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Samson 7 Configuracion 61-65

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EB 9510 EN

Translation of original instructions

Media 7 Differential Pressure Meter


with remote data transmission

Firmware version 1.02.07

Edition September 2018


Note on these mounting and operating instructions

These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices.
ÎÎ For the safe and proper use of these instructions, read them carefully and keep them for
later reference.
ÎÎ If you have any questions about these instructions, contact SAMSON‘s After-sales Service
(aftersalesservice@samsongroup.com).

The mounting and operating instructions for the devices are included in
the scope of delivery. The latest documentation is available on our website
at www.samsongroup.com > Service & Support > Downloads >
Documentation.

Definition of signal words

! DANGER ! NOTICE
Hazardous situations which, if not avoided, Property damage message or malfunction
will result in death or serious injury

Note
! WARNING Additional information
Hazardous situations which, if not avoided,
could result in death or serious injury
Tip
Recommended action

2 EB 9510 EN
Contents

1 Safety instructions and measures....................................................................5


1.1 Notes on possible severe personal injury..........................................................7
1.2 Notes on possible personal injury....................................................................8
1.3 Notes on possible property damage...............................................................10
2 Markings on the device................................................................................12
2.1 Nameplate...................................................................................................12
2.2 Article code..................................................................................................14
3 Design and principle of operation.................................................................16
3.1 Configuration using the TROVIS-VIEW software..............................................16
3.2 Application..................................................................................................18
3.2.1 Differential pressure measurement..................................................................18
3.2.2 Liquid level measurement...............................................................................18
3.2.3 Device arrangement for liquid level measurement............................................19
3.3 Versions.......................................................................................................20
3.3.1 Two-wire version...........................................................................................20
3.3.2 24 V version.................................................................................................20
3.4 Device overview and operating controls..........................................................20
3.5 Accessories..................................................................................................22
3.5.1 Valve block...................................................................................................22
3.5.2 Further accessories........................................................................................22
3.6 Technical data..............................................................................................24
3.7 Dimensions in mm.........................................................................................29
3.7.1 Dimensions for mounting (mm).......................................................................30
4 Measures for preparation.............................................................................31
4.1 Unpacking...................................................................................................31
4.2 Transporting and lifting.................................................................................31
4.2.1 Transporting.................................................................................................31
4.3 Storage........................................................................................................31
5 Mounting and start-up..................................................................................32
5.1 Preparation for installation.............................................................................32
5.2 Mounting the Media 7 device........................................................................32
5.3 Connecting the measuring lines......................................................................34
5.4 Electrical connections....................................................................................35
5.4.1 Cable glands and terminals...........................................................................35
5.4.2 Connecting the wiring...................................................................................36

EB 9510 EN 3
Contents

6 Optional additional function.........................................................................38


6.1 Option modules............................................................................................39
6.1.1 Nameplate...................................................................................................39
6.1.2 Slots for option modules................................................................................40
6.1.3 Inserting or removing option modules.............................................................42
6.2 GSM module................................................................................................44
6.2.1 Nameplate...................................................................................................44
6.2.2 Installing the GSM module.............................................................................46
6.2.3 Aligning the antenna.....................................................................................48
6.3 Standby power supply (SPS)..........................................................................49
6.3.1 Inserting the battery......................................................................................50
7 Operation....................................................................................................52
7.1 Capacitive keys.............................................................................................52
7.2 Display........................................................................................................53
7.3 Examples for the operation of the Media 7 device...........................................54
8 Operation of Media 7 Differential Pressure Meter..........................................58
8.1 First start-up.................................................................................................58
8.1.1 Running the start-up wizard...........................................................................58
8.1.2 Option module wizard..................................................................................60
8.1.3 Setting the user level......................................................................................60
8.1.4 Performing zero calibration...........................................................................61
8.2 Calibrating the measuring range (span)..........................................................63
8.3 Remote data transmission..............................................................................66
8.3.1 Status LEDs of the GSM module......................................................................66
9 Servicing.....................................................................................................67
9.1 Servicing explosion-protected devices.............................................................67
9.2 Preparation for return shipment......................................................................68
9.3 Firmware update..........................................................................................68
10 Malfunctions................................................................................................69
11 Decommissioning and removal.....................................................................71
11.1 Decommissioning..........................................................................................71
11.2 Removing the differential pressure meter.........................................................71
11.3 Disposal.......................................................................................................71
12 Annex.........................................................................................................72
12.1 After-sales service.........................................................................................72
12.2 Menu structure and parameters......................................................................73

4 EB 9510 EN
Safety instructions and measures

1 Safety instructions and measures


Intended use
The Media 7 Differential Pressure Meter is a microprocessor-controlled transmitter with dp
cell for measuring, indicating and transmitting the differential pressure, pressure or measured
variables derived from them. The device is suitable for cryogenic gases, liquids, gases and
vapors. The device is designed to operate under exactly defined conditions (e.g. operating
pressure, process medium, temperature). Therefore, operators must ensure that the device is
only used in operating conditions that meet the specifications used for sizing the device at the
ordering stage.
The Media 7 device can be operated in hazardous areas in Zone 1 or higher only. The
measurement of flammable or explosive media is only permitted with the following
approvals:
−− Type 5007-1-120x (ATEX): II 1/2G Ex ia IIB T4 Ga/Gb
−− Type 5007-1-121x (IECEx): Ex ia IIB T4 Ga/Gb (IECEx)
In case operators intend to use the device in other applications or conditions than specified,
contact SAMSON.
SAMSON does not assume any liability for damage resulting from the failure to use the de-
vice for its intended purpose or for damage caused by external forces or any other external
factors.
ÎÎ Refer to the technical data for limits and fields of application as well as possible uses.

Reasonably foreseeable misuse


The Media 7 Differential Pressure Meter is not suitable for the following applications:
−− Use outside the limits defined during sizing and by the technical data
Furthermore, the following activities do not comply with the intended use:
−− Use of non-original spare parts
−− Performing maintenance activities not specified by SAMSON

Qualifications of operating personnel


The device must be mounted, started up and serviced by fully trained and qualified person-
nel only; the accepted industry codes and practices are to be observed. According to these
mounting and operating instructions, trained personnel refers to individuals who are able to
judge the work they are assigned to and recognize possible hazards due to their specialized
training, their knowledge and experience as well as their knowledge of the applicable stan-
dards.

EB 9510 EN 5
Safety instructions and measures

Explosion-protected versions of this device must be operated only by personnel who has un-
dergone special training or instructions or who is authorized to work on explosion-protected
devices in hazardous areas.

Personal protective equipment


We recommend wearing the following protective equipment depending on the process medi-
um:
−− Protective clothing, gloves, eye protection and respiratory protection in applications with
hot, cold and/or corrosive media
ÎÎ Check with the plant operator for details on further protective equipment.

Revisions and other modifications


Revisions, conversions or other modifications of the product are not authorized by SAMSON.
They are performed at the user's own risk and may lead to safety hazards, for example. Fur-
thermore, the product may no longer meet the requirements for its intended use. Use of the
device is no longer permitted.

Warning against residual hazards


To avoid personal injury or property damage, operators and operating personnel must pre-
vent hazards that could be caused in the device by the process medium and operating pres-
sure by taking appropriate precautions. They must observe all hazard statements, warning
and caution notes in these mounting and operating instructions, especially for installation,
start-up and service work.

Responsibilities of the operator


The operator is responsible for proper operation and compliance with the safety regulations.
Operators are obliged to provide these mounting and operating instructions to the operating
personnel and to instruct them in proper operation. Furthermore, the operator must ensure
that operating personnel or third persons are not exposed to any danger.

Responsibilities of operating personnel


Operating personnel must read and understand these mounting and operating instructions as
well as the specified hazard statements, warning and caution notes. Furthermore, the operat-
ing personnel must be familiar with the applicable health, safety and accident prevention
regulations and comply with them.

6 EB 9510 EN
Safety instructions and measures

Referenced standards and regulations


Devices with a CE marking fulfill the requirements of the Directives 2014/30/EU and
2014/34/EU. The declarations of conformity are included at the end of these instructions.

Referenced documentation
The following documents apply in addition to these mounting and operating instructions:
−− Mounting and operating instructions for mounted pipeline valves (strainers, shut-off
valves etc.)

1.1 Notes on possible severe personal injury

! DANGER

Risk of fatal injury due to the formation of an explosive atmosphere.

Incorrect installation, operation or maintenance of the differential pressure meter in po-


tentially explosive atmospheres may lead to ignition of the atmosphere and cause death,
even with a harmless supply voltage.
ÎÎ For mounting and electrical installation in hazardous areas, observe the explosion
protection approvals as well as the relevant electrotechnical regulations and the ac-
cident prevention regulations that apply in the country of use. EN 60079-14 applies
in Europe.
ÎÎ Do not connect the supply voltage before mounting is completed and any unused
cable entries have been sealed.
ÎÎ Installation, operation or maintenance of the differential pressure meter must only
performed by personnel with qualifications according to Clause 4.5 of IEC 60079-
14 who has undergone special training or instructions or who is authorized to work
on explosion-protected devices in hazardous areas.

EB 9510 EN 7
Safety instructions and measures

! DANGER

Risk of fatal injury as a result of electrostatic discharge at the housing.

The housing of the Media 7 device is made of polycarbonate and may become electro-
statically charged when handled improperly. An electric spark generated by electrostat-
ic discharge may lead to ignition of a potentially explosive atmosphere and cause
death.
ÎÎ Ensure that the device, cables and other plant components cannot rub against each
other.
ÎÎ Do not rub dry the housing surface of the Media 7 device.
ÎÎ Only use a damp cloth or wipes (e.g. with diluted mild soap or detergent) to clean
the housing surface.

Risk of bursting in pressure equipment.


The dp cell of the Media 7 device and pipelines are pressure equipment according to
Directive 2014/68/EU. Improper opening can lead to leakage or bursting of plant or
device components.
ÎÎ Before starting any work on the Media 7 device, depressurize all plant sections con-
cerned and the dp cell.
ÎÎ Drain the process medium from all the plant sections affected as well as the dp cell.
ÎÎ Wear protective clothing as specified in the material safety data sheet (MSDS) of the
medium used.

1.2 Notes on possible personal injury


! WARNING

Incorrect electrical connection will render the explosion protection unsafe.


ÎÎ Only operate the device with an intrinsically safe power supply while complying
with the maximum permissible values for Ui or U0, li or I0 and Pi or P0.
ÎÎ Adhere to the terminal assignment and correct polarity.
ÎÎ Do not undo the enameled screws.

8 EB 9510 EN
Safety instructions and measures

! WARNING

Risk of personal injury due to residual process medium in the dp cell.


While working on the dp cell, residual process medium can escape and, depending on
its properties, may lead to personal injury, e.g. (chemical) burns.
ÎÎ Drain the process medium from all the plant sections concerned and the dp cell, if
possible.
ÎÎ Wear protective clothing, safety gloves and eye protection.

Risk of personal injury due to medium escaping from a damaged dp cell.


Ensure that all parts (including the dp cell) that come into contact with the process
medium are made of materials with long-term durability.
ÎÎ Only use process media which, according to their properties, are compatible with
the materials used in the device.
ÎÎ Observe the material numbers listed in the technical data as well as the material
safety data sheets (MSDS) of the process media.

Risk of burn injuries due to hot or cold components and pipelines.


Depending on the process medium, valve components and pipelines may get very hot
or cold and cause burn injuries.
ÎÎ Allow components and pipelines to cool down or heat up.
ÎÎ Wear protective clothing and safety gloves.

ÎÎ Devices intended to measure gaseous oxygen are labeled as follows:


Cleaned and degreased for oxygen according to:
ISO 23208 - cleaned oxygen
Inspection procedure according to appendix: A.2 and A.3

These versions are cleaned and assembled under special conditions. When replac-
ing parts that come into contact with gaseous oxygen, wear suitable gloves and
make sure that the parts do not come into contact with oil or grease.
ÎÎ When returning devices for oxygen service for repair, the sender assumes full
responsibility that the devices are handled to meet all requirements stipulated by
VBG 62 or similar regulations until they are handed over to the manufacturer.
Otherwise, SAMSON does not accept any responsibility.

