COMPOUND YK CENTRIFUGAL

LIQUID CHILLER

RENEWAL PARTS Supersedes: 160.82-RP1 (513) Form 160.82-RP1 (816)

MODEL CYK CENTRIFUGAL CHILLER / HEAT PUMP SYSTEM

WITH QUANTUM™ LX CONTROLS

LD15345

R-134a

Issue Date:
August 12, 2016
 IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During installation, operation maintenance or service, death to themselves and people at the site.
individuals may be exposed to certain components or
conditions including, but not limited to: refrigerants, This document is intended for use by owner-authorized
materials under pressure, rotating components, and operating/service personnel. It is expected that these
both high and low voltage. Each of these items has the individuals possess independent training that will en-
potential, if misused or handled improperly, to cause able them to perform their assigned tasks properly and
bodily injury or death. It is the obligation and respon- safely. It is essential that, prior to performing any task
sibility of operating/service personnel to identify and on this equipment, this individual shall have read and
recognize these inherent hazards, protect themselves, understood this document and any referenced mate-
and proceed safely in completing their tasks. Failure rials. This individual shall also be familiar with and
to comply with any of these requirements could result comply with all applicable governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.

SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:

Indicates a possible hazardous situation Identifies a hazard which could lead to

which will result in death or serious injury damage to the machine, damage to other
if proper care is not taken. equipment and/or environmental pollu-
tion if proper care is not taken or instruc-
tions and are not followed.

Indicates a potentially hazardous situa- Highlights additional information useful

tion which will result in possible injuries to the technician in completing the work
or damage to equipment if proper care is being performed properly.
not taken.

External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.

2 JOHNSON CONTROLS
 FORM 160.82-RP1
ISSUE DATE: 8/12/2016

CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls’ policy for contin- these documents, the technician should verify whether
uous product improvement, the information contained the equipment has been modified and if current litera-
in this document is subject to change without notice. ture is available from the owner of the equipment prior
Johnson Controls makes no commitment to update or to performing any work on the chiller.
provide current information automatically to the man-
ual owner. Updated manuals, if applicable, can be ob- CHANGE BARS
tained by contacting the nearest Johnson Controls Ser- Revisions made to this document are indicated with a
vice office or accessing the Johnson Controls QuickLIT line along the left or right hand column in the area the
website at http://cgproducts.johnsoncontrols.com. revision was made. These revisions are to technical in-
Operating/service personnel maintain responsibility for formation and any other changes in spelling, grammar
the applicability of these documents to the equipment. or formatting are not included.
If there is any question regarding the applicability of

ASSOCIATED LITERATURE
MANUAL DESCRIPTION FORM NUMBER
Operation and Maintenance 160.82-OM1
Startup Checklist 160.82-CL1
Wiring Diagrams 160.82-PW1

JOHNSON CONTROLS 3
FORM 160.82-RP1
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THIS PAGE INTENTIONALLY LEFT BLANK.

4 JOHNSON CONTROLS
 FORM 160.82-RP1
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LIST OF FIGURES

FIGURE 1 - Quantum™ LX Basic Panel Layout #1��������������������������������������������������������������������������������������������������9

FIGURE 2 - Quantum™ LX Basic Panel Layout #2������������������������������������������������������������������������������������������������10
FIGURE 3 - Analog Board Diagram������������������������������������������������������������������������������������������������������������������������ 11
FIGURE 4 - Digital Board #1�����������������������������������������������������������������������������������������������������������������������������������12
FIGURE 5 - Digital Board #2�����������������������������������������������������������������������������������������������������������������������������������13
FIGURE 6 - Time On Delay�������������������������������������������������������������������������������������������������������������������������������������14
FIGURE 7 - Power Panel����������������������������������������������������������������������������������������������������������������������������������������16
FIGURE 8 - System Compound CYK Chiller (Front View)��������������������������������������������������������������������������������������20
FIGURE 9 - System Compound CYK Chiller (Side View)��������������������������������������������������������������������������������������21
FIGURE 10 - System Compound CYK Chiller (Rear View)�������������������������������������������������������������������������������������22
FIGURE 11 - Low Stage Compressor���������������������������������������������������������������������������������������������������������������������23

