Part Number 20-20

Revision C

™
M/D TOTCO
I N S T RU M E N TAT I O N

INSTALLATION, CALIBRATION, AND OPERATION

Electronic Pressure Transducer Assembly

P/N 221212
(Pressure Transducer - P/N 221145)

Manufacturers of Precision Instruments

Printed in U.S.A. February 25, 1998

 Manual 20-20 contains 22 pages, divided as follows:

Cover. . . . . . . . . . . . . . . . . . . . . . . . . February 1998

Warranty . . . . . . . . . . . . . . . . . . . . . . February 1998
TOC-1 through TOC-2 . . . . . . . . . . . February 1998
LOF-1 through LOF-2 . . . . . . . . . . . February 1998
Pages 1 through 14 . . . . . . . . . . . . . . February 1998

All product, brand, or trade names used in this publication are the trademarks or registered
trademarks of their respective owners.

Information in this manual is subject to change without notice.

 IMPORTANT SAFETY NOTICE

Proper service and repair is important to the safe, reliable operation of all M/D TOTCO equipment.
The service procedures recommended by M/D TOTCO and described in the technical manuals are
recommended methods of performing service operations. When these service operations require
the use of tools specially designed for the purpose, those special tools should be used as recom-
mended. Warnings against the use of specific service methods that can damage equipment or
render it unsafe are stated in the manuals. These warnings are not exclusive, as M/D TOTCO
could not possibly know, evaluate and advise service people of all conceivable ways in which ser-
vice might be done or of all possible associated hazardous consequences. Accordingly, anyone
who uses service procedures or tools which are not recommended by M/D TOTCO must first sat-
isfy themselves thoroughly that neither personnel safety nor equipment safety will be jeopardized
by the method selected.

February 25, 1998 iii

M/D TOTCO
 LIMITED PRODUCT WARRANTY

THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER
EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY
OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.

Martin-Decker TOTCO (“Company”) warrants to Buyer (“Purchaser”) of new products manufactured or

supplied by the Company that such products are, at the time of delivery to the Purchaser, free of material and
workmanship defects, subject to the following exceptions:

A. Any product which has been repaired or altered in such a way, in the Company's judgement, as to affect
the product adversely, including any repairs, rebuilding, welding or heat treating outside of Company
authorized facility.

B. Any product which has, in the Company's judgement, been subject to negligence, accident, or improper
storage.

C. Any product which has not been installed, operated and maintained in accordance with normal practice
and within the recommendations of the Company.

D. For all items of special order by Buyer which are not manufactured by Company, Buyer should submit
warranty claims directly to the manufacturer thereof.

The Company's obligation under this warranty is limited to repairing, or at its option, replacing any products
which in its judgement proved not to be as warranted within the applicable warranty period. All costs of
transportation of products claimed not to be as warranted to authorized Company service facility shall be
borne by Buyer. Costs of return transportation to Buyer of products accepted for repair or replacement by
Company under the warranty provisions of the Sales Agreement shall be borne by the Company. Company
may, at its sole option elect to refund the purchase price of the products, and Company shall have no further
obligation under the Sales Agreement.

The cost of labor for installing a repaired or replacement part shall be borne by Buyer. Replacement parts
provided under the terms of this warranty are warranted for the remainder of the warranty period of the
product upon which installed to the same extent as if such parts were original components thereof.

The warranty periods for various products are:

A. Hydraulic, Mechanical, Electronic Equipment: one (1) year from date of installation or fifteen (15) months
from date of shipment from Company, whichever occurs first.

B. All Elastomer Diaphragms: six (6) months from date of shipment from Company.

No deviations from the Company's standard warranty terms or period as stated herein will be honored unless
agreed to in writing by an authorized Company representative prior to acceptance of the order.

EXCLUSIVITY OF REMEDY AND LIMITATION OF LIABILITY. THE REMEDIES PROVIDED FOR IN THIS
WARRANTY SHALL CONSTITUTE THE SOLE RECOURSE OF BUYER AGAINST COMPANY FOR
BREACH OF ANY OF COMPANY'S OBLIGATIONS UNDER THE SALES AGREEMENT WITH BUYER,
WHETHER THE CLAIM IS MADE IN TORT OR IN CONTRACT, INCLUDING CLAIMS BASED ON
WARRANTY, NEGLIGENCE, OR OTHERWISE.

