Chemical Anchor Technical Handbook 072008
Chemical Anchor Technical Handbook 072008
Chemical Anchor Technical Handbook 072008
Chemical Anchor
Chemical Anchor
Technical Handbook
July 2008
Applications
Dear Customer,
In an effort to further meet your needs, we have put together this Pattex
Chemical Anchor Technical Handbook. We hope that you will find it to be
a helpful resource.
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processes we offer a well-balanced portfolio of international, regional and
local brands.
Chemical Anchoring
Pattex Chemical Anchor matches industrial level quality expectations.
It provides a secure solution for even the most challenging anchoring
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situations. This handbook will provide you with helpful technical information,
product specifications and general anchoring technology.
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Brands
Pattex is our
worldwide brand. We
also offer regional and
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Relevant Information
1. All information, instructions and advice found within this technical
handbook are based on the knowledge and experience of Henkel and its
technical information and data sheets on the date of the creation of this
handbook. Due to different materials used as well as to varying
working conditions beyond our control, we strictly recommend to carry
out intensive trials to test the suitability of our products with regard to the
required processes and applications. We do not accept any liability with
regard to the above information or with regard to any verbal recommendation,
except for cases where we are liable of gross negligence or false intention.
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2. Henkel’s commitment to innovation means that technical information
is always changing and being updated. We maintain the right to alter
technical information specifications etc. without notification. For the latest
Notice
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Chemical Anchoring
3. All of the technical data and values are based on tests performed
in controlled environments. The user takes full responsibility for the
application of the included data for the on-site usage of the product.
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Henkel can provide general guidance and advice related to chemical
anchoring, however, the final responsibility for selecting the right product
for a particular application resides with the user.
4. All products must be used and applied strictly in accordance with all
current technical information and application instructions published by
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Henkel (i.e. technical data sheets, brochures as well as application and
usage instructions, etc.) as well as technical standards and other
principles.
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6. Henkel will not be liable for any misuse of its products. Any
damages, injuries, losses or expenses resulting from such misuse shall
be the responsibility of the user or customer. It is the user’s responsibility
to observe and adhere to individual production expiration dates prior to
application of the product.
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will be forwarded to you upon request which may be sent to the following
address: chemical.anchoring@henkel.com.
Applications
Applications
Pattex Chemical Anchor can be used in a range of light- to heavy-duty
applications as well as in specialty and problematic fixing. The product
is ideal for use in concrete, solid and hollow bricks. Chemical Anchor is
a long-lasting, strong and secure way to fix loads of various weights and
problematic anchoring situations.
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and outside lights). Additional applications can include inside fixings
such as televisions, overhead lighting fixtures and hanging cabinets.
We recommend CF800 or CF850 (page 3.2 and 3.3) for these types of
light duty applications.
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Product Overview
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Vibration / External Force
Heavier Duty Applications
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Chemical Anchor is ideal in settings where external effects must
be considered. Vibrations due to wind or machine operation can be
overcome through the use of Chemical Anchor, which will securely retain
the fixing element. We recommend CF900 or CF920 (page x) for these
types of applications.
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Applications
Heavy Duty Fixing
Heavy duty fixings can include varied weight loads where life and dead
loads must be considered. This includes applications such as I-beams,
balconies and railings. We recommend CF900, CF920 and CF1000 (page
3.4, 3.7 and 3.8) for these types of applications.
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Problematic Fixing
In certain situations, Chemical Anchor is the only solution for fixing a
load. Problematic applications include wet and underwater fixings where
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corrosion and aggressive environmental effects must be considered.
Environments containing aggressive chemicals or which are regularly
exposed to salt water are also ideal application areas for Chemical
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Anchor. It creates a total form closure that protects the anchor rod from
corrosion. Cracked concrete is another problematic application. CF1000
is an ideal solution for anchor fixings in cracked concrete.* Another
problematic situation involves fixing a load with close axial or edge
distance. Chemical Anchor will hold heavy loads that must be fixed close
to the edge without creating any internal pressure. For these types of
applications we recommend CF920 (page 3.7) or CF1000 (page 3.8).
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Post-Installed Rebar
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1 Chemical
Anchoring Theory
Contents
1.7 Measurement Basics
1.7.1 Measurement Procedures for Concrete Anchoring Base
1.7.2 Measurement According to the Measurement Guideline
1.7.3 Measurement Guideline Procedure A
1.8 Anchor Design
1.8.1 Tensile Resistance
1.8.2 Shear Resistance
1.8.3 Combined Load
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1.8.4 Differences Compared to ETAG Annex C
1.9 ChemFast PRO Anchoring Software
2 Product Overview
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2.1 Chemical Systems and Product Performance Measurements
2.2 Product Technologies: Chemical System A
2.2.1 Polyester Technology
2.2.2 Vinylester Technology
2.2.3 Vinylester Technology: Specialty Products
2.3 Product Technologies: Chemical System B
2.3.1 Epoxy Technology
2.4 Product Availability and Curing Times
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2.5 Certification Overview
2.6 Cleaning and Product Accessories
2.7 Consumption Overview Chart
3 Product Details
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Information
3.8.2 Certifications
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Information
Applications
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Base Materials
Concrete
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Concrete consisting of a mixture of cement, aggregates, water and
possibly other additives, is a synthetic stone. It is produced after the
cement paste hardens and cures. Although it has a relatively high
compressive strength, it has only a low tensile strength. Because of
this, steel reinforcing bars are cast in concrete to take up tensile forces.
This is then referred to as reinforced concrete.
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The following factors decide on the concrete type:
• Dry gross density (light concrete, normal concrete, heavy concrete)
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• Compressive strength
• Place of production, use or ceramic bond condition
• Consistency
• Density of the reinforcing bars
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strength. Normal concrete without accelerating additives obtains its full
minimum compressive strength after 28 days and is ideal for anchoring.
After this time has elapsed, the testing procedure defined in EN206-1 is
performed to determine the strength class of the concrete. This is
generally between C12/12 (B15) and C50/60 (B55). For special
purposes, higher quality concrete is available, but C20/25 is the most
commonly used concrete class.
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1.1.1
1 Theory Section.indd 8 27.08.2008 11:44:14 Uhr
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Theory Section
About Building Materials
Applications
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Concrete
load
uncracked zone
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Cracks form in concrete if the tensile strength is exceeded. As a rule, they
cannot be seen, but experience has shown that the crack width does not
exceed the figure regarded as admissible (w 0.3 mm) if the concrete
is under a constant load. If the forces acting on the concrete are mostly
constraining, individual cracks may be wider if no additional reinforcement
is provided to prevent this. Subjecting a concrete component to a bending
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load can cause wedge-shaped cracks across the component cross-section
and at the end close to the neutral axis.
Suitable anchor systems are required if cracks in the tension zone exist.
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Force-controlled anchor systems with follow-up expansion or undercut
anchor systems are recommended for the tension zone of concrete
components. Other types of anchors may be used if they are set deep
enough so that their anchoring section is positioned within the compres-
sion zone.
Anchors are set in both low-strength and high-strength concrete, with
the cube compressive strength, fck,cube, 150, generally ranging from 25 to
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60 N/mm2. When using expansion anchors, it is important to take the
curing of the concrete into account. Expansion anchors should not be
set in concrete that has not cured for more than seven days. The loading
capacity of anchors can be assumed to be only the actual strength of the
concrete at the time the load is applied. If an anchor is set and the load
applied later, the loading capacity can be assumed to be the concrete
strength determined at that time.
Care must be taken not to cut through reinforcing bars when drilling
anchor holes. This can weaken the structure. If this cannot be avoided,
consult the responsible design engineer first.
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1.1.1
1 Theory Section.indd 9 27.08.2008 11:44:14 Uhr
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Theory Section
About Building Materials
Applications
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Applications
Masonry
Types of Masonry
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Masonry Aerated
Clay Calcium Hollow Lightweight units concrete
brick silicate blocks concrete (normal-weight masonry
concrete) units
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lime Lightweight aggregate Aggregates
Water Sand
Water Water Water Water
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Masonry
Solid brick Distinction Solid
Solid stone Solid stone units w/
(Mz) (KSV) according stones (vn)
(v) specific
Vertical to number Hollow
coring Perforated Solid block properties
of blocks
brick (Hlz) brick (KSL) (Vb) (PP)
chambers (Hbn)
Blocks (PB)
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Figure: Shows types of masonry and primary materials included in each type.
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1.1.2
1 Theory Section.indd 10 27.08.2008 11:44:29 Uhr
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Theory Section
About Building Materials
Applications
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Criteria and
Differentiation of
Masonry
• Compressive strength
This is defined by the pressure class: 2, 4, 6, 8, 12, 20, 28, 36, 48 and
60 N/mm2. The alternative to the pressure class based on the allowable
variation of the compression stress (of the statistic calculation) is not
offered for all brick types in all compressive strengths.
• Bulk density
This is defined by the bulk density class: 0,4, 0,5, 0,6, 0,7, 0,8, 0,9, 1,0,
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1,2, 1,4, 1,6, 1,8, 2,0, 2,2 and 2,5 kg/dm3. Finer grades exist for certain
brick types (in multiples of 0,05). While the bulk density designates
the weight of the brickwork, it can also be used to evaluate heat and
sound protection.
The major designation for all bricks is DF. The scale ranges from 2 DF to
25 DF (length x width x height = 61,5 x 30 x 24 cm).
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Due to the relatively low strength of masonry, the loads taken up locally
cannot be particularly high. Holes drilled for anchors may run into mortar
joints or cavities. Care must be taken to ensure that a layer of insulation
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or plaster is not used as the base material; the specified anchorage depth
(depth of embedment) must be in the actual base material.
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• To ensure that anchors in unfamiliar or old masonry are safe, on-site
load tests can be performed after consultation with the planner or
structural engineer.
• The extra load on the masonry must be considered for anchors near
edges (e.g. roof truss). Consult the anchor approval specifications for
more information.
• Holes may also be present in solid brick (e.g. clay brick or lime-sand
brick). There are often large grip holes in the middle of the brick.
• When drilling into perforated or hollow bricks do not use the hammer
function.
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1.1.2
1 Theory Section.indd 11 27.08.2008 11:44:29 Uhr
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Theory Section
Other Base Materials
Applications
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Other Base
Materials
Lightweight concrete is concrete with a low density (less than 1800 kg/m3)
and a porosity that reduces the strength of the concrete and,
consequentially, the loading capacity of an anchor.
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Drywall (plasterboard/gypsum) panels are mostly building components
without a supporting function to which less important, secondary
fastenings are made. This includes wall and ceiling panels.
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method and configuration, these components produce base materials
with peculiarities that must be given careful attention (e.g. hollow ceiling
floor components). Although fastenings can be made to these types of
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materials, this manual will not explore those specific detailed situations.
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1.1.3
1 Theory Section.indd 12 27.08.2008 11:44:30 Uhr
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Theory Section
Types of Drilling Methods
Applications
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Applications
Drilling Holes
There are many ways of drilling holes. Rotary drilling does not use the
hammer function and is especially suited for perforated bricks or base
materials with low rigidity. Hammer drilling makes use of the hammer
function of professional hammer drills and is suited for hard base
materials such as concrete. Diamond core drilling is a vibration-free
method of drilling that requires special equipment with diamond drill bits.
It is mostly used with wet drilling, but dry drilling is also possible.
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• The approvals of almost all approved anchors specify rotary or hammer
drilling.
• Drill bits with excessively worn cutting edges should not be used (see
approval stipulations).
• The respective approval must be observed with regards to the cleaning
of drill holes (brushed and blown out).
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• Also included in the anchor approval is the drilling depth, which refers
to a specific base material thickness. Without an approval, the following
can be used as a rule of thumb for general applications: required base
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material thickness = drilling depth + 50 mm.
• The location of new holes to be drilled after misdrills (such as if iron
is struck or if the hole was in the wrong location) is regulated in the
approvals. The distance from a misdrill must usually be two times the
drilling depth of the misdrill. A misdrill hole must be sealed.
• Due to the following, diamond bits are only allowed in exceptional
cases:
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– The wall of the drill hole may be too smooth for the anchor.
– Standing moisture or dampness may drastically reduce the load
bearing capacity of the anchor (especially with injection methods).
– There is a risk of drilling through supporting reinforcing iron.
• Unless the stipulations of the respective approval state otherwise,
standing water must be removed from the drill hole of shear anchors
or injection systems. Below freezing temperatures, the anchor should
be set immediately after the hole is drilled to avoid the formation of ice
crystals in the drill hole.
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1.2
1 Theory Section.indd 13 27.08.2008 11:44:31 Uhr
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Theory Section
How Anchors Hold in Base Materials
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There are three basic working principles that make an anchor hold in
a building material.
Form Closure
A form closure is produced between the anchor rod and the hammer-drilled
rough hole wall by a cured resin adhesive.
N
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Friction
Friction, R transfers the tensile load, N, to the base material. The expansion
Fexp force, Fexp, is necessary for this to take place. It is produced, for example, by
R driving in an expansion plug.
N
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R
Fexp
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Undercut
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N
Installation Types
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anchor into the base material itself. The diameter of the hole must in part
be greater than or equal to the drill-hole diameter. Pre-insertion mounting
creates the drill hole and inserts the anchor into the base material before the
attachment part is installed.
When using spaced mounting, the attachment part to be fastened is
installed with a space to ensure the tensile and compressive strength. Both
through-hole and pre-insertion mounting can be used with this technique.
• Distance = lever arm a
• Bending moment = shear force * lever arm
• Mb = V · a [Nm]
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1.3
1 Theory Section.indd 14 27.08.2008 11:44:32 Uhr
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How Anchors Hold in Base Materials
Applications
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• The approvals for the respective anchor sizes accurately define the
holes of the attachment part. These specifications must be taken into
account.
• An additional bending moment occurs that is usually the decisive
bending moment for spaced mounting with lateral load V.
• The attachment part must be laid out level and dry on the base
material and can be reinforced with a compression-proof leveling
layer of a maximum of 3 mm. If this is not the case, the anchoring
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must be measured as a spaced mounting with lever arm.
• The attachment part must fit the entire length of the through hole
(the thickness of the attachment part) on the anchor/threaded bolts.
If this is not the case, the anchoring must be measured as a spaced
mounting with lever arm.
• Note the maximum mounting height, also described as the usable
length, in the manufacturer’s specifications: tfix = attachment part
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thickness + non-load bearing surfaces up to load-bearing base
material.
• A specified torque, which ensures the required pretensioning force
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and correct anchor mounting, is required for tightening many anchors
approved by construction authorities. A calibrated torque wrench
should be used for this. For chemical anchors, observe the required
hardening time before applying the tightening torque or actual load.
• Anchors must be installed as standard units. Replacing or removing
parts is not allowed.
