Serial Number Range

Serial Number Range
AL4000 from SN AL4-8054 to AL4-8853

from SN AL4000-19102 to
AL4000-24847
from SN AL406-25121 to
AL411-2103
from SN FUF-17523 to
HGF-27066
Part No. 116419

Rev C24
June 2018
June 2018
2 AL4000 Part No. 116419

June 2018
How to Read Your Serial Number
Part No. 116419 AL4000 3

June 2018
Table of Contents
400 Electrical Components

This manual is updated frequently. If you have a 401.1 Control Box, 60 Hz, View 1........................................52
printed manual, you can keep it up to date by 402.1 Control Box, 60 Hz, View 2........................................54
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 403.1 Control Box, 60 Hz with Auto Air Shutdown, View 1...56
information, visit the Parts Lookup System on the 404.1 Control Box, 60 Hz with Auto Air Shutdown, View 2...58
Genie website at www.genielift.com. 405.1 Control Box, Autostart, View 1...................................60
406.1 Control Box, Autostart, View 2...................................62
How to Read Your Serial Number..........................................3 407.1 Control Box, 50 Hz, View 1........................................64
Parts Stocking List.................................................................7 408.1 Control Box, 50 Hz, View 2........................................66
How to Order Parts................................................................8 409.1 Control Box, 50 Hz, Australia, View 1........................68
Service Parts Fax Order Form...............................................9 410.1 Control Box, 50 Hz, Australia, View 2........................70
411.1 Control Box, 50 Hz, Twistlock, View 1........................72
412.1 Control Box, 50 Hz, Twistlock, View 2........................74
Electronic Version 413.1 Electrical Wiring and Power Cables...........................76
Click on any page number to view the figure. 500 Mast Components
501.1 Mast Assembly and Winch Cable Routing.................78
502.1 Tower Base Assembly................................................80
100 Decals
101.1 Decals with Words, Roadside....................................10 503.1 Round Tube Assembly, 6 Inch...................................82
102.1 Decals with Words, Curbside.....................................12 504.1 Mast Assembly, 4-inch...............................................84
505.1 Mast Assembly, 2-inch and 3-inch.............................86
200 Chassis Components 506.1 Mast Crossarm..........................................................88
201.1 Chassis......................................................................14 507.1 Light Assembly, Round..............................................90
202.1 Skid Chassis Components........................................16 508.1 Light Assembly, Square.............................................92
203.1 Fuel Tank and Hoses (models without Spill Containment
Option).................................................................................18 600 Accessories
204.1 Fuel Tank and Hoses (models with Spill Containment 601.1 Spare Tire and Dome Lignt........................................94
Option).................................................................................20 602.1 Engine Options..........................................................96
205.1 Axles and Brakes.......................................................22
Indices
206.1 Hitches.......................................................................24
Part Number Index...............................................................98
207.1 Ballast Box.................................................................26
Part Description Index.......................................................101
208.1 Cabinet, View 1..........................................................28
209.1 Cabinet, View 2..........................................................30 Cross References
210.1 Winch.........................................................................32
211.1 Electric Winch............................................................34
300 Engine and Generator

301.1 Kubota D1105-E3BG, View 1....................................36
302.1 Kubota D1105-E3BG, View 2....................................38
303.1 Kubota D1105-E3BG, View 3....................................40
304.1 Kubota D1105-E3BG, View 4....................................42
305.1 Perkins 403D-11G, View 1.........................................44
306.1 Perkins 403D-11G, View 2 ( to serial number
AL4011-1555)......................................................................46
306.2 Perkins 403D-11G, View 2 ( from serial number
AL4011-1556)......................................................................48
307.1 Generators.................................................................50
4 AL4000 Part No. 116419

June 2018
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 116419 AL4000 5

June 2018
Notes
6 AL4000 Part No. 116419

June 2018
Parts Stocking List
Part No. 116419 AL4000 7

June 2018
How To Order Parts
8 AL4000 Part No. 116419

June 2018
Fax Order Form
Part No. 116419 AL4000 9

100 Decals June 2018
101.1 Decals with Words, Roadside
10 AL4000 Part No. 116419

June 2018 100 Decals
101.1 Decals with Words, Roadside
Item Part No. Description Qty. Item Part No. Description Qty.
-- 214413GT DECAL KIT, WORD, AL4000 17 851830GT DECAL- HORIZONAL LOCK 4541.........1
(does not include control box decals) 18 851860GT DECAL-DANGER ELECT SHOCK
1 114355GT BALLAST ASSY,60HZ,MH,1KW,120V.....2 HAZAR....................................................1
1 114448GT COSMETIC,TEREX LOGO-LG...............1 19 852410GT DECAL-OPERATING INSTRUCTIONS...1
2 114448GT COSMETIC,TEREX LOGO-LG...............1 20 852411GT DECAL - CE OPERATINGIN..................1
2 133000GT DECAL, COSMETIC, AL4000 LOGO.....2 20 853070GT DECAL- CAUTION READ.......................1
3 133000GT DECAL, COSMETIC, AL4000 LOGO.....2 21 852570GT DECAL,BATTERY WARN &....................1
3 850090GT DECAL- CAUTION STAND.....................1 21 853521GT DECAL,ATTN-ALWAYS "PRIME"
FUEL.......................................................1
4 850090GT DECAL- CAUTION STAND.....................1
22 853070GT DECAL- CAUTION READ.......................1
4 850091GT DECAL- DANGER CRUSH HAZARD.....1
22A 853289GT DECAL, AL/RL CONTROL BOX DC.......1
5 850091GT DECAL- DANGER CRUSH HAZARD.....1
5 850092GT DECAL- DANGER FALLING...................1 22B 853308GT DECAL:AUTOSTART AL4 ENG CTRL
22C 853289GT DECAL, AL/RL CONTROL BOX DC
6 850092GT DECAL- DANGER FALLING...................1
(auto shut-down)
6 850093GT DECAL- DO NOT STAND BEHIND
22D 116902GT DECAL,CONTROL BOX DC CONSOL
TOW........................................................1
(symbol)
7 850093GT DECAL- DO NOT STAND BEHIND
23 853521GT DECAL,ATTN-ALWAYS "PRIME"
TOW........................................................1
FUEL.......................................................1
7 850105GT DECAL-DANGER DO NOT PULL
23A 853294GT DECAL,AL/RL,CONTROL BOX,AC........1
LOCK......................................................1
23B 853307GT DECAL:AUTOSTART AL4 CB,FACE PL
8 850105GT DECAL-DANGER DO NOT PULL
LOCK......................................................1 23C 116873GT DECAL: CONTROL BOX 4MH NO RC
(50 Hz)
8 850107GT DECAL-CAUTION WINCH LOCK
SYST.......................................................1 23D 116901GT DECAL,CONTROL BOX AC CONSOL
(symbol)
9 850107GT DECAL-CAUTION WINCH LOCK
SYST.......................................................1 23E 853299GT DECAL- AL/RL CNTRL BO
(50 Hz Twistlock)
9 850130GT DECAL- DANGER HIGHVOLTAGE.........2
23F 853742GT DECAL- CNTRL BOX FACE
(50 Hz Australia)
10 850155GT DECAL- NO.2 DIESELFUEL ONLY........1
24 853289GT DECAL, AL/RL CONTROL BOX DC.......1
11 850155GT DECAL- NO.2 DIESELFUEL ONLY........2
24 853640GT DECAL- CAUTION WINCH.....................1
11 851310GT DECAL-ATTN ALL JACKS MUST BE.....1
25 853294GT DECAL,AL/RL,CONTROL BOX,AC........1
11B 853289GT DECAL, AL/RL CONTROL BOX DC
25 853670GT DECAL- CRUSH AREA 4 X 2.................1
(Australia)
26 853640GT DECAL- CAUTION WINCH.....................1
12 851310GT DECAL-ATTN ALL JACKS MUST BE.....3
26 R850475GT DECAL-DANGER,FORKS MUST BE
12 851545GT DECAL- WARNING SHOCK HAZARD....1
INS..........................................................2
12b 853742GT DECAL- CNTRL BOX FACE
27 853670GT DECAL- CRUSH AREA 4 X 2.................1
(Australia)
28 R850475GT DECAL-DANGER,FORKS MUST BE
13 851545GT DECAL- WARNING SHOCK HAZARD....1
INS..........................................................4
13 851550GT DECAL- LIFT MACHINEHERE...............1
14 851550GT DECAL- LIFT MACHINEHERE...............2
14 851640GT DECAL- TOWER OPERATING...............1
15 851640GT DECAL- TOWER OPERATING...............2
15 851691GT DECAL- 1 (10/CARD BRADY.................1
-- 851692GT DECAL- 2 (10/CARD BRADY
-- 851694GT DECAL - 4 (10/CARD BRADY
16 851820GT DECAL- SYMBOL FOR GROUND.........1
Part No. 116419 AL4000 11

100 Decals June 2018
102.1 Decals with Words, Curbside
12 AL4000 Part No. 116419

June 2018 100 Decals
102.1 Decals with Words, Curbside
Item Part No. Description Qty.
-- Ref. DECAL KIT

(refer to 101.1)
1 133000GT DECAL, COSMETIC, AL4000 LOGO.....2
2 133225GT DECAL,COSMETIC,TEREX,4X40-R......1
3 841890GT REFLECTOR,SCOTCHLITE,2"X18".......2
5 851691GT DECAL- 1 (10/CARD BRADY.................1
-- 851694GT DECAL - 4 (10/CARD BRADY
7 852570GT DECAL,BATTERY WARN &....................1
8 852800GT DECAL,CAUTION,TIGHTEN..................1
Part No. 116419 AL4000 13

200 Chassis Components June 2018
201.1 Chassis
14 AL4000 Part No. 116419

June 2018 200 Chassis Components
201.1 Chassis
1 Ref. TOWER BASE ASSEMBLY 30 Ref. 6" ROUND BASE ASSY

(refer to 502.1) (refer to 503.1)
2 Ref. WINCH
(refer to 210.1)
3 114480GT OUTRIGGER,2X2X42,GALVANIZED.....2
4 841430GT JACK,MECHANICAL,3000LB
5 840222GT SNAP RING,JACK (841430)...................3
6 6091GT NUT,NYLOCK,1/4-20..............................4
7 75144GT WASHER,FLAT,SAE 1/4",ZINC...............8
8 790965GT PIN,PLUNGER,OUTRIGGER, KIT.........2
9A 124410GT TRAILER FRAME 41X70W....................1
(ANSI/CSA models)
9B 124412GT TRAILER FRAME 41X70W/
(shown) (Australian model)
10 974645GT KIT:FENDERS TO CAB-SIDE.................1
(includes 2 fenders, weatherstripping and
fasteners)
-- 123490GT FENDER W/SKIRT,STEEL.....................2
-- 930950GT WTHRSRIP, 1/4" X 1/2"W
(50 foot roll)
11 994130GT SCREW,HHC,1/4-20 X 1.........................4
12 993240GT NUT,WING 3/8-16 ZP
13 991690GT WASHER LOCK STAR 3/8
14 840395GT NUT,AXLE SPRING 2000NO
15 216631GT BOLT,AXLE,3/16X3 W/7/16-20STEP
16 841473GT SHACKLE,AXLE,4-5/8" LONG
17 834246GT SPRING EYE BUSHING
18 841061GT WHEEL/TIRE ASSY,15",205/75 LRC.....2
-- 840376GT NUT,WHEEL, 1/2 X 20..........................10
19 834267GT KIT,AXLE,U-BOLT & PLATE & NUTS.....2
20 834211GT SPRING,LEAF FOR AXLE, 4 PLY..........2
21 Ref., AXLE..............................................1
(refer to 205.1)
22 994600GT SCREW 1/2-13NCX1-1/2H.....................2
23 6095GT WASHER,FLAT,USS,1/2",Y....................4
24 6198GT NUT,NYLOCK,1/2-13
25 124470GT TONGUE B-O-H W/JACKBR..................1
26 Ref., HITCHES
(refer to 205.1)
27A 22111936GT CHAIN,SAFETY,3000#,3/8 X 30 IN........2
30" safety chain with S-hook
27B 22111935GT MA-CHAIN SAFETY 3000LB 3/8X30"
30" safety chain with snap hook
27C 162160GT CHAIN, SAFETY, SNAP HOOK
42" safety chain with snap hook
28 6096GT SCREW,HHC,1/2-13 X 2 GR5
29 110040GT OUTRIGGER 2X2X304819 GALV..........2
models with four outriggers
Part No. 116419 AL4000 15

202.1 Skid Chassis Components
16 AL4000 Part No. 116419

202.1 Skid Chassis Components
1 Ref. TOWER BASE ASSEMBLY

(refer to 502.1)
2 Ref. WINCH
(refer to 209.1)
3 122025GT SKID,6PIPE,X120LG,TRLR MT,AL4.......2
4 790965GT PIN,PLUNGER,OUTRIGGER, KIT.........4
5 T108458GT KIT,TRAILER,SKID MT,AL4....................1
6 993240GT NUT,WING 3/8-16 ZP.............................1
7 991690GT WASHER LOCK STAR 3/8.....................1
8 994600GT SCREW 1/2-13NCX1-1/2H.....................4
10 6198GT NUT,NYLOCK,1/2-13..............................4
11 Ref. 6" ROUND BASE ASSY
(refer to 503.1)
Part No. 116419 AL4000 17

203.1 Fuel Tank and Hoses (models without Spill Containment Option)
18 AL4000 Part No. 116419

203.1 Fuel Tank and Hoses (models without Spill Containment Option)
1 891520GT PIPE FITTING STR ELBO......................2 26 994650GT SCREW,HHC,1/2-13 X 10.......................4

for 188630GT
2 898590GT HOSE FITTING PIPE/BAR.....................1
27 990210GT WASHER FLAT 1/2ZP............................8
3 792750GT CLAMP 7/16 TO 25/32
for 188630GT
4 890795GT HOSE,FUEL,5/16"ID............................1.5
28 990200GT NUT,NYLOCK,1/2-13 GR2......................4
feet
for 188630GT
5 85155GT PUMP,PRIMER,PERKINS***..................1
29 188630GT FUEL TANK PAN, 30 GAL, AL4..............1
Perkins models
for single and dual tank configurations
6 890795GT HOSE,FUEL,5/16"ID............................2.5
30 189800GT FUEL TANK,30 GAL W DRAIN HOLE.....1
feet
for dual-tank configuration
7 890795GT HOSE,FUEL,5/16"ID...............................1
-- 217717GT CAP FUEL RL4/AL4 WITH TETHER
feet
-- 22109505GT KIT: FUEL TANK DRAIN PLUG
8 740620GT FILTER,IN-LINE,FUEL,5/16"
Kubota models 31 189805GT FP-FUEL TANK 20GAL W/DRAIN..........1
for dual-tank configuration
9 890795GT HOSE,FUEL,5/16"ID..........................0.25
feet -- 217717GT CAP FUEL RL4/AL4 WITH TETHER
10 660320GT PUMP,FUEL, 12VDC..............................1 -- 22109505GT KIT: FUEL TANK DRAIN PLUG
Kubota models 32 825072GT FUEL TNK ASSY,PLAS,30G,AL4...........1
-- 995810GT SCREW 1/4-20NCX5/8 HW for single-tank configuration
for 660320GT -- 217717GT CAP FUEL RL4/AL4 WITH TETHER
10A R890065GT HOSE FITTING PIPE/BARB 1/8MX.......2 -- 22109505GT KIT: FUEL TANK DRAIN PLUG
for 660320GT
11 890795GT HOSE,FUEL,5/16"ID............................1.5
feet
13 890785GT HOSE,FUEL,1/8"ID..............................2.5
feet
14 894340GT PIPE PLUG 3/8 GALV.............................2
15 189790GT PLUG,DRAIN,FUEL TANK......................2
dual-tank models
-- 189785GT WASHER RUBBER BUNA-N
dual-tank models
16 990230GT WASHER,FLAT,3/4 ZP
dual-tank models
17 996375GT NUT HEX HEAD JAM 3/4-
dual-tank models
18 891190GT PIPE PLUG 1/8 CS
dual-tank models
19 898575GT FITTING,TEE,MALE,1/8
dual-tank models
20 R890065GT HOSE FITTING PIPE/BARB 1/8MX
dual-tank models
21 890790GT HOSE,FUEL,1/4"ID,PUSH LOK,200#.....3
feet
22 116139GT FUEL TANK PAN,20GAL,AL4.................1
for 189805GT
23 116157GT SCREW,CARRIAGE,3/8-16X12,ZP........4
for 116139GT
24 981120GT WASHER FLAT 3/8 ZP SAE BIN............4
for 116139GT
25 990170GT NUT LOCK NYLON INSERT 3/8............4
for 116139GT
Part No. 116419 AL4000 19

