Manual de Servicio

Technical
Publications
® Supplement
Parts
Manual
For the following products:
S-40 S-80 & S-85
First Edition, Third Printing

Part No. 35022
Z-45/22 Z-60/34
First Edition
Genie Industries has endeavored to deliver the How To Use This Supplement
highest degree of accuracy possible. However,
continuous improvement of our products is a This supplement is an addition to the parts
Genie policy. Therefore product specifications are manuals listed below. The serial numbers listed
subject to change without notice. below mark the first affected machine . Only the
following changes are documented in this
Readers are encouraged to notify Genie of errors supplement:
and send in suggestions for improvement. All
communications will be carefully considered for Replacement of the Ford LSG-423 engine
future printings of this and other manuals. Please with the Ford LRG-423 engine
write or fax to the Technical Publications team:
This supplement is arranged by product. Identify
Genie Industries
which product you are working on and refer to the
PO Box 69
section for that product.
Redmond, WA 98073-6900, USA
Fax Number: (206) 556-8528. If you have any questions about what this
supplements covers or how it fits in to your
If you have any questions, call Genie Industries. existing documentation, please call the Genie
Industries Service Parts Department.
Parts Manual
For the most part, only the components that have

changed have been included in the supplement. If
a component is shown in an illustration and not
called out, please refer to the complete parts
manual to identify it. Some components are
identified in both books.
Parts Manuals:
® Product Part Number
Copyright © 1995 by Genie Industries
S-40 32223
S-80 & S-85 34033
First Edition: First Printing, February 1995 Z-45/22 32961
Second Printing, February 1995
Third Printing, June 1995 Z-60/34 30103
Genie® is a registered trademark Serial Number Breaks:

of Genie Industries. Registered 2009987 Product Machines after
Patents pending S-40 271
S-80 & S-85 132
Printed on recycled paper
Z-45/22 2134
Printed in U.S.A. Z-60/34 480
ii Genie Supplement Part No. 35022

First Edition
Table of Contents
Section One Genie S-40 after Serial Number 270

How To Order Parts ................................................................................................................................... iv
Service Parts Fax Order Form ....................................................................................................................v
Figure 4-A Ford LRG-423 Engine - View 1 ................................................................................ 1 - 2
Figure 4-B Ford LRG-423 Engine - View 2 ................................................................................ 1 - 6
Figure 4-C Ford LRG-423 Engine - View 3 .............................................................................. 1 - 10
Figure 5-B Function Manifold and Auxillary Power Unit Installation ......................................... 1 - 14
Section Two Genie S-80 & S-85 after Serial Number 131
Figure 5-B Function Manifold and Auxillary Power Unit Installation ......................................... 2 - 14
Section Three Genie Z-45/22 after Serial Number 2133

Figure 4-C Ford LRG-423 Engine - View 1 ................................................................................ 3 - 2
Figure 4-D Ford LRG-423 Engine - View 2 ................................................................................ 3 - 6
Figure 4-E Ford LRG-423 Engine - View 3 ................................................................................ 3 - 8
Figure 4-F Ford LRG-423 Engine - View 4 .............................................................................. 3 - 12
Section Four Genie Z-60/34 after Serial Number 480

Figure 5-A Hydraulic and Fuel Tanks ....................................................................................... 4 - 14
Part No. 35022 Genie Supplement iii

First Edition
How To Order Parts
How To Order Service Parts Machine Information

Please be prepared with the following information
when ordering replacement parts for your Genie Model
product:
Serial Number
Machine model number
Machine serial number Date of Purchase
Genie part number Authorized Genie Distributor

Part description and quantity
Phone Number
Purchase order number
"Ship to" address
Desired method of shipment
Name and telephone number of the authorized

Genie Distributor in your area
Use the Service Parts Fax Order Form on the next

page and fax your order to our Parts Department.
If you don't know the name of your authorized

distributor, or if your area is not currently serviced
by an authorized distributor, call Genie.
Genie North America

Telephone (206) 881-1800
Toll Free 800 536-1800 in U.S.A.
Toll Free 800 426-8089 in Canada
Sales Fax (206) 883-3475
Parts Fax (206) 556-8649
Genie Europe
Telephone (44) 01636-605030
Fax (44) 01636-611090
iv Genie Supplement Part No. 35022

®
Service Parts Order Form
First Edition
Please fill out completely
Date _________________________________ Account Number _______________________________
Your Name ______________________________ Your Fax Number _____________________________
_________________________________ Your Phone Number ____________________________
Bill To _________________________________ Ship To ___________________________________
_________________________________ ___________________________________
_________________________________ ___________________________________
cut off here and make copies
_________________________________ ___________________________________
Purchase Order Number ____________________ Ship Via ___________________________________
Model _________________________________ Serial No. ___________________________________
Part Number Description Quantity Price
FOR INTERNAL USE ONLY

Order Number ______________ Origin Code ________________ Comments _________________________
PartDate
No. Scheduled
35022 ____________ Ship Condition
Genie ______________
Supplement __________________________________
Order Total ________________ Terms Code ________________ __________________________________
First Edition
Notes
vi Genie Supplement Part No. 35022

First Edition Genie S-40 after Serial Number 270
Section One
Part No. 35022 Genie Supplement 1-1