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1.3
1 Theory Section.indd 15 27.08.2008 11:44:32 Uhr
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Theory Section
Failure Modes
Applications
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Effects of Static
Loading
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A B C C1 D
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Modes
of Failure
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The cause of failure is determined by the weakest point in an anchor
fastening. The following modes of failure occur mostly when a pure
tensile load is placed on single anchors that are a sufficient distance from
an edge or the next anchor:
• break-out (A)
• anchor pull-away (B)
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• failure of anchor parts (C/C1)
These failure causes govern the maximum loading capacity of anchors.
If the anchor is only a small distance from the edge, this may cause edge
breaking (D). In this case, the ultimate loads are smaller than those of the
previously mentioned modes of failure. In the cases of break-out, edge
breaking and anchor pull-away, the tensile strength of the fastening base
material is exceeded.
Combined
Load
Essentially, the same modes of failure take place under a combined load.
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As the angle between the direction of the applied load and the anchor
axis increases, break-out (A) becomes less common.
Shear Load
A shell-like area of spall on one side of the anchor hole is generally caused
by shear loads. The anchor parts then suffer bending tension or shear failure.
However, the edge breaks away if the distance from an edge is small and the
shear load is towards the free edge of a building component.
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1.4
1 Theory Section.indd 16 27.08.2008 11:44:33 Uhr
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Theory Section
Failure Modes
Applications
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Influence of
Cracks
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from bending. Only if the concrete in the tension zone is permitted to be
stressed (elongated) to such an extent that it cracks under the working
load can the reinforcement be utilized efficiently. The static/design system
and the location at which the load is applied to the structure determine
the position of the tension zone. Cracks normally run in a single direction
(line or parallel cracks). Cracks can run in two directions, but only in rare
instances, such as with reinforced concrete slabs stressed in two planes.
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Conditions for testing and applying anchors are currently being drafted
internationally based on the research results of anchor manufacturers and
universities. These will guarantee the functional reliability and safety of
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Efficient anchor fastenings made in cracked concrete.
Utilization of
Reinforcement
The tensile stress condition of rotational symmetry around the anchor axis
establishes equilibrium when anchor fastenings are made in non-cracked
concrete.
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Load-Bearing
Mechanisms
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1.4
1 Theory Section.indd 17 27.08.2008 11:44:34 Uhr
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Theory Section
Reinforcement Bars
Applications
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General
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Two failure modes are possible with this application: concrete cone failure
and steel failure.
S
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Doweling
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Reinforcement bars increase the tensile strength of the concrete. Cast
V C in reinforcement bars are positioned prior to pouring concrete into the
reinforced iron cast created by the rebars. Post-installed rebars are
installed into an existing concrete structure. Post-installed rebars transfer
the tensile strength between the neighboring reinforcement bars. It is
S aS
not possible to add a shear load on a rebar and there are three types of
failures modes that can occur with this type of application. These failure
modes include: (1) failure of mortar or concrete, (2) failure of anchor or
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mortar and (3) a combination of different failures. The concrete volume
needs to be large enough to accommodate the transfer of tensile strength.
The overlap connection of the reinforcement bars are governed by the
Post-Installed Rebars Rules for Concrete Building Europe Code 2 (EC2).
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1.5
1 Theory Section.indd 18 27.08.2008 11:44:35 Uhr
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Theory Section
Reinforcement Bars
Applications
Applications
Applications
Allowable
Application
V
S
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≥ 10 dS
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N,M,V
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Figure: Vertical force from a
wall or pillar.
V
S
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b,net
Figure: The end anchor of
As
slabs, beams or starter bars.
As,F
/3b,net
2
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The connection strength for the injection mortar from artificial resin can
be weakened when the temperature goes up. Therefore, reinforcement
connections are tested for fire behavior. The reinforcement bar systems
always require certification.
Images are from the DIBt.
1.5
1 Theory Section.indd 19 27.08.2008 11:44:36 Uhr
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Theory Section
Types of Steel Quality
Applications
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Applications
General
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• Sendzimir galvanized up to 20 µm
• Hot-dip galvanized 45 to 60 µm
• Electrogalvanized up to 25 µm
For outdoor use or where there is moisture, anchors must be made from
rust-resistant stainless steel. Steel types 1.4401 and 1.4571 are equivalent
in the approvals in terms of corrosion resistance. Electrogalvanized anchors
(thickness usually 5 – 15 µm) are only permitted in dry interior rooms. For
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particularly aggressive ambient conditions (e.g. chlorine gases in the ceiling
areas of swimming pools, tunnels, contact with sea water, etc.), anchors
made of highly corrosion-resistant steel are available (also known as HCR
steel 1.4529).
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If two or more components of different metallic materials are joined together
so that they are electrically conductive, an electrochemical potential forms
(i.e. low current flows). This causes contact corrosion and the lower grade
material corrodes at the point of contact.
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elements steel steel alloy galvanized galvanized
Attached parts
Brass
Copper
Tin
CrNi(Mo) steel
Chrome steel
Cast steel
Structural steel
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Cadmium coating
Aluminum alloy
Hot-dip galvanized parts
Zinc
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1.6
1 Theory Section.indd 20 27.08.2008 11:44:37 Uhr
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Measurement Basics
Applications
Applications
Applications
General
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The following table lists and explains the technical terms used for
measurement procedures.
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measured peak loads in multiple tests.
5% quantile Statistical value that specifies that only
5% of the individual values with a certain
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confidence level (level of safety for
approvals of fixing elements; generally
90%) lie under this limit value.
Characteristic For anchors, pertains to the 5% quantile of
resistance peak loads for the respective type of failure
and the direction of stress.
Measurement value Corresponds to a characteristic resistance
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of resistance divided by the relevant material and
mounting safety factors. Rd = Rk/γM
Permitted load perm. F Corresponds to a value that the anchoring
element can bear while complying with the
conditions of use. This value takes safety
factors into account. A useful life of 50
years is assumed in the approvals of the
German Institute for Structural Engineering.
Permitted loads are also sometimes referred
to as working loads.
Recommended load Represents the loads recommended by
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1.7
1 Theory Section.indd 21 27.08.2008 11:44:38 Uhr
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Theory Section
Measurement Basics
Applications
Applications
Applications
Dimensioning for
an Application
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anchors; the load must at least be at a ten-degree angle. As a result,
these anchors may not be used in the ceiling (e.g. for ceiling suspen-
sions).
The measurement of anchors approved by construction authorities is
regulated in the effective approvals as follows:
• Measurement according to permitted loads (i.e. comparison of existing
load with the permitted load).
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• Measurement according to the Kappa procedure
• Measurement according to the DIBt procedure
• Measurement according to ETAG 001, Annex C (appendix to European
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guideline)
• Measurement according to ETAG TR 029
The Kappa and DIBt procedures will no longer play a role once new
European approvals (ETA) are issued. The measurement procedure is
stipulated for each anchor in the respective approval. Measurement of
anchors approved by construction authorities must be performed using
engineering principles and written proof must be presented. Henkel
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provides calculation software for use by architects, planners or structural
designers. ChemFast PRO calculation software can be downloaded for
Definitions free at www.chemical-anchoring.com.
for Anchor
Measurement:
• The acting load (Sk) is the actual existing load per anchor,
without partial safety factors γG and γQ.
• The recommended load (Frec) is the maximum load per anchor
recommended by Henkel, without partial safety factors γG and γQ
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1.7
1 Theory Section.indd 22 27.08.2008 11:44:38 Uhr
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Theory Section
Measurement Procedures for Concrete Anchoring Base
Applications
Applications
Applications
General
Measurement concepts
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Concept with global safety factor Concept with partial safety factor
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Figure: Measurement concepts and procedures based on approvals
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The general approvals and European technical approvals of fixings require
that measurements be performed by an experienced engineer at the
anchoring and concrete construction sites. In the process, testable
calculations and design drawings must be prepared. The design drawings
must specify the location of the anchor.
During preselection of a fixing system, it must be checked whether
the minimum edge distances, minimum center distances, and minimum
Product Overview
Product Overview
Product Overview
component thickness have been maintained. Interferences and influences
must also be determined. After this, the actual measurement is performed
by determining the characteristic resistance.
The condition of the concrete anchoring base is a basic influencing factor
on the characteristic resistance for concrete failure. For this reason,
it is important to clarify whether or not the concrete is cracked before
selecting anchors and beginning measurement. As a rule, it is generally
assumed that concrete is cracked. Non-cracked concrete can only be
assumed if it is verified in each individual case that the fixing is secured
in non-cracked concrete for the entire length of the anchor.
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Product Details
Product Details
Information
Information
Information
Additional
Additional
Additional
1.7.1
1 Theory Section.indd 23 27.08.2008 11:44:40 Uhr
Chemical Anchoring
Theory Section
Measurement Procedures for Concrete Anchoring Base
Applications
Applications
Applications
L + R <_ 0
Equation 1
L Tension in concrete caused by external loads,
including anchor loads
R Tension in concrete caused by local deformation
(e.g. concrete shrinkage or by external pressure)
(e.g. local deformations arising from external influences)
(e.g. from displacement at support or temperature fluctuations)
If no exact check is carried out, use R to 3 N/mm2.
Contents
Contents
Contents
Tensions L and R are to be calculated under the assumption that the
concrete is not cracked. Equation 1 must be met for both directions for
flat components that support loads in two directions (e.g. plates or walls).
After calculating equation 1, it must be assumed that fixings in walls
are usually in cracked concrete because tensile stress in the wall length
direction is caused by anchor loads and force and there is no pressure
from other loads. If equation 1 cannot be met, only fixing systems
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
approved for use in cracked concrete are to be used.
Measurement
According to
the κ Procedure
Theory
Theory
Theory
The κ procedure operates under the assumption that the load of an
individual anchor with large center and edge distances is permitted,
independent of the load direction. The κ factors take the influences of
diminished center and edge distances into account. The permitted load of
an anchor is obtained by multiplying the maximum permitted load by the
respective κ factors.
Product Overview
Product Overview
Product Overview
While the κ procedure is simple and easy to use, it does have its
disadvantages. For example, the calculation of the permitted load does
not consider the upper load bearing capacity of anchors under lateral
load in the component surface. However, the upper required edge
distances under lateral load are determined for all load directions because
concrete edge failure becomes decisive with decreasing edge distance
under lateral load. For the measurement of off-center loaded anchor
groups for all anchors of the group, the load of the highest stressed
anchor must be determined. Measurements according to the κ procedure
are generally reliable, but present considerable restrictions in practice.
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Product Details
Information
Information
Information
Additional
Additional
Additional
1.7.1
1 Theory Section.indd 24 27.08.2008 11:44:41 Uhr
Chemical Anchoring
Theory Section
Measurement According to the Measurement Guideline
Applications
Applications
Applications
General
Contents
Contents
Measurement procedure A/TR 029
Characteristic resistance – dependent on load direction
Consideration of all types of failure and edge and center distances
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Measurement procedure B
Characteristic resistance – independent of performance
Consideration of edge and center distances
Theory
Theory
Theory
Measurement procedure C
Characteristic resistance – independent of load direction
No consideration of edge and center distances
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Product Overview
Product Overview
Figure: Measurement characteristics of procedures A, B and C are based on the
measurement guidelines from DIBt and ETAG
Anchor Plate
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Product Details
Product Details
Information
Information
Additional
Additional
Additional
c1
1.7.2
1 Theory Section.indd 25 27.08.2008 11:44:43 Uhr
Chemical Anchoring
Theory Section
Measurement Guideline Procedure A
Applications
Applications
Applications
Procedure A
Sd <_ Rd
Equation 2
Sd Measurement value of influence
Rd Measurement value of resistance
Contents
Contents
Contents
The characteristic resistances depend on the load direction and take all
possible types of failure into account. The influences which are active on
the anchors must be less than or equal to the resistance for proof of load
bearing capacity. This verification is to be performed for each load
direction and for each type of failure. If this condition is fulfilled, the fixing
has been adequately measured.
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Required measurement documentation
Theory
Theory
Theory
Measurement procedure A
Lateral load
Lateral load Diagonal
Load direction Tensile load without lever
with lever arm tensile load
arm
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Product Overview
Product Overview
Steel failure
Steel failure Combination
Concrete failure
Extraction of types of
(side opp. to
Concrete failure failure under
Type of failure load-bearing Steel failure
Cracks tensile load
side)
(installation) and lateral
Concrete
Cracks (load) load
edge failure
Product Details
load multiplied by the partial safety factor for the load. The distribution
of invasive cutting forces (normal force, overhung load, bending and
torsional moments) on the individual anchors of a group is calculated
according to the theory of elasticity under the assumption that all anchors
are equally rigid. For the calculation assumptions to be met, the anchor
plate must be sufficiently rigid. The portions of the diagonal and lateral
tensile load must be determined separately for diagonal tensile load
below a particular angle.
Information
Information
Information
Additional
Additional
Additional
1.7.3
1 Theory Section.indd 26 27.08.2008 11:44:45 Uhr
Chemical Anchoring
Theory Section
Measurement Guideline Procedure A
Applications
Applications
Applications
Procedure A
Contents
Contents
considered as well as the component thickness using the concrete
capacity procedure, if necessary. The existing concrete compressive
strength can also be factored in. In this measurement, the minimum
measurement value of resistance in a load direction is a decisive factor.
The heaviest loaded anchor is relevant for off-center stressed group
fixings for steel failure and extraction under tension as well as steel failure
under lateral load.
The partial safety factors for material resistance depend on the type of
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
failure and the installation safety of the anchor system and are specified
in the approval documents.
Theory
Theory
Theory
The partial safety factor for extraction and concrete failure under tension
is determined from the mounting safety factor of an anchor or its anchor
size. This mounting safety factor is derived from the results of tests that
are performed as part of the approval procedure. Mounting inconsistencies
that can occur at the construction site are simulated in these tests, however
it is assumed that crude errors in mounting (e.g. using the wrong drill) are
ruled out by appropriate measures at the construction site.
Product Overview
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Product Overview
Product Details
Product Details
Product Details
Information
Information
Information
Additional
Additional
Additional
1.7.3
1 Theory Section.indd 27 27.08.2008 11:44:45 Uhr
Chemical Anchoring
Theory Section
Anchor Design
Applications
Applications
Applications
Safety Concept
· (1-k · v) 1)
· (1-k · v) 1)
Contents
Contents
1
· γM
· ν
Rd design resistance
1
· γF <_ Rd · γF
Chemical Anchoring
Chemical Anchoring
1)
k, depends on the number of tests,
v, coefficient of variation.
Theory
Theory
Theory
Increasingly, the partial safety factor concept is replacing the global safety
factor concept. One important feature of the partial safety factor concept
is the strict separation of partial safety factors for the applied loads and
partial safety factors for the resistance of the fastening to these loads.