204.1 Fuel Tank and Hoses (models with Spill Containment Option)
20 AL4000 Part No. 116419

204.1 Fuel Tank and Hoses (models with Spill Containment Option)
1 Ref. PIPE FITTING

(refer to 203.1)
2 Ref. HOSE FITTING
(refer to 203.1)
3 Ref. CLAMP
(refer to 203.1)
4 Ref. Hose
(refer to 203.1)
5 Ref. PUMP, PRIMER
(refer to 203.1)
6 Ref. FUEL HOSE
(refer to 203.1)
7 Ref. FUEL HOSE
(refer to 203.1)
8 Ref. FILTER, IN-LINE
(refer to 203.1)
9 Ref. FUEL HOSE
(refer to 203.1)
10 Ref. PUMP, FUEL
(refer to 203.1)
11 Ref. FUEL HOSE
(refer to 203.1)
12 Ref. HOSE FITTING
(refer to 203.1)
13 Ref. FUEL HOSE
(refer to 203.1)
14 992590GT SCREW 3/8-16NCX1-1/2H.....................4
15 981120GT WASHER FLAT 3/8 ZP SAE BIN............8
17 124515GT BUND FLUIDS CONTAINPA...................1
18 891194GT PIPE PLUG 1/2 GALV.............................2
19 995465GT SCREW,HHC,1/2-13NCX12,GR2...........4
20 990210GT WASHER FLAT 1/2ZP............................8
21 990200GT NUT,NYLOCK,1/2-13 GR2......................4
22 124445GT BUND FUEL CONTAINPAN....................1
23A Ref. FUEL TANK
(refer to 203.1)
23B 742225GT TANK FUEL 20GAL RMPE1
(dual tanks)
Part No. 116419 AL4000 21

205.1 Axles and Brakes
22 AL4000 Part No. 116419

205.1 Axles and Brakes
1 834228GT GREASE CAP, AXLE, 3000LB................2

2 834250GT HAMMERBLOW SPINDLE NUT,AXLE....2
3 834255GT HAMMERBLOW 033008COTTER PIN....2
4 147123GT WASHER,PLAIN,1".................................2
5 230561GT BEARING,ALXL,840377,841050............2
6 230562GT RACE,ALXL,840377,841050..................2
7 840376GT NUT,WHEEL, 1/2 X 20..........................10
8 230566GT IDLER HUB,ALXL...................................2
9 230563GT RACE,ALXL,840377,841050..................2
10 834226GT INNER BEARING....................................2
11 52265GT SEAL,GREASE (SL173).........................2
replaced 834225GT
12 841050GT AXLE ASSY,3500LB,IDLE,AL4...............1
includes items 1-11
13 COVER,ADJ SCREW,ALXL,BRAKE......2
(no longer avialble from supplier)
14 230560GT NUT,7/16,FH,ZINC,BRAKE, ALXL........10
15A 22105016GT ASY:AXLE 3500LB W/HYD BRAKE
models with ball hitch; includes items 1-11,
13-20 and 26
15B 22105013GT ASY:AXLE 3500LB W/HYD BRAKE
models with ring hitch; includes items 1-11,
13-20 and 26
16 230571GT SHOE AND LINING KIT,ALXL,ELEC......2
17 230577GT SHOE HOLD DOWN SPRING,ALXL......4
18 230569GT ADJUSTER SCREW ASSY, ALXL..........2
19 ADJUSTER SPRING,E BRAKE,ALXL.....2
(no longer avialble from supplier)
20 230565GT BRAKE DRUM,ALXL..............................2
21 116941GT AXLE ASSY ELE,3500 W/PRK BRK
includes items 1-11, 13-14, 17-18 and
20-26
22 230570GT SHOE AND LINING KIT,ALXL,HYD........2
23 230573GT ADJUSTER SPRING,H BRAKE,ALXL.....2
24 230575GT RETRACTOR SPRING,E BRK,ALXL.....2
25 230568GT MAGNET,ELEC BRAKE, ALXL...............2
26 230567GT MAGNET SPRING,ELEC
BRAKE,ALXL..........................................2
27A 230579GT WHEEL CYLINDER, LH, ALXL...............2
27B 230580GT WHEEL CYLINDER, RH, ALXL..............2
Part No. 116419 AL4000 23

206.1 Hitches
24 AL4000 Part No. 116419

206.1 Hitches
-- 940000GT KIT,COMBO HITCH 30 221580GT HITCH, ADJ HEIGHT BOLT ON.............1

includes items 3-4 and 6-14 31 124450GT HITCH 24 HEIGHT
1 994200GT SCREW 1/2-13NCX5-1/2H.....................1
2 991650GT WASHER LOCK 1/2ZP...........................8
3 6095GT WASHER,FLAT,USS,1/2",Y
order as required
4 990200GT NUT,NYLOCK,1/2-13 GR2
order as required
5 995310GT SCREW,HHC,1/2-13 X 4 G.....................1
6A 940000GT KIT,COMBO HITCH
includes items 3-4 and 6-14
-- 57332GT COUPLER,BALL,2" CLASS II.................1
6B 841500GT **COUPLER SURGE 2" BALL,6000#
used with hydraulic brake option only
6C 841220GT COUPLER,SURGE,3" RING,6000#
used with hydraulic brake option only
7 T109127GT HITCH RING,COMBO,16"LENGTH........1
8 89163GT BALL, 2" ZINC........................................1
9A 33265GT NUT,HEX,1-8..........................................1
9B 122079GT WASHER,FLAT,1.000,HARDENED........1
10 996030GT SCREW,HHC,1/2-13 X 6 GR5 ZP...........3
11 183731GT SCREW,HHC,1/2-13 X 6.........................1
12 78390GT PIN,LYNCH.............................................1
13 T109129GT SPACER,SIDE,COMBO,HTCH,BOLT-ON.2
14 176335GT PLATE,SIDE,COMBO
HITCH,BOLT-ON.....................................2
15 213770GT HITCH,RING,BOLT-ON 2.5" ID...............1
16 13854GT SCREW,HHC,1/2-13 X 4.5,GRD.8..........2
17 990210GT WASHER FLAT 1/2ZP............................6
18 116936GT AS-RING HITCH MOUNT.......................1
19 6-5208-44GT SCREW,HHC,1/2-13 X 5.5,GRD.8..........1
20 123461GT SCREW,HHC,5/8-11X4.50,GR8,Y..........2
22 6024GT NUT,NYLOCK,5/8-11..............................1
23A 116937GT HITCH,2.5"RING,6 TON.........................1
2.5 inch ring
23B T110632GT HITCH,3"RING,6TON.............................1
3 inch ring
23C 227082GT COUPLER,BALL,2 5/16..........................1
2.3125 inch ring (2-5/16")
24 51131GT SCREW,HHC,5/8-11 X 2.5......................4
25 993835GT WASHER FLAT 5/8.................................4
26 993890GT WASHER LOCK 5/8 ZP..........................4
27 994630GT NUT HEX 5/8-11NCGRADE2 ZP...........4
28 211410GT AS-RING HITCH FOR ADJ HT...............1
2.5 inch ring
29 841200GT HITCH PINTLE RING 3 I........................1
3 inch ring
Part No. 116419 AL4000 25

207.1 Ballast Box
26 AL4000 Part No. 116419

207.1 Ballast Box
1 995490GT SCREW,HH SLOT,1/4 X 0.75

2 161181GT FP-BALLAST BOX TOP..........................1
3A 160030GT BALLAST/CAP MH60Hz120...................1
(includes item 4A)
3B 160490GT BALLAST MH 50HZ 120V/
(includes item 4B)
4A 160032GT CAPACITOR 24uF MH 60H....................1
4B 160033GT CAPACITOR,50HZ MH,26MF(BALLAST
5 161185GT FP-BALLAST BOX FRONT.....................1
6 995810GT SCREW 1/4-20NCX5/8 HW....................8
7 161180GT FP-BALLAST BOX BOTTOM..................1
8A 114355GT BALLAST ASSY,60HZ,MH,1KW,120V.....1
(without decals, refer to section 1)
8B 115366GT BALLAST ASSY,50HZ,MH,1000W
8C 114895GT BALLAST ASSY,60HZ,HPS,1000W
8D 22114359GT BALLAST ASSY,50HZ,MH,1000W AUS
9 663860GT CONNECTOR 5P MALE
RECEPTACLE.........................................1
10 161184GT FP-BALLAST BOX REAR.......................1
Part No. 116419 AL4000 27

208.1 Cabinet, View 1
28 AL4000 Part No. 116419

-- 972885GT KIT:CABINET BOLT-TOGETHER

-- 974635GT KIT:CABINET MOUNT REAR AL4/5/7
-- 974636GT KIT:CABINET MOUNT SIDES
-- 974637GT KIT:CABINET MOUNT FRONT AL4000
1 188554GT CABINET TOP PANELAL4
AUTOSTART...........................................1
2 994600GT SCREW 1/2-13NCX1-1/2H
3 991650GT WASHER LOCK 1/2ZP
4 993860GT WASHER,FLAT,1/2 SS 18-8 BIN
5 995810GT SCREW 1/4-20NCX5/8 HW
6 75144GT WASHER,FLAT,SAE 1/4",ZINC
7 990270GT SCREW,HHC,1/2-13 X 3.5 GR8
8 6095GT WASHER,FLAT,USS,1/2",Y
10A 124436GT CABINET REAR PANEL AUTOSTART....1
(to SN AL4011-1554)(use with muffler
742731GT that exits through center of rear
panel)
10B 230738GT AS-PANEL, REAR,CABINET,AL4...........1
(from SN AL4011-1556) (shown, use with
muffler 230873GT that exits rear, curbside)
10C T111131GT CABINET REAR PANEL BLKOUT
(for models with blackout light option)
11 188560GT PANEL,DOOR,CABINET,AL4.................2
12A 188570GT PANEL,CABINET, ROAD SIDE...............1
12B T111112GT PANEL,CABINET,RDSIDE BLKOUT
13 993900GT WASHER RECTANGULAR1/4................2
14 990160GT SCREW,HHC,3/8-16 X 3.75
15 990080GT WASHER FLAT 3/8USS ZPBIN
16 990170GT NUT LOCK NYLON INSERT 3/8
17 188530GT CABINET FRONT PANELAL..................1
18A 188580GT PANEL,CABINET, CURB SIDE...............1
18B T111113GT PANEL,CABINET,CRBSIDE BLKOUT
19 123490GT FENDER W/SKIRT,STEEL.....................2
20 930950GT WTHRSRIP, 1/4" X 1/2"W.......................2
21 990340GT WASHER FLAT 1/4ZPLENSETBIN
22 796610GT HINGE,PIANO,1.5"W X 51.75"L.............2
23 990670GT RIVET,POP,SS,3/16"X1/2" BLIND
Part No. 116419 AL4000 29

30 AL4000 Part No. 116419

1 684200GT CLAMP CABLE 5/8 1-HOL

2 995810GT SCREW 1/4-20NCX5/8 HW
3 75144GT WASHER,FLAT,SAE 1/4",ZINC
5 Ref. Coil Cord Kit
(refer to 409.1)
6 C51601570GT SCREW FLANGE 3/8X 3/4
7 T109006GT WASHER,FLAT BOUNDED,3/16X1/2
8 993310GT NUTSERT,1/4-20
9 57587GT PLUG, 4", CAPPLUG..............................1
10 124460GT REAR TOWER SUPPORT1-C................1
11 790540GT PIN QUICK 1/4X 1.75 ZP........................1
12 720220GT BUMPER REAR TOWER SUP...............1
13 994600GT SCREW 1/2-13NCX1-1/2H
15 993860GT WASHER,FLAT,1/2 SS 18-8 BIN
16 123680GT PIN W/RING 3/4X11,HORZ LOCK.........1
17A 663840GT LIGHT,RECESSED,TAIL/STOP/TURN....2
17B T110631GT LIGHT,REAR,BLACK OUT
18 663520GT LIGHT,LICENSE TAG W/BRACKET........1
19 796432GT BRACKET W/BALL,GAS SPRING..........1
20 796436GT SPRING,GAS,16",60LBS........................4
22 790940GT HANDLE,CHROME,5.75".......................2
23 113399GT MA-GROUND ROD LT. TWR..................1
24A 663528GT LIGHT,SIDE MKR,RED,RECESSED......2
24B T110629GT LIGHT,SIDE MKR,RED,BLACK OUT
25 995050GT SCREW #10-32NFX3/4 LO
26 R980300GT WASHER FLAT #10 STAINLESS
27 189796GT HASP CABINET DOOR5584AL4/5
28 995420GT NUT LOCK NYLON INSERT,10-32JAM
29 993850GT WASHER FLAT 1/45/8 SBIN
30 990150GT NUT,NYLOCK,1/4-20 GR2
31A 663527GT LIGHT,SIDE
MKR,AMBER,RECESSED.....................2
31B T110630GT LIGHT,SIDE MRK,YEL.,BLACK OUT
32 184150GT BUSHING,WNCH HANDL,0.5X2.0X3.5..1
33 124420GT GROUND ROD STORAGETUBE 4397...1
34 994130GT SCREW,HHC,1/4-20 X 1
35 162189GT KIT:BOOK BRACKET TO CAB...............1
Part No. 116419 AL4000 31

210.1 Winch
32 AL4000 Part No. 116419

210.1 Winch
-- 105756GT PM KIT;WINCH,ELECTRIC
(electric winch option)
-- 109485GT KIT-WINCH W/SAFETY LO
(includes items 1-25)(handle not included)
-- 740050-1GT KIT- WINCH - SOCKET FULTON
(includes items 1-16 and 24-25)
-- 970760GT WINCH HANDLE TO WINCH(1500LB)
1 1256081GT SERVICE KIT,PINION SHAFT-K1550.....2
4 1256083GT SVC KIT, FRICTION DISC K/KX.............2
6 PINION GEAR AND DISC K-1550
(7590)......................................................1
(not sold separately)
7 Ref. Pinion Shaft
8 RETAINING RING (6200).......................1
9 6291GT RATCHET KIT (K-1500,K-1550)**..........1
10 FRAME SPACER,K-1550 (7584)............1
11 12012GT NUT,LOCK,3/8-16...................................1
12 WINCH BRACKET, DRUM BOLT LOCK
(31946)....................................................1
13 22832GT SCREW,HHC,3/8-16 X 6.........................2
14 6184GT SPACER, DRUM BOLT, K-1550
15 6190GT CABLE KEEP.KIT (BRACKET TYPE)*.....1
(inlcudes fasteners)
16 6198GT NUT,NYLOCK,1/2-13..............................1
17 124857GT SPACER .5 ID 1.25ODNO. 5968.............1
18 69209GT SCREW,HHC,3/8-16 X 5.5 GRD 8
19 980480GT WASHER FLAT C816L S/S.....................1
20 124858GT BUSHING,WINCH ROLLER LOCK........1
21 990650GT COTTER PIN 1/8X1 SSBIN STOCK.......1
22 124855GT RATCHET ARM FULTONWI...................1
-- 109486GT KIT-WINCH SAFETY LOCK
(includes items 13, 15-21, and 23)
23 124856GT BUSHING FLANGE 1.25OD...................1
24 124860GT HANDLE SOCKET RATCHET................1
25 6034GT NUT,HEX,JAM,1/2-13.............................2
Part No. 116419 AL4000 33

211.1 Electric Winch
34 AL4000 Part No. 116419

211.1 Electric Winch
-- WINCH W/SOLENOIDS 4000LB

(available soon)
1 219228GT FREEWHEEL KIT,SUPERWINCH..........1
2 219224GT 12V MOTOR ASSY,SUPERWINCH........1
3 WIRE ROPE ASSY,SUPERWINCH
(219226)..................................................1
component no longer available
4 160750GT SOLENOID W/BRACKET
SUPERWINCH.......................................1
5 REMOTE CNTRL,SUPERWINCH
(219227)..................................................1
component no longer available
6 219225GT 12V WIRED
SOLENOID,SUPERWINCH....................2
Part No. 116419 AL4000 35

300 Engine and Generator June 2018
301.1 Kubota D1105-E3BG, View 1
36 AL4000 Part No. 116419

June 2018 300 Engine and Generator
1 866113GT GUARD,FAN,KUBOTA............................1 29 22124016GT ENGINE FOOT/RAD

