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A B B M E A S U R E M E N T & A N A LY T I C S

EasyLine
Continuous gas analyzers
So smart, they’re simple
2 E a s y L i n e C o nt i nu o us gas analy z ers

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EasyLine
Reliable. Economical. Powerful.

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01 EasyLine series EasyLine is both a powerful and The advantages to you
gas analyzers
affordable line of instruments for Proven and reliable measurement technology
the monitoring of gas concentra- • Infrared photometer
• Ultraviolet photometer
tions in numerous applications. • Magnetomechanical oxygen analyzer
EasyLine is based on the proven • Thermomagnetical oxygen analyzer
• Electrochemical oxygen sensor
and reliable analyzer technology • Thermal conductivity analyzer
of ABB for extractive continuous • Trace oxygen analyzer
• Flame ionization detector analyzer
gas analysis. EasyLine is available
in two versions, which are opti- The efficient alternative
• EasyLine offers an excellent price-perfor­mance
mized for the various installation ratio
requirements of the respective • Extensive self-diagnosis functions with output
of error messages
location. • Optionally with integrated gas feed
• Automatic calibration without test gas
Typical applications
cylinders for most applications
• Emission measurement compliant to the
• Measurement of flammable and non-flammable
European Directive 2001/80/EC for large
gases without purging
combustion plants, integrated QAL3 reporting
• Available in a 19 in. slide-in housing or in a wall-
according to EN 14181, Emission measurement
mount housing
compliant to USA EPA specifications
• Direct NO and NO2 measurement in DeNOx
Convenient operation and configuration
installations
• Simple intuitive operation, menu-driven via
• Combustion processes
five buttons
• Blast furnace and converter gas analysis
• Information presentation in several languages
• O2 trace and purity measurement
• Individual configuration of the inputs/outputs
• Industrial gas filling
• Biofermenters
Interface to external controllers
• Turbogenerator monitoring
• Ethernet interface with Modbus TCP/IP. Also
• Ambient air monitoring
used for configuration, software update and
• Landfill gas monitoring
QAL3 data transfer
• Silo monitoring
• Modbus or PROFIBUS protocol for networking
• Warehouse monitoring
with a PC, PLC or process control system
• Modbus DDE driver for integration into a
Windows environment for simple reading,
archiving and visualization of data

Internal quality control and reporting

(QAL3 function)
• Integrated QAL3 reporting according to
EN 14181
• Data storage for one year minimum
• Standard web browser access and Ethernet
interface

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 E a s y L i n e C o nt i nu o us gas analy z ers 3

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Proven and reliable measurement
The efficient alternative

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Tailored combinations for your measuring tasks
02 Application in
emission monitoring The combination of different analyzers provides optimum flexibility for your application.
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03 Application in
production processes
Analyzers combination Typical applications
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04 Application IR photometer and electrochemical oxygen sensor Emission monitoring with combined
in natural gas IR photometer and magnetomechanical oxygen analyzer CO, CO2 and O2 measurement
processes IR photometer and thermomagnetical oxygen analyzer Process measurement in cement plants
IR photometer and 2 electrochemical oxygen sensors CO, CO2, NO and O2 measurement
IR photometer and thermal conductivity analyzer Blast furnace gas analysis with combined H2 and
CO, CO2 measurement for cross-sensitivity correction
UV photometer and magnetomechanical oxygen analyzer Emission monitoring with combined
UV photometer and electrochemical oxygen sensor NO, NO2, SO2 and O2 measurement

Automatic calibration without test gas cylinders Measurement of flammable gases without purging
Automatic calibration and the use of the superior The 19 in. versions of the EasyLine analyzers
calibration cell technology in the photometer are particularly suitable for measuring flammable
dispenses with the need for expensive test gas gases in non-explosive environments. For this
cylinders in most applications. No recalibration application, the gas feed paths are made of
of the end-point with external test gas is stainless steel piping or sample gas is passed
required. Zero-point calibration is performed directly to the analyzer via the gas connections.
with ambient air. The gas exchange between EasyLine and the
environment ensure that an LEL is not reached
19 in. housing with 3 height units inside the enclosure.
• Ideal for mounting in a rack • No purging with inert gas necessary
• Optionally with an integrated pump for the gas • No expenditure for inert gas provision and
feed-in, a solenoid valve for the connection monitoring of purging
of test gas (air), a sample gas filter and a flow • German TÜV certificate
sensor

Wall-mounted housing (IP65),

The advantages to you
compact and purgeable
• Effective and compact solution
• Space-saving assembly in analyzer compartments
• Simplifies the engineering as well as the
• Easy to maintain installation on mounting panels
installation of hoses or pipes in the systems
• Usable for installation in zone 2 for the
• Reduced total costs of ownership
measurement of non-flammable gases

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4 E a s y L i n e C o nt i nu o us gas analy z ers