Partial safety factors for loads are intended to cover uncertainties and the
scatter where loads are concerned. Partial safety factors for resistance
cover uncertainties and the scatter pertaining to the resistance, i.e. the
load bearing capacity of the fastening.
Product Overview
Product Overview
Product Overview
Design Methods
To ensure that not only the anchor fastening design is optimally utilized,
but also that the required level of safety is guaranteed, it is often necessary
to size anchors in accordance with standard engineering practice when
making top-quality medium and heavy-duty fastenings in concrete. This
product information was based on the current international state of the
art regarding ETAG 001. This design method was simplified to retain as
much as possible of the previous design method, while including as much
of the most current approach as possible.
Product Details
Product Details
Information
Information
Additional
Additional
Additional
1.8
1 Theory Section.indd 28 27.08.2008 11:44:47 Uhr
Chemical Anchoring
Theory Section
Anchor Design
Applications
Applications
Applications
Tensile Resistance
In this load direction, three failure modes can appear. These are pull-out
failure, concrete failure and failure of the steel element. The flow of
required calculations is displayed in the following chart:
Contents
Contents
a B,N a B,N
concrete strength concrete strength
influencing factor influencing factor
aT aT
anchorage depth anchorage depth
influencing factor influencing factor
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
a A,N
final design resistance
anchor spacing
Theory
Theory
Theory
against pull-out failure:
influencing factor
0
NRd,p = NRd,p · a B,N · a T
a R,N
edge distance
influencing factor
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Product Overview
Product Overview
final design resistance
against concrete failure:
safety check:
Product Details
Product Details
Product Details
NSd
design value of applied
tensile load
Information
Information
Information
Additional
Additional
Additional
1.8.1
1 Theory Section.indd 29 27.08.2008 11:44:50 Uhr
Chemical Anchoring
Theory Section
Anchor Design
Applications
Applications
Applications
Shear Resistance
Two failure modes are distinguished with this type (direction) of loading.
These are concrete edge failure (i.e. breaking away of the concrete
component edge) and the shear failure of the steel element. The flow
of required calculations is displayed in the following chart:
Contents
Contents
a B,V
concrete strength
influencing factor
a AR,V
anchor spacing and
edge distance influence factor
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
a ,V
influencing factor for
Theory
Theory
Theory
direction of loading
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Product Overview
rec. load
safety check:
VSd
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Product Details
Information
Information
Additional
Additional
Additional
1.8.2
1 Theory Section.indd 30 27.08.2008 11:44:52 Uhr
Chemical Anchoring
Theory Section
Anchor Design
Applications
Applications
Applications
Combined Load
If there are combinations of tensile and shear loads (i.e. loads under an
angle α with respect to the anchor axis) the design check is given by:
FSd =
N 2Sd +V 2Sd
α = arctan VSd
NSd
Contents
Contents
Contents
Where:
NSd FSd
NSd = tensile component
α
VSd = shear component
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
VSd
Theory
Theory
Theory
The design resistance (loading capacity), FRd, at an angle α is given by:
Product Overview
Product Overview
Product Overview
1.5 /3
1.5 -2
FRd =
cos α
NRd + sin α
VRd
Where:
NRd FRd
NRd = design resistance for pure tension
α
VRd = design resistance for pure shear as calculated previously
VRd
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Product Details
Information
Information
Information
Additional
Additional
Additional
1.8.3
1 Theory Section.indd 31 27.08.2008 11:44:53 Uhr
Chemical Anchoring
Theory Section
Differences Compared to the Design Method
According to ETAG Annex C
Applications
Applications
Applications
Summary
Contents
Contents
• Resistance to concrete cone failure: The general formula for concrete
cone resistance is:
0
NRk,c = N Rk,c · Ac,N · ψs,N · ψec,N · ψre,N · ψucr,N
A0c,N
Chemical Anchoring
Chemical Anchoring
which are already reflected in:
0 Ac,N · ψ ·
N Rk,c · The factors a A,N and a A,R combine the factors
Theory
Theory
Theory
s,N
Ac,N
0
The simplified design method does not include the factor ψec,N , which
relates to the eccentricity of the acting load on the anchor plate. The
factor ψre,N relates to a spalling of the concrete above the first layer of
reinforcing bars. This failure mode is not decisive for an embedment
depth greater than 100 mm or a reasonable layout of the reinforcing bars.
The factor ψucr,N accounts for the different resistances of cracked and
uncracked concrete. This manual gives these different values in separate
Product Overview
Product Overview
Product Overview
tables. For this reason, ψucr,N is unnecessary.
Product Details
Information
Information
Information
Additional
Additional
Additional
1.8.4
1 Theory Section.indd 32 27.08.2008 11:44:53 Uhr
Chemical Anchoring
Theory Section
Differences Compared to the Design Method
According to ETAG Annex C
Applications
Applications
Applications
Summary
Contents
Contents
0
VRk,c = VRk,c · A0c,V · ψs,V · ψh,V · ψa,V · ψec,V · ψucr,N
A c,V
Chemical Anchoring
Chemical Anchoring
s,V h,V
A0c,V
The factor ψec,N relates to an eccentricity of the load on the anchor plate.
The simplified method ignores this. The factor ψα,V calculates the effect of
Theory
Theory
Theory
the load direction and is aß,V in this manual.
The factor ψucr,N takes into account the different resistances for cracked
and uncracked concrete. In this manual, these different values are given
in separate tables. For this reason, ψucr,N is not necessary.
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Product Details
Product Details
Product Details
Information
Information
Information
Additional
Additional
Additional
1.8.4
1 Theory Section.indd 33 27.08.2008 11:44:54 Uhr
Chemical Anchoring
Theory Section
ChemFast PRO Anchoring Software
Applications
Applications
CF PRO Calculation Software
ChemFast PRO (CF PRO) offers a new Henkel design method in addition
designing according to different international approvals. This method
differs from the simplified method in this manual in several ways. For this
reason, the results can differ as well.
1. The aforementioned restrictions for eccentricity do not apply.
2. Geometries for anchor plates and all anchor positions are allowed,
necessitating an engineering judgment of the design (especially for
Contents
Contents
shear forces close to an edge). The main assumption is the even load
redistribution on all anchors.
3. Anchor forces are calculated in relation to the bedding of the anchor
plate on the concrete if a bending moment is acting on the anchor
plate. This results in different results than if anchor forces were
calculated according to simplified measures (e.g. rigid anchor plate).
4. For bonded anchors with a bigger embedment depth than standard,
Chemical Anchoring
Chemical Anchoring
the concrete resistance is calculated as a combination of concrete
cone failure and pull-out failure.
Theory
Theory
ChemFast PRO includes approved and standard load applications.
Furthermore, CF PRO allows calculation with varying embedment depths
for CF920 and CF1000 according to ETAG approved guidelines.
In each result, CF PRO will signify whether the anchor type is approved
or standard. Standard load applications are values received from testing
done by Henkel. Whether using the calculations from the manual or those
from the anchor program, you will still obtain conservative results (the
Product Overview
Product Overview
results are on the safe side).
Product Details
Product Details
Information
Information
Additional
Additional
Please see page 4.1 for more information. ChemFast PRO is free and
available for download at www.chemical-anchoring.com.
1.9
1 Theory Section.indd 34 27.08.2008 11:44:56 Uhr
Chemical Anchoring
Product Overview
Chemical Systems and Product Performance Measurements
Applications
Applications
Chemical Anchor Systems
Chemical Anchoring consists of fixing high-load carriers into construction
materials, by injecting a 2-component injection mortar into a drilled hole
and screwing in the mechanical element. Chemical Anchor can be used in
a range of applications and project sizes. (Refer to Application Overview).
Chemical Anchors are based on two different types of chemical systems:
A Reaction Resin
Mortar System B Epoxy System
Contents
Contents
Materials: Materials:
• For use in various solid stones • Only for use in concrete
• Concrete Boring Method:
• Hollow brick • Ideal for diamond-drilled holes
Drilling Method: • Hammer-drilled holes
• Hammer-drilled holes* Drill Holes:
Drill Holes: • Suitable for drill holes with a gap
Chemical Anchoring
Chemical Anchoring
• Suitable for drill holes with a gap of up to 4 mm between anchor
of up to 2 mm between anchor and substrate
and substrate (due to shrinkage) Curing Time:
Theory
Theory
Curing Time: • Slower curing time allows for more
• Fast flexibility in working conditions
* See page 1.2 for more information on selecting the correct drilling method.
Product Overview
Concrete yes yes yes yes yes
Solid stone yes yes yes yes no
Hollow brick yes yes yes yes no
Certification yes no yes yes yes
Underwater no no yes yes yes
Wet and water-
no no yes yes yes
filled holes
Cracked
no no no no yes
Product Details
Product Details
concrete**
Weight of load
+ + ++ +++ ++++
possible
Chemical
+ + +++ +++ ++++
resistance
Shrinkage approx. approx. approx. approx.
0%
behavior 1.0 % 1.0 % 0.6 % 0.6 %
Styrene yes no no no no
Curing time fast fast fast fast slow
diamond
Information
Information
Additional
hammer
Maximum drill up to up to up to up to up to
hole gap 2 mm 2 mm 2 mm 2 mm 4 mm
** Certification pending completion
2.1
2 Product Overview.indd 35 27.08.2008 11:47:42 Uhr
Chemical Anchoring
Product Overview
Product Technologies: Chemical System A
Applications
Applications
Applications
Polyester Technology
The 2-component injection mortars based on polyester technology meet
the basic expectations for all general applications. The Pattex CF800 and
CF850 mortar based on polyester resin are developed for the structural
chemical bonding to fixate mechanical elements into solid and hollow
materials. These products should be used in dry conditions.
CF800 CF850
Contents
Contents
Contents
Special Properties Special Properties
• German certification • Basic solution for general
• Basic solution for general appli- applications in standard
cations in standard conditions conditions
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
• Fast curing • Fast curing
• Economic • Styrene free
• Hammer-drilled holes • Hammer-drilled holes
Theory
Theory
Theory
Range of Use
These products can be applied in solid and hollow materials and places
where expandable dowels cannot be used. These products should only be
used in dry conditions.
Product Overview
Product Overview
Product Details
Product Details
Product Details
Information
Information
Information
Additional
Additional
Additional
2.2.1
2 Product Overview.indd 36 27.08.2008 11:48:07 Uhr
Chemical Anchoring
Product Overview
Product Technologies: Chemical System A
Applications
Applications
Applications
Vinylester Technology
The 2-component injection mortars based on vinylester resins unify the
good thermal and mechanical properties of the epoxy resins with the
easy and fast processability of the unsaturated polyester resins. Reaction
resin mortars based on vinylester technology distinguish themselves by
their very high chemical resistance. They are suitable for wet and water-
filled drill holes and underwater applications.
CF900 CF920
Contents
Contents
Contents
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Special Properties Same Properties as CF900 PLUS
• German and European certification • 20% stronger power than CF900
Theory
Theory
Theory
• Suitable for wet and underwater • 30% easier extrusion based on
application new Premix cartridge system
• Certified as fire resistant up to F120 • Professional solution for wider
• Very good thermal and applications and heavier loads
mechanical properties • Certified as fire resistant up to F120
• High chemical resistance • European and US certification *
Product Overview
Product Overview
Product Overview
• Universal solution for wider • NSF/ANSI 61 certified for use
applications and heavier loads as a drinking water system
• Styrene free component
• Hammer-drilled holes
Range of Use
These styrene-free vinylester products can be used in solid and hollow
materials and places where expandable dowels cannot be used.
These products cure in wet and underwater holes.
Product Details
Product Details
Product Details
Information
Information
Information
Additional
Additional
Additional
2.2.2
2 Product Overview.indd 37 27.08.2008 11:48:26 Uhr
Chemical Anchoring
Product Overview
Product Technologies: Chemical System A
Applications
Applications
Applications
Vinylester Technology:
Speciality Products
Contents
Contents
Special Properties Special Properties
• Cold climate solution for wide • Warm climate solution for wide
range of applications and heavier range of applications and heavier
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
loads loads
• Use down to –20°C • Use up to 45°C
• Very good thermal and • Suitable for wet and underwater
Theory
Theory
Theory
mechanical properties application
• High chemical resistance • Very good thermal an
• Suitable for wet and underwater mechanical properties
application • High chemical resistance
• Styrene free • Styrene free
• Hammer-drilled holes • Hammer-drilled holes
Product Overview
Product Overview
Range of Use
These styrene-free vinylester products can be used in solid and hollow
materials and places where expandable dowels cannot be used.
These products cure in wet and underwater holes.
Product Details
Product Details
Product Details
Information
Information
Information
Additional
Additional
Additional
These products are not kept in stock but are made to order. Specific minimum order
quantities apply. Check your local Henkel office or dealer for details.
2.2.3
2 Product Overview.indd 38 27.08.2008 11:48:48 Uhr
Chemical Anchoring
Product Overview
Product Technologies: Chemical System B
Applications
Applications
Applications
Epoxy Technology
The pure epoxy technology is the newest chemical anchoring technology
with an outstanding chemical resistance and industrial strength. It can be
used underwater and shows no shrinkage due to hardening. Working times
are flexible at elevated temperatures. Good compound properties achieve
outstanding load values in diamond-drilled holes and larger annular gaps.
CF1000
Contents
Contents
Contents
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Special Properties
• Professional solution for
specialized applications
Theory
Theory
Theory
• European and US certifications *
• Heaviest loads / industrial strength
• Fire resistance and highest
chemical resistance
• Suitable for cracked concrete *
• For fastening in diamond-drilled
holes
Product Overview
Product Overview
Product Overview
• Suitable for underwater application
• No shrinkage
• Specialist for concrete
reinforcement
• Flexible working time at elevated
temperatures
• Diamond and hammer-drilled
holes
• NSF/ANSI 61 certified for use
Product Details
Product Details
Product Details
Range of Use
This pure epoxy product can be used with a professional gun and
applied in solid materials. It is preferred for anchoring reinforcing bars
and for post-installed rebar applications. The product can cure in wet
and underwater holes.
