Aberlink 3D Mk4 User Manual (Iss 26-3)

Aberlink 3D Mk4
Measurement Software
User Manual
18/09/19
Issue 26
Aberlink 3D Mk4 User Manual | 2
Contents
1.0 How to use this manual ..................................................................................................................... 6

2.0 Introduction to the Aberlink software ................................................................................................. 6
3.0 Preparation and general hints for solving measurement problems .................................................. 6
4.0 Starting the software ......................................................................................................................... 7
4.1 Exploring the software screens ..................................................................................................... 8
4.2 Tilting the main views .................................................................................................................... 9
4.3 Mini map option ............................................................................................................................. 9
4.2 Inspection toolbar ........................................................................................................................ 10
4.3 Measure toolbar ........................................................................................................................... 10
4.4 View / Edit toolbar ........................................................................................................................ 10
4.5 Hardware toolbar ......................................................................................................................... 11
4.6 Settings ........................................................................................................................................ 11
4.7 Help ............................................................................................................................................. 11
5.0 The Joystick .................................................................................................................................... 12
5.1 Moving the machine in X, Y and Z using the joystick .................................................................. 12
5.2 Taking points at constant feed using the joystick hat .................................................................. 13
5.3 The Throttle ................................................................................................................................. 13
5.4 The Axis lock ............................................................................................................................... 14
5.5 The Trigger Button....................................................................................................................... 14
6.0 Probe calibration ............................................................................................................................. 15
6.1 Probe manager window ............................................................................................................... 15
6.2 Probe manager window ............................................................................................................... 16
6.3 Saving / Loading probe lists ........................................................................................................ 18
6.4 Filtering probe lists ...................................................................................................................... 18
6.5 Setup ref balls, change racks and probe head ............................................................................ 19
6.6 Rack Storage ............................................................................................................................... 19
7.0 Measuring features ......................................................................................................................... 20
7.1 Plane measure ............................................................................................................................ 20
7.2 Circle measure ............................................................................................................................ 21
7.3 Line Measure ............................................................................................................................... 21
7.4 Cone measure ............................................................................................................................. 22
7.5 Cylinder measure ........................................................................................................................ 23
7.6 Point measure ............................................................................................................................. 23
8.0 Aligning the test piece ..................................................................................................................... 24
8.1 Dimensioning length, width, angle and centre bore diameter ..................................................... 26
8.2 Constructing an intersection point, centre line and a PCD .......................................................... 29
8.2.1 Constructing an intersection point ............................................................................................ 29
8.2.2 Constructing a centre line (mid-line)......................................................................................... 29
8.2.3 Constructing a PCD .................................................................................................................. 30
8.2.4 Constructing a tangent line between two circles ...................................................................... 30
8.2.5 Table of constructions .............................................................................................................. 31

8.3 Geometric symmetry tolerancing ................................................................................................. 32
8.4 Geometric profile and surface tolerancing................................................................................... 33
9.0 Printing the results .......................................................................................................................... 34
9.1 Report viewer .............................................................................................................................. 35
9.2 Graphic reports ............................................................................................................................ 35
9.3 Tabulated dimensions ................................................................................................................. 35
9.4 Dimension CSV report ................................................................................................................. 36
9.5 Serial number in reports .............................................................................................................. 37
10.0 Running the part back as a program ............................................................................................. 39
10.1 Teach and repeat ...................................................................................................................... 39
10.2 Running the program ................................................................................................................. 39
10.3 Setting safe volume ................................................................................................................... 40
10.4 Plunge and rise moves from safe volume ................................................................................. 41
11.0 The Work Piece Co-ordinate (WPC or Work offset) ..................................................................... 42
11.1 Setting rotations with WPC ........................................................................................................ 44
11.2 Problems you can have with WPC ............................................................................................ 44
12.0 Inserting a ‘Move Via’ into a measuring routine ............................................................................ 45
12.1 Method one ................................................................................................................................ 46
12.2 Method two ................................................................................................................................ 46
12.3 Method three ............................................................................................................................. 47
13.0 General notes on aligning components ........................................................................................ 48
13.1 Aligning parts using a CMM ...................................................................................................... 48
14.0 Alignment examples ...................................................................................................................... 52
15.0 Offline programming mode............................................................................................................ 54
15.1 Prerequisites .............................................................................................................................. 54
15.2 What is offline programming and when would you use it .......................................................... 54
15.3 Opening the offline programming window ................................................................................. 54
15.4 Using the mouse to manipulate the CAD model ....................................................................... 55
15.5 Offline axis alignment ................................................................................................................ 57
15.5.1 Axis alignment method one .................................................................................................... 57
15.5.2 Axis alignment method two .................................................................................................... 58
15.6 Importing and creating probes offline ........................................................................................ 59
15.6.1 Importing probes from the CMM ............................................................................................. 59
15.7 Creating probes in offline mode ................................................................................................ 59
15.8 Programming the test piece ...................................................................................................... 60
15.9 Docking the CAD window .......................................................................................................... 63
15.10 Using Feature Predict in offline mode ..................................................................................... 63
15.11 Using move via points in offline mode ..................................................................................... 64
16.0 CAD Compare ............................................................................................................................... 66
16.1 Prerequisites .............................................................................................................................. 66
16.2 What is CAD compare and when to use it ................................................................................ 66
16.3 Opening the CAD compare window .......................................................................................... 66

16.4 Manipulating the model ............................................................................................................. 67
16.5 CAD compare toolbar ................................................................................................................ 68
16.6 Aligning the model with the physical part on the machine ........................................................ 69
16.7 Aligning the part to the CAD ...................................................................................................... 70
16.7 Taking measurements ............................................................................................................... 72
16.8 Running reports ......................................................................................................................... 74
16.9 How to align using Multi-point alignment ................................................................................... 76
17.0 Scanning ....................................................................................................................................... 80
17.1 Why scan a feature .................................................................................................................... 80
17.2 Scan probing hardware ............................................................................................................. 80
17.3 Building a scanning probe and calibrating................................................................................. 80
17.4 Converting a feature to scan mode ........................................................................................... 83
17.5 Curve Measure (Profile) ............................................................................................................ 84
18.0 RPS Alignment (Reference Point System) ................................................................................... 85
18.1 Using CAD co-ordinates ............................................................................................................ 91
19.0 Data Export ................................................................................................................................... 95
20.0 Vision Inspection ........................................................................................................................... 96
20.1 Creating a camera offset ........................................................................................................... 96
20.2 Calibrating the camera .............................................................................................................. 97
20.3 Tool bar ..................................................................................................................................... 99
20.4 Switching on the camera ......................................................................................................... 100
20.5 Lighting and camera controls .................................................................................................. 101
20.6 Measure features ..................................................................................................................... 102
20.7 Data capture modes ................................................................................................................ 106
20.8 Edge Detection Setup.............................................................................................................. 109
20.9 Camera / probe offset .............................................................................................................. 112
20.10 Camera overlays ................................................................................................................... 116
20.11 Buffer tool .............................................................................................................................. 116
20.12 Scan tool ................................................................................................................................ 117
20.13 Thread measurement. ........................................................................................................... 118
20.14 Measure all features in an area ............................................................................................. 119
21.0 Geometric tolerancing ................................................................................................................. 120
21.1 References vs datums ............................................................................................................. 120
21.2 How to define a datum............................................................................................................. 120
21.3 True position ............................................................................................................................ 122
21.4 Profile ...................................................................................................................................... 124
22.0 Display boundaries ...................................................................................................................... 125
23.0 Constructed curves and surfaces ............................................................................................... 126
24.0 Changing axis orientation ........................................................................................................... 128
25.0 Feature Array in a Grid................................................................................................................ 129
26.0 Leapfrogging ............................................................................................................................... 131

26.1 Setup ....................................................................................................................................... 131
26.2 How to use Leapfrogging ........................................................................................................ 131
26.3 Expected behaviour and limitations ......................................................................................... 134
26.4 Limitations ............................................................................................................................... 134
27.0 Maintenance of your CMM .......................................................................................................... 135
27.1 Air supply / guide ways ............................................................................................................ 135
27.2 Positional Devices ................................................................................................................... 136
27.3 Drives ...................................................................................................................................... 136
27.4 PC / Controller ......................................................................................................................... 136
28.0 Basic troubleshooting .................................................................................................................. 137
29.0 Aberlink MK4 keyboard shortcut codes ...................................................................................... 138
Change History ................................................................................................................................... 139
1.0 How to use this manual
The goal of this document is to show you, by use of easy-to-understand examples, how to set up your
CMM and measure parts using the Aberlink 3D mk4 software.
This training aid also helps you to get familiarized with Aberlink 3D’s general rules and show you how
to apply these to your specific measurement requirements. These training notes contain some of the
most important points to help you to quickly use the software and get meaningful results. This
document works in conjunction with training and is not a replacement.
2.0 Introduction to the Aberlink software
The Aberlink software has been written to be extremely intuitive and is based on a graphical interface.
This allows the user to create and evaluate inspection programs with ease, thus a simple yet
powerful tool to help measure parts using your CMM.
3.0 Preparation and general hints for solving measurement

problems
Before you start measuring with your CMM:
Give some thought to how you are going to position and hold the part to be measured.
Reason: The aim is to measure as much as possible with one inspection
Decide which stylus configuration, and probe angles are necessary
Reason: Save time while programming this saves you having to move the part.
It is good working practice to write the feature numbers on the drawing.
Reason: Reference these numbers within the dimension details
Consider your reference features / datums
Reason: Easy relocation for repeat parts and correct true position dimensions
4.0 Starting the software
Double click on the Aberlink Icon on the desktop
If the air does not switch on, check the Estop is out on the CMM (and Deva joystick if supplied with
one).
If using a Deva joystick, it will be necessary to push in the Estop and reset, then click on the joystick
screen to enable the amplifier.
Clicking yes will engage the drives, at this point the CMM can
be moved using the joystick.
If switching PC controller on for the first time, this message

will appear - click OK to reference the machine. Ensure the
machine is not on the edge of any end limit (for all 3 axes),
otherwise it may miss the reference marker.
If you click here, it will show recently created programs.
Otherwise click create New Inspection
Here you can enter the material type of the component.

Aberlink can compensate for temperature automatically if
you have a sensor, or alternatively by manually typing in the
temperature (ambient).
By left clicking the

mouse as shown,
you can choose
material type. If
not listed, choose
Other then enter
the ppm in box.
4.1 Exploring the software screens
The Aberlink workspace consists of four windows. Three views are representations of the inspected
work piece in XY, XZ and YZ. The fourth supplies the user with information regarding the component,
stylus tip, machine co-ordinates or an isometric projection of the work piece. This can be selected by
right clicking anywhere in the DRO (Digital Read Out)
You can select the appropriate tool bar by clicking on the correct heading listed in the menu bar
positioned along the top of the screen.
You can dock any of the toolbars to the left or right margins of the main screen by right clicking on the
toolbar and selecting the position from the menu.
4.2 Tilting the main views
You can tilt the XY, YZ & XZ views to make the selection of features easier
To tilt a view, move the mouse pointer into a view you want to tilt, press the mouse wheel down and
move the mouse. The features in view will rotate in the direction you moved the mouse.
4.3 Mini map option
A mini map option has been added to the DRO menu. this gives a
non-zooming view of the entire component. You can use this map to
navigate around the measured part by clicking on it with the left-
hand mouse button to zoom in and out using the mouse wheel.
To change the mini map view, click on the appropriate view in the
dropdown menu
4.2 Inspection toolbar
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1. Create a new inspection file

8. Show / edit inspection notes
2. Open an inspection file
9. Show information on current inspection file
3. Save the current inspection file
10. Set work piece coordinates
4. Save the current inspection file with a
11. Run current inspection program
new name
12. Open current inspection program details
5. Export Data
window
6. Set file password
13. Open the reports window
7. Export /import DXF files
14. Probe Mapper
4.3 Measure toolbar
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1. Measure / construct a circle 8. Measure a curve (profile 2D)

2. Measure / construct a line 9. Measure a surface (profile 3D)
3. Measure / construct a point 10. Create a grid or ring of features
4. Measure / construct a plane 11. Create a probe
5. Measure / construct a sphere 12. Probe selection drop down menu
6. Measure / construct a cylinder 13. Probe angle drop down menu
7. Measure / construct a cone 14. Open CAD window
4.4 View / Edit toolbar
1 2 3 4 5 6 7 8 9 10 11
1. Redraw 8. Grid shift (RPS)

