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EXPLANATORY NOTES TO AS TRONIC AND AS TRONIC MID FAULT CODES ≤ 3100

Fault code Fault code description Possible cause

84 Incorrect or missing vehicle speed signal (CCVS) via  Fault in DMCI system
message on CAN network from DMCI.  Defective CAN wiring on vehicle side
86 - 8 Incorrect or missing cruise control signal (CCVS) via  Fault in DMCI system
message on CAN network from DMCI, with the cruise  Defective CAN wiring on vehicle side
control function being active
This results in the following symptom:
 In automatic mode, the gearbox may change gears
accidentally when the cruise control function is active

91 - 8 Incorrect or missing accelerator pedal position signal via  Fault in accelerator pedal
message on CAN network  Defective CAN wiring on vehicle side
This results in the following symptoms:  Fault in DMCI system
When driving:
 shifting quality may be affected
 Automatic mode not available
At standstill:
 driving off from a stationary position is possible
 drive off and manoeuvring quality may be affected
92 - 8 Incorrect or missing percentage of engine torque signal at  Fault in DMCI system
current speed via message on CAN network  Defective CAN wiring on vehicle side
110 - 8 Invalid CAN message received (coolant temperature) from  Communication problem with engine
engine management system management system
158 - 1 Excessive power supply voltage:
 Pins A4/A5
This results in the following symptoms:
At standstill:
 if this fault is present before switching on the ignition,
the gearbox does not leave the self-test cycle. It is not
possible to drive off.
158 - 2 Insufficient power supply voltage:
 Pins A4/A5
This results in the following symptoms:
When driving:
 no gear changes possible
At standstill:
 Automatic mode not available
 no gear changes possible
 if a gear has been engaged, the modulator shifts the
gearbox to neutral when the ignition is switched off
175 - 8 Incorrect or missing engine oil temperature signal via
message on CAN network from DMCI
190 - 8 Incorrect or missing engine speed signal via message  When faults 92-8, 513-8 and 3026-4 are
(EEC1) on CAN network from DMCI also present, check power supply to
This results in the following symptoms: DMCI system

When driving:  Fault in engine speed sensor or sensor


wiring
 Clutch is closed in a time-controlled fashion, which
results in abrupt clutching
 Automatic mode not available

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At standstill:
 when driving off in the manoeuvring position, the clutch
is operated in a time-controlled fashion, which results
in abrupt clutching
512 - 8 Incorrect or missing desired engine torque signal via  Fault in accelerator pedal
message on CAN network (derived from engine  Defective CAN wiring on vehicle side
management system accelerator pedal position signal)
 Fault in DMCI system
This results in the following symptoms:
When driving:
 Clutch may close abruptly after changing gears, which
affects the shifting quality
 Automatic mode not available
At standstill:
 driving off from a stationary position is possible
513 - 8 Incorrect or missing current engine torque signal via  Fault in DMCI
message on CAN network from DMCI
This results in the following symptoms:
When driving:
 shifting quality when shifting up and down may be
affected
 Automatic mode not available
At standstill:
 driving off from a stationary position is possible
520 - 8 Incorrect or missing current intarder brake torque signal via  Defective CAN wiring
message on CAN network from intarder system.  Fault in intarder system
This results in the following symptoms:
 Automatic mode not available
 No further system limitation
Incorrect or missing current engine braking torque signal via  Defective CAN wiring
message on CAN network from DMCI  Fault in DMCI system
This results in the following symptoms:
 If the engine brake is active, this may affect the shifting
quality when shifting is started
 Automatic mode not available
556 - 8 Incorrect or missing intarder configuration signal via  Defective CAN wiring
message on CAN network from intarder system  Fault in intarder system
This results in the following symptoms:
 Automatic mode not available
 No noticeable system limitation
Incorrect or missing engine brake configuration signal via  Defective CAN wiring
message on CAN network from DMCI  Fault in DMCI system
This results in the following symptoms:
 Automatic mode not available
 No noticeable system limitation
558 - 8 Incorrect or missing signal from the accelerator pedal idling  operation of the brake pedal when the
switch via message on CAN network from DMCI accelerator pedal is operated
This results in the following symptoms:  Faulty accelerator pedal
At standstill:  Faulty wiring
 no response from the accelerator pedal, as a result of  Fault in DMCI
which it is not possible to drive off from a stationary
position
559 - 8 Incorrect or missing kickdown signal via message on CAN  Faulty accelerator pedal
network from DMCI  Faulty wiring

