Hexagon Arm Scanner PDF
Hexagon Arm Scanner PDF
Hexagon Arm Scanner PDF
RDS
User Manual
Information, support:
www.HexagonMI.com
Factories:
INTRODUCTION
Dear customer, thank you for purchasing a HEXAGON® product. Before starting any operation about
your new HEXAGON® 3D measuring arm, please read carefully those instructions.
You will find here a guide to use RDS for ROMER Absolute arms, Multi Gage and Leica Trackers in
best conditions.
For any other device or option, not described in this manual, please refer to the different complete
manuals (Arm manual, Software manual, Trackers manual, options …) available on the Hexagon
Manufacturing Intelligence web site or on the installation stick.
For any further question, please contact your local Hexagon Manufacturing Intelligence agent.
TRADEMARK NOTE
ROMER Absolute Arm, Leica Tracker, and other product names are trademarks or registered
trademarks of their respective owners.
Windows® is a registered trademark of the Microsoft Corporation in the United States and other
countries. Adobe Reader is a registered trademark of Adobe Systems Incorporated in the United
States and other countries.
IMPORTANT NOTE
All information contained in this document is subjected to be modified without any notification and do
not represent any engagement from HEXAGON AB. The software described in this manual is
furnished under licence agreement and must be used only in conformity with the terms of this licence.
No part of this manual may be reproduced or transmitted under any form or by any way, electronic
or mechanical, including photocopy or recording, for any purpose without Hexagon AB formal
authorisation.
DISCLAIMER NOTE
All non-authorised modification, repair or bad use of the HEXAGON® system will automatically void
the original manufacturer’s guaranty. The manufacturer is not responsible for damages to the
software or hardware caused by unauthorised handling, or use, of this material. For information
regarding the warranty, repair, technical assistance, last updates and current information prices,
please contact your local Hexagon Manufacturing Intelligence agent.
This manual uses the following conventions to alert you to information that varies from optional to
critical in nature. These guidelines are used to distinguish the difference between these passages:
DANGER
A Danger indicates a hazardous situation, which, if not avoided, will result in death or serious injury
WARNING
A Warning indicates a hazardous situation, which, if not avoided, could result in death or serious
injury.
CAUTION
A Caution, used with the safety alert symbol, indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury
NOTICE
A Notice is used to indicate useful, but not critical note about the operation of your HEXAGON®
system or its sub-parts. Information contained in a Note is not safety related.
Failing to heed this advice may result in damage to your HEXAGON® system or in wrong
measurements.
Pictures presented in this manual are not contractual, especially regarding the colours that may
change depending on the arm version or type.
SYMBOLS
The following directions should enable the person responsible for the product, and the person who
actually uses the equipment, to anticipate and avoid operational hazards.
The person responsible for the product must ensure that all users understand these directions and
adhere to them.
The user of the HEXAGON® 3D measuring system must read carefully all full safety notes regarding
mechanical and electrical safety, battery, correct use of the device and all other safety information
before unpacking the system.
WARNING
Adverse use can lead to injury, malfunction and damage. It is the task of the person responsible
for the equipment to inform the user about hazards and how to counteract the. The product is not
to be operated until the user has been instructed on how to work with it.
Responsibilities
WARNING
The person responsible for the product must ensure that it is used in accordance with the
instructions. This person is also accountable for the training and the deployment of personnel who
use the product and for the safety of the equipment in use.
CONTENTS
INTRODUCTION ...................................................................................................................... 3
Conventions Used in this Guide ............................................................................................... 4
Pictures in the manual .............................................................................................................. 4
Symbols .................................................................................................................................... 5
IMPORTANT SAFETY NOTE ................................................................................................... 6
Contents .................................................................................................................................... 7
Summary ...................................................................................................................... 32
Summary (arm) ................................................................................................ 32
Summary (tracker) ........................................................................................... 33
Connection.................................................................................................................... 34
USB connection to the arm .............................................................................. 35
Wi-Fi Settings (arms only) ................................................................................ 36
Computer setup for Wi-Fi connection to an arm .............................................. 39
Wireless connection to the arm ....................................................................... 41
RSx wireless connection .................................................................................. 43
Wired Ethernet connection ............................................................................... 44
Infinite / Stinger advanced settings .................................................................. 46
General parameters ...................................................................................................... 47
Volume (arms).................................................................................................. 47
Language ......................................................................................................... 48
Head light (for equipped arms) ........................................................................ 49
SMART (arms) .............................................................................................................. 50
Measurement profiles (arms)........................................................................................ 51
Probe (arms) ................................................................................................................. 52
Probe list and selection .................................................................................... 53
View selected probe (advanced user) ............................................................. 54
Adding a new probe ......................................................................................... 56
Non-repeatable probes .................................................................................... 57
Scanner ........................................................................................................................ 59
Common items ................................................................................................. 60
Scanning profiles ............................................................................................. 61
Sampling filter (HP-L-20.8 / CMS108 / RS3-4 / LAS-20-8).............................. 64
Exposure (HP-L-8.9 / RSx) .............................................................................. 65
Scanning modes (HP-L-20.8 / CMS108 / LAS-20-8) ....................................... 68
Gain – Quality filter (HP-L-20.8 / CMS108 / LAS-20-8) ................................... 69
Auxiliary Referencing .................................................................................................... 70
Reminder: Theory about moving a measurement device ................................ 71
Description of the Reference Tab .................................................................... 72
Leap Frog in RDS ............................................................................................ 74
GridLOK / SpaceLOK ....................................................................................... 75
RDS User Manual V4.2.0 (01/02/2017) 7
Presentation - Installation
Presentation.................................................................................................................. 95
RDS ToolBox description ............................................................................................. 97
Main panel description ..................................................................................... 97
Menus navigation ............................................................................................. 98
RDS ToolBox notifications ............................................................................. 100
Local and Distant arms .................................................................................. 102
Maintenance Connection ............................................................................... 102
Panels common features ............................................................................................ 103
Status of the connection................................................................................. 103
Arm selection ................................................................................................. 104
Spreadsheets management – Search (Ctrl+F) .............................................. 105
Presentation................................................................................................................ 136
Communication with the HEXAGON® Server ............................................................. 137
Arm selection: 2 possibilities ...................................................................................... 137
Local arm - Standard mode ........................................................................... 137
Local and Distant arm - Database mode ....................................................... 138
SMART Overview panel ............................................................................................. 139
SMART components graphic view ................................................................. 140
SMART Overview components description ................................................... 141
Alerts ........................................................................................................................... 142
Alert notifications ............................................................................................ 143
SMART Alerts panel ...................................................................................... 144
Alert details .................................................................................................... 145
Analyse Indicators ...................................................................................................... 146
Description of the panel ................................................................................. 147
Use a template ............................................................................................... 148
Select an indicator ......................................................................................... 149
Details of an indicator .................................................................................... 150
Type of charts ................................................................................................ 152
Period time (counters only) ............................................................................ 153
Add an indicator on a chart ............................................................................ 154
Display a graph – details ................................................................................ 155
Export the values ........................................................................................... 159
Quick SMART guide ................................................................................................... 160
Quick display: Use a template ....................................................................... 160
How to add an indicator diagram on a graph ................................................. 161
PRESENTATION - INSTALLATION
WHAT IS RDS
RDS is the HEXAGON® software package for the management of the HEXAGON® Arms and Leica
trackers (AT960) with Leica Absolute Scanners.
It is the interface between the measuring systems (ROMER Absolute Arm and Cimcore arms,
ROMER and Tesa Multi Gages, Leica AT960 with LAS-20-8 scanner) and all the measurement
software.
RDS is required to operate the ROMER Absolute Arm, Cimcore CA7 arm and Multi Gages.
RDS is as well compatible with Infinite, Infinite II and Stinger arms for contact probes and Non-
Contact tube probes in USB only.
This server contains the drivers and also contains utilities. The main components of RDS are:
Component Description
RDS ToolBox Main panel and maintenance software for calibration data
synchronization to database, and arm diagnosis
RDS Service The driver.
RDS Data Utility software for calibrations, verifications and accuracy diagnostics.
Collector
In this manual are described RDS service, RDS ToolBox (Level1), RDS Control Panel, RDS Arm aid
and RDS Quick Measure.
RDS Data collector is explained in “RDS Data Collector Manual”
RDS Level 2 is explained in “RDS Technician Manual” (Technician profile only)
Some functions are protected according to the RDS user level (see §B RDS user levels).
SYSTEM REQUIREMENTS
The following information presents the computer minimum required specifications depending on
the final application.
Always ensure that the application software you are using is not requiring higher specifications.
Scanning
NOTICE
The USB drivers for Windows7® require the following Windows update: “KB3033929”.
COMPATIBILITIES
RDS supports the following operating systems and devices:
Operating systems
Windows
Windows Xp® Windows7® Windows10®
Vista®
32bits
64bits
“Family”
“Pro”
“Ultimate”
Measuring arms
Cimcore
CA7
Multi
Gage
Infinite II
Infinite I
Stinger
Sigma /
Omega
Flex
System6
/ R100 /
Armony /
IT5
* : Some functions are not compatible with the Multi Gage
RDS
Reflector T-Probe T-Scan LAS-20-8
AT960
Any other Laser Tracker cannot be used with RDS.
We also included in this version a feature allowing diffusion of news from Hexagon Manufacturing
Intelligence. This information is related to your system settings (the type of Arm, the operating system
used, accessories used...).
NOTICE
SMART main purpose is to prevent from any breakdown or issue. Thus it is important to let RDS
ToolBox communicate the data to the HEXAGON® Server.
RDS software gathers and stores into the host computer on periodic basis information below:
Standard computer Operating system version, CPU, RAM size, Hard disk, Graphical
information card, Network adapters, Version of RDS installed and your regional
and language settings.
This information is generally not personally identifiable and is similar to the information your browser
sends to each website you visit.
Configuration of your Arm Identifiers, Firmware versions, some properties coming from Arm
Specs as its type and its measuring volume.
Various indicators allowing detecting potential failures and loses of performance. There
are ordered into different categories:
General statistics How many times arm did a full power on/off cycle, Total time in
power-on state, How long the arm has been connected to RDS,
Temperature measured in the base, 3D distance travelled by the
probe
Encoders information as Temperatures, Working status, Count of errors and
warnings, Voltage
Accuracy time passed since the last calibration, time passed since the last
probe calibration, result of last quick check and probe calibration
USB/Wi-Fi communication information as How long the arm has been connected using USB or
Wi-Fi, Count of communication warnings or errors
Battery How many times the battery charger started, Time this battery has
been used, Health of the battery, Current charge level
Scanner Time spent scanning, How long laser was on, How many stripes
have been dropped while scanning
Wrist components information as Time spent using the integrated camera and Head
light, How many times each button has been actuated
Environment measurements retrieved by SMART modules
RDS Count of RDSToolBox, RDSDataCollector and RDSControlPanel
activations
Hexagon Manufacturing Intelligence doesn't collect or process any personal data or any information
which could be used to identify any individual. It certainly will not contain any personal or contact
information about you (such as your name, address, or phone number).
Firstly, all collected information will be used to tune the thresholds allowing the detection of potential
failures and losses of performances. Adjusted thresholds are regularly sent to the field.
If potential problems are detected, one of our affiliate or subsidiary (i.e. service centres) may contact
your company in order to help you avoiding a complete breakdown of your system. Hexagon
Manufacturing Intelligence will provide those companies only the information they need to deliver the
service. They are required to maintain the confidentiality of this information and are prohibited from
using it for any other purpose.
Collected information is also used to propose you interesting news from Hexagon Manufacturing
Intelligence. These news are related to your system settings (Arm type, accessories mounted on the
Arm, operating system language...). News are never sent to a specific customer but to a group or all
of them.
