Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Serial Number Range: To SN 1089

Download as pdf or txt
Download as pdf or txt
You are on page 1of 144

Serial Number Range

Z-60/34 to SN 1089

Part No. 30103


Rev E1
June 2018
June 2018

2 Z-60/34 Part No. 30103


June 2018

How to Read Your Serial Number

Part No. 30103 Z-60/34 3


June 2018

Table of Contents

400 Engine Components


This manual is updated frequently. If you have a 401.1 Ford Gasoline/LPG Engine - View 1..........................62
printed manual, you can keep it up to date by 402.1 Ford Gasoline/LPG Engine - View 2..........................64
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 403.1 Ford Gasoline/LPG Engine - View 3..........................66
information, visit the Parts Lookup System on the 404.1 Deutz Diesel Engine - View 1....................................68
Genie website at www.genielift.com. 405.1 Deutz Diesel Engine - View 2....................................70

500 Turntable Components


How to Read Your Serial Number..........................................3 501.1 Function Manifold / Auxiliary Power Unit...................72
Parts Stocking List.................................................................7 502.1 Hydraulic and Fuel Tanks..........................................74
How to Order Parts................................................................8 503.1 Function Manifold......................................................76
Service Parts Fax Order Form...............................................9 504.1 Turntable Rotator and Hydraulic and Electrical Rotary
Couplers..............................................................................80
505.1 Ground Controls - View 1..........................................82
Electronic Version 506.1 Ground Controls - View 2 (to serial number 456)......84
Click on any page number to view the figure. 506.2 Ground Controls - View 2 (from serial number 457)...86
507.1 Turntable Covers........................................................88
508.1 Hydraulic Hoses and Fittings.....................................90
100 Decals
101.1 Decals - Profile Views................................................10 600 Boom Components
102.1 Decals - End Views....................................................12 601.1 Secondary Boom - View 1.........................................94
103.1 Decals and Paint - Top View and Platform.................14 602.1 Secondary Boom - View 2.........................................96
603.1 Upper Mid-pivot.........................................................98
200 2WD Drive Chassis Components 604.1 Upper Mid-pivot and Primary Boom Rests..............100
201.1 Steer Linkage - non-oscillating Axle..........................16
605.1 Primary and Extension Booms................................102
202.1 2WD Steer Linkage - Oscillating Axle........................18
606.1 Cable Track..............................................................104
203.1 2WD Steer Axle - Non-oscillating..............................20
607.1 Jib Boom and Platform Rotator...............................106
204.1 2WD Steer Axle - Oscillating.....................................22
608.1 Hydraulic Hoses and Fittings...................................110
205.1 2WD Steer Manifold and Steer / Oscillation
Manifold...............................................................................24
700 Platform Components
206.1 2WD Drive Manifold (to SN 670)...............................26 701.1 Platform Installation - View 1...................................112
206.2 2WD Drive Manifold (from SN 671)...........................28 702.1 Platform Installation - View 2...................................114
207.1 2WD Non-steer Axle (to SN 670)..............................30 703.1 Platform Controls - View 1.......................................116
207.2 2WD Non-steer Axle (to SN 670)..............................32 704.1 Platform Controls - View 2.......................................118
208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle 705.1 Joystick Controller - Drive / Steer............................120
(to SN 909)..........................................................................34
706.1 Joystick Controller - Boom Functions, Dual Axis.....122
208.2 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle
(from SN 910)......................................................................38 707.1 Joystick Controller - Boom Functions, Single Axis...124

209.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle.42 Indices


Part Number Index.............................................................126
300 4WD Drive Chassis Components Part Description Index.......................................................130
301.1 4WD Steer Linkage - Oscillating Axle........................46
302.1 4WD Steer Axle - Oscillating.....................................48 Cross References
Fittings Cross Reference...................................................136
303.1 4WD Steer / Oscillation Manifold...............................50
304.1 4WD Drive Manifold (to SN 670)...............................52
304.2 4WD Drive Manifold (from SN 671)...........................54
305.1 4WD Non-steer Axle..................................................56
306.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle.58

4 Z-60/34 Part No. 30103


June 2018

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 30103 Z-60/34 5


June 2018

Notes

6 Z-60/34 Part No. 30103


June 2018

Parts Stocking List

Part No. 30103 Z-60/34 7


June 2018

How To Order Parts

8 Z-60/34 Part No. 30103


June 2018

Fax Order Form

Part No. 30103 Z-60/34 9


100 Decals June 2018

101.1 Decals - Profile Views

10 Z-60/34 Part No. 30103


June 2018 100 Decals

101.1 Decals - Profile Views

Item Part No. Description Qty.

-- 30106GT DECAL KIT,INSTRUCTIONAL, Z60


-- 30107GT DECAL KIT,COSMETIC, Z60
1 28235GT DECAL,POWER TO PLATFORM 115V...1
-- 28174GT DECAL, POWER TO PLATFORM
230V**.....................................................1
2 31160GT DECAL,STRIPE (10").............................1
3 31158GT DECAL,GENIE Z60/34............................1
4 30407GT DECAL,GENIE 4 WD, WHITE.................2
-- 30406GT DECAL"GENIE 2 WD" WHITE................2
5 31163GT DECAL,Z, Z45MP...................................2
6 28175GT DECAL,WARNING-COMPART
ACCESS.................................................2
7 28164GT DECAL,NOTICE,HAZARDOUS
MAT'LS*..................................................1
8 30082GT DECAL,NOTICE TIRE PRESSURE........1
9 28238GT DECAL,NOTICE,ENG.SPECS,FORD423.1
9 29780GT DECAL,NOTICE,DEUTZ ENGINE
SPEC......................................................3
10 28162GT DECAL,WARNING,CRUSHING..............1
11 28170GT DECAL,DANGER,BATT SAFE BOOM.....1
12 28161GT DECAL,WARN,CRUSH HAZARD
HAND......................................................2
13 33550GT TAPE,WARNING,BLK/YEL, 50'***
14 25980GT DECAL,ELECTROCUTION HAZARD.....2
15 33550GT TAPE,WARNING,BLK/YEL, 50'***
16 31059GT DECAL,WARNING COLLISION
HAZARD.................................................2
17 33550GT TAPE,WARNING,BLK/YEL, 50'***
18 28160GT DECAL,LABEL,LIQUID PROPANE.........1
19 28157GT DECAL,USE DEXRON***.......................1
20 28158GT DECAL,LABEL,UNLEADED GAS
ONLY.......................................................2
-- 28159GT DECAL,LABEL,DIESEL FUEL................2
21 28171GT DECAL,DANGER,NO SMOKING ***......1
22 25994GT DECAL,NOTICE,SHUTOFF VALVES......1
23 30078GT DECAL,DANGER,GEN.SAFETY
RULES....................................................1
24 30084GT DECAL,GROUND CONTROL PANEL.....1
25 29791GT DECAL,NOTICE,PRE-OPERATION.......1
26 30079GT DECAL,OPERATING INSTRUCTIONS...1
27 31060GT DECAL,DANGER DO NOT ALTER
SWTC.....................................................1
28 31159GT DECAL,GENIE Z60/34............................1

Part No. 30103 Z-60/34 11


100 Decals June 2018

102.1 Decals - End Views

12 Z-60/34 Part No. 30103


June 2018 100 Decals

102.1 Decals - End Views

Item Part No. Description Qty.

1 28161GT DECAL,WARN,CRUSH HAZARD


HAND......................................................2
2 31162GT DECAL,GENIE BOOM (17")...................2
3 25980GT DECAL,ELECTROCUTION HAZARD.....3
4 33550GT TAPE,WARNING,BLK/YEL, 50'***
5 30079GT DECAL,OPERATING INSTRUCTIONS...1
6 29791GT DECAL,NOTICE,PRE-OPERATION.......1
7 28235GT DECAL,POWER TO PLATFORM 115V...1
-- 28174GT DECAL, POWER TO PLATFORM
230V**.....................................................1

Part No. 30103 Z-60/34 13


100 Decals June 2018

103.1 Decals and Paint - Top View and Platform

14 Z-60/34 Part No. 30103


June 2018 100 Decals

103.1 Decals and Paint - Top View and Platform

Item Part No. Description Qty.

1 28177GT DECAL,WARN,CRUSH HAZARD


PLAT.......................................................2
2 29492GT DECAL,NOTICE,OP.INST(PLAT) S60.....1
3 29791GT DECAL,NOTICE,PRE-OPERATION.......1
4 30078GT DECAL,DANGER,GEN.SAFETY
RULES....................................................1
5 97887GT DECAL,INSTR,MAX SIDE FRC,ANSI.....1
6 33550GT TAPE,WARNING,BLK/YEL, 50'***
7 28236GT DECAL,WARN,IMPROPER
OPERATION...........................................1
8 28176GT DECAL,LABEL,MANUAL NOT HERE.....1
9 30080GT DECAL,NOTICE,MAX LOAD 500 LBS....1
10 27206GT DECAL,TRIANGLE,BLUE.......................2
11 28175GT DECAL,WARNING-COMPART
ACCESS.................................................2
12 28178GT DECAL,WARN,SHEAR TURNTABLE.....2
13 27204GT DECAL,ARROW BLUE...........................1
14 27207GT DECAL,TRIANGLE,YELLOW.................2
15 27205GT DECAL,ARROW YELLOW LRG 9".........1
16 28181GT DECAL,WARN,FALL HAZARD...............1
17 30083GT DECAL,PLATFORM CTRL PANEL.........1
18 28165GT DECAL,INSTRUCT,FOOTSWITCH
OPER......................................................1

Part No. 30103 Z-60/34 15


200 2WD Drive Chassis Components June 2018

201.1 Steer Linkage - non-oscillating Axle

16 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

201.1 Steer Linkage - non-oscillating Axle

Item Part No. Description Qty.

1 58101GT TIE ROD ENHANCEMENT KIT..............1


-- 63238GT TIE ROD END WELD,SERVICE,Z60......1
2 6708GT SCREW,HHC,3/8-16 X 2.25....................6
3 4828GT NUT,NYLOCK,3/8-16..............................8
4 25419GT PIN,STEER.............................................6
5 27953GT NUT,HEX,JAM,1.25-7.............................1
6 31093GT TIE ROD, WELD.NON-OSC,Z60.............1
7 Ref. 2WD Steer Manifold (refer to figure
205.1)......................................................1
8 8220GT SCREW,HHC,1/2-13 X 4.........................1
9 6198GT NUT,NYLOCK,1/2-13..............................1
10 36370GT PIN,2.50DIAX15.00LG,1HOLE...............1
11 30370GT BEARING,1.25IDX1.5ODX1.00L............6
12 30431GT BEARING, GARLOCK,GM2832-32........4
13 31091GT YOKE ASSY,2WD LF.SIDE,Z60..............1
includes index numbers 11 and 12
14 6175GT SCREW,HHC,3/8-16 X 1.........................2
15 24039GT WASHER,3/8 PLATE (3/8X2X3/16TK.....2
16 30257GT WASHER,THRUST 1.75 ID.....................2
17 29746GT WASHER,FLAT,2.5 X 4 X .062................2
1

18 25436GT WASHER,THRUST,2.56 X 4.0 X.18........2


19 27698GT BEARING,2.50IDX2.75ODX2.00L..........2
20 21604GT SCREW,HHC,3/8-16 X 3.25....................2
21 31092GT NON-OSCILLATING AXLE,Z60..............1
includes 2 each index numbers 11 and 19;
to SN 909
-- 46965GT NON-OSCILAT'G AXLE Z60/1997
includes 2 each index numbers 11 and 19;
from SN 910
22 31090GT YOKE ASSY,2WD RT.SIDE,Z60.............1
includes index numbers 11 and 12
23 30185GT PIN,KING,HI-STEER ANGLE,Z60..........2
to SN 909
-- 44089GT PIN,1.75DIAX12.50LG,THREADED
from SN 910
24 53462GT STEER. CYL. RETRO FIT KIT Z60.........2
-- 29183GT SEAL KIT,25212,25217,25372,S60........2
Footnotes
1: Quantity listed for this item is approximate.
Actual quantity may vary, to ensure proper fit.

Part No. 30103 Z-60/34 17


200 2WD Drive Chassis Components June 2018

202.1 2WD Steer Linkage - Oscillating Axle

18 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

202.1 2WD Steer Linkage - Oscillating Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. 2WD Steer / Oscillation Manifold (refer 30 31547GT SHIM,OSCILLATING AXLE....................2


to figure 205.1) 1
2 8220GT SCREW,HHC,1/2-13 X 4.........................5
31 25404GT BLOCK,WEDGE,OSC.AXLE..................2
3 6198GT NUT,NYLOCK,1/2-13..............................3
32 63216GT CYLINDER, OSCILLATING AXLE..........1
4 25417GT PIN,AXLE PIVOT**.................................1
-- 29186GT SEAL KIT,25373 OSC.CYL,S60..............1
to SN 909
33 29211GT WELDMENT,ROD END..........................1
-- 36370GT PIN,2.50DIAX15.00LG,1HOLE...............1
from SN 910 34 27953GT NUT,HEX,JAM,1.25-7.............................1
5 Ref. Hydraulic Hoses & Fittings (refer to 35 29210GT TIE ROD, WELD. S60..............................1
figure 208.1)............................................1 36 27695GT BEARING,FL,1.75IDX1.94ODX1.50L.....4
6 25419GT PIN,STEER.............................................6 37 25769GT PIN,OSCILLATING,ROLLR,8 X 1.75......2
7 4828GT NUT,NYLOCK,3/8-16..............................6 38 27656PGT RETAINER,AXLE ROLLER PIN,PAI.......2
8 6708GT SCREW,HHC,3/8-16 X 2.25....................6 39 10587GT SCREW,HHC,1/2-13 X.75.......................2
9 53462GT STEER. CYL. RETRO FIT KIT Z60.........2 40 6033GT WASHER,LOCK,0.5"..............................2
-- 29183GT SEAL KIT,25212,25217,25372,S60........2 Footnotes
10 45645GT SCREW,RHM,8-32 X .75........................2 1: Quantity listed for this item is approximate.
11 6607GT WASHER,LOCK,#10 PLTD.....................2
Actual Quantity may vary, to ensure proper fit.
12 18605GT NUT,NYLOCK,8-32.................................2
13 29855PGT BRACKET,PUSH ROD SWITCH,PAIN....1
14 31266GT ACTUATOR ASSY,PROX.SWITCH.........1
15 7339GT SCREW, HHC, 1/4-20 X .5......................2
16 6356GT WASHER,LOCK,.25................................2
17 6638GT WASHER,FLAT,USS,1/4"Y.....................2
18 33627GT PROX SWITCH W/INSTALL INST..........1
19 8357GT SCREW,HHC,1/2-13 X 3.5......................2
20 27694GT BEARING,1.25 ID X 1.41 OD X 1"..........6
21 29213GT YOKE ASSY,2/4WD,L.S.,S60/Z60...........1
includes index numbers 20 and 22; to SN
909
-- 46966GT YOKE ASSY 2/4WD,L.S.,Z60
from SN 910
22 27698GT BEARING,2.50IDX2.75ODX2.00L..........6
23 25436GT WASHER,THRUST,2.56 X 4.0 X.18........4
24 29746GT WASHER,FLAT,2.5 X 4 X .062................2
25 29212GT FRONT AXLE ASSY,S60,Z60.................1
includes index numbers 20 and 22; to SN
909
26 29214GT YOKE ASSY,2/4WD,R.S.,S60/Z60..........1
includes 2 each index number 20
-- 46967GT YOKE ASSY 2/4WD,R.S.,Z60
from SN 910
27 25418GT PIN,KING................................................2
to SN 909
-- 44086GT PIN,2.50DIAX15.75LG,1HOLE
from SN 910
28 16439GT SCREW,FHS,3/8-16 X 1.........................8
29 25416GT WEAR PAD,OSCILLATING AXLE, S60....2

Part No. 30103 Z-60/34 19


200 2WD Drive Chassis Components June 2018

203.1 2WD Steer Axle - Non-oscillating

20 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

203.1 2WD Steer Axle - Non-oscillating

Item Part No. Description Qty.

1 6090GT SCREW,HHC,1/4-20 X .75......................4


2 6356GT WASHER,LOCK,.25................................4
3 6638GT WASHER,FLAT,USS,1/4"Y.....................4
4 31088GT COVER ASSY,DRIVE
CHASSIS,STEER...................................1
5 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
6 30124GT WHEEL,SPLIT RIM.................................2
-- 30458GT ASSY,TIRE & WHEEL,FOAM FILLED
industrial tire assembly
-- 73257GT TIRE & WHEEL ASSY: AIR.....................2
left side
-- 73258GT TIRE & WHEEL ASSY: AIR.....................2
right side
-- 73259GT WHEEL,19.5 X 11.75***..........................2
-- 73260GT TIRE & WHEEL ASSY,FOAM***.............2
left side
-- 73261GT TIRE & WHEEL ASSY,FOAM***.............2
right side
7 30403GT TIRE,32 X 12 - 15 NHS...........................2
industrial tire
-- 30404GT INNER TUBE..........................................2
-- 30420GT WHEEL RIM, FLAP.................................2
-- 73185GT TIRE,38/65D-19.5,16PLY,OTR*..............2
8 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45.....18
9 13002GT SCREW,HHC,5/16-18 X 1 GR5..............8
10 6886GT WASHER,LOCK,.313..............................8
11 53985GT CAP, DUST.............................................2
12 53989GT NUT,CASTLE, 1-1/4 - 12 UNF................2
13 53990GT PIN, COTTER, 732 DIA..........................2
14 53988GT WASHER, PLATE...................................2
15 53987GT OUTER BEARING..................................1
16 Contact service department....................2
-- 53993GT KIT,BEARING, Z60
-- 53994GT STUD, HUB, 5/8-18 X 2 1/2
17 53986GT INNER BEARING....................................1
18 53991GT SEAL, GREASE......................................1

Part No. 30103 Z-60/34 21


200 2WD Drive Chassis Components June 2018

204.1 2WD Steer Axle - Oscillating

22 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

204.1 2WD Steer Axle - Oscillating

Item Part No. Description Qty.

1 6090GT SCREW,HHC,1/4-20 X .75......................4


2 6356GT WASHER,LOCK,.25................................4
3 6638GT WASHER,FLAT,USS,1/4"Y.....................4
4 31088GT COVER ASSY,DRIVE
CHASSIS,STEER...................................1
5 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
6 30124GT WHEEL,SPLIT RIM.................................2
-- 30458GT ASSY,TIRE & WHEEL,FOAM FILLED
industrial tire assembly
-- 73257GT TIRE & WHEEL ASSY: AIR.....................2
left side
-- 73258GT TIRE & WHEEL ASSY: AIR.....................2
right side
-- 73259GT WHEEL,19.5 X 11.75***..........................2
-- 73260GT TIRE & WHEEL ASSY,FOAM***.............2
left side
-- 73261GT TIRE & WHEEL ASSY,FOAM***.............2
right side
7 30403GT TIRE,32 X 12 - 15 NHS...........................2
industrial tire
-- 30404GT INNER TUBE..........................................2
-- 30420GT WHEEL RIM, FLAP.................................2
-- 73185GT TIRE,38/65D-19.5,16PLY,OTR*..............2
8 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45.....18
9 13002GT SCREW,HHC,5/16-18 X 1 GR5..............8
10 6886GT WASHER,LOCK,.313..............................8
11 53985GT CAP, DUST.............................................2
12 53989GT NUT,CASTLE, 1-1/4 - 12 UNF................2
13 53990GT PIN, COTTER, 732 DIA..........................2
14 53988GT WASHER, PLATE...................................2
15 53987GT OUTER BEARING..................................1
16 Contact service department....................2
-- 53993GT KIT,BEARING, Z60
-- 53994GT STUD, HUB, 5/8-18 X 2 1/2
17 53986GT INNER BEARING....................................1
18 53991GT SEAL, GREASE......................................1
19 29891-SGT SPINDLE WELDMENT...........................2
20 45066GT SCREW,SHC,5/8-11 X 2.25..................24
21 13064GT WASHER,FLAT,.625 HARDENED........24

Part No. 30103 Z-60/34 23


200 2WD Drive Chassis Components June 2018

205.1 2WD Steer Manifold and Steer / Oscillation Manifold

24 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

205.1 2WD Steer Manifold and Steer / Oscillation Manifold

Item Part No. Description Qty.

-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*


-- 31778GT STEER MANIFOLD ASSEMBLY
includes index numbers 1-4 and 8
-- 32636GT MANIFOLD,STEER/OSCILLATION***
includes index numbers 12-16
-- 49612GT O-RING KIT (ORFS FITTINGS)
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 48649GT NUT-D03 COIL........................................2
2 223763GT COIL WITH DE CONNECTOR...............2
3 43255GT SCREW,SHC,10-24 X 2..........................4
4 6607GT WASHER,LOCK,#10 PLTD.....................4
5 30444GT SCREW,SHC,1/4-20 X 2.........................2
6 6638GT WASHER,FLAT,USS,1/4"Y.....................2
7 6091GT NUT,NYLOCK,1/4-20..............................2
8 24675GT SUB PLATE (SPOOL VALVE).................1
9 6175GT SCREW,HHC,3/8-16 X 1.........................2
10 6021GT WASHER,LOCK,.375..............................2
11 5397GT WASHER,FLAT,USS,5/16",Y..................2
12 48684GT VALVE, SOLENOID, 10V........................1
13 65443GT VALVE-RELIEF, 250 PSI (32636)............1
14 52034GT VALVE,SOLENOID,2 POS-4 WAY-10V....1
15 29744GT COIL,10V................................................3
16 52943GT NUT,SOLENOID VALVE COIL................2

Part No. 30103 Z-60/34 25


200 2WD Drive Chassis Components June 2018

206.1 2WD Drive Manifold (to SN 670)

26 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

206.1 2WD Drive Manifold (to SN 670)

Item Part No. Description Qty.

-- 25375GT KIT, O-RING


-- 25506GT MANIFOLD,TRACTION,2WD
Complete to SN 670
1 27766GT VALVE,FLOW REGULATOR...................4
-- 110194GT SEAL KIT, VALVE, #10
2 27760GT VALVE,RELIEF.......................................1
3 27759GT VALVE,CHECK.......................................1
4 29066GT VALVE,SOLENOID,10V,2POS
3WAY**....................................................3
-- 27814GT COIL,SOLENOID,10V.............................3
-- 45912GT NUT,SOLENOID VALVE 2P3W...............3
5 29294GT PLUG,ORIFICE,.025".............................1
6 27763GT VALVE,PILOT TO OPEN CHECK...........4
7 27761GT VALVE,SHUTTLE....................................1
8 45483GT VALVE,SHUTTLE***...............................1
9 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT.........1
10 48880GT CAP,DIAGNOSTIC NIPPLE....................1

Part No. 30103 Z-60/34 27


200 2WD Drive Chassis Components June 2018

206.2 2WD Drive Manifold (from SN 671)

28 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

206.2 2WD Drive Manifold (from SN 671)

Item Part No. Description Qty.

A Relief Valve
Charge Pressure Circuit
B Flow Divider/Combiner Valve
Controls Flow to Drive Motors in Forward
and Reverse
C Orifice - Plug, 0.070 inch (1.38 cm)
Drive Circuit
D Valve - Shuttle, 3 postion 3 way
Charge Pressure, Hot Oil Shuttle
E Diagnostic Fitting
Testing
-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*
-- 34448GT TRACTION MANIFOLD,2WD***
includes index numbers 1 through 4
-- 49612GT O-RING KIT (ORFS FITTINGS)
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 43597GT VALVE,RELIEF,210 PSI..........................1
2 52726GT VALVE,FLOW DIVIDER/COMBINER......1
3 33520GT PLUG,ORIFICE,0.070.............................1
4 27761GT VALVE,SHUTTLE....................................1
5 48880GT CAP,DIAGNOSTIC NIPPLE....................1
6 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT.........1

Part No. 30103 Z-60/34 29


200 2WD Drive Chassis Components June 2018

207.1 2WD Non-steer Axle (to SN 670)

30 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

207.1 2WD Non-steer Axle (to SN 670)

Item Part No. Description Qty. Item Part No. Description Qty.

1 31089GT COVER ASSY, CHASSIS,DRIVE............1 -- 29739GT SEAL KIT,SAUER-DANFOSS M46***.....2


2 6090GT SCREW,HHC,1/4-20 X .75......................8 21 22786GT SCREW,HHC,1/2-13 X 5.5......................4
3 6356GT WASHER,LOCK,.25................................8 22 13066GT WASHER,FLAT,.5 HARDENED..............4
4 6638GT WASHER,FLAT,USS,1/4"Y.....................8
5 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................8
6 30302PGT COVER,DRIVE CHASS,AXLE,PAINT.....2
7 45495GT SCREW,SHC,5/8-11 X 3.00,A574........12
8 13064GT WASHER,FLAT,.625 HARDENED........12
9 45076GT NUT,HEX,JAM,5/8-11...........................12
10 29231GT TORQUE HUB,49:1................................2
-- 21166GT LUG BOLT,5/8-18,WHEEL HUB***.........2
-- 226099GT THRUST WASHER (29231)
-- 226100GT BEARING NUT (29231)
-- 29288GT SEAL KIT,FAIRFIELD,W2B2...................2
11 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45.....18
12 73185GT TIRE,38/65D-19.5,16PLY,OTR*..............2
-- 30403GT TIRE,32 X 12 - 15 NHS...........................2
industrial tire
-- 30404GT INNER TUBE..........................................2
-- 30420GT WHEEL RIM, FLAP.................................2
-- 30458GT ASSY,TIRE & WHEEL,FOAM FILLED.....2
industrial tire assembly
-- 73257GT TIRE & WHEEL ASSY: AIR.....................2
left side
-- 73258GT TIRE & WHEEL ASSY: AIR.....................2
right side
-- 73260GT TIRE & WHEEL ASSY,FOAM***.............2
left side
-- 73261GT TIRE & WHEEL ASSY,FOAM***.............2
right side
13 73259GT WHEEL,19.5 X 11.75***..........................2
14 10597GT SCREW,HHC,1/2-13 X 1.25 GR5...........3
15 6033GT WASHER,LOCK,0.5"..............................7
16 Ref. Hydraulic Hoses & Fittings (refer to
figures 208.1 or 209.1)............................7
17 Ref. 2WD Drive Manifold (refer to figure
206.1 or 206.2)........................................7
18 22811GT O-RING,MOTOR TO BRAKE***..............4
19 29230PGT BRAKE,MICO,PAINTED-S60 DRIVE......2
includes index number 18
-- 29291GT SEAL KIT,MICO......................................2
-- 29292GT BRAKE,LINING KIT,MICO......................2
-- 29293GT BEARING KIT,MICO...............................2
20 29280GT DRIVE MOTOR REAR,2WD/11
DEGREE.................................................2
includes index number 18

Part No. 30103 Z-60/34 31


200 2WD Drive Chassis Components June 2018

207.2 2WD Non-steer Axle (to SN 670)

32 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

207.2 2WD Non-steer Axle (to SN 670)

Item Part No. Description Qty. Item Part No. Description Qty.

1 31089GT COVER ASSY, CHASSIS,DRIVE............1 17 43599GT VALVE,CHECK.......................................1


2 6090GT SCREW,HHC,1/4-20 X .75......................8 -- 110200GT SEAL KIT, VALVE, #4
3 6356GT WASHER,LOCK,.25..............................10 18 Ref. Hydraulic Hoses and Fittings (refer to
Figure 207.1 or 208.1)............................1
4 6638GT WASHER,FLAT,USS,1/4"Y...................18
19 42157GT MANIFOLD,BRAKE/MOTOR SHIFT.......1
5 56912GT SPRING
includes index numbers 17 and 20 through
CLIP,1/4-20,.025-.15X.54,ZAG................8
23
6 34448GT TRACTION MANIFOLD,2WD***.............8
20 32669GT ORIFICE PLUG,.025 (30551).................1
7 30302P-SGT COVER,DRIVE
21 65766GT VALVE,SOLENOID,10V W/DIODE***.....2
CHASSIS,AXLE,PAINT...........................2
includes index numbers 22 and 23
8 45495GT SCREW,SHC,5/8-11 X 3.00,A574........12
22 43601GT COIL,SOLENOID VLV,10V W/ DIODE.....2
9 42191GT WASHER,FLAT,.640X1.160X.09...........12
23 52943GT NUT,SOLENOID VALVE COIL................2
10 21144GT CAP,DISENGAGE-45553 TORQUE
24 52087GT O-RING,2-044 BUNA***..........................2
HUB........................................................2
25 41914GT BRAKE,MICO,1400 IN.LBS. **................2
10 21145GT DISCONNECT ROD-45553 TQ.HUB......2
25 41918GT LINING KIT,MICO BRAKE......................2
10 21146GT COVER CAP,TORQUE HUB***...............2
25 41921GT SEAL KIT,BRAKE,MICO.........................2
10 21149GT LUG,WHEEL STUD,5/8-18,W1/4HB**.....2
25 41922GT BEARING KIT,BRAKE,MICO..................2
10 29231GT TORQUE HUB,49:1................................2
26 22811GT O-RING,MOTOR TO BRAKE***..............2
10 29288GT SEAL KIT,FAIRFIELD,W2B2...................2
27 29280GT DRIVE MOTOR REAR,2WD/11
10 65445GT BEARING & RACE KIT(29231)/Z60.......2
DEGREE.................................................2
10 65446GT COVER - END,TORQUE HUB (29231)....2
27 29739GT SEAL KIT,SAUER-DANFOSS M46***.....2
10 65447GT O-RING - TORQUE HUB END COVER...2
28 22786GT SCREW,HHC,1/2-13 X 5.5......................4
10 65448GT WASHER,THRUST-TORQUE
29 13066GT WASHER,FLAT,.5 HARDENED..............4
HUB-29231.............................................2
-- 226099GT THRUST WASHER (29231)
-- 226100GT BEARING NUT (29231)
11 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45.....18
12 30403GT TIRE,32 X 12 - 15 NHS...........................2
industrial tire
12 30404GT INNER TUBE..........................................2
12 30420GT WHEEL RIM, FLAP.................................2
12 30458GT ASSY,TIRE & WHEEL,FOAM FILLED.....2
industrial tire assembly
12 73185GT TIRE,38/65D-19.5,16PLY,OTR*..............2
12 73257GT TIRE & WHEEL ASSY: AIR.....................2
left side
12 73258GT TIRE & WHEEL ASSY: AIR.....................2
right side
12 73260GT TIRE & WHEEL ASSY,FOAM***.............2
left side
12 73261GT TIRE & WHEEL ASSY,FOAM***.............2
right side
13 30124GT WHEEL,SPLIT RIM.................................2
13 73259GT WHEEL,19.5 X 11.75***..........................2
14 10597GT SCREW,HHC,1/2-13 X 1.25 GR5...........2
15 6033GT WASHER,LOCK,0.5"..............................6
16 6115GT SCREW,HHC,1/4-20 X 3.5......................2

Part No. 30103 Z-60/34 33


200 2WD Drive Chassis Components June 2018

208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (to SN 909)

34 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (to SN 909)

Item Part No. Description Qty. Item Part No. Description Qty.