2. Zoom out 9. Display template information
3. Zoom last 10. Display probe path
4. Zoom last 11. Feature select
5. Undo / Redo
6. Erase
7. Display Layers
4.5 Hardware toolbar
1 2 3 4 5 6 7 8 9 10 11 12
1. Switch air on 10. Probe setup window
2. Switch motors on 11. Temperature compensation
3. Switch joystick on 12. Display boundaries
4. Home machine
5. Park
6. Jog machine
7. Machine setup
8. Swap axis systems
9. Switching probe on or off
4.6 Settings
1 2 3 4
1. Hardware setup
2. Memory points on / off
3. Future predict on
4. Switching from metric to imperial
4.7 Help
1 2 3 4
1. Software information
2. Help Files
3. Version details
4. Create diagnostics Report
5.0 The Joystick
The Aberlink 3D software works with a PC compatible joystick. The CNC CMM is supplied with a
Logitech Extreme 3D Pro Joystick (as shown below) or a deva handheld joystick.
E STOP
Throttle
Left button
Take point
Right Button
Move via
The joystick can be engaged and disengaged in the Aberlink 3D
software using the following button:
5.1 Moving the machine in X, Y and Z using the joystick
Moving the CMM in the X axis direction is achieved by moving the joystick to the left and right.
Moving the CMM in the Y axis direction is achieved by moving the joystick forwards and backwards.
Moving the CMM in the Z axis direction is achieved by twisting the joystick. The default setting for the
joystick is clockwise drives in a Z positive direction (upwards) and anti-clockwise drives in a negative
direction (downwards).
5.2 Taking points at constant feed using the joystick hat
The joystick provides the additional function of allowing measurement points to be taken at a constant
feed rate. This means that the probe does not have to be driven into the component being inspected.
It can be positioned within 5-6 mm of the desired point, and then the following buttons will produce a
move at the default probing speed in the directions as detailed below. If the probe does not take a
point within 5 -6mm of the measurement direction it will retreat to its’ previous position.
Button 6 Will travel in positive Z (upwards) until the probe is

triggered.
Button 4 Will travel in negative Z (downwards) until the

probe is triggered.
Hat Moving the switch to the left and

right moves the machine in the X- and X+ direction
Moving the switch forwards and backwards moves
the machine in the Y- and Y+ direction. The hat
switch also allows for probing at 45˚ in the XY
Deva Joystick Hold down the left button then move the joystick in the desired
direction, twist the joystick to go upwards / downwards.
5.3 The Throttle
The throttle is in the base of the joystick as shown in the figure above. When the control knob is
towards the operator, the speed is minimum and away from the operator is maximum.
The default settings for this control are 10% speed at minimum and 100% at maximum, although
these values can also be changed in the Machine Set Up. This feature can also be used during
program playback and when calibrating probes as a feed override.
5.4 The Axis lock
Buttons 8 (x), 10 (y) and 12 (z) will lock the axis on the PC joystick (the relevant axis will turn
red on the DRO) To lock the axes using the deva joystick click on the small padlock icon by
each axis on the touch screen.
If the padlock icon is locked the axis

is locked if unlocked, the axis is free
to move.
5.5 The Trigger Button
The trigger button is located on the front of the joystick. This can be used for entering the machines
current position into a ‘Move Via’ command.
6.0 Probe calibration
To help you get started we will take you through measuring some key features on the test piece
provided one step at a time.
When using the Aberlink 3D software to inspect a component, the software must know the relative
position and diameter of the stylus ball being used.
Probing the reference sphere will calibrate the probe position and diameter. The probe must be
calibrated every time you change a stylus, or if you have an indexable probe, each time you move the
probe head to a position that has not previously been calibrated.
If you are using a Renishaw indexable probe it is important to datum the probe head at all relevant
positions prior to commencing your inspection. Similarly, if you are using a standard probe, it is
important to choose the correct stylus to suit the work piece. A change of styli in the middle of an
inspection should be avoided as you will need to re-calibrate.
Before we can measure anything on the test piece, we need to calibrate the probes we are going to
use.
To open the probe manager window, click on the ‘Hardware toolbar’ then click on the probe
setup Probe icon.
We will be using a standard TP20 module with a 2mm diameter X 20mm stylus to measure the test
piece.
6.1 Probe manager window
Ref sphere, change Filter probe Save / Load Calibrate Probe rack
rack & probe head button probe list selected position
set up button button probes
Delete
selected
probe button
Add probe
button
Rotate
probe
head
buttons
Before you can calibrate the probe, you need to build it in probe manager first. The probe head,
modules and styli are now predefined in the software all you have to do is select them from a set list.
6.2 Probe manager window
To do this click on the ‘Build new probe button’ this will open the probe builder window, it shows the
quill plate (which is what the probe head is attached to), the head type, then the A and B angle.
Next click on the A 0.0 and choose the angle you want from the displayed list then click on the B
angle want from the list (i.e. A=0, B=0), is A is already a 0.0 then click on B, you must click on a B
angle before the next page appears
The Probe Builder window will now change to show you all the available components which will fit the
probe head, below shows what can be attached to a PH10, if an RTP20 it will show a different list.
Click on the TP20 Body if you have PH10, scroll down if using RTP20
After you have selected your probe body the window will change to display all available TP20
modules.
Click on the TP20 standard force module this will now be added to your probe assembly.
After you have selected your module the window will change again to display all available styli and
extensions if you have a new styli which is not in the list you can add a new one list with the ‘Add new
stylus’ function.
Click on the D:2.0 x L:20.0 stylus this will add it to the probe assembly.
Click on the green tick to finish your probe assembly.
Repeat this process until you have all the probe angles you required.
After you have built all your probes, they will be displayed in the probe manager window, but they are
not calibrated. To calibrate, highlight them by left clicking on the probe in the list then click ‘Probe
calibrate button’. The selected probes will now calibrate. Or, right click and choose datum.
6.3 Saving / Loading probe lists
To save a probe or a probe list click on the ‘save probes button’ from the drop-down menu, select the
save or save probe list option. This will open a standard file window give the file a name and save.
To load a file, select the ‘load probe list from a file’ option from the standard file window select the
probe list you want and close the window.
6.4 Filtering probe lists
Using the filter button, you can display just the calibrated probes or the un-calibrated probe or only the
probes used in you program.
6.5 Setup ref balls, change racks and probe head
This is setup on installation of machine.
6.6 Rack Storage
Many probing systems also have a storage rack facility, the MCR20 for TP20 based modules,
SCR200 for TP200 systems and FCR for scanning probes. This enables the setup of different stylus
configurations to be used within the same program.
Aberlink does not assign probes to specific ports, instead the software will place a module to be
changed into the nearest empty port and remember where it is stowed.
Right click on a current offset and select put away, the machine will then put the probe module into
the nearest empty port, this information is displayed on the right-hand side of the screen.
If you right click on a different probe which is in the rack already and select ‘change to’ it will drop off
current probe into nearest empty port and pick up the selected probe.
7.0 Measuring features
3D features – Planes, Points, Spheres, Cylinders, Cone. Exist in X, Y and Z.
2D features – Lines and circles exist in only one plane, XY, XZ, YZ or measured.
Record notes | Construct | Retake point
Clear points | Cancel window
Switch to feature data | Plane projection | Set reference
OK, and close window
Play back feature
Circular /
Rectangular
Graphic, feature data toggle plane
Direction of
7.1 Plane measure probe
Probe moves
To edit pre-travel but maintain the probing co-ordinates, in use measured positions mode, edit pre-
travel and click on Make. To switch to a circular plane, click on icon, then set to use template
positions and click on Make.
7.2 Circle measure

Projection plane number
To make points equally spaced, click on use template,

edit the Make field for number of points, then click on
the Make button.
To measure a threaded hole, click on use template, enter pitch into Pitch field, then click on Make.
To measure a specific segment of a circle, click on use template, edit the start and end angle
accordingly, and click on make.
Start angle is 0.000 degrees at 3 ‘o’clock on view, machine will move in ACW direction. Or express as
+/- from 3 ‘o’ clock.
7.3 Line Measure
Edit the depth (penetration), change to use template positions, edit penetration, click on Make button
7.4 Cone measure
Cones can be measured in two ways. By defining the direction of the cone by measuring one end,
followed by points at the other end. Or by defining the direction, either as a previously measured
feature such as a plane or cylinder (cone will be perpendicular to a plane, and parallel to a cylinder) or
using a machine plane.
Method 1
Measure at least 4 points at one end, then click here, and take at least 4 more points.
Method 2
Click where shown, to show options, ordinarily you would use a measured feature, a surface square
to the cone, if a cylinder which shares the same axis. Don’t worry about the order of the points.
7.5 Cylinder measure
It’s useful to measure cylinders to order to measure angles between other cylinders or faces. Runout
dimensions are also possible with cylinders.
7.6 Point measure
Points are generally used as constructions, creating points on

intersections.
To measure points, the software must know the direction to

compensate for the ball radius, this can be done by clicking
on the direction button. You can use machine planes, if the
surface to be probed is expected to be 90 degrees relative to
the alignment of the part, or by using a measured feature,
such as a measured line at 30 degrees. It can also be
specified as User Defined, where you enter the direction
vector to compensate as I, J, K.
8.0 Aligning the test piece
The golden rules for choosing reference features are as follows:
1. References must be selected that fully define all six degrees of freedom for a component
when it is placed on the table. Usually this will be done using one plane, one line and one
circle or point. However, if these features do not exist on your component other alternatives
are available.
2. Measure the reference features as close to the start of your program as possible. When
running a program automatically the exact position and orientation of a component will not be
defined until all the reference features have been measured.
3. Choose reference features that are easy to measure e.g. Large planes, edges or holes, rather
than important features that are perhaps defined as datums on the drawing. Remember
setting a feature as a datum is totally different to setting it as a reference – reference features
are simply used to define the position and alignment of the component.
1.) Measure a plane with at

least four points on top face
this is going to be our Primary
alignment
3.) Measure a line using three

points along back face
construct a point where the two
lines meet this is going to be
our Origin
2.) Measure a line using three
points along side of block this is
going to be our Secondary
alignment
Measure a plane on the top of the block, by clicking on the ‘measure plane button’
in the measure toolbar. When the measure plane window opens take four points on the top face
(Plane 1). Press the button to align this. This will align the Z axis 90 to
the measured plane. This is our Primary Alignment, then click on the green tick to close the window.
Retake last point / Delete feature button Set Ref button

delete all points button
Next measure a line along the side of the block by clicking on the
‘measure line button’
Press button. This will rotate the axis system to align the Y axis to the side of the part.
This is our Secondary Alignment, then click on the green tick to close the window.
Now measure a 2nd line along the back face as shown (Line 3) click on the green tick to close
the window.
The last thing we need to do is to construct a point where the two lines meet. Click on
button.
When the measure point window opens click on the construct button
Left click on both lines, click on the green tick to close the construction window.
Press
This will create an origin (zero point) in the corner where the two lines intersect each other on the top
face. Then click on the green tick to close the point window. With the part aligned we are now going to
measure some additional features.
1. Measure two more lines opposite to the first two in a similar fashion to the line used in the
alignment as you do this the software will join the line up to make a rectangle.
2. Measure one more line along the angled face on the test piece.
3. Next lets measure a circle to do this click on the button in the measure toolbar when the
‘measure circle window’ opens take four points in the large diameter bore in the centre of the
test piece to close ‘measure circle window’ click on the green tick.
4. Repeat this for one the small bore nearest the datum end.
You should now see something like this in the XY window
Line 2 Line 1
8.1 Dimensioning length, width, angle and centre bore diameter
To dimension the test piece length, left-click on line (1) it will turn purple, next select line (2) by left
clicking on it, you will now see a green dimension line between the two lines, move this to where you
want the dimension to be displayed then left click for the third time (if you right click you get a drop
down menu with some more options we look at this later) you will now see a dimension display
between the two lines. Left click and hold over the dimension label to drag and replace if necessary.
When you dimension between two

features you will get the distance between
the features as well as a geometric error.
If you want to edit a nominal and
tolerance you will need to edit the
34.0 dimension.
0
To add nominal and tolerances right-click
on the displayed dimension (or the green
arrow).
Enter an Identifier here -

use the tick box to
switch it on and off.
When the dimension window opens you
can enter an identifier in the top box and a
nominal into the ‘Nominal Box’ the error
from nominal will now be displayed in the
‘Dim Error’ box, next you can enter the
tolerance in the ‘Tolerance Boxes’ repeat
this for the geometric tolerances. If you
wish to display only the measured
dimension ‘un-tick’ the tick box next to the
geometric tolerances to close the window
click on green tick.
To dimension the width, select the two

