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The Rotork IQ Range: A New Generation of Intelligent, Non-Intrusive 3-Phase Electric Valve Actuators

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The Rotork IQ range

a new generation of intelligent, non-intrusive 3-phase electric valve actuators

publication E110E issue 03/01


Rotork Actuation

World leaders in valve control Contents

Features of the IQ 3
In the 40 years since the company was founded, Rotork
Actuation has become a byword for excellence in the field Reliability 4

of valve, sluice gate and damper actuation products for Intelligent actuation 5
the oil, gas, power, water and waste treatment industries Protection 6
- worldwide.
Applications 7
We owe our success to an uncompromising focus on Intelligent communication 8
quality at every stage - and at every level - of Rotork’s
Communication systems 10
operations.
Construction 12
From initial site survey, specification and design, through
Second stage gearboxes 14
to materials, manufacturing and testing processes,
Actuator specification 15
installation, commissioning and after-sales service we
accept nothing but the best. Performance summary 16

At the heart of the company is an exceptional workforce -


the highly trained, forward-thinking engineers, technicians
and support staff who each have a crucial role to play in
maintaining Rotork’s unrivalled reputation for innovation,
reliability and first class customer support.
Rotork. Established leaders in actuation technology.

Rotork Controls Ltd, Bath, UK

2 Rotork Controls Inc, Rochester, USA


Rotork’s IQ intelligent valve actuator-
the best just got better

Rotork’s tried and tested range Fit for Life


of IQ intelligent electric valve Whatever the environment, whatever
actuators is now further enhanced the duty IQ has become a byword for
- retaining legendary features such reliability. Design simplicity, double
as Rotork’s unique double sealing sealing with a watertight enclosure
system and ‘non-intrusive’ infra- coupled with infra-red set-up and
red commissioning capability while comprehensive protection systems
delivering significantly increased have come together to make IQ the
functionality and reliability using world leader in reliable valve
fewer electronic components. operation. Gain peace of mind and
minimise maintenance costs with
Rotork’s latest IQ is the result of fit and forget IQ technology.
ongoing commitment to research and
development at the leading edge of Simple commissioning
new technology, offering end users
Simple, safe and rapid non-intrusive
ever higher standards of build quality,
commissioning with infra-red control.
performance and overall value.
Actuator settings such as torque
levels, position limits, control and
The Rotork IQ standard specification
indication functions can be accessed
delivers such wide ranging control and
and adjusted using the “point and
indication flexibility that complex and Access comprehensive, real-time,
shoot” IQ Setting Tool. The supplied,
expensive customisation is frequently diagnostic help screens with the IQ
intrinsically safe (IS) tool is unique
unnecessary. This approach allows for Setting Tool for a full picture of local
to Rotork and allows non-intrusive
streamlined production processes and remote control status, actuator
actuator set-up whatever the
which in turn ensure consistently high configuration and torque against
environment, power on or power off.
standards of product quality. position profiles. The on-board data
logger records operational, alarm and
Simple troubleshooting
The IQ continues to offer all the key valve torque profile data providing
benefits which have made it a world Active valve, control and actuator valuable information of plant
leader including: alarm icons are provided on the easy operating performance and conditions.
to read illuminated display.
IQ now offers a range of powerful
features unparalleled in valve
actuation including:
● Direct current and single phase
actuators
● On-board data logger included as
standard
● IrDA compatible for local and
remote actuator analysis via cell
phone or PC
● Clearer and more user friendly
controls and indication
● Simplified torque and position
control for increased reliability
● Rationalised electronics - “system
on a chip” technology
● Increased corrosion protection
● Increased control and indication
flexibility
● Additional protection systems

3
IQ - simply unmatched for reliability

Position measurement
Reliable process control depends on
accurate positioning of the valve at
end of travel and for fluid control, mid
travel. The patented IQ non-contacting
position measuring system is the most
simple yet devised for actuator
control. With only one moving part,
the resolver converts output centre
column rotation into an electronic
signal which is then compared to
position limits stored within a safe,
non volatile memory

Reduced components
Streamlining both mechanical and
electrical systems has increased
reliability. Improvements to the IQ
base, handwheel mechanism and
Protection - the key facilities, air exchanges are eliminated
control chassis have all increased
Vast experience in the application of - all internal components are
reliability of the actuator. The latest
electric actuators has enabled Rotork completely protected for life. Non-
“system on a chip” technology has
to lead the world in actuator ingress intrusive control selectors mean there
been applied to the IQ control
protection. Situated in environments are no moving shafts penetrating the
module. Component numbers have
ranging from desert to tundra, control enclosure.
been significantly reduced which in
offshore to underground, where turn reduces interconnection, wiring
flooding, humidity, extremes of heat Reliability through simplicity
and printed circuit board complexity.
and cold, ultra violet and corrosive The IQ combines simplicity of design Enhanced features have been
atmospheres are normal, actuators while extending specification and incorporated such as data logging,
have to perform unfailingly. Rotork performance. extra control and indication
understand that the most important functionality and better protection
factor in the reliability of an actuator is Torque measurement systems leading to increased reliability
protection from the environment - in An actuators ability to reliably and and specification.
simple terms, the enclosure. accurately determine the force applied
in operating a valve is fundamental Safety integrity
Double sealed for double in providing valve and actuator
From the outset the IQ was developed
protection protection. IQ utilises a patented
with a view to increasing the safety
The IQ enclosure is rated IP68 - 3 output torque measurement system
integrity status of valve actuation.
metres for 48hours, NEMA 4/4X/6. developed from familiar process
Once again through design and
It is completely watertight and dust- measurement techniques such as
innovation Rotork can provide the
tight and does not “breath”. The pressure transducers. Tried and tested
solutions, enabling process engineers
Rotork Double Seal system ensures in industry, this technology has been
to select actuators with defined safety
protection of internal components adapted for valve actuation. Under
integrity level evaluation. With
since they are separated from the load, the motor wormshaft thrust
international standards such as IEC
cable gland and terminal compartment reaction is converted into an electrical
61508, ISA-S84.01 and DIN 19 250
by a watertight terminal block. signal directly proportional to output
becoming a requirement for assessing
Protection is maintained during site torque using a piezo resistive sensor
safety integrity of process systems,
hook-up when terminal covers are embedded within torque transducer.
Rotork will be pleased to discuss your
removed and is independent of cable Accurate, repeatable torque
requirements.
gland sealing. measurement is gained independent
of variations in frequency, voltage and
Non-intrusive - sealed for life temperature.
IQ covers need not be removed for
site commissioning. All settings and
adjustments are made using the
supplied infra-red Setting Tool.
After assembly in the controlled Global Warranty &
4 environment of our manufacturing Customer Lifetime Care
IQ - big on intelligence

Actuator display Looking at an example of a close valve


The IQ incorporates a unique liquid command, by applying a signal to the
crystal display developed specifically remote close input and close interlock
for actuator indication. Large input simultaneously the actuator will
segments allow easy, distance viewing operate and close the valve. If only
of valve position, torque and one signal is applied, or a signal is lost,
diagnostic screens. A unique, diffused the actuator will failsafe by staying
LED backlighting system provides high put or stopping. When conditional
visibility in all light conditions. The LCD remote control is configured, the
display is supplemented with position interlock inputs are not required for
indication lights, green, yellow and red. local operation.

