Prototype Modelling: Technical Description

Technical Description
Prototype Modelling
Manufacturing and Engineering Technology
© WorldSkills International TD45 v7.0 WSC2019

WorldSkills International, by a resolution of the Competitions Committee and in accordance with the
Constitution, the Standing Orders, and the Competition Rules, has adopted the following minimum
requirements for this skill for the WorldSkills Competition.
The Technical Description consists of the following:
1 INTRODUCTION ................................................................................................................................. 2
2 THE WORLDSKILLS STANDARDS SPECIFICATION (WSSS) .............................................................. 4
3 THE ASSESSMENT STRATEGY AND SPECIFICATION ....................................................................... 9
4 THE MARKING SCHEME .................................................................................................................. 10
5 THE TEST PROJECT .......................................................................................................................... 14
6 SKILL MANAGEMENT AND COMMUNICATION ............................................................................ 17
7 SKILL-SPECIFIC SAFETY REQUIREMENTS ....................................................................................... 18
8 MATERIALS AND EQUIPMENT ....................................................................................................... 19
9 SKILL-SPECIFIC RULES ..................................................................................................................... 23
10 VISITOR AND MEDIA ENGAGEMENT ............................................................................................. 24
11 SUSTAINABILITY.............................................................................................................................. 25
12 REFERENCES FOR INDUSTRY CONSULTATION .............................................................................. 26
Effective 22.08.18
Stefan Praschl Michael Fung

Chair of the Competitions Committee Vice Chair of the Competitions Committee
© WorldSkills International (WSI) reserves all rights in documents developed for or on behalf of WSI, including translation and electronic
distribution. This material may be reproduced for non-commercial vocational and educational purposes provided that the WorldSkills logo
and copyright notice are left in place.
WSC2019_TD45_EN © WorldSkills International. All rights reserved

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Date: 22.08.18 – v7.0 PROTOTYPE MODELLING
1 INTRODUCTION
1.1 NAME AND DESCRIPTION OF THE SKILL COMPETITION

1.1.1 The name of the skill competition is
Prototyping Modelling
1.1.2 Description of the associated work role(s) or occupation(s).
The prototype modelling practitioner is involved with the design, creation, testing, and modification of
prototypes. In many fields, there is great uncertainty as to whether a new design will actually do what
is desired. New designs often have unexpected problems. A prototype is often used as part of the
product design process to give engineers and designers the ability to explore design alternatives, test
theories, and confirm performance prior to starting production of a new product. Prototype modelling
practitioner use their experience to tailor the prototype according to the specific unknowns still present
in the intended design. For example, some prototypes are used to confirm and verify consumer interest
in a proposed design, whereas other prototypes will attempt to verify the performance or suitability of
a specific design approach.
In general, an iterative series of prototypes will be designed, constructed, and tested as the final design
emerges and is prepared for production. In most cases, multiple iterations of prototypes are used
progressively to refine the design. It is common to design, test, evaluate, and then modify the design
based on analysis of the prototype.
In many product development organizations, prototyping specialists are employed. These are
individuals with specialized training and skills in general fabrication techniques that can help bridge
theoretical designs and fabrication of prototypes. For a company engaged in rapid prototyping and
manufacturing or functional testing, prototype models are crucial for troubleshooting potential
problems in the design process.
A team with excellent interpersonal and communication skills will provide clients with confidence that
the specialist advice and guidance resulting from prototyping fully supports their production plans. The
prototyping engineer will require a range of skills including 3D CAD systems, CAM systems such as
milling, printing, and other CAM machining, vacuum casting, prototype model making by hand tools
and machines, and spray painting and finishing.
1.1.3 Number of Competitors per team
Prototype Modelling is a single Competitor skill competition.
1.1.4 Age limit of Competitors
The Competitors must not be older than 22 years in the year of the Competition.
1.2 THE RELEVANCE AND SIGNIFICANCE OF THIS DOCUMENT

This document contains information about the standards required to compete in this skill competition,
and the assessment principles, methods and procedures that govern the competition.
Every Expert and Competitor must know and understand this Technical Description.
In the event of any conflict within the different languages of the Technical Descriptions, the English
version takes precedence.

