Instruction Manual

B-Tronic System

BAUER B-Tronic
POWER

ON/OFF

+
-

Esc
Temp

HD

Power

BTS074003.wmf

BAUER-Doc.-No.:
BTS086EN_00
BAUER Maschinen GmbH
P.O. Box 12 60 ● D-86522 Schrobenhausen ● Germany
Phone: +49 8252 97-0 ● Fax: +49 8252 97-1359
TABLE OF CONTENTS

TABLE OF CONTENTS ..............................................................................................................................I

ABOUT THE MANUAL .............................................................................................................................III

1 ASSEMBLY GROUPS.............................................................................................................1 - 1
2 STARTING / STOPPING THE B-TRONIC ..............................................................................2 - 1
2.1 To Start the B-Tronic .............................................................................................................2 - 1
2.2 To Stop the B-Tronic..............................................................................................................2 - 1
2.3 To Select the Work Method ...................................................................................................2 - 1
3 PRE-ADJUSTMENTS..............................................................................................................3 - 1
3.1 Setting the Brightness of the Screen ...................................................................................3 - 1
3.2 Selecting the Language.........................................................................................................3 - 2
3.3 Editing .....................................................................................................................................3 - 3
3.4 Setting Date / Time.................................................................................................................3 - 4
3.5 Setting Data Recording Interval............................................................................................3 - 4
3.6 Setting Measuring Units (optional).......................................................................................3 - 5
3.7 Adjusting Range and Colours of Scales..............................................................................3 - 6
4 OPERATING SCREEN FUNCTIONS IN BRIEF .....................................................................4 - 1
4.1 Overview of Displayed Status Indications...........................................................................4 - 1
4.2 Overview of Menus Accessed by Control Tabs ..................................................................4 - 2
4.3 Overview of Displays Specific to "Deep Vibrator" Operation............................................4 - 3
5 CONTROL OF OPERATING SCREEN ...................................................................................5 - 1
5.1 Operating Screen Activation for Deep Vibrator ..................................................................5 - 1
5.2 Gravel Quantity Assessment ................................................................................................5 - 3
5.3 Down the Hole Vibrating ("Run-In") .....................................................................................5 - 4
5.4 Compaction ............................................................................................................................5 - 4
6 SETTINGS ...............................................................................................................................6 - 1
6.1 To Set the Depth Measuring..................................................................................................6 - 1
7 DATA ACQUISITION...............................................................................................................7 - 1
7.1 To Enter the Jobsite Header .................................................................................................7 - 1
7.1.1 Site Data for Drilling with a Kelly ..............................................................................................7 - 1
7.2 "Message File" Recording, Storing the Work Progress .....................................................7 - 2
7.3 "Pile File" Recording, Storing Measured Data ....................................................................7 - 3
8 FILE ADMINISTRATION AND TRANSFER TO MEMORY CARD .........................................8 - 1
8.1 To Call up List of Stored Files ..............................................................................................8 - 1
8.1.1 List of "Pile Files" .....................................................................................................................8 - 1
8.1.2 List of "Message Files".............................................................................................................8 - 1
8.2 To Copy Files onto Memory Card.........................................................................................8 - 2
8.3 To Delete Files from B-Tronic Data Storage........................................................................8 - 3
8.4 To Delete Data from Memory Card .......................................................................................8 - 3
8.5 To Remove Memory Card......................................................................................................8 - 4
8.6 System Requirements for Evaluation of Memory Card ......................................................8 - 5

B-Tronic / 2007 I
9 TROUBLESHOOTING.............................................................................................................9 - 1
9.1 Error Indications Relating to the B-Tronic Program...........................................................9 - 1
9.2 Error Indications Relating to the Work Progress................................................................9 - 2
9.2.1 Display of Error Message.........................................................................................................9 - 2
9.2.2 To Suppress the Buzzer...........................................................................................................9 - 2
9.3 Troubleshooting Procedure ..................................................................................................9 - 3
9.3.1 The Path to System Checking..................................................................................................9 - 3
9.3.2 Explanation of the System Check Indications ..........................................................................9 - 4
9.3.3 Correlation of Error Message, System Check and Wiring Diagram .........................................9 - 6
10 MAINTENANCE.....................................................................................................................10 - 1

B-Tronic / 2007 II
ABOUT THE MANUAL

Symbols used in this manual

"Caution" is used to identify a hazardous situation

that can result in injury and/or damage to the equipment if the instructions given in the
CAUTION manual are ignored or not correctly followed.