opposite lines and repeat the instructions
listed above.
To dimension the angle between the angled line and the side of the test piece left hand click on the
angled line, next click on edge of the test piece (2nd line ) you will now see a green angle line between
the two lines, you can choose which angle you want to display by moving the mouse around the
screen, left click on the screen for the third and last time (if you right click you get a dropdown menu
with some more options ) you will now see the angle between the two lines displayed on the screen.
55.0
30.0
34.0
To dimension the diameter of the circle, you need to select it by left hand clicking on it twice. Move the
mouse to where you want the dimension displayed on the screen. Left click for the third and last time
this displays diameter and roundness.
To display the True Position of the circle, left click on it twice then right click, this will display a drop-
down menu with some more options. Pick ‘Position Cartesian’. Left click on the screen to display the
true position of the circle.
Ø 12.997
0.010
X 0.012 Y0.003 Z0.000
0.010
8.2 Constructing an intersection point, centre line and a PCD
There are numerous constructions possible - features created by using other features. Constructs are
very useful as they are theoretical and cannot be probed - a major advantage to 3D measurement.
8.2.1 Constructing an intersection point
If you wanted to dimension the distance from the front of the block to where the angled line meets the
left-hand side, you would first need to construct a point where the two lines meet.
• To construct such a point, click on the ‘Point Measure’ button, from the main screen. This will
bring up the ‘Point Measure’ window. Now click on the ‘Construct’ button and the
construction window will open.
• Select the angled line by left hand clicking on it, this line will now be listed in the construction
window.
• Select the 2nd line as soon as you do this the construction window will close and the ‘Point
Measure’ window will automatically reappear.
• You may now click on ‘OK’ or ‘Set Ref’ as appropriate, as for any point. The screen will now
return to the Main Screen, and the point will form a part of the graphical representation.
8.2.2 Constructing a centre line (mid-line)
• To construct a centre line between two lines, click on the ‘Line Measure’ button, from the main
screen. This will bring up the ‘Line Measure’ window. Now click on the ‘Construct’ button
and the construction window will open.
• Select the 1st line by left hand clicking on it this line will now be listed in the construction window.
• Select the 2nd line as soon as you do this the construction window will close and new option
window will open select the mid-line option and click on the ‘ok’ button.
• The ‘Line Measure’ window will automatically reappear.
• You may now click on ‘OK’ or ‘Set Ref’ as appropriate, as for any line. The screen will now
return to the Main Screen, and the line will form a part of the graphical representation.
• The above method also applies for bisecting angular lines.
8.2.3 Constructing a PCD
Before you can construct a PCD, measure the remaining five holes round the PCD
• To construct a PCD through the six circles, click on the ‘Circle Measure’ button, from the main
screen. This will bring up the ‘Circle Measure’ window. Now click on the ‘Construct’ button
and the construction window will open.
• Select the 1st circle by left hand clicking on it this circle will turn pink as well as listed in the
construction window.
• Select the 2nd circle as soon as you do this the construction window will close and new option
window will open select the PCD option and then click on the ‘ok’ button.
• The construction window will automatically reappear with the two circles listed.
• Left click on the remanding four circles when you have finished click on the ‘Finish Construction’
button
• The ‘Circle Measure’ window will now reappear showing PCD.
• You may now click on ‘OK’ or ‘Set Ref’ as appropriate, as for any circle. The screen will now
return to the Main Screen, and the line will form a part of the graphical representation.
8.2.4 Constructing a tangent line between two circles

8.2.5 Table of constructions

Circle Line Point Plane Sphere Cylinder Cone
Circle Intersection Projected Mid Point Intersection PCD Projected Gauge circle
point point point circle
PCD
Gauge circle Intersection
point
PCD through
centres
Gauge point /
Line
Constructed
Line / Plane
Mid Point
Line Intersection Intersection Mid Point Intersection Intersection Intersection

point point point point point
Projected
Mid Line Point
Off-set Line
Gauge Circle
End / mid
points on line
Point Constructed Constructed Constructed Constructed Constructed Constructed Constructed

Line Line Line, Circle & Line Line Line Line
Plane
Gauge circle Constructed
Guage point / Circle
PCD through Line
centre/points Constructed
plane
Plane Constructed Intersection Constructed Mid plane Projected Projected

Line point Plane point Circle
Off-set Plane
Projected Projected
Circle Point
Sphere PCD Intersection PCD Intersection PCD Projected Projected

point Circle Circle / Point Circle / Point
Construct Construct Construct
Line, Circle & Line, Circle & Line, Circle &
Plane Plane Plane
Cylinder Intersection Constructed Projected Constructed Centre line

point Line point Circle Intersection
Projected Mouse click

Circle Intersection
point
(outer/inner
wall)
Centre Line
Circle Line Point Plane Sphere Cylinder Cone
Cone Constructed Projected Projected Projected Gauge Circle

Line Circle Circle / Point Circle in cone
Constructed Projected Centre Line

Circle Point
Constructed
plane
Curve Construct Construct Construct Construct Construct Construct Construct

curve from curve from curve from curve from curve from curve from curve from
circle line points plane sphere cylinder cone.
Surface Construct Construct Construct Construct Construct Construct Construct

surfaces from surfaces from surfaces from surfaces from surfaces from surfaces from surfaces from
circles lines points planes spheres cylinders cone
8.3 Geometric symmetry tolerancing
Symmetry is the condition where a feature is symmetrically disposed about the centre plane of a
datum.
To display symmetry, measure two features symmetrically

about a common feature. The symmetry tolerance should
appear automatically
When you open the dimension window the opposite

dimension number used for the symmetry is shown in the
symmetric dimension box. If the symmetry tolerance does
not appear automatically you can enter a dimension
number manually.
8.4 Geometric profile and surface tolerancing
This requires the CAD compare module as the profile and surface tolerancing are calculated using the
points fit to the CAD model.
To display a profile tolerance double left-click on the feature, then right click from the menu select
profile.
9.0 Printing the results
Whenever you wish to produce a hard copy of inspection results the report function is used.
To open the report window, click on the report button
This will bring up the following window:
All inspection reports will be printed with a

border around them, which can contain
information about the part being
inspected. This information can be entered
by clicking in the information boxes.
Note, you are able to modify the label titles

by clicking on the ‘Edit Labels’ button. The
date is entered by default. Your
company’s logo, name and address (as
entered in the Software Set Up) will also
be printed on each page.
There are eight different types of inspection report that you can select, you can choose to view the
reports before printing using the report view button, save as an XLSX file or print automatically them
as a PDF or hard copy.
• Graphic Details: print results in the same form as the graphic display, i.e. an XY, XZ, YZ or
isometric view of the component and dimensions.
• Tabulated Units: prints the details of each feature, similar to the information in the measure
window of that feature.
• Tabulated Dimensions: prints all dimensions that are added to report from the current or
previous inspections.
• Point Positions, prints the co-ordinates of points and the co-ordinates and size of circles.
• Feature Profile: prints the graphical representation of how well the individual points taken fit
the theoretical shape i.e. the form of a feature such as profile of a surface or the roundness of
a circle.
• Multiple Components: prints the measured values for a batch of components in a single
report.
• Dimension SPC: prints SPC data from a batch of components.

• Dimension CSV Report: see below form detailed description.
• CNC Last Run
• Tabulated CAD Point Report: Prints a tabulated report.
• CAD Graphic details Report: Prints a graphic of the CAD and points
You select the type of report that you require by clicking on the relevant option button.
Printouts can be in either landscape or portrait, again to select, simply click on the relevant option
button.
9.1 Report viewer
1 2 3 4 5 6 7
1. Load File
2. Close File
3. Close all Files
4. Load Folder
5. Refresh
6. Print
7. Print Preview
9.2 Graphic reports
This is the most commonly used report as it closely mimics the part drawing that the software
produces during use. When this option is selected the user can then select one or more of the four
possible views XY, XZ, YZ and ISO for printing. If more than one view is selected the individual views
are printed on separate sheets. The extent of the area that is printed is based on the current software
view, but as the aspect ratio of the page and screen are different it is advisable to observe the print
preview before continuing with the print. This will confirm exactly what will be printed, especially useful
if key dimensions are close to the edge of the view. If all necessary dimensions are not on the print
preview, then re-zoom the view in the software and recheck the print preview.
9.3 Tabulated dimensions
The dimensions that have been added to a part inspection can be printed in tabulated form. This is
often more useful than printing Tabulated Units as these dimensions should be the same as on the
original component drawing.
When printing Tabulated Dimension reports, it is possible to select what information is printed in the
report using the check boxes in the Print window.
Note: Unless you have typed in the value of the nominal and tolerance for each dimension the
nominal values shown will be the measured values rounded to the rounding tolerance given in the
Machine Setup. All tolerances applied will be the default.
9.4 Dimension CSV report
This report will generate tabulated

dimension in a .CSV format (text file that
can be used by other 3rd party software)
You can customize the .CSV text output

from the reports window by ticking on the
various options in the window.
Example output:
Customer. Aberlink
Part No.1234556
Description. Small Block
Order No. Test CVS text
1,34mm Between Line and Line,LineLineDistance
2,55mm Between Line and Line,LineLineDistance
3,12mm Circle,Diameter
4,30° angle,LineLineAngle
5,5mm Between Line and Circle,LinePointDistance
6,15mm Between Line and Circle,LinePointDistance
7,24mm Circle,Diameter
8,0mm Between Circle and Circle,PointPointDistance
11,10.4mm Between Circle and Circle,PointPointDistance

9.5 Serial number in reports
This document describes the dynamic serial number entry facility that allows a user to enter the serial
number of the part to be measured each time an inspection program is run.
Report headers
Reports already have the facility to have several user definable header fields defined including a field
called “Serial Number” this new facility merely allows the contents of a header field to have a template
defined such that the data is not just fixed text but is obtained from the user each time a program is
run.
Report header templates
There are already a few template fields types available for report headers, including a flexible date
and time entry field, this facility adds a new template type “{serialnumber}” that will result in a request
for this text each time the inspection is run.
Setting up reports to be run after an inspection completes
1. Enter the inspection program details window.

2. Set report options.
3. Enter “{serialnumber}” into the field where you want this value to appear.
4. Make sure you have at least one report to run.
5. Run Workpiece.
Every time a workpiece is run you will be prompted for a new serial number.
1. Enter serial number when prompted.

2. Click the green tick to confirm your entry.
Please note that if you cancel the serial number entry the inspection will continue but the field will be
left blank.
Running ad-hoc reports
When running any ad-hoc reports after an inspection has run, the serial number entered will be
remembered and automatically used. It is not saved with the inspection and so reloading one will
require the serial number to be re-entered.
Observe that the entered serial number is in the field where “{serialnumber}” was entered.
If an inspection is loaded and the report header fields contain a {serialnumber} the template field may
attempt to run a report. Without first running the inspection will require the serial number to be
entered.
10.0 Running the part back as a program
When using the Aberlink 3D CNC software there are two ways to create a CNC program.
10.1 Teach and repeat
By driving the machine around using the joystick and measuring a component you are also creating a
program that can be run automatically afterwards.
Offline programming is an additional software module, this software allows you to create programs on
different workstations using the CAD model.
10.2 Running the program
If you wish to run the program automatically you will need to define the position and alignment of the
component by measuring certain features and setting them as references. (Plane, line, circle or point)
When you are happy with the program and ready to run it automatically click on the ‘Play’ button:
There are two options, the green arrow will start the machine running, the other
icon enables further options, for example, manually measure references or not
running the full program.
It is important if your program is to run successfully, that the position and alignment of the component
has been properly defined by setting features as references.
10.3 Setting safe volume
As you measure a part, the software will apply a safe volume (cubic) around the features that have
been measured. The software also has safe volumes for the machine bridge, granite, ref ball, change
racks, and components which make up the probe. The default safe volume is 20mm and can be set in
settings as shown below.
The safe volume for a part program is shown in the work piece co-ordinate window
The safe volume normally works well, but if the volume created is larger than the machine but can still
be physically measured, then you can edit the volume, see circled area below.
When program runs the probe will automatically move to the edge of the safe volume between
measuring units to avoid crashing into the component.
Note: the safe volume can only be created around features that have been measured. If your
component has protrusions that are not measured as part of the program you may need to adjust the
safe volume to account for them.
10.4 Plunge and rise moves from safe volume
Having calculated the Safe Volume as described, the software calculates the Plunge and Rise values
for all measurement units.
The Plunge and Rise values are stored in the probe moves grid for each measurement unit. The
Plunge move will be the very first line, and the Rise will be the very last:
These are directions rather than co-ordinates; it shows what vector the probe will approach the
workpiece from and retract direction.
Having automatically calculated the Safe Volume and Approaches for the program, the third piece of
information required to automatically run the program is the workpiece co-ordinate, (sometimes called
the work offset).
The reference features that you will have measured will have defined a X0, Y0, Z0 position on the
component being measured. (This will be identified by a small datum symbol on the Main Screen).
The workpiece co-ordinate defines where this position on the component is within the machine’s
measurement volume – i.e. where the component is on the table.
If the component has not been moved since the program was created (and the reference features
measured), or it has been put back on the table in the same position (perhaps using a fixture to locate
it) then the workpiece co-ordinate (WPC)
11.0 The Work Piece Co-ordinate (WPC or Work offset)
Most of the time the workpiece co-ordinate and the safe volume will be automatically set by
the software. These values are stored in the workpiece co-ordinate window. The X, Y, Z
workpiece co-ordinate values are shown in the middle right hand section of the WPC
window.
Work piece co-ordinate
You can change the work piece safety

