Hydraulic Components:: Bellhousings and Accessories Damping Elements Tanks Thermomanagement
Hydraulic Components:: Bellhousings and Accessories Damping Elements Tanks Thermomanagement
Components
Steel Tanks
Hydraulic
You will find continuously updated data in our online catalogue at www.ktr.com 181
Table of contents
Steel tanks
Serie BSK 231
Serie BNK design A 232
Serie BNK design B 233
Serie BEK 234
Oil Sumps 235
Cover design, separation sheet metals, transport eyes and creasings 236
Special tanks on request 237
Certificates 238
182 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Overview
1
7
18
24 8
25
2
11
3
10
13
22
23
26
30
19 14
5 27
17
16
4
15
29
21
27
12
9 20
6 28
Components
Steel Tanks
5 ROTEX® coupling hub, motor side 20 Temperature switch type TS Hydraulic
7 Foot flange type PTFS (VDMA 24 561 part 1) 22 Damping rod design DSK for PIK
8 Damping rod design DSFS for foot flange type PTFS 23 Gasket type DZ for additional flange type ZO
10 Bellhousing PIK with integrated oil cooler 25 IRDN Digital industrial control with level switch
The customer has to protect rotating parts from unintended touch (Safety of Machines DIN EN 292 part 2).
The fastening screws should be secured against release by the customer (e. g. by anaerobic bonding agents like Loctite ®).
You will find continuously updated data in our online catalogue at www.ktr.com 183
Hydraulic Components
Bellhousings
zz Links between IEC motor and hydraulic pump
zz For almost every hydraulic pump either available from stock or
shortly
zz Both flange sides are finish machined
zz Motor and pump shaft centered
zz KTR bellhousings are made from aluminium (steel on request)
zz In many cases KTR bellhousings can be piled up
zz Designed for high loads
zz For the bellhousing selection you require please either see our
selection programme at www.ktr.com
zz Operating temperature: -40 °C to +100 °C
zz Notice our mounting instructions
Motor side Pump side
or IEC motor from size 225S
F Venting hole
8 fixing holes are offset Venting plugs available on request
22,5° on the verticle (Protection acc. to DIN EN 292
part 2 „Safety of Machines“)
184 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Bellhousings
Bellhousings according to VDMA 24561 design A
Dimensions [mm]
kW Bell- Gasket Foot
IEC-
with housing DP flange Min. Venting Oil
motor size
n= PTFL/ hole bleed
(shaft end)
1500 PTFS
d1 x l3
rpm Size Size *) A B B1 B3 h K M L1 L3 L5 1) B5 B4 B9 L7 B20 L21
1)
Bottom of pot does not consist of sold material ribbed
2)
Passing from dimension B3 to flange radius R=5
*) For vertical assembly or lateral assembly on the tank gaskets are available (type DP, see page 191).
Components
Steel Tanks
Hydraulic
For the detailed order designation please see our PC/Internet selection programme or mention the IEC motor size and detailed pump type for selection.
If venting holes or oil bleeds are requred, please mention in your order.
You will find continuously updated data in our online catalogue at www.ktr.com 185
Hydraulic Components
Bellhousings
zz Motor and pump shaft centered; designed for high loads
zz Both flange sides are finish machined
zz Type KPT: Bellhousing from special nylon material
- Accurate to size with higher temperatures and moisture
- Stiffness similar to aluminium bellhousings
- Very good damping properties
- Flange side for pump mounting from aluminium
zz Low-cost alternative to bellhousings with damping ring
zz Operating temperature: -10 °C to +60 °C
zz For almost every hydraulic pump available from stock or shortly
zz For the bellhousing selection you require please either see our
selection programme at www.ktr.com
Venting hole and venting plugs available on request
(Protection acc. to DIN EN 292 part 2 „Safety of Machines“) Pump
Motor side side
Oil bleed
available on
Screw tightening torque with Distance sleeves available on
request
screw quality 5.6 request
Bellhousings with rectangular flange Bellhousings from nylon
PL 160/1/.. 70 8 70 91 35 20 16 27
0,25
71 PL 160/4/.. 160 160 160 130 110 110 4 9 M8 110 13 50 7,5 28
0,37 12 90 120 45 22 25
PK 160/4/.. 95 43
80 0,55 PL 200/1/.. 90 70 91 35 22 37
200 200 200 165 130 145 4 11 M10 16 12 25 7,5 36
90S/90L - 1,5 PL 200/2/.. 100 90 90 120 22 42
2,2 PL 250/1/.. 110 90 120 45 22 45
100L/112M 3 PL 250/2/.. 250 250 250 215 180 190 5 14 M12 115 18 12 120 150 53 47 36 47 7,5 43
4 PL 250/7/.. 125 145 180 64 46 52
5,5 PL 300/1/.. 132 120 150 53 33 56
132S/132M 300 300 300 265 230 234 5 14 M12 20 15 50 7,5 45
7,5 PK 300/2/.. 137 145 180 64 33 59
160M/160L 11 PL 350/1/.. 171 26 120 156 59 33 73
350 350 350 300 250 260 6 18 M16 15 50 7,5 51
180M/180L - 22 PL 350/2/.. 181 25 145 180 64 31 78
186 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Bellhousings
zz Bellhousing from cast iron
zz PSG types particularly for servo motor drives with square
flange
zz Bellhousing suitable for high loads
zz Suitable for mining, offshore applications and servo drives
zz Resistant to almost every hydraulic oil and salt water
zz Both mounting sides are finish machined
zz The bellhousings are primed, machined surfaces are
preserved
zz Good damping properties due to the relatively big mass
zz For almost every hydraulic pump available from stock or shortly
zz Notice our mounting instructions
Bellhousings from cast iron (Type PG) Bellhousings from cast iron for servo motors (Type PSG)
5,5
132S/132M PG 300/5/.. 300 300 300 265 230 234 5 14 M12 144 20 15 215 30 50 63 7,5 45
7,5
160M/160L 11 - PG 350/4/.. 188 242 82
350 350 350 300 250 260 7 17 M16 26 15 76 50 7,5 51
180M/180L 22 PG 350/6/.. 204 235 87
PG 400/2/.. 256 280 118
200L 30 PG 400/4/.. 400 400 400 350 300 300 7 17 M16 204 26 20 260 97 50 92 7,5 51
PG 400/5/.. 228 280 104
37 PG 450/2/.. 234 24 289 97 107
225S/225M 450 450 450 400 350 350 7 17 M16 26 50 7,5 51
Components
45 PG 450/3/.. 262 20 315 91 121
Steel Tanks
250M 55, 75 PG 550/1/.. 265 360 125 Hydraulic
550 550 550 500 450 450 7 17 M16 26 25 97 50 7,5 51
280S/280M 90 PG 550/8/.. 248 349 116
110 -
315S/315M PG 660/5/.. 660 660 660 600 550 550 8 22 M20 330 32 30 425 119 50 157 7,5 60
160
PSG 200/1/.. 200 200 200 165 130 145 7 11 M10 124 16 12 170 55 36 60 7,5 36
For Servo-
and IEC- PSG 250/1/.. 250 250 250 215 180 190 7 13,5 M12 175 19 12 225 70 40 77 7,5 43
motors
PSG 350/10/.. 350 350 350 300 250 260 7 17,5 M16 228 26 15 255 95 50 102 7,5 51
If venting holes or oil bleeds are requred, please mention in your order.