1 13120GT ELBOW,070220-6-6................................6
2 28444GT TEE,RUN,070428-6-6.............................3
3 30440GT HOSE ASSY,22".....................................2
1

4 30442GT HOSE ASSY,16".....................................2


2

5 30443GT HOSE ASSY,46".....................................1


2

6 45412GT CONNECTOR,070120-6-6......................1
7 27164GT CONNECTOR,070120-12-16..................3
8 30441GT HOSE ASSY,47".....................................1
3

9 28448GT ELBOW,070220-6-8................................1
10 31468GT HOSE ASSY,42".....................................1
4

11 19687GT CONNECTOR,070120-12-12..................5
12 45170GT HOSE END,BARBED,SWIVEL,-12-12.....2
13 25951GT ELBOW,070220-8-12..............................3
14 22099GT ELBOW,070320-12-12............................1
15 31463GT HOSE ASSY,23".....................................1
5

16 31460GT HOSE,47"...............................................1
6

17 31461GT HOSE,31"...............................................2
7

18 28597GT HOSE
END,BARBED,SWIVEL,90DEG-8..........1
19 45703GT CONNECTOR,070120-8-8......................2
20 20925GT ELBOW,070220-12-12............................1
21 45412GT CONNECTOR,070120-6-6......................1
22 20324GT HOSE END,BARBED,SWIVEL,-8-8........3
23 30436GT HOSE ASSY,32".....................................4
7

24 20332GT ELBOW,070220-12-16............................4
25 13921GT ELBOW,070220-4-4................................2
26 31458GT HOSE ASSY,46".....................................1
8

27 31459GT HOSE ASSY,50".....................................1


9

28 31462GT HOSE ASSY,33".....................................1


10

29 23802GT TEE,RUN,070428-4-4.............................1
30 31457GT HOSE ASSY,38".....................................1
10

Part No. 30103 Z-60/34 35


200 2WD Drive Chassis Components June 2018

208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (to SN 909)
(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

36 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (to SN 909)

Item Part No. Description Qty. Item Part No. Description Qty.

Footnotes 1/4" Thermoplastic Medium Pressure (Synflex


1: Hose End - Female JIC Swivel, 6-6 (Synflex 3130-04)
3903-06546), Hose End - Female JIC Swivel,
6-6 (Synflex 3903-06546) and Hose - 3/8"
Thermoplastic Medium Pressure (Synflex
3130-06)
2: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - 90o Female JIC
Swivel, 6-6 (Synflex 3903-06646) and Hose -
3/8" Thermoplastic Medium Pressure (Synflex
3130-06)
3: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - Female JIC Swivel,
6-8 (Synflex 3903-06548) and Hose - 3/8"
Thermoplastic Medium Pressure (Synflex
3130-06)
4: Hose End - Female JIC Swivel, 12-12
(Weatherhead 43012E-612), Hose End - 90o
Female JIC Swivel, 12-12 (Weatherhead
43012E-672) and Hose - 3/4" 4 Spiral High
Pressure (Weatherhead H43012)
5: Hose End - Female JIC Swivel, 12-12
(Weatherhead 43012E-612), Hose End -
Female JIC Swivel, 12-12 (Weatherhead
43012E-612) and Hose - 3/4" 4 Spiral High
Pressure (Weatherhead H43012)
6: Hose - 3/4" Push On (Weatherhead H20112)
7: Hose - 1/2" Push On (Weatherhead H20108)
8: Hose End - Female JIC Swivel,4 (Synflex
3903-04544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
9: Hose End - Female JIC Swivel,6-4 (Synflex
3903-06544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
10: Hose End - Female JIC Swivel,6-4 (Synflex
3903-06544), Hose End - 90o Female JIC
Swivel, 6-4 (Synflex 3903-06644) and Hose -

Part No. 30103 Z-60/34 37


200 2WD Drive Chassis Components June 2018

208.2 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (from SN 910)

38 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

208.2 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (from SN 910)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612GT O-RING KIT (ORFS FITTINGS) 29 49156-4006-SGT HOSE ASSY,3/4,90 FEM,STR FEM.......1
8
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 48915GT ELBOW,90D,520220-6............................4 30 48918GT TEE,RUN,520428-6................................1
2 48919GT TEE,BRANCH,520429-6.........................2 31 49143-4029-SGT HOSE ASSY,1/2,90 FEM,STR FEM.......1
3 49128-2709GT HOSE ASSEMBLY,3/8............................2 9
1
32 49119-3028-SGT HOSE ASSY,1/4,STR FEM,STR FEM.....1
4 49130-2957GT HOSE ASSEMBLY,3/8............................2 10
2
33 49119-2978-SGT HOSE ASSY 1/4,STR FEM,STR FEM.....1
5 49135-4664GT HOSE ASSEMBLY,3/8............................1 10
3
34 49120-3581-SGT HOSE ASSY(2SPD TO L.R.DRV
6 48942GT ELBOW,90D,520220-8-6.........................1 MOTR......................................................1
11
7 48916GT FITTING,CONN,520120-6......................5
8 48977GT CONN,520120-12-16..............................4 35 49164-1943-SGT HOSE ASSEMBLY,1/4............................1
12
9 49167-3029GT HOSE ASSEMBLY,1/2............................1
4 36 49118-2858-SGT HOSE ASSEMBLY,1/4............................1
12
10 48929GT FITTING,ELBOW,90D,520220-6-8**.......2
11 48959GT FITTING,ELBOW,90D,520220-12...........1 37 48908GT FITTING,TEE,RUN,SWIVEL520432-4.....1
12 48947GT ELBOW,90D,520220-8-12.......................3
13 48964GT FITTING,TEE,RUN,SWIVEL52043212....1
14 48963GT FITTING,ELBOW,45D,520320-12***.......1
15 49156-4506-SGT HOSE ASSY,3/4,90 FEM,STR FEM.......1
5

16 48960GT FITTING,CONN,520120-12***..............14
17 49156-3056-SGT HOSE ASSY,3/4,90 FEM,STR FEM.......1
5

18 49151-2323-SGT HOSE ASSY,3/4,STR FEM,STR FEM.....1


6

19 48959GT FITTING,ELBOW,90D,520220-12...........2
20 48905GT CONN,520120-4***.................................3
21 49142-4087-SGT HOSE ASSEMBLY,1/2"...........................1
7

22 49156-2975-SGT HOSE ASSY,3/4,90 FEM,STR FEM.......1


7

23 48938GT FITTING,TEE,RUN,SWIVEL520432-8.....2
24 49156-2656-SGT HOSE ASSY,3/4,90 FEM,STR FEM.......1
7

25 48904GT ELBOW,90D,520220-4-4.........................3
26 48911GT ELBOW,90D,520220-4-6***....................1
27 49118-2358-SGT HOSE ASSEMBLY,1/4............................1
8

28 49156-3331-SGT HOSE ASSY,3/4,90 FEM,STR FEM.......1


8

Part No. 30103 Z-60/34 39


200 2WD Drive Chassis Components June 2018

208.2 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (from SN 910)
(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

40 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

208.2 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (from SN 910)

Item Part No. Description Qty. Item Part No. Description Qty.

Footnotes 11: Hose End - Female, Swivel, ORFS (Parker


1: Hose End - Female, Swivel, 90°, ORFS No. 1JC43-6-4), Hose End - Female, Swivel,
(Parker No. 1J943-6), Hose End - Female, ORFS (Parker No. 1JC43-4) and Hose, 1/2
Swivel, ORFS (Parker No. 1JC43-6) and Hose, inch (Parker No. 481-8)
3/8 inch (Parker No. 451TC-6) 12: Hose End - Female, Swivel, ORFS (Parker
2: Hose End - Female, Swivel, ORFS (Parker No. 1JC43-6-4), Hose End - Female, Swivel,
No. 1JC43-6), Hose End - Female, Swivel, 90°, ORFS (Parker No. 1J943-4) and Hose,
ORFS (Parker No. 1JC43-6) and Hose, 3/8 1/4 inch (Parker No. 451TC-4)
inch (Parker No. 451TC-6)
3: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8-6), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6) and Hose, 3/8
inch (Parker No. 451TC-6)
4: Hose End - Female, Swivel, 90°, ORFS
(Parker No. 1J943-8), Hose End - Female,
Swivel, ORFS (Parker No. 1JC43-8) and Hose,
1/2 inch (Parker No. 481-8)
5: Hose End - Female, Swivel, 90°, ORFS
(Parker No. 1J971-12), Hose End - Female,
Swivel, ORFS (Parker No. 1JC71-12) and
Hose, 3/4 inch (Parker No. 772-12)
6: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-12), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-12) and Hose, 3/4
inch (Parker No. 481-12)
7: Hose End - Female, Swivel, 90°, ORFS
(Parker No. 1J943-12-8), Hose End - Female,
Swivel, ORFS (Parker No. 1JC43-8) and Hose,
1/2 inch (Parker No. 451TC-8)
8: Hose End - Female,Swivel, 90°, ORFS
(Parker No. 1J943-6-4), Hose End - Female,
Swivel, ORFS (Parker No. 1JC43-4) and Hose,
1/4 inch (Parker No. 451TC-4)
9: Hose End - Female, Swivel, 90°, ORFS
(Parker No. 1J943-8), Hose End - Female,
Swivel, ORFS (Parker No. 1JC43-8) and Hose,
1/2 inch (Parker No. 451TC-8)
10: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-4) and Hose, 1/4
inch (Parker No. 451TC-4)

Part No. 30103 Z-60/34 41


200 2WD Drive Chassis Components June 2018

209.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle

42 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

209.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 13120GT ELBOW,070220-6-6................................5 31 31459GT HOSE ASSY,50".....................................1


8
2 20923GT CONNECTOR,070120-8-6......................2
3 28597GT HOSE 32 31462GT HOSE ASSY,33".....................................1
END,BARBED,SWIVEL,90DEG-8..........2 9
4 30449GT HOSE ASSY,40".....................................2
33 23802GT TEE,RUN,070428-4-4.............................1
1
34 31457GT HOSE ASSY,38".....................................1
5 30452GT HOSE ASSY,18".....................................1 9
2

6 45705GT TEE,BRANCH,070429-6-6.....................2
7 30450GT HOSE ASSY,26".....................................2
3

8 30448GT HOSE ASSY,28".....................................2


3

9 20324GT HOSE END,BARBED,SWIVEL,-8-8........6


10 20328GT TEE,BRANCH,070433-8.........................1
11 45412GT CONNECTOR,070120-6-6......................6
12 30451GT HOSE ASSY,42".....................................1
3

13 27164GT CONNECTOR,070120-12-16..................3
14 28034GT HOSE,55"...............................................1
3

15 31468GT HOSE ASSY,42".....................................1


4

16 28448GT ELBOW,070220-6-8................................1
17 19687GT CONNECTOR,070120-12-12..................5
18 45170GT HOSE END,BARBED,SWIVEL,-12-12.....2
19 25951GT ELBOW,070220-8-12..............................3
20 22099GT ELBOW,070320-12-12............................1
21 31463GT HOSE ASSY,23".....................................1
5

22 31460GT HOSE,47"...............................................1
6

23 31461GT HOSE,31"...............................................2
6

24 45703GT CONNECTOR,070120-8-8......................2
25 20925GT ELBOW,070220-12-12............................1
26 28444GT TEE,RUN,070428-6-6.............................1
27 30436GT HOSE ASSY,32".....................................4
6

28 20332GT ELBOW,070220-12-16............................4
29 13921GT ELBOW,070220-4-4................................2
30 31458GT HOSE ASSY,46".....................................1
7

Part No. 30103 Z-60/34 43


200 2WD Drive Chassis Components June 2018

209.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle


(continued)

Item Part No. Description Qty.

Footnotes
1: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - Female JIC Swivel,
6-6 (Synflex 3903-06546) and Hose - 3/8"
Thermoplastic Medium Pressure (Synflex
3130-06)
2: Hose - 1/2" Push On (Weatherhead H20108)
3: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - 90o Female JIC
Swivel, 6-6 (Synflex 3903-06646) and Hose -
3/8" Thermoplastic Medium Pressure (Synflex
3130-06)
4: Hose End - Female JIC Swivel, 12-12
(Weatherhead 43012E-612), Hose End - 90o
Female JIC Swivel, 12-12 (Weatherhead
43012E-672) and Hose - 3/4" 4 Spiral High
Pressure (Weatherhead H43012)
5: Hose End - Female JIC Swivel, 12-12
(Weatherhead 43012E-612), Hose End -
Female JIC Swivel, 12-12 (Weatherhead
43012E-612) and Hose - 3/4" 4 Spiral High
Pressure (Weatherhead H43012)
6: Hose - 3/4" Push On (Weatherhead H20112)
7: Hose End - Female JIC Swivel,4 (Synflex
3903-04544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
8: Hose End - Female JIC Swivel,6-4 (Synflex
3903-06544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
9: Hose End - Female JIC Swivel,6-4 (Synflex
3903-06544), Hose End - 90o Female JIC
Swivel, 6-4 (Synflex 3903-06644) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)

44 Z-60/34 Part No. 30103


June 2018 200 2WD Drive Chassis Components

209.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle


(continued)

This Page Intentionally Left Blank

Part No. 30103 Z-60/34 45


300 4WD Drive Chassis Components June 2018

301.1 4WD Steer Linkage - Oscillating Axle

46 Z-60/34 Part No. 30103


June 2018 300 4WD Drive Chassis Components

301.1 4WD Steer Linkage - Oscillating Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. 4WD Steer / Oscillation Manifold (refer 30 31547GT SHIM,OSCILLATING AXLE....................2


to figure 303.1) 1
2 36370GT PIN,2.50DIAX15.00LG,1HOLE...............1
31 25404GT BLOCK,WEDGE,OSC.AXLE..................2
3 8220GT SCREW,HHC,1/2-13 X 4.........................5
32 27953GT NUT,HEX,JAM,1.25-7.............................1
4 6198GT NUT,NYLOCK,1/2-13..............................3
33 29211GT WELDMENT,ROD END..........................1
5 Ref. Hydraulic Hoses & Fittings (refer to
34 29210GT TIE ROD, WELD. S60..............................1
figure 306.1)............................................3
35 27695GT BEARING,FL,1.75IDX1.94ODX1.50L.....4
6 25419GT PIN,STEER.............................................6
36 25769GT PIN,OSCILLATING,ROLLR,8 X 1.75......2
7 4828GT NUT,NYLOCK,3/8-16..............................6
37 27656PGT RETAINER,AXLE ROLLER PIN,PAI.......2
8 6708GT SCREW,HHC,3/8-16 X 2.25....................6
38 10587GT SCREW,HHC,1/2-13 X.75.......................2
9 29183GT SEAL KIT,25212,25217,25372,S60........2
39 6033GT WASHER,LOCK,0.5"..............................2
9 53462GT STEER. CYL. RETRO FIT KIT Z60.........2
10 45645GT SCREW,RHM,8-32 X .75........................2
Footnotes
11 6607GT WASHER,LOCK,#10 PLTD.....................2
1: Quantity listed for this item is approximate.
12 18605GT NUT,NYLOCK,8-32.................................2 Actual Quantity may vary, to ensure proper fit.
13 29855PGT BRACKET,PUSH ROD SWITCH,PAIN....1
14 31266GT ACTUATOR ASSY,PROX.SWITCH.........1
15 6888GT SCREW,HHC,1/4-20 X 1.........................2
16 6356GT WASHER,LOCK,.25................................2
17 6638GT WASHER,FLAT,USS,1/4"Y.....................2
18 63216GT CYLINDER, OSCILLATING AXLE..........1
-- 29186GT SEAL KIT,25373 OSC.CYL,S60..............1
19 33627GT PROX SWITCH W/INSTALL INST..........1
-- 37741GT BRACKET,PUSH ROD SWITCH............1
-- 6091GT NUT,NYLOCK,1/4-20..............................2
20 27694GT BEARING,1.25 ID X 1.41 OD X 1"..........6
21 29213GT YOKE ASSY,2/4WD,L.S.,S60/Z60...........1
to SN 909
-- 46966GT YOKE ASSY 2/4WD,L.S.,Z60
from SN 910
22 27698GT BEARING,2.50IDX2.75ODX2.00L..........6
23 25436GT WASHER,THRUST,2.56 X 4.0 X.18........4
24 29746GT WASHER,FLAT,2.5 X 4 X .062................2
25 29212GT FRONT AXLE ASSY,S60,Z60.................1
includes index numbers 20 and 22
26 29214GT YOKE ASSY,2/4WD,R.S.,S60/Z60..........1
to SN 909
-- 46967GT YOKE ASSY 2/4WD,R.S.,Z60
from SN 910
27 25418GT PIN,KING................................................2
used with part 29213 and 29214; to SN 909
-- 44086GT PIN,2.50DIAX15.75LG,1HOLE
used with part 46966 and 46967; from SN
910
28 16439GT SCREW,FHS,3/8-16 X 1.........................8
29 25416GT WEAR PAD,OSCILLATING AXLE, S60....2

Part No. 30103 Z-60/34 47


300 4WD Drive Chassis Components June 2018

302.1 4WD Steer Axle - Oscillating

48 Z-60/34 Part No. 30103


June 2018 300 4WD Drive Chassis Components

302.1 4WD Steer Axle - Oscillating

Item Part No. Description Qty.

1 6090GT SCREW,HHC,1/4-20 X .75......................4


2 6356GT WASHER,LOCK,.25................................4
3 6638GT WASHER,FLAT,USS,1/4"Y.....................4
4 31088GT COVER ASSY,DRIVE
CHASSIS,STEER...................................1
5 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
6 28117GT SCREW,SHC,5/8-11 X 1.5....................12
7 13064GT WASHER,FLAT,.625 HARDENED........14
8 73259GT WHEEL,19.5 X 11.75***..........................2
-- 25765GT TIRE & WHEEL ASSY,FOAM,RIGHT.....2
-- 25768GT TIRE & WHEEL ASSY,AIR,LEFT............2
9 27464GT TIRE,RT,SGL,15-19.5NHS,12PLY..........2
10 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45.....18
11 28833GT MTR/TORQUE HUB,FRT,WM2-33.8:1*...2
-- 21166GT LUG BOLT,5/8-18,WHEEL HUB***.........2
-- 226101GT SEAL KIT (28833)...................................2
12 Ref. Hydraulic Hoses & Fittings (refer to
figure 306.1)..........................................18
13 29883GT SCREW,HHC,5/8-11 X 1.75 GRD.8........2

Part No. 30103 Z-60/34 49


300 4WD Drive Chassis Components June 2018

303.1 4WD Steer / Oscillation Manifold

50 Z-60/34 Part No. 30103


June 2018 300 4WD Drive Chassis Components

303.1 4WD Steer / Oscillation Manifold

Item Part No. Description Qty.

A Valve - Solenoid
Steer Left/Right
B Valve - Solenoid
Oscillating Circuit
C Valve - Relief
Oscillating Circuit
-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*
-- 32636GT MANIFOLD,STEER/OSCILLATION***
-- 49612GT O-RING KIT (ORFS FITTINGS)
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 52943GT NUT,SOLENOID VALVE COIL................2
2 29744GT COIL,10V................................................3
3 52034GT VALVE,SOLENOID,2 POS-4 WAY-10V....1
4 65443GT VALVE-RELIEF, 250 PSI (32636)............1
5 6175GT SCREW,HHC,3/8-16 X 1.........................2
6 6021GT WASHER,LOCK,.375..............................2
7 5397GT WASHER,FLAT,USS,5/16",Y..................2
8 48684GT VALVE, SOLENOID, 10V........................1

Part No. 30103 Z-60/34 51


300 4WD Drive Chassis Components June 2018

304.1 4WD Drive Manifold (to SN 670)

52 Z-60/34 Part No. 30103


June 2018 300 4WD Drive Chassis Components

304.1 4WD Drive Manifold (to SN 670)

Item Part No. Description Qty.

-- 25375GT KIT, O-RING


-- 25505GT MANIFOLD,TRACTION,4WD
Complete
1 27764GT VALVE,FLOW REGULATOR...................4
2 27759GT VALVE,CHECK.......................................1
3 29066GT VALVE,SOLENOID,10V,2POS
3WAY**....................................................3
-- 27814GT COIL,SOLENOID,10V.............................3
-- 45912GT NUT,SOLENOID VALVE 2P3W...............3
4 29294GT PLUG,ORIFICE,.025".............................1
5 20318GT VALVE,CHECK CP100-2-B-O-005.........4
6 27760GT VALVE,RELIEF.......................................1
7 27761GT VALVE,SHUTTLE....................................1
8 27763GT VALVE,PILOT TO OPEN CHECK...........4
9 45483GT VALVE,SHUTTLE***...............................1
10 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT.........1
11 48880GT CAP,DIAGNOSTIC NIPPLE....................1
12 VALVE,FLOW REGULATOR (29065)......4
component no longer available

Part No. 30103 Z-60/34 53


300 4WD Drive Chassis Components June 2018

304.2 4WD Drive Manifold (from SN 671)

54 Z-60/34 Part No. 30103


June 2018 300 4WD Drive Chassis Components

304.2 4WD Drive Manifold (from SN 671)

Item Part No. Description Qty.

A Valve - Directional
Divider Bypass Control
B Valve - Flow Divider
Drive Circuit
C Valve - Relief
Charge Pressure Circuit
D Valve - Check
Divider Bypass Circuit
E Plug - Orifice, 0.052 inch (1.32 mm)
Front Drive Motor Orifice
F Valve - Flow Divider
Front Wheel Drive Circuit
G Valve - Flow Divider
Rear Wheel Drive Circuit
H Plug - Orifice, 0.07 inch (1.78 mm)
Rear Drive Motor Orifice
I Plug - Orifice, 0.07 inch (1.78 mm)
Drive Circuit Orifice
J Valve - Shuttle
Hot Oil Shuttle
K Diagnostic Nipple
Testing
L Valve - Check
Divider Bypass Circuit
-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*
-- 40033GT MANIFOLD,TRCN W/BYPASS,4WD***
includes index numbers 1-8 and 11
-- 49612GT O-RING KIT (ORFS FITTINGS)
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 48658GT VALVE,DIRECT. CONTROL,4WD S60....1
2 33521GT VALVE,FLOW DIVIDER/COMBINER......1
3 43597GT VALVE,RELIEF,210 PSI..........................1
4 33562GT VALVE,CHECK,PILOT OPERATED........1
5 65449GT PLUG,ORIFICE, 0.052 (40033)..............1
6 52726GT VALVE,FLOW DIVIDER/COMBINER......2
7 33520GT PLUG,ORIFICE,0.070.............................2
8 27761GT VALVE,SHUTTLE....................................1
9 48880GT CAP,DIAGNOSTIC NIPPLE....................1
10 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT.........1
11 23938GT VALVE,CHECK 45027,20419.................1

Part No. 30103 Z-60/34 55


300 4WD Drive Chassis Components June 2018

305.1 4WD Non-steer Axle

56 Z-60/34 Part No. 30103


June 2018 300 4WD Drive Chassis Components

305.1 4WD Non-steer Axle

Item Part No. Description Qty.

1 31089GT COVER ASSY, CHASSIS,DRIVE............1


2 6090GT SCREW,HHC,1/4-20 X .75......................8
3 6356GT WASHER,LOCK,.25................................8
4 6638GT WASHER,FLAT,USS,1/4"Y.....................8
5 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................8
6 30302PGT COVER,DRIVE CHASS,AXLE,PAINT.....2
7 45076GT NUT,HEX,JAM,5/8-11...........................12
8 13064GT WASHER,FLAT,.625 HARDENED........12
9 45495GT SCREW,SHC,5/8-11 X 3.00,A574........12
10 29231GT TORQUE HUB,49:1................................2
-- 21166GT LUG BOLT,5/8-18,WHEEL HUB***.........2
-- 226099GT THRUST WASHER (29231)
-- 226100GT BEARING NUT (29231)
-- 29288GT SEAL KIT,FAIRFIELD,W2B2...................2
11 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45.....18
12 27464GT TIRE,RT,SGL,15-19.5NHS,12PLY..........2
-- 25765GT TIRE & WHEEL ASSY,FOAM,RIGHT.....2
-- 25768GT TIRE & WHEEL ASSY,AIR,LEFT............2
13 73259GT WHEEL,19.5 X 11.75***..........................2
14 10597GT SCREW,HHC,1/2-13 X 1.25 GR5...........3
15 6033GT WASHER,LOCK,0.5"..............................7
16 Ref. Hydraulic Hoses & Fittings (refer to
figure 306.1)............................................2
17 Ref. 4WD Drive Manifold (refer to figure
304.1)......................................................2
18 22811GT O-RING,MOTOR TO BRAKE***..............4
19 29230PGT BRAKE,MICO,PAINTED-S60 DRIVE......2
includes index number 18
-- 29291GT SEAL KIT,MICO......................................2
-- 29292GT BRAKE,LINING KIT,MICO......................2
-- 29293GT BEARING KIT,MICO...............................2
20 24667GT DRVE MOTOR REAR,4WD/1DEGREE...2
includes index number 18
-- 49897GT GASKET,TURTLE,DRV MTR,EDC
-- 65865GT SEAL KIT, SUNSTRAND........................2
-- 83081GT COVER, SERVO (24667)
21 22786GT SCREW,HHC,1/2-13 X 5.5......................4
22 13066GT WASHER,FLAT,.5 HARDENED..............4

Part No. 30103 Z-60/34 57


300 4WD Drive Chassis Components June 2018

306.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle

58 Z-60/34 Part No. 30103


June 2018 300 4WD Drive Chassis Components

306.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 19687GT CONNECTOR,070120-12-12..................9 31 30363GT HOSE ASSY,32".....................................4


7
2 22665GT CONNECTOR,070120-8-10....................2
3 28597GT HOSE 32 28444GT TEE,RUN,070428-6-6.............................1
END,BARBED,SWIVEL,90DEG-8..........4
33 27242GT ADAPTER,O-RING,G6410-16-8.............4
4 13120GT ELBOW,070220-6-6................................5
34 13921GT ELBOW,070220-4-4................................2
5 20923GT CONNECTOR,070120-8-6......................2
35 31458GT HOSE ASSY,46".....................................1
6 30364GT HOSE ASSY,104"...................................4 8
1
36 31462GT HOSE ASSY,33".....................................1
7 30365GT HOSE ASSY,67".....................................2 9
2
37 31459GT HOSE ASSY,50".....................................1
8 30449GT HOSE ASSY,40".....................................2 10
3
38 31457GT HOSE ASSY,38".....................................1
9 30452GT HOSE ASSY,18".....................................2 10
3
39 23802GT TEE,RUN,070428-4-4.............................1
10 45705GT TEE,BRANCH,070429-6-6.....................2
11 30450GT HOSE ASSY,26".....................................2
4

12 30448GT HOSE ASSY,28".....................................2


4

13 20324GT HOSE END,BARBED,SWIVEL,-8-8......10


14 45412GT CONNECTOR,070120-6-6......................6
15 20328GT TEE,BRANCH,070433-8.........................1
16 30451GT HOSE ASSY,42".....................................1
4

17 27164GT CONNECTOR,070120-12-16..................1
18 30352GT CROSS,070501-8-8................................1
19 28448GT ELBOW,070220-6-8................................1
20 31468GT HOSE ASSY,42".....................................1
4

21 25951GT ELBOW,070220-8-12..............................3
22 45170GT HOSE END,BARBED,SWIVEL,-12-12.....2
23 22099GT ELBOW,070320-12-12............................1
24 31461GT HOSE,31"...............................................1
4

25 31463GT HOSE ASSY,23".....................................1


5

26 27164GT CONNECTOR,070120-12-16..................2
27 31460GT HOSE,47"...............................................1
6

28 31461GT HOSE,31"...............................................2
6

29 45703GT CONNECTOR,070120-8-8....................10
30 20925GT ELBOW,070220-12-12............................1

Part No. 30103 Z-60/34 59


300 4WD Drive Chassis Components June 2018

306.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

60 Z-60/34 Part No. 30103


June 2018 300 4WD Drive Chassis Components

306.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle

Item Part No. Description Qty. Item Part No. Description Qty.

