In-Sight 2000 Series Vision Sensor: Reference Guide
In-Sight 2000 Series Vision Sensor: Reference Guide
In-Sight 2000 Series Vision Sensor: Reference Guide
Vision Sensor
Reference Guide
2019 October 02
Revision: 5.8.0.1
Legal Notices
Legal Notices
The software described in this document is furnished under license, and may be used or copied only in accordance with
the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this
document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.
Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes
no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.
Cognex Corporation makes no warranties, either express or implied, regarding the described software, its
merchantability, non-infringement or its fitness for any particular purpose.
The information in this document is subject to change without notice and should not be construed as a commitment by
Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or
the associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document
may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor
transferred to any other media or language without the written permission of Cognex Corporation.
Copyright © 2018 - 2019. Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as
well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents.
Other product and company trademarks identified herein are the trademarks of their respective owners.
2
Regulations/Conformity
Regulations/Conformity
Note: For the most current CE declaration and regulatory conformity information, see the Cognex support site:
cognex.com/support.
3
Regulations/Conformity
China RoHS
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is
above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal
waste and invites you to use the appropriate separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste
administration.
You may also contact your supplier for more information on the environmental performance of this product.
4
Precautions
Precautions
To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex
product:
l This device requires the use of an LPS or NEC class 2 power supply. Any other voltage creates a risk of fire or
shock and can damage the components. Applicable national and local wiring standards and rules must be
followed.
l Route cables and wires away from high-current wiring or high-voltage power sources to reduce the risk of
damage or malfunction from the following causes: over-voltage, line noise, electrostatic discharge (ESD), power
surges, or other irregularities in the power supply.
l This product is intended for industrial use in automated manufacturing or similar applications.
l The safety of any system incorporating this product is the responsibility of the assembler of the system.
l Do not install Cognex products where they are exposed to environmental hazards such as excessive heat, dust,
moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.
l Do not expose the image sensor to laser light. Image sensors can be damaged by direct, or reflected, laser light.
If your application requires laser light that might strike the image sensor, use a lens filter at the corresponding
laser wavelength. For suggestions, contact your local integrator or application engineer.
l This product does not contain user-serviceable parts. Do not make electrical or mechanical modifications to
product components. Unauthorized modifications can void your warranty.
l Include service loops with cable connections. Changes or modifications not expressly approved by the party
responsible for regulatory compliance could void the user’s authority to operate the equipment.
l Ensure that the cable bend radius begins at least six inches from the connector. Cable shielding can be
degraded or cables can be damaged or wear out faster if a service loop or bend radius is tighter than 10X the
cable diameter.
l This device is certified for office use only and if used at home, there can be frequency interference problems.
l This device should be used in accordance with the instructions in this manual.
l Applicable national and local wiring standards and rules must be followed.
l All specifications are for reference purposes only and can change without notice.
5
Symbols
Symbols
The following symbols indicate safety precautions and supplemental information:
WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock.
CAUTION: This symbol indicates a hazard that could result in property damage.
Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.