volume by entering new values here,
then Apply.
If the component has been moved on the table since the program was created, then it will not be
possible to automatically calculate the WPC and therefore you will have to define it as follows:
Drive the probe so that the ruby ball is physically at the position of the datum on the component. If
your datum is a hole, the ruby ball should be at the centre of the hole so that the centre of the ball is in
the top face of the hole. If you have chosen a point on a plane (such as the corner of a block) that is
not possible, drive the ruby ball so that it’s base is just over the corner of the block – we will have to
adjust in ‘Z’ by the radius of the ball later.
The left image shows stylus centre in centre of hole, the right image also shows Z zero position,
centre of ball is in centre of reference plane.
Note: you only have to

set the WPC accurately
enough so that the
program will find the
reference features.
Once these have been
measured automatically
in the program the
WPC will be updated to
an exact value.
Click on the Current probe position button. To teach the current probe position as your WPC.
The Last measured position button will calculate the WPC from the reference features that have
been measured.
Move to WPC zero, click here and the machine will send the probe to X0, Y0, Z will have 2mm
clearance.
Teach Relative zero, is a function to allow you to teach the probe in a position other than the origin of
the part. For an example, imagine a large diameter is your reference, positioning the probe by eye
would be difficult. You could however use another circle or intersection which is at a known offset
from your origin.
Right click on Teach Relative Zero and enter the co-ordinate / offset you are using. Then click on the
‘OK’ button.
If you want the program to remember the relative zero offset, you must right click on ‘Teach Relative
Zero button and click on the ‘OK’ button.
When you re-open the window, a small target icon will appear on your inspection, guiding you to your
teach position. Position the probe on the component, then click on Current probe position to teach
point.
11.1 Setting rotations with WPC
Set the zero in the centre of the large circle by

placing the probe in the centre of the large circle
(X=0, Y=0) then press the Current probe position
Y button
To set rotations with WPC find a feature like this

X
small circle (X=50, Y=0) which has either the X or
Y axis running through it. Move the stylus centre
into the centre of the offset hole, then right click
on the Current Probe Position to list rotation
options, choose Z rotation, then using the small
arrow, also choose X Plus
11.2 Problems you can have with WPC
The program is based from an origin on your part therefore the machine must know this co-ordinate
before the play button is clicked.
• If machine traverses in the direction of the machine reference position, check that the WPC
offset is set, and that the value for X Y Z is not zero
• If you are not using the rotation option when setting a WPC you must place the parts on the
table square to the machine axis system
• If you have positioned the ball away from the datum on the component (e.g. above the corner
of the block) then you will have to modify the values accordingly by deducting half the
diameter of the ball
12.0 Inserting a ‘Move Via’ into a measuring routine
When the Aberlink 3D software creates a measuring routine it will measure the points on a feature in
the most efficient way. i.e. if three points are measured on a plane the machine will measure the
plane as follows:
1. It will rapid to the edge of the safe volume above the first point.
[plunge position]
2. It will feed to the pre-travel distance above point 1. (typically, 2mm) [Approach 1]
3. It will probe point 1 and come back up to the pre-travel distance above the plane. [Contact 1
represents the over travel distance past the point]
4. It will then feed at the pre-travel height above the plane to a position above point 2. [Approach
2]
6. It will then feed at the pre-travel height above the plane to a position above point 3. [Approach
3]
8. It will then feed to the edge of the safe volume above point 3 (rise position). [Rise Position]
In other words when measuring the points on the plane the probe never moves more than the pre-
travel distance above the plane.
So, what happens if there is an obstruction in the middle of the plane between the points, which the
probe will crash into?
Obstruction in the way of a measuring

plane.
Measured plane
You will have to insert a ‘Move Via’ into the measurement cycle for the plane. Say for instance that
points 1 and 2 are on the left-hand side of the obstruction and point 3 is on the right-hand side. As the
software would create the program the probe would crash into the obstruction after the first two
points. We must therefore insert a ‘Move Via’ between point two [Contact 2] and the move to above
point three [Approach 3] that will take the probe up and over the obstruction.
There are three methods in which this can be done:
12.1 Method one

Using the joystick trigger button, it is possible to enter the machine’s current position as a ‘Move Via’
command. Every time you press the trigger on the joystick it enters a ‘Move Via’ into the measuring
routine.
Every time you pull the trigger on the
joystick you enter a ‘Move Via’ into the
measuring routine
Measure points 1 and 2 Measure point 3
12.2 Method two
If you press this button you can see the path the probe takes along with the plunge, rise
positions, pre-travel and measurement points graphically on the screen.
You can edit these paths by left hand clicking on the connect lines between the measured points, this
will add a ‘Move Via’ graphically (shown as pink points) if you keep the mouse button pressed, it is
possible to move the ‘Move Via’ points around on the screen, so clearing any obstruction.
Plunge from Safety Zone

Rise to Safety Zone
New path using move via

points to go around
If you keep the mouse
obstruction
button pressed, it is
possible to move the ’move
via’ points around on the
screen
If you left clicking on the
connect lines between the
measured points you can
create Move Via points
Approach point Approach point
Final measurement point Final measurement point
Old path hitting obstruction
12.3 Method three
You can type the X, Y, Z information, speed and probe head position directly into the measurement
grid.
1. To enter a ‘move via’ between points 2 and 3 you need to left click on the ‘Approach 3’ box to
select that row of the grid. The row will turn dark blue.
2. Now right click on the

‘Approach 3’ box to bring up the
following menu:
3. Insert (Above), Add (At end)

and delete row, choose insert
(Above) ensure the probe tip is
actually at the move via position.
When you add the move via, it
will just use the current co-
ordinate of the tip.
Click on Close to save and exit.
The program will now move as follows: It will take points 1 and 2 staying at the pre-travel height
above the plane. It will then move to the inserted position above the obstruction before moving down
to the pre-travel distance above point 3, and then take point 3 before going up to the edge of the safe
volume
13.0 General notes on aligning components
Example of traditional part alignment using a surface table, straight edge and pins
When you place a part on a surface table you are aligning the bottom face of that part, true to the top
of the surface table, you can still move the part about in the X-Y plane and rotated about the Z axis
but you cannot move it up and down in the Z axis and rotate it around the X or Y axis this is called a
primary alignment.
If you then push the part up to a straight edge fixed to the surface table this will stop any rotation
about the Z axis as well as any movement along the Y axis. Now you can only slide the part along the
X axis.
This is called a secondary alignment.
If you now slide the part along the X axis up to a pin in the surface table,
the part is now fixed in all six degrees of freedom. It cannot move or be rotated in X Y or Z.
13.1 Aligning parts using a CMM
When using a CMM to inspect a component it is not necessary to physically align the component to
the axes of the machine. By measuring specific features on the component and setting them as
references, you will be able to use the software define the orientation of the axes and position of the
component.
This is important when measuring 2 dimensional shapes for example lines and circles, that the
software has a projection plane as these features do not exist in 3D. Also, the alignment of the
component must be properly defined in order to produce meaningful horizontal and vertical
dimensions on the screen.
When you place the component on to the table of the machine it has six degrees of freedom which
will need to be defined in order to fully define the alignment and position of the component. Namely
these are translation along, and rotation about each of the three axes.
Depending on what measurements you wish to perform, not all degrees of freedom will necessarily
have to be defined. Take for example a cube with a hole in the top and front faces:
Measure a plane on the top face of the cube and set it as a reference. This defines the XY plane for
the cube and a Z zero position. In effect it defines three of the degrees of freedom, which are rotations
about X and Y, and translation in Z.
Next measure a line along the front edge of the cube and set it as a reference. This now defines the
XZ plane for the cube and a Y zero position. In effect this line defines a further two of the degrees of
freedom, which are rotation about the Z axis and also translation in Y. This line can now be used to
define the plane if the hole in the front face is now measured as a circle.
Now measure the hole in the top face of the cube as a circle and set this as a reference. The software
will automatically determine that the hole is in the XY plane by looking at the direction of motion of the
probe. Setting this circle as a reference will set the centre of the circle to X=0, Y=0 and define the last
outstanding degree of freedom, translation in X. The position and alignment of the block will now be
fully defined.
Note: a plane, a line and a circle are the most common features used to fully define a component.
Only one reference of each type can be set however, and it is recommended that when creating a
program when you set a feature as a reference it is not changed halfway through.
If the component being measured does not include these features other common features can be
used as references, these are as follows:
1. No straight edge for alignment (Measure plane first)
Measure circle – Set Ref

Measure circle – OK
Construct line – Set Ref
2. No suitable hole (Measure plane first)
Measure line
– OK
Construct point – Set Measure line – Set Ref
In summary the six degrees of freedom for a component are usually fully defined by referencing a
plane, a line and a circle (or point). Different features when referenced will define various degrees of
freedom, and this was more fully discussed at the beginning of this chapter.
It is worth noting that cylinders and cones when referenced will define four degrees of freedom. Take
a cylinder that has been referenced to define the X axis of the component.
The axis of the cylinder defines both the rotations about, and the translations along, the Y and Z axes.
This can be a useful technique for defining the orientation and position for turned components.
Because it is only possible to define a Plane, Line and Point as a reference, it is not possible to
reference a cylinder (effectively a line feature), then another line which defines a flat / keyway. In this
instance its necessary to construct a plane through the cylinder, this will create a plane perpendicular
to the centreline of the cylinder, hence maintaining the alignment and keeping the line element
available for setting rotation.
14.0 Alignment examples
Most straight-forward is a plane for the ‘Primary Alignment’ a line for the ‘Secondary Alignment’
and point / circle as a ‘Origin’ (Zero point)
If you want to use a centre line of a shaft or a cylinder as your ‘Primary Alignment’ the method is to
measure the centre line or cylinder, then create a plane perpendicular (at 90 degree to)
X minus Rotational alignment
End 2 End 1
1. Measure plane at end 1 (not referenced)
2. Measure circle projected into plane 1 (referenced)
3. Measure circle end 2 in YZ plane
4. Construct line between two circles (not referenced)

5. Construct a plane, click on then select centre line and the reference circle. Reference
this feature once complete. This will produce an aligned plane running through your
referenced circle. Right click on the line and notice the I, J, K. I=1.000, J=0 and K=0, this
means the feature is aligned. Right click on your reference circle, and notice X, Y and Z is
0.000
6. To complete the rotation of the part via the flat section, either measure as a line projected into
YZ view, or measure as a plane and construct a line where this plane means your first plane,
reference this line.
The part is now aligned. Double check by right clicking on the centre line, I=1.000 J=0.000 K=0.000.
Check the circles, ref circle will be X0.000, Y0.000, Z0.000
Check the vector of the flat measured as a line. I=0.000 J=1.000 Z=0.000
15.0 Offline programming mode

15.1 Prerequisites
Before you can use the Aberlink 3D software offline you must have
• A computer - this can the CMM’s controller or a laptop / standalone computer
• A full version of Aberlink 3D Mk4 loaded on your computer (set to offline mode)
• Aberlink software key which has been activated for offline programming
15.2 What is offline programming and when would you use it
Offline programming allows you to create programs to measure a component using just the CAD
model and the Aberlink software.
Offline programming has a lot of advantages
• You don’t need to stop measuring components on your CMM to program new components,
this can be done on another computer running Aberlink 3D offline.
• To speed up production you can write programs to measure components using the CAD
model before they are manufactured.
15.3 Opening the offline programming window
To start offline programming, you need to open the offline programming window from within the
Aberlink software.
CAD options
Select the measure tool bar from the menu along the top of the screen.
menu icon
Next you need to click on the offline

programming window icon this will open the
offline programming window.
Alternatively, you can right click in the DRO

and select CAD programming
To load a CAD model, click on the Load CAD file icon
Note: the model needs to be in STEP or IGES format.
After the model has loaded you can use the mouse to re-size, move or rotate the model.
15.4 Using the mouse to manipulate the CAD model
Mouse Wheel (2)
To rotate the CAD model, press the mouse wheel down and
move the mouse to rotate the model on the screen.
To rotate the CAD model about just one axis, press the
mouse wheel down and rotate the wheel. It will rotate about
the mouse pointer.
To zoom in just turn the wheel in a clockwise direction (4) to

zoom out and anti-clockwise direction to zoom in (5)
Mouse button 3 (R/H)
If you hold both the mouse wheel and R/H (button 3) down,
you can move / pan the model across the screen.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1. Close File 10. Set custom views
2. Load CAD file into viewer. 11. Switch on measurement tool bar
3. Show surface details. 12. Keep window on top
4. Align Axis. 13. Enable / Disable probe
5. Set options and colours 14. Manage offline probes.
6. Set Display mode. 15. Enable move via mode
7. Set view orientation. 16. Offline / online mode
8. Zoom to Box. 17. Current probe display
9. Fit contents to screen 18. Dock / undock
19. Change transparency.