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1.3 ASSOCIATED DOCUMENTS
Since this Technical Description contains only skill-specific information it must be used in association
with the following:
• WSI – Competition Rules
• WSI – WorldSkills Standards Specification framework
• WSI – WorldSkills Assessment Strategy
• WSI Online resources as indicated in this document
• WorldSkills Health, Safety, and Environment Policy and Regulations

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2 THE WORLDSKILLS STANDARDS
SPECIFICATION (WSSS)
2.1 GENERAL NOTES ON THE WSSS

The WSSS specifies the knowledge, understanding and specific skills that underpin international best
practice in technical and vocational performance. It should reflect a shared global understanding of
what the associated work role(s) or occupation(s) represent for industry and business
(www.worldskills.org/WSSS).
The skill competition is intended to reflect international best practice as described by the WSSS, and to
the extent that it is able to. The Standards Specification is therefore a guide to the required training
and preparation for the skill competition.
In the skill competition the assessment of knowledge and understanding will take place through the
assessment of performance. There will only be separate tests of knowledge and understanding where
there is an overwhelming reason for these.
The Standards Specification is divided into distinct sections with headings and reference numbers
added.
Each section is assigned a percentage of the total marks to indicate its relative importance within the
Standards Specification. This is often referred to as the “weighting”. The sum of all the percentage
marks is 100.
The Marking Scheme and Test Project will assess only those skills that are set out in the Standards
Specification. They will reflect the Standards Specification as comprehensively as possible within the
constraints of the skill competition.
The Marking Scheme and Test Project will follow the allocation of marks within the Standards
Specification to the extent practically possible. A variation of five percent is allowed, provided that this
does not distort the weightings assigned by the Standards Specification.

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2.2 WORLDSKILLS STANDARDS SPECIFICATION
SECTION RELATIVE
IMPORTANCE
(%)
1 Work organization and management 5
The individual needs to know and understand:
• Principles and applications of safe working generally and as applied
to prototype modelling
• The purposes, uses, care, and maintenance of all equipment and
materials, together with their safety implications
• Environmental and safety principles and their application to good
housekeeping in the work environment
• Principles and methods for work organization, control, and
management
• Principles of communication and collaboration
• The scope and limits of one’s own and others’ roles, responsibilities
and duties individually and collectively
• The parameters within which activities need to be scheduled
• Principles and techniques for time management
The individual shall be able to:

• Prepare and maintain a safe, tidy, and efficient work area
• Prepare self for the tasks in hand, including full regard to health and
safety
• Schedule work to maximize efficiency and minimize disruption
• Select and use all equipment and materials safely and in compliance
with manufacturers’ instructions
• Apply or exceed the health and safety standards applying to the
environment, equipment, and materials
• Restore the work area to an appropriate state and condition
• Contribute to team and organizational performance both broadly
and specifically
• Give and take feedback and support
2 Design prototypes 5
• The proposed function of the final production model of the
prototype
• Design principles
• The importance of effective collaboration with other professionals
• Principles and methods of formal and informal communication

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• Grasp and visualize complex and abstract ideas
• Convert descriptive text, either written or verbal, into design
• Discuss design concepts with clients and colleagues
• Interpret complex technical drawings and convert them into designs
• Provide expert advice and guidance on limitations and opportunities
to clients and colleagues
• Engage with product designers and engineers to support design and
test parts
• Provide innovative solutions to challenges and problems
3 Technical drawings 10
• Features from the available CAD systems
• Technical terminology and symbols used in technical drawings and
specifications

• Prepare accurate 2D technical drawings providing clear and
unambiguous information to future users
• Prepare and dimension a 2D technical drawing from 3D CAD data
• Clearly label drawings
• Accurately measure dimensions and transcribe to drawings and
technical specifications
4 Computer Aided Design 3D - CAD 15

• Benefits, limitations, and advantages of various CAD software systems
• Reverse Engineering & its uses in Industry.

• Work effectively and creatively with internationally known and
recognized 3D CAD systems
• Create 3D CAD Data of complete prototypes and exploded parts
• Apply clear and accurate dimensioning
• Use reverse engineering techniques
5 Computer Aided Manufacturing - CAM 5

• Benefits, limitations, and advantages of various CAM software
systems
• Machine and Machining Parameters
• Tools suitable for CNC machining
• Programming as the creation of a logical process plan
• Different methods and techniques to generate a programme
(CAM/CAD or manual)
• CAM system programming
• Skill related software

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• Use CAM software and milling machine to produce accurate models,
production prototypes, and engineering components
• Use 3D CAD data to generate cutter paths using specialist machining
software
• Select the best methods according to the production type and part
specification
• Effectively use skill specific software and related hardware
• Generate programmes using CAD/CAM systems and taking into
account the format of the initial data
6 Manufacturing prototype models 50