Footnotes 1/4" Thermoplastic Medium Pressure (Synflex


1: Hose End - Female JIC Swivel, 12-12 3130-04)
(Weatherhead 12U-612), Hose End - 90o
Female JIC Swivel, 12-12 (Weatherhead
12U-672) and Hose - 3/4" 4 Spiral High
Pressure (Weatherhead H43012)
2: Hose - 1/2" Push On (Weatherhead H20108)
3: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - Female JIC Swivel,
6-6 (Synflex 3903-06546) and Hose - 3/8"
Thermoplastic Medium Pressure (Synflex
3130-06)
4: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - 90o Female JIC
Swivel, 6-6 (Synflex 3903-06646) and Hose -
3/8" Thermoplastic Medium Pressure (Synflex
3130-06)
5: Hose End - Female JIC Swivel, 12-12
(Weatherhead 12U-612), Hose End - Female
JIC Swivel, 12-12 (Weatherhead 12U-612) and
Hose - 3/4" 4 Spiral High Pressure
(Weatherhead H43012)
6: Hose - 3/4" Push On (Weatherhead H20112)
7: Hose End - Female JIC Swivel, 8-8 (Synflex
3903-08548), Hose End - 90o Female JIC
Swivel, 8-8 (Synflex 3903-08648) and Hose -
1/2" Thermoplastic High Pressure (Synflex
3800-08)
8: Hose End - Female JIC Swivel,4 (Synflex
3903-04544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
9: Hose End - Female JIC Swivel,6-4 (Synflex
3903-06544), Hose End - 90o Female JIC
Swivel, 6-4 (Synflex 3903-06644) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
10: Hose End - Female JIC Swivel,6-4 (Synflex
3903-06544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -

Part No. 30103 Z-60/34 61


400 Engine Components June 2018

401.1 Ford Gasoline/LPG Engine - View 1

62 Z-60/34 Part No. 30103


June 2018 400 Engine Components

401.1 Ford Gasoline/LPG Engine - View 1

Item Part No. Description Qty.

-- 27153GT ADAPTER,CARB,FORD
-- 37016GT KIT,FUEL,LP
1 28647GT SPARK PLUG,FORD..............................4
2 28648GT SPARK PLUG WIRE SET, LSG 423.......1
Genie genuine part
-- 1259056GT SPARK PLUG WIRE SET, LSG 423
Genie aftermarket
3 28650GT CAP,DISTRIBUTOR,FORD.....................1
4 28649GT ROTOR,DISTRIBUTOR,FORD...............1
5 28658GT CAP, OIL FILLER, FORD LSG423..........1
6 27915GT AIR CLEANER........................................1
does NOT include mounting bands
-- 27916GT FILTER,AIR,ELEMENT***.......................1
-- 53952GT BRKT,AIR CLEANER ORIENTATION**
-- 65815GT CLAMP, AIR CLEANER (27915)**..........1
clamp that holds the end cap on
7 28714GT CARB REPAIR KIT, LSG/LRG-423.........1
8 28651GT SOLENOID, ANTI-DIESELING...............1
9 29439GT COIL, AUTOMATIC CHOKE,..................1
10 28662GT FILTER,FUEL,LRG-423,SCREW-IN.......1
11 29269GT SWITCH,WATER TEMP,S60...................1
includes gauge
12 28656GT FILTER,OIL,FORD..................................1
Genie genuine part
-- 1259054GT FILTER, OIL, FORD
Genie aftermarket
13 PUMP,FUEL,FORD (28665)...................1
manual pump (component no longer
available)
13A 46164GT FUEL PUMP KIT,FORD LRG 423***
electric pump kit (existing pump seals
engine; do not remove from engine)
14 28659GT GASKET,FUEL PUMP,FORD..................1
15 28716GT ALTERNATOR,FORD LSG-423***..........1
16 28652GT BELT,V, FAN/ALT,FORD LSG423............2
17 45171GT CLAMP,HOSE,1.75,LINED.....................2
18 28769GT HOSE,BOTTOM RADIATOR,FORD.......1
19 28666GT PUMP,WATER,FORD..............................1
20 28660GT GASKET,WATER PUMP,FORD..............1
21 28770GT HOSE,TOP RADIATOR,FORD...............1
22 THERMOSTAT & SEAL,FORD...............1
no longer available from supplier
23 28654GT SEAL,THERMOSTAT,FORD...................1
24 28653GT GASKET,WATER OUTLET,FORD..........1

Part No. 30103 Z-60/34 63


400 Engine Components June 2018

402.1 Ford Gasoline/LPG Engine - View 2

64 Z-60/34 Part No. 30103


June 2018 400 Engine Components

402.1 Ford Gasoline/LPG Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 28718GT BELT,TIMING,FORD LSG-423** 28 10597GT SCREW,HHC,1/2-13 X 1.25 GR5...........2


1 30224PGT BRACKET,LP REG/AIR FILTER,PNTD....1 29 13066GT WASHER,FLAT,.5 HARDENED..............2
2 31250GT IGNITION MODULE MTG.PLATE 30 53961GT PUMP,LIFT 1.025 C.I.***.........................1
ASSY......................................................1 -- 31249GT SEAL KIT,LIFT PUMP**
3 8914GT SCREW,HHC,1/4-20 X .625..................13 (for pump 31248)
4 6356GT WASHER,LOCK,.25..............................11 -- 77990GT KIT,SEAL,3CC PUMP***.........................1
5 6638GT WASHER,FLAT,USS,1/4"Y.....................8 31 29436GT O-RING***...............................................1
6 27922GT IGNITION, ELECTRONIC, FORD...........1 32 46674GT PUMP,VAR.PISTON M46 2.8 CIQVP*.....1
7 28664GT COIL, IGNITION,FORD..........................1 -- 29739GT SEAL KIT,SAUER-DANFOSS M46***.....1
8 27908GT GOVERNOR,CNTRLR,FORD,LSG 33 6175GT SCREW,HHC,3/8-16 X 1.........................2
423..........................................................1 34 6091GT NUT,NYLOCK,1/4-20..............................2
9 27142GT GASKET,EXHAUST***............................1 35 22278GT SWITCH,VACUUM..................................1
10 30493GT EXHAUST,TAILPIPE,DEUTZ,Z60...........1 36 27917GT GOVERNOR,MECHNCL,FORD
11 30438GT CLAMP,MUFFLER,2 1/4" ID....................1 LSG423...................................................1
12 48439GT MUFFLER,EXH,FORD,BIG BOOMS***...1 37 21130GT CLEVIS YOKE-1/4-28,PLTD W/PIN........1
includes clevis pin
13 27919GT REGULATOR, VOLTAGE, Z45GP91.......1
38 30785-1500GT THREADED ROD,1/4-28 X 15 IN***.......1
14 28648GT SPARK PLUG WIRE SET, LSG 423.......1
Genie genuine part 39 21496GT NUT,HEX,1/4-28.....................................2
-- 1259056GT SPARK PLUG WIRE SET, LSG 423 40 30275GT HOSE ASSEMBLY,LP. 137".....................1
Genie aftermarket 41 27010GT VALVE,LOCK OFF,BEAM #FL-418.........1
15 28647GT SPARK PLUG,FORD..............................4 42 Ref. Hose -3/8 x 19.5 inches (50cm),
16 29616GT STARTER,ENGINE,FORD Regulator to Water Pump........................1
LSG/LRG***............................................1 43 Ref. Hose -3/8 x 25 inches (63.5cm),
17 28717GT VALVE,DRAIN,FORD,BLOCK,RAD........1 Regulator to Intake Manifold...................1
18 28819GT COUPLER,FLEX 44 24551GT REGULATOR,LPG,BEAM #120A...........1
PLATE,GRDEX,FORD............................1 45 Ref. Hose -5/8 x 9.5 inches (24cm),
-- 29747GT COUPLER,FLEX PLATE,13T,FORD*.....1 Regulator to Carburetor Venturi..............1
19 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........8
20 6021GT WASHER,LOCK,.375............................14
21 25571P-SGT PLATE,PUMP
MOUNT,FORD,PAINTED........................1
22 21019GT SCREW,PHIL,PHM,10-24 X.5,SEMS.....4
23 30230PGT FILTER MOUNT BRACKET....................1
24 FILTER ASY,M PRESS,SAE8,WOIND*
(77139)....................................................1
component no longer available
-- 20880GT FILTER ELEMENT-10 MIC.***.................1
for 20879 (no longer available)
-- 60857GT FILTER,ELEMENT,BETA(5)=1000
for 77139
24A 1267807GT ASSY, MED. PRESS. FILTER, SAE8
-- 1268229GT ELEMENT-5 MIC, PAPER, W/BYPASS
for 1267807
25 8177GT SCREW,HHC,1/2-13 X 1.5......................2
26 6033GT WASHER,LOCK,0.5"..............................4
27 Ref. Hydraulic Hoses & Fittings...............4
(refer to figure 508.1)

Part No. 30103 Z-60/34 65


400 Engine Components June 2018

403.1 Ford Gasoline/LPG Engine - View 3

66 Z-60/34 Part No. 30103


June 2018 400 Engine Components

403.1 Ford Gasoline/LPG Engine - View 3

Item Part No. Description Qty. Item Part No. Description Qty.

1 27034GT SCREW,HHC,M10 X 25MM,GR 8.8.......7 41 29297GT WELDMENT,FORD


ENG.MNT,INBOARD..............................1
2 22700GT WASHER,LOCK,M10..............................7
42 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS....6
3 27022PGT MOUNT,RAD.SUPPT.,RH,PAINTED.......1
4 27639PGT RADIATOR SHROUD,PAINTED..............1
5 28769GT HOSE,BOTTOM RADIATOR,FORD.......1
6 13014GT CLAMP,HOSE,2.25" DIA.........................1
7 28770GT HOSE,TOP RADIATOR,FORD...............1
8 45171GT CLAMP,HOSE,1.75,LINED.....................1
9 27943GT CAP,RADIATOR,FORD***.......................1
10 27942GT RADIATOR,FORD (LSG)........................1
-- 28717GT VALVE,DRAIN,FORD,BLOCK,RAD........1
11 31244GT RADIATOR SHROUD ASSY,FORD
Z60..........................................................1
12 6888GT SCREW,HHC,1/4-20 X 1.........................1
13 6638GT WASHER,FLAT,USS,1/4"Y.....................5
14 6091GT NUT,NYLOCK,1/4-20..............................1
15 1279268GT BOTTLE, COOLANT RECOVERY,
2QT.........................................................1
16 8920GT RIVET,ALUM,ALUM,P,.156 X .375..........6
17 8516GT SCREW, HCC, 3/8-16 X 1.50..................4
18 6097GT WASHER,FLAT,USS,3/8",Y....................8
19 4828GT NUT,NYLOCK,3/8-16..............................4
20 24038GT SHOCK MOUNT,SMALL.........................2
21 27640GT WELDMENT,RADIATOR MOUNT...........1
22 30144GT BATTERY HOLD DOWN,GROUP 31......1
23 18385GT THREADED ROD,(1/4-20),10.5".............2
24 18504GT NUT,LOCKING-LG.FLANGE,1/4-20.......4
25 30143GT BATTERY,12V,1000 CCA GRP 31..........1
26 75650-SGT WELDMENT PLATE ENGINE TANK.......1
27 30271GT PAD,ENGINE SLIDE...............................2
28 19418GT SCREW,SHC,5/8-11 X 1.75....................2
29 13064GT WASHER,FLAT,.625 HARDENED..........3
30 6090GT SCREW,HHC,1/4-20 X .75......................6
31 6356GT WASHER,LOCK,.25................................6
32 29883GT SCREW,HHC,5/8-11 X 1.75 GRD.8........1
33 28076GT ISOLATOR,VIBRATION,LG,RD&WH***...4
34 28234P-SGT PLATE,ENGINE MOUNT,PAINTED........1
35 13003GT SCREW,HHC,5/8-11 X 3.5 GRD.8..........4
36 6035GT WASHER,FLAT,USS,5/8",Y....................4
37 29296GT WELDMENT,FORD
ENG.MNT,OUTBOARD..........................1
38 6198GT NUT,NYLOCK,1/2-13..............................2
39 6095GT WASHER,FLAT,USS,1/2",Y....................2
40 10598GT SCREW,HHC,1/2-13 X 3.........................2

Part No. 30103 Z-60/34 67


400 Engine Components June 2018

404.1 Deutz Diesel Engine - View 1

68 Z-60/34 Part No. 30103


June 2018 400 Engine Components

404.1 Deutz Diesel Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 30493GT EXHAUST,TAILPIPE,DEUTZ,Z60...........1 36 6605GT SCREW,HHC,3/8-16 X 3.5,GR5.............2


2 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5......14 37 6021GT WASHER,LOCK,.375............................23
3 6021GT WASHER,LOCK,.375..............................2 38 Ref. Hydraulic Hoses & Fittings (refer to
figure 508.1)..........................................23
4 5397GT WASHER,FLAT,USS,5/16",Y..................8
39 46674GT PUMP,VAR.PISTON M46 2.8 CIQVP*.....1
5 27329PGT BRACKET,EXHAUST SUPPRT,PAINT....1
-- 29739GT SEAL KIT,SAUER-DANFOSS M46***.....1
6 6002GT NUT,LP NYLOCK,5/16-18.......................2
-- 37003GT COUPLER,HUB,15 TOOTH 7/16BOLT*
7 16584GT U-BOLT, KIT 5/16-18 X 2.5 ***................1
40 29436GT O-RING***...............................................1
8 30493GT EXHAUST,TAILPIPE,DEUTZ,Z60...........1
41 10597GT SCREW,HHC,1/2-13 X 1.25 GR5...........2
9 30438GT CLAMP,MUFFLER,2 1/4" ID....................2
42 6033GT WASHER,LOCK,0.5"..............................2
10 29558GT MUFFLER**............................................1
43 13066GT WASHER,FLAT,.5 HARDENED..............2
-- 53867GT SCRUBBER MUFFLER,DEUTZ,F4L1011
44 53961GT PUMP,LIFT 1.025 C.I.***.........................1
11 29559GT GASKET,EXHAUST................................4
use in place of previous pump 31248
12 29557GT CAP,OIL FILLER,DEUTZ,DIESEL***......1
-- 31249GT SEAL KIT,LIFT PUMP**
13 29556GT COVER,SIDE ENGINE...........................1 use with pump 31248
14 29564GT INJECTOR, FUEL LINE DEUTZ DSL.....4 -- 53962GT SEAL KIT,LIFT PUMP (53961)***...........1
15 29563GT INJECTOR..............................................4 use with pump 53961

16 29565GT SWITCH/SENDER, OIL 45 6175GT SCREW,HHC,3/8-16 X 1.......................12


TEMPERATURE.....................................1 46 27155GT SOLENOID,12V CONTINUOUS***.........1
17 29562GT PUMP ASSY, FUEL, DEUTZ DIESEL.....1
18 29561GT FILTER,OIL.............................................1
19 29560GT FILTER,FUEL/WTR SEP, DTZ 1008.......1
Genie Genuine Part. See PN 1254826 for
compatible aftermarket replacement.
-- 1254826GT FUEL FILTER W/SEP,DEUTZ,1008........1
Genie Aftermarket Part. Filter for Deutz
F3L 1011F Engine.
20 23057GT SCREW,HHC,M8 X 20MM......................2
21 6886GT WASHER,LOCK,.313..............................2
22 30479PGT BRACKET,ACTUATOR ARM
PAINTED.................................................1
23 22578GT SCREW,HHC,M6 X 20MM,GR8.8..........2
24 6356GT WASHER,LOCK,.25................................2
25 21130GT CLEVIS YOKE-1/4-28,PLTD W/PIN........1
includes clevis pin
26 21496GT NUT,HEX,1/4-28.....................................2
27 30785-1500GT THREADED ROD,1/4-28 X 15 IN***.......1
28 6090GT SCREW,HHC,1/4-20 X .75......................4
29 6638GT WASHER,FLAT,USS,1/4"Y.....................4
30 6091GT NUT,NYLOCK,1/4-20..............................4
31 29073GT SOLENOID,THROTTLE,.........................1
32 30478PGT BRACKET,SOLENOID MTG PAINTED....1
33 29269GT SWITCH,WATER TEMP,S60...................1
includes gauge
34 30386GT FLYWHEEL COUPLING, TYPE FL.........1
-- 29747GT COUPLER,FLEX PLATE,13T,FORD*.....1
35 30806GT FLYWHEEL COVER,CASTING***..........1

Part No. 30103 Z-60/34 69


400 Engine Components June 2018

405.1 Deutz Diesel Engine - View 2

70 Z-60/34 Part No. 30103


June 2018 400 Engine Components

405.1 Deutz Diesel Engine - View 2

Item Part No. Description Qty.

1 30483PGT WELDMENT,HEAT SHIELD PAINTED....1


2 29555GT COVER,FRONT DEUTZ ENGINE..........1
3 31522GT GUARD,FAN,DEUTZ F4L1011...............1
4 31523GT CLAMP,HOSE,8.50 DIA***......................1
5 32698GT BELT,V, DEUTZ DIESEL ENGINE..........1
6 30230PGT FILTER MOUNT BRACKET....................1
7 21019GT SCREW,PHIL,PHM,10-24 X.5,SEMS.....4
8 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........2
9 6021GT WASHER,LOCK,.375..............................2
10 Ref. Hydraulic Hoses & Fittings (refer to
figure 508.1)............................................2
11 FILTER ASY,M PRESS,SAE8,WOIND*
(77139)....................................................1
component no longer available
-- 20880GT FILTER ELEMENT-10 MIC.***.................1
for 77139
11A 1267807GT ASSY, MED. PRESS. FILTER, SAE8
-- 1268229GT ELEMENT-5 MIC, PAPER, W/BYPASS
for 1267807
12 29552GT STARTER SOLENOID, DEUTZ 25484....1
13 29551GT STARTER ASSY - PRE 8/14/95..............1
includes index number 12
14 29550GT WELDMENT,DEUTZ ENGINE MOUNT...1
15 13003GT SCREW,HHC,5/8-11 X 3.5 GRD.8..........4
16 13775GT WASHER,FLAT,1.063 X 2 X .134............4
17 28076GT ISOLATOR,VIBRATION,LG,RD&WH***...4
18 29548GT WELDMENT,ENGINE MOUNT
INBOARD................................................1
19 29883GT SCREW,HHC,5/8-11 X 1.75 GRD.8........1
20 13064GT WASHER,FLAT,.625 HARDENED..........3
21 75650-SGT WELDMENT PLATE ENGINE TANK.......1
22 30271GT PAD,ENGINE SLIDE...............................2
23 19418GT SCREW,SHC,5/8-11 X 1.75....................2
24 6090GT SCREW,HHC,1/4-20 X .75......................8
25 6356GT WASHER,LOCK,.25................................6
26 29549GT WELDMENT,ENGINE
MOUNT,OUTBOARD..............................1
27 30477PGT BRACKET,HEAT SHEILD
SUPP,PAINT............................................1
28 Part is no longer available.......................1
29 6638GT WASHER,FLAT,USS,1/4"Y.....................2
30 6091GT NUT,NYLOCK,1/4-20..............................2
31 29553GT AIR FILTER.............................................1
32 31505GT INDICATOR,AIR FILTER CONDITION.....1
33 30476GT STRAIGHT,HUMP,RBR BUTT 3" I.D.......1

Part No. 30103 Z-60/34 71


500 Turntable Components June 2018

501.1 Function Manifold / Auxiliary Power Unit

72 Z-60/34 Part No. 30103


June 2018 500 Turntable Components

501.1 Function Manifold / Auxiliary Power Unit

Item Part No. Description Qty. Item Part No. Description Qty.

1 89617GT POWER UNIT,AUX PUMP 12VDC.........1 26 6175GT SCREW,HHC,3/8-16 X 1.........................6


to SN 314 27 6097GT WASHER,FLAT,USS,3/8",Y..................10
-- 27914GT MOTOR,12V DC (24573)........................1 28 Ref Ground Controls (refer to figures 505.1,
use with APU 27648; to SN 314 506.1 and 506.2)...................................10
-- 29417GT PUMP ASSY.(27648)********...................1 29 44586GT SENSOR,LEVEL 4.5***..........................1
use with APU 27648 and 32811
30 6888GT SCREW,HHC,1/4-20 X 1.........................2
-- 29418GT COUPLER - 27648 POWER UNIT.........1
use with APU 27648 and 32811 31 25855PGT BRACKET,AUX PUMP MOUNT,PAINT....1
-- 29428GT VALVE,CHECK.......................................1 32 4828GT NUT,NYLOCK,3/8-16..............................2
use with APU 27648 and 32811
-- 29429GT VALVE,RELIEF.......................................1
use with APU 27648 and 32811
-- 32811GT POWER UNIT,AUX PUMP 12VDC**.......1
from SN 315
-- 32949GT MOTOR,12V DC (32810/32811)APU.....1
use with APU 32811; from SN 315
2 8910GT BOOT,CABLE TERM,MED.RED,4/0.......1
3 29226GT CABLE ASSEMBLY,23.0"........................1
4 29305GT CABLE ASSY,70"....................................1
5 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........6
6 6021GT WASHER,LOCK,.375............................10
7 13002GT SCREW,HHC,5/16-18 X 1 GR5..............4
8 6886GT WASHER,LOCK,.313..............................4
9 146169GT MANIFOLD,FUNCTION..........................1
10 30229PGT BRACKET,FUNCTION MANIF,PAINT.....2
11 6091GT NUT,NYLOCK,1/4-20..............................4
12 6638GT WASHER,FLAT,USS,1/4"Y.....................4
13 4266GT SCREW,HHC,1/4-20 X 2.........................2
14 52943GT NUT,SOLENOID VALVE COIL................1
15 29744GT COIL,10V................................................1
16 29066GT VALVE,SOLENOID,10V,2POS
3WAY**....................................................1
includes index numbers 14 and 15
17 30369GT SOLENOID VALVE,N.C. 2POS. 3WAY.....1
includes index numbers 14-16
18 6935GT LOCKNUT,ELEC,1/2"..............................1
19 43956GT WIRE CABLE,14/3 CON.TPE JKT*
20 6595GT PLUG,ELECTRICAL,DOMESTIC...........1
-- 1280665GT PLUG, TYPE F, 230A, 50HZ, 16A,
IP44.........................................................1
-- 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK..........1
21 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......1
22 6198GT NUT,NYLOCK,1/2-13..............................3
23 6095GT WASHER,FLAT,USS,1/2",Y....................6
24 8177GT SCREW,HHC,1/2-13 X 1.5......................3
25 30184PGT WLDMNT,HYD.TANK MODULE
PLATE**..................................................1

Part No. 30103 Z-60/34 73


500 Turntable Components June 2018

502.1 Hydraulic and Fuel Tanks

74 Z-60/34 Part No. 30103


June 2018 500 Turntable Components

502.1 Hydraulic and Fuel Tanks

Item Part No. Description Qty.

1 31524GT STRAP ASSY,TANK, 66 INCH................2


2 4828GT NUT,NYLOCK,3/8-16............................12
3 6097GT WASHER,FLAT,USS,3/8",Y..................12
4 21141GT GAUGE-SIGHT,LHA-LGTB***.................1
includes mounting fasteners
5 53353GT TANK,HYDRAULIC,45 GALLON***.........1
includes index number 6 and 24
6 31506GT STRAINER,FILLER NECK......................1
7 Breather Cap...........................................1
Part is no longer available
8 Ref. Hydraulic Hoses & Fittings (refer to
figure 508.1)............................................1
9 29908GT FILTER ASSY W/INDICATOR LH...........1
-- 20293GT FILTER ELEMENT-10MICRON.**...........1
10 45161GT STRAINER ASSEMBLY,1.5" NPT...........2
11 30347GT VALVE,BALL,1" MPT X FPT...................2
12 6175GT SCREW,HHC,3/8-16 X 1.........................4
13 18218GT PLUG,PIPE,HEX HEAD,STL,1/4NPT.....1
Gasoline/LPG models
13 19363GT ELBOW,130239-4-4................................1
Deutz Diesel models
14 29137GT HOSE END,MALE.25 X .25 MPT***.......2
Deutz Diesel models
-- 29137GT HOSE END,MALE.25 X .25 MPT***.......1
Gasoline/LPG models
15 21465GT CLAMP,HOSE,SIZE .25 TO .63..............2
Deutz Diesel models
-- 21465GT CLAMP,HOSE,SIZE .25 TO .63..............1
Gasoline/LPG models
16 30490GT HOSE,1/4 FUEL LINE,SAE 30R7
Deutz Diesel models
-- 30490GT HOSE,1/4 FUEL LINE,SAE 30R7
Gasoline/LPG models
17 19487GT VALVE, FUEL LOCK...............................1
18 139898GT SOLENOID-GASOLINE FUEL................1
Gasoline/LPG models
19 19606GT ELBOW,130339-4-4................................1
Gasoline/LPG models
20 30179GT TANK STRAP,BOLT STYLE,62"..............2
21 30090PGT FUEL TANK,20 GAL,PAINTED...............1
22 30128GT VIEW GAUGE 3/4 MPT..........................2
23 25567GT CAP,FUEL,GREEN*................................1
Deutz Diesel models
-- 28829GT CAP,FUEL,RED***..................................1
Gasoline/LPG models
24 31507GT PLUG,SQUARE HEAD,3/4 MPT.............1
25 30256GT WELDMENT,LP TANK BRACKET**........1
26 30275GT HOSE ASSEMBLY,LP. 137".....................1

Part No. 30103 Z-60/34 75


500 Turntable Components June 2018

503.1 Function Manifold

76 Z-60/34 Part No. 30103


June 2018 500 Turntable Components

503.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

A D03 Valve X Check Valve


Jib Boom Up/Down and Platform Rotate Differential Sensing Circuit, Jib Boom
Left/Right Down/Platform Rotate Right
B Counterbalance Valve Y Check Valve
Platform Level Up/Down Differential Sensing Circuit, Jib Boom
Up/Platform Rotate Left
C D03 Valve
Platform Level Up/Down Z Check Valve
Differential Sensing Circuit, Platform Level
D Check Valve
Differential Sensing Circuit, Turntable AA Priority Flow Regulator Valve, 3 gpm (11.4
Rotate Left/Right and Primary Boom l/min)
Extend/ Retract Steer Left/Right Circuit
E D03 Valve -- 146169GT MANIFOLD,FUNCTION
Turntable Rotate Left/Right does not include index numbers 24 and 25
F D03 Valve -- 28750GT O-RING KIT,FIELD SVC,ALL PROD*
Secondary Boom Up/Down -- 33994GT PLUG AND CAP KIT-SERVICE,37 **
G D03 Valve -- 49612GT O-RING KIT (ORFS FITTINGS)
Primary Boom Up/Down
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
H D03 Valve
Primary Boom Extend/Retract 1 40617GT SCREW,SHC,10-24 X 4..........................4
I Check Valve 2 6607GT WASHER,LOCK,#10 PLTD...................24
Differential Sensing Circuit, Primary and 3 146165GT VALVE KIT,D03.......................................6
Secondary Boom includes index numbers 5, 6 and 7. kit
J Relief Valve, 1200 psi (83 bar) comes with two inch screws, if customer
Primary Boom Extend needs four inch screws refer to 40617.
K Relief Valve, 1800 psi (124 bar) 4 43255GT SCREW,SHC,10-24 X 2........................20
Primary Boom Down 5 223763GT COIL WITH DE CONNECTOR.............12
L Flow Regulator Previous coil part 41771 is no longer
Primary and Secondary Boom Circuit available, must upgrade original valve with
a newer valve part 146165.
M Relief Valve, 1600 psi (110 bar)
Secondary Boom Down 6 48648GT O-RING, D03 COIL...............................12
N Proportional Solenoid Valve 7 48649GT NUT-D03 COIL......................................12
Primary and Secondary Boom Up/Down 8 27807GT VALVE,CHECK***...................................5
O Flow Regulator -- 110200GT SEAL KIT, VALVE, #4..............................5
Turntable Rotate Left/Right and Primary
Boom Extend/Retract Circuit 9 27805GT VALVE,RELIEF.......................................1

P Solenoid Valve - N.C. 2 position 2way 10 31527GT VALVE,RELIEF 1800 PSI........................1


Platform Level Circuit 11 27802GT VALVE,DIFFERENTIAL SENSING***.....2
Q Proportional Solenoid Valve 12 31528GT VALVE,RELIEF 1600 PSI........................1
Turntable Rotate Left/Right and Primary
13 27801GT VALVE,PROPORTIONAL
Boom Extend/Retract
SOLENOID***.........................................2
R Flow Regulator Valve, 0.6 gpm (2.3 l/min) includes index numbers 17, 18 and 19
Platform Level Circuit
14 21444GT COIL,12 VOLT (21299 MANIFOLD)........1
S Differential Sensing Valve
15 52943GT NUT,SOLENOID VALVE COIL................1
Meters flow to functions
16 19995GT VALVE,SOLENOID,2 WAY,12V...............1
T Flow Regulator Valve, 1.5 gpm (5.7 l/min)
includes index numbers 14 and 15
Platform Rotate/Jib Boom Circuit
17 45921GT RETAINER-N.C.PROPOR.SOLENOID....2
U Flow Regulator Valve, 0.1 gpm (0.4 l/min)
Bleeds off differential sensing valves to 18 45914GT O-RING, DO1 VALVE..............................2
tank 19 21935GT COIL, 12V, 19972/21623/29069..............2
V Diagnostic Nipple 20 31100GT VALVE,FLOW REGULATOR 0.6GPM.....1
Testing
21 27804GT VALVE,DIFFERENTIAL SENSING***.....1
W Relief Valve, 2400 psi (166 bar)
System Relief

Part No. 30103 Z-60/34 77


500 Turntable Components June 2018

503.1 Function Manifold


(continued)

Item Part No. Description Qty.

