GROUP 6 TRAVEL MOTOR

1. REMOVAL AND INSTALL

1) REMOVAL
(1) Lower the work equipment to the ground
and stop the engine.
(2) Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping.
(3) Loosen the breather slowly to release the 13031GE18

pressure inside the hydraulic tank.

Escaping fluid under pressure can
penetrate the skin causing serious injury. 2 4

(4) Loosen the socket bolt(1) and remove the 1 5

pipe assy(2).
7
(5) Disconnect hoses(3,4,5,6,7).
6
(6) Loosen the hex bolt(9) and remove travel
8
motor(10). 10
・Weight : 60kg(130lb)
※ When removing the travel motor
assembly, check that all the hoses have 9
been disconnected.
3 140W78DA20

2) INSTALL
(1) Carry out installation in the reverse order
to removal.
(2) Confirm the hydraulic oil level and check
the hydraulic oil leak or not.

8-68
2. STRUCTURE
1) MOTOR UNIT

1 22 8 23 24 13 26 5 29 12

9 11 10 20 21 27 25 28 30 31 17 18 32 33

200W34TO02

1 Drive shaft 17 Threaded pin 26 Piston

5 Housing 18 Seal lock nut 27 Center pin
8 Locking screw 20 Retaining ring 28 Pan head screw
9 Retaining ring 21 Back up plate 29 Steel sealing ring
10 Shaft seal ring 22 Taper roller bearing 30 Cylinder block
11 Back up plate 23 Shim 31 Pressure spring
12 O-ring 24 Taper roller bearing 32 Adjustment shim
13 Locking screw 25 Retaining plate 33 Control lens

8-69
2) CONTROL UNIT

2
20 23 32
7 24

15
4
16 8
28
34 26 5
50

33
55
56
57
29 58
51
59
52
21 60
53 1
19 54
61
62
64 67 68 70 69 71
63
33
65 66

200W34TM03

1 Control housing 28 Double break off pin 59 Retaining ring

2 Cover 29 Plug 60 Control piston
4 Positioning piston 32 Double break off pin 61 Control bushing
5 Positioning trunnion 33 O-ring 62 Retaining disc
7 Piston 34 Locking screw 63 Locking screw
8 Threaded pin 50 Relief valve 64 Double break off pin
15 Socket head screw 51 Adjusting bushing 65 Double break off pin
16 Socket head screw 52 Cylinder pin 66 Socket head screw
19 O-ring 53 Threaded pin 67 Cover
20 O-ring 54 Seal lock nut 68 Throttle screw
21 O-ring 55 Pressure spring 69 Socket head screw
23 Socket head screw 56 Spring collar 70 O-ring
24 Square ring 57 Pressure spring 71 Locking screw
26 Cylinder pin 58 O-ring

8-70
3) COUNTER-BALANCE VALVE

1
2
3
4 6
5 7
7 28 5
6 24 22 4

26 3
27 2
1
26

20
25
23
11
10
9
28 29

19
16
25
17
21
18

14 17
13

12
13
14
15 14W78AS05

1 Valve poppet 12 Brake piston 21 Locking screw

2 Pressure spring 13 Valve bushing 22 Locking screw
4 Poppet seat 14 Throttle pin 23 Socket screw
5 Pressure spring 15 Valve screw 24 Plug
6 Locking screw 16 Bolt 25 O-ring
7 O-ring 17 Spring collar 26 O-ring
9 Valve screw 18 Pressure spring 27 O-ring
10 Ball 19 Housing 28 Locking screw
11 Bushing 20 Locking screw 29 D/Break OFF pin

8-71
3. TIGHTENING TORQUE
The torques given are standard figures. Any figures specifically described in the procedure has
priority.