"Note" is used to highlight an operation, assembly or maintenance procedure.

In general, observance of the information here will facilitate the work.
NOTE

G:\...\BTS086EN_00

B-Tronic / 2007 III

 ASSEMBLY GROUPS

1 ASSEMBLY GROUPS

Monitor and B-Tronic computer

AE000414.jpg

PCMCIA card slot for the memory card

(see arrow)

AE000418.jpg

ESX control specific to the equipment.

The data of the control are processed by the

B-Tronic system.

AE000419.jpg

B-Tronic / 2007 1-1

 STARTING / STOPPING THE B-TRONIC

2 STARTING / STOPPING THE B-TRONIC

Temperature conditions:

The B-Tronic system is operable at temperatures from -30°C to +50°C (-22°F to 122°F) inside the cab.

● Remove the protective foil from the monitor screen before the first use.

Risk of damaging the touch-screen surface!

The protective foil can cake on the screen and ruin it if exposed to sunshine.
CAUTION

2.1 To Start the B-Tronic

BAUER B-Tronic
● Turn the ignition on Æ LED (2) glows green. POWER

Switch (1) is not used. 1 ON/OFF

+
The computer program can get de- -
stroyed!
Do not touch the screen until the
CAUTION "Select Mode" display has ap-
peared.
Temp

HD

2 Power

2.2 To Stop the B-Tronic

BTS0000D102.wmf
● Turn the ignition off Æ LED (2) goes out.

2.3 To Select the Work Method

When the computer has started up, the user is

free to select the mode in which he wants to op- Select Mode
erate.

● Select the respective mode.

● Confirm with "END".

If no entry is made here within 30 seconds, the END

operating screen of the previously selected
mode will appear automatically. Back 00:00

AE006135.wmf

B-Tronic / 2007 2-1

 PRE-ADJUSTMENTS

3 PRE-ADJUSTMENTS
3.1 Setting the Brightness of the Screen

Manually: BAUER B-Tronic

● "+" by button (1) POWER

"-" by button (2) ON/OFF

1 +
2 -
Switch background light on or off with button (3). 3

Temp

HD

Power

BTS0000D103.wmf

B-Tronic / 2007 3-1

 PRE-ADJUSTMENTS

3.2 Selecting the Language

● By "Menu", call up the Main menu.

BTS0000E050.jpg

● Go to the "Settings" menu.

BTS074EN001.png

● Open the "Select language" menu.

BTS0000E001.jpg

● Select the language.

● Confirm by "OK".

BTS0000E105.jpg

B-Tronic / 2007 3-2

 PRE-ADJUSTMENTS

3.3 Editing

Various menus offer a keyboard to put in a text:

BTS0220E054.jpg

Explanation of the keys:

Shifts Capital / Small letters

Space
Moves cursor to left
Moves cursor to right
Moves cursor to last position End
Moves cursor to first position Hom
Sets insert mode On / Off Ins
Deletes Del
Moves cursor to left and deletes
AE000694.wmf

B-Tronic / 2007 3-3

 PRE-ADJUSTMENTS

3.4 Setting Date / Time

● Go to the " Jobsite data " menu.

BTS0000E051.jpg BTS0000E052.jpg

To set the date:

● Hit at "Date" window (1, top right).

● Select date "Format" (see right).
● Select "Separation" mark.
● Touch digits and set by ▼▲.
● Touch "OK".

BTS0000E003.jpg

To set the time:

● Hit at "Time" window (2, top right).

● Touch digits and set by ▼▲.
● Touch "OK".

BTS0000E004.jpg

3.5 Setting Data Recording Interval

To be set here is the interval at which measured data are to be recorded.

● Go to the "Jobsite data" menu.

● In the "Interval" window (1), set

seconds by ▼▲.

● Touch "OK".
BTS0000D036.jpg BTS0000D038.jpg

B-Tronic / 2007 3-4

 PRE-ADJUSTMENTS

3.6 Setting Measuring Units (optional)

● By " Menu ", call up the Main menu.

BTS0000E050.jpg

● Open the " Measuring units " menu.