SUPPORT,CURBSD...............................1
2 866110GT RADIATOR, KUBOTA, D905 & D1105.....1
30 116733GT MUFFLER BRACE..................................1
3A 110523GT CAP,RADIATOR,AL,KUBOTA DF-752.....1
aluminum radiator 31 839109GT RADIATOR HOSE,KUBOTA....................1
3B 866120GT CAP,RADIATOR,KUBOTA D905 32 732205PPGT ENGINE,KUBOTA,D1105 PAK................1
copper radiator -- 1254824GT FILTER,FUEL,KUBOTA,W/O BRKT........1
4 865307GT TANK,RECOVERY,COOLANT,KUBOTA..1
5 C51601442GT SCREW FLANGE 1/4 -20X.....................2
6 C51600800GT NUT CLIP 1/4 -20X3/4............................2
7 890790GT HOSE,FUEL,1/4"ID,PUSH LOK,200#.....3
this part is sold by the foot, this application
requires at least 32 inches.
8 865263GT KUBOTA 15111-72200 WASHER...........4
9 865260GT KUBOTA 15263-12370CUSHION...........2
10A 995380GT SCREW,HHC,1/2-13 X 6.5......................2
Kubota models with 6kW generator
10B 116252GT SCREW,HHC,1/2-13X7 GR5 YEL
Kubota models with 7.5kW and 8kW
generators
11 991650GT WASHER LOCK 1/2ZP...........................2
12 990415GT WASHER,FLAT,SNUB 1/2X2-3/4 ZN......2
13A 80379GT ISOLATOR, ENGINE MOUNT................2
Kubota models with 6kW and 8kW
generators
13B 740920GT ISOLATOR,ENGINE,390LB
Kubota models with 7.5kW generator
14 740770GT VIBRATION MOUNT,35".........................2
15 161109GT BOLT,M10-1.25 x 35,W/HOLE................2
16 865085GT KUBOTA SNAP PIN................................2
17A 22124025GT ENGINE RISER,2/75"H,FOR 1/2BLT......2
used with 6kW generator
17B 116249GT AS:ENGINE RISER 3.25 HIGH
used with 7.5kW and 8kW generator
18 995110GT SCREW,HHC,M10X1.25 X 35MM GR
8..............................................................2
19 994830GT WASHER,LOCK,M10 ZP........................2
20 995110GT SCREW,HHC,M10X1.25 X 35MM GR
8............................................................10
21 994830GT WASHER,LOCK,M10 ZP......................10
22 22124015GT ENG FOOT/RAD SUPPORT,
ROADSIDE.............................................1
23 839110GT HOSE,RADIATOR,LOWER,KUBOTA.....1
24 866394GT KUBOTA WATER PIPE...........................1
25 32185GT CLAMP,HOSE.........................................6
26 116523GT KUBOTA HOSE,D905, D1105................1
27 990200GT NUT,NYLOCK,1/2-13 GR2......................2
28 990210GT WASHER FLAT 1/2ZP............................2
Part No. 116419 AL4000 37

38 AL4000 Part No. 116419

1 839154GT DIPSTICK,OIL,KUBOTA 35 865435GT KUBOTA 16221-73270GASKET

2 839244GT KUBOTA HEAD COVER GASKET 36 139278GT THERMOSTAT
3 839151GT KUBOTA OIL FILLER PLUG,V1305 37 139279GT THERMOSTAT COVER
4 839034GT KUBOTA O-RING 38 62296GT SCREW,M8 X 35MM
5 44191GT VALVE COVER, D905
6 866101GT STARTER,KUBOTA,D1105/905
7 101208GT STUD,EXHAUST MANIFOLD
8 101209GT NUT,EXHAUST MANIFOLD
9 32191GT GASKET,EXHAUST MANIFOLD,D905
10 839246GT KUBOTA EXHAUST MANIFOLD
11 832128GT GASKET,MUFFLER,KUBOTA D905/11
12 839103GT KUBOTA 01123-50820 BOLT
13 865055GT KUBOTA NUT
14 865276GT MUFFLER,KUBOTA
-- 866825GT KUBOTA 66711-54520COV
(muffler cover)
15 866800GT TAIL PIPE, KUBOTA
16 116833GT KUBOTA DYNAMO STAY
17 866090GT ALTERNATOR,KUBOTA*
18 866081GT KUBOTA BELT COVER
19 30973GT BUMPER,RUBBER-1 X 1.25
20 116503GT BUSHING, 630DX.328ID .375T
21 6782GT NUT,NYLOCK,5/16-18
22 839190GT SWITCH,LOW OIL PRESS,KUBOTA
23A 52532GT PLUG,ENGINE OIL DRAIN,D-905***
bottom of oil pan (not shown)
23A 52533GT GASKET (52532) OIL DRAIN, D905
for 52532GT
23B 234842GT PLUG, ENGINE OIL, D1105
bottom of oil pan (not shown)
23B 84042GT GASKET-DRAIN PLUG,ENG OIL PAN
for 234842GT
23C 974800GT KIT:OIL DRAIN W/VALVE,KUBOTA
(inlcudes valve, clamp and hose)
24 116523GT KUBOTA HOSE,D905, D1105
25 32185GT CLAMP,HOSE
26 866394GT KUBOTA WATER PIPE
27 839209GT V-BELT,KUBOTA
28 839134GT FAN,PUSHER,KUBOTA 15263-12370
29 839027GT KUBOTA FLANGE BOLT
30 52531GT PULLEY,FAN,KUBOTA, D-905,GS68
31 101201GT WATER PUMP ASSY,KUBOTA
32 32199GT GASKET,WATER PUMP
33 32069GT CLAMP,HOSE,KUBOTA WG750
34 839011GT KUBOTA WATER PIPE 16241-73350
Part No. 116419 AL4000 39

40 AL4000 Part No. 116419

1 839157GT KUBOTA OVERFLOW PIPE...................1

(to tank)
2 839149GT KUBOTA INJECTOR PUMP, D1105........1
3 741140GT ENGINE ACCESSORY TEMP
SENDER.................................................1
4 32103GT GASKET,INJECTION PUMP
(quantities vary)
5 890795GT HOSE,FUEL,5/16"ID..........................1.25
feet
7 866050GT FILTER,OIL,KUBOTA..............................1
8 Ref., SCREW
refer to 203.1
9 Ref., FUEL HOSE
refer to 203.1
10 Ref., IN-LINE FILTER
refer to 203.1
11 Ref., HOSE CLAMP
refer to 203.1
12 Ref., FUEL HOSE
refer to 203.1
13 Ref., FUEL PUMP
refer to 203.1
14 Ref., FUEL HOSE
refer to 203.1
15 839103GT KUBOTA 01123-50820 BOLT..................2
16 839107GT FILTER,FUEL,KUBOTA...........................1
filter head and element
-- 116611GT KUBOTA FUEL FILTER HOLDER
filter mount bracket
-- 839200GT ELEMENT,FUEL FILTER,KUBOTA
for 839107GT
17 866040GT GASKET,SOLENOID,KUBOTA...............1
18A 99199GT SOLENOID,KUBOTA D9/1105
SHTDWN................................................1
2-wire solenoid
18B 866030GT SOLENOID,FUEL,3 WIRE,KUBOTA
3-wire solenoid
19 Ref., FUEL HOSE
refer to 203.1
20 839119GT KUBOTA GLOW PLUG...........................3
21 62118GT JUMPER-GLOW PLUG..........................1
22 865257GT KUBOTA KIT, HOLDER,NOZZLE...........3
23 865100GT KUBOTA OVER FLOW PIPE..................1
24 44196GT PIPE,INJECTOR 1,D905,D1105.............1
Part No. 116419 AL4000 41

42 AL4000 Part No. 116419

1 866127GT ELEMENT,AIR CLEANER,KUBOTA.......1

2 866129GT VALVE,AIR CLEANER,KUBOTA.............1
3A 866126GT BODY,AIR CLEANER,KUBOTA..............1
3B 866128GT COVER,AIR CLEANER,KUBOTA...........1
4 839049GT KUBOTA 15263-12370BAND PIPE........2
5 231332GT HOSE, INTAKE, KUBOTA D1105...........1
6 Ref, GENERATOR
refer to 307.1
7 231333GT AIR CLEANER BRACKET, D1105..........1
Part No. 116419 AL4000 43

305.1 Perkins 403D-11G, View 1
44 AL4000 Part No. 116419

305.1 Perkins 403D-11G, View 1
1 84812GT PIPE,INJECTOR 1, 403C-11..................1

4 84860GT VALVE COVER BREATHER...................1
5 65636GT CAP, OIL FILLER....................................1
-- 65638GT SEAL, OIL FILLER CAP.........................1
6 139272GT FUEL INJECTOR....................................3
7 84815GT GLOW PLUG, 403C-11..........................3
8 237707GT HOSE,FUEL LEAK-OFF,403D-11G........1
9 89764GT HOSE, WATER PUMP (PERKINS 404)...1
10 101341GT FAN.........................................................1
11 101319GT FAN PULLEY..........................................1
12 101322GT PUMP,WATER.........................................1
-- 89764GT HOSE, WATER PUMP (PERKINS 404)...1
-- 97483GT GASKET,WATER PUMP, 403C-11..........1
13 85071GT BELT-FAN, PERKINS (103.10)................1
14 97427GT PULLEY,CRANK, 403C-11.....................1
15 116519GT FP-ENG MNT RT FOOT CS PERK T4....2
16 85140GT GASKET-OIL PAN,PERKINS 103.10......1
17 237774GT PLUG,OIL DRAIN,PERKINS
403D-11G...............................................1
-- 85124GT GASKET,SOLENOID,PERKINS 72350....1
17A 229918GT KIT:OIL DRAIN W/VALVE,PERKINS
-- 229917GT VALVE, OIL DRAIN, PERKINS
-- 792750GT CLAMP 7/16 TO 25/32
-- 897110GT HOSE,OIL,3/8 0250PS1...............2.5-feet
18 116729GT ISOLATOR,ENGINE,70D........................2
19 116518GT FP-ENG MNT RT FOOT RS PERK T4....2
20 990415GT WASHER,FLAT,SNUB 1/2X2-3/4 ZN
22 990270GT SCREW,HHC,1/2-13 X 3.5 GR8
23 R981095GT SCREW,HHC,M12X1.25X30MM,GR8.8
24 237776GT SWITCH,OIL PRES,PERK 403D-11G.....1
25 85069GT FILTER, OIL-PERKINS (103-10)**..........1
26 101320GT DIPSTICK,STRAIGHT SHORT...............1
27 97461GT DIPSTICK TUBE,PERKINS(403C-11).....1
28 106663GT SOLENOID,SHUT DOWN
PERKIN40422.........................................1
29 72348GT PUMP,LIFT(FUEL) PERKINS(54555).....1
-- 89761GT O-RING, LIFT PUMP,(PERKINS 404......1
30 236046GT HOSE, FUEL FILTER -INJ., 403D..........1
31 94889GT FUEL FILTER ASSEMBLY......................1
-- 62421GT FILTER,FUEL,PERKINS.........................1
32 Ref., FUEL HOSE
refer to 203.1
Part No. 116419 AL4000 45

306.1 Perkins 403D-11G, View 2 ( to serial number AL4011-1555)
46 AL4000 Part No. 116419

306.1 Perkins 403D-11G, View 2 ( to serial number AL4011-1555)
1 58291GT RADIATOR,PERKINS,TML
-- 85130GT CAP-RADIATOR,PERKINS (103.10)
2 Ref., FAN
refer to 305.1
3 139265GT WATER OUTLET, VERTICAL
-- 1257665GT GASKET, THERMOSTAT, PERKINS
-- 237708GT THERMOSTAT,PERKINS 403D-11G
4 58427GT AIR FILTER,ASSEMBLY
-- 237775GT BKT,FILTER MNT,PERKINS 403D-11G
-- 866068GT PERKINS 135326205AIR
filter element
5 97426GT HOUSING,FLYWHEEL,403C-11
6 228458GT STARTER, PERKINS, 403D
7 Ref., OIL DRAIN PLUG
refer to 305.1
8 85089GT ALTERNATOR,15A,PERKINS 103.10
-- 85127GT REGULATOR,12V-PERKINS 103.10
9 85087GT MANIFOLD-EXHAUST,PERK (103.10)
-- 101326GT STUDS,EXHAUST
-- 101327GT NUTS,EXHAUST
-- 85143GT GASKET-EXHAUST MANIFOLD/PERKIN
10 97473GT SENSOR,WATER TEMPERATURE
11 72343GT GASKET,EXH FLANGE-FORD/PERKINS
12 58292GT HOSE,RADIATOR,PERKINS,TML
-- 30348GT CLAMP,HOSE,1.00
13 1275721GT MUFFLER, PERKINS, RL-4...................1
to serial number AL4011-1556
14 97428GT HOSE,RADIATOR,UPPER PRKNS,TML
Part No. 116419 AL4000 47

306.2 Perkins 403D-11G, View 2 ( from serial number AL4011-1556)
48 AL4000 Part No. 116419

306.2 Perkins 403D-11G, View 2 ( from serial number AL4011-1556)
1 58291GT RADIATOR,PERKINS,TML
-- 85130GT CAP-RADIATOR,PERKINS (103.10)
2 Ref., FAN
refer to 305.1
3 139265GT WATER OUTLET, VERTICAL
-- 1257665GT GASKET, THERMOSTAT, PERKINS
-- 237708GT THERMOSTAT,PERKINS 403D-11G
4 58427GT AIR FILTER,ASSEMBLY
-- 237775GT BKT,FILTER MNT,PERKINS 403D-11G
-- 866068GT PERKINS 135326205AIR
filter element
5 97426GT HOUSING,FLYWHEEL,403C-11
6 228458GT STARTER, PERKINS, 403D
7 Ref., OIL DRAIN PLUG
refer to 305.1
8 85089GT ALTERNATOR,15A,PERKINS 103.10
-- 85127GT REGULATOR,12V-PERKINS 103.10
9 85087GT MANIFOLD-EXHAUST,PERK (103.10)
-- 101326GT STUDS,EXHAUST
-- 101327GT NUTS,EXHAUST
-- 85143GT GASKET-EXHAUST MANIFOLD/PERKIN
10 97473GT SENSOR,WATER TEMPERATURE
11 72343GT GASKET,EXH FLANGE-FORD/PERKINS
12 58292GT HOSE,RADIATOR,PERKINS,TML
13 1275721GT MUFFLER, PERKINS, RL-4...................1
from serial number AL4011-1556
14 97428GT HOSE,RADIATOR,UPPER PRKNS,TML
Part No. 116419 AL4000 49

307.1 Generators
50 AL4000 Part No. 116419

307.1 Generators
-- Ref., WIRE HARNESS 9 189347GT BRACKET,GENERATOR MOUNT..........1

refer to 409.1 10 6198GT NUT,NYLOCK,1/2-13..............................2
1 991761GT SCREW,HHC,3/8-16 X 1.25....................8 11 80379GT ISOLATOR, ENGINE MOUNT................2
2 990470GT WASHER LOCK 3/8ZP...........................8 12 990415GT WASHER,FLAT,SNUB 1/2X2-3/4 ZN......2
3 85206GT GENERATOR,6KVA,240VAC,60HZ........1 13 990210GT WASHER FLAT 1/2ZP............................2
6 kW, 60 Hz (Marathon 201CSA5411)
14 6-5208-32GT SCREW,HHC,1/2-13X4,GR8..................2
-- 116168GT BEARING, ODE
(opposite engine end) 15A 991761GT SCREW,HHC,3/8-16 X 1.25....................4
models with Kubota engine
-- 116172GT O-RING
(opposite engine end) 15B 991761GT SCREW,HHC,3/8-16 X 1.25....................2
models with Perkins engine
-- 116177GT DRIVE DISC(C-107) MARATHON
(engine end) 16A 990470GT WASHER LOCK 3/8ZP...........................4
-- 116178GT HUB SPACER
(engine end) 16B 990470GT WASHER LOCK 3/8ZP...........................2
-- 1277953GT TERMINAL BLOCK,MARATHON
GENERATOR(85206) 17A 981120GT WASHER FLAT 3/8 ZP SAE BIN............4
-- 836853GT DIODE,MARATHON
(opposite engine end) 17B 981120GT WASHER FLAT 3/8 ZP SAE BIN............2
-- 836856GT MARATHON SUPPRESSOR/VARISTOR
(opposite engine end) 18A 189347GT BRACKET,GENERATOR MOUNT..........1
models with Kubota engine (shown)
4 58356GT CAPACITOR-ROUND 25MF
(for 201CSA5411) 18B 116517GT FP-GEN MOUNT BAR RL PERK T4......1
-- Ref., WIRE HARNESS
refer to 405.1 19 991650GT WASHER LOCK 1/2ZP...........................2
-- 116184GT CLAMP,CAPACITOR 20 990270GT SCREW,HHC,1/2-13 X 3.5 GR8.............2
(for 201CSA5411) 21 116244GT FP-GEN MNT BAR,MAR SM HOLES.....1
-- 116187GT TERMINAL BLOCK 22 981450GT SCREW,HHC,3/8-16 X 1.5......................4
(for 201CSA5411)
23 116254GT GENERATOR,6.5KW,220V,50HZ,MAR
5 123840GT SCREW,HHC,5/16-18X.75,GR8,Y..........6 7.5 kW, 50 Hz (Marathon 332CSA5213)
6 990460GT WASHER LOCK 5/16 ZP BIN.................6 -- 116177GT DRIVE DISC(C-107) MARATHON
7 116253GT GENERATOR,8KW,240V,60HZ,MAR......1 (engine end)
8 kW, 60 Hz (Marathon 201CSA5420) -- 836853GT DIODE,MARATHON
-- 116168GT BEARING, ODE (opposite engine end)
(opposite engine end) -- 836856GT MARATHON SUPPRESSOR/VARISTOR
-- 116172GT O-RING (opposite engine end)
(opposite engine end) -- T111700GT BEARING, MARATHON GEN
-- 116177GT DRIVE DISC(C-107) MARATHON (opposite engine end)
(engine end) 24 85207GT CAPACITOR,45 MF***OVAL
-- 116178GT HUB SPACER (for 332CSA5213)
(engine end) -- Ref., WIRE HARNESS
-- 836853GT DIODE,MARATHON refer to 409.1
(opposite engine end) -- 116184GT CLAMP,CAPACITOR
-- 836856GT MARATHON SUPPRESSOR/VARISTOR (for 332CSA5213)
(opposite engine end)
8 229457GT CAPACITOR, 8KW GENERATOR,5420
(for 201CSA5420)
-- 116184GT CLAMP,CAPACITOR
(for 201CSA5420)
-- 116187GT TERMINAL BLOCK
(for 201CSA5420)
Part No. 116419 AL4000 51

