Resource Requirements

LESSON 2: Product Labor (hr./unit) Clay (lb./unit) Profit ($/unit)

LINEAR PROGRAMMING Bowl
Mug
1
2
4
3
40
50

Linear Programming – a model that consists of linear

relationship representing a firm’s decision(s), given an Summary of Linear Programming Model
objective and resource constraints. Formulation Steps
Model Formulation 1. Define the decision variables – How many
bowls and mugs to produce?
A linear programming model consists of certain
common components and characteristics. The model The quantities to be produced can be represented
components include: symbolically as:
1. Decision Variables – mathematical symbols x = number of bowls to produce
that represent levels of activity. y = number of mugs to produce
2. Objective Function – a linear relationship that
2. Define the objective function - Maximize profit
reflects the objective of an operation.
(Maximization or Minimization) The objective of the company is to
3. Model Constraints – a linear relationship that maximize total profit. The company’s profit is
represents a restriction on decision making. the sum of the individual profits gained from
each bowl and mug. Profit derived from bowls is
A MAXIMIZATION MODEL EXAMPLE
determined by multiplying the unit profit of each
Beaver Creek Pottery Company is a small crafts bowl, $40, by the number of bowls produced, x.
operation run by a Native American tribal council. The Likewise, profit derived from mugs is derived
company employs skilled artisans to produce clay bowls from the unit profit of a mug, $50, multiplied by
and mugs with authentic Native American designs and the number of mugs produced, y. Thus, total
colors. The two primary resources used by the company profit, which we will define symbolically as Z,
are special pottery clay and skilled labor. Given these can be expressed mathematically as 40x + 50y.
limited resources, the company desires to know how By placing the term maximize in front of the
many bowls and mugs to produce each day in order to profit function, we express the objective of the
maximize profit. This is generally referred to as a firm—to maximize total profit:
product mix problem type.
Maximize Z = 40x + 50y
Where:
Z = total profit per day
40x = profit from bowl
50y = profit from mugs
3. Define the constraints - The resources (clay
and labor) available.
In this problem, two resources are used
for production—labor and clay—both of which
are limited. Production of bowls and mugs
requires both labor and clay. For each bowl
produced, 1 hour of labor is required. Therefore,
the labor used for the production of bowls is 1x
hours. Similarly, each mug requires 2 hours of
labor; thus, the labor used to produce mugs
every day is 2y hours. The total labor used by
The two products have the following resource
the company is the sum of the individual
requirements for production and profit per item produced
amounts of labor used for each product:
(i.e., the model parameters):
1x + 2y
 However, the amount of labor solution is feasible (i.e., possible). Substituting
represented by is limited to 40 hours per day; these solution values in the objective function
thus, the complete labor constraint is gives Z = 40(5) + 50(10) = $700. However, for
the time being, we do not have any way of
1x + 2y ≤ 40hrs.
knowing whether $700 is the maximum profit.
The constraint for clay is formulated in
the same way as the labor constraint. Because Now consider a solution of x = 10 bowls and y =
each bowl requires 4 pounds of clay, the amount 20 mugs. This solution results in a profit of
of clay used daily for the production of bowls is
Z = 40 (10) + 50 (20)
4x pounds; and because each mug requires 3
= 400 + 1000
pounds of clay, the amount of clay used daily for
= $1, 400
mugs is 3y. Given that the amount of clay
Although this is certainly a better solution in
available for production each day is 120 pounds,
terms of profit, it is infeasible (i.e., not possible) because
the material constraint can be formulated as
it violates the resource constraint for labor:
4x + 3y ≤ 120 lb.
1(10) + 2(20) ≤ 40
A final restriction is that the number of 50 ≰ 40
bowls and mugs produced must be either zero or
a positive value because it is impossible to
GRAPHICAL SOLUTIONS TO LINEAR
produce negative items. These restrictions are
PROGRAMMING MODELS
referred to as nonnegativity constraints and are
expressed mathematically as Graphical solutions are limited to linear
programming problems with only two decision variables.
x ≥ 0, y ≥ 0
The graphical method provides a picture of how a
The complete linear programming model for this solution is obtained for a linear programming problem.
problem can now be summarized as follows:
Graphical Solution of a Maximization Model
Maximize Z = 40x + 50y
The product mix model will be used to
subject to: demonstrate the graphical interpretation of a linear
1x + 2y ≤ 40hrs. programming problem. Recall that the problem describes
4x + 3y ≤ 120 lb. Beaver Creek Pottery Company’s attempt to decide how
x, y ≥ 0 many bowls and mugs to produce daily, given limited
amounts of labor and clay. The complete linear
The solution of this model will result in programming model was formulated as:
numeric values for and that will maximize total
profit, Z. As one possible solution, consider x = Maximize Z = 40x + 50y
5 bowls and y = 10 mugs. First, we will subject to
substitute this hypothetical solution into each of 1x + 2y ≤ 40hrs.
the constraints in order to make sure that the 4x + 3y ≤ 120 lb.
solution does not require more resources than x, y ≥ 0
the constraints show are available: where
x = number of bowls produced
1x + 2y ≤ 40hrs. y = number of mugs produced
1(5) + 2(10) ≤ 40hrs.
25 ≤ 40hrs. The FIRST STEP in drawing the graph of the
and model is to plot the constraints on the graph. This is
4x + 3y ≤ 120 lb. done by treating both constraints as equations (or
4(5) + 3(10) ≤ 120 lb. straight lines) and plotting each line on the graph. Let’s
50 ≤ 120 lb. consider the labor constraint line first:
1x + 2y = 40hrs.
Because neither of the constraints is
violated by this hypothetical solution, we say the
 A simple procedure for plotting this line is to 100 ≰ 40
determine two points that are on the line and then draw a
straight line through the points. One point can be found
by letting x = 0 and solving for y:
1x + 2y = 40hrs.
1(0) + 2y = 40
y = 20
Thus, one point is at the coordinates x = 0 and y
= 20. A second point can be found by letting y = 0 and
solving for x:
1x + 2y = 40hrs.
1x + 2(0) = 40 We draw the line for the clay constraint the same
x = 40 way as the one for the labor constraint— by finding two
Now we have a second point, x = 40, y = 0. The points on the constraint line and connecting them with a
line on the graph representing this equation is drawn by straight line. First, let x = 0 and solve for y:
connecting these two points. However, this is only the 4x + 3y = 120
graph of the constraint line and does not reflect the entire 4(0) + 3y = 120
constraint, which also includes the values that are less y = 40
than or equal to this line.
Performing this operation results in a point, x =
0, y = 40. Next, we let y = 0 and then solve for x:
4x + 3y = 120
4x + 3(0) = 120
x = 30
This operation yields a second point, x = 30, y =
40. Plotting these points on the graph and connecting
them with a line gives the constraint line and area for
clay, as shown below:

To test the correctness of the constraint area, we

check any two points—one inside the constraint area and
one outside. For example, check point A, which is at the
intersection of x = 10 and y = 10. Substituting these
values into the following labor constraint,
1x + 2y ≤ 40
10 + 2(10) ≤ 40
30 ≤ 40 Combining the two individual graphs for both
labor and clay produces a graph of the model constraints,
shows that point A is indeed within the as shown in the figure below. The shaded area is the area
constraint area, as these values for x and y yield a that is common to both model constraints. Therefore,
quantity that does not exceed the limit of 40 hours. Next, this is the only area on the graph that contains points
we check point B at x = 40 and y = 30: (i.e., values for x and y) that will satisfy both constraints
simultaneously.
1x + 2y ≤ 40
40 + 2(30) ≤ 40
 Every point on this line is in the feasible solution
For example, consider the points R, S, and T in area and will result in a profit of $800 (i.e., every
the figure below. Point R satisfies both constraints; thus, combination of and on this line will give a Z value of
we say it is a feasible solution point. Point S satisfies the $800). However, let us see whether an even greater
clay constraint but exceeds the labor constraint; thus, it profit will still provide a feasible solution.
is infeasible. Point T satisfies neither constraint; thus, it
is also infeasible. The shaded area is referred to as the For example, consider profits of $1,200 and $1,600, as
feasible solution area because all the points in this area shown below
satisfy both constraints. Some point within this feasible
solution area will result in maximum profit for Beaver
Creek Pottery Company. The next step in the graphical
solution approach is to locate this point.