Genie S-40 after Serial Number 270 First Edition
Figure 4-A
Ford LRG-423 Engine - View 1
1-2 Genie Supplement Part No. 35022

FIGURE 4-A
Index Part No. Description Quantity This Figure
1 28658 Cap - Oil Filler (Ford Part Number E53Z-6B897-A) .................................................... 1
2 33955 Dipstick (Ford Part Number E6JL-6750-EA) .............................................................. 1
3 28647 Spark Plug (Ford Part Number AWSF-52-C) ............................................................. 4
4 33954 Wire Set - Spark Plugs to Ignition Coil (Ford Part Number WR4064) ........................ 1
5 33970 Coil - Ignition (Ford Part Number F372-1202-9A) ...................................................... 1
6 27915 Air Filter Kit (includes mounting brackets) .................................................................. 1

— 27916 Element - Air Filter .................................................................................................... —
— 33931 Mounting Brackets (pair) ........................................................................................... —
7 33958 Carburetor (Ford Part Number F5JL-9510-MA) ......................................................... 1

— 28714 Carburetor Repair Kit (Ford Part Number E9JL-9590-AA) ........................................ —
8 28651 Valve - Anti Diesel (Ford Part Number 84FB-9K765-BA) ........................................... 1
9 33971 Filter - Fuel (NAPA Part Number 3046) ...................................................................... 1
10 30810 Sending Unit - Oil Pressure ........................................................................................ 1
11 29439 Coil - Automatic Choke (Ford Part Number Z162-80) ................................................ 1
12 34058 Sending Unit - Temperature ....................................................................................... 1
13 28656 Filter - Engine Oil (Ford Part Number D9AZ-6731-A) ................................................. 1
14 33957 Valve - PCV (Ford Part Number E97E-6A666-A2A) .................................................. 1
15 27210 Fitting - 90o Elbow, 6 JIC x 14 mm O-Ring ................................................................. 1
16 28020 Hose Assembly - Engine Oil Drain ............................................................................. 1
17 19141 Fitting - Male Plug, 6 JIC (SAE 070109) .................................................................... 1
18 33968 Crank Position Sensor (Ford Part Number F572-6B288-A) ....................................... 1
19 33964 Gasket - Water Pump (Ford Part Number F57Z-8507-A) ........................................... 1
20 33963 Pump - Water (Ford Part Number F57Z-8501-A)

(includes index number 19) ........................................................................................ 1
21 33961 Belt - Serpentine (Ford Part Number F572-8620-A .................................................... 1
22 33960 Alternator (Ford Part Number F17U-10300-AA) ......................................................... 1
23 33962 Hose - Lower Radiator (Ford Part Number F5JL-8286-AA) ....................................... 1
24 45171 Hose Clamp, 1.75 inches ........................................................................................... 2
This parts list continues. Please turn the page.

FIGURE 4-A

FIGURE 4-A
25 33972 Sender - Coolant Temperature (Ford Part Number F572-12A648-A) ........................ 1
26 33965 Hose - Upper Radiator (Ford Part Number F5JL-8260-AA) ....................................... 1
27 33966 Thermostat (Ford Part Number F57Z-8575A) ............................................................ 1
28 28653 Gasket - Water Outlet (Ford Part Number E8ZZ-8255-A) .......................................... 1

Figure 4-B

FIGURE 4-B
1 6091 Nut - Nylock, 1/4 -20 ................................................................................................... 5
2 6638 Washer - Flat, 1/4 inch ................................................................................................ 9
3 8914 Screw - HHC, 1/4 -20 x 0.625 inch, GR 5 ................................................................... 2
4 31250 Ignition Module Mounting Assembly ........................................................................... 1
5 33967 Ignition Module - Electronic (Ford Part Number F5JL-12A297-AA) ............................ 1
6 6179 Screw - RHM, 10-32 x 1.25 inches ............................................................................. 2
7 14392 Nut - Low Profile Nylock, 10-32 .................................................................................. 2
8 34935 Governor Controller - Electronic ................................................................................. 1
9 22513 Coolant Return Tank with Hose ............................................................................... 14
10 8915 Screw - HHC, 1/4 -20 x 1.25 inches, GR 5 .................................................................. 1
11 27142 Gasket - Exhaust (Ford Part Number E3ZZ-9450-A) ................................................. 1
12 30758 Muffler ........................................................................................................................ 1
13 33954 Wire Set - Spark Plug (Ford Part Number WR4064) .................................................. 1
15 29616 Starter (Ford Part Number F1TZ11002A)) ................................................................. 1
16 34619 Bumper - Rubber ........................................................................................................ 4
17 28717 Valve - Drain .............................................................................................................. 1
18 8179 Screw - HHC, 1/4 -20 x 2.5 inches, GR 5 .................................................................... 2
19 19792 Nut - Solenoid Valve .................................................................................................. 1
20 29744 Coil - Solenoid Valve, 10V .......................................................................................... 1
21 31304 Valve - Solenoid (includes index numbers 19 and 20) ............................................... 1
22 30369 Valve - Solenoid, N. C., 2 position 3 way (includes index number 21) ....................... 1
23 28836 Drive Plate with Splined Coupler - 15 Tooth ............................................................... 1