Indication back up Data logging


Rotork recognise the need for local Every IQ includes an on board data
and remote position indication at all logger. The data logger captures and
times, even when the actuator is stores valve, actuator and control
powered down. The IQ incorporates signal operation and status data:
a battery to maintain and update ● Valve torque profile, open/closed
position indication when the main instantaneous and average torque
power is switched off. The battery against valve position
also supports power off data logging ● Number of operations
and commissioning.
● Valve and actuator position
status log
Set-up
● Operation signal log
Infra-red set up, adjustment and
review using the supplied, intrinsically ● Actuator control status log
safe IQ Setting Tool allows users access ● Statistics
to the configuration of the actuator Log data is time and date stamped
using the convenient actuator liquid and can be analysed by playing back
crystal display. in “real time” or on an event by
event basis.
On screen diagnostic icons
The data logger is accessed via the
Four dedicated alarm icons are IrDA™ interface to compatible devices
incorporated into the LCD display see below. Data logger data can be
giving clear indication of valve, control analysed with IQ-Insight PC based
system and actuator alarms. software, described in detail on page 8.

Help screens IrDA™ communication


Nine help screens can be accessed Following on from the successful
with the IQ setting tool allowing real introduction of the IQ infra-red
time, grouped analysis of control system, IQ now also supports IrDA™
signal status, valve and actuator status compatible communication. IQ
and indication status. configuration and data logger files can
be accessed from a local base or the
Valve torque indication Rotork Lifetime Care Facility allowing
Real time viewing of valve torque Rotork support to be on-hand
against valve position can be accessed wherever you are in the world. Data
with the Setting Tool via the IQ LCD. exchanges are via IrDA™ compatible
Valve closed Torque and
Analysis of valve operating conditions mobile telephones, PC or when the
position display is therefore available as standard. actuator is located in a hazardous
area, the Rotork intrinsically safe
Conditional control Communicator. IQ-Insight PC software
For applications where a high level of provides the interface with the
safety integrity is required the IQ can actuator and its on-board data logger.
be configured for conditional control.
Close torque Diagnostics
In this mode, operation is conditional
set to 40% display on two discrete signals being applied. 5
Full security, full protection

Syncrophase prevents valve


damage through incorrect wiring
Rotork’s unique ‘Syncrophase’
automatic phase rotation correction
prevents valve damage through
incorrect wiring by ensuring that the
IQ three-phase motor is always
presented with the correct phase
rotation of the power supply.

Single phasing protection


Also developed to control motor
overheating, IQ electronics constantly
monitor all three phases of the power
supply. Should one or more phases be
lost the control circuit is prevented
from energising the contactors. Local
and remote alarm signals of
incomplete supply are offered as
standard features.

Motor protection when valve jams


Should a valve jam, the IQ motor is
prevented from overheating by a logic
circuit which trips the contactor when
there is no movement within seven
seconds of a start signal.

Thermostatic protection
Two thermostats embedded in the
motor windings directly sense motor
temperature, tripping the actuator
control circuit in the event of motor
windings overheating.

Instant reversal protection Auto self test and diagnosis


An automatic time-delay circuit (ASTD)
avoids the shock loads which may Each time the actuator is powered
cause unnecessary wear to valve up, its vital operational circuits
stems and gearboxes when an automatically self test to ensure
actuator is ordered to reverse direction correct operation. In the unlikely
‘instantaneously’. The circuit also event that a fault is diagnosed the
limits current surges through the information is automatically presented
contactor. using the display icons. At the same
time, actuator operation can be
inhibited to enable site investigation.

6
Customised features

Even though Rotork’s standard IQ Floor mounting for easy remote


actuator offers wide ranging coupling
control and indication flexibility, a Floor stands with upward or
variety of customised features can downward stubshafts are available for
be specified to reflect individual coupling, via customer shafts and
customer requirements. universal joints, to remote valves.

Gearboxes for multi-turn and Linear output drive assemblies


part-turn valves
For applications requiring an actuator
Large or slow moving gate and globe with a linear output, a leadscrew
valves can be motorised through arrangement can be fitted to the base
thrust taking bevel or spur gear of the standard IQ actuator.
operators on which the electric
actuator is mounted. IQ actuators can Damper actuators
also be fitted with part-turn worm and
Single blade and multi vane dampers
wheel gearboxes to provide increased
can be motorised either by direct
torque at reduced speeds for the
connection to the damper spindle or
operation of part-turn valves.
by lever arm.
A sizing program for both part-turn
and multi-turn applications is available
Valve stem expansion
on CD ROM.
The stems of positive seating valves,
Fireproofing and extreme cold such as solid or flexible wedge gates
may be subject to significant
Fully operational at temperatures of
expansion when used in high service
up to +70°C, a standard IQ actuator
temperature applications resulting in
can be made operable for up to
damaged or leaking valves. The effects
thirty minutes in a fire (when
of this expansion or contraction may
temperatures may quickly climb to
be overcome by fitting the Rotork
over 1000°C) through the use of
temperature compensator to the
boxes, blankets or intumescent
output of the IQ actuator.
coating, as specified by the customer.
For further details see publication
Modifications can also be implemented
E152E.
to allow cold temperature operation
as low as -50°C.
For further details see publication
S310E.