A portion of the objective function line for a

profit of $1,200 is outside the feasible solution area, but
part of the line remains within the feasible area.
Therefore, this profit line indicates that there are feasible
solution points that give a profit greater than $800. Now
let us increase profit again, to $1,600. This profit line is
The Optimal Solution Point completely outside the feasible solution area. The fact
that no points on this line are feasible indicates that a
The SECOND STEP in the graphical solution profit of $1,600 is not possible.
method is to locate the point in the feasible solution
area that will result in the greatest total profit. To Because a profit of $1,600 is too great for the
begin the solution analysis, we first plot the objective constraint limitations the question of the maximum profit
function line for an arbitrarily selected level of profit. value remains. We can see that profit increases as the
For example, if we say profit, Z, is $800, the objective objective function line moves away from the origin (i.e.,
function is the point x = 0, y = 0). Given this characteristic, the
maximum profit will be attained at the point where the
$800 = 40x +50y objective function line is farthest from the origin and is
Plotting this line just as we plotted the constraint lines still touching a point in the feasible solution area. This
results in the graph shown below. point is shown as point B below. To find point B, we
place a straightedge parallel to the objective function
line and move it outward from the origin as far as we can programming model will always occur at an extreme
without losing contact with the feasible solution area. point. Therefore, in our sample problem the possible
Point B is referred to as the optimal (i.e., best) solution. solution points are limited to the three extreme points, A,
B, and C. The optimal extreme point is the extreme point
the objective function touches last as it leaves the
feasible solution area.

The Solution Values

The THIRD STEP in the graphical solution
approach is to solve for the values of x and y once the
optimal solution point has been found. It is possible to
determine the and coordinates of point B indirectly from From the graph shown above, we know that the
the graph, as shown below. The graphical coordinates optimal solution point is B. Because point B is formed
corresponding to point B are x = 24 and y = 8. This is the by the intersection of two constraint lines, these two
optimal solution for the decision variables in the lines are equal at point B. Thus, the values of x and y at
problem. However, unless an absolutely accurate graph that intersection can be found by solving the two
is drawn, it is frequently difficult to determine the equations simultaneously.
correct solution directly from the graph. A more exact
approach is to determine the solution values x + 2y = 40
mathematically once the optimal point on the graph has 4x + 3y = 120
been determined. First, however, we will consider a few 4(x + 2y = 40)4
characteristics of the solution. 4x + 3y = 120
4x + 8y = 160
As the objective function was increased, the last 4x + 3y = 120
point it touched in the feasible solution area was on the 0x + 5y = 40
boundary of the feasible solution area. The solution point y=8
is always on this boundary because the boundary Substituting y = 8 into either one of the original
contains the points farthest from the origin (i.e., the equations gives a value for x:
points corresponding to the greatest profit). This x + 2y = 40 4x + 3y = 120
characteristic of linear programming problems reduces x + 2(8) = 40 4x + 3(8) = 120
the number of possible solution points considerably, x = 24 x = 24
from all points in the solution area to just those points on
the boundary. However, the number of possible solution
points is reduced even more by another characteristic of Thus, the optimal solution at point B in is x = 24
linear programming problems. and y = 8. Substituting these values into the objective
function gives the maximum profit,
The solution point will be on the boundary of the
feasible solution area and at one of the corners of the Z = 40x + 50y
boundary where two constraint lines intersect. These = 40(24) + 50(8)
corners (points A, B, and C in the figure below) are = $1,360
protrusions, or extremes, in the feasible solution area; In terms of the original problem, the solution
they are called extreme points. It has been proven indicates that if the pottery company produces 24 bowls
mathematically that the optimal solution in a linear
and 8 mugs, it will receive $1,360, the maximum daily 1x + 2y ≤ 40hrs.
profit possible (given the resource constraints). 4x + 3y ≤ 120 lb.
Given that the optimal solution will be at one of
The addition of a unique slack variable, s1, to
the extreme corner points, A, B, or C, we can also find
the labor constraint and s2 to the constraint for clay
the solution by testing each of the three points to see
results in the following equations:
which results in the greatest profit, rather than by
graphing the objective function and seeing which point it x + 2y + s1 = 40
last touches as it moves out of the feasible solution area. 4x + 3y + s2 = 120
Figure below shows the solution values for all three
The slack variables in these equations, s1 and s2,
points, A, B, and C, and the amount of profit, Z, at each
will take on any value necessary to make the left-hand
point.
side of the equation equal to the right-hand side. For
example, consider a hypothetical solution of x = 5 and y
= 10. Substituting these values into the foregoing
equations yields
x + 2y + s1 = 40
5 + 2(10) + s1 = 40
s1 = 15 hrs. of labor
and
4x + 3y + s2 = 120
4(5) + 3(10) + s2 = 120
s2 = 70 lb. of clay