— 29521 Coupler - Splined, 15 Tooth ...................................................................................... —
25 6021 Washer - Lock, 0.375 inch ........................................................................................ 14
26 25571P Plate - Pump Mount ................................................................................................... 1
This parts list continues. Please turn the page

FIGURE 4-B

FIGURE 4-B
27 7339 Screw - HHC, 1/4 -20 x 0.5 inch, GR 5 ....................................................................... 4

28 6356 Washer - Lock, 1/4 inch .............................................................................................. 4
29 Ref. Hydraulic Hoses & Fittings (refer to parts manual) .................................................... —
30 20879 Filter Assembly - Medium Pressure .............................................................................
— 20880 Element - Fiberglass, 10 Micron ................................................................................ —
31 30230P Bracket - Medium Pressure Filter ............................................................................... 1
33 6033 Washer - Lock, 1/2 inch .............................................................................................. 4
34 33552 Pump - M46, Drive ..................................................................................................... 1
— 22965 EDC Controller .......................................................................................................... —
— 29739 Seal Kit - Drive Pump ................................................................................................ —
— 32611 Input Shaft - Drive Pump, 15 Tooth ........................................................................... —
35 31247 O-Ring ........................................................................................................................ 1
36 31248 Pump - Lift .................................................................................................................. 1
— 31249 Seal Kit - Lift Pump ................................................................................................... —
37 33988 Screw - SHC, 3/8 -16 x 1 inch, GR 8 ........................................................................... 2
38 6097 Washer - Flat, 0.375 inch ........................................................................................... 2
39 6175 Screw - HHC, 3/8 -16 x 1 inch, GR 5 .......................................................................... 2
40 22278 Switch - Vacuum ........................................................................................................ 1
41 34936 Governor - Actuator .................................................................................................... 1
42 21130 Clevis Yoke, 1/4 -28 (includes clevis pin) .................................................................... 1
43 30785-1000 Threaded Rod, 1/4 -28 x 10 inches (25.4 cm) ............................................................. 1
44 21496 Nut - Hex, 1/4 -28 ........................................................................................................ 2
45 34939P Bracket - Air Filter ...................................................................................................... 1
46 25967 Hose Assembly - LPG ................................................................................................ 1
47 27010 Valve - LPG Shutoff with Filter, 12V ........................................................................... 1
48 27042 Fitting - 90°Swivel Adapter Union ............................................................................... 1
49 24551 Regulator - LPG ......................................................................................................... 1
— 32768 Diaphragm Kit - LPG Regulator ................................................................................. —
50 Ref. Hose - 5/16 x 10 inches (24 cm), Regulator to Carburetor Venturi ............................. —
51 Ref. Hose - 5/8 x 26 inches (63 cm), Regulator to Intake Manifold .................................... —
52 Ref. Hose - 5/8 x 42 inches (107 cm), Regulator to Water Pump ...................................... —

Figure 4-C
1 - 10 Genie Supplement Part No. 35022

FIGURE 4-C
2 13014 Hose Clamp, 2.5 inches ............................................................................................. 1
5 27943 Cap - Radiator ............................................................................................................ 1
6 33969 Radiator...................................................................................................................... 1
— 28717 Valve - Drain ............................................................................................................. —
7 30720P Air Baffle ..................................................................................................................... 1
8 29297 Weldment - Engine Mount, Inboard ............................................................................ 1
10 6097 Washer - Flat, 0.375 inch ........................................................................................... 8
11 4828 Nut - Nylock, 3/8 -16 ................................................................................................... 4
12 24038 Shock Mount - Rubber, Small .................................................................................... 2
13 34929 Weldment - Radiator Mount ....................................................................................... 1
14 6023 Screw - HHC, 5/8 -11 x 3.5 inches .............................................................................. 4
15 6035 Washer - Flat, 0.625 x 1.75 inches ............................................................................. 4
16 6024 Nut - Nylock, 5/8 -11 ................................................................................................... 4
17 28076 Shock Mount, Red & White (pair) ............................................................................... 4
19 13064 Washer - Flat Hardened, 5/8 inch ............................................................................... 3
20 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ..................................................................... 8
21 6356 Washer - Lock, 1/4 inch .............................................................................................. 8
22 6638 Washer - Flat, 1/4 inch .............................................................................................. 10
23 30679 Weldment - Engine Tray ............................................................................................. 1
Part No. 35022 Genie Supplement 1 - 11

FIGURE 4-C

FIGURE 4-C
24 45209 Wear Pad, 2 x 4 x 0.5 inch (5.1 x 10.2 x 1.3 cm) ....................................................... 4
25 30143 Battery - 12V DC, 1000 Cold Cranking Amps ............................................................ 1
26 30144 Battery Hold Down ..................................................................................................... 1
27 30784-975 Threaded Rod, 1/4 -20 x 9.75 inches .......................................................................... 2
28 8170 Nut - Wing, 1/4 -20 ...................................................................................................... 2
29 28234P Plate - Engine Mount .................................................................................................. 1
30 27034 Screw - HHC, M10 x 25 mm, GR 8.8 ......................................................................... 7
31 22700 Washer - Lock, M10 ................................................................................................... 7
32 33995 Weldment - Engine Mount, Outboard ......................................................................... 1
33 6198 Nut - Nylock, 1/2 -13 ................................................................................................... 2
34 6095 Washer - Flat, 1/2 inch ................................................................................................ 2
35 10598 Screw - HHC, 1/2 -13 x 3 inches, GR 5 ....................................................................... 2
36 21018 Screw - PHM, 10-24 x 0.38 ........................................................................................ 6
37 34942P Strut - Radiator Support, Outboard ............................................................................ 1
38 34927P Radiator Shroud ......................................................................................................... 1
39 34943P Strut - Radiator Support, Inboard ............................................................................... 1