• Types and characteristics of materials used in prototype model making
• Methods of model production
• Importance of accuracy in detail and dimension
• Methods of finishing prototype models
• Use and care of tools and equipment used in prototype model making

• Manufacture prototype models according to design criteria, specified
materials and specifications
• Transfer and manufacture copies of parts
• Tailor the prototype according the specific unknowns still present in
the intended design
• Use hand tools and conventional machines to produce prototype
models
• Use CNC machines to produce prototype models
• Finish prototype model’s surface
• Use measuring equipment
• Produce models from standard plastic materials; PU-Chemical Wood,
casting resin, celcoat, laminating resin, acryl glass, polyurethane,
aluminium, composites, PVC, etc.
• Use polyurethane and fast cast resin to produce parts through to
accurate multiple components for pre-production assemblies
• Use different resins to produce parts that can be clear, heat resistant,
flame retardant and flexible
• Adapt resins to be tinted or pigmented, add glass filler to stiffen parts
and be over moulded
• Apply production tasks; cutting, sanding, gluing
• Apply negative and positive mouldings
• Modify minor product details
• Create and assemble parts
• Modify prototypes based on feedback from engineers and potential
users
7 Paint and decorate prototype models 10

• Types of paints and paint finishes required for prototype models
• Purposes for labels and stickers
• Safe usage of paints and polishes

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• Finish prototype model surfaces
• Paint prototype models using a spray can
• Polish painted models
• Decorate prototype models with appropriate stickers
• Innovate and test new paints and finishes to satisfy clients’ needs
Total 100

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3 THE ASSESSMENT STRATEGY AND
SPECIFICATION
3.1 GENERAL GUIDANCE

Assessment is governed by the WorldSkills Assessment Strategy. The Strategy establishes the principles
and techniques to which WorldSkills assessment and marking must conform.
Expert assessment practice lies at the heart of the WorldSkills Competition. For this reason, it is the
subject of continuing professional development and scrutiny. The growth of expertise in assessment
will inform the future use and direction of the main assessment instruments used by the WorldSkills
Competition: the Marking Scheme, Test Project, and Competition Information System (CIS).
Assessment at the WorldSkills Competition falls into two broad types: measurement and judgement.
For both types of assessment, the use of explicit benchmarks against which to assess each Aspect is
essential to guarantee quality.
The Marking Scheme must follow the weightings within the Standards Specification. The Test Project is
the assessment vehicle for the skill competition, and also follows the Standards Specification. The CIS
enables the timely and accurate recording of marks, and has expanding supportive capacity.
The Marking Scheme, in outline, will lead the process of Test Project design. After this, the Marking
Scheme and Test Project will be designed and developed through an iterative process, to ensure that
both together optimize their relationship with the Standards Specification and the Assessment
Strategy. They will be agreed by the Experts and submitted to WSI for approval together, in order to
demonstrate their quality and conformity with the Standards Specification.
Prior to submission for approval to WSI, the Marking Scheme and Test Project will liaise with the WSI
Skill Advisors in order to benefit from the capabilities of the CIS.

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4 THE MARKING SCHEME
4.1 GENERAL GUIDANCE

This section describes the role and place of the Marking Scheme, how the Experts will assess
Competitors’ work as demonstrated through the Test Project, and the procedures and requirements
for marking.
The Marking Scheme is the pivotal instrument of the WorldSkills Competition, in that it ties assessment
to the standards that represent the skill. It is designed to allocate marks for each assessed aspect of
performance in accordance with the weightings in the Standards Specification.
By reflecting the weightings in the Standards Specification, the Marking Scheme establishes the
parameters for the design of the Test Project. Depending on the nature of the skill and its assessment
needs, it may initially be appropriate to develop the Marking Scheme in more detail as a guide for Test
Project design. Alternatively, initial Test Project design can be based on the outline Marking Scheme.
From this point onwards the Marking Scheme and Test Project should be developed together.
Section 2.1 above indicates the extent to which the Marking Scheme and Test Project may diverge
from the weightings given in the Standards Specification, if there is no practicable alternative.
The Marking Scheme and Test Project may be developed by one person, or several, or by all Experts.
The detailed and final Marking Scheme and Test Project must be approved by the whole Expert Jury
prior to submission for independent quality assurance. The exception to this process is for those skill
competitions which use an independent designer for the development of the Marking Scheme and
Test Project. Please see the Rules for further details.
Experts and independent designers are required to submit their Marking Schemes and Test Projects for
comment and provisional approval well in advance of completion, in order to avoid disappointment or
setbacks at a late stage. They are also advised to work with the CIS Team at this intermediate stage, in
order to take full advantage of the possibilities of the CIS.
In all cases a draft Marking Scheme must be entered into the CIS at least eight weeks prior to the
Competition using the CIS standard spreadsheet or other agreed methods.
4.2 ASSESSMENT CRITERIA

