Installation & Operation

Instructions
Mark IIxg Diesel Engine Fire Pump Controllers

3412 Apex Peakway

Apex, North Carolina 27502
P +1 919 460 5200
F +1 919 460 5250
www.firetrol.com
While every precaution has been taken to ensure accuracy and completeness herein, Firetrol, Inc. assumes no responsibility,
and disclaims all liability, for damages resulting from use of this information or for any errors or omissions. Specifications and
drawings are subject to change without notice. ©2019 Firetrol, Inc., All Rights Reserved.
Publication NS1100-50 Rev. E
ECN281258
 California Proposition 65
Warning
Fire Pump Controllers General Information

WARNING: This product can expose you to chemicals including DINP,

which is known to the State of California to cause cancer, and DIDP
which is known to the State of California to cause birth defects or other
reproductive harm.

WARNING: This product can expose you to chemicals including lead

and lead compounds, which are know to the State of California to cause
cancer and birth defects or other reproductive harm.

For more information go to: www.P65Warnings.ca.gov

3412 Apex Peakway

Apex, North Carolina 27502
P +1 919 460 5200
F +1 919 460 5250
www.firetrol.com
While every precaution has been taken to ensure accuracy and completeness herein, Firetrol, Inc. assumes no responsibility, and disclaims all liability, for damages result-
ing from use of this information or for any errors or omissions. Specifications and drawings are subject to change without notice. ©2019 Firetrol, Inc., All Rights Reserved.
Publication GF100-85
 Table of Contents

INTRODUCTION.........................................................................................................................1

MOUNTING CONTROLLER.......................................................................................................1
Wall Mount................................................................................................................. 1 - 2
Floor/Base Plate Mount....................................................................................................2

MAKING ELECTRICAL CONNECTIONS.............................................................................. 2 - 4

MAKING SYSTEM PRESSURE CONNECTIONS........................................................................4

PROGRAMMING THE MARK IIXG.............................................................................................4

User Interface and Display..............................................................................................5
User Menu Structure.......................................................................................................6
Programming Notes.........................................................................................................7

MAIN MENU - SETTINGS

System Setup
Display
Brightness..............................................................................................................8
Contrast.................................................................................................................8
Invert......................................................................................................................8
Keyboard...............................................................................................................8
Language and Units
Language..............................................................................................................8
Pressure Units.......................................................................................................8
Passwords
Level 1...................................................................................................................8
Level 2...................................................................................................................8
Date & Time
Time.......................................................................................................................8
Date.......................................................................................................................8
Date Format...........................................................................................................8
Daylight Saving......................................................................................................9
Timers
On Delay................................................................................................................9
Minimum Run / Off Delay......................................................................................9
Pressure
Pressure Units.......................................................................................................9
Start.......................................................................................................................9
Stop.......................................................................................................................9
Automatic Shutdown Disabled..............................................................................9

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 Pressure (continued)
Overpressure Alarm............................................................................................10
Recording - Delta................................................................................................10
Sensor..................................................................................................................10
Calibration...........................................................................................................10
Engine & Cranking
Control.................................................................................................................10
Overspeed (Engine Terminal #1).........................................................................10
Crank Delay.........................................................................................................10
Alarm Limits
Overpressure Alarm Enabled..............................................................................10
Volts DC...............................................................................................................10
Volts DC Min........................................................................................................10
Volts DC Max.......................................................................................................11
Volts AC Min.........................................................................................................11
Volts AC Max........................................................................................................11
Coil Check...........................................................................................................11
Alarm Snooze......................................................................................................11
Feature Settings
AC Power Loss Start............................................................................................11
Interlock Alarm....................................................................................................11
Low Pressure Audible..........................................................................................11
Low Suction.........................................................................................................11
Main Switch Mis-Set............................................................................................11
Manual Test..........................................................................................................12
Pump Run Alarm.................................................................................................12
Remote Start........................................................................................................12
User Input............................................................................................................12
Weekly Test Setup......................................................................................... 12-13
Low Pump Room Temp........................................................................................13
Low Reservoir......................................................................................................13
Relief Valve Open................................................................................................13
High Fuel Level....................................................................................................13
High Reservoir.....................................................................................................14
Option Settings..............................................................................................................14
Alternate ECM.....................................................................................................14
Electronic Ctrl......................................................................................................14
ECM Failure.........................................................................................................14
Fuel Spill Alarm...................................................................................................14
High Cool Temp...................................................................................................14
Low Raw Flow......................................................................................................14
Low Suct VSSLC..................................................................................................14
Over Pressure......................................................................................................15

MAIN MENU - EVENT LOG......................................................................................................15

MAIN MENU - DATA HISTORY..................................................................................................15

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MAIN MENU - USB
Save to USB...................................................................................................................15
Remove Drive.................................................................................................................16

MAIN MENU - JOCKEY TALK

Enable............................................................................................................................16
Redundancy Check.......................................................................................................16
Alarm Delta....................................................................................................................16
Alarm Settings...............................................................................................................16
Delta Graph...................................................................................................................17
Comm Statistics.............................................................................................................17

MAIN MENU - FACTORY

Configuration - Model
Serial Number......................................................................................................17
Model...................................................................................................................17
Battery Type........................................................................................................17
Battery Voltage....................................................................................................17
Pressure Sensor..................................................................................................17
Autostart NC........................................................................................................17
User Input Number..............................................................................................17
Low Suction.........................................................................................................17
Screen Saver.......................................................................................................17
Configuration - Options.................................................................................................17
Configuration - ADC Calibration....................................................................................18

Diagnostics
Raw Input: Analog...............................................................................................18
Raw Input: Discrete.............................................................................................18
Raw Input: Keys...................................................................................................18
Raw Output: Discrete..........................................................................................18
Mark IIXG Starts....................................................................................................18
Lamp Test............................................................................................................18
Audible Test.........................................................................................................18
USB Test..............................................................................................................18
Flags....................................................................................................................18

Tools
Clear Data History...............................................................................................18
Clear Event Log...................................................................................................18
Reset to Defaults.................................................................................................18
Firmware Update.................................................................................................18

MAIN MENU - ABOUT..............................................................................................................18

BATTERY CHARGER INFORMATION.......................................................................................19

iii
 WARNING
RISK OF ELECTRICAL SHOCK
Personal injury could occur.
Ensure all power is disconnected before
installing or servicing this equipment.