IN NO EVENT SHALL COMPANY BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL OR

CONSEQUENTIAL DAMAGES, REGARDLESS OF THE FORM OF ACTION, WHETHER IN CONTRACT,
STRICT LIABILITY OR IN TORT (INCLUDING NEGLIGENCE), NOR FOR LOST PROFITS.

iv February 25, 1998

M/D TOTCO
 Table of Contents
Paragraph/Title Page

1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. APPLICATION DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. ASSEMBLY COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7. PERIODIC INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8. FIELD MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9. SHOP MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
10. PART NUMBER AND DESCRIPTION REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
11. OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
12. CONTROL DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

February 25, 1998 TOC-1

M/D TOTCO
Electronic Pressure Transducer
MANUAL 20-20 Table of Contents

Paragraph/Title Page

TOC-2 February 25, 1998

M/D TOTCO
 LIST OF FIGURES
Figure Title Page

Figure 1. Electronic Pressure Transducer (Weld Sub) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Figure 2. Dimensions of Body and Cap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 3. Wing Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 4. Sub Section - Butt Weld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 5. Sub Section - Threaded 2 inch NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 6. Sub Section - Flange Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 7. PCB Board - Terminal Board (with Cover Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 8. DAQ Powered Pressure Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 9. Externally Powered Pressure Transducer (Safe Area Connection) . . . . . . . . . . . . . . . . . . . 9
Figure 10. Transducer Body Parts View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 11. Sub Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 12. 221771 Cable Asembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

February 25, 1998 LOF-1

M/D TOTCO
Electronic Pressure Transducer
Manual 20-20 List of Figures

Figure Title Page

LOF-2 February 25, 1998

M/D TOTCO
 221212 Electronic Pressure Transducer
Installation, Operation, and Maintenance

1. INTRODUCTION
This manual contains installation and operation instructions for the M/D TOTCO 221212
Electronic Pressure Transducer (Figure 1). Read Section 6 of this manual before installing
or operating this equipment. Make sure that personnel operating this sensor are familiar
with the procedures in this manual.

Figure 1. Electronic Pressure Transducer (Weld Sub)

February 25, 1998 Page 1

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 Electronic Pressure Transducer
Installation, Operation, and Maintenance Manual 20-20

2. DESCRIPTION
The Electronic Pressure Transducer was designed to sense stand-pipe pressure in the oil
and gas drilling rig environment. The transducer can be used in either non-H2S or H2S
(sour gas) applications. When the transducer is used in a H2S service area, specified sub
mounts must be used in connection with the transducer. Refer to Table 2 for the various
non-H2S or H2S assemblies.
The transducer is a loop-powered device, requiring 13 to 28 VDC to operate. The 221212
Electronic Pressure Transducer provides a 4-20 mA electrical output to represent 0 to
15,000 psi. The assembly consists of:
• Pressure body assembly
• WECO 1502 hammer wing nut
• One of three sub mounts: Weld mount, Threaded mount, or Flange mount

Features of the Transducer are:

• Hermetically sealed, stainless steel construction withstands shock and
vibration.
• Ease of installation.
• High resistance, isolated strain gage bridge offers low power drain, rapid
warm-up time and better stability.
• Large tapered pressure port promotes self-cleaning.
• NEMA Type 4X classification suitable for outdoor use with frequent wash-
downs.
• Designed to meet intrinsic safety requirements for UL and CENELEC
(certification pending).
• Conforms to NACE (National Association of Corrosion Engineers)
standard MR0175-97 for use in H2S environments. (H2S rated assemblies
are available as listed in Table 2.)
• Light weight: 4.5 lb (2.04 kg)
• Accuracy better than .25% of full scale (including linearity, hysteresis, and
repeatability).
• Improved immunity to radio frequency interference (RFI) and electrical
transients.