400 Electrical Components June 2018
401.1 Control Box, 60 Hz, View 1
52 AL4000 Part No. 116419

June 2018 400 Electrical Components
1 996340GT SCREW,PHM,10-16 X 3/4

(tek screw)
2 186543GT FP-CONTROL BOX,TOP........................1
4 823430GT FP-CONTROL BOX,REAR,50HZ,STD....1
(replaced 186542GT from SN AL413-2417)
5A 186540GT BASE,CONTROL BOX,AL4 CONS.........1
(shown)
5B 227275GT FORMING, CONTROL BOX BASE, XTRA
GFI
6 186554GT BRACKET,E-BOX,AUTOSTART,AL4.......2
7 C51601444GT SCREW,FLANGE,1/4-20X1/2" PATCH
8 993310GT NUTSERT,1/4-20
9 T109757GT PANEL,CNTL BOX FACE,CSA...............1
Part No. 116419 AL4000 53

54 AL4000 Part No. 116419

-- 218588GT CNTRL BOX 4MH 60HZ 4WIRE

(with 4 pole receptacle)
-- T114064GT CNTRL BOX,60HZ,4 LIGHTS,SYMBOL
(shown)
1 686220GT CONNECTOR 2 SCREW 1.25T-B..........1
2 822809GT KIT, COIL CORD HW..............................1
kit 822809GT removes the Deutsch
connector and hard wires the connection
to the coil cord.
3 680030GT CONNECTOR 2 SCREW 3/4..................1
-- 680250GT LOCKNUT, CONDUIT 3/4CSA APPVD
4 T113641GT BREAKER,15A,120VAC 1P,CSA............4
5A 684640GT RECEPTACLE 20A 120V DUPLEX
GFI..........................................................1
(all models)
5B 684640GT RECEPTACLE 20A 120V DUPLEX
GFI..........................................................2
(models with extra GFI installed on side of
control box)
6 T113642GT BREAKER,20A MINI,120VAC 1P,CSA.....1
7A 684450GT RECEP 30A 20V 3POLE........................1
7B 686160GT RECEP 30A 120/240V 4 POLE..............1
8 684380GT IGNITION SWITCH,LEVER OPR...........1
9 682715GT LIGHT INDICATOR 12VRED..................1
10 R660010GT SWITCH PUSH-BUTTON W/BOOT........1
11 T106193GT HOURMETER,DIGITAL,RECTANGULAR.1
12 995300GT SCREW,PHM,6-32 X .25
13 994420GT WASHER,LOCK,#6 SS
14 T113644GT BREAKER,30A 250VAC 2P,CSA............2
15 684167GT CONNECTOR 12P FEMALE..................1
16 R661490GT RELAY 12V DC 30A NO OR...................4
17 55306GT SCREW,PHILLIPS,PHM,4-40 X .50........4
18 40766GT NUT,NYLOCK,4-40.................................4
Part No. 116419 AL4000 55

403.1 Control Box, 60 Hz with Auto Air Shutdown, View 1
56 AL4000 Part No. 116419

1 996340GT SCREW,PHM,10-16 X 3/4

4 186542GT PANEL,REAR,CTRL BOX (186540).......1
5 227086GT FORMING CNTRL BOX AUTO AS
8KW........................................................1
8 993310GT NUTSERT,1/4-20
9 T109757GT PANEL,CNTL BOX FACE,CSA...............1
Part No. 116419 AL4000 57

58 AL4000 Part No. 116419

-- 227085GT ASM,CNTRL BOX AUTO AS 8KW

to the coil cord.
4 669086GT TRANSFORMER 120/24VAC.................1
5 742369GT SHUTDOWN ,OVERSPEED,RD.............1
(includes fuse and 20A AC breaker)
6 684640GT RECEPTACLE 20A 120V DUPLEX
GFI..........................................................1
8A 684450GT RECEP 30A 20V 3POLE........................1
8B 686160GT RECEP 30A 120/240V 4 POLE..............1
13 995300GT SCREW,PHM,6-32 X .25
19 55906GT SCREW,PHILLIPS,PHM,8-32 X .5..........4
20 40766GT NUT,NYLOCK,4-40.................................4
Part No. 116419 AL4000 59

405.1 Control Box, Autostart, View 1
60 AL4000 Part No. 116419

1 996340GT SCREW,PHM,10-16 X 3/4

(tek screw)
5 186550GT FP-CONTROL BOX BODY, AUTO..........1
8 993310GT NUTSERT,1/4-20
9 186553GT FP-CONTROL BOX, FACE AUTO..........1
10 186552GT FORMING,PAN.FRNT,CT BOX
AUTOST..................................................1
Part No. 116419 AL4000 61

62 AL4000 Part No. 116419

-- T114063GT CNTRL BOX,60HZ,AUTOSTART

3 261299GT AUTOSTART CONTROLLER..................1
(includes control board, timer, decal and
fasteners)
4 995300GT SCREW,PHM,6-32 X .25
6 853309GT DECAL:240V 30 AMP RECEPTACLE.....1
7 684450GT RECEP 30A 20V 3POLE........................1
8 684640GT RECEPTACLE 20A 120V DUPLEX
GFI..........................................................1
9 672262GT SWITCH, TOGGLE 6A DPDT ON/OFF...1
10 C42208400GT SWITCH TOGGLE SPST........................1
15 160761GT CONTACTOR 100 A DP 12VDC AUTO...1
to the coil cord.
19 55306GT SCREW,PHILLIPS,PHM,4-40 X .50........4
20 40766GT NUT,NYLOCK,4-40.................................4
Part No. 116419 AL4000 63

64 AL4000 Part No. 116419


2 996340GT SCREW,PHM,10-16 X 3/4
4 116802GT FP-CONTROL BOX,REAR 50HZ...........1
5 116801GT FP-CONTROL BOX,BODY 50HZ............1
8 993310GT NUTSERT,1/4-20
9 116919GT FP-CONTROL BOX REC BOTTOM........1
10 996920GT FP-CONTROL BOX REC FRONT..........1
11 116921GT FP-CONTROL BOX REC BACK.............1
12 116803GT FP-CONTROL BOX,FRONT 50HZ.........1
Part No. 116419 AL4000 65

66 AL4000 Part No. 116419

-- 116804GT EA-ELEC.BOX 4MH 50HZ NO RC

-- 116922GT EA-ELEC.BOX 4MH 50HZ RC BOX
1 683870GT BREAKER 1P 15A 277VA......................1
to the coil cord.
6 Ref. FP-CONTROL BOX REC BACK
(refer to 405.1)
9 Ref. FP-CONTROL BOX REC FRONT
(refer to 405.1)
12 Ref. ELEC BOX
(refer to 405.1)
15 995300GT SCREW,PHM,6-32 X .25......................12
16 994420GT WASHER,LOCK,#6 SS.........................12
Part No. 116419 AL4000 67

409.1 Control Box, 50 Hz, Australia, View 1
68 AL4000 Part No. 116419

1 996340GT SCREW,PHM,10-16 X 3/4

5 186540GT BASE,CONTROL BOX,AL4 CONS.........1
8 993310GT NUTSERT,1/4-20
9 186551GT PLATE,FACE,CNTL BOX,AUS.AL4........1
Part No. 116419 AL4000 69

70 AL4000 Part No. 116419

-- T108373GT PM KIT,CONTROL BOX,AL..................11

to the coil cord.
4 683870GT BREAKER 1P 15A 277VA......................4
5 C42202900GT SWITCH TOGGLE SPDTON-.................1
10 995300GT SCREW,PHM,6-32 X .25......................10
11 994420GT WASHER,LOCK,#6 SS.........................10
Part No. 116419 AL4000 71

411.1 Control Box, 50 Hz, Twistlock, View 1
72 AL4000 Part No. 116419

1 996340GT SCREW,PHM,10-16 X 3/4

5 186540GT BASE,CONTROL BOX,AL4 CONS.........1
8 993310GT NUTSERT,1/4-20
9 T107893GT PANEL,FRONT,CTRL BOX, 2 TL............1
Part No. 116419 AL4000 73

74 AL4000 Part No. 116419

-- 116806GT CNTRL PNL,50HZ,MH,1KW,220V TWL

2 685670GT CONNECTOR 7P RECPTCAN...............1
5 684450GT RECEP 30A 20V 3POLE........................2
10 995300GT SCREW,PHM,6-32 X .25......................12
11 994420GT WASHER,LOCK,#6 SS.........................12
Part No. 116419 AL4000 75

413.1 Electrical Wiring and Power Cables
76 AL4000 Part No. 116419

413.1 Electrical Wiring and Power Cables
1 Ref. LAMP PIGTAIL

(refer to 507.1 or 508.1)
2A T109325GT SVC KIT,TAILLIGHTS,AL........................1
-- 663400GT CONNECTOR,7-POLE,TLITE,RND PIN
(7-pole connector (blade)
-- 663401GT CONNECTOR,BLADE,POS,TAILT, 7P
(7-pole connector (round); 663405GT
required, order separately)
-- 663420GT CONNECTOR,TAIL LIGHT,6 POLE
(6-pole connector)
-- 663430GT CONNECTOR,TAILLIGHT,4 PIN
(4-pole connector)
2B T110696GT HARNESS,BLACK OUT LIGHTS
-- T110697GT HARNESS,12 PIN CONNECTOR
(blackout light option)
3A 826917GT KIT COIL CORD W JUNCTION BOX......1
(coil cord, junction box and deutsch
connector)
-- 663870GT CONNECTOR 3P FEMALE RECEPTACLE
-- 680080GT GRIP,HUBBLE 07401010
-- 680190GT COVER,JUNC BOX W/GSKT, 2 GANG
-- 994380GT SCREW,RH,6-32 X 5/8
-- C48300108GT BOX,JUNC,LIGHT TWR,4 CONN
3B 22112555GT COIL CORD W/JUN BOX,HW
(for models that are hardwired, does not
include plug)
3C 826916GT KIT COIL CORD WO/ JUNCTION BOX
(coil cord without junction box)
3D BOX, JUNC, AUSTRALIA
(available soon)
3E COIL CORD, AUS, IEC
(available soon)
4A 116815GT WIRE HARN,DC,IN CTRL BOX,2006.....1
(engine)
4C R660715GT DIODE 6AMP-50 PIV 2-WIRE................1
5A 116820GT WIRE HARN,ENG,KUBOTA,DC,2006.....1
(engine)
5B 116822GT EA-WIRE HARNESS,PERKINS,DC
(engine)
-- 800004GT PIGTAIL,FUEL SOLENOID,KUBOTA
6 237658GT CABLE, POWER, 10/4 48".....................1
7 160276GT CABLE SET,BATTERY,24" RED&BLK.....1
8 973085GT KIT:ALTERNATOR WIRING,KUBOTA.....1
Part No. 116419 AL4000 77

500 Mast Components June 2018
501.1 Mast Assembly and Winch Cable Routing
78 AL4000 Part No. 116419

June 2018 500 Mast Components
501.1 Mast Assembly and Winch Cable Routing
1 995780GT CLEVIS PIN STAINLESSS.....................1

3 109070GT KIT,CABLE,UPPER AL4&5/LT5/SL4.......1
(includes cable, shims, rivets, and
fasteners)
4 996230GT SCREW,HHC,3/8-16 X 7/8......................1
5 990470GT WASHER LOCK 3/8ZP...........................1
6 990181GT SCREW 3/8-16NCX1 HHC GR...............1
7 15086GT WASHER,FLAT,.375 X 1.5 X .125...........1
8 990470GT WASHER LOCK 3/8ZP...........................1
9 109065GT KIT- CABLE ASSY LOWER 1/4" AL4......1
(includes cable, shims, rivets, and
fasteners) (refer to 504.1 and 505.1 for
shim installation)
Part No. 116419 AL4000 79

502.1 Tower Base Assembly
80 AL4000 Part No. 116419

502.1 Tower Base Assembly
1 Ref. Winch
(refer to 210.1)
2 990080GT WASHER FLAT 3/8USS ZPBIN..............2
3 990470GT WASHER LOCK 3/8ZP...........................2
4 981575GT SCREW,HHC,3/8-16 X 1 GR 5 ZP..........2
5 6-5204-16GT SCREW,HHC,1/4-20X2.00,GR8.............1
6 124480GT AS-WINCH HANDLE W/TUBE,AL4000...1
7 990150GT NUT,NYLOCK,1/4-20 GR2......................1
8 990660GT ROLL PIN 1/4 X1-5/8..............................1
9 113362GT MA-PIN LOCK SLIDE WITH RING.........1
(includes cable and pin)
10 22109517GT KIT:LOCK SLIDE PIN W/........................1
(includes items 8-13)
12 790710GT SPRING,COIL,1/2 X 2.25.......................1
13 980340GT SCREW,HHC,5/16-18 X 0.5 IN...............1
14A 230613GT TOWER BASE ASSY
W/DEC,ALXL,WRD.................................1
14B 230638GT TOWER BASE ASSY
W/DEC,ALXL,SYM.................................1
15 184510GT SHEAVE SPOOL 3 X2-1/2......................1
17 990200GT NUT,NYLOCK,1/2-13 GR2......................1
18 995420GT NUT LOCK NYLON
INSERT,10-32JAM..................................2
19 995420GT NUT LOCK NYLON
INSERT,10-32JAM..................................2
20 186360GT FP-BUMPER PAD,KICKOUT SPRING....1
21 995050GT SCREW #10-32NFX3/4 LO....................1
22 193750GT SPRING,KICKOUT,0.262X1.75,AL'S......1
23 981920GT SCREW,HHC,1/2-13 X 3 G.....................1
24 971290GT KIT:TWR,30'CBL TO PIVOT POST.........1
(includes items 21 and 22)
-- 173115GT PIN 1X9-1/4 TOWER PIVOT
25 994000GT WASHER FLAT 1S/S 18-8BIN................2
26 990770GT COTTER PIN 3/16X1.5 SS.....................2
Part No. 116419 AL4000 81

503.1 Round Tube Assembly, 6 Inch
82 AL4000 Part No. 116419

503.1 Round Tube Assembly, 6 Inch
1 230612GT 6" ROUND TUBE ASSY W/DECAL........1

-- 974690GT KIT:TOWER,30',6"ROUND TUBE...........1
(includes item 2 and items 5-11)
2 990610GT BOLT,TEE 1/2-20 X 4.5...........................1
3 Ref. Mast Assy, 4"
(refer to 504.1)
4 179850GT BUSHING 2.5ODX13/16.........................1
5 995190GT NUT,NYLOCK,1/2-20..............................1
6 188760GT SHEAVE 3-1/8 X15/16............................1
8 994920GT COTTER PIN 3/32X3/4 S........................1
11 990620GT NUT LOCK NYLON INSERT..................1
Part No. 116419 AL4000 83