22 19470GT VALVE,FLOW REGULATOR...................1


23 32975GT VALVE,FLOW REGULATOR 0.1 GPM.....1
24 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT.........1
25 48880GT CAP,DIAGNOSTIC NIPPLE....................1
26 31529GT VALVE,RELIEF 2400 PSI***...................1
27 31102GT VALVE,FLOW REGULATOR...................1
28 65462GT VALVE,COUNTERBALANCE (65461).....2
29 65461GT COUNTERBLNCE SANDWICH(30283)..1
includes index number 28

78 Z-60/34 Part No. 30103


June 2018 500 Turntable Components

503.1 Function Manifold


(continued)

This Page Intentionally Left Blank

Part No. 30103 Z-60/34 79


500 Turntable Components June 2018

504.1 Turntable Rotator and Hydraulic and Electrical Rotary Couplers

80 Z-60/34 Part No. 30103


June 2018 500 Turntable Components

504.1 Turntable Rotator and Hydraulic and Electrical Rotary Couplers

Item Part No. Description Qty. Item Part No. Description Qty.

1 56843GT SCREW,SHC,1/2-13 X 1.50,A574..........4 -- 58916GT SEAL,SHAFT


use with 94920
2 73455GT SCREW,HHC,5/8-11 X 2.25 GR8...........4
-- 75677GT SHAFT,OUTPUT,PINION,TURNTABLE
3 Ref. Hydraulic Hoses & Fittings (refer to
use with 89885
figure 508.1)............................................4
-- 94920GT TORQUE HUB-SWING***
4 25225GT COUPLER,ELECTRIC ROTARY.............1
Does not include brake assembly, swing
-- 29419GT BRUSH & HOLDER ASSY,25225 motor, or manifold, not part of 89800
SWIV.......................................................1
27 73918GT BRAKE,SWING,2800 IN/LB....................1
-- 29733GT HARNESS,WIRE,ROTARY/MANIFOLD...1 not part of 89885
-- 29734GT HARNESS,WIRE,ROTARY/CNTRL.BOX.1 -- 19794GT GASKET,BRAKE ASSY..........................1
-- 29735GT MICROSWITCH,ELECTRIC ROTARY.....1 -- 31499GT LINING KIT,MICO...................................1
5 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........2 -- 31500GT BEARING KIT,MICO...............................1
6 6021GT WASHER,LOCK,.375..............................4 -- 31501GT SEAL KIT,MICO......................................1
7 10587GT SCREW,HHC,1/2-13 X.75.......................1 -- 31502GT SPRING KIT,MICO..................................1
8 6033GT WASHER,LOCK,0.5"..............................1 -- 62466GT SEAL KIT,BRAKE,TURNTABLE ROT**...1
9 13066GT WASHER,FLAT,.5 HARDENED..............3 use with 75686

10 27654PGT ELEC.SWIVEL LOCK ANGLE,PAINT.....1 -- 75682GT DISC KIT DRIVE TURNTABLE Z-60*.....1
use with 75686
11 44369GT HYDRAULIC SWIVEL,4 PORT,Z60........1
-- 75683GT SPRING,DRIVE TURNTABLE***............1
-- 29419GT BRUSH & HOLDER ASSY,25225 use with 75686
SWIV.......................................................1
-- 75686GT BRAKE ASSEMBLY,TURNTABLE ROT**
-- 29420GT SEAL KIT,SWIVEL***..............................1 use with 89885
-- 29733GT HARNESS,WIRE,ROTARY/MANIFOLD...1 28 58958GT MOTOR,SWING DRIVE (53147)............1
-- 29734GT HARNESS,WIRE,ROTARY/CNTRL.BOX.1 -- 62081GT SEAL KIT, 58958 SWING MOTOR.........1
-- 29735GT MICROSWITCH,ELECTRIC ROTARY.....1 -- 75684GT MOTOR,TURNTABLE ROTATION***......1
-- 37406GT SEAL KIT,HYD SWIVEL (37403)............1 part of 89885
-- 44613GT SEAL KIT,SWIVEL (44369).....................1 -- 75685GT SEAL KIT,MOTOR TURNTABLE***.........1
use with 75684
12 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8........2
29 31494GT MANIFOLD ASSY,TURNTABLE ROT.....1
13 5397GT WASHER,FLAT,USS,5/16",Y..................6
-- 31082GT VALVE,COUNTERBALANCE 2500
14 45066GT SCREW,SHC,5/8-11 X 2.25..................20
PSI*.........................................................2
15 13064GT WASHER,FLAT,.625 HARDENED........40
-- 31519GT O-RING (2-114)......................................1
16 111648GT BEARING,SERIES 3000.........................1
-- 37218GT SCREW,HHC,5/16-18 X 3.00..................1
17 30262-SGT WELDMENT,SWIVEL LOCK..................1
-- 40983GT VALVE,COUNTERBALANCE,1500
18 4828GT NUT,NYLOCK,3/8-16..............................2 PSI..........................................................1
19 21175GT SCREW,SHC,5/8-11 X 4,A574.............20 -- 45483GT VALVE,SHUTTLE***...............................1
20 49189-5438-SGT HOSE ASSEMBLY,1/4............................1 -- 75119GT SEAL KIT,CB VALVE MANIFOLD***.......1
21 49520GT FITTING,070302-4..................................1 use with 89800

22 30327PGT PLATE,ROTATION LOCK........................1 -- 89800GT MANIFOLD,TURNTABLE


ROTATION***..........................................1
23 27728GT PIN,1.00DIAX4.63LG,1HOLE.................1 part of 89885
24 31281GT ROTATION LOCK RETAINER PIN
ASY.........................................................1
25 6708GT SCREW,HHC,3/8-16 X 2.25....................1
26 89885GT SWING DRIVE ASSEMBLY,S40/Z60**....1
-- 22973GT SEAL KIT,TORQUE HUB (S07)
use with 94920
-- 31493GT PINION GEAR
use with 94920

Part No. 30103 Z-60/34 81


500 Turntable Components June 2018

505.1 Ground Controls - View 1

82 Z-60/34 Part No. 30103


June 2018 500 Turntable Components

505.1 Ground Controls - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888GT SCREW,HHC,1/4-20 X 1.........................2 37 30794GT WIRE,12/3


SJEOW,BK-WH-GR/YL.........1032-inches
2 6638GT WASHER,FLAT,USS,1/4"Y.....................9
38 35934GT WIRE CABLE,18/19
3 6889GT NUT,LP NYLOCK,1/4-20.........................6
CON.TPRJKT........................1032-inches
4 30435GT HOSE ASSY,OIL PRESS.GAUGE..........1
5 28112PGT BRACKET,ENGINE
GAUGES,PAINTED.................................1
6 29262GT GAUGE, OIL,S60....................................1
7 29269GT SWITCH,WATER TEMP,S60...................1
includes sensing probe
8 29270GT VOLT METER,12VDC,S60......................1
9 81578GT HORN,12VDC,SPADE TERMINALS***....1
10 28310GT DIN RAIL,23.75".....................................1
11 25974GT PLASTIC END STOP..............................2
12 25836GT TERMINAL
BLOCK(SINGLE),WAGO***..................50
13 24118GT RELAY,DPDT,12VDC..............................3
14 24343GT RELAY HOLD DOWN...........................14
15 24119GT RELAY SOCKET,DPDT,SCREW
TERM......................................................3
16 25563GT RELAY,SPDT,12VDC..............................4
17 20813GT SOCKET,RELAY.....................................4
18 25807GT DIODE BLOCK SUPPRESSION............2
19 25808GT CARRIER TERMINAL(5 PER BLOCK)....2
20 7339GT SCREW, HHC, 1/4-20 X .5......................8
21 6356GT WASHER,LOCK,.25................................6
22 29607GT WIRING DUCT/COVER, 1 X 72 IN**
23 29607GT WIRING DUCT/COVER, 1 X 72 IN**
24 110154GT RELAY,TIME DELAY,1 SECOND***........1
Deutz Diesel models
25 147421GT KIT, RELAY, TIME DELAY 4 SEC............2
includes installation instructions
26 28689GT GASKET,GROUND CONTROL BOX......1
27 31084GT CONTROL BOX
W/LID&DECAL,GRND............................1
includes index number 26
28 8915GT SCREW,HHC,1/4-20 X 1.25....................2
29 27155GT SOLENOID,12V CONTINUOUS***.........1
30 20776GT CABLE SQUEEZE CONN......................2
31 18665GT LOCKNUT,ELECTRIC,1" NPT................2
32 29734GT HARNESS,WIRE,ROTARY/CNTRL.BOX.1
33 12960GT CABLE SQUEEZE CONN.,XTRA LRG...5
34 14041GT LOCKNUT,ELECTRIC,3/4".....................5
35 35934GT WIRE CABLE,18/19
CON.TPRJKT............................72-inches
36 35934GT WIRE CABLE,18/19
CON.TPRJKT........................1032-inches

Part No. 30103 Z-60/34 83


500 Turntable Components June 2018

506.1 Ground Controls - View 2 (to serial number 456)

84 Z-60/34 Part No. 30103


June 2018 500 Turntable Components

506.1 Ground Controls - View 2 (to serial number 456)

Item Part No. Description Qty.

-- 27246GT BOOT,TOGGLE SWITCH,SHORT*


-- 27287GT RESISTOR,10 OHM,25 WATT
-- 54525GT BRACKET-PANEL-WIRE MOUNTING 99
1 128202GT SWITCH TOGGLE ASSY DPDT 3P
MOM.......................................................8
includes mounting fasteners
2 122512GT KIT,KEYSWITCH SVC BB & SM
BOOM.....................................................1
(ANSI, CSA and Australia models),
includes parts 66811, 66821, 66816and
122366KEYSWITCH,CONTACTS LOCK
-- 122366GT KEYSWITCH,CONTACTS LOCK............1
-- 122606GT KIT,KEYSWITCH SVC BB&SM CE........1
(CE models)
-- 66811GT KEYSWITCH,3POS.MNTND.DR
WKEY**...................................................1
includes keyswitch and two keys, not
included: base and contacts.
-- 66816GT CONTACT,N.O.***...................................1
-- 66821GT BASE,WITHOUT CONTACTS................1
3 122514GT KIT,ESTOP SVC BB&SM BOOM............1
-- 146478GT BOOT(BELLOWS),E-STOP,BLACK
-- 66812GT BUTTON,PUSH,RED MUSHROOM HEAD
-- 66818GT CONTACT,NC
-- 66821GT BASE,WITHOUT CONTACTS
4 6090GT SCREW,HHC,1/4-20 X .75......................3
5 6356GT WASHER,LOCK,.25................................3
6 6638GT WASHER,FLAT,USS,1/4"Y.....................3
7 19506GT HOUR METER,10-80 VOLTS***.............1
includes mounting bracket
8 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................2
includes mounting fasteners
9 147094GT ASSY, CIRCUIT BREAKER 15A.............2
includes mounting fasteners
10 31084GT CONTROL BOX
W/LID&DECAL,GRND............................1
-- 54525GT BRACKET-PANEL-WIRE MOUNTING
99............................................................2
11 5094GT SCREW,RHM,10-32 X .5........................5
12 6178GT NUT,NYLOCK,10-32...............................5
13 19274GT RELAY,SPDT,12V(AUTO)**.....................5
14 23506GT NEON LIGHT W/RESISTOR, 110V........2

Part No. 30103 Z-60/34 85


500 Turntable Components June 2018

506.2 Ground Controls - View 2 (from serial number 457)

86 Z-60/34 Part No. 30103


June 2018 500 Turntable Components

506.2 Ground Controls - View 2 (from serial number 457)

Item Part No. Description Qty. Item Part No. Description Qty.

1 53759-SGT GAUGE,WATER TEMP...........................1 13 128202GT SWITCH TOGGLE ASSY DPDT 3P


includes mounting bracket and fasteners; MOM.......................................................3
Gasoline/LPG Models 1
includes mounting fasteners
-- 53760-SGT GAUGE,OIL TEMP..................................1
14 147094GT ASSY, CIRCUIT BREAKER 15A.............2
includes mounting bracket fasteners; Diesel
includes mounting fasteners
Models
15 128205GT SWITCH TOGGLE ASSY DPDT 2P
2 53758-SGT GAUGE,OIL PRESSURE W/O
MNT........................................................1
SENDER.................................................1
includes mounting fasteners; Gasoline/LPG
includes mounting bracket and fasteners
Models
3 53761-SGT GAUGE,VOLTAGE..................................1
-- 229567GT PLUG, SANTOPRENE .5 BLACK
includes mounting bracket and fasteners
DOME.....................................................1
4 6090GT SCREW,HHC,1/4-20 X .75......................3 Diesel Models
5 6356GT WASHER,LOCK,.25................................3 16 53820GT BRACKET, PANEL WIRE MOUNTING....2
6 6638GT WASHER,FLAT,USS,1/4"Y.....................3 17 21121GT CABLE TIE,4" BLK,HEAT RESISTNT.....2
7 122514GT KIT,ESTOP SVC BB&SM BOOM............1 18 27287GT RESISTOR,10 OHM,25 WATT................1
-- 146478GT BOOT(BELLOWS),E-STOP,BLACK 19 19274GT RELAY,SPDT,12V(AUTO)**.....................1
-- 66812GT BUTTON,PUSH,RED MUSHROOM 20 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL.....1
HEAD......................................................1
21 6178GT NUT,NYLOCK,10-32...............................1
-- 66818GT CONTACT,NC.........................................1
22 128201GT SWITCH TOGGLE ASSY DPDT 2P
includes N.C. contacts
MOM.......................................................1
-- 66821GT BASE,WITHOUT CONTACTS................1 includes mounting fasteners
8 122512GT KIT,KEYSWITCH SVC BB & SM Footnotes
BOOM.....................................................1
(ANSI, CSA and Australia models),
1: Quantity listed may not reflect specific model
includes parts 66811, 66821, 66816and configuration requirements.
122366KEYSWITCH,CONTACTS LOCK
-- 122366GT KEYSWITCH,CONTACTS LOCK............1
-- 122606GT KIT,KEYSWITCH SVC BB&SM CE........1
(CE models)
-- 66811GT KEYSWITCH,3POS.MNTND.DR
WKEY**...................................................1
includes keyswitch and two keys, not
included: base and contacts.
-- 66816GT CONTACT,N.O.***...................................1
-- 66821GT BASE,WITHOUT CONTACTS................1
9 19506GT HOUR METER,10-80 VOLTS***.............1
includes mounting bracket
10 128202GT SWITCH TOGGLE ASSY DPDT 3P
MOM.......................................................6
includes mounting fasteners
11 27246GT BOOT,TOGGLE SWITCH,SHORT*......11
1

12 824879GT LIGHT,LED IND. RED 12V NH................1


Gasoline/LPG Models
-- ................................................................1
-- 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
includes mounting fasteners; Diesel Models
-- 229567GT PLUG, SANTOPRENE .5 BLACK
DOME.....................................................1
Diesel Models

Part No. 30103 Z-60/34 87


500 Turntable Components June 2018

507.1 Turntable Covers

88 Z-60/34 Part No. 30103


June 2018 500 Turntable Components

507.1 Turntable Covers

Item Part No. Description Qty.

1 COVER ASSY,TANK SIDE,T.TABLE


(31255)....................................................1
component no longer available
2 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........8
3 5397GT WASHER,FLAT,USS,5/16",Y..................8
4 4828GT NUT,NYLOCK,3/8-16............................16
5 30378P-SGT PLATE,REINFORCEMENT,PAINTED.....2
6 6888GT SCREW,HHC,1/4-20 X 1.......................16
7 6638GT WASHER,FLAT,USS,1/4"Y...................16
8 12906GT WASHER,FENDER,.25 X 1.25 X.062....12
9 6091GT NUT,NYLOCK,1/4-20............................34
10 31246GT COVER ASSY, ENGINE, DEUTZ...........1
includes index numbers 11 and 12
11 28125GT LATCH,FLUSH CUP***...........................2
-- 28471GT PLATE,SWING COVER LATCH..............4
-- 29314GT KEY,LATCH, 1 PAIR (28125)...................2
12 75073GT HINGE,.375X.120THK.,SLOTTED..........4
13 53707GT HINGE SPACER.....................................4
14 30375-SGT WLDMNT.,CVR. REINFORCEMENT
RH...........................................................1
15 30391GT GAS STRUT,200 LBS.FORCE................2
-- 27377GT RETAINER,GAS SPRING***...................2
16 27114GT BALL STUD,1/2" BALL,3/8-16X1.2.........4
17 6002GT NUT,LP NYLOCK,5/16-18.......................8
18 30277PGT COVER LATCH ANGLE,PAINTED..........2
19 89625GT WELDMENT,BULKHEAD,RT SIDE.........1
-- 30398-SGT TAP BLOCK,PLATE HINGE....................6
20 6145GT SCREW,HHC,1/4-20 X 1.5....................18
21 31478GT HOSE ASSY,54".....................................1
22 6021GT WASHER,LOCK,.375............................14
23 29868GT SPRING
CLIP,3/8-16,.05-.20X.73,ZAG................12
24 30430GT BULKHEAD,FEMALE X 4.......................1
-- 28646GT ZERK,GREASE,1/8 NPT........................1
25 34619GT BUMPER,RUBBER***.............................6
26 82629GT DECAL,LABEL,WHEEL LOAD S-45.......1
27 30376-SGT COVER REINFORCEMENT LH.............1
28 31503GT COVER ASSY,GROUND CONTROL......1
includes index number 29
29 30468GT LATCH,SLIDE, FLUSH MOUNT
STYLE.....................................................1
-- 49534GT DOOR LATCH,BASE CONTROL BOX
30 53189GT RIVET,ALUM,ALUM,P,.25X.375..............7

Part No. 30103 Z-60/34 89


500 Turntable Components June 2018

508.1 Hydraulic Hoses and Fittings

90 Z-60/34 Part No. 30103


June 2018 500 Turntable Components

508.1 Hydraulic Hoses and Fittings

Item Part No. Description Qty. Item Part No. Description Qty.

1 30342GT ELBOW,140238-16-16............................1 31 31475GT HOSE ASSY,68.5"..................................1


5
2 30343GT NIPPLE,HEX,140137-16.........................1
3 27202GT ELBOW,070202-12-16............................1 32 27164GT CONNECTOR,070120-12-16..................1
4 20326GT TEE,RUN,070432-12..............................1 33 18687GT CONNECTOR,070120-6-8......................3
5 20022GT ELBOW,070221-12-12............................1 34 31464GT HOSE ASSY,55".....................................2
6 45359GT HOSE END,BARBED,SWIVEL,-12-12.....1 6

7 45170GT HOSE END,BARBED,SWIVEL,-12-12.....4 35 45412GT CONNECTOR,070120-6-6....................10


8 20925GT ELBOW,070220-12-12............................1 36 31968GT KIT,HOSE,FUNCTION MANIFOLD........1
9 22665GT CONNECTOR,070120-8-10....................2 37 30392GT ADAPTER,6402-6-6................................1
10 20709GT CONNECTOR,070120-16-16..................5 38 45705GT TEE,BRANCH,070429-6-6.....................1
11 31491GT HOSE ASSY,50".....................................2 39 31490GT HOSE ASSY,73".....................................1
1 6

12 25951GT ELBOW,070220-8-12..............................2 40 31465GT HOSE ASSY,14".....................................1


13 10355GT CONNECTOR,070102-6-6......................1 6

14 45161GT STRAINER ASSEMBLY,1.5" NPT...........2 41 31467GT HOSE ASSY,12".....................................1


15 30347GT VALVE,BALL,1" MPT X FPT...................2 6
16 30344GT CONNECTOR,070102-16-16..................2 42 31479GT HOSE ASSY,22".....................................1
17 21250GT HOSE END,BARBED,SWIVEL,-16-16.....4 6
18 28011GT HOSE,48",1"SAE 100R4........................1 43 31474GT HOSE ASSY,46".....................................3
2
Gasoline/ LPG models 6
-- 65866GT FUEL KIT, DEUTZ DIESEL.....................1 44 13756GT CONNECTOR,070120-4-6......................1
2
Deutz Diesel models 45 31477GT HOSE ASSY,16".....................................1
19 31489GT HOSE,38"...............................................1 7
2
Gasoline/ LPG models 46 13921GT ELBOW,070220-4-4................................1
-- 65866GT FUEL KIT, DEUTZ DIESEL.....................1 47 13755GT CONNECTOR,070120-4-4......................1
2
Deutz Diesel models 48 31476GT HOSE,70"...............................................1
20 30204GT TUBE ASSY., PUMP SUCTION..............2 8
Gasoline/ LPG models
49 31471GT HOSE,15"...............................................1
-- 20922GT ELBOW,070320-16-16............................1 8
Deutz Diesel models
-- 30488GT ELBOW,070321-16-16............................1 50 31467GT HOSE ASSY,12".....................................1
Deutz Diesel models 8
21 20710GT CONNECTOR,070120-16-12..................1 51 45357GT ELBOW,070220-8-8***............................1
22 27767GT ELBOW,070220-8-10..............................1 52 45412GT CONNECTOR,070120-6-6......................6
23 30205GT TUBE ASSY., PUMP PRESSURE..........1 53 30358GT TEE,BRANCH,070429-12-12.................1
24 30206GT TUBE ASSY., PUMP PRESSURE..........1 54 30357GT ADAPTER,O-RING,G6410-8-12.............1
25 31474GT HOSE ASSY,46".....................................1
3

26 31466GT HOSE ASSY,27".....................................1


4

27 45366GT TEE,RUN,070432-6-6.............................1
28 45411GT ELBOW,070320-6-6................................1
29 28448GT ELBOW,070220-6-8................................1
30 13120GT ELBOW,070220-6-6................................3

Part No. 30103 Z-60/34 91


500 Turntable Components June 2018

508.1 Hydraulic Hoses and Fittings


(continued)

Item Part No. Description Qty.

Footnotes
1: Hose End - Female JIC Swivel, 8-8 (Synflex
3903-08548), Hose End - 90o Female JIC
Swivel, 8-8 (Synflex 3903-08648) and Hose -
1/2" Thermoplastic High Pressure (Synflex
3800-08)
2: Hose - 1.0" Suction (Weatherhead H03916)
3: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - 90o Female JIC
Swivel, 6-6 (Synflex 3903-06646) and Hose -
3/8" Thermoplastic Medium Pressure (Synflex
3130-06)
4: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - Female JIC Swivel,
6-6 (Synflex 3903-06546) and Hose - 3/8"
Thermoplastic Medium Pressure (Synflex
3130-06)
5: Hose End - 90o Female JIC Swivel, 12-12
(Weatherhead 12U-672) and Hose - 3-4"
Suction (Weatherhead H03912)
6: Hose End - Female JIC Swivel, 16-16
(Weatherhead 43016E-616), Hose End - 90o
Female JIC Swivel, 16-16 (Weatherhead
43016E-676) and Hose - 1.0" 4 Spiral High
Pressure (Weatherhead H43016)
7: Hose End - Female JIC Swivel,4 (Synflex
3903-04544), Hose End - 90o Female JIC
Swivel, 4 JIC (Synflex 3903-04644) and Hose
- 1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
8: Hose - 3/4" Push On (Weatherhead H20112)

92 Z-60/34 Part No. 30103


June 2018 500 Turntable Components

508.1 Hydraulic Hoses and Fittings


(continued)

This Page Intentionally Left Blank

Part No. 30103 Z-60/34 93


600 Boom Components June 2018

601.1 Secondary Boom - View 1

94 Z-60/34 Part No. 30103


June 2018 600 Boom Components

601.1 Secondary Boom - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 5387GT SCREW,HHC,3/8-16 X 4.........................2 24 6091GT NUT,NYLOCK,1/4-20............................10


2 4828GT NUT,NYLOCK,3/8-16..............................2 25 6638GT WASHER,FLAT,USS,1/4"Y...................10
3 30198GT PIN,2.25DIAX31.75LG,2HOLE...............2
4 30050-SGT LOWER TENSION MEMBER
WELDMENT...........................................1
5 7713GT NUT, LP NYLOCK, 3/8-16.......................2
6 12981GT SCREW,HHC,3/8-16 X 4.5......................2
7 CYLINDER, SECONDARY LIFT Z60......1
previous cylinders 30044, 63208 and
121854 are no longer available. For
replacement order cylinder part 1264387
-- 1262633GT BEARING,POLYGON,BM5120
used with cylinder 126438
-- 1264387GT CYLINDER, SECONDARY LIFT Z60
-- 31079GT SEAL KIT,HYDRAULIC CYLINDER........1
used with cylinder 30044
-- 31106GT VALVE,CNTERBAL,CBBB-LHN@3000**.1
used with cylinder 30044 and 63208
-- 31310GT BEARING,GARLOCK,28DU24...............1
used with cylinder 30044, 63208 and
121854
-- 32722GT VALVE,COUNTERBAL.CBCG-LJN@3000.1
used with cylinder 121854 and 1264387
(Retract)
-- 40405GT VALVE,CNTERBAL.CBBB-LHN@3000**.1
used with cylinder 121854 and 1264387
(Extend)
-- 63348GT SEAL KIT,CYL,Z60 (63208)
used with cylinders 63208, 121854 and
126438
8 31306GT CONNECTING LINK ASSY....................1
includes index number 9
9 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....4
10 6326GT SCREW,HHC,3/8-16 X 3.........................1
11 5397GT WASHER,FLAT,USS,5/16",Y..................1
12 825019GT ROD END,.375X3.69,ZAG......................1
13 30202GT PIN,1.25DIAX14.12LG,1HOLE...............1
14 10597GT SCREW,HHC,1/2-13 X 1.25 GR5...........2
15 6033GT WASHER,LOCK,0.5"..............................2
16 1256267GT ROD END,.5 X 3.75,ZAG........................2
17 30201GT PIN,2.25DIAX24.63LG,1HOLE...............2
18 31305GT LOWER SECONDARY BOOM ASSY.....1
includes index number 19 and 20
19 18722GT BEARING,2.25IDX2.50ODX1.50L***......6
20 27695GT BEARING,FL,1.75IDX1.94ODX1.50L.....2
21 30199GT PIN,1.75 DIAX4.50LG,THREADED........2
22 30341P-SGT COVER,CABLE.......................................1
ground controls/tank side
23 30340P-SGT COVER,CABLE.......................................1
engine side

Part No. 30103 Z-60/34 95


600 Boom Components June 2018

602.1 Secondary Boom - View 2

96 Z-60/34 Part No. 30103


June 2018 600 Boom Components

602.1 Secondary Boom - View 2

Item Part No. Description Qty.

1 30193GT PIN,1.75DIAX8.50LG,1HOLE.................1
2 1256267GT ROD END,.5 X 3.75,ZAG........................5
3 10597GT SCREW,HHC,1/2-13 X 1.25 GR5...........5
4 6033GT WASHER,LOCK,0.5"..............................5
5 88356-127J5GT SWITCH,LIMIT,W/6.25"SPRING ARM.....1
Oscillating Models
-- 106433GT LS SPRING WAND (ZCY91)...................1
-- 19491GT CONTACTOR,LIMIT SWITCH................1
6 22541GT SCREW,RHM,10-32 X 1.5......................2
7 6607GT WASHER,LOCK,#10 PLTD.....................2
8 119620GT BEARING,1.75IDX2.00ODX1.50L........12
9 31308GT UPPER SECONDARY BOOM ASSY......1
includes index number 8 and 22
10 29883GT SCREW,HHC,5/8-11 X 1.75 GRD.8........2
11 6024GT NUT,NYLOCK,5/8-11..............................4
12 30050-SGT LOWER TENSION MEMBER
WELDMENT...........................................1
13 Ref Primary Boom Rest (refer to Figure
604.1)......................................................1
14 13003GT SCREW,HHC,5/8-11 X 3.5 GRD.8..........2
15 13064GT WASHER,FLAT,.625 HARDENED..........2
16 5387GT SCREW,HHC,3/8-16 X 4.........................4
17 4828GT NUT,NYLOCK,3/8-16..............................5
18 30198GT PIN,2.25DIAX31.75LG,2HOLE...............2
19 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8........1
20 825019GT ROD END,.375X3.69,ZAG......................1
21 30193GT PIN,1.75DIAX8.50LG,1HOLE.................5
22 18722GT BEARING,2.25IDX2.50ODX1.50L***......4
23 31309GT LOWER MIDPIVOT ASSY,Z60...............1
includes 2 of index number 22
24 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....4
25 31306GT CONNECTING LINK ASSY....................1
includes index number 24
26 30328GT PIN,1.75DIAX6.00LG,1HOLE.................1
27 Ref CYLINDER, SECONDARY LIFT
Z60..........................................................1
Ref CYLINDER, SECONDARY LIFT Z60
(refer to Figure 601.1)
28 30180-SGT WELDMENT, CYLINDER MOUNTING....1
29 31307GT UPPER LEVELING LINK ASSY.............2
includes index number 8
30 30339P-SGT COVER,CABLE,UPR TNSN ARM,PTD...2
31 6091GT NUT,NYLOCK,1/4-20..............................6
32 6638GT WASHER,FLAT,USS,1/4"Y.....................8
33 30052PGT UPPER PIVOT WELDMENT,PAINTED....1

Part No. 30103 Z-60/34 97


600 Boom Components June 2018

603.1 Upper Mid-pivot

98 Z-60/34 Part No. 30103


June 2018 600 Boom Components

603.1 Upper Mid-pivot

Item Part No. Description Qty.