Page 2 February 25, 1998

M/D TOTCO
Electronic Pressure Transducer
Manual 20-20 Installation, Operation, and Maintenance

3. APPLICATION DESCRIPTION
The transducer will be attached to the stand pipe through the use of WECO 1502 wing-nut
union (Figure 3)with one of three possible sub mounts (Figures 4,5, & 6). A pressure sens-
ing diaphragm machined into the sensor body will be exposed to drilling fluid which will
cause diaphragm deflection. Strain gages attached to the non-wetted side of the sensing
diaphragm will produce a resistance change proportional to the magnitude of the pressure
change. This resistance change will result in the internal signal conditioner creating a
4-20mA signal proportional to the applied pressure of 0-15,000 psi.

4. ASSEMBLY COMPONENTS
The 221212 assembly consists of a transducer body and cap (P/N 221142 & 221143)
which measures 3.68 x 6.75 inches (93.5 x 175.5 mm) as shown in Figure 2. The body is
constructed of double-aged 17-4 SST with a cover constructed of 316 SST.
Three union types are available for mounting purposes in non-H2S applications: female
butt-weld, female 2 inch threaded, and flange. Sour gas (H2S) rated union types are also
available, see Table 2. The WECO wing union and sub assemblies are constructed of car-
bon steel. Refer to Figures 4 through 6 to view the three various subs.
The pressure connection, WECO 1502, is rated at 15,000 psi working pressure (10,000 psi
for H2S service) and is proof tested to 22,500 psi. The burst pressure is rated at 45,000 psi.
Inside the transducer body are load-sensing strain gages and an electronic signal condi-
tioner that provide a 4-20 mA, loop-powered signal output representing 0 to 15,000 psi.
The signal conditioner requires 13-28 VDC of excitation power.

NOTE
The Sour Gas rating (H2S service) is 10,000 psi. The user must ensure
the correct wing nut and subs are installed in a sour gas application.
See Table 2 for correct part numbers.

Figure 2. Dimensions of Body and Cap Assembly

February 25, 1998 Page 3

M/D TOTCO
 Electronic Pressure Transducer
Installation, Operation, and Maintenance Manual 20-20

Figure 3. Wing Nut

2.683”

1.505”

2.385”

3.25”

Figure 4. Sub Section - Butt Weld

Page 4 February 25, 1998

M/D TOTCO
Electronic Pressure Transducer
Manual 20-20 Installation, Operation, and Maintenance

4.125”

1.9375”
3.250”

Figure 5. Sub Section - Threaded 2 inch NPT

Figure 6. Sub Section - Flange Mount

February 25, 1998 Page 5

M/D TOTCO
 Electronic Pressure Transducer
Installation, Operation, and Maintenance Manual 20-20

5. SPECIFICATIONS

Category Specification
Working Pressure Range: 0 - 15,000 psi (non-H2S)
Pressure Ratings 0 - 10,000 psi (H2S)
Maximum OverPressure: 22,500 psi
Burst Pressure: 45,000 psi
Pressure Body: 17-4 SST, Condition HH1150
Body Cover: 316 SST
Material Construction
Wing Union: Carbon Steel
Sub Mounts: Carbon Steel
Pressure Body Enclosure NEMA Type 4X
Operating: -40° to +140° F
Temperature Characteristics Temp Effect on Zero: ±0.01% per °F
Temp Effect on Span: ±0.01% per °F
Accuracy ± 0.25% of Full Scale Output (including linearity,
hysteresis, and repeatability)
Hysteresis ± 0.10% of Full Scale Output
Linearity Better than .10% of Full Scale Output
Repeatability .05% of Full Scale Output
Output Signal: 4-20mA, 2-wire current loop
Electrical Characteristics Supply Voltage: 13 - 28 VDC
Insulation Resistance: Greater than 100
MegOhms at 50 VDC
Certification (see NOTE) CENELEC: EEx ia IIB T4 (Pending Approval)
UL Approval (Pending Approval)
European Union Compliance CE Mark (Pending Approval)

NOTE
Certification requires the transducer to be installed per the
certification installation drawing- P/N 221744 (Entity concept) or
P/N 219569 (Total System). Failure to follow these instructions may
void certification.