Measure a circle offline
Measure a line offline
Measure a point offline
Measure a plane offline
Measure a sphere offline
Measure a cylinder offline
Measure a cone offline
Measure a curved line
Measure a curved surface
Set reference features
Retake last point
Delete Feature
Finish current measurement
15.5 Offline axis alignment
After you have loaded your CAD model it’s possible its orientation in the CAD window does not match
the orientation of the part when it’s placed on the bed of CMM.
Before you can start measuring features offline you need to teach the software the actual orientation
of the part on the CMM’s table.
There are two methods to do that:
15.5.1 Axis alignment method one
Click on the align axis icon (4) this will open the alignment
window measure three points to set the new alignment.
The 1st point will define the origin.
The 2nd point must be taken along the new X axis in a positive
direction.
The 3rd and last point is taken in the XY plane in a positive Y

direction.
15.5.2 Axis alignment method two
Click on the align axis icon (4) this will open the alignment window
• Click on the component button

• Position the CAD model on the screen as it would be when looking straight down with screen
X,Y plane matching the machines X,Y plane.
The alignment on the offline screen must match now you

align the part on the machine when you run the program
Machine
Y axis Part Y
axis
Part X axis
Machine
X axis
• When you have done that, click on the component button for a 2nd time
• To finish the alignment click on the model to define the origin
• Now close the alignment window

15.6 Importing and creating probes offline

Before you can measure anything offline you need to import a probe list from your CMM or create the
probes you will need from scratch.
Add a new Delete Load calibrated Set as Active

probe selected probe list from probe
probes CMM
15.6.1 Importing probes from the CMM
• To import a probe list, click on the Manage offline probes icon this will open the offline probe
window
• Then click on the Load calibrated probe list from CMM button this will load any calibrated
probe you have into the offline window. Only available if on the machine.
15.7 Creating probes in offline mode
To create new probes offline click on add a new probe button this will open the create probes
window
Enter the stylus diameter, A-angle and B-angle and give the probe a name. Repeat this for all the
probe sizes and angles you need to measure the part.
To measure the test piece, create one probe with 1mm diameter with a A-angle of zero and a B-angle
of zero. To close the window, click the tick.
15.8 Programming the test piece
To create a program to measure the block in offline mode:
• Click on the programming tab at top of the CAD window

• Click on Display measure controls (11) and Enable offline point taking (16) icons.
• To measure a plane, click on the plane icon then take points on the CAD model by clicking
on it with the mouse. This will open the plane measure window, which may be hidden behind
the CAD window (there are shortcut buttons on the CAD window)
• To make this feature a reference, click on the set references button

• To finish measuring the plane click on the Finish current measurement button
• Next click on the line icon and take some points along the back face. Make this a reference
by clicking on the set references button finish the measurement
As show probe contact points are on,

the graphics display the moves
between points (icon in view tool bar)
• Next measure a circle in the centre bore (you might have to rotate the CAD model to get all
the points in the bore). Click on the circle icon and take a single point in the bore (because
it’s from the CAD model the software knows it’s a circle, in the program it will have 4 evenly
spaced points). Set the bore as your origin by clicking on the set reference button’ finish the
measurement
By defining all the references (Plane, Line, Circle – All 6 degrees of freedom defined) we create a
Work Piece Offset. This is crucial in order to run the program on the CMM.
In the XY window you should now see a plane, line and circle. Continue measuring features on the
CAD model. When you have finished measuring all the features you can copy the program to a CMM
and use it to measure parts like any other program.
For the CMM to know the position of the part, you can either teach the XYZ zero position, by
positioning the probe stylus centre at that point, or by ticking manually measure ref in the play back
form.
15.9 Docking the CAD window
Using the docking icon, it’s possible to move the CAD window to the lower left-hand quadrant of the
measurement screen if you dock the CAD window the icons move to the main window.
15.10 Using Feature Predict in offline mode
You can use feature predict in offline mode when this is switched on its possible to take points on the
model and the software will predict what feature you are trying to measure.
To turn this on click on these two icons
With this feature turned on you can take points around the CAD model without having to click on the
measure buttons
To measure a line, take several points along a surface on the CAD model in one direction.
• To measure a plane, take several points over a surface on the CAD model in
two directions. (X, Y or Z, X or Z, Y)
• To measure a circle, click once on one of the surfaces that makes up the circle
in the CAD model the software will generate a circle in that hole
• If you measure a 2nd point at a different depth will generate a cylinder in that
hole
• If you measure a 2nd point at the same high but further around the hole you will
measure an arc
Cones, spheres and curves are not supported by feature predict in offline mode.
15.11 Using move via points in offline mode
In offline mode you program moves between features via a safety margin volume, this is created in
real-time round the CAD model as you measure features.
There will be times when you will need to adjust the probe path around fixtures and clamps and
features on the part.
The software guides the probe around obstacles using via points (way points) in offline
programming you can create via points using the enable via point button
When you click on this button a small window opens and at the same time you will see the move via
volume margins displayed as a cubic zone around the CAD model. Change the rotation of the part, or
use some of the fixed views to accurately position your via point
You can add a move via to your program by taking a probe point on the surface of this safety cube.
By entering different sizes into the margin box in the move via volume window, you can decide how
far the probe moves.
Accept changes Delete point Close window
Enter the position of the via point here

If necessary, you can tweak these moves, in the main Aberlink screen by clicking on
the show probe contact points icon.
Left click on the line between two points to insert a move

via, then left click and drag the point in the appropriate view,
to create the move via move.
16.0 CAD Compare

The CAD compare software allows you to link a measured component to a solid model. Once the
measured part is aligned with the model, it is possible to show the deviation between the measured
part and the model as a deviation for each point taken. After taking a point, the software will latch that
point to the nearest surface on the model, it will report the X, Y and Z deviation and a direct distance.
16.1 Prerequisites
The CAD compare software is a module and not included within the standard Aberlink 3D Geometric
software. The software can be purchased either at point of sale or retrofitted. The Keylok supplied
with the machine will need to be updated to allow the CAD compare function to work, this is a simple
process. Accepted file formats: .Step and .Iges
16.2 What is CAD compare and when to use it
Complex surfaces are very difficult to verify, ball compensation is impossible to apply without a known
vector / direction. Also, customers very often only supply the solid model with no drawings,
manufacturing techniques make it possible to produce from the CAD, so it makes sense to also verify
using CAD. Instead of checking dimensions the CAD compare will check a position of a surface,
which would incorporate both size and form errors. Essentially, we are measuring to a profile
tolerance.
16.3 Opening the CAD compare window
On the tool bar, the Aberlink test piece icon (shown below) opens the CAD options. Alternatively, right
click on the Digital Read Out DRO (showing X, Y, Z position) and choose CAD compare.
CAD options
menu icon
Choose
Compare.
Click here to Click here to view Click here to dock the CAD
browse to a file. recently opened files window into the co-ordinate
display window
16.4 Manipulating the model
After the model has loaded you can use the mouse to re-size, move or rotate the model.
Mouse Wheel (2)
To rotate the CAD model, press the mouse wheel down and
move the mouse.
To rotate the CAD model about a point (mouse pointer)

press the mouse wheel down and rotate the wheel. It will
rotate about the mouse pointer.
To zoom in just turn the wheel in a clockwise direction (4) to

zoom out and anti-clockwise direction to zoom in (5)
Mouse Button 3
If you hold both the mouse wheel down and the R/H (button
3) down, you can move / pan the model across the screen.
Load the Aberlink test piece (normally located in Program Files (x86) Aberlink 3D) and practice
moving the model as detailed above.
16.5 CAD compare toolbar
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1. Close an opened CAD file
2. Open a CAD file
3. With this selected, you can click on the model for information, XYZ, IJK, face numbers, radii
4. Align the model, sequence to align the part on the CMM with the CAD, you determine the X, Y
and Z, direction and its polarity.
5. Set up for CAD, adjust colours of the model for example
6. Toggle between shaded, wire frame, intersection points
7. Default orientations
8. Switch on a zoom window
9. Zoom out to include the whole model
10. Custom views
11. Keep on top, prevents window from closing when clicking off the screen
12. Link to best fit options
13. Show probe toggle
14. Set tolerance and scaling
15. Toggle between mark ups and scaled form errors (shown as a line)
16. RMS (Root Mean Squared) statistical number representing the mean errors of all the points
17. Dock toggle, switches the CAD window to the bottom left corner
18. Adjust the line thickness of the mark ups
19. Adjust slider bar to introduce transparency

16.6 Aligning the model with the physical part on the machine
Click here to Align the

model with the part
direction on the
machine
• The 1st point will define the origin

• The 2nd point must be taken along the new X axis in a positive direction
• The 3rd and last point is taken in the XY plane in a positive Y direction
X
16.7 Aligning the part to the CAD

(also see section 16.9 for alternate alignment method)
The next stage is to measure the features on the part, for the test piece we can measure the top face,
the centre 12mm hole and an edge.
1. Measure plane
3. Measure circle
2. Measure line
Click on the best fit icon to bring up the window below, then
click on the link button on the left side, the background will
turn green, as shown below. We are now in link mode.
Part X axis
Left click on the plane graphic in the Aberlink XY view. The feature is now added to the window as
below.
Once we select the plane, we now have to click on the plane surface on the CAD model, if you move
the mouse cursor over the model, it will high light green depending on the surface, position over the
plane, till the surface changes colour and left click. The Faces column is now completed
Now all the points which were in the measured plane are now linked to that surface on the CAD.
Next left click on the circle within the Aberlink screen. This is now added to the window, then select
the surfaces on the model in the hole, if the CAD is drawn with the circle in two sections then simply
select both sections.
Continue with adding the last line, then select the face on the CAD. When linking to CAD you must
choose features which complete the alignment, i.e. cover all 6 degrees of movement. There is no
purpose in choosing 3 parallel planes, as only 2 rotations and 1 direction is known. Refer to the
datums on the drawing as your guide.
Once finished, click on the link button again to exit link mode, then click on align button.
The below box appears, and will rotate and translate the part until the lowest RMS is achieved. Click
OK once done. The part should now be aligned through the points you took.
16.7 Taking measurements
If you right click on a feature you have previously measured, the points will then be displayed on the
CAD model, below shows the points taken on the plane.
The best fit icon is now Click here to toggle between

green, showing an Markers showing
measurements the error
and scaled
alignment has been done markersbetween CAD and part
It is now possible to measure other geometric features and see how they are
represented in the CAD view. Normally you would take points on non-geometric
surfaces. You can use the software to scan / peck profiles using the curve
function.
Or, take a surface scan, peck or discreet points using the surface measure
function.
The below image shows points taken with the surface function. If you intend to run this back as a
CNC program, you must add move via points between each point if there is an obstruction as the
probe will move point to point in direct lines. So, if probing between faces, you need to add via points
to clear the edge. (Ensure the surface measure window is open)
Notice the model is partly

transparent, use this slider bar to
control opacity.
(The errors in this case show 0.000, because the inspection was done using offline programming)
Adjusting tolerances.
The slider bar will adjust the scaled markers if selected, the
use bands will apply a colour based on in or out of
tolerance, and whether plus or minus about the nominal.
Right click on the coloured band to bring up a palette and

customise the colours, it also possible to place the cursor
on the dividing lines and drag to split up the tolerance.
It’s possible to have different bands above tolerance

compared to below, just untick the Link box.
If you would like to see the effects of the deviations, click

on use shades, and the markers will change colour
depending on the profile error.
16.8 Running reports
To run a report, either right click on the main screen and choose run reports or
navigate to inspection toolbar and click on:
Choose Tabulated CAD points, CAD graphics or both. To print a feature, you must Add Feature. Click
on Add Feature, then when prompted left click on the graphic on the main Aberlink screen. To select
another, click on Add feature again. You may also need to repeat for the other CAD report.
Click here to save reports, the

default directory can be determined
in setup
Click here to run a preview, all

reports will be in .xlsx format, a
viewer is built into the software
Choose between Portrait or

Landscape
The preview is shown below. CGD is CAD Graphic Details, TCP is Tabulated CAD Points, the
following numbers year/month/date/time.
Click here to print
Files can be saved from here

too.
The measurement file can be saved. If you have created a full reference system, it can be played
back as a normal program. When the program opens it will locate and load the CAD model, so do not
move the CAD file, as the program will look in the original location. Once running, as soon as it has
measured the linked features, it will run the alignment and complete the program. Then go to run
reports to select your desired print outs.
16.9 How to align using Multi-point alignment
Rather than link points from features into surfaces on the CAD model, it is also possible to link
individual points into multiple surfaces using the surface measure feature.
1. Open the CAD compare window load the CAD model
2. Click on the CAD point fit button.