1 119620GT BEARING,1.75IDX2.00ODX1.50L..........2
2 12906GT WASHER,FENDER,.25 X 1.25 X.062.....1
3 7339GT SCREW, HHC, 1/4-20 X .5......................1
4 6356GT WASHER,LOCK,.25................................1
5 30192GT PIN,MASTER CYLINDER.......................1
6 Ref. PRIMARY BOOM TUBE ASSY (refer
to 605.1)
7 30194GT PIN,1.75DIAX5.25LG,1HOLE.................1
8 1256267GT ROD END,.5 X 3.75,ZAG........................3
9 10597GT SCREW,HHC,1/2-13 X 1.25 GR5...........3
10 6033GT WASHER,LOCK,0.5"..............................3
11 32722GT VALVE,COUNTERBAL.CBCG-LJN@3000
use with cylinder part 121853 and 1264388
12 31310GT BEARING,GARLOCK,28DU24...............4
use with cylinder part 63207 and 121853
-- 1262633GT BEARING,POLYGON,BM5120
use with cylinder part 1264388
13 CYLINDER, LIFT
Previous cylinders part 63207 and 121853
are no longer available. For replacement
order cylinder part 1264388
-- 1264388GT CYLINDER, PRIMARY LIFT Z60
-- 63347GT SEAL KIT CYL.Z60(63207)
14 31106GT VALVE,CNTERBAL,CBBB-LHN@3000**
(not shown) use with cylinder part 63207
-- 40405GT VALVE,CNTERBAL.CBBB-LHN@3000**
use with cylinder part 121853 and 1264388
15 30195GT PIN,1.75DIAX18.13LG,1HOLE...............1
16 30196GT PIN,1.25DIAX11.50LG,1HOLE...............1
17 825019GT ROD END,.375X3.69,ZAG......................1
18 8516GT SCREW, HCC, 3/8-16 X 1.50..................1
19 4828GT NUT,NYLOCK,3/8-16..............................1
20 30191GT PIN,1.75DIAX13.50LG,1HOLE...............1
21 30052P-SGT UPPER PIVOT WELDMENT,PAINTED....1
22 65463GT BEARING,GARLOCK 20DU12...............4
23 63211GT CYLINDER, MASTER.............................1
includes index number 20
-- 63351GT SEAL KIT,CYL,Z60 (63211)
for 63211

Part No. 30103 Z-60/34 99


600 Boom Components June 2018

604.1 Upper Mid-pivot and Primary Boom Rests

100 Z-60/34 Part No. 30103


June 2018 600 Boom Components

604.1 Upper Mid-pivot and Primary Boom Rests

Item Part No. Description Qty.

1 6090GT SCREW,HHC,1/4-20 X .75......................8


2 6356GT WASHER,LOCK,.25..............................12
3 45209GT WEAR PAD,4X2X.5 W/INSERT***..........6
4 53811GT WEAR PAD,5X1.5X1 W/INSERTS..........2
5 13003GT SCREW,HHC,5/8-11 X 3.5 GRD.8..........2
6 13064GT WASHER,FLAT,.625 HARDENED..........2
7 6024GT NUT,NYLOCK,5/8-11..............................2
8 30333PGT PRIMARY BOOM REST,PAINTED.........1
9 6175GT SCREW,HHC,3/8-16 X 1.........................2
10 6021GT WASHER,LOCK,.375..............................2
11 8357GT SCREW,HHC,1/2-13 X 3.5......................3
12 6095GT WASHER,FLAT,USS,1/2",Y....................3
13 6086GT NUT,LP NYLOCK,1/2-13.........................3
14A 30424GT REST PAD, LOWER ARM.......................1
14B 49510GT SPACER,REST PAD,Z60........................1

Part No. 30103 Z-60/34 101


600 Boom Components June 2018

605.1 Primary and Extension Booms

102 Z-60/34 Part No. 30103


June 2018 600 Boom Components

605.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

1 102986GT PRI BOOM TUBE ASSY W/WORD 27 19440GT PIN,CLEVIS,1 X 2.5 LG.
DECA......................................................1 28 5361GT PIN,COTTER,.125 X 1.5
-- 102987GT PRI BOOM TUBE ASSY W/SYM DECAL Footnotes
2 6175GT SCREW,HHC,3/8-16 X 1.......................24
1: Quantity listed for this item is approximate.
3 6021GT WASHER,LOCK,.375............................32
Actual quantity may vary to ensure proper fit.
4 29080GT SHIM,WEAR PAD,5X 1.5 16GA............10
1

5 38620GT SHIM,WEAR PAD,5 X 1.5,14GA.............6


6 30138GT WEAR PAD,5 X 1.5 X .625 W/NUTS.....10
7 30139GT WEAR PAD,6.5 X 5 X.625 W/INSER......2
8 30472GT SHIM,PRIMARY BOOM,.064 THK..........3
1

9 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........4


10 6091GT NUT,NYLOCK,1/4-20..............................4
11 6638GT WASHER,FLAT,USS,1/4"Y.....................4
12 8179GT SCREW,HHC,1/4-20 X 2.25....................4
13 30255GT WASHER,SHIM,1.27 X 2.13 X .062......10
14 30116GT CYLINDER MOUNT BAR.......................1
15 45303GT NUT,NYLOCK,1.125-12..........................1
16 30272GT PAD,EXTENSION CYLINDER................1
17 30021PGT EXTENSION TUBE END
CAP,PAINTED.........................................1
18 6888GT SCREW,HHC,1/4-20 X 1.........................4
19 6356GT WASHER,LOCK,.25................................4
20 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................4
21 31086GT EXTENSION BOOM TUBE ASSY,Z60....1
22 30186GT PIN,1.25DIAX6.67LG,2RING..................2
23 824164GT SNAP RING,EXTERNAL,1.25,ZAG........4
24 30137GT WEAR PAD,5 X 1.5 X .50 W/NUTS.........2
25 8255GT SCREW,HHC,3/8-16 X .75......................4
26 111177GT CYL,EXT,2.5 X 112.25,Z60.....................1
replaces older cylinders 29267 and 89060
26A 36648GT VALVE,COUNTERBALANCE 2500 PSI*
use with cylinder 111177 (extend)
-- 74872GT VALVE,COUNTERBALANCE 3000 PSI*
use with cylinder 111177 (retract)
-- 75849GT VALVE,COUNTERBALANCE 2500PSI....1
use with cylinder 89060 (extend)
-- 31082GT VALVE,COUNTERBALANCE 2500
PSI*.........................................................1
use with cylinders 89060 (retract) and
29267
-- 89296GT SEAL KIT,CYLINDER (89060)................1
use with cylinders 89060 and 111177
-- 29183GT SEAL KIT,25212,25217,25372,S60
use with cylinder 29267

Part No. 30103 Z-60/34 103


600 Boom Components June 2018

606.1 Cable Track

104 Z-60/34 Part No. 30103


June 2018 600 Boom Components

606.1 Cable Track

Item Part No. Description Qty.

1 22541GT SCREW,RHM,10-32 X 1.5......................2


2 6178GT NUT,NYLOCK,10-32...............................2
3 88356-146R5GT SWITCH,LIMIT,W/ROLLER HEAD***.....1
-- 19491GT CONTACTOR,LIMIT SWITCH
4 46002PGT UPPR. LIMIT SWITCH BRKT.,BLUE......1
5 8914GT SCREW,HHC,1/4-20 X .625....................9
6 6356GT WASHER,LOCK,.25................................2
7 6638GT WASHER,FLAT,USS,1/4"Y...................11
8 30388GT PIVOT TUBE/SPACER Z60.....................2
9 30387GT CABLE PROTECTOR.............................1
10 6198GT NUT,NYLOCK,1/2-13..............................1
11 6095GT WASHER,FLAT,USS,1/2",Y....................1
12 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8........4
13 5397GT WASHER,FLAT,USS,5/16",Y................10
14 7713GT NUT, LP NYLOCK, 3/8-16.......................4
15 30389GT TRACK TUBE GUIDE.............................1
16 6091GT NUT,NYLOCK,1/4-20..............................4
17 31492GT CABLE TRACK CHANNEL ASSY..........1
18 88356-127J5GT SWITCH,LIMIT,W/6.25"SPRING ARM.....1
-- 106433GT LS SPRING WAND (ZCY91)...................1
-- 19491GT CONTACTOR,LIMIT SWITCH................1
19 30469GT SCREW,FHM,10-32 X 1.5......................2
20 30390-SGT COVER,CABLE TRACK
TRAY,DRILLED.......................................1
21 6889GT NUT,LP NYLOCK,1/4-20.........................5
22 8255GT SCREW,HHC,3/8-16 X .75......................2
23 6021GT WASHER,LOCK,.375..............................2
24 30377GT TRACK,PLASTIC CABLE,43 LINKS.......1
-- 29480GT TRACK REPAIR,7 LINK (25706).............1
-- 58920GT REPAIR LINK END SET (42763)*...........1
25 30315GT TRACK TUBE WELDMENT....................1
26 6888GT SCREW,HHC,1/4-20 X 1.........................2

Part No. 30103 Z-60/34 105


600 Boom Components June 2018

607.1 Jib Boom and Platform Rotator

106 Z-60/34 Part No. 30103


June 2018 600 Boom Components

607.1 Jib Boom and Platform Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 31086GT EXTENSION BOOM TUBE ASSY,Z60....1 19 6638GT WASHER,FLAT,USS,1/4"Y.....................6


2 825019GT ROD END,.375X3.69,ZAG......................9 20 35611GT MANIFOLD,DUAL
COUNTERBALANCE.............................1
3 8516GT SCREW, HCC, 3/8-16 X 1.50..................6
-- 37090GT VALVE,COUNTERBALANCE 2000PSI....1
4 4828GT NUT,NYLOCK,3/8-16............................10
21 T108075GT PIN,1.25DIAX5.25LG,1HOLE.................1
5 30188GT PIN,1.25DIAX8.50LG,1HOLE.................2
22 47377GT BEARING,1.25 ID X 1.5 OD X .75..........8
6 30189GT PIN,1.25DIAX13.75LG,2HOLE...............2
23 226537GT CYLINDER,SLAVE.................................1
7 53258GT COMPRESSION MEMBER
replaces previous cylinder 63212 (no longer
WELD,MACH..........................................2
available), includes item 22
8 27326GT PIN,1.25 X 7.57 IN,1HOLE.....................2
-- 29083GT VALVE,COUNTERBALANCE,2500 PSI*
9 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8........2 use with cylinder 63212
10 31094GT JIB BOOM ASSEMBLY...........................1 -- 63352GT SEAL KIT CYL.Z60(63212)
includes index number 11 use with cylinder 63212 or 226537
11 30219GT BEARING,FL,1.25ID X 1.41OD X 1........4 -- 74872GT VALVE,COUNTERBALANCE 3000 PSI*
12 30220GT BEARING,1.25ID X 1.5OD X 0.69L........4 use with cylinder 226537

13 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........1 24 5397GT WASHER,FLAT,USS,5/16",Y..................1

14 31095GT PLATFORM LEVELING ASSEMBLY......1 25 21604GT SCREW,HHC,3/8-16 X 3.25....................2


includes 2 each of index number 12 26 29066GT VALVE,SOLENOID,10V,2POS
15 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....1 3WAY**....................................................2

16 30370GT BEARING,1.25IDX1.5ODX1.00L............2 -- 62262GT VALVE,SOLENOID N/O (LONG)***........2


use with rotator part number 63509 or -- 62267GT VALVE,SOLENOID N/C (SHORT)***......2
94399
-- 75847GT VALVE - SOLENOID, 2 POS 2 WAY.......2
-- 65799GT BUSHING,FLANGE,ROTATOR 1"
-- 75848GT VALVE - SOLENOID 2 POS 2 WAY........2
use with rotator part number 31096 and
35612 27 27814GT COIL,SOLENOID,10V.............................2
17 94399GT ROTATOR ASSMBLY..............................1 -- 62273GT COIL,GREEN W/ 2 PIN
includes item 16, previous rotator 63509 is CONNECTOR*........................................2
no longer available, order rotator 94399 for 28 45912GT NUT,SOLENOID VALVE 2P3W...............2
replacement
-- 52943GT NUT,SOLENOID VALVE COIL................2
-- 106421GT SEAL KIT,ARCTIC,ROTATOR 8.2K**
use with rotator part number 63509 29 75700GT MANIFOLD,MACHINED,JIB &
ROTATE..................................................1
-- 106422GT KIT,SEAL& BEARING,ARC,ROT.9K**.....1
use with rotator part number 35612 -- 75849GT VALVE,COUNTERBALANCE 2500PSI....1
-- 122944GT SEAL KIT,8K ROTATOR*** 30 63214GT CYLINDER,JIB,Z60................................1
use with rotator part number 77876 includes 4 each index number 22
-- 31498GT BEARING KIT,ROTATOR,9K***...............1 -- 29083GT VALVE,COUNTERBALANCE,2500
use with rotator part number 31096 and PSI*.........................................................1
35612 for 30047 cylinder
-- 62417GT SEAL KIT,PLAT ROTATE***....................1 -- 31078GT SEAL KIT,HYDRAULIC CYLINDER***.....1
use with rotator part number 63509 for 30047 cylinder
-- 65842GT SEAL KIT,UNIVERSAL,9K ROTATOR*....1 -- 31106GT VALVE,CNTERBAL,CBBB-LHN@3000**.1
use with rotator part number 35612 for 63214 cylinder
-- 75395GT BEARING KIT,PLAT -- 63354GT SEAL KIT CYL.Z60(63214).....................1
ROTATOR,SUPER..................................1 for 63214 cylinder
use with rotator part number 63509 31 30255GT WASHER,SHIM,1.27 X 2.13 X .062........8
-- 77876GT ROTATOR ASSEMBLY KIT Z60..............1 1
includes item 16 and rotator 94399,
previous rotators 31096, 35612 and 63509 32 6091GT NUT,NYLOCK,1/4-20..............................3
are no longer available, order kit 77876 for 33 30411-SGT COVER,CABLE,JIB PAINTED................1
first time replacement
34 18666GT CLAMP,1.00,#16 X 1/4,RUB CUSH........2
18 6145GT SCREW,HHC,1/4-20 X 1.5......................3

Part No. 30103 Z-60/34 107


600 Boom Components June 2018

607.1 Jib Boom and Platform Rotator


(continued)

Item Part No. Description Qty.

Footnotes
1: Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper fit.

108 Z-60/34 Part No. 30103


June 2018 600 Boom Components

607.1 Jib Boom and Platform Rotator


(continued)

This Page Intentionally Left Blank

Part No. 30103 Z-60/34 109


600 Boom Components June 2018

608.1 Hydraulic Hoses and Fittings

110 Z-60/34 Part No. 30103


June 2018 600 Boom Components

608.1 Hydraulic Hoses and Fittings

Item Part No. Description Qty. Item Part No. Description Qty.

1 31473GT HOSE ASSY,13".....................................2 Footnotes


1
1: Hose End - Female JIC Swivel, 4 (Synflex
2 37868GT FITTING-4 W/.030 ORIFICE.................13 3903-04544), Hose End - Female JIC Swivel,
-- 13756GT CONNECTOR,070120-4-6....................13 4 (Synflex 3903-04544) and Hose - 1/4"
3 37868GT FITTING-4 W/.030 ORIFICE...................2 Thermoplastic Medium Pressure (Synflex
-- 13756GT CONNECTOR,070120-4-6......................2 3130-04)
4 31470GT HOSE ASSY,53".....................................2 2: Hose End - Female JIC Swivel, 4 (Synflex
1
3903-04544), Hose End - Female Swivel, 6-4
5 13921GT ELBOW,070220-4-4................................2
JIC (Synflex 3903-06544) and Hose - 1/4"
6 31488GT HOSE ASSY,447"...................................2
2
Thermoplastic Medium Pressure (Synflex
3130-04)
7 31487GT HOSE ASSY,540"...................................2
2 3: Hose End - Male JIC, 4-4 (Synflex
3903-04504), Hose End - 90o Female JIC
8 28890GT NIPPLE,DIAGNOSTIC,#6 PORT............2
Swivel, 6-4 (Synflex 3903-06644) and Hose -
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT.........2
1/4" Thermoplastic Medium Pressure (Synflex
-- 48880GT CAP,DIAGNOSTIC NIPPLE....................2
9 45412GT CONNECTOR,070120-6-6....................12
3130-04)
10 31486GT HOSE ASSY,422"...................................2
4: Hose End - Female JIC Swivel, 4 (Synflex
3 3903-04544), Hose End - 90o Female JIC
11 31485GT HOSE ASSY,409"...................................2 Swivel, 6-4 (Synflex 3903-06644) and Hose -
4 1/4" Thermoplastic Medium Pressure (Synflex
12 31481GT HOSE ASSY,435"...................................2 3130-04)
5 5: Hose End - Female JIC Swivel, 6-6 (Synflex
13 31482GT HOSE ASSY,408"...................................2 3903-06546), Hose End - 90o Female JIC
6 Swivel, 6-6 (Synflex 3903-06646) and Hose -
14 31484GT HOSE ASSY,219"...................................1 3/8" Thermoplastic Medium Pressure (Synflex
7 3130-06)
15 31483GT HOSE ASSY,236"...................................1 6: Hose End - Female Swivel, 6-4 JIC (Synflex
7
3903-06544), Hose End - 90o Female JIC
16 45412GT CONNECTOR,070120-6-6......................6 Swivel, 6-4 (Synflex 3903-06644) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
7: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - 90o Female JIC
Swivel, 6-6 (Synflex 3903-06646) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)

Part No. 30103 Z-60/34 111


700 Platform Components June 2018

701.1 Platform Installation - View 1

112 Z-60/34 Part No. 30103


June 2018 700 Platform Components

701.1 Platform Installation - View 1

Item Part No. Description Qty.

1 6090GT SCREW,HHC,1/4-20 X .75....................23


-- 6090GT SCREW,HHC,1/4-20 X .75....................25
2 6356GT WASHER,LOCK,.25..............................17
-- 6356GT WASHER,LOCK,.25..............................19
3 6638GT WASHER,FLAT,USS,1/4"Y...................26
-- 6638GT WASHER,FLAT,USS,1/4"Y...................28
4 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG..............17
-- 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG..............19
5 73610PGT STEP PLATFORM ENTRY
PAINTED***.............................................1
6 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........8
7 6097GT WASHER,FLAT,USS,3/8",Y....................8
8 4828GT NUT,NYLOCK,3/8-16..............................4
9 75516-SGT DECAL PLATE ASSEMBLY....................1
10 6090GT SCREW,HHC,1/4-20 X .75......................4
11 50144-SGT PLATFORM SUPPORT
WELDMENT***.......................................4
12 57201GT WASHER,FLAT,313, HARDENED........12
13 6550GT U-BOLT,3/8 X 1 YZ..................................2
14 77692GT SCREW,HHC,3/8-16 X 1 GRD 8.............8
15 73928GT SCREW,HHC,1-8 X 11,GRD 5***...........1
16 122079GT WASHER,FLAT,1.000,HARDENED........1
17 29764GT NUT,NYLOCK,1-8...................................1
18 75675-SGT PLATFORM ASSEMBLY Z-60 6FT.........1
-- 75676-SGT PLATFORM ASSEMBLY Z-60 6FT***.....1
-- 75679-SGT PLATFORM ASSEMBLY 8FT Z-60.........1
-- 75680-SGT PLATFORM ASSEMBLY 8FT Z-60.........1
19 73478PGT FLOORING,8 FT PLATFORM**..............1
-- 60954-SGT FLOORING,6 FT PLATFORM,SERVIC...1
-- 73478PGT FLOORING,8 FT PLATFORM**..............1
20 54274GT SCREW,STEP BOLT,1/4-20 X .75..........3

Part No. 30103 Z-60/34 113


700 Platform Components June 2018

702.1 Platform Installation - View 2

114 Z-60/34 Part No. 30103


June 2018 700 Platform Components

702.1 Platform Installation - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 6090GT SCREW,HHC,1/4-20 X .75......................9 19 56244GT HOSE ASSY,T2 TO JIB JUNCTION.......2


2 6638GT WASHER,FLAT,USS,1/4"Y.....................9
3 6091GT NUT,NYLOCK,1/4-20..............................9
4 27528GT FOOT SWITCH GUARD W/DECALZ45...1
5 13482GT FOOT SWITCH***...................................1
includes mounting fasteners
6 102992GT SLIDING MIDRAIL KIT,PTD....................1
includes index 2 and 3
-- 12443GT MIDRAIL GUIDE ( HOOK ).....................1
-- 139451GT TUBE,SLIDING MIDRAIL,PAINTED.......1
-- 20973GT WIRE LOOM,3/8 POLY SLIT..................1
-- 21121GT CABLE TIE,4" BLK,HEAT RESISTNT.....1
-- 6888GT SCREW,HHC,1/4-20 X 1.........................1
7 94745PGT TOEBOARD,ENTRY EUROPEAN
PNTD**...................................................1
-- 54817P-SGT TOEBOARD,PLTFM ENTRY
EUR,PNTD*............................................1
8 6356GT WASHER,LOCK,.25................................4
9 73575GT SPRING
CLIP,10-24,.025-.125X.468,ZAG.............4
10A 44743GT MANUAL BOX W/DECALS***.................1
USA/Canada/Australia
10B 24514GT BOX,INSTRUCTION STORAGE
Europe/Asia/South America (decal
required; refer to Section100)
11 49219GT SLEEVE,NYLON,2.19 ID,BULK
12 28443GT CABLE TIE,11.5" BLACK........................3
13 7713GT NUT, LP NYLOCK, 3/8-16.......................4
14 5397GT WASHER,FLAT,USS,5/16",Y..................4
15 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........8
16 Ref. Platform Controls (refer to figures
703.1 and 704.1).....................................8
17 29431GT CONNECTOR
ASSEMBLY,FOOTSWITCH.....................1
-- 22431GT TERMINAL,ANDERSON,30A 12-16
GA...........................................................1
-- 22432GT ANDERSON HOUSING,15-45 AMP
BLK.........................................................1
-- 22433GT ANDERSON
HOUSING,15-45,AMP,WHT....................1
-- 22434GT ANDERSON HOUSING,15-45 AMP
RED........................................................1
-- 45139GT RECEPT.,SNAP-IN,4 POLE
ANDERSN..............................................1
-- 45201GT SPACER,LONG ANDERSON.................1
-- 45202GT PIN,ROLL,.094 X .875............................1
18 31256GT FOOTSWITCH WIRE ASSY,Z60............1
-- 45313GT PLUG,W/LATCH,4 POLE,ANDERSON...1

Part No. 30103 Z-60/34 115


700 Platform Components June 2018

703.1 Platform Controls - View 1

116 Z-60/34 Part No. 30103


June 2018 700 Platform Components

703.1 Platform Controls - View 1

Item Part No. Description Qty.

1 25838GT MOUNTING ADAPTOR..........................6


2 25834GT QUICK DISCONNECT MALE.................2
3 28308GT QUICK DISCONNECT,FEMALE**..........2
4 6599GT WIRE CABLE,14/3
SO,BULK...............................1032-inches
5 7056GT CONN, SQZ, 1/2NPT .38-.50, SM**.......4
-- 6935GT LOCKNUT,ELEC,1/2"..............................4
6 8843GT COVER,KNOCK OUT HOLE,4 PER
BAG........................................................4
7 10775GT T-BOX, 2.75 x 4.5 x 2.0...........................1
8 6599GT WIRE CABLE,14/3
SO,BULK...............................1032-inches
-- T112563GT SVC KIT,UK
RECEPT.REPLACEMENT......................1
9 27115GT GASKET,UPPER CONTROL BOX..........1
10 31259GT PLAT.CNTRL.BOX W/DECALS,Z60........1
includes index number 9
11 12348GT SCREW,RHM,6-32 X .75........................2
12 45437GT COVER,GFCI,WEATHERPROOF..........1
includes mounting fasteners
13 6935GT LOCKNUT,ELEC,1/2"..............................4
14 6562GT WIRE CABLE,16/4 SJO,BULK...97-inches
15 31256GT FOOTSWITCH WIRE ASSY,Z60............1
16 35934GT WIRE CABLE,18/19
CON.TPRJKT........................1032-inches
17 12960GT CABLE SQUEEZE CONN.,XTRA LRG...3
18 14041GT LOCKNUT,ELECTRIC,3/4".....................3
19 30794GT WIRE,12/3
SJEOW,BK-WH-GR/YL.........1032-inches
20 35934GT WIRE CABLE,18/19
CON.TPRJKT........................1032-inches
21 45383GT ALARM,WARBLE TONE 5-30 VDC***.....1
Does not include 72326 nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS.....1
22 22052GT LIMITER PC BOARD, HORSEPOWER...1
includes mounting fasteners
-- 39591GT SPACER,NYLON,.375............................4
sold separately
23 25839GT DIN RAIL,19.75".....................................1
24 49820GT SCREW,PHILLIPS,PHM,6-32 X .5..........2
25 12344GT NUT,NYLOCK,6-32.................................2

Part No. 30103 Z-60/34 117


700 Platform Components June 2018

704.1 Platform Controls - View 2

118 Z-60/34 Part No. 30103


June 2018 700 Platform Components

704.1 Platform Controls - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 21 Ref., JOYSTICK CONTROLLER,12V.....1


refer to 705.1
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
22 Ref., JOYSTICK CONTROLLER,12V
1 Ref., JOYSTICK CONTROLLER,12V.....2
refer to 706.1
refer to 707.1
2 31259GT PLAT.CNTRL.BOX W/DECALS,Z60........1
3 122513GT KIT,HORN SVC BB&SM BOOM.............1
-- 66813GT BUTTON,PUSH,BLACK W/SEAL***.......1
-- 66815GT BASE, W/1 N.O. CONTACTS***..............1
4 128201GT SWITCH TOGGLE ASSY DPDT 2P
MOM.......................................................1
includes mounting fasteners
5 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................3
includes mounting fasteners
6 22777GT LIGHTBULB,T 1.75,14V(10PACK)..........3
7 22776GT SOCKET,IND.LITE,W/RED LENS...........3
8 128202GT SWITCH TOGGLE ASSY DPDT 3P
MOM.......................................................2
includes mounting fasteners
9 128205GT SWITCH TOGGLE ASSY DPDT 2P
MNT........................................................2
includes mounting fasteners
10 128206GT SWITCH TOGGLE ASSY DPDT 3P
MNT........................................................1
includes mounting fasteners
11 229567GT PLUG, SANTOPRENE .5 BLACK
DOME.....................................................1
Gasoline/LPG models
-- 229567GT PLUG, SANTOPRENE .5 BLACK
DOME.....................................................2
Deutz Diesel models
12 6090GT SCREW,HHC,1/4-20 X .75......................2
13 6356GT WASHER,LOCK,.25................................2
14 6638GT WASHER,FLAT,USS,1/4"Y.....................4
15 54525GT BRACKET-PANEL-WIRE MOUNTING
99............................................................3
-- 27116GT RESISTOR,100 OHM,25 WATT..............1
-- 27117GT RESISTOR,250 OHM,5 WATT................1
16 6091GT NUT,NYLOCK,1/4-20..............................2
17 8914GT SCREW,HHC,1/4-20 X .625....................2
18 27033P-SGT SUPPORT,WRIST,PAINTED-BLUE........1
19 15243GT PLUG,NYLON .875 BLACK DOMED......1
20 122514GT KIT,ESTOP SVC BB&SM BOOM............1
-- 146478GT BOOT(BELLOWS),E-STOP,BLACK
-- 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1
-- 66818GT CONTACT,NC.........................................1
-- 66821GT BASE,WITHOUT CONTACTS................1

Part No. 30103 Z-60/34 119


700 Platform Components June 2018

705.1 Joystick Controller - Drive / Steer

120 Z-60/34 Part No. 30103


June 2018 700 Platform Components

705.1 Joystick Controller - Drive / Steer

Item Part No. Description Qty.