BTS0000E000.jpg

● Select unit.

● Touch " OK ".

BTS0000E005.jpg

B-Tronic / 2007 3-5

 PRE-ADJUSTMENTS

3.7 Adjusting Range and Colours of Scales

● Touch any of the scales

(see right) for approx.
2 seconds to call up the
scale adjustment menu
(see below).

BTS0000D096.jpg

● Set the range of the scale

(1) by in "Control
bar max. value" window.

● Set colour change denoting

limit values by ▲◄ (2).

● Set the colours of the

scale by touching boxes (3)
for 2 seconds.

● Touch "OK".

BTS0000E006.jpg

Legend:
1 Measured range to be captured by the scale
2 Arrows for setting the limit values where colours will change
3 Boxes for selecting the colours to be used in the scale
4 Indication of adjusted upper limit value
5 Indication of adjusted lower limit value

B-Tronic / 2007 3-6

 OPERATING SCREEN FUNCTIONS IN BRIEF

4 OPERATING SCREEN FUNCTIONS IN BRIEF

4.1 Overview of Displayed Status Indications

BTS0000E054.jpg

1 The number of the present pile

2 The work activity currently being recorded and stored including time
3 An interruption currently being recorded and stored including time
4 Clock
5 The present operating status
– "Drilling mode selected",
– "Drilling mode enabled",
– "Rigging" or
– "Derigging"
6 Error messages or operational instructions
7 Operator's access to the Main menu

B-Tronic / 2007 4-1

 OPERATING SCREEN FUNCTIONS IN BRIEF

4.2 Overview of Menus Accessed by Control Tabs

BTS081EN001.png

1 – Date and time setting

– Interval setting for recording of measured data
– Entry of site data into the record
– Entry of definitions specific to the work method used for activation of the displays

2 Entry of the actual work activity into the record

3 Entry of the beginning and end of the actual pile (text on tab shifts "Start" / "Stop")

4 Access to lists of stored files

5 not used

6 Entry of an interruption into the record

(text on tab shifts "Interruption" / "End of Interruption")

7 Not used

B-Tronic / 2007 4-2

 OPERATING SCREEN FUNCTIONS IN BRIEF

4.3 Overview of Displays Specific to "Deep Vibrator" Operation

BTS086EN602.png

1 Current depth 9 Depth scale

2 Quantity of gravel installed in pile 10 Green line: Current depth
3 Current vibro pressure 11 Red line: Nominal vibro pressure
4 Capacity of the loader shovels used 12 Yellow bars: Achieved vibro pressure
per compaction stage
5 Number of fills from each shovel
13 Select: Run-in / Compaction
6 Operator's confirmation of each fill

Definitions: - The "vibro pressure" is the pressure of the hydraulic oil in the vibrator
- "Run-in" is the vibrating procedure down the hole

B-Tronic / 2007 4-3

 CONTROL OF OPERATING SCREEN

5 CONTROL OF OPERATING SCREEN

5.1 Operating Screen Activation for Deep Vibrator

The " Start / Stop " control tab on the right must be set to " Start ".
NOTE

The following entries are required for correct

use of the Operating screen:

● Touch " Menu " on the Operating screen.

BTS086EN601.png
Operating screen

● Select " Settings ".

BTS086EN603.png

Continued

B-Tronic / 2007 5-1

 CONTROL OF OPERATING SCREEN

● Open " Graphic settings ".

BTS086EN604.png

– At " Distance compaction point (cm) ",

enter the desired height of the yellow bars
(see below) which illustrate the achieved
vibro pressure during compaction.
Recommended height: 30 cm.

– At " Nom. pressure (bar) ",

enter the nominal pressure (P) for the
vibrator. (Consult the management of the
works). The entry locates the red nominal
line in the display (see below).
BTS086EN605.png
– At " Minimum duration pressure present
(sec) ", enter the number of seconds dur-
ing which the nominal pressure must be
consistently present during compaction so
that recording is carried out - when not ful-
filled, there is no recording.

Display on operating
screen

B-Tronic / 2007 5-2

 CONTROL OF OPERATING SCREEN

5.2 Gravel Quantity Assessment

● Select " Bucket size " .

BTS086EN604.png

● Enter the respective capacity of the loader

shovels used, in order that the actual fill can
be stored.