You will find continuously updated data in our online catalogue at www.ktr.com 187
Hydraulic Components
PK 200/11/.. 90
90S/90L 1,1
PL 200/11/.. D 150/.. PTFL 200 200 165 130 100 16 11 M10 4 45 145 18 83 145 148
(24x50) 1,5
PK 200/30/.. 124
PK 250/15/.. 106
PL 250/15/.. D 150/.. 124 18 83 148
100L/112M 2,2 PK 250/17/.. 145
PTFL 250 250 215 180 18 14 M12 5 45 190 187
(28x60) 3 PK 250/15/.. 106
PL 250/15/.. D 190/.. 124 30 121 190
PK 250/17/.. 145
PK 300/8/.. 155 225
PK 300/9/.. 130
PL 300/9/.. D 150/.. 144 45 18 83 148
231
PK 300/15/.. 179
PL 300/15/.. 195
PK 300/8/.. 155 225
PK 300/9/.. 130
132S/132M 5,5
PL 300/9/.. D 190/.. PTFL 300 300 265 230 144 20 14 M12 5 45 234 30 121 190
(38x80) 7,5 231
PK 300/15/.. 183
PL 300/15/.. 195
PK 300/8/.. 168 225
PK 300/9/.. 143
PL 300/9/.. D 230/.. 157 58 97 143 234
231
PK 300/15/.. 196
PL 300/15/.. 208
PK 350/11/.. 175 25
252
PL 350/11/.. 190 26
D 150/.. 18 83 148
PK 350/18/.. 204 244
PL 350/18/.. 229 25 252
160M/160L 11 45
PK 350/18/.. 175 244
(42x110) 15
PL 350/11/.. PTFL 350/ 188 252
D 190/.. 350 300 250 26 17 M16 6 260 30 121 190
PK 350/18/.. PTFS 350 204 244
180M/180L 18,5
PL 350/18/.. 229
(48x110) 22 25
PK 350/11/.. 188 252
PL 350/11/.. 204
D 230/.. 26 58 97 143 234
PK 350/18/.. 217 244
PL 350/18/.. 242 25 252
188 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
PK 350/11/.. 188 25
160M/160L 11
(42x110) 15 PL 350/11/.. 204 26
PTFL 350/
PK 350/18/.. D 260/.. 350 300 250 217 17 M16 6 58 260 97 143 252 264
180M/180L 18,5 PL 350/18/.. PTFS 350
242 25
(48x110) 22
PL 350/48/98 247
PL 400/3/.. 210 290
PK 400/12/.. D 190/.. 215 45 30 121 190
PL 400/12/.. 229
200L PK 400/12/.. 228
30 D 230/.. PTFS 400 400 350 300 20 17 M16 6 300 143
(55x110) PL 400/12/.. 242 260
PK 400/12/.. 228 58 97 264
PL 400/12/.. D 260/.. 242 164
PL 400/12/98 247
PL 450/5/94 230 325
PK 450/12/94 D 190/.. 249 45 30 121 190
260
PL 450/12/94 267
PL 450/5/96 243 325
PK 450/6/96 234
D 230/.. 143 234
225S/225M 37 PK 450/12/96 262 260
PTFS 450 450 400 350 25 17 M16 6
(60x140) 45 PL 450/12/96 280
58 97
PK 450/5/98 243 325
PK 450/6/98 234
D 260/.. 164 265
PK 450/12/98 262 260
PL 450/12/98 280
PL 450/5/.. D 330/.. 268 83 120 208 325 330
PK 550/4/94 237 355
PL 550/4/94 D 190/.. 252 45 30 121 330 190
PK 550/8/94 262 340
PK 550/4/96 248 355
250M 55 PL 550/4/96 D 230/.. 265 143 330 234
(65x140) PK 550/8/96 275 340
PTFS 550 550 500 450 26 17 M16 6 58 450 97
280S/280M 75 PK 550/4/98 248 355
(75x140) 90 PL 550/4/98 D 260/.. 265 164 330 264
PK 550/8/98 275 340
PK 550/4/.. 275 355
PL 550/4/.. D 330/.. 290 83 120 208 330 330
PK 550/8/.. 300 340
PK 660/3/98 310 500
315S/315M D 260/.. 58 97 164 264
110 PL 660/3/98 318 340
(80x170)
132
315L PK 660/3/.. PTFS 660 660 600 550 330 32 22 M20 8 550 500
160 D 330/.. 83 120 208 330
(80x170)
200 PL 660/3/.. 343 340
(85x170)
PK 660/3/.. D 125/../.. 372 125 260 320 500 484
1)
Preferred combinations with short bellhousings, other combinations on request (see pages 184 and 185), phone +49 5971 798-0.
Components
* Passing from dimension B3 to the flange with radius R=5
Steel Tanks
For your power pack please pay attention to a separation of the piping, e. g. by tubes or elastic flanges (see page 193). Hydraulic
For further measures of noise damping we recommend to use damping rods (see page 196/197) or DT/DTV rings (see page 195).
For the detailed order designation please see our PC/Internet selection programme or mention the IEC motor size and detailed pump type for selection.
You will find continuously updated data in our online catalogue at www.ktr.com 189
Hydraulic Components
Foot flange
zz The designing of PTFL by means of the finite element
method permits very high loading capacity with
minimum weight
zz PTFL as a compact, space-saving design in
combination with KTR bellhousing and damping ring
zz Storage of only one electric motor type both for
horizontal and vertical construction
zz PTFS preferably for mobile applications
zz All types available from stock - other sizes on request
zz Notice our mounting instructions
PTFS 250 250 250 215 18 185 230 190 − 82 165 155 120 15 150 95 107,5 14 10 14 125 60
PTFS 300 300 300 265 20 225 270 240 − 92 200 185 148 18 183 117 132,5 14 10 14 150 75
PTFS 350 350 350 300 25 265 305 260 160 110 252 235 188 18 228 130 150 18 12 18 175 90
PTFS 400 400 400 350 20 300 350 300 185 125 277 260 193 20 241 150 175 18 12 18 200 100
PTFS 450 450 450 400 25 335 385 350 207 138 312 295 232 20 290 175 200 18 12 18 225 110
PTFS 200 200 200 165 12 150 185 130 85 68 138 125 90 15 120 72,5 82,5 11 8 11,5 100 50
PTFS 250 250 250 215 17 185 230 190 − 82 165 155 120 15 150 95 107,5 14 10 14 125 60
PTFS 350 350 350 300 20 265 305 260 160 110 252 235 193 22 232 130 150 18 12 18 175 90
PTFS 400 400 405 350 20 300 350 300 192 125 277 260 220 22 175 150 175 18 12 18 200 100
PTFS 550 550 550 500 25 415 465 440 240 165 370 350 233 25 318 225 250 18 12 18 275 140
PTFS 660 660 660 600 30 495 555 540 292 195 405 380 233 30 348 275 300 22 15 22 330 165
PTFS 800 from steel on request
In order to obtain the full loading capacity of the foot flanges all existing fastening bores have to be screwed up with the bellhousing!
190 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Material:
perbunane
2,5 mm thick
Gasket DZ
2,5 mm thick
Mounting flange ZO
Dimensions [mm] Gasket Gasket
Size DZ DP
A A1 ~A2 B B1 K M1 R T T1 T2 T3 d l l1
size size
ZO 160 210 112 150 130 185 9 M8 60 97,5 145 157,5 262,5 18 7 15 DZ 160 DP 160
ZO 200 250 147 187 165 225 9 M10 60 142,5 190 202,5 327,5 18 8 16 DZ 200 DP 200
ZO 250 300 192 239 215 275 9 M12 60 142,5 190 202,5 352,5 20 8 16 DZ 250 DP 250
ZO 300 360 236 289 265 330 14 M12 60 150 225 240 420 20 10 18 DZ 300 DP 300
ZO 350 410 262 332 300 380 14 M16 110 160 225 270 475 24 12 20 DZ 350 DP 350
Components
Steel Tanks
Size
B B1 B2 T T1 T2 T3 K R Hydraulic
DP 160 130 160 111 − − − − 4x9 −
DP 200 165 200 146 − − − − 4 x 11 −
DP 250 215 250 191 − − − − 4 x 13 −
DP 300 265 300 235 − − − − 4 x 13 −
DP 350 300 350 261 − − − − 4 x 17 −
DP 400 350 400 301 − − − − 4 x 17 −
DP 450 400 450 351 − − − − 4 x 17 −
DP 550 500 550 451 − − − − 4 x 17 −
DZ 160 185 210 160 97,5 145 157,5 262,5 4x9 35
DZ 200 225 250 200 142,5 190 202,5 327,5 4x9 35
DZ 250 275 300 250 142,5 190 202,5 352,5 6x9 35
DZ 300 330 360 300 150 225 240 420 6 x 14 60
DZ 350 380 410 350 160 255 270 475 6 x 14 80
You will find continuously updated data in our online catalogue at www.ktr.com 191
Hydraulic Components
Damping elements
zz Noise measurement in the R & D test center
zz Noise measurement locally at the customer
zz Airborne noise measurement on individual hydraulic compon-
ents and complete units
zz Structure-borne noise measurement to prove the efficiency of
KTR damping elements
zz Optimization of noise levels of systems or hydraulic units
In its research and development test center, KTR has provided for a sound measurement room allowing for low reflective test conditions.