LIST OF TABLES

TABLE 1 - Quantum™ LX Control Panel Components���������������������������������������������������������������������������������������������6

TABLE 2 - VSOP Panel Part Numbers by Voltage�������������������������������������������������������������������������������������������������15
TABLE 3 - VSOP Power Panel Parts����������������������������������������������������������������������������������������������������������������������16
TABLE 4 - Pressure Sensors����������������������������������������������������������������������������������������������������������������������������������17
TABLE 5 - ICTD Temperature Sensors�������������������������������������������������������������������������������������������������������������������17
TABLE 6 - Level Sensors����������������������������������������������������������������������������������������������������������������������������������������17
TABLE 7 - Miscellaneous Sensors��������������������������������������������������������������������������������������������������������������������������18
TABLE 8 - Actuators������������������������������������������������������������������������������������������������������������������������������������������������18
TABLE 9 - Current Transformers����������������������������������������������������������������������������������������������������������������������������19

JOHNSON CONTROLS 5
FORM 160.82-RP1
ISSUE DATE: 8/12/2016

CONTROL CENTER COMPONENTS

Table 1 - QUANTUM™ LX CONTROL PANEL COMPONENTS

YORK SAP / FRICK

ITEM DESCRIPTION FIGURE
NUMBER NUMBER(s)
Analog Board #1

1179722
1 031-02472-011 2
649116OGO1
1 2 3 4 5 6 7 8
Analog Board #2

1179723
2 031-02472-012 2
649C1160G02
1 2 3 4 5 6 7 8
Analog Board #3

1179724
3 031-02472-013 3
649C1160G03
1 2 3 4 5 6 7 8
Digital Board #1

803622
4 377-30571-001 2
649C1144G01
1 2 3 4 5 6
Digital Board #2

924713
5 377-30571-002 2
649C1144G02
1 2 3 4 5 6
3 AMP Circuit Breaker 484045
6 024-37335-000 2
Weidmuller 9926251003 639A0206H03
5 AMP Circuit Breaker 484047
7 024-37336-000 2
Weidmuller 9926251005 639A0206H05
15 AMP Circuit Breaker 484053
8 024-37337-000 2
Weidmuller 9926251015 639A0206H15
486156
9 2-Pole Connector (P8 Analog Board) 025-43689-000 2
649B0903H01
6-Pole Connector (P1-P6 Dig Board) 467049
10 025-37816-000 2
(P4A-P10B Analog Board) 333Q0001258
467040
11 8 Pole Connector (P11A-P11B Analog Board) 025-37816-001 2
333Q0001234
486157
12 9-Pole Connector (P2 Analog Board) 025-43690-000 2
649B0903H02
467096
13 CORCOM RF Line Filter #5VR1 025-43691-000 3
333Q0001418

6 JOHNSON CONTROLS
 FORM 160.82-RP1
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TABLE 1 - QUANTUM™ LX CONTROL PANEL COMPONENTS (CONT'D)