7
Intelligent communication - lifetime support

Lifetime support be relayed back to the actuator. Valve


Rotork understands our customers and actuator operational analysis can
need for back up. The costs and be provided with a simple telephone
penalties of plant downtime, delayed call.
commissioning schedules and
inappropriate maintenance are too PC tools - IQ-Insight
high to allow for inefficient support. IQ-Insight PC software is a graphical
With IQ - IrDA™ (Infra-red Data user interface allowing all IQ set-up
Association) communication, Rotork configuration and data logger
can now offer unrivalled support information to be reviewed analysed
wherever you are in the world. Over and reconfigured. The visually
the IrDA™/cell phone link, Rotork’s interactive application is browser
Customer Lifetime Care Facility can based running under Microsoft
access the actuator to provide Internet Explorer 4+. All the benefits
complete product back up with of Internet browser systems such as
analysis and configuration. linking, bookmarking, “back” and
“forward” controls and history make
Remote diagnosis - IrDA™ analysing the data from an IQ simple
The IQ utilises IrDA™ communication and fast. Laptop PC’s with IrDA™
for fast, safe, non-intrusive and interface (or serial port with IrDA™
standardised data exchange. Actuator interface) running IQ-Insight can be
set-up configuration can be analysed directly “connected” to an actuator
and if required changed. As every IQ located in the field to allow set-up,
includes an on board data logger, adjustment and analysis. Alternatively
analysis of operational data such as a PC running IQ-Insight located at a
valve torque profiles, actuator events site base centre can, with a modem
and statistics can be interpreted and and cell phone, communicate directly
advice given. Data logger information with the actuator.
can be relayed to the Rotork Customer
Lifetime Care Facility or a user site
base via an IrDA™ compatible cell Above:
phone. After analysis, any changes to Actuator torque display
8
the actuator set-up configuration can using IQ-Insight software
IQ communicator
The IQ IS Communicator allows
access to the actuator configuration
and Datalogger when actuators are
located in hazardous areas. The
Communicator allows data to be
“transported” to a safe area where
the data can be analysed using
IQ-Insight or sent to the Rotork
Customer Lifetime Care Facility.
Alternatively, the data can be
viewed and analysed directly on the
Communicator.

Global Warranty &


Customer Lifetime Care

9
Communication systems
that work with you

In addition to offering full Together with Pakscan’s ability to


compatibility with Pakscan, communicate directly with a PLC or
Rotork’s comprehensive remote DCS system via an RS485 or RS232
supervisory control and link, its overall simplicity keeps
monitoring system, IQ actuators customers’ design work to a
can be specified to interface minimum.
seamlessly with any other master For further details see publication
control and communication S000E.
protocols you may be using
including Modbus, Profibus and In-Vision - powerful, user-friendly
Foundation fieldbus.
In-Vision is a SCADA (Supervisory
Control And Data Acquisition)
This is achieved simply and cost
software application for full, user
effectively through fitting an
friendly control of complex
appropriate Rotork-manufactured PCB
installations such as oil storage depots
module inside the actuator’s electrical
and water treatment plants where
housing - normally at time of
there can be a high number of
production. Module commissioning
actuators and process signals to
and setup is by means of the IQ
control and display.
Setting Tool or IQ Communicator.
Working with Pakscan and running on
a standard PC, In-Vision offers a highly
Pakscan - the total control solution flexible series of graphic displays and
controls that allow the plant managers
Whether you need remote control of
to view and control all aspects of their
just a small number of motorised
process at a fraction of the cost of
valves or full automation of a plant
other comparable systems.
with thousands of instruments and
control elements, Pakscan can help For further details see publication
you to achieve significant savings in S210E.
terms of both time and money.
That’s because Pakscan is capable of
controlling and monitoring up to 240
field devices using a simple shielded,
twisted pair cable loop instead of a
multi conductor cable for each field
device. The system can also gather
important digital and analogue plant
data when its master station(s) are
linked to the double sealed field unit
which is fully integral to each Rotork
actuator.

10
Pakscan IIE Master Station
Available in single or hot standby
configurations the Pakscan IIE master
station can control 240 field devices
over a loop distance of up to 20km -
without the need for signal repeaters.
The Pakscan IIE is mounted in a
133mm high 19” rack and each
master station comes complete with
dual host communication ports (RS232
and RS485), a user interface LCD
screen and operator keypad. The rack
can house a single unit, two single
units operating independently or a Hot
Standby system. The Hot Standby
version of the IIE features two identical
modules and transfer between the
main and standby is transparent
and automatic in the event of a
component failure.
For further details see publication
S110E.

Pakscan IIE Direct Operator Panel


The Pakscan IIE DOP provides push-
button control for up to 240 valves on
one system, gives clear and concise
information on valve status and allows
full plant operation. The system
comprises a range of multi-channel
modules able to control up to four
actuators independently. Alternative
modules permit the control of
positioning actuators, and, when used
in conjunction with general purpose
field units, the control of pumps,
mixers, compressors etc.
For further details see publication
S111E.

Pakscan IIS Sequencer Master


Station
The Pakscan IIS master station
encompasses the proven features of
the Pakscan 2 wire control system
with the logic and programmability
more commonly found in a PLC to
provide a fully featured sequence and
interlock control package. Easily
programmed by ‘fill in the box’ menus
the Pakscan IIS can quickly be made
ready to run your plant. Located in the
field close to the process, Pakscan IIS
permits control and monitoring of up
to 32 field units.
For further details see publication
S112E. 11
IQ advanced engineering

6 1

5 4

12
1 Hand operation 6 Motor and drive
Direct drive handwheel (or Motor shaft and worm shaft separate
independently geared handwheel on to facilitate actuator speed change.
larger sizes) to provide reliable Low inertia high torque motor. The
emergency manual operation in the motor produces peak torque rapidly
event of a power supply failure. after starting but with very little
With low speed padlockable* overrun when de-energized. The
hand/auto clutch for safe operation winding thermostat provides accurate
even when the motor is running. temperature sensing independent of
ambient temperature conditions to
Note: power operation always has optimize the motor’s thermal capacity.
2 preference unless hand/auto lever is The motor drive includes a lost
purposely locked into ‘hand drive’. motion ‘hammerblow’ to assist in
Lost motion ‘hammerblow’ effect is unseating tightly shut valves.
provided with both direct and
independently geared handwheels. Single worm and wheel drive running
in an oil bath for maximum life with
2 Infra red settings ambient temperature tolerance.
All actuator settings and diagnostics
are made through the sealed 7 Thrust base
indication window. It is not necessary Thrust base for type ‘A’ couplings
to remove electrical covers exposing lubricated for life and detachable, up
the integral controls on site. to size IQ35, to allow actuator
removal without disturbing the valve
3 Local controls position. On sizes IQ40 and above the
Local controls and padlockable* thrust base is an integral part of the
Local/Stop/Remote selector switch gearcase assembly.
operate internal reed switches,
avoiding penetrating shafts which Easily removable drive bushing for
3 would have to be sealed to prevent machining to suit valve stem for
moisture ingress. convenient valve adaptation.

