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Vacuum Regulator

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www.severntrentservices.

com

CAPITAL CONTROLS®
E® Gas Feeder
ADVANCE
ADVANC
Series 200

Severn Trent Services developed the all-vacuum gas


feeders which has become the worldwide standard.
ADVANCE® Series 200 gas feeders are designed for
manual or semi-automatic gas regulation. Automatic is
a simple addition.
Easy to install, for indoor or outdoor installation, each
200 Series feeder is factory tested and needs no field
adjustment prior to start-up. Ten different flowmeter
capacities provide versatility in meeting gas flow
requirements. Feeders mount directly on the gas valve
of a cylinder, ton container or manifold utilizing a lead
gasketed positive yoke clamp. Diaphragm ejectors are • Safe and reliable all-vacuum operation
standard with a choice of diffuser outlets. As an option,
• Lifetime warranty on diaphragm and springs
a variety of different ejectors are available to meet your
application needs. • Worldwide standard for gas feeder technology
• Superior materials of construction for wet or dry
A 200 Series gas feeder consists of a vacuum regulator,
gas service
ejector or chemical induction unit and vacuum and vent
tubing to make a complete system. • 3-year warranty
• Safe integral venting system
If multiple feed points are required, remote meter panels
and additional ejectors are provided. A switchover • Capacities up to 500 PPD (10 kg/h)
module is offered to provide for uninterrupted service. • Solid silver rate and inlet valves
• Accurate gas metering of:
Chlorine Sulfur Dioxide
Ammonia Carbon Dioxide
• Versatile mounting: direct cylinder, manifold or ton
container
• Switchover capability with automatic reset for
uninterrupted service
100.0002.10
APPLICATIONS LEAD
VACUUM SEAL
O-RING
GASKET
For process water, waste treatment CHLORINE INLET SAFETY TO VENT
and water treatment in the municipal or CYLINDER VALVE VALVE RATE
STEM OUTLET
industrial marketplace VALVE
CONNECTION
CHLORINE
• Disinfection: potable water, municipal CYLINDER VALVE
wastewater PACKING UNIT
VENT VALVE VACUUM
• Chloramination: potable wateR LINE

X X
YOKE CLAMP
RATE INDICATOR
• Dechlorination: textiles, wastewater
INLET FILTER
effluent
• Slime and algae control: irrigation
systems, cooling towers REGULATING EJECTOR AND
DIAPHRAGM CHECK VALVE
• Process water: chemical and CHLORINE ASSEMBLY ASSEMBLY
GAS
pharmaceutical manufacture, food
(washdown, canning, bleaching, taste
and odor control) WATER SUPPLY
TO EJECTOR EJECTOR
• Cyanide, chromium removal: DISCHARGE

metal finishing wastes CHLORINE


LIQUID CHLORINE
OR
• Zebra mussel control CYLINDER

DESIGN FEATURES
VACUUM LINE
CHECK VALVE
• Sonic Flow: Gas flows at sonic
velocity maintaining constant gas
POWER
flow; additional pressure regulation
is not required.
• Automatic Switchover: A separate,
independent device that does not CHLOR-A-VAC
require manual reset. Flow indication CHEMICAL
is available at both vacuum INDUCTION UNIT

regulators. Each vacuum regulator


has a separate independent vent and
CONTACT TANK
an integral pressure relief device.

• Versatility: Cylinder, manifold or ton Figure 1 - Cylinder Mounted Flow Diagram