YORK SAP / FRICK
ITEM DESCRIPTION FIGURE
NUMBER NUMBER(s)
Switch, Selector, 2 Position 483963
14 024-37344-000 1
AB# 800FP-SM22 639A0185H10
Contact Block, N.O., For Selector SW. 483969
15 024-37346-000 1
AB# 800F-XIO 639A0185H36
Latch, 3 Across, For Selector SW. 483966
16 024-37345-000 1
AB# 800F-ALP 639A0185H30
466846
17 Relay Socket 2PDT IDEC #SH2B-05C 024-37338-001 2
333Q0000195
466849
18 Relay Socket 3-Pole DT IDEC #SH3B-05C 024-37339-001 2
333Q0000207
Clip, Relay
466847
19 IDEC #SFA-101 024-37340-000 *
333Q0000196
(Use With IDEC #SH2B-05C Two Per Relay)
466845
20 Relay 2-Pole DPDT 10AMP IDEC #RH2B-ULC-120AC 024-37338-000 2
333Q0000194
466848
21 Relay 3-Pole 3PDT 10AMP IDEC # RH3B-ULAC1120V 024-37339-000 2
333Q0000206
455040
22 Suppressor, Surge 031-00808-000 *
111Q0280958
Module, Output 24 VDC 467015
23 025-43688-001 *
TYCO ODCM-5 333Q0001172
Module, Output 24-280 VAC 455056
24 025-37818-000 2,4,5
TYCO OACM-5 111Q0281061
Module, Input 24 VDC 467014
25 025-43688-000 5
TYCO IDCM-5 333Q0001171
Module, Input 120 VAC 466842
26 025-37817-000 2,4,5
TYCO AICM-5 333Q0000116
467073
27 Micro Fuse, 5 AMP, 250V 024-37347-000 4
333Q0001326
670741
29 Harness, Display, QTM 5, LVDS, Sharp Display 025-43712-001 1
639B0117H01
830635
30 Display, Sharp, #LQ104V1DG81 025-43713-001 1
639C0144H01
485995
31 Fan, Circulation, Field Install 115V 025-43693-000 2
649A0906G11
024-37342-000 484627
33 Heater, Panel, 400W, 120VAC *
(Optional) 640M0007G18
664673
34 Power Supply Bracket 025-46188-000 1
639B0119H01
642307
34a Power Supply 5v 025-46188-001 1
639B0115H01
642308
34b Power Supply 12v 025-46188-002 1
639B0115H02
642309
34c Power Supply 24v 025-46188-003 1
639B0115H03
Supply, Power DC, Din Mount, 506142
35 025-43694-000 2
10Watt, Carlo Gavazzi # SPM1-241 639A0262H03

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 7
FORM 160.82-RP1
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TABLE 1 - QUANTUM™ LX CONTROL PANEL COMPONENTS (CONT'D)

YORK SAP / FRICK
ITEM DESCRIPTION FIGURE
NUMBER NUMBER(s)
959121
37 Compact Flash Drive, 1GB, CYK Program 025-44606-004 1
639A0335H03
485995
38 Drive, USB, Setpoint Saver 025-43697-000 *
649A1063G99
39 Gateway, Data Station Plus, Redlion 025-42239-000 816658 2
552142
39a Cable, Serial RS-232 To RJ-11 025-43698-000 1
639B0108H01
Relay, Time On Delay (Refer to Configure the Time On
40 025-44607-000 836397 2
Delay information on page 14)
41 Board, Stall Detector 031-02418-001 360270 2
42 Harness, Stall Detector 377-18332-401 802000 2
43 Harness, Stall Detector 377-18332-402 802001 2
483965
44 Switch, Emergency Stop 024-37343-000 1
639A0185H22
467018
45 Terminal Block, WDU 2.5.200 024-37348-000 2
333Q0001183
467019
46 Terminal Block, WDU 4.240 024-37349-000 2
333Q0001184
467020
47 Terminal Block Ground, WPE 4 024-37350-000 2
333Q0001185
546857
51 Keypad / Touchscreen,York Logo #5099 025-43702-000 1
639D0182H11
641274
52 Microprocessor Board, QTM 5, Avantech 025-44606-001 1
639C0141H01
865280
53 Kit, QTM5, Controller Assembly Inside 025-44606-000 1
639D0230G01
865281
53A Kit, QTM5, Controller, Assembly Outdoor 025-44606-010
639D0223G11
677556
54 Adapter Board, COMM Expansion, QTM 5 Controller 025-44606-002 1
639B0116H01
677558
56 Harness, Wire CYK DC Power Controller 025-44608-000 1
639D0192H01
551183
57 Harness, Wire CYK DC Power I/O 025-43708-000 2
639D0179H01
59 Memory, RAM Board 025-43710-000 553066 1
484000
60 Socket, Relay, IDEC #SY4S-05C 024-37351-001 2
639A0194H04
484001
61 Relay, IDEC#RY42S-ULCAC110-120V 024-37351-000 2
639A0195H43
62 Fuse, 2 Amp Cartridge 025-34592-000 48817 2
Battery CMOS
• Replace this battery once every other year
Replace CMOS battery with QuantumLX power ON
63 • Wear proper Personal Protective Equipment 025-44606-003 CR2032 1
• F
 ailure to replace this battery with power ON will
result in lost CMOS settings and a new board will
need to be ordered.
Converter, Serial, RS-232 to RS-485 639B0086H01
65 025-44395-000 2
(optional) 484330