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Photometer analyzers

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01 Application in
production processes
Uras26 Limas23
The Uras26 is an NDIR photometer suitable for The Limas23 is an NDUV(RAS) photometer for
continuous measurement of gases in emission multi-component measurement that operates
monitoring and many other industrial process within the UV spectrum range. The Limas23 can
applications. The Uras26 can measure up to four be combined with the paramagnetic O2 analyzer
infrared active gases in one analyzer module. Magnos28 or an electrochemical O2 sensor.
The analyzer detectors are filled with gas that The Limas23 continuously measures the
corresponds to the desired measuring component. components NOx as NO and NO2 without the
This enables the detectors to provide optimum use of a converter, as well as the third component
sensitivity and high selectivity over other gases SO2, with detection limits of < 0.5 ppm and
present in the sample gas mixture, thereby maximum stability of measured values.
achieving low detection limits.
Typical applications
Typical applications • Emission monitoring to the
• Emission monitoring to the European European Directive 2001/80/EC
Directive 2001/80/EC Directive including • Emission monitoring; Limas23 combined with
CO2 measurement for emissions trading Magnos28 in one device, measures all relevant
• Combustion control pollutant and sample components like
• Biofermenters NO, NO2, SO2 and O2
• Direct NO and NO2 measurement in
Sample components – smallest measuring ranges DeNOx installations
CO → 0 to 100 ppm SO2 → 0 to 100 ppm • Exhaust air and purity measurement in chemical
CO2 → 0 to 100 ppm N2O → 0 to 100 ppm applications
NO → 0 to 150 ppm CH4 → 0 to 100 ppm
• With stainless steel piping for flammable gas Sample components – smallest measuring ranges
mixtures NO → 0 to 50 ppm
• Two measuring ranges for each component NO2 → 0 to 50 ppm
SO2 → 0 to 100 ppm
Calibration • Quartz cells for applications with corrosive gases
• Automatic calibration • Two measuring ranges for each component
• Zero- and end-point calibration with gas-filled
calibration cells or test gas mixture Calibration
• Calibration cells with proven stability over many • Automatic calibration
years dispense with the need for expensive test • Zero- and end-point calibration with gas-filled
gas cylinders and reliably adjust the sensitivity calibration cells or test gas mixture
• Calibration cells with proven stability over many
Measurement principle years dispense with the need for expensive test
Non-dispersive infrared absorption in the gas cylinders and reliably adjust the sensitivity
wavelength range λ = 2.5 to 8 µm.
Measurement principle
— • Ultraviolet resonance absorption spectroscopy
01
(UV-RAS) for NO
• Non-dispersive ultraviolet absorption (NDUV)
for SO2 and NO2 in the wavelength range
λ = 200 to 600 nm.
 E a s y L i n e C o nt i nu o us gas analy z ers 5

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Paramagnetic oxygen analyzers

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02 Application in flue
gas measurement
Magnos28 Magnos27
The Magnos28 represents the future of paramag- The Magnos27 is based on the thermomagnetical
netic oxygen measurement, leveraging ABB's measuring principle. The robust measuring cell
pioneering technology leadership and over 75 years means that the Magnos27 is especially resistant
of innovation in the field of continuous gas analysis. to vibrations and shocks.

This exciting product completely rethinks Typical applications

paramagnetic oxygen analysis, replacing the glass • Flue gas analysis
dumbbell with a revolutionary new silicon sensor, • Metal roasting plant off-gas analysis
the microwing, and automating historically manual • Cement flue gas analysis
manufacturing processes leading to levels of
quality and reproducibility beyond anything that Sample components – measuring ranges
is currently available on the market. O2 in flue gas or nitrogen
• Smallest measuring range: 0 to 10 Vol% O2
The ability to set individual measuring ranges • Largest measuring range: 0 to 100 Vol% O2
including suppressed ranges allows the analyzer
to be easily tailored to specific measurement Calibration
requirements. An outstanding characteristic of • Zero-point calibration with oxygen-free process
this analyzer is its long term stability. In most gas or substitute gas
applications, calibration of the zero-point with • End-point calibration with process gas
ambient air or nitrogen is only required once a having a known oxygen concentration or with
month. It is also suitable for measuring rapid substitute gas
changes in the concentration of the sample gas. • Automatic calibration with oxygen-free process
gas or substitute gas
Typical applications
• Oxygen purity measurement Measurement principle
• Air separation plants Paramagnetic (thermomagnetic) oxygen analyzer
• Biogas monitoring
• Process gas monitoring
• Emission monitoring

Sample component – measuring ranges

O2 in industrial process gas
• Smallest measuring range: 0 to 2 Vol% O2
• Largest measuring range: 0 to 100 Vol% O2
• Measuring range suppression max. 1:50,
for example 98 to 100 Vol% O2
• Two measuring ranges

Calibration
• Zero- and end-point calibration with —
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nitrogen and air or test gas mixtures is only
required once a month
• Single-point calibration with ambient air
• Automatic calibration

Measurement principle
Paramagnetic (magnetomechanical)
oxygen analyzer
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Thermal conductivity and
flame ionization analyzers