504.1 Mast Assembly, 4-inch
84 AL4000 Part No. 116419

504.1 Mast Assembly, 4-inch
1 990160GT SCREW,HHC,3/8-16 X 3.75....................2

3 113080GT SLEEVE,COIL CORD,AL4,AL5..............1
4A 230614GT 4" MAST ASSY
W/DECAL,ALXL,WORD.........................1
4B 230615GT 4" MAST ASSY W/DECALS,ALXL,SYM
8 994920GT COTTER PIN 3/32X3/4 S........................2
9 990670GT RIVET,POP,SS,3/16"X1/2" BLIND.........10
10 183288GT FP-SHIM 3/16X2X3-3/16 PLASTIC........1
11 177830GT FP-SHIM 1/4X2X3-3/16 PLASTIC..........2
13 178335GT FP-LOCK LEVER, AL SERIES...............1
14 990190GT SCREW,HHC,1/2-13 X 3.........................2
15 990210GT WASHER FLAT 1/2ZP............................3
16 683460GT BUSHING, 3/4OD X 1/2ID *******...........2
17 990200GT NUT,NYLOCK,1/2-13 GR2......................2
18 188760GT SHEAVE 3-1/8 X15/16............................3
19 683450GT BUSHING 11/16ODX1/2IDX1.032L........1
20 Ref. Lock Pin
(refer to 502.1)
Part No. 116419 AL4000 85

505.1 Mast Assembly, 2-inch and 3-inch
86 AL4000 Part No. 116419

505.1 Mast Assembly, 2-inch and 3-inch

4 994920GT COTTER PIN 3/32X3/4 S........................2
5 990670GT RIVET,POP,SS,3/16"X1/2" BLIND...........8
6 177820GT FP-SHIM 5/16X2X2-1/4 PLASTIC..........3
7 185290GT FP-SHIM 3/8 X 2 X 2.25 PLASTIC.........1
8 188760GT SHEAVE 3-1/8 X15/16............................1
9 124560GT 2" TOWER SECT,30'LG GALVANIZED....1
10 124550GT 3 SECTION 30'TOWER AL4/AL5...........1
Part No. 116419 AL4000 87

506.1 Mast Crossarm
88 AL4000 Part No. 116419

506.1 Mast Crossarm
1 Ref., 2-INCH MAST ASSY......................1

refer to 505.1
2 6888GT SCREW,HHC,1/4-20 X 1.........................2
3 6638GT WASHER,FLAT,USS,1/4"Y.....................2
4 6091GT NUT,NYLOCK,1/4-20..............................2
5 Ref., JUNCTION BOX
refer to 413.1
6 113040GT CROSSARM,4 LIGHT,AL
SERIES,GLV...........................................1
7 994460GT SCREW,HHC,3/8-16 X 4.5 ZP................2
10A Ref., ROUND LIGHT
refer to 507.1
10B Ref., SQUARE LIGHT
(shown) refer to 508.1
11 990880GT WASHER,LOCK,STAR 3/4 E..................4
12 22123080GT WING NUT, FIXTURE,RL4,AL4,AL5......4
Part No. 116419 AL4000 89

507.1 Light Assembly, Round
90 AL4000 Part No. 116419

507.1 Light Assembly, Round
-- C41100720GT LIGHT FIXTURE,MH,AL4,RL4,AL5

Light Fixture, Complete
1 683950GT GASKET,STRAIN RELIEF,1/2
-- 680020GT LOCKNUT,CONDUIT,1/2 CSA APPVD
-- 682470GT CONN,STRAIN RELIEF,1/2 NPT
2 663850GT CORD SET MALE 5FT. 3P
3 709034GT TERMINAL STRIP,CE
4 833567GT CASTING,FIXTURE QUICK CONNECT
5 990810GT SCREW,HHC,1/2-13 X 1.5
7 995970GT WASHER LOCK STAR 1/2E
8 981640GT SCREW,HHC,1/2-13 X 1.25
9 833566GT BRKT,TRUNION
10 833573GT T-HANDLE
11 833569GT GASKET, HOUSING REFLECTOR BASE
12 833547GT REFLECTOR & LENS ASSY STD FIX
includes items 17-18
-- 833568GT REFLECTOR (C41100720)
13 833570GT RING,REINFORCING (C41100720)
14 833571GT SCREW,PHM,10-24 X 5/8
15 990675GT RIVET POP 1/8X.390 GR
16 22120102GT SPIDER, MH/HPS
17 833524GT LENS W/GASKET (C41100720)
-- C2450108GT LENS GASKET FOR LIGHT FIXTURE
18 833543GT CLAMP,LENS (C41100720)
-- 833574GT SCREW,HH SLOT,8-32X1
-- 833578GT NUTSERT,8-32 (833543)
-- 833581GT WASHER,CLAMP,RUBBER(833543)
19 160071GT LAMP MH 1000W M1000/U SYL
20 160140GT LAMP HPS 1000W LU1000CSA APPVD
21 833565GT SCREW,PHM,8-32X3/8
22 833563GT BRKT,SOCKET MOGUL FO
23 833564GT SOCKET BASE-MOGUL
24 833577GT SCREW,RHM,6-32X5/8
25 833582GT SLEEVE,WIRE,FIBERGLASS
Part No. 116419 AL4000 91

508.1 Light Assembly, Square
92 AL4000 Part No. 116419

508.1 Light Assembly, Square
-- 161095GT FIXTURE ASSEMBLY 1000W RECT

includes items 14 and 17
1 116054GT TOP FRAME,HOUSING BASE
1B 71979GT SCREW,INDENTED HEX,10-24 X .75
for 116054
2 116049GT GASKET,RECTANGULAR GLASS/LENS
3A 116048GT GLASS/LENS,RECTANGULAR PSI
(14.14 x 10.83 inches)
3B 80103GT LENS,LIGHT (57449)
(15.38 x 12.13 inches)
3C 116010GT GLASS LENS
(17.5 x 9.75 inches)
4 116051GT RETAINER CLIP,GLASS/LENS
-- 116052GT COVER,GLASS/LENS RETAINER CLIP
5 160077GT LAMP MH 1000W BT37HOR
6 116046GT REFLECTOR SIDE
7 116047GT REFLECTOR LAMP SIDE
8 116045GT REFLECTOR BASE
9 116057GT LIGHT SOCKET,PSI RECT 5 KV
includes pigtail
10 116056GT GASKET,LIGHT SOCKET
11 116044GT BRACKET, SOCKET MOUNT
12 116053GT GASKET,HOUSING BASE, TOPFRAME
13 116042GT FIXTURE HOUSING BASE,1KW RECT
(replaced 116108GT)
14 116064GT HANDLE, ADJUSTMENT.......................2
-- 823380GT BOLT, HANDLE.......................................2
-- 991650GT WASHER LOCK 1/2ZP...........................2
-- 995970GT WASHER LOCK STAR 1/2E...................2
15 116043GT CLEVIS PIN,4.6X60MM
16 663850GT CORD SET MALE 5FT. 3P
17 116055GT YOKE,PSI RECT.LIGHT FIXTURE.........1
18 116059GT FIBERGLASS PAD,RECT LAMP FIXT
19 116109GT GROMMET ASSEMBLY
20 116058GT LAMP BRACE, RECT HOUSING
21 116061GT SPRING, LAMP RETAINER
Part No. 116419 AL4000 93

600 Accessories June 2018
601.1 Spare Tire and Dome Lignt
94 AL4000 Part No. 116419

June 2018 600 Accessories
601.1 Spare Tire and Dome Lignt
1 840376GT NUT,WHEEL, 1/2 X 20............................2

2 Ref. Tire
(refer to 205.1)
3 124310GT SPARE TIRE MT,5 LUG WHEEL............1
4 188070GT FP-CLAMP,SPARE TIRE BRACKET.......2
7 686660GT ACUTATOR EMERGENCYSTO..............1
-- 686661GT PLATE FACE EMERGENCY...................1
-- 686671GT BLOCK CONTACT 2P/STNO..................1
8 684030GT LIGHT,DOME, 12V DC...........................1
9 993711GT SCREW #10-24NCX1/2RD.....................3
10 995755GT WASHER FLAT BONDED3/1..................3
11 6-6286-04GT NUT.........................................................3
12 994460GT SCREW,HHC,3/8-16 X 4.5 ZP................4
Part No. 116419 AL4000 95

600 Accessories June 2018
602.1 Engine Options
96 AL4000 Part No. 116419

June 2018 600 Accessories
602.1 Engine Options
1 116154GT AY,DSL FUEL/WATER SEPARATOR......1

-- 116148GT GASKET,FUEL FILTER
for 116151GT
-- 116151GT FILTER,30 MICRON FUEL-WATER
-- 116152GT GASKET,WATER COLLECTOR
for 116153GT
-- 116153GT WATER COLLECTOR AY
-- 116211GT WASHER,RUBBER SEAL
for 116212GT
-- 116212GT VALVE,PLASTIC DRAIN
1A 981120GT WASHER FLAT 3/8 ZP SAE BIN............4
1A 990170GT NUT LOCK NYLON INSERT 3/8............2
1A 990470GT WASHER LOCK 3/8ZP...........................2
1A 991761GT SCREW,HHC,3/8-16 X 1.25....................2
3 116144GT HEATER, TOPLOAD FUEL, 100W/12V...1
-- 116145GT GASKET, FUEL HEATER
-- 116587GT FUSE,ATC BLADE,10A
-- 116588GT FUSE HOLDER,ATC BLADE,#16
4 894230GT PIPE PLUG 1/4 GALV.............................2
5 740455GT AIR BREATHER PRE-CLEA
6 Ref., ENGINE AIR COMPONENTS
refer to 304.1 or 306.1
7 228651GT RODA DACO MANUAL SHUTDOWN.....1
7A 227396GT BRACKET,AIR SHUTDOWN
to SN AL411-519
7A 228652GT SCREW,M10X1.25X20
for 227396GT
7A 994830GT WASHER,LOCK,M10 ZP
for 227396GT
8 228653GT INTAKE FILTER SIDE MANUAL AIR......1
Part No. 116419 AL4000 97

June 2018
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
101201GT .................39 116588GT .................97 161180GT .................27 228458GT .................47, 49

101208GT .................39 116611GT .................41 161181GT .................27 228651GT .................97
101209GT .................39 116729GT .................45 161184GT .................27 228652GT .................97
101319GT .................45 116733GT .................37 161185GT .................27 228653GT .................97
101320GT .................45 116801GT .................65 162160GT .................15 229457GT .................51
101322GT .................45 116802GT .................65 162189GT .................31 229917GT .................45
101326GT .................47, 49 116803GT .................65 173115GT .................81 229918GT .................45
101327GT .................47, 49 116804GT .................67 176335GT .................25 230560GT .................23
101341GT .................45 116806GT .................75 177810GT .................85 230561GT .................23
105756GT .................33 116815GT .................77 177820GT .................87 230562GT .................23
106663GT .................45 116820GT .................77 177830GT .................85 230563GT .................23
109065GT .................79 116822GT .................77 178335GT .................85 230565GT .................23
109070GT .................79 116833GT .................39 179850GT .................83 230566GT .................23
109485GT .................33 116873GT .................11 183286GT .................85 230567GT .................23
109486GT .................33 116901GT .................11 183288GT .................85 230568GT .................23
110040GT .................15 116902GT .................11 183731GT .................25 230569GT .................23
110523GT .................37 116919GT .................65 184150GT .................31 230570GT .................23
113040GT .................89 116921GT .................65 184510GT .................81 230571GT .................23
113080GT .................85 116922GT .................67 185290GT .................87 230573GT .................23
113362GT .................81 116936GT .................25 186360GT .................81 230575GT .................23
113399GT .................31 116937GT .................25 186540GT .................53, 69, 73 230577GT .................23
114355GT .................11, 27 116941GT .................23 186542GT .................57, 61, 69, 73 230579GT .................23
114448GT .................11 12012GT ...................33 186543GT .................53, 57, 61, 65, 230580GT .................23
114480GT .................15 122025GT .................17 69, 73 230612GT .................83
114895GT .................27 122079GT .................25 186544GT .................53, 57, 69, 73 230613GT .................81
115366GT .................27 123461GT .................25 186550GT .................61 230614GT .................85
116010GT .................93 123490GT .................15, 29 186551GT .................69 230615GT .................85
116042GT .................93 123680GT .................31 186552GT .................61 230638GT .................81
116043GT .................93 123840GT .................51 186553GT .................61 230738GT .................29
116044GT .................93 124310GT .................95 186554GT .................53, 57, 61, 65, 231332GT .................43
116045GT .................93 124410GT .................15 69, 73 231333GT .................43
116046GT .................93 124412GT .................15 188070GT .................95 234842GT .................39
116047GT .................93 124420GT .................31 188530GT .................29 236046GT .................45
116048GT .................93 124436GT .................29 188554GT .................29 237658GT .................77
116049GT .................93 124445GT .................21 188560GT .................29 237707GT .................45
116051GT .................93 124450GT .................25 188570GT .................29 237708GT .................47, 49
116052GT .................93 124460GT .................31 188580GT .................29 237774GT .................45
116053GT .................93 124470GT .................15 188630GT .................19 237775GT .................47, 49
116054GT .................93 124480GT .................81 188760GT .................83, 85, 87 237776GT .................45
116055GT .................93 124515GT .................21 189347GT .................51 261299GT .................63
116056GT .................93 124550GT .................87 189785GT .................19 30348GT ...................47, 49
116057GT .................93 124560GT .................87 189790GT .................19 30973GT ...................39
116058GT .................93 124855GT .................33 189796GT .................31 32069GT ...................39
116059GT .................93 124856GT .................33 189800GT .................19 32103GT ...................41
116061GT .................93 124857GT .................33 189805GT .................19 32185GT ...................37, 39
116064GT .................93 124858GT .................33 193750GT .................81 32191GT ...................39
116109GT .................93 124860GT .................33 211410GT .................25 32199GT ...................39
116139GT .................19 1254824GT ...............37 213770GT .................25 33265GT ...................25
116144GT .................97 1256081GT ...............33 214413GT .................11 40766GT ...................55, 59, 63
116145GT .................97 1256082GT ...............33 216631GT .................15 44191GT ...................39
116148GT .................97 1256083GT ...............33 217717GT .................19 44196GT ...................41
116151GT .................97 1257665GT ...............47, 49 218588GT .................55 44197GT ...................41
116152GT .................97 1275721GT ...............47, 49 219224GT .................35 44198GT ...................41
116153GT .................97 1277953GT ...............51 219225GT .................35 51131GT ...................25
116154GT .................97 133000GT .................11, 13 219228GT .................35 52265GT ...................23
116157GT .................19 133225GT .................13 22105013GT .............23 52531GT ...................39
116168GT .................51 13854GT ...................25 22105016GT .............23 52532GT ...................39
116172GT .................51 139265GT .................47, 49 22109505GT .............19 52533GT ...................39
116177GT .................51 139272GT .................45 22109517GT .............81 55306GT ...................55, 63
116178GT .................51 139278GT .................39 22111935GT .............15 55906GT ...................59
116184GT .................51 139279GT .................39 22111936GT .............15 57332GT ...................25
116187GT .................51 147123GT .................23 22112555GT .............77 57587GT ...................31
116211GT .................97 15086GT ...................79 22114359GT .............27 58291GT ...................47, 49
116212GT .................97 160030GT .................27 22120102GT .............91 58292GT ...................47, 49
116244GT .................51 160032GT .................27 22123080GT .............89 58356GT ...................51
116249GT .................37 160033GT .................27 22124015GT .............37 58427GT ...................47, 49
116252GT .................37 160071GT .................91 22124016GT .............37 6-5204-16GT .............81
116253GT .................51 160077GT .................93 22124025GT .............37 6-5208-32GT .............51
116254GT .................51 160140GT .................91 221580GT .................25 6-5208-44GT .............25
116503GT .................39 160276GT .................77 227082GT .................25 6-6286-04GT .............95
116517GT .................51 160490GT .................27 227085GT .................59 6024GT .....................25
116518GT .................45 160750GT .................35 227086GT .................57 6034GT .....................33
116519GT .................45 160761GT .................63 227275GT .................53 6035GT .....................25
116523GT .................37, 39 161095GT .................93 227396GT .................97 6091GT .....................15, 31, 89
116587GT .................97 161109GT .................37 22832GT ...................33 6095GT .....................15, 17, 25, 29
98 AL4000 Part No. 116419

June 2018
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page Part Number Page
6096GT .....................15 796432GT .................31 850090GT .................11 891190GT .................19