These instructions are intended to assist in the understanding of the installation and operation
of the FTA1100. Read through these instructions thoroughly prior to connecting the controller.
If there are any questions unanswered in these instructions, please contact the local Firetrol
representative or factory service department.

INTRODUCTION
Firetrol® FTA1100 combined automatic and manual diesel engine fire pump controllers are
intended for starting and monitoring fire pump diesel engines. They are available for use with
12 or 24 volt negative ground systems using lead acid or Nickel-Cadmium batteries. FTA1100
fire pump controllers are listed by Underwriters Laboratories Inc., in accordance with UL218,
Standard for Fire Pump Controllers, CSA, Standard for Industrial Control Equipment (cUL), and
approved by Factory Mutual. They are built to meet or exceed the requirements of the approv-
ing authorities as well as NEMA and the latest editions of NFPA 20, Installation of Centrifugal
Fire Pumps, and NFPA 70, National Electrical Code.

MOUNTING CONTROLLER—
Note—Consult the appropriate job plans to determine controller mounting location. Controller
must be mounted within view of the engine.
Tools and Materials (all mounting):
1. Assortment of common hand tools of the type used to service electromechanical equipment.
2. Hole (conduit) punch.
3. Drill for drilling wall/floor anchor holes.
4. Hand level.
5. Tape measure.
6. Four (4) anchors with bolts and washer—if wall mount. Six (6) anchors, bolts and washers—if
floor/base mount.

Wall Mount—
Procedure—
1. Locate bottom mounting brackets and hardware.
2. Inspect for damage.
3. Gently lay the controller on its back, using protection so the paint is not damaged. It is best
to lay the controller in a location that is out of the way from actual mounting location.
4. Attach each bracket to the bottom of the enclosure using the supplied hardware . Tighten
nuts securely.

WARNING
RISK OF PERSONAL INJURY
Controller cannot stand upright with the bottom
mounting brackets attached. Leave laying on its
back until the wall anchors are ready for controller
installation.

Note—Refer to the controller dimension drawing for necessary mounting dimensions.

The controller is wall mounted by using four (4) wall anchors, 2 anchors for the top ears and
2 anchors for the bottom mounting brackets. The ears and brackets are dimensionally on the
same center-line for ease in mounting.
1
5. Using either the dimension print or by measuring the distance between the center lines of
the 2 lower bracket slots, transcribe this dimension onto the wall. Note: The bottom edge of
the enclosure should be a minimum of 12” (305 mm.) from the floor in case flooding of the
pump room occurs.
6. Drill and put 2 anchors into the wall for the 2 lower bracket slot mounts.
7. Mark on the wall, the location of the holes in the upper mounting ears.
8. Drill and put 2 anchors into wall for the upper mounts.
9. Install bolts and washers in 2 lower anchors, leaving a gap between the washer and wall.
10. Lift the controller and place the bottom mounting slots down onto the 2 lower anchor bolts.
Do not tighten bolts.
11. Align holes in upper mounting ears and install 2 bolts and washers in anchors.
12. Shim anchors as necessary to ensure rear of enclosure is vertically level and enclosure is
not stressed. Tighten all 4 anchor bolts.
13. Check to be sure enclosure door opens and closes freely and that enclosure is level.

Floor/Base Plate Mount—

Procedure–
MOUNTING LEGS (OPTIONAL - IF ORDERED)
Procedure—
1. Unpack legs and mounting hardware.
2. Inspect legs for damage.
3. Gently lay the controller on its back, using protection so the paint is not damaged. It is best
to lay the controller in a location that is out of the way from actual mounting location.
4. Attach each leg to the bottom of the enclosure using the provided hardware . Tighten nuts
securely.
5. After legs are securely attached, stand the controller up on its legs for mounting. Each leg
has 3 holes on the bottom for anchoring to the floor or base plate.

WARNING
RISK OF PERSONAL INJURY
Controller is not free standing! Controller must be
secured to floor or wall surface before opening
door or operating.

Note—Consult the appropriate job plans to determine controller mounting location.

Refer to the controller dimension print for necessary mounting dimensions.
The controller is floor/base plate mounted by using the 3 pre-drilled holes in each leg. The
holes are dimensionally on the same center line for ease in mounting.
6. Using either the dimension print or by measuring distance between the center lines of the
holes on one leg, transcribe these dimensions onto the floor/base plate.
7. Drill 3 holes in floor/base plate for anchoring the leg.
8. Mark location of holes for opposite leg and drill 3 more holes.
9. Secure controller to floor/base plate with bolts and washers and tighten.
10. Check to be sure enclosure door opens freely and that enclosure is level.

MAKING ELECTRICAL CONNECTIONS

Important Precautions—
Prior to making any field connections:
1. Open door of enclosure and inspect internal components and wiring for any signs of frayed
or loose wires or other visible damage.
2
2. Verify that the controller information is what is required on the project:
• Firetrol catalog number
• Engine voltage and polarity of grounding
• Incoming line voltage and frequency
• Maximum system pressure
3. Project electrical contractor must supply all necessary wiring for field connections in accor-
dance with the National Electrical Code, local electrical code and any other authority having
jurisdiction.
4. Refer to the appropriate field connection drawing for wiring information.

