Front Derailleur: Dealer's Manual
Front Derailleur: Dealer's Manual
Front Derailleur: Dealer's Manual
Dealer's Manual
ROAD MTB Trekking
City Touring/
URBAN SPORT E-BIKE
Comfort Bike
Front derailleur
SORA
FD-R3000
FD-R3030
CLARIS
FD-R2000
FD-R2030
CONTENTS
IMPORTANT NOTICE............................................................................................... 3
TO ENSURE SAFETY................................................................................................ 4
INSTALLATION........................................................................................................ 9
Mounting the backup plate.......................................................................................................................11
ADJUSTMENT....................................................................................................... 13
Adjusting the cable route (FD-R3000/FD-R2000).......................................................................................13
SIS adjustment.............................................................................................................................................18
MAINTENANCE..................................................................................................... 27
Lubricate......................................................................................................................................................27
Replacing the skid plate.............................................................................................................................28
2
IMPORTANT NOTICE
IMPORTANT NOTICE
••This dealer’s manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer’s manuals.
If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead, contact your place of purchase or a local
bicycle dealer for their assistance.
••Make sure to read all instruction manuals included with the product.
••Do not disassemble or modify the product other than as stated in the information contained in this dealer’s manual.
••All dealer’s manuals and instruction manuals can be viewed on-line on our website (http://si.shimano.com).
••Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer.
For safety, be sure to read this dealer’s manual thoroughly before use, and follow it for correct use.
The following instructions must be observed at all times in order to prevent personal injury and physical damage to equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur if the product is used incorrectly.
DANGER
Failure to follow the instructions will result in death or serious injury.
WARNING
Failure to follow the instructions could result in death or serious injury.
CAUTION
Failure to follow the instructions could cause personal injury or physical damage to equipment and surroundings.
3
TO ENSURE SAFETY
TO ENSURE SAFETY
WARNING
••Be sure to follow the instructions provided in the manuals when installing the product.
It is recommended to use genuine Shimano parts only. If parts such as bolts and nuts become loose or damaged, the bicycle may suddenly fall over,
which may cause serious injury.
In addition, if adjustments are not carried out correctly, problems may occur, and the bicycle may suddenly fall over, which may cause serious injury.
•• Be sure to wear safety glasses or goggles to protect your eyes while performing maintenance tasks such as replacing parts.
••After reading the dealer’s manual thoroughly, keep it in a safe place for later reference.
NOTE
Double Triple
Front chainring
Rear sprocket
4
TO ENSURE SAFETY
The actual product may differ from the illustration because this manual is intended mainly to explain the procedures for using
the product.
5
LIST OF TOOLS TO BE USED
LIST OF TOOLS TO BE USED
The following tools are needed for installation, adjustment, and maintenance purposes.
Tool Tool
7
INSTALLATION
INSTALLATION
INSTALLATION
NOTE
When installing components to a carbon frame (handlebars), there is a risk of causing damage to the frame (handlebars) or inadequate fixing force, even at the
recommended tightening torque. Verify the appropriate torque to apply with the bicycle or frame (handlebar) manufacturer.
2 (B)
Tightening torque
5 - 7 N·m
3 (A)
10
INSTALLATION
Mounting the backup plate
(B)
(A)
(D) (C)
There is a backup plate with a curved
adhesion surface and one with a flat
adhesion surface, as shown in the
illustration; use whichever type matches
the shape of the frame.
Tape
11
ADJUSTMENT
ADJUSTMENT
Adjusting the cable route (FD-R3000/FD-R2000)
ADJUSTMENT
The distance of the movement of the front derailleur varies according to the end point of (y) End point of the cable guide
the cable guide or the position of the hole in the frame through which the cable is passed.
Adjust the distance of the movement by turning ON/OFF the converter. (z) Hole in the frame through which
the cable is passed
1
(z)
(y)
Use the converter judgment tool (TL-FDR30) to determine the appropriate orientation for TECH TIPS
the converter.
Chain guide
1 – 3mm
2
Largest chainring
13
ADJUSTMENT
Adjusting the cable route (FD-R3000/FD-R2000)
2
(A)
(F) (E)
Align the cable with the cable slot on the (A) Cable slot
(A) tool and then pull it. Check whether the (B) Cable
cable is passing over the Converter ON
(B) side or Converter OFF side of the center
(C) Center line
(C) line.
Set the converter ON/OFF in accordance
(y) with the indication provided by the tool.
15
ADJUSTMENT
Adjusting the cable route (FD-R3000/FD-R2000)
The protrusion on the converter and the dent beside it serve as a guide. (y) Converter: OFF
• The protrusion is on the outer side of the bicycle: OFF
(z) Converter: ON
• The protrusion is on the inner side of the bicycle: ON
(Either ON or OFF can be selected if the cable is on the center line.)