EB 9510 EN 9
Safety instructions and measures

1.3 Notes on possible property damage


! NOTICE

Risk of dp cell damage due to contamination (e.g. solid particles) in the pipeline.
The plant operator is responsible for cleaning the pipelines in the plant.
ÎÎ Observe the maximum permissible pressure for dp cell and plant.

Risk of damage to the differential pressure meter due to the maximum permissible
values specified in the EC type examination certificate being exceeded.
The plant operator is responsible for cleaning the pipelines in the plant.
ÎÎ Do not exceed the maximum permissible values (Ui or U0, li or I0, Pi or P0, Ci or C0
and Li or L0) when interconnecting intrinsically safe electrical equipment.

Risk of dp cell damage due to unsuitable medium properties.


The device is designed for process media with defined properties.
ÎÎ Only use process media suitable for the device version according to the article code
(see page 15).

Risk of damage to the dp cell due to incorrect use with oxygen.


When liquid oxygen is used as the process medium, the permissible temperature range
is exceeded.
ÎÎ When the device is used for oxygen service, make sure that the dp cell and any
SAMSON accessories (e.g. valve block) only come into contact with gaseous
oxygen.
ÎÎ The maximum permissible oxygen pressure is 50 bar.

Risk of leakage and dp cell damage due to excessively high or low tightening
torques.
Observe the specified torques on tightening connecting parts of the dp cell. Excessively
tightened torques lead to parts wearing out quicker. Parts that are too loose may cause
leakage.
ÎÎ Observe tightening torques.

10 EB 9510 EN
Safety instructions and measures

! NOTICE

An incorrect electrical power supply will damage the electronics.


The Media 7 device is designed to operate under exactly defined electrical conditions.
ÎÎ Observe the permissible tolerances of the supply voltage.
ÎÎ For wiring, you are required to observe the relevant regulations concerning device
safety and electromagnetic compatibility.

Risk of damage to the device due to incorrect mounting position.


ÎÎ Mount the device in the upright position only.

Incorrect installation or removal of the option modules will damage the differential
pressure meter.
ÎÎ Before inserting or removing the option modules, disconnect the power supply.

EB 9510 EN 11
Markings on the device

2 Markings on the device

2.1 Nameplate
Two-wire version (explosion-protected): 24 V version:

Media 5007 - 1 Media 5007 - 1


Differential Pressure Meters 0044 Differential Pressure Meters
Output 1 Supply 2 Supply 24 V DC
3 pressure sensor 3 pressure sensor

4 See technical data for ambient temperature


Model 5007 - 6
5
Firmware 7
* See technical data and explosion-protection
certificate for permissible ambient temperature Var.-ID 8
and maximum values for connection to Serial no. 9
certified intrinsically safe circuits. SAMSON AG, Germany Made in Germany
Model 5007 - 6
Firmware 7
Var.-ID 8
Serial no. 9 1 Signal range
SAMSON AG D-60314 Frankfurt Made in Germany 2 Electric power supply
3 Pressure sensor (yes/no) 1)
Two-wire version (without explosion 4 Type of protection for explosion-protected
protection): devices
5 Temperature limits in the test certificates for
Media 5007 - 1 6
the explosion-protected devices
Model number
Differential Pressure Meters 7 Firmware version
Output 1 Supply 2 8 Configuration ID
3 pressure sensor 9 Serial number 2)
10 International Mobile Equipment Identity 3)
See technical data for ambient temperature 11 Pressure rating
Model 5007 - 6 12 Measuring range
Firmware 7 13 Optional additional function
Var.-ID 8 14 Ordering number
Serial no. 9 15 Abbreviation of optional additional function
SAMSON AG, Germany Made in Germany
16 QR code
17 Activation code

1) There is no pressure sensor in devices used with flammable gases. Therefore, it is not specified on the
nameplate.
2) The first two figures of the serial number in reverse order indicate the year of manufacture (example: serial
number 71xxxxx  Year of manufacture = 2017).
3) 15-digit serial number for unique identification of mobile devices

12 EB 9510 EN
Markings on the device

dp cell: GSM module (see section 6.2):

SAMSON Media SAMSON 5007-1 Option module [GSM]


Model 5007 11 IMEI: 10
16
GSM Module
Var.-ID 8
Model 6
Serial no. 9
Nominal range 12 mbar
Activation-Code: 17
Made in Germany

Option module without explosion protection (see section 6.1):

SAMSON 5007 Option module 15


13

Option module with explosion protection (see section 6.1):

SAMSON 5007-1
13
1
Module 14
4
Serial no. 9

EB 9510 EN 13
Markings on the device

2.2 Article code


Media 7 5007-1- x x x x x x x x x 0 x x x x x x x x
With 4“ LCD
Explosion protection
Without 0 0 0 1
ATEX: II 2G Ex ia IIB T4 Gb 1 1 0
IECEx: Ex ia IIB T4 Gb 1 1 1
ATEX: II 1/2G Ex ia IIB T4 Ga/Gb 1 2 0
IECEx: Ex ia IIB T4 Ga/Gb 1 2 1
Energy supply
Two-wire 0
Power supply unit, 24 to 36 V DC 1
Option module slot 1
Without 0
AO: Analog output 5
AI: Analog input 4
AIA: Analog input active 6
Option module slot 2
Without 0
AO: Analog output 5
AI: Analog input 4
AIA: Analog input active 6
Option module slot 3
Without 0
AO: Analog output 5
AI: Analog input 4
AIA: Analog input active 6
Option module slot 4
Without 0
AO: Analog output 5
AI: Analog input 4
AIA: Analog input active 6

14 EB 9510 EN
Markings on the device

Media 7 5007-1- x x x x x x x x x 0 x x x x x x x x
GSM module with antenna
Without 0
GSM module with antenna (including SIM
2
card)
dp cell material
Brass 0
Measuring range
160 mbar 0 2
600 mbar 0 5
1600 mbar 0 7
3600 mbar 0 9
Diaphragm
ECO: –40 to +80 °C, REACH compliant 0
Version
Version for cryogenic gases according to DIN EN ISO 23280, packed in plastic bags, 1 1
free of oil and grease according to company standard WN 1.34-2 Sheets 1 and 1.1
Version for oxygen according to DIN EN ISO 25208, packed in plastic bags, free 1 2
of oil and grease according to company standard WN 1.34-2 Sheets 1 and 1.1
Pressure rating
50 bar, version for oxygen service, without valve block 1
60 bar, without valve block 2
50 bar, with valve block PN 50 3
Pressure sensor
Without 1
With, non-flammable gases 2

EB 9510 EN 15
Design and principle of operation

3 Design and principle of oper- Operating mode

ation −− Differential pressure measurement


between flow and return flow pipe as
The Media 7 device is a microprocessor-con- well as pressure drop measurement
trolled transmitter with dp cell for measuring, across valves and filters
indicating and transmitting the differential
−− Liquid level measurement in stationary
pressure, pressure or measured variables de-
pressure vessels and transportation vehi-
rived from them in stationary pressure ves-
cles
sels and in transportation vehicles. The de-
vice is suitable for cryogenic gases, liquids, Power supply unit with standby power sup-
gases and vapors. Measuring ranges be- ply (SPS)
tween 0 to 160 mbar and 0 to 3600 mbar, The power supply units include a battery
nominal pressure PN 60. compartment for a 1.5 V battery which pro-
The device mainly consists of a dp cell (1), vides standby power supply upon power
housing with transmitter and a display (6). failure (see section 6.3).
The differential pressure ∆p = p1 – p2 is con-
verted into an electric signal in the dp cell by 3.1 Configuration using the
a sensor and processed in the microcontrol- TROVIS-VIEW software
ler (2) which controls the display and D/A
converter of the two-wire version. The differential pressure meter can be con-
figured with SAMSON's TROVIS-VIEW Soft-
Four capacitive keys (4) are used to operate
ware (version 4). For this purpose, the differ-
the differential pressure meter and allow the
ential pressure meter has a digital interface
user to navigate within the menu on the dis-
(SSP) to allow the USB port of a computer to
play.
be connected to it using an adapter cable.
The modular design of the Media 7 device
The TROVIS-VIEW software enables the user
allows it to be adapted to specific require-
to easily configure the differential pressure
ments. Optional additional functions are
meter as well as view process parameters
available through the use of option modules
online.
(see section 6.1).
A remote data transmission using the option-
Note
al GSM module (9) is possible in the 24 V
TROVIS-VIEW can be downloaded free of
version. Connection to the SAM TANK
charge from our website at www.
MANAGEMENT web interface is established
samsongroup.com > Service & Support >
over a mobile network (see section 6.2).
Downloads > TROVIS-VIEW.

16 EB 9510 EN
Design and principle of operation

Two-wire version

6 5
#
8

2 7
4 3
µC EEPROM

# # 1 dp cell
2 Microcontroller
P ΔP 3 Data memory
4 Operating keys
5 D/A converter
6 Display
7 Serial interface
p2– p1+ 8 IA = 4 to 20 mA

24 V version

6 5
=
8
=
2 7
4
3
µC EEPROM
9 1 dp cell
1 2 Microcontroller
GSM 3 Data memory
4 Operating keys
# # 5 24 V power supply
unit
P ΔP 6 Display
7 Serial interface
8 UB = 24 to 36 V
9 GSM module
p2– p1+

Fig. 1: Media 7 · Block diagrams

EB 9510 EN 17
Design and principle of operation

3.2 Application
The differential pressure of liquids, vapors and gases are measured by the integrated dp cell
in the Media 7 device. The measured differential pressure is used for various possible appli-
cations.

3.2.1 Differential pressure measurement


Two absolute pressures p1 and p2 are compared for the differential pressure measurement.
This way, for example the filters can be monitored by measuring the upstream and down-
stream pressures at the filter.

3.2.2 Liquid level measurement


The tank content (function of hydrostatic pressure, tank geometry and liquid density of the
stored gas) is displayed proportionally and the operating pressure is indicated in the selected
unit on the display. Fig. 2 illustrates the principle of the liquid level measurement.

Tank Media 7 with valve block


_

H
Ar, N2,
h O2, CO2

h Measured height (≈ tank content)


H Measuring range

Fig. 2: Principle of liquid level measurement

18 EB 9510 EN
Design and principle of operation

3.2.3 Device arrangement for liquid level measurement


−− Fig. 3, diagram 1: measurement on cryogenic tanks
−− Fig. 3, diagram 2: measurement on pressure vessels with condensing or non-condensing
pressure reserve. The additional height z is included in the measurement. As a result, this
height (z) must be as low as possible.
−− Fig. 3, diagram 3: measurement on open vessels with the meter located in a low position.
The compensation height K can be as large as required depending on the conditions in
the plant.

h Measured height
H Measuring range
z Additional height
K Compensation height z
h
H
H h

H
h Y K

– + – + – +

Diagram 1 Diagram 2 Diagram 3

Fig. 3: Liquid level measurement · Arrangement of devices (illustration with SAMSON valve block)

EB 9510 EN 19
Design and principle of operation

3.3 Versions 3.4 Device overview and oper-


ating controls
3.3.1 Two-wire version ÎÎ See Fig. 4
−− Type 5007-xxx0... 1 Display
The two-wire version is supplied with a 4 to 2 Confirm key
20 mA signal from a current source. This 3 Up arrow key
version is available with explosion protec- 4 Down arrow key
tion. 5 Back key
6 Error LED
3.3.2 24 V version 7 Battery LED (SPS)
8 Status LEDs for GSM module
−− Type 5007-xxx1...
9 Signal input terminal
The 24 V version has a wider ambient tem- 10 Slot for GSM module
perature range. Due to the greater electrical 11 SSP interface
power, it has additional functions, such as il- 12 Slots 1 to 4 for option modules
luminated display and remote data transmis- 13 SPS: standby power supply
sion through the use of a retrofittable GSM 14 Grounding connection
module.