8 JOHNSON CONTROLS
 FORM 160.82-RP1
ISSUE DATE: 8/12/2016

52

39A

30

59 53

54

57

56
29

34a

34 34b 34c

AC TO OPERATE BUTTONS
44

14, 15, 16

LD15335a

Figure 1 - QUANTUM™ LX BASIC PANEL LAYOUT #1

JOHNSON CONTROLS 9
FORM 160.82-RP1
ISSUE DATE: 8/12/2016

17, 20 31 65
18, 21 47
39
46

62
8
35
7

6
12
40
10
4
1

57

9 24

26
11

57

41

42
60, 61

64

43
45

LD15336

Figure 2 - QUANTUM™ LX BASIC PANEL LAYOUT #2

10 JOHNSON CONTROLS
 FORM 160.82-RP1
ISSUE DATE: 8/12/2016

3
(Optional)

13

LD15337

Figure 3 - ANALOG BOARD DIAGRAM

JOHNSON CONTROLS 11
FORM 160.82-RP1
ISSUE DATE: 8/12/2016

26

24

27

LD15338

Figure 4 - DIGITAL BOARD #1

12 JOHNSON CONTROLS
 FORM 160.82-RP1
ISSUE DATE: 8/12/2016

24

26

25

LD15339

Figure 5 - DIGITAL BOARD #2

JOHNSON CONTROLS 13
FORM 160.82-RP1
ISSUE DATE: 8/12/2016

CONFIGURE THE TIME ON DELAY

The Magnecraft 821TD10H-UNI Universal Timing re- • Typical is around 20 second (read on the dial
lay must be configured properly for use. Failure to set as .33) [~33% of one minute].
this relay properly could result in the damage to the
• Set the top Range switch to the 1 minute po-
CT (Current Transformer) input channel of the Frick
sition.
Analog Expansion I/O boards.
• The bottom Function Selector Switch must be set
to the A position for DELAY ON MAKE.
• The middle Time Adjustment must be set the time
in seconds (+ 5 seconds) that the starter takes to
transition from locked rotor amps to full speed
run.

