PARTS CATALOG

ALLISON AT 500, AT 1500 SERIES PARTS CATALOG PC1235EN

? 1 SEE SECTION 10
2

12 4

13
11
14
15
16

14-1
6

7 5
8
17
9 18
10

19

20
21
23
24
25 26 22

27

28

29

30

31

32

V03510

Figure 14–1A. Turbine Shaft And Forward Clutch

20031101 Copyright © 2003 General Motors Corporation 14–1–1.1

 PARTS CATALOG
PC1235EN ALLISON AT 500, AT 1500 SERIES PARTS CATALOG

? 1 SEE SECTION 10

2
3
4

6 5

11

15 12
16
14-1 13
10
8
17 14

18
19
20
21

22

23

24

25

26

27
29 28

30
31

V03581

Figure 14–1B. Turbine Shaft And Forward Clutch

14–1–1.2 Copyright © 2003 General Motors Corporation 20031101

 PARTS CATALOG
ALLISON AT 500, AT 1500 SERIES PARTS CATALOG PC1235EN

? GROUP 14-519
Turbine Shaft And Forward Clutch, Figure 14–1A
Without Lockup, Without PTO
Same As Group 14-645, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
2–3 Not Used In This Group.

GROUP 14-544
Turbine Shaft And Forward Clutch, Figure 14–1A
Without Lockup, With PTO
Same As Group 14-645.
14-1

GROUP 14-644
Turbine Shaft And Forward Clutch, Figure 14–1A
Without Lockup, With PTO
Same As Group 14-645.

GROUP 14-645
Turbine Shaft And Forward Clutch, Figure 14–1A
Without Lockup, With PTO
1 Washer, Thrust, 0.056–0.060 inch, Selective. Identified As No. 0. . . . . 6831620 AR 13 26 125
1 Washer, Thrust, 0.072–0.076 inch, Selective. Identified As No. 1.
Color Coded Red. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831621 AR 13 26 125
1 Washer, Thrust, 0.089–0.093 inch, Selective. Identified As No. 2.
Color Coded Blue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831622 AR 13 26 125
1 Washer, Thrust, 0.105–0.109 inch, Selective. Identified As No. 3.
Color Coded Green. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831623 AR 13 26 125
1 Washer, Thrust, 0.121–0.125 inch, Selective. Identified As No. 4.
Color Coded White. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831624 AR 13 26 125
1 Washer, Thrust, 0.138–0.142 inch, Selective. Identified As No. 5. . . . . 6831625 AR 13 26 125
2 Ring, Retaining, Internal. Prior To S/N 10847, Use 6831640 External
Retaining Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838361 1 5 10 30
3 Gear, PTO Drive. Prior To S/N 10847, When Replacing 6835692 PTO
Gear With 6885145 PTO Gear, Also Order 6838361 Retaining
Ring, 29509660 Forward-Clutch Housing And Turbine Shaft
Assembly, And Appropriate Piston. . . . . . . . . . . . . . . . . . . . . . . . . 6885145 1 5 10 30
4 Ring, External Wave Retaining. Used Prior To S/N 10847 Only. . . . . . 6831639 1 13 26 125

(continued on next page)

20031101 Copyright © 2003 General Motors Corporation 14–1–2.1

 PARTS CATALOG
PC1235EN ALLISON AT 500, AT 1500 SERIES PARTS CATALOG

? GROUP 14-645
Turbine Shaft And Forward Clutch, Figure 14–1A
(cont’d)

