CM2A/3A Series: User'S Manual
CM2A/3A Series: User'S Manual
CM2A/3A Series: User'S Manual
CM2A/3A
SERIES
USER’S MANUAL
SISTEMI ELETTRONICI
PINE s.r.l. MAN2A_3A_EVB_DIS.doc
INDEX
1. INTRODUCTION ................................................................................................................................. 3
2. INSTALLATION................................................................................................................................... 3
8. AUTOMATIC STOP............................................................................................................................. 5
9. PRE-HEATING ..................................................................................................................................... 5
15. SIGNALS................................................................................................................................................ 8
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1. INTRODUCTION
ON/OFF alarms can be: luminous only, luminous and acoustic, luminous and acoustic with
automatic stop; their intervention can be delayed up to 240 seconds.
The automatic stop function of any kind of alarm can be excluded from set-up.
On the front panel there is a switch that activates / disactivates automatic stop by acting
directly on the engine wiring.
CM2A/3A reads signals coming from the most commonly available transducers; on request it
can be adapted to any kind of transducer.
On request wiring is supplied for any type of engine and connecting extension, and in case,
the engine relay box.
2. INSTALLATION
CM2A/3A series engine control panels must be placed on the ship pilot bridge or on a board
protecting the back against water. Cutting for a proper assembly is shown in D6 drawing.
It is recommended to insert a seal on the cutting edge to protect the panel against water. Fix
it with the screws supplied.
Engine connection is obtained by coupling panel connectors to the ones on the engine side.
Wiring diagram is shown in D3 drawing, connector numbering in D1 drawing.
If no wiring has been supplied, see D1, D2 and D3 drawings for proper connection.
It is possible to test the correct working of alarms (inactive when engine is regularly running)
by simulating their activation, that is, by connecting the relating wire to the negative pole of
battery.
If the panel is set for automatic stop, it is possible to test this function simulating an alarm
when engine is running; the switch (16) must be in STOP AUT position.
You need a transducer simulator to test set-up alarm conditions.
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3. GENERAL FEATURES
On request:
Each ON/OFF ALARM activates buzzer (acoustic alarm) and warning lamp.
SIGNALING is a luminous warning only.
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If panel hasn’t a stop-push, engine can be stopped by turning off the panel by its key.
Otherwise, press STOP-push (18) until the engine stops.
Panel must be on.
This operation is performed by pressing Stop button (18) until engine stops.
Panel must be on.
8. AUTOMATIC STOP
If panel has this option, it can stop engine in the following cases:
9. PRE-HEATING
Preheating function is activated only if preheating relay is connected to P12 as shown in D5.
Preheating warning lamp (7) is on for a time depending on the engine water temperature.
After Heating : after warning lamp (7) if off, plugs are power supplied for further 5 seconds.
Engine Ignition: at every engine ignition heating plugs are power supplied for the whole
operation plus 5 seconds.
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An acoustic alarm is present to avoid leaving panel on. If engine is not running and the panel
is on, buzzer produces an intermittent beep after 20 seconds. It can be stopped by engine
ignition only.
11. OPERATION
Luminosity
Display luminosity can be adjusted by keys (9) (10).
When panel is switched on, luminosity will be:
− max if luminosity memory is off (LoF in set-up);
− the same as latest adjustment if memory is on (Lon in set-up).
For example, if high water temperature pre-alarm is set at 80°C and alarm at 90°c, when
water temperature rises over 80°C for a time longer than delay time, a So1 threshold-1 pre-
alarm condition will be generated.
If that happens also for 90°C, a So2 threshold-2 alarm condition will be generated.
WARNING
In the case of pressure measurements, alarm threshold will be lower than the pre-alarm
one (see chap.13 “Management of alarms coming from readings”).
AAL/AAH/nu alarm - active at a low voltage / active at a high voltage / not used
bon/boF acoustic signaling enabled / disabled
AOn/AOF automatic stop enabled / disabled
Mon/MoF alarm memory enabled / disabled (AL only)
rit alarm delay. Alarm contact must remain ON for the same time as rit or for a
longer time to be recognized as alarm condition.
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• it is stored
• activates a single blinking ( …):
− of display if alarm measurement is being visualized;
− of relating LED if the other measurement is being visualized.
• activates buzzer if enabled in set up.
Silencing the buzzer (from key or remote) resets pre-alarm memory (pre-alarm
acknowledged); display or led blink till pre-alarm condition continues.