Procedure—
All engine connections, remote alarm functions and AC wiring must be brought into the en-
closure at the bottom. (See dimension drawing for exact location). A gland plate is supplied for
ease of installation.
Proceed as follows:
1. Use a hole (conduit) punch, not a torch nor a drill, and punch a hole in the gland plate for
the size conduit being used.
2. Install necessary conduit.
Warning—Use only gland plate for conduit entrance. Controller warranty is VOID if any other
location is used.
Note—All field wiring connections are connected to terminal blocks located in the controller.
Terminals for interconnection to the corresponding numbered terminals on the engine termi-
nal block are located between the circuit breakers (CB1, AC power and CB2-CB3, battery
connections). Not all engines require all terminals to be connected. Reference engine wiring
diagram and Field Connection Diagram for appropriate information. Other terminals are for
connecting remote alarm functions and optional features are located on the controller relay
board(s).
AC line connections are made to terminals L1 and L2 (1CB). A ground lug, marked “G” is
provided for grounding. This AC circuit should come from a source having a circuit breaker
sized in accordance with the National Electrical Code and other local codes.
3. Pull all wires necessary for engine connections, remote alarm functions, AC power and all
other optional features. Allow enough excess wire inside enclosure to make up connections
to the terminal block. Be sure to consult the appropriate field connection diagram. Make
sure AC Circuit Breaker (CB1) and Battery Circuit Breakers (CB2, CB3) are turned “Off”.
Warning—Do not use controller wire way for routing external wiring.
Wire Sizes—
• Use #14 AWG wire minimum for all electrical connections except for battery charger con-
nections. (Battery chargers connected to terminals 6, 8, and 11.)
• On terminals 6, 8, and 11, use the following information to determine wire sizes:
Linear feet (in conduit run) Maximum
from controller to terminal Wire Size
block on engine
0’ to 25’ (0 to 7.62 m.) #10 AWG (6 mm2)
25’ to 50’ (7.62 m. to 15.24 m.) #8 AWG (10 mm2)

4. Make all field connections to remote alarm functions and any other optional features.
5. Verify AC line voltage and frequency with the controller data plate on the enclosure door prior
to energizing AC power.

3
6. Connect AC power to “L1” and “L2” (CB1) —120 Volt, 60 Hz or as called for on controller
data plate.
7. Connect remote normally open START push-button wires to terminals “13” and “14” (if used).
8. If deluge valve is used, remove jumper from terminals “16” and “17”. Connect wires from
normally closed contact on deluge valve to terminals “16” and “17”.
9. Connect remote normally open shutdown interlock wires to terminals “15” and “16” (if used).
A factory installed jumper will be installed on these terminals. If installing a interlock, this
jumper may be removed, otherwise leave jumper in place until the set up of the Mark IIXG is
complete.
10. Check to see that all connections are both correctly wired (in accordance with field con-
nection diagram) and tight.
11. Close enclosure door.

MAKING SYSTEM PRESSURE CONNECTIONS

The FTA1100 controller requires one (1) “System Pressure” connection from the system pip-
ing to the enclosure. The connection fitting, 1/2” FNPT, is provided on the bottom, external side
of the enclosure for this purpose.
The “Test Drain” connection, located to the left of the “System Pressure” connection, should
be piped to a vented drain or to waste. The “Test Drain” is used only briefly during the weekly
test cycle.
Note—Test drain line must be free flowing. Do not use any valves or plugs on this line.
Refer to NFPA 20 for correct field piping procedure of sensing line between the pumping
system and the controller.

PROGRAMMING THE MARK IIXG

1. Energize (Turn “ON”) circuit breakers 1CB (AC Power), 2CB & 3CB (Battery Connections).
Follow the programming instructions included in this manual to set pressure, timers, etc...
2. When all programming is complete and the unit is ready to put into service, remove interlock
jumper wire from terminals 15 & 16. This jumper is factory installed to prevent starting of the
engine during installation and setup.

4
 Mark IIXG User Interface and Display

1 Ready 132 psi

SYSTEM STATUS

1 11.7 0.8A 120~ AC POWER AVAILABLE

2 11.5 0.7A 118~ ALARM
MAIN SWITCH IN AUTO
09-28-2009 14:37:06 MAIN SWITCH IN MANUAL

SYSTEM PRESSURE LOW

DIESEL ENGINE RUNNING

ENGINE FAIL TO START

2 3 ENGINE TEMPERATURE HIGH

ENGINE OIL PRESSURE LOW
ENGINE OVERSPEED
ENGINE ALTERNATE ECM

Esc Enter ENGINE FUEL INJECTOR MALFUNCTION

FUEL LEVEL LOW

AUTOMATIC SHUTDOWN DISABLED
4 CHARGER MALFUNCTION
5 Silence BATTERY #1 TROUBLE
BATTERY #2 TROUBLE

Informational Display Directional Arrows

1 Control Status and System Pressure 4 Used to go up and down in
Battery 1 & 2 Status - DC Volts, Charging menu screens and change user
Amps, AC Volts (charger) defined values
Active Alarms - Primary Status Notification
Date-Time or Active Timer Silence Alarm Button
Secondary Status Notification 5 Used to silence audible alarm

ESC Button
2 Used to go backwards through 6
System Status LED’s
Provide visual indication of
menu screens
important system information
Enter Button
3 Used to go forwards through
menu screens and save user
defined settings

5
 Mark IIXG User Menu Structure

Main Menu

Settings

System Setup Date & Time Timers Pressure Engine & Cranking Alarm Limits Feat. Settings Opt. Settings
Display Time On Delay Time Units Control Overpressure AC Failure Start Alternate ECM
Language/Units Date Min. Run Time Start # Attempts Sys DC Volt Set Interlock Alarm Electronic Ctl
Passwords Daylight Saving Stop Crank Time DC Volt Min Low Press Aud ECM Failure
Auto Shtdwn Rest Time DC Volt Max Low Suction Fuel Spill Alarm
Overpressure Overspeed Term 1 AC Volt Min Main Sw Mis-Set High Cool Temp
Recording Manual Test Low Raw Flow
Crank Delay AC Volt Max
Pump Run Alarm Low Suct VSSLC
Sensor Coil Check
Remote Start
Calibration Alarm Snooze Over Pressure
User Input
Weekly Test
Low PR Temp
Low Reservoir
Event Log Relief Valve
Open
Event History High Fuel Level
High Reservoir

Data History

Calls to Start • Starts • Pump Total Run Time • Last Pump Run Time • Control-
ler Power On Time • Last Pump Start • Min. Pressure • Max. Pressure • Last
High Temp. • Last Low Oil • Last Low Fuel • Last Charger Fail • Last Battery
Trouble • Last Overspeed • Batt. 1 Volts (min, now, max) • Batt. 2 Volts (min,
now, max)• Batt. 1 Amps (min, now, max) • Batt. 2 Amps (min, now, max)

USB

Status
Save to USB
Remove USB Drive

Jockey Talk

Enable
Redundancy Check
Alarm Delta
Alarm Settings
Delta Graph
Comm Statistics

Factory

Configuration
Diagnostics
Tools

About

Model #
S/N
SW P/N
SW Build Ver.
Boot Code Ver.