6
Table of Contents
Table of Contents
Legal Notices 2
Regulations/Conformity 3
China RoHS 4
For European Community Users 4
Precautions 5
Symbols 6
Table of Contents 7
Introduction 9
Support 9
Standard Components 9
Accessories 10
In-Sight 2000 Vision Sensor Lenses, Lights, Filters and Covers 10
In-Sight 2000 Mini Vision Sensor Lights, Filters and Covers 11
Cables 12
Power Supplies (Non-PoE Models Only) 12
Mounting Brackets 13
I/O Module 13
Replacement Kit 13
Connectors and Indicators 14
Installation 15
Install the In-Sight 2000 Vision Sensor 15
Mounting Configurations 15
Mount the Vision Sensor 17
Set the Focus Position (S-Mount/M12 Lens Configuration) 18
Replace the M12 Lens (S-Mount/M12 Lens Configuration) 19
Install the Lens Filter (S-Mount/M12 Lens Configuration) 21
Replace the LED Ring Light (S-Mount/M12 Lens Configuration) 23
Install the In-Sight 2000 Mini Vision Sensor 25
Mount the Vision Sensor 25
Mounting Configurations 26
Replace the LED Light 28
Install the Lens Filter 30
Working Distance and Field of View 32
In-Sight 2000 Vision Sensor (S-Mount/M12 Lens Configuration) 32
In-Sight 2000 Vision Sensor (Liquid Lens Configuration) 34
In-Sight 2000 Mini Vision Sensor 36
Connect the Ethernet Cable 38
Connect the Breakout Cable (Optional for PoE Models) 38
Connect the CIO-1400 I/O Expansion Module (Optional) 40
Specifications 42
In-Sight 2000 Vision Sensor Specifications 42
In-Sight 2000 Mini Vision Sensor Specifications 44
Acquisition Trigger Input 46
General-Purpose Input 47
7
Table of Contents
High-Speed Outputs 48
High-Speed Output Wiring 49
Ethernet Cable Specifications 50
Breakout Cable Specifications 51
I/O Module Cable Specifications 52
In-Sight 2000 Vision Sensor Dimensions 53
In-Sight 2000 Mini Vision Sensor Dimensions (With 6.2 mm Lens) 54
In-Sight 2000 Mini Vision Sensor Dimensions (With 16 mm Lens) 55
Cleaning/Maintenance 56
Clean the Vision Sensor Housing 56
Clean the Vision Sensor Image Sensor Window 56
Clean the Vision Sensor Lens Cover 56
8
Introduction
Introduction
®
The In-Sight 2000 is a compact, network-ready, stand-alone machine vision sensor used for automated inspection and
measurement applications on the factory floor. All models can be easily programmed remotely over a network using an
intuitive user interface.
Support
Resources available to assist you in using the vision sensor:
®
l The In-Sight Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software.
Standard Components
Note:
l Cables are sold separately.
l If a standard component is missing or damaged, immediately contact your Cognex Authorized Service
Provider (ASP) or Cognex Technical Support.
Product Components
In-Sight 2000 1. Optics module, featuring high brightness LED ring light and S-
Vision Sensor Mount/M12 lens, or liquid lens with auto-focus capability
2. Main module, including sensor and CPU
3. I/O connector module
In-Sight 2000 Mini 1. Optics module, featuring LED light and liquid lens with auto-
Vision Sensor focus capability
2. Main module, including sensor and CPU
9
Introduction
Accessories
You can purchase the following components separately. For a list of options and accessories, contact your local Cognex
sales representative.
Lights
Lights Part Number
High Brightness Red LED Ring Light IFS-2000-HBRING-RD
High Brightness White LED Ring Light IFS-2000-HBRING-WH
High Brightness Blue LED Ring Light IFS-2000-HBRING-BL
High Brightness Near IR LED Ring Light IFS-2000-HBRING-IR
10
Introduction
11
Introduction
Cables
Cables Part Number
Breakout Cable, M12-12 to Flying Lead CCB-PWRIO-xx (xx specifies length: 5m, 10m, 15m)
Ethernet Cable, X-coded M12-8 to RJ-45 CCB-84901-2001-xx (xx specifies length: 2m, 5m, 10m,
Cable 15m, 30m)
I/O Module Cable M12-12 to DB15 CCB-PWRIO-MOD-xx (xx specifies length: 2m, 5m)
12
Introduction
Mounting Brackets
Mounting Brackets Part Number
Universal Mounting Bracket DM100-UBRK-000
I/O Module
I/O Modules Part
Number
In-Sight CIO-1400 I/O Expansion Module CIO-1400
Note: The CIO-1400 I/O expansion module supports In-Sight 2000 series vision
sensors with firmware version 5.3.0 and higher.
Replacement Kit
Replacement Kit Part Number
Screws, Washers, and Caps Kit IS2000-CAPS-KIT
13
Introduction
Connector Function
Ethernet Connects the Ethernet cable and supplies power1 to the vision sensor. For more information, refer to
connector (left) Ethernet Cable Specifications on page 50.
Power, I/O and Connects the Breakout cable, which provides connections to an external power supply2, the
RS-232 acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial
connector (right) communications. For more information, refer to Breakout Cable Specifications on page 51.
Alternately, this connector is used to attach the I/O Module cable to a compatible In-Sight I/O module,
which adds general-purpose discrete I/O. For more information, refer to I/O Module Cable
Specifications on page 52.