6184GT .....................33 796436GT .................31 850091GT .................11 891194GT .................21
6190GT .....................33 796610GT .................29 850092GT .................11 891520GT .................19
6198GT .....................15, 17, 29, 33, 51 800004GT .................77 850093GT .................11 891560GT .................19
62118GT ...................41 80103GT ...................93 850105GT .................11 89163GT ...................25
62296GT ...................39 80379GT ...................37, 51 850107GT .................11 894230GT .................97
62421GT ...................45 822809GT .................55, 59, 63, 67, 71 850130GT .................11, 13 894340GT .................19
6291GT .....................33 823380GT .................93 850155GT .................11 897110GT .................45
65636GT ...................45 823430GT .................53 85069GT ...................45 89761GT ...................45
65638GT ...................45 825072GT .................19 85071GT ...................45 89764GT ...................45
660320GT .................19 826916GT .................77 85087GT ...................47, 49 898575GT .................19
663400GT .................77 826917GT .................77 85089GT ...................47, 49 898590GT .................19, 41, 97
663401GT .................77 832128GT .................39 85124GT ...................45 930950GT .................15, 29
663420GT .................77 833524GT .................91 85127GT ...................47, 49 940000GT .................25
663430GT .................77 833543GT .................91 85130GT ...................47, 49 94889GT ...................45
663520GT .................31 833547GT .................91 851310GT .................11 970760GT .................33
663527GT .................31 833563GT .................91 85140GT ...................45 971290GT .................81
663528GT .................31 833564GT .................91 85143GT ...................47, 49 972885GT .................29
663840GT .................31 833565GT .................91 851545GT .................11 973085GT .................77
663850GT .................91, 93 833566GT .................91 851550GT .................11 97426GT ...................47, 49
663860GT .................27 833567GT .................91 85155GT ...................19 97427GT ...................45
663870GT .................77 833568GT .................91 851640GT .................11 97428GT ...................47, 49
6638GT .....................89 833569GT .................91 851691GT .................11, 13 97461GT ...................45
669086GT .................59 833570GT .................91 851692GT .................11, 13 974635GT .................29
672262GT .................63 833571GT .................91 851693GT .................11, 13 974636GT .................29
6782GT .....................39 833573GT .................91 851694GT .................11, 13 974637GT .................29
680020GT .................91 833574GT .................91 851760GT .................13 974645GT .................15
680030GT .................55, 59, 63, 67, 833577GT .................91 851820GT .................11 974690GT .................83
71, 75 833578GT .................91 851830GT .................11 97473GT ...................47, 49
680080GT .................77 833581GT .................91 851860GT .................11 974800GT .................39
680190GT .................77 833582GT .................91 85206GT ...................51 97483GT ...................45
680250GT .................55, 59, 63, 67, 834211GT .................15 85207GT ...................51 980340GT .................81
71, 75 834226GT .................23 852410GT .................11 980480GT .................33
682470GT .................91 834228GT .................23 852411GT .................11 981120GT .................19, 21, 51, 97
682715GT .................55, 59, 67, 71, 75 834246GT .................15 852570GT .................11, 13 981450GT .................51
683450GT .................85 834250GT .................23 852800GT .................13 981575GT .................81
683460GT .................85 834255GT .................23 853070GT .................11 981640GT .................91
683870GT .................67, 71 834267GT .................15 853289GT .................11 981920GT .................81
683950GT .................91 836853GT .................51 853294GT .................11 990080GT .................29, 81, 89, 95
684030GT .................95 836856GT .................51 853299GT .................11 990150GT .................31, 81
684167GT .................55, 59, 63, 67, 839011GT .................39 853307GT .................11 990160GT .................29, 85
71, 75 839027GT .................39 853308GT .................11 990170GT .................19, 21, 29, 85,
684200GT .................31 839034GT .................39 853309GT .................63 89, 95, 97
684380GT .................55, 59, 67, 71, 75 839049GT .................43 853521GT .................11 990181GT .................79
684450GT .................55, 59, 63, 75 839103GT .................39, 41 853640GT .................11 990190GT .................85
684640GT .................55, 59, 63 839107GT .................41 853670GT .................11 990200GT .................19, 21, 25, 37,
685670GT .................75 839109GT .................37 853742GT .................11 81, 85
686160GT .................55, 59 839110GT .................37 865055GT .................39 990210GT .................19, 21, 25, 37,
686220GT .................55, 59, 63, 67, 839119GT .................41 865085GT .................37 51, 85
71, 75 839134GT .................39 865100GT .................41 990230GT .................19
686660GT .................95 839149GT .................41 865257GT .................41 990270GT .................29, 45, 51
686661GT .................95 839151GT .................39 865260GT .................37 990340GT .................29
686671GT .................95 839154GT .................39 865263GT .................37 990415GT .................37, 45, 51
6888GT .....................89 839157GT .................41 865276GT .................39 990460GT .................51
69209GT ...................33 839190GT .................39 865307GT .................37 990470GT .................51, 79, 81, 97
709034GT .................91 839200GT .................41 865435GT .................39 990610GT .................83
71979GT ...................93 839209GT .................39 866030GT .................41 990620GT .................83
720220GT .................31 839244GT .................39 866040GT .................41 990650GT .................33, 79, 81, 83,
72343GT ...................47, 49 839246GT .................39 866050GT .................41 85, 87
72348GT ...................45 840222GT .................15 866068GT .................47, 49 990660GT .................81
732205PPGT .............37 840376GT .................15, 23, 95 866081GT .................39 990670GT .................29, 31, 53, 57,
740050-1GT ..............33 840395GT .................15 866090GT .................39 61, 65, 69, 73,
740455GT .................97 84042GT ...................39 866101GT .................39 85, 87
740620GT .................19 841050GT .................23 866110GT .................37 990675GT .................91
740770GT .................37 841061GT .................15 866113GT .................37 990770GT .................81
740920GT .................37 841200GT .................25 866120GT .................37 990810GT .................91
741140GT .................41 841220GT .................25 866126GT .................43 990880GT .................89
742225GT .................21 841430GT .................15 866127GT .................43 991650GT .................25, 29, 31, 37,
742369GT .................59 841473GT .................15 866128GT .................43 45, 51, 91, 93
75144GT ...................15, 29, 31 841500GT .................25 866129GT .................43 991690GT .................15, 17
78390GT ...................25 841890GT .................13 866394GT .................37, 39 991761GT .................51, 97
790540GT .................31 84812GT ...................45 866800GT .................39 99199GT ...................41
790710GT .................81 84813GT ...................45 866825GT .................39 992590GT .................21
790940GT .................31 84814GT ...................45 890785GT .................19 992765GT .................83, 85, 87
790965GT .................15, 17 84815GT ...................45 890790GT .................19, 37 993240GT .................15, 17
792750GT .................19, 45 84860GT ...................45 890795GT .................19, 41
Part No. 116419 AL4000 99

June 2018
Part Number Index (continued)
Part Number Page Part Number Page
993310GT .................31, 53, 57, 61, T111131GT ...............29

65, 69, 73 T111700GT ...............51
993711GT .................95 T113641GT ...............55, 59, 63, 75
993835GT .................25 T113642GT ...............55, 59, 63, 67
993850GT .................31 T113644GT ...............55, 59, 63, 67, 75
993860GT .................29, 31 T114063GT ...............63
993890GT .................25 T114064GT ...............55
993900GT .................29
994000GT .................81
994130GT .................15, 31
994200GT .................25
994380GT .................77
994420GT .................55, 59, 63, 67,
71, 75
994460GT .................89, 95
994600GT .................15, 17, 29, 31
994630GT .................25
994650GT .................19
994830GT .................37, 97
994920GT .................83, 85, 87
995050GT .................31, 81
995110GT .................37
995190GT .................83
995300GT .................55, 59, 63, 67,
71, 75
995310GT .................25
995380GT .................37
995420GT .................31, 81
995465GT .................21
995490GT .................27
995755GT .................95
995780GT .................79, 85
995790GT .................81, 83, 85, 87
995810GT .................19, 27, 29, 31
995970GT .................91, 93
996030GT .................25
996230GT .................79
996340GT .................53, 57, 61, 65,
69, 73
996375GT .................19
996920GT .................65
C2450108GT .............91
C41100720GT ...........91
C42202900GT ...........71
C42208400GT ...........63
C48300108GT ...........77
C51600800GT ...........37
C51601442GT ...........37
C51601444GT ...........53, 57, 61, 65,
69, 73
C51601570GT ...........31
R660010GT ...............55, 59, 67, 71, 75
R660715GT ...............77
R661490GT ...............55, 59, 63, 67
R850475GT ...............11
R890065GT ...............19
R980300GT ...............31
R981095GT ...............45
T106193GT ...............55, 59, 63, 67,
71, 75
T107893GT ...............73
T108373GT ...............71
T108458GT ...............17
T109006GT ...............31
T109127GT ...............25
T109129GT ...............25
T109325GT ...............77
T109757GT ...............53, 57
T110629GT ...............31
T110630GT ...............31
T110631GT ...............31
T110632GT ...............25
T110696GT ...............77
T110697GT ...............77
T111112GT ...............29
T111113GT ...............29
100 AL4000 Part No. 116419

June 2018
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BOLT,M10-1.25 x 35,W/HOLE.....37 COIL CORD W/JUN BOX,HW.....77
* BOLT,TEE 1/2-20 X 4.5.....83 COIL CORD, AUS, IEC.....77
BOX, JUNC, AUSTRALIA.....77 CONN,STRAIN RELIEF,1/2 NPT.....91
**COUPLER SURGE 2" BALL,6000#.....25
BOX,JUNC,LIGHT TWR,4 CONN.....77 CONNECTOR 12P FEMALE.....55, 59, 63, 67,
BRACKET W/BALL,GAS SPRING.....31 71, 75
1 BRACKET, SOCKET MOUNT.....93 CONNECTOR 2 SCREW 1.25T-B........55, 59,
12V MOTOR ASSY,SUPERWINCH.....35 BRACKET,AIR SHUTDOWN.....97 63, 67, 71, 75
12V WIRED SOLENOID,SUPERWINCH.....35 BRACKET,E-BOX,AUTOSTART,AL4.....53, 57, CONNECTOR 2 SCREW 3/4....55, 59, 63, 67,
61, 65, 69, 73 71, 75
BRACKET,GENERATOR MOUNT.....51 CONNECTOR 3P FEMALE RECEPTACLE...77
2 BRAKE DRUM,ALXL.....23 CONNECTOR 5P MALE RECEPTACLE.....27
2" TOWER SECT,30'LG GALVANIZED.....87 BREAKER 1P 15A 277VA.....67, 71 CONNECTOR 7P RECPTCAN.....75
BREAKER,15A,120VAC 1P,CSA.....55, 59, 63, CONNECTOR,7-POLE,TLITE,RND PIN.....77
3 75 CONNECTOR,BLADE,POS,TAILT, 7P.....77
3 SECTION 30'TOWER AL4/AL5.....87 BREAKER,20A MINI,120VAC 1P,CSA........55, CONNECTOR,TAIL LIGHT,6 POLE.....77
59, 63, 67 CONNECTOR,TAILLIGHT,4 PIN.....77
BREAKER,30A 250VAC 2P,CSA.....55, 59, 63, CONTACTOR 100 A DP 12VDC AUTO.....63
4 67, 75 CORD SET MALE 5FT. 3P.....91, 93
4" MAST ASSY W/DECAL,ALXL,WORD.....85 BRKT,SOCKET MOGUL FO.....91 COSMETIC,TEREX LOGO-LG.....11
4" MAST ASSY W/DECALS,ALXL,SYM.....85 BRKT,TRUNION.....91 COTTER PIN 1/8X1 SSBIN STOCK.....33, 79,
BUMPER REAR TOWER SUP.....31 81, 83, 85, 87
6 BUMPER,RUBBER-1 X 1.25.....39 COTTER PIN 3/16X1.5 SS.....81
6" ROUND TUBE ASSY W/DECAL.....83 BUND FLUIDS CONTAINPA.....21 COTTER PIN 3/32X3/4 S.....83, 85, 87
BUND FUEL CONTAINPAN.....21 COUPLER,BALL,2 5/16.....25
BUSHING 11/16ODX1/2IDX1.032L.....85 COUPLER,BALL,2" CLASS II.....25
A BUSHING 2.5ODX13/16.....83 COUPLER,SURGE,3" RING,6000#.....25
ACUTATOR EMERGENCYSTO.....95 BUSHING FLANGE 1.25OD.....33 COVER,ADJ SCREW,ALXL,BRAKE.....23
ADJUSTER SCREW ASSY, ALXL.....23 BUSHING, 3/4OD X 1/2ID *******.....85 COVER,AIR CLEANER,KUBOTA.....43
ADJUSTER SPRING,E BRAKE,ALXL.....23 BUSHING, 630DX.328ID .375T.....39 COVER,GLASS/LENS RETAINER CLIP.....93
ADJUSTER SPRING,H BRAKE,ALXL.....23 BUSHING,WINCH ROLLER LOCK.....33 COVER,JUNC BOX W/GSKT, 2 GANG.....77
AIR BREATHER PRE-CLEA.....97 BUSHING,WNCH HANDL,0.5X2.0X3.5.....31 CROSSARM,4 LIGHT,AL SERIES,GLV.....89
AIR CLEANER BRACKET, D1105.....43
AIR FILTER,ASSEMBLY.....47, 49
ALTERNATOR,15A,PERKINS 103.10.....47, 49 C D
ALTERNATOR,KUBOTA*.....39 CABINET FRONT PANELAL.....29 DECAL - 4 (10/CARD BRADY.....11, 13
AS-PANEL, REAR,CABINET,AL4.....29 CABINET REAR PANEL AUTOSTART.....29 DECAL - CE OPERATINGIN.....11
AS-RING HITCH FOR ADJ HT.....25 CABINET REAR PANEL BLKOUT.....29 DECAL KIT, WORD, AL4000.....11
AS-RING HITCH MOUNT.....25 CABINET TOP PANELAL4 AUTOSTART.....29 DECAL, AL/RL CONTROL BOX DC.....11
AS-WINCH HANDLE W/TUBE,AL4000.....81 CABLE KEEP.KIT (BRACKET TYPE)*.....33 DECAL, COSMETIC, AL4000 LOGO.....11, 13
AS:ENGINE RISER 3.25 HIGH.....37 CABLE SET,BATTERY,24" RED&BLK.....77 DECAL,AL/RL,CONTROL BOX,AC.....11
ASM,CNTRL BOX AUTO AS 8KW.....59 CABLE, POWER, 10/4 48".....77 DECAL,ATTN-ALWAYS "PRIME" FUEL.....11
ASY:AXLE 3500LB W/HYD BRAKE.....23 CAP FUEL RL4/AL4 WITH TETHER.....19 DECAL,BATTERY WARN &.....11, 13
AUTOSTART CONTROLLER.....63 CAP, OIL FILLER.....45 DECAL,CAUTION,TIGHTEN.....13
AXLE ASSY ELE,3500 W/PRK BRK.....23 CAP,RADIATOR,AL,KUBOTA DF-752.....37 DECAL,CONTROL BOX AC CONSOL.....11
AXLE ASSY,3500LB,IDLE,AL4.....23 CAP,RADIATOR,KUBOTA D905.....37 DECAL,CONTROL BOX DC CONSOL.....11
AY,DSL FUEL/WATER SEPARATOR.....97 CAP-RADIATOR,PERKINS (103.10).....47, 49 DECAL,COSMETIC,TEREX,4X40-R.....13
CAPACITOR 24uF MH 60H.....27 DECAL- 1 (10/CARD BRADY.....11, 13
CAPACITOR, 8KW GENERATOR,5420.....51 DECAL- 2 (10/CARD BRADY.....11, 13
B CAPACITOR,45 MF***OVAL.....51 DECAL- 3 (10/CARD BRADY.....11, 13
BALL, 2" ZINC.....25 CAPACITOR,50HZ MH,26MF(BALLAST.....27 DECAL- CAUTION WINCH.....11
BALLAST ASSY,50HZ,MH,1000W.....27 CAPACITOR-ROUND 25MF.....51 DECAL- CAUTION READ.....11
BALLAST ASSY,50HZ,MH,1000W AUS.....27 CASTING,FIXTURE QUICK CONNECT.....91 DECAL- CAUTION STAND.....11
BALLAST ASSY,60HZ,HPS,1000W.....27 CHAIN, SAFETY, SNAP HOOK.....15 DECAL- CRUSH AREA 4 X 2.....11
BALLAST ASSY,60HZ,MH,1KW,120V.....11, 27 CHAIN,SAFETY,3000#,3/8 X 30 IN.....15 DECAL- DANGER HIGHVOLTAGE.....11, 13
BALLAST MH 50HZ 120V/.....27 CLAMP 7/16 TO 25/32.....19, 45 DECAL- DANGER HIGHVOLTAGE.........13
BALLAST/CAP MH60Hz120.....27 CLAMP CABLE 5/8 1-HOL.....31 DECAL- HORIZONAL LOCK 4541.....11
BASE,CONTROL BOX,AL4 CONS.......53, 69, CLAMP,CAPACITOR.....51 DECAL- LIFT MACHINEHERE.....11
73 CLAMP,HOSE.....37, 39 DECAL- TOWER OPERATING.....11
BEARING, MARATHON GEN.....51 CLAMP,HOSE,1.00.....47, 49 DECAL- AL/RL CNTRL BO.....11
BEARING, ODE.....51 CLAMP,HOSE,KUBOTA WG750.....39 DECAL- CNTRL BOX FACE.....11
BEARING,ALXL,840377,841050.....23 CLAMP,LENS (C41100720).....91 DECAL- DANGER CRUSH HAZARD.....11
BELT-FAN, PERKINS (103.10).....45 CLEVIS PIN STAINLESSS....79, 81, 83, 85, 87 DECAL- DANGER FALLING.....11
BKT,FILTER MNT,PERKINS 403D-11G......47, CLEVIS PIN,4.6X60MM.....93 DECAL- DO NOT STAND BEHIND TOW.....11
49 CNTRL BOX 4MH 60HZ 4WIRE.....55 DECAL- NO.2 DIESELFUEL ONLY.....11
BLOCK CONTACT 2P/STNO.....95 CNTRL BOX,60HZ,4 LIGHTS,SYMBOL.....55 DECAL- SYMBOL FOR GROUND.....11
BODY,AIR CLEANER,KUBOTA.....43 CNTRL BOX,60HZ,AUTOSTART.....63 DECAL- WARNING SHOCK HAZARD.....11
BOLT, HANDLE.....93 CNTRL PNL,50HZ,MH,1KW,220V TWL.....75 DECAL-ATTN ALL JACKS MUST BE.....11
BOLT,AXLE,3/16X3 W/7/16-20STEP.....15
Part No. 116419 AL4000 101