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This results in the following symptoms:  Fault in DMCI


 Kickdown function not available
 No noticeable system limitation
 Automatic mode available
561 - 8 Incorrect or missing ASR engine control 'active' signal  Fault in CAN wiring
(EBC1) via message on CAN network from brake system  Fault in brake system
This results in the following symptoms:
 Automatic mode not available
 No noticeable system limitation
562 - 8 Incorrect or missing ASR differential brake control 'active'  Fault in CAN wiring
signal (EBC1) via message on CAN network from brake  Fault in brake system
system
This results in the following symptoms:
 Automatic mode not available
 No noticeable system limitation
563 - 8 Incorrect or missing ABS 'active' signal (EBC1) via  Fault in CAN wiring
message on CAN network from brake system  Fault in brake system
This results in the following symptoms:
 Automatic mode not available
 No noticeable system limitation
595 - 8 Incorrect or missing cruise control 'active' signal (CCVS) via  Fault in CAN wiring
message on CAN network from DMCI  Fault in DMCI
This results in the following symptoms:
 Automatic mode not available
 No noticeable system limitation
597 - 8 Incorrect or missing foot brake switch signal (CCVS) via  Fault in brake pedal
message on CAN network from DMCI  Fault in sensor wiring
This results in the following symptoms:  Fault in DMCI
 Automatic mode not available
 When the vehicle is coasting, the clutch is opened
when the vehicle speed exceeds 1.5 km/h.
904 - 8 Incorrect or missing front axle speed signal (WSI) via  Fault in brake system
message on CAN network from brake system  Fault in wheel speed sensor or sensor
This results in the following symptoms: wiring
 Automatic mode available
 No noticeable system limitation
1121 - 8 Incorrect or missing engine brake signal via message on
CAN network from brake system
1623 - 8 Incorrect or missing tachograph speed signal via message Fault is set if:
on CAN network  output shaft speed >2000 rpm
This results in the following symptoms:  deviation of more than 200 rpm with ZF
 Automatic mode available output shaft speed sensor
 If there is an internal speed signal, no noticeable  ZF and Kitas output shaft sensors
system limitation switched
 Faulty Kitas output shaft sensor wiring
 Kitas output shaft sensor not correctly
calibrated
 Fault in tachograph
3002 - 5 Modulator, selector valve Y2 for splitter range:  Fault in modulator, can be in upper or
 Short circuit to earth lower part

This results in the following symptoms:


 Automatic mode not available

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 If the fault occurs during shifting, the engaged gear


remains engaged. The modulator tries to shift the
vehicle to a suitable gear, both at standstill and when
driving. If this is not possible, the gearbox is shifted to
the neutral position.
3002 - 6 Modulator, selector valve Y2 for splitter range:  Fault in modulator, can be in upper or
 Short circuit to supply lower part

This results in the following symptoms:


 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to a suitable gear, both at standstill and when
driving. If this is not possible, the gearbox is shifted to
the neutral position.
 PTO 1/2 cannot be selected
 Manoeuvring position not available in D and R
3002 - 10 Modulator, selector valve Y2 for splitter range:  Fault in modulator, can be in upper or
 interruption lower part

This results in the following symptoms:


 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to a suitable gear, both at standstill and when
driving. If this is not possible, the gearbox is shifted to
the neutral position.
3003 - 5 Modulator, selector valve Y3 for splitter range:  Fault in modulator, can be in upper or
 Short circuit to earth lower part

This results in the following symptoms:


 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to a suitable gear, both at standstill and when
driving. If this is not possible, the gearbox is shifted to
the neutral position.
 PTO 1/2 cannot be selected
 Manoeuvring position not available in D and R
3003 - 6 Modulator, selector valve Y3 for splitter range:  Fault in modulator, can be in upper or
 Short circuit to supply lower part

This results in the following symptoms:


 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to a suitable gear, both at standstill and when
driving. If this is not possible, the gearbox is shifted to
the neutral position.
3003 - 10 Modulator, selector valve Y3 for splitter range:  Fault in modulator, can be in upper or
 interruption lower part

This results in the following symptoms:


 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to a suitable gear, both at standstill and when
driving. If this is not possible, the gearbox is shifted to
the neutral position.
3004 - 5 Modulator, selector valve Y4 for gate selection:  Fault in modulator, can be in upper or
 Short circuit to earth lower part

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This results in the following symptoms:


 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to a suitable gear, both at standstill and when
driving. If this is not possible, the gearbox is shifted to
the neutral position.
3004 - 6 Modulator, selector valve Y4 for gate selection:  Fault in modulator, can be in upper or
 Short circuit to supply lower part

This results in the following symptoms:


 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to a suitable gear, both at standstill and when
driving. If this is not possible, the gearbox is shifted to
the neutral position.
 Manoeuvring position not available in D
3004 - 10 Modulator, selector valve Y4 for gate selection:  Fault in modulator, can be in upper or
 interruption lower part

This results in the following symptoms:


 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to a suitable gear, both at standstill and when
driving. If this is not possible, the gearbox is shifted to
the neutral position.
3005 - 5 Modulator, selector valve Y5 for gate selection:  Fault in modulator, can be in upper or
 Short circuit to earth lower part

This results in the following symptoms:


 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to an adjusted gear. If this is not possible, the
gearbox is shifted to the neutral position.
3005 - 6 Modulator, selector valve Y5 for gate selection:
 Short circuit to supply
This results in the following symptoms:
 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to an adjusted gear. If this is not possible, the
gearbox is shifted to the neutral position.
3005 - 10 Modulator, selector valve Y5 for gate selection:
 interruption
This results in the following symptoms:
 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to an adjusted gear. If this is not possible, the
gearbox is shifted to the neutral position.
3006 - 5 Modulator, selector valve Y6 for main range:  Fault in modulator, can be in upper or
 Short circuit to earth lower part

This results in the following symptoms:


 Automatic mode not available
 If the fault occurs during shifting, the engaged gear

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remains engaged. The modulator tries to shift the


vehicle to an adjusted gear. If this is not possible, the
gearbox is shifted to the neutral position.
3006 - 6 Modulator, selector valve Y6 for main range:
 Short circuit to supply
This results in the following symptoms:
 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to an adjusted gear. If this is not possible, the
gearbox is shifted to the neutral position.
3006 - 10 Modulator, selector valve Y6 for main range:
 interruption
This results in the following symptoms:
 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to an adjusted gear. If this is not possible, the
gearbox is shifted to the neutral position.
3007 - 5 Modulator, selector valve Y7 for main range:  Fault in modulator, can be in upper or
 Short circuit to earth lower part

This results in the following symptoms:


 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to an adjusted gear. If this is not possible, the
gearbox is shifted to the neutral position.
3007 - 6 Modulator, selector valve Y7 for main range:
 Short circuit to supply
This results in the following symptoms:
 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to an adjusted gear. If this is not possible, the
gearbox is shifted to the neutral position.
3007 - 10 Modulator, selector valve Y7 for main range:
 interruption
This results in the following symptoms:
 Automatic mode not available
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to an adjusted gear. If this is not possible, the
gearbox is shifted to the neutral position.
3008 - 5 Modulator, selector valve Y8 for rear-mounted range group:  Fault in modulator, can be in upper or
 Short circuit to earth lower part

This results in the following symptoms:


 Automatic mode not available
 Shifting to low range is no longer possible
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to an adjusted gear. If this is not possible, the
gearbox is shifted to the neutral position.
3008 - 6 Modulator, selector valve Y8 for rear-mounted range group:
 Short circuit to supply
This results in the following symptoms:

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 Automatic mode not available


 Shifting to low range is no longer possible
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to an adjusted gear. If this is not possible, the
gearbox is shifted to the neutral position.
3008 - 10 Modulator, selector valve Y8 for rear-mounted range group:
 interruption
This results in the following symptoms:
 Automatic mode not available
 Shifting to low range is no longer possible
 If the fault occurs during shifting, the engaged gear
remains engaged. The modulator tries to shift the
vehicle to an adjusted gear. If this is not possible, the
gearbox is shifted to the neutral position.
3009 - 5 Modulator, selector valve Y9 for rear-mounted range group:  Fault in modulator, can be in upper or
 Short circuit to earth lower part

3009 - 6 Modulator, selector valve Y9 for rear-mounted range group:


 Short circuit to supply
3009 - 10 Modulator, selector valve Y9 for rear-mounted range group:
 interruption
3010 - 5 Modulator, air supply main valve Y10:  Fault in modulator, can be in upper or
 Short circuit to earth lower part

This results in the following symptoms:


When driving:
 no more gear changes possible
 the gearbox cannot shift to the neutral position: the
engaged gear remains engaged.
At standstill:
 if the problem already exists when the ignition is
switched on, the system is not available; it is therefore
not possible to drive off.
3010 - 6 Modulator, air supply main valve Y10:  Fault in modulator, can be in upper or
 Short circuit to supply lower part

This results in the following symptoms:


When driving:
 Automatic mode not available
 shifting to all gears is possible
At standstill:
 driving off from a stationary position is possible
3010 - 10 Modulator, air supply main valve Y10:  Fault in modulator, can be in upper or
 interruption lower part

This results in the following symptoms:


When driving:
 no more gear changes possible
 the gearbox cannot shift to the neutral position: the
engaged gear remains engaged.
At standstill:
 if the problem already exists when the ignition is
switched on, the system is not available; it is therefore
not possible to drive off.
3012 - 5/10 Short circuit to earth or interruption at output for power  Defective wiring between drive mode
supply to reversing light relay (G350): switch and reverse light relay G350

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 Pin C3 of E-Module shift lever ECU (D996)  Reverse light relay G350 defective
This results in the following symptoms:  Drive mode switch defective
 Actuating unit output switches off
 Reversing lights cannot be switched on
 Automatic mode remains available
 No noticeable system limitation
Short circuit to supply at output for power supply to  Defective wiring between drive mode
reversing light relay (G350): switch and reverse light relay G350
 Pin C3 of E-Module shift lever ECU (D996)  Reverse light relay G350 defective
This results in the following symptoms:  Drive mode switch defective
 Reversing lights continuously switched on
 Automatic mode remains available
 No noticeable system limitation
3017 - 5 Modulator, selector valve Y1 for transmission brake:  Fault in modulator, can be in upper or
 Short circuit to earth lower part

This results in the following symptoms:


When driving:
 extended shifting time when shifting up (engine control
now also synchronises when shifting up)
 shifting up blocked if the speed of the input shaft drops
below the idling speed of the engine after shifting
 Automatic mode not available
At standstill:
 extended self-test (mechanical position of the clutch
more difficult to determine)
 extended shifting time when engaging a gear from
neutral position
 extended PTO engaging time
3017 - 6  Short circuit to supply  Fault in modulator, can be in upper or
This results in the following symptoms: lower part

When driving:
 no more gear changes possible
 Automatic mode not available
At standstill:
 driving off from a stationary position is possible
 extended shifting time, air supply main valve is not
switched on until the clutch has been opened
3017 - 10  Interruption  Fault in modulator, can be in upper or
This results in the following symptoms: lower part

When driving:
 extended shifting time when shifting up (engine control
now also synchronises when shifting up)
 shifting up blocked if the speed of the input shaft drops
below the idling speed of the engine after shifting
 Automatic mode not available
At standstill:
 extended self-test (mechanical position of the clutch
more difficult to determine)
 extended shifting time when engaging a gear from
neutral position
 driving off from a stationary position is possible
3018 - 5 Short circuit to earth of selector valve Y17 (slowly open  Defective valve in clutch actuator