Comparative measurements are performed on an actual hydraulic power pack in order to test and optimize the efficiency of KTR damping
elements. Apart from the stationary measurement in the laboratory, the efficiency of the KTR damping measurements taken can be proven
locally.
Examples of application
Bellhousing DT ring
Damping ring
Electric Motor
Pump
Elastic
flange Foot flange
Damping rod
Oil tank
Integrated
type BAK
damping ring
78
type B 3 / B 5
77
Pump: axial piston pump 76
Rigid
75 75,8
Coupling: ROTEX® 42 - 92 Shore A
74
D32-M
73 73,6
D230
72 72,5
71
70
192 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Damping elements
zz For structure-borne noise separation on the pressure and suc-
tion lines to the tank
zz Suitable for bulkhead pipe fitting SV6 - SV42
zz Sealing surface is moulded on
zz Made from oil-resistant perbunane
zz Larger types on request
View A
View A
Elastic flange
Bulkhead
Washer
pipe fitting
Thread M
or Ød
Elastic flange
Elastic flange Bulkhead pipe fitting *)
Components
Steel Tanks
80-2.3 SV 8-L SV 6-S M14 x 1,5 Ø12,5
Hydraulic
80-2.2 SV 6-L − M12 x 1,5 Ø10,5
80-2.1 − − − Ø10 Standard design
100-2.5 SV 42-L **) SV 38-S **) M52 x 2 Ø50
100-2.4 − SV 30-S M42 x 2 Ø40
100-2.3 100 82 5 8 95 65 9 SV 28-L SV 25-S M36 x 2 Ø34
100-2.2 SV 22-L SV 20-S M30 x 2 Ø28
100-2.1 − − − Ø25 Standard design
130-2.4 SV 42-L SV 38-S M52 x 2 Ø50
130-2.3 SV 35-L − M45 x 2 Ø43
130 110 6 10 125 95 9
130-2.2 − SV 30-S M42 x 2 Ø40
130-2.1 − − − Ø35 Standard design
You will find continuously updated data in our online catalogue at www.ktr.com 193
Hydraulic Components
Damping elements
zz Vulcanized and failsafe (up to D 330, DBGM)
zz High weight load permissible (e. g. multiple pumps)
zz Excellent damping properties
zz Excellent resistance to hydraulic oil
zz Sealing lips are moulded on (up to size 330) –
no additional sealing required
zz For the bellhousing selection you require please either
see our selection programme at www.ktr.com
Integrated seal
Damping ring D
Dimensions [mm]
Size B4
B7 D1 D2 D3 D4 LD L2 L3 L4 L5 L6 z x M 2)
min. max.
D 150/.. 18 83 122 148 83 100 78 45 5 15 13 16 30 4 x M8
D 190/.. 30 121 150 190 116 130 100 45 5 15 14 18 33 4 x M10
D 230/.. 97 143 195 234 143 160 136 58 5 18 17 23 47 4 x M12
D 260/.. 97 164 210 264 164 180 156 58 4 20 18 23 46 4 x M16
D 330/.. 120 208 264 330 208 220 201 83 6 35 23 28 64 4 x M20
D 84/../A
147 224 280 360 210 224 − 83 5 35 25 25 18 4 x M20
D 84/../C
D 125/../A 260 320 360 484 285 315 − 125 10 33 25 25 40 M20 3)
D 145/../A 390 400 1)
590 370 400 − 145 12 45 35 35 47 M24 3)
1)
Pitch circle diameter on request. 2)
Tightening torque of screw quality 5.6. 3)
Number of fixing holes on request.
Permissible radial and axial weight load of damping rings based on an ambient temperature of + 60 °C
D 150 D 190 D 230 D 260 D 330 D 84 D 125 D 145
Distance of center of gravity for radial load L [mm] 100 100 100 200 200 200 250 250
Perm. weight load Fmax. [N] 650 1800 3000 2300 4100 4000 6000 10000
With a different distance of center of gravity LX the permissible weight load is converted. If LX < L, Fmax. = Fperm.
Bellhousing with
damping ring
194 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Damping elements
zz DTV for vertical assembly only!
zz To reduce noise between drive unit and tank by means of
rubber flexible separation
zz Type DT for horizontal and vertical assembly
zz Type DT is protected against separation (failsafe) by means
of a special design (registered design of theinterconnected
parts)
zz Pressure-loaded elastomer due to the interconnected parts
zz High permissible radial, angular and axial load
zz Sealing lips are moulded on - no additional sealings required
Sealing lips
on both sides
Components
Steel Tanks
Hydraulic
Permissible radial weight and bending load of DT damping rings
with an operating temperature of + 60 °C
DT size 200 250 300 350 400 450 550 660
Fperm. [N] 370 720 1450 3600 4800 6600 13000 24000
Mb perm. [Nm] 30 65 175 740 1100 1600 4400 9000
Fperm. ≥ FP + FM Mb perm. ≥ FM l1 - FP l2
You will find continuously updated data in our online catalogue at www.ktr.com 195
Hydraulic Components
Damping elements
zz Damping rods reduce the noise level and dampen
vibrations
zz Finish machined for motors IMB 35 (DSM), PTFL foot
flanges (DSFL) or PTFS foot flanges (DSFS) and PIK oil
coolers (DSK)
zz Available from stock
zz Special lengthes or special designs on request
zz Also suitable for Nema motors
zz Damping rods are made from natural rubber (NR)
zz All damping rods are adapted to the weight load
that is produced
zz Thrust loading (V1) not permissible
Type DSM
Damping rods design DSM for electric motors type IMB 35, protection IP 54
Damping For Dimensions [mm]
rod motor
L L1 L2 L3 h h1 h2 b b1 b2 d D M1 M2
Size Size
DSM 71 71 196 156 90 40 8 12 50 21 25 14 20 M6
DSM 80 80 176 146 100 40 8 12 50 22 25 14 20 M8
DSM 90 S 90 S 196 156 100 40 8 12 50 24,5 25 14 20 M8
DSM 90 L 90 L 240 205 125 40 8 12 50 24 25 14 20 M8
DSM 100 L/112 M 100 L/112 M 240 205 140 40 8 12 50 22 25 14 20 M10
DSM 132 S/132 M 132 S/132 M 280 245 140 178 45 8 12 50 20 25 14 20 M10 M10
DSM 160 M 160 M 340 300 210 60 15 15 70 28 35 18 26 M12
DSM 160 L 160 L 416 370 254 60 15 15 70 28 35 18 26 M12
DSM 180 M 180 M 416 370 241 60 15 15 70 35 35 18 26 M12
DSM 180 L 180 L 446 400 279 60 15 15 70 35 35 18 26 M12
DSM 200 L 200 L 492 430 305 60 15 15 70 35 35 22 33 M16
DSM 225 S 225 S 492 430 286 60 15 15 70 35 35 22 33 M16
DSM 225 M 225 M 492 445 311 60 15 15 70 35 35 22 33 M16
DSM 250 M 250 M 492 445 349 60 15 15 100 50 50 22 33 M20
DSM 280 S/280 M 280 S/280 M 614 570 368 419 60 15 15 100 50 50 22 33 M20 M20
DSM 315 S/315 M 315 S/315 M 614 570 406 457 60 15 15 120 60 60 22 33 M24 M24
DSM 315 L 315 L 704 660 508 60 15 15 120 60 60 22 33 M24
Other sizes on request.