• it is stored
• activates a double blinking ( …):
− of display if alarm measurement is being visualized;
− of relating LED if the other measurement is being visualized.
• activates buzzer if enabled in set-up
• activates engine automatic stop (which can be excluded by switch (16) )
Silencing the buzzer (from key or remote) resets alarm memory (alarm acknowledged);
display or led blink till pre-alarm condition continues.
• blinking ends if silencing button was previously pushed (alarm condition acknowledged);
• blinking and acoustic signaling continues if alarm is not acknowledged ;
• blinking ends and buzzer is muted as soon as silencing button is pushed (alarm condition
acknowledged );.
Any new pre-alarm or alarm condition will restart the procedure of alarm management.
During set-up, it is possible to exclude any of the two thresholds by raising their value until
ESC appears on display.
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Silencing the buzzer (from key or remote) resets alarm memory (alarm acknowledged); led
blinks till ON/OFF alarm condition continues.
• blinking ends if silencing button was previously pushed (alarm condition acknowledged);
• blinking and acoustic signaling continues if alarm is not acknowledged ;
• blinking ends and buzzer is muted as soon as silencing button is pushed (alarm condition
acknowledged );.
15. SIGNALINGS
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On the top row are visualized: RPM and working hours, the time left to maintenance or oil
change (MAINT. / OIL C.), the time interval between every maintenance performance or oil
change (INT.).
MAINT (or OIL C.) is a counter that decreases at each working hour until it signals that a
maintenance / oil change is necessary.
Once these operations have been performed, a new count is necessary for next
maintenance/oil change.
Press key (13) for at least 12 seconds (buzzer will produce a beep) to restore countdown
(as shown in panel serigraphy). MAINT. / OIL C. warning lamp (4) will stop blinking.
Please make sure that MAINT. / OIL C. value is the same displayed by INT.
KEYS FUNCTION
(11) (12) (13) Choose measurements to be changed and confirm new calibrations
(9) (10) Move among the main-menu rows / Change values
(8) Back to Main-menu / Exit from set-up storing new data
WARNING
IF DURING SET-UP NO KEY IS PRESSED,AFTER 60 SECONDS AUTOMATIC EXIT
FROM SET-UP WILL OCCUR AND MODIFICATIONS WILL NOT BE STORED.
SET-UP PROCEDURE
MAIN MENU
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P r n - PARAMETER PROGRAMMING
S E t - On the first row SEt is displayed and the first LED above is on.
1) By pressing keys (9) and (10), user can choose on which measurement to change
values. The position of SEt changes and LED shows the selected measure. In the same
way bPo, AtA, AL1, AL2, AL3, Gen and LED shows the selected ON/OFF alarm.
2) The key on the right-hand side of SEt for analogs, and bPo, AtA, AL1, AL2, AL3, Gen
for ON/OFF alarms, allow the user to go ahead in the value selection menu.
3) Once the parameter has been chosen, press keys (9) and (10) to change the value. Go
ahead to the end until SEt appears again.
Now the values of another measurement can be changed proceeding as from step 2.
Once all necessary changes have been performed, exit from set-up in the proper way to
store new data.
4) User can properly exit from procedure at any step of set-up and at any moment, by
pressing key (8) once (if main-menu is visualized) or twice (if any sub-menu is displayed).
In case of unwanted changes, do not press any key for at least a minute: set-up exit is
automatic and changes will not be stored.
S E t alarm conditions for engine revolutions (RPM) as described in the alarm condition setting
code table
Note: maintenance / oil change is displayed only if Oon option was set in OPt menu.
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º C (temperature)
b A r (pressure)
L i v (level)
t 4 2 (temperature 4-20 mA)
P 4 2 (pressure 4-20 mA)
G 4 2 (generic 4-20 mA)
Use keys (9) and (10) to change the choice and press the key on the right-hand side to
confirm.
Temperature, pressure and level need further choices, as follow.
Y 2 Murphy 2 bar
Y 5 Murphy 5 bar
Y 7 Murphy 7 bar
Y 2 5 Murphy 25 bar
J 1 0 Jaeger 10 bar
J 2 5 Jaeger 25 bar
b 1 0 Baudouin 10 bar
The 4-20 mA transducers, need to set the alarm type (rising or falling), decimal point (if used
or not) and the output at the extreme range values.