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clutch):  Defective wiring


 Pin B9 of modulator (D954)
This results in the following symptoms:
 Modulator output is switched off
 Selector valve Y16 (quickly open clutch) takes over
function
 Reduced comfort during clutching
 No automatic mode available
3018 - 6 Short circuit to supply of selector valve Y17 (slowly open  Detach the clutch actuator from the
clutch): modulator
 Pin B9 of modulator (D954)  Ignition on
This results in the following symptoms:  Read fault codes
 No more gear changes possible, system not available  Open circuit fault active = check clutch
 At standstill, the gearbox is automatically shifted to the actuator (wiring loom)
neutral position if the clutch is open  Short circuit to positive fault active =
check modulator

3018 - 10 Interruption of selector valve Y17 (slowly open clutch):  Defective valve in clutch actuator
 Pin B9 of modulator (D954)  Defective wiring
This results in the following symptoms:
 Modulator output is switched off
 Selector valve Y16 (quickly open clutch) takes over
function
 Reduced comfort during clutching
 No automatic mode available
3019 - 5 Short circuit to earth of selector valve Y15 (close clutch  Defective valve in clutch actuator
slowly):  Defective wiring
 Pin B7 of modulator (D954)
This results in the following symptoms:
 Modulator output is switched off
 Selector valve Y14 (close clutch quickly) takes over
function
 Reduced comfort during clutching
 No automatic mode available
3019 - 6 Short circuit to supply of selector valve Y15 (close clutch  Detach the clutch actuator from the
slowly): modulator
 Pin B7 of modulator (D954)  Ignition on
This results in the following symptoms:  Read fault codes
 No more gear changes possible, system not available  Open circuit fault active = check clutch
 When driving, the required clutch position is controlled actuator (wiring loom)
by selector valves (clutch open)  Short circuit to positive fault active =
 At standstill, the gearbox is automatically shifted to the check modulator
neutral position after a few seconds
3019 - 10 Interruption of selector valve Y15 (close clutch slowly):  Defective valve in clutch actuator
 Pin B7 of modulator (D954)  Defective wiring
This results in the following symptoms:
 Modulator output is switched off
 Selector valve Y14 (close clutch quickly) takes over
function
 Reduced comfort during clutching
 No automatic mode available
3020 - 5 Short circuit to earth of selector valve Y16 (open clutch  Defective valve in clutch actuator
quickly):  Defective wiring

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 Pin B12 of modulator (D954)


This results in the following symptoms:
 Modulator output is switched off
 Selector valve Y17 (open clutch slowly) takes over
function
 Extended shifting time
 Reduced comfort during clutching
 No automatic mode available
3020 - 6 Short circuit to supply of selector valve Y16 (open clutch  Detach the clutch actuator from the
quickly): modulator
 Pin B12 of modulator (D954)  Ignition on
This results in the following symptoms:  Read fault codes
 AS Tronic gear lever ECU (D955) is switched off  Open circuit fault active = check clutch
 System not available actuator (wiring loom)
 Short circuit to positive fault active =
check modulator