196 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Damping elements
zz Damping rods reduce the noise level and dampen
vibrations
zz Finish machined for motors IMB 35 (DSM), PTFL foot
flanges (DSFL) or PTFS foot flanges (DSFS) and PIK oil
coolers (DSK)
zz Available from stock
zz Special lengthes or special designs on request
zz Also suitable for Nema motors
zz Damping rods are made from natural rubber (NR)
zz All damping rods are adapted to the weight load
that is produced
zz Thrust loading (V1) not permissible
Components
Steel Tanks
DSFS 250 PTFS 250 240 140 185 40 8 12 50 17,5 25 13 20 M12
Hydraulic
DSFS 300 PTFS 300 280 180 225 40 8 12 50 17,5 25 13 20 M12
DSFS 350 PTFS 350 325 200 265 60 15 15 70 25 35 17 26 M16
DSFS 400 PTFS 400 350 234 300 60 15 15 70 25 35 17 26 M16
DSFS 450 PTFS 450 385 270 335 60 15 15 70 25 35 17 26 M16
DSFS 550 PTFS 550 490 350 415 60 15 15 100 25 50 18 26 M16
DSFS 660 PTFS 660 635 415 495 60 15 15 100 30 50 22 33 M20
Damping rods design DSK for PIK bellhousings with integrated oil cooler with feet
Damping For Dimensions [mm]
rod cooler
L L1 L2 h h1 h2 b b1 b2 d D M
Size Size
DSK 200 PIK 200 240 210 154,5 40 8 12 50 25 25 14 20 M12
DSK 250 PIK 250 270 240 175,5 40 8 12 50 25 25 14 20 M12
DSK 300 PIK 300 280 250 199,5 45 8 12 50 25 25 14 20 M12
DSK 350 PIK 350 325 295 243,5 60 15 15 70 35 35 14 20 M12
You will find continuously updated data in our online catalogue at www.ktr.com 197
Hydraulic Components
Aluminium tanks
zz Made from aluminium for depressurized operation (0,5 bar at
maximum)
zz With oil collecting groove moulded on periphery for
collection of leakage oil (Water Resources Act)
zz O-ring seal for all tank sizes, ready to use
zz No painting or priming of the tank required
zz Good heat loss capacity due to high caloric conductibility
and large heat dissipating surfaces
zz All tanks are 100 % tight and may be stacked without jamming
zz All sizes available from stock
zz All tanks including drain plug similar to DIN 908
zz Temperature resistant up to + 100 °C
Tanks with oil collecting groove BAK 13, BAK 30, BAK 44 and BAK 70
BAK 13 BAK 30
BAK 44 BAK 70
198 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Aluminium tanks
zz Made from aluminium for depressurized operation
(0,5 bar at maximum)
zz Without oil connecting groove
zz O-ring seal or flat seal for all tank sizes, ready to use
zz No painting or priming of the tank required
zz Good heat loss capacity due to high caloric
conductibility and large heat dissipating surfaces
zz All tanks are 100 % tight and may be stacked without
jamming
zz All sizes available from stock
zz All tanks including drain plug similar to DIN 908
zz Temperature resistant up to + 100 °C
Tanks without oil collecting groove BAK 10, BAK 20, BAK 40, BAK 63 and BAK 100
BAK 10 BAK 20
BAK 40 BAK 63
Components
Steel Tanks
Hydraulic
You will find continuously updated data in our online catalogue at www.ktr.com 199
Hydraulic Components
Tank cover made of steel and aluminium, accessories for aluminium tank
Cover For Dimenisions [mm] Cover thickness Weight [kg]
Steel Al tank A A1 A2 B B1 B2 R St Al St Al
ST 30 AL 30 BAK 30 475 460 449 325 310 299 25 5 5 6 2,1
ST 44 AL 44 BAK 40/BAK 44 515 500 485 415 400 385 32 5 8 8,5 4,6
ST 70 AL 70 BAK 63/BAK 70 605 590 575 465 450 435 32 5 8 10,5 6,1
200 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Cleaning covers
Dimensions [mm]
Size Number of
D1 D2 D3 D4 D5 x y
bores
V250-4 PRD 11,5 229 193 - 250 4 170 80
V324-6 / V324-6/HFC * 11,5 304 268 350 324 6 235 100
V324-6 Mould * 11,5 304 268 350 324 6 276 158
V449-6 / V449-6/HFC 11,5 429 393 475 449 6 276 158
V530-12 11,5 505 471 560 530 12 276 158
V580-8 11,5 560 523 620 580 8 370 210
* Cover with 4-hole fixing on request.
Components
Steel Tanks
for D Hydraulic
Size
cleaning cover [mm]
PRD 193 NBR PRD 193 Viton V250- PRD 229
PRD 268 NBR PRD 268 Viton V324 304
PRD 393 NBR PRD 393 Viton V449 429
PRD 471 NBR - V530 507
PRD 525 NBR - V580 561
You will find continuously updated data in our online catalogue at www.ktr.com 201
Hydraulic Components
Temperature indication With visual/electrical control of the Combined with temperature switch
with (KOT) and without (KO) liquid level in the tank KOO/KOS TS60, TS70 or TS80
KOT 01: Indication range + 20 °C to + 80 °C Technical data (opener) of the temperature switch:
KOT 02: Indication range - 10 °C to + 80 °C Shifting temperature: TS 60: Shifting temperture
KOO: Electr. switch as opener 60 °C / 140 °F
KOS: Electr. switch as closer TS 70: Shifting temperture
Operating range: - 10 °C to + 80 °C 70 °C / 158 °F
Recommended screw tightening torque: 8 Nm TS 80: Shifting temperture
Prestress pressure of tank max. 1 bar 80 °C / 176 °F
Hysteresis: 20 °C
Tolerance of the shifting temperature: ± 5 °C
Elecrical connections and functions:
Contact load: Alternating current
KOS max. 10 W max. voltage 250 V
KOO max. 3 W max. current with 10.000 circuits
2,5 A with cos φ = 1,0
Voltage: 1,6 A with cos φ = 0,6
50 V AC/DC max. current with 10.000 circuits
0,5 A with cos φ = 1,0
Switching current: ~0,25 A with cos φ = 0,6 Thermostat
KOS max. 0,50 A min. switching current 50 mA Cable 8
KOO max. 0,25 A
Direct current Mass
Line box with PG9 max. voltage 42 V
Protection IP 65 max. current with Thermostat
Connection 3 not used 10.000 circuits 1A Cable 1
Order form KO 02 + TS 80
Type Size with Temperature switch
[KO, KOT KOO or KOS] [01, 02 or 03] [TS 60, TS 70 or TS 80]
202 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Level contacts
Function NC (opener)
Max. voltage operating 230 V
Max. current 0,5 A
Contact load 10 VA IP65 protection IP67** protection
Cable screwing PG11 Cable screwing PG7**
Temperature contacts Max. voltage 230 V AC/DC Max. voltage 24 V DC
Level temperature switch Max. voltage operating 250 V
Size
Dimensions [mm] Max. current switching 2A ** with respective
L L1 L2 Max. contact load 100 VA upper part of plug
NVT22 220 170 40 Switch-back difference 15 K ± 5 K
NVT37 370 320 40
NVT45 450 400 40
Components
Steel Tanks
Hydraulic
KE 01 and KE 02 KE 03
filter grade 10 µm filter grade 45 µm
Order form Filler breather KE 01 Order form Oil level sight glass G3/₄A
You will find continuously updated data in our online catalogue at www.ktr.com 203
Hydraulic Components
Technical data
204 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Installation depth
cable screwing PG11
min. 50
Components
Steel Tanks
rotatable by 360° Hydraulic
zz Copper seal
zz Protective system IP 65
Technical data
You will find continuously updated data in our online catalogue at www.ktr.com 205
Hydraulic Components
R: Dipping sleeve on the right H: Dipping sleeve in the back on the S1: with 1 hose
L: Dipping sleeve on the left right S3: with 2 hoses
U: Dipping sleeve at the bottom
Hose lengths: S1= 1500 mm and S3= 2 x 1500 mm
Housing edge
Contacts
206 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
PE
Controller 1 ... X
Connection 6,3 AMP
Insulated plug
Type IR
Technical data
Components
ÖVE, KEMA Shifting power: 16 A (2,5)/250 VAC
Steel Tanks
10 A (1,5)/400 VAC Hydraulic
Isulation: According to VDE
0,5 A/24 VDC
Protection class: IP 65
further data
Cable screwing: M16 with strain relief on request
Max. operating pressure Failsafety: 2000 VAC between unified
of the dipping sleeve: 16 bar contacts and mass
Indication of thermometer: ~ 30 °C to 160 °C 1150 VAC between open
contacts
You will find continuously updated data in our online catalogue at www.ktr.com 207
Hydraulic Components
Type unheated
TI
Type TA
As an alternative: Control of tank heater possible in combination with KTR industrial controls with more than one temperature switch point (see
page 206 and 207). In this case the temperature control on the tank heater can be done without. Please notice our mounting instructions under
www.ktr.com.
