Menu Bar 5. All archives are cleared
and Menu Bar 5 is displayed.
6-l INTRODUCTION
This chapter contains routine maintenance and troubleshooting procedures for the VXC. For
reference, this chapter contains illustrations showing the proper jumper settings for the 286
processor board, solid state disk board and EGA video interface board (Figures 6-1, 6-2 and 6-3,
respectively) and interface connections for monochrome and color VXC monitors (Figures 6-4
and 6-5, respectively). Figure 4-3 shows dip switch settings on the VXC communications board.
6-3 TROUBLESHOOTlNG
The following paragraphs provide general troubleshooting procedures for the VXC monitor and
related devices.
During power-up, VXC Faulty 286 processor board Check jumper settings, per Figures 6-1 and
self-test fails or faulty solid state disk 6-2. If correct, replace 286 processor
board board. If self-test still fails, replace solid
state disk board.
During power-up, default Incorrect device I.D. Contact Field Engineering for instructions
screen is displayed, but assigned to VXC. on setting the device ID.
configuration data appears
to download continuously
or very slowly.
During power-up, default Bad cable connection Check seating of all cable connections.
screen is displayed, but between barrier/CGA
system halts (i.e., screen assembly and VXC stack
clock does not update)
Faulty VXC communications Check all dip switches, per Figure 4-3. If
board correct, replace the board.
Defective EGA video board Check jumper settings, per Figure 6-3. lf
correct, replace the board.
During normal operation, Shorts or opens in coaxial Follow procedure in Paragraph 6-3-2.
get message DAQ cable connecting DAQ and
COMMUNICATION DOWN VXC
VXC keypad does not Bad cable connections or Check the cable connections at the monitor
operate properly bad cable connecting and keypad and check the cable for
keypad and monitor damage. Replace, if needed.
Alarm horn does not No power to alarm horn Check and correct AC power source.
operate properly control box
Bad cable or bad cable Check cable for damage; check cable
connections between connections at keypad, alarm horn and
keypad and alarm horn or monitor. Replace, if needed.
VXC monitor and keypad.
Faulty 286 processor board Check jumper settings, per Figure 6-1, If
in VXC correct, replace the board.
-
Chapter 6 VISULOGGER XC GRAPHICS DISPLAY IVXCI
MAINTENANCE MANUAL ‘60=2d
When the red LED blinks, follow the steps below to determine if the pressure switch or purge
indicator board are faufty. Refer to Figure 4-11, as needed.
1. Observe the purge rate indicators. If both read “zero”, use the high
flow rate adjust knob to increase the flow of gas into the enclosure
until the green LED blinks. If the red LED continues to blink while
the purge rate indicators show an increase in flow rate, the pressure
switch or purge indicator board is faulty.
2. Disconnect AC power to the VXC enclosure.
-
Ensure that AC power is OFF before opening the VXC
1
enclosure in a hazardous area.
CAUTION
Do not overpressure the switch.
5. While forcing air into the high side of the switch, take a reading, with
the muftimeter set to “Ohms”. If the reading is “open”, the pressure
switch is faulty and must be replaced. If the reading is “O”, the
purge indicator board is faulty and must be replaced.
LittkBOd286U Jl
4
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7-l INTRODUCTlON
The Illustrated Parts Breakdown contains illustrations of major components and assemblies, and
their associated parts lists. For each assembly, parts are listed in disassembly order. When an
assembly-level illustration cannot show the necessary subassembly detail, additional illustrations
are furnished. The main features of the Illustrated Parts Breakdown are described below.
7-3-3 Description
This column contains the name and description of each assembly, subassembly and part.
Descriptions of subassemblies and/or parts that make up the main assembly are listed below the
main assembly and indented one period (. ) relative to it. Descriptions of parts that make up a
subassembly are listed below the subassembly and indented one period (. ) relative to it, or two
periods relative to the main assembly (. . ). The number of indents ( i.e.,the number of periods) in
a parts list is dictated by the number of subassemblies in the main assembly.
7-4 ABBREVIATIONS
Table 7-1 contains the standard abbreviations used in the parts lists.
