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    Milling Equations: Rotational Speed (RPM'S)

    Uploaded by

    Anupam Alok

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Milling Equations: Rotational Speed (RPM'S)

    Uploaded by

    Anupam Alok
    17 views15 pages

    Original Title

    Milling Examples

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    17 views15 pages

    Milling Equations: Rotational Speed (RPM'S)

    Uploaded by

    Anupam Alok

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 15

    Milling Equations

    Rotational Speed (RPM’s)


    v N = Rotational Speed (RPM’s)
    N=
    πD v = Cutting Speed (SFPM)
    D = Cutter Diameter

    Feed Rate: fr (Dist/Min)

    fr = N nt f fr = Feed Rate (Dist/Min)


    N = Rotational Speed
    nt = Number of Teeth on the Cutter
    f = Feed (In./Tooth)

    1
    Approach Distances

    Side View Peripheral Milling

    A
    A = Approach Distance
    O = Cutter Run Out (Face Milling)

    Top View
    Face Milling
    O A
    2
    Milling Equations
    Approach Distance : Peripheral Milling

    A= d (D-d) A = Approach Distance


    D = Cutter Diameter
    d = Depth of Cut

    Approach Distance : Face Milling


    D A = Approach Distance
    A=O= O = Cutter Run Out Distance
    2
    D = Cutter Diameter

    3
    Milling Equations
    Machining Time : Peripheral Milling
    L+A Tm = Machining Time (Min.)
    Tm = L = Length of Cut
    fr A = Approach Distance
    fr = Feed Rate (Dist./Min.)

    Machining Time : Face Milling


    L+A+O Tm = Machining Time (Min.)
    Tm = L = Length of Cut
    fr A = Approach Distance
    O = Cutter Run Out Distance
    fr = Feed Rate (Dist./Min.)

    4
    Milling Equations
    Material Removal Rate (in.cu./Min.)

    MRR = w d fr

    MRR = Material Removal Rate (cu.in./Min)


    w = Width of Cut
    d = Depth of Cut
    fr = Feed Rate (Dist./Min)

    5
    Peripheral Milling Example
    Data: D = 4.500”; d = 0.250”; w = 1.750”;
    f = 0.0005 in/tooth; v = 128.5 SFPM; nt = 20 teeth

    Side View

    7.000”
    A
    6
    Peripheral Milling Example
    Approach Distance

    A= 𝒅(𝑫 − 𝒅)

    A= 𝟎. 𝟐𝟓𝟎(𝟒. 𝟓𝟎𝟎 − 𝟎. 𝟐𝟓𝟎)

    A = 1.0308”

    7
    Peripheral Milling Example
    Spindle Rotation Feed Rate
    v
    N= fr = N nt f
    πD
    (128.5) (12) fr = (109.0742) (20) (0.0005)
    N=
    π 4.500
    N = 109.0742 RPM’s fr = 1.0907 in/Min

    8
    Peripheral Milling Example
    Machining Time
    L+A
    Tm =
    fr

    7.000 + 1.0308
    Tm =
    1.0907

    Tm = 7.3607 Min

    9
    Peripheral Milling Example
    Material Removal Rate

    MRR = w d fr

    MRR = (1.750) (0.250) (1.0907)

    MRR = 0.4772 cu.in./min

    10
    Face Milling Example
    Data: D = 0.625”; d = 0.375”; nt = 6;
    f = 0.0015 in/tooth ; v = 100 SFPM
    5.500”

    Top View

    O A

    11
    Face Milling Example
    Approach & Over Travel Distance

    D
    A=O=
    2
    0.625
    A=O=
    2

    A = O = 0.3125”

    12
    Face Milling Example
    Spindle Rotation Feed Rate

    v fr = N nt f
    N=
    πD
    (100) (12) fr = (611.1550) (6) (0.0015)
    N=
    π 0.625
    fr = 5.5004 in/Min
    N = 611.1550 RPM’s

    13
    Face Milling Example
    Machining Time

    L+A+O
    Tm =
    fr

    5.500 + 0.3125 + 0.3125


    Tm =
    5.5004

    Tm = 1.3863 Min

    14
    Face Milling Example
    Material Removal Rate

    MRR = w d fr

    MRR = (0.625) (0.375) (5.5004)

    MRR = 1.2892 cu.in./min

    15

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