208 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Components
Steel Tanks
(standard 20 °C, switching precision 3 °C) Hydraulic
zz If requested, it is possible for the manufacturer to set shifting
temperatures to the details specified by the customer
zz Other media/operating fluids available on request
zz The connector pin assignment is enclosed to the unit
zz Notice our mounting instructions (www.ktr.com)
You will find continuously updated data in our online catalogue at www.ktr.com 209
Hydraulic Components
A compact and high-performance cooler series comprising eight sizes was developed for high-power cooling of hydraulic and lubricating
oils.
Accessories
zz Thermal switch
zz Thermal bypass valves
Applications
zz Construction machines zz Hydraulic power packs
zz Agricultural machines zz Wind power
zz Rail technology zz Hydraulic presses
zz Machine tools zz Iron and steel industry etc.
Arrangement
zz Cooler net (plate and bar) made of aluminium with industrial lamina in black (RAL 9005)
zz Fan cover made of steel in black (RAL 9005)
zz Fan made of nylon PAG
zz Protective grid made of steel in black (RAL 9005)
zz Fan12 V/24 V IP68, 230 V/400 V IP55
zz Fan with hydraulic drive
Marine design:
zz Refrigerating grid coated via KTL diving process
zz Frame, fan cover, protection grid coated by KTL
zz Electric motor as a design with double component coating
210 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
kW/°C
V = 75 l/min
TOil = 65 °C
TL = 30 °C
l/min
Components
Steel Tanks
Viscosity: 20 cSt
Pressure loss [bar]
Hydraulic
0,45
Völ [l/min]
You will find continuously updated data in our online catalogue at www.ktr.com 211
Hydraulic Components
212 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Components
OAC 900 *
Steel Tanks
OAC 900-03 230 V/400 V 1) 2,2 5,8 55 900 79 190 Hydraulic
OAC 900-04-14 Hydraulic 14,0 900 79 190
OAC 1000 *
OAC 1000-03 230 V/400 V 1) 2,2 5,8 55 900 79 210
OAC 1000-04 Hydraulic 19,0 900 79 210
* Maximum static operating pressure: 10 bar
1)
Mains frequency ^
= 50 Hz
You will find continuously updated data in our online catalogue at www.ktr.com 213
Hydraulic Components
kW/°C
Oil flow [l/min] l/min
kW/°C
Oil flow [l/min] l/min
kW/°C
kW/°C
kW/°C
214 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
kW/°C
Oil flow [l/min] l/min
kW/°C
Oil flow [l/min] l/min
kW/°C
kW/°C
Components
Steel Tanks
Hydraulic
kW/°C
You will find continuously updated data in our online catalogue at www.ktr.com 215
Hydraulic Components
The OPC oil cooler unit is a system specifically developed for cooling in the bypass flow as an independent unit. The unit consists of a
cooler, fan, electric motor, pump and may be supplemented by a filter on request of the customer.
Accessories
zz Thermal switch
zz Thermostat
Applications
zz Machine tools zz Add-on coolers
zz Elevators zz Bypass flow cooling
zz Test benches
Arrangement
zz Cooler net (plate and bar) made of aluminium with industrial lamina in black (RAL 9005)
zz Fan cover made of steel in black (RAL 9005)
zz Fan made of nylon PAG
zz Protective grid made of steel in black (RAL 9005)
zz Electric motor 230 V/400 V
zz Bellhousing and coupling
zz Gearwheel feed pump
zz Filter with visual maintenance indication on request of the customer
216 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Components
Steel Tanks
Hydraulic
You will find continuously updated data in our online catalogue at www.ktr.com 217
Hydraulic Components
The MMC cooler series is used on construction machines, agricultural machines and stationary I. C.-engines. Being used as a water
cooler, series MMC tempers the cooling water. Being used as an oil cooler it ensures the cooling of hydraulic or gear oil, as a charge air
cooler it operates the cooling of the combustion air. As a result such kind of high-power cooling system meets with all demands on the
temperature regulation of media, including applications as fuel coolers.
It goes without saying that such cooling systems are developped individually, taking into account the necessary cooling power and in a close
cooperation with the customers. If several power packs for cooling are requested, they can be arranged either „side by side“ or one after
another. Depending on the application the MMC coolers are equipped with fans which are driven either by hydraulic fan drives, 12/24V or
230/400V electric motors, the hydraulic systems having the benefit of a higher efficiency, lower sound emission and a better adaptability
to the different operating conditions on bigger machines. Regardless of the mode of drive the latest types of fans are used which are not
only operating very efficiently, but also very quietly.
Potential applications
218 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Oil/air cooler
zz Suitable to cool the entire oil volume (return pass)
zz Constant air flow rate of the heat exchanger due to a low
pressure principle (DBGM)
zz Optimum utilization of the high-performance heat
exchanger
zz Optimum accommodation of housing and fan wheel
zz Direct suction of cold ambient air by the heat exchanger
zz Heat exchanger can easily be cleaned externally
(without any disassembly)
zz For the bellhousing selection you require please either
see our selection programme at www.ktr.com
Air exit
From size 250
8 threads
Air exit
View pump side View motor side
Components
Steel Tanks
160M / 160L 11 PIK 350/1/... 188 243,5 183,5 405 360 230 175 310 300 250 200 260 50 292 M16 184
(42 x 110) 15 PIK 350/2/... 204 243,5 183,5 405 360 230 175 310 300 250 200 260 50 292 M16 184 Hydraulic
180M / 180L 18,5
(48 x 110) 22
* Dimensions following the VDMA guideline 24561.
** In case of an engine speed of ≥1900 rpm a steel fan must be used.
Assembly
For assembly and disassembly of the oil connection pipes please hold up with a hexagon key (max. tightening torque 40 Nm).
No reduction of the cross section behind the cooler. Return filter to be installed in front of the cooler (dynamic pressure, danger of
bursting)
Tensions inside the connection pipes have to be avoided!
Vibration of the piping is to be avoided (should possibly be intercepted in front of the connection).
Supply and discharge to be chosen alternatively.
Please note that several hydraulic systems produce pressure peaks of more than 12 bar in the reverse motion (danger of bursting)!
Please consider our mounting instructions under www.ktr.com.
For PIK sizes 200 and 350 please mention the IEC-motor sizes in your order.