Without Lockup, With PTO

RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
5 Forward-Clutch Housing And Turbine Shaft Assembly. Prior To
S/N 3210610129, When Replacing 6838298 Housing
Assembly, Also Order Tangless Piston. 6884278, 6884279, Or
6884280 Piston Should Be Used Without Wave Plate Design;
29505881, 29505882, Or 29505883 Piston Should Be Used
With Wave Plate Design. See SIL 39-TR-81 And SIL 3-TR-93.
Prior To S/N 10847, When Replacing 6836790 With
29509660 Forward-Clutch Housing And Turbine Shaft
Assembly, Also Order 6838361 Retaining Ring, 6885145 PTO
Gear, And Tangless Pistons As Listed Above. . . . . . . . . . . . . . . . . 29509660 1 3 6 18
14-1 6 Sealring, Hook-Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8616052 1 13 26 125
7 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525516 * 1
8 Housing Assembly, Forward-Clutch . . . . . . . . . . . . . . . . . . . . . . . . 29506500 1 3 6 18
9 Housing, Forward-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505896 * 1
10 Ball, Carbon Steel, 0.1875 inch . . . . . . . . . . . . . . . . . . . . . . . . 8622757 1 5 10 30
11–16 Not Used In This Group.
17 Seal, Lip-Type, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520291 1 13 26 125
18 Seal, Lip-Type, Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520292 1 13 26 125
19 Piston, Forward-Clutch, 0.703–0.708 inch, Selective. Identified As
Letter A. Used Prior to S/N 3210610129. . . . . . . . . . . . . . . . . . . . . 6884278 AR 5 10 30
19 Piston, Forward-Clutch, 0.729–0.734 inch, Selective. Identified As
Letter B. Used Prior to S/N 3210610129. . . . . . . . . . . . . . . . . . . . . 6884279 AR 5 10 30
19 Piston, Forward-Clutch, 0.752–0.762 inch, Selective. Identified As
Letter C. Used Prior to S/N 3210610129. . . . . . . . . . . . . . . . . . . . . 6884280 AR 5 10 30
19 Piston, Forward-Clutch, 0.654–0.659 inch, Selective. Identified As
Letters DE. Used Prior to S/N 3210610129. . . . . . . . . . . . . . . . . . . 29505883 AR 5 10 30
19 Piston, Forward-Clutch, 0.680–0.685 inch, Selective. Identified As
Letter E. Used Starting With S/N 3210610129. . . . . . . . . . . . . . . . 29505882 AR 5 10 30
19 Piston, Forward-Clutch, 0.703–0.713 inch, Selective. Identified As
Letters EF. Used Starting With S/N 3210610129.
See SIL 3-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505881 AR 5 10 30
20 Spring, Clutch Piston Release. Used Prior To S/N 3210610129. . . . . . 23045233 16 80 160 480
20 Spring, Clutch Piston Release. Used Starting With
S/N 3210610129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505884 16 80 160 480
21 Retainer, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8623104 1 5 10 30
22 Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884730 1 5 10 30
23 Race, Thrust Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831667 1 13 26 125
24 Bearing, Needle Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9414211 1 13 26 125
25 Race, Thrust Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831733 1 13 26 125
26 Hub, Forward-Clutch. Used Prior To S/N 3210775437.
See SIL 10-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831634 1 5 10 30
26 Hub, Forward-Clutch. Used Starting With 3210775437.
See SIL 10-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506145 1 5 10 30

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

14–1–2.2 Copyright © 2003 General Motors Corporation 20031101

 PARTS CATALOG
ALLISON AT 500, AT 1500 SERIES PARTS CATALOG PC1235EN

? GROUP 14-645
Turbine Shaft And Forward Clutch, Figure 14–1A
(cont’d)

Without Lockup, With PTO

RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
27 Plate, Wave. Used Starting With S/N 3210610129.
See SIL 3-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505875 1 25 50 150
28 Plate, Forward-Clutch, External-Tanged . . . . . . . . . . . . . . . . . . . . . . . . 29530330 4 8 16 32
29 Plate, Forward-Clutch, Internal-Splined . . . . . . . . . . . . . . . . . . . . . . . . 23042197 5 25 50 150
30 Hub, Fourth-Clutch Driving. Prior To S/N 3210610129, Use
23015732 Fourth-Clutch Hub. See SIL 3-TR-93. . . . . . . . . . . . . . . 23015732 1 5 10 30
30 Hub, Fourth-Clutch Driving. Starting With S/N 3210610129, Use
23015732 Fourth-Clutch Hub. See SIL 3-TR-93. . . . . . . . . . . . . . . 29509661 1 5 10 30
31 Ring, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015985 1 5 10 30
32 Washer, Thrust, Bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013454 1 13 26 125
14-1

GROUP 14-650
Turbine Shaft And Forward Clutch, Figure 14–1A
Without Lockup, Without PTO
Same As Group 14-645, Except For Parts Listed Below.
2–4 Not Used in This Group.

GROUP 14-852
Turbine Shaft And Forward Clutch, Figure 14–1A
Without Lockup, With PTO
Same As Group 14-645.

GROUP 14-1022
Turbine Shaft And Forward Clutch, Figure 14–1A
With Lockup, With PTO
Same As Group 14-645, Except For Parts Listed Below.
3 Gear, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885145 1 5 10 30
4–10 Not Used In This Group.
11 Forward-Clutch Housing And Turbine Shaft Assembly . . . . . . . . . . . . . 29506185 1 3 6 18
12 Sealring, Hook-Type, 1.500 inch OD . . . . . . . . . . . . . . . . . . . . . . . 6763299 1 13 26 125
13 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506177 * 1
14 Housing Assembly, Forward-Clutch . . . . . . . . . . . . . . . . . . . . . . . . 29506500 1 3 6 18
15 Housing, Forward-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505896 * 1
16 Ball, Carbon Steel, 0.1875 inch . . . . . . . . . . . . . . . . . . . . . . . 8622757 1 5 10 30

* Serviced Only As An Assembly — Not Available As A Detail Part.