The main headings of the Marking Scheme are the Assessment Criteria. These headings are derived in
conjunction with the Test Project. In some skill competitions the Assessment Criteria may be similar to
the section headings in the Standards Specification; in others they may be totally different. There will
normally be between five and nine Assessment Criteria. Whether or not the headings match, the
Marking Scheme as a whole must reflect the weightings in the Standards Specification.
Assessment Criteria are created by the person(s) developing the Marking Scheme, who are free to
define criteria that they consider most suited to the assessment and marking of the Test Project. Each
Assessment Criterion is defined by a letter (A-I). It is advisable not to specify either the Assessment
Criteria, or the allocation of marks, or the assessment methods, within this Technical Description.
The Mark Summary Form generated by the CIS will comprise a list of the Assessment Criteria.
The marks allocated to each Criterion will be calculated by the CIS. These will be the cumulative sum
of marks given to each Aspect within that Assessment Criterion.

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4.3 SUB CRITERIA
Each Assessment Criterion is divided into one or more Sub Criteria. Each Sub Criterion becomes the
heading for a WorldSkills marking form. Each marking form (Sub Criterion) contains Aspects to be
assessed and marked by measurement or judgement, or both measurement and judgement.
Each marking form (Sub Criterion) specified both the day on which it will be marked, and the identity
of the marking team.
4.4 ASPECTS
Each Aspect defines, in detail, a single item to be assessed and marked together with the marks, or
instructions for how the marks are to be awarded. Aspects are assessed either by measurement or
judgement.
The marking form lists, in detail, every Aspect to be marked together with the mark allocated to.
The sum of the marks allocated to each Aspect must fall within the range of marks specified for that
section of the skill in the Standards Specification. This will be displayed in the Mark Allocation Table of
the CIS, in the following format, when the Marking Scheme is reviewed from C-8 weeks. (Section 4.1)
4.5 ASSESSMENT AND MARKING

There is to be one marking team for each Sub Criterion, whether it is assessed and marked by
judgement, measurement, or both. The same marking team must assess and mark all competitors, in
all circumstances. The marking teams must be organized to ensure that there is no compatriot marking
in any circumstances. (See 4.6.)
4.6 ASSESSMENT AND MARKING USING JUDGEMENT

Judgement uses a scale of 0-3. To apply the scale with rigour and consistency, judgement must be
conducted using:
• benchmarks (criteria) for detailed guidance for each Aspect (in words, images, artefacts or separate
guidance notes)
• the 0-3 scale to indicate:
• 0: performance below industry standard
• 1: performance meets industry standard
• 2: performance meets and, in specific respects, exceeds industry standard
• 3: performance wholly exceeds industry standard and is judged as excellent
Three Experts will judge each Aspect, with a fourth to coordinate the marking and acting as a judge to
prevent compatriot marking.

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4.7 ASSESSMENT AND MARKING USING MEASUREMENT
Three Experts will be used to assess each aspect. Unless otherwise stated only the maximum mark or
zero will be awarded. Where they are used, the benchmarks for awarding partial marks will be clearly
defined within the Aspect.
4.8 THE USE OF MEASUREMENT AND JUDGEMENT

Decisions regarding the selection of criteria and assessment methods will be made during the design
of the competition through the Marking Scheme and Test Project.
4.9 COMPLETION OF SKILL ASSESSMENT SPECIFICATION

Module A – 3D CAD Design 100% measurement
A.1 Completeness of 3D drawings (measurement)
A.2 Compare the original solids to the designed solids by CAD system (measurement)
Module B – Preparation of drawings 100% measurement

B.1 Completeness of 2D drawings views and sections (measurement)
B.2 Dimension completed (measurement)
Module C – Modelling/Manufacturing 20% judgement and 80% measurement

C.1 Originality of design (judgement)
C.2 Functionality of design (judgement)
C.3 Conformity to specifications (measurement)
C.4 Conformity to specified dimensions (measurement)
C.5 Conformity to 2D and 3D drawings (measurement)
C.6 Conformity to 3D drawing (judgement)
Module D - Painting 100% judgement