3020 - 10 Interruption of selector valve Y16 (open clutch quickly):  Defective valve in clutch actuator
 Pin B12 of modulator (D954)  Defective wiring
This results in the following symptoms:
 Modulator output is switched off
 Selector valve Y17 (open clutch slowly) takes over
function
 Extended shifting time
 Reduced comfort during clutching
 No automatic mode available
3021 - 5 Short circuit to earth of selector valve Y14 (close clutch  Defective valve in clutch actuator
quickly):  Defective wiring
 Pin B8 of modulator (D954)
This results in the following symptoms:
 Modulator output is switched off
 Selector valve Y15 (close clutch slowly) takes over
function
 Extended shifting times
 Reduced comfort during clutching
 No automatic mode available
3021 - 6 Short circuit to supply of selector valve Y14 (close clutch  Detach the clutch actuator from the
quickly): modulator
 Pin B8 of modulator (D954)  Ignition on
This results in the following symptoms:  Read fault codes
 No more gear changes possible, system not available  Open circuit fault active = check clutch
 When driving, the required clutch position is controlled actuator (wiring loom)
by selector valves (clutch open)  Short circuit to positive fault active =
 At standstill, the gearbox is automatically shifted to the check modulator
neutral position after a few seconds
3021 - 10 Interruption of selector valve Y14 (close clutch quickly):  Defective valve in clutch actuator
 Pin B8 of modulator (D954)  Defective wiring
This results in the following symptoms:
 Modulator output is switched off
 Selector valve Y15 (close clutch slowly) takes over
function
 Extended shifting times

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 Reduced comfort during clutching


 No automatic mode available
3022 - 5 Short circuit to earth of power supply to speed sensor  Faulty power supply to speed sensor
(F705): (F705)
 Pin B18 of modulator (D954)  Faulty wiring between modulator and E-
 Pin A11 of modulator (D954) module

This results in the following symptoms:  Defective E-module

 No more gear changes possible  Faulty wiring between modulator and


speed sensor (F705)
 If the vehicle comes to a halt, the clutch is
automatically opened  Defective speed sensor (F705)

 Gearbox shifts automatically to the neutral position


 System not available
3022 - 6 Short circuit to supply of internal speed sensor (F705):  Faulty power supply to speed sensor
 Pin B18 of modulator (D954) (F705)

 Pin A11 of modulator (D954)  Faulty wiring between modulator and E-


module
This results in the following symptoms:
 Defective E-module
 Fault is recognised during self-test when switching
ignition off/on  Faulty wiring between modulator and
speed sensor (F705)
 No noticeable system limitation
 Defective speed sensor (F705)
 Automatic mode remains available
3022 - 10 Interruption of power supply to internal speed sensor  Faulty power supply to speed sensor
(F705): (F705)
 Pin B18 of modulator (D954)  Faulty wiring between modulator and E-
 Pin A11 of modulator (D954) module

This results in the following symptoms:  Defective E-module

 No more gear changes possible  Faulty wiring between modulator and


speed sensor (F705)
 If the vehicle comes to a halt, the clutch is
automatically opened  Defective speed sensor (F705)

 Gearbox shifts automatically to the neutral position


 System not available
3024 - 8 Incorrect current engine brake torque signal via message
on CAN network
This results in the following symptoms:
 No noticeable system limitation
 Automatic mode available
3026 - 4 Engine configuration not recognised via message on CAN  Fault in DMCI
network from DMCI due to:  Defective crankshaft sensor
 Communication problem with engine management  Power supply to DMCI system not
system correct
This results in the following symptoms:  Wrong AS Tronic software programmed
 Automatic mode remains available, but reduced
shifting characteristics are possible
 Downshift speed may be too low, which results in
reduced shifting comfort
 Reduced comfort during declutching
3027 - 8 Incorrect or missing engine configuration signal via  Fault in DMCI
message from DMCI on CAN network  Defective crankshaft sensor
This results in the following symptoms:  Power supply to DMCI system not
 Automatic mode remains available, but reduced correct
shifting characteristics are possible  Wrong AS Tronic software programmed
 Downshift speed may be too low, which results in  DMCI customer parameters 2-31 and 2-
reduced shifting comfort 14 both below 1400 rpm? Change
 Reduced comfort during declutching parameters.