6
 Programming Notes

The Firetrol Mark IIxg is multi-level password protected. User programmable functions are
protected by a Level 1 password.

LEVEL 1 PASSWORD
2 - 1 - 1 - 2

1 Indicates the level of password required to modify a setting.

Note: Many menu settings feature an “enable/disable” option. These options are indicated
by a “ü” for enabled or a “x” for disabled. In many cases this can also be interpreted as
“ü” for yes or a “x” for no.

WARNING
RISK OF PROPERY LOSS,
DEATH OR INJURY
Incorrect or inappropriate controller settings could render the
fire protection system inoperable. Only qualified and knowl-
edgeable personnel should operate this equipment.

7
 Mark IIXG User Menu Settings
Note: Many menu settings feature an “enable/disable” option. These options are indicated by
a "ü” for enabled or a “x” for disabled.

1 Indicates the level of password required to modify setting.

System Setup - Display

SETTINGS SYSTEM SETUP DISPLAY BRIGHTNESS 1

Use and arrows to set desired display brightness. Press to confirm.

SETTINGS SYSTEM SETUP DISPLAY CONTRAST 1

Use and arrows to set desired display contrast. Press to confirm.

SETTINGS SYSTEM SETUP DISPLAY INVERT 1

Use or arrows to enable/disable inverted display (bright background with dark letters). Press to confirm.

SETTINGS SYSTEM SETUP DISPLAY KEYBOARD 1

Use or arrows to set the amount of time of keyboard inactivity before the display returns to the main
screen. Press to confirm.

System Setup - Language & Units

SETTINGS SYSTEM SETUP LANGUAGE & UNITS LANGUAGE 1
Use and arrows to select preferred display language. Press to confirm.

SETTINGS SYSTEM SETUP LANGUAGE & UNITS PRESSURE 1

Use and arrows to select preferred pressure unit display (psi, bar, kPa). Press to confirm.

System Setup - Passwords

SETTINGS SYSTEM SETUP PASSWORDS LEVEL 1 1

Use arrows to set preferred password for level 1 access. Press to confirm.

SETTINGS SYSTEM SETUP PASSWORDS LEVEL 2 2

Use arrows to set preferred password for level 2 access. Press to confirm.
NOTE: A higher level can change a lower level password (level 2 can change level 1). If passwords are
changed from factory default and forgotten, charges my be incurred to reset the passwords.

Settings - Date & Time

SETTINGS DATE & TIME TIME 1

Use arrows to set current local time (24 hr format). Press to confirm.

SETTINGS DATE & TIME DATE 1

Use arrows to set current date (YYYY-MM-DD). The day of week will automatically update as re-
quired. Press to confirm.

SETTINGS DATE & TIME DATE FORMAT 1

Use arrows to set current date format (YYYY-MM-DD, DD-MM-YYYY, MM-DD-YYYY).
Press to confirm.
8
 SETTINGS DATE & TIME DAYLIGHT SAVING 1
Use arrows to enable or disable automatic Daylight Saving time adjustments. Press to confirm.
(+/-) Use arrows to set number of minutes to adjust for at the beginning or end of Daylight Saving
time. Press to confirm.
(DST +) “Begin” - Hour Use arrows to set the hour of day that Daylight Saving time begins.
Press to confirm.
(DST +) “Begin” - Day Use arrows to set the day of the month that Daylight Saving time begins.
Press to confirm.
(DST +) “Begin” - Month Use arrows to set the month of the year that Daylight Saving time begins.
Press to confirm.
(Example: Hour=2:00, Day=2nd Sun, Month=Mar means Daylight Saving time would begin at 2:00 a.m. on the
2nd Sunday in March)
(DST -) “End” - Hour Use arrows to set the hour of day that Daylight Saving time ends.
Press to confirm.
(DST -) “End” - Day Use arrows to set the day of the month that Daylight Saving time ends.
Press to confirm.

(DST -) “End” - Month Use arrows to set the month of the year that Daylight Saving time ends.
Press to confirm.
(Example: Hour=2:00, Day=1st Sun, Month=Nov means Daylight Saving time would end at 2:00 a.m. on the 1st
Sunday in November)

Settings - Timers
SETTINGS TIMERS ON DELAY 1
Use arrows to set preferred on delay time. Press to confirm.
Note: On Delay (also known as sequential start) time, delays the starting of the motor when an automatic call to
start is received.

SETTINGS TIMERS MIN RUN/OFF DELAY 1

Use arrows to set timer mode to Minimum Run or Off Delay. Press key and use keys to
set desired time. Press to confirm.
Note: Minimum Run time will begin when motor starts, Off Delay time will begin when system pressure has been
restored to Stop pressure setting.

Settings - Pressure
SETTINGS PRESSURE UNITS 1
Use arrows to set preferred pressure unit system (psi, bar, kPa). Press to confirm.

SETTINGS PRESSURE START 1

Use arrows to set desired pump start pressure. Press to confirm.

SETTINGS PRESSURE STOP 1

Use arrows to set desired pump stop pressure. Press to confirm.
Note: Pump stop pressure must be set below the pump “churn” pressure (including minimum suction pressure),
otherwise the pump will run continuously once started.
SETTINGS PRESSURE AUTOMATIC SHUTDOWN DISABLED 1
Use arrows to enable or disable the automatic shutdown disabled feature. Press to confirm.
Note: Enabling this feature makes the controller “manual stop only”.