20 EB 9510 EN
Design and principle of operation

6 7 2

4
8
5

12 12

14

12 12
10

11

13

Fig. 4: Operating controls

EB 9510 EN 21
Design and principle of operation

3.5 Accessories 3.5.2 Further accessories


A list of available accessories for the Media
3.5.1 Valve block Series can be found in the Data Sheet
u T 9555.
Three valves are combined in the valve block
for Media 7. The valve block is bolted onto
the bottom of the Media 7 dp cell (see
Fig. 5).

The valve block offers the following bene-


fits:
−− Mounting of an operating pressure
gauge possible.
−− Fastened using two additional mounting
holes.
−− The connected process lines can be by-
passed. This allows a zero calibration to
be performed regardless of the current
filling level of the tank.
−− The differential pressure meter can be
easily removed by shutting off the mea-
suring lines (e.g. to replace a defective
device) without disturbing the running
process.
−− Lead-seal holes
ÎÎ Details on the valve block:
see accessories for the Media Series
u T 9555

22 EB 9510 EN
Design and principle of operation

Test connection

Shut-off valve (–) Lead-seal holes

Equalizing valve

Shut-off valve (+)

Pressure gauge connection

Connection for measuring lines

Fig. 5: Media 7 · Valve block (in mounted state)

EB 9510 EN 23
Design and principle of operation

3.6 Technical data

Table 1:  General technical data


Media 7 Differential Pressure Meter
(All pressure in bar (gauge); all errors and deviations are specified in % of the adjusted measuring span)
Mounting position Upright with display facing sideways
Principle of operation The differential pressure at the diaphragm is converted into an electric signal by
the AMR system.
Pressure rating PN 60, overloadable on one side up to 60 bar
Oxygen: PN 50, overloadable on one side within the adjusted system pressure
Characteristic Differential pressure proportional to the tank geometry
Deviation from terminal-based <±1.6 % (including hysteresis)
linearity
Sensitivity ≤0.25 % or <±0.5 % depending on measuring span selected
Effect of static pressure <0.03 %/1 bar
Display
Display LCD 128 x 64 (90 x 40 mm)
Storage temperature –40 to approx. +80 °C
Operating temperature Two-wire version: –20 to approx. +70 °C
24 V version: –40 to +70 °C
Measuring range in mbar 0 to 160 0 to 600 0 to 1600 1) 0 to 3600 1)
Adjustable measuring span in mbar
Class ±1 % – ≤630 to ≥150 ≤1700 1) to ≥320 ≤3800 1) to ≥720
Class ±1.6 % ≤170 to ≥60 ≤150 to ≥120 – –
Effect of ambient temperature in the range from –20 to +70 °C
On zero in %/10 K <±0.4 <±0.1 <±0.1 <±0.1
On span in %/10 K <±0.4 <±0.1 <±0.1 <±0.1
Internal absolute pressure sensor
Measuring range 0 to 60 bar
Deviation from terminal-based <±1.6 %
linearity
Effect of ambient temperature ≤0.018 % (within the range from –20 to +70 °C)

1) A class accuracy of 0.6 % can be expected in these measuring ranges with measuring spans ≤100 % to ≥75 % of
the nominal range.

24 EB 9510 EN
Design and principle of operation

Environmental influences
Storage according to EN 60721- 1K5 (air temperature –40 to +80 °C); 1M3
3-1 (long-term storage) (The following restriction applies to GSM module: air temperatures –30 to
+75 °C)
Transportation according to 2K4 (air temperature –40 to +40 °C in ventilated enclosures, up to +70 °C in
EN 60721-3-2 unventilated enclosures), 2M1
(The following restriction applies to GSM module for low air temperatures down
to –30 °C)
Operation according to 4K4 (with restrictions: air temperature –40 to +55 °C, temperature inside the
EN 60721-3-4 housing must not exceed +70°C when exposed to direct sunlight); 4M4
(stationary use at non-weath- −−The display and GSM module are heated at low air temperatures (24 V ver-
er-protected locations) sion).
−−The restrictions for the oxygen testing additionally apply to versions for oxy-
gen service: 50 bar/+60 °C.
−−Observe the limits in the test certificate for explosion-protected versions.
Mechanical vibration
Vibrations (sinusoidal) according 2 to 9 Hz; 3.5 mm amplitude
to IEC 60068-2-6 9 to 200 Hz; 10 m/s² acceleration
200 to 500 Hz; 15 m/s² acceleration
Random and guidance vibration 1.0 m²/s³; 10 to 200 Hz
according to IEC 60068-2-64 0.3 m²/s³; 200 to 2000 Hz
Shocks according to IEC 60068-
Acceleration 100 m/s²; duration 11 ms
2-27
Requirements
EMC Devices with a CE marking fulfill the requirements of the Directive 2014/30/EU.
Compliance with EN 61000-6-2, EN 61000-6-3, EN 61326-1 and NAMUR
Recommendation NE 21.
Degree of protection IP 67 according to IEC 60529 (VDE 470 Part 1, 2014-09)
Explosion protection
Type of protection ATEX/IECEx: Ex ia IIB T4 Gb
Devices with a CE marking fulfill the requirements of the Directive 2004/34/EU.
Oxygen service
Gaseous oxygen (process medi- Operating temperature from –40 to +60 °C at max. 50 bar operating pressure
um) (applies to parts inside and on the device which are included in the oxygen test-
ing)
Electrical connections
Cable glands M16 x 1.5 (max. 5)
Terminals 0.2 to 2.5 mm² wire cross-section
Spring-cage terminals (option
0.13 to 1.5 mm² wire cross-section
modules)

EB 9510 EN 25
Design and principle of operation

Communication
Local SAMSON SSP interface and serial interface adapter, TROVIS-VIEW
Remote data transmission GSM module
Weight
Device without valve block Approx. 3300 g
Device with valve block (without
Approx. 5200 g
pressure gauge)

Table 2:  Power supply


Optional power supply
Two-wire version 5007-1-0000 5007-1-1100 5007-1-1110 5007-1-1200 5007-1-1210
Explosion protection No explosion ATEX Ex ia IECEx Ex ia ATEX Ex ia IECEx Ex ia
protection
Output 4 to 20 mA
Permissible load RB in Ω RB = (UB – 12 V)/0.020 A
Output circuit – Intrinsically safe according to EN/IEC 60079-11
Power supply UB for two-wire
12 to 36 V DC 12 to 28 V DC (only in conjunction with an intrinsically safe circuit)
transmitter
24 V version 5007-1-0001
Input voltage 24 to 36 V DC
Output voltage 12 V DC
Power 24 W
Version Reverse polarity protection

Table 3:  Optional additional functions


AO: Analog output
Version Two-wire system, galvanic isolation, reverse polarity protection, reversible direction
of action
Power supply 10 to 30 V DC
Output signal 4 to 20 mA
Operating range 3.8 to 20.5 mA (according to NAMUR Recommendation NE 43)
Error indication 3.4 or 21.6 mA
No-load current 1.36 mA
Static destruction limit 38 V DC · 30 V AC

26 EB 9510 EN
Design and principle of operation

AI: Analog input


Version 4 to 20 mA current input, externally powered, galvanically isolated, reverse polarity
protection
Load impedance ≤5.0 V external (corresponding to ≤200 Ω at 20 mA)
Measuring range 0.1 to 21.6 mA
Accuracy ≤0.5 %
Resolution 20 µA
Effect of temperature 0.1 %/10 K
Static destruction limit 38 V DC · 30 V AC
AIA: Analog input active
Version 4 to 20 mA current input, internally powered, reverse polarity protection
Load impedance ≤1 V internal (corresponds to ≤50 Ω at 20 mA)
Output voltage at the termi- ≥12 VDC to power external two-wire devices
nal
Measuring range 0.1 to 21.6 mA
Accuracy ≤0.5 %
Resolution 20 µA
Effect of temperature 0.1 %/10 K
Static destruction limit 38 V DC · 30 V AC
GSM module for remote data transmission
GSM frequency EGSM 850/900/1800/1900 MHz
Power output Class 4 (2 W) with 850/900 MHz; Class 1 (1 W) with 1800/1900 MHz
Antenna connection SMA connector in housing wall
Right-angle antenna Type 2J010: SMA R/A male
Color Black
Capacity 25 W
Impedance 50 Ω
Polarization Vertical
Frequency GSM (900 MHz), AMPS (824-894 MHz), ISM (868 MHz), DCS (1800 MHz), PCS
(1900 MHz), 3G (UMTS 2.1 GHz)
SIM card M2M Industrial Plug in High Temperature, operating temperature: –40 to +105 °C;
Provider: Telefonica Germany GmbH
Operating temperature –40 to +70 °C (with active heating control)
Storage temperature –30 to +75 °C
Web interface SAM TANK MANAGEMENT

EB 9510 EN 27
Design and principle of operation

Table 4:  Materials
dp cell
dp cell housing, high-pressure Brass CW617N-H070 (according to DIN EN 12420)
and low-pressure chambers
Elastomers Standard cryogenic gases, oxygen, flammable gases of Group I: ECO 60 Shore
A
Further versions: FPM/FKM, EPDM, NBR
Springs and diaphragm plate Corrosion-resistant steel
Screw fitting of process connec- Corrosion-resistant steel A2-70 and A4-70
tions
Screw plugs Brass CW608N-R380
Electronics housing and indicating unit
Housing UV-stabilized polycarbonate
Screws (housing) Corrosion-resistant steel
Cover (transparent) UV-stabilized polycarbonate
Screw fastenings (cover) Corrosion-resistant steel
Cable glands Polyamide with NBR seal

Table 5:  Summary of explosion protection approvals


Certification Type of protection/comments
EU type examina- Number KIWA 17ATEX0041X II 2 G Ex ia IIB T4 Gb
-110

tion certificate
Date 2018-06-01

EU type examina- Number KIWA 17ATEX0041X II 1/2 G Ex ia IIB T4 Ga/Gb


-120
Type 5007-1

tion certificate Date 2018-06-01


Number IECEx KIWA 17.0020X Ex ia IIB T4 Gb
IECEx
-111

Date 2018-06-01
Number IECEx KIWA 17.0020X Ex ia IIB T4 Ga/Gb
-121

IECEx
Date 2018-06-01

28 EB 9510 EN
Design and principle of operation

3.7 Dimensions in mm
176 182
102

14
18 ~21 53
20
134

36
83
25
117
113

2x G 3/8 ISO 288 43
31
80
60

31
37

29

EB 9510 EN 29
Design and principle of operation

3.7.1 Dimensions for mounting (mm)


Dimensions with opened cover:

283

396
168
281

Drill pattern for


wall/panel
30
mounting:
21

M8

Ø8.5
158

30

52

30 EB 9510 EN
Measures for preparation

4 Measures for preparation ÎÎ Observe the permissible transportation


temperature of –20 to +70 °C.
After receiving the shipment, proceed as fol-
lows:
4.3 Storage
1. Check the scope of delivery. Compare
the shipment received with the delivery
! NOTICE
note.
Risk of device damage due to improper stor-
2. Check the shipment for transportation
age.
damage. Report any transportation dam-
−−Observe the storage instructions.
age.
−−Avoid long storage times.
−−Contact SAMSON in case of different stor-
4.1 Unpacking age conditions or long storage periods.

! NOTICE Storage instructions


Risk of device damage due to foreign parti- ÎÎ Protect the Media 7 device against exter-
cles entering it. nal influences (e.g. impact).
Do not remove the packaging and protective
ÎÎ Protect the Media 7 device against mois-
film/protective caps until immediately before
ture and dirt.
mounting and start-up.
ÎÎ Make sure that the ambient air is free of
1. Remove the packaging from the device. acids or other corrosive media.

2. Dispose of the packaging in accordance ÎÎ Observe the permissible storage tem-


with the valid regulations. perature from –20 to +70 °C.
ÎÎ Do not place any objects on the device.
4.2 Transporting and lifting

4.2.1 Transporting
ÎÎ Check whether a battery is inserted in
the differential pressure meter and re-
move it before transporting the device.
ÎÎ Protect the device against external influ-
ences (e.g. impact).
ÎÎ Protect the device against moisture and
dirt.

