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Flow Control Trainer: Description

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Flow Control Trainer…Code 312A

Description
Flow control trainer is designed for
understanding the basic principles of flow
control. The process setup consists of supply
water tank fitted with pump for water
circulation. A DP transmitter is used for flow
sensing which measures differential pressure
across orifice meter. The process parameter
(flow) is controlled by microprocessor based
digital indicating controller which manipulates
pneumatic control valve through I/P converter.
The control valve is fitted in water flow line.
These units along with necessary piping are
fitted on support housing designed for tabletop
mounting. The controller can be connected to
computer through ethernet port for monitoring
the process in SCADA mode.

Features
 ON-Off & PID operation  SCADA study
 Open / closed loop tuning  MODBUS communication
 Auto tuning  Simulation mode
 Stability analysis

Range of Experiments
 Study of open loop (Manual control)  Study of PID controller
 Study of on/off controller  Tuning of controller (Open loop method)
 Study of proportional controller  Tuning of controller (Closed loop method)
 Study of prop. integral controller  Tuning of controller (Using Auto Tuning )
 Study of prop. derivative controller  Study of stability of the system (Bode plot)

Set Point Flow Controller I/P Converter

Rotameter Air Supply Air Regulator

Flow Transmitter Supply Pressure Signal


Pressure

L H
Orifice Control Valve By Pass Pump
Valve

23-02-2017 PSP312
Software
Specially developed SCADA Software is provided
which helps in learning the principles of control.
Different experiments can easily be selected and
studied. The software is easy to use, flexible & with
features like Data access, trend plots, Data logging,
Printing, Data export.

Specifications
Product Flow control trainer
Product code 312A
Type of control SCADA
Control unit Digital indicating controller with Ethernet communication Make
Yokogawa, model UT35
Diff. pressure transmitter Type Capacitance, two wire, Range 0–200 mm, Output 4–20 mA sq.root,
Make Yokogawa
I/P converter Input 4-20mA, Output 3-15 psig, Make Control air
Control valve Type Pneumatic, Size 1/4", Input 3–15 psig, Air to close, Characteristic
Linear, Make Pneucon
Rotameter 10-100 LPH, Make eureka
Pump Fractional horse power, type submersible
Supply tank SS304
Flow measurement Orifice meter
Air filter regulator Range 0-2.5 kg/cm2, Make Airmatic
Pressure gauge Range 0-2.5 kg/cm2(1No), Range 0-7 kg/cm2(1No), Make Wika
Overall dimensions 550Wx475Dx520H mm
Back View Utilities Required
Electric supply
230 +/- 10 VAC, 50 Hz, 1 phase
Water supply
Distilled water @10 liters
Computer
With standard configuration
Air Supply
Clean, oil and moisture free air,
Pressure 2 Bar, consumption 50 LPH
Support table
Size: 800Wx800Dx750H in mm

Specifications subject to change without notice


APEX INNOVATIONS PVT. LTD.
E9/1, MIDC, Kupwad, Sangli - 416436 (MS) India Telefax: +91 233 2644098/2644398
Email: support@apexinnovations.co.in Web: www.apexinnovations.co.in

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