Capacities of Various Plant and Machinery666

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172 comments
CAPACITIES OF VARIOUS PLANT AND

MACHINERY
By The Civil Engineer February 10, 2012

Construction
1. Updates
DOZER (D – 6)

Speed = 1.5 Km / Hr.
No. of Passes = 3
Width of Blade = 2 Mtr.
Operating Efficiency = 75%
CAPACITY = (1500 X 2 X 0.75) /3
Levelling Earth (750 x 0.2) 150 Cum / Hr.
2. LOADER
(a) 3.1 cum. Bucket
Bucket = 3.1 Cum
Cycle Time in Plat= 1 Minute
Efficiency = 80%
CAPACITY = (3.1 X 0.8 X 60) /1 = 150 Cum /

Hr.

(b) 1.7 Cum Bucket
Bucket = 1.7 Cum
Cycle Time in Plant = 2.5 Minute
Efficiency = 80%
CAPACITY = (1.7 X 0.8 X 60) /2.5 = 35 Cum /

Hr.

3. EXCAVATOR
Ck – 90 (0.9 Cum Bucket)
Bucket = 0.9 Cum
Cycle Time in Plant = 35 Sec.
Efficiency = 80%
CAPACITY = (0.9 X 60 X 0.8X 60) /35 = 75 Cum / Hr.
4. GRADER (Spreading & Grading) BEML 165 HP
Speed = 3 Km / Hr.
Blade = 1.7 Mtrs.
Layer Thickness = 0.25 Mtrs.
No. of Passes = 5 efficiency=75%
CAPACITY = (3000 X 1.7 X 0.75 X 0.25) /5 = 192

Cum /Hr.
5. VIBRATORY COMPACTOR (Compaction) 8 to 10 T
Static wt. Dual Frequency,
Speed = 2 Km /Hr.
Drum Width = 2 Mtrs.
Layer Thickness = 0.25 Mtrs.

y
ConstructionEfficiency
Updates = 80%
No. of Passes = 6
CAPACITY = (2000 X 2.0 X 0.80 X 0.25) /6 = 130

Cum / Hr
6. TIPPERS
Earth Work
Tipper capacity = 7.5 Cum.
Cycle Time
Average Lead = 5.5 Km (11 KM

Bothway)
Loading Time & Turning On= 7 Mins.
Leading Average Speed (20 Km / Hr) = 33 Mins.
Unloading & Turning On = 5 Mins
Total Cycle Time = 45 Mins. Say 45

Min.
CAPACITY = (7.5 X 60) / 45 = 10 Cum / hour

7. Batching Plant Cp 30
Batching Plant Capacity = 30 Cum/ Hr.
Efficiency = 80%
Capacity = 24 Cum/Hr.

8. Concrete Pump

Concrete Pump Capacity = 30 Cum/ Hr.
Efficiency = 80%
Capacity = 24 Cum/Hr
9. Transit Mixer
Transit Mixer capacity = 6 Cum.
Cycle Time
Average Lead = 5.5 Km (11 KM

Bothway)
Loading Time & Turning On= 3.5 Mins.
Leading Average Speed (20 Km / Hr) = 33 Mins.
Unloading & Turning On = 35 Mins
Total Cycle Time = 71.5 Mins. Say 72

Min.
CAPACITY = (6 X 60) / 72 = 5 Cum / hour

ESTIMATING REQUIREMENT OF MACHINES ON THE

PROJECT

ASSUMPTIONS
1. Out Put of the machines to be taken as calculated before,.