You will find continuously updated data in our online catalogue at www.ktr.com 219
Hydraulic Components
Oil/air cooler
1. Cooling effect for a speed of 1500 rpm depend-ing on the tem- 3. Pressure difference depending on oil flow and oil viscosity
perature difference between oil intake and air intake and oil
volume
PIK 200 Cooling effect PK (kW) PIK 200 Cooling effect PK (kW)
1,0 1,4 γ = 100 mm2/s
0,9 ∆T = 50 K
1,2
0,8
0,7 ∆T = 40 K 1,0
γ = 80 mm2/s
0,6 γ = 60 mm2/s
∆T = 30 K 0,8
0,5 γ = 40 mm2/s
0,4 0,6
∆T = 20 K
0,3 0,4
0,2
0,2
0,1
0,0 0,0
0 4 8 12 16 20 24 28 32 36 40 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
PIK 250 Cooling effect PK (kW) PIK 250 Cooling effect PK (kW)
2,0
1,8 ∆T = 50 K 1,4 γ = 100 mm2/s
1,6 1,2
1,4
∆T = 40 K 1,0
γ = 80 mm2/s
1,2
∆T = 30 K 0,8
γ = 60 mm2/s
1,0
0,6
γ = 40 mm2/s
0,8 ∆T = 20 K
0,6 0,4
0,4 0,2
0,2
0,0
0,0
0 4 8 12 16 20 24 28 32 36 40 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
PIK 300 Cooling effect PK (kW) PIK 300 Cooling effect PK (kW)
2,5
3,0 γ = 100 mm2/s
∆T = 50 K
2,5 2,0
∆T = 40 K γ = 80 mm2/s
2,0 1,5
γ = 60 mm2/s
∆T = 30 K
1,5
1,0 γ = 40 mm2/s
1,0 ∆T = 20 K
0,5
0,5
0,0
0,0
0 5 10 15 20 25 30 35 40 45 50 55 60 0 5 10 15 20 25 30 35 40 45 50 55 60
PIK 350 Cooling effect PK (kW) PIK 350 Cooling effect PK (kW)
6 3,5
∆T = 50 K γ = 100 mm2/s
5 3,0
∆T = 40 K 2,5 γ = 80 mm2/s
4
∆T = 30 K 2,0 γ = 60 mm2/s
3
1,5 γ = 40 mm2/s
∆T = 20 K
2
1,0
1 0,5
0 0,0
0 10 20 30 40 50 60 70 80 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
The diagrammes shown are based on actual measurements of the Viscosity measured up to 100 mm2/s.
PIK oil cooler performed in the KTR R & D test center. Higher viscosity on request.
With 3000 rpm the cooling effect is increased by 50 %.
220 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Materials:
Components
Steel Tanks
Headers Gunmetal ISO: GCuSn5Pb5Zn5
Hydraulic
Marine version specifications (Special differences for severely polluted or poor quality water.)
Tubes 70/30 Copper/Nickel ISO: CuNi30Mn1Fe
Tubeplates 90/10 Copper/Nickel ISO: CuNi10Fe1Mn
Headers Gunmetal ISO: GCuSn5Pb5Zn5
You will find continuously updated data in our online catalogue at www.ktr.com 221
Hydraulic Components
Power diagramme of the 2300 series Pressure loss of the 2300 series
kW/°C
222 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Power diagramme of the 2700 series Pressure loss of the 2700 series
kW/°C
Power diagramme of the 2800 series Pressure loss of the 2800 series
Components
Steel Tanks
kW/°C
Hydraulic
You will find continuously updated data in our online catalogue at www.ktr.com 223
Hydraulic Components
A B
A - medium to be cooled
B - cooled medium
TAK/T Serie 23
A B C D E ØF Weight Oil vol. Water vol.
Type
[mm] [mm] [mm] [BSP] [mm] [mm] [kg] [l] [l]
TAK/T 2312 175 59 1)
G 1/2 - 29,1 3 0,3 0,4
TAK/T 2322 259 135 117 G 3/4 - 36 4 0,5 0,5
TAK/T 2332 345 221 203 G 3/4 - 36 5 0,7 0,6
TAK/T 2342 443 319 301 G 3/4 263 36 5 1,0 0,7
TAK/T 2352 571 447 429 G 3/4 391 36 6 1,3 0,9
TAK/T 2362 717 587 575 G1 537 - 7 1,7 1,1
TAK/T 2372 895 765 753 G1 715 - 8 2,2 1,4
1)
On Model No 2312 two M6 x 12 mounting holes are provided on the base midway between the oil port centres.
Add suffix H to part number for 3/4“ BSP water connections.
Max. permissible oil temperature 100 °C. Max. oil pressure 30 bar. Max. water pressure 10 bar.
A B
A - medium to be cooled
B - cooled medium
TAK/T Serie 25
A B C D E ØF Weight Oil vol. Water vol.
Type
[mm] [mm] [mm] [BSP] [mm] [mm] [kg] [l] [l]
TAK/T 2512 291 129 75 G1 - 45 10 1,4 1,4
TAK/T 2522 377 199 161 G1 1/4 - 53 12 1,9 1,7
TAK/T 2532 475 297 259 G1 1/4 - 53 13 2,5 2,1
TAK/T 2542 603 425 387 G1 1/4 333 53 14 3,5 2,6
TAK/T 2552 749 571 533 G1 1/2 479 59 17 4,5 3,2
TAK/T 2562 927 749 711 G1 1/2 657 59 20 5,8 3,9
TAK/T 2572 1129 951 913 G1 1/2 859 59 23 7,3 4,8
TAK/T 2582 1381 1203 1165 G1 1/2 1111 59 27 9,0 5,8
TAK/T 2592 1727 1549 1511 G1 1/2 1457 59 32 11,5 7,2
Add suffix H to part number for 1 1/2” BSP water connections (A = +14mm).
Max. permissible oil temperature 100 °C. Max. oil pressure 30 bar. Max. water pressure 10 bar.
224 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
A B
A - medium to be cooled
B - cooled medium
TAK/T Serie 27
A B C D Weight Oil vol. Water vol.
Type
[mm] [mm] [mm] [BSP] [kg] [l] [l]
TAK/T 2712 650 326 306 G2 38 5,5 5,0
TAK/T 2722 796 472 452 G2 43 7,0 6,0
TAK/T 2732 974 650 630 G2 48 9,0 7,5
TAK/T 2742 1176 852 832 G2 55 11,0 9,0
TAK/T 2752 1428 1104 1084 G2 63 14,0 10,5
TAK/T 2762 1777 1453 1433 G2 74 17,5 13,0
Max. permissible oil temperature 100 °C. Max. oil pressure 20 bar. Max. water pressure 10 bar.
M12x24
(pitch circle
diameter 150)
A B
A - medium to be cooled
B - cooled medium
D
C - cooling water „on“
TAK/T Serie 28
A B C D Weight Oil vol. Water vol.
Type
Components
[mm] [mm] [mm] [BSP] [kg] [l] [l]
Steel Tanks
TAK/T 2812 684 326 306 G3 48 9,0 7,5 Hydraulic
TAK/T 2822 830 472 452 G3 54 11,5 9,0
TAK/T 2832 1008 650 630 G3 62 15,0 10,5
TAK/T 2842 1210 852 832 G3 71 18,5 13,0
TAK/T 2852 1462 1104 1084 G3 82 23,0 15,5
TAK/T 2862 1811 1453 1433 G3 97 29,5 19,0
Max. permissible oil temperature 100 °C. Max. oil pressure 20 bar. Max. water pressure 10 bar.
You will find continuously updated data in our online catalogue at www.ktr.com 225
Hydraulic Components
TAK
Materials
Components Standard coolers Seawater coolers
mounting bracket
shell steel steel
baffle
end plates TAK = steel copper nickel alloy
cooling fins
aluminium aluminium
type designation plate
tubes TAK = copper/nickel TAK = copper/nickel
grey cast iron
end caps grey cast iron
(with copper/nickel layer)
nitrile rubber nitrile rubber
gaskets
cellulose fibres cellulose fibres
additional installation zinc anode
Technical data
ATTENTION: Incorrect assembly can lead to a damage to the cooler!
1) Maximum flows
TAK
Series Oil
Water
TAK Shell
1-pass 2-pass
5.. 75 45 22
7.. 225 90 46
10.. 330 210 106
All flows l/min.
2) Operating temperature
The max. operating temperature is:
TAK = 120 °C
3) Operating pressure
The max. operating pressure of TAK is:
Shell = 35 bar; Tubes = 16 bar
To define the cooling performance or the cooler please contact KTR (phone: +49 5971 798-424).