9
 SETTINGS PRESSURE OVERPRESSURE ALARM 1
Use arrows to enable or disable the overpressure alarm feature. Press to confirm.
Limit Use arrows to set the pressure limit for the overpressure alarm. Press to confirm.
SETTINGS PRESSURE RECORDING - DELTA 1
Use arrows to set pressure delta recording limit. Press to confirm.
Note: Pressure will be recorded whenever pressure changes by more than set limit.
HOURLY Use arrows to enable or disable hourly pressure recording. Press to confirm.
Note: Pressure will be recorded every hour, on the hour.
SETTINGS PRESSURE SENSOR
The maximum operating pressure of the sensor (transducer) is displayed. Value cannot be changed from this location.

SETTINGS PRESSURE CALIBRATION - SET TO ZERO 2

NOTE: Before proceeding, place jumper wire between field terminals #15 & 16 to prevent starting of the engine.
A calibrated pressure gauge will be required to correctly adjust the settings.

Remove/relieve system pressure from the controller sensing line. If gauge shows 0 psi, no adjustments are
required; otherwise set zero calibration to same value as displayed on pressure gauge. (Example: With system
pressure removed the gauge reads 3 psi, set zero calibration value to 3).
Use arrows to set zero calibration value. Press to confirm.
Using calibrated gauge, restore pressure to controller sensing line. Adjust span setting to match the value
shown on the gauge.
SET TO SPAN Use arrows to set span calibration value. Press to confirm.
NOTE: Remove interlock jumper wire from terminal #15 & 16 when calibration is complete.
RESET TO DEFAULT Use arrows to enable reset. Press to confirm.
NOTE: Calibration setting will reset to factory defaults and reset function will automatically return to disabled.

Settings - Engine & Cranking

SETTINGS ENGINE & CRANKING CONTROL 3
Current value is shown (Mechanical or Electronic). This setting determines the type of Engine being used.
Use arrows to select engine type. Press to confirm.
Also shown on this screen are the cranking cycle values (# Crank Attempts, Duration of a Crank Cycle, Duration
of a Rest Cycle). This is informational only and cannot be changed.
SETTINGS ENGINE & CRANKING OVERSPEED (Engine Terminal #1) 1
This setting determines if the Fuel Valve Relay (Terminal #1) remains energized during an overspeed condition.
This output is required on some engines.
Use arrows to enable or disable this setting. Press to confirm.
SETTINGS ENGINE & CRANKING CRANK DELAY 1
Use arrows to set the engine crank delay time (0 - 5 seconds). Press to confirm.

Settings - Alarm Limits

SETTINGS ALARM LIMITS OVERPRESSURE ALARM ENABLED 1
Use arrows to enable or disable this setting. Press to confirm.
LIMIT
Use arrows to set pressure limit at which the alarm is activated. Press to confirm.

SETTINGS ALARM LIMITS

Indicates controller battery voltage setting. Informational only - setting cannot be changed from this menu.

SETTINGS ALARM LIMITS MIN 1

Use arrows to set minimum voltage point for Battery Trouble alarm. Press to confirm.
10
 SETTINGS ALARM LIMITS MAX 1
Use arrows to set maximum voltage point for Battery Trouble alarm. Press to confirm.
SETTINGS ALARM LIMITS V MIN 1
Use arrows to set minimum voltage point for AC Voltage Low alarm. Press to confirm.
ENABLED 1
Use arrows to enable or disable the AC Voltage Low alarm. Press to confirm.
SETTINGS ALARM LIMITS V MAX 1
Use arrows to set maximum voltage point for AC Voltage High alarm. Press to confirm.
ENABLED 1
Use arrows to enable or disable the AC Voltage High alarm. Press to confirm.
SETTINGS ALARM LIMITS COIL CHECK 1
Use arrows to set monitoring of the engine starting solenoid coils (1-, -2, 1&2, OFF). Press to confirm.
SETTINGS ALARM LIMITS SNOOZE ALARM: MAJOR
Use arrows to set snooze time hours use arrows to set snooze time minutes. Press to confirm.
SNOOZE ALARM: MINOR
Use arrows to set snooze time hours use arrows to set snooze time minutes. Press to confirm.
MAJOR alarms consist of: Critically low oil pressure in the lubrication system • High engine temperature • Failur of
engine to start automatically • Shutdown from overspeed • High cooling water temperature
All other alarms are considered MINOR.

Settings - Feature Settings

SETTINGS FEATURE SETTINGS AC POWER LOSS START
ENABLED 1
Use arrows to enable or disable the AC Voltage Loss Start feature. Press to confirm.
DELAY 1
Use arrows to set the time delay between loss of AC voltage and engine starting (0-60 sec.).
Press to confirm.
SETTINGS FEATURE SETTINGS INTERLOCK ALARM 1
Use arrows enable or disable the alarm for Interlock On. Press to confirm.

SETTINGS FEATURE SETTINGS LOW PRESSURE AUD 1

Use arrows enable or disable the audible alarm for Low System Pressure. Press to confirm.
SETTINGS FEATURE SETTINGS LOW SUCTION
ENABLE 1
Use arrows to enable or disable the alarm for Low Suction Pressure. Press to confirm.
AUDIBLE 1
Use arrows to enable or disable the audible alarm for Low Suction Pressure. Press to confirm.
COMMON ALARM 1
Use arrows to enable or disable the common alarm output (ALR relay) for Low Suction Pressure.
Press to confirm.
PUMP ROOM 1
Use arrows to select the alarm output relay for Low Suction Pressure (Disabled, PTR (Pump Room Trouble),
ETR (Engine Trouble), Both PTR and ETR). Press to confirm.

SETTINGS FEATURE SETTINGS MAIN SWITCH MIS-SET 1

Use arrows to choose how the Main Switch Mis-Set alarm relay operates. “Pick Up” means the relay will
energize when the switch is not in auto. “Drop Out” means the relay we de-energize when the switch is not in
auto. Press to confirm.