EB 9510 EN 31
Mounting and start-up

5 Mounting and start-up 5.2 Mounting the Media 7 de-


vice
! NOTICE
The following options to mount the Media 7
Risk of damage to the device due to incorrect in the plant are available:
mounting position.
−− Two M8 tapped holes in the dp cell (see
−−Keep rear blow-out opening clear.
Fig. 6, 1)
−−Mount the device in the upright position
only: −− Two through holes for M8 screws in the
valve block (see Fig. 6, 2)
ÎÎ Mounting material for pipe and wall
mounting as accessories (u T 9555)
ÎÎ Drill pattern for wall/panel mounting:
see section 3.7.

Additional points that apply concerning in-


stallation:
ÎÎ Mount the device to a pipe, wall or
mounting plate free of vibration.
5.1 Preparation for installation ÎÎ Use mounting part with clamp for pipe
Proceed as follows: mounting to attach it to a vertical or hori-
zontal pipe.
ÎÎ Flush the pipeline thoroughly before in-
stallation of the Media 7 device. ÎÎ Use a mounting part without clamp for
wall mounting.
ÎÎ Check the Media 7 device to make sure
that it is clean and not damaged.

Note
The plant operator is responsible for clean-
ing the pipelines in the plant.

32 EB 9510 EN
Mounting and start-up

5
5

3
1
1 3

1 M8 tapped hole
2 Through hole for M8 screw
3 Screw fitting for measuring line (dp cell)
4 Screw fitting for measuring line (valve block)
5 Screw plug 4
4

Fig. 6: Fastening holes and measuring line connections of Media 7

EB 9510 EN 33
Mounting and start-up

5.3 Connecting the measuring


lines

Note
In following, pressurized lines are designat-
ed "measuring lines".

! NOTICE
Risk of malfunction and incorrect measure-
ments due to mixing up the measuring lines.
Make sure that the high-pressure line is con-
nected to the high-pressure connection and
the low-pressure line to the low-pressure con-
nection.

ÎÎ Screw fittings are required to connect the


measuring lines (see Fig. 6, 3/4 as well
as accessories for Media Series
u T 9555).
ÎÎ Depending on the device arrangement,
seal the device connections that are left
unused with screw plugs (see Fig. 6, 5 as
well as accessories u T 9555).

34 EB 9510 EN
Mounting and start-up

5.4 Electrical connections Selecting cables and wires


ÎÎ Observe the relevant clauses of
! DANGER EN 60079-14 for installation of intrinsi-
cally safe circuits.
Risk of fatal injury due to the formation of
an explosive atmosphere. ÎÎ Use cable glands with M16x1.5 thread
For mounting and electrical installation in whose diameter and shape have been
hazardous areas, observe the explosion approved by the manufacturer for the
protection approvals as well as the relevant cable used.
electrotechnical regulations and the accident ÎÎ Seal cable entries left unused with plugs.
prevention regulations that apply in the ÎÎ The cable entry used must correspond
country of use. EN 60079-14 applies in with the ambient temperature range and
Europe. have the specified IP rating (see technical
data in section 3.6).

! WARNING
Incorrect electrical connection will render the
5.4.1 Cable glands and termi-
explosion protection unsafe. nals
−−Only operate the device with an The housing of the Media 7 Differential
intrinsically safe power supply while Pressure Meter has five threaded boreholes,
observing the maximum parameters for which can be fitted with cable glands as
electrical connection specified in the required.
explosion protection certificate.
ÎÎ The cable gland version depends on the
−−Adhere to the terminal assignment.
ambient temperature range. See techni-
−−Do not undo the enameled screws.
cal data in section 3.6 on page 24.
ÎÎ The cage clamp terminals hold wire
! NOTICE cross-sections of 0.2 to 2.5 mm².
Risk of damage to the differential pressure
meter due to the maximum permissible
values specified in the EC type examination
certificate being exceeded.
Do not exceed the maximum permissible
values (Ui or U0, li or I0, Pi or P0, Ci or C0
and Li or L0) when interconnecting
intrinsically safe electrical equipment.
Otherwise, the device is no longer protected
against reverse polarity.

EB 9510 EN 35
Mounting and start-up

5.4.2 Connecting the wiring


ÎÎ Connect the wiring as shown in Fig. 7.
ÎÎ Insert the wire without force.
ÎÎ To remove the wire, use a slotted screw-
driver to press the unlocking slot of the
cage clamp terminal and remove the
wire.
ÎÎ Route the grounding connection (PE) to
the corresponding terminal.

! NOTICE
Risk of malfunction due to incorrect power
line frequency setting.
The local power line frequency must be en-
tered to be able to properly filter out any dis-
turbances which are transmitted over ground
wires or external power supply units.
The power line frequency (50/60 Hz) is en-
tered in menu item 1.10 (see page 74).
The procedure to enter or change the param-
eters is described in section 7 on page 52
onwards.

36 EB 9510 EN
Mounting and start-up

PE

Connected internally
(at the factory)

24 V version: Two-wire version:

Electrical power Two-wire output signal

+L + 31

–N – 32

PE PE

Fig. 7: Terminal assignment

EB 9510 EN 37
Optional additional function

6 Optional additional function The GSM module establishes connection to


the SAM TANK MANAGEMENT web inter-
The modular design of the Media 7 device face over a mobile network (see section 8.3).
allows it to be adapted to specific require-
When the Media 7 Differential Pressure Me-
ments. Additional functions are available
ter is ordered with additional option modules
through the use of option modules (see sec-
or the GSM module, they are already in-
tion 6.1). A GSM module is also available
stalled upon delivery.
for the 24 V version of the Media 7 device
(see section 6.2).

Option module: GSM module:

Fig. 8: Modules for optional additional functions

38 EB 9510 EN
Optional additional function

6.1 Option modules Note


Additional functions are available for the The AO: Analog input option module is
Media 7 Differential Pressure Meter, which available with explosion protection.
can be added to the device by using option
modules (see Fig. 8, left):
−− AO: Analog output 6.1.1 Nameplate
The Analog output option module issues The following nameplates are used to identi-
an internal measuring signal (4 to fy the option modules:
20 mA) representing the tank pressure
Option module with explosion protection
or, depending on the operating mode,
(AO: Analog output only):
the filling level or differential pressure.
The analog output parameters can be SAMSON 5007-1
configured. 1
2
−− AI: Analog input Module 4
The AI: Analog input option module ac- 5
cepts signals from filling level or pressure Serial no. 6

sensors of external equipment with their


Option module without explosion protection:
own power supply.
This module works passively and has SAMSON 5007 Option module 3
galvanically isolated inputs. 1

−− AIA: Analog input active


The AIA: Analog input active option 1 Optional additional function
2 Signal range
module accepts signals from filling level 3 Abbreviation of optional additional function
or pressure sensors of external equip- 4 Ordering number
5 Type of protection for explosion-protected
ment. devices
This module works actively and has a 6 Serial number
12 V output to power external equipment
that do not have their own power supply.

EB 9510 EN 39
Optional additional function

6.1.2 Slots for option modules


Four slots to hold option modules exist in the Media 7 device (see Fig. 9).

Slot 2 Slot 4

Slot 1 Slot 3

Fig. 9: Slots for option modules

! NOTICE
Risk of malfunction due to the incorrect combinations of the AO: Analog output option mod-
ules
Refer to Table 6 when two option modules (AO: Analog output) are used.

40 EB 9510 EN
Optional additional function

Table 6:  Permissible combinations of the AO: Analog output option modules


Option modules inserted Permissible Not permissible
Slot 1 and slot 2 •
Slot 3 and slot 4 •
Slot 1 and slot 4 •
Slot 2 and slot 3 •
Slot 1 and slot 3 •
Slot 2 and slot 4 •

EB 9510 EN 41
Optional additional function

6.1.3 Inserting or removing 7. Connect the wiring of the option module


as shown in Fig. 10.
option modules
8. Connect the power supply of the differ-
ential pressure meter.
! NOTICE
Incorrect installation or removal of the option Removing the option module
modules will damage the differential pres- 1. Disconnect the signal lines for the power
sure meter. supply.
Before inserting or removing the option mod- 2. Disconnect the connecting lines on the
ules, disconnect the power supply. option module.

! NOTICE 3. Undo the five screws on the cover and


remove the cover.
Electrostatic discharge will damage the op-
tion modules. 4. Pull the option module out of the slot and
−−Observe the ESD requirements according store it in its packaging.
to IEC 61340-5-1. 5. Place on the cover and fasten it.
−−Only store option modules in their original 6. Connect the power supply of the differ-
packaging. ential pressure meter.

Inserting the option module –32


AO: Analog output
ÎÎ See Fig. 11 +31

1. Disconnect the signal lines for the power


supply. –12
AI: Analog input
2. Undo the five screws on the cover and +11
remove the cover.
3. Insert the option module in one of the –20
slots, making sure it is inserted correctly. AIA: Analog input active
+19
ÎÎ Refer to Table 6 when an AO: Analog
output option module is used.
Fig. 10: Terminals of the option modules
4. If necessary, break open the openings
for the terminals in the cover (by pressing
the predetermined breaking points).
5. Place on the cover making sure that the
option module is seated in the opening
intended for it in the cover.
6. Fasten the cover.

42 EB 9510 EN
Optional additional function

ÎÎ Use a TORX® T10


screwdriver.

Cover

Option module

Fig. 11: Inserting option modules

EB 9510 EN 43
Optional additional function

6.2 GSM module 6.2.1 Nameplate


A GSM module is available for the 24 V The following nameplate is used to identify
version of the Media 7 device. The GSM the GSM module:
module (see Fig. 8, right) establishes
connection to the SAM TANK SAMSON 5007-1 Option module [GSM]
IMEI: 1
MANAGEMENT web interface over a 4
GSM Module
mobile network (see section 8.3). It ensures a 2
Model
secure data exchange, polling of states as
well as monitoring and operation of the Activation-Code: 3

Media 7 (see Fig. 12).


When the Media 7 Differential Pressure 1 International Mobile Equipment Identity 1)
2 Model number
Meter is ordered with the GSM module, it is 3 Activation code
already installed upon delivery. The GSM 4 QR code
module can also be retrofitted (see 1) 15-digit serial number for unique identification of
section 6.2.2). mobile devices

Note
The GSM module does not function when the
differential pressure meter is operated with
the standby power supply (SPS). See sec-
tion 6.3.

44 EB 9510 EN
Optional additional function

Web interface
Media 6
Media 6
Media 5

4 to 20 mA
4 to 20 mA

Media 5
4 to 20 mA 4 to 20 mA
WWW

SAM
GPRS network 2) TANK MANAGE-
MENT

Web server
Media 7 with integrated
GSM module 1)
1) GSM (Global System for Mobile Communication): protocol currently used in mobile networks to transfer
digital data. A SIM card of a mobile phone provider is required.
2) GPRS (General Packet Radio Service): packet-based wireless data communication service.

Fig. 12: Media 7 · Remote data transmission

EB 9510 EN 45
Optional additional function

6.2.2 Installing the GSM Mounting the cable and antenna

module 1. Disconnect the signal lines for the power


supply.
The GSM module unit consists of the module
2. Remove the stopper in the housing (1).
(including SIM card) and the right-angle an-
tenna with cable and SMA bushing. 3. Place the O-ring (5) on the SMA bushing
and push it into the groove intended for
! NOTICE it.
Incorrect installation and removal of GSM 4. Guide the SMA bushing (6) with O-ring
module will damage the differential pressure (5) from inside through the hole in the
meter. housing (1) and push it as far as it will
Before inserting or removing the GSM go.
module, disconnect the power supply. 5. Place the toothed lock washer (4) on the
SMA bushing (6).
! NOTICE
6. Place the nut (3) on the SMA bushing (6)
Electrostatic discharge will damage the GSM and screw tight.
module and SIM card.
7. Screw the antenna (2) onto the SMA
−−Observe the ESD requirements according
bushing.
to IEC 61340-5-1.
−−Store the GSM module and SIM card in Inserting the module
their packaging. 8. Insert the male connector (7) into the fe-
male connector (8) on the module.
! NOTICE
9. Insert the module into the slot as shown
Incorrect installation and removal of SIM
in the diagram.
card will damage it.
Before inserting or removing the SIM card, 10. Tighten the two fastening screws (9) of
disconnect the power supply. the module.
11. Connect the power supply of the differ-
ential pressure meter.

