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Vertical Vessel AISC

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Input loads for foundation design

Mom about Mom about


Shear in E-W Shear in N-S Dir
Load Case Axial KN N-S axis KN E-W axis KN
Dir KN KN
M M

DEAD 0 0 0 0 0
LL 0 0 0 0 0
DLE 3782.5 0 805 0 0
LLO 1126.5 217 9794 0 0
TEST 7507.5 0 0 0 0
TLS 0 0 0 0 0
TLT 0 0 0 0 0
TLF 0 0 0 0 0
WLX 0 301.5 7580 0 0
WLZ 0 0 0 301.5 7580
EQX 210.666667 316 10410 0 0
EQZ 210.666667 0 0 316 10410
BP 0 0 0 0 0
IMP 0 0 0 0 0
DESIGN OF PEDESTAL 101-V-01

Pedestal Properties

Outside Dia. of Vessel (OD) = 6194 mm


Bolt Circle diameter (B.C.D) = 6034 mm
Anchor Bolt Diameter (d) = 44 mm
Edge Distance= 260 mm
Anchor Bolt Sleeve Diameter = 100 mm
Anchor Bolt Type = ASTM A307

Minimum Pedestal size is based on following conditions :

1. BCD + 230 = 6264 mm


2. BCD + 8d / 12d = 6386 mm
3. BCD + sleeve + 200/250 = 6334 mm
4. BCD + 2 x Edge Distance = = 6554 mm
5. OD+100= = 6294 mm
Minimum Pedestal size = 6554 mm
Pedestal size Provided = 6600 mm

Length of Pedestal in X-Dir = 6007.3 mm (Considering equivalent Square Pedestal)


Length of Pedestal in Z-Dir = 6007.3 mm (Considering equivalent Square Pedestal)
Height of Pedestal (H) = 2500 mm
Comp. strength of Concrete (f'c) = 35 N/mm²
Yield strength of re-bar (fy) = 414 N/mm²
Modulus of Elasticity of conc.(Ec) = 27806 N/mm²
Weight of Pedestal (DLE) = 2165.27 kN

Slenderness Check for pedestal in X-Direction :

Effective length factor (Kx) = 2 (For Cantilver Column)


Effective Length of pedestal (Lx) = 2500 mm
Radius of gyration in X-dir (rx ) = 1802.20 mm

Kx * Lx / rx = 2.77 < 22
Hence, Column is Not Slender

Slenderness Check for pedestal in Z-Direction :

Effective length factor (Kz) = 2 (For Cantilver Column)


Effective Length of pedestal (Lz) = 2500 mm
Radius of gyration in Z-dir (rz ) = 1802.20 mm

Kz * Lz / rz = 2.77 < 22
Hence, Column is Not Slender

Tension = = - W / N + 4 * M / (N* BCD) [Eqn- 4 of PIP STE03350,


Vertical Vessel design guide]

