Finit Element Simulation Using ANSYS
Finit Element Simulation Using ANSYS
Finit Element Simulation Using ANSYS
“A must read for those interested in exploring the possibilities of using the finite element
method (FEM) as a practical analysis tool for structural mechanics, stress analysis,
Finite Element
Simulations
vibration, heat transfer, and fluid dynamic problems. … Alawadhi systematically introduces
the theory of FEA and demonstrates a step-by-step procedure for practical analysis using
ANSYS. This book is a must-have reference for students, academics, and practitioners
in the field of mechanical, civil, environmental, and design engineering.”
Using ANSYS
—Dr. Arun Arjunan, University of Wolverhampton, UK
Simulation use is on the rise, and more practicing professionals are depending on the
Second Edition
reliability of software to help them tackle real-world mechanical engineering problems.
Finite Element Simulations Using ANSYS, Second Edition offers a basic understanding
of the principles of simulation in conjunction with the application of ANSYS. Employing
a step-by-step process, the book presents practical end-of-chapter problems that are
solved using ANSYS and explains the physics behind them. The book examines structure,
solid mechanics, vibration, heat transfer, and fluid dynamics. Each topic is treated in a
way that allows for the independent study of a single subject or related chapter.
K24312
ISBN: 978-1-4822-6197-4
Esam M. Alawadhi
90000
9 781482 261974
Esam M. Alawadhi
Kuwait University
Safat, Kuwait
CRC Press
Taylor & Francis Group
6000 Broken Sound Parkway NW, Suite 300
Boca Raton, FL 33487-2742
© 2016 by Taylor & Francis Group, LLC
CRC Press is an imprint of Taylor & Francis Group, an Informa business
This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been
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Contents
Preface ix
Acknowledgments xi
About the author xiii
v
vi Contents
3 Solid mechanics 95
4 Vibration 171
7 Multiphysics 343
Bibliography 411
Index 413
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Preface
ix
x Preface
For example, in the heat transfer chapter, the theory is first explained,
the governing equations are derived, the modeling techniques are pre-
sented, and finally practical problems are solved using ANSYS in a
step-by-step technique. Each chapter independently discusses a single
physical phenomenon, while the last chapter is devoted to multiphysics
analyses and problems. The finite element solution is greatly affected
by the quality of the mesh, and therefore, a separate chapter on meshing
is included as a guide that emphasizes the basics of the meshing tech-
niques. Practical end-of-chapter problems are provided in each chapter
to challenge the reader’s understanding.
Undergraduate and graduate engineers will use this book as a part of
their courses, either when studying the basics of applied finite elements,
or in mastering practical tools of engineering modeling. Engineers in
industry can use this book as a guide for better design and analysis
of their products. In all mechanical engineering curricula, junior- and
senior-level courses use some type of engineering modeling software,
and, oftentimes, this software is ANSYS. Senior students also use
ANSYS in their senior design projects. Graduate-level finite element
courses frequently use ANSYS to complement the theoretical analysis
of finite elements. The course that uses this book should be taken after
the introduction to design courses and the basic thermal–fluid courses.
Courses such as that in senior design can be taken after this course.
In this second edition of the book, new sections are added, and
ANSYS examples are modified to be in compliance with the new version
of ANSYS. Most ANSYS examples in the first edition are replaced by
more general, comprehensive, and easy-to-follow examples. In the finite
element theoretical part, more details are added, especially for the heat
transfer chapter. Additionally, open-ended problems are added at the end
of each chapter, which can serve as class projects.
Acknowledgments
xi
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About the author
xiii
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Cha p t e r ON E
The finite element method was developed in the 1950s and has been
continuously enhanced since then. Rapid advances in computing power
and the drastic drop in cost make the finite element method affordable.
Now, it is a commonly used method for solving a wide range of problems,
and the potential of the finite element method is enormous. The finite
element method is typically found in the aerospace, automotive, elec-
trical, hydraulic, biomedical, nuclear, and structural engineering fields,
among many others. The first step in the finite element solution proce-
dure is to divide the domain into elements, and this process is called
the domain discretization. The variable distribution across each element
can be defined by linear, quadratic, or trigonometric function. The ele-
ments distribution in the domain is called the finite element mesh. The
elements are connected at points called nodes. For example, consider a
section of a bridge, as shown in Figure 1.1a. The bridge is divided into
linear elements and connected by nodes, as shown in Figure 1.1b.
After the region is discretized, the governing equations for the ele-
ment must be established for the required physics. Material properties,
such as modulus of elasticity for structural analysis, should be avail-
able. The equations are assembled to obtain the global equation for the
mesh, which describes the behavior of the body as a whole. Generally,
the global governing equation has the following form:
where [K] is called the stiffness matrix; {U} is the nodal degree of
freedom, such as the displacements for structural analysis; and {F}
is the nodal external force, such as forces for structural analysis. The
[K] matrix is a singular matrix, and therefore it cannot be inverted.
1
2 Finite Element Simul ations Using ANSYS
Node
Element
(a) (b)
u(x) = a + bx (1.2)
where L is the initial length of the element and is equal to (xi − xj).
Substituting constants a and b into the displacement equation (Equation 1.2)
and rearranging, the displacement function becomes
xj − x x − xi
u (x) = ui + u j (1.7)
L L
F F Element
L
x Node i Node j
(a) (b)
FIGURE 1.2 A one-dimensional bar element. (a) A single one-dimensional bar element and (b) an
element with two nodes.
Introduc tion to finite element me thod and ANSYS 3
or
where Ni and Nj are called the shape functions of the element. When
the element is loaded, it will be in an equilibrium position. The sum
of the strain energy γ and work w done by external forces is the
potential energy π of the element. The potential energy at the equi-
librium position has the minimum value, and the potential energy is
defined as
π = γ − w (1.9)
For a single bar element, the strain energy in the bar is given by
xj
1
γ=
2 ∫ σ ε A dx (1.10)
xi
xj
AE 2
γ=
2 ∫
ε dx (1.11)
xi
AE
γ=
2L
( u j − u i ) (1.13)
2
u i 1
u i u j 1 −1
AE
γ= = {U}T [K ]{U} (1.14)
2L −1 1 u j 2
where [K] is the stiffness matrix for the element. The external forces are
forces acting at the nodes. The work done by the applied forces at the
nodes is expressed as
Finally, the work done and strain energy are substituted into the
potential energy for a single element. The potential energy is expressed as
1
π= {U}T [ K ]{U} − {U}T {F } (1.16)
2
∂π
= 0 (1.17)
∂{U}
or
∂π ∂π
= 0 and = 0 (1.18)
∂ui ∂u j
AE
L
( ui − u j ) − Fi = 0 (1.19)
AE
L
( − ui + u j ) − Fj = 0 (1.20)
Equations 1.19 and 1.20 are expressed in the matrix form as follows:
AE 1 −1 u i Fi
− = 0 (1.21)
L −1 1 u j Fj
and symbolically,
where
AE 1 −1
[K ] = (1.23)
L −1 1
The derivation of the stiffness matrix is valid only for one bar ele-
ment. In practice, a model consists of many elements of different proper-
ties. The total potential energy of a number of elements is
π= ∑(γ
e =1
e
− w ) (1.24)
Introduc tion to finite element me thod and ANSYS 5
K (1) =
( )
90 × 10 −6 100 × 10 9 1 −1 3 −3
= 108
−3
30 × 10 −1 1 −3 3
The stiffness matrix for element 2, which has nodes 2 and 3, uses
K ( 2) =
( )
75 × 10 −6 110 × 10 9 1 −1 1.5 −1.5
= 108
−3
55 × 10 −1 1 −1.5 1.5
(1)
(2)
(3)
50 kN
(a)
FIGURE 1.3 (a) Bar assembly. (b) Elements and nodes for the bar assembly.
6 Finite Element Simul ations Using ANSYS
The stiffness matrix for element 3, which has nodes 3 and 4, uses
K (3) =
(
50 × 10 −6 180 × 10 9 1 ) −1 2
= 108
−2
45 × 10 −3 −1 2
1 −2
e=3
[K ] = ∑ K
e =1
(e)
3 −3 0 0
−3 4.5 −1.5 0
[ K ] = 108
0 −1.5 3.5 −2
0 0 −2 2
3 −3 0 0 u1 = 0 F1
u 2
−3 4.5 −1.5 0 F2 = 0
108 =
0 −1.5 3.5 −2 u3 F3 = 0
0 0 −2 2 u 4 F4 = 50
Step 3: Eliminate the first row and column from the global stiffness
matrix to remove the singularity
4.5 −1.5 0 u2 0
u
108 −1.5 3.5 −2 = 0
3
0 −2 2 u 4 50
u2 = 1.667 × 10 −7 m
u3 = 5.0 × 10 −7 m
u4 = 7.5 × 10 −7 m (Maximum)
Ti Tj
Wall
Outdoor Indoor
The Fourier law indicates that the heat flow across the wall Q is pro-
portional to temperature gradient dT/dx in the direction of heat transfer.
That is,
dT
Q = − kA (1.26)
dx
where k is the thermal conductivity of the wall and A is the area per-
pendicular to the heat flow. For steady-state conditions, the temperature
varies linearly along the length of the wall as follows:
dT Tj − Ti (1.27)
=
dx L
Hence, the heat flow across the indoor and outdoor surfaces of the
wall can be expressed as, respectively,
Tj − Ti
Q i = − kA (1.28)
L
Ti − Tj
Q j = − kA (1.29)
L
kA 1 −1 Ti Q i
− = 0 (1.30)
L −1 1 Tj Q j
where
kA 1 −1
[K ] = (1.32)
L −1 1
K (1) =
1.25 × 1 1 −1 25 −25
=
5 × 10 −2 −1 1 −25 25
The stiffness matrix for element 2, which has nodes 2 and 3, uses
K ( 2) =
0.75 × 1 1 −1 5 −5
=
15 × 10 −2 −1 1 −5 5
Outdoor Indoor
(To) (Ti)
Stone Common
brick brick
Plaster
5 cm 15 cm 3 cm
(a)
FIGURE 1.5 The wall composition and finite element mesh. (a) The wall composition and (b) the
finite element presentation.
Introduc tion to finite element me thod and ANSYS 9
The stiffness matrix for element 3, which has nodes 3 and 4, uses
K (3) =
0.9 × 1 1 −1 30 −30
=
3 × 10 −2 −1 1 −30 30
e=3
[K ] = ∑ K
e =1
(e)
25 −25 0 0
−25 30 −5 0
[ K ] = 108
0 −5 35 −30
0 0 −30 30
25 −25 0 0 T1 = 45 Q1
−25 30 −5
0 T2 Q2 = 0
=
0 −5 35 −30 T3 Q3 = 0
0 0 −30 30 T4 = 25 Q 4
25 −5 T2 25 × 45
−5 =
35 T3 30 × 25
T2 = 42.07°C
T3 = 27.44°C
10 Finite Element Simul ations Using ANSYS
The ANSYS software is the most advanced package for single- and
multiphysics simulations, offering enhanced tools and capabilities that
enable engineers to complete their jobs in an efficient manner. ANSYS
includes significant capabilities, expanding functionality, and integra-
tion with almost all computer-aided design (CAD) drawing software,
such as pro-engineers, AutoCAD, and Solid Edge. In addition, ANSYS
has the best-in-class solver technologies, a coupled physics for complex
simulations, meshing technologies customizable for physics, and com-
putational fluid dynamics.
ANSYS can solve problems in structural, thermal, fluid, acoustics,
and multiphysics:
Structural:
• Linear
• Geometric and material nonlinearities
• Contact
• Static
• Dynamic
• Transient, natural frequency, harmonic response, response spec-
trum, random vibration
• Buckling
• Topological optimization
Thermal:
Fluid mechanics:
Acoustics:
Multiphysics:
• Thermal–mechanical
• Thermal–electric
• Thermal–electric–structural
• Piezoelectric
• Piezoresistive
• Peltier effect
• Thermocouple effect
• Electromechanical circuit simulator
ANSYS/ ANSYS/
Mechanical Emag
ANSYS/
Multiphysics
ANSYS/ ANSYS/
Flotran LS-DYNA
FIGURE 1.6 The ANSYS
family.
12 Finite Element Simul ations Using ANSYS
To start ANSYS:
or, go to
Start > All Programs > ANSYS > Mechanical APDL Product
Launcher
Run
In addition, the ANSYS Output window will show up. The output
window is dynamically listing important information during the pre-
processor, solution, and postprocessor. Additionally, the calculated
results in the postprocessor are shown in this window. Warnings in
the ANSYS Output should be carefully considered to avoid unex-
pected errors.
14 Finite Element Simul ations Using ANSYS
Utility menu
The Utility menu is used for the file operations, listing and plotting,
and changing display options. In the pull-down File menu, the following
tasks can be performed:
PROBLEM 1.1
Use the finite element method to calculate the maximum displacement
of the bar assemblies shown in Figures 1.7 to 1.9.
16 Finite Element Simul ations Using ANSYS
E = 155 GPa
A = 100 mm2 E = 180 GPa
A = 50 mm2 50 kN
FIGURE 1.8 Three bars assembly with a tensile force for at both ends.
100 kN
E = 150 GPa
D = 0.45 cm
E = 150 GPa 2 cm
D = 1.1 cm
E = 150 GPa
D = 1.75 cm
E = 150 GPa 1 cm
D = 2.25 cm
0.5 cm
0.25 cm
PROBLEM 1.2
Consider a wall shown in Figure 1.10. The outdoor surface
temperature is To = 42°C, while the indoor surface temperature is
Ti = 23.5°C. Determine the temperature at the interfaces, and the
results should be per unit area of the wall. The thermal conductivity
of stone brick, thermal insulation, common brick, and indoor finish-
ing is 1.25 W/m · °C, 0.85 W/m · °C, 0.2 W/m · °C, and 1.75 W/m · °C,
respectively.
Introduc tion to finite element me thod and ANSYS 17
Insulation
Outdoor Indoor
(To) (Ti)
Stone Common
brick brick
Indoor
finishing
Al Fe Cu
205 W/m . ºC 73 W/m .ºC 386 W/m .ºC
T1 = 100˚C T2 = 25˚C
PROBLEM 1.3
Consider a thermal rod that is composed of three different materials, as
shown in Figure 1.11. The left circular area is maintained at a tempera-
ture of T1 = 100°C, while the right one is maintained at a temperature
of T2 = 25°C. The entire lateral surface is well insulated. Determine the
heat flow through the rod, if its diameter is 1.5 cm.
This page intentionally left blank
Cha p t e r T WO
The bar structures are composed of straight bars and welded at the
interactions. The bar structures can be found in bridges and roofs.
The derivation of the stiffness matrix for a bar element is applicable to
the pin-connected structures. The bar element is assumed to have a con-
stant cross-sectional area A, uniform modulus of elasticity E, and initial
length L. The bar is subjected to tensile forces along the local axis and
applied at its ends. There are two coordinate systems: local (x, y) and
global (x,y) coordinates. Figure 2.1 shows the local and global coordi-
nate systems.
For each element, there are two local forces acting on the nodes: F1x
and F1y are acting on node 1, and F2x and F2y are acting on node 2. The
nodal degrees of freedom are the four local displacements, two at each
node: d1x and d1y are at node 1, and d2x and d2y are at node 2. Figure 2.2
shows a bar element lying along the local x-coordinate.
The strain–displacement relationship is obtained from Hooke’s law
as follows:
σ x = Eε x (2.1)
where
du
εx = (2.2)
dx
and therefore,
Aσ x = Fx (2.3)
d du
AE = 0 (2.4)
dx dx
19
20 Finite Element Simul ations Using ANSYS
Node 1 A, E Node 2
Fx1 Fx2
FIGURE 2.2 A bar ele-
ment lying along the local x
L
x-coordinate.
Assuming a linear displacement along the local x-axis of the bar, the
displacement function is expressed as
u ( x ) = a1 + a 2 x (2.5)
u ( 0 ) = d1x = a1 (2.6)
d2x − d1x
a2 = (2.8)
L
Hence, the displacement function (2.5) becomes
d −d
u ( x ) = 2x 1x x + d1x (2.9)
L
u ( x ) = N1 d1 + N 2 d2 (2.10)
x
N1 = 1 − (2.11)
L
and
x
N2 = (2.12)
L
The displacement function can be written in the following matrix
form:
d1x
u = [ N1 N 2 ] (2.13)
d2x
u ( x + ∆x ) − u ( x ) du
εx = = (2.14)
∆x dx
du d2x − d1x
εx = = (2.15)
dx L
The strain (2.15) is substituted into Hooke’s law (2.1) to obtain the
force:
d − d1x
Fx = AE 2x (2.16)
L
F1x = − Fx (2.17)
F1x =
AE
L
(
d1x − d2x (2.18))
The nodal force at node 2 is acting in the positive x-direction and
should have a positive sign as follows:
F2x = Fx (2.19)
F2x =
AE
L
(
d2x − d1x (2.20))
22 Finite Element Simul ations Using ANSYS
F1x AE 1 −1 d1x
= (2.21)
L −1 1 d2x
F2x
F1y
AE 1 −1 d1y
= (2.22)
F2y L −1 1 d2y
{}
Since {F } = K d , the stiffness matrix for a bar element in local
coordinates can be written as
AE 1 −1
K = (2.23)
L −1 1
∂U = Pi ∂ di (2.25)
∂U
Pi = (2.26)
∂ di
The axial force can be written in terms of displacement function as
∂u
Fx = σ x A = E ε x A = EA (2.27)
∂x
Using Equation 2.10 in Equation 2.27, the axial force is expressed as
( )
Fx = EA N1′ d1x + N ′2 d2x (2.28)
∫ ( N′ d )
EA 2
U= 1 1x + N ′2 d2x dx (2.29)
2
0
Bar and be a m struc tures 23
(2.30)
L L
0
∫
0
∫
= EA N1′ N1′ dx d1x + EA N1′ N ′2 dx d2x
and at node 2,
L
δ ∂U
F2x =
∂ d2x
= EA
∫ ( N′ d
0
1 1x )
+ N ′2 d2x N ′2 dx
(2.31)
L L
0
∫
0
∫
= EA N1′ N ′2 dx d1x + EA N ′2 N ′2 dx d2x
{F } = [K ]{d } (2.33)
x x
where [K] is the stiffness matrix, in which the matrix coefficients are
defined as
L
∫
k ij = EA N ′i N ′j dx (2.34)
0
F1x EA 1 −1 d1x
= (2.35)
F2x L −1 1 d2x
Fy2, dy2
, d x2
F x2
2
de Fx2, dx2
No
L
E, y
A,
1 θ
de x
No
Fy1, dy1
, d x1
F x1
Fx1, dx1
d1x d
cos θ sin θ 0 0 1x
d1y − sin θ cos θ 0 0 d1y
= (2.40)
d2x 0 0 cos θ sin θ d2x
d 0 0 − sin θ cos θ
2y d2y
Bar and be a m struc tures 25
and symbolically,
F1x
cos θ sin θ 0 0 F1x
F1y − sin θ cos θ 0 0 F1y
= (2.42)
F2x 0 0 cos θ sin θ F2x
F2y 0 0 − sin θ cos θ F2y
and symbolically,
F1x d1x
F1y d1y
= [K ] (2.44)
F2x d2x
F2y d
2y
where
1 0 −1 0
AE 0 0 0 0
[K ] = (2.45)
L −1 0 1 0
0 0 0 0
{} {}
Substituting d = [ T ]{d} and {F } = [ T ]{F } into {F } = K d , the
following equation is obtained:
[ K ] = [ T ]T K [ T ] (2.49)
Assemble the global stiffness and force matrices using the direct
stiffness method to obtain matrices for the entire domain:
[K ] = ∑ K
e =1
(e)
(2.51)
{F } = ∑ {F } (2.52)
e =1
(e)
{d} = ∑ {d } (2.53)
e =1
(e)
{F}=[K]{d} (2.54)
F3y, d3y
Element 2 Element 3
1 2
F F1x, d1x F2x, d2x
Node 1 Element 1 Node 2
(a) (b)
1 1 2 2
4 0 −4 0 1
AE 0 0 0 0 1
K (1) =
4L −4 0 4 0 2
0 0 0 0 2
The stiffness matrix for Element 2, which has nodes 1 and 3 with
θ = 60o, is calculated as follows:
1 1 3 3
1 −1 − 3 1
3
AE 3 3 − 3 −3 1
K ( 2) =
4L −1 − 3 1 3 3
− 3 −3 3 3 3
28 Finite Element Simul ations Using ANSYS
The stiffness matrix for Element 3, which has nodes 2 and 3 with
θ = 120°, is calculated as follows:
2 2 3 3
1 − 3 −1 3 2
AE − 3 3 − 3 −3 2
K (3) =
4L −1 3 1 − 3 3
3 −3 − 3 3 3
1 1 2 2 3 3
5 3 −4 0 −1 − 3 1
3 3 0 0 − 3 −3 1
[K ] =
AE −4 0 5 − 3 −1 3 2
4L 0 0 − 3 3 3 −3 2
−1 − 3 −1 3 2 0 3
− 3 −3 3 −3 0 6 3
F1x d1x = 0
F1y = 0 d1y
F2x = 10 5 d 2x
= [K ] d = 0
F2y = 0 2y
F3x d 3x = 0
F3y d =0
3y
=
(
F1y = 0 1 × 10 −4 100 × 10 9 3 0 d1y )
5 0 5
F2x = 10 1× 4 d 2x
Bar and be a m struc tures 29
d2x = 0.008 m
Run
OK
Next, the element type is selected. For the present problem, the
element type is Link, which is equivalent to a bar.
Add...
Bar and be a m struc tures 31
The selected link element will not support pressure on the elements
or moment on the nodes. However, this element can be used for three-
dimensional analyses.
