PB_F61_07 2018

Series F61
Liquid Flow Switches
Product Bulletin

The F61 Liquid Flow Switches can be used in liquid lines

carrying water, sea water, swimming pool water, ethylene glycol
or other liquids not harmful to the specified materials.
The switches have SPDT contacts and can be wired to energise
one device and de-energise another device powered from the
same source when liquid flow either exceeds or drops below the
set flow rate.
There are two different models available. The pipe insert
models and the T-body types for low-flow applications.
All materials in contact with the liquid are specified in the part
“specifications”. At doubt about the liquid used with regards
to these materials it is advised to contact the liquid supplier.
The IP43 versions can be used for liquid temperatures above
dewpoint. Remove the drain plug for applications below
dewpoint (IP23). Vapour proof IP67 versions can be used for
liquid temperatures of minus 30°C and up or in high moisture
environments. Typical applications are to shut down the
compressor on liquid chiller systems, to prove flow on electric
immersion heaters and to give a signal or alarm when the pump
on condenser cooling system shuts down.

• T-body and Pipe-insert types available

For low flow applications (0.04 dm3/s) up to flows of 48 dm3/s

• Polycarbonate IP43 enclosure

For indoor and outdoor applications.

• Vapour tight IP67 enclosure

For low temperature applications.

• Stainless steel Pipe-insert type

Used for liquids like swimming pool water

• Large wiring space

Makes wiring convenient and easily accessible

• Range screw easy accessible

Easy to adjust in the field
 PB_F61_07 2018

Note: These controls are designed for use only as T-body types
operating controls. Where an operating control These types are mounted in the liquid line with the
failure would result in personal injury or loss of housing at the top. An angle of 120° is allowed
property, it is the responsibility of the installer to (as indicated in Figure 1).
add devices or systems that protect against, or
warn of, control failure. The arrow on the body and cover must point in the flow
direction. To avoid turbulences it is advised to mount the
Caution controller at a distance of minimal 10xD (on each side)
away from elbows, valves and other appendages.
Do not use with hazardous fluids or in The T-body types cannot be mounted in a vertical pipe.
hazardous atmosphere.

Wiring
Installation A special vapour proof PG-16 nipple for cable inlet is
delivered by the IP67 type controls. This nipple has to be
Pipe-insert types used to keep the control vapour tight.
To allow the switch to detect changes in the liquid flow,
the paddle must not touch the pipe or any other obstacle Contact Function
in the pipe. The Pipe-insert types are mounted on top of
the liquid line.
An angle of 120° is allowed (as indicated in Figure 1).
2 3
To keep the flow switch close to the pipe and to provide
an adequate paddle length in the flow stream the use of a
reducing tee for larger pipe sizes is advised.
The arrow on the cover must point in the flow direction. >
To avoid turbulence it is advised to mount the controller
at a distance of minimal 10xD (on each side) away from
elbows, valves and other appendages.
1
The Pipe-insert types can be mounted in a vertical pipe
as long as the flow is up-stream. This mounting position
affects the adjustment of the controller. Figure 2: 1-3 closes on flow increase

The 6” paddle can be trimmed (as indicated on Page 6).

For added stiffness it is advised to mount the smaller
paddles behind the largest one.
120° UP

Figure 1: Angle allowed

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Adjustment Flow Rates

The switches are factory set at minimal flow setting.

Note: Please note that these curves are approximate
On the application the setting can be adjusted by the data obtained in a laboratory test by use of water
range screw under the cover (as indicated in Figure 3). and are not necessarily representative or accurate
For higher flow rates turn the adjusting screw clockwise. when compared with various field applications.
Values are affected by the liquid used and the


Note: Prevent to adjust the setting below factory setting
mounting position of the controller. Flow rates for
as this may result in the switch failing to return to
pipe sizes 3” and up are calculated values.
“no flow” position.
Flow Rate (L/Min)
0 7.6 15.1 22.7 30.3 37.9 45.4 53.0 60.6 68.1 75.7 83.3 90.9 98.4 106 113.6
20 137.9

18 124.1

Up 16 110.3

Down 14 96.5

Pressure Drop (kPa)

Pressure Drop (PSI)
1/2 in. Pipe Size 3/4 in. Pipe Size
12 82.7

10 69.0

8 55.2

6 41.4

4 27.6
Flow
2 13.8

2
2 0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Flow Rate (GPM)