Page 6 February 25, 1998

M/D TOTCO
Electronic Pressure Transducer
Manual 20-20 Installation, Operation, and Maintenance

6. INSTALLATION
6-1 General
This section contains procedures for installing a 221212-Series Electronic Pres-
sure Transducer Sensor. The sensor is factory calibrated to output 4 to 20 mA,
representing 0 to 15,000 psi when loop powered by 13 to 28 VDC.
No special tools or electric power are required for installation. Signal cable
(P/N H10910A-4AJ) must be used when installing the transducer. This cable has
4 conductors, of which only 2 conductors are used. The cable’s armor jacket
provides EMI (Electromagnetic Interference) protection encountered in petroleum
exploration environments. The 2 conductors that are not used should be trimmed
back, so they will not interfere with the active conductors.
6-2 Installation Procedure
The loop powered feature of the Electronic Pressure Transducer allows for easy
installation. Using 2 conductors of the H10910A-4AJ cable, connect power to the
terminal location labeled (+) Signal and the return signal wire to the terminal loca-
tion labeled (-) Signal. See Figure 7 for location of (+) Signal and (-) Signal.
When connecting to a DAQ, locate the Field Termination Board within the DAQ
assembly. Connect (+) Signal on the transducer to SOURCE on the Field Termina-
tion Board and (-) Signal on the transducer to SIGNAL on the DAQ board. See
Figure 8 for a basic wiring schematic. Ensure the DAQ sensor power switch is set
to 24 Volt position.
When connecting to external power (not DAQ), connect (+) Power to the
(+) Signal termination on the transducer’s PCBA. Connect (-) Signal on the trans-
ducer to Signal within the Data Acquisition Unit. Finally, interconnect Ground at
the Power source to Ground at the Data Acquisition Unit. See Figure 9 for a basic
wiring schematic.
For additional information regarding DAQ installation, refer to DAQ manual
60-10.

February 25, 1998 Page 7

M/D TOTCO
 Electronic Pressure Transducer
Installation, Operation, and Maintenance Manual 20-20

Figure 7. PCB Board - Terminal Board (with Cover Board)

Class I, Div1, Group C & D

TOTAL SYSTEM
UL DAQ Pressure Sensor

Source + Signal

Signal - Signal
Shield Shield

Cable P/N H10910A-4AJ

Figure 8. DAQ Powered Pressure Transducer

NOTE
Reference TOTAL system installation control drawing (P/N 219569)
or entity concept installation control drawing (P/N 221744) for
installation of sensor in hazardous locations. Refer to Section 12 for
control drawing 221744.

Page 8 February 25, 1998

M/D TOTCO
Electronic Pressure Transducer
Manual 20-20 Installation, Operation, and Maintenance

NOTE
The cable’s internal shield connects to the DAQ’s shield connector.
The cable’s outside, braided, bronze armor is not terminated at the
DAQ. It is connected through the cable gland to the body of the
transducer and to the DAQ.

NOTE
The cable’s braided, bronze armor must be assembled into the cable
gland correctly to prevent electromagnetic interference (EMI) and
for compliance with European Union requirements.

SAFE AREA
External Power

+ Power + Signal
Ground
- Signal
Shield
TOTAL SYSTEM
UL DAQ
Source
Pressure Sensor
Signal
Shield

Figure 9. Externally Powered Pressure Transducer (Safe Area Connection)

CAUTION
When attaching the sensor to the standpipe, care should be taken to
avoid directly impacting the sensor with the hammer.

February 25, 1998 Page 9

M/D TOTCO
 Electronic Pressure Transducer
Installation, Operation, and Maintenance Manual 20-20

7. PERIODIC INSPECTION
7-1 General
This section contains procedures for periodic inspection and field maintenance.
Periodic inspection includes preventative maintenance and service for equipment
safety, security, and cleanliness.
7-2 Periodic Inspection Procedures
The procedures below should be routinely performed to ensure the transducer per-
forms properly:
• Inspect the pressure port for excessive build-up of mud and/or
debris. Clean between uses to prevent any build-up which may
affect sensor output.
• Inspect the signal cable for excessive wear and/or cuts which
may affect sensor output and/or compromise electromagnetic
immunity.