A select Link
B select 3D finit stn 180
OK
Close
The cross-sectional area of the bars is required for the analysis. The
initial strain is zero by default.
32 Finite Element Simul ations Using ANSYS
Add...
Notice that the selected element type is shown in the Element Type
for Real Constants. Here, the cross-sectional area of the bars is specified.
OK
Bar and be a m struc tures 33
OK
Close
Material properties of the bars are specified in the following steps. The
bars are elastic and independent of the direction isotropic. Only the modu-
lus of elasticity is required and the zero Poisson ratio, or any value, is just
to avoid an error message from ANSYS.
34 Finite Element Simul ations Using ANSYS
Main Menu > Preprocessor > Material Props > Material Models
A type 100e9 in EX
B type 0 in PRXY
OK
The process of modeling the bar structure is started here. First, three
nodes are created, followed by creation of the elements. The x- and
y-coordinates of each node are specified in ANSYS. The coordinate for
node 1 is (0,0), for node 2 is (1,0), and for node 3 is (0.5,0.866). The
Apply button will not close the window, allowing for additional inputs,
while the OK will close the window.
Bar and be a m struc tures 35
Main Menu > Preprocessor > Modeling > Create > Nodes >
In Active CS
Apply
Apply
OK
36 Finite Element Simul ations Using ANSYS
Main Menu > Modeling > Create > Elements > Auto Numbered >
Thru Nodes
Apply
Apply
OK
The preprocessor task is ended at this point. The solution task starts
here. Nodal forces and displacements are applied. Starting with forces or
Bar and be a m struc tures 37
Main Menu > Solution > Define Loads > Apply > Structural >
Displacement > On Nodes
OK
Apply
OK
Apply
38 Finite Element Simul ations Using ANSYS
OK
OK
Main Menu > Solution > Define Loads > Apply > Structural >
Force/Moment > On Nodes
OK
OK
Bar and be a m struc tures 39
OK
Close
40 Finite Element Simul ations Using ANSYS
Main Menu > General Postproc > Plot Results > Deformed Shape
OK
Main Menu > General Postproc > List Results > Nodal Solution
Main Menu > General Postproc > List Results > Reaction Solution
As shown, the forces are balanced in the x- and y-directions. The sum
of the forces in the x-direction is equal to −100 × 103, which is equal to
the applied force, and the sum of the forces in the y-direction is equal
to zero.
1 I, E 2 x
M1, θ1 M2, θ2
L
Fy1, dy1 Fy2, dy2
M M + dM
V a b V + dV
− Vdx + dM = 0 (2.55)
or
dM
V = (2.56)
dx
The curvature of the beam is related to the applied moment. The θ is
the rotation and the function v(x) is the transverse displacement in the
y-direction. Figure 2.7 shows a section of a horizontal deflected beam.
The rotation of the deflection is expressed as
dv ( x )
θ = (2.57)
dx
The axial strain is related to the axial displacement using the following
relationship:
du
εx = (2.58)
dx
On the other hand, the axial displacement is related to the transverse
displacement by
dv
u = −y (2.59)
dx
Substituting the relationship (2.59) into (2.58) yields
d2v
ε x = −y (2.60)
dx 2
y
θ
v(x)
x FIGURE 2.7 Horizontal deflected
dx
beam.
44 Finite Element Simul ations Using ANSYS
For a cross section of the beam shown in Figure 2.8, the differen-
tial force and moment along the center of the beam are expressed as,
respectively,
dF = σx dA (2.61)
dM = σx ydA (2.62)
Since the first moment of inertia is equal to ∫ y2 dA, Equation 2.64 is
expressed as
d2v
M = EI (2.65)
dx 2
Also, the shearing force (2.56) is expressed as
d3 v
V = EI (2.66)
dx 3
The variations of beam curvature are approximated by a third-order
polynomial, and the constants in the polynomial are determined using
the boundary conditions as follows:
dF
y
θ(0) = θ1 : a3 = θ1 (2.71)
Solving Equations 2.69–6.72 for a1, a2, a3, and a4 and substituting
the solution into Equation 2.67 yields
2 1
v ( x ) = 3 ( d1y − d 2y ) + 2 ( θ1 + θ2 ) x 3
L L
(2.73)
3 1
+ − 2 ( d1y − d 2y ) − ( 2θ1 − θ2 ) x 2 + θ1x + d1y
L L
or
3x 2 2x 2 3x 2 x2
v ( x ) = d1y + θ1x − 2
d1y − θ1 + 2 d 2y − θ2
L L L L
(2.74)
2x 2 x3 2x 2 x3
+ 3 d1y + 2 θ1 − 3 d 2y + 2 θ2
L L L L
2 3
x x
N1 = 1 − 3 + 2 (2.76)
L L
x2 x3
N 2 = x − 2 + 2 2 (2.77)
L L
2 3
x x
N 3 = 3 − 2 (2.78)
L L
x 2 x3
N 4 = − + 2 (2.79)
L L
d 3 v ( 0 ) EI
F1y = EI = 3 (12d1y + 6Lθ1 − 12d 2y + 6Lθ2 ) (2.80)
dx 3 L
d 2 v ( 0 ) EI
M1 = − EI
dx 2
( )
= 3 6d1y + 4L2 θ1 − 6Ld 2y + 2L2 θ2 (2.81)
L
46 Finite Element Simul ations Using ANSYS
d 3 v ( L ) EI
F2y = − EI = 3 ( −12 d1y − 6Lθ1 + 12d 2y − 6Lθ2 ) (2.82)
dx 3 L
d 2 v ( L ) EI
M2 = EI
dx 2
( )
= 3 6 Ld1y + 2L2 θ1 − 6Ld 2y + 4L2 θ2 (2.83)
L
The nodal forces and moments can be expressed in matrix form,
{F} = [K]{d}, as follows:
where
12 6L −12 6L
EI 6L 4L2 −6L 2L2
[K ] = 3 (2.85)
L −12 −6L 12 −6L
6L 2L2 −6L 4L2
[K ] = ∑ K
e =1
(e)
(2.86)
N
{F } = ∑ {F } (2.87)
e =1
(e)
{d} = ∑ {d } (2.88)
e =1
(e)
The global stiffness matrix is used to relate the nodal force vector to
nodal displacement vector for the whole structure:
The stiffness equation for the horizontal beam element can also be
obtained by using Castigliano’s theorem. The strain energy for a beam
with uniform material properties and cross-sectional area is
L L 2
1 EI ∂2 v
U=
2EI ∫
( M )2 dx =
0
2 ∂x 2 ∫
dx (2.90)
0
Bar and be a m struc tures 47
6 x
N1′′= − + 12 3 (2.92)
L2 L
4 x
N ′′2 = − + 6 2 (2.93)
L L
6 x
N 3′′ = − 12 3 (2.94)
L2 L
6 x
N ′′4 = − + 6 2 (2.95)
L L
∂U ∂ EI L ∂2 v 2
F1y = =
∂d1y ∂d1y
∫
2 ∂x 2
0
dx (2.96)
∂ EI
L
∫ ( N′′d 4 2 ) dx (2.97)
2
F1y = 1 1y + N ′′θ
2 1 + N 3′′ d 2y + N ′′θ
∂d1y 2
0
L
EI
2 ( N1′′d1y + N ′′θ 4 2 ) N1′′ dx (2.98)
F1y =
2 ∫
0
2 1 + N 3′′ d 2y + N ′′θ
and finally,
where
L
∫
k ij = EI N ′′i N ′′j dx (2.100)
0
48 Finite Element Simul ations Using ANSYS
∂ EI ∂2 v
L 2
∂U
M1 = =
∂θ1 ∂θ1 2 ∂x
0
2 ∫dx (2.103)
∂ EI
L
∫ ( N′′ d 4 2 ) dx (2.104)
2
M1 = 1 1y + N ′′θ
2 1 + N 3′′ d 2y + N ′′θ
∂θ1 2
0
or
M1 = k21v1 + k22θ1 + k23v2 + k24θ2 (2.106)
where
L
∫
k ij = EI N ′′i N ′′j dx (2.107)
0
By using the same procedure for nodal force and moment at node 2,
the stiffness equation for a horizontal beam can be expressed as
500 N
Beam 1 Beam 2
250 N . m
2m 1m
F2y
Element 1 Element 2
Mesh 1
Node 1 Node 2 Node 3 M3
Mesh 2
Mesh 3
Mesh 4
Mesh 5
π 4 π
( )
4
I2 = R = 2.0 × 10 −2 = 1.256 × 10 −7 m 4
4 4
First, the stiffness matrix for each element is obtained using
Equation 2.85. For the first element, which has nodes 1 and 2, the stiffness
matrix is
12 12 −12 12
[K (1) ] =
210 × 10 9
( 3.067 × 10 )
−7
12 16 −12 8
23 −12 −12 12 −12
12 8 −12 16
1 1 2 2
9.66 9.66 −9.66 9.66 1
9.66 12.88 −9.66 6.44 1
[K (1) ] = 10 4
−9.66 −9.66 9.66 −9.66 2
9.66 6.44 −9.66 12.88 2
For the second element, which has nodes 2 and 3, the stiffness
matrix is
12 6 −12 6
[K ( 2) ] =
180 × 10 9
(1.256 × 10 )
−7
6 4 −6 2
13 −12 −6 12 −6
6 2 −6 4
2 2 3 3
F1y d =0
9.66 9.66 −9.66 9.66 0 0 1y
M 1 9.66 12.88 −9.66 6.44 0 0 θ1 = 0
F2y = −500
4 −9.66 −9.66 36.79 3.9 −27.13 13.56 d 2y
= 10
9.66 21.88 −13.56 4.56 θ2
M2 = 0 0
6.44 3.9
F3y = 0 0 −27.13 −13.56 27.13 −13.56 d 3y
0 0 13.56 4.52 −13.56 9.04 θ
M 3 = − 250 3
The first and second columns and rows are deleted to remove the
singularity from the stiffness matrix, and it becomes
Bar and be a m struc tures 51
F2y = −500
36.79 3.9 −27.13 13.56 d 2y
M2 = 0 3.9 21.92 −13.56
4.56 θ2
= 10
4
F3y = 0 −27.13 −13.56 27.13 −13.56 d 3y
M3 = −250 13.56 4.52 −13.56 9.04 θ3
There are four equations and four unknowns, and solving for
displacements and rotations, the results are
d2y = –0.0279 m
d3y = –0.0562 m
θ2 = –0.0227 rad
θ3 = –0.0337 rad
A select Structural
OK
52 Finite Element Simul ations Using ANSYS
Add...
The beam element can support the moment and the selected element
has two nodes.
A select Beam
B select 2 node 188
OK
Bar and be a m struc tures 53
Options…
The illustrated theory for the beam in this chapter is based on the
third-order polynomial for deflection function. Therefore, in options,
the element behavior should be changed to a cubic form.
Close
Main Menu > Preprocessor > Material Props > Material Models
A type 210e9 in EX
B type 0 in PRXY
OK
In the following steps, the material of the second beam will be speci-
fied. The ID for the first beam is one, while the ID for the second beam
is two.
OK
56 Finite Element Simul ations Using ANSYS
The following window will appear, the modulus of elasticity for the
second beam will be specified, and any value for the Poisson ratio is
required to avoid an error message.
A type 180e9 in EX
B type 0 in PRXY
OK
Bar and be a m struc tures 57
Meshview
A type 2 in ID
B select the geometry of a solid cylinder in Sub-Type
C type 0.02 in R
OK
Main Menu > Preprocessor > Modeling > Create > Keypoints >
In Active CS
A select Lines
B click on Set
Select Line 2 only. In Line Attributes window, click on
OK
The following Line Attributes window will show up. By selecting
number 2 for material number and element section, the properties of
number 2 are assigned to the line number 2.
OK
62 Finite Element Simul ations Using ANSYS
A click on Mesh
In Mesh Lines window, click on
Pick All
Utility Menu > Plot > Nodes
Main Menu > Solution > Define Loads > Apply >
Structural > Displacement > On Keypoints
OK
OK
Main Menu > Solution > Define Loads > Apply > Structural >
Force/Moment > On Keypoints
OK
64 Finite Element Simul ations Using ANSYS
Apply
OK
OK
ANSYS graphics show the nodal force and moment with direction
The final step is to run the ANSYS solution. ANSYS will assemble
the stiffness matrices, apply the boundary conditions, and solve the
problem.
Bar and be a m struc tures 65
OK
Close
Main Menu > General Postproc > Plot Results > Deformed Shape
OK
ANSYS graphics show the beams before and after applying the loads
66 Finite Element Simul ations Using ANSYS
Main Menu > General Postproc > List Results > Nodal Solution
Main Menu > General Postproc > List Results > Reaction Solution
OK
The results are for node 1 only, the fixed node boundary, and the
moment reaction is listed. Notice that the reaction force and moment
at the fixed boundary are equal to in negative value the applied force
and moment, which ensures the balance of force and moment in the
structure.
Practically, the beam elements are not horizontal, but they can be
arbitrary oriented in two- or three-dimensional space to form a com-
plex structure. For two-dimensional space, each node possesses three
68 Finite Element Simul ations Using ANSYS
F1x AE 1 −1 d1x
= (2.110)
F2x L −1 1 d2x
Fy2, dy2
Fx2, dx2
2
de
No M2, θ2
I
L,
E, y
A,
Fy1, dy1
1 ϕ
de x
No
M1, θ1
Fx1, dx1
EA EA
0 0 − 0 0
L L
12 EI 6 EI 12 EI 6 EI
F1x 0 0 − d
L3 L2 L3 L2 1x
F1y 6 EI 4 EI 6 EI 2 EI d1y
M 0 0 −
1 L2 L L2 L θ1
=
F2x − EI 0 0
EI
0 0 d2x
F2y L L d2y
12 EI 6 EI 12 EI 6 EI
M 2 0 − 3 − 2 0 3
− 2 θ2
L L L L
6 EI 2 EI 6 EI 4 EI
0 0 − 2
L2
L L L
(2.112)
The axial flexural beam element is lying along the local x-axis and
the local x-axis is oriented at an angle φ measured counterclockwise
from the global x-axis. The transformation matrix [T] is used to transfer
the local nodal forces and moments, and nodal displacements and rota-
tion from local coordinate to the global one. The nodal displacements
and rotation vector in a symbolic form are as follows:
cos θ sin θ 0 0 0 0
− sin θ cos θ 0 0 0 0
0 0 1 0 0 0
[ T ] = (2.115)
0 0 0 cos θ sin θ 0
0 0 0 − sin θ cos θ 0
0 0 0 0 0 1
{}
Since {F } = K d , and using the transformation matrix, the
following equation is obtained:
Since the global force vector, {F} = [K]{d}, is equal to the global
force vector in Equation 2.118, the global stiffness matrix can be
written as
[ K ] = [ T ]T K [ T ] (2.119)
[K ] = ∑ K
e =1
(e)
(2.120)
{F } = ∑ {F } (2.121)
e =1
(e)
{d} = ∑ {d } (2.122)
e =1
(e)
Finally, the global stiffness matrix is used to relate the global nodal
force vector to global displacement vector for the entire structure by
Unlike the bar elements, beam elements can support a distributed load.
The distributed load can be uniform, varying linearly, or randomly dis-
tributed. The work equivalence method is used to replace the distributed
load by concentrated nodal forces and moments. Consider the beam sub-
jected to a distributed load, as shown in Figure 2.12a.
The work due to the distributed load is expressed as
∫
Wdist = P ( x ) v ( x ) dx (2.124)
0
Bar and be a m struc tures 71
y
P(x) F1y F2y
x M1 M2
L L
(a) (b)
FIGURE 2.12 (a) Beam that is subjected to a distributed load and (b) its equivalent nodal forces and
moments.
where P(x) is the distributed load on beam with length L and v(x) is the
transverse displacement of a beam. The work due to the discrete nodal
forces and moments is given by
L
2 1 3 1
θ + θ2 ) x 3 + − 2 (d1y − d 2y ) − (2θ1 − θ2 ) x 2
∫P(x) L (d
0
3 1y − d 2y ) +
L2( 1
L L
+ θ1x + d1y dx = M1θ1 + M 2 θ2 + F1y d1y + F2y d 2y
(2.126)
For example, consider the case where the applied distributed pressure
is uniform on a horizontal beam, P(x) = −Po. Integrating Equation 2.126
with respect to x between 0 and L gives the following:
2 1
− 3 ( d1y − d 2y ) + 2 ( θ1 + θ2 )
L L
L4 3 1
− − ( d1y − d 2y ) − ( 2θ1 − θ2 ) (2.127)
4 L2 L
L3 L2
− θ1 − d1y L = M1θ1 + M2 θ2 + F1y d1y + F2y d 2y
3 2
then,
Po L
F1y = − (2.128)
2
Po L2
M1 = − (2.129)
12
72 Finite Element Simul ations Using ANSYS
Po L
F2y = − (2.130)
2
Po L2
M2 = (2.131)
12
Or, in matrix form,
Po L
−
2
F1y Po L2
−
M 12
{Fdist } = 1 = (2.132)
F2y −
Po L
M2 2
Po L2
12
For a linearly increasing pressure along a beam, P(x) = −Pox, the dis-
tributed load can be replaced by equivalent nodal forces and moments,
M1, M2, F1y, and F2y. Equation 2.126 is integrated, and the equivalent
nodal forces and moments are determined by setting Wdist = Wdisc, and
the final result is
3 PL
−
20
F1y PL2
M1 30
{Fdist } = + (2.134)
F2y − 7PL
M2 20
5PL2
−
96
9 Fx(t)
4m
8 7
5 6
4m
4 3
y
1 x 2
m
z FIGURE 2.13 A structure
4
4m
under transient loading.
Fx (t) = A sin (2πft)
A select Structural
OK
74 Finite Element Simul ations Using ANSYS
Add...
The beam elements can support the moment and have three-
dimensional capability.
A select Beam
B select 2 node 188
OK
Bar and be a m struc tures 75
Options…
OK
76 Finite Element Simul ations Using ANSYS
Close
Main Menu > Preprocessor > Material Props > Material Models
A type 200e9 in EX
B type 0 in PRXY
OK
Close the Material Model Behavior window
The beam cross-sectional properties are specified in sections. The
geometry of the cross-sectional area of the pipe will be selected and
radii are specified. The number of divisions along the circumference is
20 to ensure a smooth circular cross section.
Main Menu > Preprocessor > Sections > Beam > Common Sections
Apply
Meshview
OK
78 Finite Element Simul ations Using ANSYS
Main Menu > Preprocessor > Modeling > Create > Keypoints >
In Active CS
Apply
Close
Main Menu > Modeling > Create > Lines > Lines > Straight Line
click on Keypoint 1 then 5
click on Keypoint 2 then 6
click on Keypoint 3 then 7
click on Keypoint 4 then 8
click on Keypoint 5 then 6
click on Keypoint 6 then 7
click on Keypoint 7 then 8
click on Keypoint 8 then 5
click on Keypoint 5 then 9
click on Keypoint 6 then 9
click on Keypoint 7 then 9
click on Keypoint 8 then 9
OK
80 Finite Element Simul ations Using ANSYS
A click on Mesh
In Mesh Lines window, click on
Pick All
82 Finite Element Simul ations Using ANSYS
A select Transient
OK
OK
The total time duration for the process is 2500 seconds. To ensure
that the obtained results are accurate, the total time duration is divided
into 100 time steps. Hence, the time step for this problem is 25 seconds.
Results for all time steps are stored by selecting Write every substep
option in Frequency. Otherwise, only the result at time step 2500 seconds
will be stored.
Bar and be a m struc tures 83
Main Menu > Solution > Analysis Type > Sol’n Control
OK
84 Finite Element Simul ations Using ANSYS
Main Menu > Solution > Define Loads > Apply > Functions >
Define/Edit
OK
OK
OK
A select FORCEX
OK
The final step is to run the ANSYS solution. ANSYS will assemble the
stiffness matrices, apply the boundary conditions, and solve the problem.
Bar and be a m struc tures 87
OK
Close
OK
OK
PROBLEM 2.1
For the bar structures shown in Figure 2.14a through 2.14d, determine
the horizontal and vertical nodal displacements, using the finite element
method, given that E = 210 GPa, A = 2.5 × 10 –4 m2, F = 0.5 kN, and
L = 0.5 m.
PROBLEM 2.2
For the bar structures shown in Figure 2.14a through 2.14d, determine
the horizontal and vertical nodal displacements, using ANSYS, given
that E = 210 GPa, A = 2.5 × 10 –4 m2, F = 0.5 kN, and L = 0.5 m.
PROBLEM 2.3
The horizontal beam structures, shown in Figure 2.15a through 2.15d,
are made of different materials and cross-sectional areas. Determine
the nodal displacements and slopes, using the finite element method,
given E1 = 270 GPa, E2 = 215 GPa, E3 = 170 GPa, I1 = 2.5 × 10 –6 m4,
I2 = 5 × 10 –6 m4, and I3 = 7.5 × 10 –6 m4.
L/2
L F 45˚
2×F
(a) (b)
2×F
L 3×F
L/2
L L
F
(c) (d)
E1, I1 E1, I1
1.25 kN . m
2.75 m 3.25 m
(a)
0.5 kN 0.1 kN
E1, I1 E2, I2
2.5 m 2.5 m
(b)
1.25 kN 0.75 kN
(c)
1.5 kN
1.25 kN . m
(d)
PROBLEM 2.4
The beam structures, shown in Figure 2.16a through 2.16d, are made
of solid cylinders with different materials and radii. Determine the
maximum nodal displacement and reaction at the support(s) using
ANSYS. Divide each meter of the beam by 25 elements, given
E1 = 170 GPa, E2 = 210 GPa, E3 = 270 GPa, D1 = 2 cm, D2 = 5 cm, and
D3 = 7 cm.