Three different shovel sizes are offered in

the menu.

BTS086EN607.png

See right: Entered shovel capacities (4)

as shown on the Operating screen

● The operator confirms each shovel filled into BTS086EN608.png

the pile by a touch on the button (6). The

number of stored fills are indicated in the
next field (5). In this way the quantity of gra-
vel installed is assessed in a continuous
way. The total quantity installed in the actual
pile is indicated in the field above (2).

B-Tronic / 2007 5-3

 CONTROL OF OPERATING SCREEN

5.3 Down the Hole Vibrating ("Run-In")

To enter
the pile ● Edit on the Operating screen by .
number: ● Or, count up or down by "<<, >>". BTS0000D098.jpg

● Shift by button 13 to " Run-in " .

● Touch the " Start " tab.

→ All displays of quantity and depth are

reset to zero.
BTS086EN609.png

5.4 Compaction

● Shift by button 13 to " Compaction ".

● When the pile is finished, hit the " Stop "

tab. BTS086EN610.png
s

B-Tronic / 2007 5-4

 SETTINGS

6 SETTINGS
6.1 To Set the Depth Measuring

● Touch " Menu " on the Operating screen.

BTS086EN600.png

● Select " Settings ".

BTS086EN603.png

● Open " Set depth ".

BTS086EN604.png

● Attach a measuring tape to the vibrator.

● Touch "Reset" in the display, to reset the
depth indication to "0.00 m".
● Elevate the vibrator - the longer the distance
the more correct the measurement.
● Read off the measuring tape the distance
made, and compare it with the value indi-
cated in the display.
● Correct by ▲ or ▼ until the indicated value is
BTS086DE611.png
the same as the measured value.

B-Tronic / 2007 6-1

 DATA ACQUISITION

7 DATA ACQUISITION
7.1 To Enter the Jobsite Header

In order that an expressive drilling record may be created, the following data are required from the
operator.

7.1.1 Site Data for Drilling with a Kelly

● Open the "Jobsite data" menu (1).

BTS0000E051.jpg BTS0000E087.jpg

Using the , the operator will put in here:

● the name of the company,
● the name of the site,
● his own name,
● the pile number (it may be entered from the Operating screen as well),
● the interval at which measured data are to be recorded,
● the date and time.

B-Tronic / 2007 7-1

 DATA ACQUISITION

7.2 "Message File" Recording, Storing the Work Progress

Activities and events and their duration, as entered under "Work procedure" and "Interruptions" respec-
tively, will be stored in a file of their own called "Message file". This file is created automatically at each
change of the date.
The name of the file = the date
To ● Open the "Work pro-
enter the cedure" menu (1).
activity:
● Select from the list
the applicable acti-
vity, or edit the activ-
ity by the key-board
offered under "New".
● Touch "OK".

BTS0000E089.jpg BTS0000E036.wmf

The entered activity and the respective time

are indicated in line 3 on the Operating
screen.

BTS0000E090.jpg

To enter ● Open the "Inter-

an event: ruption" menu (2).
● Select from the list
the applicable event
causing the inter-
ruption, or edit the
event by the key-
board offered under
"New".
● Touch "OK". BTS0000E091.jpg BTS0000E035.jpg

The entered event and the respective time

are indicated in line 4 on the Operating
screen.

The text on the tab (2) changes to "End of

Interruption".

BTS0000E037.jpg

B-Tronic / 2007 7-2

 DATA ACQUISITION

7.3 "Pile File" Recording, Storing Measured Data

To enter
the pile ● Edit on the Operating screen by .
number: ● Or, count up or down by "<<, >>". BTS0000D098.jpg

To begin a Hit the "Start" tab (1), and a new file is created.
new pile:
The name of the file = the pile number

The recording of technical data measured by sensors begins.

The text on the tab (1) changes to "Stop".

Hit the "Start" tab only when a new pile is begun.

Hit the "Stop" tab only when the pile has been
NOTE finished.

BTS0000E092.jpg

To inter- ● Hit the "Interruption"

rupt the tab (2).
work:
● Enter the event
causing the inter-
ruption.
● Touch "OK".

BTS0000E091.jpg BTS0000E035.jpg

The entered event and the respective time

are indicated in line 4 on the Operating
screen.

The text on the tab (2) changes to

"End of Interruption".