• Seals on mounting subs should be inspected and replaced as

required.

• For sensors that have been used in sour gas service, the pressure
port diaphragm must be visually inspected every six months.
(Prior to inspection, the diaphragm area must be thoroughly
cleaned.) The area should inspected for pitting and corrosion. If
the area is pitted, the sensor must be replaced.

8. FIELD MAINTENANCE
8-1 General
Field maintenance is limited to removal and replacement of assembly components.
Detailed shop maintenance includes component disassembly, cleaning, inspection,
and reassembly.

9. SHOP MAINTENANCE
Detailed shop maintenance of the sensor assembly includes:
• Disassembly
• Cleaning
• Inspection
• Reassembly
If the sensor does not operate or does not hold calibration, return the transducer body to
the M/D TOTCO manufacturing facility for repairs.

Page 10 February 25, 1998

M/D TOTCO
Electronic Pressure Transducer
Manual 20-20 Installation, Operation, and Maintenance

10. PART NUMBER AND DESCRIPTION REFERENCE

Figure 10. Transducer Body Parts View

Table 1. Pressure Transducer Parts List

Figure Field
Part Number Description Qty
No. Replaceable?
1 221142 Body, Electronic Pressure 1 N
2 221143 Cap, Electronic Pressure 1 Y
3 999566-002 Screw, 6-32 x .50, with thread lock 10 Y
4 H10909A-1NPT EMI Cable Gland 1 Y
5 979403-031 O-Ring 2.37 x 2.50 1 Y
6 221743-001 Protective Cover 1 Y
7 221678-001 PCBA, Field Terminal Strip 1 N
8 SC103-20001 Signal Conditioner PCBA, 2-Wire 1 N
9 M10073A-160006 Stand-off, #6-32 X 1 4 Y
10 221505-001 Gasket, RF Conductive 1 Y

February 25, 1998 Page 11

M/D TOTCO
 Electronic Pressure Transducer
Installation, Operation, and Maintenance Manual 20-20

Figure 11-A Wing Nut Figure 11-B Female, 2-inch Butt Weld

Figure 11-C Female, 2-inch NPT Figure 11-D Flange Mount

Figure 11. Sub Components

Table 2. Parts Listing By Assembly Dash Number

Assembly P/N Xdcer P/N Sub P/N Wing Nut P/N Service Type
221212-001 221145-001 J10073A (Fig 11B) J753-152 (Fig 11A) Non-H2S
221212-002 221145-001 969165-008 (Fig 11C) J753-152 (Fig 11A) Non-H2S
221212-003 221145-001 J10558A* (Fig 11D) J753-152 (Fig 11A) Non-H2S
221212-004 221145-001 J10073A-01 (Fig 11B) J753-153 (Fig 11A) H2S
221212-005 221145-001 969165-009 (Fig 11C) J753-153 (Fig 11A) H2S
* Adapter Flange requires Seal Ring P/N 969169-014

Page 12 February 25, 1998

M/D TOTCO
Electronic Pressure Transducer
Manual 20-20 Installation, Operation, and Maintenance

11. OPTIONAL EQUIPMENT

To attach a permanent pigtail (with connector) to the Transducer, choose one of the
two cable connector assemblies listed in Table 3. The pigtails have bare wires on one end
and a connector, eithier alumninum or stainless, on the opposite end. The bare wire end
should be used to hardwire directly into the Transducer.

Table 3. Optional Cable Connector

Part Number Description Application

221771-001 18 inch, Shielded Cable with Aluminum Land
Connector
221771-002 18 inch, Shielded Cable with Stainless Offshore
Connector

Figure 12. 221771 Cable Asembly

12. CONTROL DRAWING

This Section contains Entity Concept Installation Control drawing P/N 221744. This
drawing provides the details for hazardous location installation requirements for the
221212 transducer.

February 25, 1998 Page 13

M/D TOTCO
 Electronic Pressure Transducer
Installation, Operation, and Maintenance Manual 20-20

Page 14 February 25, 1998

M/D TOTCO