A1 S A2

MAGNECRAFT
UN

H
1
M 10 10
1 1D

10 10

ON
1
S OFF

.3

.7 .1

A Func

821TD10H-UN1

15 16 18

LD15340a

Figure 6 - TIME ON DELAY

14 JOHNSON CONTROLS
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VARIABLE SPEED OIL PUMP PANEL

Table 2 - VSOP PANEL PART NUMBERS BY VOLTAGE
VOLTAGE FREQUENCY NEMA CLASS HP CUTOUT (PSIG) P/N
200, 208 377 29440 101
220, 230, 240 377 29440 102
380 377 29440 103
60 4 211
440, 460, 480 377 29440 104
500, 550, 575. 600 377 29440 106
416 377 29440 107
346 377 29440 103
380, 400 50 4 211 377 29440 105
415 377 29440 107
200, 208 377 29440 201
220, 230, 240 377 29440 202
380 377 29440 203
60 4 315
440, 460, 480 377 29440 204
500, 550, 575, 600 377 29440 206
416 377 29440 207
346 377 29440 203
380, 400 50 4 315 377 29440 205
415 377 29440 207
200, 208 377 29440 301
220, 230, 240 377 29440 302
380 377 29440 303
60 4 373
440, 460, 480 377 29440 304
500, 550, 575, 600 377 29440 306
416 377 29440 307
346 377 29440 303
380, 400 50 4 373 377 29440 305
415 377 29440 307
440, 460, 480 60 4 418 377 29440-404
380, 400, 50/60 4 418 377 29440-405
415, 416 50/60 4 418 377 29440-406
200, 208 377 29495 101
220, 230, 240 377 29495 102
380 377 29495 103
60 4X 211
440, 460, 480 377 29495 104
500, 550, 575, 600 377 29495 106
416 377 29495 107
346 377 29495 103
360, 400 50 4X 211 377 29495 105
415 377 29495 107
200, 208 377 29495 201
220, 230, 240 377 29495 202
380 377 29495 203
60 4X 315
440, 460, 480 377 29495 204
500, 550, 575, 600 377 29495 206
416 377 29495 207
346 377 29495 203
380, 400 50 4X 315 377 29495 205
415 377 29495 207
200, 208 377 29495 301
220, 230, 240 377 29495 302
380 377 29495 303
60 4X 373
440, 460, 480 377 29495 304
500, 550, 575, 600 377 29495 306
416 377 29495 307
346 377 29495 303
380, 400 50 4X 373 377 29495 305
415 377 29495 307

JOHNSON CONTROLS 15
FORM 160.82-RP1
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Table 3 - VSOP POWER PANEL PARTS

ITEM USAGE DESCRIPTION TAG PART NUMBER RANGE

024-36133-001 200v to 346v
101 Variable Speed Oil Pump Drive Unit - 2HP VSDA, VSDB
024-36133-002 440v to 600v

Variable Speed Oil Pump Drive Unit - 5HP*

*NOTE: Use only with
101a 377 29440-404 VSDA, VSDB 024-39033-002 315v-480v
377-29440-405
377-29440-406

025-29627-001 200v– 208v

025-29627-002 220v – 480v
102 Control Power Transformer Kits T1
025-29627-003 380v – 410v
025-29627-004 440v – 600v
200v – 240v 025-35907-000 15 amp
346v 025-35905-000 10 amp
105 380v – 416v FU8, FU9 025-30962-000 8 amp
440v – 480v 025-30903-000 7 amp
500v – 600v 025-35902-000 6 amp
200v – 208v 025-35909-000 25 amp
220v – 240v 025-35908-000 20 amp
346v 025-35907-000 15 amp
106 FU16, 17, 18
380v – 416v 025-35906-000 12 amp
440v – 480v 025-35905-000 10 amp
500v – 600v 025-30962-000 8 amp
200v – 240v 025-35906-000 12 amp
107 346v – 416v FU10, 11, 12, 13, 14, 15 025-35903-000 7 amp
500v – 600v 025-35901-000 5 amp
025-43323-211 211 psig
025-43323-265 265 psig
025-43323-275 275 psig
High Pressure Cutout Switch
108 PSHH-113A 025-43323-300 300 psig
(check design working pressure)
025-43323-315 315 psig
025-43323-373 373 psig
025-43323-418 418 psig
Oil Pump Filter Board located in the Oil Sump
Filter Board 031-01739-000
Junction Box
101

102

108

105
107
106

LD15463
Figure 7 - POWER PANEL

16 JOHNSON CONTROLS
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UNIT MOUNTED INSTRUMENTS

Unit Mounted instruments may be customized for
NEMA 4X units in order to meet the installation en-
vironment, refer to the project IOM for further docu-
mentation.