BTS0000E037.jpg

To resume
● Hit the "End of interruption" tab (2).
the work:

To finish
● Hit the "Stop" tab (1), after which nothing more can be stored in the file.
the pile:

B-Tronic / 2007 7-3

 FILE ADMINISTRATION AND TRANSFER TO MEMORY CARD

8 FILE ADMINISTRATION AND TRANSFER TO MEMORY CARD

8.1 To Call up List of Stored Files

● Go to the "File administration"

menu (1).

BTS0000E093.jpg BTS0000E094.jpg

8.1.1 List of "Pile Files"

● Select "Pile files administration" (2, above right).

Name of file = Pile number

The files listed in the menu (see right) contain for each indi-
vidual pile all the technical data acquired from the sensors,
including the respective times.

BTS0000E039.jpg

8.1.2 List of "Message Files"

● Select "Message files administration" (3, top right).

Name of file = Date (YYYYMMDD)

The files listed in the menu (see right) contain for each indi-
vidual pile all the activities and events, including the re-
spective times, as entered by "Work procedure" "Start",
"Stop", "Interruption".

BTS0000E038.jpg

Arrows ⇧ have scroll function.

B-Tronic / 2007 8-1

 FILE ADMINISTRATION AND TRANSFER TO MEMORY CARD

8.2 To Copy Files onto Memory Card

● Touch the file(s) to be copied until highlighted in black

(see right).
● Touch "Copy".

BTS0000E039.jpg

If the error message (see right) appears, the

copying must be repeated using an empty
NOTE memory card.

BTS0000E040.jpg

B-Tronic / 2007 8-2

 FILE ADMINISTRATION AND TRANSFER TO MEMORY CARD

8.3 To Delete Files from B-Tronic Data Storage

● Touch the file(s) to be deleted until highlighted in black

(see right).

● Touch "Delete".

BTS0000E039.jpg

Files must be deleted at the latest when the

message (see right) appears on the screen, in
NOTE order that the B-Tronic system be ready for
operation again.

BTS0000E041.jpg

8.4 To Delete Data from Memory Card

Deletion of data from the memory card used in the B-Tronic can take place in a notebook only.

B-Tronic / 2007 8-3

 FILE ADMINISTRATION AND TRANSFER TO MEMORY CARD

8.5 To Remove Memory Card

When finished, the memory card used in the B-Tronic will be removed as described below, to be brought
to a notebook for treatment by the Measured Data Evaluation program:

1. 2.

AE000407.jpg AE000408.jpg
● Card slot. * ● Press (1) and lift (2).

3. 4.

AE000409.jpg AE000410.jpg
● Open the cap. ● Remove the card (3).

The arrangement found in your cab may be slightly different.

B-Tronic / 2007 8-4

 FILE ADMINISTRATION AND TRANSFER TO MEMORY CARD

8.6 System Requirements for Evaluation of Memory Card

Software prerequisites:

Evaluation program: B-Report

Operating system: Windows ME, Windows XP, or Windows 2000, Linux, Unix, MAC

Hardware prerequisites: Notebook

fitted with a PCMCIA card slot (is generally equipped)

minium:
CPU: Pentium II
RAM: 256 MB
Storage capacity 100 MB

recommended:
CPU: Pentium III
RAM: 512 MB
Storage capacity 100 MB

B-Tronic / 2007 8-5

 TROUBLESHOOTING

9 TROUBLESHOOTING
9.1 Error Indications Relating to the B-Tronic Program

Overheating BAUER B-Tronic

POWER

If the indicator "Temp" (1) lights, the computer is ON/OFF

overheated (see right). +

-
Max. temperature in the cab is +50°C (122°F).

● Clean the cooler found on the back of the monitor

Esc
as necessary. 1 Temp

HD

Power

BTS074002.wmf

Program error

If the error message (see right) ap-

pears:

● Go to "File administration" (2) and

delete data!

BTS0000E041.jpg

BTS0000E095.jpg

Program error

If the error message (see right) ap-

pears:

● Insert an empty memory card in the

card slot!