20031101 Copyright © 2003 General Motors Corporation 14–1–2.3

 PARTS CATALOG
PC1235EN ALLISON AT 500, AT 1500 SERIES PARTS CATALOG

? GROUP 14-1025
Turbine Shaft And Forward Clutch, Figure 14–1A
With Lockup, Without PTO
Same As Group 14-645, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
2–10 Not Used In This Group.
11 Forward-Clutch Housing And Turbine Shaft Assembly . . . . . . . . . . . . . 29506185 1 3 6 18
12 Sealring, Hook-Type, 1.500 inch OD . . . . . . . . . . . . . . . . . . . . . . . 6763299 1 13 26 125
13 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506177 * 1
14 Housing Assembly, Forward-Clutch . . . . . . . . . . . . . . . . . . . . . . . . 29506500 1 3 6 18
15 Housing, Forward-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505896 * 1
16 Ball, Carbon Steel, 0.1875 inch . . . . . . . . . . . . . . . . . . . . . . . . 8622757 1 5 10 30

14-1
GROUP 14-1037
Turbine Shaft And Forward Clutch, Figure 14–1B
With Retarder, Without Lockup
1 Washer, Thrust, 0.056–0.060 inch, Selective. Identified As No. 0. . . . . 6831620 AR 13 26 125
1 Washer, Thrust, 0.072–0.076 inch, Selective. Identified As No. 1.
Color Coded Red. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831621 AR 13 26 125
1 Washer, Thrust, 0.089–0.093 inch, Selective. Identified As No. 2.
Color Coded Blue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831622 AR 13 26 125
1 Washer, Thrust, 0.105–0.109 inch, Selective. Identified As No. 3.
Color Coded Green. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831623 AR 13 26 125
1 Washer, Thrust, 0.121–0.125 inch, Selective. Identified As No. 4.
Color Coded White. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831624 AR 13 26 125
1 Washer, Thrust, 0.138–0.142 inch, Selective. Identified As No. 5. . . . . 6831625 AR 13 26 125
2 Housing, Stator. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524341 1 3 6 18
3 Forward-Clutch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524369 ** 1
4 Sealring, Rotating. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . 29524370 1 3 6 18
5 Forward-Clutch Housing And Turbine Shaft Assembly.
See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524371 1 3 6 18
6 Sealring, Hook-Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8616052 1 13 26 125
7 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525516 * 1
8 Housing Assembly, Forward-Clutch. See SIL 21-TR-96. . . . . 29524372 * 1
9 Rotor, Forward-Clutch. See SIL 21-TR-96. . . . . . . . . . . . 29524338 * 1
10 Ball, Carbon Steel, 0.1875 inch . . . . . . . . . . . . . . . . . . . . 8622757 1 5 10 30
11 Sealring, Rotating. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . 29524370 1 3 6 18
12 Seal, Lip-Type, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520291 1 13 26 125
13 Seal, Lip-Type, Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520292 1 13 26 125
14 Piston, Forward-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505882 1 5 10 30
15 Spring, Clutch Piston Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505884 16 80 160 480
16 Retainer, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8623104 1 5 10 30
17 Ring, Retaining, External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884730 1 5 10 30
18 Race, Thrust Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831667 1 13 26 125
19 Bearing, Needle Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9414211 1 13 26 125
20 Race, Thrust Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831733 1 13 26 125

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

** Not Serviced As An Assembly — Order Detail Parts.

14–1–2.4 Copyright © 2003 General Motors Corporation 20031101

 PARTS CATALOG
ALLISON AT 500, AT 1500 SERIES PARTS CATALOG PC1235EN

? GROUP 14-1037
Turbine Shaft And Forward Clutch, Figure 14–1B
(cont’d)

With Retarder, Without Lockup

RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
21 Hub, Forward-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506145 1 5 10 30
22 Plate, Wave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505875 1 25 50 150
23 Plate, Forward-Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530330 4 25 50 150
24 Plate, Forward-Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042197 5 25 50 150
25 Hub, Fourth-Clutch Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509661 1 5 10 30
26 Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015985 1 5 10 30
27 Washer, Thrust, Bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013454 1 13 26 125
28 Housing Assembly, Retarder. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . 29524368 1 3 6 18
29 Blade, Insert. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . 29524343 1 3 6 18
30 Housing, Retarder. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . 29524340 1 3 6 18
31 Screw. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524139 4 8 16 32
14-1

20031101 Copyright © 2003 General Motors Corporation 14–1–2.5