226 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
B - cooled medium
C D
C - cooling water „on“
B A
A - medium to be cooled
B - cooled medium
D
C - cooling water „on“
C
D - cooling water „off“
Unit dimensions
Oil connection
C WT 1) Weight
Type Standard Optional
Components
D F H
Steel Tanks
[m2] [kg]
1-pass 2-pass S SAE-flange X V Hydraulic
TAK-505 187 187 55 53 189 0,43 3,15 G 3/4” — — —
TAK-508 263 265 97 57 265 0,73 3,60 G 3/4” — — —
TAK-510 314 314 148 57 316 0,94 3,45 G 3/4” — — —
TAK-512 365 365 199 57 367 1,13 4,05 G 3/4” — — —
TAK-514 416 416 250 57 418 1,43 4,5 G 3/4” — — —
TAK-518 517 517 351 57 519 1,74 5,1 G 3/4” — — —
TAK-524 670 672 504 57 672 2,35 6,0 G 3/4” — — —
TAK-536 975 976 809 57 976 3,57 7,8 G 3/4” — — —
TAK-708 283 258 76 73 272 1,38 7,3 G 1 1/2” SAE 1 1/2” 35,8 69,9
TAK-712 385 360 177 73 373 2,18 8,4 G 1 1/2” SAE 1 1/2” 35,8 69,9
TAK-714 435 411 228 73 424 2,53 8,8 G 1 1/2” SAE 1 1/2” 35,8 69,9
TAK-718 537 513 330 73 526 3,29 10,2 G 1 1/2” SAE 1 1/2” 35,8 69,9
TAK-724 689 665 482 73 678 4,44 11,6 G 1 1/2” SAE 1 1/2” 35,8 69,9
TAK-736 994 995 787 73 983 6,73 15,5 G 1 1/2” SAE 1 1/2” 35,8 69,9
TAK-1012 389 369 157 92 392 4,38 15,4 G 1 1/2” SAE 2” 42,9 77,7
TAK-1014 440 420 207 92 443 5,17 16,9 G 1 1/2” SAE 2” 42,9 77,7
TAK-1018 541 522 309 92 544 6,73 19,8 G 1 1/2” SAE 2” 42,9 77,7
TAK-1024 694 674 461 92 697 9,06 21,8 G 1 1/2” SAE 2” 42,9 77,7
TAK-1036 999 979 766 92 1002 13,74 30,5 G 1 1/2” SAE 2” 42,9 77,7
TAK-1048 1303 1284 1071 92 1306 18,41 39,8 G 1 1/2” SAE 2” 42,9 77,7
Flange TAK 700 = 1 1/2”; flange TAK 1000 = 2” 1) WT = Heat exchange surface [m2]
You will find continuously updated data in our online catalogue at www.ktr.com 227
Hydraulic Components
Technical data
Plate heat exchanger from stainless steel 1.4401 soldered to copper (solder metal
based on nickel on request).
The stamped plates produce a high power density in a tight space. Compared to
a bundle of pipes heat exchanger the plate heat exchanger only requires approx.
25 % - 30 % of space with less weight.
Applications are, as an example, machine tools, test benches, moulding machines,
pump power packs, waste heat utilization, etc.
It is possible to use other media like, for example, oil, water glycole, water, refrigerating
agents, air, etc.
Operating temperature: -10 °C to +200 °C.
Please observe boiling point and freezing point!
Maximum permissible operating pressure: 30 bar.
Cooling power
Oil temperatur Water temperature Oil V Water V
PHE100-20 Typ
switched on [°C] switched on [°C] [l/min] [l/min]
PHE200-20
PHE100-20 60 30
PHE200-40
PHE200-20 120 60
PHE200-60
PHE200-40 160 80
PHE300-40
PHE300-60 PHE200-60 60 20 200 120
PHE400-20 PHE300-40 120 60
PHE300-60 160 100
0 20 40 60 80
kW PHE400-20 180 90
Fasting device
a b c d
BH100-20 80 51 114 75
BH200/300-20 54
BH200/300-40 120 102 150 119
BH200/300-60 150
BH400-20 250 57 280 240
From size PHE 200 we recommend 2 supports per cooler.
228 You will find continuously updated data in our online catalogue at www.ktr.com
Hydraulic Components
Components
Steel Tanks
Hydraulic
usable thread length
You will find continuously updated data in our online catalogue at www.ktr.com 229
Hydraulic Components
Resistance
KTR-product Medium
HFD,
Hydraulic fluid Biological
HFD-R
Component Material HFA HFB HFC with mineral hydraulic oils
HFD-S,
oil base
HFD-T HETG HEES HEPG
Bellhousing P, PK, PL ALU 6
Bellhousing PG GG 6 6 6 6 6
Bellhousing PS steel 6 6 6 6 6
Bellhousing KPT synthetic/ALU 6
Damping ring D, DT, DTV ALU/NBR 6 1
Bellhousing with integrated oil cooler PIK steel/ALU 6 1
Oil-water coolers TAK - 6 6 6 6 6
Foot flange PTFL, PTFS ALU 6
Foot flange PTFL, PTFS steel/GGG 6 6 6 6 6
ZO flange ALU 6
ALU 6
Pump bracket K
steel 6 6 6 6 6
Alu tank BAK with feet ALU 6
Oil sump pan BAKW steel 6 6 6 6 6
Steel tanks steel 6 6 6 6 6
Tank covers from steel steel 3 6 6 3
Tank covers from aluminium ALU 6
Oil level indicators - 5 6 6 6
Oil level sight glass - 5 6 6 6
Filler breather - 5 6 6 6
Cleaning cover ALU 6
O-sealing ring NBR 1/2
Spline seal NBR 1/2
Gaskets type DP, DZ NBR 1/2
Damping rod steel/NR 1 1 1 5 1 6 6 6
Elastic flanges steel/NBR 1
Elastic cover support EDL steel/NBR/ALU 7 1
Industrial control system IR, IRD stainless steel
Level temperature switch NVT brass/NBR 5 5 5 5 5 5 5
Temperature probe TE-PT-100 stainless steel/NBR
Temperature switch TS steel (anodized)
Tank heaters EH brass/stainless steel
Tank heaters EHP steel/Fiber NBR 6
Tank heaters TEHM stainless steel/copper 5 5 5 5 5 5 5
Plate heat exchanger - 6 6 6 6 6
BoWex® sleeve PA
BoWex® hub steel 3 4 4 3
ROTEX® spider standard from polyurethane PUR 1 1 1 5 6 6 6
ROTEX® hub steel 4 4 3
ROTEX® hub ALU 6
Please note:
The figures indicated may only be considered as a general standard. In case of doubt we would absolutely recommend to perform a test.
The aforementioned details do not entitle for any legal claim, we definitely do neither take over any warranty nor liability. Purely the chemical
and mechanical resistance is not sufficient to assess whether a certain product is suitable or not. The standards have to be considered in
particular, as an example, with flammable liquids (explosion protection).