3. Click on the start linking feature button
4. Click on the measure surface button
5. Select the surface on the CAD model where you will be taking the points. The surface
information will appear in the CAD Points Fit window (shown below)
6. Take points on that surface, the point numbers will also be shown in the CAD Points Window
7. Select the next surface you wish to take points on
8. Take points on the new selected surface remembering to use via points to move the around
9. Repeat this for all the other surface you wish to measure points on
10. Stop linking surfaces to points by clicking on the start linking feature button
11. To perform a best fit alignment click on do alignment button the software will now do several
permutations to achieve the lowest RMS (quadratic Mean)
Under CAD options you can change the minimum RMS and how many times the software repeats the
‘best fit’ alignment routine until it gets below the minimum RMS. If you expect a degree of error, higher
than the parameter set, then increase the value to speed up the ‘best fit’ algorithm.
The point fit timeout box is the number

of times the software tries to do a best
fit.
The points fit threshold is the limit RMS

needs to get under before the best fit
cycle stops.
17.0 Scanning
17.1 Why scan a feature
Scanning capability within probe systems allows for many points to be taken quickly, as the stylus tip
stays in contact with the surface the user just needs to define the pitch of the points to determine the
actual number of points taken. The SP25 also allows for another level of accessibility in terms of the
length of stylus used whilst maintaining excellent metrology, often extending probes means a trade off
in terms of accuracy.
Just because you have scanning capability does not necessarily mean all features need to scanned,
the scanning probing also works just the same as a normal touch trigger probe, hence a plane can
consist of 4 points. Scanning would be used to understand form error, or if you know form error is
present, but you want the best fit to use as much as the probed surface as possible rather than based
on a few discreet points.
17.2 Scan probing hardware
The probe uses optical technology to be able to measure not just that the probe has triggered but also
how much the probe has deflected. The SP25M unit is attached to the probe head, either a PH10M
or PH6M. Four scanning modules are available, SM25-1, SM25-2, SM25-3 and SM25-4, with the
SM25-4 able to carry styli up to 400mm long. Attached to the scanning module, is a stylus holder
called an SH25, depending on the module it fits will be an additional -1,-2,-3 or -4. These are not
interchangeable and terminate with an M3 thread.
http://www.renishaw.com/en/sp25m--6688 click on link for more information on the technology.
17.3 Building a scanning probe and calibrating
Click on this icon to bring up the probe manager.
Click on this icon, and click on the A angle you require, then click on the B angle you require.
Then choose the probe type (PAA1 is an adaptor which takes the head to TP20 type probing)
Choose the module type (TM25 is a module which allows a TP20 to be fitted without using a PAA1)
Choose a stylus, if it not in the list click on Add New Stylus from the bottom of the list
Click on the green tick once built. If you want to add other angles, click on the plus symbol.
The offset is created, with a blue light against it, which means it is built with an offset, but not
calibrated. It will turn green once calibrated. Right click on the offset to bring up menu and choose
datum. Or highlight the offset and click on the datum icon. The machine will move towards ref ball
and take 4 points to find centre of sphere, then it will touch the surface of the ball and start scanning,
the process takes around 5 minutes.
Additional notes
Change to When you right click on an offset and choose this, it will change to the selected offset,
it may involve an index, rack change or both.
Datum Sends probe to the ref ball for calibration
Delete Deletes the offset
Make Current If you have manually altered the probes and may be necessary to tell the software
what offset is currently on the probe
Put Away Will put current probe into the rack (to any port which is empty – software decides)
Edit If you wish to edit the offset or ball diameter

17.4 Converting a feature to scan mode
When you create your inspection by measuring features, you do it with touch trigger mode. Make sure
you use the controlled probe feed-rate button to search for the surface, the software will not recognise
a point if you drive straight into the surface. Once the feature is measured, we edit the feature to scan
in one of two modes. Before choosing a mode select the type of probing mode, i.e. machine scan
(see below - Option for Machine Touch, or Machine Scan).
Use Taught Points
With this option the probe path will follow the points you took, it will scan from point to point. This
method allows you to prescribe a scan path, and works well on plane surfaces where you want to
avoid holes for example. As you take your points, visualise the probe path. Choose Machine Scan,
choose Use Taught Points and then click on Make. Use the play button within the feature window to
test the feature. Make sure probe can move to the first contact point without hitting an obstacle.
If you wish to leave the surface, move around an obstacle and continue, then simply use the ‘move
via’ function. Leave the surface and click on move via button, when ready to touch surface again
place a ‘move via’ directly above the scan point and then just take point and continue, when you
change to Machine Scan mode, click yes to keeping the ‘move via’ moves. The probe will scan the
surface and leave as per ‘move via’ then contact surface again and continue scanning.
Use Template Positions
As you measure a feature, the template section is completed automatically, this allows the user to
then make generic edits, like the depth of the probe, number of points taken etc. When scanning
mode is chosen and Template positions used it will scan the feature as per the template.
Cylindrical feature example.
Feed rate, if probe

error occurs, reduce
feed
This is the number of
passes the probe will
take
Probe will take a point

every 5mm
The same principle applies to cone measure.
17.5 Curve Measure (Profile)
To perform an unknown profile scan, take a

point to define the start position, take a second
point to define the direction and a third to define
the end. Then choose machine scan and click
on Make button. If you wish to continue
scanning if the profile is a closed loop, then tick
the Closed box in the move parameters, then
Make.
18.0 RPS Alignment (Reference Point System)
RPS is possible from version 4.6 onwards and uses a minimum of 6 points to constrain a component.
It will work in the same way as setting normal references using the ‘Set Ref’ feature.
If more than 6 points are used, hence over-constrained, then a best fit will be done. It is advisable to
set references prior to running RPS, to aid the alignment process, as it is possible to have more than
one alignment.
The alignment features are measured points or circle centres. If taking a point on a surface, it will be
necessary to define a direction for the point (measured, user defined or machine planes).
Below is an inspection, using 3 points in the XY plane, and 2 circles, also in the XY plane. All the
points have a been given a true position dimension as an indication of a successful alignment.
Click on this icon within the View/Edit menu. The screen below will appear.
Click on the RPS button.

To add a feature into the alignment, click on the icon, select feature appears in the top
window, click on your first feature. In the example below, a point measured in the XY
plane is first.
In the window, tick the axis which is to be constrained, and enter the co-ordinate, then click Apply.
Below shows the screen after the Apply, the nominal is shown for Z – Nom. The right hand side also
shows which axis the feature is used for.
Click on the again and select the second feature. Again, this point was in z direction, enter co-
ordinate and tick z, then click Apply
Table after the Apply button.
Continue to Add the features as above. Below is the third point defining Z.
After Apply
Click on Add again and click on feature which defines an origin (in this case X and Y), tick X and Y
and type in the co-ordinate. Then Apply.
Table after Apply, with nominals applied to X and Y.
Click on Add again to select last feature, in this case it defines the rotation of the part. I choose the
small circle which should be on the centre line hence selected Y and entered 0.000. Then Apply.
After Apply.
The system is now fully defined. Click on the Align button, top of RPS window.
If the rotation is incorrect, as there may be more than one possibility, simply click on the align button
again, please wait for the alignment to complete, it may take a few moments.
Below shows true position for the three points at Z0.000, the large circle is X0.000 Y0.000, and the
small circle is X-11.996 (best fit), but Y is 0.000 indicating rotation is correct.
The example below, uses two circles to align, we wish to optimise through the 2 circles, so use X and
Y of each circle to constrain, i.e. it is over constrained, and a best fit rotation will be applied. The
distance between the circles shown be 6.000 and 10.400
After the align button was clicked, it chose the wrong rotation, so simply click again to correct.
See below for results after the transformation. A rotation has been applied to optimise the distance
between the circle.
18.1 Using CAD co-ordinates

(translated to machine co-ordinate moves)
Sometimes it is necessary to use co-ordinates and vectors detailed on the drawing, but these are in
CAD co-ordinates and not machine co-ordinates. There is a facility within Aberlink Offline menu to
enter this data and translate this into component co-ordinates and then create guided points.
Creating an RPS alignment using CAD supplied co-ordinates is a multi-stage process, as it is not
possible to create a translation without an initial alignment.
Firstly, open the offline programming module, and load the CAD model. Use the visual alignment to
determine how the part will be positioned on the machine. It is advisable to create a reference system
to aid the RPS alignment, this does not need to be accurate.
Run the program on the machine. Once done measure your minimum 6 points which will form the
basis of your RPS alignment. Each point must have a direction specified, which can be a machine
plane, feature or defined direction, these options are within the point measure window.
Navigate to the view/edit toolbar and click on the grid shift button, then the RPS button.
To add a feature into the alignment, click on the icon, select feature appears in the top
window, click on your first feature.
Add each feature in turn and define the X, Y, Z co-ordinate of the point, and tick which co-ordinate is
being applied. Once complete click on the align button. The origin will now be shown
on the graphics.
We now have a co-ordinate system which closely matches the CAD co-ordinate system. However, we
now wish to use points taken at specific places on the part which have been defined on the inspection
documentation.
Within the programming window. Click on this icon to bring up the box below and click on this option.
In the CAD column, type in the

co-ordinate, in the component
column will be displayed the
component co-ordinates and
the direction vector (I,J and K).
Note these values. Open a
point measure window. Click
on direction button and choose
User Defined, enter the I, J
and K values (also enter + or -
). Then click on CNC graphic.
Type in the X, Y and Z co-ordinate, enter Points as ‘1’, click on Use Template Positions, then Make. If
the approach and contact point is incorrect, then choose Left option and Make again.
Repeat this process for all 6 points.
We now need to repeat the RPS alignment.
Click on the grid shift button, then RPS, and then Add the 6 points. Define the axis which each point
needs to constrain. Then right click on the previous 6 points within the window below and choose edit.
Simply untick the box and click apply. We are basically transferring the RPS alignment to the new
points and removing the alignment from the first 6 points. Once done, click on the alignment button.
The part is now aligned more precisely, based on actual points on the part defined by the inspection
documentation.
This process is not automatic. When you run the next component, simply run program with the first
set of 6 points, transfer the RPS to those parts and run alignment, then run the program with the
targeted 6 points, then apply RPS alignment based on those points.
Linking these points to CAD compare.
Currently there is no link between RPS and CAD compare. However, if you perform an alignment
using targeted CAD points and link them to the relevant surface(s) you will achieve a best fit through
the 6 RPS points. See the below example.
19.0 Data Export
It is possible to export data points (probe contact points within each feature, either uncompensated or
compensated) in ASCI or XML format, for the purpose of importing into third party software.
Within the inspection menu click to open a Windows browser option. Enter a file name and
a location. If a file name exists, it will save to the same folder.
To set the export options, click on the settings icon.
Determine the export as type, and ‘use approximate compensated points’ tick box.
20.0 Vision Inspection
20.1 Creating a camera offset
The camera functions in a similar manner to the touch probe but instead of calibrating a probe against
a reference sphere, to define the centre of a stylus and its diameter, we create an offset which
represents the focal point of the camera. This focal point can then be offset against a probe offset,
allowing for vision inspected features to relate to probed features.
Go to the probe calibration screen and add a new offset. Choose Quill Plate Magnetic. DO NOT
choose Camera – Quill Mounted.
Choose, Camera – Magnetic Joint Mounted then tick.
Tick once more.