Statistic reports will be generated. They will be used by Hexagon Manufacturing Intelligence only to
know how our products are used. It could lead to improvements of existing products and design of
new ones.
PRIVACY PROTECTION
Hexagon Manufacturing Intelligence is committed to protect your privacy. Hence, we are not
collecting or processing any personal data or information. This user information statement explains
how Hexagon Manufacturing Intelligence uses and protects the data and information we collect.
We may disclose collected information to affiliate partners (i.e. service centres) when we judge
necessary to inform you about a possible failure or the need of maintenance services on our behalf.
We do not rent, sell or otherwise disclose collected information with unaffiliated third parties.
Our service providers and agents are contractually bound to maintain the confidentiality of collected
information and may not use the information for any unauthorized purpose.
DEACTIVATION
By default, the possibility to collect the above mentioned information is enabled. You are entitled and
able to disable this function at any time.
To disable this function and discontinue your participation as well as to enable, or to select
participation at a later stage, please refer to chapter C.4 SMART.
NOTICE
Disabling transmission of SMART data to Hexagon Manufacturing Intelligence is not advised. If
you do this, it will make difficult diagnosing potential problems with your equipment. This could
increase machine downtime.
FURTHER INFORMATION
Further information regarding the SMART system can be found in RDS Control Panel, in the SMART
tab.
INSTALLATION
It is recommended to proceed Windows Update before the installation of RDS, to
ensure the all the necessary components are installed.
To ensure a good quality of the interface, it is advised to set the size of text in
Windows® to 100%.
2. Installation starts automatically. If the installation does not start automatically, execute “H######
RDS Installer V#.#.#.exe " located on the RDS folder or from downloaded file.
4. Click on the button to read the User information and Click on {next}
5. Click on {next}
6. If Windows® firewall requires an authorization for RDS ToolBox, choose the appropriate network
(private network / public network) according to the needs and validate.
RDS ToolBox requires the authorization to communicate with the networks to access
the HEXAGON® Server.
Ensure that RDS ToolBox is registered for Windows® firewall or any other firewall to
access internet through the network.
NOTICE
Disabling transmission of SMART data to Hexagon Manufacturing Intelligence is not advised. If
you do this, it will make difficult diagnosing potential problems with your equipment. This could
increase machine downtime.
When updating to a newer version, RDS must first be uninstalled, to be able to install
the new version: during the update installation, click on YES to uninstall the previous
version, before processing to the new installation.
Windows® .NET Framework 3.5 needs to be activated. If not, RDS installation will try
to install it or prompt to activate it: Access Windows® control panel > group
“Programs” > “Turn Windows features on or off”.
RDS MENU
Once installed, an icon is available on the status bar at the bottom of the screen.
The icon (representing the current machine and its status), gives access to the main tools: RDS
ToolBox (only for arms), RDS Control Panel, RDS Data Collector, Probe verification and calibration.
At any moment it is possible to access to those functions, by doing a right click on RDS icon in the
task bar on the right bottom of the screen, RDS service menu appears then.
Item Description
RDS Opens the RDS ToolBox Panel
ToolBox
RDS Gives access to RDS control Panel to configure the arm
Control
Panel
Quick Gives access to RDS tool for simple measurements
Measure
RDS Data Gives access to RDS Data Collector to do calibration, verifications and
Collector other scripts (see RDS Data Collector Manual)
Calibrate Enters automatically in RDS Data Collector and automatically execute
current the appropriate script for the mounted probe. (see RDS Data Collector
probe Manual)
Check Enters automatically in RDS Data Collector and automatically execute
current the appropriate script for the mounted probe. (see RDS Data Collector
probe Manual)
Sensor Off (With a HP-L-20.8 or a CMS108) : powers off the scanner for
dismounting it from the arm.
Reset (Multi Gage / Infinite / Stinger)
Re-execute the reset of the axes of the arm.
Arm Status
About Shows the version of RDS
Available / Not available / Under condition
Clients conn. Number of software currently using the arm Number of software
through RDS
QUICK REFERENCE
Topic How to? Page
Use the manual Find with keyword Ctrl + F
Jump to a link Click on it
Go back Alt + ←
Install RDS 20
Setup the measurement software for RDS 190
Setup a USB connection 35
Connection
Setup a Wireless connection 43
Calibrate a probe 52
Delete a probe 53
Modify a probe 55
RDS ICONS
RDS Status icon
RDS Logo
Level 1 2 3 4 5
Protection None Password Password Feature Key / Feature Key /
(default = (default = Password Password
“Advanced”) “Administrator”)
Verifications
Calibrations
Incorrect
calibrations
Basic settings
Advanced
settings
System
parameters
Password
change
Service tools
As soon as a Feature code is activated (and valid), then the corresponding profile
(Support or Service) becomes the default one.
Change passwords
To change the password of one profile, the Tab “Access Control” in RDS Control Panel can be used.
Or do a right click on the RDS icon and select “RDS Control Panel”.
RDS ToolBox
Quick Measure
About
RDS Control Panel is divided in several tabs, available or not according to the connected machine:
Save
The displayed tabs depend on the connected device: some tabs won’t be displayed
when using a Multi Gage.
SUMMARY
SUMMARY (ARM)
MACHINE
Type Type of system (NCA) connection
CURRENT PROBE
ARM STATUS
External Temperature Temperature measured by the arm (see arm manual for sensor
location)
SUMMARY (TRACKER)
MACHINE
Tracker type Type of tracker and driver
Serial number
METEO STATION
Temperature
Humidity
Pressure
CURRENT PROBE
STATUS
CONNECTION
This tab is used to select the type of arm and type of connection.
4 types of machine and 3 types of connections are available:
Connection Wi-Fi
USB Wired Ethernet
module Ad-Hoc Access point
ROMER None
Absolute Arm /
FP1
Cimcore CA7
FP2
FP2+
FP3
FP3+
Multi Gage
Feature code
Infinite /
Stinger
Leica Tracker
(AT960)
According to the selected type of connection, additional parameters may be displayed above.
- Please refer to the arm manual (ROMER Absolute arm manual / Multi Gage manual)
for complete description of Wi-Fi connection.
- Wi-Fi selection for Multi Gage needs a valid Wi-Fi feature.
- SSID and IP address can be modified. Refer to RDS ToolBox (§ I.3)
Please follow the instruction below to connect RDS to the arm (ROMER Absolute Arm, Cimcore CA7
Arm, Multi gage, Infinite and Stinger arms) through USB.
Arm setup
1. Power on the arm.
2. Ensure that the USB cable is correctly connected from the arm to the computer
RDS setup
3. Enter RDS Control Panel
RDS ToolBox
Quick Measure
About
Connection
The link type “ Wi-Fi” is available only if the appropriate Feature Pack is selected or if Multi Gage
(with a valid activation code is selected).
When Wi-Fi link type is selected, Wi-Fi settings become available:
Information Description
Wi-Fi interfaces
If the computer has several Wi-Fi devices, choose the one that has to be used to connect to the arm
and click on “Select”.
RDS checks then scans all the Wi-Fi networks recognized as an arm network and displays them in
the list.
Select the one fitting to the feature pack of the arm or to the Multi Gage, and click on “Select”: RDS
automatically creates a profile in Windows® and connects the computer to the selected network.
Wep key
According to the settings of the Wi-Fi network, a Wep key may be requested for the first connection:
enter the key in the request window.
Network key
Cancel
The Wi-Fi chipset used for the Wi-Fi connection should be exclusively dedicated to it.
Please read in appendix the recommended settings for the Wi-Fi chipset.
The following operation is necessary before trying to connect RDS to any arm through Wi-Fi
Computer setup
1. Switch on the computer’s Wi-Fi adapter
2. Access the Search function on the right side of the screen in Windows8 ® (“Start menu” for
Windows7®) > type in ”ncpa.cpl” to access the network connection settings.
The Wi-Fi of the computer may be managed by specific software for the device. In
this case, refer to its manual to connect to the arm network and setup the IP
address.
If the Wi-Fi of the computer manages preferred order for networks, make sure that the
arm network is at the top of the list.
Ex : if Windows® manages the Wi-Fi, in the wireless configuration, select “change the
order of preferred networks”
You access then to the following window: select then the arm network and click on
“Move up” until it becomes at the top of the list.
Here, using “Properties”, you can also switch the “T-UN-FF” network as automatic
connection if it is not
Arm setup
1. Make sure that the FP2 Mobility Pack or higher is installed on the arm or that the Wi-Fi feature
code for the Multi Gage is installed in RDS.
2. Power on the arm.
3. Ensure that the USB cable is disconnected from the arm to the computer and that the blue light
on the front of the arm is on.
Computer setup
4. Setup the TCP/IP V4 address of the Wi-Fi interface of the computer according to the Feature
Pack (see previous §)
RDS setup
5. Enter RDS Control Panel
Connection
7. Select the type of Machine, Feature Pack (for ROMER Absolute Arm) and “Wi-Fi”
8. If the Feature Pack address has been modified, enter the TCP/IP address.
Feature Pack IP address
FP2 Mobility Pack 192.168.0.3
FP3 RS Scanning Pack 192.168.178.199
When the ROMER Absolute Arm SI (integrated scanner) is equipped with a Feature Pack “RS
Scanning Pack” (FP3 or FP3+), the scanner can be connected through the wireless connection of
the arm: no specific operation is needed, once the arm is connected with the FP3, the scanner
connection doesn’t need any cable.
Machine setup
1. Power on the machine.
2. Ensure that the Ethernet cable is correctly connected from the machine to the computer
RDS setup
3. Enter RDS Control Panel
RDS ToolBox
Quick Measure
About
Connection
The tracker is connected only when a measurement software connects its RDS plug-
in.
As its IP address changes (accordingly to the user’s network), the Tracker needs to
be “discovered” regularly.
When Infinite / Stinger connection is selected (restart Control Panel), some options appear:
The arm data that are used are located on the computer but a backup can be stored on the arm.
Restore Armspecs
This is used to copy the armspecs located on the computer in the memory of the arm.
Yes No
GENERAL PARAMETERS
General parameters contain the volume of the arm, the language selection and the activation of the
wrist headlight (only for equipped arms).
1 Volume Controls the volume level of the arm speaker
VOLUME (ARMS)
Move the cursor, or use - / + (steps of 5) buttons to get the chosen level
Global volume
Low volume :
Global volume
High volume :
Global volume
LANGUAGE
By default, RDS automatically select the language depending on the language of the operation
system.
Select the wanted language, then save (validate the message asking for restart).
This tab is displayed only for a 6 axes 75XX (V1-V2-V3) and 73xx V3 series ROMER
Absolute arm
SMART (ARMS)
The SMART tab in RDS control Panel gives access to the activation of the SMART automatic
components, as well as the user information.
Default
1 Activation of the transmission of SMART data: Activated
when activated, RDS will automatically send SMART data to the
HEXAGON® Server.
2 Activation of the SMART alerts: Activated
when activated, RDS will display a popup notification when a SMART alert
is detected, or when a news is received.
3 Activation of the Hexagon Manufacturing Intelligence news: Activated
when activated, RDS will be able to provide news regarding the product,
new versions...
4 Display user information English
Display the official user information as during the installation of RDS.
For all other information regarding RDS SMART, refer to chapter H. SMART
With RDS, one or several profiles can be created to manage specific uses of the arm.
It is possible to specify how has to react RDS when the user measures out of the restrictions.
Display a warning : display a message at the center of the screen
Play a sound : a beep is emitted
Invalidate the measurement: the point is not accepted.
