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    Ship Loose Spools Packing Details

    Uploaded by

    Karthikeyan Shanmugavel
    The document provides guidelines for packing and shipping loose spools, expansion loops, pipe supports, insulation, steam tracing, and other items for transportation from fabrication to the project site. Key steps include separating items by module after hydrotesting, applying end caps and protection, clearly identifying and documenting each item, and packing similarly grouped items together with protective wrapping and separation to prevent damage during shipment. Proper packing lists must be included with each packaged group of items.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Ship Loose Spools Packing Details

    Uploaded by

    Karthikeyan Shanmugavel
    631 views2 pages
    The document provides guidelines for packing and shipping loose spools, expansion loops, pipe supports, insulation, steam tracing, and other items for transportation from fabrication to the project site. Key steps include separating items by module after hydrotesting, applying end caps and protection, clearly identifying and documenting each item, and packing similarly grouped items together with protective wrapping and separation to prevent damage during shipment. Proper packing lists must be included with each packaged group of items.

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    Packing Guideline

    Original Title

    Packing Guideline

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    The document provides guidelines for packing and shipping loose spools, expansion loops, pipe supports, insulation, steam tracing, and other items for transportation from fabrication to the project site. Key steps include separating items by module after hydrotesting, applying end caps and protection, clearly identifying and documenting each item, and packing similarly grouped items together with protective wrapping and separation to prevent damage during shipment. Proper packing lists must be included with each packaged group of items.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    631 views2 pages

    Ship Loose Spools Packing Details

    Uploaded by

    Karthikeyan Shanmugavel
    The document provides guidelines for packing and shipping loose spools, expansion loops, pipe supports, insulation, steam tracing, and other items for transportation from fabrication to the project site. Key steps include separating items by module after hydrotesting, applying end caps and protection, clearly identifying and documenting each item, and packing similarly grouped items together with protective wrapping and separation to prevent damage during shipment. Proper packing lists must be included with each packaged group of items.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 2

    Ship loose spools Packing details:

    Ship loose spools packing, and dispatch shall be in line with the details provided in Project execution
    plan whereas below mentioned is an advisory for the process.

    Prerequisites:

    1. All the ship loose spools (Infill spools, expansion loops cut spools, spools cut for module
    transportation) shall be hydrotested as part of PAR modules and cut/separated after successful
    hydrotest for transportation purpose.
    2. All double hook up infill spools shall be 100mm (+/- 15mm) extra length as site allowance.
    3. One side of the infill spool shall be bevel prepared and the other side shall be square cut.
    4. Touch up paint shall be completed in all aspect.
    5. Spool tag shall be hanged (with proper binding wire) on all the ship loose spools which clearly
    mentions -Line number/Spool number/Isometric sheet numbers.
    6. Spool details/isometric details shall be written on each pipe using black permanent marker
    nearby to interface joint.
    7. All preservations/QC inspections shall be completed, and documents are available.
    8. Plastic/Plywood end caps to be provided on spool ends and fixed with duct tape to avoid foreign
    material/dust/water ingress.
    9. All ship loose items shall be inspected and verified prior to dispatch.

    Packing infill spools:

    1. Infill spools belongs to individual PAR module shall be preserved, stored, and identified
    separately for loading.
    2. Wooden separators shall be used in between to avoid touch/scratch on spools if pallets/boxes
    used for small size spools.
    3. Make sure the end caps/protections are in place prior to load the spools.
    4. If pallets used for small pipes, Tie the spools on pallet with lashing belts and packing list shall be
    fixed on the package.
    5. Cover the pallet/package with Plastic sheets/Tarpaulins to preserve the spools until dispatch.

    Packing Expansion loops:

    1. After successful hydrotests expansion loops and straight/vertical pipes which are identified as
    ship loose shall be cut as specified in the isometrics.
    2. Pipe end shall be beveled and plastic/plywood end caps to be fixed after internal cleanliness
    inspection.
    3. All touch up painting to be completed along with inspections and spool tag to be hanged on the
    spools and verified.
    4. Expansion loops and other ship loose spools for transportation purpose shall be stored
    separately and identified properly for loading.
    5. Make sure the elbows are horizontal/downwards while stacking if possible.
    6. All pipes shall be covered with plastic/tarpaulins to protect it from dust/water ingress until
    dispatch.
    Packing of Ship loose pipe supports:

    1. Ship loose pipe supports shall be fully painted and identifications/details shall be hard punched
    on individual item which shall be readable.
    2. Support code/type details shall be written on bottom of each support using black permanent
    marker.
    3. Individual type of support can be packed together on wooden pallets/boxes and care to be
    taken to avoid chances for paint damage.
    4. Laminated Packing list with quantity details to be fixed on individual pallet/boxes for proper
    identification.
    5. Fasteners and Loose suppled U clamps to be packed separately with separate packing list.

    Insulation and Steam tracing:

    1. All steam tracing and insulation materials for cut sections (expansion loops, infill spools etc.)
    shall be measured and packed separately for dispatch accounting 10% extra quantity for site
    adjustments.
    2. Insulation materials (rock wool, cladding sheets, binding wires) shall be packed separately from
    steam tracing materials (tubes, fittings etc.) and quantity/area of use shall be specified
    separately on individual packages.

    PAR Ship Loose structures & Fasteners:

    1. Ship loose structures shall be packed properly for safe transportation and packing list shall be
    available on individual package.
    2. Lash the materials properly if wooden pallets are used and proper separators shall be used to
    avoid any paint damage.
    3. Bolts/Nuts/Washers shall be Inspected/counted and separate package shall be made for
    dispatch.

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