230 You will find continuously updated data in our online catalogue at www.ktr.com
Steel Tanks
Series BSK
zz Tanks made of high-grade steel
zz Tank sand-blasted, with high-quality internal and external
coating resistant to hydraulic oils on a mineral oil basis
zz Priming is compatible with other varnish paints
zz All tanks are subject to 100 % tightness test
zz Subsequent assembly of KTR standard separation sheet
metals possible for all tank sizes (assembly of separation
sheet metals across cleaning hole)
zz Cover machining as per customer’s request
zz Transport eyes on request of customer
G1” incl.
drain plug
on request
BSK 160 152 86 810 730 - - 604 590 544 30 560 410 400 205 360 248 324 4 4 6 1 V 324-6
BSK 200 184 101 900 820 - - 654 640 594 30 560 410 399 205 360 248 324 4 4 6 1 V 324-6
BSK 250 235 138 1010 930 410 710 704 690 644 30 580 430 418 215 380 248 324 4 4 7 2 V 324-6
BSK 300 272 144 1208 1128 410 809 714 700 654 30 580 412 400 206 362 248 324 4 4 7 2 V 324-6
BSK 400 375 201 1514 1434 750 1132 749 735 689 30 580 430 417 215 380 248 324 4 7 7 2 V 324-6
Tank cover
Components
Cover type E for NG 40-300 for NG 400 Cover type „E“
Steel Tanks
Dimensions [mm]
Hydraulic
Number
NG
L3 L4 L5 B4 B5 B6 S3 of holes
Washer from
nylon PA 40 492 448 - 349 305 - 6 8x
63 492 448 - 349 305 - 6 8x
100 615 571 - 442 398 - 6 8x
160 792 748 - 572 528 - 6 8x
200 882 838 - 622 578 - 6 8x
250 992 948 - 672 628 - 7 8x
300 1190 1146 - 682 638 - 7 8x
400 1490 1440 480 717 667 222 7 12x
= Standard programme available from stock and in
as from NG 400 = 40
short term
self-adhesive cellular
rubber seal
You will find continuously updated data in our online catalogue at www.ktr.com 231
Steel Tanks
G1” incl.
drain plug G1” incl. drain plug
Cover Cover
NG Litres kg L1 L2 L3 L4 B1 B2 B3 B4 H1 H2 H3 H4 H5 D1 D2 S1 S2 No. Type
design E design C
BNK 63 59 47 508 308 - - 375 365 285 45 660 410 403 205 360 248 324 3 3 1 V 324-6
BNK 100 92 77 633 393 - - 474 460 360 57 660 407 399 205 357 248 324 4 4 1 V 324-6
BNK 160 152 112 810 570 - - 604 590 490 57 660 410 400 205 360 248 324 4 4 1 V 324-6
on request
BNK 250 235 148 1010 770 410 710 704 690 590 57 680 430 418 215 380 248 324 4 4 2 V 324-6
BNK 400 375 245 1514 1274 750 1132 749 735 635 57 680 430 417 215 380 248 324 4 7 2 V 324-6
BNK 630 595 366 1514 1274 750 1132 959 945 845 57 770 520 504 265 470 383 449 4 7 2 V 449-6
BNK 800 752 400 2014 1774 1000 1507 914 900 800 57 770 520 504 265 470 383 449 5 7 2 V 449-6
BNK 1000 945 452 2014 1774 1000 1507 1079 1065 965 57 800 550 531 285 500 383 449 5 7 2 V 449-6
BNK 1250 1180 600 2014 1774 1000 1507 1349 1335 1235 57 800 550 527 285 500 383 449 5 7 2 V 449-6
Tank cover
Cover design E for NG 63-250 for NG 400-1250 Cover design „E“
Design E Design E Design E Dimenions [mm]
Number
NG
L3 L4 L5 B4 B5 B6 of holes
Washer from
nylon PA 63 492 448 - 349 305 - 8x
100 615 571 - 442 398 - 8x
160 792 748 - 572 528 - 8x
250 992 948 - 672 628 - 8x
400 1490 1440 480 717 667 222 12x
630 1490 1440 480 927 877 292 12x
800 1990 1940 647 880 830 277 12x
1000 1990 1940 647 1045 995 332 12x
1250 1990 1940 647 1315 1265 422 12x
as from NG
= Standard programme available from stock and in
400 = 40
short term
self-adhesive cellular
rubber seal
KTR tank standard Tank size Tank design “A” Cover design “E”
232 You will find continuously updated data in our online catalogue at www.ktr.com
Steel Tanks
BNK 63 59 56 508 308 - - 375 365 285 45 660 410 403 205 360 248 324 3 3 1 V 324-6
BNK 100 95 88 633 393 - - 474 460 360 57 660 407 399 205 360 248 324 4 4 1 V 324-6
BNK 160 152 130 810 570 - - 604 590 490 57 660 410 400 205 360 248 324 4 4 1 V 324-6
on request
BNK 250 235 170 1010 770 410 710 704 690 590 57 680 430 418 215 380 248 324 4 4 1 V 324-6
BNK 400 375 270 1514 1274 750 1132 749 735 635 57 680 430 417 215 380 248 324 4 7 1 V 324-6
BNK 630 595 375 1514 1274 750 1132 959 945 845 57 770 520 504 265 470 383 449 4 7 2 V 449-6
BNK 800 752 420 2014 1774 1000 1507 914 900 800 57 770 520 504 265 470 383 449 5 7 2 V 449-6
BNK 1000 945 490 2014 1774 1000 1507 1079 1065 965 57 800 550 531 285 500 383 449 5 7 2 V 449-6
BNK 1250 1180 636 2014 1774 1000 1507 1349 1335 1235 57 800 550 527 285 500 383 449 5 7 2 V 449-6
Tank cover
Components
Steel Tanks
Cover design A Cover design „A“ Hydraulic
Dimenions [mm]
NG
L B t
63 588 445 10
100 713 540 10
160 890 670 10
250 1090 770 10
400 1594 815 10
630 1594 1025 10
800 2094 980 10
1000 2094 1145 10
1250 2094 1415 10
KTR tank standard Tank size Tank design “B” Cover design “A”
You will find continuously updated data in our online catalogue at www.ktr.com 233
Steel Tanks
Series BEK
zz Tanks made of high-grade steel
zz Tank sand-blasted, with high-quality internal and external
coating resistant to hydraulic oils on a mineral oil basis.
zz Priming is compatible with other varnish paints
zz All tanks are subject to 100 % tightness test
zz Cover machining as per customer’s request
Tank cover
Cover design E Cover design „E“
up to NG 75 as from NG 100 dimensions [mm]
NG
S1 L1 B1 L3 B4 L4 B5 L5
not applicable for BEK 12 12 4 310 298 279 267 160 148 -
20 4 400 298 369 267 250 148 -
35 5 470 298 439 267 320 148 -
50 5 500 388 469 357 350 238 -
60 5 550 388 519 357 400 238 -
75 5 550 388 519 357 400 238 -
100 6 700 388 669 357 550 238 184
150 6 750 488 719 457 600 338 200
225 8 900 588 869 557 750 438 250
300 8 900 688 869 657 750 538 250
= Standard programme available from stock and in
short term
234 You will find continuously updated data in our online catalogue at www.ktr.com
Steel Tanks
Oil Sumps
zz Oil sumps made of high-grade steel
zz Collection volume corresponds to the full load volume of the
tank
zz Tank sand-blasted, with high-quality internal and external
coating resistant to hydraulic oils on a mineral oil basis.
zz Priming is compatible with other varnish paints
zz All oil sumps are subject to 100 % tightness test
zz Oil sumps meet with the standards of WHG
Distance dimensions
Stud bolts for stud bolts see table Stud bolts
M12x25 L1 and B1 M12x25
Components
Steel Tanks
= Standard programme available from stock and in short term
Hydraulic
Type plate and certificates according to regulations §19 WHG available against extra charge. Please indicate in the order.
You will find continuously updated data in our online catalogue at www.ktr.com 235
Steel Tanks
Transport eyes:
Design 1 Design 2 Design 3 Design 4
(for NG 40-300) (for NG 40-300) (for NG 40-2000) (for NG 40-2000)
1/6 volume
1/6 volume
2 outlet
sleeves
Creasings:
Design 1 Design 2 Design 3 Design 4
236 You will find continuously updated data in our online catalogue at www.ktr.com
Steel Tanks
Components
Steel Tanks
Hydraulic
Large tanks for presses and units
You will find continuously updated data in our online catalogue at www.ktr.com 237
Steel Tanks
Certificates
Welding approval for rail rehicles and vehicle parts acc. to The manufacturing plant of KTR is certified according to
EN 15085-2 ISO 9001: 2008
Complete qualification proof for steel Recognized expert plant acc. to the
components and tanks according to DIN18800-7 water resources law §19 I WHG
238 You will find continuously updated data in our online catalogue at www.ktr.com