PROBE (ARMS)
1
This tab displays the current installed probe and allows selecting it manually.
1 Current probe Shows the name and type of the current mounted probe on the arm
(detected or forced).
2 Action buttons Shortcuts to RDS Data Collector: automatically opens and run
verification or calibration scripts.
Check Runs a Probing Quick Check script through RDS Data Collector.
Calibrate Runs the current probe calibration through RDS Data Collector
(different available methods are proposed).
3 Registered Displays the list of all the probes calibrated and saved in the memory
probes of the arm. Selected probe highlighted in blue.
(see next chapter for more details)
4 Action buttons Management of the selected probe in the list. (see after)
Delete Remove the selected probe from the memory of the arm.
When using “Force probe selection”, make sure that the selected probe is the one
installed on the arm
By default, the probe is automatically recognized and selected when plugged on the arm.
It is possible to deactivate and select manually the probe.
NAME TYPE STATUS DIAMETER RESULT
Center reference probe Hard probe 15.000 0.000000
Ball 6mm Hard probe Detected 6.000 0.000755
Ball 3mm Hard probe 3.000 0.003585
NCP2 Tube probe 0.086 0.086842
HP-L-8.9 15-03-016 RSx 0.000 0.000393
In the sheet above, are shown all available probes, with all corresponding information.
Calculation Result of the last calibration of the selected = “Not Calibrated” when probe
result probe is not calibrated
Once a probe is selected and settings saved, it is possible to edit the parameters of the probe:
Repeatable probe Shows if the probe is repeatable (TKJ probe) or not and Yes / No
then needs recalibration each time it is mounted
Edit Use this button to modify either the name of the Probe,
either the diameter, or the length (approx.), in case of
change of the stylus.
When the operator changes simply the end sensor of the probe, this is not
automatically detected, but probe calibration is necessary: enter “View” button, and
edit the new diameter.
Only the installed probe can be modified. Once the name or diameter are modified,
new values are automatically saved in the probe memory.
Scanner
All types of scanners have the same ID. It means that only one scanner can be used at time on one
arm.
If no scanner exists in the list of probes, as soon as a scanner is mounted on the arm, RDS notifies
the user that a scanner was detected and asks for the type of scanner
Yes
Type Description
RS1 / RS2 / RS3 RS1 / RS2 / RS3 ROMER Laser Scanner (SI arm)
Once this is informed, the scanner appears in the list of probes. In case of HP-L, CMS or RSx, RDS
connects it and asks for scanner qualification.
RDS can manage only one scanner at a time. If a scanner already exists in the list of
probes, it is no more possible to add another one.
To add a new one, it is then, necessary to delete the existing one in the list.
If a scanner (type1) already exists in the list, if another type (type 2) of scanner is
plugged, then RDS will recognize it as the existing one and will try to connect it.
Ex: A CMS is present in the list of probes. If we mount a Perceptron on the arm, RDS
recognizes it as a CMS and tries to connect it as a CMS, unsuccessfully.
NON-REPEATABLE PROBES
Threaded probes
Some probes present the particularity not to be repeatable:
Probe kit : the probe can be dismounted, to change the length, or configuration
Thread probe.
Such probes, as they are assembled or mounted through a screw, are not repeatable.
It means that they have to be recalibrated each time it is used. To prevent the operator to forget to
recalibrate, these types of probes are programmed as “Non-repeatable” probes and each time they
are plugged on the arm, RDS asked for recalibration:
For the non-repeatable probes, specific parameters are automatically displayed in Control Panel
probe tab:
Item Description
Warn me every time a (default – recommended): each time a non-repeatable probe is
probe is detected connected on the arm, RDS remind the user to do a probe calibration.
Keep quiet RDS will skip the warning:
Until another probe is If the probe is dismounted from the arm, then
detected mounted again, no message will appear when
mounting again the same probe, even if it is a
non-repeatable probe.
If another probe is mounted, then RDS will
warn again when the non-repeatable probe
will be mounted.
Until another arm is Even if another probe is mounted, then the
connected non-repeatable probe again, RDS will not
warn.
Only once another arm is connected, then
again the arm with the non-repeatable probe,
then RDS warn again
During 1 day RDS will not warn in any condition during 1
day or 1 week.
During 1 week
Once the TKJ adapter is mounted, the arm can use probes as a standard 73xx or 75xx series arm.
NOTICE
The TKJ adapter is dedicated to definitely replace the threaded connector by a TKJ connector on
the 71xx series arm. Thus all the existing threaded probes should be replaced by TKJ probes.
However, if the adapter is dismounted (to mount again a threaded probe for ex.), each time the TKJ
adapter is mounted back on the arm (=screw = not repeatable), all probe calibrations should be
invalidated and all probes recalibrated.
RDS automatically detect when the adapter has been dismounted and ask the question for full probes
recalibration
Yes No
For the TKJ adapter, specific parameters are automatically displayed in Control Panel probe tab:
Item Description
Invalidate all probes RDS recognizes when the TKJ adapter is dismounted from the arm
when TKJ adapter is and as soon as it is mounted back on the arm, all the probe calibrations
mounted or unmounted. are automatically invalidated.
Invalidate now In case the automatic invalidation was not active and the message to
invalidate was refused, this button gives the way to invalidate the
probes calibration at any moment.
SCANNER
Scanner tab appears only when a scanning head is detected on the arm.
The parameters depend on the type of scanner.
COMMON ITEMS
3
4
1 Scanner Shows the type of scanner (CMS108, HP-L-20.8, RSx, HP-L-8.9, LAS-20-8)
type
2 Capture Defines the way to use the button (Keep button pressed / Press to start and stop
mode / n not empty stripes)
5 Profile This is used to save all the scanner settings into scanning profiles (see next
chapter)
Capture mode
The capture mode defines the way to start and stop digitizing:
“Press Button once to start and stop”: the button of the arm is used as a switch: one simple press-
and-release to start digitizing, another one to stop.
“Capture while button is pressed”: press and hold the button to start and continue digitizing,
release the button to stop.
“Capture n not empty stripes” (Service user profile only): press the button to start digitizing, then
RDS automatically stops when the defined number of stripes (“Number of Stripes” parameter) is
reached.
Depth sound
While digitizing, a sound can be emitted from the arm, giving information about the distance between
the scanner and the surface to scan: when this option is activated, the closest the scanner is to the
surface, the higher the sound frequency is, and no sound is emitted if the scanner is out of the
scanning window.
SCANNING PROFILES
In order to facilitate the configuration of the scanning parameters when typical settings are used,
RDS can record a set of parameters into a scanning profile.
RDS can memorize scanning profiles for each type of Laser scanner. It means that the set of
parameters (scanning mode, filters…) can be saved into different configurations.
Default profiles are already proposed by RDS, but the operator can save new customized profiles, in
order to quickly recall a configuration for a specific surface for instance.
Most of the scanning parameters are memorized. To enable easily one profile, the selection can be
done either in RDS Control Panel, either on the RDS scanning window, either even with the button
on the machine.
3. Set the parameters according to your needs (current profile becomes “Customized”).
4. Click on “Save”
Save
5. Give a name for the profile (existing profile can be selected from the drop down list to be
overwritten)
OK Cancel
6. Click on “Validate”
From RDS Control Panel: access the tab “Scanner”, and select the profile in the drop-down list
(don’t forget to save Control Panel).
Default
Surface
From the RDS Scanning window: directly select the profile from the drop-down list on the RDS
Scanning window.
Default
Surface
With the machine button: the main button of the arm or the tracker can be used to switch to the
next profile:
x2
HP-L-20.8
LAS-20-8
HP-L-8.9
CMS108
RSx
Calibration This profile is designed for the scanner calibration
Sphere and is automatically used during this process. At the
end of the calibration, the profile returns to the
Plane
originally selected one.
Standard Default profile for RSx (static exposure) and HP-L-
8.9 (manual exposure)
Edge Profile for small details: highest resolution, but
narrowest line.
Feature Standard profile, mid-size part and some details.
Surface Profile for large parts with a few details.
Surface 120 220 220 0.120 0.052 0.052 100 % 100% Normal On
Etc…
Exposure:
3 ways to setup the exposure are available:
Manual mode: the exposure is setup manually defining the exposure value. It is not possible to
setup while digitizing.
Auto Static mode: Capture the exposure: using manual mode, RDS switches temporarily to
automatic exposure, until it is setup. When the capture is done, the mode switches back to
manual mode. It is not possible to setup while digitizing.
Auto Dynamic mode (RS2 / RS3 / RS4 only): the exposure is setup automatically in real time
even while digitizing : no need to take care about set it up.
Manual setup
Set up the exposure time of the camera: the higher the value is, the longer the camera is opened.
This parameter has to be set up according to the ambiance light and the darkness of the surface: set
low value for clear surface and higher value for dark surface. However, a high value increases the
risk of noise points. It is then necessary to adjust this parameter correctly.
Cursor
Light capted
by the
scanner
Darkness of
the part
Noise
If the buttons behaviour is set to “Switch the exposure mode”, the process is the same
but the memorization of the exposure is done by the user :
Switch behaviour
Place the scanner over the surface and press simultaneously BP0 and BP2 : the
exposure mode switches to automatic mode. Once the adjustment is done (the exposure
value is stabilized, giving a correct number of points), press once again both buttons to
switch back to manual mode. Hold the scanner a few seconds until the arm emits 2
beeps.
None: the press on both buttons simultaneously is inhibited: only manual mode is available.
Capture the exposure time (default) : in Manual mode, it is still possible to get and memorize
an automatic exposure by pressing simultaneously the two buttons of the arm; the scanner has
to be placed over the surface, then RDS is doing an automatic setup, and switches back
automatically to manual mode once it is done.
Switch exposure mode (only for RS2 / RS3 / RS4): when the two buttons are pressed
simultaneously, the user changes the mode of exposure (Manual / Auto). This is useful when the
automatic mode is used, to be able to freeze the exposure, and to refine it.
CMS108 / HP-L-20.8 scanners can digitize using different widths and resolutions.
Line length: defines the width of the laser (width in mm).
Point Spacing: defines the resolution distance between digitized points (points spacing in mm)
The metrological performance of the system can be affected when gain is set to High
or Very High since the likelihood of low quality data being generated is increased.
However, if the quality filter is enabled, these data should be automatically removed
Quality filter
The sensor has a quality filter to remove points which are deemed to be low quality, including:
Double reflections
Poor quality data on edges
Isolated points/outliers
When measuring dark, glossy or translucent surfaces, in the event it is still difficult to capture data
with gain set to High, you can also disable the quality filter at the cost of overall reduced data quality.
The metrological performance of the system is not guaranteed when this filter is
disabled since low quality data may be generated
AUXILIARY REFERENCING
RDS control panel offers the possibility to position the system on several places, linking the different
positions by a reference, extending then the measurement volume.
To move the arm from one place to another one, Leap-Frog is using a script in RDS Data Collector :
click on “New”, RDS Data Collector appears, executing automatically a Leap-Frog script.
During a measurement, both parts that are the measurement system and the part to measure must
be imperatively interdependent from each other, that means any displacement is forbidden.
When the part to be measured is larger than the measurement device can do, it becomes necessary
to find a way to move one ( arm or part) to be able to measure the inaccessible zone.
That means moving « without moving », having a perfect knowledge of the movement done
(distance, orientations, offsets…)
Technically, such a displacement is a reference change (from a system of axes N°1 to a system of
axes N°2), the start (Ref N°1),is then Machine reference. (RM).
RM Pos2
To allow the software to know this displacement in all details, we use elements that will be accessible
from both positions of the measuring device : those elements measured from both positions, the
software comparing them, will calculate a displacement « matrix » : displacement in X, Y and Z, of
the origin point, and each rotations it underwent between both positions (along X, Y and Z).