Information
Information
Information
Additional
Additional
Additional
2.3.1
2 Product Overview.indd 39 27.08.2008 11:48:58 Uhr
Chemical Anchoring
Product Overview
Product Availability / Curing Times
Applications
Applications
Applications
Product Availability
Product
Cartridge type Sizes ** Tool
availability **
Coaxial 150 ml CF800 Special gun
380 ml CF850 (150 ml with an
CF900 adapter)
CF920
Peeler 280 ml CF800 Standard gun
CF850
CF900
Contents
Contents
Contents
CF920
Foil pack 165 ml CF800 Standard gun
300 ml CF850
CF900
CF920
Side by side 345 ml CF800 Special gun
CF850
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
CF900
CF920
385 ml CF1000
Theory
Theory
Theory
Premix 380 ml CF920 Special gun
** Availability of product, size and cartridge type depends on local market offerings.
Curing Time
Curing start / Working time
Temperature CF800 CF850 CF900 CF920 CF1000
Product Overview
Product Overview
– 5°C 90 min 90 min
0°C 45 min 45 min 180 min
5°C 25 min 25 min 25 min 25 min 150 min
10°C 15 min 15 min 15 min 15 min 120 min
20°C 6 min 6 min 6 min 6 min 30 min
30°C 4 min 4 min 4 min 4 min 20 min
35°C 2 min 2 min 2 min 2 min 16 min
40°C 1,5 min 12 min
Product Details
Product Details
Product Details
Information
Information
Additional
Additional
Additional
2.4
2 Product Overview.indd 40 27.08.2008 11:49:06 Uhr
Chemical Anchoring
Product Overview
Certification Overview
Applications
Applications
Applications
Certification Overview
Language
Product Certification
available
CF800 DIBt solid and hollow brick (Germany) German
English
CF900 ETA uncracked concrete German
M10 – M16 steel-quality 5,8; A4; HC English
DIBt solid and hollow brick (Germany) German
English
Contents
Contents
Contents
IBMB/MPA fire resistance test F120 (Germany) German
English
CF920 ETA uncracked concrete* German
M8 – M30 steel-quality zinc galv.; A4; HC English
ICC uncracked concrete* English
M8 – M30 steel-quality zinc galv.; A4; HC
IBMB/MPA fire resistance test F120 (Germany) German
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
English
NSF/ANSI standard 61 drinking water system English
components
Theory
Theory
Theory
CF1000 ETA cracked and uncracked concrete* German
M8 – M30 steel-quality zinc galv.; A4; HC English
ICC cracked and uncracked concrete* English
M8 – M30 steel-quality zinc galv.; A4; HC
IBMB/MPA fire resistance test F120 (Germany)* German
English
Product Overview
Product Overview
Product Overview
NSF/ANSI standard 61 drinking water system English
components
Product Details
Product Details
Product Details
Information
Information
Information
Additional
Additional
Additional
2.5
2 Product Overview.indd 41 27.08.2008 11:49:11 Uhr
Chemical Anchoring
Product Overview
Cleaning and Product Accessories
Applications
Applications
Applications
Reminder: Follow proper Cleaning Accessories
cleaning instructions for the
drill hole in order to achieve
optimal load values. Pattex Cleaning Pump
• Conrete: blow out 4 x,
brush out 4 x, blow out 4 x Pattex Nylon – Cylinder Brush
• Hollow brick: blow out 2 x, With wood handle for hollow
brush out 2 x, blow out 2 x materials
Contents
Contents
With M 6 steel thread, for anchor
rods M 8 115x80x12 mm / M 10
115x80x14 mm
Chemical Anchoring
Chemical Anchoring
diameter diameter diameter length
(mm) (mm) (mm) (mm) (mm)
M8 10 12 10,5 170
Theory
Theory
Theory
M 10 8 12 14 12,5 170
M 12 10 14 16 14,5 200
12 16 18 16,5 200
M 16 14 18 20 18,5 300
M 20 16 24 26 24,5 300
M 24 20 28 30 28,5 300
M 27 25 30 32 30,5 300
Product Overview
Product Overview
M 30 28 35 37 35,5 300
32 38 40 38,5 300
Product Accessories
Product Details
Product Details
Information
Information
Additional
Additional
Additional
2.6
2 Product Overview.indd 42 27.08.2008 11:49:22 Uhr
Chemical Anchoring
Product 0verview
Consumption Overview Chart
Applications
Applications
Applications
Number of Fixings in Concrete
and Solid Material *
Anchor diameter M 8 M 10 M 12 M 16 M 20 M 24 M 30
Borehole diameter (mm) 10 12 14 18 24 28 35
Setting depth (mm) 80 90 110 125 175 210 280
165 ml 41 25 15 8 3 2 1
280 ml 74 46 27 15 6 4 2
300 ml 80 49 30 16 6 4 2
Contents
Contents
Contents
345 ml 93 57 34 18 7 4 2
380 ml 103 63 38 20 8 5 2
385 ml 104 64 39 21 8 5 2
Chemical Anchoring
Chemical Anchoring
Anchor diameter M8 M 10 M 12 M 16
Approved sleeve 13x100 15x100 – –
Theory
Theory
Theory
Standard sleeve 13x85 13x85 13x85 18x85
Standard 165 ml 12 12 12 6
Approved 165 ml 11 8 – –
Standard 280 ml 23 23 23 12
Approved 280 ml 19 14 – –
Standard 300 ml 24 24 24 13
Product Overview
Product Overview
Product Overview
Approved 300 ml 21 16 – –
Standard 345 ml 28 28 28 15
Approved 345 ml 24 18 – –
Standard 380 ml 31 31 31 16
Approved 380 ml 27 20 – –
* These numbers are based on the best-case scenario. This information can be used as a
guide for planning purposes. Consumption chart values can vary based on specific usage
and circumstances.
Product Details
Product Details
Product Details
Information
Information
Information
Additional
Additional
Additional
2.7
2 Product Overview.indd 43 27.08.2008 11:49:32 Uhr
Chemical Anchoring
Product Details
Material and Safety Data Sheet (MSDS)
Applications
Applications
Material and Safety Data Sheet
Material and Safety Data Sheets For the most up-to-date Material
contain information about the two and Safety Data Sheets:
components in a Pattex Chemical 1. Go to:
Anchor product. The document www.chemical-anchoring.com
includes safety information
2. Select the Downloads menu
pertaining to the following areas:
from the homepage
• Identification of the substance / 3. Choose Material and Safety Data
preparation and of the company / Sheets
Contents
Contents
undertaking 4. Type in the product name
• Hazards identification (example: CF900) and click on
start search
• Composition / information on
ingredients
• First aid measures Contact and Emergency
• Fire fighting measures Information:
• Accidental release measures
Chemical Anchoring
Chemical Anchoring
The e-mail address for issues
• Handling and storage
related to the Material and Safety
• Exposure controls / personal Data Sheet is:
protection uaproductsafety.de@henkel.com.
Theory
Theory
• Physical and chemical properties
• Stability and reactivity Emergency information is available
24 hours a day by calling
• Toxicological information
+49 211 797 3350.
• Ecological information
• Disposal consideration The product is registered at the
• Transport information “Information Centers for Cases of
Product Overview
Product Overview
• Regulations – classification and Poisoning” in Germany.
identification In poisoning cases, the centers are
equipped to provide around-the-
• and other information. clock information.
Central emergency phone number:
+49 30 19240.
Product Details
Product Details
Note
You can find a copy of all Material and Safety Data Sheets in the
Appendix to the Chemical Anchoring Technical Handbook. For the most
up-to-date version please go to www.chemical-anchoring.com.
Information
Information
Additional
Additional
The text above does not replace the original certification. Always refer to the complete
certification documents.
3.1
3_1 MSDS.indd 44 27.08.2008 12:16:44 Uhr
Chemical Anchoring
Product Details
CF800 Technical Information
Applications
Applications
CF800
Reaction resin mortar, polyester-based
1. Areas of Usage
Application
Contents
Contents
• Heavy load-carrying attachments in solid stone, concrete, porous
concrete and light concrete
• Suitable for attachment points close to the edge, since chemical
anchoring is free of expansion forces
• Also suitable as repair or adhesive mortar for concrete components
2. Benefits • Attachment of anchor rods, threaded collars, reinforcement bars, profiles etc.
Chemical Anchoring
• Cartridge can be used until the expiration date by replacing either the
static mixer or resealing cartridge with the sealing cap
• Water-impermeable joint, i.e. no water can penetrate into the hole at
Theory
Theory
the side of the adhesive compound
3. Properties • Galvanized steel, stainless steel, highly corrosion-resistant steel
Product Overview
• Raw density mean value of 1,61 kg/dm3
• Temperature resistant up to 80°C
• Application temperature of the cartridge should be at least 20°C
• Storage temperature from 5°C up to a max. of 25°C
• Storage life: 12 months
Product Details
Drill hole with percussion drill Clean drill hole (blow out: 4x, Screw mixer to cartridge
brush out: 4x, blow out: 4x )
Squeeze out and discard approx. Starting from the back end, Push anchor into base of hole
10 cm of compound before use fill hole completely with mortar while turning clockwise
Information
Information
Additional
Additional
Visual check of mortar filling Observe hardening time Install component, apply torque
3.2.1
3_2 CF_800.indd 45 27.08.2008 12:20:49 Uhr
Chemical Anchoring
Product Details
CF800 Technical Information
Applications
Applications
Applications
CF800
Reaction resin mortar, polyester-based
Hollow brick
1. Areas of Usage
Application
Contents
Contents
Contents
• Used for medium-load applications
• The perforated sleeve can be used in
hollow bricks, Hlz 4 to DIN 105,
sand-lime hollow bricks, KSL 4 to DIN 106,
hollow light concrete bricks, Hbl 2 to DIN 18 151 and
hollow concrete bricks, Hbn 4 to DIN 18 153
• Suitable for attachment of façades, projecting roofs, wooden
constructions, metal constructions, metal profiles, consoles, railings,
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
grills, sanitary fittings, pipe connections, cable runs etc.
2. Benefits
Theory
Theory
Theory
• Secure anchoring in hollow brick; high load bearing capacity
• No expansion effect, allowing attachment points to be placed close to
edges etc.
• Cartridge can be used until the expiration date by replacing either the
static mixer or resealing cartridge with the sealing cap
3. Properties
Product Overview
collar, anchor rod and anchoring surface
• Galvanized steel, stainless steel, highly corrosion-resistant steel
Product Details
Product Details
Drill hole with percussion drill Clean drill hole (blow out: 2x, Screw mixer to cartridge
brush out: 2x, blow out: 2x )
Reaction
Characteristics
Tem- Curing Curing Squeeze out and discard approx. Insert perforated sleeve Starting from the back end,
perature start end 10 cm of compound before use fill hole completely with mortar
5°C 25 min 120 min
Information
Information
Information
Additional
Additional
3.2.1
3_2 CF_800.indd 46 27.08.2008 12:20:56 Uhr
Chemical Anchoring
Product Details
CF800 Technical Information
Applications
Applications
Applications
CF800
Reaction resin mortar, polyester-based
Resin Concrete M8 M 10 M 12 M 16 M 20
NRk [kN] 11,4 17,4 24,2 27,1 45,6
Polyester y C 20/25
NRd [kN] 6,3 9,6 13,5 15,1 25,4
Contents
Contents
Contents
Safety factor for tension loads 1,8 acc. to ETAG
VRk [kN] 8,3 12,9 18,9 35,3 55,1
Steel quality
Polyester VRd [kN] 5,3 8,3 12,1 22,6 35,3
5.8
rec. torque 12,9 25,6 44,8 113,7 222,9
VRk [kN] 9,2 14,5 21,1 39,3 61,3
Steel quality
Polyester VRd [kN] 5,9 9,3 13,5 25,2 39,3
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
A4
rec. torque 12 23,9 41,9 106,7 207,9
Safety factor for share loads 1,56 acc. to ETAG
Theory
Theory
Theory
Recommended
Loads
Resin Concrete M 8 M 10 M 12 M 16 M 20
Polyester y C 20/25 Frec· [kN] 4,5 6,9 9,6 10,8 18,1
Product Overview
Product Overview
Product Overview
Installation
Parameters
Product Details
Product Details
Information
Information
Additional
Additional
Additional
3.2.1
3_2 CF_800.indd 47 27.08.2008 12:20:57 Uhr
Chemical Anchoring
Product Details
CF800 Technical Information
Applications
Applications
Applications
CF800
Reaction resin mortar, polyester-based
Approved
Recommended loads Standard sleeve
sleeve *
Strength
Stone M6 M 8 M 10 M 12 M 8 M 10
class
Contents
Contents
Contents
Hlz 4 0,3 0,3 0,3 0,3 0,3 0,3
Hollow brick Hlz 6 Frec· [kN] 0,4 0,4 0,4 0,4 0,4 0,4
Hlz 12 0,7 0,8 0,8 0,8 0,8 0,8
KSL 4 0,3 0,4 0,4 0,4 0,4 0,4
Sand-lime
KSL 6 Frec· [kN] 0,4 0,6 0,6 0,6 0,6 0,6
hollow brick
KSL 12 0,7 0,8 0,8 0,8 0,8 0,8
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Sand-lime
KS 12 Frec· [kN] 0,5 1,7 1,7 1,7 1,7 1,7
solid brick
Solid brick Mz 12 Frec· [kN] 0,5 1,7 1,7 1,7 1,7 1,7
Theory
Theory
Theory
Light concrete Hbl 2 0,3 0,3 0,3 0,3 – –
Frec· [kN]
hollow brick Hbl 4 0,5 0,6 0,6 0,6 – –
Concrete
Hbn 4 Frec· [kN] 0,5 0,6 0,6 0,6 – –
hollow brick
12x50 x
Standard
15x85 [mm] x x x
Product Overview
Product Overview
sleeve
15x130 x x
Approved SH 13x100 x
[mm]
sleeve SH 15x100 x
Installation
Parameters
Approved
Installation parameters Standard sleeve
sleeve *
Axial distance plug Hlz, KSL, Mz, KS = 100
scr,N [mm] 100
group Hbl, Hbn = 200
Product Details
Product Details
Product Details
Min. axial distance Hlz, KSL, Mz, KS = 50
min s [mm] 50
plug group Hbl, Hbn = 200
Axial distance bet-
ssingl. [mm] 250 250
ween single plugs
Edge distance ccr,N [mm] 250 200 250
Min. edge distance min c [mm] 250 50 60
Drilling depth hef [mm] 55 90 90 90 105 105
Drilling depth without
hef [mm] 65 85 95 100 85 95
sleeve
Minimum part thickness min h [mm] 110 110
Information
Information
Information
Additional
Additional
Additional
3.2.1
3_2 CF_800.indd 48 27.08.2008 12:20:59 Uhr
Chemical Anchoring
Product Details
CF800 Certification
Applications
Applications
Applications
CF800 Certification
Deutsches Institut für Bautechnik (DIBt)
Contents
Contents
It consists of the CF800 injection mortar, a perforated sleeve and an
anchor bolt with nuts in M 8 and M 10 sizes. The anchor bolt (including
nut and washer) is made from galvanized or stainless steel.
The anchorage system depends on the bond and positive fit of injection
mortar, perforated sleeve, anchor bolt and anchor base.
Chemical Anchoring
Chemical Anchoring
REMINDER: When anchoring in concrete or solid brick a perforated
sleeve is not necessary.
Theory
Theory
Theory
Product Overview
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
Additional
Additional
Additional
certification document.