No. of Anchor Bolts (N) = 28 Nos

Pedestal Load Calculation


Sr Fy Fx Mz Fz Mx
Load Combination
No. kN kN kNm kN kNm
1 1.4Dead + 1.4DLE 5295.50 0.00 1127.00 0.00 0.00
2 1.2Dead + 1.2DLE + 0.4WLX 4539.00 120.60 3998.00 0.00 0.00
3 1.2Dead + 1.2DLE + -0.4WLX 4539.00 -120.60 -2066.00 0.00 0.00
4 1.2Dead + 1.2DLE + 0.4WLZ 4539.00 0.00 966.00 120.60 3032.00
5 1.2Dead + 1.2DLE + -0.4WLZ 4539.00 0.00 966.00 -120.60 -3032.00
6 0.9Dead + 0.9DLE + 0.8WLX 3404.25 241.20 6788.50 0.00 0.00
7 0.9Dead + 0.9DLE + -0.8WLX 3404.25 -241.20 -5339.50 0.00 0.00
8 0.9Dead + 0.9DLE + 0.8WLZ 3404.25 0.00 724.50 241.20 6064.00
9 0.9Dead + 0.9DLE + -0.8WLZ 3404.25 0.00 724.50 -241.20 -6064.00
10 1.4Dead + 1.4DLE + 1.4LLO + 1.4TLS + 1.4TLT + 1.4TLF 6872.60 303.80 14838.60 0.00 0.00
11 1.4Dead + 1.4DLE + 1.4LLO + -1.4TLS + 1.4TLT + 1.4TLF 6872.60 303.80 14838.60 0.00 0.00
12 1.4Dead + 1.4DLE + 1.4LLO + 1.4TLS + 1.4TLT + -1.4TLF 6872.60 303.80 14838.60 0.00 0.00
13 1.4Dead + 1.4DLE + 1.4LLO + -1.4TLS + 1.4TLT + -1.4TLF 6872.60 303.80 14838.60 0.00 0.00
14 1.2Dead + 1.6LL + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + 1.2TLF 5890.80 260.40 12718.80 0.00 0.00
15 1.2Dead + 1.6LL + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + 1.2TLF 5890.80 260.40 12718.80 0.00 0.00
16 1.2Dead + 1.6LL + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + -1.2TLF 5890.80 260.40 12718.80 0.00 0.00
17 1.2Dead + 1.6LL + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + -1.2TLF 5890.80 260.40 12718.80 0.00 0.00
18 1.2Dead + LL + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + 1.2TLF 5890.80 260.40 12718.80 0.00 0.00
19 1.2Dead + LL + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + 1.2TLF 5890.80 260.40 12718.80 0.00 0.00
20 1.2Dead + LL + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + -1.2TLF 5890.80 260.40 12718.80 0.00 0.00
21 1.2Dead + LL + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + -1.2TLF 5890.80 260.40 12718.80 0.00 0.00
22 1.2Dead + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + 0.8WLX 5890.80 501.60 18782.80 0.00 0.00
23 1.2Dead + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + 0.8WLX 5890.80 501.60 18782.80 0.00 0.00
24 1.2Dead + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + -0.8WLX 5890.80 19.20 6654.80 0.00 0.00
25 1.2Dead + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + -0.8WLX 5890.80 19.20 6654.80 0.00 0.00
26 1.2Dead + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + 0.8WLZ 5890.80 260.40 12718.80 241.20 6064.00