P1 P2
Overlap points
The displacement method consists by an « Overlap » method, using geometric elements, probed
identically from both positions.
Depending on the accuracy of the measurement device, this displacement will necessary generate
a loss of accuracy, as it results from two measurements of the elements.
To minimize this lost, it is important to optimize the method. Here are the main rules :
Use the most accurate measurement device
Look for the positions of the measurement device as to have a lap area (accessible from both
positions) as large as possible, as to « stabilize « as best as possible the displacement. (as the 4
feet of a table are on each extremities of the table, not at the center).
Use a maximum number of elements (geometric elements used for this Leap-Frog) (a table is more
stable on 4 feet than on 3).
Use good quality elements (a machined bore will be much better than a tapping not clean).
The type of elements used will define the calculation method used by the software.
« LeapFrog » name is often used.
NB : moving the measurement device or moving the part comes to the same thing
LOK / VPS
Show Best Fit Display the best fit maximum error when the
positioning is done
Display in task Display an information status window in the task
bar bar after the calculation
Disable Macro
Max Best-Fit Maximum authorized best fit value, over which the
reference is not accepted.
Available references
Type Of Reference:
Permanent: a reference can be memorized in the arm memory, to be able to use it even after a
restart of the system: this can be necessary if the work is not finished and has to be continued
after a restart.
Temporary: (default for Leap-Frog) the reference is not memorized in the arm memory, but
simply temporary on the computer, until the arm is restarted. Then the reference is lost. In case
there could be a necessity to stop the work and restart the system, then it is recommended to
define this reference as a permanent, to save it, and when the work is finished, to delete it
All references notified as “Permanent” are saved in the arm memory: if the arm is
connected on another computer, it is not necessary to reload those references.
Reference components
Reference components
Item Description
Principle
RDS transmits the coordinates of probed points to final software.
By operating the Leap Frog at the level of RDS, the displacement becomes transparent to the final
software. That means it’s like if it was a very large measurement volume. We can then use the final
software as if there was no displacement.
To do, we use a group of points as Leap Frog elements : it can be cones, holes or angles in which
the ball probe is seated, or targets, at the centre of which the point probe is placed (attention, however
this way is less accurate).
This group needs at least 3 points that will be probed IN THE SAME ORDER from position 1 and
position 2.
Only one probe can be used for this operation.
Method
In RDS Control Panel, in RDS Data Collector or directly from the task bar, access to new leap Frog.
A second displacement is possible by the same way, then third …however, a loss of accuracy may
happen each time.
GRIDLOK / SPACELOK
The principle of GridLOK is comprised of a grid system with conical seats installed in a concrete
slab or steel plate, and calibrated with a laser tracker. This means it can cover a very large volume.
Then at any moment, by taking points on 3 seats, RDS calculates automatically the position of the
arm on the GridLOK. Measurements can be done, in any software, and the arm moved at any
moment, only 3 points are necessary to take, without any button to press or click on, any other
operation than hit 3 points on the seats.
SpaceLOK recalls the principle of GridLOK, but instead of a large grid of several seats on a floor,
the only 4 seats are fixed on a triangular 3D pyramid, than can be displaced (and disassemble in
some cases). This tool can then be place at the center of the part to measure, as to move the arm
all around the SpaceLOK tool.
1 2
Automatic calculation
RDS calculates automatically the position of the arm on the workshop and display the best fit value
on the screen:
GridLok Demo 1
GridLOK Locked 2
Best-Fit : 0.014 3
4
In RDS Control Panel, Reference tab, the GridLok reference appears as “Engaged”
The RDS status notification reminds then:
GridLok Demo
GridLOK Unlocked
Each time the arm is disconnected from RDS, the GridLOK is unlocked. Remeasure
seats to recalculate the GridLOK position.
ADVANCED SETTINGS
Remote mouse
Through the last axes of the measuring device, the mouse in Windows® can be controlled by the
arm.
Each button (button 0, 1, 2, 3) can be affected to a specific mouse function (Left Button, Middle
Button, and Right Button).
Movement sensibility (in % of highest sensibility): defines the minimum movement speed of the
arm to start moving the pointer. This is useful to manage double click.
Remote mouse available: unselect to completely deactivate the mouse of the arm.
Auto suppress remote mouse if no movement: if RDS detects no movement of the arm, remote
mouse is automatically deactivated, and reactivated as soon as the arm moves again.
Haptic feedback
Latest arms (V3 or upper) are equipped with a haptic motor in the wrist. This produces a haptic
feedback when one axis is reaching the electronic limit. This feedback can be deactivated with this
option.
Allow measurement even if encoder over limit (only for Calibration Centres) :
Enable / disable the possibility to take points when the arm reaches its limits (i.e. if it is under
constraints).
This tab is displayed only for a 6 axes 75XX (V1-V2-V3) and 73xx V3 series ROMER
Absolute arm equipped with a camera on the wrist.
RDS can manage video pictures coming from USB video camera. The camera can be either the one
located on the wrist of the absolute arm, either an external USB webcam. Some measurement
software are able to manage, calibrate the video camera and use the picture.
When Video capture is activated, a picture is automatically taken and sent to the measurement
software each time
a point is taken with a contact probe
The picture can be also saved on the hard drive when this item is select in this RDS Tab
Main settings
Image Settings Gives access to change the parameters of the image (see
next paragraph)
Store captured When this option is ticked, the taken picture is also saved on the computer, on
frames to disk the specified folder
Captured frames Path for stored frames and pictures (please contact your
local agent for modification)
Explore directory Opens Windows® explorer on the specified folder.
Image settings
By clicking on “Image settings”, the user accesses to the parameters of the captured picture:
Resize captured image: definition of the resolution of the image (in pixels).
Level 1 2 3 4 5
Protection None Password Password Feature Key Feature Key
(default = (default =
“Advanced”) “Administrator”)
Only profiles equal or higher than the one to modify can do it (for example: Advanced
user cannot modify the Administrator profile).
To be sure about the password that has been entered, click on “Show plain password”: the asterisks
are replaced by the real characters.
PROFILE DESCRIPTION
Shop floor user, he can only perform checks but cannot perform
Standard
compensations.
Advanced Higher level customer, he can perform both compensations and checks.
Customer administrator who is able to change passwords for the advanced
Admin
user.
Support Hexagon Manufacturing Intelligence CO supporter
Modify
3. Tick « Unlocked »to remove the protection or “Locked” to activate or modify the password
FEATURES
INTERFACE
Some features of RDS are protected and request an activation code.
This tab is used to manage such options (Wi-Fi connection / CO calibration… ):
Feature options
Features can be linked either to the S/N of the arm, either to the Mac address of the computer.
Temporary features and version-limited features are possible.
Each feature parameter is displayed (period, Mac address, S/N, …)
OK Cancel
4. Following window appears: by default, the serial number of the current connected measuring
system is displayed.
To unlock this feature, you need to give arm
Id you want to connect to.
OK Cancel
7. Send the request code to your Hexagon Manufacturing Intelligence contact : give request code
(20 digit code), you’ll then get back activation code.
OK Cancel
To cancel a feature :
Select the feature, then click on “Delete”.
TYPES OF FEATURE
Wi-Fi activation code is associated with the device and cannot be used with another
device.
RSx upgrade
To upgrade the ROMER scanner RS1 to RS2 or to RS3, a special feature code is necessary.
ABOUT
1
2
This tab displays useful information about the versions of RDS, Windows ®, and about the computer’s
adapters.
SYSTEM INFORMATION
3 Network adapters Checking and details of all available network devices on the computer
(including Wi-Fi / Bluetooth / wired RJ45 network).
TRACKER TOOLS
Once a tracker is connected, RDS displays automatically configuration tools.
This window provides the options to control the reflector and measurement settings.
The Tracker window appears only when a software is connected to RDS, including
RDS Control Panel or RDS Data Collector.
The stable probing don’t prevent from manual points with the button .
Either manually bring the target into the field of view of the tracker, either help and guide the tracker
to the target : Click on “Show OVC” ( ).
No valid target has been found
DESCRIPTION
The OverView Camera (OVC) provides a coloured video stream in order to locate targets.
The video gets displayed on screen :
1
a. Control of the contrast
b. Target to bring to the tracker
2 c. Activate the lock on the target
d. Dynamic control of the tracker position
e. Save the video in a picture file
4
3 5
1 Brightness: adjust the brightness of the view image by moving the slider. This
setting will be stored persistently.
2 Target: the OVC image contains for each reflector in the field of view (FoV) a
green spot.
Green spots for each reflector in the FoV are present all the time regardless if
the Absolute Tracker AT960 is locked or not to a target.
3 Lock Lock option: auto–locking action on the click of the mouse or on closing the
OVC.
When active, the Tracker will drive the beam to the click position and will
perform a relative search to lock onto a target.
4 Dynamic control : Drag the button on the panel to move the Tracker. The
speed increases the further the button is moved away from the centre.
Release the button to stop the movement.
5 Saves the video of the OVC in a picture file.
The OVC can only be opened if the Absolute Tracker AT960 is initialized.
The Locking status depends if a target is locked or not when the OVC is opened.
3. Once the target appears on the video, affine the position by clicking at the centre of the target :
only one green dot is displayed on the target.
The target is not centred correctly : two The view gets centred on the click point.
green dots are displayed : click on the Only one dot is displayed.
target.
SELECT A TARGET
Different kinds of measurement targets can be used : TProbe and Scanner are automatically
recognized, no need to select. The SMR reflectors cannot be recognized and require to be selected
in the list.
Target Selection
T-Probe Automatic
Scanner Automatic (see RDS Control Panel and RDS Scanning window for details)
Reflector Select the appropriate dimension in the list :
SETTINGS
To access the Tracker settings, click on the button
Measurement profile
The measurement profile enables the user to select the adequate measurement behaviour according
the application needs.
Stationary This is the standard manual way to measure: point by point, each point is
measured independently.
(default)
Continuous time Frequency controlled scan probing: points are automatically triggered on a
frequency defined with a specified period.
The space between each point depends on the speed of movement: the
faster it is, the more spaced the points are.
The delay between each point can then be specified (default 500ms)
Continuous Interval controlled scan probing: points are automatically triggered at a
distance specified distance from the previous point.
The space between each point is constant and does not depend on the
speed of movement.
The distance between each point can then be specified (default 1mm)
Another probing option is available on the home screen to enable the triggering of
the point based on the stability of the probe : see next chapter.
Accuracy
The accuracy defines the time of taking points: the slower it is, the more accurate.
Recommended usage
Fast With this mode, the delay for each point is Typically achieves specified
reduced, however, it means less accurate. accuracy in controlled
environment.
Standard This is the standard mode, a compromise Achieves specified accuracy.
between speed and accuracy.
(default)
Precise With this mode, the time to take each point is Sensor Checks.
longer, but it provides a higher accuracy. Compensations.
For sensors checks or compensations.
Buttons
Scan probing
When the measurement profile is set to “Continuous time” or “Continuous distance”, the points are
triggered automatically once the specified delay or distance is reached after the previous point.
Press the Measure button to start the automatic measurement
,
Then press the Stop button to pause.
Laser scanning
Please refer to the chapters Scanner and RDS Scanning Window for details on the use of the
scanner.
RDS TOOLBOX
PRESENTATION
Windows® firewall must allow RDS ToolBox to communicate with networks.
When Windows® prompt the security alert, click on “Allow Access”
RDS ToolBox is a part of RDS package and is globally dedicated to the maintenance of the arm.
Profiles
There are 2 profiles of RDS ToolBox, depending on a valid feature code or not.