4 Position control
Hall effect magnetic pulse system
accurately measures and controls the
stroke of the actuator without using
gears and switches.

5 Terminal compartment
Separately sealed terminal
compartment ensures the integrity of
the electrical equipment even when
the terminal cover is removed during
site wiring. *Suitable for 6mm / 1/4 inch padlock

13
Gearboxes

Rotork produce ranges of


gearboxes for use in motorising
part-turn and multi-turn valve
types where increased torque/
thrust at reduced operating speeds
or output turns are required.

With thousands of IQ + gearbox


combinations available, part-turn valve
types such as ball and plug and
butterfly valves and multi-turn valves
such as gate, sluice and penstocks can
be easily motorised from standardised
combinations. Please contact Rotork
for a handy sizing selection program
available on CD ROM.

90˚ output - IW Range


Worm and wheel part-turn gearboxes
for 90˚ operating valves and dampers
allowing IQ actuators to be used to
their maximum potential. IQ - IW
combination torque outputs up to
137,000Nm are available.
Key features:
● Totally enclosed, fully sealed and
grease filled for life
● Removable output drive coupling for
machining, repositionable baseplate
facility
● Adjustable mechanical stops (at 0˚
and 90˚ +/- 5˚)
● Comprehensive gear ratios
combined with a selection of
auxiliary input spur gear reducers ● Optional input flanges Modulating and submersible gearbox
● Optional input flanges ● Optional twin pinion units for forms are available. As standard,
secondary drive (IB) gearboxes are despatched painted the
same colour as the actuator.
Multi-turn output - IB and IS Range ● Upward or downward drive
Bevel (IB) and spur (IS) gear option (IS)
combinations for multi-turn
applications where screwed or keyed Part-turn/multi-turn output -
stems are used to operate the valve. MTW Range.
IQ - IB combinations are available up Multi-turn worm and wheel gearboxes
to 8,135Nm torque and 1,557kN for use in conjunction with IB or IS
thrust output. IQ - IS combinations are gearbox ranges for large or slow
available up to 43,386 Nm torque and moving multi turn valve types. The
3,342kN thrust output. MTW range can also be used for part-
Key features: turn valves (90˚-360˚) with the
addition of an adjustable travelling
● Totally enclosed, fully sealed and
nut stop.
grease filled for life
● Removable output drive coupling Standard combination gearboxes are
for machining suitable for ambient temperatures in
the range of -40˚C to +95˚C. For
● Comprehensive gear ratios combined
temperatures outside of this range
with a selection of auxiliary input
14 please apply to Rotork.
spur/bevel gear reducers
The following pages contain details
on performance and specification for
the Rotork IQ range of actuators.
Please use the contents table below
to help access the information you
require.

1 Performance summary p16

2 Actuator Drive Couplings p 18

3 Introduction p20

4 Mechanical p20
4.1 Enclosure p20
4.2 Valve/actuator interface p21
4.3 Handwheel p21
4.4 Lubricant p21
4.5 Finish p21

5 Electrical p22
5.1 Power supplies p22
5.2 Control p22
5.3 Indication, monitoring and
data logging p23
5.4 Fieldbus system control p24
5.5 Protection p24
5.6 Actuator set-up p25

6 Actuator Components p25


Actuator specification - contents 6.1 Motor p25
6.2 Power module p25
6.3 Control module p25
6.4 Torque and position control p25
6.5 Conduit entries, terminals
and wiring p26

7 Design Specification p26


7.1 Design life p26
7.2 Frequency of operation p26
7.3 Operating temperature p26
7.4 Vibration p26
7.5 Safety integrity p26
7.6 Noise p26

15
Performance summary

1 Performance data
Actuator output speeds
rpm at 50 Hz 18 24 36 48 72 96 144 192
rpm at 60 Hz 21 29 43 57 86 115 173 230

Actuator size Torque** Nm Ft lbf

IQ10 34 34 34 34 34 34
25 25 25 25 25 25

IQ12 81 81 81 68 48 41
60 60 60 50 35 30

IQ18 108 108


80 80

IQ20 203 203 203 203 176 142 102*


150 150 150 150 130 105 75*

IQ25 400 400 298 244 244 230 149*


295 295 220 180 180 170 110*

IQ35 610 610 542 474 474 366 257*


450 450 400 350 350 270 190*

IQ40 1020 1020 845 680 680 542 406*


750 750 625 500 500 400 300*

IQ70 1490 1490 1290 1020 1020 745 645* 542*


1100 1100 950 750 750 550 475* 400*

IQ90 2030 2030 1700 1355 1355 1020 865* 730*


1500 1500 1250 1000 1000 750 640* 540*

IQ91 1355* 1355*


1000* 1000*

IQ95 3000
2200

* Due to the effects of inertia and drive nut wear, speeds not recommended for direct mounted gate valve applications.

** Torque rating is maximum torque setting in both directions.


Stall torque will be 1.4 to 2.0 times this value depending on speed and voltage.
16 If maximum torque is required for more than 20% of valve travel, refer to Rotork.
Performance summary

Mechanical data
Actuator size s IQ10 IQ20 IQ35 IQ40 IQ70 IQ90 IQ91 IQ95
IQ12 IQ25
IQ18

Flange size ISO 5210 F10 F14 F16 F25 F25 F30* F25 F30
MSS SP - 102 FA10 FA14 FA16 FA25 FA25 FA30* FA25 FA30

Approximate weight** kg 27 46 69 190 190 200 200 200


lbs 60 101 152 418 418 440 440 440

Group ‘A’ couplings (thrust)


Thrust rating kN 44 100 150 220 220 334 N/A 445
lbf 10,000 22,480 33,750 50,000 50,000 75,000 N/A 100,000

Stem acceptance diameter


Type ‘A’ (maximum)
Rising mm 32 38 54 64 70 70 N/A N/A
ins 11/4 11/2 21/8 21/2 23/4 23/4 N/A N/A

Non-rising mm 26 32 45 51 57 57 N/A N/A


ins 1 11/4 13/4 2 21/4 21/4 N/A N/A

Type ‘Z’ (maximum)


Rising mm 51 67 73 83 83 N/A 83
ins 2 25/8 27/8 31/4 31/4 N/A 31/4

Non-rising mm 38 51 57 73 73 N/A 73
ins 1 /21
2 2 /41
2 /8
7
2 /8
7
N/A 27/8

Z3 mm 32 51 67 N/A N/A N/A N/A N/A


ins 11/4 2 25/8 N/A N/A N/A N/A N/A

Group ‘B’ couplings (non-thrust)


Bore diameter
Type ‘B1’ (fixed bore) mm 42 60 80 100 100 120 100 N/A

Type ‘B3’ (fixed bore) mm 20✝ 30✝ 40✝ 50 50 50 50 N/A

Type ‘B4’ (maximum) mm 20✝ 30✝ 44✝ 50 60 60 60 N/A


ins 3
/4 1 /41
1 /4
3
2 2 /4
1
2 /4
1
2 /4
1
N/A

Handwheel ratio Standard Direct Direct Direct Direct 15:1 15:1 15:1 15:1
Optional 12:1 13.5:1 22.5:1 15:1 or 30:1 45:1 30:1 45:1
30:1

* IQ90 with B3 and B4 couplings have flange size F25.