Table 4 - PRESSURE SENSORS

ITEM USAGE DESCRIPTION TAG PART NUMBER RANGE FIGURE

PE-116,
Economizer, Oil Sumps,
1 PE-140A, 025-28678-006 0-300 psi 8,9
Oil Pumps Discharge
PE-140B
2 Evaporator (Heat Pump) PE-111 025-28678-115 0-125 psi 8
2a Evaporator (Ice Storage) PE-111 025-40312-000 0-100 psia 8
3 Condenser PE-113, 025-44908-000 0-400 psi 9,10
PE-149A, 025-40088-000 0-300 psi
4 Stall Detector 025-44908-000 0-400 psi 10
PE-149B
025-43790-004 0-500 psi

Table 5 - ICTD TEMPERATURE SENSORS

ITEM USAGE DESCRIPTION TAG PART NUMBER INSERTION MATERIAL FIGURE

TE-100, TE-101,
5 025-43334-001 ~3.0 inch Brass
CYK Water Boxes Standard TE-102, TE-103 9
6 — 025-43334-002 ~3.0 inch 304SS
7 CYK Evaporator Liquid / 025-43334-003 ~3.0 inch Brass
TE-111, TE-114 9
8 CYK Subcooler Dropleg 025-43334-004 ~3.0 inch 304SS
Replacement Element for
9 — 025-43334-005 ~3.0 inch — *
-001, -002, -003, -004
10 TE-140A, 025-43334-006 ~0.5 inch Brass
YK Compressor Discharge / TE-140B,
9,11
11 Oil Sump TE-112A, 025-43334-007 ~0.5 inch 304SS
TE-112B
Replacement Element for
12 — 025-43334-008 ~0.5 inch — *
line -006 and -007
Replacement DIN
13 — 025-37805-000 — — *
Connector With Cable Seal

Table 6 - LEVEL SENSORS

ITEM USAGE DESCRIPTION TAG PART NUMBER LIQUID FIGURE

13 Subcooler 8” Insertion 025-46044-008 Refrigerant 9
LE-114
13a Innovative Transmitter Module 025-46338-000 Refrigerant *
14 Economizer 025-40006-000 Refrigerant 8
LE-116
14a Hansen Transmitter Module 025-40006-001 Refrigerant *
LE-140A,
15 Oil Sumps 025-40339-000 Oil 9
LE-140B
NOTE: Items with an * are NOT represented.
Table 7 - MISCELLANEOUS SENSORS

JOHNSON CONTROLS 17
FORM 160.82-RP1
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ITEM USAGE DESCRIPTION TAG PART NUMBER FIGURE

FSLL-101
16 Chilled Liquid Flow, Condenser Liquid Flow 025-41573-000 9,10
FSLL-102
16a Replacement Connector 5 Pin Mini – 025-42799-000 *
ZE-142A
17 Proximity Probe Sensor * 025-40496-001 *
ZE-142B
18 Proximity Probe Electronics Module * ZT-142A 025-40496-002 *
19 Proximity Probe Coax Cable * ZT-142B 025-40496-003 *
ZS-142A
20 Switch, Pressure – Compressor Thrust ** 025-40136-000 *
ZS-142B
21 PRV Potentiometer Kit Assembly ZE-100A 371-02012-001 9,11
ZE-100B
22 2500 ohm potentiometer ZE-149A 025-32570-000 11
ZE-149B
*Applies to these compressor models only – G4, H0, H1, H2, H3, all K, all J, all U
**Applies to these compressor models only – H9, all P, all Q
NOTE: Items with an * are NOT represented.