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3033 - 4 Engine brake configuration signal not recognised via  Fault in DMCI
message on CAN network due to:  Defective crankshaft sensor
 Communication problem with engine management  Power supply to DMCI system not
system ECU correct
This results in the following symptoms:  Wrong AS Tronic software programmed
 No noticeable system limitation
 Automatic mode available
3059 - 8 Incorrect PTO 1 status signal via message on CAN  Faulty PTO air supply or low air
network, in the following situation: pressure
 PTO 1 status signal active  Driver input not received (switch, wiring,
 no request (PTO switch) for PTO 1 etc.)

 no actuation (BBM ECU) of PTO 1 Conditions OK? For example:

This results in the following symptoms:  Gearbox in neutral

 With a PTO 1 request, the PTO 1 output of the BBM  No shift command active
ECU is actuated normally  Engine runs and no faults in engine
 No noticeable system limitation speed

 Automatic mode available  Vehicle is stationary


 Throttle is not applied
3060 - 8 Incorrect PTO 2 status signal via message on CAN  Faulty PTO air supply or low air
network, in the following situation: pressure
 PTO 2 status signal active  Driver input not received (switch, wiring,
 no request (PTO switch) for PTO 2 etc.)

 no actuation (BBM ECU) of PTO 2 Conditions OK? For example:

This results in the following symptoms:  Gearbox in neutral

 With a PTO 2 request, the PTO 2 output of the BBM  No shift command active
ECU is actuated normally  Engine runs and no faults in engine
 No noticeable system limitation speed

 Automatic mode available  Vehicle is stationary


 Throttle is not applied
3061 - 3 PTO 1 status signal not plausible via message on CAN  Mechanical PTO problem
network, in the following situation:  Faulty PTO switch
 PTO 1 status signal active  Defective wiring
 request (PTO switch) to disengage PTO 1 is present  Residual torque on PTO
This results in the following symptoms:
When driving:
 no more gear changes possible
 Automatic mode not available
At standstill:
 If the vehicle comes to a halt, the clutch is
automatically opened
 at standstill, the gearbox is automatically shifted to the
neutral position
 no further gear changes possible
 system not available
3061 - 8 Incorrect PTO 1 status signal via message on CAN  Mechanical PTO problem
network, in the following situation:  Faulty PTO switch
 PTO 1 status signal active  Defective wiring
 request (PTO switch) to disengage PTO 1 is present  Residual torque on PTO
This results in the following symptoms:
When driving:
 no more gear changes possible
 Automatic mode not available
At standstill:

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 If the vehicle comes to a halt, the clutch is


automatically opened
 at standstill, the gearbox is automatically shifted to the
neutral position
 no further gear changes possible
 system not available
3062 - 3 PTO 2 status signal not plausible via message on CAN  Mechanical PTO problem
network, in the following situation:  Faulty PTO switch
 PTO 2 status signal active  Defective wiring
 request (PTO switch) to disengage PTO 2 is present  High residual torque on PTO
This results in the following symptoms:
When driving:
 no more gear changes possible
 Automatic mode not available
At standstill:
 if the vehicle comes to a halt, the clutch is
automatically opened
 at standstill, the gearbox is automatically shifted to the
neutral position
 no further gear changes possible
 system not available
3062 - 8 Incorrect PTO 2 status signal via message on CAN  Mechanical PTO problem
network, in the following situation:  Faulty PTO switch
 PTO 2 status signal active  Defective wiring
 request (PTO switch) to disengage PTO 2 is present  High residual torque on PTO
This results in the following symptoms:
When driving:
 no more gear changes possible
 Automatic mode not available
At standstill:
 if the vehicle comes to a halt, the clutch is
automatically opened
 at standstill, the gearbox is automatically shifted to the
neutral position
 no further gear changes possible
 system not available
3063 - 3 PTO 1 status signal not plausible via message on CAN  Mechanical PTO problem
network, in the following situation:  Faulty PTO switch
 request (PTO switch) for PTO 1 is present  Defective wiring
 actuation of PTO 1 solenoid valve via BBM ECU  High residual torque on PTO
This results in the following symptoms:
 Actuation of PTO 1 is discontinued
 PTO 1 is not available
 No noticeable system limitation
 Automatic mode available
3063 - 8 Missing PTO 1 status signal via message on CAN network,  Mechanical PTO problem
in the following situation:  Faulty PTO switch
 request (PTO switch) for PTO 1 is present  Defective wiring
 actuation of PTO 1 solenoid valve via BBM ECU  High residual torque on PTO
This results in the following symptoms:
 Actuation of PTO 1 is discontinued
 PTO 1 is not available