Figure 4: Flow rates T-body Types

3
3 16
1" pipe
15

14

1
1
3 x M4 x 6 13
COM
COM

12
wire 0.5 to 4 mm2
(20-12 AWG) 11
[kPa]

10

9
Pressure drop

8
Figure 3: Adjustment
7

5 1 1/2 " pipe

4
11 /4 " pipe
(using paddle for 1" pipe)
3
2" pipe
2
21 /2 " pipe
3" pipe
1

0
0 1 2 3 4 5 6 7
[dm3/s]
Flow rate

Figure 5: Pressure drop Pipe Insert Types

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 PB_F61_07 2018

Flow Rate Table Pipe Insert Types

Line Pipe Size
Paddle size 1" 1¼" 1½" 2" 2½" 3" * 4" * 5* 6" * 8" *
Flow dm3/s 0.3 0.4 0.5 0.9 1.1 1.7 4.2 7.8 12 24
1"-2"-3"
increase (m3/h) (1.0) (1.3) (1.7) (3.1) (4.1) (6.2) (15) (28) (43) (85)
1-3 dm3/s - - - - - - 2.4 ** 3.6 ** 4.8 13
closes 6"
Minimum (m3/h) - - - - - - (8.5) ** (13) ** (17) (47)
adjustment Flow dm3/s 0.15 0.2 0.3 0.6 0.8 1.2 3 6.4 10 20
1"-2"-3"
decrease (m3/h) (0.6) (0.8) (1.1) (2.2) (2.8) (4.3) (11) (23) (36) (73)
1-2 dm3/s - - - - - - 1.7 ** 2.5 ** 3.4 11
closes 6"
(m3/h) - - - - - - (6) ** (9) ** (12) (39)
Flow dm3/s 0.6 0.9 1.2 1.8 2.2 3.4 8.1 16 24 48
1"-2"-3"
increase (m3/h) (2.0) (3.0) (4.4) (6.6) (7.8) (12) (29) (56) (85) (173)
1-3 dm3/s - - - - - - 5.0 ** 7.6 ** 9.2 26
closes 6"
Maximum (m3/h) - - - - - - (18) ** (27) ** (33) (94)
adjustment Flow dm3/s 0.5 0.8 1.1 1.7 2.0 3.2 7.8 1"5 23 43
1"-2"-3"
decrease (m3/h) (1.9) (2.8) (4.1) (6.1) (7.3) (11.4) (28) (53) (82) (116)
1-2 dm3/s - - - - - - 4.8 ** 7 ** 8.7 25
closes 6"
(m3/h) - - - - - - (17) ** (25) ** (31) (91)

Notes:
1 dm3/s = 3.6 m3/h = 15.6 U.S. gal./min. = 13 U.K. gal./min.
* Flow rates for these sizes are calculated.
** For 4" and 5" line pipe the 6" paddle is trimmed

Accessories for Pipe-insert types Repair and replacement

KIT21A-602 1”, 2”, 3” and 6” paddles stainless steel AISI 301 Repair is not possible. In case of an improperly
functioning control, please check with your nearest
PLT69-11R 6” paddle stainless steel AISI 301
supplier. When contacting the supplier for a replacement
you should state the type/model number of the control.
This number can be found on the data plate or cover
label.

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Pipe-insert
Range Paddles Paddles
dm3/sec Connection IP class st. st AISI 301 st. st AISI 316L Application
Water / Ethylene glycol /
F61SB-9100 0.15/46 (ISO 7-R1) IP43 1", 2", 3", 6" ---
Sea water
Water / Ethylene glycol /
F61TB-9100 0.15/46 (ISO 7-R1) IP67 1", 2", 3", 6" ---
Sea water
Water / Ethylene glycol /
F61TB-9104 0.15/46 (ISO 7-R1) IP67 1", 2", 3", 6" --- Sea water
Gold flashcontacts
Water / Chlorinated water /
F61TB-9200 0.15/46 (ISO 7-R1) IP67 --- 1", 2", 3"
Ethylene glycol

T-Body
Range
dm3/sec Connection IP class Application
F61SD-9150 0.04/0.07 1/2-14 NPTF IP43 Water/Ethylene glycol
F61SD-9175 0.04/0.07 3/4-14 NPTF IP43 Water/Ethylene glycol
F61TD-9150 0.04/0.07 1/2-14 NPTF IP67 Water/Ethylene glycol
Note:
Paddles not mounted, packed with the control

Dimensions (in mm)