92 Finite Element Simul ations Using ANSYS
0.5 kN 0.75 kN
E1, D1 E2, D2
120 cm 120 m
(a)
0.75 kN
1.25 kN . m
(b)
2.5 kN
0.1 kN
75 cm 75 cm 150 cm
(c)
1.5 kN . m
D2 D2
75 cm All beams
D2 D2
E1
D1 D1
0.1 kN
75 cm 75 cm
(d)
PROBLEM 2.5
For the three-dimensional beam structure, shown in Figure 2.17, tran-
sient harmonic forces with a frequency of f = 1/250 s−1 and amplitude of
A = 0.85 kN are applied at the shown locations. Use ANSYS to deter-
mine the displacement at the points where the forces are applied as a
function of time. Also, create an animation for the loading process. The
total time duration for the loading process is 1250 seconds. The beams
are made of rectangular cross-sectional pipe, as shown in Figure 2.17,
and E = 180 GPa. Mesh each beam by 10 elements. Use the following
formula to simulate the applied transient forces:
Fx (t) = A sin (2 π f t)
Bar and be a m struc tures 93
Fx(t)
Fx(t)
5m
1.0 cm 10 cm
10 cm
Beam cross section
5m
m
5
5m
PROBLEM 2.6
For the beam structure shown in Figure 2.18, two transient harmonic
forces are applied at the shown locations. Use ANSYS to determine the
displacement at the points where the forces are applied as a function
of time. Also, create an animation for the loading process. The total
time duration for the loading process is 5000 seconds. The beams are
made of circular cross-sectional pipe, E = 200 GPa, with inner and
outer radii of R i = 0.1 m, Ro = 0.11 m, respectively. Mesh each beam
by 10 elements. Use the following formulas to simulate the applied
transient forces:
2 πt
F1 ( t ) = 100 sin
500
2 πt
F2 ( t ) = 200 sin
1000
F1(x) F2(x)
Solid mechanics
95
96 Finite Element Simul ations Using ANSYS
σy + dσy
τyx + dτyx
τxy + dτxy
σx σx + dσx
τxy
y τyx
∆δ
ε = lim (3.5)
∆L → 0 ∆L
u + du dx − u
dx du
ε x = lim = (3.6)
dx → 0 dx dx
dv dy
dy
du dy
dy
dy dy
v
u dv dx
y y dx
du dx
dx dx
dx
x x
(a) (b)
dv
v + dy dy − v dv
ε y = lim = (3.7)
dy → 0 dy dy
w + dw dz − w
dz dw
εz = lim = (3.8)
dz → 0 dz dz
∂v ∂u
dx dy
∂y ∂v ∂ u
γ xy = γ yx = ∂x + = + (3.9)
dx dy ∂x ∂ y
∂w ∂u
dx dz
∂ ∂w ∂ u
γ xz = γ zx = x + ∂z = + (3.10)
dx dz ∂x ∂z
∂v ∂w
dz dy
∂y ∂v ∂w
γ yz = γ zy = ∂z + = + (3.11)
dz dy ∂z ∂ y
σx
σy
σ z
{σ } = (3.12)
τ xy
τ xz
τ yz
∂u
∂x
∂v
εx ∂x
εy ∂w
εz ∂z
{ε} = = (3.13)
γ xy ∂ u ∂v
+
γ xz ∂ y ∂x
γ yz ∂ u ∂w
+
∂z ∂x
∂w ∂v
+
∂ y ∂z
98 Finite Element Simul ations Using ANSYS
According to Hooke’s law, the stress and strain are related by the
modulus of elasticity E. The stress–strain relation in the x-direction is
expressed as
σx = Eεx (3.14)
σx
ε y = ε z = − vε x = − v (3.15)
E
The shearing stress and the shearing strain are related by modulus of
shear G. For the xy-plane,
where
E
G= (3.17)
2 (1 + v )
Hence, the generalized Hooke’s laws are written as
εx =
1
E
( )
σ x − v ( σ y + σ z ) (3.18)
1
εy =
E
(σ y − v (σ x + σ z )) (3.19)
εz =
1
E
( )
σ z − v ( σ x + σ y ) (3.20)
2 (1 + v )
γ xy = τ xy (3.21)
E
2 (1 + v )
γ yz = τ yz (3.22)
E
2 (1 + v )
γ zx = τzx (3.23)
E
Expressing Equations 3.18–3.20 and 3.21–3.23 in terms of strain com-
ponents as
vE E
σx =
(1 + v )(1 − 2v )
( ε x + ε y + εz ) +
1 + v
ε x (3.24)
vE E
σy =
(1 + v )(1 − 2v )
( ε x + ε y + εz ) +
1+ v
ε y (3.25)
vE
σz =
(1 + v )(1 − 2v )
( εx + ε y + εz ) + 1 +E v εz (3.26)
Solid mechanics 99
E
τ xy = γ xy (3.27)
2 (1 + v )
E
τ yz = γ yz (3.28)
2 (1 + v )
E
τzx = γ zx (3.29)
2 (1 + v )
For plane stress cases, all stresses in the z-direction are assumed zero,
σz = τyz = τzx, and strain–stress relations are expressed as
1
εx =
E
(σ x − vσ y ) (3.30)
1
εy =
E
(σ y − vσ x ) (3.31)
−v
εz =
E
(σ x + σ y ) (3.32)
2 (1 + v )
γ xy = τ xy (3.33)
E
Stress–strain relations are expressed as
E
σx =
1 − v2
( εx + vε y ) (3.34)
E
σy =
1 − v2
( ε y + vεx ) (3.35)
E
τ xy = γ xy (3.36)
2 (1 + v )
For the plane strain case, all strains in the z-direction are assumed to
be zero, εz = γyz = γzx, and strain–stress relations are expressed as
vE E
σx =
(1 + v )(1 − 2v )
( εx + εy ) +
1+ v
ε x (3.37)
vE
σy =
(1 + v )(1 − 2v )
( εx + ε y ) + 1 +E v ε y (3.38)
vE
σz = = v ( σ x + σ y ) (3.39)
(1 + v )(1 − 2v )
E
τ xy = γ xy (3.40)
2 (1 + v )
1+ v
εx =
E
((1 − v ) σ x − vσ y ) (3.41)
100 Finite Element Simul ations Using ANSYS
1+ v
εy =
E
((1 − v ) σ y − vσ x ) (3.42)
2 (1 + v )
γ xy = τ xy (3.43)
E
In matrix form, the stress–strain relations in the state of plane stress
and plane strain are expressed as, respectively,
σx 1 v 0
E v 1 0 εx
σy = εy (3.44)
τ xy (
1 − v2 ) 0 0 1 − v
2 γ xy
σx 1− v v 0
E v 1− v 0 εx
σy = εy (3.45)
τ xy (1 + v )(1 − 2v ) 1 − 2v
γ xy
0 0
2
ui
vi
uj
{d} = (3.47)
vj
um
vm
Therefore, each element has six degrees of freedom. Since it is a
l inear element, linear displacement functions are selected for the x- and
y-directions as follows:
(a)
(b)
vm
(xm, ym) um
vi
(xi, yi)
ui vj
y
uj
(xj, yj)
x
(c)
FIGURE 3.3 (a) Plate subjected to tensile stress, (b) dividing the plate into linear triangular elements,
and (c) description of a linear triangular element.
The displacement equations can be solved because there are six con-
stants, a1 to a6, and six equations. The nodal x- and y-displacements for
all nodes are expressed in the following matrix form:
ui 1 xi y i a1
uj = 1 xj y j a2 (3.50)
um 1 xm y m a 3
vi 1 xi yi a 4
vj = 1 xj y j a5 (3.51)
vm 1 xm y m a 6
102 Finite Element Simul ations Using ANSYS
a1 αi α j α m ui
1
a2 = βi β j βm u j (3.52)
a3 2A γ γ j γ m u m
i
and
a4 αi α j α m vi
1
a5 = βi β j βm v j (3.53)
a6 2A γ γ j γ m v m
i
where A is the area of the element, which is equal to
1
A= x i ( y j − y m ) + x j ( y m − y i ) + x m ( y i − y j ) (3.54)
2
The α, β, and γ are defined as
αi = xj ym − yj xm αj = xm yi − ym xi αm = xi yj − yi xj
βi = yj − ym βj = ym − yi βm = yi − yj (3.55)
γi = xm − xj γj = xi − xm γm = xj − xi
Substituting the values of α’s, β’s, and γ’s into Equations 3.48 and
3.49 yields
1 ( α i + β i x + γ i y ) u i + ( α j + β jx + γ j y ) u j
u ( x, y ) = (3.56)
2A + ( α m + β m x + γ m y ) u m
1 ( α i + β i x + γ i y ) v i + ( α j + β jx + γ j y ) v j
v ( x, y ) = (3.57)
2A + ( α m + β m x + γ m y ) v m
The strain vector for a two-dimensional element is given in
Equation 3.13. Using the displacement in the v- and the u-directions, the
strain vector is expressed as
εx β i u i + β ju j + β m u m
1
{ε} = ε y = γ i v i + γ jv j + γ m v m (3.58)
γ xy 2A γ u + β v + γ u + β v + γ u + β v
i i i i j j j j m m m m
ui
β 0 β j 0 βm 0 vi
1 i uj
{ε} = 0 γi 0 γj 0 γm (3.59)
2A γ vj
i βi γ j βj γ m βm um
vm
Solid mechanics 103
∫
U = {ε}T {σ } dV (3.62)
V
Using Equations 3.60 and 3.61 in Equation 3.62, the strain energy
becomes
∂U
∫ [ B] {d} [ D][ B]{d} dV = {d} {F} (3.66)
T T T
∂{d}
V
Taking the first variation of the potential energy with respect to the
nodal displacement vector yields
∫
[ K ] = [ B]T [ D ][ B] dV (3.68)
V
104 Finite Element Simul ations Using ANSYS
∫
[ K ] = [ B]T [ D ][ B] t dx dy (3.69)
A
The matrices [D] and [B] are not functions of x or y, and thus the
integration of dx dy is simply the area of the element A as follows:
[K ] = ∑ K
e =1
(e)
(3.71)
and the nodal forces are also assembled to form a global force vector as
follows:
N
[F ] = ∑ F
e =1
(e)
(3.72)
[d] = ∑ d
e =1
(e)
(3.73)
Finally,
50 kN
1m
100 kN
2m
(a)
(b)
(0,1) (2,1)
3 4
Element 2
y Element 1
1 2
(0,0) x (2,0)
(c)
FIGURE 3.4 (a) Thin plate subjected to two forces, (b) element distribution for example, and (c) finite
element mesh.
106 Finite Element Simul ations Using ANSYS
There are unlimited options for elements and nodes distributions, and
some of these options are shown in Figure 3.4b. An increasing num-
ber of elements will definitely enhance the accuracy of the results, but
up to a certain number of elements. After which, the results become
independent of the number of the elements. The first mesh contains just
two elements, which is the minimum number of elements to solve this
problem. The second mesh contains four elements, the third mesh also
contains four elements, but with a different elements distribution. The
last mesh has random elements distribution. For illustration purposes,
the first mesh is selected for this example, because it has the least num-
ber of elements. Figure 3.4c shows the finite element mesh for the pres-
ent problem.
First, the [B], [D], and [K] matrices for Element 1 are formulated.
Element 1 has the coordinate shown in Figure 3.4c. Node 1 is named (i)
and its coordinate is (0,0), Node 2 is named (j) and its coordinate is (2,0),
and Node 3 is named (m) and its coordinate is (0,1).
The β’s and γ’s are required for the [B] matrix, and they are calcu-
lated using Equations 3.55; A is calculated using (3.54). We have
βi = yj − ym = 0 − 1 = −1
βj = ym − yi = 1 − 0 = 1
βm = yi − yj = 0 − 0 = 0
γi = xm − xj = 0 − 2 = −2
γj = xi − xm = 0 − 0 = 0
γm = xj − xi = 2 − 0 = 2
2A = 1 m2
−1 0 1 0 0 0
1
[ B] = 0 −2 0 0 0 2
2
−2 −1 0 1 2 0
1 0.3 0
200 × 10 9 0.3 1 0
[D] =
1 − 0.3
2
1 − 0.3
0 0
2
Solid mechanics 107
Finally, the [K] matrix for Element 1 is obtained using expression (3.70):
1 1 2 2 3 3
1
1.318 0.714 –0.549 –0.385 –0.769 –0.330
1
0.714 2.390 –0.330 –0.192 –0.385 –2.198
–0.549 –0.330 0.549 0 0 0.330 2
(1)
K = 10
11
–0.385 –0.192 0 0.192 0.385 0 2
–0.769 –0.385 0 0.385 0.770 0
3
–0.330 –2.198 0.330 0 0 2.198 3
βi = yj − ym = 1 − 1 = 0
βj = ym − yi = 1 − 0 = 1
βm = yi − yj = 0 − 1 = −1
γi = xm − xj = 0 − 2 = −2
γj = xi − xm = 2 − 0 = 2
γm = xj − xi = 2 − 2 = 0
2A = 1 m2
0 0 1 0 −1 0
1
[ B] = 0 −2 0 2 0 0
2
−2 0 2 1 0 −1
1 0.3 0
200 × 10 9 0.3 1 0
[D] =
1 − 0.3
2
1 − 0.3
0 0
2
108 Finite Element Simul ations Using ANSYS
Finally, the [K] matrix for Element 2 is obtained using expression (3.70):
2 2 4 4 3 3
2
0.769 0 –0.769 –0.385 0 0.385
0 2.198 –0.329 –2.198 0.330 0 2
–0.769 –0.330 1.318 0.714 –0.549 –0.385 4
K ( 2) = 1011
–0.385 –2.198 0.714 2.390 –0.330 –0.192 4
0 0.330 –0.549 –0.330 0.549 0
3
0.385 0 –0.385 –0.192 0 0.192 3
1 1 2 2 3 3 4 4
1
1.318 0.714 –0.549 –0.385 –0.769 –0.330 0 0
0.714 2.390 –0.330 –0.192 –0.385 –2.198 0 0 1
–0.549 –0.330 1.319 0 0 0.715 –0.769 –0.385 2
11 –0.385 –0.192 0 2.390 0.715 0 –0.329 –2.198 2
[ K ] = 10
–0.769 –0.385 0 0.714 1.319 0 0.549 –0.330 3
0.330 –2.198 0.715 0 0 2.390 –0.385 –0.192 3
0 0 –0.769 –0.330 –0.549 –0.385 1.318 0.714 4
0 0 –0.385 –2.198 –0.330 –0.192 0.714 2.39
4
F1x d1x = 0
F d1y = 0
1y
F2x = 100 × 10 3 d 2x
F2y = 0 d 2y
= [K ]
F3x d 3x = 0
F3y d 3y = 0
F4x = 0 d 4x
F4y = 50 × 10 3 d 4y
Eliminating the first, second, fifth, and sixth columns and rows,
F2x = 100 × 10 3
1.319 0 −0.769 −0.385 d 2x
F2y 0 2.39 −0.329 −2.198
d 2y
= 10
11
F4x −0.769 −0.330 1.318 0.714 d 4x
F4y = 50 × 10 3
−0.385 −2.198 0.714 2.39 d 4y
d2x = 1.665 × 10 –6 m
Solid mechanics 109
d2y = 2.836 × 10 –6 m
d4x = 1.156 × 10 –8 m
d4y = 3.082 × 10 –6 m
The rectangular element has four nodes, and nodes can be displaced
but sides remain straight. It is assumed that the stress components are
constant within each element. At each node, there are two degrees of
freedom, displacement in the x- and y-directions, as shown in Figure 3.5.
Each node is subjected to two forces: vertical and horizontal. The width
and height of the element are a and b, respectively. Node 1 has coordi-
nate (0,0) and displacement (u1,v1), Node 2 has coordinate (a,0) and dis-
placement (u2,v2), Node 3 has coordinate (a,b) and displacement (u3,v3),
and Node 4 has coordinate (0,b) and displacement (u4,v4). The nodal
displacement vector is given by
u1
v1
u2
v2
{d} =
(3.75)
u3
v3
u4
v4
Fy4, v4 Fy3, v3
Fx4, u4 Fx3, u3
b
y
Fx1, u1 Fx2, u2
x
a
Fy1, v1 Fy2, v2
Therefore, there are eight degrees of freedom for each element, and
the displacement functions for the x- and the y-directions are
where functions f1, f2, f3, and f4, are defined as follows:
x y
f1 = 1 − 1 − (3.80)
a b
x y
f2 = 1 − (3.81)
a b
xy
f3 = (3.82)
ab
y x
f4 = 1 − (3.83)
b a
u1
v1
εx ρ1 0 ρ2 0 ρ3 0 ρ4 0 u2
v2
{ε} = ε y = 0 µ1 0 µ 2 0 µ 3 0 µ 4 (3.84)
u3
γ xy µ1 ρ1 µ 2 ρ2 µ 3 ρ3 µ 4 ρ4
v3
u4
v4
where
1 y
ρ1 = − 1 − (3.85)
a b
1 y
ρ2 = 1 − (3.86)
a b
y
ρ3 = (3.87)
ab
Solid mechanics 111
y
ρ4 = − (3.88)
ab
1 x
µ1 = − 1 − (3.89)
b a
x
µ2 = − (3.90)
ab
x
µ3 = (3.91)
ab
1 x
µ4 = 1− (3.92)
b a
The strain vector (3.84) is symbolically expressed as
∫
[ K ] = [ B]T [ D ][ B] t dx dy (3.95)
A
Using Equation 3.95, the stiffness equation for the rectangular ele-
ment with four nodes in the state of plane stress element is calculated as
C1 C2 C4 C5 − C1 /2 − C2 C7 − C5
C2 C 3 − C 5 C 6 − C 2 − C3 /2 C 5 C8
C − C5 C1 − C2 C7 C5 − C1 /2 C2
4
C5 C6 − C2 C3 − C5 C8 C2 − C3 /2
[K ] =
− C1 /2 − C2 C7 − C5 C1 C2 C4 C5
− C2 − C3 /2 C5 C8 C2 C3 − C5 C6
C7 C5 − C1 /2 C2 C4 − C5 C1 − C2
−C C8 C2 − C3 /2 C5 C6 − C2 C3
5
(3.96)
where
b 1 − v a Et
C1 = + (3.97)
3a 6 b 1 − v2
112 Finite Element Simul ations Using ANSYS
v 1 − v Et
C2 = + (3.98)
4 8 1 − v2
b 1 − v b Et
C3 = + (3.99)
3a 6 a 1 − v2
b 1− v a Et
C4 = − + (3.100)
3a 12 b 1 − v2
v 1 − v Et
C5 = + (3.101)
4 8 1 − v2
a 1 − v b Et
C6 = + (3.102)
6b 6 a 1 − v2
b 1 − v a Et
C7 = + (3.103)
6a 6 b 1 − v2
a 1− v b Et
C8 = − + (3.104)
3b 12 a 1 − v2
[K ] = ∑ K
e =1
(e)
(3.105)
and the nodal forces are assembled to form a global force vector as
follows:
N
[F ] = ∑ F
e =1
(e)
(3.106)
[ d ] = ∑ d(e) (3.107)
e =1
Finally,
ϕ 1.25 cm
P P
σ(ave)
P
5 cm σ(max)
(a) (b)
K
3.0
2.75
0.025 m P
2.5
2.25
2.0
R 0.00625 m
d/H
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.025 cm
(c) (d)
FIGURE 3.6 (a) A plate with a hole subjected to tensile pressure. (b) A plate with hole under
stress, and stress distribution near the hole. (c) Stress concentration factor for a plate with a hole.
(d) Symmetry boundary conditions for the problem.
pressure is 100 kN/m2, and let E = 270 GPa, v = 0.3, and consider the
plate as a plane stress with thickness of t = 0.005 m.
For the plate with a hole shown in Figure 3.6a, the stress along the
vertical symmetry line is typically assumed uniform. However, from the
experimental observations, the stress is not uniform, but it has a maxi-
mum value near the hole, and it is greater than the average stress, as
illustrated in Figure 3.6b.
The complexity of maximum stress can be conveniently treated using
the stress concentration factor K. The maximum stress is equal to the
average stress multiplied by the stress concentration factor. The defini-
tion of the stress concentration factor is
σ ( max )
K= (3.109)
σ ( ave )
The average stress is calculated as
P×H
σ ( ave ) = (3.110)
(H − d)
where H is the height of the plate, 5 cm for the present problem; P is
plate thickness; and d is the hole diameter. The stress concentration for
a solid plate with a hole can be obtained using Figure 3.6c. The x-axis
represents the ratio of the diameter of the hole to the height of the plate,
114 Finite Element Simul ations Using ANSYS
A select Structural
OK
Add…
Solid mechanics 115
A select Solid
B select Quad 4 node 182
OK
The Quad 4 node 182 is a rectangular-shaped element with four
nodes. Triangular elements are not available in the ANSYS elements
library. A quadratic element with eight nodes is available. The plate has
a thickness. In the option, select plane stress with thickness. In Real
Constant window, the thickness is specified.
Options…
OK
116 Finite Element Simul ations Using ANSYS
Add…
OK
Solid mechanics 117
OK
Close
For the material properties, the modulus of elasticity and Poisson’s
ratio are required to solve the problem.
Main Menu > Preprocessor > Material Props > Material Models
A type 270e9 in EX
B type 0.3 in PRXY
OK
118 Finite Element Simul ations Using ANSYS
A type 0 in WP X
B type 0 in WP Y
C type 0.025 in Width
D type 0.025 in Height
OK
Solid mechanics 119
Main Menu > Preprocessor > Modeling > Create > Areas > Circle >
Solid Circle
A type 0 in WP X
B type 0 in WP Y
C type 0.00625 in Radius
OK
Apply
OK
A free mesh is generated using the smart mesh option, and the mesh
refinement is 1. The high stresses are expected to be at a region close to
the hole, and therefore, more elements will be added at that region using
refinement at the line.