In this example, x = 5 bowls and y = 10 mugs

represent a solution that does not make use of the total
As indicated in the previous discussion, point B
available amount of labor and clay. In the labor
is the optimal solution point because it is the last point
constraint, 5 bowls and 10 mugs require only 25 hours of
the objective function touches before it leaves the
labor. This leaves 15 hours that are not used. Thus, s1
solution area. In other words, the objective function
represents the amount of unused labor, or slack.
determines which extreme point is optimal. This is
because the objective function designates the profit that
In the clay constraint, 5 bowls and 10 mugs
will accrue from each combination of x and y values at
require only 50 pounds of clay. This leaves 70 pounds of
the extreme points. If the objective function had had
clay unused. Thus, s2 represents the amount of unused
different coefficients (i.e., different x and y profit
clay. In general, slack variables represent the amount of
values), one of the extreme points other than B might
unused resources.
have been optimal.
The ultimate instance of unused resources
occurs at the origin, where x = 0 and y = 0. Substituting
SLACK VARIABLES
these values into the equations yields
Once the optimal solution was found at point B,
x + 2y + s1 = 40
simultaneous equations were solved to determine the
0 + 2(0) + s1 = 40
values of x and y. Recall that the solution occurs at an
s1 = 40 hrs. of labor
extreme point where constraint equation lines intersect
and
with each other or with the axis. Thus, the model
4x + 3y + s2 = 120
constraints are considered as equations (=) rather than ≤
4(0) + 3(0) + s2 = 120
or ≥ inequalities.
s2 = 120 lb. of clay
There is a standard procedure for transforming ≤
Because no production takes place at the origin,
inequality constraints into equations. This transformation
all the resources are unused; thus, the slack variables
is achieved by adding a new variable, called a slack
equal the total available amounts of each resource: hours
variable, to each constraint. For the pottery company
of labor and pounds of clay.
example, the model constraints are
 What is the effect of these new slack variables
on the objective function? The objective function for our
example represents the profit gained from the production
of bowls and mugs,
Z = 40x +50y
The coefficient $40 is the contribution to profit
of each bowl; $50 is the contribution to profit of each
mug. What, then, do the slack variables s1 and s2
contribute? They contribute nothing to profit because
they represent unused resources. Profit is made only
after the resources are put to use in making bowls and
mugs. Using slack variables, we can write the objective
function as
Maximize Z = 40x +50y + 0s1 + 0s2
As in the case of decision variables (x and y),
slack variables can have only nonnegative values
because negative resources are not possible. Therefore,
for this model formulation x, y, s1 and s2 ≥ 0.
The complete linear programming model can be
written in what is referred to as standard form with slack
variables as follows:
Maximize Z = 40x +50y + 0s1 + 0s2
subject to
x + 2y + s1 = 40
4x + 3y + s2 = 120
x, y, s1, s2 ≥ 0
The solution values, including the slack at each
solution point, are summarized as follows:

Solution Summary with Slack

Point Solution Values Z Slack
A x = 0 bowls, y = 20 mugs $1,000 s1 = 0hr, s2 = 60 lb.
B x = 24 bowls, y = 8 mugs $1,360 s1 = 0hr, s2 = 0 lb.
C x = 30 bowls, y = 0 mugs $1,200 s1 = 10hr, s2 = 0 lb.

Figure below shows the graphical solution of

this example, with slack variables included at each
solution point.