Amigo Manual Carritos
Amigo Manual Carritos
Amigo Manual Carritos
RT Express, RD and HD
Read this manual before operating your Amigo
Amigo RTX
Amigo RD Amigo HD
Serial Number:
Date of Purchase:
TABLE OF CONTENTS
Safety First 3
Location of Controls 4
Adjusting Your Amigo 5
Operating Your Amigo 6-7
Riding Your Amigo 7-8
Helpful Hints for Everyday Use 8
Battery & Charging Information 9-10
Nearly 50 years ago in Bridgeport, Mich., a
Cleaning Instructions 11
young man was working as a plumbing and
Maintenance 11-12 heating contractor when a family member
began to lose mobility due to multiple sclerosis.
Troubleshooting 13-14 Witnessing this loss of independence, Al
Electromagnetic Interference 15 Thieme worked in the evenings to invent the
first ever power-operated vehicle, the Amigo.
Wiring Diagrams 16-17 Consequently, Amigo Mobility International, Inc.
was founded and an entire industry was born.
Exploded Views & Parts Lists 18-23
As Amigo's Chairman & Founder, Al Thieme
Amigo Mobility Healthcare Warranty 24 continues to run the company daily. Hands-on
and focused, he is passionate about Improving
Lives Through Mobility®. Today, all Amigos are
manufactured in Bridgeport, Mich. and are
Amigo RTX
shipped worldwide.
WARNING IS USED TO INDICATE THE PRESENCE OF A HAZARD, WHICH CAN CAUSE SEVERE PERSONAL INJURY, DEATH
OR SUBSTANTIAL PROPERTY DAMAGE IF THE WARNING IS IGNORED.
CAUTION IS USED TO INDICATE THE PRESENCE OF A HAZARD WHICH WILL OR CAN CAUSE MINOR PERSONAL INJURY
OR PROPERTY DAMAGE IF THE CAUTION IS IGNORED.
AMI is not responsible for any damage or injury incurred due to improper or unsafe use of the POV. AMI specifically disclaims
responsibility for any bodily injury or property damage that may occur during any use which does not comply with applicable federal,
state or local laws or ordinances. Use the following guidelines for safe operation and use of your Amigo. Please contact Amigo with
questions about safe operation of your Amigo. Consult your personal physician with questions on your ability to operate your Amigo.
Do
• Read the operating manual before using your Amigo.
• Always turn the key switch off before getting on or off your Amigo.
• When transferring on or off your Amigo, make sure the seat lock is in the locked position.
• Always remain seated while the vehicle is in operation.
• Keep legs on the platform while driving.
• Drive to a complete stop before attempting to reverse.
• Always drive in a slow, sensible manner.
• Drive slowly while turning and on inclines.
• Always drive straight up and down inclines.
• Always be careful when maneuvering on inclines or ramps. Not all ramps are constructed according to federal standards. The
federal standard for wheelchair ramps is one-inch (2.5 cm) rise per foot (30 cm).
• Avoid sudden starts, accelerate gradually.
• Always approach obstacles at a low speed if you are to drive over them.
• Be aware of mechanical pinch points, especially when assembling and disassembling your Amigo.
• Always drive with the power seat lift in its lowest position.
• Always lock seat during vehicle operation.
Do Not
• Do not exceed the maximum weight capacity. Exceeding the weight capacity voids your warranty and may result in personal
injury and damage to your Amigo. Amigo will not be responsible for injuries and/or property damage resulting from failure to
observe weight limitations.
• Do not drive over or off obstacles more than 1 inch (2.5 cm) high. This could be unsafe and could damage your Amigo.
• Do not turn your Amigo at high speeds, as this could result in tipping.
• Do not reverse down or park on a steep hill or incline.
• Do not sit on the unit in a moving vehicle.
• Do not allow anyone to ride with you.
• Do not operate your Amigo near stairs, steps, curbs or terraces where you might accidentally drop a wheel off the edge.
• Do not operate your Amigo on streets or other areas with vehicular traffic.
• Do not disengage the brake on a slope.
• Do not leave the brake release in freewheeling position.
• Do not disengage the brake while someone is on the vehicle.
• Do not remove handle from steering column when transporting your Amigo. Instead, fold the handle down to the seat. Place the
handle down so the controls will not be damaged. Tighten the knob to secure the handle.