-- 20424GT JOYSTICK CONTROLLER,12V..............1


OEM joystick, contains all shown service
parts
-- 20424HGT JOYSTICK CONTROLLER,12V
aftermarket joystick replacement
1 25882GT LOCK RING............................................1
2 25881GT BOOT,THUMB 20424 JOYSTICK...........1
3 25883GT HANDLE HALF,JOYSTICK (20424)........2
-- 49887GT NUT & BOLT KIT (25883).......................1
-- 72245GT KIT, JOYSTICK HANDLE
includes handles, rocker and nut/bolt kit
4 44221GT COLLAR, BOOT RETAINING.................1
5 22368GT BOOT (20424).........................................1
6 25884GT COVER CASTING,20424
CONTROLLER.......................................1
7 44211GT SHAFT,W/NF STYL BLOCK,(20424)*.....1
8 52778GT BEARING,FLANGED,.376ID (20424).....2
9 58209GT SPRING,RETURN***..............................1
10 22364GT POTENTIOMETER (20424)....................2
11 22367GT SPUR GEAR (20424).............................2
12 44212GT GEAR CASTING,20424
CONTROLLER*......................................1
13 22365GT SWITCH (20424)....................................2
14 22366GT CAM ASSY (20424)................................1
15 52776GT SCREW,HEX,M4X0.7X10MM (20424)*...2
16 52777GT NUT,HEX,M4 X 0.7 MM (20424)***.........3
17 52775GT SCREW,HEX,M4X0.7X30MM (20424)*...1
18 23680GT SWITCH,HANDLE,20424.......................2
19 23688GT ROCKER ASSY,HANDLE (20424)***.....1

Part No. 30103 Z-60/34 121


700 Platform Components June 2018

706.1 Joystick Controller - Boom Functions, Dual Axis

122 Z-60/34 Part No. 30103


June 2018 700 Platform Components

706.1 Joystick Controller - Boom Functions, Dual Axis

Item Part No. Description Qty.

-- 53073GT JOYSTICK,MULT AXIS CONT,OEM***


OEM joystick, contains all shown service
parts
-- 53073HGT JOYSTICK,MULT AXIS CONT
aftermarket joystick replacement
1 27133GT HANDLE,CAP,CONTROLLER................1
2 27134GT BOOT,CONTROLLER.............................1
includes 46272 flange
3 46272GT FLANGE-JOYSTICK
MOUNTING,44988.................................1
4 31526GT O-RING,BOOT,CONTROLLER...............1
5 27511GT SPRING,24493 CONTROLLER..............1
6 31283GT BUSHING,SPRING SEAT.......................1
7 52585GT PCB,11179CD,(LIFT)***..........................1
8 52587GT SHAFT & HOUSING ASSY....................1
9 52588GT DRIVE GEAR - INSIDE #53073..............2
9A 58477GT SHAFT (53073)***...................................2
10 52589GT DRIVE GEAR - OUTSIDE #53073..........2
11 19712GT MICROSWITCH,V3L-139-D8.................4
12 58923GT SADDLE BRCKT40613,34419,53073*....1
harness shown for illustration purpose only
13 37948GT SADDLES-SET(24493,40613,53073*.....1
14 52591GT POTENTIOMETER-JOYSTCK(53073)....2
14 65827GT ADAPTER (53073,52591) **...................2
15 52586GT PCB,11179AB, (SWING)***....................1

Part No. 30103 Z-60/34 123


700 Platform Components June 2018

707.1 Joystick Controller - Boom Functions, Single Axis

124 Z-60/34 Part No. 30103


June 2018 700 Platform Components

707.1 Joystick Controller - Boom Functions, Single Axis

Item Part No. Description Qty.

-- 24495GT JOYSTICK,SINGLE AXIS PROPORT


OEM joystick, contains index numbers 1 -
6 and 10 - 12
-- 24495HGT JOYSTICK,SINGLE AXIS PROPORT
aftermarket joystick replacement
1 27133GT HANDLE,CAP,CONTROLLER................1
2 27134GT BOOT,CONTROLLER.............................1
3 31526GT O-RING,BOOT,CONTROLLER...............1
4 19720GT CASTING,45049, 40612.........................1
5 27135GT SHAFT W/GEAR.....................................1
6 27524GT PCB,ASSY,24495....................................1
-- 49870GT POTENTIOMETER (24493)....................1
7 27116GT RESISTOR,100 OHM,25 WATT..............1
8 21121GT CABLE TIE,4" BLK,HEAT RESISTNT.....5
9 27117GT RESISTOR,250 OHM,5 WATT................1
10 21434GT SPRING & BUSHING KIT,RETURN***....1
11 19731GT GEAR, SLAVE, MS4,45048....................1
12 19712GT MICROSWITCH,V3L-139-D8.................2

Part No. 30103 Z-60/34 125


June 2018

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

102986GT .................103 16584GT ...................69 22541GT ...................97, 105 27155GT ...................69, 83


102987GT .................103 18218GT ...................75 22578GT ...................69 27164GT ...................35, 43, 59, 91
102992GT .................115 18385GT ...................67 226099GT .................31, 33, 57 27202GT ...................91
10355GT ...................91 18504GT ...................67 226100GT .................31, 33, 57 27204GT ...................15
10587GT ...................19, 47, 81 18605GT ...................19, 47 226101GT .................49 27205GT ...................15
10597GT ...................31, 33, 57, 65, 18665GT ...................83 226537GT .................107 27206GT ...................15
69, 95, 97, 99 18666GT ...................107 22665GT ...................59, 91 27207GT ...................15
10598GT ...................67 18687GT ...................91 22700GT ...................67 27242GT ...................59
106421GT .................107 18722GT ...................95, 97 22776GT ...................119 27246GT ...................85, 87, 119
106422GT .................107 19274GT ...................85, 87 22777GT ...................119 27287GT ...................85, 87
106433GT .................97, 105 19363GT ...................75 22786GT ...................31, 33, 57 27326GT ...................107
10775GT ...................117 19418GT ...................67, 71 22811GT ...................31, 33, 57 27329PGT .................69
110154GT .................83 19440GT ...................103 229567GT .................87, 119 27377GT ...................89
110194GT .................27 19470GT ...................78 22973GT ...................81 27464GT ...................49, 57
110200GT .................33, 77–78 19487GT ...................75 23057GT ...................69 27497GT ...................107
111177GT .................103 19491GT ...................97, 105 23506GT ...................85 27511GT ...................123
111648GT .................81 19506GT ...................85, 87 23680GT ...................121 27524GT ...................125
119620GT .................97, 99 19606GT ...................75 23688GT ...................121 27528GT ...................115
122079GT .................113 19687GT ...................35, 43, 59 23802GT ...................35, 43, 59 27639PGT .................67
122366GT .................85, 87 19712GT ...................123, 125 23938GT ...................55 27640GT ...................67
122512GT .................85, 87 19720GT ...................125 24038GT ...................67 27654PGT .................81
122513GT .................119 19731GT ...................125 24039GT ...................17 27656PGT .................19, 47
122514GT .................85, 87, 119 19794GT ...................81 24118GT ...................83 27694GT ...................19, 47
122606GT .................85, 87 19995GT ...................77–78 24119GT ...................83 27695GT ...................19, 47, 95
122944GT .................107 20022GT ...................91 24343GT ...................83 27698GT ...................17, 19, 47
12344GT ...................117 20224GT ...................27, 29, 53, 55, 24495GT ...................125 27728GT ...................81
12348GT ...................117 78, 111 24495HGT .................125 27759GT ...................27, 53
12443GT ...................115 20293GT ...................75 24514GT ...................115 27760GT ...................27, 53
1254826GT ...............69 20318GT ...................53 24551GT ...................65 27761GT ...................27, 29, 53, 55
1256267GT ...............95, 97, 99 20324GT ...................35, 43, 59 24667GT ...................57 27763GT ...................27, 53
1259054GT ...............63 20326GT ...................91 24675GT ...................25 27764GT ...................53
1259056GT ...............63, 65 20328GT ...................43, 59 25225GT ...................81 27766GT ...................27
1262633GT ...............95, 99 20332GT ...................35, 43 25375GT ...................27, 53 27767GT ...................91
1264387GT ...............95 20424GT ...................121 25404GT ...................19, 47 27801GT ...................77–78
1264388GT ...............99 20424HGT .................121 25416GT ...................19, 47 27802GT ...................77–78
1267807GT ...............65, 71 20709GT ...................91 25417GT ...................19 27804GT ...................77–78
1268229GT ...............65, 71 20710GT ...................91 25418GT ...................19, 47 27805GT ...................77–78
1279268GT ...............67 20776GT ...................83 25419GT ...................17, 19, 47 27807GT ...................77–78
1280665GT ...............73 20813GT ...................83 25436GT ...................17, 19, 47 27814GT ...................27, 53, 107
128200GT .................85, 87, 119 20880GT ...................65, 71 25505GT ...................53 27908GT ...................65
128201GT .................87, 119 20922GT ...................91 25506GT ...................27 27914GT ...................73
128202GT .................85, 87, 119 20923GT ...................43, 59 25563GT ...................83 27915GT ...................63
128205GT .................87, 119 20925GT ...................35, 43, 59, 91 25567GT ...................75 27916GT ...................63
128206GT .................119 20973GT ...................115 25571P-SGT .............65 27917GT ...................65
128578GT .................119 21018GT ...................67 25765GT ...................49, 57 27919GT ...................65
12906GT ...................89, 99 21019GT ...................65, 71 25768GT ...................49, 57 27922GT ...................65
12960GT ...................83, 117 21121GT ...................87, 115, 125 25769GT ...................19, 47 27942GT ...................67
12981GT ...................95 21130GT ...................65, 69 25807GT ...................83 27943GT ...................67
13002GT ...................21, 23, 73 21141GT ...................75 25808GT ...................83 27953GT ...................17, 19, 47
13003GT ...................67, 71, 97, 101 21144GT ...................33 25834GT ...................117 28011GT ...................91
13014GT ...................67 21145GT ...................33 25836GT ...................83 28034GT ...................43
13064GT ...................23, 31, 49, 57, 21146GT ...................33 25838GT ...................117 28076GT ...................67, 71
67, 71, 81, 97, 21149GT ...................33 25839GT ...................117 28112PGT .................83
101 21166GT ...................31, 49, 57 25855PGT .................73 28117GT ...................49
13066GT ...................31, 33, 57, 65, 21175GT ...................81 25881GT ...................121 28125GT ...................89
69, 81 21250GT ...................91 25882GT ...................121 28157GT ...................11
13120GT ...................35, 43, 59, 91 21434GT ...................125 25883GT ...................121 28158GT ...................11
13482GT ...................115 21444GT ...................77–78 25884GT ...................121 28159GT ...................11
13755GT ...................91 21465GT ...................75 25951GT ...................35, 43, 59, 91 28160GT ...................11
13756GT ...................91, 111 21496GT ...................65, 69 25974GT ...................83 28161GT ...................11, 13
13775GT ...................71 21604GT ...................17, 107 25980GT ...................11, 13 28162GT ...................11
13918GT ...................81, 97, 105, 107 21935GT ...................77–78 25994GT ...................11 28164GT ...................11
13921GT ...................35, 43, 59, 91, 22052GT ...................117 27010GT ...................65 28165GT ...................15
111 22099GT ...................35, 43, 59 27022PGT .................67 28170GT ...................11
139451GT .................115 22278GT ...................65 27033P-SGT .............119 28171GT ...................11
139898GT .................75 22364GT ...................121 27034GT ...................67 28174GT ...................11, 13
14041GT ...................83, 117 22365GT ...................121 27114GT ...................89 28175GT ...................11, 15
144161GT .................73 22366GT ...................121 27115GT ...................117 28176GT ...................15
146165GT .................77–78 22367GT ...................121 27116GT ...................119, 125 28177GT ...................15
146169GT .................73, 77–78 22368GT ...................121 27117GT ...................119, 125 28178GT ...................15
146478GT .................85, 87, 119 223763GT .................25, 77–78 27133GT ...................123, 125 28181GT ...................15
147094GT .................85, 87 22431GT ...................115 27134GT ...................123, 125 28234P-SGT .............67
147421GT .................83 22432GT ...................115 27135GT ...................125 28235GT ...................11, 13
15243GT ...................119 22433GT ...................115 27142GT ...................65 28236GT ...................15
16439GT ...................19, 47 22434GT ...................115 27153GT ...................63 28238GT ...................11

126 Z-60/34 Part No. 30103


June 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

28308GT ...................117 29549GT ...................71 30222GT ...................95, 97 30488GT ...................91


28310GT ...................83 29550GT ...................71 30224PGT .................65 30490GT ...................75
28443GT ...................115 29551GT ...................71 30229PGT .................73 30493GT ...................65, 69
28444GT ...................35, 43, 59 29552GT ...................71 30230PGT .................65, 71 30785-1500GT ..........65, 69
28448GT ...................35, 43, 59, 91 29553GT ...................71 30255GT ...................103, 107 30794GT ...................83, 117
28471GT ...................89 29555GT ...................71 30256GT ...................75 30806GT ...................69
28597GT ...................35, 43, 59 29556GT ...................69 30257GT ...................17 31059GT ...................11
28646GT ...................89 29557GT ...................69 30262-SGT ................81 31060GT ...................11
28647GT ...................63, 65 29558GT ...................69 30271GT ...................67, 71 31078GT ...................107
28648GT ...................63, 65 29559GT ...................69 30272GT ...................103 31079GT ...................95
28649GT ...................63 29560GT ...................69 30275GT ...................65, 75 31082GT ...................81, 103
28650GT ...................63 29561GT ...................69 30277PGT .................89 31084GT ...................83, 85
28651GT ...................63 29562GT ...................69 30302P-SGT .............33 31086GT ...................103, 107
28652GT ...................63 29563GT ...................69 30302PGT .................31, 57 31088GT ...................21, 23, 49
28653GT ...................63 29564GT ...................69 30315GT ...................105 31089GT ...................31, 33, 57
28654GT ...................63 29565GT ...................69 30327PGT .................81 31090GT ...................17
28656GT ...................63 29607GT ...................83 30328GT ...................97 31091GT ...................17
28658GT ...................63 29616GT ...................65 30333PGT .................101 31092GT ...................17
28659GT ...................63 29733GT ...................81 30339P-SGT .............97 31093GT ...................17
28660GT ...................63 29734GT ...................81, 83 30340P-SGT .............95 31094GT ...................107
28662GT ...................63 29735GT ...................81 30341P-SGT .............95 31095GT ...................107
28664GT ...................65 29739GT ...................31, 33, 65, 69 30342GT ...................91 31100GT ...................77–78
28666GT ...................63 29744GT ...................25, 51, 73 30343GT ...................91 31102GT ...................78
28689GT ...................83 29746GT ...................17, 19, 47 30344GT ...................91 31106GT ...................95, 99, 107
28714GT ...................63 29747GT ...................65, 69 30347GT ...................75, 91 31158GT ...................11
28716GT ...................63 29764GT ...................113 30352GT ...................59 31159GT ...................11
28717GT ...................65, 67 29780GT ...................11 30357GT ...................91 31160GT ...................11
28718GT ...................65 29791GT ...................11, 13, 15 30358GT ...................91 31162GT ...................13
28750GT ...................25, 29, 51, 55, 29855PGT .................19, 47 30363GT ...................59 31163GT ...................11
77–78 29868GT ...................89 30364GT ...................59 31244GT ...................67
28769GT ...................63, 67 29883GT ...................49, 67, 71, 97 30365GT ...................59 31246GT ...................89
28770GT ...................63, 67 29891-SGT ................23 30369GT ...................73 31249GT ...................65, 69
28819GT ...................65 29908GT ...................75 30370GT ...................17, 107 31250GT ...................65
28829GT ...................75 30021PGT .................103 30375-SGT ................89 31256GT ...................115, 117
28833GT ...................49 30050-SGT ................95, 97 30376-SGT ................89 31259GT ...................117, 119
28890GT ...................111 30052P-SGT .............99 30377GT ...................105 31266GT ...................19, 47
29066GT ...................27, 53, 73, 107 30052PGT .................97 30378P-SGT .............89 31281GT ...................81
29073GT ...................69 30078GT ...................11, 15 30386GT ...................69 31283GT ...................123
29080GT ...................103 30079GT ...................11, 13 30387GT ...................105 31305GT ...................95
29083GT ...................107 30080GT ...................15 30388GT ...................105 31306GT ...................95, 97
29137GT ...................75 30082GT ...................11 30389GT ...................105 31307GT ...................97
29183GT ...................17, 19, 47, 103 30083GT ...................15 30390-SGT ................105 31308GT ...................97
29186GT ...................19, 47 30084GT ...................11 30391GT ...................89 31309GT ...................97
29210GT ...................19, 47 30090PGT .................75 30392GT ...................91 31310GT ...................95, 99
29211GT ...................19, 47 30106GT ...................11 30398-SGT ................89 31457GT ...................35, 43, 59
29212GT ...................19, 47 30107GT ...................11 30403GT ...................21, 23, 31, 33 31458GT ...................35, 43, 59
29213GT ...................19, 47 30116GT ...................103 30404GT ...................21, 23, 31, 33 31459GT ...................35, 43, 59
29214GT ...................19, 47 30124GT ...................21, 23, 33 30406GT ...................11 31460GT ...................35, 43, 59
29226GT ...................73 30128GT ...................75 30407GT ...................11 31461GT ...................35, 43, 59
29230PGT .................31, 57 30137GT ...................103 30411-SGT ................107 31462GT ...................35, 43, 59
29231GT ...................31, 33, 57 30138GT ...................103 30420GT ...................21, 23, 31, 33 31463GT ...................35, 43, 59
29262GT ...................83 30139GT ...................103 30424GT ...................101 31464GT ...................91
29269GT ...................63, 69, 83 30143GT ...................67 30430GT ...................89 31465GT ...................91
29270GT ...................83 30144GT ...................67 30431GT ...................17 31466GT ...................91
29280GT ...................31, 33 30179GT ...................75 30435GT ...................83 31467GT ...................91
29288GT ...................31, 33, 57 30180-SGT ................97 30436GT ...................35, 43 31468GT ...................35, 43, 59
29291GT ...................31, 57 30184PGT .................73 30438GT ...................65, 69 31470GT ...................111
29292GT ...................31, 57 30185GT ...................17 30440GT ...................35 31471GT ...................91
29293GT ...................31, 57 30186GT ...................103 30441GT ...................35 31473GT ...................111
29294GT ...................27, 53 30188GT ...................107 30442GT ...................35 31474GT ...................91
29296GT ...................67 30189GT ...................107 30443GT ...................35 31475GT ...................91
29297GT ...................67 30191GT ...................99 30444GT ...................25 31476GT ...................91
29305GT ...................73 30192GT ...................99 30448GT ...................43, 59 31477GT ...................91
29314GT ...................89 30193GT ...................97 30449GT ...................43, 59 31478GT ...................89
29417GT ...................73 30194GT ...................99 30450GT ...................43, 59 31479GT ...................91
29418GT ...................73 30195GT ...................99 30451GT ...................43, 59 31481GT ...................111
29419GT ...................81 30196GT ...................99 30452GT ...................43, 59 31482GT ...................111
29420GT ...................81 30198GT ...................95, 97 30458GT ...................21, 23, 31, 33 31483GT ...................111
29428GT ...................73 30199GT ...................95 30468GT ...................89 31484GT ...................111
29429GT ...................73 30201GT ...................95 30469GT ...................105 31485GT ...................111
29431GT ...................115 30202GT ...................95 30472GT ...................103 31486GT ...................111
29436GT ...................65, 69 30204GT ...................91 30476GT ...................71 31487GT ...................111
29439GT ...................63 30205GT ...................91 30477PGT .................71 31488GT ...................111
29480GT ...................105 30206GT ...................91 30478PGT .................69 31489GT ...................91
29492GT ...................15 30219GT ...................107 30479PGT .................69 31490GT ...................91
29548GT ...................71 30220GT ...................107 30483PGT .................71 31491GT ...................91

Part No. 30103 Z-60/34 127


June 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

31492GT ...................105 44743GT ...................115 49156-2656-SGT .......39 56843GT ...................81


31493GT ...................81 45066GT ...................23, 81 49156-2975-SGT .......39 56912GT ...................21, 23, 31, 33,
31494GT ...................81 45076GT ...................31, 57 49156-3056-SGT .......39 49, 57, 103, 113
31498GT ...................107 45139GT ...................115 49156-3331-SGT .......39 57201GT ...................113
31499GT ...................81 45161GT ...................75, 91 49156-4006-SGT .......39 58101GT ...................17
31500GT ...................81 45170GT ...................35, 43, 59, 91 49156-4506-SGT .......39 58209GT ...................121
31501GT ...................81 45171GT ...................63, 67 49164-1943-SGT .......39 58477GT ...................123
31502GT ...................81 45201GT ...................115 49167-3029GT ..........39 58916GT ...................81
31503GT ...................89 45202GT ...................115 49189-5438-SGT .......81 58920GT ...................105
31505GT ...................71 45209GT ...................101 49219GT ...................115 58923GT ...................123
31506GT ...................75 45303GT ...................103 49510GT ...................101 58958GT ...................81
31507GT ...................75 45313GT ...................115 49520GT ...................81 6002GT .....................69, 89
31519GT ...................81 45357GT ...................91 49534GT ...................89 6019GT .....................65, 69, 71, 73,
31522GT ...................71 45359GT ...................91 49612GT ...................25, 29, 39, 51, 81, 89, 103, 107,
31523GT ...................71 45366GT ...................91 55, 77–78 113, 115
31524GT ...................75 45383GT ...................117 49613GT ...................25, 29, 39, 51, 6021GT .....................25, 51, 65, 69,
31526GT ...................123, 125 45411GT ...................91 55, 77–78 71, 73, 81, 89,
31527GT ...................77–78 45412GT ...................35, 43, 59, 91, 49820GT ...................117 101, 103, 105
31528GT ...................77–78 111 49870GT ...................125 6024GT .....................97, 101
31529GT ...................78 45437GT ...................117 49887GT ...................121 6033GT .....................19, 31, 33, 47,
31547GT ...................19, 47 45483GT ...................27, 53, 81 49897GT ...................57 57, 65, 69, 81,
31778GT ...................25 45495GT ...................31, 33, 57 50144-SGT ................113 95, 97, 99
31968GT ...................91 45645GT ...................19, 47 5094GT .....................85 6035GT .....................67
32636GT ...................25, 51 45703GT ...................35, 43, 59 52034GT ...................25, 51 60857GT ...................65
32669GT ...................33 45705GT ...................43, 59, 91 52087GT ...................33 6086GT .....................101
32698GT ...................71 45912GT ...................27, 53, 107 52585GT ...................123 6090GT .....................21, 23, 31, 33,
32722GT ...................95, 99 45914GT ...................77–78 52586GT ...................123 49, 57, 67, 69,
32811GT ...................73 45921GT ...................77–78 52587GT ...................123 71, 85, 87, 101,
32949GT ...................73 46002PGT .................105 52588GT ...................123 113, 115, 119
32975GT ...................78 46164GT ...................63 52589GT ...................123 6091GT .....................25, 47, 65, 67,
33520GT ...................29, 55 46272GT ...................123 52591GT ...................123 69, 71, 73, 89,
33521GT ...................55 46674GT ...................65, 69 52726GT ...................29, 55 95, 97, 103, 105,
33550GT ...................11, 13, 15 46965GT ...................17 52775GT ...................121 107, 115, 119
33562GT ...................55 46966GT ...................19, 47 52776GT ...................121 60954-SGT ................113
33627GT ...................19, 47 46967GT ...................19, 47 52777GT ...................121 6095GT .....................67, 73, 101, 105
33994GT ...................77–78 47377GT ...................107 52778GT ...................121 6097GT .....................67, 73, 75, 113
34448GT ...................29, 33 4828GT .....................17, 19, 47, 67, 52943GT ...................25, 33, 51, 73, 6115GT .....................33
34619GT ...................89 73, 75, 81, 89, 77–78, 107 6145GT .....................89, 107
35611GT ...................107 95, 97, 99, 107, 53073GT ...................123 6175GT .....................17, 25, 51, 65,
35934GT ...................83, 117 113 53073HGT .................123 69, 73, 75, 101,
36370GT ...................17, 19, 47 48439GT ...................65 53189GT ...................89 103
36648GT ...................103 48648GT ...................77–78 53258GT ...................107 6178GT .....................85, 87, 105
37003GT ...................69 48649GT ...................25, 77–78 53353GT ...................75 6198GT .....................17, 19, 47, 67,
37016GT ...................63 48658GT ...................55 53462GT ...................17, 19, 47 73, 105
37090GT ...................107 48684GT ...................25, 51 5361GT .....................103 62081GT ...................81
37218GT ...................81 48880GT ...................27, 29, 53, 55, 53707GT ...................89 62262GT ...................107
37406GT ...................81 78, 111 53758-SGT ................87 62267GT ...................107
37741GT ...................47 48904GT ...................39 53759-SGT ................87 62273GT ...................107
37868GT ...................111 48905GT ...................39 53760-SGT ................87 62417GT ...................107
37948GT ...................123 48908GT ...................39 53761-SGT ................87 62466GT ...................81
38620GT ...................103 48911GT ...................39 53811GT ...................101 63211GT ...................99
39591GT ...................117 48915GT ...................39 53820GT ...................87 63214GT ...................107
40033GT ...................55 48916GT ...................39 53867GT ...................69 63216GT ...................19, 47
40405GT ...................95, 99 48918GT ...................39 5387GT .....................95, 97 63238GT ...................17
40617GT ...................77–78 48919GT ...................39 53952GT ...................63 6326GT .....................95
40983GT ...................81 48929GT ...................39 53961GT ...................65, 69 63347GT ...................99
41914GT ...................33 48938GT ...................39 53962GT ...................69 63348GT ...................95
41918GT ...................33 48942GT ...................39 5397GT .....................25, 51, 69, 81, 63351GT ...................99
41921GT ...................33 48947GT ...................39 89, 95, 105, 107, 63352GT ...................107
41922GT ...................33 48959GT ...................39 115 63354GT ...................107
42157GT ...................33 48960GT ...................39 53985GT ...................21, 23 6356GT .....................19, 21, 23, 31,
42191GT ...................33 48963GT ...................39 53986GT ...................21, 23 33, 47, 49, 57,
4266GT .....................73 48964GT ...................39 53987GT ...................21, 23 65, 67, 69, 71,
43255GT ...................25, 77–78 48977GT ...................39 53988GT ...................21, 23 83, 85, 87, 99,
43597GT ...................29, 55 48997GT ...................27, 29, 53, 55, 78 53989GT ...................21, 23 101, 103, 105,
43599GT ...................33 49118-2358-SGT .......39 53990GT ...................21, 23 113, 115, 119
43601GT ...................33 49118-2858-SGT .......39 53991GT ...................21, 23 65443GT ...................25, 51
43956GT ...................73 49119-2978-SGT .......39 53993GT ...................21, 23 65445GT ...................33
44086GT ...................19, 47 49119-3028-SGT .......39 53994GT ...................21, 23 65446GT ...................33
44089GT ...................17 49120-3581-SGT .......39 54274GT ...................113 65447GT ...................33
44211GT ...................121 49128-2709GT ..........39 54365GT ...................87 65448GT ...................33
44212GT ...................121 49130-2957GT ..........39 54525GT ...................85, 119 65449GT ...................55
44221GT ...................121 49135-4664GT ..........39 54627GT ...................21, 23, 31, 33, 65461GT ...................78
44369GT ...................81 49142-4087-SGT .......39 49, 57 65462GT ...................78
44586GT ...................73 49143-4029-SGT .......39 54817P-SGT .............115 65463GT ...................99
44613GT ...................81 49151-2323-SGT .......39 56244GT ...................115 6550GT .....................113

128 Z-60/34 Part No. 30103


June 2018

Part Number Index (continued)

Part Number Page Part Number Page

6562GT .....................117 8179GT .....................103


65766GT ...................33 8220GT .....................17, 19, 47
65799GT ...................107 824164GT .................103
65815GT ...................63 824879GT .................87
65827GT ...................123 825019GT .................95, 97, 99, 107
65842GT ...................107 8255GT .....................103, 105
65865GT ...................57 82629GT ...................89
65866GT ...................91 83081GT ...................57
6595GT .....................73 8357GT .....................19, 101
6599GT .....................117 8516GT .....................67, 99, 107
6605GT .....................69 88356-127J5GT ........97, 105
6607GT .....................19, 25, 47, 77– 88356-146R5GT ........105
78, 97 8843GT .....................117
6638GT .....................19, 21, 23, 25, 8910GT .....................73
31, 33, 47, 49, 8914GT .....................65, 105, 119
57, 65, 67, 69, 8915GT .....................83
71, 73, 83, 85, 8920GT .....................67
87, 89, 95, 97, 89296GT ...................103
103, 105, 107, 89617GT ...................73
113, 115, 119 89625GT ...................89
66811GT ...................85, 87 89800GT ...................81
66812GT ...................85, 87, 119 89885GT ...................81
66813GT ...................119 94399GT ...................107
66815GT ...................119 94745PGT .................115
66816GT ...................85, 87 94920GT ...................81
66818GT ...................85, 87, 119 97887GT ...................15
66821GT ...................85, 87, 119 T108075GT ...............107
6708GT .....................17, 19, 47, 81 T112563GT ...............117
6886GT .....................21, 23, 69, 73
6888GT .....................47, 67, 73, 83,
89, 103, 105, 115
6889GT .....................83, 105
6935GT .....................73, 117
7056GT .....................73, 117
72245GT ...................121
72326GT ...................117
73185GT ...................21, 23, 31, 33
73257GT ...................21, 23, 31, 33
73258GT ...................21, 23, 31, 33
73259GT ...................21, 23, 31, 33,
49, 57
73260GT ...................21, 23, 31, 33
73261GT ...................21, 23, 31, 33
7339GT .....................19, 83, 99
73455GT ...................81
73478PGT .................113
73575GT ...................115
73610PGT .................113
73918GT ...................81
73928GT ...................113
74872GT ...................103, 107
75073GT ...................89
75119GT ...................81
75395GT ...................107
75516-SGT ................113
75650-SGT ................67, 71
75675-SGT ................113
75676-SGT ................113
75677GT ...................81
75679-SGT ................113
75680-SGT ................113
75682GT ...................81
75683GT ...................81
75684GT ...................81
75685GT ...................81
75686GT ...................81
75700GT ...................107
75847GT ...................107
75848GT ...................107
75849GT ...................103, 107
7713GT .....................95, 105, 115
77692GT ...................113
77876GT ...................107
77990GT ...................65
81578GT ...................83
8177GT .....................65, 73