Offset should be as shown.
The Z offset is shown as Z-265.000, this is the distance below the end of the Z axis where the camera
would be in focus.
20.2 Calibrating the camera
Click on the camera icon within the hardware menu.
Click on icon to show the screen below (code 2.718)

Right click anywhere in the blue area to bring up the menu and choose Add New Zoom Position
There are two options to calibrate pixel size and two options for Z rotation. One method uses the
circles on the graticule, the other uses the grid of small circles on the right side of the graticule.
Choose your option and follow the on-screen instruction. Calibration by circles generally gives better
results due to the lighting properties of the back plate.
Once the pixel size has been set it is now possible to use auto focus and move the camera around
using the scroll wheel on the mouse.
20.3 Tool bar
The toolbar for the camera is shown below.
Feature measure menu
Measurement method options (edge detection, mouse points etc)
Adjust focus, + and – is manual, A is auto focus
Calibration setup / details
Lighting controls
Contrast and brightness settings
Detection settings (Step size, edge percent etc)
Select camera overlays
Live image toggle
Show the edge pixels of last measured feature
Digital zoom (also use wheel on mouse)
Save the image as BMP or JPEG
Cancel a measurement
Buffer tool allows you to preselect features before measuring
Scan tool allows you to scan the part so you can see the whole component on the screen
20.4 Switching on the camera
Switching to a camera offset - right click on the camera offset and select Change To
Follow the prompt

Click here to toggle image view from

XY view to YZ view. It’s better to
place in YZ so you can see the
features in the XY view.
Click here to display image on a

separate screen, useful if using dual
monitors
20.5 Lighting and camera controls
Click on this icon to display the following
Left click to switch on ring light
Use this slider bar to determine

number of lit LEDs
It is possible, by holding down left

mouse button within the light ring
and moving the mouse in a circular
motion, to rotate the lit LEDs
Use this slider bar to change the

brightness
Left click here to switch on the UV

(Back light) LEDs
Use this slider bar to change the

brightness
20.6 Measure features
Auto select feature
Use with edge detection mode – This will automatically define

the edge detection boundary shape based on the edge. First,
left click on the edge, if measuring a line move the mouse to the
next point and left click again. Then move the mouse to
determine the edge detection width. If the feature is an arc,
move the mouse around to click on more of the arc, the edge
detection band will switch to an arc, or if measuring a circle,
position the points 120 degrees apart and the edge detection
band will change to be circular.
Circle, Line, Arc
Left click the mouse to define start of a circle, move around the
circle 120 degrees and click again, then move another 120
degrees to see the circle overlay line up with the circle.
For a line, simply click to define each end of the line is outside
the field of view. Once you have taken two points, move the
machine, the image will update, then left click again.
For an arc, imagine the circumference divided into three and

position mouse clicks accordingly to position the overlay.
Point
Left click on the edge, then position the red line 90 degrees to
the edge, then left click to fire tool. The green cross indicates
the point.
Peak point
Measures an intersection point.
Position the edge detection band as shown below.
Left click in the

illustrated positions
then expand the box to
extend over the corner
point.
Curve
This feature will follow an unknown edge using edge detection properties. First click on the edge and
define the red line at 90 degrees to the edge. The length of the line is also important, too short and it
may miss a change in direction, too long and it may pick up on additional edges.
Next position the red line in the direction of the edge to track and click on the edge to define the start.
Click on the edge where you wish the scan to end. If doing a complete loop, simply click behind the
first point, it will continue until it overlaps.
Below are the points taken from a defined start and end point and the resulting measure window.
One click feature
Depending on the quality of the edge, it is possible to use a single click to measure an arc, line or
circle. Left click on the edge, the software will detect if it’s a line, arc or circle.
Left click here, arc

automatically measured
All edge points
With this feature, one click will plot a point on each edge. Left click anywhere on the screen
Screen Ruler
Pick between any two mouse clicks to show a distance between the two.
20.7 Data capture modes
Edge detection
Edge detection will search for an edge within the user defined
border. This is ideal for clearly defined edges (back lit setup).
Centre line detection works in the same way as edge

detection, the detection border would need to cover two
edges in order to construct the mid feature.
Cross hairs
Choose your feature type and click the mouse wheel on the edge, drag to the cross hair centre, then
left click the mouse to register a point
Mouse points
Mouse points are very useful when a clear edge is not obvious, and you need to rely on your eye to
take a point. Use the digital zoom to magnify the image, then left click the cross on the edge. Below,
the circle was selected as feature type, then a point is registered for each left click. This feature can
be used in auto playback, where the program will pause and show you where to take a point.
Smart mouse
Working in the same way as mouse point except the operator does not need to click exactly on the
edge. The software will use edge detection to locate the edge.
Focus point
This allows you to take a point on a surface in the Z direction, use with surface lit applications.
Choose point measure from the menu to enable focus point, then choose Focus point from detection
mode.
Focus on the surface using
Auto Focus Traverse upwards Traverse downwards
The longer you hold the button down, the faster it will travel, if
using Auto Focus, the program will remember on playback.
Once in focus, left click with the mouse and define an area for which to focus on. The z axis will travel
up and down to determine the maximum sharpness before recording a point.
Recorded point
Light ring – set to surface lighting

Focal area
20.8 Edge Detection Setup
This icon opens a custom settings window, these settings have a direct impact on the
measured feature and should only be edited if you fully understand which changes will occur.
While this window is open, measure a feature. In

the case below, the resulting graph was
produced. The graph shows the transition from
dark to light. Below can see the grey edge
changes into black (the low dip on the graph).
The cross hair on the screen shows the point the
pixels are checked. The top of the graph is very
unstable due to the colour changes, i.e. whites,
greys, due to the surface texture and light
settings. It is possible to change the slider bars
and see the change in the graph. Once happy,
click on the Measure button to fire tool.
Averaging side and Averaging F/B will smooth

out the lighter surface. Below you can see the
effect of moving the averaging slider bars.
This example shows the effect of

changing the edge percent. The
default is 50% so the edge is
halfway up the slope. The example
below is 73% and shows cross hair
nearer the top. If you look at the
image the green crosses have
moved towards the left.
Step size
A point will be plotted at every 5th

pixel (a pixel is approx. 0.006mm)
Select size
Number of pixels used when using

smart mouse.
Thread Flank %
This setting is relevant when using the

Thread Measure tool. The Thread Flank
percentage defines the straight part of
the thread that is used to determine the
flank angle:
Min Contrast
Complete contrast is available between white and black, varying degrees of contrast will be evident
between white to grey, or black to grey. If there is little contrast, for example white to light grey, then
it’s possible the edge detected may not be accurate. Therefore, we set a min contrast which sets a
threshold to help the user. In this case the user could use mouse points to take points and not rely on
edge detection.
Filter Points
Filter the distribution of points, 0 no filter, 1 sigma, 2 sigma, 3 sigma.
Set to 1 Set to 3
Max Points
Limit the maximum number of points plotted, if set to 50, the best 50 will be plotted.
20.9 Camera / probe offset
To be able to use multi sensor inspections, it is necessary to create an offset for the camera, so its
focal point is relative to a probe offset.
You will need an artefact which can be measured with both a camera and the touch probe, a hole
around 4mm in diameter is good example of this.
Using a probe offset first, measure a plane and set reference, then measure a circle projected into
reference plane and set reference.
Switch to a camera offset, by right clicking on offset and choosing change to. Follow the prompt to
remove the probe.
The Aberlink 3D screen should look something like this:
Using the back light in this example. Filter applied, circle set as a reference.
Within the probe window, hold down the ctrl key and select the probe and the camera offset, then
right click on the blue band for camera and select Set Relative Offset.
Choose what you wish to offset (augment), choose the camera.
The camera offset with the adjustment.
Double check the Z offset, it should still be around Z-265mm.
To ensure the offset is correct, clear the points from the circle measured with the camera and
remeasure, or, create a new circle.
It is also possible to manually edit the offset. If a small offset remains, you can right click on the
camera offset, choose edit and type in the offset in X, Y or Z
Due to the way the circle is measured, the Z axis offset will not be exactly precise and fine tuning of Z
is necessary.
Measure a small plane on a flat surface and set reference or use same plane as per the previous set
up.
Change to camera and measure a focus point on the same surface.
Note the difference in Z and manually edit camera the offset.
As the value is positive, add 8.260 to the existing z offset so it is a bigger negative number.
Result after edit and re-measure:
Do not remove the camera if the image is still live or the LED lights are on. When changing from
camera to probe, the software should automatically close the camera window.
20.10 Camera overlays
If you click on recent images the software creates a mosaic

of images on which you can overlay information.
Vision measurements displays the measure zones in the

camera window.
Features displays the measured features in the camera

window.
Dimensions displays the dimensions in the camera window.

(you can print this as a report.)
DXF displays any dxf profiles in the camera window.
20.11 Buffer tool
By clicking on the buffer tool button you can pre-measure features like lines, circles and
profiles after you have finish measuring. If you click on the button a second time the camera
will measure features in the same sequence as you pre-measure them in.
20.12 Scan tool
This allows you to scan the part so you can see the whole component on the screen. Click on
the scan tool and use the mouse to define the area you wish to scan. The software will now
scan the area capturing images as it goes.
20.13 Thread measurement
Aberlink has a dedicated thread measuring function and report. To measure a thread, click in
the middle of the thread form and draw a line along the effective diameter. Click again to open
a box to include the thread form. The software will now display a graphic showing the profile,
major, minor and effective diameters.
20.14 Measure all features in an area
This allows you to measure features such as lines and circles in a defined area. To do so,
click on the icon and use the mouse to define an area with the features you wish to measure
within the camera window. The software will now automatically measure those features.
21.0 Geometric tolerancing
21.1 References vs datums
References are different from datums. The referencing defines an origin and a rotation for the probe
to find and measure the part and then continue to move around the part using a co-ordinate system
based around an X0, Y0, and Z0 on the component. When applying a true position dimension, it will
base the true position error using co-ordinates from your reference features. If your drawing states
true position is not based from your reference features but other features, then it is possible to define
datums, apply them to the true position dimension and show the error relative to the datum and not
the reference. It is not necessary to edit your references.
21.2 How to define a datum
Open a feature and on the right-hand side, use the drop-down menu under Datum and pick a letter.
To then display this on the graphic, double left click on the feature, then right click and choose datum.
Alternatively, it is possible to apply a datum directly. Double left click on the feature, then right click,
move the cursor in the direction of the arrow and pick a datum letter.
21.3 True position
Just like references, you should fully define a set of Datums if checking true position.
True position only applies to points (points or circles).
To apply a true position dimension, double left click a circle or point, then right click to show a menu,
choose either Position Cartesian or Position Polar.
As with the normal procedure, the software will approximate the nominal, normally to the nearest
0.1mm, do not assume they are correct.
If there is no need to display the Z value for example, untick the box next to actual.
Enter the true position tolerance into the limit text box. This tolerance is a diametric zone centred
about the co-ordinate entered into your nominals.
The displayed error is the 3D distance between the measured point/circle centre and the nominal, this
value is then doubled to show diametric error.
MMC / LMC (Max Material Condition and Least Material Condition).
These conditions can be applied to the measured hole and to the Datum hole.
In the dropdown menu choose MMC or LMC.
Once MMC or LMC has been

selected, enter either the
smallest hole diameter, or if
using LMC, the largest hole
diameter.
Below, the smallest permissible

hole diameter is 2.1, because
the actual hole is 2.154 we have
an extra 0.054mm. This is then
added to the true position
tolerance of 0.250 to give a
bonus tolerance of 0.304 which
is shown in Tol with MMC/LMC.
To apply MMC or LMC to a Datum, firstly create a datum letter and display it on the main screen
graphic by double left clicking on the feature then right click and pick Datum. Next, enter the min or
max hole size depending on MMC or LMC.
The Datum label will then show the following
To add datum labels to your GD&T frame open the dimension window, then in the bottom right corner
use the drop down to choose your Datum. Click on Add, adding up to three datums.
21.4 Profile
The profile tolerance is the total
width of the tolerance band. If a
profile tolerance of 0.1 is given,
the point can vary from nominal up
to 0.050 either side of target.
This geometric feature is used to

check 2D profiles against DXF
imports. The example below
shows a profile error as 0.055, the
30.757 value represents the length
of the curve measurement as this
was a peck scan of a slot.
If you expand the curve and right click on

the blue point (biggest error), it shows
0.027mm away from profile. The
software reports the profile error within
the geometric frame as double this value
since the profile tolerance required for
this to pass would be 0.055mm.
22.0 Display boundaries
This icon displays the safe volumes graphically on the screen as coloured boxes. You
can also display the safe volumes by clicking on ‘Control-Alt-B
The probe and change racks are shown in blue, the reference ball in green and the safe
volume around the part is displayed in red.
23.0 Constructed curves and surfaces
A constructed surface is a feature that contains all the data points from any number of other
measured features.
You can use constructed surfaces to create CAD reports that contain more than one feature (e.g.
several circles, lines or curves) the constructed surface will display the fit of these points as one unit.
For example, if you construct a surface from six small circles and a profile, you would open a surface
window click on the spanner icon then select the circles and the profile. You now have a surface
containing all the points used to measure those features.
You can use the constructed surfaces as a way of extracting points from features to be used in
constructed other features like cylinders or cones.
If you measured four lines down a cone you cannot use them to construct a cone, but you can use
them to construct a surface.
You can now use the points from the constructed surface to construct a cone.
24.0 Changing axis orientation
This feature allows you to change the axis orientation allowing you to swap the X and Y axis around.
For example, CMMs often have a greater range in Y than X.
To do this Chick on the XY align icon this will open the alignment window
Then take three points on the part
• 1st point defines an Origin.