container mounting. Unit can be
modified for semi automatic or
automatic control. Variety of OPERATION
ejectors available for all applications. Water flowing through the ejector venturi, creates a vacuum which opens the check valve in
the ejector. The vacuum is carried through the vacuum line to the vacuum regulator where
• Reliable: Over 35 years of ex- the differential pressure causes the inlet valve at the vacuum regulator to open, initiating gas
perience with all vacuum flow. A spring opposed diaphragm in the vacuum regulator, regulates the vacuum. The gas
operation, loss of chlorine supply passes under vacuum through the flowmeter, the rate control valve, the vacuum line and to
indicator, integral venting system, the ejector. Here the gas is thoroughly mixed with water and applied as a solution. (Figure 1)
double-thickness main regulating
The system is completely under vacuum from each ejector to the vacuum regulator inlet
diaphragm, lifetime warranty on
safety valve. If the water supply to any ejector stops or vacuum is lost for any other reason,
diaphragm and springs, integral gas the spring loaded inlet valve immediately closes and isolates the gas supply. If the gas source
flow indicator. depletes the unit seals to prevent moisture from being drawn back into the gas source.
When more than one feed point is desired multiple flowmeters and ejectors can be supplied.
• Ease of maintenance: Simplicity of
design and modularized For uninterrupted gas feeding on a round-the-clock basis, an automatic switchover system
components; such as the replace- is required. Each system consists of two vacuum regulators, one vacuum type automatic
able inlet capsule for minimized switchover module, one ejector and one remote meter panel. An automatic switchover module
maintenance. allows gas to flow under vacuum from the regulator in service through the switchover module
to the remote meter panel and the ejector, until that source is depleted. The vacuum sealing
• Superior materials of construction: valve on the regulator then closes and the vacuum level in the system increases, initiating
Solid silver rate valve, monel drip leg the spring-loaded toggle assembly in the switchover module. (Figure 2) The open valve
for ton mounting, corrosion resistant on the depleted source closes while the valve on the standby source opens to permit gas
yoke assembly, tantalum springs flow. When a fresh gas supply replaces the depleted source it will automatically be placed
in standby. The fresh supply will not be accessed until the supply in service is exhausted.

www.severntrentservices.com
GAS FLOW METER DATA TECHNICAL DATA
100 PPD 250 PPD 500 PPD ADVANCE® Gas Feeder
(2 kg/h) (5 kg/h) (10 kg/h)
GENERAL
3” (76 mm) length 3” (76 mm) length 6” (152 mm) length Capacities: Standard dual-rate indicating flowmeters are available
0.6 PPD/11 g/h 25 PPD/0.5 kg/h 25 PPD/0.5 kg/h with the following capacities: 0.6, 1.5, 4, 10, 25, 50, 100, 200,
1.5 PPD/28 g/h 50 PPD/1 kg/h 50 PPD/1 kg/h 250, 300, 500 PPD (11, 28, 75, 200 g/h, 0.5, 1, 2, 4, 5, 6, 10
4 PPD/75 g/h 100 PPD/2 kg/h 100 PPD/2 kg/h kg/h) of chlorine gas. To determine feed rates for other gases,
10 PPD/200 g/h 200 PPD/4 kg/h 200 PPD/4 kg/h multiply each chlorine value by:
25 PPD/0.5 kg/h 250 PPD/5 kg/h 300 PPD/6 kg/h 0.95 for sulfur dioxide
50 PPD/1 kg/h 500 PPD/10 kg/h 0.50 for ammonia
100 PPD/2 kg/h 0.78 for carbon dioxide
Maximum Allowable Inlet Pressure: 300 psig (20.7 bar)
TUBING - Connection Size Maximum Recommended Inlet Pressure: 150 psig
(10.3 bar)
Maximum Capacity Vacuum Vent Maximum Temperature: 140°F (60°C)
100 PPD (2 kg/h) 3/8” 3/8” Minimum Temperature: 40°F (4.4°C)
Minimum Recommended Inlet Pressure: 20 psig (1.4 bar)
250 PPD (5 kg/h) 1/2” 3/8”
Operating Vacuum Level: 20” of water column (minimum)
500 PPD (10 kg/h) 5/8” 3/8” Vent Pressure Relief Setting:
up to 500 PPD (10 kg/h): 14” to 15” water column
Vacuum Tubing Size Requirements over 500 PPD (10 kg/h): 3.5” to 4” water column
Flowmeter: The minimum feed capacity for every gas flowmeter
Length of Vacuum Tubing is 1/20th of the maximum capacity. Accuracy is within ±4% of
Maximum maximum flowmeter capacity.
Feed Rate 100 feet 200 feet 500 feet
(31 meters) (61 meters) (153 meters) Electrical Requirements: On ton mounted units the drip leg is
provided with a 120/240 Vac, 50/60 Hz, single phase heater.
50 PPD (1 kg/h) 3/8” 3/8” 1/2”
100 PPD (2 kg/h) 3/8” 1/2” 1/2”
250 PPD (5 kg/h) 1/2” 5/8” 3/4”
EJECTOR CONNECTIONS
500 PPD (10 kg/h) 5/8” 3/4” 1” Maximum Capacity Standard Optional®
100 PPD (2 kg/h) Inlet: 1” I.D. hose 3/4 NPT, 3/4” hose
WEIGHTS & DIMENSIONS
Dimensions: Inches [Millimeters] Outlet: Universal 3/4” I.D. hose, 1”
Vacuum Regulator: diffuser for 3/4” NPT male pipe, 3/4” open
Cylinder Mounted: male thread, spray or end diffuser, 10” long
100-250 PPD (2-5 kg/h): 5 7/8 [149] L X 5 7/8 [149] H X 7 3/4 [196] H open end of 1” I.D. corporation stop
500 PPD (10 kg/h): 5 7/8 [149] L X 10 3/8 [263] H X 8 3/8 [214] W hose
Ton Mounted: 250-500 PPD Inlet: 1 1/4” NPT 1 1/2” hose
100-250 PPD(2-5 kg/h):5 7/8[149] L X15 15/16 [405]HX8 13/16[224] W (5 & 10 kg/h)
Outlet: 1 1/2” hose 1 1/4” NPT
500 PPD (10 kg/h): 5 7/8 [149] L X 18 1/4 [464] H X 9 1/2 [241] W
* Optional inlets and outlets require special consideration to ensure that
Switchover Module: 7 5/8 [195] L X 6 [150] H X 2 3/4 [70] W pressure losses are not excessive. Optional DiaframlessTM and Anti-Siphon
Remote Meter: ejectors are available.
100-250 PPD (2-5 kg/h): 2 [51] L X 5 13/16 [148] H X 2 [51] W TO REMOTE CHLORINE O-RING SEAT
FLOWMETER
300 - 500 PPD (10 kg/h): 5 [127] L X 11 3/4 [298] H X 2 [51] W DIAPHRAGM