Use keys (9) and (10) to change the choice and press the key on the right-hand side to
confirm.
t 4 - x x x Temperature at 4 mA t 2 0 - x x x Temperature at 20 mA
P 4 - x x x Pressure at 4 mA P 2 0 - x x x Pressure at 20 mA
G 4 - x x x Value at 4 mA G 2 0 - x x x Value at 20 mA
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Keys (9) (10) change the values and the key on the right-hand side confirms the setting.
Display shows:
r A P RPM calibration (or ratio)
t A P Time to Stabilize Oil Pressure or time to declare engine running
L i u Level calibration (access denied if no inputs are assigned to a level transducer)
r A P Displays show:
x x x x engine revolutions (RPM) or ratio
x x x rPn or rAP by pressing key (12)
x x x r1 or r10 by pressing key (13)
If ratio is known, select the rAP visualization by key (12) and set the rAP value by pressing
keys (9) and (10).
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If ratio is unknown, select the visualization of RPM pressing key (12) (rPn); using a precision
revolution counter read the real RPM value and set the same value on panel by pressing
keys (9) and (10).
By key (13) choose revolution counter resolution: 1 or 10 revolutions/minute (r1 or r10).
t A P Displays show:
x x x x Time to Stabilize Oil Pressure (0-240 sec) pre-set to 7sec.
L i u Displays show:
L i u Level measure is being calibrated
t A r Min and max level calibration expressed in “%”
S E t Relate min and max level to the read voltage
Select tAr or SEt by the key near the display and go ahead
Level can be calibrated (tAr) by acting directly on the transducer or, if calibration is known, by
relating to max and min level the voltage values (from 0 to 254) read on the reference
calibration by selecting SEt.
t A r Displays show:
L i u Level measure is being calibrated
x x x Transducer level reading (in %)
Min calibration
1m - set transducer on min position and wait for reading stabilization;
2m - press key (9) until a beep will indicate that min level has been stored: 000%
will be displayed. Err appears if min has been erroneously set at the same
value as max. In this case, set max first.
Max calibration
1M - set transducer on max position and wait for reading stabilization;
2M - press key (10) until a beep will indicate that max level has been stored: 100%
will be displayed. Err appears if both max and min are at the same value. In
this case, set min first.
In case Err appears during min setting and it is impossible to set max, the transducer must
be set on an intermediate position memorizing it as max. Then proceed as point 1m).
Err indicates also a malfunction of the transducer or its connection (see chap. 19).
In master-slave configuration, min calibration must be set on slave after it has been set on
master. The same for max calibration.
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S E t Displays show:
L 1 0 0 Association read voltage– max level
L 0 Association read voltage – min level
Choose L100 or L0 and go ahead
L 1 0 0 Displays show:
x x x Voltage value (0-254) corresponding to
maximum level (100%)
L 0 Displays show:
ATTENTION: Voltage values L100 e L0 must be on the range 0 - 254 and their difference
must be greater than 10 otherwise Err will appear. L100 can be greater or lower than L0
according to the transducer feature.
Level always need minimum and maximum setting through tAr or SEt.
O P t - OPTIONS
menu displays:
O P 1 First options group
O P 2 Second option group
Choose by pressing the key on the right-hand side of the display and go ahead
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Press twice key (8) in order to exit setup saving current settings.
IMPORTANT
When engine is not running, warning lamp (1) and buzzer are activated, otherwise
LOW OIL PRESSURE SWITCH IS DAMAGED OR ITS WIRE DISCONNECTED.
RPM measurement:
Temperature measurement:
Level measurement:
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Switching-on one panel involves switching on of the other, therefore panel switch-on,
engine ignition, and engine stop must be activated from one panel only.
In master-slave configuration, buzzer must be silenced by the panel which generated the
alarm. This kind of operation could be difficult if panels are installed far one to the other.
CM2A/3A has a “remote silencing” option, activated connecting the input to the negative pole
of Battery.
User will install a push-button in the place preferred and connect it to Master and Slave
“remote silencing” inputs (AL2).
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VISTA POSTERIORE
PINE s.r.l.