Figure 5-B
Function Manifold and Auxiliary Power Unit Installation

FIGURE 5-B
2 6021 Washer - Lock, 0.375 inch .......................................................................................... 6
3 6097 Washer - Flat, 0.375 inch ........................................................................................... 8
4 Ref. Ground Controls (refer to figure parts manual) .......................................................... —
5 30718P Bracket - Auxiliary Power Unit Mount ......................................................................... 1
7 6638 Washer - Flat, 1/4 inch ................................................................................................ 9
8 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 4
9 30668 Function Manifold (refer to parts manual) ................................................................. —
10 13002 Screw - HHC, 5/16 -18 x 1 inch, GR 5 ......................................................................... 4
11 6886 Washer - Lock, 5/16 inch ............................................................................................. 4
12 30703 Weldment - Function Manifold Mount ......................................................................... 1
14 29868 Nut - Spring Clip, 3/8 -16 ............................................................................................. 6
15 32811 Auxiliary Power Unit, 12V ........................................................................................... 1

— 32949 Motor, 12V DC .......................................................................................................... —
— 32955 End Head .................................................................................................................. —
— 32948 Coupler - Pump to DC Motor ..................................................................................... —
— 32967 Gasket - Pump to DC Motor ...................................................................................... —
— 33455 Pump Assembly ........................................................................................................ —
— 32957 Spring - Check .......................................................................................................... —
— 33514 Spring - Check .......................................................................................................... —
— 32959 Ball - Check ............................................................................................................... —
— 32962 Gasket - Pump, 0.0005 inch, Silver ........................................................................... —
— 32963 Gasket - Pump, 0.001 inch, Amber ........................................................................... —
— 32964 Gasket - Pump, 0.00075 inch, Gold .......................................................................... —
16 45916 Screw - SHC, 10-24 x 1.125 inches ........................................................................... 4
17 6607 Washer - Lock, No. 10 ............................................................................................... 4
18 27446 Valve - D01 (includes index numbers 19 through 21) ................................................ 1

FIGURE 5-B

FIGURE 5-B
19 33565 Coil - D01 Valve, 10V ................................................................................................. 2
20 33568 Nut - D01 Valve .......................................................................................................... 2
21 45914 O-Ring, D01 Valve ..................................................................................................... 2
22 30444 Screw - SHC, 1/4 -20 x 2 inches ................................................................................. 2
23 24675 Sub Plate - Spool Valve ............................................................................................. 1
25 30968 Valve - Flow Regulator, 2.0 gpm (7.5 l/min) ............................................................... 1
26 30666 Manifold - Flow Regulator, 2.0 gpm (7.5 l/min) (oscillating models only)
29 6024 Nut - Nylock, 5/8 -11 .................................................................................................... 3
30 30677 Weldment - Component Tray, Tank Side ................................................................... 1
31 30525 Level Sensor, 4.5o, 1.5 Second Delay ........................................................................ 1
33 33959 Pump - Fuel, Electronic .............................................................................................. 1
— 33993 Screen - Fuel Pump, Electronic ................................................................................. —

Notes

First Edition Genie S-80 & Genie S-85 after Serial Number 131
Section Two

Genie S-80 & Genie S-85 after Serial Number 131 First Edition
Figure 4-A

FIGURE 4-A




FIGURE 4-A

FIGURE 4-A

Figure 4-B

FIGURE 4-B
1 6091 Nut - Nylock, 1/4 -20 ................................................................................................... 5
2 6638 Washer - Flat, 1/4 inch ................................................................................................ 9
9 22513 Coolant Return Tank with Hose ............................................................................... 14
12 30758 Muffler ........................................................................................................................ 1
16 34619 Bumper - Rubber ........................................................................................................ 4
17 28717 Valve - Drain .............................................................................................................. 1
19 19792 Nut - Solenoid Valve .................................................................................................. 2
20 29744 Coil - Solenoid Valve, 10V .......................................................................................... 2
21 31304 Valve - Solenoid (includes index numbers 19 and 20) ............................................... 2
22 30369 Valve - Solenoid, N. C., 2 position 3 way (includes index number 21) ....................... 2
23 45400 Spacer, 0.5 inch (1.3 cm) ........................................................................................... 2


FIGURE 4-B

FIGURE 4-B

26 6021 Washer - Lock, 0.375 inch ........................................................................................ 14
29 6356 Washer - Lock, 1/4 inch .............................................................................................. 4
34 6033 Washer - Lock, 1/2 inch .............................................................................................. 4
35 33552 Pump - M46, Drive ..................................................................................................... 1
— 22965 EDC Controller .......................................................................................................... —
36 31247 O-Ring ........................................................................................................................ 1
37 32604 Pump - Lift .................................................................................................................. 1
39 6097 Washer - Flat, 0.375 inch ........................................................................................... 2
41 22278 Switch - Vacuum ........................................................................................................ 1
45 21496 Nut - Hex, 1/4 -28 ........................................................................................................ 2
50 24551 Regulator - LPG ......................................................................................................... 1
51 Ref. Hose - 3/16 x 17.5 inches (44.5 cm), Regulator to Carburetor Venturi ....................... —
52 Ref. Hose - 3/8 x 25 inches (63.5 cm), Regulator to Intake Manifold ................................. —