• 2nd point defines the + X Axis direction.
• 3rd point defines the + Y Axis direction.
25.0 Feature Array in a Grid
Copying features in a grid has changed; you can now choose a feature to be used to set the direction
of the grid of features.
To create a grid of circles along an angle line click on the ‘Feature Array’ icon
To open the feature array window, left click on the features you wish to copy, select the grid option
then click the blue arrow.
In the first box, click on a plane - this will be the plane the feature will be copied in. If the plane is in
the XY alignment the features will be copied in that alignment, if the plane is at an angle the features
will be copied in that alignment.
In the second box, click on a feature like a line, the circles will be copied parallel and square to that
line.
Enter the number of features to be copied to the left, right, up and down, along with the pitch.
Note: Left, right, up and down is relative to the line feature.

Click the green tick to close the window. You should now see the copied features displayed.
26.0 Leapfrogging
When working with parts which may extend beyond the working volume of the machine, the Leapfrog
technique is used. The Leapfrog technique involves realigning the arm or moving the part to a second
position using measured features which are common to position 1 and position 2.
Using the Leapfrog function, it is now possible to measure components which are larger than the
machine volume or the reach of the measure arm.
26.1 Setup
To enable leapfrogging go to:
Settings – settings – Display – Show Leap-Frog Options checked
26.2 How to use Leapfrogging
To use the leapfrog function, measure a component in the usual way set your primary / secondary
alignments and origin measure all the features you can reach, including some features that will be
accessible in next position these features are measured in position 1.
Open Leapfrogging form by clicking on the frog icon, add new position by clicking on the lily pad icon
(Position 2)
Move the component/arm into a different position.
Re-measure some of the same features you have just measured in this new position (2)
You now need to link the re-measured features in position 2 to the same features you measured in
position 1.
To do that, click on the link icon and then left hand click a feature you measured in position 1,
then click on the same feature in position 2. You should now see a line joining them together and the
features colour change to orange. Repeat this for all the features you wish to link.
Click on link icon again to calculate the link (transform), the two sets of features should now be
superimposed on top of each other. On the screen the component will retain its original alignment and
origin.
If there is more than one solution to the link (best fit) you can cycle through them by clicking on the
“next fit” icon.
When you find the correct solution click accept.
If you move the arm / part again you need to repeat the process as position 3.
You can clear a link / position by using the erase icon.

26.3 Expected behaviour and limitations
• Can calculate any 3d rotation and translation

• Order of links and order of clicking position 1-2 or 2-1 does not matter
• Most if not all sets of features that restrict a transform can be used in Leapfrogging
• Over constrained using more than 3 features is fine, will give a best fit
• Can clear current position and start again if got into a mess
-cannot do this to a transform that has another one dependent on it
26.4 Limitations
• Only mate the same physical feature on a part

• You cannot use construction features, different type features, features in the same frog
position
• You cannot do leapfrogging in CNC mode at the moment.
• Safe volume incorrect before mating complete
-can be unstable, but usually larger than physically should be
• Mating button occasionally loses focus, clicked on features turn magenta if this is the case.
Click on mating button twice to continue where left off
• Cannot go back and measure features in a previous position
• A feature measured in one position cannot have more points added in another position
• Is not consistent with main toolstrip undo button
• Minor UI the Numeric Up Down box is only sized for single digit numbers
27.0 Maintenance of your CMM
The Co-ordinate Measuring Machine (CMM) can be a low maintenance machine, however if
neglected it can soon be become irreparably damaged.
The CMM can be broken down into 4 basic systematic areas:
1) Air supply / guideways

2) Positional devices (scales)
3) Drives
4) PC based controller
27.1 Air supply / guide ways
Most CMMs run on air bearings, and the machines are heavily dependent on the quality (cleanliness)
of air running through then. Main contaminants are water and oil, neither of which is desirable
The evidence of contamination is obvious; firstly, a build-up water/oil will collect in the air regulator
bowls, once the filter is saturated, then the liquid will continue through the air tubing and bearings and
onto the guideways. Eventually the air tubing will chemically react to the contaminants and become
either brittle or extremely soft, leading to air leaks. The resultant contaminant on the guideways will
mix with dust and particulates to form in some cases an abrasive paste, which can damage the
guideways or bearings and introduce errors into the measurement.
This MUST be
avoided, don’t Warranty may be void if oil /
just drain the water is evident within the
bowls. Introduce system
additional
filtration. Apart from checking the bowls of
the air filters also check and
clean the guideways.
Metal surfaces, typically anodised aluminium can be cleaned with alcohol-based cleaners, for
example Isoclene.
Granite guideways can be cleaned with a detergent based cleaner rather than alcohol, as alcohol will
remove natural oils within the granite, giving it a dry appearance. Avoid concentrated detergent. Thin
oil-based products can re-introduce the shine to granite but let all the oil dry before moving the air
bearings over the surface.
In an inspection room environment, it is recommended to check the condition of air supply /

guideways at least once a month.
Professional granite cleaner and Isoclene can be purchased from Aberlink. Please contact
service@aberlink.com for a quote. Also available, CMM care kits which are fully inclusive of alcohol
cleaner, granite cleaner and lint free wipes.
27.2 Positional Devices
An important part of the system, contamination can cause erroneous results and instability on CNC
machines.
Some machines use the Aberlink read head and glass scale. On
these, use alcohol and wipe the scale gently. When wiping for the
second time use a new cotton bud or clean part of the cloth.
Typically, Aberlink machines use the Renishaw scale with the gold
tape. An obvious indicator is the green LED on the head which
means it getting an excellent return signal strength, orange is ok
while red means the head needs adjustment or scales are dirty.
Scales should be gently wiped with a non-abrasive cloth. Use Propan-2-ol or Isoclene, but not
mentholated spirit or acetone. Do not rub vigorously.
In an inspection room environment check condition of the scales once a month.
27.3 Drives
Drives can be timing belts or drive rods
The timing belts on the Axiom Too and Maxim must not be too loose or control of axis with hand
wheels or CNC drives will be unstable. The belts can be tightened by adjusting the belt clamps at one
end of the axis.
Belts should be fine between the annual service intervals, but worth
checking condition for tension and that the wires inside are not
exposed.
The rails on the Zenith may become coated with grease, which has
leaked from the ball bearing drives. Degrease to avoid the axis
drive slipping.
In an inspection room environment check condition of drives every two months in a shop floor
environment once a month.
27.4 PC / Controller
The PC controller must not be treated as a standard computer. Inside are specialised interface cards,
wiring looms and on CNC machines an amplifier. These cards must not be removed, or the drivers
uninstalled. Always consult Aberlink or your local agent before attempting to install other devices or
software.
With the transfer of information via USB drives and networking CMMs, viruses are always a risk. If
using external drives test them on another PC which has robust anti-virus protection. If installing anti-
virus software on the CMM controller, please contact Aberlink first for advice.
28.0 Basic troubleshooting
Air supply fails to operate
Check estop is out on machine and joystick if applicable.
No drives when the air is on
Check joystick feed rate is not at min.
Check the amplifier in the PC, does not have a red LED, disengage drives then push the small black
reset button on the amplifier.
Machine hits the end stop and servos out during referencing
Move the machine to centre of each travel and try again. You may need to reset amplifier first.
After referencing machine will only move a small amount at low speed
Check the probe LED is on, check the probe module is located correctly.
When running a program machine travels to top right-hand corner
Check the WPC has been set.
The Air on and drives on buttons are missing.
You have started the software using the Offline short cut, close and open with correct short cut.
29.0 Aberlink MK4 keyboard shortcut codes
Control+T Measure a Point
Control+L Measure a Line
Control+C Measure a Circle
Control+Y Measure a Cylinder
Control+P Measure a Plane
Control+R Measure a Curve
Control+S Measure a Sphere
Control+N Measure a Cone
Control+U Measure a Surface
Control+V Select Previous Probe
Control+X Select Next Probe
Control+K Retake Point
Control+F Set Displayed Feature as Reference
Control+Alt+B Show Safe Volumes
Control+Alt+T Toggle "Display as Template"
Control+Z Undo
Control+Shift+Z Redo
Ctrl+Alt+I Show memory information (4.12)
Ctrl+Shift+12 Toggle simplified front end.
Esc General purpose cancel function
Function keys
F5 Resize and Redraw screen
Dimension Form
Shift+F5 Unset nominals
Vision
F5 Resize view
ESC Cancel current action
Ctrl+Alt+I Show memory information (4.12)
Ctrl+Alt+12 Toggle simplified front end.

Change History
Date Description Issue Author
30/03/14 First edition 1 cjh

04/04/14 Maintenance and troubleshoot added 2 cjh
17/07/14 Updated ‘starting the software’ 3 cjh
18/07/14 Updated cylinder alignment 4 cjh
15/01/15 Updated centre line alignment 5 cjh
31/01/15 Updated probe calibration 6 cjh
20/07/15 Checked and updated 7 cjw
31/07/15 Added offline 8 cjh
07/08/15 Offline checked 9 cjw
13/08/15 CAD compare added 10 cjw
19/01/16 CAD multi-point alignment added 11 cjh
04/07/16 Scanning function added 12 cjw
30/11/16 RPS added 13 cjw
07/12/16 Data point export added 14 cjw
13/12/16 Vision inspection added 15 cjw
16/12/16 GD & T added 16 cjw
05/01/17 Export data added, vision updated, WPC function added 17 cjw
22/05/17 RPS updated 18 cjw
23/03/18 WPC updated, keyboard shortcut codes, Fixture Offset, 19 cjh
User Defined Safe Volumes, Serial number in Reports,
CSV report, Geometric Symmetry Tolerancing, Geometric
Profile and Surface Tolerancing, Constructed curves and
surfaces, XY Align, update Feature Array in a Grid
20/04/18 Updated shortcut codes 20 cjh
12/10/18 4.12 camera features added 21 cjh
14/02/19 Updated deva axis locks 23 cjh
26/07/19 4.14 features added Tilt-able main view 25 cjh
Mini map, updated tool bars
Fixture offset and user defined safe volumes removed
Display boundaries added
18/09/19 Leapfrogging added 26 tb
Need more help?
Further support documents and tutorial videos are available from:

www.aberlink.com/support/
or contact Aberlink:
helpdesk@aberlink.co.uk
+44 (0)1453 884461

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Aberlink 3D Mk4

1.0 How to use this manual ..................................................................................................................... 6

8.2.5 Table of constructions .............................................................................................................. 31

16.3 Opening the CAD compare window .......................................................................................... 66

26.0 Leapfrogging ............................................................................................................................... 131

1.0 How to use this manual

2.0 Introduction to the Aberlink software

3.0 Preparation and general hints for solving measurement

Before you start measuring with your CMM:

Reason: The aim is to measure as much as possible with one inspection

Decide which stylus configuration, and probe angles are necessary

It is good working practice to write the feature numbers on the drawing.

Reason: Reference these numbers within the dimension details

Consider your reference features / datums

4.0 Starting the software

Double click on the Aberlink Icon on the desktop

If switching PC controller on for the first time, this message

If you click here, it will show recently created programs.

Otherwise click create New Inspection

Here you can enter the material type of the component.

By left clicking the

4.1 Exploring the software screens

4.2 Tilting the main views

4.3 Mini map option

4.2 Inspection toolbar

1. Create a new inspection file

4.3 Measure toolbar

1. Measure / construct a circle 8. Measure a curve (profile 2D)

4.4 View / Edit toolbar

1. Redraw 8. Grid shift (RPS)

4.5 Hardware toolbar

5.0 The Joystick

The joystick can be engaged and disengaged in the Aberlink 3D

software using the following button:

5.1 Moving the machine in X, Y and Z using the joystick

5.2 Taking points at constant feed using the joystick hat

Button 6 Will travel in positive Z (upwards) until the probe is

Button 4 Will travel in negative Z (downwards) until the

Hat Moving the switch to the left and

5.3 The Throttle

5.4 The Axis lock

If the padlock icon is locked the axis

5.5 The Trigger Button

6.0 Probe calibration

6.1 Probe manager window

6.2 Probe manager window

Click on the green tick to finish your probe assembly.

6.3 Saving / Loading probe lists

6.4 Filtering probe lists

6.5 Setup ref balls, change racks and probe head

This is setup on installation of machine.

6.6 Rack Storage

7.0 Measuring features

3D features – Planes, Points, Spheres, Cylinders, Cone. Exist in X, Y and Z.

Record notes | Construct | Retake point

Clear points | Cancel window

Switch to feature data | Plane projection | Set reference

OK, and close window

Play back feature