BPO ATA
11 10
P.O. AVV SIR
9 8 7
T.A. D+ P12
6 5 4
+B RPM GND
3 2 1
NC AL2 LIV
NO C AL1
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BPO ATA
11 10
P.O. AVV SIR
9 8 7
T.A. D+ P12
6 5 4
+B RPM GND
3 2 1
NC AL2 LIV
NO C AL1
RIF. FILE / FILE REF. : DATA / DATE : SCALA / SCALE : DESCRIZIONE / DESCRIPTION : DISEGNATO / DESIGNED :
1000Ω 1W
LATO
SIDE
CM2A/3A
PROLUNGA
EXTENSION
WIRES
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LATO
MOTORE
ENGINE
SIDE
FUEL
CARBURANTE
ELECTROVALVE
CANDELETTE
ELECTROSTOP
PRE-RISCALDO
ELETTROSTOP
ELETTROVALVOLA
PREHEATING PLUGS
RIF. FILE / FILE REF. : DATA / DATE : SCALA / SCALE : DESCRIZIONE / DESCRIPTION : DISEGNATO / DESIGNED :
CICALINA / BUZZER
CHIAVE / STARTING SWITCH
LATO
SIDE
CM20/30
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
ARA
VIO
VER
PINK
BLU
PINK
BLU
BLK
RED
GIA
G/V
GRI
ROS
BLU
BLU
BIA
GRY
GRN
ORG
YEL
VIO
Y/G
BRW
BRW
WHT
MAR
MAR
ROSA 1.0
ROSA 1.0
NERO 1.0
1 7 2 13 3 10 6 12 8 15 5 9 16 11 14 4
AMP 17
PROLUNGA
EXTENSION
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WIRES
ELECTROSTOP
ELETTROSTOP
SIDE - PLEASE REFER TO THE
ORIGINAL ENGINE SCHEME
RIF. FILE / FILE REF. : DATA / DATE : SCALA / SCALE : DESCRIZIONE / DESCRIPTION : DISEGNATO / DESIGNED :
START START
Prolunga a Y
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RIF. FILE / FILE REF. : DATA / DATE : SCALA / SCALE : DESCRIZIONE / DESCRIPTION : DISEGNATO / DESIGNED :
DSDXC3A04A 01/03/2001 DA RE L.
COLLEGAMENTO PER DOPPIO COMANDO APPROVATO / APPROVED :
CODICE / CODE : REV. / REV. : FOGLIO / SHEET :
CONTROL FROM TWO PANELS Chioggia (VE) - Italy
DSDXC3A04A A D4 PADOAN M.
MAN2A_3A_EVB_DIS.doc
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47Ω 10W
RIF. FILE / FILE REF. : DATA / DATE : SCALA / SCALE : DESCRIZIONE / DESCRIPTION : DISEGNATO / DESIGNED :
DSDXC3A05A 01/03/2001 DA RE L.
CODICE / CODE : REV. / REV. : FOGLIO / SHEET :
GESTIONE PRE-RISCALDO APPROVATO / APPROVED :
PRE-HEATING MANAGEMENT Chioggia (VE) - Italy
DSDXC3A05A A D5 PADOAN M.
MAN2A_3A_EVB_DIS.doc
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245.0
224.0
137.0
120.5
118.5
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2.0
1.0
228.0
4.
5
RIF. FILE / FILE REF. : DATA / DATE : SCALA / SCALE : DESCRIZIONE / DESCRIPTION : DISEGNATO / DESIGNED :
L E D SET-UP
Rev
Hour counter
Hours to maint 0-9999 1
Interval 120
Analog input 1 150
°C
Analog input 2 vEG
bAr
Analog input 3 JAE
Liv
Battery voltage Cat
T42
P42 MPY
WARNING LIGHTS bdn
SEt G42
BPo bPo W.Light
AtA AtA W.Light bAt d2
AL1 AL1 W.Light
AL2 AL2 W.Light d5
AL3 AL3 W.Light d10
GEn Gen W.Light d25
C10
C25
G8 ESC bon So2 ESC 1
So1 rit 0-240
Pon/PoF Pre-heating Y2 0-999 boF 0-999
Y5
Prn Oon/OoF Oil change Y7
1 tAr Y25
OP1 12/24 VOLT
J10
OPt OP2 J25
Lon/LoF Luminosity memory b10
L0 O-254 Liv-MIN
Err
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SISTEMI ELETTRONICI
Via Centro, 49 - Frazione S.Pietro - 30014 Cavarzere (VE) - Italy
Tel / Fax +39.0426.35.70.41
www.pinesrl.com info@pinesrl.com
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