Page Item Size kgf・m lbf・ft

8 M22 × 1.5 6.1 44
13 M26 × 1.5 7.1 51
8-75
18 M12 7.0 50.9
28 M 6 × 20 1.4 10.3
15 M16 × 45 21.4 155
23 M14 × 25 13.8 99.5
34 M18 × 1.5 4.0 29
53 M 6 × 30 1.4 10.3
8-76 54 M6 1.0 7.4
63 M14 × 1.5 3.0 22
66 M 8 × 40 2.5 18.4
69 M12 × 35 12.2 88.4
71 M14 × 1.5 3.0 22

8-72
4. DISASSEMBLY AND ASSEMBLY
1) GENERAL PRECAUTIONS
(1) Disassembly
① Before disassembling the motor, check the items to be inspected and, for remedy against trouble,
closely examine the nature of the trouble, so that the motor can be disassembled effectively.
② To disassemble the motor, use the disassembling procedures described in section 2) and select
a clean place.
③ Place a rubber or vinyl sheet or other such protective materials on your working bench to protect
the surface of the motor to be serviced.
④ During disassembly, give a match mark to the mating surfaces of each part.
⑤ Arrange removed parts in order so that they will not become damaged or missing during
disassembly.
⑥ Once seals have been disassembled, they should be replaced even if damage is not observed.
Have replacement seals ready on hand before starting your disassembling job.
(2) Assembly
① Reassemble in a work area that is clean and free from dust and grit.
② Handle parts with bare hands to keep them free of linty contanminats.
③ Repair or replace the damaged parts.
Each parts must be free of burrs its corners.
④ Do not reuse O-ring oil seal and floating seal that were removed in disassembly.
Provide the new parts.
⑤ Wash all parts thoroughly in a suitable solvent.
Dry thououghly with compressed air.
Do not use the cloths.
⑥ When reassembling oil motor components of motor, be sure to coat the sliding parts of the motor
and valve with fresh hydraulic oil.(NAS class 9 or above)
⑦ Use a torque wrench to tighten bolts and plugs, to the torque specified as follows.

8-73
2) SEAL KITS AND COMPONENT GROUPS
Observe the following notices when
carrying out repair work at hydraulic
aggregates.

14W7TM004

(1) Close all ports of the hydraulic aggregates.

14W7TM005

(2) Replace all seals.

Use only original hydromatik spare parts.

14W7TM006

(3) Check all seal and sliding surfaces for

wear.
※ Rework of sealing area f.ex. with abrasive
paper can damage surface.

14W7TM007

8-74
(4) Fill up hydraulic aggregates with hydraulic
oil before start up.

14W7TM008

(5) Seal kit for drive shaft

14W7TM009

(6) External seal kit.

14W7TM010

(7) Housing.

14W7TM011

8-75
(8) Complete rotary group.

14W7TM012

(9) Port plate with control piston.

14W7TM013

(10) Counter balance valve.

14W7TM014

(11) Relief valve / Make up check valve.

14W7TM015

8-76
3) SEAL NUT
(1) Replace seal nut.
First measure and record setting height.

14W7TM016

(2) When tightening, counterhold setting

screw, then check setting height.

14W7TM017

8-77
4) SEALING THE DRIVE SHAFT

20W78TO18

(1) Protecting the drive shaft.

Remove retaining ring and shim.

14W7TM019

(2) Screw in sheet metal screw into the holes

fitted with rubber.
Pull out seal with pliers.

14W7TM020

(3) Press in shaft seal and shim with bush to

stop.
Pay pattention to pressing depth.
* Mark for pressing depth.
Assemble retaining ring.

14W7TM021

8-78
5) SEALING OF THE CONTROL PARTS

20W78TO22

(1) Disassembly position

Remove cover 1.

14W7TM023

1 O-ring
2 Input flow of oil control
3 Throttle pin
※ Installation position differs according to the
control components.

14W7TM024

1 Input flow of oil control

2 High pressure / Low pressure
3 High pressure / Low pressure
5
4 Leckage oil
5 Control piston

14W7TM025

8-79
(2) Disassembly position : Remove cover 2.
※ Atttention spring load.

20W78TO26

※ Dimension X : Note dimension(Begin of

regulation)

14W7TM027

1 Check of O-ring

14W7TM028

1 O-ring / High pressure-small control

position side
2 O-ring / Control pressure
3 O-ring / High pressure-check valve
4 O-ring / High pressure-check valve

14W7TM029

8-80
6) SEALING OF THE RELIEF VALVE /
COUNTER BALANCE VALVE
・Remove counter balance valve
・Inspect
・O-ring

20W78TO32

(1) Remove relief valve

14W7TM030

(2) Inspect
O-ring

14W7TM031

(3) Remove counter-balance valve.