D.1 Finish of the painted surface (judgement)
D.2 Attractive display of colours (judgement)
Measurement Marking
NOTE: Marks are calculated by CIS ‘Ranged Score’ calculations. Mark deductions are as a percentage
of maximum mark
Lengths
• Tolerance of +/- 0.1 mm, deduct 0%
• Tolerance greater than +/- 0.3 mm, deduct 100%
Angles
• Tolerance +/- 0.5°, deduct 0%
• Tolerance +/- 1.0°, deduct 50%
• Tolerance greater than +/- 1.0°, deduct 100%

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Plastic fillets and radii
• Tolerance +/- 0.5 mm, deduct 0%
• Tolerance greater than +/- 1.5 mm, deduct 100%
Minimum one fillet, radii and angle must be measured.
4.10 SKILL ASSESSMENT PROCEDURES

• Items to be assessed and the allocation of marks are decided by Experts at the Competition;
• A judgement form identical to the one used by Experts is provided to each Competitor to ensure
transparency;
• The Chief Expert or Deputy Chief Expert divides all Experts into several marking teams. In such
cases, WorldSkills experience at a previous Competition is taken into consideration as well as
culture, language, and continent;
• If Experts have the possibility to measure the dimensions for measurement marking by a digital
measuring machine, the Experts can decide and organize it at the Competition. In this case, the
measurement will be done by a professional assistant who is familiar with it;
• When the judgement marking and measurement marking are performed on a module, the
measurement marking should be performed first (every marking day);
• Progressive marking is used for each completed module.

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5 THE TEST PROJECT
5.1 GENERAL NOTES

Sections 3 and 4 govern the development of the Test Project. These notes are supplementary.
Whether it is a single entity, or a series of stand-alone or connected modules, the Test Project will
enable the assessment of the skills in each section of the WSSS.
The purpose of the Test Project is to provide full, balanced and authentic opportunities for assessment
and marking across the Standards Specification, in conjunction with the Marking Scheme. The
relationship between the Test Project, Marking Scheme and Standards Specification will be a key
indicator of quality, as will be its relationship with actual work performance.
The Test Project will not cover areas outside the Standards Specification, or affect the balance of marks
within the Standards Specification other than in the circumstances indicated by Section 2.
The Test Project will enable knowledge and understanding to be assessed solely through their
applications within practical work.
The Test Project will not assess knowledge of WorldSkills rules and regulations.
This Technical Description will note any issues that affect the Test Project’s capacity to support the full
range of assessment relative to the Standards Specification. Section 2.2 refers.
5.2 FORMAT/STRUCTURE OF THE TEST PROJECT

The total time for the Test Project has to be between the minimum and maximum time according the
WSI rule.
• Module A: Designing the given Test Project from the 2D drawing by using 3D CAD;
• Module B: Make a 2D drawing based on their own 3D CAD from module A;
• Module C: Manufacturing the prototype model(s) from their own 2D drawing (Module B);
• Module D: Finishing surfaces painting and decorating.
5.3 TEST PROJECT DESIGN REQUIREMENTS

The Test Project can be any new products.
Competitors are given a 2D drawing and document of instruction to do all modules.
The Test Project can have minor product details for a modification.
The drawing of the Test Project need to include at least 50 specified dimensions.
5.4 TEST PROJECT DEVELOPMENT

The Test Project MUST be submitted using the templates provided by WorldSkills International
(www.worldskills.org/expertcentre). Use the Word template for text documents and DWG template for
drawings.
5.4.1 Who develops the Test Project or modules
The Test Project/modules are developed by all Experts. Only one Test Project proposal is allowed per
Expert.

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5.4.1 How and where is the Test Project or modules developed
The Test Project is developed by individual Experts.
Three months before the Competition the Experts have to submit their Test Project proposal to the
Director of Skills Competition.
Two months before the Competition WSI will upload all Test Project proposals in the Discussion Forum
for all Experts to download prior to the voting.
5.4.2 When is the Test Project developed
The Test Project is developed according to the following timeline:
TIME ACTIVITY
Four (4) months before the Competition The Test Projects are sent to the Director of Skills
Competitions
Three (3) months before the Competition The Director of Skills Competitions uploads the
proposed Test Projects in to the Experts forum to
download.
Between two (2) and one (1) month before the All Experts can vote to select which of these Test
Competition Project proposals would be challenging and good
enough for the Competition.
One (1) month before the Competition Three Test Projects receiving the maximum
number of votes will be shortlisted and the actual
Test Project is randomly selected from the Test
Project pool by the Director of Skills
Competitions. The randomly selected Test Project
is sent to an External Designer to make the 30%
change.
C-4 at the Competition The Director of Skills Competitions announces
the selected Test Project to the Experts and hands
over the updated drawings to the Chief Expert.
All other remaining qualified Test Project
proposals will be valid for the next Competition
and will go into the pool together with the new
qualified Test Project proposals from next
competition.
5.5 TEST PROJECT VALIDATION