11
 SETTINGS FEATURE SETTINGS MANUAL TEST
DURATION 1
Use arrows to set the minimum run time (duration) when manual test push-button is used (10 - 99 min.).
Press to confirm.
SETTINGS FEATURE SETTINGS PUMP RUN ALARM
AUDIBLE 1
Use arrows to enable or disable the audible alarm for Pump Run. Press to confirm.
COMMON ALARM 1
Use arrows to enable or disable the common alarm output (ALR relay) for Pump Run.
Press to confirm.
PUMP ROOM 1
Use arrows to select the alarm output relay for Pump Run (Disabled, PTR (Pump Room Trouble), ETR (En-
gine Trouble), Both PTR and ETR). Press to confirm.

SETTINGS FEATURE SETTINGS REMOTE START

USE ON DELAY 1
Use arrows to enable or disable the on delay timer function when remote start is used. Press to confirm.
NOTE: The on delay timer must be set in the TIMER SETTINGS menu.
AUTO SHUTDOWN 1
Use arrows to enable or disable the automatic shutdown feature when remote start is used.
NOTE: If enabled, the minimum run timer set in TIMER SETTINGS will be used.
Press to confirm.
SETTINGS FEATURE SETTINGS USER INPUT
ENABLE 1
Use arrows to enable or disable the user defined alarm. Press to confirm.
ON DELAY 1
Use arrows to select an on delay time before the alarm is acknowledged (0-99 seconds).
Press to confirm.
AUDIBLE 1
Use arrows to select if the user input activates the audible alarm. Press to confirm.
COMMON ALARM 1
Use arrows to select if the user input activates the common alarm output (ALR Relay). Press to confirm.
PUMP ROOM 1
Use arrows to select if the user input activates the alarm output (Disabled, PTR (Pump Room Trouble),
ETR (Engine Trouble), Both PTR and ETR). Press to confirm.
ON MESSAGE TEXT 1
Use arrows to program the message that is displayed and recorded when the user defined alarm is
activated. Press to confirm.
OFF MESSAGE TEXT 1
Use arrows to program the message that is displayed and recorded when the user defined alarm is
deactivated. Press to confirm.
SETTINGS FEATURE SETTINGS WEEKLY TEST SETUP
ENABLE 1
Use arrows to disable or define the frequency of the Weekly Test feature (Disabled, Every Week, Every 2
Weeks, ...........Every 5 Weeks). Press to confirm.
ON 1
Use arrows to choose the day of the week that the Weekly Test is performed. Press to confirm.

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 AT 1
Use arrows to choose the time of day that the Weekly Test is performed. Press to confirm.
FOR 1
Use arrows to choose the duration (engine run time) of the Weekly Test. Press to confirm.
NOW IN WEEK 1
Use arrows to choose current time frame in reference to the Weekly Test schedule. Press to confirm.
(Example: If test is programmed for every 2 weeks on Sunday and today were Friday then - If testing is desired
to start this week, then every other week thereafter, we would now be in week 2 of 2 - If testing is desired to
start on the following Sunday, not the coming Sunday, then we would now be in week 1 of 2).

SETTINGS FEATURE SETTINGS LOW PUMP ROOM TEMP

AUDIBLE 1
Use arrows to enable or disable the audible alarm for Low Pump Room Temperature. Press to confirm.
COMMON ALARM 1
Use arrows to enable or disable the common alarm output (ALR relay) for Low Pump Room Temperature.
Press to confirm.
PUMP ROOM 1
Use arrows to select the alarm output relay for Low Pump Room Temperature (Disabled, PTR (Pump Room
Trouble), ETR (Engine Trouble), Both PTR and ETR). Press to confirm.
SETTINGS FEATURE SETTINGS LOW RESERVOIR
AUDIBLE 1
Use arrows to enable or disable the audible alarm for Low Reservoir Level. Press to confirm.
COMMON ALARM 1
Use arrows to enable or disable the common alarm output (ALR relay) for Low Reservoir Level.
Press to confirm.
PUMP ROOM 1
Use arrows to select the alarm output relay for Low Reservoir Level (Disabled, PTR (Pump Room Trouble),
ETR (Engine Trouble), Both PTR and ETR). Press to confirm.
SETTINGS FEATURE SETTINGS RELIEF VALVE OPEN
AUDIBLE 1
Use arrows to enable or disable the audible alarm for Relief Valve Open. Press to confirm.
COMMON ALARM 1
Use arrows to enable or disable the common alarm output (ALR relay) for Relief Valve Open.
Press to confirm.
PUMP ROOM 1
Use arrows to select the alarm output relay for Relief Valve Open (Disabled, PTR (Pump Room Trouble),
ETR (Engine Trouble), Both PTR and ETR). Press to confirm.

SETTINGS FEATURE SETTINGS HIGH FUEL LEVEL

AUDIBLE 1
Use arrows to enable or disable the audible alarm for High Fuel Level. Press to confirm.
COMMON ALARM 1
Use arrows to enable or disable the common alarm output (ALR relay) for High Fuel Level.
Press to confirm.
PUMP ROOM 1
Use arrows to select the alarm output relay for High Fuel Level (Disabled, PTR (Pump Room Trouble), ETR
(Engine Trouble), Both PTR and ETR). Press to confirm.

13
 SETTINGS FEATURE SETTINGS HIGH RESERVOIR
AUDIBLE 1
Use arrows to enable or disable the audible alarm for High Reservoir Level. Press to confirm.
COMMON ALARM 1
Use arrows to enable or disable the common alarm output (ALR relay) for High Reservoir Level.
Press to confirm.
PUMP ROOM 1
Use arrows to select the alarm output relay for High Reservoir Level (Disabled, PTR (Pump Room Trouble),
ETR (Engine Trouble), Both PTR and ETR). Press to confirm.