Figure 7-l. VXC Monitor, Keypad and Alarm Horn Control Box
FIGURE &
INDEX NO. PART NO. DESCRIPTION UNITS PER ASSY
* Not Shown
15 14 16 .2l
14
17,18-
7'
lH
l Not Shown
15 14 16 21
14
18
21’
17,18-
7'
l--
’ Not Illustrated
Poweisuppty1
Chapter 7 VISULOGGER XC GRAPHICS DISPLAY (VXC)
Illustrated Parts Breakdown MANUAL 6&20
l Not shown
1
25
/
'I / SEE DETAfL B
2v 36
UNITS USE
FIGURE & PER ON
INDEX NO. PART NO. DESCRIPTION ASSY CODE
7-9- 231125-l 01 HORN CONTROL BOX ASSY, Wiih red TOTCO barrier.. A
(See #3, Figure 6-l)
231125-102 HORN CONTROL BOX ASSY, With gray MTL barrier . .. . . B
(See #4, Figure 6-l)
1 + . PLATE, Identification.. ................................................ 1 AB
2 999241-004 . SCREW, Drive.. .......................................................... 4 AB
3 234641-005 . LABEL, AC input ........................................................ 1 A8
4 234641-015 . LABEL, Keyboard.. ..................................................... 1 A,B
5 234641-009 . LABEL, Ground .......................................................... 1 A,B
6 231134 . HORN ASSY, Horn Control.. ...................................... 1 AB
7 235271 . . CHANNEL RUBBER ................................................ 1 A,B
a 999279-003 . NUT, Hex (elastic stop), No. 8-32, SST ..................... 4 A,B
9 999451-144 SCREW, PNH, SLFLKG, No. 8-32 x l-5/8, SST ....... 4 AB
10 979458-007 : O-RING ...................................................................... 4 A,B
11 235272 . GROUND LUG ASSY ................................................ 1 A,B
12 999449- 164 . . SCREW, Mach, BDGH, SLFLKG, No. 1O-32 x 5/16 1 A,B
SST ....................................................................... A,B
13 999269-004 .. WASHER, Lock, external tooth, SST.. ..................... 1 AB
14 999279-007 .. NUT, Hex, SLFLKG, 3/8 - 16, 300 ser., SST.. .......... 1 A,B
15 999310-015 .. WASHER, Flat, 3/8, special, SST ............................ 2 AB
16 999397-503 . . NUT, Hex, 3/8-16, silicon brz ................................... 1 A,B
17 999321-008 . . LOCKWASHER, Helical spr, 3/8, SST.. ................... 1 AB
ia 999310-015 .. WASHER, Flat, special, 3/a, SST ............................ 2 A,B
19 999217-l 42 .. WASHER, Flat, neoprene ....... ................................ 1 AB
20 232039 . . GROUND LUG.. ....................................................... 1 AB
21 231130 . CABLE ASSY, Horn Control AC.. ............................... 1 A,B
22 955704-001 . CONNECTOR, Strain relief.. ...................................... 1 W
23 963700-002 . LOCKNUT, Conduit sealing, 3/4 ................................ 1 0
24 949808-007 . CONNECTOR, Receptacle (3 socket) ....................... 1 A,B
25 999397-008 . NUT, Hex, No. 4-40, SST.. ......................................... 4 0
26 999449-030 . SCREW, BDGH, SLFLKG, No. 4-40 x 3/8, SST.. ...... 4 A,B
27 978927-007 . GASKET, Connector .................................................. 1 A,B
28 950859-024 . CAP ............................................................................ 1 A,B
29 231124-101 . PCB ASSY, Horn control, with red TOTCO barrier.. .. 1 A
30 231124-l 02 . PCB ASSY, Horn control, with gray MTL barrier.. ...... 1 B
31 STD HDW . . SCREW, No. 1032 x 7/16 ....................................... 4 AB
32 938201-026 .. FUSE, 2 Amp ........................................................... 1 AB
33 231128 . LIGHTNING ARRESTOR.. ......................................... 1 A,B
34 947619-001 . STRAP, Cable.. .......................................................... 2 A,B
35 231129 . BRACKET, Lightning arrestor .................................... 1 AB
36 231126 . HORN CONTROL BOX .............................................. 1 AB
9-l INTRODUCTION
Table 8-l lists the recommended spare parts inventory for the VXC. They are arranged according
to the Figure and Index number of the IPB drawing they appear in.