Part No. 30103 Z-60/34 129


June 2018

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BRACKET,ENGINE GAUGES,PAINTED.....83 COIL,10V.....25, 51, 73
A BRACKET,EXHAUST SUPPRT,PAINT.....69 COIL,12 VOLT (21299 MANIFOLD).....77–78
BRACKET,FUNCTION MANIF,PAINT.....73 COIL,GREEN W/ 2 PIN CONNECTOR*.....107
ACTUATOR ASSY,PROX.SWITCH.....19, 47
BRACKET,HEAT SHEILD SUPP,PAINT.....71 COIL,SOLENOID VLV,10V W/ DIODE.....33
ADAPTER (53073,52591) **.....123
BRACKET,LP REG/AIR FILTER,PNTD.....65 COIL,SOLENOID,10V.....27, 53, 107
ADAPTER,6402-6-6.....91
BRACKET,PUSH ROD SWITCH.....47 COLLAR, BOOT RETAINING.....121
ADAPTER,CARB,FORD.....63
BRACKET,PUSH ROD SWITCH,PAIN.......19, COMPRESSION MEMBER
ADAPTER,O-RING,G6410-16-8.....59
47 WELD,MACH......107
ADAPTER,O-RING,G6410-8-12.....91
BRACKET,SOLENOID MTG PAINTED.....69 CONN, SQZ, 1/2NPT .38-.50, SM**.....73, 117
AIR CLEANER.....63
BRACKET-PANEL-WIRE MOUNTING 99....85, CONN,520120-12-16.....39
AIR FILTER.....71
119 CONN,520120-4***.....39
ALARM,WARBLE TONE 5-30 VDC***.....117
BRAKE ASSEMBLY,TURNTABLE ROT**.....81 CONNECTING LINK ASSY.....95, 97
ALTERNATOR,FORD LSG-423***.....63
BRAKE,LINING KIT,MICO.....31, 57 C O N N E C T O R
ANDERSON HOUSING,15-45 AMP BLK....115
BRAKE,MICO,1400 IN.LBS. **.....33 ASSEMBLY,FOOTSWITCH.....115
ANDERSON HOUSING,15-45 AMP RED...115
BRAKE,MICO,PAINTED-S60 DRIVE.....31, 57 CONNECTOR,070102-16-16.....91
ANDERSON HOUSING,15-45,AMP,WHT...115
BRAKE,SWING,2800 IN/LB.....81 CONNECTOR,070102-6-6.....91
ASSY, CIRCUIT BREAKER 15A.....85, 87
Breather Cap.....75 CONNECTOR,070120-12-12.....35, 43, 59
ASSY, MED. PRESS. FILTER, SAE8.....65, 71
BRKT,AIR CLEANER ORIENTATION**.....63 CONNECTOR,070120-12-16.....35, 43, 59, 91
ASSY,TIRE & WHEEL,FOAM FILLED........21,
BRUSH & HOLDER ASSY,25225 SWIV.....81 CONNECTOR,070120-16-12.....91
23, 31, 33
BULKHEAD,FEMALE X 4.....89 CONNECTOR,070120-16-16.....91
BUMPER,RUBBER***.....89 CONNECTOR,070120-4-4.....91
B BUSHING,FLANGE,ROTATOR 1".....107 CONNECTOR,070120-4-6.....91, 111
BALL STUD,1/2" BALL,3/8-16X1.2.....89 BUSHING,SPRING SEAT.....123 CONNECTOR,070120-6-6.......35, 43, 59, 91,
BASE, W/1 N.O. CONTACTS***.....119 BUTTON,PUSH,BLACK W/SEAL***.....119 111
BASE,WITHOUT CONTACTS.....85, 87, 119 BUTTON,PUSH,RED MUSHROOM CONNECTOR,070120-6-8.....91
BATTERY HOLD DOWN,GROUP 31.....67 HEAD.....85, 87, 119 CONNECTOR,070120-8-10.....59, 91
BATTERY,12V,1000 CCA GRP 31.....67 CONNECTOR,070120-8-6.....43, 59
BEARING & RACE KIT(29231)/Z60.....33 C CONNECTOR,070120-8-8.....35, 43, 59
BEARING KIT,BRAKE,MICO.....33 Contact service department.....21, 23
CABLE ASSEMBLY,23.0".....73
BEARING KIT,MICO.....31, 57, 81 CONTACT,N.O.***.....85, 87
CABLE ASSY,70".....73
BEARING KIT,PLAT ROTATOR,SUPER.....107 CONTACT,NC.....85, 87, 119
CABLE PROTECTOR.....105
BEARING KIT,ROTATOR,9K***.....107 CONTACTOR,LIMIT SWITCH.....97, 105
CABLE SQUEEZE CONN......83
BEARING NUT (29231).....31, 33, 57 CONTROL BOX W/LID&DECAL,GRND.....83,
CABLE SQUEEZE CONN.,XTRA LRG......83,
BEARING, GARLOCK,GM2832-32.....17 85
117
BEARING,1.25 ID X 1.41 OD X 1".....19, 47 Counterbalance Valve.....77–78
CABLE TIE,11.5" BLACK.....115
BEARING,1.25 ID X 1.5 OD X .75.....107 COUNTERBLNCE SANDWICH(30283).....78
CABLE TIE,4" BLK,HEAT RESISTNT.........87,
BEARING,1.25ID X 1.5OD X 0.69L.....107 COUPLER - 27648 POWER UNIT.....73
115, 125
BEARING,1.25IDX1.5ODX1.00L.....17, 107 COUPLER,ELECTRIC ROTARY.....81
CABLE TRACK CHANNEL ASSY.....105
BEARING,1.75IDX2.00ODX1.50L.....97, 99 COUPLER,FLEX PLATE,13T,FORD*.....65, 69
CAM ASSY (20424).....121
BEARING,2.25IDX2.50ODX1.50L***.....95, 97 COUPLER,FLEX PLATE,GRDEX,FORD.....65
CAP, DUST.....21, 23
BEARING,2.50IDX2.75ODX2.00L.....17, 19, 47 COUPLER,HUB,15 TOOTH 7/16BOLT*.....69
CAP, OIL FILLER, FORD LSG423.....63
BEARING,FL,1.25ID X 1.41OD X 1.....107 COVER - END,TORQUE HUB (29231).....33
CAP,DIAGNOSTIC NIPPLE......27, 29, 53, 55,
BEARING,FL,1.25IDX1.41ODX1.50L.....95, 97 COVER ASSY, CHASSIS,DRIVE.....31, 33, 57
78, 111
BEARING,FL,1.75IDX1.94ODX1.50L....19, 47, COVER ASSY, ENGINE, DEUTZ.....89
CAP,DISENGAGE-45553 TORQUE HUB.....33
95 COVER ASSY,DRIVE CHASSIS,STEER....21,
CAP,DISTRIBUTOR,FORD.....63
BEARING,FLANGED,.376ID (20424).....121 23, 49
CAP,FUEL,GREEN*.....75
BEARING,GARLOCK 20DU12.....99 COVER ASSY,GROUND CONTROL.....89
CAP,FUEL,RED***.....75
BEARING,GARLOCK,28DU24.....95, 99 COVER ASSY,TANK SIDE,T.TABLE
CAP,OIL FILLER,DEUTZ,DIESEL***.....69
BEARING,POLYGON,BM5120.....95, 99 (31255).....89
CAP,RADIATOR,FORD***.....67
BEARING,SERIES 3000.....81 COVER CAP,TORQUE HUB***.....33
CARB REPAIR KIT, LSG/LRG-423.....63
BELT,TIMING,FORD LSG-423**.....65 COVER CASTING,20424 CONTROLLER...121
CARRIER TERMINAL(5 PER BLOCK).....83
BELT,V, DEUTZ DIESEL ENGINE.....71 COVER LATCH ANGLE,PAINTED.....89
CASTING,45049, 40612.....125
BELT,V, FAN/ALT,FORD LSG423.....63 COVER REINFORCEMENT LH.....89
Check Valve.....77–78
BLOCK,WEDGE,OSC.AXLE.....19, 47 COVER, SERVO (24667).....57
CLAMP, AIR CLEANER (27915)**.....63
BOOT (20424).....121 COVER,CABLE.....95
CLAMP,1.00,#16 X 1/4,RUB CUSH.....107
BOOT(BELLOWS),E-STOP,BLACK......85, 87, COVER,CABLE TRACK TRAY,DRILLED.....105
CLAMP,HOSE,1.75,LINED.....63, 67
119 COVER,CABLE,JIB PAINTED.....107
CLAMP,HOSE,2.25" DIA......67
BOOT,CABLE TERM,MED.RED,4/0.....73 COVER,CABLE,UPR TNSN ARM,PTD.....97
CLAMP,HOSE,8.50 DIA***.....71
BOOT,CONTROLLER.....123, 125 COVER,DRIVE CHASS,AXLE,PAINT.....31, 57
CLAMP,HOSE,SIZE .25 TO .63.....75
BOOT,THUMB 20424 JOYSTICK.....121 COVER,DRIVE CHASSIS,AXLE,PAINT.....33
CLAMP,MUFFLER,2 1/4" ID......65, 69
BOOT,TOGGLE SWITCH,SHORT*......85, 87, COVER,FRONT DEUTZ ENGINE.....71
CLAMP,RUBBER CUSHIONED-2 5/32.....107
119 COVER,GFCI,WEATHERPROOF.....117
CLEVIS YOKE-1/4-28,PLTD W/PIN.....65, 69
BOTTLE, COOLANT RECOVERY, 2QT.....67 COVER,KNOCK OUT HOLE,4 PER BAG...117
COIL WITH DE CONNECTOR.....25, 77–78
BOX,INSTRUCTION STORAGE.....115 COVER,SIDE ENGINE.....69
COIL, 12V, 19972/21623/29069.....77–78
BRACKET, PANEL WIRE MOUNTING.....87 CROSS,070501-8-8.....59
COIL, AUTOMATIC CHOKE,.....63
BRACKET,ACTUATOR ARM PAINTED.....69 CYL,EXT,2.5 X 112.25,Z60.....103
COIL, IGNITION,FORD.....65
BRACKET,AUX PUMP MOUNT,PAINT.....73 CYLINDER MOUNT BAR.....103

130 Z-60/34 Part No. 30103


June 2018

Part Description Index (continued)

CYLINDER, LIFT.....99 DIN RAIL,19.75".....117 FLOORING,6 FT PLATFORM,SERVIC.....113


CYLINDER, MASTER.....99 DIN RAIL,23.75".....83 FLOORING,8 FT PLATFORM**.....113
CYLINDER, OSCILLATING AXLE.....19, 47 DIODE BLOCK SUPPRESSION.....83 Flow Divider/Combiner Valve.....29
CYLINDER, PRIMARY LIFT Z60.....99 DISC KIT DRIVE TURNTABLE Z-60*.....81 Flow Regulator.....77–78
CYLINDER, SECONDARY LIFT Z60.....95 DISCONNECT ROD-45553 TQ.HUB.....33 Flow Regulator Valve, 0.1 gpm (0.4 l/min)...77–
CYLINDER,JIB,Z60.....107 DOOR LATCH,BASE CONTROL BOX.....89 78
CYLINDER,SLAVE.....107 DRIVE GEAR - INSIDE #53073.....123 Flow Regulator Valve, 0.6 gpm (2.3 l/min)...77–
DRIVE GEAR - OUTSIDE #53073.....123 78
D DRIVE MOTOR REAR,2WD/11 DEGREE...31, Flow Regulator Valve, 1.5 gpm (5.7 l/min)...77–
33 78
D03 Valve.....77–78
DRVE MOTOR REAR,4WD/1DEGREE.....57 FLYWHEEL COUPLING, TYPE FL.....69
DECAL KIT,COSMETIC, Z60.....11
FLYWHEEL COVER,CASTING***.....69
DECAL KIT,INSTRUCTIONAL, Z60.....11
E FOOT SWITCH GUARD W/DECALZ45.....115
DECAL PLATE ASSEMBLY.....113
FOOT SWITCH***.....115
DECAL"GENIE 2 WD" WHITE.....11 ELBOW,070202-12-16.....91
FOOTSWITCH WIRE ASSY,Z60.....115, 117
DECAL, POWER TO PLATFORM 230V**...11, ELBOW,070220-12-12.....35, 43, 59, 91
FRONT AXLE ASSY,S60,Z60.....19, 47
13 ELBOW,070220-12-16.....35, 43
FUEL FILTER W/SEP,DEUTZ,1008.....69
DECAL,ARROW BLUE.....15 ELBOW,070220-4-4.....35, 43, 59, 91, 111
FUEL KIT, DEUTZ DIESEL.....91
DECAL,ARROW YELLOW LRG 9".....15 ELBOW,070220-6-6.....35, 43, 59, 91
FUEL PUMP KIT,FORD LRG 423***.....63
DECAL,DANGER DO NOT ALTER SWTC....11 ELBOW,070220-6-8.....35, 43, 59, 91
FUEL TANK,20 GAL,PAINTED.....75
DECAL,DANGER,BATT SAFE BOOM.....11 ELBOW,070220-8-10.....91
DECAL,DANGER,GEN.SAFETY RULES....11, ELBOW,070220-8-12.....35, 43, 59, 91
15 ELBOW,070220-8-8***.....91 G
DECAL,DANGER,NO SMOKING ***.....11 ELBOW,070221-12-12.....91 GAS STRUT,200 LBS.FORCE.....89
DECAL,ELECTROCUTION HAZARD.....11, 13 ELBOW,070320-12-12.....35, 43, 59 GASKET,BRAKE ASSY.....81
DECAL,GENIE 4 WD, WHITE.....11 ELBOW,070320-16-16.....91 GASKET,EXHAUST.....69
DECAL,GENIE BOOM (17").....13 ELBOW,070320-6-6.....91 GASKET,EXHAUST***.....65
DECAL,GENIE Z60/34.....11 ELBOW,070321-16-16.....91 GASKET,FUEL PUMP,FORD.....63
DECAL,GROUND CONTROL PANEL.....11 ELBOW,130239-4-4.....75 GASKET,GROUND CONTROL BOX.....83
DECAL,INSTR,MAX SIDE FRC,ANSI.....15 ELBOW,130339-4-4.....75 GASKET,TURTLE,DRV MTR,EDC.....57
DECAL,INSTRUCT,FOOTSWITCH OPER....15 ELBOW,140238-16-16.....91 GASKET,UPPER CONTROL BOX.....117
DECAL,LABEL,DIESEL FUEL.....11 ELBOW,90D,520220-4-4.....39 GASKET,WATER OUTLET,FORD.....63
DECAL,LABEL,LIQUID PROPANE.....11 ELBOW,90D,520220-4-6***.....39 GASKET,WATER PUMP,FORD.....63
DECAL,LABEL,MANUAL NOT HERE.....15 ELBOW,90D,520220-6.....39 GAUGE, OIL,S60.....83
DECAL,LABEL,UNLEADED GAS ONLY.....11 ELBOW,90D,520220-8-12.....39 GAUGE,OIL PRESSURE W/O SENDER.....87
DECAL,LABEL,WHEEL LOAD S-45.....89 ELBOW,90D,520220-8-6.....39 GAUGE,OIL TEMP.....87
DECAL,NOTICE TIRE PRESSURE.....11 ELEC.SWIVEL LOCK ANGLE,PAINT.....81 GAUGE,VOLTAGE.....87
DECAL,NOTICE,DEUTZ ENGINE SPEC.....11 ELEMENT-5 MIC, PAPER, W/BYPASS.......65, GAUGE,WATER TEMP.....87
DECAL,NOTICE,ENG.SPECS,FORD423.....11 71 GAUGE-SIGHT,LHA-LGTB***.....75
DECAL,NOTICE,HAZARDOUS MAT'LS*.....11 EXHAUST,TAILPIPE,DEUTZ,Z60.....65, 69 GEAR CASTING,20424 CONTROLLER*....121
DECAL,NOTICE,MAX LOAD 500 LBS.....15 EXTENSION BOOM TUBE ASSY,Z60.....103, GEAR, SLAVE, MS4,45048.....125
DECAL,NOTICE,OP.INST(PLAT) S60.....15 107 GOVERNOR,CNTRLR,FORD,LSG 423.....65
DECAL,NOTICE,PRE-OPERATION.....11, 13, EXTENSION TUBE END CAP,PAINTED.....103 GOVERNOR,MECHNCL,FORD LSG423.....65
15 GUARD,FAN,DEUTZ F4L1011.....71
DECAL,NOTICE,SHUTOFF VALVES.....11 F
DECAL,OPERATING INSTRUCTIONS......11, H
FILTER ASSY W/INDICATOR LH.....75
13
FILTER ASY,M PRESS,SAE8,WOIND* HANDLE HALF,JOYSTICK (20424).....121
DECAL,PLATFORM CTRL PANEL.....15
(77139).....65, 71 HANDLE,CAP,CONTROLLER.....123, 125
DECAL,POWER TO PLATFORM 115V......11,
FILTER ELEMENT-10 MIC.***.....65, 71 HARNESS,WIRE,ROTARY/CNTRL.BOX.....81,
13
FILTER ELEMENT-10MICRON.**.....75 83
DECAL,STRIPE (10").....11
FILTER MOUNT BRACKET.....65, 71 HARNESS,WIRE,ROTARY/MANIFOLD.....81
DECAL,TRIANGLE,BLUE.....15
FILTER, OIL, FORD.....63 HINGE SPACER.....89
DECAL,TRIANGLE,YELLOW.....15
FILTER,AIR,ELEMENT***.....63 HINGE,.375X.120THK.,SLOTTED.....89
DECAL,USE DEXRON***.....11
FILTER,ELEMENT,BETA(5)=1000.....65 HORN,12VDC,SPADE TERMINALS***.....83
DECAL,WARN,CRUSH HAZARD HAND....11,
FILTER,FUEL,LRG-423,SCREW-IN.....63 HOSE ASSEMBLY,1/2.....39
13
FILTER,FUEL/WTR SEP, DTZ 1008.....69 HOSE ASSEMBLY,1/2".....39
DECAL,WARN,CRUSH HAZARD PLAT.....15
FILTER,OIL.....69 HOSE ASSEMBLY,1/4.....39, 81
DECAL,WARN,FALL HAZARD.....15
FILTER,OIL,FORD.....63 HOSE ASSEMBLY,3/8.....39
DECAL,WARN,IMPROPER OPERATION.....15
FITTING,070302-4.....81 HOSE ASSEMBLY,LP. 137".....65, 75
DECAL,WARN,SHEAR TURNTABLE.....15
FITTING,CONN,520120-12***.....39 HOSE ASSY 1/4,STR FEM,STR FEM.....39
DECAL,WARNING COLLISION HAZARD.....11
FITTING,CONN,520120-6.....39 HOSE ASSY(2SPD TO L.R.DRV MOTR.....39
DECAL,WARNING,CRUSHING.....11
FITTING,ELBOW,45D,520320-12***.....39 HOSE ASSY,1/2,90 FEM,STR FEM.....39
DECAL,WARNING-COMPART ACCESS....11,
FITTING,ELBOW,90D,520220-12.....39 HOSE ASSY,1/4,STR FEM,STR FEM.....39
15
FITTING,ELBOW,90D,520220-6-8**.....39 HOSE ASSY,104".....59
DECAL,Z, Z45MP.....11
FITTING,TEE,RUN,SWIVEL520432-4.....39 HOSE ASSY,12".....91
DIAGNOSTIC FEMALE Q-DSCNT.......27, 29,
FITTING,TEE,RUN,SWIVEL520432-8.....39 HOSE ASSY,13".....111
53, 55, 78, 111
FITTING,TEE,RUN,SWIVEL52043212.....39 HOSE ASSY,14".....91
Diagnostic Fitting.....29
FITTING-4 W/.030 ORIFICE.....111 HOSE ASSY,16".....35, 91
Diagnostic Nipple.....55, 77–78
FLANGE-JOYSTICK MOUNTING,44988....123 HOSE ASSY,18".....43, 59
Differential Sensing Valve.....77–78

Part No. 30103 Z-60/34 131


June 2018

Part Description Index (continued)

HOSE ASSY,219".....111 JOYSTICK,SINGLE AXIS PROPORT.....125 N


HOSE ASSY,22".....35, 91
NEON LIGHT W/RESISTOR, 110V.....85
HOSE ASSY,23".....35, 43, 59 K NIPPLE,DIAGNOSTIC,#4.....27, 29, 53, 55, 78
HOSE ASSY,236".....111
KEY,LATCH, 1 PAIR (28125).....89 NIPPLE,DIAGNOSTIC,#6 PORT.....111
HOSE ASSY,26".....43, 59
KEYSWITCH,3POS.MNTND.DR WKEY**...85, NIPPLE,HEX,140137-16.....91
HOSE ASSY,27".....91
87 NON-OSCILAT'G AXLE Z60/1997.....17
HOSE ASSY,28".....43, 59
KEYSWITCH,CONTACTS LOCK.....85, 87 NON-OSCILLATING AXLE,Z60.....17
HOSE ASSY,3/4,90 FEM,STR FEM.....39
KIT, JOYSTICK HANDLE.....121 NUT & BOLT KIT (25883).....121
HOSE ASSY,3/4,STR FEM,STR FEM.....39
KIT, O-RING.....27, 53 NUT - PLASTIC,RING FOR ALARMS.....117
HOSE ASSY,32".....35, 43, 59
KIT, RELAY, TIME DELAY 4 SEC.....83 NUT, LP NYLOCK, 3/8-16.....95, 105, 115
HOSE ASSY,33".....35, 43, 59
KIT,BEARING, Z60.....21, 23 NUT,CASTLE, 1-1/4 - 12 UNF.....21, 23
HOSE ASSY,38".....35, 43, 59
KIT,ESTOP SVC BB&SM BOOM.....85, 87, 119 NUT,HEX,1/4-28.....65, 69
HOSE ASSY,40".....43, 59
KIT,FUEL,LP.....63 NUT,HEX,JAM,1.25-7.....17, 19, 47
HOSE ASSY,408".....111
KIT,HORN SVC BB&SM BOOM.....119 NUT,HEX,JAM,5/8-11.....31, 57
HOSE ASSY,409".....111
KIT,HOSE,FUNCTION MANIFOLD.....91 NUT,HEX,M4 X 0.7 MM (20424)***.....121
HOSE ASSY,42".....35, 43, 59
KIT,KEYSWITCH SVC BB & SM BOOM.....85, NUT,LOCKING-LG.FLANGE,1/4-20.....67
HOSE ASSY,422".....111
87 NUT,LP NYLOCK,1/2-13.....101
HOSE ASSY,435".....111
KIT,KEYSWITCH SVC BB&SM CE.....85, 87 NUT,LP NYLOCK,1/4-20.....83, 105
HOSE ASSY,447".....111
KIT,SEAL& BEARING,ARC,ROT.9K**.....107 NUT,LP NYLOCK,5/16-18.....69, 89
HOSE ASSY,46".....35, 43, 59, 91
KIT,SEAL,3CC PUMP***.....65 NUT,LUG,5/8-18 X 90 DEGREE,Z45....21, 23,
HOSE ASSY,47".....35
31, 33, 49, 57
HOSE ASSY,50".....35, 43, 59, 91
NUT,NYLOCK,1-8.....113
HOSE ASSY,53".....111 L NUT,NYLOCK,1.125-12.....103
HOSE ASSY,54".....89 LATCH,FLUSH CUP***.....89 NUT,NYLOCK,1/2-13.....17, 19, 47, 67, 73, 105
HOSE ASSY,540".....111 LATCH,SLIDE, FLUSH MOUNT STYLE.....89 NUT,NYLOCK,1/4-20.....25, 47, 65, 67, 69, 71,
HOSE ASSY,55".....91 LIGHT,LED IND. RED 12V NH.....87 73, 89, 95, 97, 103, 105, 107, 115, 119
HOSE ASSY,67".....59 LIGHTBULB,T 1.75,14V(10PACK).....119 NUT,NYLOCK,10-32.....85, 87, 105
HOSE ASSY,68.5".....91 LIMITER PC BOARD, HORSEPOWER.....117 NUT,NYLOCK,3/8-16.....17, 19, 47, 67, 73, 75,
HOSE ASSY,73".....91 LINING KIT,MICO.....81 81, 89, 95, 97, 99, 107, 113
HOSE ASSY,OIL PRESS.GAUGE.....83 LINING KIT,MICO BRAKE.....33 NUT,NYLOCK,5/8-11.....97, 101
HOSE ASSY,T2 TO JIB JUNCTION.....115 LOCK RING.....121 NUT,NYLOCK,6-32.....117
HOSE END,BARBED,SWIVEL,-12-12........35, LOCKNUT,ELEC,1/2".....73, 117 NUT,NYLOCK,8-32.....19, 47
43, 59, 91 LOCKNUT,ELECTRIC,1" NPT.....83 NUT,SOLENOID VALVE 2P3W.....27, 53, 107
HOSE END,BARBED,SWIVEL,-16-16.....91 LOCKNUT,ELECTRIC,3/4".....83, 117 NUT,SOLENOID VALVE COIL........25, 33, 51,
HOSE END,BARBED,SWIVEL,-8-8......35, 43, LOWER MIDPIVOT ASSY,Z60.....97 73, 77–78, 107
59 LOWER SECONDARY BOOM ASSY.....95 NUT-D03 COIL.....25, 77–78
HOSE END,BARBED,SWIVEL,90DEG-8....35, LOWER TENSION MEMBER
43, 59 WELDMENT.....95, 97
HOSE END,MALE.25 X .25 MPT***.....75 LS SPRING WAND (ZCY91).....97, 105 O
HOSE,1/4 FUEL LINE,SAE 30R7.....75 LUG BOLT,5/8-18,WHEEL HUB***.......31, 49, O-RING (2-114).....81
HOSE,15".....91 57 O-RING - TORQUE HUB END COVER.....33
HOSE,31".....35, 43, 59 LUG,WHEEL STUD,5/8-18,W1/4HB**.....33 O-RING KIT (ORFS FITTINGS).....25, 29, 39,
HOSE,38".....91 51, 55, 77–78
HOSE,47".....35, 43, 59 O-RING KIT,FIELD SVC,ALL PROD*....25, 29,
HOSE,48",1"SAE 100R4.....91
M 51, 55, 77–78
HOSE,55".....43 MANIFOLD ASSY,TURNTABLE ROT.....81
O-RING***.....65, 69
HOSE,70".....91 MANIFOLD,BRAKE/MOTOR SHIFT.....33 O-RING, D03 COIL.....77–78
HOSE,BOTTOM RADIATOR,FORD.....63, 67 MANIFOLD,DUAL COUNTERBALANCE....107 O-RING, DO1 VALVE.....77–78
HOSE,TOP RADIATOR,FORD.....63, 67 MANIFOLD,FUNCTION.....73, 77–78 O-RING,2-044 BUNA***.....33
HOUR METER,10-80 VOLTS***.....85, 87 MANIFOLD,MACHINED,JIB & ROTATE.....107 O-RING,BOOT,CONTROLLER.....123, 125
HYDRAULIC SWIVEL,4 PORT,Z60.....81 MANIFOLD,STEER/OSCILLATION***.....25, 51 O-RING,MOTOR TO BRAKE***.....31, 33, 57
MANIFOLD,TRACTION,2WD.....27 Orifice - Plug, 0.070 inch (1.38 cm).....29
MANIFOLD,TRACTION,4WD.....53
I ORIFICE PLUG,.025 (30551).....33
MANIFOLD,TRCN W/BYPASS,4WD***.....55 OUTER BEARING.....21, 23
IGNITION MODULE MTG.PLATE ASSY.....65 MANIFOLD,TURNTABLE ROTATION***.....81
IGNITION, ELECTRONIC, FORD.....65 MANUAL BOX W/DECALS***.....115
INDICATOR,AIR FILTER CONDITION.....71 MICROSWITCH,ELECTRIC ROTARY.....81 P
INJECTOR.....69 MICROSWITCH,V3L-139-D8.....123, 125 PAD,ENGINE SLIDE.....67, 71
INJECTOR, FUEL LINE DEUTZ DSL.....69 MIDRAIL GUIDE ( HOOK ).....115 PAD,EXTENSION CYLINDER.....103
INNER BEARING.....21, 23 MOTOR,12V DC (24573).....73 Part is no longer available.....71
INNER TUBE.....21, 23, 31, 33 MOTOR,12V DC (32810/32811)APU.....73 PCB,11179AB, (SWING)***.....123
ISOLATOR,VIBRATION,LG,RD&WH***......67, MOTOR,SWING DRIVE (53147).....81 PCB,11179CD,(LIFT)***.....123
71 MOTOR,TURNTABLE ROTATION***.....81 PCB,ASSY,24495.....125
MOUNT,RAD.SUPPT.,RH,PAINTED.....67 PIN, COTTER, 732 DIA.....21, 23
J MOUNTING ADAPTOR.....117 PIN,1.00DIAX4.63LG,1HOLE.....81
MTR/TORQUE HUB,FRT,WM2-33.8:1*.....49 PIN,1.25 X 7.57 IN,1HOLE.....107
JIB BOOM ASSEMBLY.....107
MUFFLER**.....69 PIN,1.25DIAX11.50LG,1HOLE.....99
JOYSTICK CONTROLLER,12V.....121
MUFFLER,EXH,FORD,BIG BOOMS***.....65 PIN,1.25DIAX13.75LG,2HOLE.....107
JOYSTICK,MULT AXIS CONT.....123
PIN,1.25DIAX14.12LG,1HOLE.....95
JOYSTICK,MULT AXIS CONT,OEM***.....123
PIN,1.25DIAX5.25LG,1HOLE.....107