27 1.2Dead + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + 0.8WLZ 5890.80 260.40 12718.80 241.20 6064.00
28 1.2Dead + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + -0.8WLZ 5890.80 260.40 12718.80 -241.20 -6064.00
29 1.2Dead + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + -0.8WLZ 5890.80 260.40 12718.80 -241.20 -6064.00
30 1.2Dead + LL + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + 1.6WLX 5890.80 742.80 24846.80 0.00 0.00
31 1.2Dead + LL + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + 1.6WLX 5890.80 742.80 24846.80 0.00 0.00
32 1.2Dead + LL + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + -1.6WLX 5890.80 -222.00 590.80 0.00 0.00
33 1.2Dead + LL + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + -1.6WLX 5890.80 -222.00 590.80 0.00 0.00
34 1.2Dead + LL + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + 1.6WLZ 5890.80 260.40 12718.80 482.40 12128.00
35 1.2Dead + LL + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + 1.6WLZ 5890.80 260.40 12718.80 482.40 12128.00
36 1.2Dead + LL + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + -1.6WLZ 5890.80 260.40 12718.80 -482.40 -12128.00
37 1.2Dead + LL + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + -1.6WLZ 5890.80 260.40 12718.80 -482.40 -12128.00
38 0.9Dead + 0.9DLE + 0.9LLO + 0.9TLS + 0.9TLT + 1.6WLX 4418.10 677.70 21667.10 0.00 0.00
39 0.9Dead + 0.9DLE + 0.9LLO + -0.9TLS + 0.9TLT + 1.6WLX 4418.10 677.70 21667.10 0.00 0.00
40 0.9Dead + 0.9DLE + 0.9LLO + 0.9TLS + 0.9TLT + -1.6WLX 4418.10 -287.10 -2588.90 0.00 0.00
41 0.9Dead + 0.9DLE + 0.9LLO + -0.9TLS + 0.9TLT + -1.6WLX 4418.10 -287.10 -2588.90 0.00 0.00
42 0.9Dead + 0.9DLE + 0.9LLO + 0.9TLS + 0.9TLT + 1.6WLZ 4418.10 195.30 9539.10 482.40 12128.00
43 0.9Dead + 0.9DLE + 0.9LLO + -0.9TLS + 0.9TLT + 1.6WLZ 4418.10 195.30 9539.10 482.40 12128.00
44 0.9Dead + 0.9DLE + 0.9LLO + 0.9TLS + 0.9TLT + -1.6WLZ 4418.10 195.30 9539.10 -482.40 -12128.00
45 0.9Dead + 0.9DLE + 0.9LLO + -0.9TLS + 0.9TLT + -1.6WLZ 4418.10 195.30 9539.10 -482.40 -12128.00
46 1.243Dead + LL + 1.243DLE + 1.243LLO + 1.2TLS + 1.2TLT + EQX 6312.55 585.73 23584.56 0.00 0.00
47 1.243Dead + LL + 1.243DLE + 1.243LLO + -1.2TLS + 1.2TLT + EQX 6312.55 585.73 23584.56 0.00 0.00
48 1.243Dead + LL + 1.243DLE + 1.243LLO + 1.2TLS + 1.2TLT + EQZ 6312.55 269.73 13174.56 316.00 10410.00
49 1.243Dead + LL + 1.243DLE + 1.243LLO + -1.2TLS + 1.2TLT + EQZ 6312.55 269.73 13174.56 316.00 10410.00
50 1.243Dead + LL + 1.243DLE + 1.243LLO + 1.2TLS + 1.2TLT + -1EQX 5891.22 -46.27 2764.56 0.00 0.00
