Fosroc Conbextra EP40 constructive solutions

Free flowing, epoxy resin grout

Uses Properties

Provides a free flowing grout, for use where physical Pot life : 100 min. @ 20°C
properties and chemical resistance of the hardened grout 50 min. @ 35°C
are of utmost importance. It is suitable for a wide range of Density : approx. 1.65 kg/Litre
heavy duty applications including : Tensile strength
(ASTM C307) : 12 N/mm2 @ 7 days
„ Underplate grouting to substantial structural elements.
Compressive strength : 23°C - 75 N/mm2 @ 7 days
„ Base plate grouting in dynamic load situations such as (ASTM C579 Method B) 35°C - 90 N/mm2 @ 7 days
turbines and other reciprocating machinery.

„ Heavy industrial applications in steelworks, refineries

chemical plants and electroplating works.
Instructions for use
„ Structural infill where very high strength is required.
Preparation
„ Rail track applications, to support heavy cranes, or on
Underplate grouting
transporter rails.
The unrestrained surface area of the grout must be kept to a
Advantages minimum. Generally, the gap between the perimeter formwork
and the plate edge should not exceed 75 mm on the pouring
„ Suitable for 5 mm to 40 mm thickness.
side and 25 mm on the opposite side. Formwork on the flank
„ User friendly - simple, full pack mixing to ensure that the sides should be kept tight to the plate edge. Air pressure
performance characteristics are achieved. relief holes should be provided to allow venting of any isolated
high spots.
„ Versatile - suitable for a wide range of loading situations
including repetitive dynamic loads. Formwork

„ Excellent in service performance - non-shrink capability The formwork should be constructed to be leak proof as
ensures full surface to surface contact. Conbextra EP40 is a free flow grout. This can be achieved by
using foam rubber strip or mastic sealant beneath the
Description constructed formwork and between joints.

Conbextra EP40 is a solvent free epoxy resin grout designed For free flow grout conditions, it is essential to provide a
for grouting of gap widths of 5 to 40mm. 3 component system hydrostatic head of grout. To achieve this a feeding hopper
. The components are supplied in the correct mix proportions should be used - please consult your local Fosroc office for
designed for whole pack mixing on site. more details.

Foundation surface
Specification
This must be free from oil, grease, or any loosely adherent
Where shown on the contract documents, the epoxy grout
material. If the concrete surface is defective or has laitence,
shall be Conbextra EP40 supplied by Fosroc. It shall provide
it must be cut back to a sound base. Bolt holes or fixing
good general chemical resistance, and a 7 day compressive
pockets must be blown clean of any dirt or debris.
strength of at least 90 N/mm2.
Base plate

If delay is likely before placing steel base plates, it is

recommended that the underside and edges are coated with
Nitoprime 25* to prevent rust formation and ensure bonding
with the Conbextra EP40 grout. All metal surfaces should be
Conbextra EP40

cleaned to a bright finish in accordance with Swedish

Standard SA 2½ or equal. Nitoprime 25 can be applied directly
onto newly cleaned steel surfaces even if they are damp.
Fosroc Conbextra EP40

Mixing Limitations

The entire contents of the hardener can should be poured - Grouts should not be placed in any unrestrained situation,
into the base container and mixed for 1 - 2 minutes followed i.e. base plate plinths, etc. Failure to comply may lead to
by addtion of filler component and continue mixing for 5 crack development in the grout.
minutes or until a uniform consistency is achieved. Once
mixed, the material must be used within the specified pot life Estimating
(see under Properties). After this time, unused material will
Supply
have stiffened and should be discarded.
Conbextra EP40 : 15 litre pack
Note: Immediately prior to placement, all surfaces must be Nitoprime 25 : 1 and 4 litre packs
dry. Fosroc Solvent 102 : 5 litre packs
Placing Coverage
Ensure that the grout can be placed within its pot life. Nitoprime 25 : 4.0 to 5.0 m2/litre
Continuous grout flow is essential. Sufficient grout must be
available prior to starting and the time taken to pour a batch Storage
must be regulated to the time taken to prepare the next one. When stored in warehouse conditions below 35ºC,
Pouring should be from one side of the void to eliminate air Conbextra EP40 will have a shelf life of 12 months.
entrapment. The hydrostatic head must be maintained at all
times so that a continuous grout front is achieved. Precautions

Cleaning Health and safety

All tools and equipment should be cleaned immediately after Some people are sensitive to epoxy resin so gloves and a
use with Fosroc Solvent 102*. barrier cream such as Kerodex 71, Rozalex 9, Debba-Wet
Work or similar should be used when handling these products.
Hot weather working
If contact with the resin occurs, it must be removed before it
Whilst the performance of Conbextra EP40 at elevated hardens with a resin removing cream such as Kerocleanse
temperatures is assured, application under such conditions 22 or Rozalex 42. Follow by washing with soap and water.
can sometimes be difficult. It is therefore suggested that, for Do not use solvent. The use of goggles is recommended but
temperatures above 35ºC, the following guidelines are used: should accidental eye contamination occur, wash thoroughly
(i) Store unmixed materials in a cool (preferably temperature with plenty of clean water and seek medical treatment
controlled) environment, avoiding exposure to direct immediately.
sunlight. Fire
(ii) Keep mixing and placing equipment cool, arranging
Nitoprime 25 and Fosroc Solvent 102 are flammable.
shade protection if necessary. It is especially important
to keep cool those surfaces of the equipment which will Flash points
come into direct contact with the material itself. Nitoprime 25 : 39°C
(iii) Try to eliminate application in the middle of the day, and Fosroc Solvent 102 : 33°C
certainly avoid application in direct sunlight.
* Denotes the trademark of Fosroc International Limited
(iv) Ensure that there are sufficient operatives available to
†
complete application within the material’s pot life. See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s
responsibility to obtain the recent version. Refer to www.fosroc.com.

Head Office
Al Gurg Fosroc telephone: (+9714) 2039699 fax: (+9714) 2859649 email: agf@fosroc.com
LLC Regional offices
Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
Post Box 657, Dubai Bahrain, YBA Kanoo telephone: 17735454 fax: 17732828 email: bahrain@fosroc.com
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com

www.fosroc.com
Qatar, Tadmur telephone: 4500607 fax: 4500543 email: qatar@fosroc.com

UAE/0615/11/B