Pick All
A select Lines
B click on Refine
Click on the curved line at the hole, and then in Refine Mesh at Line
window, click on
OK
A type 3
OK
OK
A select UX
B type 0 in Displacement value
Apply
Solid mechanics 123
OK
A select UY
B type 0 in Displacement value
OK
Pressure is applied at the right vertical side of the plate. The negative
pressure means that the pressure is tensile.
Main Menu > Solution > Define Loads > Apply >
Structural > Pressure > On Lines
OK
The final step is to run the solution. ANSYS will assemble the stiff-
ness matrices, apply the boundary conditions, and solve the problem.
Results can be plotted and listed in the General Preprocessor task.
OK
Close
The above windows indicate that the solution task is completed suc-
cessfully. The next step is for getting the results. The first figure shows the
plate before and after deformation. Inspecting this figure is very impor-
tant to determine if the problem is solved correctly. The second figure is
the stress contours in the x-direction. This figure is used to determine the
maximum stress in the x-direction, and the stress concentration factor.
Main Menu > General Postproc > Plot Results > Deformed Shape
OK
Solid mechanics 125
OK
100 × 10 3 × 0.025
σ ave = = 133333.33 N/m 2
0.025 − 0.00625
K = 2.34
312000 − 360874
Error = (100 ) = 15.6%
312400
Z
Ro
Ri Z
Ro
Ri
wm
H um
H wi
ui wj
r z
r uj
r
FIGURE 3.7 (a) Axisymmetric solid model, (b) cross-sectional area of the axisymmetric solid model,
and (c) an axisymmetric element.
The cylindrical coordinates for the three nodes are (r1, z1), (r2, z2),
and (r3, z3). The displacement functions can be expressed in matrix
form for all nodes as
u1 1 r1 z1 0 0 0 a1
u2 1 r2 z2 0 0 0 a2
u3 1 r3 z3 0 0 0 a3
= (3.113)
z1 0 0 0 1 r1 z1 a4
z2 0 0 0 1 r2 z2 a5
z3 0 0 0 1 r3 z3 a6
and symbolically:
ω1 ω2 ω3 0 0 0
ω4 ω5 ω6 0 0 0
1 ω7 ω8 ω9 0 0 0
[ B] =
−1
(3.116)
γ 0 0 0 ω1 ω2 ω3
0 0 0 ω4 ω5 ω6
0 0 0 ω7 ω8 ω9
128 Finite Element Simul ations Using ANSYS
where
v ∂ u ∂v
γ rθ = − + + (3.120)
r r ∂θ ∂r
For an axisymmetric deformation, the displacement in the θ-direction
is equal to zero, and hence, the strain and shearing strain are expressed as
∂u
εr = = a 2 (3.121)
∂r
u a1 az
εθ = = + a 2 + 3 (3.122)
r r r
∂w
εz = = a 6 (3.123)
∂z
∂ u ∂w
γ rz = + = a 3 + a 5 (3.124)
∂z ∂r
γrθ = 0 (3.125)
γθz = 0 (3.126)
a1
εr 0 1 0 0 0 0 a2
εθ 1/r 1 z /r 0 0 0 a3 (3.127)
=
εz 0 0 0 0 0 1 a4
γ rz 0 0 1 0 1 0
a5
a6
Solid mechanics 129
For an isotropic material, and the case of thermal strain due to tem-
perature rise ΔT, the strain–stress relationship is expressed as
1− ν ν ν 0 α ∆T
σr εr
ν 1− ν ν 0
σθ E εθ α ∆T
= ν ν 1 − ν 0 −
σz (1 + ν )(1 − 2 ν ) 1
εz α ∆T
τ rz 0 0 0 − ν γ rz 0
2
(3.131)
∫
[ K ] = [ A ]T [ C ][ A ] dV (3.134)
2π
P ( t ) = 100 × 10 3 + 100 × 10 3 sin ( t + 75)
100
Ro
Ri
Ro
dx = 0
Ri dy = 0
H
P(t) H/2
y
x
dy = 0
(a) (b)
FIGURE 3.8 (a) A vessel subjected to time-dependent pressure at the inner surface. (b) The axisym-
metric model for the problem.
Solid mechanics 131
A select Structural
OK
Main Menu > Preprocessor > Element Type > Add/Edit/Delete
Add…
A select Solid
B select Quad 4 node 182
OK
132 Finite Element Simul ations Using ANSYS
Options…
OK
Close the Element Types window
Close
Solid mechanics 133
For the material properties, the elasticity and Poisson ratio are
required to solve the problem.
Main Menu > Preprocessor > Material Props > Material Models
A type 180e9 in EX
B type 0.33 in PRXY
OK
134 Finite Element Simul ations Using ANSYS
A type 0.25 in WP X
B type 0 in WP Y
C type .015 in Width
D type .375 in Height
OK
Solid mechanics 135
ANSYS graphics show the mesh of the cross-sectional area of the vessel
136 Finite Element Simul ations Using ANSYS
Modeling and meshing are completed at this point. Next, the solution
is switched to transient, and unsteady parameters are specified. The
boundary conditions are applied starting with the displacements, then
the transient pressure. This order is not important for solution.
Main Menu > Solution > Analysis Type > New Analysis
A select Transient
OK
OK
The total time duration for the process is 1000 seconds and to ensure
obtaining accurate results, the process duration is divided into 200 time
steps. Hence, the time step for this problem is 5 seconds. Results for
all time steps are stored by selecting the Write every substep option in
Frequency.
Solid mechanics 137
Main Menu > Solution > Analysis Type > Sol’n Control
Main Menu > Solution > Define Loads > Apply >
Structural > Displacement > On Lines
In the ANSYS graphics, click on the top lines that are fixed, and in
Apply U,ROT on Lines window, click on
OK
OK
A select UY
B type 0 in Displacement value
OK
Main Menu > Solution > Define Loads > Apply >
Functions > Define/Edit
Save the file as PreTran, and this file name is optional. After saving
the function, it is required to load it to the ANSYS solution using the
read file, and then close the Function Editor window.
Main Menu > Solution > Define Loads > Apply >
Functions > Read File
Select the file PreTran, then open, and the following window will
show up.
OK
Main Menu > Solution > Define Loads > Apply >
Structural > Pressure > On Lines
In the ANSYS graphics, click on the left vertical line where pressure
is applied, and then in Apply PRES on lines window, click on
OK
140 Finite Element Simul ations Using ANSYS
OK
A select PRETRAN
OK
The final step in the solution task is to run the solution. ANSYS
will assemble the stiffness matrices, apply the boundary conditions,
and solve the problem. Results can be plotted and listed in the General
Preprocessor task.
Solid mechanics 141
OK
Close
Main Menu > General Postproc > Read Results > By Pick
A select set 15
Read
Close
142 Finite Element Simul ations Using ANSYS
Main Menu > General Postproc > Plot Results > Deformed Shape
OK
ANSYS graphics show the vessel wall before and after deformation
The above figure indicates that the upper line is fixed, while the
b ottom line is moved to the outside. The maximum displacement is
exactly at the middle of the vessel, as expected.
Main Menu > General Postproc > Plot Results > Contour Plot >
Nodal Solution
Solid mechanics 143
OK
144 Finite Element Simul ations Using ANSYS
OK
ANSYS creates an animation file for the deformation.
2 F
Po = (3.138)
π aL
where E is the modulus of elasticity and v is Poisson’s ratio. If the two
cylinders are made of the same material and Poisson’s ratio is equal to
0.3, the expressions (3.137) and (3.138) are simplified as follows:
1/ 2
F r1 r2
a = 1.52 (3.139)
EL r1 + r2
r1
Po
2a
r2
F
FIGURE 3.9 Two cylinders in contact.
146 Finite Element Simul ations Using ANSYS
1/2
FE r1 + r2
Po = 0.418 (3.140)
L r1r2
Expressions (3.139) and (3.140) can be used to determine the contact
width and maximum pressure of a contact problem of a circular cylinder
and a flat surface, as shown in Figure 3.10. If the radius of the second
cylinder is very large, r2 = ∞, the contact width and maximum contact
pressure are expressed as
1/2
Fr
a = 1.52 1 (3.141)
EL
1/2
FE
Po = 0.418 (3.142)
Lr1
When two spheres are in contact with different materials and loaded
with force F, the contact area will have a circular shape of diameter a.
The contact area and maximum stress can be expressed as
( ) ( )
1/3
3F 1 − v12 /E1 + 1 − v 22 /E 2
a= (3.143)
4 1/r1 + 1/r2
F
Po = 1.5 (3.144)
πa 2
If the sphere of radius r1 contacting a large flat body of the same mate-
rial, the expressions of the contact area, and the maximum stress for the
contact can be obtained by substituting r2 = ∞ in Equation 3.143, and then
the contact diameter and maximum pressure become
1/3
3Fr
a = 0.88 1 (3.145)
E
1/3
FE 2
Po = 0.62 2 (3.146)
4r
r1
FIGURE 3.10 A cylinder and a flat plate in contact.
Solid mechanics 147
F
FIGURE 3.11 A contact element problem.
148 Finite Element Simul ations Using ANSYS
A select Structural
OK
Solid mechanics 149
Add...
A select Solid
B select Quad 4 node 182
OK
Close
150 Finite Element Simul ations Using ANSYS
Main Menu > Preprocessor > Material Props > Material Models
The following window will show up. For the material properties,
the modulus of elasticity and Poisson’s ratio are required to solve the
problem.
A type 200e9 in EX
B type 0.3 in PRXY
OK
Main Menu > Preprocessor > Modeling > Create > Areas >
Circle > Solid Circle
A type 0 in WP X
B type 0.01 in WP Y
C type 0.01 in Radius
Apply
152 Finite Element Simul ations Using ANSYS
A type 0 in WP X
B type –0.01 in WP Y
C type 0.01 in Radius
Apply
A type 0 in WP X
B type 0 in WP Y
C type 0.002 in Radius
OK
First, the three areas are overlapped. Second, since there is s ymmetry
in the problem, a vertical line is created to split the entire mode by half.
Only the right symmetry side is considered. Finally, extra areas are
deleted.
Main Menu > Preprocessor > Modeling > Operate > Booleans >
Overlap > Areas
In Overlap Areas window, click on
Pick All
ANSYS Main Menu > Preprocessor > Modeling > Create >
Lines > Lines > Straight Line
Create a vertical line by clicking on two keypoints. The first at the top
of the upper circle, and the second at the bottom of the lower circle, and
then in create Straight Line window, click on
OK
OK
Main Menu > Preprocessor > Modeling > Delete > Area and below
Select the left areas and the small area on the right side that is between
the two circles. Then, in Delete Area and Below window, click on
OK
154 Finite Element Simul ations Using ANSYS
Select the lines that are far away from the contact area, as illustrated
in the following figure.
Apply
Apply
156 Finite Element Simul ations Using ANSYS
Select the lines that are close to the contact area, as illustrated in the
following figure.
OK
OK
Solid mechanics 157
A Mesh
In Mesh Areas, click on
Pick All
In this problem, the top surface of the lower circle is the target surface
because it is stationary, while the bottom surface of the upper circle is
the contact surface because it is moving. Both contact and target sur-
faces are associated with the deformable bodies. These two surfaces
together comprise the contact pair. The Contact Manager is very effec-
tive in defining, viewing, and editing the contact pairs. In addition, all
contact pairs for the entire model can be managed. The Contact Wizard,
which is accessed from the Contact Manager, makes the process of cre-
ating contact pairs very efficient.
Main Menu > Preprocessor > Modeling > Create > Contact Pair
The contact wizard is used to select the target and contact surfaces.
First, the target surface should be selected and then the contact surface.
A click on Lines
B click on Pick Target
Click on the top surfaces of the lower circle, as shown in the following
figure.
Solid mechanics 159
OK
Next >
A click on Lines
B click on Pick Contact
OK
Then in the Contact Wizard, click on
Next >
Create >
Solid mechanics 161
Finish
A select UX
B type 0 in Displacement value
OK
Forces are applied at the top keypoint of the upper circle and bottom
keypoint of the lower circle.
Main Menu > Solution > Define Loads > Apply > Structural >
Force/Moment > On Keypoints
OK
Apply
In the ANSYS graphics, click on the top keypoint at the upper circle,
where the force is applied, and then in Apply F/M on KPs window,
click on
OK
OK
Solid mechanics 163
OK
Yes
Close
The above window indicates that the solution task is accomplished
successfully. The next step is getting the results. The scale is changed to
true scale for actual dimensional display in ANSYS graphics.
Utility Menu > PlotCtrls > Style > Displacement Scaling
OK
164 Finite Element Simul ations Using ANSYS
Main Menu > General Postproc > Plot Results > Contour Plot >
Nodal Solution
OK
The above figure indicates that the maximum stress in the y-direction
is equal to 0.274 × 109 Pa. The maximum stress in the y-direction can be
theoretically obtained using expression (3.140) as follows:
Po = 0.418
FE r1 + r2
= 0.418
( )
10 × 10 3 200 × 10 9 0.01 + 0.01
L r1r2 1 0.01 × 0.01
= 0.264 × 10 9 Pa
PROBLEM 3.1
The thin plates, as shown in Figure 3.12a and 3.12b, are subjected to force.
Determine the nodal displacements at the point where the force is applied,
using the finite element method, given E = 180 GPa, v = 0.33, and t =
0.02 m. Consider the plates as plane stress problems, and use only one
triangular element.
PROBLEM 3.2
The thin plates, as shown in Figure 3.13a and 3.13b, are subjected to
force(s). Determine the nodal displacements, using the finite element
method, given E = 240 GPa, v = 0.3, and t = 0.01 m. Use linear triangu-
lar elements and the suggested two-element mesh. Consider the plates as
plane stress problems.
PROBLEM 3.3
The thin plates, as shown in Figure 3.14a and 3.14b, are subjected to
force(s). Determine the nodal displacements, using the finite element
method, given E = 195 GPa, v = 0.3, and t = 0.015 m. Use linear trian-
gular elements and the suggested finite element mesh. Consider them as
plane stress problems.
PROBLEM 3.4
The square plate with a hole, as shown in Figure 3.15, is subjected to ten-
sile pressure at both vertical sides. Use ANSYS to determine the maxi-
mum stress in the x-direction. Also, compare the ANSYS result with
maximum stress using the stress concentration factor figure. The applied
pressure is 75 kN/m2, and let E = 230 GPa, v = 0.30, and consider the
plate as a plane stress with thickness of t = 0.01 m. Take the advantage
of symmetry in the problem to reduce the computational size.
1m 1.5 m 100 kN
100 kN
2m 1.5 m
(a) (b)
50 kN
0.25 m
100 kN
0.75 m
(a)
0.1 m
15 kN
0.1 m
(b)
0.25 m
85 kN
0.25 m 0.25 m
(a)
75 kN
0.5 m
75 kN
1.0 m 1.0 m
(b)
ϕ 1.0 cm
P P
PROBLEM 3.5
A notched rectangular plate is in tension, as shown in Figure 3.16.
Pressure (P) is applied at the left and right vertical sides of the plate,
given applied pressure P = 200 kPa, E = 180 GPa, v = 0.3, and t = 0.05 m,
where t is the thickness of the plate. Determine maximum displacement
in the x-direction and calculate the stress concentration factor (K) using
the ANSYS result. Take advantage of symmetry in the problem to reduce
the computational size.
PROBLEM 3.6
A flat plate is axially loaded, as shown in Figure 3.17. Pressure P = 150 kPa
is applied at the left and right vertical sides of the plate. E = 210 GPa,
v = 0.33, and t = 0.01 m, where t is the thickness of the plate. Determine
using ANSYS the maximum displacement in the x-direction and the stress
concentration factor (K). Take the advantage of symmetry in the problem
to reduce the computational size.
0.06 m
R 1.0 cm
3.5 cm
PROBLEM 3.7
Determine the maximum displacement in the radial direction of the
vessel shown in Figure 3.18. Take the advantage of symmetry in the
problem to reduce the computational size. The inner and outer radii
are 0.15 and 0.1625 m, respectively, and the height of the vessel is
0.95 m. Let E = 230 GPa and v = 0.3. Pressure of P = 1.5 MPa is
applied at the inner surface of the vessel. The upper and lower hori-
zontal surfaces are fixed.
PROBLEM 3.8
The square plate with a hole shown in Figure 3.15 is subjected to tran-
sient tensile pressure at both vertical sides. Use ANSYS to determine
the maximum stress in the x-direction as a function of time, and let
E = 230 GPa, v = 0.30, and consider the plate as a plane stress with
Ro
Ri
2π
P ( t ) = 75 × 10 3 + 75 × 10 3 sin t
50
PROBLEM 3.9
The square plate geometry with a hole shown in Figure 3.16 is subjected
to transient tensile pressure at both vertical sides. Use ANSYS to deter-
mine the maximum stress in the x-direction as a function of time, and
let E = 180 GPa, v = 0.33 and consider the plate as a plane stress with
thickness of t = 0.02 m. Take the advantage of symmetry in the problem
to reduce the computational size. The total time duration for the process
is 2500 seconds. The applied pressure (in N/m2) is a function of time
according to the following expression:
2π
P ( t ) = 125 × 10 3 + 125 × 10 3 sin t
500
PROBLEM 3.10
A horizontal cylinder is placed on a flat surface, as shown in Figure 3.19.
The cylinder has a radius of r = 0.025 m, and a force of 25 kN is applied
to the cylinder. The cylinder will compress and penetrate the flat sur-
face. Determine the maximum stress at the contact region, given that
E = 180 GPa and v = 0.3 for the cylinder and flat plate.
PROBLEM 3.11
Two horizontal cylinders are placed close to each other, as shown in
Figure 3.20. The two cylinders have different radii, r1 = 0.01 m and
r1
r2
FIGURE 3.20 A contact element problem.
Vibration
x + ω 2 x = 0 (4.4)
The solution of Equation 4.4 is
x(t) = A cos(ωt) + B sin(ωt) (4.5)
where the constants A and B can be determined using the initial
conditions.
171
172 Finite Element Simul ations Using ANSYS
k
m F(t)
ρAL
F1 −
u1 EA
2 1 −1 d1 (4.6)
=
F2 − ρAL
u2 L −1 1 d 2
2
The negative values of the inertial forces indicate that they are resist-
ing the elastic forces F1 and F2. Equation 4.6 is rearranged as follows:
d
F1 EA 1 −1 d1 ρAL 1 0 1
= + (4.7)
F2 L −1 1 d 2 2 0 1
d2
or symbolically,
{d} = −ω 2
{U} sin ( ωt ) (4.10)
Node 1 A, ρ Node 2
F1 F2
L
F1 EA 1 −1 d1 2 ρAL 1 0 d1
= −ω (4.12)
F2 L −1 1 d 2 2 0 1 d 2
F1 EA 1 −1 ρAL 1 0 d1
= − ω2 (4.13)
F2 L −1 1 2 0 1 d 2
[K ] = ∑ K
e =1
(e)
(4.14)
The nodal forces are also assembled to form a global force vector:
[F ] = ∑ F
e =1
(e)
(4.15)
[ d ] = ∑ d(e) (4.16)
e =1
E, A, ρ
2m
Element 1 Element 2
FIGURE 4.3 Cantilever bar and Node 1 Node 2 Node 3
finite element mesh.
F1 EA 1 −1 ρAL 1 0 d1
= − ω2
F2 L −1 1 2 0 1 d 2
F2 EA 1 −1 ρAL 1 0 d 2
= − ω2
F3 L −1 1 2 0 1 d 3
Nodal forces at node 3 are equal to zero. Assembling the nodal and
displacement vectors and stiffness matrix for both elements yields
F1 1 −1 0 1 0 0 d1 = 0
EA 2 ρAL
F2 = 0 =
−1 2 −1 − ω 0 2 0 d 2
F3 = 0 L 0 −1 1 2
0 0 1 d 3
0 EA 2 −1 ρAL 2 0 d 2
= − ω2
0 L −1 1 2 0 1 d 3
0 2 −1 2 0
= − λ
0 −1 1
0 1
Vibr ation 175
ρL2
λ = ω2
2E
then,
0 2 − 2λ −1
=
0 −1 1− λ
2λ2 − 4λ + 1 = 0
And the solution for the above equation is λ1 = 0.29289 and λ2 = 1.70711.
The natural frequencies are calculated as
2λ1E
ω1 = = 4840.58 Hz
ρL2
2λ 2 E
ω2 = = 11686.23 Hz
ρL2
nπ E
ω=
2L ρ
where n is the mode number. The exact solutions for the first and the
second frequencies are ω1 = 4967.15 Hz and ω2 = 9934.3 Hz, respec-
tively. The exact results are close to the finite element solution with error
in the first and the second frequencies of 2.55% and 17.64%, respec-
tively. The error can be reduced if the number of elements is increased.
E, I, A, ρ
x
1 2
θ1 L θ2
FIGURE 4.4 Horizontal d1y d2y
beam element.