3.2.2
3_2 CF_800.indd 49 27.08.2008 12:21:02 Uhr
Chemical Anchoring
Product Details
CF850 Technical Information
Applications
Applications
Applications
CF850
Reaction resin mortar, polyester-based
styrene-free
1. Areas of Usage
Application
Contents
Contents
Contents
• Heavy load-carrying attachments in solid stone, concrete, porous
concrete and light concrete
• Suitable for attachment points close to the edge, since chemical
anchoring is free of expansion forces
• Also suitable as repair mortar or adhesive mortar for concrete components
2. Benefits • Attachment of anchor rods, threaded collars, reinforcement bars, profiles etc.
Chemical Anchoring
Chemical Anchoring
• Cartridge can be used until the expiration date by replacing either the
static mixer or resealing cartridge with the sealing cap
• Water-impermeable joint, i.e. no water can penetrate into the hole at
Theory
Theory
Theory
the side of the adhesive compound
3. Properties • Galvanized steel, stainless steel, highly corrosion-resistant steel
Product Overview
• Raw density mean value of 1,63 kg/dm3
• Temperature resistant up to 80°C
• Application temperature of the cartridge should be at least 20°C
• Storage temperature from 5°C up to a max. of 25°C
• Storage life: 12 months
Product Details
Product Details
Drill hole with percussion drill Clean drill hole (blow out: 4x, Screw mixer to cartridge
brush out: 4x, blow out: 4x )
Squeeze out and discard approx. Starting from the back end, Push anchor into base of hole
10 cm of compound before use fill hole completely with mortar while turning clockwise
Information
Information
Information
Additional
Additional
Additional
Visual check of mortar filling Observe hardening time Install component, apply torque
3.3.1
3_3 CF_850.indd 50 27.08.2008 12:24:55 Uhr
Chemical Anchoring
Product Details
CF850 Technical Information
Applications
Applications
Applications
CF850
Reaction resin mortar, polyester-based
styrene-free
Hollow brick
1. Areas of Usage
Application
Contents
Contents
Contents
• Used for medium-load applications
• The perforated sleeve can be used in
hollow bricks, Hlz 4 to DIN 105,
sand-lime hollow bricks, KSL 4 to DIN 106,
hollow light concrete bricks, Hbl 2 to DIN 18 151 and
hollow concrete bricks, Hbn 4 to DIN 18 153
• Suitable for attachment of façades, projecting roofs, wooden
constructions, metal constructions, metal profiles, consoles,
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
railings, grills, sanitary fittings, pipe connections, cable runs etc.
2. Benefits
Theory
Theory
Theory
• Secure anchoring in hollow brick; high load bearing capacity
• No expansion effect, allowing attachment points to be placed
close to edges etc.
• Cartridge can be used until the expiration date by replacing either the
static mixer or resealing cartridge with the sealing cap
3. Properties
Product Overview
Product Overview
collar, anchor rod and anchoring surface
• Galvanized steel, stainless steel, highly corrosion-resistant steel
Product Details
Product Details
Drill hole with percussion drill Clean drill hole (blow out: 2x, Screw mixer to cartridge
brush out: 2x, blow out: 2x )
Reaction
Characteristics
Tem- Curing Curing Squeeze out and discard approx. Insert perforated sleeve Starting from the back end,
perature start end 10 cm of compound before use fill hole completely with mortar
5°C 25 min 120 min
Information
Information
Information
Additional
Additional
3.3.1
3_3 CF_850.indd 51 27.08.2008 12:25:00 Uhr
Chemical Anchoring
Product Details
CF850 Technical Information
Applications
Applications
Applications
CF850
Reaction resin mortar, polyester-based
styrene-free
Resin Concrete M8 M 10 M 12 M 16 M 20
Contents
Contents
Contents
Polyester NRk [kN] 11,9 17,8 25,2 28,3 47,3
y C 20/25
styrene-free NRd [kN] 6,6 9,9 14,0 15,7 26,3
Safety factor for tension loads 1,8 acc. to ETAG
VRk [kN] 8,3 12,9 18,9 35,3 55,1
Polyester Steel quality
VRd [kN] 5,3 8,3 12,1 22,6 35,3
styrene-free 5.8
rec. torque 12,9 25,6 44,8 113,7 222,9
VRk [kN] 9,2 14,5 21,1 39,3 61,3
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Polyester Steel quality
VRd [kN] 5,9 9,3 13,5 25,2 39,3
styrene-free A4
rec. torque 12,0 23,9 41,9 106,7 207,9
Theory
Theory
Theory
Safety factor for share loads 1,56 acc. to ETAG
Recommended
Loads
Resin Concrete M 8 M 10 M 12 M 16 M 20
Polyester
y C 20/25 Frec· [kN] 4,7 7,1 10,0 11,2 18,8
Product Overview
Product Overview
styrene-free
Installation
Parameters
Product Details
Product Details
Minimum part thickness hmin [mm] 130 140 160 175 220
Thread diameter d [mm] 8 10 12 16 20
Drill diameter dB [mm] 10 12 14 18 24
Hole diameter in part dBau [mm] 9 11 13,5 17,5 22
Tightening torque Tinst. [Nm] 10 20 40 60 120
Information
Information
Information
Additional
Additional
Additional
3.3.1
3_3 CF_850.indd 52 27.08.2008 12:25:01 Uhr
Chemical Anchoring
Product Details
CF850 Technical Information
Applications
Applications
Applications
CF850
Reaction resin mortar, polyester-based
styrene-free
Contents
Contents
Hlz 4 0,3 0,3 0,3 0,3
Hollow brick Hlz 6 Frec· [kN] 0,4 0,4 0,4 0,4
Hlz 12 0,7 0,8 0,8 0,8
KSL 4 0,3 0,4 0,4 0,4
Sand-lime
KSL 6 Frec· [kN] 0,4 0,6 0,6 0,6
hollow brick
KSL 12 0,7 0,8 0,8 0,8
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Sand-lime
KS 12 Frec· [kN] 0,5 1,7 1,7 1,7
solid brick
Theory
Theory
Theory
Solid brick Mz 12 Frec· [kN] 0,5 1,7 1,7 1,7
Product Overview
Product Overview
15x85 [mm] x x x
sleeve
15x130 x x
Installation
Parameters
Product Details
Product Details
Information
Information
Additional
Additional
3.3.1
3_3 CF_850.indd 53 27.08.2008 12:25:02 Uhr
Chemical Anchoring
Product Details
CF900 Technical Information
Applications
Applications
Applications
CF900
Reaction resin mortar, vinylester-based
styrene-free
1. Areas of Usage
Application
Contents
Contents
Contents
• Heavy load-carrying attachments in solid stone, concrete, porous
concrete and light concrete
• Suitable for attachment points close to the edge, since anchoring is
free of expansion forces
• Also suitable as repair or adhesive mortar for concrete components
2. Benefits • Attachment of anchor rods, threaded collars, reinforcement bars, profiles etc.
Chemical Anchoring
Chemical Anchoring
• Cartridge can be used until the expiration date by replacing either the
static mixer or resealing cartridge with the sealing cap
• Water-impermeable joint, i.e. no water can penetrate into the hole at
Theory
Theory
Theory
the side of the adhesive compound
3. Properties • Galvanized steel, stainless steel, highly corrosion-resistant steel
Product Overview
• Temperature resistant up to 80°C; for short periods up to 120°C
• Application temperature of the cartridge should be at least 20°C
• High chemical resistance
• Storage temperature from 5°C up to a max. of 25°C
• Storage life: 12 months
Product Details
Product Details
Drill hole with percussion drill Clean drill hole (blow out: 4x, Screw mixer to cartridge
brush out: 4x, blow out: 4x )
- ETA-05/0133
- ETA-05/0134
- ETA-05/0135
Squeeze out and discard approx. Starting from the back end, Push anchor into base of hole
10 cm of compound before use fill hole completely with mortar while turning clockwise
Information
Information
Information
Additional
Additional
Additional
Visual check of mortar filling Observe hardening time Install component, apply torque
3.4.1
3_4 CF_900.indd 54 27.08.2008 12:30:34 Uhr
Chemical Anchoring
Product Details
CF900 Technical Information
Applications
Applications
Applications
CF900
Reaction resin mortar, vinylester-based
styrene-free
Hollow brick
1. Areas of Usage
Application
Contents
Contents
Contents
• Used for medium-load applications
• The perforated sleeve can be used in
hollow bricks, Hlz 4 to DIN 105,
sand-lime hollow bricks, KSL 4 to DIN 106,
hollow light concrete bricks, Hbl 2 to DIN 18 151 and
hollow concrete bricks, Hbn 4 to DIN 18 153
• Suitable for attachment of façades, projecting roofs, wooden
constructions, metal constructions, metal profiles, consoles, railings,
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
grills, sanitary fittings, pipe connections, cable runs etc.
2. Benefits
Theory
Theory
Theory
• Secure anchoring in hollow brick; high load bearing capacity
• No expansion effect, allowing attachment points to be placed close to
edges etc.
• Cartridge can be used until the expiration date by replacing either the
static mixer or resealing cartridge with the sealing cap
3. Properties
Product Overview
Product Overview
collar, anchor rod and anchoring surface
• Galvanized steel, stainless steel, highly corrosion-resistant steel
Product Details
Product Details
Drill hole with percussion drill Clean drill hole (blow out: 2x, Screw mixer to cartridge
brush out: 2x, blow out: 2x)
Reaction
Characteristics
Curing end Curing end
Underground
Curing start dry wet
temperature
underground underground Squeeze out and discard approx. Insert perforated sleeve Starting from the back end,
10 cm of compound before use fill perforated sleeve with mortar
–5°C 90 min 360 min 720 min
0°C 45 min 180 min 360 min
Information
Information
Information
Additional
Additional
Additional
3.4.1
3_4 CF_900.indd 55 27.08.2008 12:30:39 Uhr
Chemical Anchoring
Product Details
CF900 Technical Information
Applications
Applications
Applications
CF900
Reaction resin mortar, vinylester-based
styrene-free
Contents
Contents
C 20/25 N0Rk,c [kN]
20,0 25,0 35,0
Pull-out and (50 °C /80 °C) N Rk,p [kN]
concrete
cone failure C 20/25 N0Rk,c [kN]
16,0 20,0 30,0
(72 °C /120 °C) N Rk,p [kN]
C 30/37 Ψc 1,22
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Increasing factors
C 40/50 Ψc 1,41
for concrete
C 50/60 Ψc 1,55
Theory
Theory
Theory
Safety factor for tension loads 1,8 acc. to ETAG
Product Overview
safety factor γ Ms 1,56
quality 5.8 M0Rk,s [Nm] 39,0 68,0 173,0
Installation
Parameters
Product Details
Product Details
Product Details
Edge distance ccr,N [mm] 90 110 125
Min. edge distance cmin [mm] 45 55 62,5
Axial distance scr,N [mm] 180 220 250
Min. axial distance smin [mm] 90 110 125
Anchorage depth hef [mm] 90 110 125
Minimum part thickness hmin [mm] 130 160 160
Thread diameter d [mm] 10 12 16
Drill diameter dB [mm] 12 14 18
- ETA-05/0133 Brush paramater dbrush [mm] 14 16 20
- ETA-05/0134
Information
Information
Information
Additional
Additional
- ETA-05/0135
Tightening torque Tinst. [Nm] 20 40 60
3.4.1
3_4 CF_900.indd 56 27.08.2008 12:30:40 Uhr
Chemical Anchoring
Product Details
CF900 Technical Information
Applications
Applications
Applications
CF900
Reaction resin mortar, vinylester-based
styrene-free
Contents
Contents
NRk [kN] 15,9 25,0 34,9 49,9 74,6
Vinylester y C 20/25
NRd [kN] 8,8 13,9 19,4 27,7 41,5
Safety factor for tension loads 1,8 acc. to ETAG
VRk [kN] 8,3 12,9 18,9 35,3 55,1
Steel quality
Vinylester VRd [kN] 5,3 8,3 12,1 22,6 35,3
5.8
rec. torque 12,9 25,6 44,8 113,7 222,9
VRk [kN] 9,2 14,5 21,1 39,3 61,3
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Steel quality
Vinylester VRd [kN] 5,9 9,3 13,5 25,2 39,3
A4
rec. torque 12,0 23,9 41,9 106,7 207,9
Theory
Theory
Theory
Safety factor for share loads 1,56 acc. to ETAG
Recommended
Loads
Resin Concrete M 8 M 10 M 12 M 16 M 20
Vinylester y C 20/25 Frec· [kN] 6,3 9,9 13,9 19,8 29,6
Product Overview
Product Overview
Product Overview
Installation
Parameters
Product Details
Product Details
Information
Information
Additional
Additional
Additional
3.4.1
3_4 CF_900.indd 57 27.08.2008 12:30:41 Uhr
Chemical Anchoring
Product Details
CF900 Technical Information
Applications
Applications
Applications
CF900
Reaction resin mortar, vinylester-based
styrene-free
Recommended Performance data / Hollow brick
Loads
Approved
Recommended loads Standard sleeve
sleeve *
Strength
Stone M6 M 8 M 10 M 12 M 8 M 10
class
Contents
Contents
Contents
Hlz 4 0,3 0,3 0,3 0,3 0,3 0,3
Hollow brick Hlz 6 Frec· [kN] 0,4 0,4 0,4 0,4 0,4 0,4
Hlz 12 0,7 0,8 0,8 0,8 0,8 0,8
KSL 4 0,3 0,4 0,4 0,4 0,4 0,4
Sand-lime
KSL 6 Frec· [kN] 0,4 0,6 0,6 0,6 0,6 0,6
hollow brick
KSL 12 0,7 0,8 0,8 0,8 0,8 0,8
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Sand-lime
KS 12 Frec· [kN] 0,5 1,7 1,7 1,7 1,7 1,7
solid brick
Theory
Theory
Theory
Solid brick Mz 12 Frec· [kN] 0,5 1,7 1,7 1,7 1,7 1,7
Product Overview
15x85 [mm] x x x
sleeve
15x130 x x
Approved SH 13x100 x
[mm]
Installation sleeve SH 15x100 x
Parameters
Approved
Installation parameters Standard sleeve
sleeve *
Axial distance plug Hlz, KSL, Mz, KS = 100
scr,N [mm] 100
group Hbl, Hbn = 200
Product Details
Product Details
Product Details
Information
Information
Additional
Additional
Additional
3.4.1
3_4 CF_900.indd 58 27.08.2008 12:30:44 Uhr
Chemical Anchoring
Product Details
CF900 Technical Information
Applications
Applications
Applications
CF900
Reaction resin mortar, vinylester-based
styrene-free
Recommended
Contents
Contents
Contents
Loads
Resistance
Resin M8 M 10 M 12 M 16 M 20
class
Vinylester F30 Ffire [kN] <
= 1,90 <
= 4,50 <
= 6,00 <
= 11,00 <
= 16,00
F60 <
Ffire [kN] = 0,85 < < < <
(valid for = 2,10 = 3,00 = 6,60 = 9,00
standard and < < < < <
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
approved F90 Ffire [kN] = 0,55 = 1,35 = 2,00 = 4,90 = 6,40
applications) F120 Ffire [kN] <
= 0,40 <
= 1,00 <
= 1,50 <
= 4,00 <
= 5,00
Theory
Theory
Theory
Product Overview
Product Overview
Product Overview
Product Details
Product Details
Product Details
Information
Information
Information
Additional
Additional
Additional
3.4.1
3_4 CF_900.indd 59 27.08.2008 12:30:45 Uhr
Chemical Anchoring
Product Details
CF900 Chemical Resistance
Applications
Applications
Applications
CF900
Resistance of cured CF900 vinylester resin –
styrene-free to different chemical agents at 20°C
Contents
Contents
Ethanol 96 x
Boric acid, aq. all x
Calcium hydroxide x
Diesel fuel x
Acetic acid 10 x
Acetic acid 40 x
Acetic acid 80 x
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Formaldehyde, aq. 50 x
Formaldehyde, aq. 20 x
Ethylenglycol x
Theory
Theory
Theory
Fuel oil x
Isopropyl alcohol x
Potassium hydroxyde 20 x
Potassium hydroxyde conc. x
Potassium carbonate, aq. all x
Potassium chloride, aq. all x
Potassium nitrate, aq. all x
Linseed oil x
Product Overview
Product Overview
Magnesium chloride, aq. all x
Methanol x
Lactic acid 10 x
Lactic acid 80 x
Sodium chloride, aq. all x
Sodium phosphate, aq. all x
Sodium hydroxide 20 x
Spdium hydroxide 50 x
Oleic acid x
Phenol, aq. 1 x
Product Details
Product Details
Product Details
Phenol, aq. 5 x
Phosphoric acid 80 x
Phosphoric acid 95 x
Nitric acid 30 x
Hydrochloric acid all x
Sulfuric acid, aq. < 50 x
Tetrachloroethylene x
Carbon tetrachloride x
Toluene x
Trichloroethylene x
Sodium silicate, aq. all x
Information
Information
Information
Additional
Additional
Additional
3.4.2
3_4 CF_900.indd 60 27.08.2008 12:30:52 Uhr
Chemical Anchoring
Product Details
CF900 Certification
Applications
Applications
Applications
CF900 Certification
Deutsches Institut für Bautechnik (DIBt)
Contents
Contents
The European Technical Approval (ETA) for CF900 is an approval for a
bonded anchor (injection type) with anchor rods of sizes M 10, M 12 and
M 16. The approval includes three different steel qualities: 5.8 (galvanized
steel), A4 (stainless steel) and HC (stainless steel 1.4529/1.4565).