• Do not use the handle to assist in transferring.
• Do not lift rear section of platform by holding the rear wheel.
• Do not push or force the retractable cord reel into the rear cover.
• Do not remove the ground wire (part number 8675 shown on pages 16 and 17), as it aids in static discharge.
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LOCATION OF CONTROLS
1. Accelerator lever (left and right) 9. Power seat lift (PSL) UP button –
press to raise seat
2. Battery status gauge
10. Power seat lift (PSL) DOWN button –
3. ON/OFF key switch
press to lower seat
4. Rabbit button – press to increase top speed
11. Right turn indicator light button
5. Turtle button – press to decrease top speed
12. Front headlight and rear tail lights button
6. Left turn indicator light button
13. Horn button
7. Brake release button – press twice
14. Forward and reverse diagrams for accelerator levers
8. Speed gauge – indicates level of top speed
Figure 1 Figure 2
(Hi/Lo) (TouchTron)
Figure 3 Figure 4
DO NOT USE THE ADJUSTMENT LEVER AS A FOOT REST. SUCH USE MAY CAUSE THE ADJUSTMENT LEVER TO LOOSEN
THE HANDLE AND CAUSE PERSONAL INJURY.
Seat Installation
1. Unlock the seat lock.
2. Insert the upper seat post into the opening of the lower seat post.
3. Spin seat around to make sure it rotates freely.
4. To lock the seat, pull the seat lock lever toward the rear of the seat.
Figure 5
IT IS RECOMMENDED THAT THE SEAT LOCK BE INSTALLED IN THE SECOND HOLE POSITION FROM THE SEAT ON A
FOLDING SEAT AND THE PREMIER II SEAT.
Models with TouchTron controls have an additional brake release button located on
the handle (Figure 10). To electronically release the brake, push the brake release
button twice. The low-speed segment of the speed gauge will blink to indicate
Figure 9
you are now in the freewheeling mode. To terminate the freewheeling mode
when selected electronically, activate any control button (except horn button)
on the TouchTron handle, or pull accelerator lever.
Sleep Mode
A battery indicator and diagnostic system are incorporated into the touchpad
of all Amigo rear drive models. The battery status gauge will be lit whenever
the key is in the ON position. However, if the Amigo is inactive for more than
25 minutes, the Amigo automatically switches to “sleep mode.” This feature
reduces power to conserve the battery range. To reactivate your Amigo, switch
Electronic
it off and then on again to regain full function. It is recommended that you brake switch
turn the key to the OFF position each time you are through using the Amigo
to ensure the power is completely turned off. Figure 10
6 (800) 248-9131 • (989) 777-0910
Power Seat Lift Operation (Optional) Up Down
To operate the power seat lift on Amigo models with a TouchTron handle,
press the seat/directional arrow buttons to raise or lower the seat (Figure 11).
To lift the seat to desired height, press the seat button with the arrow pointing Turn
indicators
up. To lower the seat, press the seat button with the arrow pointing down. The
power seat lift can be activated only when you are not moving. Always drive
with the power seat lift in its lowest position.
Driving on Ramps
With the ADA (Americans with Disabilities Act), buildings require ramps for POV (power-operated vehicle) access. Some have U-turns
in the middle where good cornering is required. Take wide swings with your front wheels around any tight corners so the rear wheels
follow a wide arc to stay clear of the corner. When you have stopped while facing uphill, starting up again simply requires that you
apply forward power. Accelerate gently after stopping on an incline. When proceeding up a ramp or curb, lean forward in your seat
for maximum stability and safety. Going down any ramp or hill, drive slowly to ensure a safe descent.
Airline Travel
"Special Handling" tags are suggested when transporting your Amigo by air. Visit the "Service"
section of www.myamigo.com for a pre-designed tag (Figure 12). Non-spill, gel cell batteries are
approved for commercial airline travel by the Civil Aeronautics Board (CAB). When you make your
reservation, notify the airline and request escort assistance. This will assure that your Amigo will be
picked up and delivered at the boarding desk. For additional helpful hints for airline travel, visit our
website at www.myamigo.com.