Indicator Function
Power LED The green LED illuminates to indicate that the vision sensor is powered on.
Pass/Fail LED Green (pass) or red (fail) when active. User configurable (LED 4 Green/LED 4 Red).
Trigger button Manually triggers an image acquisition when the vision sensor is either:
14
Installation
Installation
Read this section to learn how the vision sensor connects to its standard components and accessories. For a list of
options and accessories, contact your Cognex sales representative.
Note:
l Cables are sold separately.
l If a standard component is missing or damaged, immediately contact your Cognex Authorized Service
Provider (ASP) or Cognex Technical Support.
CAUTION: All cable connectors are keyed to fit the connectors on the vision sensor. Do not force the connections
or damage may occur.
Mounting Configurations
Perform the following steps to change between the in-line and right-angle configuration.
Note:
l Switching between the in-line and right-angle configuration is recommended only up to 10 times in the
lifetime of the vision sensor.
l You can order a replacement kit (IS2000-CAPS-KIT) if you misplaced screws, washers or caps.
CAUTION: Make sure that no electrostatic charges are applied to the PCB (e.g., wear ESD shoes). If the main
module is separated from the I/O connector module, make sure to reassemble them correctly. Otherwise, the IP
rating can be compromised.
1. Verify that the 24VDC power supply is unplugged and not receiving power.
2. Carefully remove the screw covers, threaded cap nuts, and washers.
3. Detach the main module and the I/O connector module by firmly pulling them apart.
15
Installation
7. After each cap nut has been fastened, torque to 0.12 Nm (1.06 in-lb) and reinstall the screw covers.
Note: The left and right screw covers are different. Make sure to attach them correctly.
16
Installation
In-line Configuration
Use the universal mounting bracket (DM100-UBRK-000) with the mounting holes on the I/O connector module.
Right-Angle Configuration
17
Installation
18
Installation
3. Move the lens to the furthest out position by turning the screw on the back of the light module clockwise.
4. Using your fingers, turn the lens counter-clockwise to remove the lens.
19
Installation
5. Insert the new lens and using your fingers, turn it clockwise to tighten the lens.
6. Reattach the cover. Tighten all four screws using a torque wrench; the maximum torque is 0.2 Nm (1.77 in-lb).
20
Installation
1. Verify that the 24VDC power supply is unplugged and not receiving power.
2. Remove the four screws and the cover from the optics module.
3. Unscrew the two screws on the filter holder and remove the filter holder from the cover.
4. Hold the filter by the sides, then push the filter in until it is sitting firmly against the filter holder.
Note: Wear gloves when installing the filter to prevent leaving fingerprints on the surface of the filter.
21
Installation
5. Reinstall the filter holder back to the cover. Tighten the screws until they stop turning.
6. Reattach the cover. Tighten all four screws using a torque wrench; the maximum torque is 0.2 Nm (1.77 in-lb).
22
Installation
2. Remove the four screws and the cover from the optics module.
3. Using a screwdriver, loosen the two screws on the LED ring light.
23
Installation
5. Carefully align the connector on the back of the new LED ring light with the pins on the vision sensor. Gently
press down the LED ring light to the optics module.
7. Reattach the cover. Tighten all four screws using a torque wrench; the maximum torque is 0.2 Nm (1.77 in-lb).
24
Installation
In-line Configuration
Use the universal mounting bracket (DM100-UBRK-000) with the mounting holes on the I/O connector module.
Right-Angle Configuration
25
Installation
Mounting Configurations
Perform the following steps to change between the in-line and right-angle configuration.
Note:
l Switching between the in-line and right-angle configuration is recommended only up to 10 times in the
lifetime of the vision sensor.
l You can order a replacement kit (IS2000-CAPS-KIT) if you misplaced screws, washers or caps.
CAUTION: Make sure that no electrostatic charges are applied to the PCB (e.g., wear ESD shoes). If the main
module is separated from the I/O connector module, make sure to reassemble them correctly. Otherwise, the IP
rating can be compromised.