SETTINGS OPTION SETTINGS ALTERNATE ECM

PUMP ROOM 1
Use arrows to select the alarm output relay for Alternate ECM (Disabled, PTR (Pump Room Trouble), ETR
(Engine Trouble), Both PTR and ETR). Press to confirm.
SETTINGS OPTION SETTINGS ELECTRONIC CTRL
FIM+ECM DELAY 1
Use arrows to enable or disable the FIM + ECM Delay. Press to confirm.
Allows for slight delay to let engine electronics “boot” helping present nuisance alarms.
SETTINGS OPTION SETTINGS ECM FAILURE
PUMP ROOM 1
Use arrows to select the alarm output relay for ECM Failure (Disabled, PTR (Pump Room Trouble), ETR
(Engine Trouble), Both PTR and ETR). Press to confirm.
SETTINGS OPTION SETTINGS FUEL SPILL ALARM
AUDIBLE 1
Use arrows to enable or disable the audible alarm. Press to confirm.
COMMON 1
Use arrows to enable or disable the common alarm output. Press to confirm.
PUMP ROOM 1
Use arrows to select the alarm output relay for Fuel Spill (Disabled, PTR (Pump Room Trouble), ETR
(Engine Trouble), Both PTR and ETR). Press to confirm.
SETTINGS OPTION SETTINGS HIGH COOL TEMP
PUMP ROOM 1
Use arrows to select the alarm output relay for High Coolant Temperature (Disabled, PTR (Pump Room
Trouble), ETR (Engine Trouble), Both PTR and ETR). Press to confirm.
SETTINGS OPTION SETTINGS LOW ENGINE TEMP
PUMP ROOM 1
Use arrows to select the alarm output relay for Low Engine Temperature (Disabled, PTR (Pump Room
Trouble), ETR (Engine Trouble), Both PTR and ETR). Press to confirm.
SETTINGS OPTION SETTINGS LOW RAW FLOW
PUMP ROOM 1
Use arrows to select the alarm output relay for Low Raw Flow (Disabled, PTR (Pump Room Trouble),
ETR (Engine Trouble), Both PTR and ETR). Press to confirm.
SETTINGS OPTION SETTINGS LOW SUC VSSLC
PUMP ROOM 1
Use arrows to select the alarm output relay for Low Suction Pressure on the Variable Speed Suction
Limiting Control System. (Disabled, PTR (Pump Room Trouble), ETR (Engine Trouble), Both PTR and ETR).
Press to confirm.

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 SETTINGS OPTION SETTINGS OVER PRESSURE
COMMON 1
Use arrows to enable or disable the common alarm output. Press to confirm.
PUMP ROOM 1
Use arrows to select the alarm output relay for Over Pressure (Disabled, PTR (Pump Room Trouble),
ETR (Engine Trouble), Both PTR and ETR). Press to confirm.
NOTE: The list of available options and the settings associated with them will vary with each controller. Listed
below are the most common user defined settings that may appear.
AUDIBLE 1
Use arrows to enable or disable the audible alarm for selected option. Press to confirm.
COMMON ALARM 1
Use arrows to enable or disable the common alarm output (ALR relay) for selected option.
Press to confirm.
PUMP ROOM 1
Use arrows to select the alarm output relay for selected option (Disabled, PTR (Pump Room Trouble), ETR
(Engine Trouble), Both PTR and ETR). Press to confirm.

EVENT LOG
The Event Log is a record of events (pressure recording, alarms, starts, etc...) that are stored in the memory of the
Mark IIxg. The last 3000 events are kept in this memory. The events are stored in the order that they occur, with
the most recent being “first” (the last event that occurred will be event #1). The following keys are used to browse
through the event log:
Move forward through the events one at a time (1 - 2 - 3....etc)
Move backward through the events one at a time (55 - 54 - 53....etc)
Move forward through the events ten at a time (60 - 70 - 80....etc)
Move backward through the events ten at a time (91 - 81 - 71....etc)
Pressing and holding of the arrow keys will allow the scrolling to move faster.

DATA HISTORY
The Data History is a record of important data and events that are kept throughout the life of the controller.
Use arrows to scroll through the information stored in the Data History log. The available information is:
Numbers of calls to start • Number of actual starts • Pump total run time • Pump last run time • Total controller
power on time • Last pump start time/date • Minimum system pressure • Maximum system pressure • Last high
temp. alarm time/date • Last low oil pressure time/date • Last low fuel level time/date • Last charger failure time/
date • Last battery trouble time/date • Last engine overspeed time/date • Battery 1 & 2 voltage min/current/max •
Battery 1 & 2 amps min/current/max

USB
SAVE TO USB 1
Use arrows to enable or disable the Save to USB function. Press to confirm.
The following is saved to the USB flash drive: Event Log, Data History, Controller Information and all user defined
settings (pressure settings, timer settings, alarm settings....etc.). The saved file is a text file named the same as
the controller serial number (87654321.txt) and can be viewed using most word processing software.
Note: Use of a flash drive larger than 1GB may result in excessively long read/write operations. If a flash drive
larger than 1GB must be used, create a 1GB or less partition on that drive.

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 REMOVE DRIVE 1
Use arrows to enable or disable the Remove Drive feature. Press to confirm.
Much like a computer, the Remove Drive feature ensures file closure prior to removing the USB flash drive from
the Mark IIXG. Use of this feature helps prevent file corruption.
NOTE: The Mark IIXG also features an automatic daily save function. Every day at midnight (0:00) the events for
that day are written to a file on the USB flash drive. This file is also a text file (.txt) and is named for the month, in
the current year folder under Firetrol (x:\Firetrol\2009\Sept.txt).