51 1.243Dead + LL + 1.243DLE + 1.243LLO + -1.2TLS + 1.2TLT + -1EQX 5891.22 -46.27 2764.56 0.00 0.00
52 1.243Dead + LL + 1.243DLE + 1.243LLO + 1.2TLS + 1.2TLT + -1EQZ 5891.22 269.73 13174.56 -316.00 -10410.00
53 1.243Dead + LL + 1.243DLE + 1.243LLO + -1.2TLS + 1.2TLT + -1EQZ 5891.22 269.73 13174.56 -316.00 -10410.00
54 0.857Dead + 0.857DLE + 0.857LLO + 0.9TLS + 0.9TLT + EQX 4417.68 501.97 19493.34 0.00 0.00
55 0.857Dead + 0.857DLE + 0.857LLO + -0.9TLS + 0.9TLT + EQX 4417.68 501.97 19493.34 0.00 0.00
56 0.857Dead + 0.857DLE + 0.857LLO + 0.9TLS + 0.9TLT + EQZ 4417.68 185.97 9083.34 316.00 10410.00
57 0.857Dead + 0.857DLE + 0.857LLO + -0.9TLS + 0.9TLT + EQZ 4417.68 185.97 9083.34 316.00 10410.00
58 0.857Dead + 0.857DLE + 0.857LLO + 0.9TLS + 0.9TLT + -1EQX 3996.35 -130.03 -1326.66 0.00 0.00
59 0.857Dead + 0.857DLE + 0.857LLO + -0.9TLS + 0.9TLT + -1EQX 3996.35 -130.03 -1326.66 0.00 0.00
60 0.857Dead + 0.857DLE + 0.857LLO + 0.9TLS + 0.9TLT + -1EQZ 3996.35 185.97 9083.34 -316.00 -10410.00
61 0.857Dead + 0.857DLE + 0.857LLO + -0.9TLS + 0.9TLT + -1EQZ 3996.35 185.97 9083.34 -316.00 -10410.00
62 1.4Dead + 1.4DLE + 1.4TEST 15806.00 0.00 1127.00 0.00 0.00
63 1.2Dead + 1.6LL + 1.2DLE + 1.2TEST 13548.00 0.00 966.00 0.00 0.00
64 1.2Dead + LL + 1.2DLE + 1.2TEST + 0.8WLX 13548.00 241.20 7030.00 0.00 0.00
65 1.2Dead + LL + 1.2DLE + 1.2TEST + -0.8WLX 13548.00 -241.20 -5098.00 0.00 0.00
66 1.2Dead + LL + 1.2DLE + 1.2TEST + 0.8WLZ 13548.00 0.00 966.00 241.20 6064.00
67 1.2Dead + LL + 1.2DLE + 1.2TEST + -0.8WLZ 13548.00 0.00 966.00 -241.20 -6064.00
68 0.9Dead + 0.9DLE + 0.9TEST + 0.8WLX 10161.00 241.20 6788.50 0.00 0.00
69 0.9Dead + 0.9DLE + 0.9TEST + -0.8WLX 10161.00 -241.20 -5339.50 0.00 0.00
70 0.9Dead + 0.9DLE + 0.9TEST + 0.8WLZ 10161.00 0.00 724.50 241.20 6064.00
71 0.9Dead + 0.9DLE + 0.9TEST + -0.8WLZ 10161.00 0.00 724.50 -241.20 -6064.00
72 1.2Dead + 1.6LL + 1.2DLE + 1.6IMP 4539.00 0.00 966.00 0.00 0.00
73 1.2Dead + 1.6LL + 1.2DLE + 1.6BP 4539.00 0.00 966.00 0.00 0.00
74 1.2Dead + LL + 1.2DLE + 0.8WLX + IMP 4539.00 241.20 7030.00 0.00 0.00
75 1.2Dead + LL + 1.2DLE + -0.8WLX + IMP 4539.00 -241.20 -5098.00 0.00 0.00
76 1.2Dead + LL + 1.2DLE + 0.8WLZ + IMP 4539.00 0.00 966.00 241.20 6064.00
77 1.2Dead + LL + 1.2DLE + -0.8WLZ + IMP 4539.00 0.00 966.00 -241.20 -6064.00
78 1.2Dead + LL + 1.2DLE + 0.8WLX + BP 4539.00 241.20 7030.00 0.00 0.00
79 1.2Dead + LL + 1.2DLE + -0.8WLX + BP 4539.00 -241.20 -5098.00 0.00 0.00
80 1.2Dead + LL + 1.2DLE + 0.8WLZ + BP 4539.00 0.00 966.00 241.20 6064.00
81 1.2Dead + LL + 1.2DLE + -0.8WLZ + BP 4539.00 0.00 966.00 -241.20 -6064.00