A-l INTRODUCTION
Table A-l provides a description of each channel, arranged by logical channel number.
001 HOOK LOAD The weight on the traveling block hook, in k-lbs*
003 ROP MIN/FT The rate of penetration, in minutes per drilled foot
004 BIT TIME The number of hours that the bit has actually been on bottom, as
determined by BIT WEIGHT
008 DR FT/HR ROP The connection-compensated rate of penetration, in feet per hour
009 DR MVFT ROP The connection-compensated rate of penetration, in minutes per foot
010 BLOCK POSN The position of the block above the rig floor, in feet
011 ROTARY TORQ The motor torque used to drive the rotary table
012 ROTARY RPM The rate at which the rotary table is turning, in RPM
013 JOINT TORQUE The measured drill pipe connection torque, in k-foot pounds
015 PK HOOK LOAD The peak (maximum) hook load since this channel was last zeroed
017 PK ROT TORQ The peak (maximum) rotary torque since this channel was last zeroed
018 ACCUM DRILL The total strokes of all active mud pumps during drilling
020 STROKES/FILL The number of pump strokes required to fill the hole after a number 01
stands have been pulled during a trip.
021 ACCUM/FILL The total number of pump strokes required to periodically fill the hole
while tripping out
022 PUMP SPM 1 The rate of the first mud pump, in SPM
023 PUMP SPM 2 The rate of the second mud pump, in SPM
024 PUMP SPM 3 The rate of the third mud pump, in SPM
025 PUMP SPM 4 The rate of the fourth mud pump, in SPM
026 TOTAL SPM The combined rate of all active mud pumps, in SPM
027 FILL VOLUME The volume of mud, in barrels, required to fill the hole during a trip
028 ACTUAL FILL The volume of mud, in barrels, required to fill the hole when the drill
pipe is in the hole
032 PUMP COUNT 1 The number of strokes made by the first mud pump
033 PUMP COUNT 2 The number of strokes made by the second mud pump
034 PUMP COUNT 3 The number of strokes made by the third mud pump
035 PUMP COUNT 4 The number of strokes made by the fourth mud pump
036 G/L RATE The rate of gain or loss in the volume of mud monitored by the MUD
VOLUME channel, in barrels per minute
037 GAIN/LOSS The gain or loss in the volume of mud monitored by the MUD
VOLUME channel, in barrels
038 TRIP G/L The total volume of mud gained or lost in all trip tanks
039 RAW TORQUE 1 The raw sensor input, in amps, of the motor torque required to drive
the rotary table
040 RAW RPM 1 The raw sensor input, in RPM, for the rate the rotary table is turning
041 MUD VOLUME The total mud volume, in barrels, in all mud pits except trip tanks
073 I RAM BOP 2 A measure of the amount the BOP Ram 2 is open, in percent
079 1OO/Dc The inverse of the corrected d-exponent value, multiplied by 100
080 DC EXPONENT The corrected d-exponent value, used to estimate formation pressure:
091 TIME The time, in hours and minutes, based upon a 24-hour clock
093 RAW TORQUE 2 The raw sensor input, in amps, of the motor torque required to drive
the rotary table
094 RAW RPM 2 The raw sensor input, in RPM, of the rate that the rotary table is
turning
095 BIT START The depth at which drilling resumed, with a new bit
096 OPER COST 1 The cost, in dollars per day, to operate the drill rig
103 DRIFT The angle, in degrees, that the well bore deviates from vertical
104 DRIFT DIR The compass direction in which the well bore deviates from vertical
105 NORM MUD WT The normalized mud weight, in pounds per gallon
106 ACT MUD WT The actual mud weight, in pounds per gallon
110 CASING SHOE The depth of the current casing shoe, in feet
134 PIT 5 JUMPS The number of times that the mud volume in Plt 5 has changed by at
least ten barrels in less than one second
135 PIT 6 JUMPS The number of times that the mud volume in Plt 6 has changed by at
least ten barrels in less than one second
136 PIT 7 JUMPS The number of times that the mud volume in Plt 7 has changed by at
least ten barrels in less than one second
137 PIT 8 JUMPS The number of times that the mud volume in Plt 8 has changed by at
least ten barrels in less than one second