Note
How to establish connection to the web inter-
face is described in section 8.3.

46 EB 9510 EN
Optional additional function

3
4

5
6

7
1

1 Housing
2 Right-angle antenna
3 Nut
4 Toothed lock washer
5 O-ring
6 SMA bushing
7 Male connector ÎÎ Use a TORX® T10
8 Female connector screwdriver.
9 Fastening screw 9

Fig. 13: Installing the GSM module

EB 9510 EN 47
Optional additional function

6.2.3 Aligning the antenna


Move the antenna to the upright position for the best reception results. If a weather guard or
other housing parts are located directly above the device due to the mounting situation, tilt
the antenna slightly.
ÎÎ Refer to Fig. 14.

Fig. 14: Aligning the antenna

48 EB 9510 EN
Optional additional function

6.3 Standby power supply Tip


(SPS) The standby power supply can also be used
To continue to supply the power supply unit during the first start-up when no other power
with power after a power failure, we recom- supply is available. A lithium battery allows
mend using a battery with the following the device to run for approx. seven days.
specifications:
−− AA lithium battery (mignon), 1.5 V
−− Industrial battery with long service life
(min. 3000 mAh recommended)
−− Suitable for temperatures from –40 to
+60 °C

! NOTICE
The use of unapproved batteries will damage
the differential pressure meter.
Do not use rechargeable batteries in the
differential pressure meter.

Note
The battery is not included in the standard
scope of delivery.
Operation with standby power supply (SPS)
is restricted as follows:
−−The GSM module does not function in SPS
mode.
−−The AIA: Analog input active option mod-
ule does not supply any voltage.

EB 9510 EN 49
Optional additional function

6.3.1 Inserting the battery

! NOTICE
Incorrect installation or removal of the 1.5 V
battery will damage the differential pressure
meter.
Before inserting or removing the 1.5 V bat-
tery, disconnect the power supply.

ÎÎ See Fig. 15
1. Disconnect the signal lines for the power
supply.
2. Undo the five screws on the cover and
remove the cover.
3. Place the 1.5 V battery in the battery
compartment.
ÎÎ Observe the correct polarity. A battery
symbol with plus and minus signs on the
battery compartment indicates the polar-
ity.
4. Place on the cover and fasten it.
5. Connect the power supply of the differ-
ential pressure meter.

50 EB 9510 EN
Optional additional function

ÎÎ Use a TORX® T10


screwdriver.

1.5 V battery Cover

Observe the correct polarity on inserting the battery.

Fig. 15: Inserting the 1.5 V battery

EB 9510 EN 51
Operation

7 Operation
Error LED SPS/battery warning LED

Capacitive keys

Status LEDs for GSM Display


module (see section 8.3.1)

Fig. 16: Operating controls of Media 7

Tip
Examples for the operation of the Media 7 device are described in section 7.3.

7.1 Capacitive keys


The capacitive keys for on-site operation are located to the right of the display.

Confirm, select, change

Scroll upward, increase value

Scroll downward, reduce value

Back

52 EB 9510 EN
Operation

7.2 Display
After connection of the power supply for the first time, the start-up wizard automatically
starts (see section 8.1.1). In all other cases, the start screen (see Fig. 17) appears. Press the
key to go to the main menu. Settings can be made and process values read in the main
menu.
Section 8.1 contains a description of the first start-up settings. A list of parameters for on-site
operation is included in the Annex (section 12.2 on page 73 onwards).

2
7
5 3

6 8

1 Process medium selected


2 Filling level in %
3 Liquid level reading in the selected unit
4 Tank pressure in the selected unit
5 Animated filling level with filling limits 1 and 2 (see page 85)
6 Device status (see Table 7 on page 69)
7 Filling level pre-alarm
8 Filling level main alarm

Fig. 17: Start screen of Media 7 (filling level mode in the example shown)

EB 9510 EN 53
Operation

7.3 Examples for the operation of the Media 7 device

Note
The Media 7 device has two user levels with different access privileges: Maintenance staff
and Specialist.
Values and parameters can only be changed in the Specialist user level. See section 8.1.3
for more information on the user level and maximum password protection.
If no settings are entered within five minutes, the display returns to the start screen and the
user level returns to Maintenance staff.

Tip
The instructions below apply to the general navigation through the menus of the Media 7
device and to changing the parameters.

ÎÎ Description of the operating controls on page 52.

Example 1: changing the language

1. Press key (in start screen) to go to the main menu.


2. Select Start-up (1) with or key and confirm with key.
3. Select User level (1.1) with or key and confirm with key.
4. Press key and select 'Specialist' with or key.
5. Press key to confirm the setting.
 It is now possible to change parameters in the Media 7 device.

Changing the language:


1. Press key (in start screen) to go to the main menu.
2. Select Start-up (1) with or key and confirm with key.
3. Select Sprache/Language (1.2) with or key and confirm with key.
4. Press key and select the required language with or key.
5. Press key to confirm the setting.
 The language has been changed.

54 EB 9510 EN
Operation

Example 2: changing the medium in the filling level mode

1. Press key (in start screen) to go to the main menu.


2. Select Start-up (1) with or key and confirm with key.
3. Select User level (1.1) with or key and confirm with key.
4. Press key and select 'Specialist' with or key.
5. Press key to confirm the setting.
 It is now possible to change parameters in the Media 7 device.

Changing the medium (in the filling level mode only):


1. Press key (in start screen) to go to the main menu.
2. Select Device settings (2) with or key and confirm with key.
3. Select Filling level mode (2.2) with or key and confirm with key.
4. Select Medium (2.2.2) with or key and confirm with key.
5. Select Medium selection (2.2.2.1) with or key and confirm with key.
6. Press key and select the required medium with or key.
7. Press key to confirm the setting.
 The medium has been changed.

Example 3: changing the unit (medium) in the filling level mode

1. Press key (in start screen) to go to the main menu.


2. Select Start-up (1) with or key and confirm with key.
3. Select User level (1.1) with or key and confirm with key.
4. Press key and select 'Specialist' with or key.
5. Press key to confirm the setting.
 It is now possible to change parameters in the Media 7 device.

Changing the unit (medium) in the filling level mode:


1. Press key (in start screen) to go to the main menu.
2. Select Device settings (2) with or key and confirm with key.
3. Select Filling level mode (2.2) with or key and confirm with key.

EB 9510 EN 55
Operation

4. Select Medium (2.2.2) with or key and confirm with key.


5. Select Unit (2.2.2.2) with or key and confirm with key.
6. Press key and select the required unit with or key.
7. Press key to confirm the setting.
 The unit has been changed.

Example 4: changing the unit of pressure sensor

1. Press key (in start screen) to go to the main menu.


2. Select Start-up (1) with or key and confirm with key.
3. Select User level (1.1) with or key and confirm with key.
4. Press key and select 'Specialist' with or key.
5. Press key to confirm the setting.
 It is now possible to change parameters in the Media 7 device.

Changing the unit (pressure sensor) in the filling level mode/differential pressure mode:
1. Press key (in start screen) to go to the main menu.
2. Select Device settings (2) with or key and confirm with key.
3. Select General (2.1) with or key and confirm with key.
4. Select Pressure sensor (2.1.5) with or key and confirm with key.
5. Press key and select the required unit with or key.
6. Press key to confirm the setting.
 The unit has been changed.

56 EB 9510 EN
Operation

Example 5: changing the medium identifier


The medium identifier is the user-defined name of the medium. A maximum of 15 characters
can be used. The default setting for this parameter is 'MEDIA7'.

1. Press key (in start screen) to go to the main menu.


2. Select Start-up (1) with or key and confirm with key.
3. Select User level (1.1) with or key and confirm with key.
4. Press key and select 'Specialist' with or key.
5. Press key to confirm the setting.
 It is now possible to change parameters in the Media 7 device.

Changing the medium identifier:


1. Press key (in start screen) to go to the main menu.
2. Select Device settings (2) with or key and confirm with key.
3. Select General (2.1) with or key and confirm with key.
4. Select Identifier (2.1.1) with or key and confirm with key.
 The identifier currently used is shown.
5. Press the key. The cursor jumps to the first of maximum 15 characters.
6. Move the cursor to the position you want to change with or key and activate it
with key.
Select a letter, number or special character with or key from the listed
characters and confirm with key.
 The cursor automatically jumps to the next position on the right.
7. Continue as described in step 6 to enter further characters (max. 15 characters can be
selected).
8. Press key after you have completed entering the identifier.
9. Select OK with or key and confirm with key.
 The medium identifier has been changed.

EB 9510 EN 57
Operation of Media 7 Differential Pressure Meter

8 Operation of Media 7 Differential Pressure Meter


Once the mounting and start-up activities have been completed, you can start with the set-
tings. The differential pressure meter is ready for use immediately after the electrical power
supply has been connected.

8.1 First start-up


After the differential pressure meter is put into operation for the first time after shipment, the
wizard starts automatically after the electrical power is connected.

Tip
We recommend proceeding as follows during first start-up:
1. Run the start-up wizard (see section 8.1.1).
2. Set user level (see section 8.1.3).
3. Perform zero calibration (see section 8.1.4).

8.1.1 Running the start-up wizard

Note
−−The language is set to English by default on first start-up.
−−If no settings are entered within five minutes, the display returns to the start screen.

Step 1 of 6: select language


1. Select the required language with or key.
2. Confirm the selected language with key. Press key again to continue.
Step 2 of 6: select unit
1. Select the required unit with or key.
2. Confirm the selected unit with key. Press key again to continue.
Step 3 of 6: set the minimum differential pressure Δp0
1. Select the required digit within the number with or key. Press key to confirm
the selected digit.

58 EB 9510 EN
Operation of Media 7 Differential Pressure Meter

2. Select the required number with or key. Press key to confirm the changed
number.
3. After selecting all digits of the number, press key.
4. Press key to continue.
Step 4 of 6: set the maximum differential pressure Δp100
1. Select the required digit within the number with or key. Press key to confirm
the selected digit.
2. Select the required number with or key. Press key to confirm the changed
number.
3. After selecting all digits of the number, press key.
4. Press key to continue.
Step 5 of 6: enter the medium code
1. Press key to enter the first character.
2. Select the required character with or key. Press key to confirm the selected
character.
3. Proceed in the same way to enter the other characters of the medium code.
4. Press key.
5. Select OK with or key and confirm with key.
6. Press key again to continue.
Step 6 of 6: complete start-up wizard
ÎÎ Press key (Done) to close the wizard.
The display returns to the start screen.

Note
−−Select ESC to exit the wizard at any time.
−−Select forward (>) and back (<) to navigate between steps 1 and 6.
−−The wizard can be started at any time in the start-up (1) menu by selecting menu item 1.4
('Specialist' user level only).

EB 9510 EN 59
Operation of Media 7 Differential Pressure Meter

8.1.2 Option module wizard


If option modules are installed, the option module wizard automatically starts during first
start-up after completion or exiting the start-up wizard.

After the option module wizard starts, the slots for option modules are shown.
1. Press or key to select the required slot or option module.
2. Press key to confirm the setting.
 Depending on the selected option module, diverse settings, such as name, signal
source, limit etc., can be made. Descriptions to the parameters can be found in the pa-
rameter list (section 12.2) for the corresponding option modules from menu item 2.4
onwards.