Figure 4-C

FIGURE 4-C
5 27943 Cap - Radiator ............................................................................................................ 1
6 33969 Radiator...................................................................................................................... 1
— 28717 Valve - Drain ............................................................................................................. —
7 30720P Air Baffle ..................................................................................................................... 1
10 6097 Washer - Flat, 0.375 inch ........................................................................................... 8
11 4828 Nut - Nylock, 3/8 -16 ................................................................................................... 4
16 6024 Nut - Nylock, 5/8 -11 ................................................................................................... 4
21 6356 Washer - Lock, 1/4 inch .............................................................................................. 8
22 6638 Washer - Flat, 1/4 inch .............................................................................................. 10
23 30679 Weldment - Engine Tray ............................................................................................. 1

FIGURE 4-C

FIGURE 4-C
24 45209 Wear Pad, 2 x 4 x 0.5 inch (5.1 x 10.2 x 1.3 cm) ....................................................... 4
28 8170 Nut - Wing, 1/4 -20 ...................................................................................................... 2
30 27034 Screw - HHC, M10 x 25 mm, GR 8.8 ......................................................................... 7
31 22700 Washer - Lock, M10 ................................................................................................... 7
33 6198 Nut - Nylock, 1/2 -13 ................................................................................................... 2
34 6095 Washer - Flat, 1/2 inch ................................................................................................ 2
36 21018 Screw - PHM, 10-24 x 0.38 ........................................................................................ 6

Figure 5-B
Function Manifold and Hydraulic Power Unit Installation

FIGURE 5-B
2 6021 Washer - Lock, 0.375 inch .......................................................................................... 8
3 6097 Washer - Flat, 0.375 inch ........................................................................................... 6
4 29868 Nut - Spring Clip, 3/8 -16 ............................................................................................. 6
6 6638 Washer - Flat, 1/4 inch .............................................................................................. 20
7 6091 Nut - Nylock, 1/4 -20 .................................................................................................. 16
9 33451 Valve - Relief, 200 psi (14 bar) ................................................................................... 1
10 34546 Manifold - Relief, 200 psi (14 bar) (includes index number 9) .................................... 1
13 34548 Manifold - Flow Regulator, 0.3 gpm (1.13 l/min)(includes index number 14) ............. 1
14 33452 Valve - Flow Regulator, 0.3 gpm (1.13 l/min) ............................................................. 1
16 6024 Nut - Nylock, 5/8 -11 .................................................................................................... 3
17 45916 Screw - SHC, 10-24 x 1.25 inch ................................................................................. 4
18 6607 Washer - Lock, No. 10 ............................................................................................... 4
19 27446 Valve - D01 (includes index numbers 20 through 22) ................................................ 1
20 33565 Coil - D01 Valve, 10V ................................................................................................. 2
21 33568 Nut - D01 Valve .......................................................................................................... 2
22 45914 O-Ring, D01 Valve ..................................................................................................... 2
23 30444 Screw - SHC, 1/4 -20 x 2 inches ................................................................................. 2
24 24675 Sub Plate - Spool Valve ............................................................................................. 1
25 33453 Valve - Flow Regulator, 3.5 gpm (13.2 l/min) ............................................................. 1
26 34543 Manifold - Flow Regulator, 3.5 gpm (13.2 l/min)(includes index number 25) ............. 1

FIGURE 5-B

FIGURE 5-B

27 30677 Weldment - Component Tray, Tank Side ................................................................... 1
29 30525 Level Sensor, 4.5o, 1.5 Second Delay ........................................................................ 1
30 Ref. Ground Controls (refer to parts manual) ................................................................... —
— 33993 Screen - Electronic Fuel Pump .................................................................................. —
33 34337 Manifold - Solenoid Valve, 10V (includes index number 38) ...................................... 1
34 33454 Valve - Directional, 2 position 2 way ......................................................................... —
36 7713 Nut - Low Profile Nylock, 3/8 -16 ................................................................................. 2
37 34338 Manifold - Directional Valve, 2 position 2 way (includes index number 34) ................ 1
38 29743 Valve - Solenoid, N.O. Poppet, 10V ........................................................................... 1
— 29744 Coil - Solenoid Valve, 10V ......................................................................................... —
— 45912 Nut - Solenoid Valve ................................................................................................. —
39 30718P Bracket - Auxiliary Power Unit Mount ......................................................................... 1
40 32811 Auxiliary Power Unit, 12V ........................................................................................... 1
— 32949 Motor, 12V DC .......................................................................................................... —
— 32955 End Head .................................................................................................................. —
— 32948 Coupler - Pump to DC Motor ..................................................................................... —
— 32967 Gasket - Pump to DC Motor ...................................................................................... —
— 33455 Pump Assembly ........................................................................................................ —
— 32957 Spring - Check .......................................................................................................... —
— 33514 Spring - Check .......................................................................................................... —
— 32959 Ball - Check ............................................................................................................... —
— 32962 Gasket - Pump, 0.0005 inch, Silver ........................................................................... —
— 32963 Gasket - Pump, 0.001 inch, Amber ........................................................................... —
— 32964 Gasket - Pump, 0.00075 inch, Gold .......................................................................... —
41 34549 Manifold - Solenoid Valve, 10V (includes index number 42) ...................................... 1
42 33456 Valve - Solenoid, 10V ................................................................................................. 1
— 27814 Coil - Solenoid Valve, 10V ......................................................................................... —
— 19782 Nut - Solenoid Valve ................................................................................................. —
43 13002 Screw - HHC, 5/16 -18 x 1 inch, GR 5 ......................................................................... 4
44 6886 Washer - Lock, 5/16 inch ............................................................................................. 4
45 30703 Weldment - Function Manifold Mount ......................................................................... 1
46 30668 Function Manifold (refer to parts manual) ................................................................. —

