1.1 Electrical Machines: Specification and Design of Dynamo-Electric Ma'chinery (Longman Green
1.1 Electrical Machines: Specification and Design of Dynamo-Electric Ma'chinery (Longman Green
1.1 Electrical Machines: Specification and Design of Dynamo-Electric Ma'chinery (Longman Green
Introduction
Research in these areas has been greatly assisted by the concurrent development
of the large fast digital computers.
The design of an electrical machine is a highly specialised task, with a number
of iterative processes involved in the correlation of all the variables. The main
two features are, of course, the current-carrying copper coils in slots on the rotor
and stator and the iron circuits carrying the necessary magnetic field flux, in
which both the stator and rotor coils are immersed. In a motor one set of coils,
say those on the stator, produces a magnetic field and current flowing in the
other set interacts with this to produce a rotational couple on the rotor. The
roles of the stator and rotor coils may be reversed in some machines. In a
generator, torque is applied to the shaft, with the consequent generation of
voltage in the rotating coils. Again the roles of the rotor and stator coils may
sometimes be reversed.
The basic quantities which are usually specified in the design of a machine are
the operating voltage, speed, rotor torque, power, and efficiency. The machine is
designed to meet the required values of these under all normal operating
conditions, within given tolerance limits. It should also be of sufficient
mechanical strength and should not suffer any serious damage under forseeable
fault conditions external to the machine. The copper power-loss due to coil
resistance, the iron power-loss due to flux variations, and mechanical loss due to
windage and friction all tend to reduce the efficiency of the machine (which is
usually about 85-95 per cent), and in a good design these losses are kept to a
minimum.
Electrical power is proportional to the product of voltage and current, and an
electrical machine which is designed for a given power output and speed would
have a wide range of possible dimensions. It could be an 'iron-dominant'
machine, with a relatively large amount of iron, high flux values, high generated
voltage and smaller gauge coils. On the other hand it could be a 'copper-
dominant' machine with smaller iron circuit, lower magnetic flux values, lower
voltage, and correspondingly greater current and larger copper coils. Very often
the operating voltage and speed are the main constraints upon the design. If a
generator is to be operated in isolation from others then the voltage is not so
important, provided that the load equipment is obtainable at the specified
voltage. However, most machines will be designed for standard values of
impressed or generated voltage, to allow for interchangeability of equipment.
Aircraft alternators operate at high speeds (about 8000-10000 r.p.m.) driven
from the engines and they tend to be of the lower flux, lower voltage (about
100 V) heavy current type. There is a saving in weight with a high-speed low
voltage 'copper machine' as compared with one which is designed with higher
flux values and larger iron paths.
The shape of an electrical machine is largely determined by the relative values
of the voltage, current, and speed. The aircraft high-speed machine usually has
the shape shown in Figure 1.1 (a), with a rotor diameter which is small compared
to its length and with comparatively low moment of inertia per kV A. Most