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 No noticeable system limitation


 Automatic mode available
3064 - 3 PTO 2 status signal not plausible via message on CAN  Mechanical PTO problem
network, in the following situation:  Faulty PTO switch
 request (PTO switch) for PTO 2 is present  Defective wiring
 actuation of PTO 2 solenoid valve via BBM ECU  High residual torque on PTO
This results in the following symptoms:
 Actuation of PTO 2 is discontinued
 PTO 2 not available
 No noticeable system limitation
 Automatic mode available
3064 - 8 Missing PTO 2 status signal via message on CAN network,  Mechanical PTO problem
in the following situation:  Faulty PTO switch
 request (PTO switch) for PTO 2 is present  Defective wiring
 actuation of PTO 2 solenoid valve via BBM ECU  High residual torque on PTO
This results in the following symptoms:
 Actuation of PTO 2 is discontinued
 PTO 2 not available
 No noticeable system limitation
 Automatic mode available
3065-1 Transmission oil temperature above maximum threshold.
This results in the following symptoms:
 No noticeable system limitation
3090 - 9 Internal modulator fault (D954) due to: Fault occurred during programming due to
 Communication problem between internal modulator communication problems:
processors (D954)  Remove negative clamp from battery
 Basic software 1 and 2 of modulator (D954) has been and refit it after a few minutes.
corrupted  Reprogram the modulator
This results in the following symptoms: Is the fault still present?
When driving:  Wrong files programmed
 no more gear changes possible  Defective DAVIE
 Automatic mode not available  Faulty modulator
At standstill:
 if the vehicle comes to a halt, the clutch is
automatically opened
 at standstill, the gearbox is automatically shifted to the
neutral position
 no further gear changes possible
 system not available
3091 - 4 Incorrect or missing ABS/EBS signal via message on CAN  Fault in EBS system
network from EBS system due to:  Fault in CAN wiring
 Communication problem with ABS/EBS
This results in the following symptoms:
 No noticeable system limitation
3098 - 8 Incorrect or missing speed signal from the gearbox input  Mechanical clutch system: does the
shaft (measured by the integrated speed sensor in the clutch open when the ignition is
modulator (D954)) due to: switched on?
 defective integrated speed sensor in the modulator  Defective clutch bearing: visual check
 incorrect mechanical operation of the transmission through inspection cover
brake clutch  Air supply to clutch actuator not OK:
This results in the following symptoms: check filter in air supply connection on
clutch actuator
When driving:
 Too much play on input shaft sensor

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 extended shifting times ring, or sensor ring loose on shaft if


Woodruff key is defective
 reduced shifting comfort when changing gears; when
shifting up and down, the clutch in neutral position is 3 - 5 mm play is normal
partially closed to adjust the speed of the input shaft to
that of the engine
 with engaged gear the input shaft speed signal is  Wiring on the underside of the
replaced with the output shaft speed signal modulator is defective; pay special
 Automatic mode not available attention to the input shaft sensor wiring
At standstill: As long as fault code 3098 is
 extended shifting time when engaging a gear active, the engine speed is used
as a back-up signal
 reduced clutch comfort when closing the clutch
3099 - 8 Incorrect or missing output shaft speed signal (measured by  Defective internal speed sensor (F705)
the internal speed sensor (F705))  Defective wiring on transmission side
This results in the following symptoms:  Sensor power supply faulty
 Internal speed signal is replaced with the vehicle Fault is set when:
speed signal from the vehicle speed sensor (F533)
 output shaft speed > 2500 rpm
 No noticeable system limitation
 difference of >200 rpm with redundant
 Automatic mode available tachograph speed signal

M015648 - 22/06/2012
This information applies exclusively to the entered chassis number or the selected vehicle series. Please take into account that this information may
change daily. Therefore the provided information is only valid on 21-08-2012. You cannot derive any rights from the information provided with respect to
vehicles and/or components of another series, with another chassis number and/or of another date.

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