Notes

First Edition Genie Z-45/22 after Serial Number 2133
Section Three

Genie Z-45/22 after Serial Number 2133 First Edition
Figure 4-C

FIGURE 4-C




FIGURE 4-C

FIGURE 4-C

Figure 4-D

FIGURE 4-D
5 27943 Cap - Radiator ............................................................................................................ 1
6 33969 Radiator...................................................................................................................... 1
— 28717 Valve - Drain ............................................................................................................. —
10 6097 Washer - Flat, 0.375 inch ........................................................................................... 8
11 4828 Nut - Nylock, 3/8 -16 ................................................................................................... 4
12 24037 Shock Mount - Pair ..................................................................................................... 4
14 24040 Washer - Fender, 1/2 inch ........................................................................................... 8
15 6095 Washer - Flat, 1/2 inch ................................................................................................ 4
16 6198 Nut - Nylock, 1/2 -13 ................................................................................................... 4
17 25637 Weldment - Engine Pivot Mount ................................................................................. 1
18 27034 Screw - HHC, M10 x 25 mm, GR 8.8 ......................................................................... 7
19 22700 Washer - Lock, M10 ................................................................................................... 7
22 35460 Screw - PHM, 8-32 x 0.38 inch ,Self Tap. .................................................................. 6
23 35461 Washer - Flat, No.8 .................................................................................................... 6

Figure 4-E

FIGURE 4-E
2 24517 Threaded Rod, 1/4 -28 x 15 inches (38 cm) ................................................................ 1
5 22278 Switch - Vacuum ........................................................................................................ 1
6 24551 Regulator - LPG ......................................................................................................... 1

— 32768 Diaphram Kit - LPG Regulator ................................................................................... —
8 27010 Valve - LPG Shutoff / Filter, 12V ................................................................................ 1
10 Ref. Hose - 3/16 x 17.5 inches (44.5 cm), Regulator to Carburetor Venturi ....................... —
11 27142 Gasket - Exhaust ........................................................................................................ 1
12 29626 Muffler ........................................................................................................................ 1
13 Ref. Hose - 3/8 x 25 inches (63.5 cm), Regulator to Intake Manifold ................................. —
18 28717 Valve - Engine Block Drain ......................................................................................... 1
20 6095 Washer - Flat, 1/2 inch ................................................................................................ 7
21 6198 Nut - Nylock, 1/2 -13 ................................................................................................... 2


FIGURE 4-E

FIGURE 4-E
26 6021 Washer - Lock, 0.375 inch .......................................................................................... 8
30 6033 Washer - Lock, 1/2 inch .............................................................................................. 4
31 32602 Pump - M46, Drive, 2.8 C.I. (46 cc) ............................................................................ 1

— 29739 Seal Kit - M46 Pump ................................................................................................. —
— 32611 Input Shaft - M46 Pump ............................................................................................ —
32 29436 O-Ring ........................................................................................................................ 1
33 32970 Pump - Lift, 0.67 C.I. (11 cc) ...................................................................................... 1


Figure 4-F
Ford LRG - 423 Engine - View 4

FIGURE 4-F
1 Ref. Weldment - Bulkhead, Engine Side (refer to parts manual) ...................................... —
2 19145 Horn, 12V DC ............................................................................................................. 1
3 6091 Nut - Nylock, 1/4 -20 ................................................................................................... 5
4 6638 Washer - Flat, 1/4 inch ................................................................................................ 9
6 22513 Coolant Return System .............................................................................................. 1

- 33993 Sereen - Electronic Fuel Pump ................................................................................. —
8 18543 Screw - Fillister, 8-32 x 1.5 inches ............................................................................. 2
9 35444 Grommet Nut, Plastic ................................................................................................. 2
12 23404 Nutsert, 1/4 -20 ........................................................................................................... 2
13 6356 Washer - Lock, 1/4 inch ............................................................................................ 11
16 4828 Nut - Nylock, 3/8 -16 ................................................................................................... 2
17 20879 Filter Assembly - Medium Pressure ........................................................................... 1

— 20880 Element - 10 Micron Fiberglass ................................................................................. —
19 20517P Bracket - Filter Mount ................................................................................................. 1