Table 8 - ACTUATORS

ITEM USAGE DESCRIPTION TAG PART NUMBER FIGURE

2" = 025-42245-006
23 Hot Gas Actuator TCV-100C 8,9
3" and 4" = 025-42245-015
2”, 2.5”, 3” @ 150psi =
025-42245-006
2”, 2.5”, 3” @ 300psi =
Subcooler Level Actuator LCV-114 025-42245-009
24 Economizer Level Actuator LCV-116 4” @ 150psi = 8,9
Bypass Level Actuator LCV-117 025-42245-009
4”@ 300psi =
025-42245-015
5” = 025-42245-015
4” = 025-42246-009
25 Interstage Sideload PCV-116 5”and 6” = 025-42246-015 8,10
8” = 025-42246-028
LS Large
26 – 025-29657-001 8,11
Vane / VGD Actuator
Small
27 – 025-17175-001 8,11
Vane / VGD Actuator
LS - K7
28 HS - U1, U2 – 025-40490-001 8,11
Vane / VGD Actuator
U3, U4, Linear Actuator
28a 025-47366-000 8.11
Vane / VGD
Bleed Solenoid Assembly 025-40449-000
29 Replacement Coil PCV-117 025-40449-102 8,10
Valve Rebuild Kit 025-40449-101
Oil Return Refrigerant Liquid Solenoid Assembly 025-35150-001
30 Replacement Coil FCV-140A 025-37841-001 8
Replacement Valve Body 025-37840-001
Liquid Injection Refrigerant Liquid Solenoid 025-35150-002
FCV-113A,
31 Replacement Coil 025-37841-001 8,9
FCV-113B
Valve Rebuild Kit 025-37840-001

18 JOHNSON CONTROLS
 FORM 160.82-RP1
ISSUE DATE: 8/12/2016

TABLE 8 - ACTUATORS (CONT'D)

ITEM USAGE DESCRIPTION TAG PART NUMBER FIGURE

Male DIN Connector with 1/2" conduit thread
– 025-40232-000 *
used on Actuators (replacement)
Female DIN Connector for 1/2" conduit used on
– 025-37876-000 *
harnesses

Table 9 - CURRENT TRANSFORMERS

PART NUMBER VOLTAGE RANGE RANGE

025-43358-000 High / 15kv 50:1

025-29469-000 Low / Medium / High 200:1

025-32191-000 15kv 200:1

025-21173-002 Low / Medium 350:1

025-32234-000 High 350:1

025-21173-003 Low 700:1

025-21173-005 Medium 700:1

025-21173-004 Low 1400:1

025-21173-011 Medium 1400:1

JOHNSON CONTROLS 19
FORM 160.82-RP1
ISSUE DATE: 8/12/2016

HIGH STAGE MOTOR

29

26, 27, or 28 LOW STAGE MOTOR

31

30 16

1
23

25
16

14

24

24
CO
ND
EN
SE
R
24

EV 2
AP
OR
ATO
R LD15341

Figure 8 - SYSTEM COMPOUND CYK CHILLER (FRONT VIEW)

20 JOHNSON CONTROLS
 FORM 160.82-RP1
ISSUE DATE: 8/12/2016

1 3

21

23
3

16
16

13

15
24 7 7 10
31 LD15342

15

Figure 9 - SYSTEM COMPOUND CYK CHILLER (SIDE VIEW)

JOHNSON CONTROLS 21
FORM 160.82-RP1
ISSUE DATE: 8/12/2016

25

29

PE-149A
PCV-117
INT 4
ER
CO
OL
ER

Low Stage Motor

High Stage Motor

Low Stage Oil

Pump Housing
PE-149B

EV
AP
OR
AT
OR

CO
ND
EN
SE
R

LD15344

Figure 10 - SYSTEM COMPOUND CYK CHILLER (REAR VIEW)

22 JOHNSON CONTROLS
 FORM 160.82-RP1
ISSUE DATE: 8/12/2016

10

26, 27, OR 28

21, 22

LD15343

Figure 11 - LOW STAGE COMPRESSOR

JOHNSON CONTROLS 23
P.O. Box 1592, York, Pennsylvania USA 17405-1592 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2016 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 160.82-RP1 (816)
Issue Date: August 9, 2016)
Supersedes: 160.82-RP1 (513)