Public Transportation
Some public transportation systems have accommodations for your Amigo. If you must utilize
public transportation (without the proper accommodations), do not sit on the Amigo while the
vehicle is in motion.
Figure 12
HELPFUL HINTS FOR EVERYDAY USE
WHEN TRANSFERRING OR NOT USING THE AMIGO, WE RECOMMEND TURNING THE AMIGO TO THE OFF POSITION.
Bathroom
In the bathroom, maneuvering room is usually limited. Back into bathroom, then position close to the toilet, swivel the seat,
lock it in position and transfer. When using the bathtub, back up parallel to the tub. Swivel the seat and place
your feet in the tub. Engage seat lock and carefully transfer.
DO NOT USE YOUR AMIGO WHILE TAKING A SHOWER. WATER MAY GET INTO THE MICROPROCESSING CONTROLLER
(MPC) AND CAUSE ELECTRONIC MALFUNCTIONS.
Bedroom
To transfer to the bed, back up parallel to it. Swivel, lock seat into position and ease onto the bed. If charging the batteries overnight,
it may be easiest to plug in the battery charger before transferring. For added ease, when using a power seat lift, raise your seat
slightly higher than the surface to which you are transferring.
Kitchen
For access to a refrigerator, make a parallel approach or back up to the outside of the refrigerator. Swivel the seat. Approach a table,
sink or stove by maneuvering parallel to it. Swivel the seat to the desired position. The handle will be out of the way.
8 (800) 248-9131 • (989) 777-0910
Car
To transfer to a car, make a parallel approach to the side of the car, release the door latch and open the door as you drive
forward. Back parallel to the side of the car and into the door opening. Swivel the seat, lock it in position and carefully slide onto
the car seat. On the driver’s side, you can use the steering wheel for leverage.
Using an Elevator
Backing into an elevator allows you to exit forward. Be sure the elevator is level with the floor.
Battery range can be affected by many variables, including driver weight, terrain, temperature and age and type of batteries.
Charge your batteries daily when the Amigo is used. Make sure that the charger cord is unplugged from the wall outlet before
moving your Amigo.
Batteries should be charged if the left most segment bar on the battery status gauge is lit and blinking, along with a low,
chirping of the horn, at one-minute intervals. At the beginning of the charging process, the battery indicator light on the handle
will flash for approximately 20 seconds, then it will turn solid color. The batteries are fully charged when the bar on the far right
is blinking. Your Amigo can be charged with the key in the ON or OFF position. The indication will display only while in the
charging mode (when power cord is plugged into AC outlet).
Charging Frequency
• Charge batteries daily when the Amigo is used.
• If not in use for a long period of time, charge for 24 hours, every 30 days.
• Extended charging is good for the batteries and will not overcharge them.
DO NOT USE A 24V CHARGER THAT IS CONFIGURED TO A 120V AC POWER INPUT OUTSIDE THE U.S. IN COUNTRIES
USING 220V AC POWER INPUT. DAMAGE WILL OCCUR TO THE CHARGER.
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Charging Standard Precautions
• Charge batteries fully in a dry location.
• Clean any corrosion on the plug.
• Examine cord periodically for cracking or damage.
• If you remove the batteries from the Amigo, place them on a surface resistant to damage by acid fumes. “Breathing” occurs
whenever a battery is charged and discharged through a cycle. This breathing of batteries emits acid fumes and may mark
surfaces they rest on for long periods of time.
• Each time you charge the Amigo, follow the charging instructions exactly. Working in the vicinity of a sealed lead acid battery
can be dangerous. Batteries can generate explosive gases during normal battery operation.
• Never smoke or allow an open flame in the vicinity of the batteries.
• Use only a charger designed for sealed lead acid batteries. The charger is not intended to supply power to an extra-low voltage
electrical system or to charge dry cell batteries.
• Never charge a frozen battery.
• Do not operate the charger in a closed-in area or restrict ventilation in any way.
• A spark near the battery may cause an explosion. To reduce the risk of spark:
• Prevent external damage to AC and DC cords.
• Connect DC charging cord to the charge plug before connecting charger AC supply cord to the AC electrical outlet.
• When disconnecting the charger, always do so in reverse sequence of connecting procedure. Break first connection as far
away from battery as practical. Distance reduces the chance of explosion if a spark is generated and gas is present.