The Pattex CF900 with anchor rod is a bonded anchor (injection type)
consisting of a mortar cartridge with injection mortar Pattex CF900 and
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
European Technical Approval an anchor rod with hexagon nut and washer in the range of M 10, M 12
and M 16. The anchor rod is placed into a drilled hole filled with injection
ETA-05/0133 mortar and is anchored via the bond between anchor rod, injection mortar
Theory
Theory
Theory
ETA-05/0134 and concrete.
ETA-05/0135
Product Overview
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
certification documents.
Additional
Additional
Additional
ETA-05/0133
ETA-05/0134
ETA-05/0135
3.4.3
3_4 CF_900.indd 61 27.08.2008 12:30:54 Uhr
Chemical Anchoring
Product Details
CF900 Certification
Applications
Applications
Applications
CF900 Certification
Deutsches Institut für Bautechnik (DIBt)
Contents
Contents
anchor bolt with nut in M 8 and M 10 sizes. The anchor bolt (including
nut and washer) is made of galvanized or stainless steel.
The anchorage system depends on the bond and positive fit of injection
mortar, perforated sleeve, anchor bolt and anchor base.
Chemical Anchoring
Chemical Anchoring
is not necessary.
Theory
Theory
Theory
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
Additional
Additional
Additional
certification documents.
3.4.3
3_4 CF_900.indd 62 27.08.2008 12:30:56 Uhr
Chemical Anchoring
Product Details
CF900 Certification
Applications
Applications
Applications
CF900 Certification
Institut Für Baustoffe Massivbau und
Brandschutz (iBMB)
Contents
Contents
This is a test and evaluation of Henkel injection adhesive anchors
Henkel Injection Anchor Pattex CF900 (dimensions M 8 to M 20)
in connection with anchor rods made of zinc-plated steel (strength
class 5.8), set in the tension zone of reinforced concrete floor sections
and subjected to centric applied tensile loads of their fire behavior to
determine their fire resistance time.
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Theory
Theory
Theory
Product Overview
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
Additional
Additional
Additional
certification documents.
3.4.3
3_4 CF_900.indd 63 27.08.2008 12:31:00 Uhr
Chemical Anchoring
Product Details
CF900 ICE Technical Information
Applications
Applications
Applications
CF900 ICE
Reaction resin mortar, vinylester-based
styrene-free
1. Areas of Usage
Application
Contents
Contents
Contents
• Heavy load-carrying attachments in solid stone, concrete, porous
concrete and light concrete
• Suitable for attachment points close to the edge, since anchoring is
free of expansion forces
• Also suitable as repair mortar or adhesive mortar for concrete components
2. Benefits • Attachment of anchor rods, threaded collars, reinforcement bars, profiles etc.
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
• Can be used in various solid stones
• Cartridge can be used until the expiration date by replacing either the
static mixer or resealing cartridge with the sealing cap
Theory
Theory
Theory
• Water-impermeable joint, i.e. no water can penetrate into the hole at
the side of the adhesive compound
• Accurate dosage of the compound by means of scaling
3. Properties • Galvanized steel, stainless steel, highly corrosion-resistant steel
Product Overview
• The cartridge is applicable up to a temperature of –20°C
• High chemical resistance
• Storage and application temperature from –20°C up to a max. of 25°C
• Storage life: 18 months for cartridges
Product Details
Product Details
Drill hole with percussion drill Clean drill hole (blow out: 4x, Screw mixer to cartridge
brush out: 4x, blow out: 4x )
Squeeze out and discard approx. Starting from the back end, Push anchor into base of hole
10 cm of compound before use fill hole completely with mortar while turning clockwise
Information
Information
Information
Additional
Additional
Additional
Visual check of mortar filling Observe hardening time Install component, apply torque
3.5.1
3_5 CF_900_ICE.indd 64 27.08.2008 13:12:25 Uhr
Chemical Anchoring
Product Details
CF900 ICE Technical Information
Applications
Applications
Applications
CF900 ICE
Reaction resin mortar, vinylester-based
styrene-free
Hollow brick
1. Areas of Usage
Application
Contents
Contents
Contents
• Used for medium-load applications
• The perforated sleeve can be used in
hollow bricks, Hlz 4 to DIN 105,
sand-lime hollow bricks, KSL 4 to DIN 106,
hollow light concrete bricks, Hbl 2 to DIN 18 151 and
hollow concrete bricks, Hbn 4 to DIN 18153
• Suitable for attachment of façades, projecting roofs, wooden
constructions, metal constructions, metal profiles, consoles,
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
railings, grills, sanitary fittings, pipe connections, cable runs etc.
2. Benefits
Theory
Theory
Theory
• Secure anchoring in hollow brick; high load bearing capacity
• No expansion effect, allowing attachment points to be placed close to
edges etc.
• Cartridge can be used until the expiration date by replacing either the
static mixer or resealing cartridge with the sealing cap
3. Properties
Product Overview
Product Overview
collar, anchor rod and anchoring surface
• Galvanized steel, stainless steel, highly corrosion-resistant steel
Product Details
Product Details
Reaction
Drill hole with percussion drill Clean drill hole (blow out: 2x, Screw mixer to cartridge
Characteristics brush out: 2x, blow out: 2x)
Tem- Curing Curing
perature start time
–20°C 90 min 24 h
–15°C 75 min 16 h
–10°C 60 min 10 h
Squeeze out and discard approx. Insert perforated sleeve Starting from the back end,
–5°C 50 min 5h 10 cm of compound before use fill perforated sleeve with mortar
0°C 25 min 150 min
Information
Information
Information
Additional
Additional
3.5.1
3_5 CF_900_ICE.indd 65 27.08.2008 13:12:28 Uhr
Chemical Anchoring
Product Details
CF900 ICE Technical Information
Applications
Applications
Applications
CF900 ICE
Reaction resin mortar, vinylester-based
styrene-free
Design
Concrete M 8 M 10 M 12 M 16 M 20
Contents
Contents
Contents
values
NRk [kN] 15,9 25,0 34,9 49,9 74,6
Vinylester y C 20/25
NRd [kN] 8,8 13,9 19,4 27,7 41,5
Safety factor for tension loads 1,8 acc. to ETAG
VRk [kN] 8,3 12,9 18,9 35,3 55,1
Steel quality
Vinylester VRd [kN] 5,3 8,3 12,1 22,6 35,3
5.8
rec. torque 12,9 25,6 44,8 113,7 222,9
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
VRk [kN] 9,2 14,5 21,1 39,3 61,3
Steel quality
Vinylester VRd [kN] 5,9 9,3 13,5 25,2 39,3
A4
Theory
Theory
Theory
rec. torque 12 23,9 41,9 106,7 207,9
Safety factor for share loads 1,56 acc. to ETAG
Recommended
Loads
Design
Concrete M 8 M 10 M 12 M 16 M 20
values
Product Overview
Product Overview
vinylester >
y C 20/25 Frec· [kN] 6,3 9,9 13,9 19,8 29,6
Installation
Parameters
Product Details
Product Details
Anchorage depth hef [mm] 80 90 110 125 170
Minimum part thickness h min [mm] 130 140 160 175 220
Thread diameter d [mm] 8 10 12 16 20
Drill diameter dB [mm] 10 12 14 18 24
Hole diameter in part dBau [mm] 9 11 13,5 17,5 22
Tightening torque Tinst. [mm] 10 20 40 60 120
Information
Information
Information
Additional
Additional
Additional
3.5.1
3_5 CF_900_ICE.indd 66 27.08.2008 13:12:30 Uhr
Chemical Anchoring
Product Details
CF900 ICE Technical Information
Applications
Applications
Applications
CF900 ICE
Reaction resin mortar, vinylester-based
styrene-free
Contents
Contents
Hlz 4 0,3 0,3 0,3 0,3
Hollow brick Hlz 6 Frec· [kN] 0,4 0,4 0,4 0,4
Hlz 12 0,7 0,8 0,8 0,8
KSL 4 0,3 0,3 0,3 0,3
Sand-lime hollow
KSL 6 Frec· [kN] 0,4 0,4 0,4 0,4
brick
KSL 12 0,7 0,8 0,8 0,8
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Sand-lime solid brick KS 12 Frec· [kN] 0,5 1,7 1,7 1,7
Solid brick Mz 12 Frec· [kN] 0,5 1,7 1,7 1,7
Theory
Theory
Theory
Light concrete Hbl 2 0,3 0,3 0,3 0,3
Frec· [kN]
hollow brick Hbl 4 0,5 0,6 0,6 0,6
Concrete hollow
Hbn 4 Frec· [kN] 0,5 0,6 0,6 0,6
brick
9x50 x
Standard sleeve 13x85 [mm] x x x
13x130 x x
Product Overview
Product Overview
Product Overview
SH 13x100
Approved sleeve [mm]
SH 15x100
Installation
Parameters
Product Details
Product Details
Information
Information
Additional
Additional
Additional
3.5.1
3_5 CF_900_ICE.indd 67 27.08.2008 13:12:31 Uhr
Chemical Anchoring
Product Details
CF900 TROPIC Technical Information
Applications
Applications
Applications
CF900 TROPIC
Reaction resin mortar, vinylester-based
styrene-free
1. Areas of Usage
Application
Contents
Contents
Contents
• Heavy load-carrying attachments in solid stone, concrete, porous
concrete and light concrete
• Suitable for attachment points close to the edge, since anchoring is
free of expansion forces
• Also suitable as repair mortar or adhesive mortar for concrete components
2. Benefits • Attachment of anchor rods, threaded collars, reinforcement bars, profiles etc.
Chemical Anchoring
Chemical Anchoring
• Cartridge can be used until the expiration date by replacing either the
static mixer or resealing cartridge with the sealing cap
• Water-impermeable joint, i.e. no water can penetrate into the hole at
the side of the adhesive compound
Theory
Theory
Theory
• Accurate dosage of the compound by means of scaling
3. Properties • Galvanized steel, stainless steel, highly corrosion-resistant steel
Product Overview
• Raw density mean value of 1,61 kg/dm3
• Temperature resistant up to 80°C; for short periods up to 120°C
• Application temperature of the cartridge should be at least 20°C
• High chemical resistance
• Storage temperature from 5°C up to a max. of 25°C
• Storage life: 18 months for cartridges, 9 months for foil tubes
Product Details
Product Details
Drill hole with percussion drill Clean drill hole (blow out: 4x, Screw mixer to cartridge
brush out: 4x, blow out: 4x )
Squeeze out and discard approx. Starting from the back end, Push anchor into base of hole
10 cm of compound before use fill hole completely with mortar while turning clockwise
Information
Information
Information
Additional
Additional
Additional
Visual check of mortar filling Observe hardening time Install component, apply torque
3.6.1
3_6 CF_900_TROPIC.indd 68 27.08.2008 13:14:37 Uhr
Chemical Anchoring
Product Details
CF900 TROPIC Technical Information
Applications
Applications
Applications
CF900 TROPIC
Reaction resin mortar, vinylester-based
styrene-free
Hollow brick
1. Areas of Usage
Application
Contents
Contents
Contents
• Used for medium-load applications
• The perforated sleeve can be used in
hollow bricks, Hlz 4 to DIN 105,
sand-lime hollow bricks, KSL 4 to DIN 106,
hollow light concrete bricks, Hbl 2 to DIN 18 151 and
hollow concrete bricks, Hbn 4 to DIN 18 153
• Suitable for attachment of façades, projecting roofs, wooden
constructions, metal constructions, metal profiles, consoles,
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
railings, grills, sanitary fittings, pipe connections, cable runs etc.
2. Benefits
Theory
Theory
Theory
• Secure anchoring in hollow brick; high load bearing capacity
• No expansion effect, allowing attachment points to be placed close
to edges etc.
