Webinar K3 2021 - PSSR

Penguatan Sumber Daya Manusia Unggul &
Berbudaya K3 pada Sektor Usaha Maritim
Pre Startup Safety Review
Rocky Sasabone
6 Maret 2021
Safety Moment
Ciri Khas Industri Migas
High Technology High Cost High Risk

Tipe Industri Migas
Up Stream
Down Stream
Kejadian2 yang mengubah Industri Migas
Piper Alpha (6 Juli 1988) Exxon Valdez (24 Maret 1989) BP Deepwater Horizon (20 April
167 org meninggal 750,000 barrels oil spill yg mencemarkan 2010), Oil Spill 53,000 barrels/hari
$3.4 billion 2,100 km pantai, 28,000 km2 laut menutupi area 1,500 km²
$5 billion $ 71 billion *
https://www.nola.com/news/business/article_ca773cc0-80f4-11ea-8fbe-ffa77e5297bd.html
Siklus Lapangan Migas
Concession Area Bidding Seismic Drilling

EPCI
Abandonment Storage & Export Production

EPCI (Engineering, Procurement, Construction, Installation)
I
Occupational Safety vs Process Safety
Occupational Process
Safety Safety
Process Safety Management (PSM) Framework – CCPS*
Consist of 4 Foundations and 20 Elements
Commit to Understand Risk Learn from
Proses Safety Hazard & Risk Management Experience
• Proses Safety Culture • Process Knowledge • Operation Procedures • Incident Investigation
• Compliance with Management • Safe Work Practices • Measurement and
Standards • Hazard Identification • Asset Integrity and Metrics
• Process Safety and Risk Analysis Reliability • Auditing
Competency • Contractor Management • Management Review
• Training and
• Workforce and Continuous
Performance Assurance
Involvement • Management of Change
Improvement
• Shareholder Outreach • Operational
Readiness
• Conduct of Operations
• Emergency
Management
* Center for Chemical Process Safety

What is PSSR?
The PSSR is a safety review conducted prior to

startup (commissioning) of a new or modified
processing/manufacturing plant or facility to
ensure that installations meet the original design
or operating intent, to catch and re-assess any
potential hazard due to changes during the
detailed engineering and construction phase of a
project. In other words, it ensures the “Ready for
Start-up” status of process facility/units
Why we need PSSR?
All Operations
Personnel Properly Design
has been trained
01
06
Safety & Operations PSSR 02 Equipment and

Procedures are Process Information
Is required is completed
completed
05 to ensure
03
04
Equipment is design
as per specification PHA Completed
PSSR steps
STEP 04
On-site REPORT
Verification
STEP 03
Document
Review
STEP 02
Kickoff
Meeting
STEP 01
Preparation
How to do PSSR?
Section Schedule
Preparation 23 Feb 2017
- Forming the team, Checklist confirmation, Scheduling
Initial Review Meeting 27 Feb 2017

- Facility construction and process equipment have been installed in accordance with design spec
- Operating, Maintenance, HSE and Emergency procedures are in place and are adequate
- Each employee involved with the operation of the covered process is adequately trained
- All required process safety documentation is up-to-date and on file
Opening & Kick Off Meeting 6 Mar 2017
PSSR Checklist (schedule for each section) – please refer to HCML.OPR.HSE.PRD.001

1. Piping, Valves, and Vessels PL : done
2. Static Mechanical and Rotating Equipment -tba-
3. Instrument and Control System -tba-
4. Electrical System -tba-
5. Civil and Structure -tba-
6. Health, Safety, and Environment done
7. QC Review done
8. Operation, Documentation, and Training -tba-
Reporting -tba-
PSSR Team
PSSR Checklist
Consist of 8 sections:
1. Piping, Valves, and Vessels

2. Static Mechanical and Rotating Equipment
3. Instrument and Control System
4. Electrical System
5. Civil and Structure
6. Health, Safety, and Environment
7. QC Review
8. Operation, Documentation, and Training
PSSR Report
Summary of all findings with Rank, PIC, Target Date, Date Resolved
Rank Category
Items must be corrected prior to start-up.

Unaccesptable Hazardous situation.
Category A
Items should be corrected at first opportunity.

Acceptable levels of safety on a short term basis.
Category B
Items are minor finding,

or opportunity for
optimization and future
Category C upgrades.
Penguatan Sumber Daya Manusia Unggul &
Berbudaya K3 pada Sektor Usaha Maritim
Engineering
• Engineering Design
• Equipment Certification
• Operations/Maintenance
• Availability/Reliability
• Fit for Purpose
System
• Hazard Identification
• Risk Management
• Policies and Procedures
Injury •
•
Integrity Management
Audit and Verification
Rate People
• Leadership
• Accountability
• Attitudes/Behaviours
• Training/Competency
Time
Procedures vs Implementation
Reminder
Sauweghele Hatur nuhun
Mauliate
Thank you Suksema Amanai
Sakalangkong
Matur muwunTerima kasih
Tampiaseh Terimo kasih Tarimong
Epanggawang Dangke gaseh beh

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Penguatan Sumber Daya Manusia Unggul &

Berbudaya K3 pada Sektor Usaha Maritim

Pre Startup Safety Review

High Technology High Cost High Risk

Concession Area Bidding Seismic Drilling

Abandonment Storage & Export Production

* Center for Chemical Process Safety

The PSSR is a safety review conducted prior to

Safety & Operations PSSR 02 Equipment and

Initial Review Meeting 27 Feb 2017

Opening & Kick Off Meeting 6 Mar 2017

PSSR Checklist (schedule for each section) – please refer to HCML.OPR.HSE.PRD.001

1. Piping, Valves, and Vessels

Items must be corrected prior to start-up.

Items should be corrected at first opportunity.

Items are minor finding,

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