• Someone should be within range of your voice or close enough to come to your aid, if needed.
• Be extra cautious not to drop a metal tool onto the batteries.
• Remove metal jewelry before servicing batteries.
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
IF YOUR BATTERIES ARE DAMAGED AND A LEAK IS APPARENT, CALL YOUR AUTHORIZED DEALER IMMEDIATELY. UNDER
NO CIRCUMSTANCES SHOULD YOU TOUCH THE BATTERIES IF THEY ARE LEAKING.
Battery Storage
All the Amigo rear drive models use a battery system that allows the batteries to be removed after they have been disconnected
from the platform battery connections. Each battery has a wire assembly with a two-position connector that slides into the
connector mounted to the platform. The connection system is designed so that either battery may be placed on either side of the
unit. Always turn your Amigo off before removing and installing batteries.
TO AVOID DAMAGE TO BATTERIES DURING STORAGE, DO NOT PLACE THEM END-TO-END WITH THE POSITIVE (+) AND
NEGATIVE (-) TERMINALS NEXT TO EACH OTHER (FIGURE 13).
Figure 13
If you remove your batteries from your Amigo, put them on a surface that cannot be damaged by acid fumes. Whenever a battery
is charged and discharged through a cycle, it breathes. The breathing of the battery emits acid fumes into the cloth strap (used to
lift the batteries on rear drive models) and may mark surfaces it rests on for long periods of time. Store batteries indoors in a dry
environment, away from any open flames. Temperature range is 0˚C (32˚F) to 40˚C (104˚F).
10 (800) 248-9131 • (989) 777-0910
CLEANING INSTRUCTIONS
Tires
The tires should be cleaned with ordinary kitchen-type cleaners and a damp cloth. Don’t use solvents on tires as they can cause tire
material to break down or become too soft.
Cover
The cover can be easily cleaned. Apply water directly on a cloth, wring, and use the dampened cloth with mild soap to remove dirt
and oils. Use same application to rinse off soap residue in order to eliminate any film build-up. You may also use this same procedure
to clean under the cover by fully removing it (see Fig. 14). DO NOT spray the vehicle with water. This can damage the electrical
components. The cover may be waxed with car body wax and buffed by hand with a soft cloth.
Seat
The vinyl seat can be cleaned with a mild soap or detergent and a damp cloth. A vinyl cleaner can also be used. Cloth seats can be
cleaned with a damp cloth or as any upholstery. Care should be taken not to soak cloth seats, as the interior foam can hold water.
Floor Mat
The floor mat should be cleaned with ordinary kitchen-type cleaners and a damp cloth. Do not use solvents on the floor mat, as they
may cause the floor mat material to break down.
DO NOT EXPOSE AMIGO TO SPRAY-ON CLEANING SOLUTIONS AND EXCESSIVE MOISTURE SUCH AS SPRAYING IT WITH A
GARDEN HOSE, SHOWER OR LEAVING IT UNCOVERED IN RAIN. KEEP CLEANING SOLVENTS AWAY FROM ELECTRICAL WIRES
AND CONNECTIONS.
MAINTENANCE
Minimum maintenance should prevent unnecessary repairs. You can get years of dependable operation if you follow the suggested
maintenance schedule. Check the following:
Daily
Charge batteries daily when the Amigo is used. Charge the battery until fully charged to ensure proper battery operation. Extended
charging is good for the batteries and will not overcharge them.
Monthly
• Check and clean battery terminals and the wire connections as needed with a light piece of emery cloth or brush and mixture of
½ cup baking soda to 1–1½ cups water.
• Clean upholstery, plastic and metal with a mild surface cleaner.
• Inspect batteries for any cracks or damage of any kind.
• Check and tighten any exposed fasteners.
• Make sure all fasteners are tight on all battery connections.
• Check tire pressure on pneumatic tires. When air filling tires, always refer to the manufacturer’s specifications located on the face
of the tire. Uneven tire pressure can cause excessive battery consumption and overheating of the controller, which can lead to
failure of the vehicle.
• Check static ground wire located under vehicle. Replace if damaged or missing. Wire must be in contact with floor when
operating the Amigo.
• If rubber boot on arm rest joint is missing, replace immediately.