Upon completion of the Test Project modules, all Experts must confirm that Competitors can complete
the Test Project modules by using the materials and equipment provided and expected level of
knowledge.
5.6 TEST PROJECT SELECTION

The Test Project will be randomly selected by the Director of Skills Competitions from all qualified Test
Project proposals by vote of Experts on the Discussion Forum between one and two months before the
Competition.

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5.7 TEST PROJECT CIRCULATION
The Test Project is circulated via the website as follows:
The Test Project is not circulated.
5.8 TEST PROJECT COORDINATION (PREPARATION FOR

COMPETITION)
Coordination of the Test Project will be undertaken by the Chief Expert. Coordination of the 30%
change will be undertaken by the Director of Skills Competitions.
5.9 TEST PROJECT CHANGE AT THE COMPETITION

The randomly selected Test Project is sent to an Independent Designer to make the 30% change.
5.10 MATERIAL OR MANUFACTURER SPECIFICATIONS

Specific material and/or manufacturer specifications required to allow the Competitor to complete the
Test Project will be supplied by the Competition Organizer and are available from
www.worldskills.org/infrastructure located in the Expert Centre.
The Competition Organizer informs Experts of material specifications required for the Test Project
through the Infrastructure List provided by WorldSkills International six months prior to the
Competition.

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6 SKILL MANAGEMENT AND COMMUNICATION
6.1 DISCUSSION FORUM

Prior to the Competition, all discussion, communication, collaboration, and decision making regarding
the skill competition must take place on the skill specific Discussion Forum
(http://forums.worldskills.org). Skill related decisions and communication are only valid if they take
place on the forum. The Chief Expert (or an Expert nominated by the Chief Expert) will be the
moderator for this Forum. Refer to Competition Rules for the timeline of communication and
competition development requirements.
6.2 COMPETITOR INFORMATION

All information for registered Competitors is available from the Competitor Centre
(www.worldskills.org/competitorcentre).
This information includes:
• Competition Rules
• Technical Descriptions
• Marking Schemes
• Test Projects
• Infrastructure List
• WorldSkills Health, Safety, and Environment Policy and Regulations
• Other Competition-related information
6.3 TEST PROJECTS [AND MARKING SCHEMES]

Circulated Test Projects will be available from www.worldskills.org/testprojects and the Competitor
Centre (www.worldskills.org/competitorcentre).
6.4 DAY-TO-DAY MANAGEMENT

The day-to-day management of the skill during the Competition is defined in the Skill Management
Plan that is created by the Skill Management Team led by the Skill Competition Manager. The Skill
Management Team comprises the Skill Competition Manager, Chief Expert and Deputy Chief Expert.
The Skill Management Plan is progressively developed in the six months prior to the Competition and
finalized at the Competition by agreement of the Experts. The Skill Management Plan can be viewed in
the Expert Centre (www.worldskills.org/expertcentre).

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7 SKILL-SPECIFIC SAFETY REQUIREMENTS
Refer to Host country or region WorldSkills Health, Safety, and Environment Policy and Regulations for
Host country or region regulations.
• No pneumatic tools are allowed for creative modelling;
• Only electric hand tools with dust extractors are allowed, if this item is not in the Infrastructure List.

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8 MATERIALS AND EQUIPMENT
8.1 INFRASTRUCTURE LIST

The Infrastructure List details all equipment, materials and facilities provided by the Competition
Organizer.
The Infrastructure List is available at www.worldskills.org/infrastructure.
The Infrastructure List specifies the items and quantities requested by the Experts for the next
Competition. The Competition Organizer will progressively update the Infrastructure List specifying the
actual quantity, type, brand, and model of the items. Items supplied by the Competition Organizer are
shown in a separate column.
At each Competition, the Experts must review and update the Infrastructure List in preparation for the
next Competition. Experts must advise the Director of Skills Competitions of any increases in space
and/or equipment.
At each Competition, the Technical Observer must audit the Infrastructure List that was used at that
Competition.
The Infrastructure List does not include items that Competitors and/or Experts are required to bring
and items that Competitors are not allowed to bring – they are specified below.
8.2 COMPETITOR’S TOOLBOX