** Weight will be dependent on optional equipment fitted.
✝ For actuator sizes IQ10 to IQ35 when required to drive shafts or stems having any axial movement, a type ‘A’ coupling must be used. 17
Actuator drive couplings

2 Actuator drive Actuators IQ10 IQ12 IQ18 IQ20 IQ25 IQ35


couplings
The IQ range features two T h r u s t
actuator base designs - a
removable base for the IQ10, 12,
18, 20, 25 and 35 sizes and an
integral base for IQ40, 70, 90, 91
and 95. Both arrangements are
available with flanges and
couplings which comply with
either ISO 5210 or MSS SP-102.

Type A Type Z Type Z3


for sizes IQ10 to 35 for sizes IQ20 to 35 for sizes IQ10 to 35
increased stem increased stem
acceptance acceptance
and reach

Removable thrust base

N o n - T h r u s t

Type B1 Type B3 Type B4


for sizes IQ10 to 35 for sizes IQ10 to 35 for sizes IQ10 to 35
large fixed bore fixed bore with blank drive bush
with ISO standard ISO standard bore for machining
bore and keyway and keyway by customer

18 Removable non-thrust base


Thrust bearings Actuators IQ40 IQ70 IQ90 IQ91 IQ95
Both type ‘A’ and ‘Z’ couplings feature
an associated thrust bearing. In the
case of the removable thrust base this T h r u s t
is fully sealed and lubricated for life; in
the integral base design this is
lubricated by the actuator gearcase oil Position 1
bath. Both integral and removable
thrust bases are designed to retain all
developed thrust reaction forces
without any load appearing on the
actuator gearcase.

Position 2

Type A Type Z3
for sizes IQ40, 70 for sizes IQ40, 70, 90
and 90 and 95 increased
stem acceptance
and reach

Standard centre column


with thrust bearing
N o n - T h r u s t

Type B1 Type B3 Type B4


for sizes IQ40, 70 for sizes IQ40, 70, for sizes IQ40, 70,
and 90 large fixed 90 and 91 fixed 90 and 91
bore with ISO bore with ISO blank drive bush
standard bore standard bore for machining
and keyway and keyway by customer
Non-thrust centre column 19
Standard specification

3 Introduction 4 Mechanical
4.1 Enclosure and ambient
IQ actuators are self contained units for local and remote temperatures
electrical operation of valves. Comprising an electric motor, All IQ actuator hazardous and non-
reduction gearing, reversing starter with local controls, turns hazardous area enclosures are built to
a watertight standard. Through the
and torque limitation with electronic logic controls and use of non-intrusive commissioning
monitoring facilities, all housed in a double-sealed and site adjustment using the
supplied infra-red IQ Setting Tool, the
watertight enclosure to IP68 3 metres-48 hours, NEMA 4, hermetic, factory-sealed enclosure
4X and 6. protects internal components for life
as covers never need removing. The
All torque and turns settings and configuration of the terminal compartment is sealed from
other areas by the Rotork double
indication contacts are effected using the non-intrusive, seal, maintaining watertight integrity
even during site connection.
hand held infra-red, IQ Setting Tool, which is included with
each order. Actuators are available with the
following enclosure types for which
The following specification covers standard features and the ambient working temperature
ranges are stated. Where option
available optional features. Options selected must be temperatures are indicated, changes
specified with enquiry. to some actuator components are
required and therefore the
temperature requirement must be
specified. Hazardous area approvals
for other country standards are
available, please apply to Rotork.

The IQ is built in accordance with the


following standards:
WT: Standard watertight,
IEC 60529 (1989-11),
IP68 3 metres/48 hours,
NEMA 4, 4X and 6.
Temperature -30˚C to +70˚C
(-22˚F to +158˚F).
*Option -40˚C to +70˚C
(-40˚F to +158˚F).
CENELEC EExd IIB:
CENELEC Norm EN50014 and
EN50018 for EExd IIBT4.
Temperature -20˚C to +70˚C
(-4˚F to +158˚F).
*Option -30˚C to +70˚C
(-22˚F to +158˚F).
*Option -40˚C to +70˚C
(-40˚F to +158˚F).
CENELEC EExd IIC:
CENELEC Norm EN50014 and
En50018 for EExd IICT4.
Temperature -20˚C to +70˚C
(-4˚F to +158˚F).

20
CENELEC EExde IIB: 4.3 Handwheel Lube WIG Medium-NLGI-123.
CENELEC Norm EN50014 and
Handwheels are provided to allow Extreme temperature service:
EN50019 for EExde IIBT4.
manual operation of the valve during Where actuator service requires
Temperature -20˚C to +70˚C
electrical power interruption. operation outside of the standard
(-4˚F to +158˚F).
IQ10 - IQ40 Direct acting top -30˚C to +70˚C alternative lubricants
*Option -30˚C to +70˚C
mounted handwheel. Option: side are available, please apply to Rotork.
(-22˚F to +158˚F).
*Option -40˚C to +70˚C mounted geared handwheels.
4.5 Finish
(-40˚F to +158˚F). IQ70 - IQ95 Side mounted geared
handwheel. Option: alternative gear Actuators up to size IQ30 are finished
CENELEC EExde IIC:
ratios. in polyester powder coating, colour
CENELEC Norm EN50014 and
During electric operation of the silver grey. Actuators size IQ40 and
EN50019 for EExde IICT4.
actuator the handwheel is above are finished in air-dried
Temperature -20˚C to +70˚C
mechanically disengaged from the urethane reinforced synthetic alkyd
(-4˚F to +158˚F).
drive. To engage handwheel resin colour, silver grey. For full
FM: Factory Mutual - Explosionproof operation, the hand/auto selection specification of paint finish see
Class 1, Div 1, Groups C, D, E, F, G lever is depressed and released after publication E151E.
hazardous areas to NEC Article 500. which handwheel operation remains Finish options
Temperature -30˚C to +60˚C selected. When electrical operation
(-22˚F to +140˚F). Colour: Other colours may be
takes place, the actuator will
*Option -40˚C to +60˚C specified, please apply to Rotork
automatically return to motor drive
(-40˚F to +140˚F). without lever or handwheel kick- Offshore: 2 pack epoxy coatings are
* Alternative for Group B hazardous back. The hand /auto selection lever available for extreme environmental
area. Temperatures as for Groups C & incorporates a facility for locking in conditions, please apply to Rotork.
D. the hand or auto positions using a
CSA WT: Canadian Standard 6mm diameter hasp padlock (not
Association - Watertight supplied by Rotork), preventing
Wiring and components complying engagement of motor drive (locked in
with CSA Enclosure 4 and 4X. hand) or engagement of handwheel
Temperature -30˚C to +70˚C drive (locked in auto). Emergency
(-22˚F to +158˚F). disengagement of motor drive can be
*Option -40˚C to +70˚C selected by depressing and holding
(-40˚F to +158˚F). the lever during electric operation.