Note
−−Select ESC to exit the option module wizard at any time.
−−Select forward (>) and back (<) to navigate between steps.
−−The option module wizard can be started from the Device settings (2) menu/Option mod-
ules (2.4)/Overview of option modules (2.4.1 and 2.4.1.1) by selecting a slot/option
module ('Specialist' user level only).
−−If no settings are entered within five minutes, the display returns to the start screen.

8.1.3 Setting the user level


The Media 7 device has two user levels with different access privileges:
−− Maintenance staff: values and parameters can be selected and read in this user level.
Changes are not possible in this level.
−− Specialist: all values can be accessed and parameters changed in this user level. This us-
er level can be password-protected to prevent unauthorized access.

60 EB 9510 EN
Operation of Media 7 Differential Pressure Meter

1. Press key (in start screen) to go to the main menu.


2. Select Start-up (1) with or key and confirm with key.
3. Select User level (1.1) with or key and confirm with key.
4. Press key and select 'Specialist' with or key.
5. Press key to confirm the setting.

Activating password protection


The password can only be changed and activated in the Specialist user level.

1. Press key (in start screen) to go to the main menu.


2. Select Start-up (1) with or key and confirm with key.
3. Select Password protection (1.7) with or key.
4. Press key to activate password protection.
ÎÎ The default password is 1234. To change the password, proceed as follows:
1. In the Start-up (1) menu, select Password (1.8) with or key and confirm with
key.
2. Press key. Select the digit within the password with or key.
3. Press key. Change the number (0 to 9) within the password with or key.
4. Confirm with key (proceed in the same way for the rest of the password).
5. After selecting all digits of the password, press key.

8.1.4 Performing zero calibration


We recommend performing a zero calibration after first start-up and after changes have
been made to the plant.
To set zero, the pressure in the measuring lines must be equal. To check zero, make sure that
the pressures in both measuring chambers are identical at atmospheric pressure, i.e. the sig-
nal at the terminals 31 and 32 must be 4 mA at a differential pressure of ∆p = 0 mbar (see
Fig. 7 on page 37).
At ∆p = 0 mbar, the 0.0 % reading must be displayed.

EB 9510 EN 61
Operation of Media 7 Differential Pressure Meter

Note
The user level must be set to 'Specialist' for the zero calibration (see section 8.1.3).

Note
When gas column correction is selected, you need to take into account that the gas columns
in the measuring lines reduce the differential pressure because they oppose each other.
When the pressures are identical (∆p = 0 mbar) a negative value appears on the display for
the content. An output signal lower than 4 mA is indicated. In this case, readjust zero as de-
scribed below so that the display reads 0 % at ∆p = 0 mbar. The output signal will change
but remains below 4 mA due to the adjusted gas column correction.

Zero calibration when the tank is empty

1. Press key (in start screen) to go to the main menu.


2. Select Start-up (1) with or key and confirm with key.
3. Select Zero (1.5) with or key and confirm with key.
 The current values for differential pressure, zero, and maximum differential pressure
(Δp100) are displayed.
4. Press key to set zero.

Zero calibration when the tank is filled


ÎÎ To equalize the pressures, isolate the measuring lines to the tank and connect them over a
bypass. When a SAMSON valve block is used, proceed as follows (see Fig. 5 on
page 23):
1. Close shut-off valve (+) and shut-off valve (–).
2. Open the equalizing valve.
ÎÎ The valve block is now in the test position.
3. Perform zero calibration (see Zero calibration when the tank is empty).
ÎÎ Place the valve block or equalizing valve back into the operating position:
4. Open the shut-off valve in the low-pressure line.
5. Close the equalizing valve.
6. Open the shut-off valve in the high-pressure line.

62 EB 9510 EN
Operation of Media 7 Differential Pressure Meter

8.2 Calibrating the measuring range (span)

! NOTICE
Impermissible conditions during measurement will damage the differential pressure meter.
The test medium must free of oil and grease when the device is used to measure oxygen. Ad-
ditional conditions include:
−−Gaseous oxygen (process medium)
−−Temperature: max. +60 °C
−−Oxygen pressure: max. 30 bar
When the device is used for oxygen service, make sure that the dp cell and any SAMSON
accessories only come into contact with gaseous oxygen.

Upon delivery, the device is calibrated with a linear characteristic based on the upper mea-
suring range value of the dp cell. After entering the tank and gas data, the device automati-
cally adopts the tank characteristic. Based on the gas data for the activated gas type, the de-
vice calculates the readings and output signal (4 to 20 mA) proportional to the tank content.
In the same way, the device calculates the max. possible differential pressure ∆p100 in mbar
for the gas type and the predefined reference height (total height or gauge pipe).

How to proceed:

Note
The user level must be set to 'Specialist' for the measuring range calibration (see sec-
tion 8.1.3).

ÎÎ Observe the sequence:


1. Calibrate zero.
2. Calibrate the measuring range
(span).
ÎÎ At Δp100, the output signal must be 20 mA.
ÎÎ To check the measuring range, connect the differential pressure meter as shown in
Fig. 18.

EB 9510 EN 63
Operation of Media 7 Differential Pressure Meter

mA reading

+ .

– ~
Δp0 = 0,0 % = 4 mA

Δp100 = 100 % = 20 mA
Supply unit

Supply air reducing


station with oil filter – +
and test pressure
gauge

Test pressure

Precision regulator with Class 0.1


pressure gauge

Fig. 18: Test setup

Checking the measuring range (span)

1. Press key (in start screen) to go to the main menu.


2. Select Start-up (1) with or key and confirm with key.
3. Select Span (1.6) with or key and confirm with key.
 The current values for differential pressure, span and maximum differential pressure
(Δp100) are displayed.
4. Use a precision regulator to apply a test pressure corresponding to the max. differen-
tial pressure Δp100 while monitoring the pressure gauge.
ÎÎ Set points: Δp = 0 mbar or 4 mA (read note on gas column correction)
ÎÎ When the reading and output signal do not match the indicated Δ p100 value, readjust
the upper range value (span).

64 EB 9510 EN
Operation of Media 7 Differential Pressure Meter

Adjusting the measuring range (span)

1. Press key (in start screen) to go to the main menu.


2. Select Start-up (1) with or key and confirm with key.
3. Select Span (1.6) with or key and confirm with key.
4. Press key to set the span.

EB 9510 EN 65
Operation of Media 7 Differential Pressure Meter

8.3 Remote data transmission

Note
The remote data transmission can only be used when a GSM module is installed.

To use remote data transmission, SAMSON creates a user account for each customer in the
SAM TANK MANAGEMENT web interface. All devices are added to the account by
SAMSON.
ÎÎ Contact SAMSON's After-sales Service department for more information on how to reg-
ister in SAM TANK MANAGEMENT.

8.3.1 Status LEDs of the GSM module


The table below describes the meaning of the LEDs (see Fig. 16):
LED Color Illuminated Blinks
ERR Red Error or failure 2x: GSM module without SIM card
3x: incorrect PIN
FTP Green Fast blinking: data transmission in progress
GSM Green Searching for a network 1x: GSM connection OK
2x: server connection OK
3x PIN code failed
4x: hardware error
Fast blinking: incoming SMS text message
SYS Green 1x: system ON

66 EB 9510 EN
Servicing

9 Servicing Replace explosion-protected components on-


ly with original, routine-tested components
by the manufacturer. Specify the type and
Note serial number on ordering the device.
The differential pressure meter was checked
Devices that have already been operated
by SAMSON before it left the factory.
outside hazardous areas and are intended
−−The product warranty becomes void if
for future use inside hazardous areas must
service or repair work not described in
comply with the safety requirements placed
these instructions is performed without
on serviced devices. Before being operated
prior agreement by SAMSON's after-sales
inside hazardous areas, test the devices ac-
service.
cording to the specifications for servicing ex-
−−Only use original spare parts by
plosion-protected devices.
SAMSON, which comply with the original
specifications. Devices delivered without an intrinsically
safe power supply unit must not be put back
into operation in hazardous areas until a
9.1 Servicing explosion-pro- qualified inspector or manufacturer has test-
tected devices ed it.

If a part of the device on which the explosion Maintenance, calibration and work on
protection is based needs to be serviced, the equipment
device must not be put back into operation ÎÎ Interconnection with intrinsically safe cir-
until a qualified inspector has assessed it ac- cuits to check or calibrate the equipment
cording to explosion protection require- inside or outside hazardous areas is to
ments, has issued an inspection certificate, be performed only with intrinsically safe
or given the device a mark of conformity. In- current/voltage calibrators and measur-
spection by a qualified inspector is not re- ing instruments to rule out any damage
quired if the manufacturer performs a rou- to components relevant to explosion pro-
tine test on the device before putting it back tection.
into operation. Document the passing of the ÎÎ Observe the maximum permissible val-
routine test by attaching a mark of conformi- ues specified in the certificates for intrin-
ty to the device. sically safe circuits.
ÎÎ Retain testing and servicing documents
as well as certificates issued by the man-
ufacturer or inspector together with other
safety-relevant documents for the device
or plant.

EB 9510 EN 67
Servicing

9.2 Preparation for return 9.3 Firmware update


shipment Contact your local SAMSON engineering
Defective differential pressure meters can be and sales office or subsidiary to request a
returned to SAMSON for repair. firmware update. SAMSON subsidiaries are
listed on our website at
Proceed as follows to return devices to
u www.samsongroup.com (About SAMSON
SAMSON:
> Sales offices).
1. Decontaminate the differential pressure
meter. Remove any residual process me- Required specifications
dium. Please submit the following details on re-
2. Fill in the Declaration on Contamination. questing a firmware update:
The declaration form can be downloaded −− Type
from our website at −− Serial number
u www.samsongroup.com > Service &
−− Configuration ID
Support > After-sales Service.
−− Current firmware version
3. Remove differential pressure meter (see
section 11). −− Required firmware version
4. Send the differential pressure meter to
your nearest SAMSON subsidiary.
SAMSON subsidiaries are listed on our
website at u www.samsongroup.com
(About SAMSON > Sales offices).

68 EB 9510 EN
Malfunctions

10 Malfunctions
Malfunctions are indicated on the display by error messages in conjunction with an icon for
status classification and an error ID. The meaning of the icons and their order of priority are
listed in Table 7.

Table 7:  Icon showing status classification


Status icon Priority Meaning
1 Failure
2 Out of specification
3 Maintenance required
4 No message

On the start screen, error messages can be cleared by pressing the key. Error messages
and recommended action for troubleshooting are listed in Table 8.

Table 8:  Troubleshooting
Error ID Message Possible causes and recommended action
101 AMR magnet lost
102 AMR sensor not recognized
103 Memory error (calibration)
The Media 7 device has an internal device error.
104 Memory error (data)
ÎÎ Contact SAMSON's After-sales Service.
105 No factory calibration
106 Pressure sensor error
107 Internal data processing error
201 AMR signal outside range ÎÎ Reset the Media 7 device. Contact
SAMSON's After-sales Service when this
error reoccurs.
202 Measuring span error ÎÎ Check the settings for the tank and media
data. Correct them, if necessary.
203 Characteristic error An invalid tank geometry has been entered:
ÎÎ Re-enter tank data (only possible in TROVIS-
VIEW).

EB 9510 EN 69
Malfunctions

Error ID Message Possible causes and recommended action


204 AMR temperature sensor The temperature sensor has failed.
ÎÎ Reset error message. Contact SAMSON's
After-sales Service when this error reoccurs.
205 Temperature inside device below min. The temperature limit inside the device has fallen
limit below the adjusted min. limit.
ÎÎ Check whether the heating functions properly
and the heating control is switched on.
ÎÎ Select lower temperature limit.
206 Temperature inside device above max. The temperature limit inside the device has
limit exceeded the adjusted max. limit.
ÎÎ Check whether the heating functions properly
and the heating control is switched on.
ÎÎ Select a better location to mount the Media 7
device, if necessary.
207 Large differential pressure drop The bypass valve has been opened. A
diaphragm rupture in the dp cell exists. The dp
cell leaks.
ÎÎ Check all screw fittings.
301 Power supply unit not recognized The current firmware of the device does not
support the supply voltage. A firmware update is
necessary.
ÎÎ Contact SAMSON's After-sales Service.
302 Option not recognized The current firmware of the device does not
support the option. A firmware update is
necessary. The option is defective.
ÎÎ Contact SAMSON's After-sales Service.
303 Option module combination invalid Option modules are inserted incorrectly or the
incorrect combination of modules has been used.
ÎÎ Check the combination and how the option
modules are inserted.