The maximum external size of the toolbox is 0.5m³.
8.3 MATERIALS, EQUIPMENT, AND TOOLS SUPPLIED BY

COMPETITORS IN THEIR TOOLBOX
Individual Competitors must bring equipment such as shoes, work clothes. Competitors must bring
only their own hand tools. A tool list is provided below for reference purposes.
ITEM TYPE QTY PICTURE
Space Mouse and Keyboard:

*Required software will be
installed by the CAD assistant Un 01
Hand tools for processing
Wood Chisels
Set 01
Wood Planes
Set 01

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Cutting tools such as Stiletto and

Scissors Un 02
Files
Set 01
Electric tools for processing

(allowed only with dust
Un 01
extractor), if this item is not in the
Infrastructure List.
Measuring tools
Scale rule – 150 and 300 mm
Un 01
Vernier caliper – 150 and 300

mm
Un 02
Depth gage – 150 mm

Un 01
Micrometer – 0 to 25 mm; 25 to
50 mm and 50 to 75 mm Un 03
Gage blocks rectangular – Steel -

56 pc
Set 01
Dial indicator – 10 mm; 0,01 mm

Un 01
Compass of steel (Spring Divider )

– 150 mm
Un 01

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Radius gage – 1 to 7 mm; 7.5 to

15 mm and 15.5 to 25 mm Un 03
Universal Bevel Protractor – 360°
Un 01
Resin material tools

01
Spatulas Set
Painting tools
Masking tape
*if this item is not in the
Infrastructure List Un 01
A gas mask that conforms to the

Health, Safety, and Environment
standard Set 01
* if this item is not in the
Infrastructure List
8.4 MATERIALS, EQUIPMENT AND TOOLS SUPPLIED BY

EXPERTS
Not allowed.
8.5 MATERIALS AND EQUIPMENT PROHIBITED IN THE SKILL

AREA
CAD systems and software other than those provided at the Competition.
Computerized machines and tools other than those provided at the Competition.
Already prepared parts and tools cannot be used for the Test Project to manufacture the Test Project.

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8.6 PROPOSED WORKSHOP AND WORKSTATION LAYOUTS
Workshop layouts from previous competitions are available at www.worldskills.org/sitelayout.
Example workshop layout:

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9 SKILL-SPECIFIC RULES
Skill-specific rules cannot contradict or take priority over the Competition Rules. They do provide
specific details and clarity in areas that may vary from skill competition to skill competition. This
includes but is not limited to personal IT equipment, data storage devices, internet access, procedures
and work flow, and documentation management and distribution.
TOPIC/TASK SKILL-SPECIFIC RULE
Use of technology – USB, • Competitors, Experts, and Interpreters are not allowed to
memory sticks bring memory sticks into the workshop. The Chief and Deputy
Chief Expert is exempt from this rule.
Use of technology – personal • Competitors, Experts, and Interpreters are not allowed to
laptops, tablets and mobile bring personal laptops, tablets, personal photo and video
phones taking devices and mobile phones into the workshop. The
Chief and Deputy Chief Expert is exempt from this rule.
Use of technology – personal • Competitors, Experts, and Interpreters are allowed to use
photo and video taking devices personal photo and video taking devices in the workshop
from C1 until C+1.
Templates, aids, etc. • Competitors are not permitted to bring or use own templates
or aids at any time.
Drawings, recording • Competitors, Experts and Interpreters are not permitted to

information bring drawings or prepared information into the workshop
from C-4 until C+1.
Test Project and Assessment • Competitors, Experts, and Interpreters are not permitted to
take Test Project drawings or Marking Scheme out of the
workshop from C-4 until the conclusion of the Competition.
Equipment failure • If equipment or tools which are brought by the Competitor

fail, there no extra time will be allowed.
Health, Safety, and • Refer to the WorldSkills Health, Safety, and Environment
Environment policy and guidelines document.

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10 VISITOR AND MEDIA ENGAGEMENT
To maximize visitor and media engagement the following ideas may be considered:
• Try-A-Skill;
• Display screens;
• Test Project descriptions;
• Career opportunities;
• Daily reporting of competition status;
• Live demonstration while machining;
• 3D Print technology demonstration;
• Digital measuring demonstration by supplier.