1. Verify that the 24VDC power supply is unplugged and not receiving power.
2. Carefully remove the screw covers, threaded cap nuts and washers.
3. Detach the main module and the I/O connector module by firmly pulling them apart.
26
Installation
7. After each cap nut has been fastened, torque to 0.12 Nm (1.06 in-lb) and reinstall the screw covers.
Note: The left and right screw covers are different. Make sure to attach them correctly
27
Installation
1. Verify that the 24VDC power supply is unplugged and not receiving power.
2. Unscrew the four screws and take off the cover.
4. Attach a new illumination module. Make sure to attach the illumination module with the correct orientation.
28
Installation
5. Attach the cover. Observing the tightening sequence below, tighten all four screws to 9 Ncm (0.80 in-lb) using a
torque wrench.
Note: The rib in the front cover must be oriented to the top side.
29
Installation
3. Insert the filter at the bottom side of the round opening in the transparent plastic part.
4. Push the top side of the filter firmly until it is sitting flat against the PCB.
Note: Use your finger to push the filter in and then a cotton bud to clean the filter, or use a cotton bud to push
the filter into place.
30
Installation
5. Attach the cover. Observing the tightening sequence below, tighten all four screws to 9 Ncm (0.80 in-lb) using a
torque wrench.
Note: The rib in the front cover must be oriented to the top side.
31
Installation
32
Installation
The following chart shows the horizontal field of view for In-Sight 2000 vision sensors with 640 x 480 image resolution
(2X Image Magnification mode).
The following chart shows the horizontal field of view for In-Sight 2000 vision sensors with 800 x 600 image resolution
(2X Image Magnification mode).
33
Installation
The following chart shows the horizontal field of view for In-Sight 2000 vision sensors with 640 x 480 image resolution
(2X Image Magnification mode).
34
Installation
The following chart shows the horizontal field of view for In-Sight 2000 vision sensors with 800 x 600 image resolution
(2X Image Magnification mode).
35
Installation
The following chart shows the horizontal field of view for In-Sight 2000 Mini vision sensors with 640 x 480 image
resolution (2X Image Magnification mode).
36
Installation
The following chart shows the horizontal field of view for In-Sight 2000 Mini vision sensors with 800 x 600 image
resolution (2X Image Magnification mode).
37
Installation
2. Connect the Ethernet cable RJ-45 connector to a switch/router or PC, as applicable. For PoE models, connect the
Ethernet cable to a PoE switch port or other PoE sources.
Note: You can clip unused wires short or use a tie made of non-conductive material to tie them back. Keep bare
wires separated from the +24VDC wire.
1. Verify that the 24VDC power supply is unplugged and not receiving power.
2. Optionally, connect the I/O or serial wires to an appropriate device (for example, a PLC or a serial device). For
more information, refer to Breakout Cable Specifications on page 51.
3. For non-PoE models, attach the Breakout cable +24VDC (red wire) and GROUND (black wire) to the
corresponding terminals on the power supply.
CAUTION: Never connect voltages other than 24VDC. Always observe the polarity shown.
38
Installation
4. Attach the Breakout cable M12 connector to vision sensor Power, I/O and RS-232 connector.
39
Installation
Connector/Indicator Description
COMM OK LED (yellow) Illuminates to indicate that the vision sensor and I/O module are communicating
properly.
MODULE OK LED (yellow) Illuminates after the I/O module has initialized and is ready to communicate with the
vision sensor.
I/O and Trigger Status LEDs Illuminates to indicate when an input/output has switched ON.
(yellow)
SENSOR Port Connect an I/O Module cable, which provides power1, trigger, I/O and RS-232 signals
to the vision sensor.
RS232 OUT Port Connect an RS-232 serial cable, which provides RS-232 communications between the
I/O module and an external serial device.
Frame Ground Terminal Connect a common frame ground.
Note: Never connect the I/O module to a power source other than 24VDC. Any other voltage creates a risk of
fire or shock and can damage the hardware. Do not connect the 24VDC power source to any terminals other
than the 24VDC + and – power terminals.
a. Verify that the 24VDC power supply is unplugged and not receiving power.
b. Use a screwdriver to loosen the I/O module's power terminals (labeled 24VDC + and –).
c. Insert the 24VDC + and – wires (16 - 26 AWG, solid or stranded wire) from the power supply into the
24VDC + and – terminals on the I/O module.
d. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the
maximum torque is 0.4 Nm (3.5 in-lb).