132 Z-60/34 Part No. 30103


June 2018

Part Description Index (continued)

PIN,1.25DIAX6.67LG,2RING.....103 PUMP,VAR.PISTON M46 2.8 CIQVP*.....65, 69 SCREW,HHC,1/4-20 X .625.....65, 105, 119


PIN,1.25DIAX8.50LG,1HOLE.....107 PUMP,WATER,FORD.....63 SCREW,HHC,1/4-20 X .75.......21, 23, 31, 33,
PIN,1.75 DIAX4.50LG,THREADED.....95 49, 57, 67, 69, 71, 85, 87, 101, 113, 115, 119
PIN,1.75DIAX12.50LG,THREADED.....17 Q SCREW,HHC,1/4-20 X 1.....47, 67, 73, 83, 89,
PIN,1.75DIAX13.50LG,1HOLE.....99 103, 105, 115
QUICK DISCONNECT MALE.....117
PIN,1.75DIAX18.13LG,1HOLE.....99 SCREW,HHC,1/4-20 X 1.25.....83
QUICK DISCONNECT,FEMALE**.....117
PIN,1.75DIAX5.25LG,1HOLE.....99 SCREW,HHC,1/4-20 X 1.5.....89, 107
PIN,1.75DIAX6.00LG,1HOLE.....97 SCREW,HHC,1/4-20 X 2.....73
PIN,1.75DIAX8.50LG,1HOLE.....97 R SCREW,HHC,1/4-20 X 2.25.....103
PIN,2.25DIAX24.63LG,1HOLE.....95 RADIATOR SHROUD ASSY,FORD Z60.....67 SCREW,HHC,1/4-20 X 3.5.....33
PIN,2.25DIAX31.75LG,2HOLE.....95, 97 RADIATOR SHROUD,PAINTED.....67 SCREW,HHC,3/8-16 X .75.....103, 105
PIN,2.50DIAX15.00LG,1HOLE.....17, 19, 47 RADIATOR,FORD (LSG).....67 SCREW,HHC,3/8-16 X 1.....17, 25, 51, 65, 69,
PIN,2.50DIAX15.75LG,1HOLE.....19, 47 RECEPT.,SNAP-IN,4 POLE ANDERSN.....115 73, 75, 101, 103
PIN,AXLE PIVOT**.....19 Ref CYLINDER, SECONDARY LIFT Z60.....97 SCREW,HHC,3/8-16 X 1 GRD 8.....113
PIN,CLEVIS,1 X 2.5 LG......103 Ref Ground Controls (refer to figures 505.1, SCREW,HHC,3/8-16 X 1.25 GRD 5.....65, 69,
PIN,COTTER,.125 X 1.5.....103 506.1 and 506.2).....73 71, 73, 81, 89, 103, 107, 113, 115
PIN,KING.....19, 47 Ref Primary Boom Rest (refer to Figure SCREW,HHC,3/8-16 X 1.75,GRD.8......81, 97,
PIN,KING,HI-STEER ANGLE,Z60.....17 604.1).....97 105, 107
PIN,MASTER CYLINDER.....99 REGULATOR, VOLTAGE, Z45GP91.....65 SCREW,HHC,3/8-16 X 2.25.....17, 19, 47, 81
PIN,OSCILLATING,ROLLR,8 X 1.75.....19, 47 REGULATOR,LPG,BEAM #120A.....65 SCREW,HHC,3/8-16 X 3.....95
PIN,ROLL,.094 X .875.....115 RELAY HOLD DOWN.....83 SCREW,HHC,3/8-16 X 3.25.....17, 107
PIN,STEER.....17, 19, 47 RELAY SOCKET,DPDT,SCREW TERM.....83 SCREW,HHC,3/8-16 X 3.5,GR5.....69
PINION GEAR.....81 RELAY,DPDT,12VDC.....83 SCREW,HHC,3/8-16 X 4.....95, 97
PIVOT TUBE/SPACER Z60.....105 RELAY,SPDT,12V(AUTO)**.....85, 87 SCREW,HHC,3/8-16 X 4.5.....95
PLASTIC END STOP.....83 RELAY,SPDT,12VDC.....83 SCREW,HHC,5/16-18 X 1 GR5.....21, 23, 73
PLAT.CNTRL.BOX W/DECALS,Z60.....117, 119 RELAY,TIME DELAY,1 SECOND***.....83 SCREW,HHC,5/16-18 X 3.00.....81
PLATE,ENGINE MOUNT,PAINTED.....67 Relief Valve.....29 SCREW,HHC,5/8-11 X 1.75 GRD.8......49, 67,
PLATE,PUMP MOUNT,FORD,PAINTED.....65 Relief Valve, 1200 psi (83 bar).....77–78 71, 97
PLATE,REINFORCEMENT,PAINTED.....89 Relief Valve, 1600 psi (110 bar).....77–78 SCREW,HHC,5/8-11 X 2.25 GR8.....81
PLATE,ROTATION LOCK.....81 Relief Valve, 1800 psi (124 bar).....77–78 SCREW,HHC,5/8-11 X 3.5 GRD.8........67, 71,
PLATE,SWING COVER LATCH.....89 Relief Valve, 2400 psi (166 bar).....77–78 97, 101
PLATFORM ASSEMBLY 8FT Z-60.....113 REPAIR LINK END SET (42763)*.....105 SCREW,HHC,M10 X 25MM,GR 8.8.....67
PLATFORM ASSEMBLY Z-60 6FT.....113 RESISTOR,10 OHM,25 WATT.....85, 87 SCREW,HHC,M6 X 20MM,GR8.8.....69
PLATFORM ASSEMBLY Z-60 6FT***.....113 RESISTOR,100 OHM,25 WATT.....119, 125 SCREW,HHC,M8 X 20MM.....69
PLATFORM LEVELING ASSEMBLY.....107 RESISTOR,250 OHM,5 WATT.....119, 125 SCREW,PHIL,PHM,10-24 X.38,SEMS.....67
PLATFORM SUPPORT WELDMENT***.....113 REST PAD, LOWER ARM.....101 SCREW,PHIL,PHM,10-24 X.5,SEMS.....65, 71
Plug - Orifice, 0.052 inch (1.32 mm).....55 RETAINER,AXLE ROLLER PIN,PAI.....19, 47 SCREW,PHIL,PHM,10-32 X .5,SSTL.....87
Plug - Orifice, 0.07 inch (1.78 mm).....55 RETAINER,GAS SPRING***.....89 SCREW,PHILLIPS,PHM,6-32 X .5.....117
PLUG AND CAP KIT-SERVICE,37 **.....77–78 RETAINER-N.C.PROPOR.SOLENOID.......77– SCREW,RHM,10-32 X .5.....85
PLUG AND CAP KIT-SERVICE,ORFS*......25, 78 SCREW,RHM,10-32 X 1.5.....97, 105
29, 39, 51, 55, 77–78 RIVET,ALUM,ALUM,P,.156 X .375.....67 SCREW,RHM,6-32 X .75.....117
PLUG, SANTOPRENE .5 BLACK DOME....87, RIVET,ALUM,ALUM,P,.25X.375.....89 SCREW,RHM,8-32 X .75.....19, 47
119 ROCKER ASSY,HANDLE (20424)***.....121 SCREW,SHC,1/2-13 X 1.50,A574.....81
PLUG, TYPE F, 230A, 50HZ, 16A, IP44.....73 ROD END,.375X3.69,ZAG.....95, 97, 99, 107 SCREW,SHC,1/4-20 X 2.....25
PLUG,ELECTRICAL,DOMESTIC.....73 ROD END,.5 X 3.75,ZAG.....95, 97, 99 SCREW,SHC,10-24 X 2.....25, 77–78
PLUG,NYLON .875 BLACK DOMED.....119 ROTATION LOCK RETAINER PIN ASY.....81 SCREW,SHC,10-24 X 4.....77–78
PLUG,ORIFICE, 0.052 (40033).....55 ROTATOR ASSEMBLY KIT Z60.....107 SCREW,SHC,5/8-11 X 1.5.....49
PLUG,ORIFICE,.025".....27, 53 ROTATOR ASSMBLY.....107 SCREW,SHC,5/8-11 X 1.75.....67, 71
PLUG,ORIFICE,0.070.....29, 55 ROTOR,DISTRIBUTOR,FORD.....63 SCREW,SHC,5/8-11 X 2.25.....23, 81
PLUG,PIPE,HEX HEAD,STL,1/4NPT.....75 SCREW,SHC,5/8-11 X 3.00,A574.....31, 33, 57
PLUG,PWR,UK,16AMP,3PIN,BLK.....73 SCREW,SHC,5/8-11 X 4,A574.....81
PLUG,SQUARE HEAD,3/4 MPT.....75
S SCREW,STEP BOLT,1/4-20 X .75.....113
PLUG,W/LATCH,4 POLE,ANDERSON.....115 SADDLE BRCKT40613,34419,53073*.....123 SCRUBBER MUFFLER,DEUTZ,F4L1011.....69
POTENTIOMETER (20424).....121 SADDLES-SET(24493,40613,53073*.....123 SEAL KIT (28833).....49
POTENTIOMETER (24493).....125 SCREW T-SWITCH PH/PH 6-32X1/4.....119 SEAL KIT CYL.Z60(63207).....99
POTENTIOMETER-JOYSTCK(53073).....123 SCREW, HCC, 3/8-16 X 1.50.....67, 99, 107 SEAL KIT CYL.Z60(63212).....107
POWER UNIT,AUX PUMP 12VDC.....73 SCREW, HHC, 1/4-20 X .5.....19, 83, 99 SEAL KIT CYL.Z60(63214).....107
POWER UNIT,AUX PUMP 12VDC**.....73 SCREW,FHM,10-32 X 1.5.....105 SEAL KIT, 58958 SWING MOTOR.....81
PRI BOOM TUBE ASSY W/SYM DECAL....103 SCREW,FHS,3/8-16 X 1.....19, 47 SEAL KIT, SUNSTRAND.....57
PRI BOOM TUBE ASSY W/WORD DECA..103 SCREW,HEX,M4X0.7X10MM (20424)*.....121 SEAL KIT, VALVE, #10.....27
PRIMARY BOOM REST,PAINTED.....101 SCREW,HEX,M4X0.7X30MM (20424)*.....121 SEAL KIT, VALVE, #4.....33, 77–78
Priority Flow Regulator Valve, 3 gpm (11.4 SCREW,HHC,1-8 X 11,GRD 5***.....113 SEAL KIT,25212,25217,25372,S60......17, 19,
l/min).....77–78 SCREW,HHC,1/2-13 X 1.25 GR5....31, 33, 57, 47, 103
Proportional Solenoid Valve.....77–78 65, 69, 95, 97, 99 SEAL KIT,25373 OSC.CYL,S60.....19, 47
PROX SWITCH W/INSTALL INST.....19, 47 SCREW,HHC,1/2-13 X 1.5.....65, 73 SEAL KIT,8K ROTATOR***.....107
PUMP ASSY, FUEL, DEUTZ DIESEL.....69 SCREW,HHC,1/2-13 X 3.....67 SEAL KIT,ARCTIC,ROTATOR 8.2K**.....107
PUMP ASSY.(27648)********.....73 SCREW,HHC,1/2-13 X 3.5.....19, 101 SEAL KIT,BRAKE,MICO.....33
PUMP,FUEL,FORD (28665).....63 SCREW,HHC,1/2-13 X 4.....17, 19, 47 SEAL KIT,BRAKE,TURNTABLE ROT**.....81
PUMP,LIFT 1.025 C.I.***.....65, 69 SCREW,HHC,1/2-13 X 5.5.....31, 33, 57 SEAL KIT,CB VALVE MANIFOLD***.....81
SCREW,HHC,1/2-13 X.75.....19, 47, 81

Part No. 30103 Z-60/34 133


June 2018

Part Description Index (continued)

SEAL KIT,CYL,Z60 (63208).....95 STRAP ASSY,TANK, 66 INCH.....75 TUBE ASSY., PUMP SUCTION.....91
SEAL KIT,CYL,Z60 (63211).....99 STUD, HUB, 5/8-18 X 2 1/2.....21, 23 TUBE,SLIDING MIDRAIL,PAINTED.....115
SEAL KIT,CYLINDER (89060).....103 SUB PLATE (SPOOL VALVE).....25
SEAL KIT,FAIRFIELD,W2B2.....31, 33, 57 SUPPORT,WRIST,PAINTED-BLUE.....119 U
SEAL KIT,HYD SWIVEL (37403).....81 SVC KIT,UK RECEPT.REPLACEMENT.....117
U-BOLT, KIT 5/16-18 X 2.5 ***.....69
SEAL KIT,HYDRAULIC CYLINDER.....95 SWING DRIVE ASSEMBLY,S40/Z60**.....81
U-BOLT,3/8 X 1 YZ.....113
SEAL KIT,HYDRAULIC CYLINDER***.....107 SWITCH (20424).....121
UPPER LEVELING LINK ASSY.....97
SEAL KIT,LIFT PUMP (53961)***.....69 SWITCH TOGGLE ASSY DPDT 2P MNT...87,
UPPER PIVOT WELDMENT,PAINTED.......97,
SEAL KIT,LIFT PUMP**.....65, 69 119
99
SEAL KIT,MICO.....31, 57, 81 SWITCH TOGGLE ASSY DPDT 2P MOM..87,
UPPER SECONDARY BOOM ASSY.....97
SEAL KIT,MOTOR TURNTABLE***.....81 119
UPPR. LIMIT SWITCH BRKT.,BLUE.....105
SEAL KIT,PLAT ROTATE***.....107 SWITCH TOGGLE ASSY DPDT 3P MNT...119
SEAL KIT,SAUER-DANFOSS M46***....31, 33, SWITCH TOGGLE ASSY DPDT 3P MOM..85,
65, 69 87, 119 V
SEAL KIT,SWIVEL (44369).....81 SWITCH TOGGLE ASSY SPDT 3P MOM...85, Valve - Check.....55
SEAL KIT,SWIVEL***.....81 87, 119 Valve - Directional.....55
SEAL KIT,TORQUE HUB (S07).....81 SWITCH,HANDLE,20424.....121 Valve - Flow Divider.....55
SEAL KIT,UNIVERSAL,9K ROTATOR*.....107 SWITCH,LIMIT,W/6.25"SPRING ARM.......97, Valve - Relief.....51, 55
SEAL, GREASE.....21, 23 105 Valve - Shuttle.....55
SEAL,SHAFT.....81 SWITCH,LIMIT,W/ROLLER HEAD***.....105 Valve - Shuttle, 3 postion 3 way.....29
SEAL,THERMOSTAT,FORD.....63 SWITCH,VACUUM.....65 Valve - Solenoid.....51
SENSOR,LEVEL 4.5***.....73 SWITCH,WATER TEMP,S60.....63, 69, 83 VALVE - SOLENOID 2 POS 2 WAY.....107
SHAFT & HOUSING ASSY.....123 SWITCH/SENDER, OIL TEMPERATURE.....69 VALVE - SOLENOID, 2 POS 2 WAY.....107
SHAFT (53073)***.....123 VALVE KIT,D03.....77–78
SHAFT W/GEAR.....125 T VALVE, FUEL LOCK.....75
SHAFT,OUTPUT,PINION,TURNTABLE.....81 VALVE, SOLENOID, 10V.....25, 51
T-BOX, 2.75 x 4.5 x 2.0.....117
SHAFT,W/NF STYL BLOCK,(20424)*.....121 VALVE,BALL,1" MPT X FPT.....75, 91
TANK STRAP,BOLT STYLE,62".....75
SHIM,OSCILLATING AXLE.....19, 47 VALVE,CHECK.....27, 33, 53, 73
TANK,HYDRAULIC,45 GALLON***.....75
SHIM,PRIMARY BOOM,.064 THK......103 VALVE,CHECK 45027,20419.....55
TAP BLOCK,PLATE HINGE.....89
SHIM,WEAR PAD,5 X 1.5,14GA.....103 VALVE,CHECK CP100-2-B-O-005.....53
TAPE,WARNING,BLK/YEL, 50'***.....11, 13, 15
SHIM,WEAR PAD,5X 1.5 16GA.....103 VALVE,CHECK***.....77–78
TEE,BRANCH,070429-12-12.....91
SHOCK MOUNT,SMALL.....67 VALVE,CHECK,PILOT OPERATED.....55
TEE,BRANCH,070429-6-6.....43, 59, 91
SLEEVE,NYLON,2.19 ID,BULK.....115 VALVE,CNTERBAL,CBBB-LHN@3000**....95,
TEE,BRANCH,070433-8.....43, 59
SLIDING MIDRAIL KIT,PTD.....115 99, 107
TEE,BRANCH,520429-6.....39
SNAP RING,EXTERNAL,1.25,ZAG.....103 VALVE,CNTERBAL.CBBB-LHN@3000**....95,
TEE,RUN,070428-4-4.....35, 43, 59
SOCKET,IND.LITE,W/RED LENS.....119 99
TEE,RUN,070428-6-6.....35, 43, 59
SOCKET,RELAY.....83 VALVE,COUNTERBAL.CBCG-LJN@3000..95,
TEE,RUN,070432-12.....91
Solenoid Valve - N.C. 2 position 2way.....77–78 99
TEE,RUN,070432-6-6.....91
SOLENOID VALVE,N.C. 2POS. 3WAY.....73 VALVE,COUNTERBALANCE (65461).....78
TEE,RUN,520428-6.....39
SOLENOID, ANTI-DIESELING.....63 VALVE,COUNTERBALANCE 2000PSI.....107
TERMINAL BLOCK(SINGLE),WAGO***.....83
SOLENOID,12V CONTINUOUS***.....69, 83 VALVE,COUNTERBALANCE 2500 PSI*.....81,
TERMINAL,ANDERSON,30A 12-16 GA.....115
SOLENOID,THROTTLE,.....69 103
THERMOSTAT & SEAL,FORD.....63
SOLENOID-GASOLINE FUEL.....75 VALVE,COUNTERBALANCE 2500PSI.....103,
THREADED ROD,(1/4-20),10.5".....67
SPACER,LONG ANDERSON.....115 107
THREADED ROD,1/4-28 X 15 IN***.....65, 69
SPACER,NYLON,.375.....117 VALVE,COUNTERBALANCE 3000 PSI*...103,
THRUST WASHER (29231).....31, 33, 57
SPACER,REST PAD,Z60.....101 107
TIE ROD END WELD,SERVICE,Z60.....17
SPARK PLUG WIRE SET, LSG 423.....63, 65 VALVE,COUNTERBALANCE,1500 PSI.....81
TIE ROD ENHANCEMENT KIT.....17
SPARK PLUG,FORD.....63, 65 VALVE,COUNTERBALANCE,2500 PSI*.....107
TIE ROD, WELD. S60.....19, 47
SPINDLE WELDMENT.....23 VALVE,DIFFERENTIAL SENSING***.....77–78
TIE ROD, WELD.NON-OSC,Z60.....17
SPRING & BUSHING KIT,RETURN***.....125 VALVE,DIRECT. CONTROL,4WD S60.....55
TIRE & WHEEL ASSY,AIR,LEFT.....49, 57
SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....21, VALVE,DRAIN,FORD,BLOCK,RAD......65, 67
TIRE & WHEEL ASSY,FOAM***.....21, 23, 31,
23, 31, 33, 49, 57, 103, 113 VALVE,FLOW DIVIDER/COMBINER.....29, 55
33
SPRING CLIP,10-24,.025-.125X.468,ZAG...115 VALVE,FLOW REGULATOR.....27, 53, 78
TIRE & WHEEL ASSY,FOAM,RIGHT.....49, 57
SPRING CLIP,3/8-16,.05-.20X.73,ZAG.....89 VALVE,FLOW REGULATOR (29065).....53
TIRE & WHEEL ASSY: AIR.....21, 23, 31, 33
SPRING KIT,MICO.....81 VALVE,FLOW REGULATOR 0.1 GPM.....78
TIRE,32 X 12 - 15 NHS.....21, 23, 31, 33
SPRING,24493 CONTROLLER.....123 VALVE,FLOW REGULATOR 0.6GPM.....77–78
TIRE,38/65D-19.5,16PLY,OTR*......21, 23, 31,
SPRING,DRIVE TURNTABLE***.....81 VALVE,LOCK OFF,BEAM #FL-418.....65
33
SPRING,RETURN***.....121 VALVE,PILOT TO OPEN CHECK.....27, 53
TIRE,RT,SGL,15-19.5NHS,12PLY.....49, 57
SPUR GEAR (20424).....121 VALVE,PROPORTIONAL SOLENOID***.....77–
TOEBOARD,ENTRY EUROPEAN
STARTER ASSY - PRE 8/14/95.....71 78
PNTD**.....115
STARTER SOLENOID, DEUTZ 25484.....71 VALVE,RELIEF.....27, 53, 73, 77–78
TOEBOARD,PLTFM ENTRY EUR,PNTD*...115
STARTER,ENGINE,FORD LSG/LRG***.....65 VALVE,RELIEF 1600 PSI.....77–78
TORQUE HUB,49:1.....31, 33, 57
STEER MANIFOLD ASSEMBLY.....25 VALVE,RELIEF 1800 PSI.....77–78
TORQUE HUB-SWING***.....81
STEER. CYL. RETRO FIT KIT Z60.......17, 19, VALVE,RELIEF 2400 PSI***.....78
TRACK REPAIR,7 LINK (25706).....105
47 VALVE,RELIEF,210 PSI.....29, 55
TRACK TUBE GUIDE.....105
STEP PLATFORM ENTRY PAINTED***.....113 VALVE,SHUTTLE.....27, 29, 53, 55
TRACK TUBE WELDMENT.....105
STRAIGHT,HUMP,RBR BUTT 3" I.D......71 VALVE,SHUTTLE***.....27, 53, 81
TRACK,PLASTIC CABLE,43 LINKS.....105
STRAINER ASSEMBLY,1.5" NPT.....75, 91 VALVE,SOLENOID N/C (SHORT)***.....107
TRACTION MANIFOLD,2WD***.....29, 33
STRAINER,FILLER NECK.....75 VALVE,SOLENOID N/O (LONG)***.....107
TUBE ASSY., PUMP PRESSURE.....91

134 Z-60/34 Part No. 30103


June 2018

Part Description Index (continued)

VALVE,SOLENOID,10V W/DIODE***.....33 WHEEL RIM, FLAP.....21, 23, 31, 33


VALVE,SOLENOID,10V,2POS 3WAY**.......27, WHEEL,19.5 X 11.75***.....21, 23, 31, 33, 49,
53, 73, 107 57
VALVE,SOLENOID,2 POS-4 WAY-10V.......25, WHEEL,SPLIT RIM.....21, 23, 33
51 WIRE CABLE,14/3 CON.TPE JKT*.....73
VALVE,SOLENOID,2 WAY,12V.....77–78 WIRE CABLE,14/3 SO,BULK.....117
VALVE-RELIEF, 250 PSI (32636).....25, 51 WIRE CABLE,16/4 SJO,BULK.....117
VIEW GAUGE 3/4 MPT.....75 WIRE CABLE,18/19 CON.TPRJKT.....83, 117
VOLT METER,12VDC,S60.....83 WIRE LOOM,3/8 POLY SLIT.....115
WIRE,12/3 SJEOW,BK-WH-GR/YL.....83, 117
W WIRING DUCT/COVER, 1 X 72 IN**.....83
WLDMNT,HYD.TANK MODULE PLATE**.....73
WASHER, PLATE.....21, 23
WLDMNT.,CVR. REINFORCEMENT RH.....89
WASHER,3/8 PLATE (3/8X2X3/16TK.....17
WASHER,FENDER,.25 X 1.25 X.062.....89, 99
WASHER,FLAT,.5 HARDENED......31, 33, 57, Y
65, 69, 81 YOKE ASSY 2/4WD,L.S.,Z60.....19, 47
WASHER,FLAT,.625 HARDENED........23, 31, YOKE ASSY 2/4WD,R.S.,Z60.....19, 47
49, 57, 67, 71, 81, 97, 101 YOKE ASSY,2/4WD,L.S.,S60/Z60.....19, 47
WASHER,FLAT,.640X1.160X.09.....33 YOKE ASSY,2/4WD,R.S.,S60/Z60.....19, 47
WASHER,FLAT,1.000,HARDENED.....113 YOKE ASSY,2WD LF.SIDE,Z60.....17
WASHER,FLAT,1.063 X 2 X .134.....71 YOKE ASSY,2WD RT.SIDE,Z60.....17
WASHER,FLAT,2.5 X 4 X .062.....17, 19, 47
WASHER,FLAT,313, HARDENED.....113 Z
WASHER,FLAT,USS,1/2",Y.....67, 73, 101, 105
ZERK,GREASE,1/8 NPT.....89
WASHER,FLAT,USS,1/4"Y.......19, 21, 23, 25,
31, 33, 47, 49, 57, 65, 67, 69, 71, 73, 83, 85,
87, 89, 95, 97, 103, 105, 107, 113, 115, 119
WASHER,FLAT,USS,3/8",Y.....67, 73, 75, 113
WASHER,FLAT,USS,5/16",Y.....25, 51, 69, 81,
89, 95, 105, 107, 115
WASHER,FLAT,USS,5/8",Y.....67
WASHER,LOCK,#10 PLTD.......19, 25, 47, 77–
78, 97
WASHER,LOCK,.25.....19, 21, 23, 31, 33, 47,
49, 57, 65, 67, 69, 71, 83, 85, 87, 99, 101, 103,
105, 113, 115, 119
WASHER,LOCK,.313.....21, 23, 69, 73
WASHER,LOCK,.375....25, 51, 65, 69, 71, 73,
81, 89, 101, 103, 105
WASHER,LOCK,0.5".....19, 31, 33, 47, 57, 65,
69, 81, 95, 97, 99
WASHER,LOCK,M10.....67
WASHER,SHIM,1.27 X 2.13 X .062....103, 107
WASHER,THRUST 1.75 ID......17
WASHER,THRUST,2.56 X 4.0 X.18.....17, 19,
47
WASHER,THRUST-TORQUE HUB-29231....33
WEAR PAD,4X2X.5 W/INSERT***.....101
WEAR PAD,5 X 1.5 X .50 W/NUTS.....103
WEAR PAD,5 X 1.5 X .625 W/NUTS.....103
WEAR PAD,5X1.5X1 W/INSERTS.....101
WEAR PAD,6.5 X 5 X.625 W/INSER.....103
WEAR PAD,OSCILLATING AXLE, S60......19,
47
WELDMENT PLATE ENGINE TANK.....67, 71
WELDMENT, CYLINDER MOUNTING.....97
WELDMENT,BULKHEAD,RT SIDE.....89
WELDMENT,DEUTZ ENGINE MOUNT.....71
WELDMENT,ENGINE MOUNT INBOARD....71
W E L D M E N T , E N G I N E
MOUNT,OUTBOARD.....71
WELDMENT,FORD ENG.MNT,INBOARD.....67
W E L D M E N T , F O R D
ENG.MNT,OUTBOARD.....67
WELDMENT,HEAT SHIELD PAINTED.....71
WELDMENT,LP TANK BRACKET**.....75
WELDMENT,RADIATOR MOUNT.....67
WELDMENT,ROD END.....19, 47
WELDMENT,SWIVEL LOCK.....81

Part No. 30103 Z-60/34 135


June 2018

Fitting Cross References

136 Z-60/34 Part No. 30103


June 2018

Fitting Cross References (Continued)

Part No. 30103 Z-60/34 137


June 2018

Fitting Cross References (Continued)

138 Z-60/34 Part No. 30103


June 2018

Fitting Cross References (Continued)

Part No. 30103 Z-60/34 139


June 2018

Fitting Cross References (Continued)

140 Z-60/34 Part No. 30103


June 2018

Fitting Cross References (Continued)

Part No. 30103 Z-60/34 141


June 2018

Fitting Cross References (Continued)

142 Z-60/34 Part No. 30103


Parts Manual

Part No.

Rev E1
30103
Z-60/34 to SN 1089

You might also like