The constant a’s are obtained by using the boundary conditions at the
nodes as follows:
∂v
θ(x = 0) = = θ1 (4.22)
∂x
∂v
θ(x = L) = = θ2 (4.23)
∂x
Therefore, the displacement function (4.18) is expressed as
3x 2 2x 2 3x 2 x2
d y ( x ) = d1y + θ1x − d1y − θ1 + d 2y − θ2
L2 L L2 L
(4.24)
2x 2 x3 2x 2 x3
+ 3 d1y + 2 θ1 − 3 d 2y + 2 θ2
L L L L
where f1(x), f2(x), f3(x), and f4(x) are shape functions, and they are
expressed as
2 3
x x
f1 ( x ) = 1 − 3 + 2 (4.26)
L L
x2 x3
f2 ( x ) = 1 − 3 + 2 2 (4.27)
L L
2 3
x x
f3 ( x ) = 3 − 2 (4.28)
L L
x 2 x3
f4 ( x ) = − + 2 (4.29)
L L
Vibr ation 177
L 2
ρA ∂v
T=
∫ dx (4.30)
2 ∂x
0
L 2
EI ∂2 v
U=
∫
2 ∂x 2
0
dx (4.31)
d ∂T ∂T
+ = F (4.32)
dt ∂θ ∂θ
Substituting kinetic and strain energies into the Lagrange equation
gives
E, A, I, ρ
Element 1 Element 2
2m
Node 1 Node 2 Node 3
(a) (b)
FIGURE 4.5 (a) Horizontal beam with fixed ends and (b) finite element mesh.
the beam is divided into two elements only. The finite element mesh
for the horizontal beam is shown in Figure 4.5b. In the next ANSYS
example, the beam is meshed with 50 elements. Element 1 has a length
of L = 1 m, nodes 1 and 2, and its stiffness and mass matrices are,
respectively,
EI 12 / L2 −6 / L
K (1) =
L −6 / L 4
EI 12 / L2 6/L
K ( 2) =
L 6 / L 4
ρAL 312 0 d 2y EI 24 / L2 0 d 2y 0
−ω 2 + =
420 0 8L2 θ2 L 0 8 θ2 0
1/ 2
5.68 EI
ω1 =
( L )2 ρA
1/ 2
5.59 EI
ω1 =
( L )2 ρA
A select Structural
OK
180 Finite Element Simul ations Using ANSYS
Add...
A select Beam
B select 2 node 188
OK
Options…
Vibr ation 181
The illustrated theory for the beam in this chapter is based on the
third-order polynomial for displacement function. Therefore, in the
option, the element behavior should be changed to cubic form.
OK
Close
A type 200e9 in EX
B type 0.3 in PRXY
OK
OK
Main Menu > Preprocessor > Sections > Beam > Common Sections
A type 0.05 in B
B type 0.05 in H
Apply
Review
OK
Main Menu > Preprocessor > Modeling > Create > Keypoints >
In Active CS
OK
Main Menu > Modeling > Create > Lines > Lines > Straight Line
Click on Keypoints 1 and 2. In Create Straight Line window, click on
OK
Main Menu > Preprocessor > Meshing > Mesh Tool
Vibr ation 185
OK
A click on Mesh
A select Modal
OK
Main Menu > Solution > Analysis Type > Analysis Options
Vibr ation 187
OK
OK
Boundary conditions are specified in solution. Both ends of the beam
are fixed and no forces are applied because it is a free vibration problem.
The displacement is applied on the keypoints.
Main Menu > Solution > Define Loads > Apply > Structural >
Displacement > On Keypoints
Click on Keypoints 1 and 2. Then, in Apply U,ROT on KPs window,
click on
OK
OK
The final step is to run the ANSYS solution. ANSYS will assemble
the stiffness matrices, apply the boundary conditions, and solve the
problem.
188 Finite Element Simul ations Using ANSYS
OK
Close
In the following steps, the natural frequencies of the beam are listed.
Notice that the frequencies 1 and 2 are the same, because the beam is
vibrating similarly in the y- and the z-directions.
Main Menu > General Postproc > Results Summary
Close
The exact solution for the first natural frequency for this geometry is
given by
1/ 2
5.59 EI
ω1 =
( L / 2 )2 ρA
where L is the beam length. The exact solution for the present geometry
is ω1 = 510.377 rad/s or 81.23 Hz, which is very close to the ANSYS
results. Next, the deformation shape of the third mode is displayed.
Vibr ation 189
Main Menu > General Postproc > Read Results > By Pick
A select Set 3
Read
Close
Main Menu > General Postproc > Plot Results > Deformed Shape
OK
will enhance the resolution of the animation, but the size of the file will
be increased. The time delay is the time between each screen shot, and
increasing the time delay will increase the duration of the animation.
Utility Menu > PlotCtrls > Animate > Mode Shape
OK
Animation will be shown on the screen for the third mode.
F1x
F1y
M1 (4.38)
{F } =
F2x
F2y
M 2
Vibr ation 191
Fy2, dy2
M2, θ2
de2
No Fx2, dx2
,ρ
, I, A y
L ,E
1 θ
Fx1, dx1 de x
No
M1, θ1
Fy1, dy1
cosθ sinθ 0 0 0 0
−sinθ cosθ 0 0 0 0
0 0 1 0 0 0
[ ]
T = (4.39)
0 0 0 cosθ sinθ 0
0 0 0 −sinθ cosθ 0
0 0 0 0 0 1
0 0 0 0 0 0
0 12 / L2 6/L 0 −12 / L2 6/L
EI 0 6/L 4 0 −6 / L 2
[ ]
K = (4.40)
L 0 0 0 0 0 0
0 −12 / L2 −6 / L 0 12 / L2 −6 / L
0 6/L 2 0 −6 / L 4
and
0 0 0 0 0 0
0 156 22L 0 54 −13L
ρAL 0 22L 4L2 0 13L −3L2
[m] = (4.41)
420 0 0 0 0 0 0
0 54 13L 0 156 −22L
0 −13L −3L2 0 −22L 4L2
The rectangular plate with six holes, as shown in Figure 4.7a, is sub-
jected to forcing function. The forcing function is shown in Figure 4.7b.
Create a graph showing the relationship between the displacement at the
point where the force is applied and the load’s frequency. Let t = 0.001 m,
E = 210 GPa, v = 0.25, and ρ = 5000 kg/m3. The frequency of the load is
varied between 1 and 2000 Hz, and the number of subsets is 100.
A select Structural
OK
F(t)
R 0.025 m
0.1 m
0.65 m
(a)
F, kN
0.1
1.0 t, sec
(b)
FIGURE 4.7 (a) A plate with six holes and (b) forcing function.
Vibr ation 193
Add...
A select Solid
B select Quad 4 node 182
OK
Options…
194 Finite Element Simul ations Using ANSYS
OK
Close
Add...
OK
Vibr ation 195
OK
Close
Main Menu > Preprocessor > Material Props > Material Models
A type 210e9 in EX
B type 0.25 in PRXY
OK
196 Finite Element Simul ations Using ANSYS
OK
A type 0 in WP X
B type 0 in WP Y
C type .65 in Width
D type .1 in Height
OK
Main Menu > Preprocessor > Modeling > Create > Areas > Circle >
Solid Circle
A type .075 in WP X
B type .05 in WP Y
C type .025 in Radius
OK
The other circles are created using the copy area in the modeling. The
number of circles including the original circle is six, and the distance
between the circles is 0.1 m.
Main Menu > Preprocessor > Modeling > Copy > Areas
In the ANSYS graphics, select the solid circular area, and then in
Copy Areas window, click on
OK
198 Finite Element Simul ations Using ANSYS
OK
Main Menu > Preprocessor > Modeling > Operate > Booleans >
Subtract > Areas
Click on the center of the rectangular area to select it. Then, in Subtract
Areas window, click on
OK
Click on all circular areas to select them. Then, in Subtract Areas
window, click on
OK
A select Harmonic
OK
Boundary conditions are applied as follows. The left vertical line of
the beam is fixed, while the other lines are free. Force in the negative
y-direction is applied at the keypoint at the upper right corner.
Main Menu > Solution > Define Loads > Apply > Structural >
Displacement > On Lines
In the ANSYS graphics, click on the left line where displacement is
applied. Then, in Apply U,ROT on Lines window, click on
OK
OK
Vibr ation 201
Main Menu > Solution > Define Loads > Apply > Functions >
Define/Edit
Save
Main Menu > Solution > Define Loads > Apply > Functions >
Read File
OK
A select FY_TIME
OK
Main Menu > Solution > Load Step Opts > Time/Frequency >
Freq and Substeps
OK
The final step is to run the ANSYS solution. ANSYS will assemble
the stiffness matrices, apply the boundary conditions, and solve the
problem.
204 Finite Element Simul ations Using ANSYS
OK
Close
A graph that shows the displacement at a specific location in the plate
as a function of frequency can be done with the Time history. In the fol-
lowing steps, the displacement at the node where the force is applied is
plotted as a function of frequency.
Main Menu > TimeHist Postpro
OK
In the ANSYS graphics, click on the node at the upper right corner of
the plate and then in Node for Data window, click on
OK
OK
OK
Animation will be shown in ANSYS graphics.
For the geometry shown in Figure 4.8, the ends of the shaft are fixed,
while the two disks and shaft are vibrating freely. The total shaft length
is 0.655 m. Determine the first five natural vibration frequencies.
208 Finite Element Simul ations Using ANSYS
R 0.3
R 0.03
Fixed Fixed
0.125 m 0.25 m
0.015 m
Also, create animation for the third mode. Let m, E = 180 GPa, v = 0.3,
and ρ = 7000 kg/m3. Use free mesh with Tet 4 node element and set
smart size to 5.
A select Structural
OK
Add...
A select Solid
B select Tet 4 node 285
OK
210 Finite Element Simul ations Using ANSYS
Close
For the material properties, the modulus of elasticity and density are
required to solve the problem.
Main Menu > Preprocessor > Material Props > Material Models
A type 180e9 in EX
B type 0.3 in PRXY
OK
OK
ANSYS Main Menu > Preprocessor > Modeling > Create >
Volumes > Cylinder > Solid Cylinder
A type 0 in WP X
B type 0 in WP Y
C type 0.03 in Radius
D type 0.655 in Depth
OK
ANSYS Utility Menu > PlotCtrls > Pan-Zoom-Rotate …
Vibr ation 213
Click Iso button to show the isometric view of the shaft and zoom
in and out.
ANSYS Main Menu > Preprocessor > Modeling > Create >
Volumes > Cylinder > Solid Cylinder
A type 0 in WP X
B type 0 in WP Y
C type 0.3 in Radius
D type 0.015 in Depth
OK
The disk is not in its correct position, and it has to be moved along
the z-axis to its position at a distance of 0.25 m from its current position.
214 Finite Element Simul ations Using ANSYS
ANSYS Main Menu > Preprocessor > Modeling > Move/Modify >
Volume
Click on the disk and then in Move Volumes window, click on
OK
OK
OK
Vibr ation 215
ANSYS Main Menu > Preprocessor > Modeling > Operate >
Booleans > Add > Volumes
Pick All
A select Modal
OK
Main Menu > Solution > Analysis Type > Analysis Options
OK
Vibr ation 217
OK
The left and right surfaces of the shaft are fixed, while the other
surfaces are free. No forces are applied.
Main Menu > Solution > Define Loads > Apply > Structural >
Displacement > On Areas
In the ANSYS graphics, click on the left and right surfaces of the
shaft, which are fixed. Then in Apply U,ROT on Areas window, click on
OK
OK
Main Menu > Solution > Solve > Current LS
Close
218 Finite Element Simul ations Using ANSYS
ANSYS lists the natural frequencies of the shaft with two disks. Next,
the deformed shape of the shaft for the mode number 4 is displaced,
followed by an animation.
Main Menu > General Postproc > Read Results > By Pick
A select Set 4
Read
Close
Main Menu > General Postproc > Plot Results > Deformed Shape
OK
Vibr ation 219
OK
PROBLEM 4.1
Determine the first natural vibration frequency of a horizontal canti-
lever bar using finite element method, as shown in Figure 4.9. The
total bar length is 3 m. Model the bar with three elements only and let
E = 180 GPa, A = 4 × 10 –3 m2, and ρ = 7000 kg/m3.
E, A, ρ
3m
FIGURE 4.9 A simple cantilever bar.
220 Finite Element Simul ations Using ANSYS
PROBLEM 4.2
A horizontal cantilever bar is composed of two different bars of dif-
ferent cross sections and lengths, as shown in Figure 4.10. Determine
the first natural vibration frequency of the bar using the finite element
method. Model the bar with three elements only, as suggested in the
figure, and let E = 210 GPa, ρ = 4500 kg/m 3, A1 = 4 × 10 –3 m 2, and
A 2 = 2 × 10 –3 m 2.
PROBLEM 4.3
A horizontal beam structure is composed of three different beams
of different material properties, as shown in Figure 4.11. Determine
the first natural vibration frequency of the structure using the finite
element method. Model the structure with three elements only and
let E1 = 205 GPa, ρ1 = 4250 kg/m3, E2 = 270 GPa, ρ2 = 3000 kg/m3,
E3 = 180 GPa, ρ3 = 4000 kg/m3, and the beams have a square cross-
sectional area with height and width of 0.1 m.
PROBLEM 4.4
A horizontal cantilever bar structure is composed of two different bars
of different cross-sectional areas and lengths, as shown in Figure 4.10.
Determine the first five natural vibration frequencies of bar structure and
let E = 210 GPa, ρ = 4500 kg/m3; A1 = 4 × 10 –3 m2, and A2 = 2 × 10 –3 m2.
PROBLEM 4.5
A horizontal beam structure is composed of three different beams
of different material properties, as shown in Figure 4.11. Determine
the first five natural vibration frequencies of beam structure using
ANSYS. Also, create an animation for the second mode. Mesh each
E, A1, ρ E, A2, ρ
1m 2m
PROBLEM 4.6
For the plate with circular holes, as shown in Figure 4.12, the left verti-
cal line is fixed. Determine the first five natural vibration frequencies of
structure using ANSYS. Also, create an animation for the third mode.
Let t = 0.002 m, E = 200 GPa, and ρ = 7500 kg/m3.
PROBLEM 4.7
For the rectangular cross-sectional plate with square holes, as shown
in Figure 4.13, both ends are fixed. Determine the first five natural
vibration frequencies of the structure using ANSYS. Also, create an
animation for the third mode. Let t = 0.001 m, E = 270 GPa, and
ρ = 6000 kg/m 3.
PROBLEM 4.8
The geometry shown in Figure 4.14a is subjected to the transient force.
The relationship between force and time is shown in Figure 4.14b.
Create a graph showing the relationship between the displacement
R 0.025 m
0.1 m
0.04 m
F(t)
0.08 m
t, sec.
1.0
(b)
FIGURE 4.14 (a) A rectangular plate with a rectangular hole and (b) forcing function.
at the point where the force is applied and the load’s frequency.
Let t = 0.002 m, E = 230 GPa, and ρ = 4000 kg/m3. The frequency
of the load is varied between 1 and 5000 Hz, and the number of
subset is 50.
PROBLEM 4.9
For the geometry shown in Figure 4.15, the ends of the shaft are fixed,
while the disk and the shaft are vibrating freely. Determine the first five
natural vibration frequencies for the shaft. Also, create an animation for
the third mode. Let m, E = 180 GPa and ρ = 7000 kg/m3. Use free mesh
with Tet 4 node element, and set smart size to 5.
PROBLEM 4.10
For the airplane wing shown in Figure 4.16, determine the first five natu-
ral vibration frequencies. Let E = 180 GPa, v = 0.25, and ρ = 3500 kg/m3.
The wingspan is 5 m, and the left surface of the wing is fixed. Solve the
problem as a three-dimensional problem. Use Tet 10-node elements with
smart size set to 1.
Vibr ation 223
R 0.2
R 0.05 R 0.025
Fixed Fixed
0.025 m
0.2 m 0.15 m
R 0.4 m
2.5 m
Heat transfer
T1 − T2
Q = kA (5.1)
∆x
The constant k is the thermal conductivity of the plate. This property
depends on the type of the plate’s material. Equation 5.1 is also called
Fourier’s law. Fourier’s law can be expressed in differential form in the
direction of the normal coordinate:
dT
Q = − kA (5.2)
dn
Also, Fourier’s law can be expressed for multidimensional heat flux
flow as follows:
∂T ∂T ∂T
q = −k î + ĵ + k̂ (5.3)
∂x ∂y ∂z
225
226 Finite Element Simul ations Using ANSYS
Δx
T1
T2
qy
qz+dz
qx qx+dx
qz
by the terms, qx, qy, and qz. The heat flux at the opposite surface can
then be expressed using the Taylor series expansion of the first order as
follows:
∂q x
q x + dx = q x + dx (5.4)
∂x
∂q y
q y + dy = q y + dy (5.5)
∂y
∂q z
q z + dz = q z + dz (5.6)
∂z
where q is the generated heat per unit volume, W/m3. If the heating pro-
cess is unsteady, the total energy of the control volume can be increased
or decreased. The energy storage term is expressed as
∂T
E st = ρCP dx dy dz (5.8)
∂t
He at tr ansfer 227
The sum of the energy generation in the control volume and net heat
flow should be equal to the energy stored in the control volume. The
energy conservation can be expressed in the following mathematical
form:
( )
E gen + E in − E out = E st (5.9)
∂q ∂q y ∂q ∂T
q dx dy dz + x dy dz + dx dz + z dx dy = ρCP dx dy dz
∂x ∂y ∂z ∂t
(5.10)
x Q ′′,
The Q ′′, y and Q z′′ are obtained from Fourier’s law (5.2) as follows:
dT
Q ′′x = − k dx (5.11)
dx
dT
Q ′′y = − k dy (5.12)
dy
dT
Q z′′ = − k dz (5.13)
dx
∂ ∂T ∂ ∂T ∂ ∂T ∂T
k + k + k + q = ρCp (5.14)
∂x ∂x ∂ y ∂ y ∂z ∂z ∂t
When the system reaches the steady-state condition, the term ∂T/∂t is
equal to zero. If the thermal conductivity is independent of the direction,
the conduction energy equation can be written in a simpler form as
∂2 T ∂2 T ∂2 T q ρCP ∂T
+ + + = (5.15)
∂x 2 ∂ y 2 ∂z 2 k k ∂t
The energy equation is a partial differential equation with second
order in space and first order in time. The boundary conditions along its
surface as well as the initial condition must be specified. For the initial
condition, the temperature distribution in the system must be provided.
In heat transfer problems, there are three types of boundary conditions:
temperature, heat flux, and convection.
The constant temperature, also called the Dirichlet condition, corre-
sponds to a situation for which the surface is maintained at a fixed tem-
perature. The mathematical expression for this boundary condition is
T (x, t) = Ts (5.16)
228 Finite Element Simul ations Using ANSYS
∂T
−k = q (5.17)
∂x
A special case of this boundary condition is an insulated boundary
condition, and the heat flux should be zero:
∂T
−k = 0 (5.18)
∂x
The third boundary condition corresponds to convection at a surface.
The conduction–convection heat balance at the wall surface must be sat-
isfied. The heat transfer coefficient (h) should be known, as well as the
fluid bulk temperature (T∞):
∂T
−k = h [ T∞ − T ( x, t )] (5.19)
∂x
1 ∂T 2 ∂T
2
I=
2 ∫ ∂x
V
∂ y
V S
∫ ∫
k x + k y dV − Q T dV − q T dS
(5.20)
1
∫
h ( T − T∞ ) dS
2
+
2
S
where the first term is heat conduction in the solid, the second term is
volumetric heat generation, the third term is surface heat flux, and the
fourth term is surface heat convection. For any surface, either surface
heat flux or convection is applied. The temperature function T within
each element can be expressed in terms of shape functions as
T1
T2
{T} = N1 N 2 N 3 ... N i T3 (5.21)
Ti
He at tr ansfer 229
∂T
q x kx
0 ∂x
q = − 0 (5.22)
y ky ∂T
∂y
The temperature gradient vector can be expressed in terms of shape
functions as
T1
∂T ∂ N1 ∂N 2 ∂N3 ∂N i
... T2
∂x ∂x ∂x ∂x ∂x
{g} = ∂T
=
T3 (5.23)
∂ N1 ∂N 2 ∂N3
...