40
Installation
2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame
ground wire to frame ground.
CAUTION: The shield ground connections of the RS232 OUT port, SENSOR port, and Frame Ground
terminal are internally connected. The system grounding is designed to be at a zero ground potential; this
zero ground potential extends through the cable and to peripheral equipment (e.g., a vision sensor, PLC,
etc.). To ensure safe operating conditions, it is strongly recommended that all ground connections are
checked to ensure that a zero ground potential is met.
41
Specifications
Specifications
In-Sight 2000 Vision Sensor Specifications
2000- 2000- 2000- 2001-
Specifications 2000-110 2000-23M
120/120C 130/130C 230/230C 230/230C
Minimum In-Sight 2000-110/120/130: In-Sight 5.2.1
Firmware In-Sight 2000-120C/130C: In-Sight 5.3.0
Version1 In-Sight 2000-23M: In-Sight 5.5.0
In-Sight 2000-230/230C: In-Sight 5.6.0
In-Sight 2001-230/230C: In-Sight 5.6.0
Memory Job/Program: 32MB non-volatile flash memory; unlimited storage via remote network device
Image Processing: 128MB SDRAM
Imager 1/3-inch CMOS, 4.80 mm x 3.60 mm (W x H), 3.75 μm sq. pixels
Lens S-Mount/M12, standard 8mm, optional 3.6mm, 6mm, 12mm, 16mm, 25mm
6.2mm liquid lens with auto-focus
Image Resolution 640 x 480 640 x 480 640 x 480 640 x 480 640 x 480 640 x 480
(pixels)2 (default) (default) (default)
640 x 480 (2x 640 x 480 (2x 640 x 480 (2x 640 x 480 (2x 640 x 480 (2x
image image image image image
magnification magnification magnification magnification magnification
mode) mode) mode) mode) mode)
800 x 600 (2x 800 x 600 (2x 800 x 600 (2x 800 x 600 (2x
image image image image
magnification magnification magnification magnification
mode) mode)(default) mode) mode)
1280x960 (2x
image
magnification
mode) (default)
Bit Depth 256 grey levels (8 bits/pixel) for monochrome models.
24-bit color for color models.
Electronic Shutter 0.001 to 1000 ms
Speed
Frames Per 40 FPS 75 FPS for 75 FPS for 75 FPS 75 FPS for 1280x960
Second (FPS) 3 monochrome monochrome monochrome Image
models. models. models. Resolution :
55 FPS for 55 FPS for 55 FPS for 40 FPS for
color models. color models. color models. monochrome
models.
24 FPS for
color models.
Other Image
Resolutions:
75 FPS for
monochrome
models.
55 FPS for
color models.
1 For In-Sight 110/120/120C/130/130C with a liquid lens configuration, the minimum firmware version is In-Sight 5.5.0.
2 The vision sensor's resolution can be configured in the In-Sight Explorer software. Refer to the Image Settings Dialog in the In-Sight® Explorer
Help file for more information.
3 Maximum frames per second are job-dependent, based on the minimum exposure for a full image frame capture using the dedicated
acquisition trigger, and assumes there is no user interface connection to the vision sensor.
42
Specifications
Trigger 1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet.
Voltage: ON 15 to 24VDC (24VDC nominal); OFF 0 to 5VDC (0VDC nominal)
Current: 3.6 mA @ 12VDC, 7.5 mA @ 24VDC, Resistance: ~5.48 kOhms
Discrete Inputs 1 opto-isolated general-purpose input line. (7 general-purpose inputs available when using the
optional CIO-1400 I/O expansion module1.)
Voltage: ON 15 to 24VDC (24VDC nominal); OFF 0 to 5VDC (0VDC nominal)
Current: 3.6 mA @ 12VDC, 7.5 mA @ 24VDC, Resistance: ~5.48 kOhms
Discrete Outputs 4 opto-isolated high-speed output lines. (2 high-speed outputs, plus 6 general-purpose outputs
available when using the optional CIO-1400 expansion I/O module.)
Voltage: 28VDC maximum through external load
Current2: 50 mA maximum ON sink or source, OFF state leakage current 100 µA; External load
resistance 240 Ohms to 10K Ohms; Each line rated at a maximum 50 mA, protected against over-
current, short circuits and transients from switching inductive loads. High current inductive loads
require external protection diode.