JOCKEY TALK
ENABLE 1
Use arrows to enable or disable the Jockey Talk feature. Press to confirm.
JOCKEY TALK REDUNDANCY CHECK
ENABLE 1
Use arrows to enable or disable the Redundancy Check feature. Press to confirm.
USER OUTPUT 1
Use arrows to enable/disable and set the Output for the Redundancy Check feature. Press to confirm.
AUDIBLE 1
Use arrows to enable/disable the audible alarm for the Redundancy Check feature. Press to confirm.
COMMON ALARM 1
Use arrows to enable or disable the common alarm output (ALR relay) for Redundancy Check.
Press to confirm.
JOCKEY TALK ALARM DELTA 1
Use arrows to set the Alarm Delta Pressure (1-10 psi). This is the difference between the pressure being
read at the main controller and the jockey pump controller. Press to confirm.
JOCKEY TALK ALARM SETTINGS PUMP RUN ALARM
AUDIBLE 1
Use arrows to enable or disable the audible alarm. Press to confirm.
COMMON ALARM 1
Use arrows to enable or disable the common alarm output (ALR relay).
Press to confirm.
JOCKEY TALK ALARM SETTINGS PUMP TROUBLE ALARM
AUDIBLE 1
Use arrows to enable or disable the audible alarm. Press to confirm.
COMMON ALARM 1
Use arrows to enable or disable the common alarm output (ALR relay).
Press to confirm.
JOCKEY TALK ALARM SETTINGS NOT IN AUTO ALARM
AUDIBLE 1
Use arrows to enable or disable the audible alarm. Press to confirm.
COMMON ALARM 1
Use arrows to enable or disable the common alarm output (ALR relay).
Press to confirm.

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 JOCKEY TALK DELTA GRAPH
RANGE 1
Use arrows to set the graph range (last hour, last day, last month, last year). Press to confirm.
VIEW GRAPH
Graphical delta information will shown. Press esc key to exit.
RESET GRAPH 1
Use arrows enable/disable graph reset. Press to execute. If enabled, the graph delta information is cleared
and the setting will automatically revert back to disabled. Once cleared, this information cannot be recovered.
JOCKEY TALK COMM STATISTICS
Statistical information is shown for Jockey Tx, Rx, and Err. communications. Press esc key to exit

FACTORY CONFIGURATION MODEL

SERIAL NUMBER 3
Use arrows to enter the controller serial number. Press to confirm.
NOTE: This is a factory set parameter and under normal circumstances would never be changed.
MODEL 3
Use arrows to select required model number. Press to confirm.
NOTE: This is a factory set parameter and under normal circumstances would never be changed.
BATTERY TYPE 3
Use arrows to select required battery type. Press to confirm.
NOTE: This is a factory set parameter and under normal circumstances would never be changed.
BATTERY VOLTAGE 3
Use arrows to select required battery voltage. Press to confirm.
NOTE: This is a factory set parameter and under normal circumstances would never be changed.
PRESSURE SENSOR 3
Use arrows to select if a pressure sensor (transducer) is used. Press to confirm.
NOTE: This is a factory set parameter and under normal circumstances would never be changed. If disabled,
menu options in SETTINGS/PRESSURE are disabled.
AUTOSTART NC 3
Use arrows to enable or disable this parameter. Press to confirm.
NOTE: This is a factory set parameter and under normal circumstances would never be changed.
USER INPUT NUMBER 3
Use arrows to select input used for user defined option. Press to confirm.
NOTE: This is a factory set parameter and under normal circumstances would never be changed.
LOW SUCTION 3
Use arrows to select input used for Low Suction Pressure option. Press to confirm.
NOTE: This value cannot be changed unless a Low Suction option has been selected in the options configuration.
SCREEN SAVER 1
Use arrows to enable or disable the screen saver function. Press to confirm.
NOTE: The display screen is designed to automatically dim 5 minutes after returning to the home screen and
without any activity. The screen will “wake up” or return to set brightness on a key press or any event that would
cause a message to appear on the screen. This feature is designed to prolong the life of the display. It is not
recommended that this function be disabled.

FACTORY CONFIGURATION OPTIONS 3

This is area where ordered options are added by the factory. Any user defined parameters for these options
would appear in the SETTING/OPTION SETTINGS menu.

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 FACTORY CONFIGURATION ADC CALIBRATION 4
This area displays the values of the Analog to Digital Converter calibrations. This calibration is done by the
manufacturer. Any changes to these settings would have to be made by the factory.

FACTORY DIAGNOSTICS
RAW INPUT: ANALOG
Input values are shown. This information is for factory level troubleshooting purposes.
RAW INPUT: DISCRETE
Input values are shown. This information is for factory level troubleshooting purposes.
RAW INPUT: KEYS
Input values are shown. This information is for factory level troubleshooting purposes.
RAW OUTPUT: DISCRETE
Output values are shown. This information is for factory level troubleshooting purposes.
MARK IIXG STARTS
Displays the total number of times the Mark IIXG has been booted.
LAMP TEST 1
Use arrows to enable the lamp test. Press to begin test. All System Status LED’s should illuminate.
Use arrows to disable the lamp test. Press to end test. System Status LED’s should turn off and
return to normal indications.
AUDIBLE TEST 1
Use arrows to enable the audible test. Press to begin test. The audible alarm should sound.
Use arrows to disable the audible test. Press to end test. The audible alarm will turn off.
USB TEST 1
Use arrows to enable the USB test. Press to begin test. A small test file is written to the USB flash
drive then read back from the drive. If the write/read is successful, the test is passed. After completion of the
test the setting will automatically return to disabled.
FLAGS
These flags are a part of a manufacturer level testing tool.

FACTORY TOOLS
CLEAR DATA HISTORY 3
Use arrows to enable this option. Press to confirm. Data History will be cleared and option will auto-
matically revert back to disabled.
NOTE: Once cleared, this data cannot be recovered.
CLEAR EVENT LOG 3
Use arrows to enable this option. Press to confirm. The Event Log will be cleared and option will
automatically revert back to disabled.
NOTE: Once cleared, this data cannot be recovered.
RESET TO DEFAULTS 3
Use arrows to enable this option. Press to confirm. The Mark IIXG will be reset to “out of the box”
default settings.
NOTE: All user and factory configuration settings will be lost.
FIRMWARE UPDATE 3
This is a tool for installing firmware updates. Updates are installed from a USB flash drive. On screen instruc-
tions will guide the process. Installing firmware usually takes just a few minutes, however, the controller is out of
service during this time.

ABOUT
Information is shown for: Model Number, Serial Number, Software (Part Number, Build Number, Date), and Boot
Code(Part Number and Version Information).

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19
NOTES