June 2018
Part Description Index (continued)
DECAL-CAUTION WINCH LOCK SYST.....11 FP-GEN MNT BAR,MAR SM HOLES.....51 HITCH PINTLE RING 3 I.....25
DECAL-DANGER DO NOT PULL LOCK.....11 FP-GEN MOUNT BAR RL PERK T4.....51 HITCH RING,COMBO,16"LENGTH.....25
DECAL-DANGER ELECT SHOCK HAZAR...11 FP-LOCK LEVER, AL SERIES.....85 HITCH, ADJ HEIGHT BOLT ON.....25
DECAL-DANGER,FORKS MUST BE INS.....11 FP-SHIM 1/4X2X3-3/16 PLASTIC.....85 HITCH,2.5"RING,6 TON.....25
DECAL-OPERATING INSTRUCTIONS.....11 FP-SHIM 3/16X2X19-3/4 PLASTIC.....85 HITCH,3"RING,6TON.....25
DECAL: CONTROL BOX 4MH NO RC.....11 FP-SHIM 3/16X2X3-3/16 PLASTIC.....85 HITCH,RING,BOLT-ON 2.5" ID.....25
DECAL:240V 30 AMP RECEPTACLE.....63 FP-SHIM 3/8 X 2 X 2.25 PLASTIC.....87 HOSE FITTING PIPE/BAR.....19, 41, 97
DECAL:AUTOSTART AL4 CB,FACE PL.....11 FP-SHIM 5/16X2X2-1/4 PLASTIC.....87 HOSE FITTING PIPE/BARB 1/8MX.....19
DECAL:AUTOSTART AL4 ENG CTRL.....11 FP-SHIM 5/16X2X3-3/16 PLASTIC.....85 HOSE, FUEL FILTER -INJ., 403D.....45
DIODE 6AMP-50 PIV 2-WIRE.....77 FRAME SPACER,K-1550 (7584).....33 HOSE, INTAKE, KUBOTA D1105.....43
DIODE,MARATHON.....51 FREEWHEEL KIT,SUPERWINCH.....35 HOSE, WATER PUMP (PERKINS 404).....45
DIPSTICK TUBE,PERKINS(403C-11).....45 FUEL FILTER ASSEMBLY.....45 HOSE,FUEL LEAK-OFF,403D-11G.....45
DIPSTICK,OIL,KUBOTA.....39 FUEL INJECTOR.....45 HOSE,FUEL,1/4"ID,PUSH LOK,200#.....19, 37
DIPSTICK,STRAIGHT SHORT.....45 FUEL TANK PAN, 30 GAL, AL4.....19 HOSE,FUEL,1/8"ID.....19
DRIVE DISC(C-107) MARATHON.....51 FUEL TANK PAN,20GAL,AL4.....19 HOSE,FUEL,5/16"ID.....19, 41
FUEL TANK,30 GAL W DRAIN HOLE.....19 HOSE,OIL,3/8 0250PS1.....45
E FUEL TNK ASSY,PLAS,30G,AL4.....19 HOSE,RADIATOR,LOWER,KUBOTA.....37
FUSE HOLDER,ATC BLADE,#16.....97 HOSE,RADIATOR,PERKINS,TML.....47, 49
EA-ELEC.BOX 4MH 50HZ NO RC.....67
FUSE,ATC BLADE,10A.....97 HOSE,RADIATOR,UPPER PRKNS,TML.....47,
EA-ELEC.BOX 4MH 50HZ RC BOX.....67
49
EA-WIRE HARNESS,PERKINS,DC.....77
G HOURMETER,DIGITAL,RECTANGULAR...55,
ELEMENT,AIR CLEANER,KUBOTA.....43
59, 63, 67, 71, 75
ELEMENT,FUEL FILTER,KUBOTA.....41 GASKET (52532) OIL DRAIN, D905.....39
HOUSING,FLYWHEEL,403C-11.....47, 49
ENG FOOT/RAD SUPPORT, ROADSIDE.....37 GASKET, FUEL HEATER.....97
HUB SPACER.....51
ENGINE ACCESSORY TEMP SENDER.....41 GASKET, HOUSING REFLECTOR BASE.....91
ENGINE FOOT/RAD SUPPORT,CURBSD....37 GASKET, THERMOSTAT, PERKINS.....47, 49
ENGINE RISER,2/75"H,FOR 1/2BLT.....37 GASKET,EXH FLANGE-FORD/PERKINS...47, I
ENGINE,KUBOTA,D1105 PAK.....37 49 IDLER HUB,ALXL.....23
GASKET,EXHAUST MANIFOLD,D905.....39 IGNITION SWITCH,LEVER OPR....55, 59, 67,
F GASKET,FUEL FILTER.....97 71, 75
GASKET,HOUSING BASE, TOPFRAME.....93 INNER BEARING.....23
FAN.....45
GASKET,INJECTION PUMP.....41 INTAKE FILTER SIDE MANUAL AIR.....97
FAN PULLEY.....45
GASKET,LIGHT SOCKET.....93 ISOLATOR, ENGINE MOUNT.....37, 51
FAN,PUSHER,KUBOTA 15263-12370.....39
GASKET,MUFFLER,KUBOTA D905/11.....39 ISOLATOR,ENGINE,390LB.....37
FENDER W/SKIRT,STEEL.....15, 29
GASKET,RECTANGULAR GLASS/LENS.....93 ISOLATOR,ENGINE,70D.....45
FIBERGLASS PAD,RECT LAMP FIXT.....93
GASKET,SOLENOID,KUBOTA.....41
FILTER, OIL-PERKINS (103-10)**.....45
GASKET,SOLENOID,PERKINS 72350.....45 J
FILTER,30 MICRON FUEL-WATER.....97
GASKET,STRAIN RELIEF,1/2.....91
FILTER,FUEL,KUBOTA.....41 JACK,MECHANICAL,3000LB.....15
GASKET,WATER COLLECTOR.....97
FILTER,FUEL,KUBOTA,W/O BRKT.....37 JUMPER-GLOW PLUG.....41
GASKET,WATER PUMP.....39
FILTER,FUEL,PERKINS.....45
GASKET,WATER PUMP, 403C-11.....45
FILTER,IN-LINE,FUEL,5/16".....19 K
GASKET-DRAIN PLUG,ENG OIL PAN.....39
FILTER,OIL,KUBOTA.....41
GASKET-EXHAUST MANIFOLD/PERKIN...47, KIT COIL CORD W JUNCTION BOX.....77
FITTING,TEE,MALE,1/8.....19
49 KIT COIL CORD WO/ JUNCTION BOX.....77
FIXTURE ASSEMBLY 1000W RECT.....93
GASKET-OIL PAN,PERKINS 103.10.....45 KIT, COIL CORD HW.....55, 59, 63, 67, 71
FIXTURE HOUSING BASE,1KW RECT.....93
GENERATOR,6.5KW,220V,50HZ,MAR.....51 KIT,AXLE,U-BOLT & PLATE & NUTS.....15
FORMING CNTRL BOX AUTO AS 8KW.....57
GENERATOR,6KVA,240VAC,60HZ.....51 KIT,CABLE,UPPER AL4&5/LT5/SL4.....79
FORMING, CONTROL BOX BASE, XTRA
GENERATOR,8KW,240V,60HZ,MAR.....51 KIT,COMBO HITCH.....25
GFI.....53
GLASS LENS.....93 KIT,TRAILER,SKID MT,AL4.....17
FORMING,PAN.FRNT,CT BOX AUTOST.....61
GLASS/LENS,RECTANGULAR PSI.....93 KIT- CABLE ASSY LOWER 1/4" AL4.....79
FP-BALLAST BOX BOTTOM.....27
GLOW PLUG, 403C-11.....45 KIT- WINCH - SOCKET FULTON.....33
FP-BALLAST BOX FRONT.....27
GREASE CAP, AXLE, 3000LB.....23 KIT-WINCH SAFETY LOCK.....33
FP-BALLAST BOX REAR.....27
GRIP,HUBBLE 07401010.....77 KIT-WINCH W/SAFETY LO.....33
FP-BALLAST BOX TOP.....27
GROMMET ASSEMBLY.....93 KIT: FUEL TANK DRAIN PLUG.....19
FP-BUMPER PAD,KICKOUT SPRING.....81
GROUND ROD STORAGETUBE 4397.....31 KIT:ALTERNATOR WIRING,KUBOTA.....77
FP-CLAMP,SPARE TIRE BRACKET.....95
GUARD,FAN,KUBOTA.....37 KIT:BOOK BRACKET TO CAB.....31
FP-CONTROL BOX BODY, AUTO.....61
KIT:CABINET BOLT-TOGETHER.....29
FP-CONTROL BOX REC BACK.....65
H KIT:CABINET MOUNT FRONT AL4000.....29
FP-CONTROL BOX REC BOTTOM.....65
KIT:CABINET MOUNT REAR AL4/5/7.....29
FP-CONTROL BOX REC FRONT.....65 HAMMERBLOW 033008COTTER PIN.....23
KIT:CABINET MOUNT SIDES.....29
FP-CONTROL BOX, FACE AUTO.....61 HAMMERBLOW SPINDLE NUT,AXLE.....23
KIT:FENDERS TO CAB-SIDE.....15
FP-CONTROL BOX,BODY 50HZ.....65 HANDLE SOCKET RATCHET.....33
KIT:LOCK SLIDE PIN W/.....81
FP-CONTROL BOX,FRONT 50HZ.....65 HANDLE, ADJUSTMENT.....93
KIT:OIL DRAIN W/VALVE,KUBOTA.....39
FP-CONTROL BOX,REAR 50HZ.....65 HANDLE,CHROME,5.75".....31
KIT:OIL DRAIN W/VALVE,PERKINS.....45
FP-CONTROL BOX,REAR,50HZ,STD.....53 HARNESS,12 PIN CONNECTOR.....77
KIT:TOWER,30',6"ROUND TUBE.....83
FP-CONTROL BOX,TOP.....53, 57, 61, 65, 69, HARNESS,BLACK OUT LIGHTS.....77
KIT:TWR,30'CBL TO PIVOT POST.....81
73 HASP CABINET DOOR5584AL4/5.....31
KUBOTA 01123-50820 BOLT.....39, 41
FP-ENG MNT RT FOOT CS PERK T4.....45 HEATER, TOPLOAD FUEL, 100W/12V.....97
KUBOTA 15111-72200 WASHER.....37
FP-ENG MNT RT FOOT RS PERK T4.....45 HINGE,PIANO,1.5"W X 51.75"L.....29
KUBOTA 15263-12370BAND PIPE.....43
FP-FUEL TANK 20GAL W/DRAIN.....19 HITCH 24 HEIGHT.....25
KUBOTA 15263-12370CUSHION.....37
102 AL4000 Part No. 116419