∂N i
∂y ∂ y ∂y ∂y ∂y
Ti
or symbolically,
{g} = [B] {T} (5.24)
where [B] is a derivative of the shape functions. The thermal conductiv-
ity matrix is
kx 0
[D] = 0 (5.25)
ky
Hence, the heat flux vector can be written in terms of the temperature
gradient vector and thermal conductivity matrix as follows:
q x
q = [ D ]{g} (5.26)
y
Potential function (5.20) can be expressed as
1 T
I=
2 ∫V
∫
{g} [D]{g} dV − {T}T [ N ]T Q dV − {T}T [ N ]T qdS
V
∫
S
(5.27)
∫ ( )
1
h {T}T [ N ] − T∞ dS
T 2
+
2
S
+
1
2∫
T T
(
h {T}T [ N ] [ N ]{T} − {T}T [ N ] + [ N ]{T} T∞ − T∞2 dS
)
S
(5.28)
230 Finite Element Simul ations Using ANSYS
∂I
∫ [ B] [ D][ B]{T} dV − ∫ [ N ] Q dV − ∫ [ N ] q dS
T T T
=0=
∂{T}
V V S
(5.29)
∫
+ h [ N ] [ N ]{T} − [ N ] T∞ dS
T T
V S
(5.30)
∫ [ N ] Q dV + ∫ [ N ] q dS + ∫ h [ N ] T dS
T T T
= ∞
V S S
where
∫ V
∫
[ K ] = [ B]T [ D ][ B] dV + h [ N ]T [ N ] dS (5.32)
S
The first term for the conductive matrix (5.32) is for axial conduction
through the element, while the second term is convection at the external
surface of the element, and the thermal forces are
{FQ } = ∫ [ N ]T Q dV (5.33)
V
{Fq } = ∫ [ N ]T q dS (5.34)
S
∫
{Fc } = h [ N ]T T∞ dS (5.35)
S
where
{F} = {FQ} + {Fq} + {Fc} (5.37)
[K ] = ∑ K
e =1
(e)
(5.38)
{F } = ∑ {F } (5.39)
e =1
(e)
{ T} = ∑ {T } (5.40)
e =1
(e)
where T1 and T2 are nodal temperatures, and N1 and N2 are shape func-
tions, which are defined as
x
N1 = 1 − (5.42)
L
x
N2 = (5.43)
L
The shape functions can be presented in matrix form as
x x
[ N ] = N1 N 2 = 1 − (5.44)
L L
Node 1 A, k Node 2
∂ N1 ∂N 2 1 1
[ B] = = (5.45)
∂x ∂x − L L
kx 0 k 0
[D] = 0 =
k y 0
(5.46)
k
T
x x k 0 x x
∫
[K ] = 1 −
L
L 0 k
1−
L
A dx
L
(5.47)
T
x x x x
∫
+ h 1−
L
1−
L L
dA
L
Ak 1 −1 hPL 2 1 1 0
[K ] = + + hA (5.48)
L −1 1 6 1
2 0 0
The first term of the conductive matrix is axial conduction, the sec-
ond term is perimeter convection, and the third term is convection at the
surface of node 1. If the convection is applied at node 2, the conductive
matrix (5.48) becomes
Ak 1 −1 hPL 2 1 0 0
[K ] = + + hA (5.49)
L −1 1 6 1
2 0 1
T
x x QAL 1
{FQ } = ∫ 1−
L
QA dx =
L
2 1
(5.50)
T
x x qPL 1 1
{Fq } = ∫ 1− qP dx = + qA (5.51)
L L 2 1 0
He at tr ansfer 233
T
x x hT∞ PL 1 1
∫
{Fc } = h 1 −
L
T∞ P dx =
L
2 1
+ hT∞ A
0
(5.52)
In Equations 5.51 and 5.52, the first term after integration is for heat
flux or convection applied at the perimeter and the second term is for
heat flux or convection applied at node 1. If the convection is applied at
node 2, Equations 5.51 and 5.52 become, respectively,
T
x x qPL 1 0
{Fq } = ∫ 1− qP dx =
2 1
+ qA (5.53)
L L 1
T
x x hT∞ PL 1 0
{Fc } = ∫ h 1−
L
T∞ P dx =
L
2 1
+ h T∞ A
1
(5.54)
To
Ti
kA kB kC
h
LA LB LC
k −1 1 0
K (1) = A 1 + 0 + h
L A −1 1
0 0
0.1 1 −1 1 0 17 −2
= + 15 =
0.05 −1 1 0 0 −2 2
1 375
{F( ) } = {F( ) } = hT
1
c
1
∞ =
0 0
k
K ( 2) = B 1 −1 0.2 1 −1 1.33 −1.33
= =
L B −1 1 0.15 −1 1 −1.33 1.33
k
K (3) = C 1 −1 0.25 1 −1 10 −10
= =
L C −1 1 0.025 −1 1 −10 10
{F( ) } =
2 0
0
{F( ) } =
3 0
0
17 −2 0 0 T1 375
−2
3.33 −1.33 0 T2 0
= 0
0 −1.33 11.33 −10 T3
0 0 −10 10 T4 Q 4
17 −2 0 0 T1 375
−2
3.33 −1.33 0 T2 0
=
0 −1.33 11.33 0 T3 500
0 0 0 1 T4 50
Then, there are three equations and three unknowns, the solution for
the equations is
T1 = 26.175°C
T2 = 34.981°C
T3 = 48.237°C
Ti
{T} = N i N j N m Tj (5.55)
Tm
and the shape functions are given as
1
Ni =
2A
(α i + βi x + γ i y ) (5.56)
Node m
(xm, ym)
(xi, yi)
Node i
y
Node j
(xj, yj)
FIGURE 5.5 Three-node trian-
x
gular element.
236 Finite Element Simul ations Using ANSYS
1
Nj =
2A
(α j + β jx + γ jy ) (5.57)
1
Nm =
2A
(α m + βm x + γ m y ) (5.58)
where α, β, and γ are defined as
α i = x j y m − y jx m α j = xm yi − ym xi α m = xi y j − yi x j
βi = y j − ym β j = ym − yi βm = yi − y j (5.59)
γ i = xm − x j γ j = xi − xm γ m = x j − xi
∂N i ∂N j ∂N m
∂x ∂x ∂x = 1 βi βj βm
[ B] = 2A γ i
(5.60)
∂N i ∂N j ∂N m γj γm
∂ y ∂y ∂y
kx 0
[D] = 0 (5.61)
ky
∫ ∫
[ K ] = [ B]T [ D ][ B] dV + h [ N ]T [ N ] dS
V S
2 1 0
hLt (5.62)
[ K ] = tA [ B] [ D ][ B] +
T
1 2 0
6
0 0 0
where A is the area of the element and L is the element side length where
the convection is applied. The second term in Equation 5.62 represents
convection on the side of the element, and the volumetric heat generation
can be considered as a nodal thermal force as follows:
1
QAt
{FQ } = ∫ [ N ]T Q dV =
3
1 (5.63)
V
1
He at tr ansfer 237
where the heat generation is equally distributed on the nodes. The heat
flux on a surface is considered as nodal thermal load as
{Fq } = ∫ [ N ]T q dS = ∫ N i
T
N j N m q dS (5.64)
S S
If the heat flux is applied on a specific side of the element, the heat
flux vector is
q L ij 1
{Fq } = 2
1 if heat flux applied between nodes i and j (5.65)
0
0
{Fq } = qL2jm 1
if heat flux applied between nodes j and m (5.66)
1
1
qL mi
{Fq } = 2
0 if heat flux applied between nodes m and i (5.67)
1
where Lij is the side length between nodes i and j, Ljm is the side length
between nodes j and m, and Lmi is the side length between nodes m
and i. The convection on a surface is considered as nodal thermal load
as follows:
∫ ∫
T
{Fc } = [ N ]T h T∞ dS = N i N j N m h T∞ dS (5.68)
S S
1
hT∞ L ij
{Fc } = 1 if convection applied between nodes i and j
2
(5.69) 0
0
hT∞ L jm
{Fc } = 1 if convection applied between nodes j and m
2
(5.70) 1
1
hT∞ L mi
{Fc } = 0 if convection applied between nodes m and i
2
(5.71) 1
238 Finite Element Simul ations Using ANSYS
βi = yj − ym = 0 − 1 = −1
βj = ym − yi = 1 − 0 = 1
βm = yi − yj = 0 − 0 = 0
γi = xm − xj = 1 − 2 = −1
γj = xi − xm = 0 − 1 = −1
γm = xj − xi = 2 − 0 = 2
A = 0.5(2)1 = 1 m2
1 0
[ B] = −1 1
2 −1 −1 2
25 0
[D] =
0 25
He at tr ansfer 239
Insulated
T∞ = 50˚C
To = 100˚C
h = 20 W/m2 ·˚C
2m
(a)
(b)
Node 4 Node 3
Elem. 3
Elem. 2 Node 5
Elem. 4
y
Elem. 1
Node 1 x Node 2
(c)
FIGURE 5.6 (a) The two-dimensional body subjected to convection and fixed temperature bound-
ary conditions, (b) suggested finite element meshes, and (c) the elements distribution.
240 Finite Element Simul ations Using ANSYS
1 2 5
12.5 0 −12.5 1
K =
(1)
0 12.5 −12.5 2
−12.5 −12.5 25 5
For element 2, the [B], [D], and [K] matrices are formulated. The name
of node 1 is (i) and its coordinate is (0,0), the name of node 5 is (j) and its
coordinate is (1,1), and the name of node 4 is (m) and its coordinate is (0,2).
The values of β’s and γ’s are required for the [B] matrix, and calculated
using Equation 5.59, and A is the area of the element. We then have
βi = yj − ym = 1 − 2 = −1
βj = ym − yi = 2 − 0 = 2
βm = yi − yj = 0 − 1 = −1
γi = xm − xj = 0 − 1 = −1
γj = xi − xm = 0 − 0 = 0
γm = xj − xi = 1 − 0 = 1
A = 0.5(2)1 = 1 m2
1
[ B] = −1 2 −1
2 −1 0 1
1 5 4
12.5 −12.5 0 1
K = −12.5
( 2)
25 −12.5 5
0 −12.5 12.5 4
For element 3, the [B], [D], and [K] matrices are formulated. The
name of node 4 is (i) and its coordinate is (0,2), the name of node 5
is (j) and its coordinate is (1,1), and the name of node 3 is (m) and
its coordinate is (2,0). The values of β’s and γ’s are required for
He at tr ansfer 241
βi = yj − ym = 1 − 2 = −1
βj = ym − yi = 2 − 2 = 0
βm = yi − yj = 2 − 1 = 1
γi = xm − xj = 2 − 1 = 1
γj = xi − xm = 0 − 2 = −2
γm = xj − xi = 1 − 0 = 1
A = 0.5(2)1 = 1 m2
1
[ B] = −1 0 1
2 1 −2 1
For element 4, the [B], [D], and [K] matrices are formulated. The
name of node 2 is (i) and its coordinate is (2,0), the name of node 3 is (j)
and its coordinate is (0,2), and the name of node 5 is (m) and its coordi-
nate is (2,0). The values of β’s and γ’s are required for the [B] matrix, and
calculated using Equation 5.59, and A is area of the element. We have
βi = yj − ym = 2 − 1 = 1
βj = ym − yi = 1 − 0 = 1
βm = yi − yj = 0 − 2 = −2
γi = xm − xj = 1 − 2 = −1
γj = xi − xm = 2 − 1 = 1
γm = xj − xi = 2 − 0 = 2
A = 0.5(2)1 = 1 m2
242 Finite Element Simul ations Using ANSYS
1
[ B] = 1 1 −2
2 −1 1 2
and the [D] matrix is the same as for element 1. Convection is applied
on the side i–j of the element, and therefore, the convection term in
Equation 5.62 is not equal to zero. Finally, the [K] matrix for element 4
is calculated using Equation 5.62:
2 3 5 2 3 5
12.5 −12.5 0 2 13.3 66.7 0 2
−12.5 25 −12.5 3 + 6.67 13.3 0 3
0 −12.5 12.5 5 0 0 0 5
Finally, the [K] matrix for the entire body is obtained by adding [K]
matrices for elements 1, 2, 3, and 4 using the expression (5.38), and the
result is
1 2 3 4 5
25 0 0 0 −25 1
5
0 38.33 6.67 0 −25 2
[K] = ∑ [K ] = 0
(i)
6.67 38.33 0 −25
3
i =1 0 0 0 25 −25 4
−25 −25 −25 −25 100
5
1 1000
hT∞ L ij
{Fc } = 1 = 1000
2
0 0
[K]{T} = {F}
25 0 0 0 −25 T1 Q1
0 38.33 6.67
0 −25 T2 1000
0 6.67 38.33 0 −25 T3 = 1000
0 0 0 25 −25 T4 Q4
−25 −25 −25 −25 100
T5 0
He at tr ansfer 243
where Q1 and Q4 are heat flow at nodes 1 and 4, respectively, which are
required to maintain the temperature at the nodes. The temperature of
nodes 1 and 4 are known, and therefore, the above equations should be
modified. In nodal force vector, Q1 and Q4 are replaced by 50°C, and
consequently, equations 1 and 4 are modified. The conductive matrix
and nodal thermal forces and temperatures are expressed as
1 0 0 0 0 T1 100
0 38.33 6.67 0 −25 T2 1000
0 6.67 38.33 0 −25 T3 = 1000
0 0 0 1 0 T4 100
0 −25 −25 0 100
5000
T5
There are three equations and three unknowns. The T5 is the tem-
perature at the center of the body, which is 84.62°C. The temperature at
nodes 2 and 3 are equal to 69.33°C.
Convection Fin
Convection
6.0 cm
Convection
Chip
3.0 cm
1.0 cm Heat
source
5.0 cm Insulation
9.0 cm
A select Thermal
OK
Add...
He at tr ansfer 245
A select Solid
B select Triangl 6node 35
OK
Close
Main Menu > Preprocessor > Material Props > Material Models
OK
OK
He at tr ansfer 247
OK
OK
248 Finite Element Simul ations Using ANSYS
OK
OK
250 Finite Element Simul ations Using ANSYS
Click on zoom in and out, until the ANSYS graphics show all the grids.
ANSYS Main Menu > Preprocessor > Modeling > Create >
Keypoints > On Working Plane
OK
Now, the grids are deactivated by selecting Display Working Plane
in Utility Menu.
ANSYS Main Menu > Preprocessor > Modeling > Create > Lines >
Lines > Straight Line
The area between the heater and the chip is separated, and the area
of the heater is just over the area of the chip. The two areas should be
connected by common lines. Overlap merges the two areas, and the
boundary lines of the heater are sheared with the chip.
Main Menu > Preprocessor > Modeling > Operate > Booleans >
Overlap > Areas
Pick All
A select Area
B click on Set
He at tr ansfer 253
The above window will show up. Because the chip and heater
have the same centroid, ANSYS is inquiring about which area should
be selected. The chip or heater selection can be switched by clicking on
Prev and Next buttons in the Multiple_Entities window. Make sure
that the chip’s area is highlighted. In Multiple_Entities window, click on
OK
OK
Apply
254 Finite Element Simul ations Using ANSYS
OK
In Area Attributes window, click on
OK
By selecting number 3, the properties of number 3 in the material
model are assigned to the heater.
OK
To ensure that thermal conductivity of the fin and chip are assigned
correctly, the components are colored according to their material number.
He at tr ansfer 255
OK
ANSYS graphics show the heater, fin, and chip with different colors
256 Finite Element Simul ations Using ANSYS
Mesh
Pick All
25
Q= = 50,000 W /m 3
0.05 × 0.01 × 1
Main Menu > Solution > Define Loads > Apply > Thermal > Heat
Generat > On Areas
Because the chip and heater are overlapped, and having the same
centroid, ANSYS is inquiring about which area should be selected. The
chip or heater selection can be switched by clicking on Prev and Next
buttons in the Multiple_Entities window. Make sure that the heater’s area
is highlighted.
OK
In Apply HGEN on areas window, click on
OK
Main Menu > Solution > Define Load > Apply > Thermal >
Convection > On Lines
Click on fin external surfaces and two vertical surfaces of the chip
where the convection boundary condition is applied. Then in Apply
CONV on lines window, click on
OK
OK
OK
He at tr ansfer 259
Close
Main Menu > General Postproc > Plot Results > Contour Plot >
Nodal Solution
OK
Main Menu > General Postproc > Path Operations > Define Path >
On Working Plane
OK
Click on the ANSYS graphics window at the right and left bottom
corners of the chip, as shown in the following figure.
He at tr ansfer 261
OK
OK
The name of the path is optional. The number of the data set is the
maximum number of field variables. The number of division is 20 by
default, and increasing this number to 100 will produce a smoother plot.
Next, the field variable is assigned to the path for plotting. This can be
accomplished by using the Map onto Path in the path operation. Only one
variable can be selected. For this example, the temperature is selected.
Now, the temperature is ready to be plotted. In the Plot path item, there
are two options. The temperature can either be plotted or listed. The list
results can be exported to another software, such as EXCEL.
Main Menu > General Postproc > Path Operations > Plot path
Items > On Graph
A select TEMP
OK
is 0.09 m. Hence, number 11.111 is entered in the FACT and will be
multiplied by the integration result. Selecting S in the Lab2 means that
the integration is performed along the path.
Main Menu > General Postproc > Path Operation > Integrate
OK
The ANSYS output window shows the value of the average tempera-
ture at the base which is 25.076°C.
264 Finite Element Simul ations Using ANSYS
∂ ∂T ∂ ∂T ∂ ∂T ∂T
kx + ky + kz + q = ρCp (5.72)
∂x ∂x ∂ y ∂ y ∂z ∂z ∂t
where Cp is the specific heat of the material. The finite element method is
an efficient way to solve transient conduction problems. The heat transfer
solution can be used to estimate the heat flow at the system’s boundary,
or to determine the temperature distribution for thermal-stress analysis.
In this section, the variation formulation is used to obtain the conductive
equation, and it is accomplished by minimizing the following potential
function:
1 ∂T
2
∂T 1
∫ ∫ ∫
h(T − T∞ ) dS
∫
2
I= k x dV − Q −ρCp T dV − q T dS +
2 ∂x ∂t 2
v v s s
(5.73)
ΩQ = −
∫ ( Q − ρC T ) T dV (5.74)
V
p
ΩQ = −
∫ ([ N ]{T } Q − ρ C [ N ]{T }[ N ]{T }) dV (5.76)
V
i i p i i i i
∫ ([ N ] Q − ρ C [ N ][ N ]{T }) dV (5.77)
∂Ω Q
=−
∂{Ti }
i p i i i
V
He at tr ansfer 265
∫ (ρC [ N ][ N ]) dV {T } = [ m ]{T } (5.78)
V
p i i i i
where [m] is the element mass matrix. Equation 5.78 is added to the
conductive matrix to account for transient heat transfer as
where
∫
V
∫
[ K ] = [ B]T [ D ][ B] dV + h [ N ]T [ N ] dS (5.80)
S
and
[K ] = ∑ [Ke =1
(e)
] (5.82)
and the nodal heat force are also assembled to form a global one as
follows:
{F } = ∑ {Fe =1
(e)
} (5.83)
{ T} = ∑ {Te =1
(e)
} (5.84)
8 × D 0.04 m To and ho
0.04 m
Air R 0.02 m
0.04 m
0.08 m Cement
0.08 m Cement
Air
0.04 m
FIGURE 5.8 (a) Masonry brick with boundary conditions. (b) The considered geometry for numeri-
cal simulation.
simulation is to study the heat flow from an outdoor to the indoor space.
The initial temperature of the brick is 25°C.
2π
T ( t ) = 35 + 5 Sin t
86400
A select Thermal
OK
Main Menu > Preprocessor > Element Type > Add/Edit/Delete
Add…
A select Solid
B select Triangl 6node 35
OK
268 Finite Element Simul ations Using ANSYS
Close
Main Menu > Preprocessor > Material Props > Material Models
OK
He at tr ansfer 269
A type 1005 in C
OK
OK
OK
270 Finite Element Simul ations Using ANSYS
A type 750 in C
OK
He at tr ansfer 271
Main Menu > Preprocessor > Modeling > Create > Areas >
Rectangle > By 2 Corners
A type 0 in WP X
B type 0 in WP Y
C type 0.04 in Width
D type 0.16 in Height
OK
272 Finite Element Simul ations Using ANSYS
Main Menu > Preprocessor > Modeling > Create > Areas > Circle >
Solid Circle
A type 0.04 in WP X
B type 0.04 in WP Y
C type 0.02 in Radius
Apply
A type 0.04 in WP X
B type 0.12 in WP Y
C type 0.02 in Radius
OK
He at tr ansfer 273
Pick All
Main Menu > Preprocessor > Modeling > Delete > Area and Below
Click on extra air areas to select them, and in Delete Area and Below
window, click on
OK
A select Areas
B click on Set
Select the brick area only. In Area Attributes window, click on
OK
OK
He at tr ansfer 275
OK
Mesh
In Mesh Areas window, click on
Pick All
Close the Mesh Areas window
Close
Main Menu > Solution > Analysis Type > New Analysis
A select Transient
OK
He at tr ansfer 277
OK
Main Menu > Solution > Analysis Type > Sol’n Controls
OK
Boundary conditions and initial conditions are applied in the solution
task. The function editor is used to apply a transient temperature formula
for a convective boundary condition on the upper horizontal surface.
This technique is convenient for this problem since an equation for the
temperature is given.
ain Menu > Solution > Define Loads > Apply > Functions >
M
Define/Edit
Save the file as Tout, and this file name is optional. After saving the
function, it is required to load it to the ANSYS solution using the read file.
Save
He at tr ansfer 279
A type Tout in the Table parameter name, and this name is optional,
and should not be the same as the file name of the function.
Main Menu > Solution > Define Loads > Apply > Thermal >
Convection > On Lines
Click on the bottom line where the indoor convective boundary con-
dition is applied, and then in Apply CONV on lines window, click on
OK
OK
280 Finite Element Simul ations Using ANSYS
Main Menu > Solution > Define Loads > Apply > Thermal >
Convection > On Lines
Click on the upper line where the outdoor convective boundary con-
dition is applied, and then in Apply CONV on lines window, click on
OK
A select TOUT
OK
He at tr ansfer 281
Main Menu > Solution > Define Loads > Apply > Initial Condit’n >
Define
Pick All
OK
The solution task is now completed, and the model is now ready to be
solved. During the solution task, ANSYS output windows will show the
progress of the solution, and carefully monitor the run.
OK
Close
282 Finite Element Simul ations Using ANSYS
Main Menu > General Postproc > Read Results > By Time/Freq
OK
Main Menu > General Postproc > Plot Results > Contour Plot >
Nodal Solution
OK
He at tr ansfer 283
A select X-Axis
B select Specified
C type 172800 in Min
D type 259200 in Max
OK
Apply
Click at right bottom corner, and in Node for Date window, click on
Apply
He at tr ansfer 285
OK
Click at right upper corner, and in Node for Date window, click on
OK
OK
286 Finite Element Simul ations Using ANSYS
OK
PROBLEM 5.1
Consider a composite wall shown in Figure 5.9. The wall is composed
of four layers with different thermal conductivities: k A = 0.22 W/m · °C,
k B = 0.16 W/m · °C, kC = 0.25 W/m · °C, and k D = 0.35 W/m · °C. A convec-
tive boundary condition is applied at the left surface, hi = 7.5 W/m2 · °C
and Ti = 22°C, and at the right surface, h = 15 W/m2 · °C and Ti = 45°C.
Calculate the temperature at the interfaces, and heat flow through the
wall using the finite element method. Given that LA = 2.5 cm, LB = 15 cm,
LC = 20 cm, and LD = 2.5 cm.
PROBLEM 5.2
Consider a composite pipe shown in Figure 5.10. The pipe is composed
of three pipes with different thermal conductivities (k A = 0.22 W/m · °C,
k B = 0.16 W/m · °C, and kC = 0.25 W/m · °C), and radii (rA = 0.03 m,
rB = 0.02 m, and rC = 0.01 m). A convective boundary condition is
applied at the right surface: h1 = 10 W/m2 · °C and T1 = 25°C, and fixed
temperature at the left surface, T2 = 45°C. The external surface of the
pipe is well insulated. Calculate the temperature at the interfaces, and
heat flow through the pipe using finite element method. Given that
LA = 0.05 m, LB = 0.075 m, and LC = 0.025 m.