(A) Converter
(A)
(y) (z)
1 (D)
(B)
(A) Push back the pin of the converter with (A) Converter
a finger.
17
ADJUSTMENT
SIS adjustment
SIS adjustment
Double: FD-R3000/FD-R2000
Low adjustment
Chain position Adjust so that the clearance between the (A) Largest sprocket
chain guide inner plate and the chain is (B) Smallest chainring
(A) (B) 0 - 0.5mm.
(D)
(A)
(B)
While pulling the inner cable, tighten the fixing bolt with a 5mm hexagon wrench to secure (y) Converter: OFF
the cable.
(z) Converter: ON
2 (z) Pull
(z)
Chain position Set the chain on to the largest sprocket (A) Largest sprocket
at the rear and, at the front, shift the (B) Largest chainring
(A) (B) chain to the smallest chainring and then
back to the largest chainring.
(B)
(y)
(B)
(A)
(A) (z)
[L] [T]
2
Adjustment point
TECH TIPS
Chain position After trimming, use the cable adjustment (A) Largest sprocket
barrel to adjust the clearance between (B) Largest chainring
(A) (B) the chain and the chain guide inner
plate to 0 - 0.5mm.
TECH TIPS
(C)
20
ADJUSTMENT
SIS adjustment
Top adjustment
Chain position Adjust so that the clearance between the (A) Smallest sprocket
chain guide outer plate and the chain is (B) Largest chainring
(A) (B) 0 - 0.5mm.
(D)
(A)
(B)
After completing low adjustment, connecting and securing the inner cable, cable tension adjustment, and top adjustment, check gear shifting
by operating the shifting lever.
(This also applies if shifting becomes difficult during use.)
* Turn the bolt by 1/8th turn for each adjustment.
If the chain falls to the crank side Turn the top adjustment bolt clockwise.
If shifting is difficult from the smallest chainring to the largest Turn the top adjustment bolt counterclockwise.
chainring If this does not improve the condition, readjust cable tension.
If the chain falls to the bottom bracket side Turn the low adjustment bolt clockwise.
21
ADJUSTMENT
SIS adjustment
Triple: FD-R3030/FD-R2030
Low adjustment
Chain position Adjust so that the clearance between the (A) Largest sprocket
chain guide inner plate and the chain is (B) Smallest chainring
(A) (B) 0 - 0.5mm.
(D)
(A)
(B)
(A) While pulling the inner cable, tighten (A) Cable fixing bolt
the fixing bolt with a 5mm hexagon
wrench to secure the cable.
Tightening torque
5 - 7 N·m
1
2
(z)
Top adjustment
Chain position Adjust so that the clearance between the (A) Smallest sprocket
chain guide outer plate and the chain is (B) Largest chainring
(A) (B) 0 - 0.5mm.
(D)
(A)
(B)
23
ADJUSTMENT
SIS adjustment
When adjusting, set the chain to the largest sprocket, and at the front, set the chain to the NOTE
middle chainring. There are two ways to shift into the middle
chainring: shifting from the largest chainring
to the middle chainring, method [A], and
shifting from the smallest chainring to the
middle chainring, method [B]; use method [A].
This is because the position of the front
derailleur differs.
1 Middle chainring
Smallest chainring Largest chainring
[B]
[A]
Adjustment point
Chain position Adjust the cable adjustment barrel so (A) Largest sprocket
that the clearance between the chain (B) Middle chainring
(A) (B) guide inner plate and the chain is 0 -
0.5mm.
(B)
(C)
24
ADJUSTMENT
SIS adjustment
After completing low adjustment, connecting and securing the inner cable, top adjustment, and adjustment at the middle chainring, check
gear shifting by operating the shifting lever.
(This also applies if shifting becomes difficult during use.)
* Turn the bolt by 1/8th turn for each adjustment.
If the chain falls to the crank side Turn the top adjustment bolt clockwise.
If the chain falls to the bottom bracket side Turn the low adjustment bolt clockwise.
25
MAINTENANCE
MAINTENANCE
Lubricate
MAINTENANCE
Lubricate
Lubricate moving parts (the links) shown in the illustrations. (y) Link
Type F Type B
(z) Mounting section
(z)
TECH TIPS
27
MAINTENANCE
Replacing the skid plate
Insert the skid plate into the mounting (A) Mounting holes
holes.
(A)
28
Please note: specifications are subject to change for improvement without notice. (English)
© Sep. 2016 by Shimano Inc. ITP