BTS0000E040.jpg

Touch- function does not react BAUER B-Tronic

POWER

If the touch-function fails, the control of the monitor may ON/OFF

be shifted to the keys found on the housing. +

-

To activate / deactivate the keys: Esc + ↲,

To move the cursor ): ←,↑,→, ↓,
Temp
Esc

HD

↲
Power

To carry out:

BTS074003.wmf

B-Tronic / 2007 9-1

 TROUBLESHOOTING

9.2 Error Indications Relating to the Work Progress

9.2.1 Display of Error Message

If a message appears in line 1 on the Operating

screen, the control has detected an error.
If there are several messages at a time, they will
appear in succession.
The system will keep up to 1000 error messages in
store, erasing the oldest ones.
Stored messages survive shut-downs of the
equipment.

● Track down the error and repair it (see the fol-

lowing).
BTS0000E042.jpg

9.2.2 To Suppress the Buzzer

An error detected by the control will be indicated by

the buzzer sounding. The sound can be sup-
pressed until the cause of the error has been
eliminated.

● By Menu , go to the main menu.

BTS0520D004.wmf

● Press for two seconds.

The buzzer will reactivate to sound again after a BTS074EN001.png

couple of minutes.

B-Tronic / 2007 9-2

 TROUBLESHOOTING

9.3 Troubleshooting Procedure

9.3.1 The Path to System Checking

From the Operating screen:

● By "Menu" (1), go to the Main menu.

BTS0000E096.jpg

● Select the "System register" menu.

BTS074EN001.png

● Go to "Processor B 1.x Information" (3).

● Open the "Current values DIOS x" menu (4).

BTS0000E098.jpg

Display of the in-and-outputs

BTS0000E044.jpg

Display of the current values of the outputs

BTS0000E045.jpg

B-Tronic / 2007 9-3

 TROUBLESHOOTING

9.3.2 Explanation of the System Check Indications

Processor B 1.x Information

Display of the
in-and-outputs

BTS0000E099.jpg

Name Explanation Indication Meaning

DI 1 - DI 16 green Voltage is supplied

Digital input
first column white There is no voltage

DI (Hz)
Digital input xx Hz Measured frequency
third column

Digital output yellow Voltage is supplied

DOH, DOL
(high, low) white There is no voltage

U 0 - 8,5 V white In order

AIN (V) Analog input
U > 8,5 V red Faulty

white 4 - 22 mA In order
AIN (mA) Analog input red I < 2,8 mA Faulty
red I > 22 mA Faulty

xxx mA Current drawn by consumer

Pulse widths modu-
PWM white In order
lated output
red Faulty

Indication appears upon signal from

Encoder Depth sender xxxxxxxxxx
depth sender only

B-Tronic / 2007 9-4

 TROUBLESHOOTING

DIOS

Display of the current relating to the outputs

BTS0000E104.jpg

Name Explanation Indication Meaning

Pulse widths modu-

PWM xxx mA Current drawn by consumer
lated output

Dig out Digital output xxx mA Current drawn by consumer

B-Tronic / 2007 9-5

 TROUBLESHOOTING

9.3.3 Correlation of Error Message, System Check and Wiring Diagram

If, for example, line 1 on the Operating screen

gives the following error message:

026 main winch rope force DI 14 B 1.3

Error code "026"

Digital input
"DI 14" (4)
Processor
B 1.3 (5)
BTS0000E042.jpg

● By "Menu", call up the Main menu (not depicted).

● From the Main menu, go to "System register" (not depicted).
● Select "Processor B1.3 Information" (5), see
right.

● Check "DI 14" (4):

Green light = Voltage is supplied
White light = There is no voltage
BTS0000E100.jpg
frei ESX 23
X1.3/80 ESX 68
AUO 1 8,5V

BG18 H
X1.3/79 frei

BS50
ESX 33
X1.3/78 frei

456
ESX 67
X1.3/77 KDK Schmierung --------------------------------------------------------------------------------------------------- Fi2 ESX 32
frei
X1.3/76 AIU 8
Freifall ----------------------------------------------------------------------------------------------------------------- Fi1 ESX 9
X1.3/75
7

AIU 7

M-Typ:
Base :
0-8,5V

M-Nr.:
(SOB Ein - Schnecke unten) ------------------------------------------------------------------------------------ B2.1 ESX 31
X1.3/74 AIU 6
SOB Ein -------------------------------------------------------------------------------------------------------------- B2 ESX 8
X1.3/73 AIU 5