Notes

Section Four

Figure 4-A

FIGURE 4-A




FIGURE 4-A

FIGURE 4-A

Figure 4-B

FIGURE 4-B
1 25969 Nut - Spring Clip, 1/4 -20 ............................................................................................. 2
2 6638 Washer - Flat, 1/4 inch ................................................................................................ 2
10 30758 Muffler ........................................................................................................................ 1
14 28717 Valve - Drain .............................................................................................................. 1

17 6021 Washer - Lock, 0.375 inch ........................................................................................ 14
20 6356 Washer - Lock, 1/4 inch .............................................................................................. 4

25 6033 Washer - Lock, 1/2 inch .............................................................................................. 2

FIGURE 4-B

FIGURE 4-B
27 6097 Washer - Flat, 0.375 inch ........................................................................................... 2
28 31248 Pump - Lift .................................................................................................................. 1

29 31247 O-Ring ........................................................................................................................ 1
30 32603 Pump - M46, Drive ..................................................................................................... 1

— 22965 EDC Controller .......................................................................................................... —
32 22278 Switch - Vacuum ........................................................................................................ 1
36 21496 Nut - Hex, 1/4 -28 ........................................................................................................ 2
41 24551 Regulator - LPG ......................................................................................................... 1

42 Ref. Hose - 5/16 x 10 inches (24 cm), Regulator to Carburetor Venturi ............................. —
43 Ref. Hose - 5/8 x 26 inches (63 cm), Regulator to Intake Manifold .................................... —

Figure 4-C

FIGURE 4-C
5 27943 Cap - Radiator ............................................................................................................ 1
6 33969 Radiator...................................................................................................................... 1
— 28717 Valve - Drain ............................................................................................................. —
7 31244 Air Baffle ..................................................................................................................... 1
9 6638 Washer - Flat, 1/4 inch .............................................................................................. 10
10 6091 Nut - Nylock, 1/4 -20 ................................................................................................... 1
11 22513 Coolant Return Tank with Hose ................................................................................. 1
12 8920 Rivet - Aluminum, 0.156 x 0.375 inch ......................................................................... 6
14 6097 Washer - Flat, 0.375 inch ........................................................................................... 8
15 4828 Nut - Nylock, 3/8 -16 ................................................................................................... 4
20 8170 Nut - Wing, 1/4 -20 ...................................................................................................... 2
23 30271 Wear Pad - Engine Pivot Mount ................................................................................. 2
24 19418 Screw - HHC, 5/8 -11 x 1.75 inch ................................................................................ 2

FIGURE 4-C

FIGURE 4-C
27 6356 Washer - Lock, 1/4 inch .............................................................................................. 8
33 27034 Screw - HHC, M10 x 25 mm, GR 8.8 ......................................................................... 7
34 22700 Washer - Lock, M10 ................................................................................................... 7
36 6198 Nut - Nylock, 1/2 -13 ................................................................................................... 2
37 6095 Washer - Flat, 1/2 inch ................................................................................................ 2
40 21018 Screw - PHM, 10-24 x 0.38 ........................................................................................ 6

Figure 5-A
Hydraulic and Fuel Tanks

FIGURE 5-A
1 31506 Strainer - Filler Neck .................................................................................................. 1
2 45157 Breather Cap .............................................................................................................. 1
3 30089P Weldment - Hydraulic Tank, 45 Gallons (170 liters)

(includes index number 1 and 23) .............................................................................. 1
5 29908 Hydraulic Filter Assembly with Indicator ..................................................................... 1

6 31524 Strap - Tank, with Rubber, 66 inches (168 cm) .......................................................... 2
7 45161 Strainer Assembly ...................................................................................................... 2
9 6638 Washer - Flat, 1/4 inch ................................................................................................ 2
10 6091 Nut - Nylock, 1/4 -20 ................................................................................................... 2

— 33993 Screen - Electronic Fuel Pump .................................................................................. —
12 19363 Fitting - Street Elbow, 4 MPT x 4 FPT (SAE 130239) (Deutz Diesel models) ............ 1
— 18218 Fitting - Plug, Hex Head, 4 MPT (Gasoline/LPG models)........................................... 1
13 29137 Fitting - Connector, 4 MPT x 4 Barb (Deutz Diesel models) ....................................... 2

— 29137 Fitting - Connector, 4 MPT x 4 Barb (Gasoline/LPG models) ..................................... 1
14 21465 Clamp - Hose, 0.5 inch (Deutz Diesel models) ........................................................... 2

— 21465 Clamp - Hose, 0.5 inch (Gasoline/LPG models) ......................................................... 1
15 30490 Hose - Fuel Line, 1/4 inch (SAE 30R7)

(Deutz Diesel models) .................................................. 2 each @ 120 inches (305 cm)
— 30490 Hose - Fuel Line, 1/4 inch (SAE 30R7)
(Gasoline/LPG models) ................................................ 1 each @ 108 inches (274 cm)
16 19487 Valve - Manual Fuel Shutoff ....................................................................................... 1
17 45827 Solenoid - Fuel Shutoff, 12V (Gasoline/LPG models) ................................................ 1
18 19606 Fitting - 45o Street Elbow, 4 MPT x 4 FPT (SAE 130339) (Gasoline/LPG models) .... 1
19 31525 Strap - Tank, with Rubber, 62 inches (157 cm) .......................................................... 2
20 30090P Weldment - Fuel Tank, 20 Gallons (78 liters) ............................................................. 1