Depending on the profile, some items may be available or not. This manual only describes the End-
User profile.
For all the specific functions for Technician profile, please read RDS Technician
manual.
Arm Status
This tool is a quick view of the current status of the connected arm.
Control Panel
RDS Control Panel is dedicated to the configuration of the arm.
Vault
RDS collects data from calibrations or certifications processes, as well as many indicators in real
time from the device (see after). RDS Vault is the exchange module, which synchronizes those
packages of data to the HEXAGON® Portable arms server and allows downloading them for expertise
goal.
In RDS ToolBox, the Vault is the tool to manage the packages download and use.
SMART
SMART is one of the main items of RDS ToolBox : SMART collects information from the device, and
through the vault synchronizes them with the HEXAGON® Portable Arms database.
Then those information can be consulted at any time in RDS ToolBox, on the same computer, or
even on any other computer via a download.
One first aim is to let the user of the maintenance people checking and analysing indicators of the
arm, then to locate any issue or to survey the good health of the arm.
A second application is to warn the user in any case of potential damage. When an indicator goes
out of the reasonable limits, RDS ToolBox shows immediately a warning.
Maintenance
RDS ToolBox contains a large part of maintenance tools. Used for programming components,
surveying in real time the behaviour of electronic signals, consulting Log files, …
Arm selection
By default, RDS ToolBox always refers to the currently connected arm : the arm status shows the
currently connected arm, SMART, shows information regarding the same connected arm, …
However, as RDS ToolBox can collect and memorize information from arms previously connected or
even from other arm through the vault import, it is possible to view information regarding another
arm. That is why a list of arms is available.
The legacy arms (Infinite, Infinite2 and Stinger) are not supported by RDS ToolBox.
3
1
4
2
5 6 7
MENUS NAVIGATION
Quick Navigation guide
Go back to the Home panel Click on the Home button on the Ribbon
Use tiles
In RDS ToolBox, to open a panel, or activate a link, simply click on the desired Tile.
Depending on the resolution of the screen, RDS ToolBox panels may go over the
screen. In such case, shift the panel from right to left by dragging it with the mouse
(click out of the tiles).
Ribbon
On the top of the screen, the current menu is displayed.
1 2 3
Click on Home to display the home panel and use the tiles.
To go back to the main panel, simply click on the Home button
Action line
On most of the panels, is located a band that contains the action buttons. RDS ToolBox automatically
shows the useful buttons.
a. Action buttons
b. Action line
One aspect of RDS ToolBox is to keep the user informed. This can concern warnings about the
status of the arm or information about Hexagon Manufacturing Intelligence news, or new available
accessory, or software version, …
The notification is display for some seconds, after what it is automatically hidden.
The notifications can be displayed again after a while.
Colour of the
notification SMART Alert notification
Information notification
News notification
Description of the
notification Click on the text Opens the notification in the appropriate Panel
Pin the notification Pin the notification to keep it displayed (on the
foreground) until it is unpinned or until the user click on
it to open in RDS ToolBox.
Unpin the notification Unlock the notification and let it be hidden.
Alert and News notifications pop-up only if the connected arm is in rest position or if
no arm is connected.
SMART Notifications
RDS SMART is designed to survey all the electronic indicators of the arm to detect any anomaly so
prevent from any potential issue.
As soon as an indicator becomes abnormal, RDS ToolBox displays a notification to warn the user
about this defect.
The number of occurrences of the alert is shown under the form of icon : / / /…
Click on the text of the notification to open the complete description and recommendations in RDS
ToolBox.
Depending on the priority of the notification, it will be reminded several times until it
is acknowledged or postponed, or after a certain number of reminders.
Information notifications
Some notifications may pop-up giving simple information regarding an event, … A click on this
information notification may run an action, depending on the type of information.
News notifications
One aspect of RDS ToolBox is to provide latest news, information or useful links to the user.
When the computer is connected to internet, news are automatically downloaded and displayed by
RDS ToolBox.
All the news can be found in the News&Links group of tiles, however as soon as one is downloaded
by RDS ToolBox, a notification is displayed above Windows® status icons.
Hexagon
Manufacturing
Intelligence Launches
Pc-Dmis Touch V3
As for the Alerts and information, the News notifications can be pinned, moved, and a click on the
text of the notification directly opens the complete news in RDS ToolBox. Once opened, the
notification will not pop-up again.
RDS ToolBox doesn’t manage only the currently connected arm, but stores the history of all the
connected arms on the computer. Thus it is possible to get information of any arm that has been
previously connected to the computer. All these “historic” arms constitute the local arms database.
However the other arms (“Distant arms”) can still be manage by downloading their data from the
HEXAGON® Server.
MAINTENANCE CONNECTION
Some tools of RDS ToolBox require a special connection: when using those tools, the arm enters in
a “Maintenance connection status” and the connection with RDS service itself is temporary hung on.
The tools that are using this Maintenance Connection are:
Arm Dashboard
Encoder
Analysis
(advanced)
When the arm is under “Maintenance connection, the Arm selection shows:
Maintenance connection
Once the maintenance tool is finished or left, the arm goes back to a normal connected status.
To be able to synchronize the Vault packages and the news, RDS ToolBox needs to be connected
to the HEXAGON® Portable Arms Server (“HEXAGON® Server”). A simple standard internet
connection is needed.
When the computer is not connected to internet, the SMART data and all the new Vault packages
are stored locally on the computer, to be synchronized as soon as the computer gets a connection.
Once the computer is connected to internet, RDS ToolBox automatically synchronize the Vault
content (packages up and down), and collects and displays any new publications.
On the top right corner of RDS ToolBox, is shown the status of the connection to the HEXAGON®
Portable Arms server.
ARM SELECTION
RDS ToolBox is not limited to the currently connected arm, but can be used to survey any local arm.
RDS ToolBox by default displays the information for the currently connected arm.
Especially for SMART purpose, RDS ToolBox memorizes all the previously connected arms, and
can display information on those Off-line arms.
On the top right of the screen, an arm selection can be done: click on the Arm selection button: the
ribbon shows all the available arms in memory.
Depending on the status of the selected arm, the icon colour changes:
The Arm is connected and ready
The selection of Off-line arms can be used only for SMART and Arm status
functions, all other Panels are not accessible.
Once an arm is selected, RDS ToolBox panels will display the information of this arm.
If the serial number of the local arm is not recognized, it is replaced in the list by the
type and size of the arm, as it appears in the Arms selection list.
( )
All over RDS ToolBox panels, items are displayed in a list. All the lists are managed the same way,
and provide some tools to find easily the desired item:
Sort by list
Filtering
Show / Hide
Lists sorting
On some of the tables displayed in RDS ToolBox, the lists can be sorted by each item:
Click on the column header that has to be used to sort, a symbol on the column header ( / )
shows which column and which order is used.
Lists filtering
On most of the tables displayed in RDS ToolBox, filters can be applied to reduce it: place the pointer
over the column header and click on the filter symbol
Once a filter is activated, the filter symbol appears on the column header: .
Search (Ctrl + F)
As numbers of software, a quick search function can be used with the shortcut Ctrl + F. Even if no
“Search” area is visible, Ctrl + F will provide a search function by keyword.
Any time the filter symbol is present, the search function can be activated:
Click on the header of the spreadsheet, in order to display the filter symbol.
On the keyboard press Ctrl + F : a search area appears
Enter the keyword: the list is automatically reduced.
Publications panel
From the Home Panel, click on the News tile to open the publications screen:
2
1
3
The list of news is sorted by publication date. Click on the news to display in the publication window.
The publication window behaves like an internet browser, the publications are html pages, with text,
pictures and eventually internal or external internet links. For example, a publication may contain a
link to the Hexagon Manufacturing Intelligence web site.
Return to previous web page
ARM STATUS
Click on the Arm status tile: this screen shows information about the selected arm.
The Arm Status can be used both for the currently connected arm and for an
Off-line arm .
STANDARD INFORMATION
Connection status
Arm type Type of system (NCA), connection (USB / Wi-Fi), and arm (RA7
/ RA7SE / RA7SI)
Serial number Unit identification number of the arm (only once it is identified by
the HEXAGON® Server) (see manual of the arm for the
description)
Connected since Date and time of the establishment of the current connection.
Seen last time on Date and time of the end of connection of the Off-line arm.
Arm Status
Overall status Information about connection and status (ex : Rest position)
External Temperature measured by the arm (see arm manual for sensor
Temperature location)
Battery Level On power supply / on Battery + % of the full charge
Wrist buttons
Show if the button is pressed ( ) or released ( ) for BP0,
state
BP1 and BP2.
Remote mouse
Shows if the arm mouse is active ( ) or not ( ).
Video capture
Shows if the wrist camera is on ( ) or not ( ).
Head light
Shows if the wrist head light is on ( ) or not ( ).
Current probe
Calculation result Precision of the probe : residual error of the last probe calibration
Sub type
Axes (deploy)
Serial number Identification of the arm (see manual of the arm for the
description)
Type Type of arm (RA7 / RA7SE / RA7SI)
Connected first Date and time of the first connection of the selected arm on the
time on computer.
Performance level Level of equipment and accuracy of the arm (71 / 73 / 75)
Assembly ID
Components (deploy)
Component set Steps of the history of arm : each time the hardware or
firmware of one component is changed, a new set is made.
Type, address … Properties of each electronic component of the arm
For more details about the components properties, refer to the RDS Technician
manual.
In return, packages are available for downloaded from the HEXAGON® SERVER to a local computer.
The vault of RDS ToolBox displays so the list of available packages for all the local arms. For that,
the arm has to be added in the list of the available arms, then all the packages of this arm become
available (but downloaded only when necessary).
To access, from the main menu of RDS ToolBox, click on the Vault tile
Some items may be available only for Technician profile. Please refer to the
Engineer manual.
When entering the vault, RDS toolbox shows the list of all the packages for the available arms. All
the packages are grouped by arm.
By default, only the local arms (connected or off-line) are displayed. And only the selected arm is
deployed.
However the technician profile ( ) gives the possibility to add any distant arm in the list of the vault.
2 4
Columns description
Item Description
Serial Number Serial number of the arm in the package
Local status Shows if the package is present or not locally on the computer: if not on the
disk, RDS ToolBox simply notifies that the package is available on HEXAGON®
SERVER and can be downloaded. The package is downloaded only is
necessary.
Action status Notification about the packages locally present on the computer (Downloaded /
Created / Synchronized…)
Buttons description
RDS User Manual V4.2.0 (01/02/2017) 114
RDS ToolBox Vault – secured area
Button Description
Refresh Refreshes the current list of packages for all the current arms
Package Gives details about the package ID and location ( = right click on
information the package line)
Add Arm
Remove Arm Used to remove manually the selected DISTANT arm from the
list.
Download Download the selected package locally on the computer
Restore Restore the memory of the arm with the selected package
Extract Extract the content of the package into RDS Data Collector
content environment.
Open Report Opens the certification report
Switch to Switch RDS ToolBox in Database mode with the selected Dataset
SMART package
database
Upload Does a manual upload of the SMART dataset to the HEXAGON®
SMART Server (on the request of a Hexagon Manufacturing Intelligence
dataset technician)
Dump Retrieve and compress the local SMART dataset and main Log
SMART files to a zip file, which can be sent to a Service centre.
dataset
Open SMART Opens a SMART dataset (from a direct SMD dataset file or from a
dataset zip file)
TYPES OF PACKAGES
A package (extension *.pck) is a group of files that can be backup, stored, uploaded, downloaded,
restored. It can contain calibration data, armspecs, … for any maintenance purpose.