• Cartridge can be used until the expiration date by replacing either the
static mixer or resealing cartridge with the sealing cap
3. Properties
Product Overview
Product Overview
collar, anchor rod and anchoring surface
• Galvanized steel, stainless steel, highly corrosion-resitant steel
Product Details
Product Details
Drill hole with percussion drill Clean drill hole (blow out: 2x, Screw mixer to cartridge
Reaction brush out: 2x, blow out: 2x)
Characteristics
Tem- Curing Curing
perature start end
5°C 60 min 240 min
10°C 45 min 180 min
Squeeze out and discard approx. Insert perforated sleeve Starting from the back end,
20°C 16 min 120 min 10 cm of compound before use fill perforated sleeve with mortar
30°C 6 min 60 min
Information
Information
Information
Additional
Additional
3.6.1
3_6 CF_900_TROPIC.indd 69 27.08.2008 13:14:40 Uhr
Chemical Anchoring
Product Details
CF900 TROPIC Technical Information
Applications
Applications
Applications
CF900 TROPIC
Reaction resin mortar, vinylester-based
styrene-free
Contents
Contents
NRk [kN] 15,9 25,0 34,9 49,9 74,6
Vinylester y C 20/25
NRd [kN] 8,8 13,9 19,4 27,7 41,5
Safety factor for tension loads 1,8 acc. to ETAG
VRk [kN] 8,3 12,9 18,9 35,3 55,1
Steel quality
Vinylester VRd [kN] 5,3 8,3 12,1 22,6 35,3
5.8
rec. torque 12,9 25,6 44,8 113,7 222,9
VRk [kN] 9,2 14,5 21,1 39,3 61,3
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Steel quality
Vinylester VRd [kN] 5,9 9,3 13,5 25,2 39,3
A4
rec. torque 12,0 23,9 41,9 106,7 207,9
Theory
Theory
Theory
Safety factor for share loads 1,56 acc. to ETAG
Recommended
Loads
Resin Concrete M 8 M 10 M 12 M 16 M 20
Vinylester y C 20/28 Frec· [kN] 6,3 9,9 13,9 19,8 29,6
Product Overview
Product Overview
Installation
Parameters
Product Details
Product Details
Thread diameter d [mm] 8 10 12 16 20
Drill diameter dB [mm] 10 12 14 18 24
Hole diameter in part dBau [mm] 9 11 13,5 17,5 22
Tightening torque Tinst. [Nm] 10 20 40 60 120
Information
Information
Information
Additional
Additional
Additional
3.6.1
3_6 CF_900_TROPIC.indd 70 27.08.2008 13:14:42 Uhr
Chemical Anchoring
Product Details
CF900 TROPIC Technical Information
Applications
Applications
Applications
CF900 TROPIC
Reaction resin mortar, vinylester-based
styrene-free
Contents
Contents
Hlz 4 0,3 0,3 0,3 0,3
Hollow brick Hlz 6 Frec· [kN] 0,4 0,4 0,4 0,4
Hlz 12 0,7 0,8 0,8 0,8
KSL 4 0,3 0,3 0,3 0,3
Hand-lime hollow
KSL 6 Frec· [kN] 0,4 0,4 0,4 0,4
brick
KSL 12 0,7 0,8 0,8 0,8
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Hand-lime solid brick KS 12 Frec· [kN] 0,5 1,7 1,7 1,7
Solid brick Mz 12 Frec· [kN] 0,5 1,7 1,7 1,7
Light concrete Hbl 2 0,3 0,3 0,3 0,3
Theory
Theory
Theory
Frec· [kN]
hollow brick Hbl 4 0,5 0,6 0,6 0,6
Concrete hollow brick Hbn 4 Frec· [kN] 0,5 0,6 0,6 0,6
9x50 x
Standard sleeve 13x85 [mm] x x x
13x130 x x
SH 13x100
Product Overview
Product Overview
Product Overview
Approved sleeve [mm]
SH 15x100
Installation
Parameters
Product Details
Product Details
Information
Information
Additional
Additional
Additional
3.6.1
3_6 CF_900_TROPIC.indd 71 27.08.2008 13:14:43 Uhr
Chemical Anchoring
Product Details
CF920 Technical Information
Applications
Applications
Applications
CF920
Reaction resin mortar, vinylester-based
styrene-free
1. Areas of Usage
Application
Contents
Contents
Contents
• Heavy load-carrying attachments in solid stone, concrete, porous
concrete and light concrete
• Suitable for attachment points close to the edge, since anchoring is
free of expansion forces
• Also suitable as repair mortar or adhesive mortar for concrete components
2. Benefits • Attachment of anchor rods, threaded collars, reinforcement bars, profiles etc.
Chemical Anchoring
Chemical Anchoring
static mixer or resealing cartridge with the sealing cap
• Water-impermeable joint, i.e. no water can penetrate into the hole at
the side of the adhesive compound
Theory
Theory
Theory
• Accurate dosage of the compound by means of scaling
• Galvanized steel, stainless steel, highly corrosion-resistant steel
3. Properties • Safe for use as a component in a drinking water system
Product Overview
• Raw density mean value of 1,66 kg/dm3
• Temperature resistant up to 80°C; for short periods up to 120°C
• Application temperature of the cartridge should be at least 20°C
• High chemical resistance
• Storage temperature from 5°C up to a max. of 25°C
• Storage life: 18 months for cartridges, 12 month for foil tubes
Product Details
Product Details
Drill hole with percussion drill Clean drill hole (blow out: 4x, Screw mixer to cartridge
brush out: 4x, blow out: 4x )
Squeeze out and discard approx. Starting from the back end, Push anchor into base of hole
10 cm of compound before use fill hole completely with mortar while turning clockwise
Information
Information
Information
Additional
Additional
Additional
Visual check of mortar filling Observe hardening time Install component, apply torque
3.7.1
3_7 CF_920.indd 72 27.08.2008 13:18:44 Uhr
Chemical Anchoring
Product Details
CF920 Technical Information
Applications
Applications
Applications
CF920
Reaction resin mortar, vinylester-based
styrene-free
Hollow brick
1. Areas of Usage
Application
Contents
Contents
Contents
• Used for medium-load applications
• The perforated sleeve can be used in
hollow bricks, Hlz 4 to DIN 105,
sand-lime hollow bricks, KSL 4 to DIN 106,
hollow light concrete bricks, Hbl 2 to DIN 18 151 and
hollow concrete bricks, Hbn 4 to DIN 18 153
• Suitable for attachment of façades, projecting roofs, wooden
constructions, metal constructions, metal profiles, consoles,
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
railings, grills, sanitary fittings, pipe connections, cable runs etc.
2. Benefits
Theory
Theory
Theory
• Secure anchoring in hollow brick; high load bearing capacity
• No expansion effect, allowing attachment points to be placed close to
edges etc.
• Cartridge can be used until the expiration date by replacing either the
static mixer or resealing cartridge with the sealing cap
3. Properties
Product Overview
Product Overview
collar, anchor rod and anchoring surface
• Galvanized steel, stainless steel, highly corrosion-resistant
Product Details
Product Details
Drill hole with percussion drill Clean drill hole (blow out: 2x, Screw mixer to cartridge
brush out: 2x, blow out: 2x)
Reaction
Characteristics
Curing end Curing end
Underground
Curing start dry wet
temperature
underground underground Squeeze out and discard approx. Insert perforated sleeve Starting from the back end,
10 cm of compound before use fill perforated sleeve with mortar
–5°C 90 min 840 min 1680 min
0°C 45 min 420 min 840 min
Information
Information
Information
Additional
Additional
Additional
3.7.1
3_7 CF_920.indd 73 27.08.2008 13:18:47 Uhr
Chemical Anchoring
Product Details
CF920 Technical Information
Applications
Applications
Applications
CF920
Reaction resin mortar, vinylester-based
styrene-free
Tem-
Resin Anchor M 8 M 10 M 12 M 16 M 20 M 24 M 27 M 30
perature
Contents
Contents
Contents
24°C/ NRk [kN] 20,1 33,9 49,8 75,4 128,2 174,2 203,6 237,5
Tension 40°C NRd [kN] 11,2 18,8 27,6 41,9 71,2 96,8 113,1 131,9
load 50°C/ NRk [kN] 15,1 25,4 37,3 56,5 96,1 134,6 152,7 171,5
80°C NRd [kN] 8,4 14,1 20,7 31,4 53,4 74,8 84,8 95,3
Safety factor for tension loads 1,8 acc. to ETAG
Steel VRk [kN] 9,8 16,0 22,9 43,2 67,5 97,2 128,7 155,7
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
quality VRd [kN] 7,9 12,8 18,3 34,6 54,0 77,8 102,5 124,6
Shear 5.8 rec. torque 12,7 25,6 45,1 117,1 229,0 394,8 597,4 800,5
load Steel VRk [kN] 13,8 22,4 32,0 60,5 94,5 136,1 179,3 218,0
Theory
Theory
Theory
quality VRd [kN] 8,8 14,4 20,5 38,8 60,6 87,2 115,0 139,7
A4 rec. torque 14,3 28,7 50,5 177,3 256,3 442,9 670,1 898,0
Recommended Safety factor for share loads 1,25 for 5.8 and 1,56 for A4 acc. to ETAG
Loads
Resin Concrete M 8 M 10 M 12 M 16 M 20 M 24 M 27 M 30
Product Overview
Product Overview
24°C/
Nrec· [kN] 8,0 13,5 19,7 29,9 50,9 69,1 80,8 94,2
Tension 40°C
load 50°C/
Nrec· [kN] 6,0 10,1 14,8 22,4 38,1 53,4 60,6 68,1
80°C
Steel
Vrec· [kN] 5,6 9,1 13,1 24,7 38,6 55,5 73,2 89,0
Shear quality 5.8
load Steel
Vrec· [kN] 6,3 10,3 14,7 27,7 43,3 62,3 82,1 99,8
quality A4
Installation
Parameters
Product Details
Product Details
Product Details
Edge distance ccr,N [mm] 120 135 165 187,5 255 315 360 420
Min. edge distance cmin [mm] 40 50 60 80 100 120 135 150
Axial distance scr,N [mm] 160 180 220 250 340 420 480 560
Min. axial distance smin [mm] 40 50 60 80 100 120 135 150
Anchorage depth hef [mm] 80 90 110 125 170 210 240 280
Min. part thickness h min [mm] 110 120 140 157 210 258 294 340
Thread diameter d [mm] 8 10 12 16 20 24 24 30
Drill diameter dB [mm] 10 12 14 18 24 28 28 35
Hole diameter
dBau [mm] 9 11 13,5 17,5 22 26 29 32
in part
Information
Information
Information
Additional
Additional
Additional
3.7.1
3_7 CF_920.indd 74 27.08.2008 13:18:49 Uhr
Chemical Anchoring
Product Details
CF920 Technical Information
Applications
Applications
Applications
CF920
Reaction resin mortar, vinylester-based
styrene-free
Recommended Performance data / Hollow brick
Loads
Approved
Recommended loads Standard sleeve
sleeve
Strength
Stone M6 M 8 M 10 M 12 M 8 M 10
class
Contents
Contents
Contents
Hlz 4 0,3 0,3 0,3 0,3 0,3 0,3
Hollow brick Hlz 6 Frec· [kN] 0,4 0,4 0,4 0,4 0,4 0,4
Hlz 12 0,7 0,8 0,8 0,8 0,8 0,8
KSL 4 0,3 0,3 0,3 0,3 0,3 0,3
Sand-lime
KSL 6 Frec· [kN] 0,4 0,4 0,4 0,4 0,4 0,4
hollow brick
KSL 12 0,7 0,8 0,8 0,8 0,8 0,8
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Sand-lime
KS 12 Frec· [kN] 0,5 1,7 1,7 1,7 1,7 1,7
solid brick
Theory
Theory
Theory
Solid brick Mz 12 Frec· [kN] 0,5 1,7 1,7 1,7 1,7 1,7
Product Overview
Product Overview
13x85 [mm] x x x
sleeve
13x130 x x
Approved SH 13x100 x
[mm]
Installation sleeve SH 15x100 x
Parameters
Approved
Installation parameters Standard sleeve
sleeve
Axial distance plug Hlz, KSL, Mz, KS = 100
scr,N [mm] 100
group Hbl, Hbn = 200
Product Details
Product Details
Product Details
Information
Information
Additional
Additional
Additional
3.7.1
3_7 CF_920.indd 75 27.08.2008 13:18:51 Uhr
Chemical Anchoring
Product Details
CF920 Certification
Applications
Applications
Applications
CF920 Certification
Deutsches Institut für Bautechnik (DIBt)
Contents
Contents
The Pattex CF920 with anchor rod is a bonded anchor (injection type)
consisting of a mortar cartridge with injection mortar Pattex CF920 and
an anchor rod with hexagon nut and washer in the range of M 8 to M 30.
The anchor rod is placed into a drilled hole filled with injection mortar
and is anchored via the bond between anchor rod, injection mortar and
concrete.
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Theory
Theory
Theory
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
Additional
Additional
Additional
certification documents.
3.7.2
3_7 CF_920.indd 76 27.08.2008 13:18:52 Uhr
Chemical Anchoring
Product Details
CF920 Certification
Applications
Applications
Applications
CF920 Certification
Institut Für Baustoffe Massivbau und
Brandschutz (iBMB)
Contents
Contents
Henkel Injection Anchor Pattex CF920 (dimensions M 8 to M 30)
in connection with anchor rods made of zinc-plated steel (strength
class 5.8), set in the tension zone of reinforced concrete floor sections
and subjected to centric applied tensile loads of their fire behavior to
determine their fire resistance classification.
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Theory
Theory
Theory
Product Overview
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
Additional
Additional
Additional
certification documentation.
3.7.2
3_7 CF_920.indd 77 27.08.2008 13:18:54 Uhr
Chemical Anchoring
Product Details
CF920 Certification
Applications
Applications
Applications
CF920 Certification
International Code Council-Evaluation Service
ICC - ES
Certification pending completion
Contents
Contents
1.4529/1.4565).
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Theory
Theory
Theory
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
Additional
Additional
Additional
certification documentation.
3.7.2
3_7 CF_920.indd 78 27.08.2008 13:18:55 Uhr
Chemical Anchoring
Product Details
CF920 Certification
Applications
Applications
Applications
CF920 Certification
Contents
Contents
NSF/ANSI Standard 61 addresses crucial aspects of drinking water
system components: whether or not contaminants that leach or migrate
from the product/material into the drinking water are above acceptable
levels in finished waters.
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Theory
Theory
Theory
Product Overview
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
Additional
Additional
Additional
certification documentation.