FIGURE 5-A

FIGURE 5-A
21 30128 View Gauge, 3/4 MPT ................................................................................................. 2
22 29736 Cap - Vented, Anti-surge, Green (Deutz Diesel models) ............................................ 1

— 28829 Cap - Vented, Anti-surge, Red (Gasoline/LPG models) ............................................ 1
23 31507 Plug - Magnetic, Square Head, 12 MPT ..................................................................... 1
24 4828 Nut - Nylock, 3/8 -16 ................................................................................................. 12
25 6097 Washer - Flat, 0.375 inch ......................................................................................... 12
27 30256 Weldment - LPG Tank Mount ..................................................................................... 1
28 45576 LPG Tank Assembly, 33 pounds (15 kg) .................................................................... 1
29 30275 Hose Assembly - Liquid Propane ............................................................................... 1
30 4828 Nut - Nylock, 3/8 -16 ................................................................................................. 12
31 6097 Washer - Flat, 0.375 inch ......................................................................................... 12
32 21141 Fluid Level Indicator (includes mounting fasteners) ................................................... 1

Notes

U.S.A.
18340 NE 76th Street
P.O. Box 69
Redmond, Washington
98073-0069
Europe
Brunel Drive
Newark
Nottinghamshire
NG24 2EG England

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Technical

S-40 S-80 & S-85

First Edition, Third Printing

For the most part, only the components that have

Genie® is a registered trademark Serial Number Breaks:

ii Genie Supplement Part No. 35022

Section One Genie S-40 after Serial Number 270

Section Three Genie Z-45/22 after Serial Number 2133

Section Four Genie Z-60/34 after Serial Number 480

Part No. 35022 Genie Supplement iii

How To Order Parts

How To Order Service Parts Machine Information

Machine serial number Date of Purchase

Genie part number Authorized Genie Distributor

"Ship to" address

Desired method of shipment

Name and telephone number of the authorized

Use the Service Parts Fax Order Form on the next

If you don't know the name of your authorized

Genie North America

iv Genie Supplement Part No. 35022

Date _________________________________ Account Number _______________________________

Your Name ______________________________ Your Fax Number _____________________________

_________________________________ Your Phone Number ____________________________

Bill To _________________________________ Ship To ___________________________________

Purchase Order Number ____________________ Ship Via ___________________________________

Model _________________________________ Serial No. ___________________________________

Part Number Description Quantity Price

FOR INTERNAL USE ONLY

vi Genie Supplement Part No. 35022

Part No. 35022 Genie Supplement 1-1

1-2 Genie Supplement Part No. 35022

Index Part No. Description Quantity This Figure

1 28658 Cap - Oil Filler (Ford Part Number E53Z-6B897-A) .................................................... 1

2 33955 Dipstick (Ford Part Number E6JL-6750-EA) .............................................................. 1

3 28647 Spark Plug (Ford Part Number AWSF-52-C) ............................................................. 4

5 33970 Coil - Ignition (Ford Part Number F372-1202-9A) ...................................................... 1

6 27915 Air Filter Kit (includes mounting brackets) .................................................................. 1

7 33958 Carburetor (Ford Part Number F5JL-9510-MA) ......................................................... 1

8 28651 Valve - Anti Diesel (Ford Part Number 84FB-9K765-BA) ........................................... 1

9 33971 Filter - Fuel (NAPA Part Number 3046) ...................................................................... 1

10 30810 Sending Unit - Oil Pressure ........................................................................................ 1

11 29439 Coil - Automatic Choke (Ford Part Number Z162-80) ................................................ 1

12 34058 Sending Unit - Temperature ....................................................................................... 1

13 28656 Filter - Engine Oil (Ford Part Number D9AZ-6731-A) ................................................. 1

14 33957 Valve - PCV (Ford Part Number E97E-6A666-A2A) .................................................. 1

15 27210 Fitting - 90o Elbow, 6 JIC x 14 mm O-Ring ................................................................. 1

16 28020 Hose Assembly - Engine Oil Drain ............................................................................. 1

17 19141 Fitting - Male Plug, 6 JIC (SAE 070109) .................................................................... 1

18 33968 Crank Position Sensor (Ford Part Number F572-6B288-A) ....................................... 1

19 33964 Gasket - Water Pump (Ford Part Number F57Z-8507-A) ........................................... 1

20 33963 Pump - Water (Ford Part Number F57Z-8501-A)

21 33961 Belt - Serpentine (Ford Part Number F572-8620-A .................................................... 1

22 33960 Alternator (Ford Part Number F17U-10300-AA) ......................................................... 1

23 33962 Hose - Lower Radiator (Ford Part Number F5JL-8286-AA) ....................................... 1

24 45171 Hose Clamp, 1.75 inches ........................................................................................... 2

This parts list continues. Please turn the page.

Part No. 35022 Genie Supplement 1-3

1-4 Genie Supplement Part No. 35022

Date ___ Account Number _

Your Name __ Your Fax Number _

_____ Your Phone Number

Bill To _ Ship To ___

Purchase Order Number Ship Via _______________

Model _ Serial No. ___