138 PIT 9 JUMPS The number of times that the mud volume in Plt 9 has changed by at
least ten barrels in less than one second
139 PIT 10 JUMPS The number of times that the mud volume in Plt 10 has changed by at
least ten barrels in less than one second
140 PIT 11 JUMPS The number of times that the mud volume in Plt 11 has changed by at
least ten barrels in less than one second
141 PIT 12 JUMPS The number of times that the mud volume in Plt 12 has changed by at
least ten barrels in less than one second
142 PUMP DISP #l The volume of mud displaced with each stroke of the first mud pump,
in gallons per stroke
143 PUMP DISP #2 The volume of mud displaced with each stroke of the second mud
pump, in gallons per stroke
144 PUMP DISP #3 The volume of mud displaced with each stroke of the third mud pump,
in gallons per stroke
145 PUMP DISP #4 The volume of mud displaced with each stroke of the fourth mud
pump, in gallons per stroke
146 PUMP EFFC #l The efficiency of the first mud pump, in percent
147 PUMP EFFC ##2 The efficiency of the second mud pump, in percent
146 PUMP EFFC #K3 The efficiency of the third mud pump, in percent
149 PUMP EFFC #4 The efficiency of the fourth mud pump, in percent
160 INT DRILLOFF The master channel required to calculate drilloff test channel graphs
B-l INTRODUCTION
DRILLOFF is an application of the TOTAL system. It enables the operator to view drilloff test data
on a Visulogger XC Graphics Display (VXC) at the time that the tests are conducted. This
appendix explains how to use the VXC to view drilloff test data, which consists of the following:
. using the VXC keypad to view, create and edit DRILLOFF screens
. running drilloff tests.
DRILLOFF channels, recorders and display screens are initially specified during system
configuration, via a laptop PC connected to the DAQ (see Manual 60-40, TOTAL Configuration
and Calibration). The configuration software includes a default DRILLOFF screen (Figure B-l).
However, like all VXC screens, DRILLOFF screens can be created and edited using the VXC
keypad (Chapter 5).
B-2 PURPOSE
Drilloff tests are used to select the bit weight and rotary speed (RPM) that result in optimum rate
of penetration (ROP). The tests are typically performed at the top of a rock formation or
whenever ROP changes by a significant amount.
Drilloff test data is displayed as a curve that represents how ROP changes as bit weight changes,
for a fixed rotary speed (Figure B-l). Up to three curves can be plotted on one graph. By
comparing the curves, rig personnel can select the optimum bit weight and rotary speed.
B-3 METHOD
A drilloff test is conducted by applying a high bit weight and drilling at that weight until bottomhole
conditions stabilize, to insure a reasonable starting ROP. At that point, the brake is locked
and the bit continues to drill without further movement of the traveling block. As the bit drills
ahead, bit weight decreases and string tension increases because the drill string is unable to
move downward at the surface. This increase in string tension is used to calculate drill pipe
stretch, which is equal to the distance the bit travels. Pipe stretch is recorded versus time and
converted to ROP, which is then plotted versus a filtered bit weight, *BIT WEIGHT* (Figure B-l).
Drilloff tests are typically repeated at different rotary speeds and used by rig personnel to select
the bit weight and rotary speed that optimize ROP for given rig capabilities, hole and bit
conditions, and depth.
NOTE
Drilloff tests are initially named DRILLOFF 1, DRILLOFF 2, and DRILLOFF 3 and the names are
displayed above the chart. However, as each test occurs, the test name automatically changes to
reflect the rotary speed of the test; the rotary speed is then displayed above the graph and
color-coded to match the associated curve.
A horizontal line is drawn through the names of inactive drilloff tests, as shown in Figure B-l. For
example, when drilloff test 3 is running, a line is drawn through the names of tests 1 and 2.