Type Description
Bk Backup
Backup specs block of the arm
Pr TuneUp / Profile
Fa Factory specs
Original Backup + User specs blocks
Tc Temp compensation
Some other types of packages can be used only in Technician profile. Please refer to
the RDS Technician manual.
Backup package
A backup package is only manually created by the user in RDS ToolBox through the vault panel. It
can be created at any moment, by end-user or by Technician profile.
A backup package contains only the user specs blob of the arm memory.
Diagnosis package
A diagnosis package is generated by RDS ToolBox when the user when the user run “Analyse sensor
signal (Client)” function (all profiles), or “Analyse sensor signals (Advanced)” function (technician
only).
A diagnosis package contains the necessary data about one axis electronic signal, to search a
potential dysfunction.
Content
Period Depending on the quantity of information
Arm concerned Only the selected arm
Computer The package may contain information from several computers if the arm
information has been connected to several ones.
Arm information All the SMART indicators
Not online
use the Information action button
Depending on the type of package and its Local status, the following information can be found :
Package information (all packages)
Package Identification number of the package
name
File size
Locate on disk When clicking on this line, a link to the folder becomes available
spat, min, …. Mean, min and max values for the spatial errors.
rep, min, …. Mean, min and max values for the repeatability errors.
stat, min, …. Mean, min and max values for the static errors.
MANUAL BACKUP
Armspecs Backup
This manual operation can be used at any moment to make a security backup of the arm, in order to
restore later the arm in the same configuration.
OK Cancel
Diagnosis package
A diagnosis package is generated by RDS ToolBox when the user runs “Analyse sensor signal”
function, or “Analyse sensor signals (Advanced)” function (only calibration).
COMMENT
When a package is created, RDS (ToolBox or Data Collector) may ask to add a comment to easily
identify the purpose of the package; this comment will be displayed in the list of packages.
SYNCHRONIZATION
2. Forthwith RDS ToolBox tries to synchronize the package with HEXAGON® SERVER database.
If the computer is connected on internet, RDS ToolBox uploads the package securely on
HEXAGON® SERVER.
If no internet connection is available, the package is kept locally pending for a connection to
HEXAGON® SERVER.
The package becomes notified as “Uploaded” in the Action status.
3. After a security check-out, the package becomes available (for any RDS ToolBox user on any
computer).
DOWNLOAD A PACKAGE
To be used, a package needs to be “Locally On disk”. It means that the package needs to be
downloaded from the HEXAGON® SERVER if it is not yet on the computer.
Once the package is downloaded, it stays available On disk even if the computer is
no more connected to HEXAGON® SERVER.
click on “Download”
Download
or
Double click on the package
2x
USE A PACKAGE
The purpose of the packages is to be able to reproduce a previous situation to analyse, or safely
restore a status of the arm…
Depending on the profile, usage is available or not :
Button
Refresh Restore
RDS ToolBox can display the information of any package in the vault, whatever it is “On disk” or not.
Moreover for the “On Disk” packages, a button gives a direct access to the location folder of the
packages files, so that it is possible to get back the package file, and send it by E-Mail in case the
computer cannot be connected to internet.
or
Do a right click on the package
If the package doesn’t fit with the arm (the structure of the arm doesn’t fit with the
armdata), RDS ToolBox displays a message.
Download
Click on “Diagnose”
Diagnose
RDS ToolBox opens the Analyse window with the graphics of the Sensor signals.
(See the “Analyse sensor” chapter on the Engineer manual).
2 weeks later :
Local status Action status Online status
Packages are only removed from the local computer, not from HEXAGON® SERVER
data base
A local arm (connected or offline) cannot be removed from the list. RDS
automatically removes it periodically if the arm hasn’t been connected during the
period.
In a standard way, RDS ToolBox automatically uploads the SMART dataset flow once a day.
However, on the request of a Hexagon Manufacturing Intelligence technician, for a specific survey
or diagnosis purpose, it may be necessary to provide the dataset to the technician.
By uploading prematurely the SMART dataset flow
By creating a virtual image of the local SMART dataset into a zip file
An action button is available in the Vault panel to anticipate this periodic synchronization.
Enter the Vault and click on the action button “Extract and upload SMART dataset”
When uploading manually, the automatic daily synchronization is anticipated and the
current time is set as the new daily upload time
In case the computer cannot be connected to internet (no available connection, IT policy, …), the
SMART Dataset can still be sent by E-Mail, within a zip file.
Enter the vault and click on the action button “dump SMART Dataset and Log file”
Copy the dump file on a removable support (USB memory, CD, …) and send the file to the
Hexagon Manufacturing Intelligence technician.
2. Select “Vault”
3. In the search window (Ctrl+F), type key words (e.g.: arm S/N, type of package, comment, date…)
4. RDS ToolBox automatically reduces the list to the packages that contain the keywords,
highlighting them.
With a filter
1. Open RDS ToolBox
2. Select “Vault”
3. On the header of the column where to apply a filter, click on the filter icon
Type
4. Select the desired value (or choose “Custom” for advanced filter)
5. RDS ToolBox automatically reduces the list to the packages that fits with the filter.
2. Download it
5. Select the line “Locate on disk” and click on the magnifying glass
6. In the opened browse window, select the package with its identification name and copy it on a
removable support.
3. Select “Vault”
4. Click on “Backup”
5. Enter a comment
6. Press OK
4. In the list of packages, select the package to restore (Backup, Calibration, Certification)
If the arm is not present in the list, Technician profile is necessary :
Click on “Add An arm”
5. Click on “Download”
6. Click on “Restore”
SMART
PRESENTATION
RDS ToolBox contains an interface for a “Self-Monitoring, Analysis and Reporting Technology” on
the arm (SMART) : it is checking the global status of the arm, connection and its components through
several indicators on the system.
RDS ToolBox collects all the SMART information every time an arm is connected to the computer.
Thus it is possible to have a look on the detailed status of all the previously connected arms (including
the currently connected one) and components. This includes several indicators and possible alerts if
some indicators overpass specified limits.
Several indicators get information from sensors on the arm; even when the arm is not connected, the
sensors collect data. The data are synchronized with HEXAGON® SERVER through the computer
(SMART Data set packages) as soon as the arm is connected to the computer.
With this tool it is possible to survey the arm and prevent from potential damages.
HEXAGON®
SERVER
Local SMART memory: Database
Local arms
Distant arms through
(connected and off-line)
SMART Data set packages
View Alerts
View statistics
Analyse indicators
The whole SMART Data flow stored on the computer is uploaded automatically once a day, however,
it is possible to upload manually. Also if the computer cannot be connected to internet, at the request
of a Hexagon Manufacturing Intelligence technician, it is possible to create a manual zip file that can
be sent to the Hexagon Manufacturing Intelligence Service Centre.
For the manual upload and zip file creation, please refer to chapter § Vault
Connected arm
RDS ToolBox collects SMART indicators and information any time an arm is connected to the
computer. All the previous SMART data in the memory of the arm are downloaded onto RDS
ToolBox. Then, the data are periodically synchronized with HEXAGON® SERVER.
The SMART information from the currently connected arm is then directly accessible.
By default, SMART tile gives access to the current arm.
Off-line arms
As RDS ToolBox collects and keep in memory all the SMART indicators of each arm that has been
connected to the computer, it means that not only the currently connected arm can be surveyed, but
also all the previously connected arms.
In fact there is no difference between the connected arm or an Off-line arm, both are local arms.
To select the arm to survey, use the Arm selection button on top right of the screen.
The selection of the arm can be done before or after the selection of the SMART tile.
To survey old SMART Dataset, it becomes necessary to download and use the
corresponding SMART package. See next chapter.
To survey a local arm (connected or Off-line) at a previous period than the available dataset, it is
possible to use SMART packages.
By the same way as local arms, it is possible to survey a distant arm that has never been connected
to the computer, by adding it in the Vault list and downloading SMART Data set packages (Technician
profile only).
All the SMART Data set packages are used through a separate “Database mode” : RDS ToolBox
switches from the standard “Live” mode to a SMART Package Database.
By using the Database Mode, all the SMART Data set Packages “On Disk” can be surveyed.
Simply select the SMART Data set Package and click on “Use database”.
A prompt is asking you for confirming the use of the selected database : answer “Yes”
Then RDS ToolBox switches into ta “Database Mode” : RDS ToolBox doesn’t use anymore the local
memory, but only the database coming from the SMART Data set package.
Then a toggle appears at the top of RDS ToolBox panel to switch back to the standard local mode :
click on it to return to the standard mode.
SMART Database activated
In the Database mode, only the SMART functions are available. Switch back to the
standard local mode to enable the other tiles.
To survey a distant arm, before opening the SMART panel, open the Vault panel,
download the SMART Data set package of the arm for the desired period, and click
on “Use the database”.
The overview panel of SMART appears: it shows a global graphic view of all the components of the
system, and some statistics and information about the status and use of the system.
2
4
7 Analyze indicators Opens the indicators screen for the selected arm.
If RDS ToolBox gets a SMART alert from the system, the concerned component is shown red
In the present case, 2 warnings are shown : the C axis and the Target (=accuracy).
By clicking on a component
Some statistics (for green components) or the alert(s) (for red components) related to the component
are displayed in the statistics area.
In the SMART overview, a sample of typical statistics can be displayed, depending on the selected
component.
If an indicator of one component gets out of its limits, an alert is generated and displayed in the same
statistics area instead of the statistics.
A complete list of statistics can be consulted through the “analyse Indicators” button.
Example of statistics
No
selection
Accuracy Time since last calibration
Computer
ALERTS
Once the SMART indicators are collected, RDS ToolBox compares the values to warning and critical
limits.
As soon as one SMART indicator exceeds a limit, an alert is generated and shown by RDS itself.
Then several actions are operated:
On the screen of A notification of the alert is displayed regularly on the bottom right of
the computer the screen
On the Home panel The alert is displayed on the SMART tile itself
of RDS ToolBox
On the SMART The faulty component becomes red
Overview panel
The global status icon switches to
A short description of the alert is displayed when clicking on the faulty
component
On the SMART The description of the alert is added to the list of active alerts.
Alerts panel
Purpose of an alert
The aim is to warn the user that a problem occurs, a component may be damaged or may be about
to be damaged. In any case, an alert must be checked to avoid a major issue.
It can be also a reminder for a late operation (too old calibration for example).
ALERT NOTIFICATIONS
As soon as RDS generates an alert, a notification is displayed on the bottom right of the screen :
Click on the alert to view the details in the SMART Alerts panel.
Active alert Button to sort or filter the list by the active or validated status of the alert
Alert ID Identification number of the alert
Triggered on Data and time of the alert
Impacted Arm
Criticity (Warning / Major / Critical) : importance of the alert. Critical alerts appear
in red.
Problem description Short description
Occurrences Number of times
Acknowledged on Date and time of validation of an alert
Button to open the full details of the selected alert
View alert
Close this panel and return to the SMART overview panel.
close
The “Warning” criticity does not generate an “alert” (no notification or alert in the
SMART overview panel).
ALERT DETAILS
To view the details of one alert, select the alert and click on “View alert” or double click on the alert.
From the SMART overview panel, a click on a faulty component displays the list of
alerts on the selected component, and then a click on one alert directly opens the
details of the selected alert.
Information
Actions
ANALYSE INDICATORS
SMART monitoring is composed by several indicators about all the components of the arm,
connection, computer, use of the system, or accuracy. The global status of those components is
graphically displayed in the SMART overview screen. To go deeper in the analyse of those indicators,
a complete panel provides the display of one or several SMART indicators, their current values and
time graph. To give the best possibilities, the display is customizable.
From the SMART overview panel, or from the details of an alert, click on “Analyse indicators” .