100 60
A B

17

121

39.5
61

59 38 mm Hex

C
A. Cable inlet hole Ø 22.7 mm; Dust cap installed on IP43 types.
B. Vapour proof PG-16 nipple installed on IP67 types
C. Drain hole plug
F61SD/TD Dimensions

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 PB_F61_07 2018

Dimensions (in mm)

100 60
A B

17

45
115

30 C 28
55
25

Body -9200 models

E
7 29
37
43
1” 54
67
1¼”
1½” 83
2” 107
1”
2½” 134
162
3”

4”

5”

6”

A. Cable inlet hole Ø 22.7 mm; Dust cup is installed on IP43 types.
B. Vapour proof PG-nipple installed on IP67 types.
C. 33 mm Hex. F61SB/TB
45 mm F61TB-9200
D. 1” paddle D = 25.4 mm
2”, 3”, 6” paddle D = 28.45 mm
E. Drain hole plug
F61SB/TB

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 PB_F61_07 2018

F61 Wetted Materials

Pipe Insert Type T-body Type
Water /
Water / Ethylene Glycol /
Chlorinated Water / Water / Ethylene Glycol
Seawater
Ethylene Glycol
Stainless Steel
Bellows --- --- --- ---
AISI 321
Diaphragm EPDM EPDM --- EPDM EPDM
Bronze ASTM Bronze ASTM Bronze ASTM Bronze ASTM
Stainless Steel
Rod B140 Alloy B140 Alloy B140 AIIoy B140AIIoy
AISI 316L
C31600 C31600 C31600 C31600
ECO Brass ECO Brass Normal Brass Normal Brass
Stainless Steel
Body CuZn21Si3P CuZn21Si3P CuZN40Pb2 CuZN40Pb2
AISI 316L
(CW724R) (CW724R) (CW617N) (CW617N)
Screw Paddle Stainless Steel
Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Conn. AISI 304
Washer Paddle Phosphor Bronze Phosphor Bronze Stainless Steel Phosphor Bronze Phosphor Bronze
Conn. C51000 HO8 C51000 HO8 AISI 304 C51000 HO8 C51000 HO8
Type 301 SS Type 301 SS Stainless Steel Phosphor Bronze Phosphor Bronze
Paddle
ASTM A666-96b ASTM A666-96b AISI 316L C51000 HO8 C51000 HO8
C23000 061 C23000 061
Seat --- --- --- 85/15 Red Brass 85/15 Red Brass
(annealed) (annealed)
Shipping Weight 0.7 kg 0.7 kg 1.0 kg 1.0 kg 1.0 kg
Representative
F61SB-9100 F61TB-91xx F61TB-9200 F61SD-91xx F61TD-9150
Model

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 PB_F61_07 2018

Technical Specifications
Pipe Insert Types T-body Types
Type Number F61SB-9100 F61TB-91xx F61TB-9200 F61SD-91xx F61TD-9150
Max Liquid Pressure 20 bar 20 bar 10 bar 20 bar 20 bar
Max. Liquid Temp.* 120°C 120°C 100°C 100°C 100°C
Min. Liquid Temp.** 0°C -30°C -30°C 0°C -30°C
Max. Ambient Temp.* +55°C +55°C +55°C +55°C +55°C
Min. Ambient Temp. ** -40°C -40°C -40°C -40°C -40°C
Ambient Humidity 10-95% 10-95% 10-95% 10-95% 10-95%
Contact Type SPDT snap-acting switch
Electrical Rating 15(8) A 230 Vac (except F61TB-9104; max 400 mA / 15 Vdc)
Wiring Connections Screw terminals 1 up to 2.5 mm2
IP43 IP67 IP67 IP43 IP67
Enclosure
(IP23 w/o plug) Vapour proof Vapour proof (IP23 w/o plug) Vapour proof
Materials cover / case Polycarbonate
Materials in contact
See "F61 Wetted Materials" Table
with liquid

Notes:
* The max. liquid temperature of 100°C is at 20°C ambient. At higher ambient temperatures the max. allowed ambient becomes lower.
Models F61SB-9100 are tested at 21°C ambient. The max. liquid temp. is 110°C at an ambient temp. of 21°C for ambielt temp. <20°C the max.
liquid temp. is 120°C. The temperature of the electrical switch inside should not exceed 70°C.
** The low liquid temperature combined with a low ambient temp.should not lead to freezing of the liquid inside the body / diaphragm / bellows.
Please observe the liquid freezing point.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these
specifications, consult the local Johnson Controls office or representative. Johnson Controls shall not be liable for damages resulting
from misapplication or misuse of its products.

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