2. Working day per month = 26 days
3. Working hours per day = 12 hours
4. Monsoon season is taken as 3 months.
5. Monsoon season efficiency is 75%
REQUIREMENT OF MACHINES
EXCAVATION
QUANTITY Maximum = 20000 CUM/ Months
QUANTITY Average = 10378 Cum/ Months

Duration = 1 x 26 x 12 = 312 hours
Machine
Sr.No Capacity Peak Average Final
s
Excavat 75
1 0.85 0.44 1
or cum/hr
150
2 Dozer 0.42 0.22 1
cum/hr
35
3 Loader 1.831 0.950 2
cum/hr
10
4 Tipper 6.410 3.32 5
cum/hr

FILLING , SPREADING AND COMPACTION
QUANTITY Maximum = 20000 CUM/ Months
QUANTITY Average = 12681 Cum/ Months
Machine
s
150
1 Dozer 0.42 0.27 1
cum/hr
192
2 Grader 0.33 0.21 1
cum/hr
Compac 130
3 0.49 0.31 1
tor cum/hr
10
4 Tipper 6.410 4.06 5
ppe 6. 0 .06 5
cum/hr

CONCRETE

Sr.No Machines Uom Peak Average
Cum/Mont
1 Canal Bed 90 54
hs
Canal Cum/Mont
2 550 371
Slopes hs
Cum/Mont
Total 640 425
hs
Machine
s
Batching 24
1 0.12 0.08 1
Plant cum/hr
Concrete 24
2 0.12 0.12 1
Pump cum/hr
Transit 5
3 0.615 0.40 2
Mixer cum/hr
Plate
4 6
Vibrator
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Construction Updates

Stability Analysis of Buildings

Today’s modernization and rapid industrialization has resulted in

CAPACITIES OF VARIOUS PLANT AND

Speed = 1.5 Km / Hr.

No. of Passes = 3

Width of Blade = 2 Mtr.

Operating Efﬁciency = 75%

CAPACITY = (1500 X 2 X 0.75) /3

Levelling Earth (750 x 0.2) 150 Cum / Hr.

(a) 3.1 cum. Bucket

Bucket = 3.1 Cum

Cycle Time in Plat= 1 Minute

Efﬁciency = 80%

CAPACITY = (3.1 X 0.8 X 60) /1 = 150 Cum /

(b) 1.7 Cum Bucket

Bucket = 1.7 Cum

Cycle Time in Plant = 2.5 Minute

Efﬁciency = 80%

CAPACITY = (1.7 X 0.8 X 60) /2.5 = 35 Cum /

Ck – 90 (0.9 Cum Bucket)

Bucket = 0.9 Cum

Cycle Time in Plant = 35 Sec.

Efﬁciency = 80%

CAPACITY = (0.9 X 60 X 0.8X 60) /35 = 75 Cum / Hr.

4. GRADER (Spreading & Grading) BEML 165 HP

Speed = 3 Km / Hr.

Blade = 1.7 Mtrs.

Layer Thickness = 0.25 Mtrs.

No. of Passes = 5 efﬁciency=75%

CAPACITY = (3000 X 1.7 X 0.75 X 0.25) /5 = 192

5. VIBRATORY COMPACTOR (Compaction) 8 to 10 T

Static wt. Dual Frequency,

Speed = 2 Km /Hr.

Drum Width = 2 Mtrs.

Layer Thickness = 0.25 Mtrs.

CAPACITY = (2000 X 2.0 X 0.80 X 0.25) /6 = 130

6. TIPPERS

Tipper capacity = 7.5 Cum.

Cycle Time

Average Lead = 5.5 Km (11 KM

Loading Time & Turning On= 7 Mins.

Leading Average Speed (20 Km / Hr) = 33 Mins.

Unloading & Turning On = 5 Mins

Total Cycle Time = 45 Mins. Say 45

CAPACITY = (7.5 X 60) / 45 = 10 Cum / hour

7. Batching Plant Cp 30

Batching Plant Capacity = 30 Cum/ Hr.

Efﬁciency = 80%

Capacity = 24 Cum/Hr.

Concrete Pump Capacity = 30 Cum/ Hr.

Efﬁciency = 80%

9. Transit Mixer

Transit Mixer capacity = 6 Cum.

Cycle Time

Average Lead = 5.5 Km (11 KM

Loading Time & Turning On= 3.5 Mins.

Leading Average Speed (20 Km / Hr) = 33 Mins.