Analyse
From SMART Overview, Analyse panel opens automatically the templates tab.
From Alerts details, Analyse panel automatically focuses on the faulty indicator.
4a
4b
a. User tabs :
Templates Displays the saved templates to use them
Available Displays the list of all the available indicators and details to add the chart
manually
Displayed Shows the current indicators used in a chart
b. Content of the tab
c. Action line
d. a. Chart 1 … Up to 4 charts can be displayed
b. Chart 2
e. Zoom Graphic control of the time range
Actions
Adds the current indicators selection on a new chart (up to 4 charts)
USE A TEMPLATE
When arriving in the SMART analysis panel, templates are proposed.
When installed, RDS ToolBox provides default predefined templates, which represent useful
indicators.
To use them, simply select the tab “Templates” (1) and click on the graph to display it (2).
If one or several graphs were already displayed, the whole view is overwritten with
the new graph from the template.
SELECT AN INDICATOR
Select the “Available” tab to display the list of indicators. The list can be reduced or deployed by
clicking on each expand button. ( )
As soon as one indicator is selected, its details appear below the list :
Deploy the group Click on the indicator
The search by keyword function can be used with Ctrl+F.(click first on the header of
the column).
DETAILS OF AN INDICATOR
The details zone gives descriptions about the selected indicator.
Descriptions
Type of indicator
Several types of indicators may be found
Default
Type
Chart
Counter Bar A counter evaluates a number of occurrences or a distance.
Indicator index
Some indicators may provide not only one value but several indexes.
Indexes of an indicator may concern encoders indexes, probes indexes, …
In such cases, several indexes can be selected and displayed at the same time (using Ctrl or
keys).
For example the indicator “Enc_BoardTemperature” provides one value for each encoder.
Only A is selected, the graph shows
only one curve
TYPE OF CHARTS
Different kinds of graphs can be chosen : all are based on the points of the indicators, the difference
is located on the way to link them.
Bar Pikes are displayed only on the points of the graph.
This is useful for indicators to show abnormal
occurrence such as shocks.
Area Area is based on the Line chart, but all the area under
the line is filled.
It is useful to better see the graph, but
not recommended for multiple lines
on same graph.
Step line All the points are linked through steps.
This is more convenient for counters and time
counters.
Step area As for Area based on Line, Step area is based on Step
line, and the field under the steps is filled.
Here again the purpose is to better see the graph, but
it is not advised for multiple steps on same graph.
Spline
Spline area
Point Point chart is the basic mode, the points are simply
displayed as dots and not linked.
For the counters and the time counters, the values can be displayed per period.
None The graph shows the complete incrementing of
the indicator in real time.
(Bar graph)
Hour The graph shows the total counter value per hour
Day The graph shows the total counter value per day
Preliminary selections
Before any display, the following selections or settings are necessary:
1. In the Available tab, select the wanted indicator
2. In the details of the indicator, select one or several indexes
3. For counters, choose the period time
4. Choose the type of chart
On a new chart
On an existing chart
It is possible to add an indicator to an existing chart only if the type of graph is the
same.
On the left side, the “Available” tab is replaced by the list of indicators on each chart.
“Displayed” tab
Once an indicator has been added to a chart, the tab switches to “Displayed” tab. This shows the
current charts and indicators.
As for the “Available” tab, the window is splitted :
List List of the charts and indicators : the colours of the charts and graphs are reminded
here
A check box permits for each indicator to be hidden or displayed
The list can be reduced or deployed
Details Details of the selected indicator : it reminds the description of the indicator and the
chart type and period.
Action button
Refit to all the graph
Displays the events All the events such as the start of a session are displayed on all
the charts, to locate them and do a link between the indicators that
may explain the cause of the alert.
Displays the alerts All the alerts notified for the current arm are displayed on the chart,
to locate them.
1 2
3
The target folder is displayed, showing as many CSV-Excel files as number of indicators.
When entering the Analyse panel from the SMART Overview one, the templates are automatically
displayed. Otherwise, click on the “Templates” tab.
a. Templates tab
b. List of templates
Select the wanted template, the graph(s) is (are) automatically displayed with the updated values.
3. In details zone, select the index(es) of the selected indicator (encoder index, probe index, …) :
/
6. On the Control of the time range, scroll the left and right sides to define the start and end time
Opt°.
Tool to reprogram a probe
PROGRAM A PROBE
This panel has to be used to program or reprogram a probe in case of a programing problem: it
defines in its memory the type of probe (contact, diameter, non-contact, …).
The probes database is automatically updated as soon as the computer in connected to internet
(synchronization with HEXAGON® SERVER database).
On first launch after the installation, the list of probes is empty, until the computer is
connected to internet to update it.
4
1
5
3
1 List of probes
2 Horizontal lift to scroll the probes
3 Action buttons Start programming process
PROBE DETAILS
All the probes are described in a tile containing some information:
Name Complete name of the probe file. The name contains the necessary information :
Tip diameter
Tip material
Type of probe
Length of the probe
Type of arm (Absolute / Multi Gage)
Angle (if not straight)
Gender of TKJ
Picture
Part Number Refer to your catalogue to get the part number
Type Type of probe :
Hard contact probe
Tube non-contact probe
Touch trigger Probe
FIND A PROBE
To find easily the correct probe, RDS ToolBox provides several options :
Use the Search box (Ctrl+F)
This tool permits to reduce the list of probes with a research text.
Simply enter a part of the Name or the Part Number in the search box.
Filter Click on it to reduce the list of probes to the selected type of detail.
Sort by Click on it to sort the list of probes by the selected type of detail (increasing).
Click a second time to reverse the order (decreasing)
8. Once the message is validate, the probe is added to the list of probes in the memory of the arm,
and the probe calibration is requested.
The probe programing affects the memory of the probe itself, not the memory of the
arm : if the probe was already in the memory of the arm, delete it to be recreated
with the new programming.
ENCODER ANALYSIS
RDS ToolBox provides a tool to check the electronic signal of each encoder, in sort of detecting any
issue on it.
2 levels are available:
Customer Advanced
Profile
Record signal
Display signal
For Encoder analysis (advanced) function, please read the RDS Technician manual.
The aim is to record the electronic signal of the encoder, on all the range of rotation of the axis. For
that, RDS ToolBox graphically helps the user to ensure that all the range of rotation is covered : the
range is divided in 12 sectors, and each sector needs a minimum of 2 samples. As soon as the 12
sectors contain at least 2 samples, the recording automatically stops and an analysis package is
created in the vault and synchronized with HEXAGON® SERVER, so that a Hexagon Manufacturing
Intelligence service engineer can check if the signals are corrects or not.
PROCESS
1. Connect the arm to the computer
Start process
5. The record process starts: the graphic shows the number of samples that are taken on the range
of rotation of the axis.
6. The purpose is to rotate the desired axis on all its range, slowly enough to let RDS ToolBox to
record enough signal covering all the encoder: the complete range of rotation of the axis is
divided in a representation of 12 sections per complete range. RDS needs at least 2 samples for
each section. A maximum amount of 200 records is permitted, unless the operation has to be
aborted and executed again.
Samples
Current
position
Threshold
7. Rotate slowly the axis; yellow bars start to appear on the graph. Once the minimum number of
shoots is reached on one section, the bar becomes green. Continue to rotate slowly the axis until
all section bars are green.
Press OK and RDS Toolbox will retrieve some diagnosis information about your computer…
OK
9. Click OK : RDS ToolBox retrieves information about the computer and creates the package.
10. If the computer is connected to internet, let RDS ToolBox synchronize the package.
Otherwise, get back the file of the package (see “G. RDS ToolBox Vault – secured area” for the folder
location) and send it to the local Hexagon Manufacturing Intelligence Service Center.
Here are all the possibilities that can be used and setup through RDS ToolBox :
Available feature Default value Change Chipset
Get Configuration - This only collects the chipset and
write it in the RDS.Log file
Channel Auto - Auto
- Manual : 1 > 14
SSID “T-UN-FF” - Free
T : type of Feature Pack
UN : serial number of the Feature Pack
FF : Factory
IP @ 192.168.0.3 - Free
Sub net mask Auto No
WEP None 64 Bits Wep key (5 char)
128 Bits Wep key (13 char)
Depending on the change to apply on the Wi-Fi chipset, several configuration files can be used :
Get WPA - WPA2-
SSID Chanel Wep64 Wep128
Config TKIP AES
MG X
X X
x X X
X X X
FP2 X
X X
X X X
X X X
X X X
X X X
FP3 X
X X
On demand, specific chipset programing files can be created. Contact your local
Hexagon Manufacturing Intelligence Service Center.
NOTICE
Ensure to select the appropriate file depending on the Hardware.
PROCESS
1. Establish the USB connection to the arm.
3. Validate the information prompt (simply click on the window to close it)
4. Click on “Start”
7. Switch off then on again to reboot the arm with the new chipset.
This tool can be used to reprogram the firmware of the integrated scanner (RS) of the ROMER
Absolute arm SI.
Requirements
A valid feature code : as the code is linked with the serial number of the scanner, it may be
necessary to get and transmit it to your Hexagon Manufacturing Intelligence reseller when
ordering the upgrade : please read the following paragraph to get the serial number
The firmware file: This will be provided with the feature code.
To order the Feature code and the firmware file, please contact your local Hexagon
Manufacturing Intelligence Service Center.
Always ensure that the requirements are respected according to the version of
Scanner (MotherBoard, EventBoard, PIC firmware …)
NOTICE
The Scanner must not be in use: move the probe switch to the contact probe position.
Start process
RDS ToolBox is collecting information about the current status of the scanner :
Information about the scanner is displayed below :
S/N : 12.7.34
Firmware : v1.3.5 RS1 2010-11-17
Hardware : v1.3.3 RS1 2011-02-11 C25
PartID : 1
YES No
To correctly restart the scanner, shut down the arm and unplug the power cable
NOTICE
It is necessary to delete the existing RSx “probe” from the memory of the arm, in order to add it
again with the correct data.
RDS User Manual V4.2.0 (01/02/2017) 175
RDS ToolBox Maintenance
The mother board firmware should always be up-to-date, as a new version is always compatible with
old boards.
Mother board *.iic
Mother board PIC *.FW Check the latest version with your local Hexagon Manufacturing
Event board *.FW Intelligence Service Centre.
Feature Pack *.gz
3. Validate the information prompt (simply click on the window to close it)
4. Click on “Check Firmware” to display the list of all the components of the arm.
Check Firmware
5. Check the list, check the versions or send the list to the Hexagon Manufacturing Intelligence
technician.
Upgrade Firmware
3. In the browse window, select the new firmware (*.iic or *.fw) and validate
Yes No
4. Wait until the end of the upgrade, then validate the message
Firmware upgrade successful
Ok
NOTICE
The upgrade may be long depending on the board. Don’t switch off the arm before the end of the
download.
5. Switch off then on again to reboot the arm with the new firmware.
Please switch off/on the arm to apply changes
Ok
VIEW LOGS
Each event in RDS ToolBox is notified in a log file; thus it is possible to consult the list of the latest
events.
The events are classified by type and levels. For convenience, a default predefined filter is set when
opening the panel.
As RDS tools, RDS scanning window is always accessible, whatever a scanning software is used or
not.
It contains tools for settings and for help while digitizing.
DESCRIPTION
By default, the window is displayed minimized. Following information and options are available :
1 6
2 7
3 8
4
9
10
Item Description
4 Home position Information regarding the status, or warning message (move too
fast, lost stripes, …)
6 1024 / 1609728 Nb of points per stripe (in preview) / total Nb of scanned points
Extended window can then be displayed: to the basic items, is added the video of the scanner.