Power 24VDC ±10%, 48W (2.0A) maximum when illumination is on.
Consumption
Status LEDs Power, Trigger Status, Pass/Fail Status, Network and Error
Network EtherNet/IP, PROFINET, SLMP, SLMP Scanner, Modbus TCP, TCP/IP, UDP, FTP, Telnet (Native
Communication Mode). Supports DHCP (factory default), static and link-local IP address configuration
RS-232 RxD, TxD according to TIA/EIA-232-F
Material Painted aluminum
Mounting Four M3 threaded mounting holes
Weight 200 g (7.05 oz.)
Temperature Operating: 0°C to 40°C (32°F to 104°F)
Storage: -10°C to 60°C (14°F to 140°F)
Maximum < 95%, non-condensing
Humidity
Protection IP65 when all connectors are attached to cables or shielded by a sealing cap
Shock (Shipping IEC 60068-2-27: 1000 shocks, semi-sinusoidal, 11g, 10ms
and Storage)
Vibration IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz at
(Shipping and 100m/s2 /15mm)
Storage)
1 The CIO-1400 I/O expansion module supports In-Sight 2000 series vision sensors with firmware version 5.3.0 and higher.
2 When connected to the CIO-1400 I/O expansion module, the two high-speed outputs are configured as NPN (current sinking) with 50mA
maximum current and the general-purpose outputs are configurable as NPN (current sinking) or PNP (current sourcing) with 100mA
maximum current.
43
Specifications
1 The vision sensor's resolution can be configured in the In-Sight Explorer software. Refer to the Image Settings Dialog in the In-Sight® Explorer
Help file for more information.
2 Maximum frames per second are job-dependent, based on the minimum exposure for a full image frame capture using the dedicated
acquisition trigger, and assumes there is no user interface connection to the vision sensor.
44
Specifications
1 The CIO-1400 I/O expansion module supports In-Sight 2000 series vision sensors with firmware version 5.3.0 and higher.
2 When connected to the CIO-1400 I/O expansion module, the two high-speed outputs are configured as NPN (current sinking) with 50mA
maximum current and the general-purpose outputs are configurable as NPN (current sinking) or PNP (current sourcing) with 100mA
maximum current.
45
Specifications
Specification Description
Voltage ON: 15 to 24VDC (24VDC nominal)
OFF: 0 to 5VDC (0VDC nominal)
Current 3.6 mA @ 12VDC, 7.5 mA @ 24VDC
Resistance: ~5.48 kOhms
Delay 1.45 ms maximum latency between leading edge of trigger and start of acquisition. Input pulse should
be a minimum of 1 ms wide.
To trigger from an NPN (pull-down) type photo-detector or PLC output, connect TRIGGER to the output of the
photoelectric sensor or PLC and connect INPUT COMMON to +24VDC. When the output turns on, it pulls TRIGGER
down to 0VDC, turning the opto-coupler on. For more information, refer to Breakout Cable Specifications on page 51.
To trigger from a PNP (pull-up) type photo-detector or PLC output, connect TRIGGER to the output of the photoelectric
sensor or PLC and connect INPUT COMMON to 0VDC. When the output turns on, it pulls TRIGGER up to 24VDC, turning
the opto-coupler on. For more information, refer to Breakout Cable Specifications on page 51.
46
Specifications
General-Purpose Input
The vision sensor features one general-purpose input that is opto-isolated. The acquisition trigger input can be
configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device.
Specification Description
Voltage ON: 15 to 24VDC (24VDC nominal)
OFF: 0 to 5VDC (0VDC nominal)
Current 3.6 mA @ 12VDC, 7.5 mA @ 24VDC
Resistance: ~5.48 kOhms
Delay 1.45 ms maximum latency between leading edge of trigger and start of acquisition. Input pulse should
be a minimum of 1 ms wide.
For NPN lines, connect IN 0 to the output of the photoelectric sensor or PLC and connect INPUT COMMON to +24VDC.
When the output turns on, it pulls IN 0 down to 0VDC, turning the opto-coupler on. For more information, refer to Breakout
Cable Specifications on page 51.