Urheberrecht nach DIN 34 vorbehalten

(Betondruck - Schnecke unten) -------------------------------------------------------------------------------- B2.1 ESX 30
X1.3/72 Betondruck ---------------------------------------------------------------------------------------------------------- B2 ESX 7
AII 4
X1.3/71 AII 3
X1.3/70
(Seilkraft Hilfswinde) ---------------------------------------------------------------------------------------------- B7 ESX 29
AII 2 4-20mA
Seilkraft Hauptwinde ---------------------------------------------------------------------------------------------- B6 ESX 6
X1.3/69 AII 1
ESX 66
X1.3/68 frei

● Go to the wiring diagram (see right) and trace

(Getriebe Temperatur 2) ------------------------------------------------------------------------------------- Temp2 ESX 51
X1.3/67 AII 12 4
4-20mA

(Getriebe Temperatur 1) ------------------------------------------------------------------------------------- Temp1 ESX 50

Babyboard

X1.3/66 AII 11 3
12Bit

(Abstandsmessung Kellytopf KDK rechts bei SOB/DKS Schnecke Y-Achse) -------------- B48/B4.1 ESX 11
X1.3/65 (Abstandsmessung Kellytopf KDK links bei SOB/DKS Schnecke X-Achse) ---------------- B47/B4.1
AII 10 2

the signal of "Main winch rope force DI 14

2

ESX 45
X1.3/64 AII 9 1
6

Änd-Index:

Tiefe Vorschub ----------------------------------------------------------------------------------------------------- B11 ESX 10

X1.3/63 6

4
Tiefe Vorschub ----------------------------------------------------------------------------------------------------- B11 ESX 52
II 2
X1.3/62 II 1 5
(KDK 2 Lecköl) --------------------------------------------------------------------------------------------- DS9.1 NC ESX 19
X1.3/61 DI 16

B1.3" (4, 5).

KDK 1 Lecköl ----------------------------------------------------------------------------------------------- DS9 NC ESX 41
X1.3/60 DI 15
(Durchflußaufnehmer MIP) ------------------------------------------------------------------------------------- B60 ESX 18
X1.3/59 DI 14
(Betonmenge (Funkübertragung)) --------------------------------------------------------------------------- B65 ESX 40
X1.3/58 DI 13
ESX 2

5
(Fehler IPC) -------------------------------------------------------------------------------------------------------------- ESX 17
X1.3/57 DI 12
(IPC Ein) ----------------------------------------------------------------------------------------------------------------- ESX 39
X1.3/56 DI 11
B1.3

Signal Poti Schlappseilabschaltung Ein ------------------------------------------------------------------ R7 NO ESX 16

X1.3/55 DI 10
(DKS entriegeln) ------------------------------------------------------------------------------------------- DS29 NO ESX 38
X1.3/54 (DKS Verriegelt rechts - ES16.2 NO) / Abschaltung Hauptwinde auf ----------------------- ES16 NO
DI 9
ESX 15
X1.3/53 (DKS Verriegelt links --- ES16.1 NO) / Abschaltung Hauptwinde auf ----------------------- ES16 NC
DI 8
ESX 37
X1.3/52 DI 7
5

(DKS Anschlag rechts - ES15.2 NO) / Abschaltung Vorschub auf --------------------------- ES15 NO ESX 14
X1.3/51 DI 6
BAUER SPEZIALTIEFBAU GmbH D-86522 Schrobenhausen

(DKS Anschlag links --- ES15.1 NO) / Abschaltung Vorschub auf --------------------------- ES15 NC ESX 36
X1.3/50 DI 5
(Kompressor) ---------------------------------------------------------------------------------------------- DS169 NC ESX 13
X1.3/49 DI 4
(Notbetrieb) ESX 35
X1.3/48 DI 3 Drehzahl-
Funktionen Rechner B1.3

(Speisedruck Überwachung) -------------------------------------------------------------------------- DS151 NO ESX 12

X1.3/47 DI 2 eingänge

● Repair or call the After Sales Service.

Fußtaster Freilauf Winde 1 ---------------------------------------------------------------------------- S39 NO ESX 34
X1.3/46 DI 1
Z-Nr.