CSA EP: Canadian Standard 4.4 Lubrication


Association - Explosionproof
Class 1, Division 1, Groups C & D IQ actuators are factory filled for life
hazardous areas. with premium quality gear oil,
Temperature -30˚C to +40˚C specified as SAE80/90 EP grade,
(-22˚F to +104˚F). available world-wide from lubricant
*Option -40˚C to +40˚C suppliers. Oil lubrication out-performs
(-40˚F to +104˚F). grease over the IQ standard
temperature range -30˚C to +70˚C,
with none of the problems associated
4.2 Valve/actuator interface with grease such as separation and
The range of IQ actuators is available tunneling. Rotork have used this
with mounting base and output drive same grade of lubricating oil for 40
couplings conforming to international years.
standard ISO 5210 or USA standard Lubrication options
MSS SP-102 (see Publications
Food grade lubricant:
E140-1E through E147E for
IQ actuators may be supplied with
dimensions). Applications for which
the gearcase filled with Hydra Lube
the various types of couplings have
GB Heavy food grade lubricant. This
been designed are outlined as follows
lubricant is a synthetic non-aromatic
and the appropriate data concerning
hydrocarbon mixture with PTFE and
stem acceptance diameters are given
other additives. It does not contain
in the table on page 17.
chlorinated solvents. Grease used in
assembly and thrust bearings is Hydra 21
Standard specification

5 Electrical 5.2 Control Control can be connected for


maintained or push to run, (inching)
5.1 Power supplies Local control control. ESD signals must be derived
IQ Actuators are suitable for Non-intrusive selectors are provided from a stayput contact. For more
operation with the following standard on the actuator electrical control information refer to publication
three phase, three wire nominal cover, one for Local/Stop/Remote E120E.
power supplies: selection, pad-lockable in each
position, and the other for Open/ Control inputs are opto-isolated
50Hz -
Close control. Controls may be interfaces with a surge immunity of
220, 240, 380, 400, 415, 440, 460,
rotated to suit actuator orientation. 2kV. Control is positive switching
500, 525, 550, 660 and 690 volts
negative earth, internally fed from the
60Hz - Local control may be selected to actuator 24V DC customer supply or
208, 220, 230, 240, 380, 440, 460, operate using the supplied IQ Setting from external supplies within the
480, 575, and 600 volts Tool. The Setting Tool incorporates ranges 20-60V AC or DC or 60 -120V
The required nominal operating dedicated open, stop and close AC.
voltage must be specified at time of buttons and will operate over a
order. nominal distance of 0.75 metres from ESD can be configured off, active
the display window. high or active low, to close or open
Actuator performance is guaranteed the valve, with or without automatic
with a voltage tolerance +/-10% and Local control option motor thermostat bypass*. ESD will
frequency tolerance +/-5Hz. Actuators Vandal Resistant: override any local or remote signals
are capable of starting and running Selectors removed, indication window that may be active. If required ESD
up to speed with a maximum 15% with removable cover, control of can be configured to override local
volt drop. local, stop and remote selection and stop, interlocks or the optional
local open and closed control is via interrupter timer. The ESD input
Uninterruptable power supplies operates from a separate common
the supplied IQ setting tool.
Standard actuators can be operated allowing isolation between the ESD
on UPS systems providing the above- Remote control control system and operational
specified tolerances are not exceeded control systems.
There are six control inputs for
and waveforms, harmonics, spikes etc. remote control:
adhere to recognised supply *Bypassing the motor thermostat will invalidate
standards such as EN50160. Open, closed, stop/maintain. hazardous area certification.

For more information refer to Emergency shut down (ESD).


publication E130E. Open interlock and closed interlock.
Power supply options
IQ single phase:
Available for standard nominal 50Hz
voltage: 110, 220, 240 +/-10% and
60Hz voltage 110, 220, 230 +/-10%.
Refer to publication E130E for motor
performance data.
Non-standard voltages:
Actuators can be supplied to operate
on power supply voltages other than
those quoted above. Please apply to
Rotork.
Non standard tolerances:
Where voltage and/or frequency
variations may be experienced outside
those quoted above, or where
operation under large volt drop
conditions may be required please
apply to Rotork.

22
Remote control can be configured
so that the open signal and open
interlock (or closed signal and closed
interlock) can be combined to form a
remote open (or closed) signal that
can detect single faults. When
configured, interlocks will not be
active during local control.

For more information refer to


publication E120E.

Remote control options


Negative switching:
For remote control systems where the
negative pole of the remote control
circuit supply is switched.

External control circuit supplies:


For control with supplies in the range
60 - 125V DC and 230V AC an
alternative control circuit option is
available.