DO NOT EXCEED PROPER INFLATION LEVEL SPECIFIED ON TIRE OR TIRES MAY BE DAMAGED.
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Six Months
• Check all screws and clips (that are holding wheels) for tightness and wear.
• Check all electrical connections for clean, tight contact.
• Charging connection should be inspected for tight connection.
• Check tires for wear.
• Inspect seat posts for wear.
• Lubricate seat bearings on upper seat post.
Yearly
• Have your authorized service center check your Amigo completely.
• Grease axle and wheel hubs.
• Lubricate steering column bearings.
Fasteners Replacement
Use only Grade 8 (US) or 10.9 DIN (metric) in all applications (Figure 15). For service and
replacement parts, we recommend Amigo authorized parts.
Microprocessor Controller
Do not attempt to service the controller or related electronic components, as this will void the warranty.
FIGURE 17 FIGURE 18
Figure 19 Figure 20
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Diagnostic Codes Diagnostic light location
Controller regenerative
5-2 braking FETS shorted
(1) Replace controller
Throttle or throttle circuitry (1) Check to ensure handle cable is in good condition
5-3 reading fail band fault (2) Check that throttle lever moves freely and returns to center
(3) Replace throttle
EMI Immunity
The intensity of the interfering EM energy can be measured in volts per meter (V/m). Each POV can resist EMI up to a certain intensity.
This is called its “immunity level.” The higher the immunity level, the greater the protection.
• 20 volts per meter (V/M) is a generally achievable and useful immunity level against EMI (as of May 1994). The higher the level,
the greater the protection.
• The immunity level of this product is not known.
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WIRING DIAGRAMS
Hi/Lo Handle Controls
(for RD, RTX and HD models)
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EXPLODED VIEW
RT EXPRESS
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EXPLODED VIEW
RD
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EXPLODED VIEW
HD
Warranty Coverage:
AMI will repair or replace a part that is defective in material or workmanship under normal use. AMI may use factory-recertified parts
(rather than new parts) for some warranty repairs. Warranty replacement parts are covered for the remainder of the Amigo unit
warranty. AMI covers labor warranty at factory headquarters in Bridgeport, MI for the first 60 days of ownership. Freight charges are
not included under labor warranty.
• Structural components – platform, frame and seat post have a limited lifetime warranty (seven years).
• Main components – controller, charger, motor and transaxle have a two-year warranty.
• Seats and other components have a one-year warranty (cuts and tears in seats are not covered by warranty).
• Batteries supplied by AMI are warranted for one year (freight not included after six months) and carry Amigo brand labels.
Damage caused by battery moisture, spillage, or leakage is exclusive of warranty. Lithium-ion batteries carry the following
warranty:
•• Warranty period is 60 months; beginning when the Amigo healthcare model or batteries are shipped from AMI factory.
Serial number of unit/date code on battery will be required.
•• Warranty covers defects in workmanship and material.
•• Failure constitutes a fully recharged battery with less than 50% of its rated capacity under normal operating/charging
conditions and is covered within the 60 month period.
•• Lithium-ion batteries must be returned to AMI. Upon receipt, batteries will be tested to confirm warranty conditions are
met.
•• First 36 months’ replacement batteries will be lithium-ion; 37 months and older may receive sealed lead acid batteries.
• AMI is obligated to repair or replace products/parts returned by the purchaser and found to be defective under warranty at our
factory in Bridgeport, Michigan.
• If inspection determines that a returned part or unit is fully functional or inoperable due to a non-warranty nature, it will be
returned at expense of the owner.
• Parts purchased separately from the original unit, or rebuilt units, carry a one year warranty against defects in material and
workmanship.
Customer Satisfaction
Complete satisfaction with your Amigo is our main goal. If you are not satisfied with any maintenance or repair work completed by a
local Amigo dealership, please follow these two steps:
1. Review your concerns with the dealership’s management (service manager or general manager). In most cases, a satisfactory
solution is found.
2. Occasionally, an Amigo owner will not be fully satisfied with a dealer’s decision or actions. In that case, contact Amigo customer
service at (800) 248-9131. Having the following information available will expedite response time:
•• Serial number of your Amigo (see page 13 for location of serial number).
•• Name, city and state of the dealer who sold you the Amigo.
•• Date and reason for each visit to dealership.