3.7.2
3_7 CF_920.indd 79 27.08.2008 13:19:02 Uhr
Chemical Anchoring
Product Details
CF1000 Technical Information
Applications
Applications
Applications
CF1000
Epoxy-Resin-System
1. Areas of Usage
Application
Contents
Contents
Contents
• For concrete
• For building reconstruction and renovation
2. Benefits • For difficult anchoring in any kind of material
• Cartridge can be used until the expiration date by replacing either the
static mixer or resealing cartridge with the sealing cap
• Water-impermeable joint, i.e. no water can penetrate into the hole at
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
the side of the adhesive compound
3. Properties • Safe for use as a component in a drinking water system
Theory
Theory
Theory
• High chemical resistance
• Flexible working time elevated temperatures
• Good wetting ability
• Flexible setting of bore diameter/anular gap
• Good performance in diamond drilled holes
• No shrinkage
Product Overview
Product Overview
• Performance approved by the indepedent institute EMPA
(report no. 431 899 1)
• Strong and secure anchoring even under water
• Transport and storage temperatures: +5°C to +25°C
Product Details
Product Details
Drill hole with percussion drill Clean drill hole (blow out: 4x, Screw mixer to cartridge
brush out: 4x, blow out: 4x )
Reaction
Characteristics
Curing end
Squeeze out and discard approx. Starting from the back end, Push anchor into base of hole
Underground
Curing end
wet or 10 cm of compound before use fill hole completely with mortar while turning clockwise
Curing start dry
temperature submerged
concrete
concrete
Information
Information
Information
Additional
Additional
Additional
3.8.1
3_8 CF_1000.indd 80 27.08.2008 13:24:16 Uhr
Chemical Anchoring
Product Details
CF1000 Technical Information
Applications
Applications
Applications
CF1000
Epoxy-Resin-System
Design Values
Design Concrete M 8 M 10 M 12 M 16 M 20 M 24 M 27 M 30 M 33 M 36 M 39
value
NRk [kN] 30,1 42,4 58,0 81,6 128,1 189,9 244,2 290,1 321,2 384,3 407,8
Contents
Contents
Contents
Tension
20°C/40°C
loads NRd [kN] 16,7 23,6 32,2 45,4 71,2 105,5 135,6 161,2 178,5 213,5 226,6
Tension NRk [kN] 16,1 21,2 29,0 40,8 69,4 95,0 122,1 145,1 160,6 192,2 203,9
50°C/80°C
loads NRk [kN] 8,9 11,8 16,1 22,7 38,6 52,8 67,8 80,6 89,2 106,8 113,3
Safety factor for tension loads 1,8 acc. to ETAG
VRk [kN] 9,9 15,8 22,9 43,2 67,5 97,2 128,1 155,7 194,0 227,7 273,9
Steel quality
VRd [kN] 7,9 12,6 18,3 34,6 54,0 77,8 102,5 124,6 155,2 182,2 219,1
5.8
rec. torque 12,9 25,6 44,8 113,7 222,9 394,8 597,4 800,5 1113,7 1415,7 1867,7
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Share
loads VRk [kN] 13,8 22,1 32,0 60,5 94,5 136,1 179,3 218,0 271,7 318,8 383,5
Steel quality
VRd [kN] 8,9 14,1 20,5 38,8 60,6 87,2 115,0 139,7 174,1 204,3 245,8
A4
Theory
Theory
Theory
rec. torque 14,3 28,7 50,5 131,2 256,3 442,9 670,1 898,0 1249,3 1588,1 2095,2
Recommended Safety factor for share loads 1,25 for steel quality 5.8 and 1.56 for A4 acc. to ETAG
Loads
Resin Concrete M 8 M 10 M 12 M 16 M 20 M 24 M 27 M 30 M 33 M 36 M 39
Recom- 20 °C/40 °C Nrec· [kN] 12,0 16,8 23,0 32,4 50,8 75,4 96,9 115,1 127,5 152,5 161,8
mended
tension
50 °C/80 °C Nrec· [kN] 6,4 8,4 11,5 16,2 27,5 37,7 48,4 57,6 63,7 76,3 80,9
Product Overview
Product Overview
Product Overview
loads
Recom- Steel quality Vrec· [kN] 5,6 9,0 13,1 24,7 38,6 55,5 73,2 89,0 110,9 130,1 156,5
mended 5.8
shear Steel quality
loads Vrec· [kN] 6,3 10,1 14,7 27,7 43,3 62,3 82,1 99,8 124,4 146,0 175,6
A4
Installation
Parameters
Edge distance ccr,N [mm] 80 90 110 125 170 210 240 280 310 340 370
Min. edge distance cmin [mm] 40 50 60 70 90 120 135 150 165 180 195
Axial distance scr,N [mm] 160 180 220 250 340 420 480 560 620 680 740
Product Details
Product Details
Product Details
Min. axial distance smin [mm] 40 50 60 70 90 120 135 150 165 180 195
Anchorage depth hef [mm] 80 90 110 125 170 210 240 280 310 340 370
Min. part thickness h min [mm] 130 140 160 175 220 260 300 340 380 410 450
Thread diameter d [mm] 8 10 12 16 20 24 27 30 33 36 39
Drill diameter dB [mm] 10 12 14 18 24 28 32 35 38 41 44
Hole diameter in part dBau [mm] 9 11 13,5 17,5 22 26 28 32 34 37 40
Tightening torque Tinst. [Nm] 10 20 40 60 120 150 220 250 800 1000 1300
Information
Information
Information
Additional
Additional
Additional
3.8.1
3_8 CF_1000.indd 81 27.08.2008 13:24:18 Uhr
Chemical Anchoring
Product Details
CF1000 Technical Information
Applications
Applications
Applications
CF1000
Epoxy-Resin-System
Parameter
Rebar
D [mm] 8 10 12 14 16 18 20 22 25 28 32 36 40
diameter rebar
Stress
Contents
Contents
Contents
As [mm2] 50,3 78,5 113,1 153,9 201,1 254,502 314,2 380,182 490,9 615,8 804,2 1017,9 1256,6
area
Tensile
fuk [N/mm2] 550
strength
Yield
fyk [N/mm2] 500
stress
Chemical Anchoring
Chemical Anchoring
ment min hef [mm] 80 90 110 115 125 150 170 190 210 260 310 340 370
depth
Theory
Theory
Theory
Bonding strength without influence of edge and axial distance
Bonding
f [N/mm2] 23,1 23,1 23,1 23,1 23,1 21,5 20,1 18,9 17,4 16,2 14,9 13,8 12,9
strength 1) b,m
Bonding
fb,k [N/mm2] 15,7 15,7 15,7 15,7 15,7 14,6 13,6 12,8 11,8 11,0 10,1 9,4 8,8
strength 2)
Bonding
fb,d [N/mm2] 7,3 7,3 7,3 7,3 7,3 6,8 6,3 5,9 5,5 5,1 4,7 4,4 4,1
strength 3)
Product Overview
Product Overview
1) fb,m = ultimate bonding strength
2) fb,k = characteristic value of the bonding strength
3) fb,d = design value of the bonding strength including the safety factor 2.16
C25/30 0,92
Strength
class
C30/37 1,00
Product Details
Product Details
Product Details
C40/50 1,15
Information
Information
Additional
Additional
Additional
3.8.1
3_8 CF_1000.indd 82 27.08.2008 13:24:19 Uhr
Chemical Anchoring
Product Details
CF1000 Certification
Applications
Applications
Applications
CF1000 Certification
Deutsches Institut für Bautechnik (DIBt)
Contents
Contents
The Pattex CF1000 with anchor rod is a bonded anchor (injection type)
consisting of a mortar cartridge with injection mortar Pattex CF1000 and
an anchor rod with hexagon nut and washer in the range of M 8 to M 30.
The anchor rod is placed into a drilled hole filled with injection mortar
and is anchored via the bond between anchor rod, injection mortar and
concrete.
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Theory
Theory
Theory
Product Overview
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
Additional
Additional
Additional
certification documentation.
3.8.2
3_8 CF_1000.indd 83 27.08.2008 13:24:20 Uhr
Chemical Anchoring
Product Details
CF1000 Certification
Applications
Applications
Applications
CF1000 Certification
Institut Für Baustoffe Massivbau und
Brandschutz (iBMB)
Contents
Contents
and subjected to centric applied tensile loads of their fire behavior to
determine their fire resistance classification.
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Theory
Theory
Theory
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
Additional
Additional
Additional
certification documentation.
3.8.2
3_8 CF_1000.indd 84 27.08.2008 13:24:21 Uhr
Chemical Anchoring
Product Details
CF1000 Certification
Applications
Applications
Applications
CF1000 Certification
International Code Council Evaluation Service
ICC - ES
Certification pending completion
Contents
Contents
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Theory
Theory
Theory
Product Overview
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
Additional
Additional
Additional
certification documentation.
3.8.2
3_8 CF_1000.indd 85 27.08.2008 13:24:21 Uhr
Chemical Anchoring
Product Details
CF1000 Certification
Applications
Applications
Applications
CF1000 Certification
Contents
Contents
NSF/ANSI Standard 61 addresses crucial aspects of drinking water
system components: whether or not contaminants that leach or migrate
from the product/material into the drinking water are above acceptable
levels in finished waters.
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Theory
Theory
Theory
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
Additional
Additional
Additional
certification documentation.
3.8.2
3_8 CF_1000.indd 86 27.08.2008 13:24:28 Uhr
Chemical Anchoring
Product Details
CF1000 Certification
Applications
Applications
Applications
CF1000 Certification
Eidgenössische Materialprüfungs- und
Forschungsanstalt (EMPA)
This document outlines the test results for the behavior of adhesive-
bonded concrete rebars (reinforcing bars) when subjected to static tensile
and fatigue loads up to anchorage failure.
Contents
Contents
Contents
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Theory
Theory
Theory
Product Overview
Product Overview
Product Overview
Product Details
Product Details
Product Details
Note
You can find a copy of this certification in the Appendix to the Chemical
Anchoring Technical Handbook or at www.chemical-anchoring.com.
The text above does not replace the original certification. Always refer to the complete
Information
Information
Information
Additional
Additional
Additional
certification documentation.
3.8.2
3_8 CF_1000.indd 87 27.08.2008 13:24:29 Uhr
Chemical Anchoring
ChemFast PRO
Calculation Software
Applications
Applications
Applications
CF PRO
NEW
ChemFast PRO Calculation Software
Available for free download at www.chemical-anchoring.com.
CF PRO will allow you to calculate anchor fixings in concrete applications.
Additionally, you will know the anchor types that have international
approvals and those that are based on Henkel’s standard application
results. CF PRO also assists you in selecting the correct product for your
anchoring situation. Furthermore, you will receive additional information
Contents
Contents
Contents
and technical understanding related to your specific anchoring situation.
Chemical Anchoring
Chemical Anchoring
• Preloaded standard beam types.
• Allowance of the overall edge components as well as the front side.
Theory
Theory
Theory
ChemFast PRO includes approved and standard load applications. In
each result, CF PRO will signify whether the anchor type is approved
or standard. Standard load applications are values received from testing
performed by Henkel. Whether using the calculations from the manual or
those from the anchor program, you will still obtain conservative results
(the results are on the safe side).
Product Overview
Product Overview
Product Details
Product Details
Product Details
The project page allows you to record all necessary information about the
Information
Information
Information
Additional
Additional
Additional
4.1
4_1 ChemFast PRO.indd 88 27.08.2008 13:26:17 Uhr
Chemical Anchoring
ChemFast PRO
Calculation Software
Applications
Applications
Applications
Contents
Contents
Contents
Anchor fixing specific information can be loaded in the numeric input page.
Chemical Anchoring
Chemical Anchoring
Chemical Anchoring
Theory
Theory
Theory
Product Overview
Product Overview
Product Overview
The graphic input tab shows an image of your anchor fixing scenario. You
can adjust load directions and numeric factors on this tab. Image rotation,
which can provide a better view of the anchor fixing, is available.
Product Details
Product Details
Product Details
Information
Information
Information
The short results tab gives information about potential anchor stress
Additional
Additional
Additional
for each anchor on the anchor plate. Results about total capacity are
provided relating to seven potential modes of failure.
4.1
4_1 ChemFast PRO.indd 89 27.08.2008 13:26:21 Uhr
Chemical Anchoring
Contact Information
Worldwide Locations
Applications
Applications
Applications
Primary
Contact Information
Contents
Contents
Website: www.chemical-anchoring.com
E-mail: chemical.anchoring@henkel.com
Worldwide Locations
Chemical Anchoring
Chemical Anchoring
Tte.Cnel.Magan 1990 120, Simeonovsko Shousse U Pruhonu 10
B1872 HRN Sarandi - Blvd. CR-17004, Praha
Avellaneda 1700 Sofia Czech Republic
Provincia de Buenos Aires Bulgaria Phone: +4202 20101 101
Argentina Phone: +359 2 80639 00
Theory
Theory
Theory
Phone: +54 11 4001 0100 Denmark
Canada Henkel Norden AB
Australia Henkel Canada Corporation Helgeshöj Allé 20-22
Henkel Australia Pty. Ltd. 2225 Meadowpine Blvd. DK-2630 Taastrup
135-141 Canterbury Road Mississauga Denmark
3137 Kilsyth VIC ONT L5N 7P2 Phone: +45 43 30 13 00
PO Box 63 Canada
Australia Phone: +1 (905) 814-6511 El Salvador
Phone: +61 3 9724 6444 Henkel de El Salvador S.A.
Chile de C.V.
Product Overview
Product Overview
Austria Henkel Chile Ltda. Ed. Corporativo Madre Selva,
Henkel CEE GmbH, Wien Avda. Laguna Sur, 9551 Urbanizacion Madre Selva,
Erdbergstraße 29 Comuna Pudahuel Interseccion Av. El Espino,
1031 Vienna Santiago, Chile Calzada El Almendro,
Austria Phone: +56 2 381 7200 No. 82-D, antiguo Cuscatlan
Phone: +43 17 11 04 El Salvador
China Phone: +503 2260 04 44
Baltic Region Henkel Asia-Pacific and
Henkel Baltics China Headquarters Finland
Riia 128 928 Zhangheng Road, Henkel Norden Oy
50411 Tartu Pudong, Äyritie 12 A
Estonia Shanghai 201203 FIN-01510 Vantaa
Phone: +372 73 05 800 Phone: +86 21 2891 8000 Finland
Phone: +358 201 22 311
Belarus Columbia
Product Details
Product Details
Product Details
Henkel Bautechnik Belarus Henkel Colombiana S.A. France
1/1 Stroitelnaya Str Calle 17 No 68B-97 Henkel France SA.
223036 Zaslavl Santa Fe de Bogotá 161 Rue de Silly
Belarus Colombia 92100 Boulogne Billancourt
Phone: +375 17 544 70 88 Phone: +57 1 423 8900 / 9000 France
Phone: +33 1 46 84 90 00
Belgium Costa Rica
SA Henkel Belgium NV Henkel Costa Rica Ltda. Germany
16 Avenue du Port, San Joaquin de Flores, Henkel KGaA
Havenlaan Heredia 100 mts. South and Henkelstraße 67
1080 Bruxelles 50 mts. 40191 Düsseldorf
Belgium Costa Rica C.A. Germany
Phone: +32 2 421 27 11 Phone: +506 277 48 00 Phone: +49 211 797 0
Information
Information
Additional
Additional
4.2
4_2 Country Offices.indd 90 27.08.2008 13:28:04 Uhr