Shear Check for pedestal:


Shear Check for pedestal in X-Direction

Dx (Re-bar diameter in X-dir) = 12 mm


Sx (Re-bar spacing in X-dir) = 250 mm
Sr Load Combination Vn Nu Vs Vc Vc+Vs Check
No. kN kN kN kN kN
30 1.2Dead + LL + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + 1.6WLX 873.88 5890.80 4444 36260 40703.8 OK

Shear Check for pedestal in Z-Direction

Dz (Re-bar diameter in Z-dir) = 12 mm


Sz (Re-bar spacing in Z-dir) = 250 mm

Sr Load Combination Vn Nu Vs Vc Vc+Vs Check


No. kN kN kN kN kN
34 1.2Dead + LL + 1.2DLE + 1.2LLO + 1.2TLS + 1.2TLT + 1.6WLZ 567.53 5890.80 4444 36260 40703.8 OK

Where,
1. Nominal Shear stress for Design = Vn = Vu1/0.85
2. Shear strength of Concrete alone = Vc = 0.17 *(1 + Nu/ 14Ag) *Sqrt(f'c)*b*d
Cl 11.2.1.1 ACI-318 2011
3. Shear resistance provided by ties Vs = Av Fy x d/ s where Av is area of ties for 2 legs
4. b and d shall be as per the direction of lateral load.
5. Check carried out is Vc+Vs >= Vn

Pedestal Vertical Re-bar design

As per ACI-351.2R-10 Foundations for Static Equipment reported by ACI Committee 351, The Vertical Re-bars
are provided so as to take tension produced in the Anchor Bolts.

Tension Capacity of Anchor Bolt : (Refer to Attachment-2 : Load data)

Anchor Bolt Dia (d) = 44 mm

Tension capacity of 1 Anchor Bolt = 0.75 x ϕ x n x Ase x Futa Eqn. (D-2) ACI 318-2011
Where,
n = 1
Ase = 1225.8 mm2 [As per ASTM A-307]
Futa = 414 N/mm2 [As per ASTM A-307]
ϕ = 0.75 [For ductile Steel element]

Tension capacity of 1 Anchor Bolt = 285.46 kN

Tension Resisted by Bolts = 7992.88 kN

Ast Required to resist tension = Tension /(0.9 x fy)


= 21452 mm²

No of Vertical bars provided = 72 Nos


Diameter of Vertical bars provided = 25 mm

Area of Steel Provided = 35343 mm² > 21452 mm²

Hence, Provided Re-Bar dia and No of Re Bars are sufficient.

Maximum Vertical spacing of Tie shall be minimum of following:

1) 16 x dia of Main Re-bar = 16*25 400 mm

2) 48 x dia of Tie = 48*12 576 mm

3) Least Dimension of member = = 6007.32 mm

minimum = 400 mm >= 250 mm

Hence, vertical spacing of ties is sufficient

Top of Pedestal :
Provided T12 @ 250 mm c/c in both directions (As per PIP STE03350 Section 4.5.6)
Check For Crack Control in Footing :

Foundation mark: 101-V-01

Lz
N/S-Direction

Lx
E/W-Direction

Foundation Plan in Foundation 3D

Details of foundation raft : 101-V-01

Lx = 10500 mm [Length of foundation raft parallel to E/W Direction of Foundation 3D]


Lz = 10500 mm [Length of foundation raft parallel to N/S Direction of Foundation 3D]
Thk. = 800 mm [Thickness of foundation raft]

Dx = 25 mm Bottom Re-bar [Re-bar dia parallel to E/W Direction of Foundation 3D]


Nx = 69 [No of Re-bar parallel to E/W Direction of Foundation 3D]
Astx = 33870.30 mm² [Area of Steel Parallel to E/W Direction of Foundation 3D]
Mx = 501 KNm/m [Moment per metre parallel to E/W Direction of Foundation 3D]
Sp (x) = 150 mm [Spacing of Re-bar Kept parallel to E/W Direction of Foundation 3D]

Dz = 25 mm Bottom Re-bar [Re-bar dia parallel to N/S Direction of Foundation 3D]


Nz = 69 [No of Re-bar parallel to N/S Direction of Foundation 3D]
Astz = 33870.30 mm² [Area of Steel Parallel to N/S Direction of Foundation 3D]
Mz = 446 KNm/m [Moment per metre parallel to N/S Direction of Foundation 3D]
Sp (z) = 150 mm [Spacing of Re-bar Kept parallel to N/S Direction of Foundation 3D]

Crack Check Criteria :

Max Permissible Spacing of Bars as per section 10.6.4 of ACI 318-2011 :

S(allow) = min [ (380 x 280/fs - 2.5 Cc), (300 x 280/fs) ]

Where,

Cc = 75 mm [Clear cover in foundation raft]