Menu Bar 1
Figure B-l. Default DRILLOFF Screen
To display DRILLOFF Menu Bar 1 below the DRILLOFF screen (as shown in Figure B-l), select
“0 MORE” from VXC Menu Bar 1 until the DRILLOFF menu bar is displayed. DRILLOFF Menu
Bar 2 is automatically displayed when one of the START TEST options is selected.
NOTE
Tests 2 (and 3) can be re-run without clearing other test curves from the
display chart. However, if test 1 is re-run, all displayed test curves are
erased.
MORE Displays VXC Menu Bar 1 (Figure 5-l) so that the DRILLOFF Menu Bar 2
DRILLOFF screen can be edited during a drilloff
test.
To edit a screen during a drilloff test, select “0 MORE” from DRILLOFF Menu Bar 2. VXC Menu
Bar 1 is displayed (Figure 5-l) and the DRILLOFF screen can be edited. To return to DRILLOFF
Menu Bar 2 after editing, select “0 MORE” until the DRILLOFF menu bar is displayed.
Table B-2 lists the functions typically used in DRILLOFF.
NOTE
Recorders can not be created using the VXC keypad. They can only be
created during system configuration and calibration.
Recorder Name
USE CURSOR KEYS TO ENTER SCREEN NAME: _ PRESS ENTER WHEN COMPLETE
2. Use the arrow keys to spell out the screen name, as follows:
Down Arrow Key - begins at the end of the alphabet and advances
one letter each time it is pressed (i.e., Z, Y, X, . ..). after the letter A is
reached, press this key to advance through punctuation marks, the
numbers 9-O and then more punctuation marks.
Up Arrow Key - presents letters, numbers and punctuation marks
in the reverse order of the Down Arrow Key.
Right and Left Arrow Keys - move the cursor one space to the
right or one space to the left.
When the screen name is spelled out, press ENTER. The EDIT
SCREEN Menu (Paragraph 5-l 2-3) is displayed.
6. When the necessary channels have been added, press EXIT The
EDIT SCREEN Menu is displayed.
7. Select RECORDER. A menu of available recorders is displayed.
NOTE
11. Repeat Step 10 to add the following three strip chart channels to the
screen: DRILLOFF 2, DRILLOFF 3 and [BLANK].
12. When DRILLOFF 1, DRILLOFF 2, DRILLOFF 3 and [BLANK] have
been added, press EXIT. The EDIT SCREEN Menu is displayed.
13. Press EXIT. The following message is displayed:
1 SAVE CHANGES 2 EXIT WITHOUT SAVING
14. To save the new DRILLOFF screen, select SAVE CHANGES. VXC
Menu Bar 3 is displayed.
3. Key-in the minimum vertical scale value and press ENTER. The
new value is displayed. The following message is displayed, where
XXXXXis the name of the first drilloff test:
4. Key-in the maximum vertical scale value and press ENTER. The
new value is displayed.
5. Press EXIT to return to the STRIP CHARTS menu. Press EXIT
again to return to VXC Menu Bar 1.
NOTE
The initial ROP value used by the DRILLOFF algorithm is the value
of ROP at the time START TEST 1 is selected. Thus, it is critical to
insure that stable bottomhole conditions are established and,
consequently, a reasonable starting ROP value is reached.
HOOK LOAD Current The weight on the traveling bbck hook, in k-ibs.
DRILLOFF Derived Calculates the values used to plot the ROP cuTve for the first
driibff test.
DRiLLOFF Derived Calculates the values used to plot the ROP cuwe for the
second drilioff test.
DRILLOFF Derived Calculates the values used to plot the ROP cuTve for the third
driibff test.
‘BIT WEIGHT’ Derived The filtered bit weight used for the driibff test.
(Ccntinued)
PIPE STRETCH Derived or The stretch factor for the drill pipe, in inches per k-lb per 1000
Manual Value feet. PIPE STRETCH can be configured to be a manually
entered value or to be calculated using PIPE I.D., PIPE O.D.
and the Pipe Stretch algorithm.
‘PIPE I.D. Manual Value The inner diameter of the drill pipe, in inches.
*PIPE O.D. Manual Value The outer diameter of the drill pipe, in inches.
INT DRILLOFF Derived The master channel required to calculate drilloff test curves.