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01 Application in
industrial gas processes
Caldos27 Fidas24
Small measuring ranges and fast measurements The Fidas24 is a single component FID, optimized
are characteristic for the Caldos27 thanks to for the continuous monitoring of volatile
its silicon sensor. The smallest volumes and organic carbons (VOCs) or alternatively called
the direct coupling to the gas feed path result hydrocarbons (HC) in industrial gases. It can
in extremely short T90 times. The measuring be employed in a vast number of applications,
ranges can be freely selected. The extremely measuring hydrocarbons from low ppm levels
high long-time stability of the sensor enables as in emission applications through to 1 Vol%
single-point calibration with only one gas. measurements, which is for use in process
applications.
Typical applications
• Hydrogen purity measurement Typical applications
• Turbo generator monitoring • Process (THCs in steam, solvent recovery)
• Inert gas monitoring • Quality (HPI processing industry, industrial gases)
• Monitoring of explosive limits • Safety (HPI processing industry)
• Power plants, waste incinerators monitoring
Sample components – smallest measuring ranges • Chemical process plant monitoring
• More than 30 binary gas mixtures are • Solvent recovery systems monitoring
confi­gurable, for example: • Waste water monitoring
H2 in N2 0 to 1 Vol% or 97 to 100 Vol%. • Development of combustion engines for the
• The active measuring component can be automotive, marine and stationary operation
selected out of four gas mixtures • Emissions monitoring according to EU guidelines
• Two measuring ranges for each component (2001/80/EC), QAL3

Calibration Sample components – measuring ranges

• Zero-point calibration with sample component- Hydrocarbons: Total C, CH4, C 3H8
free process gas or substitute gas • Smallest measuring range:
• End-point calibration with a known sample gas 0 to 5 mgC/m3 (total C) or 10 ppm CH4
concentration or with a substitute gas • Largest measuring range: 1 Vol% (CH4)
• Simplified calibration with standard gas
avoids the need for separate zero and end-point Calibration
calibration • Zero-point calibration with Nitrogen, synthetic-
• Automatic calibration air or catalytically purified air
• End-point calibration with a known sample
Measurement principle gasconcentration or with a substitute gas in
Difference in thermal conductivity of various nitrogen or air
gases using micromechanical silicon sensor with • Automatic calibration
especially short T90 time (≤ 2 s)
Measurement principle
Flame ionization
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Trace oxygen analyzers and
Dynamic QR Code

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02 Application in air
separation processes
ZO23 Dynamic QR Code
— The trace oxygen analyzer ZO23 measures the ABB’s Dynamic QR Code is a unique feature to
03 EasyLine display gas concentration with a zirconium dioxide display dynamically generated QR codes on the
with Dynamic QR Code
measuring cell. The measuring element consists analyzer display for easy communication.
of ceramics with a platinized surface, conduct­ing In addition to static information for system
oxygen ions at temperatures typically above identification, it contains also dynamic information
600 °C (1112 °F). The measuring cell is catalytically on system configuration and analyzer health
inactive. The measuring method is especially status. In combination with mobile devices, the
advantageous to small measuring ranges of down Dynamic QR Code represents an innovative way
to 1 ppm. This makes the analyzer particularly of customer’s communication which allows, for
suitable for measuring oxygen in pure gases. instance, improved case-specific support by ABB
resulting in an increased availability of analyzer
Typical applications assets. It is compatible with standard QR code
• Purity measurement reader applications as well as ABB’s application
• Air separation plants ‘my Installed Base (myIB)’.
• Quality control in tank farms
Display Scan & Share Feedback
Sample component – measuring ranges
O2 in nitrogen or argon
Analyzer QR Code reader app/
• Smallest measuring range: 0 to 1 ppm Service
display ABB’s myIB app
• Two measuring ranges free adjustable to Trouble-
250,000 ppm shooting
• Factory setting: 0 to ¹⁄₁₀ ppm
Direct
Calibration feedback
Manual or automatic calibration
Customer ABB
Measurement principle
Measurement of oxygen with catalytically
inactive ZrO2 cell Generally applicable for all installations across
all industries, especially interesting for
• Measurements with high availability require-
ments (for example CEMS)
• Remote installations
• Installations with constraint remote access due
to information security guidelines

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ABB Limited
Measurement & Analytics
Howard Road, St. Neots
Cambridgeshire, PE19 8EU, UK
Tel: +44 870 600 6122
Fax: +44 1480 213 339
Email: enquiries.mp.uk@gb.abb.com

ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster, PA 18974, USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183

ABB Automation GmbH

Measurement & Analytics
Stierstaedter Str. 5
60488 Frankfurt am Main, Germany
Tel: +49 69 7930-4566
Email: cga@de.abb.com

abb.com/analytical
PB/EL3000-EN REV. A  05.2018

© Copyright 2018 ABB. All rights reserved.

Specifications subject to change without notice.