Fy = 414 N/mm² [Yield Strength of Re-bar]
f'c = 35 N/mm² [Compressive Strength of Concrete]
Es = 200000 N/mm² [ Modulus of Elasticity of Steel]
Ec = 27805.575 N/mm² [Ec = 4700 x sqrt(f'c)]
m= 7.19 [ m =Es/Ec ]
Location of Neutral axis :
b
Asssumptions :
1. Triangular distribution of Stress block is considered in crack check. C
2. Strain in Concrete is equal to Strain in Steel. X

Therefore,
T = fy * Ast [Tension Force] Neutral Axis
C = f'c * b * X/2 [Compressive Force] d
where,
b = Width of the section
X = Depth of Neutral axis
By equilibrium :
T
C =T [Equation-1]
Stress Block
By applying condition no 2. :
Strain in Steel = Strain in concrete

[ X / (d-X) ] = fc / (m * fy) [Equation-2]

Therefore, on solving equation 1 & 2, we get :

X = -m * Ast/b + m * Ast/b * Sqrt {1 + 2 b*d/(m * Ast)}

Crack Check Along X- Direction :

Load Case : 31 : 1.2Dead + LL + 1.2DLE + 1.2LLO + -1.2TLS + 1.2TLT + 1.6WLX

M(A) = ( Mx * Lz) /Load Factor Load factor = 1.6

M(A) = 3287.81 KNm

F(s) = M(A) / (Astx * (d - X/3))

where,
X= -m * Astx/Lz + m * Astx/Lz * Sqrt {1 + 2 Lz*d/(m * Astx)}
X= 161.68 mm

F(s) = 144.64 N/mm² < 414 N/mm²

S(allow) = 302.83 mm > 150 mm Hence, OK

Crack Check in Along Z-Direction :

Load Case : 67 : 1.2Dead + LL + 1.2DLE + 1.2TEST + -0.8WLZ

M(B) = ( Mz * Lx) /Load Factor Load factor = 1.0

M(B) = 4683.00 KNm

F(s) = M(B) / (Astz * (d - X/3))

where,
X= -m*Astz/Lx + m*Astz/Lx * Sqrt ( 1 + 2 Lx*d/(m * Astz))
X= 161.68 mm

F(s) = 206.02 N/mm² < 414 N/mm²

S(allow) = 302.83 mm > 150 mm Hence, OK


FOUNDATION SUMMARY SHEET (101-V-01) Maximum Bearing Pressure Stability check against Over turning Stability check against Sliding

Min. ratio of Min. ratio of


Min. ratio of Min. ratio of
Resisting Resisting
Allowable Allowable Resisting Allowable Resisting Allowable
Actual Allowable moment / moment /
FOS FOS lateral force / FOS lateral force / FOS
Ratio Overturning Overturning
Sliding force Sliding force
Tag Size Description Governing Load Comb. moment moment

kN/sq. m kN/sq. m N-S - Direction E-W - Direction N-S - Direction E-W - Direction

(a) (b) (a)/(b)

Check for Max. Soil


10-Dead + DLE + LLO + TLS + TLT + TLF 168.70 304.04 0.55 - - - - - - - -
Pressure

Check for FOS against 38-0.9Dead + 0.9DLE + 0.6LLO + 0.6TLS + 0.6TLT +


- - - 6.47 1.50 - - - - - -
Overturning - Z - Dir WLZ

10500X10500( Check for FOS against


101-V-01 18-Dead + LL + DLE + LLO + TLS + TLT + WLX - - - - - 3.20 1.50 - - - -
Square footing) Overturning - X - Dir

Check for FOS against 38-0.9Dead + 0.9DLE + 0.6LLO + 0.6TLS + 0.6TLT +


- - - - - - - 14.43 1.50 - -
Sliding - Z - Dir WLZ

Check for FOS against


18-Dead + LL + DLE + LLO + TLS + TLT + WLX - - - - - - - - - 9.29 1.50
Sliding - X - Dir

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