June 2018
KUBOTA 16221-73270GASKET.....39 NUT,7/16,FH,ZINC,BRAKE, ALXL.....23 PUMP,FUEL, 12VDC.....19

KUBOTA 66711-54520COV.....39 NUT,AXLE SPRING 2000NO.....15 PUMP,LIFT(FUEL) PERKINS(54555).....45
KUBOTA BELT COVER.....39 NUT,EXHAUST MANIFOLD.....39 PUMP,PRIMER,PERKINS***.....19
KUBOTA DYNAMO STAY.....39 NUT,HEX,1-8.....25 PUMP,WATER.....45
KUBOTA EXHAUST MANIFOLD.....39 NUT,HEX,JAM,1/2-13.....33
KUBOTA FLANGE BOLT.....39 NUT,LOCK,3/8-16.....33 R
KUBOTA FUEL FILTER HOLDER.....41 NUT,NYLOCK,1/2-13.....15, 17, 29, 33, 51
RACE,ALXL,840377,841050.....23
KUBOTA GLOW PLUG.....41 NUT,NYLOCK,1/2-13 GR2.......19, 21, 25, 37,
RADIATOR HOSE,KUBOTA.....37
KUBOTA HEAD COVER GASKET.....39 81, 85
RADIATOR, KUBOTA, D905 & D1105.....37
KUBOTA HOSE,D905, D1105.....37, 39 NUT,NYLOCK,1/2-20.....83
RADIATOR,PERKINS,TML.....47, 49
KUBOTA INJECTOR PUMP, D1105.....41 NUT,NYLOCK,1/4-20.....15, 31, 89
RATCHET ARM FULTONWI.....33
KUBOTA KIT, HOLDER,NOZZLE.....41 NUT,NYLOCK,1/4-20 GR2.....31, 81
RATCHET KIT (K-1500,K-1550)**.....33
KUBOTA NUT.....39 NUT,NYLOCK,4-40.....55, 59, 63
REAR TOWER SUPPORT1-C.....31
KUBOTA O-RING.....39 NUT,NYLOCK,5/16-18.....39
RECEP 30A 120/240V 4 POLE.....55, 59
KUBOTA OIL FILLER PLUG,V1305.....39 NUT,NYLOCK,5/8-11.....25
RECEP 30A 20V 3POLE.....55, 59, 63, 75
KUBOTA OVER FLOW PIPE.....41 NUT,WHEEL, 1/2 X 20.....15, 23, 95
RECEPTACLE 20A 120V DUPLEX GFI.....55,
KUBOTA OVERFLOW PIPE.....41 NUT,WING 3/8-16 ZP.....15, 17
59, 63
KUBOTA SNAP PIN.....37 NUTS,EXHAUST.....47, 49
Ref, GENERATOR.....43
KUBOTA WATER PIPE.....37, 39 NUTSERT,1/4-20.....31, 53, 57, 61, 65, 69, 73
REFLECTOR & LENS ASSY STD FIX.....91
KUBOTA WATER PIPE 16241-73350.....39 NUTSERT,8-32 (833543).....91
REFLECTOR (C41100720).....91
REFLECTOR BASE.....93
L O REFLECTOR LAMP SIDE.....93
LAMP BRACE, RECT HOUSING.....93 O-RING.....51 REFLECTOR SIDE.....93
LAMP HPS 1000W LU1000CSA APPVD.....91 O-RING, LIFT PUMP,(PERKINS 404.....45 REFLECTOR,SCOTCHLITE,2"X18".....13
LAMP MH 1000W BT37HOR.....93 OUTRIGGER 2X2X304819 GALV.....15 REGULATOR,12V-PERKINS 103.10.....47, 49
LAMP MH 1000W M1000/U SYL.....91 OUTRIGGER,2X2X42,GALVANIZED.....15 RELAY 12V DC 30A NO OR.....55, 59, 63, 67
LENS GASKET FOR LIGHT FIXTURE.....91 REMOTE CNTRL,SUPERWINCH
LENS W/GASKET (C41100720).....91 P (219227).....35
LENS,LIGHT (57449).....93 RETAINER CLIP,GLASS/LENS.....93
PANEL,CABINET, CURB SIDE.....29
LIGHT FIXTURE,MH,AL4,RL4,AL5.....91 RETAINING RING (6200).....33
PANEL,CABINET, ROAD SIDE.....29
LIGHT INDICATOR 12VRED.....55, 59, 67, 71, RETRACTOR SPRING,E BRK,ALXL.....23
PANEL,CABINET,CRBSIDE BLKOUT.....29
75 RING,REINFORCING (C41100720).....91
PANEL,CABINET,RDSIDE BLKOUT.....29
LIGHT SOCKET,PSI RECT 5 KV.....93 RIVET POP 1/8X.390 GR.....91
PANEL,CNTL BOX FACE,CSA.....53, 57
LIGHT,DOME, 12V DC.....95 RIVET,POP,SS,3/16"X1/2" BLIND........29, 31,
PANEL,DOOR,CABINET,AL4.....29
LIGHT,LICENSE TAG W/BRACKET.....31 53, 57, 61, 65, 69, 73, 85, 87
PANEL,FRONT,CTRL BOX, 2 TL.....73
LIGHT,REAR,BLACK OUT.....31 RODA DACO MANUAL SHUTDOWN.....97
PANEL,REAR,CTRL BOX (186540).....57, 61,
LIGHT,RECESSED,TAIL/STOP/TURN.....31 ROLL PIN 1/4 X1-5/8.....81
69, 73
LIGHT,SIDE MKR,AMBER,RECESSED.....31
PERKINS 135326205AIR.....47, 49
LIGHT,SIDE MKR,RED,BLACK OUT.....31 S
PIGTAIL,FUEL SOLENOID,KUBOTA.....77
LIGHT,SIDE MKR,RED,RECESSED.....31
PIN 1X9-1/4 TOWER PIVOT.....81 SCREW #10-24NCX1/2RD.....95
LIGHT,SIDE MRK,YEL.,BLACK OUT.....31
PIN QUICK 1/4X 1.75 ZP.....31 SCREW #10-32NFX3/4 LO.....31, 81
LOCKNUT, CONDUIT 3/4CSA APPVD......55,
PIN W/RING 3/4X11,HORZ LOCK.....31 SCREW 1/2-13NCX1-1/2H.....15, 17, 29, 31
59, 63, 67, 71, 75
PIN,LYNCH.....25 SCREW 1/2-13NCX5-1/2H.....25
LOCKNUT,CONDUIT,1/2 CSA APPVD.....91
PIN,PLUNGER,OUTRIGGER, KIT.....15, 17 SCREW 1/4-20NCX5/8 HW.....19, 27, 29, 31
PINION GEAR AND DISC K-1550 (7590).....33 SCREW 3/8-16NCX1 HHC GR.....79
M PIPE FITTING STR ELBO.....19 SCREW 3/8-16NCX1-1/2H.....21
MA-CHAIN SAFETY 3000LB 3/8X30".....15 PIPE PLUG 1/2 GALV.....21 SCREW FLANGE 1/4 -20X.....37
MA-GROUND ROD LT. TWR......31 PIPE PLUG 1/4 GALV.....97 SCREW FLANGE 3/8X 3/4.....31
MA-PIN LOCK SLIDE WITH RING.....81 PIPE PLUG 1/8 CS.....19 SCREW,CARRIAGE,3/8-16X12,ZP.....19
MAGNET SPRING,ELEC BRAKE,ALXL.....23 PIPE PLUG 3/8 GALV.....19 SCREW,FLANGE,1/4-20X1/2" PATCH.......53,
MAGNET,ELEC BRAKE, ALXL.....23 PIPE,INJECTOR 1, 403C-11.....45 57, 61, 65, 69, 73
MANIFOLD-EXHAUST,PERK (103.10)......47, PIPE,INJECTOR 1,D905,D1105.....41 SCREW,HH SLOT,1/4 X 0.75.....27
49 PIPE,INJECTOR 2, 403C-11.....45 SCREW,HH SLOT,8-32X1.....91
MARATHON SUPPRESSOR/VARISTOR.....51 PIPE,INJECTOR 2,D905,D1105.....41 SCREW,HHC,1/2-13 X 1.25.....91
MUFFLER BRACE.....37 PIPE,INJECTOR 3, 403C-11.....45 SCREW,HHC,1/2-13 X 1.5.....91
MUFFLER, PERKINS, RL-4.....47, 49 PIPE,INJECTOR 3,D905,D1105.....41 SCREW,HHC,1/2-13 X 10.....19
MUFFLER,KUBOTA.....39 PLATE FACE EMERGENCY.....95 SCREW,HHC,1/2-13 X 2 GR5.....15
PLATE,FACE,CNTL BOX,AUS.AL4.....69 SCREW,HHC,1/2-13 X 3.....85
N PLATE,SIDE,COMBO HITCH,BOLT-ON.....25 SCREW,HHC,1/2-13 X 3 G.....81
PLUG, 4", CAPPLUG.....31 SCREW,HHC,1/2-13 X 3.5 GR8.....29, 45, 51
NUT.....95
PLUG, ENGINE OIL, D1105.....39 SCREW,HHC,1/2-13 X 4 G.....25
NUT CLIP 1/4 -20X3/4.....37
PLUG,DRAIN,FUEL TANK.....19 SCREW,HHC,1/2-13 X 4.5,GRD.8.....25
NUT HEX 5/8-11NCGRADE2 ZP.....25
PLUG,ENGINE OIL DRAIN,D-905***.....39 SCREW,HHC,1/2-13 X 5.5,GRD.8.....25
NUT HEX HEAD JAM 3/4-.....19
PLUG,OIL DRAIN,PERKINS 403D-11G.....45 SCREW,HHC,1/2-13 X 6.....25
NUT LOCK NYLON INSERT.....83
PM KIT,CONTROL BOX,AL.....71 SCREW,HHC,1/2-13 X 6 GR5 ZP.....25
NUT LOCK NYLON INSERT 3/8.....19, 21, 29,
PM KIT;WINCH,ELECTRIC.....33 SCREW,HHC,1/2-13 X 6.5.....37
85, 89, 95, 97
PULLEY,CRANK, 403C-11.....45 SCREW,HHC,1/2-13NCX12,GR2.....21
NUT LOCK NYLON INSERT,10-32JAM.....31,
PULLEY,FAN,KUBOTA, D-905,GS68.....39 SCREW,HHC,1/2-13X4,GR8.....51
81
Part No. 116419 AL4000 103

June 2018
SCREW,HHC,1/2-13X7 GR5 YEL.....37 SWITCH PUSH-BUTTON W/BOOT......55, 59, WASHER,FLAT,USS,1/2",Y.....15, 17, 25, 29
SCREW,HHC,1/4-20 X 1.....15, 31, 89 67, 71, 75 WASHER,FLAT,USS,1/4"Y.....89
SCREW,HHC,1/4-20X2.00,GR8.....81 SWITCH TOGGLE SPDTON-.....71 WASHER,FLAT,USS,5/8",Y.....25
SCREW,HHC,3/8-16 X 1 GR 5 ZP.....81 SWITCH TOGGLE SPST.....63 WASHER,LOCK,#6 SS.......55, 59, 63, 67, 71,
SCREW,HHC,3/8-16 X 1.25.....51, 97 SWITCH, TOGGLE 6A DPDT ON/OFF.....63 75
SCREW,HHC,3/8-16 X 1.5.....51 SWITCH,LOW OIL PRESS,KUBOTA.....39 WASHER,LOCK,M10 ZP.....37, 97
SCREW,HHC,3/8-16 X 3.75.....29, 85 SWITCH,OIL PRES,PERK 403D-11G.....45 WASHER,LOCK,STAR 3/4 E.....89
SCREW,HHC,3/8-16 X 4.5 ZP.....89, 95 WASHER,PLAIN,1".....23
SCREW,HHC,3/8-16 X 5.5 GRD 8.....33 T WASHER,RUBBER SEAL.....97
SCREW,HHC,3/8-16 X 6.....33 WATER COLLECTOR AY.....97
T-HANDLE.....91
SCREW,HHC,3/8-16 X 7/8.....79 WATER OUTLET, VERTICAL.....47, 49
TAIL PIPE, KUBOTA.....39
SCREW,HHC,5/16-18 X 0.5 IN.....81 WATER PUMP ASSY,KUBOTA.....39
TANK FUEL 20GAL RMPE1.....21
SCREW,HHC,5/16-18X.75,GR8,Y.....51 WHEEL CYLINDER, LH, ALXL.....23
TANK,RECOVERY,COOLANT,KUBOTA.....37
SCREW,HHC,5/8-11 X 2.5.....25 WHEEL CYLINDER, RH, ALXL.....23
TERMINAL BLOCK.....51
SCREW,HHC,5/8-11X4.50,GR8,Y.....25 WHEEL/TIRE ASSY,15",205/75 LRC.....15
TERMINAL BLOCK,MARATHON
SCREW,HHC,M10X1.25 X 35MM GR 8.....37 WINCH BRACKET, DRUM BOLT LOCK
GENERATOR(85206).....51
SCREW,HHC,M12X1.25X30MM,GR8.8.....45 (31946).....33
TERMINAL STRIP,CE.....91
SCREW,INDENTED HEX,10-24 X .75.....93 WINCH HANDLE TO WINCH(1500LB).....33
THERMOSTAT.....39
SCREW,M10X1.25X20.....97 WINCH W/SOLENOIDS 4000LB.....35
THERMOSTAT COVER.....39
SCREW,M8 X 35MM.....39 WING NUT, FIXTURE,RL4,AL4,AL5.....89
THERMOSTAT,PERKINS 403D-11G.....47, 49
SCREW,PHILLIPS,PHM,4-40 X .50.....55, 63 WIRE HARN,DC,IN CTRL BOX,2006.....77
TONGUE B-O-H W/JACKBR.....15
SCREW,PHILLIPS,PHM,8-32 X .5.....59 WIRE HARN,ENG,KUBOTA,DC,2006.....77
TOP FRAME,HOUSING BASE.....93
SCREW,PHM,10-16 X 3/4...53, 57, 61, 65, 69, WIRE ROPE ASSY,SUPERWINCH
TOWER BASE ASSY W/DEC,ALXL,SYM.....81
73 (219226).....35
TOWER BASE ASSY W/DEC,ALXL,WRD....81
SCREW,PHM,10-24 X 5/8.....91 WTHRSRIP, 1/4" X 1/2"W.....15, 29
TRAILER FRAME 41X70W.....15
SCREW,PHM,6-32 X .25.....55, 59, 63, 67, 71,
TRAILER FRAME 41X70W/.....15
75 Y
TRANSFORMER 120/24VAC.....59
SCREW,PHM,8-32X3/8.....91
YOKE,PSI RECT.LIGHT FIXTURE.....93
SCREW,RH,6-32 X 5/8.....77
SCREW,RHM,6-32X5/8.....91 V
SEAL, OIL FILLER CAP.....45 V-BELT,KUBOTA.....39
SEAL,GREASE (SL173).....23 VALVE COVER BREATHER.....45
SENSOR,WATER TEMPERATURE.....47, 49 VALVE COVER, D905.....39
SERVICE KIT,PINION SHAFT-K1550.....33 VALVE, OIL DRAIN, PERKINS.....45
SERVICE KIT,PINION SHAFT-K2550.....33 VALVE,AIR CLEANER,KUBOTA.....43
SHACKLE,AXLE,4-5/8" LONG.....15 VALVE,PLASTIC DRAIN.....97
SHEAVE 3-1/8 X15/16.....83, 85, 87 VIBRATION MOUNT,35".....37
SHEAVE SPOOL 3 X2-1/2.....81
SHOE AND LINING KIT,ALXL,ELEC.....23
SHOE AND LINING KIT,ALXL,HYD.....23
W
SHOE HOLD DOWN SPRING,ALXL.....23 WASHER FLAT #10 STAINLESS.....31
SHUTDOWN ,OVERSPEED,RD.....59 WASHER FLAT 1/2ZP.....19, 21, 25, 37, 51, 85
SKID,6PIPE,X120LG,TRLR MT,AL4.....17 WASHER FLAT 1/45/8 SBIN.....31
SLEEVE,COIL CORD,AL4,AL5.....85 WASHER FLAT 1/4ZPLENSETBIN.....29
SLEEVE,WIRE,FIBERGLASS.....91 WASHER FLAT 1S/S 18-8BIN.....81
SNAP RING,JACK (841430).....15 WASHER FLAT 3/8 ZP SAE BIN.....19, 21, 51,
SOCKET BASE-MOGUL.....91 97
SOLENOID W/BRACKET SUPERWINCH.....35 WASHER FLAT 3/8USS ZPBIN......29, 81, 89,
SOLENOID,FUEL,3 WIRE,KUBOTA.....41 95
SOLENOID,KUBOTA D9/1105 SHTDWN.....41 WASHER FLAT 5/8.....25
SOLENOID,SHUT DOWN PERKIN40422.....45 WASHER FLAT BONDED3/1.....95
SPACER .5 ID 1.25ODNO. 5968.....33 WASHER FLAT C816L S/S.....33
SPACER, DRUM BOLT, K-1550.....33 WASHER LOCK 1/2ZP.......25, 29, 31, 37, 45,
SPACER,SIDE,COMBO,HTCH,BOLT-ON.....25 51, 91, 93
SPARE TIRE MT,5 LUG WHEEL.....95 WASHER LOCK 3/8ZP.....51, 79, 81, 97
SPIDER, MH/HPS.....91 WASHER LOCK 5/16 ZP BIN.....51
SPRING EYE BUSHING.....15 WASHER LOCK 5/8 ZP.....25
SPRING, LAMP RETAINER.....93 WASHER LOCK STAR 1/2E.....91, 93
SPRING,COIL,1/2 X 2.25.....81 WASHER LOCK STAR 3/8.....15, 17
SPRING,GAS,16",60LBS.....31 WASHER RECTANGULAR1/4.....29
SPRING,KICKOUT,0.262X1.75,AL'S.....81 WASHER RUBBER BUNA-N.....19
SPRING,LEAF FOR AXLE, 4 PLY.....15 WASHER,CLAMP,RUBBER(833543).....91
STARTER, PERKINS, 403D.....47, 49 WASHER,FLAT BOUNDED,3/16X1/2.....31
STARTER,KUBOTA,D1105/905.....39 WASHER,FLAT,.375 X 1.5 X .125.....79
STUD,EXHAUST MANIFOLD.....39 WASHER,FLAT,1.000,HARDENED.....25
STUDS,EXHAUST.....47, 49 WASHER,FLAT,1/2 SS 18-8 BIN.....29, 31
SVC KIT, FRICTION DISC K/KX.....33 WASHER,FLAT,3/4 ZP.....19
SVC KIT,TAILLIGHTS,AL.....77 WASHER,FLAT,SAE 1/4",ZINC.....15, 29, 31
WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....37, 45,
51
104 AL4000 Part No. 116419

Parts Manual from SN AL4-8054 to AL4-8853
Rev C24
Part No.
116419
from SN AL4000-19102 to AL4000-24847
AL4000 from SN AL406-25121 to AL411-2103
from SN FUF-17523 to HGF-27066

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AL4000 from SN AL4-8054 to AL4-8853

Part No. 116419

2 AL4000 Part No. 116419

How to Read Your Serial Number

Part No. 116419 AL4000 3

400 Electrical Components

300 Engine and Generator

4 AL4000 Part No. 116419

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 116419 AL4000 5

6 AL4000 Part No. 116419

Parts Stocking List

Part No. 116419 AL4000 7

How To Order Parts

8 AL4000 Part No. 116419

Fax Order Form

Part No. 116419 AL4000 9

101.1 Decals with Words, Roadside

10 AL4000 Part No. 116419

101.1 Decals with Words, Roadside

Part No. 116419 AL4000 11

102.1 Decals with Words, Curbside

12 AL4000 Part No. 116419

102.1 Decals with Words, Curbside

Item Part No. Description Qty.

-- Ref. DECAL KIT

Part No. 116419 AL4000 13

14 AL4000 Part No. 116419

1 Ref. TOWER BASE ASSEMBLY 30 Ref. 6" ROUND BASE ASSY

Part No. 116419 AL4000 15

202.1 Skid Chassis Components

16 AL4000 Part No. 116419

202.1 Skid Chassis Components

Item Part No. Description Qty.

1 Ref. TOWER BASE ASSEMBLY

Part No. 116419 AL4000 17

18 AL4000 Part No. 116419

1 891520GT PIPE FITTING STR ELBO......................2 26 994650GT SCREW,HHC,1/2-13 X 10.......................4

Part No. 116419 AL4000 19

20 AL4000 Part No. 116419

Item Part No. Description Qty.

1 Ref. PIPE FITTING

Part No. 116419 AL4000 21

205.1 Axles and Brakes

22 AL4000 Part No. 116419

205.1 Axles and Brakes

Item Part No. Description Qty.

1 834228GT GREASE CAP, AXLE, 3000LB................2

Part No. 116419 AL4000 23

24 AL4000 Part No. 116419

-- 940000GT KIT,COMBO HITCH 30 221580GT HITCH, ADJ HEIGHT BOLT ON.............1

Part No. 116419 AL4000 25

207.1 Ballast Box

26 AL4000 Part No. 116419

207.1 Ballast Box

Item Part No. Description Qty.