Analogue Proportional Control:


The Rotork Folomatic proportional reducing valve speed. On/Off time Remote
controller enables the actuator to period range may be extended when Four latching volt free contacts, S1,
automatically position a valve in configuration is carried out with the S2, S3 and S4 are provided each
proportion to an analogue current, IQ-Insight PC tool. The interrupter independently configurable using the
voltage or potentiometric signal. timer is active for both local and supplied IQ Setting Tool to signal one
Signal ranges: 0-5, 0-10, 0-20 or 4- remote control. of the following:
20mA. 0-5, 0-10 or 0-20V. Valve Position:
5.3 Indication, monitoring and fully open, fully closed or
Positioning can take place over the data logging intermediate positions (0-99% open).
whole valve stroke or if required, a
Local Status:
set portion of stroke. By incorporating
Valve opening, closing, moving
a remote manual/remote auto control A back-lit liquid crystal display gives
(continuous or pulsing signal), local
selector in the control scheme, digital indication from fully open to
stop selected, local selected, remote
proportional control can be over- fully closed in 1% increments. Three
selected, open or close interlock
ridden allowing standard remote LED’s coloured red, green and yellow
active, ESD active.
control operation to take place when for indication of open, close and
manual intervention is required (see intermediate positions respectively are Valve Alarms:
above). The Folomatic can be also provided. The display includes Motor tripped on torque in mid
configured to failsafe stayput, open four icons for rapid diagnosis of valve travel, motor tripped on torque going
or closed on loss of analogue signal. alarm, actuator alarm, control system open, going closed, pre-set torque
alarm and actuator battery status. exceeded, valve jammed, actuator
Hydraulic shock/surge protection: being operated by handwheel.
Where the operating time of the With the supplied IQ Setting Tool, Actuator alarms:
valve must be increased to prevent actuator torque plus position can be Lost phase, customer 24V DC (120V
hydraulic shock or water hammer, or displayed allowing the valve torque AC) supply lost, battery low, internal
to prevent surges, the Rotork against position to be monitored in failure detected, thermostat tripped.
Interrupter Timer option can be real time. Help screen diagnosis is
included. Pulsed operation with available for monitoring valve, Each contact can be configured to
independently adjustable on and off actuator and control system status. either ‘normally open’ or ‘normally
time periods in the range 1-99 The local display can be rotated to closed’ and rated at 5mA to 5A,
seconds can be selected to operate suit actuator orientation. LED colours 120V AC, 30V DC.
over any portion of the closing or can be reversed. Please specify with
opening valve stroke, effectively order. 23
Standard specification

Monitor relay Extra indication contacts Modbus RTU. System variables such
An independent relay with a volt-free The extra indication contacts module as unit address and data baud rate
changeover contact for monitoring provides an additional four change- are programmable over the infra-red
actuator electrical availability. over contacts, S5, S6, S7 and S8. data link. For more information
Contact rating 5mA to 5A, 120V AC, Each contact is latching, volt free and please refer to publication E121E.
30V DC. The relay can be configured rated at 5mA to 5A, 120V AC, 30V
to de-energise under any one, or DC. The extra indication contact Profibus
combination, of the following functions are independently A Profibus DP interface module is
conditions: configurable in the same way as the available to allow the actuator to be
Loss of one or more of the power standard contacts using the supplied integrated into a Profibus network.
supply phases. IQ Setting Tool. The extra indication Full compatibility with EN 50170 is
contact functions available are shown provided and the Profibus network
Loss of control circuit supply. allows full actuator control and
below:
Local control selected. feedback of data to the host. For
● Valve position more information please refer to
Local stop selected.
Fully open, fully closed or publication S113E.
Motor thermostat tripped. intermediate positions (0-99% open)
● Status Foundation Fieldbus
Data logger Valve opening, closing, moving An IEC 1158-2 compliant Foundation
(continuous or pulsing signal), local interface module allows the actuator
The on board data logger allows
stop selected, local selected, to be connected to a Foundation
infra-red, IrDA( (Infra-Red Data
remote selected, open or close network. The device has link
Association) standard, download of
interlock active, ESD active scheduler capability as well as digital
historical actuator/valve performance
data to PC or via an IrDA compatible ● Valve alarms and analogue function block
mobile telephone to a local base or Motor tripped on torque in mid capability. Foundation Fieldbus
the Rotork Lifetime Care Facility. For travel, motor tripped on torque actuators can communicate directly
hazardous areas the intrinsically safe going open, going closed, pre-set between themselves without the
Rotork Communicator tool is torque exceeded, valve jammed, need of a host supervisory system.
available. Rotork IQ-Insight PC actuator being operated by
software allows data logger handwheel 5.5 Protection
information of operational events and ● Actuator alarms The IQ control system incorporates
statistics all time and date stamped Lost phase, customer 24V DC the following valve, actuator and
plus valve torque/position profiles, (120V AC) supply lost, battery low, control protection:
both last operation and historical internal failure detected,
trends, all to be analyzed. thermostat tripped Obstructed valve (torque trip)
protection.
For more information please refer to
Lost phase protection plus automatic
publication E111E. 5.4 Fieldbus system control
Phase rotation correction by
Pakscan Syncrophase.
Indication options An internally mounted Pakscan field Jammed valve protection.
Remote analogue position indication: unit for remote control and status Motor thermostat protection.
The Current Position Transmitter (CPT) indication over a fault tolerant two-
Internal fault protection - ASTD
provides a contact-less internally fed wire serial link. Loop distances of up
(automatic self test & diagnosis).
4-20mA analogue signal proportional to 20 km without repeaters and host
communications using Modbus Actuator control circuit supply
to valve position, selectable for
protocol. System variables protection.
minimum signal corresponding to
fully closed or fully open position programmable over the infra-red data Instantaneous reversal protection.
with automatic zero and span setting. link. For more information please Control signal fault protection
An externally powered version of the refer to publication SOOOE. (configurable).
CPT is also available.
Modbus
Single or dual Modbus modules may
Remote analogue torque indication be included in the IQ actuator to
The Current Torque Transmitter (CTT) provide fieldbus communications of
provides an internally fed 4-20mA all the actuator control functions and
analogue signal proportional to feedback data. The fieldbus uses an
actuator output torque 0 -100% RS485 data highway and the
24 rated. communications protocol used is
Standard specification