Ejector:
100-250 PPD (2-5 kg/h): 2 5/8 [70] L X 3 1/4 [80] H X 2 5/8 [70] W
300 - 500 PPD (10 kg/h): 4 1/4 [110] L X 3 1/4 [80] H X 4 1/4 [110] W

Shipping Weight:
Vacuum Regulator:
Cylinder Mounted: 8 lbs (3.6 kgs)
Ton Mounted: 17 lbs (7.7 kgs)
Switchover Module: 2 lbs (0.9 kgs) FROM VACUUM FROM VACUUM
REGULATOR REGULATOR
Remote Meter: 1 lb (0.5 kg) NO. 1 NO. 2

Ejector: 3 lbs (1.4 kgs)


TOGGLE ASSEMBLY

Figure 2 - Automatic Switchover Flow Diagram


Warranty and Capability
Severn Trent Services offers a lifetime warranty on the diaphragm and springs. There is a three (3) year limited
warranty on ADVANCE® 200 Series equipment.
Severn Trent Services is ISO 9001 certified to provide quality and precision materials. Disinfection technologies,
water quality monitors and instrumentation for water and wastewater are areas of specialization. Over 35 years
of industrial and municipal application experience in the water and wastewater industries is incorporated into the
equipment design to provide high quality comprehensive solutions for the global market.

Brief Specification
The gas feeder design shall be of the vacuum operated, solution feed type. The gas feeder shall be constructed
of materials suitable for wet or dry gas service. All springs used in the vacuum regulator shall be of tantalum alloy
(stainless steel for ammonia). The rate valve and seat shall be solid silver (stainless steel for ammonia). A double-
thickness diaphragm shall be provided for vacuum regulation. The rate of gas feed shall be set manually and shall
remain constant until manually changed. The gas shall flow at sonic velocity and a differential pressure regulator
shall not be required.
The system shall be convertible to automatic control by insertion of a motorized control valve in the vacuum line to
receive a signal from the appropriate control equipment.
The vacuum regulator shall mount directly on the container valve by means of a corrosion resistant yoke assembly.
A spring-opposed inlet valve shall close tight upon loss of vacuum. Each vacuum regulator shall be equipped with a
loss-of-gas indicator, and a gas flowmeter. A spring-loaded diaphragm actuated pressure relief valve integral to the
vacuum regulator shall be provided to relieve gas pressure. The inlet capsule shall be a complete module, installed
without the use of any tools.
The vacuum producing device shall be an ejector with a spring-loaded check valve to prevent flooding of the vacuum
regulator or a CHLOR-A-VAC® chemical induction unit, Series 1420.
Automatic switchover shall be provided with automatic reset and integrally mounted vacuum regulator flow
indicator.

Option: VEGA - Vent Exhaust Gas Arrestor


Op
Refer to product bulletin 141.0001
Re

Severn Trent Services


3000 Advance Lane
Colmar, PA 18915
Telephone 215-997-4000
Fax 215-997-4062
marketing@severntrentservices.com
100.0002.10 APR/08

www.severntrentservices.com

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