Minimize the window in the task bar.
Options are available with a right click on the RDS Scanning, in the task bar :
Restore (when the window is inactive) : place the window on the foreground
Move Moves the window on the screen: places the pointer at the top of the window
to move it.
Size Place automatically the pointer on the window to modify the size.
LASER POWER
For security reasons and to keep long life for laser the laser emitter, the laser is automatically
powered off:
after some seconds of inactivity
when the arm is let at its rest position
as soon as the digitizing menu is leaved
Then in the RDS window, the capture status icon shows
3
4
5
3
8
4
9
7
10
1 Type of measurement
4 Number of taken points : this must be at least equal to the minimum before validate the
element.
6 Instructions to follow
MEASUREMENT PROCEDURE
AVAILABLE FEATURES
DIMENSIONS
Min Nb of
Icon Measurement Features to measure
Pts
Diameter of a hole circle Plane (projection) 3
Circle 3
Slot 6
(3 on each ½
circle)
Width and length of a rectangle Plane (projection) 3
Rectangle 5
(2 Pts on major
side, 1 on
others)
Diameter of a shaft circle Plane (projection) 3
Circle 3
DISTANCES
Min Nb of
Icon Measurement Features to measure
Pts
Distance between 2 single points (not Single point 1 (auto validation) 1
compensated)
Single point 2 (auto validation) 1
Plane 2 3
ANGLES
Min Nb of
Icon Measurement Features to measure
Pts
Angle between 2 planes Plane 1 3
Plane 2 3
APPENDIX
CUSTOM PATH INSTALLATION
In case RDS installation path has to be different than the default one, it is possible to change it during
the installation : when "-choosedstpath" argument is set, user has the ability to override the default
destination path.
4. Edit the target line and add just after the exe” and a space “-choosedstpath”
3. Enter X\...\ H###### RDS Installer V#.#.#.exe” -choosedstpath (X is the location where the
software installation files have been copied).
REGISTRY
In case of using RDS on a user profile, Registry needs to be open in writing
Location : HKEY_LOCAL_MACHINE\SOFTWARE\ROMER.
FIREWALLS
As RDS ToolBox synchronizes data with the HEXAGON® Server, it requires a connection to internet.
Thus any firewall such as Windows® Firewall has to allow RDS ToolBox to communicate through the
network.
The user should ensure that the active firewall gives RDS ToolBox the access to internet through the
network.
In case this authorization has been missed or if the firewall has been activated after the installation,
the settings of the firewall for RDS ToolBox need to be updated.
1. Open the control panel of Windows®, on “System & security”, select “Windows Firewall” (shortcut
: > “firewall.cpl”)
3. In the list of programs, go on “RDS ToolBox” and check the appropriate boxes
Domain
Private (Domestic / Enterprise)
Public
2. When restarting, the computer display the following choice: select “Troubleshoot”
This operation disables permanently the security. To enable again, follow the same
procedure.
CONNECTED SOFTWARE
The following software can use RDS service. For detailed settings and information, please read the
concerned paragraph.
Regarding the mouse use, this is managed by RDS. Then all software have same configuration.
Min.
Software Settings Button0 Button1 Button2
Version
2.05 In Board configuration, select Hit Pt
“Absolute RDS”
6.0 Install ROMER RDS Plug-in Del Meas. Hit Pt/ Validate
(Lg pr) start
scan.
5.04 Select “HEXAGON RDS” Del Pt Hit Pt Validate
interface in PWI
2.2.1.2 Start-
Scan
V5.4 Select “ROMER RDS” Start
Scan
Calypso V5.2.16 Select “ROMER->Absolute Arm” Hit Pt.
B0 B1 B2
Short Click Cancel last point Hit Point Not Used
Long Click Cancel Multiple points Validation
ROMOSOFT
4. Then {Exit}.
To access to RDS configuration, use RDS icon in the task bar or access through Menu OPTIONS >
CUSTOMISATION > double click in middle tab.
Buttons
B0 B1 B2
Short Click Not used Hit Point Not Used
Long Click Not used Validation Not used
DOCS
No configuration is necessary.
B0 B1 B2
Short Click Cancel last Point / Hit Point Cancel last Point /
Cancel Cancel
Long Click Not used Validate / Stand by Not used
PC-DMIS
For Demo licences, rename ROMERRDS.dll as interfac.dll and add the operator
“/portable:ROMERRDS” to the command “pcdlrn.exe”
B0 B1 B2
Short Click Cancel last Point / Hit Point Validate
Cancel
Long Click Cancel several points Multiple points Not used
SPATIAL ANALYZER
Once SA is installed, access to “Instrument > Add” and select the appropriate device.
RESHAPER
During the Reshaper installation , select the ROMER RDS plug-in (if necessary, install Reshaper
ROMER RDS Plug-In).
B0 B1 B2
Short Click Cancel last Hit / Start measurement Validate
Measurement
Long Click Not used burst points Not used
QUINDOS
After Quindos/IppServer-startup the configuration menu is shown for making some settings, for
example the loudness of the speaker. To make the new settings effective, you must press the SAVE-
button and exit the configuration tool.
B0 B1 B2
Short Click equivalent to POS- Take a probing point Execute current line
button on Leitz jogbox
Long Click DELR (delete record) Take burst probing END (Execute all following
points until released lines up to the end of the
list)
Probe naming:
The probe names on the Quindos side and the RDS side cannot be kept the same, because there
exist different conventions for allowed names:
RDS: “Center reference probe”, “6mm”, “3mm”
Quindos: “_Center_reference_probe”, “_6mm”, “_3mm”
POWERINSPECT
For all versions, in the list of available measuring machines, select “HexagonRDS”.
For Scanning use, minimum version is 2011 Sp1
B0 B1 B2
Short Click Cancel last Point / Hit Point Validate
Cancel
Long Click Cancel all points Multiple points Switch to mouse
POWERSHAPE
Configuration for contact probes
Basic version of PowerSHAPE can be used with contact probes.
After PowerSHAPE installation (V2013 minimum), install the CMM driver provided by Delcam.
Once PowerSHAPE is run, Click on the Arm connection button on the bottom toolbar. The system is
ready
CMM toolbar
Once the arm (contact probe) or scanner are connected, a toolbar is available :
1 2 3 4 5 6 7 8 9
The status window for the scan Shows the stripes information in real time :
Number of clouds
Total amount of stripes
Total amount of scan points for the current cloud
POLYWORKS
Configuration :
1. Access the Workspace Manager Options
RDS settings :
In “Probing toolbar”, click on the probe button, then Click on “properties :
B0 B1 B2
Short Click Delete last point Hit Point Validate
Long Click Delete all points burst points Not used
VERISURF
Device Setup & start
The Verisurf Device Manager typically opens on the right side of the
Verisurf program. It may be accessed as well using the DRO
toolbutton on the Measure Manager Toolbar.
The ROMER RDS Arm must be connected to the Verisurf Device
Manager, using the “Start” button in the Device Manager once the
initial Device Setup has been completed.
On the first start of Verisurf, prior to measurement, the RDS arm must
be assigned to the Verisurf Device Manager and started. Device Setup
is accessed from the Device Manager Toolbar.
3. On the tab of the Device (Device1, Device2, …) that must be allocated to the RDS arm, select
the appropriate RDS arm.
4. Start Device – launch the Device directly from the Device Setup using the Start Device button.
5. When selecting Start Device, the ROMER Absolute Arm Interface Controls dialog box appears.
6. In this dialog (right), the Options menu provides access to controls for the ROMER RDS Arms.
.
7. The same controls can be quickly accessed by selecting the Buttons available in the ROMER
Absolute Arm Interface Controls dialog .
Activating a Device
Starting a device doesn’t mean make it active. As several devices can be
started, it is necessary to activate the one to use.
In the list of devices, check or uncheck the one to activate or not.
Probe Management
The Probe Manager allows the operator to create and manage Custom Probes. (edit, duplicate, rename,
calibrate, …).
From the Device Manager select the Probe Icon to open the Probe Manager quick menu, then
select Probe Manager to access the Probe Manager dialog.
Create/Copy Probe Creates a new probe based on the current one. Simply rename it.
Renaming a Probe Available for Custom Probes only. All the probes must have a
unique name.
Deleting a Probe Available for Custom Probes only. Delete cannot be undone.
Save a Probe Set Used to save the current Probe Set to an ASCII File (*.prb file).
This is useful to backup or archive your probes for loading or
restoring later.
Help
METROLOG / µLOG
Depending on the arm, in the configuration program, select the appropriate ROMER RDS device.
B0 B1 B2
Short Click Validate Hit Point Validate
Long Click Cancel Point Multiple points Cancel Point
SCANWORKS
In ScanWorks console, tab “Hardware Control”, select “Hexagon Absolute” mover type.
B0 B1 B2
Short Click Cancel last Start / Stop scan Validate
Measurement
Long Click Not used Not used
GEOMAGIC
After Geomagic installation, install “Absolute Probing” and “Absolute Scanning” plug-ins
In Qualify or Studio ,”material” tab, select “Hexagon Absolute Probing” or “Hexagon Absolute
Scanning”
ABERLINK
Aberlink3D
Aberlink3D is designed to work with many different kinds of measuring devices including manual
CMM's, CNC's, arms and vision systems. Installation is the same whatever device you are using.
The Green Keylok Dongle will define which options can be accessed by Aberlink3D via machine set
up -> scales. Please see “Aberlink3D Keylok Installation”.
Run the setup.exe from the CD. Click next until you come to the select components - custom
installation. Choose retrofit. In practice it makes no functional difference which option you choose.
This option only sets the reference picture and relevant section of the language file, neither of which
is used by the ROMER Arm. Click through the next windows. Various other packages will be installed
i.e. .Net framework etc. Again these are standard installs, just follow the prompts and select the
default settings.
Configuring Aberlink3D
The following steps must be carried out by an administrator.
Start Aberlink 3D
CALYPSO
1. Define a new CMM in the Administration tab by typing a name and pressing Enter and then
clicking the Add button.
2. In the Control tab define the controller: Select NonCZControl from the Controller selection. Make
sure you have Simulation only (offline) unchecked.
3. In the Machine tab define the machine properties. Please select Non-CZControl ®
ROMERRDSArm from the dropdown list. For more details see the Calypso User Guide.
4. In the Probe tab select PH FIX ® TPxx as the probing system regardless of what probe you are
actually using (Solid probe or TP2).
6. Define the connection parameters: On the tab Interface you enter the hostname of the computer,
on which the CimCoreInterface is installed.
7. Normally you enter "localhost,NONCZCONTROL" in the address field while Control is selected.
RHINOCEROS
Once Rhino is installed and launched, in the menu > Tools > 3D Digitizer > Connect, and select
“ROMER Digitizer”.
Press Enter to use the Arm coordinate system or take points to place the origin, and the X and Y
axis.
Then same menu Tools > 3D Digitizer > Draw a curve.
Adjust the record settings on the command line (Points / Curve / Polyline / Plane / Points spacins),
then press BP1 to record points.
B0 B1 B2
Short Click Recall last command Hit Point Recall last command
Long Click Not used Continuous points Not used
Driver Always check that the latest version is installed. (Windows® Update for ex)
Roaming Highest
Aggressiveness
TROUBLESHOOTING
Computer slow down very often If the computer is very slow each time RDS data
collector or any other 3D software, check if the driver of
the graphic card is correct. (for ex if the driver display
“VGA card”, then you should search for a better driver)
The arm doesn’t connect anymore after The driver was not updated :
the update of RDS Enter the hardware management
Select USB > WinDriver
Update the driver
Select C:\Program Files (x86)\RDS\USB Drivers