5.6 Actuator set-up 6.2 Power module 6.4 Torque and position control
All actuator settings may be The power module incorporates a Position and torque are adjustable as
configured using the supplied IQ mechanically and electronically follows:
Setting Tool over the infra-red interlocked reversing contactor Position setting range:
interface without the removal of any starter*. The control supply 2.5 to 100,000 turns, with a
covers. Setup can take place with transformer, fed from two phases of maximum angular resolution to 7.5˚
main power on or power off, during the incoming power supply, provides of actuator output center column.
which power is provided by the internal control circuit supplies and an Torque setting:
actuator battery. Each IQ actuator isolated, nominal 24V DC customer 40% to 100% rated torque.
includes a comprehensive installation supply rated at 5W for actuator fed
and maintenance manual providing remote control circuits. The Rotork Output torque is obtained via the
information on site commissioning Syncrophase circuit incorporates direct measurement of wormshaft
and adjustment. An actuator wiring phase rotation correction and lost thrust reaction under load and is
diagram is also included. As an phase protection. independent of voltage, frequency
option Rotork IQ-Insight software for and temperature fluctuations. Torque
PC allows configuration of actuator Option off during unseating or during
settings. For Bus control system Control circuit supply: starting/reversing in mid travel against
options, tools are available allowing Nominal 110V AC supply, rated at high inertia loads can be inhibited.
configuration testing over the serial 20VA. The jammed valve protection circuit
interface as well as by Setting Tool or de-energizes the motor if no
IQ-Insight software for PC. *Single Phase and IQM modulating units utilise a
solid state motor starter. movement occurs after a few seconds
from receipt of a signal to open or
6 Actuator components close.
6.3 Control module
6.1 Motor Incorporating a single integrated When power to the actuator is
circuit, hard-wired logic control for isolated, all settings are retained in an
Three phase, Class F, insulated
the actuator together with infra-red EEPROM. In the event of manual
squirrel cage motor of special high
(IrDA) interface for external non- operation of the valve during isolation
torque low inertia design. 15 minute
intrusive settings and interrogation by or loss of the power supply a battery
rated with cyclic duration factor of
IQ-Insight configuration and data provides power to the internal
25% at 33% of actuator output
logger viewer PC tool. On board data position-monitoring transmitter to
rated torque giving a temperature rise
logger records operational data, valve update the valve position data in the
not exceeding that permitted for
torque/position profiles and statistical EEPROM. The battery also drives the
Class B insulation at standard nominal
information, all time and date LCD display, without backlighting,
voltage. Actuator rated up to 60
stamped. and the four latching contacts S1-S4
starts per hour at a rate not
exceeding 600 starts per hour.
Burnout protection by embedded
thermostat, with facility for bypassing
under emergency shutdown control.
For details of motor performance
and use of uninterruptable power
supplies please refer to publication
E130E.

Motor options

Modulating:
For applications requiring more
than 60 starts/hour please refer to
IQM publication E410E.

IQ Single Phase:
Capacitor start/run squirrel cage
induction motor.

IQDC:
Permanent magnet, low inertia
design. 25
Standard specification

while the power to the actuator is average of 1/3 rated seating torque driving via extension shafting
not available. Based on a typical during stroke. For modulating duty incorporating vibration absorbing
application the minimum battery life during stroke please refer to IQM couplings may provide a satisfactory
is 5 years. Infra-red setting is also Range, publication E410E. solution.
available with main power off.
Life tests
Standard IQ life test is based on 7.5 Safety integrity
6.5 Conduit entries, terminals
and wiring 10,000 open/close/open cycles Electromagnetic compatibility
(500,000 output turns) with directive (EMC)
Three threaded conduit entries are maximum seating torque at stroke Actuators conform to the
provided tapped: 1 x 11/2 and 2 x 1” end and an average of 1/3 max. requirements of the European
ASA NPT. seating torque during stroke. Economic Community EMC Directive
Unless otherwise specified, actuator Actuators are stalled against a solid 89/336/EEC as amended by
will be dispatched with adapters: 1 x object 25 times to prove durability. 92/31/EEC. Contact Rotork for a copy
M40 and 2 x M25 metric to BS3643, of our Declaration of Conformity.
“Ex” certified or as an alternative, 7.2 Frequency of operation Low voltage directive (LV)
1 x PG29 and 2 x PG16.
IQ actuators are suitable for valve Actuators conform to the
It is the responsibility of the installer requirements of the European
duty up to 60 starts per hour.
to ensure the appropriate cable/ Economic Community Low Voltage
conduit adapters and blanking plugs IQM Modulating service: up to 1200 Directive 73/23/EEC amended by
are fitted, in order to maintain starts per hour. 93/68/EEC by the application of EN
hazardous area certification and 60204-1 1993. Contact Rotork for a
IQ Single Phase: up to 60 starts per
ingress protection levels. Certified copy of our Declaration of
hour.
adapters and blanking plugs are Conformity.
available as optional extras. IQDC: up to 60 starts per hour.
Machinery directive
Conduit entry options Actuators follow the provision of the
7.3 Operating temperature Machinery Directive (89/392/EEC) as
If specified with order, a fourth amended by 91/368/EEC and
conduit entry can be provided tapped Actuators are suitable for operation
93/44/EEC.
1” ASA NPT with adapter to M25 or for ambient temperatures in the
as an alternative PG16. range -30˚C to +70˚C. Please note - The IQ must not be put into service
Hazardous area certification defines until the equipment into which it is
Separately sealed compartment
the temperature operating range to being incorporated has been declared
containing segregated metric thread
maintain certification. Refer to 4.1. to be in conformity with the
M5 power and M4 control terminals.
provisions of the European
Terminal screws and washers are For temperatures outside this range
Community Machinery Directive
supplied with the actuator. The please apply to Rotork.
(89/392/EEC) 91/368/EEC and
terminal box cover carries a terminal
93/44/EEC. Contact Rotork for a copy
identification code card. An
7.4 Vibration of our Declaration of Incorporation.
Installation and Maintenance manual
(E170E2) and wiring diagram are Standard IQ Range actuators are
suitable for applications where 7.6 Noise
enclosed with each actuator.
vibration severity does not exceed the Independent tests have shown that at
Jig built harnesses of individually
following: 1m generated noise did not exceed
numbered stranded conductors,
61db(A).
tropical grade PVC insulated, connect Plant induced: Where the cumulative
internal components to the sealed level of all vibration within the
terminal block. All internal control frequency range of 10 to 1000Hz is
connections to the printed circuit less than 1g rms.
boards are via plugs and sockets.
Shock: 5g peak acceleration.
Seismic: Frequency range 1 to 50Hz,
7 Design specification 2g acceleration if it is to operate
7.1 Design life during and after the event. 5g if it is
only required to maintain structural
For isolating duty, torque ratings of
integrity.
actuators are based on a minimum
maintenance free life of 10,000 Where excessive plant induced
open/close/open cycles with rated vibration is anticipated, mounting the
26
seating torque at stroke end and an actuator remote from the valve and
27
UK head office USA head office
Rotork Controls Limited Rotork Controls Inc
telephone Bath 01225 733200 telephone Rochester (716) 328 1550
telefax 01225 333467 telefax (716) 328 5848
Rotork Controls Inc, Rochester, USA
email mail@rotork.co.uk email info@rotork.com Rotork Controls Ltd, Bath, UK

As part of a process of on-going product The name Rotork is a registered trademark.


A full listing of our worldwide development, Rotork reserves the right Rotork recognizes all registered trademarks.
to amend and change specifications Published and produced in the UK by
sales and service network without prior notice. Rotork Controls Limited.

is available on our website at Published data may be subject to change.


For the very latest version release, visit
www.rotork.com our website at www.rotork.com

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