PROBLEM 5.3
The two-dimensional body shown in Figure 5.11 is subjected to a fixed
temperature boundary at the left and right vertical sides, T L = 100°C
and T R = 50°C, respectively. The two horizontal sides are well insu-
lated. The side length of the body is 1 m, and it has thermal conduc-
tivity of 10 W/m · °C. Determine the temperature at the center of the
body using the finite element method. Consider the suggested four
elements mesh.
Ti
To
kA kB kC kD
hi
ho
kA kB kC
T1 T2
h1
Insulated
TL = 100˚C TR = 50˚C
1m
FIGURE 5.11 Two-dimensional body subjected to fixed temperature boundary conditions and sug-
gested finite element mesh.
PROBLEM 5.4
The two-dimensional body shown in Figure 5.12 is subjected convection
at the inclined side, with TR = 50°C and h = 20 W/m2 · °C. At the left ver-
tical side, a fixed temperature boundary is imposed, TL = 100°C, while
the two horizontal sides are well insulated. It has thermal conductivity
of 10 W/m · °C. Determine the temperature at the inclined surface of the
body using the finite element method. Consider the suggested three ele-
ments mesh.
PROBLEM 5.5
The fin shown in Figure 5.13 is used to manage the temperature
of an electronic chip that generates heat. Heat is only generated
in the chip, and its value is 15 Watts. The heat transfer process is
steady. Heat convection is applied along the entire external surfaces,
h = 10 W/m 2 · °C and To = 25°C, while the bottom surface of the chip
is well insulated. Determine the maximum and average tempera-
tures at the bottom surface of the chip, given k fin = 75 W/m · °C, and
kchip = 0.95 W/m · °C.
PROBLEM 5.6
Four cylindrical heaters are embedded in a conductive epoxy for heat-
ing purposes. An aluminum alloy fin is used to enhance heat flow out of
the heaters. Figure 5.14 shows the geometry and the thermal conductivity
of the components. Each heater generates 12.5 Watts, and free convec-
tion, h = 10 W/m2 · °C and T = 20°C, is applied at all external surfaces.
Determine:
1. Maximum operating temperature in the device.
2. Temperature distribution a long path A–A.
3. Average temperature a long path A–A.
He at tr ansfer 289
0.5 m
Insulated
TR = 50°C
h = 20 W/m2 °C
0.5 m
TL = 100°C 1m
FIGURE 5.12 Two-dimensional body subjected convection and fixed temperature boundary condi-
tions and the suggested finite element mesh.
Convection
6.0 cm
Convection
Convection
Fin
3.0 cm
Chip
Insulation
9.0 cm
Epoxy
(15 W/m K) Heater
2 cm 1.5 cm Fin (25 W/m K)
4 × R 0.5 cm
(85 W/m K)
A
1.5 cm
2 cm
1 cm
1 cm
A
3 cm 3 cm
PROBLEM 5.7
A masonry brick, as shown in Figure 5.15, is made of cement and
air holes. At the indoor surface, convective boundary conditions are
applied with time-independent temperature and heat transfer coeffi-
cient, Ti = 22.5°C and h i = 7.5 W/m 2 · °C. At the outdoor surface, heat
transfer coefficient is time independent, ho = 27.5 W/m 2 · °C, but the
temperature is time dependent. The initial temperature of the brick
is 20°C.
2π
T ( t ) = 30 + 10 Sin t
86400
PROBLEM 5.8
For the electronic board shown in Figure 5.16, the initial temperature of
the entire system is 20°C. At time = 0, 24 Watts are generated in the pro-
cessor, and convection is applied to the boundaries with h = 5 W/m2 · ˚C
and To = 20°C, while the board bottom surface is well insulated. The total
To and ho
0.05 m
Air
0.10 m
Cement
0.05 m 0.05 m
0.10 m Ti and hi
0.005 m 0.005 m
Fin
0.045 m
Processor
Chip
Board
0.01 m
0.01 m 0.015 m
0.005 m
time duration of the device is 10 hours. Solve this transient process using
a time step of 25 seconds. Determine the following:
a. Does the system reach the steady-state condition?
b. What is the maximum temperature of the processor and chip at
time = 5 hours?
c. Show a temperature history at the center of the processor and chip.
d. Show the temperature distribution along the external surface of
the chip at time = 5 and 7.5 hours.
Fluid mechanics
∂
x-direction:
∂x
(ρu ) dx dy dz (6.1)
∂
y-direction:
∂y
(ρv ) dx dy dz (6.2)
∂
z-direction:
∂z
(ρw ) dx dy dz (6.3)
The rate of change of mass inside the control volume can be obtained
from the Reynolds transport theory as follows:
∂ρ ∂ρ
∫ ∂t dV = ∂t dx dy dz (6.4)
CV
The net mass flux into the control volume should be equal to the rate
of change of mass inside the control volume. The mass conservation in
differential form can be expressed as
∂ρ ∂
+
∂ t ∂x
(ρu ) + ∂∂y (ρv ) + ∂∂z (ρw ) = 0 (6.5)
Newton’s second law on a differential control volume, as shown in
Figure 6.1, can be used to obtain the conservation of momentum equa-
tion. The net forces on the control volume should be balanced with the
acceleration of the control volume times its mass as follows:
a dm = ∑ dF (6.6)
293
294 Finite Element Simul ations Using ANSYS
my
mz+dz
mx mx+dx
mz
my+dy
FIGURE 6.1 Fixed control volume.
The acceleration vector field a is obtained from the total time deriva-
tive of the velocity vector
dV du dv dw
a= = i+ j+ k (6.7)
dt dt dt dt
du ( x, y,z, t ) ∂ u ∂ u dx ∂ u dy ∂ u dz
= + + + (6.8)
dt ∂ t ∂x dt ∂ y dt ∂z dt
du ( x, y,z, t ) ∂ u du du du
ax = = +u +v +w (6.9)
dt ∂t dx dy dz
dv ( x, y,z, t ) ∂v dv dv dv
ay = = +u +v +w (6.10)
dt ∂t dx dy dz
du ( x, y,z, t ) ∂w dw dw dw
az = = +u +v +w (6.11)
dt ∂t dx dy dz
The mass of the control volume must be equal to volume times the
density as follows:
dm = ρ dx dy dz (6.12)
Fluid mechanics 295
The forces on the control volume are of two types: body and surface.
The body force is due to the gravity:
dFb = ρg dx dy dz (6.13)
while the surface forces are due to the surface stresses, including normal
and parallel stresses. The surface stresses in the x-, y-, and z-directions
are as follows:
∂σ ∂τ yx ∂τ zx
dFsx = xx + + dx dy dz (6.14)
∂x ∂y ∂z
∂σ yy ∂τ xy ∂τzy
dFsy = + + dx dy dz (6.15)
∂y ∂y ∂z
∂σ ∂τ ∂τ yz
dFsz = zz + xz + dx dy dz (6.16)
∂x ∂y ∂z
∂u ∂u ∂u ∂u
x-direction: ρ +u +v +w
∂ t ∂ x ∂ y ∂z
(6.17)
∂σ ∂τ yx ∂τ zx
= ρgx + xx + +
∂x ∂y ∂z
∂v ∂v ∂v ∂v
y-direction: ρ +u +v +w
∂ t ∂ x ∂ y ∂z
(6.18)
∂σ yy ∂τ xy ∂τ zy
= ρg y + + +
∂x ∂y ∂z
∂w ∂w ∂w ∂w
z-direction: ρ +u +v +w
∂ t ∂ x ∂ y ∂z
(6.19)
∂σ ∂τ ∂τ yz
= ρgz + zz + xz +
∂x ∂y ∂z
For Newtonian fluid, the stress components are obtained from the
theory of elasticity, and they are
∂u
σ xx = − P + 2µ (6.20)
∂x
∂v
σ yy = − P + 2µ (6.21)
∂y
296 Finite Element Simul ations Using ANSYS
∂w
σ zz = − P + 2µ (6.22)
∂z
∂ u ∂v
τ xy = τ yx = µ + (6.23)
∂ y ∂x
∂v ∂w
τ yz = τ zy = µ + (6.24)
∂z ∂ y
∂w ∂v
τzy = τ yz = µ + (6.25)
∂ y ∂z
∂u ∂u ∂u ∂u ∂P ∂2 u ∂2 u ∂2 u
ρ
+u +v +w =− + µ 2 + 2 + 2 + ρgx
∂t ∂x ∂y ∂z ∂x ∂x ∂y ∂z
(6.26)
∂v ∂v ∂v ∂v ∂P ∂2 v ∂2 v ∂2 v
ρ +u +v +w =− + µ 2 + 2 + 2 + ρg y
∂t ∂x ∂y ∂z ∂y ∂x ∂y ∂z
(6.27)
∂w ∂w ∂w ∂w ∂P ∂2 w ∂2 w ∂2 w
ρ +u +v +w =− + µ 2 + 2 + 2 + ρgz
∂t ∂x ∂y ∂z ∂z ∂x ∂y ∂z
(6.28)
∫ w f dΩ (6.29)
Ω
1 1
∫ w f dΩ (6.30)
Ω
2 2
Fluid mechanics 297
∫ w f dΩ (6.31)
Ω
3 3
where f1, f2, and f3 are mass, momentum, and energy conservations,
respectively. Then w1, w2, and w3 are weight functions, which are equal
to the interpolation functions. The choice of the weight function is
restricted to the spaces of approximation functions used for pressure,
velocity fields, and temperature. The pressure, velocity fields, and tem-
perature are approximated as follows:
P ( x, t ) = ∑Φ ( x) P ( t ) = Φ
l =1
l l
T
{P} (6.32)
u i ( x, t ) = ∑Ψ (x) u ( t ) = Ψ
n =1
n
n
i
T
{u i } (6.33)
T ( x, t ) = ∑Θ
m =1
m ( x ) Tm ( t ) = Θ T {T} (6.34)
where Φ, ψ, and θ are vectors of the shape functions, and P, ui, and
T are vectors of nodal value of the pressure, velocity components, and
temperature, respectively. The weight functions have the following
correspondence:
w1 ≅ Φ, w2 ≅ Ψ, w3 ≅ Θ (6.35)
∂ψ
Ai =
∫ ∂x Φ dΩ (6.39)
Ω
i
T
∂ψ T
∫
Ci ( u j ) = ρψ u i
Ω
∂x i
dΩ (6.40)
298 Finite Element Simul ations Using ANSYS
∂ψ ∂ψ T
K ij = µ
∫ Ω
∂x j ∂x i
dΩ (6.41)
∫
Fi = ψτ i dΓ (6.42)
Γ
∂Θ T
∫
D i ( u j ) = ρ CP ψu i
Ω
∂x i
dΩ (6.43)
∂Θ ∂Θ T
∫
L ij = k
Ω
∂x i ∂x j
dΩ (6.44)
∫
Ω
∫
G = Θ Q ′′′dΩ + Θ q ′′dΓ (6.45)
Γ
Wall
Wall
1.0 m
OK
Add…
300 Finite Element Simul ations Using ANSYS
OK
Close
Main Menu > Preprocessor > Material Props > Material Models
OK
OK
302 Finite Element Simul ations Using ANSYS
Main Menu > Preprocessor > Modeling > Create > Areas >
Rectangle > By 2 Corners
A type 0 in WP X
B type 0 in WP Y
C type 1 in Width
D type 0.05 in Height
OK
The smart mesh number of one will produce insufficient mesh density
to have accurate results. The elements in the domain can be additionally
increased by using the lines size control in the Mesh Tool. Lines are divided
into segments, which will be elements in these lines. The lines are divided
by either specifying the number of divisions or the lengths of the segments.
In this example, the number of divisions is specified. The vertical and lat-
eral lines will be divided by 25 and 500 segments, respectively.
Fluid mechanics 303
OK
304 Finite Element Simul ations Using ANSYS
Apply
OK
OK
Fluid mechanics 305
A click on Mesh
Pick All
306 Finite Element Simul ations Using ANSYS
Main Menu > Solution > Define Loads > Apply > Fluid/CFD >
Velocity > On Lines
Click at the inlet line. Then, in Apply VELO load on lines window, click on
OK
OK
Main Menu > Solution > Define Load > Apply > Fluid/CFD >
Pressure DOF> On Lines
Click on the exit line, and then in Apply PRES on lines window, click on
OK
OK
308 Finite Element Simul ations Using ANSYS
The present problem is steady state and adiabatic. Hence, keep the
default setting in execution control. Notice that ANSYS is capable of
simulating turbulent and compressible flow. The maximum number of
iterations is 1000, and an additional 1000 iterations are required if the
termination criterion is not satisfied. The termination criterion for the
velocity components and pressure is 1 × 10 –6. The iterations will stop
if the maximum number of iterations is reached or the termination cri-
terion is satisfied. The material properties are MP, which means that
the ANSYS will use properties stored in the Material Properties in the
preprocessor task to solve the problem.
Main Menu > Solution > FLOTRAN Set Up > Execution Ctrl
OK
Fluid mechanics 309
Main Menu > Solution > FLOTRAN Set Up > Fluid Properties
OK
Main Menu > Solution > FLOTRAN Set Up > Run FLOTRAN
Close
Main Menu > General Postproc > Read Results > Last Set
Main Menu > General Postproc > Plot Results > Contour Plot >
Nodal Solution
Main Menu > General Postproc > Path Operations > Define Path >
On Working Plane
The path is arbitrary. In On Working Plane window, click on
OK
Click on the ANSYS graphics window at the right and left ends of the
centerline of the channel as shown below.
OK
A type center in Define Path Name; the name of the path is optional
B type 100 in Number of divisions
OK
314 Finite Element Simul ations Using ANSYS
Main Menu > General Postproc > Path Operation > Map onto Path
A select Velocity VX
OK
Main Menu > General Postproc > Path Operation > Plot Path Item >
On Graph
A select VX
OK
Fluid mechanics 315
L = 0.056 Re H
OK
OK
316 Finite Element Simul ations Using ANSYS
A type Exit in Define Path Name; the name of the path is optional
B type 100 in Number of divisions
OK
Main Menu > General Postproc > Path Operation > Map onto Path
A select Velocity VX
OK
Main Menu > General Postproc > Path Operation > Plot Path Item >
On Graph
A select VX
OK
Fluid mechanics 317
ANSYS graphics show the x-velocity profile at the exit of the channel
The velocity profile at the exit is perfectly parabolic. This graph can
be compared to the analytical velocity profile of a fully developed flow
to ensure that the obtained solution is accurate. The average velocity
at the exit can be determined using the integration in the path opera-
tion. The value of the integration must be divided by the path length to
get the average value. The number 20 in the Factor is the inverse of the
path length. Selecting S in the Lab2 means that the integration is per-
formed along the path.
Main Menu > General Postproc > Path Operation > Integrate
OK
318 Finite Element Simul ations Using ANSYS
The ANSYS Output window shows the average velocity at the exit,
which is 0.48 × 10 –2 m/s. The mass flow rate at the exit and inlet should
be the same as follows:
i =m
m e
or
(ρVA)i = (ρVA)e
Since the density and cross-sectional area of the inlet and exit are the
same, then
Vi = Ve
Comparing the inlet velocity, which is 0.005 m/s, to the exit velocity,
which is 0.48 × 10 –2 m/s, the two velocities are close to each other with
an error of 4%.
y
Flow
x H = 0.2 m
Half cylinder out
3 2y
2
u ( y) = U m 1 −
2 H
OK
Add…
320 Finite Element Simul ations Using ANSYS
Close
Since this problem is fluid dynamics, density and viscosity are
required to solve this problem. The geometry is modeled by creating a
rectangle and a circle. The Boolean operation is utilized to remove the
circle from the rectangle using subtraction.
Main Menu > Preprocessor > Material Props > Material Models
OK
OK
322 Finite Element Simul ations Using ANSYS
A type 0 in WP X
B type –0.1 in WP Y
C type 1 in Width
D type 0.2 in Height
OK
Main Menu > Preprocessor > Modeling > Create > Areas > Circle >
Solid Circle
A type 0.2 in WP X
B type –0.1 in WP Y
C type 0.05 in Radius
OK
Fluid mechanics 323
Main Menu > Preprocessor > Modeling > Operate > Booleans >
Subtract > Areas
Click on rectangle area, and then in Subtract Area window, click on
Apply
OK
A free mesh is generated using the smart mesh option, and the mesh
refinement is 1. More elements will be added to the computational
domain using refinement at elements.
Main Menu > Preprocessor > Meshing > Mesh Tool
Pick All
324 Finite Element Simul ations Using ANSYS
D select Elements
E click on Refine
In Refine Mesh at Area window, click on
Pick All
OK
Main Menu > Solution > Define Loads > Apply > Functions >
Define/Edit
A type VinY in the Table parameter name. The name of the table
is optional. The function “VinY” will be shown later when the
boundary conditions are applied.
OK
Main Menu > Solution > Define Loads > Apply > Fluid/CFD >
Velocity > On Lines
Click on the channel entrance line, and then in Apply VELO load on
lines window, click on
OK
OK
Fluid mechanics 327
A select VINY
OK
Main Menu > Solution > Define Loads > Apply > Fluid/CFD >
Velocity > On Lines
Click on the upper and lower lines of the channel, and the surface of
the cylinder, and then in Apply VELO load on lines window, click on
OK
OK
328 Finite Element Simul ations Using ANSYS
Main Menu > Solution > Define Loads > Apply > Fluid/CFD >
Pressure DOF > On Lines
Click on the channel’s exit line, and then on Apply PRES on lines
window, click on
OK
OK
330 Finite Element Simul ations Using ANSYS
OK
Main Menu > Solution > FLOTRAN Set Up > Run FLOTRAN
OK
As shown in the normalized rate of change, the solution did not reach
the maximum number of iterations, which is 1000, and all field variables
reach the termination criterion, which is 1 × 10 –6. Therefore, the solution
is converged. A plot of velocity vectors is presented in the postprocessor
task, followed by pressure drop, and lift and drag calculations.
Main Menu > General Postproc > Read Results > Last Set
Main Menu > General Postproc > Plot Results > Vector Plot >
Predefined
OK
The red arrows are for the maximum velocity in the channel, while
the blue arrows are for minimum velocity. The wake flow behind the
cylinder is visible in the figure, and the flow is very slow at this region.
The flow velocity is maximum above the cylinder. Notice that the veloc-
ity has a parabolic profile at the inlet and exit of the channel. To calculate
the pressure drop, the average pressure at the inlet is determined using
path operation in the postprocessor. The path at the inlet is created by
specifying two points. The grids should be enabled.
Utility Menu > Plot > Areas
Utility Menu > WorkPlane > Display Working Plane
Utility Menu > WorkPlane > WP Setting
OK
Fluid mechanics 333
Main Menu > General Postproc > Path Operation > Define Path >
On Working Plane
OK
OK
A type inlet in Define Path Name. The name of the path is optional
B type 100 in Number of divisions
OK
334 Finite Element Simul ations Using ANSYS
Main Menu > General Postproc > Path Operation > Map onto Path
OK
A select PRES
OK
ANSYS graphics show the pressure distribution at the inlet of the channel
Fluid mechanics 335
Main Menu > General Postproc > Path Operation > Integrate
OK
A select Lines
OK
Carefully select the two lines at the surface of the cylinder, and then
in Select Lines window, click on
OK
Fluid mechanics 337
A select Nodes
B select Attached to
C select Lines, all
OK
338 Finite Element Simul ations Using ANSYS
A select Both
OK
ANSYS shows the net pressure in the x- and y-directions, which are
Px = 1.534646078 × 10 –6 N/m2
Py = –6.556592423 × 10 –7 N/m2
Notice that Py has a negative value because the pressure in the y-direction
is downward. The net shear stresses in the x- and y-directions are
τx = 6.823577481 × 10 –7 N/m2
τy = 2.67938876 × 10 –7 N/m2
Fluid mechanics 339
Hence, the net drag force is (Px + τx) × S, and the net lift force is
(Py + τy) × S, where S is the circumference of the half cylinder, and it
is equal to 0.05π. To visualize the flow streamlines, the flow is traced
with particles. First, the trace points will be defined at the entrance and
behind the cylinder to capture the wake flow. Then, the trace particles
are plotted. Finally, an animation is created.
Utility Menu > Select > Everything
Utility Menu > Plot > Areas
Main Menu > General Postproc > Plot Results > Defi Trace Pt
Click on all grid points at the entrance and just one grid point behind
the cylinder, and then in Define Trace Point window, click on
OK
Main Menu > General Postproc > Plot Results > Plot Flow Tra
A select VSUM
OK
OK
ANSYS graphics show the animation of the particles flow in the channel.
PROBLEM 6.1
Air at low velocity enters a channel as shown in Figure 6.4. An object
is placed in the channel, at the location shown. The inlet velocity is uni-
form, 0.005 m/s. The exit condition is a reference zero pressure. Let
ρ = 1.25 kg/m3 and μ = 17.7 × 10 –6 Pa · s. Determine the pressure drop
in the channel and net drag force on the object. Also show that the mass
conservation principle is satisfied.
PROBLEM 6.2
Water at low velocity enters a channel as shown in Figure 6.5. A trian-
gular cross-sectional area cylinder is placed in the channel, at the loca-
tion shown. The inlet velocity has a fully developed profile. The exit
condition is a reference zero pressure. The properties of water are
y
Flow Flow
x 1.0 cm 4 cm
in out
1.0 cm
4 cm
25 cm
3 2y
2
u ( y ) = 0.0001 1 −
2 H
where H = 0.04 m. Determine the pressure drop in the channel, and
drag and lift forces on the cylinder, and show that the mass conservation
principle is satisfied.