Inspect
O-ring

14W7TM073

8-81
7) DISASSEMBLY OF THE PORT PLATE
・Note dimension X
・Remove Qmin screw
・Swivel rotary group to zero P

X
Qmin screw

20W78TO33-33(2)

(1) Port plate.

Mark position. Loosen screws.
Removal.

14W7TM039

(2) Check O-ring.

※ Stick new O-ring with some grease.
Do not swivel rotary group.
Piston rings to hang out from the cylinder
boring.

14W7TM040

8-82
8) REMOVE OF THE POSITIONING PISTON

20W78TO041

(1) Loosen fixing screw.

Use only socket wrench.

14W7TM042

(2) Remove piston with piston ring.

14W7TM043

(3) Warm up fixation screw * for positioning

plug via boring(Screw glued-to turn out).
※ Use new screw.
Precote coating.
Note tightening torque.

14W7TM044

8-83
※ Stick control lens in sliding surface with
grease. Assembly in reversal order.
Mount port plate.
※ Rotary group vertical.

14W7TM045

9) REMOVE ROTARY GROUP

20W78TO34

(1) Screw in threaded pin into center pin.

Fix the cylinder with disc and locknut.
M8×105ℓ

14W7TM046

(2) Press out rotary group.

※ If the bearings are used again do not hit on
the drive shaft.

14W7TM047

8-84
10) EXCHANGING OF THE ROTARY GROUP
Complete rotary group
※ Setting of hydraulic part necessary.

20W78TO48

Rotary group
1 Mechanical part : Adjust drive shaft with
bearing 1
2 Hydraulic part : Adjustment necessary 2
*

20W78TO49

(1) Remove fixing screw(Cylinder).

Remove cylinder.

14W7TM050

(2) Disassemble retaining plate.

※ Screws are glued.
Use Torx tools.

14W7TM051

8-85
11) INSPECTION INSTRUCTIONS
(1) Free of corrosion, erosion or fretting; No
damage to splines or keyways.

14W7TM052

(2) Pistons
No scoring and no pittings.

14W7TM053

(3) Center pin

No scoring and no pittings.

14W7TM054

(4) Retaining plate

No scoring and no evidence of wear.

14W7TM055

8-86
(5) Cylinder block / Control lens
1 Bores free of scoring, no evidence of
wear
2 Faces smooth and even, free of cracks
and scoring

14W7TM056

(6) Control housing

Sliding surface and side guides free of
scoring and no wear.

14W7TM057

(7) Visual check

Bearing areas free of scoring and no
evidence of wear.

14W7TM058

8-87
12) ROTARY GROUP ASSEMBLY
(1) Rotary group completely assembled ready
for assembly.

14W7TM059

(2) Place assembly sleeve.

14W7TM059

(3) Warm up housing to 80°

C.

14W7TM059

(4) Insert rotary group into housing to seat

position.

14W7TM060

8-88
 (5) Insert rotary group into housing to seat
position.

14W7TM060

(6) Fix zero position of cylinder with Qmax 2 1

screw.
1 Disassemble cylinder fixing screw
2 Insert O-ring

14W7TM060

13) ROTARY GROUP ADJUTMENT

(1) Determine cylinder swivel range to max
angle with screw.

14W7TM064

(2) * Disc

14W7TM065

8-89
 (3) Place centering disc.

14W7TM066

(4) Mount measuring device.

14W7TM067

(5) Check dimension X.

14W7TM068

14) ASSEMBLY OF THE PORT PLATE

(1) Assemble port plate.
※ Take care of assembly design. *
Tighten fixing screws with torque.
(2) Set Qmin screw to dimension(*).
(3) Assemble plug.
(4) Remove assembly sleeve.
14W7TM069

8-90
(5) Assemble control components.

14W7TM070

(6) Assemble cover.

14W7TM071

(7) Assemble shaft seal, disc and safety ring.

Press in with assembly sleeve.
※ Take care of press in depth.

14W7TM072

(8) Assemble counter balance valve.

14W7TM073

8-91