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11 SUSTAINABILITY
This skill competition will focus on the sustainable practices below:
• Recycling;
• Use of ‘green’ materials.

25 of 26
12 REFERENCES FOR INDUSTRY CONSULTATION
WorldSkills is committed to ensuring that the WorldSkills Standards Specifications fully reflect the
dynamism of internationally recognized best practice in industry and business. To do this WorldSkills
approaches a number of organizations across the world that can offer feedback on the draft
Description of the Associated Role and WorldSkills Standards Specification on a two-yearly cycle.
In parallel to this, WSI consults three international occupational classifications and databases:
• ISCO-08: (http://www.ilo.org/public/english/bureau/stat/isco/isco08/)
• ESCO: (https://ec.europa.eu/esco/portal/home )
• O*NET OnLine (www.onetonline.org/)
This WSSS (Section 2) appears most closely to relate to Model Maker: Metals and Plastic:
https://www.onetonline.org/link/summary/51-4061.00
and Model Maker: http://data.europa.eu/esco/occupation/3cbbdb83-7c36-4ae5-8c45-6c284186f477
Adjacent occupations can also be explored through these links
The following table indicates which organizations were approached and provided valuable feedback
for the Description of the Associated Role and WorldSkills Standards Specification in place for
WorldSkills Kazan 2019.
ORGANIZATION CONTACT NAME
HFM Modell- und Formenbau GmbH (Germany) Horst Fularczyk, CEO
Habich & Martin GmbH Modell und Formenbau Peter Habich, CEO
Zech und Waibel Modellbau GbR (Europe) Johannes Zech, Owner
Autodesk Mike Westlake, UKI & CEE Manager

26 of 26

Prototype Modelling: Technical Description

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Technical Description

© WorldSkills International TD45 v7.0 WSC2019

Stefan Praschl Michael Fung

WSC2019_TD45_EN © WorldSkills International. All rights reserved

1.1 NAME AND DESCRIPTION OF THE SKILL COMPETITION

1.2 THE RELEVANCE AND SIGNIFICANCE OF THIS DOCUMENT

WSC2019_TD45_EN © WorldSkills International. All rights reserved

WSC2019_TD45_EN © WorldSkills International. All rights reserved

2.1 GENERAL NOTES ON THE WSSS

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The individual shall be able to:

WSC2019_TD45_EN © WorldSkills International. All rights reserved

The individual shall be able to:

4 Computer Aided Design 3D - CAD 15

The individual shall be able to:

5 Computer Aided Manufacturing - CAM 5

WSC2019_TD45_EN © WorldSkills International. All rights reserved

6 Manufacturing prototype models 50

The individual shall be able to:

7 Paint and decorate prototype models 10

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WSC2019_TD45_EN © WorldSkills International. All rights reserved

3.1 GENERAL GUIDANCE

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4.1 GENERAL GUIDANCE

4.2 ASSESSMENT CRITERIA

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4.5 ASSESSMENT AND MARKING

4.6 ASSESSMENT AND MARKING USING JUDGEMENT

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4.8 THE USE OF MEASUREMENT AND JUDGEMENT

4.9 COMPLETION OF SKILL ASSESSMENT SPECIFICATION

Module B – Preparation of drawings 100% measurement

Module C – Modelling/Manufacturing 20% judgement and 80% measurement

Module D - Painting 100% judgement

WSC2019_TD45_EN © WorldSkills International. All rights reserved

4.10 SKILL ASSESSMENT PROCEDURES

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5.1 GENERAL NOTES

5.2 FORMAT/STRUCTURE OF THE TEST PROJECT

5.3 TEST PROJECT DESIGN REQUIREMENTS

5.4 TEST PROJECT DEVELOPMENT

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5.5 TEST PROJECT VALIDATION

5.6 TEST PROJECT SELECTION

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5.8 TEST PROJECT COORDINATION (PREPARATION FOR

5.9 TEST PROJECT CHANGE AT THE COMPETITION

5.10 MATERIAL OR MANUFACTURER SPECIFICATIONS

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6.1 DISCUSSION FORUM

6.2 COMPETITOR INFORMATION

6.3 TEST PROJECTS [AND MARKING SCHEMES]

6.4 DAY-TO-DAY MANAGEMENT

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WSC2019_TD45_EN © WorldSkills International. All rights reserved

8.1 INFRASTRUCTURE LIST

8.2 COMPETITOR’S TOOLBOX

8.3 MATERIALS, EQUIPMENT, AND TOOLS SUPPLIED BY