For PNP lines, connect IN 0 to the output of the photoelectric sensor or PLC and connect INPUT COMMON to 0VDC.
When the output turns on, it pulls IN 0 up to 24VDC, turning the opto-coupler on. For more information, refer to Breakout
Cable Specifications on page 51.
47
Specifications
High-Speed Outputs
The high-speed outputs can be used as either NPN (current sinking) or PNP (current sourcing) lines.
Specification Description
Voltage 28VDC maximum through external load
Current1 50 mA maximum ON sink or source
OFF state leakage current 100 µA
External load resistance 240 Ohms to 10K Ohms
Each line rated at a maximum 50 mA, protected against over-current, short circuits and transients from
switching inductive loads. High current inductive loads require external protection diode.
For NPN lines, the external load should be connected between the output and the positive supply voltage (<28VDC).
The outputs pull down to less than 3VDC when ON, which causes current to flow through the load. When the outputs are
OFF, no current flows through the load. For more information, refer to Breakout Cable Specifications on page 51.
For PNP lines, the external load should be connected between the output and the negative supply voltage (0VDC).
When connected to a 24VDC power supply, the outputs pull up greater than 21VDC when ON, and current flows through
the load. When the outputs are OFF, no current flows through the load. For more information, refer to Breakout Cable
Specifications on page 51.
1 When connected to the CIO-1400 I/O expansion module, the two high-speed outputs are configured as NPN (current sinking) with 50mA
maximum current and the general-purpose outputs are configurable as NPN (current sinking) or PNP (current sourcing) with 100mA
maximum current.
48
Specifications
To connect to an NPN-compatible PLC input, connect one of the vision sensor's high-speed outputs directly to the PLC
input. When enabled, the output pulls the PLC input down to less than 3VDC.
To connect to a PNP-compatible PLC input, connect one of the vision sensor's high-speed outputs directly to the PLC
input. When enabled, the output pulls the PLC input up to greater than 21VDC.
To connect the high-speed outputs to a relay, LED, or similar load, connect the negative side of the load to the output
and the positive side to +24VDC. When the output switches to ON, the negative side of the load is pulled down to less
than 3VDC, and 24VDC appears across the load. Use a protection diode for a large inductive load, with the anode
connected to the output and the cathode connected to +24VDC.
49
Specifications
Note:
l Ensure that the cable bend radius begins at least six inches from the connector. Cable shielding can be
degraded or cables can be damaged or wear out faster if a service loop or bend radius is tighter than 10X
the cable diameter.
l Cables are sold separately. The wiring for this cable follows standard industrial Ethernet M12 specifications.
It differs from the 568B standard.
50
Specifications
Pin# Signal Name: 24VDC Model Signal Name: PoE Model Wire Color
1 HSOUT 2 HSOUT 2 Yellow
2
2 RS-232 Tx2 RS-232 Tx White/Yellow
2 2
3 RS-232 Rx RS-232 Rx Brown
4 HSOUT 3 HSOUT 3 White/Brown
5 IN 0 IN 0 Violet
6 INPUT COMMON INPUT COMMON White/Violet
7 +24VDC N.C. Red
8 GND RS-232 GND Black
9 OUTPUT COMMON OUTPUT COMMON Green
10 TRIGGER TRIGGER Orange
11 HSOUT 0 HSOUT 0 Blue
12 HSOUT 1 HSOUT 1 Grey
Note:
l For RS-232, use the Power Supply return path for ground.
l Cables are sold separately.
l You can clip unused wires short or use a tie made of non-conductive material to tie them back. Keep bare
wires separated from the +24VDC wire.
51
Specifications
Note:
l Cables are sold separately.
l The CIO-1400 I/O expansion module supports In-Sight 2000 series vision sensors with firmware version
5.3.0 and higher.
52
Specifications
Inline Configuration:
Right-angled Configuration:
53
Specifications
Inline Configuration:
Right-angled Configuration:
54
Specifications
Inline Configuration:
Right-angled Configuration:
55
Cleaning/Maintenance
Cleaning/Maintenance
Clean the Vision Sensor Housing
To clean the outside of the vision sensor housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a
cleaning cloth. Do not pour the cleaner on the vision sensor housing.
CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl
ketone (MEK) or gasoline.
56