PROBLEM 6.3
Two cylinders in a wind tunnel, as shown in Figure 6.6, are used to simu-
late heat exchanger tubes. The inlet velocity is 0.0025 m/s, and air is the
working fluid (μ = 20 × 10 –6 Pa · s, ρ = 1.25 kg/m3). The exit condition is
a reference zero pressure. Determine the following:
a. Is mass balance satisfied?
b. What is the maximum shear stress on the first and second
cylinders?
c. What is the average shear stress on the first and second cylinders?
d. What is the pressure drop in the channel?
e. Is the exit flow fully developed?
PROBLEM 6.4
Water at low velocity enters a backward-facing step channel as shown
in Figure 6.7. The height in the channel is increased at a distance 0.5 m
from the entrance as shown in the figure. The inlet velocity has a fully
2 × R 0.05
Flow Flow
0.4 m
in out
0.2 m
0.4 m 0.3 m
2.5 m
y
Flow x Flow
in 0.4 m
out
0.1 m
0.5 m
2.0 m
3 2y
2
u ( y ) = 0.001 1 −
2 H
Multiphysics
7.1 Introduction
343
344 Finite Element Simul ations Using ANSYS
In the thermal–fluid analysis, the properties of the fluid, such as the
density and viscosity, are a function of temperature. In this analysis, fluid
is solved first, followed by thermal solution. The properties of the fluid
are updated, and then the fluid is solved again. This process is continued
until the solution is fully converged. The process is shown in Figure 7.2.
If all properties of the fluid are independent of the temperature, the heat
transfer and fluid flow can be solved separately, and the simulation is
considered as a low-level analysis.
The fluid–structural analysis is considered as a high-level analysis.
It requires a degree of compatibility in the solver technologies and
often involves a mesh movement, which may be accounted for using
the Arbitrary Lagrangian Eulerian method. The computation time for
this analysis is high, and it requires high-performance computers. The
process is shown in Figure 7.3. There are two types of fluid–structural
analyses. In the first type, the solid is moving in a specified way and
the fluid pressure has no effect on the movement of the solid. In the
second type, which is much more complex, the fluid pressure affects
the movement of the structure, and possible structural deformation
occurs.
Boundary
conditions
Thermal Structural
Geometry Thermal Structural
results results
Properties
Boundary
conditions
Fluid Thermal
Geometry Fluid results Thermal results
Properties
Properties
update
Boundary
conditions
Fluid Structural
Geometry Fluid Structural
results results
Properties
Geometry
update
A solid thermal element is used, and its shape is quadratic with four
nodes. This element will be replaced by a structural element when the
thermal part is completely solved.
T = 15°C, h = 5 W/m2 . °C
Aluminum
0.005 m
T = 100°C
0.005 m
Carbon steel
T = 15°C, h = 5 W/m2 . °C
0.1 m
A select Structural
B select Thermal
OK
Add...
Multiphysics 347
OK
Close
The thermal conductivity is required for the thermal part, and the
modulus of elasticity and Poisson’s ratio are required for the struc-
tural part. Additionally, the thermal expansion of both m aterials is
important to account for the deflection of the thermocouple. There
will be two different sets of properties for aluminum and carbon
steel. The material number 1 in the Define Material Model Behavior
is for aluminum, while material number 2 is for carbon steel.
348 Finite Element Simul ations Using ANSYS
Main Menu > Preprocessor > Material Props > Material Models
A type 70e9 in EX
B type 0.33 in PRXY
OK
Click on Structural > Thermal Expansion > Secant Coefficient >
Isotropic
A type 83 in KXX
OK
OK
Select material number 2 in the Material Models Defined, and then
A type 210e9 in EX
B type 0.29 in PRXY
OK
350 Finite Element Simul ations Using ANSYS
OK
OK
Main Menu > Preprocessor > Modeling > Create > Areas >
Rectangle by 2 Corners
A type 0 in WP X
B type 0 in WP Y
C type 0.1 in Width
D type 0.005 in Height
Apply
A type 0 in WP X
B type 0.005 in WP Y
352 Finite Element Simul ations Using ANSYS
select the carbon steel area only, and then in Area Attributes window,
click on
OK
Main Menu > Solution > Define Loads > Apply > Thermal >
Temperature > On Lines
Click on the two left vertical lines where the temperature bound-
ary condition is applied, and then in Apply TEMP on Lines window,
click on
OK
A select TEMP
B type 100 in VALUE Load TEMP value
C select Yes
OK
356 Finite Element Simul ations Using ANSYS
Main Menu > Solution > Define Loads > Apply > Thermal >
Convection > On Lines
Click on lines where the convection boundary condition is applied:
the two external horizontal lines and the right two vertical lines. Do not
click on the line between the two materials. Then in Apply CONV on
lines window, click on
OK
Close
Multiphysics 357
Main Menu > Preprocessor > Element Type > Switch Elem Type
Close
Main Menu > Solution > Define Loads > Apply > Structure >
Temperature > from Thermal Analysis
A click on Browse …
Select from the thermal results file that has an extension of rth, and
then click on
Open
OK
Multiphysics 359
OK
Close
360 Finite Element Simul ations Using ANSYS
Main Menu > General Postproc > Plot Results > Deformed Shape
Main Menu > General Postproc > Plot Results > Contour Plot >
Nodal Solution
Multiphysics 361
Add...
Close
364 Finite Element Simul ations Using ANSYS
There will be different sets of properties for air and chips. The
aterial number 1 in the Material Model Behavior is for the fluid only,
m
and material numbers 2 to 10 are for the solids.
Main Menu > Preprocessor > Material Props > Material Models
A type 1006.2 in C
OK
Multiphysics 365
OK
366 Finite Element Simul ations Using ANSYS
A type 850 in C
OK
Multiphysics 367
A type 0 in WP X
B type 0 in WP Y
C type 0.6 in Width
D type 0.075 in Height
Apply
368 Finite Element Simul ations Using ANSYS
A type 0.1 in WP X
B type 0 in WP Y
C type 0.05 in Width
D type 0.025 in Height
Apply
A type 0.2 in WP X
B type 0 in WP Y
C type 0.05 in Width
D type 0.025 in Height
OK
Multiphysics 369
Main Menu > Preprocessor > Modeling > Operate > Booleans >
Overlap > Areas
In Overlap Areas window, click on
Pick All
The following step is for changing the material properties of the chips
from number 1 to 2. By selecting number 2, the properties of number 2
in the material model are assigned to the chips. Air by default has the
properties of number 1 in the material model.
Main Menu > Preprocessor > Meshing > Mesh Tool
A select Areas
B click on Set
Select both chips, and then in Area Attributes window, click on
OK
370 Finite Element Simul ations Using ANSYS
OK
To ensure that the properties of air and chips are assigned correctly,
the air and chips are colored according to their material number in the
material model. This step has no effect on the solution.
Utility Menu > PlotCtrls > Numbering …
Pick All
372 Finite Element Simul ations Using ANSYS
Pick All
OK
Click at the inlet line of the channel to specify the inlet temperature,
and in Apply TEMP on Lines window, click on
OK
Multiphysics 373
A select TEMP
B type 25 in VALUE Load TEMP value
C select Yes
OK
The heat generation must be per unit volume. The applied heat genera-
tion is divided by the area of the chip because the problem is two dimen-
sional. The chip’s volumetric heat generation is calculated as follows:
5
Q= = 4000 W/m 2
0.05 × 0.025
Main Menu > Solution > Define Loads > Apply > Thermal > Heat
Generat > On Areas
Click on both chips. Then, in Apply HGEN on ARs window, click on
OK
OK
374 Finite Element Simul ations Using ANSYS
The top and bottom boundaries are wall and insulated. Zero x- and
y-velocities should be imposed. There is no need to impose a velocity bound-
ary at the bottom surface of the chips. By default, any unassigned thermal
boundary conditions will be considered as insulated. Do not impose any
boundary conditions on the surface of the chips that are exposed to the flow.
Main Menu > Solution > Define Loads > Apply > Fluid/CFD >
Velocity > On Lines
Click on the inlet of the channel. Then in Apply VELO load on lines
window, click on
OK
Main Menu > Solution > Define Loads > Apply > Fluid/CFD >
Pressure DOF > On Lines
Click on channel’s exit. Then, in Apply PRES on lines window, click on
OK
OK
The fluid flow and heat transfer are solved at the same time. In
s olution options, the problem will be solved as steady state, and the sys-
tem is thermal. Flow can be changed from laminar to turbulent and from
incompressible to compressible in this window.
Main Menu > Solution > FLOTRAN Set Up > Solution Options
OK
For the heat transfer coefficient calculation, the flow bulk temperature
is required. In the reference condition, the bulk temperature is specified,
which is equal to the flow inlet temperature.
Main Menu > Solution > FLOTRAN Set Up > Flow Environment >
Ref Conditions
Main Menu > Solution > FLOTRAN Set Up > Run FLOTRAN
Close
ANSYS graphics show the normalized rate of change of the field
variables. Note the solution is fully converged. All field variables reach
1 × 10 –6 at the iteration number 185, which is less than the specified 1000
iterations. In read results, the last set must be read to have the results
from the last iteration.
Main Menu > General Postproc > Read Results > Last Set
Main Menu > General Postproc > Plot Results > Contour Plot >
Nodal Solution
For the obtained results, the maximum and average velocity in the
x-direction occurred above the chips, and the maximum velocity is
0.021396 m/s. This is expected because this region has the smallest
cross-sectional area that forces the flow to accelerate. At the walls, the
velocity is 0. Notice that the velocity has a parabolic profile at the exit
of the channel.
Main Menu > General Postproc > Plot Results > Contour Plot >
Nodal Solution
OK
Click on the ANSYS Graphics window at the exit’s top and bottom
corners of the channel, and then in On Working Plane window, click on
OK
A type Exit in Define Path Name; the name of the path is optional
B type 100 in Number of divisions
OK
382 Finite Element Simul ations Using ANSYS
Main Menu > General Postproc > Path Operations > Map onto Path
A select Velocity VX
Apply
OK
ANSYS Utility Menu > WorkPlane > Display Working Plane
Main Menu > General Postproc > Path Operations >
Plot Path Item > On Graph
A select VX
OK
Multiphysics 383
ANSYS graphics show the velocity profile at the exit of the channel
A select TEMP
OK
The ANSYS Output window shows the average velocity and tempera-
ture at the exit, which are 0.95993 × 10 –2 m/s and 36.052°C, respectively.
The mass flow rate at the exit and inlet should be the same as follows:
i =m
m e
or
ρ V A)i = ( ρ V A)e
(
Since the density and cross-sectional area of the inlet and exit are the
same, then
Vi = Ve
Comparing the inlet velocity, which is 0.01 m/s, to the exit velocity,
which is 0.0095993 m/s, the two velocities are close to each other with
an error of 4%. The heat gained by air in the channel can be determined
using the first law of thermodynamics:
Q = m Cp ( Te − Ti )
or
Q = ( ρ V A) Cp( Te – Ti )
Q = (1.25 × 0.01 × 0.075) × 1006.2 × (36.052 − 25) = 10.425 Watts
The heat gained Q should be equal to the generated heat in the two
chips. Comparing the heat gain to the generated heat in the two chips,
which is 10 Watts, the energy balance is satisfied with an error of 4.25%.
The error found in mass and energy balances can be reduced if the
computational domain is meshed with a finer mesh. The path opera-
tion is performed in the following steps to obtain the distribution of the
average heat transfer coefficient around the first chip. Here, the film
coefficient is selected.
OK
Click on the ANSYS Graphics window at locations A, B, C, D, and E,
as shown in the following figure, and then in On Working Plane window,
click on
OK
A type Chip1 in Define Path Name; the name of the path is optional
B type 100 in Number of divisions
OK
Multiphysics 387
Main Menu > General Postproc > Path Operations > Map onto Path
A select HFLM
OK
Main Menu > General Postproc > Path Operation > Integrate
A type 10 in Factor
B select HFLM in 1st Path item
C select S in 2nd Path item
OK
The ANSYS Output window shows the value of the average heat
transfer coefficient around the first chip, which is 1.642 W/m2 · °C.
PROBLEM 7.1
The thermocouple shown in Figure 7.6 consists of copper and carbon
steel plates attached to each other. The left end is fixed and maintained
at 200°C, and the thermocouple is exposed to a free convection
boundary condition with h = 15 W/m2 · °C and T∞ = 20°C. Display the
y-displacement contours and determine the maximum displacement in
Multiphysics 389
T = 20°C, h = 15 W/m2 . °C
Copper
0.0005 m
T = 200°C 0.001 m
Carbon steel
T = 20°C, h = 15 W/m2 . °C
0.05 m
PROBLEM 7.2
A pipeline used for transporting highly corrosive liquid is made of con-
centric carbon steel and aluminum pipes as shown in Figure 7.7. The inner
pipe is made of aluminum to prevent corrosion, while the outer pipe is
made of carbon steel to add strength to the pipeline in Table 7.4. At the
inner surface of the pipe, the temperature is 100°C, while on the outer sur-
face the temperature is 25°C. Due to thermal expansion variation between
the carbon steel and aluminum, a thermal stress is developed at the contact
surface that could damage the pipeline. Determine the maximum stress in
the pipe. The displacement at inner surface of the pipe is fixed.
Aluminum
Carbon steel
8.0 cm
10.0 cm FIGURE 7.7 A composite
11.0 cm
pipeline.
390 Finite Element Simul ations Using ANSYS
PROBLEM 7.3
Study the thermal characteristics of an electronic chip mounted on a
channel using ANSYS. The configuration is shown in Figure 7.8. The
working fluid is air, and thermophysical properties of the chip and air
are listed in Table 7.5. The inlet velocity is 0.0125 m/s, while the exit
condition is a reference zero pressure. The inlet temperature is 20°C, and
5 Watts are generated in a heat source. Consider the problem as a steady-
state heat transfer. Determine the following:
a. Maximum velocity in the x-direction and temperature in the
domain
b. Satisfaction of the mass and energy balances
c. Heat transfer coefficient distribution at the surface of the chip.
PROBLEM 7.4
The two cylinders in a wind tunnel, as shown in Figure 7.9, are used
to simulate heat exchanger tubes. The inlet velocity and tempera-
ture are 0.002 m/s and 25°C, respectively. Air is the working fluid
(μ = 20 × 10 –6 Pa · s, Cp = 1000 J/kg · °C, k = 0.025 W/m · °C, and
ρ = 1.25 kg/m3). The surfaces of the cylinders are maintained at 50°C.
The exit condition is a reference zero pressure.
0.0175 m
Flow Heat source Flow
Chips 0.045 m
in out
0.005 m 0.015 m
2 × R 0.05
Flow Flow
0.4 m
in out
0.2 m
0.4 m 0.3 m
2.5 m
PROBLEM 7.5
Water at low velocity enters a channel as shown in Figure 7.10. A trian-
gular cross-sectional area cylinder is placed in the channel, at the shown
location. The inlet velocity has a fully developed profile, and its tem-
perature is uniform at 25°C. The exit condition is a reference zero pres-
sure. The properties of water are ρ = 997.1 kg/m3, Cp = 4180 J/kg °C,
k = 0.6076 W/m · °C, and μ = 0.891 × 10 –3 Pa · s. Use the following
equation for the velocity profile at the inlet:
3 2y
2
u ( y ) = 0.0001 1 −
2 H
where H = 0.04. Ten Watts are generated in the triangular cylinder, which
has properties of ρ = 4600 kg/m3, Cp = 1055 J/kg · °C, and k = 76.5 W/m · °C.
a. Show that the mass balance is satisfied.
b. Show that the energy balance is satisfied.
c. Determine the maximum shear stress at the surface of the triangular
cylinder.
d. Determine the average heat transfer coefficient in a triangular
cylinder.
e. Determine pressure drop in the channel.
Flow x 1.0 cm
Flow 4 cm
in out
1.0 cm
4 cm
25 cm
Meshing guide
393
394 Finite Element Simul ations Using ANSYS
(a) (b)
A B C
Number of elements
FIGURE 8.2 Error of the stress concentration for different mesh sizes using linear quadratic elements.
20
Error (%)
15
10
Error (%)
A B C
Number of elements
FIGURE 8.4 Error of the stress concentration for different numbers of e lements and orders.
Normalized computational time
A B C
Number of elements
The mid-side node off-center type is when side nodes are shifted
from the center of the side. As the node moves away from the center,
396 Finite Element Simul ations Using ANSYS
(a)
(b)
(c)
FIGURE 8.6 Major types of element distortions: (a) mid-side node off-center, (b) taper and skew,
and (c) aspect ratio.
Meshing guide 397
FIGURE 8.9 A fin (a) without elements concentration, (b) with only elements concentration at the
upper region, and (c) with elements concentration at the upper region with gradual changes.
398 Finite Element Simul ations Using ANSYS
elements than the first mesh, but an abrupt change in element size should
be avoided, because errors in the large elements will be transferred to
the small elements. In addition, performing matrix operations of these
meshes is difficult. The third mesh, Figure 8.9c, is the ideal mesh.
Elements are concentrated at the upper region, and the change from the
large elements in the lower region to small elements in the upper region
is gradual.
A select Structural
OK
ϕ 1.25 cm
P P
Add...
A select Solid
B select Quad 4 node 182
OK
Close
The geometry is modeled by creating a square and a circle. A Boolean
operation is utilized to remove the circle from the square using subtrac-
tion. The advantage of symmetry in the problem is considered. Only
the upper right quarter is considered. To create a mapped mesh with
400 Finite Element Simul ations Using ANSYS
ANSYS, the computational domain must be divided into areas, and each
area must have four sides only.
Main Menu > Preprocessor > Modeling > Create >
Areas > Rectangle > By 2 Corners
A type 0 in WP X
B type 0 in WP Y
C type 0.025 in Width
D type 0.025 in Height
OK
Main Menu > Preprocessor > Modeling > Create > Areas >
Circle > Solid Circle
Meshing guide 401
A type 0.0 in WP X
B type 0.0 in WP Y
C type 0.00625 in Radius
OK
Apply
OK
OK
ANSYS Main Menu > Preprocessor > Modeling > Create >
Lines > Lines > Straight Line
Click on keypoints at the origin, and at the origin and upper right
corner of the geometry. Then, in Create Straight Line window, click on
OK
Click on the just created line to select it. Then, in Divide Area by Line
window, click on
OK
Meshing guide 403
The lines indicated in the following figure should have the same line
division and spacing ratio.
Apply
The number 25 means that the selected lines will be divided into
25 segments, and each segment will be one element.
Apply
Meshing guide 405
OK
A type 50 in NDIV
B type 10 in SPACE
The number 50 means that the selected lines will be divided into
50 segments, and the segments are gradually increasing by a spacing
ratio of 10.
OK
406 Finite Element Simul ations Using ANSYS
A select Mapped
Mesh
Pick All
408 Finite Element Simul ations Using ANSYS
PROBLEM 8.1
Create a mapped mesh for the geometries shown in Figure 8.11, and the
geometries are used for solid mechanics.
F R 1.0 cm
1m P P 3.5 cm
R 0.01 m
R 0.01 m
(c)
FIGURE 8.11 Geometries for solid mechanics: (a) a rectangular plate subjected to vertical and hori-
zontal forces, (b) a notched rectangular plate subjected to a tensile pressure, and (c) two horizontal
cylinders on a flat plate with a force.
Meshing guide 409
PROBLEM 8.2
Create a mapped mesh for the geometries shown in Figure 8.12, and the
geometries are used for heat transfer.
PROBLEM 8.3
Create a mapped mesh for the geometries shown in Figure 8.13, and the
geometries are used for fluid mechanics.
Insulated
T∞
To
h
2m
(a)
Convection
Fin
Convection
6.0 cm
Convection
Chip
3.0 cm
1.0 cm
Heat
source
5.0 cm Insulation
9.0 cm
(b)
0.005 m 0.005 m
Fin
0.045 m
Processor
Chip
Board
0.01 m
0.015 m
0.01 m
0.005 m
(c)
FIGURE 8.12 Geometries for heat transfer: (a) two-dimensional body subjected to fixed t emperature
and convection boundary conditions, (b) a chip and fin with heat generation in the heat source, and
(c) electronic board assembly.
410 Finite Element Simul ations Using ANSYS
Flow
in Flow
0.4 m
out
0.1 m
0.5 m
2.0 m
(a)
y
Flow Flow
x 0.2 m
in out
(b)
y
Flow x Flow
1.0 cm 4 cm
in out
1.0 cm
4 cm
25 cm
(c)
FIGURE 8.13 Geometries for fluid mechanics: (a) flow over a backward-facing step, (b) flow over
a half cylinder in a channel, and (c) flow over a triangular cylinder in a channel.
Bibliography
411
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ENGINEERING – GENERAL
“A must read for those interested in exploring the possibilities of using the finite element
method (FEM) as a practical analysis tool for structural mechanics, stress analysis,
Finite Element
Simulations
vibration, heat transfer, and fluid dynamic problems. … Alawadhi systematically introduces
the theory of FEA and demonstrates a step-by-step procedure for practical analysis using
ANSYS. This book is a must-have reference for students, academics, and practitioners
in the field of mechanical, civil, environmental, and design engineering.”
Using ANSYS
—Dr. Arun Arjunan, University of Wolverhampton, UK
Simulation use is on the rise, and more practicing professionals are depending on the
Second Edition
reliability of software to help them tackle real-world mechanical engineering problems.
Finite Element Simulations Using ANSYS, Second Edition offers a basic understanding
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a step-by-step process, the book presents practical end-of-chapter problems that are
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way that allows for the independent study of a single subject or related chapter.
K24312
ISBN: 978-1-4822-6197-4
Esam M. Alawadhi
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9 781482 261974