ESX 53
X1.3/45 frei
ESX 65
X1.3/44 frei
Vorschub Druckregulierung ---------------------------------------------------------------------------------- Y193 ESX 22
X1.3/43 PWM 11 4,0A 6
Nackenzylinder rechts ein - langer Hub ------------------------------------------------------------------ Y196 ESX 44
Babyboard

X1.3/42 PWM 10 4,0A 5

Nackenzylinder rechts aus - langer Hub ----------------------------------------------------------------- Y194 ESX 21
X1.3/41 PWM 9 4,0A 4
4

Nackenzylinder links ein - langer Hub -------------------------------------------------------------------- Y192 ESX 43

1

X1.3/40 PWM 8 4,0A 3

Nackenzylinder links aus - langer Hub ------------------------------------------------------------------- Y190 ESX 20
X1.3/39 PWM 7 4,0A 2
KDK 2.Achse links --------------------------------------------------------------------------------------------- Y212 ESX 42
X1.3/38 PWM 6 4,0A 1
KDK 2.Achse rechts ------------------------------------------------------------------------------------------- Y211 ESX 64
X1.3/37 PWM 5 4,0A
Hauptwinde 2.Achse auf ------------------------------------------------------------------------------------- Y282 ESX 49
X1.3/36 PWM 4 4,0A
Hauptwinde 2.Achse ab -------------------------------------------------------------------------------------- Y283 ESX 48
X1.3/35 PWM 3 4,0A
Vorschub langsam auf ---------------------------------------------------------------------------------------- Y216 ESX 47
X1.3/34 PWM 2 4,0A
Vorschub langsam ab ----------------------------------------------------------------------------------------- Y215 ESX 46
X1.3/33 PWM 1 4,0A
(Druckzusatzstufe Fahrwerk) -------------------------------------------------------------------------------- Y148 ESX 63
X1.3/32 DHO 3 4,0A
T-Nr.:

(IPC Ein) ---------------------------------------------------------------------------------------------------------------- ESX 62

X1.3/31 DHO 2 4,0A
Hupe --------------------------------------------------------------------------------------------------------------- S58 ESX 61
X1.3/30 DHO 1 4,0A

Once the fault has been eliminated, the error

3

(Freifall auslösen) ----------------------------------------------------------------------------------------------------- ESX 3

X1.3/29 DLO 4 2,5A
BAUER

Freilauf Winde 1 ------------------------------------------------------------------------------------------------ Y151 ESX 25

X1.3/28 DLO 3 2,5A
Winde 1 heben (Freifall löschen) ---------------------------------------------------------------------------------- ESX 2
X1.3/27 DLO 2 2,5A
(Freifall Signal) -------------------------------------------------------------------------------------------------- S42 ESX 24
X1.3/26 DLO 1 2,5A

message will disappear from the Operating

ESX 5
X1.3/25 RS 232 TxD
ESX 4
X1.3/24 RS 232 RxD
ESX 27
X1.2/2 CAN-Bus D+

screen.
ESX 26
X1.2/1
eng

CAN-Bus D-
rat
sir

F23/1A ESX 28
X1.3/21 24V D+
F22/1A ESX 54
X1.3/20 24V Ue
Name:
Name:
Name:
Name:

F21/16A ESX 60
X1.3/19 24V Ub VCC
F21/16A ESX 59
2

X1.3/19 24V Ub VCC

F21/16A ESX 58
X1.3/19 24V Ub VCC
F21/16A ESX 57
X1.3/19 24V Ub VCC
F21/16A ESX 56
15.03.2000
06.08.2001
08.08.2001

X1.3/19 24V Ub VCC

ESX 55
X1.3/18 Digital Ground
ESX 1
X1.3/18 Analog Ground

BST0520D050.wmf

B-Tronic / 2007 9-6

 MAINTENANCE

10 MAINTENANCE

Cleaning the touchscreen

Using a clean, soft cloth and a window cleaner (not containing ammoniac), proceed as follows:

● Switch the B-Tronic Off.

● Apply the cleaner to the cloth rather than to the screen and wipe gently. Do not scrub!

Cleaning the cooling fan

The fan is found on the back of the monitor.

Using pressurized air to remove dust, proceed as follows:

● Switch the B-Tronic Off.

● Prevent rotation of the blades using a screwdriver or similar, and carefully apply the air flow.

If the fan is heavily contaminated, it may be replaced with a new one.

B-Tronic / 2007 10 - 1