70 EB 9510 EN
Decommissioning and removal

11 Decommissioning and 11.3 Disposal


removal ÎÎ Do not dispose of components, lubricants
and hazardous substances together with
11.1 Decommissioning your other household waste.
ÎÎ Check whether a battery is inserted in
To decommission the differential pressure
the differential pressure meter and re-
meter before removing it, proceed as fol-
move it before disposing of the device.
lows:
ÎÎ Observe local, national and internation-
1. Isolate measuring lines.
al refuse regulations before disposing of
ÎÎ When a valve block is used: the device and its batteries.
2. Close the shut-off valves.
3. Open the equalizing valve. Note
4. Slowly open the screw of the test con- We can provide you with a recycling
nection to release the pressure. passport according to PAS 1049
on request. Simply e-mail us at
5. Disconnect the power supply.
aftersalesservice@samsongroup.com giving
6. Open the housing cover of the differen- details of your company address.
tial pressure meter and disconnect the
wires for the power supply.
Tip
11.2 Removing the differential On request, we can appoint a service
pressure meter provider to dismantle and recycle the
product.
1. Disconnect the wires for the power sup-
ply from the differential pressure meter.
2. To remove the differential pressure meter,
loosen the fastening screws on the de-
vice.

EB 9510 EN 71
Annex

12 Annex

12.1 After-sales service


Contact SAMSON's after-sales service for
support concerning service or repair work or
when malfunctions or defects arise.

E-mail address
You can reach our after-sales service at
aftersalesservice@samsongroup.com.

Addresses of SAMSON AG and its subsid-


iaries
The addresses of SAMSON AG, its subsid-
iaries, representatives and service facilities
worldwide can be found on our website
(www.samsongroup.com) or in all SAMSON
product catalogs.

Required specifications
Please submit the following details:
−− Order number and position number in
the order
−− Type, serial number
−− Firmware version
−− Device version
−− Measured medium
−− Pressure, differential pressure

72 EB 9510 EN
Annex

12.2 Menu structure and parameters

Note
The availability of executed menu items and parameters depends on the version and configu-
ration of the differential pressure meter as well as the option modules used. Default settings
are marked 'default'.

Menu Adjustment range/values/description


Start-up 1
User level 1.1 Select user level
▪▪ Maintenance staff: restricted access
▪▪ Specialist: full access
(password protection possible in menu item 1.7)
Sprache/Language 1.2 Select the menu and display language:
▪▪ German/English (default)/French/Italian/Spanish
Operating mode 1.3 Select the operating mode:
▪▪ Differential pressure (default): differential pressure
measurement with linear characteristic
▪▪ Filling level: the device issues an mA signal (4 to 20 mA)
which is proportional to the tank content.
Start-up wizard 1.4 Run the wizard.
Zero point 1.5 Set zero (resetting zero is possible)
Span 1.6 Set the span (resetting span is possible)
Password protection 1.7 The 'Specialist' user level can be protected by a four-digit code
(menu item 1.8).
▪▪ Not active
▪▪ Active
Password 1.8 Enter a four-digit code
▪▪ 0000 to 9999
Write protection (data 1.9 Activate write protection (data transmission module)
transmission module) ▪▪ Yes
▪▪ No

EB 9510 EN 73
Annex

Menu Adjustment range/values/description


Power line frequency 1.10 The local power line frequency must be entered to be able to
properly filter out any disturbances which are transmitted over
ground wires or external power supply units.
▪▪ 50 Hz (default)
▪▪ 60 Hz
Start test 1.11 Executable function: two-wire test signal issued.
Test mode 1.12 Test mode is Active while the test is in progress (test duration:
30 s).
▪▪ Not active
▪▪ Active
Test signal of analog 1.13 Test signal in % based on the 4 to 20 mA signal range.
output ▪▪ –10.00 to +110.00 %
Device settings 2
General 2.1
Identifier 2.1.1 Enter a freely selectable code for the device (max. 15
characters)
▪▪ Enter characters as required (default: MEDIA7)
Filling level 2.1.2 The filling level in % can be displayed on the start screen.
▪▪ Yes
▪▪ No
Differential pressure 2.1.3 The differential pressure together with a unit can be displayed
on the start screen.
▪▪ Yes
▪▪ No
Pressure sensor 2.1.4 The value measured by the pressure sensor together with a unit
can be displayed on the start screen.
▪▪ Yes
▪▪ No
Unit of pressure sensor 2.1.5 Determine the unit for the value measured by the pressure
sensor
▪▪ Selectable units:
bar (default)/kPa/psi/cmH2O/mH2O/inH2O
MCN/SCN 2.1.6 MCN (maximum tank content in %) or SCN (tank content up to
overflow/gauge pipe) reading on the display.
▪▪ No (default)
▪▪ Yes

74 EB 9510 EN
Annex

Menu Adjustment range/values/description


Hazard warning for filling 2.1.7 Select filling limit to be indicated on the display when this limit
limit is reached.
▪▪ SCN (volume up to gauge pipe)
▪▪ UCW (operating filling limit)
LCD backlight 2.1.8 The LCD backlight can be switched on or off (in 24 V version
only).
▪▪ ON
▪▪ OFF
LCD deactivation time 2.1.9 The LCD of the Media 7 device can be switched off after the
entered deactivation time (see 2.1.10, only when the OFF
setting is selected).
▪▪ ON (default)
▪▪ OFF
Deactivation time 2.1.10 Enter the time after which the LCD of the Media 7 device is to
be automatically switched off.
▪▪ 1 to 10 min (default: 10 min)
LCD heating control 2.1.11 The 'ON' setting causes the display to be heated when the
outdoor temperature is low. The power consumption of the
device increases by 510 mA when the heating is activated.
Upper switching temperature (deactivate): –12.5 °C
Lower switching temperature (activate): –17.5 °C
▪▪ ON (default)
▪▪ OFF
Filling level mode 2.2
Tank 2.2.1 Perform tank data settings (menu items 2.2.1.x) in TROVIS-
VIEW software, u EB 9510-2.
Tank identifier 2.2.1.1 ▪▪ Settings performed in TROVIS-VIEW
Tank type 2.2.1.2 ▪▪ Settings performed in TROVIS-VIEW
Shape of tank head 2.2.1.3 ▪▪ Settings performed in TROVIS-VIEW
Tank truck 2.2.1.4 ▪▪ Settings performed in TROVIS-VIEW
Diameter 2.2.1.7 ▪▪ Settings performed in TROVIS-VIEW
Length/height of tank 2.2.1.8 ▪▪ Settings performed in TROVIS-VIEW
Length/height of 2.2.1.11 ▪▪ Settings performed in TROVIS-VIEW
measuring line
Volume at 20 mA 2.2.1.12 ▪▪ Settings performed in TROVIS-VIEW

EB 9510 EN 75
Annex

Menu Adjustment range/values/description


Permissible filling limit 2.2.1.13 ▪▪ Settings performed in TROVIS-VIEW
Medium 2.2.2
Medium selection 2.2.2.1 Select medium (depending on the entered medium identifier)
Unit 2.2.2.2 Unit for calculating the tank content [MCN], [SCN] and [UCW]
and the filling level
▪▪ Selectable units: % · kg · Nm³ · L · ft³ · lbs
Medium database 2.2.3
Medium 1 2.2.3.1
to to
Medium 8 2.2.3.8
Medium identifier ... .1 Enter a name (max. 11 characters) to identify the medium.
▪▪ Enter characters as required
Shrink factor ... .2 Enter tank's shrink factor. This value depends on the tank
material, operating temperature, and the process medium.
▪▪ 0.95 to 1.00
Operating filling limit ... .3 Enter operating filling limit in %
▪▪ 0.00 to 100.00 %
Load filling level ... .4 Max. filling level (depending on medium and maximum
payload)
▪▪ Reading in %
Additional pressure ... .5 Enter operating pressure
▪▪ Yes
▪▪ No
Operating pressure ... .6 Enter unit for the operating pressure
Unit of 'Operating ... .7 Selectable units for the operating pressure
pressure' ▪▪ bar (default)
▪▪ kPa
▪▪ psi
Liquid density ... .8 Density value in kg/m³ in liquid state
▪▪ Value in kg/m³
Standard gas density ... .9 Standard gas density in kg/m³
▪▪ Value in kg/m³
Gas density in tank ... .10 ▪▪ Settings performed in TROVIS-VIEW

76 EB 9510 EN
Annex

Menu Adjustment range/values/description


Gas density in low- ... .11 ▪▪ Settings performed in TROVIS-VIEW
pressure pipe
Differential pressure 2.3
mode
Differential pressure 2.3.1 Set the minimum differential pressure. The setting range
[Δp0] depends on the entered unit (see parameter 2.3.4).
Differential pressure 2.3.2 Set the maximum differential pressure. The setting range
[Δp100] depends on the entered unit (see parameter 2.3.4).
Permissible filling limit 2.3.3 Set the permissible filling limit in %.
Unit 2.3.4 Set the unit for minimum and maximum differential pressure.
▪▪ Selectable units:
mbar · bar · kPa · psi · cmH2O · mH2O · inH2O
Medium identifier 2.3.5 Enter a name (max. 11 characters) to identify the medium.
Additional pressure 2.3.6 Enter operating pressure
▪▪ Yes
▪▪ No
Operating pressure 2.3.7 Enter unit for the operating pressure
Unit of 'Operating 2.3.8 Unit for the operating pressure
pressure' ▪▪ Selectable units:
mbar · bar · kPa · psi · cmH2O · mH2O · inH2O
Option modules 2.4
Overview of option 2.4.1
modules
2.4.1.1 Overview of option modules in four slots as graph, starts
option module wizard

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Slot 1 2.4.2
Slot 2 2.4.3 The available parameters of inserted options modules are
Slot 3 2.4.4 listed depending on the optional additional function.

