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Capacities of Various Plant and Machinery

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CAPACITIES OF VARIOUS PLANT AND MACHINERY

1.

DOZER (D 6)

Speed
No. of Passes

=
=

Width of Blade

Operating Efficiency

2 Mtr.
=

CAPACITY

1.5 Km / Hr.

75%

(1500 X 2 X 0.75) /3

Levelling Earth (750 x 0.2) 150 Cum / Hr.

2.

LOADER

(a) 3.1 cum. Bucket


Bucket

3.1 Cum

Cycle Time in Plat= 1 Minute


Efficiency

80%

CAPACITY = (3.1 X 0.8 X 60) /1 =

(b) 1.7 Cum Bucket


Bucket

Cycle Time in Plant =


Efficiency

1.7 Cum
2.5 Minute
80%

150 Cum / Hr.

CAPACITY = (1.7 X 0.8 X 60) /2.5 =

3.

35 Cum / Hr.

EXCAVATOR

Ck 90 (0.9 Cum Bucket)


Bucket

Cycle Time in Plant =


Efficiency

0.9 Cum
35 Sec.

80%

CAPACITY = (0.9 X 60 X 0.8X 60) /35 = 75 Cum / Hr.

4.

GRADER (Spreading & Grading) BEML 165 HP

Speed

Blade

3 Km / Hr.

1.7 Mtrs.

Layer Thickness

0.25 Mtrs.

No. of Passes

5 efficiency=75%

CAPACITY = (3000 X 1.7 X 0.75 X 0.25) /5 = 192 Cum /Hr.

5.

VIBRATORY COMPACTOR (Compaction) 8 to 10 T

Static wt. Dual Frequency,


Speed
Drum Width

=
=

2 Km /Hr.

2 Mtrs.

Layer Thickness

0.25 Mtrs.

Efficiency

80%

No. of Passes

CAPACITY = (2000 X 2.0 X 0.80 X 0.25) /6 = 130 Cum / Hr


6.

TIPPERS
Earth Work

Tipper capacity

7.5 Cum.

5.5 Km (11 KM Bothway)

Cycle Time
Average Lead

Loading Time & Turning On=

7 Mins.

Leading Average Speed (20 Km / Hr) = 33 Mins.


Unloading & Turning On

5 Mins

Total Cycle Time

45 Mins. Say 45 Min.

CAPACITY = (7.5 X 60) / 45 = 10 Cum / hour

7.

Batching Plant Cp 30

Batching Plant Capacity

8.

= 30 Cum/ Hr.

Efficiency

= 80%

Capacity

= 24 Cum/Hr.

Concrete Pump

Concrete Pump Capacity

= 30 Cum/ Hr.

9.

Efficiency

= 80%

Capacity

= 24 Cum/Hr

Transit Mixer

Transit Mixer capacity

6 Cum.

5.5 Km (11 KM Bothway)

Cycle Time
Average Lead

Loading Time & Turning On=

3.5 Mins.

Leading Average Speed (20 Km / Hr) = 33 Mins.


Unloading & Turning On

35 Mins

Total Cycle Time

71.5 Mins. Say 72 Min.

CAPACITY = (6 X 60) / 72 = 5 Cum / hour

ESTIMATING REQUIREMENT OF MACHINES ON THE PROJECT

ASSUMPTIONS

1.
2.
3.
4.
5.

Out Put of the machines to be taken as calculated before,.


Working day per month = 26 days
Working hours per day = 12 hours
Monsoon season is taken as 3 months.
Monsoon season efficiency is 75%

REQUIREMENT OF MACHINES

EXCAVATION

QUANTITY Maximum = 20000 CUM/ Months


QUANTITY Average

= 10378 Cum/ Months

Duration = 1 x 26 x 12 = 312 hours

Sr.No

Machines

Capacity

Peak

Average

Final

Excavator

75 cum/hr

0.85

0.44

Dozer

150 cum/hr

0.42

0.22

Loader

35 cum/hr

1.831

0.950

Tipper

10 cum/hr

6.410

3.32

FILLING , SPREADING AND COMPACTION

QUANTITY Maximum = 20000 CUM/ Months


QUANTITY Average

= 12681 Cum/ Months

Duration = 1 x 26 x 12 = 312 hours

CONCRETE

Sr.No

Machines

Capacity

Peak

Average

Final

Dozer

150 cum/hr

0.42

0.27

Grader

192 cum/hr

0.33

0.21

Compactor

130 cum/hr

0.49

0.31

Tipper

10 cum/hr

6.410

4.06

Duration = 1 x 26 x 8 = 208 hours

Sr.No

Machines

Uom

Peak

Average

Canal Bed

Cum/Months

90

54

Canal Slopes

Cum/Months

550

371

Total

Cum/Months

640

425

Sr.No

Machines

Capacity

Peak

Average

Final

Batching
Plant

24 cum/hr

0.12

0.08

Concrete
Pump

24 cum/hr

0.12

0.12

Transit
Mixer

5 cum/hr

0.615

0.40

Plate
Vibrator

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