Slot 4 2.4.5
AO: Analog output option
Option module ... .1
Detection of optional additional function: AO: Analog output
identification
Option module status ... .2 Read the current status of the option module
▪▪ No module inserted
▪▪ Module not permissible in this setup
▪▪ Module unknown
▪▪ Module active
Name ... .3 Enter a name (max. 15 characters) for identification.
Fault alarm output ... .4 Determines the signal for the fault alarm output:
'High' stands for >21 mA, 'Low' for <3.6 mA.
▪▪ High
▪▪ Low (default)
Error message E1 ... .5 Determines whether an error message is issued in case of
condensed state (E1) (see page 84).
▪▪ No
▪▪ Yes (default)
Error message E2 ... .6 Determines whether an error message is issued in case of
condensed state (E2) (see page 84).
▪▪ No (default)
▪▪ Yes
Error message E3 ... .7 Determines whether an error message is issued in case of
condensed state (E3) (see page 84).
▪▪ No (default)
▪▪ Yes
Assignment of analog ... .8 Assignment of a measured value for the analog output (in
output filling level mode)
▪▪ Filling level
▪▪ Tank pressure (pressure sensor), only when pressure sensor
exists

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Assignment of analog ... .9 Assignment of a measured value for the analog output (in
output differential pressure mode)
▪▪ Differential pressure
▪▪ Tank pressure (pressure sensor), only when pressure sensor
exists
Pressure at 20 mA ... .10 The adaptation to the tank can be made when a pressure
sensor is used.
▪▪ 0 to 60 bar (based on 20 mA)
Signal of analog output ... .11 Read the applied signal in %
Start test ... .33 Executable function: two-wire test signal issued.
Test mode ... .34 Test mode is Active while the test is in progress (test duration:
30 s).
▪▪ Not active
▪▪ Active
Test signal of analog ... .35 Test signal in % based on the 4 to 20 mA signal range.
output ▪▪ –10.00 to +110.00 %
AI: Analog input/AIA: Analog input active
Option module ... .1
Detection of optional additional function: AI: Analog input
identification
Option module status ... .2 Read the current status of the option module
▪▪ No module inserted
▪▪ Module not permissible in this setup
▪▪ Module unknown
▪▪ Module active
Name ... .3 Enter a name (max. 15 characters) for identification.
Signal source ... .12 Enter the signal source on which the 4 to 20 mA signal is
based
▪▪ Unknown (default)
▪▪ Filling level
▪▪ Pressure
▪▪ Temperature
Medium identifier ... .13 Enter a name (max. 15 characters) to identify the medium.
▪▪ Enter characters as required (default: MEDIUM)
Measured value ... .14 Read the current measured value in the selected unit

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Unit ... .15 Unit in which the measured value is to be indicated.
▪▪ Selectable units:
% · kg · Nm³ · L · ft³ · lbs · mbar · bar · kPa · psi · mmH2O ·
cmH2O · mH2O · inH2O · °C · °F · K
Lower measuring range ... .16 Determine the lower limit of the measuring range at 4 mA
value (depending on the selected unit)
Upper measuring range ... .17 Determine the upper limit of the measuring range at 20 mA
value (depending on the selected unit)
Event: Broken cable ... .18 Activates or deactivates the event for a detected cable
breakage at the input of the AI option module. The event is
activated when the signal falls below the switching threshold of
0.2 mA.
▪▪ ON (default)
▪▪ OFF
Event: Residual current ... .19 Activates or deactivates the event for a detected residual
current violation at the input of the AI option module. The event
is activated when the signal falls below the switching threshold
of 3.6 mA or exceeds 21.0 mA.
▪▪ ON (default)
▪▪ OFF
Limit 1 ... .20 Activate/deactivate limit 1
▪▪ ON (default)
▪▪ OFF
Mode ... .21 An upper limit can be determined with 'Max. contact' and a
lower limit with 'Min. contact' for limit 1.
▪▪ Max. contact
▪▪ Min. contact
Limit ... .22 Setting limit 1
▪▪ The limit is set in % when the signal source parameter is set to
‘Unknown’ or ‘Filling level’.
Limit ... .23 Setting limit 1
▪▪ The limit is set in % when the signal source parameter is set to
‘Unknown’ or ‘Filling level’.
Limit 2 ... .24 Activate/deactivate limit 2
▪▪ ON (default)
▪▪ OFF

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Mode ... .25 An upper limit can be determined with 'Max. contact' and a
lower limit with 'Min. contact' for limit 2.
▪▪ Max. contact
▪▪ Min. contact
Limit ... .26 Setting limit 2
▪▪ The limit is set in % when the signal source parameter is set to
‘Unknown’ or ‘Filling level’.
Limit ... .27 Setting limit 2
▪▪ The limit is set in % when the signal source parameter is set to
‘Unknown’ or ‘Filling level’.
Limit 3 ... .28 Activate/deactivate limit 3
▪▪ ON (default)
▪▪ OFF
Mode ... .29 An upper limit can be determined with 'Max. contact' and a
lower limit with 'Min. contact' for limit 3.
▪▪ Max. contact
▪▪ Min. contact
Limit ... .30 Setting limit 3
▪▪ The limit is set in % when the signal source parameter is set to
‘Unknown’ or ‘Filling level’.
Limit ... .31 Setting limit 3
▪▪ The limit is set in % when the signal source parameter is set to
‘Unknown’ or ‘Filling level’.
4 to 20 mA measured ... .32
Read the current (in mA) at the option module
value
Start test ... .33 Executable function: two-wire test signal issued.
Test mode ... .34 Test mode is Active while the test is in progress (test duration:
30 s).
▪▪ Not active
▪▪ Active
Test signal of analog ... .36 Test signals (depending on the selected unit) based on the 4 to
output 20 mA signal range.
Identification 2.5
Firmware version 2.5.1 Read the current firmware version of the Media 7 device
Serial number of Media 7 2.5.2 Read the serial number of the Media 7 device

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Serial number of option 1 2.5.3 Read the serial number of the option module in slot 1
Serial number of option 2 2.5.4 Read the serial number of the option module in slot 2
Serial number of option 3 2.5.5 Read the serial number of the option module in slot 3
Serial number of option 4 2.5.6 Read the serial number of the option module in slot 4
Voltage supply 2.5.7 Display the type of voltage supply
▪▪ Unknown
▪▪ Two-wire
▪▪ 24 V DC
▪▪ Explosion-protected, two-wire
HW version/supply 2.5.8 Read the hardware version of the voltage supply
voltage
Explosion protection 2.5.9 ▪▪ No
certification ▪▪ Yes
Oxygen approval 2.5.10 ▪▪ No
▪▪ Yes
Process data 3
Identifier 3.1 Read the entered identifier
Tank identifier 3.2 Read the tank identifier
Medium identifier 3.3 Read the entered medium identifier
Filling level active 3.4 Read the current filling level in %
Differential pressure 3.5 Read the current differential pressure in %
active
Filling level 3.6 Read the current filling level in the selected unit
Pressure sensor 3.7 Read the tank pressure measured by the pressure sensor
Differential pressure [Δp] 3.8 Read the current differential pressure in the selected unit
(differential pressure mode)
Differential pressure [Δp] 3.9 Read the current differential pressure in the selected unit (filling
level mode)
Zero shift 3.10 Read the zero shift in mbar
Span offset 3.11 Read the span offset in mbar

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MCN (total volume) 3.12 Read the maximum tank content in the selected unit
SCN (volume up to gauge 3.13 Read the tank content up to overflow/gauge pipe in the
pipe) selected unit
UCW (operating filling 3.14 Read the tank content up to the operating filling limit in the
limit) selected unit
Differential pressure 3.15 Read the minimum differential pressure (differential pressure
[Δp0] mode)
Differential pressure 3.16 Read the maximum differential pressure (differential pressure
[Δp100] mode)
Differential pressure 3.17 Read the minimum differential pressure (filling level mode)
[Δp0]
Differential pressure 3.18 Read the maximum differential pressure (filling level mode)
[Δp100]
Temperature inside device 3.19 Read the current temperature in °C
Heating 3.20 Reading ON/OFF
Measuring range 3.21 Display the measuring range (0 to 3600 mbar)
4-20 mA measured value 3.22 Read measured value in mA (two-wire version only)
Battery voltage 3.23 Read the battery voltage in V
Diagnostics 4
Status messages 4.1 Status messages provide an overview on the current states of
individual functions or components of the Media 7 device. A
corresponding status icon is assigned to failures and error
messages:

Failure (error class E1)


Out of specification (error class E2)
Maintenance required (error class E3)
No message

Possible status

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Media condensed state 4.1.1 • • • •
Condensed state (E1) 4.1.2 • •
101: AMR magnet 4.1.3 • •
102: AMR sensor 4.1.4 • •
103: Memory 4.1.5
• •
(calibration)
104: Memory (data) 4.1.6 • •
105: Factory calibration 4.1.7 • •
106: Pressure sensor 4.1.8 • •
107: Data processing 4.1.9 • •
Condensed state (E2) 4.1.10 • •
201: AMR range 4.1.11 • •
202: Measuring span 4.1.12
• •
error
203: Characteristic error 4.1.13 • •
204: AMR temperature 4.1.14 • •
205: Min. temperature 4.1.15 • •
206: Max. temperature 4.1.16 • •
207: Differential pressure 4.1.17
• •
drop
Condensed state (E3) 4.1.18 • •
301: Power supply unit 4.1.19 • •
302: Option not 4.1.20
• •
recognized
303: Option module 4.1.21
• •
combination invalid
Fault alarm output 4.2
Fault alarm output 4.2.1 Determines the signal for the fault alarm output:
'High' stands for >21 mA, 'Low' for <3.6 mA.
▪▪ High (default setting)
▪▪ Low

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Error message E1 4.2.2 Determines whether an error message is issued in case of
condensed state (E1) (see page 84).
▪▪ No
▪▪ Yes
Error message E2 4.2.3 Determines whether an error message is issued in case of
condensed state (E2) (see page 84).
▪▪ No
▪▪ Yes
Error message E3 4.2.4 Determines whether an error message is issued in case of
condensed state (E3) (see page 84).
▪▪ No
▪▪ Yes
Diagnostic data 4.3
Operation duration 4.3.1 Read the entire operating time of the device (dd:hh:mm:ss)
Temperature 4.4
Temperature inside device 4.4.1 Read the current device temperature in °C
Max. temperature inside 4.4.2 Set an upper temperature limit within the specified range. If
device the current device temperature is above the adjusted limit, an
error message is generated and displayed. The status
changes to 'Out of specification'.
▪▪ 10 to 80 °C
(default: 70 °C)
Min. temperature inside 4.4.3 Set a lower temperature limit within the specified range. If
device the current device temperature is below the adjusted limit, an
error message is generated and displayed. The status
changes to 'Out of specification'.
▪▪ –40 to +10 °C
(default: –40 °C)
Filling level events 4.5
Filling limit alarm (SCN) 4.5.1 Activate/deactivate the permissible filling level
▪▪ ON
▪▪ OFF (default)
Pre-alarm 4.5.2 Activate/deactivate the pre-alarm when the filling level falls
below the limit.
▪▪ ON (default)
▪▪ OFF

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Limit 4.5.3 Set the limit in % (appears as marking 1 on the display).
▪▪ 0.0 to 100.0 %
(default: 30 %)
Main alarm 4.5.4 Activate/deactivate the main alarm when the filling level falls
below the limit.
▪▪ ON (default)
▪▪ OFF
Limit 4.5.5 Set the limit in % (appears as marking 2 on the display).
▪▪ 0.0 to 100.0 %
(default: 15 %)
Differential pressure 4.6
events
Filling limit alarm (SCN) 4.6.1 Activate/deactivate the permissible filling level
▪▪ ON
▪▪ OFF (default)
Pre-alarm 4.6.2 Activate/deactivate the pre-alarm when the filling level falls
below the limit.
▪▪ ON (default)
▪▪ OFF
Limit 4.6.3 Set the limit in % (appears as marking 1 on the display).
▪▪ 0.0 to 100.0 %
(default: 30 %)
Main alarm 4.6.4 Activate/deactivate the main alarm when the filling level falls
below the limit.
▪▪ ON (default)
▪▪ OFF
Limit 4.6.5 Set the limit in % (appears as marking 2 on the display).
▪▪ 0.0 to 100.0 %
(default: 15 %)
Pressure sensor events 4.7
Limit 1 4.7.1 Activate/deactivate limit 1
▪▪ ON (default)
▪▪ OFF

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Mode 4.7.2 An upper pressure limit can be determined with 'Max. contact'
and a lower pressure limit with 'Min. contact'.
▪▪ Max. contact (default)
▪▪ Min. contact
Limit 4.7.3 Set limit 1 in bar
▪▪ 0 to 60 bar
(default: 40 bar)
Limit 2 4.7.4 Activate/deactivate limit 2
▪▪ ON (default)
▪▪ OFF
Mode 4.7.5 An upper pressure limit can be determined with 'Max. contact'
and a lower pressure limit with 'Min. contact'.
▪▪ Max. contact (default)
▪▪ Min. contact
Limit 4.7.6 Set limit 2 in bar
▪▪ 0 to 60 bar
(default: 25 bar)
Limit 3 4.7.7 Activate/deactivate limit 3
▪▪ ON (default)
▪▪ OFF
Mode 4.7.8 An upper pressure limit can be determined with 'Max. contact'
and a lower pressure limit with 'Min. contact'.
▪▪ Max. contact
▪▪ Min. contact (default)
Limit 4.7.9 Set limit 3 in bar
▪▪ 0 to 60 bar
(default: 5 bar)

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2019-11-14 · English

SAMSON AKTIENGESELLSCHAFT
Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507
samson@samson.de · www.samson.de

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