Vishay Solid Tantalum Capacitors FAQ
Vishay Solid Tantalum Capacitors FAQ
Vishay Solid Tantalum Capacitors FAQ
www.vishay.com
Vishay
Solid Tantalum Capacitors
Frequently Asked Questions (FAQs)
GENERAL
• What is Vishay’s selection of tantalum capacitors with solid MnO2 electrolyte?
• What are your cage codes?
• Is my part counterfeit?
• What is the CTE of tantalum capacitors?
• What is the shelf life of this part in the original packaging?
• How can I obtain tin whisker growth information?
• What is the flammability rating of this tantalum capacitor per UL 94 V-0/1/2?
APPLICATIONS
• For DC/DC converters, what are the recommended design-in guidelines for Vishay tantalum capacitors?
• How can I avoid the overstressing of tantalum capacitors that can lead to overheating and possibly ignition?
• Can Vishay tantalum capacitors be used at temperatures above 125 °C?
ENVIRONMENTAL
• Are all Vishay solid tantalum capacitors RoHS-compliant?
• Where do I get RoHS, REACH, Green, and halogen-free status, and material declaration documentation?
• What is your position on DFAR clause 252.225-7009, Restriction on Acquisition of Certain Articles Containing Specialty
Metals?
TECHNICAL
• Why are voltage and temperature derating needed for tantalum capacitors?
• What is the difference between fused (Vishay TMCTX, T96, T98) and standard, non-fused (Vishay TMCS, 293D, T95, T97, and
others) tantalum capacitors?
• Are solid tantalum capacitors available in hermetic packaging?
• How do I obtain ESR / Z vs. frequency data?
• Are tantalum capacitors ESD-sensitive?
• What is the ESL of this part?
• What are the test conditions for standard electrical measurements (capacitance, dissipation factor, ESR)?
• How do I test for DC leakage (DCL) of Vishay tantalum capacitors?
• Why is surge testing done on tantalum capacitors and how is it performed?
• What is Weibull grading?
• What is the major difference between tantalum Mn02 and tantalum polymer capacitors?
VISHAY SELECTION
Q: What is Vishay’s selection of tantalum capacitors with solid MnO2 electrolyte?
A. Vishay Sprague surface-mount chip capacitors, B. Vishay Polytech, surface-mount chip capacitors,
TANTAMOUNT™, molded case, metal leadframe molded case, metal leadframe
• 293D industrial grade • TMCS standard industrial grade
• 593D industrial grade, low ESR • TMCM extended range
• TR3 low ESR • TMCU ultra flat, low profile
• TP3 high performance, automotive grade • TMCJ molded case, 0603 size
• TH3 high temperature, 150 °C, automotive grade • TMCP molded case, 0805 size
• TH4 high temperature, 175 °C, automotive grade • TMCTX built-in-fuse
• TH5 HITM® very high temperature, 200 °C • TMCR low ESR
• TL3 very low DC leakage B1. Vishay Polytech, high reliability
• TM3 for medical instruments • TMCH hi rel
• 793DX CECC 30801/005 approved • THC high temperature 150 °C, hi rel
• CTC3 CECC 30801/009 approved C. Vishay Sprague surface-mount chip capacitors,
• CTC4 CECC 30801/011 approved TANTAMOUNT™, conformal coated case
A1. TANTAMOUNT™, molded case, metal leadframe, high • 194D metal end caps
reliability, and DLA approved • 195D conformal coated
• CWR11 MIL-PRF-55365/8 qualified • 572D low profile, maximum CV
• 95158 DLA approved, low ESR • 591D low profile, low ESR, maximum CV
• T83 Hi rel COTS • 592D low profile, maximum CV
• 592W low profile, pulse application capacitor
• 594D maximum CV, low ESR
• 595D maximum CV
• 597D ultra low ESR, maximum CV (multianode)
• 695D pad-compatible with CWR06 / 194D
APPLICATIONS
Q: For DC/DC converters, what are the recommended design-in guidelines for Vishay tantalum capacitors?
A: There are several basic converter topologies: buck, boost, and flyback. Various capacitor types can be used in the input and
outputs of DC/DC converters. The application typically dictates the best choice of capacitor type (MLCC, aluminum
electrolytic, polymer, or tantalum) to use in the design. Some important considerations for input capacitors used in DC/DC
converters are the power dissipation and ripple performance. To maintain the voltage and to make sure the rail voltage is
stable to the converter, an input capacitor is required.
The Vishay datasheet contains maximum ESR information, which is useful in determining how to right-size the capacitor for
the available AC current. Maximum power dissipation and ripple current capabilities can be found in datasheets or
application notes on the Vishay website.
The hold up capacitor(s) is needed in converters for controlling the output ripple and transients. Output ripple can be
controlled by the capacitor. Key considerations for ripple control are the capacitor’s equivalent series resistance (ESR).
Transients during light- and heavy-load conditions need to be evaluated with the selected capacitor. Vishay can supply
impedance vs. frequency information so the ESR and ESL can be used to determine the proper type capacitor for the
application capacitance for the output of the converter.
Contact your local Vishay application engineer for more assistance in selecting the right capacitor for your converter
application.
Q: How can I avoid the overstressing of tantalum capacitors that can lead to overheating and possibly ignition?
A: Solid tantalum capacitors have no known wear-out mechanism(s). However, excessive voltage, current, and temperature can
impact their long-term reliability. Reducing any of the mentioned stresses results in improved reliability. The most common
method for reducing tantalum dielectric stress to improve reliability and guard against catastrophic failure is to reduce the
applied voltage so that it is less than the capacitor’s rated voltage (normally a 60 % to 50 % voltage derating is recommended
for solid tantalum capacitors. For individual devices please refer to the recommended voltage derating table in the relevant
datasheet, or in product Typical Performance Characteristics, or see technical note 40246 “Solid Tantalum Capacitors (With
MnO2 Electrolyte) Voltage Derating” www.vishay.com/doc?40246).
Q: Can Vishay solid tantalum capacitors be used at temperatures above 125 °C?
A: Yes. The TH3 series is designed for up to 150 °C applications, the TH4 up to 175 °C, and the TH5 up to 200 °C.
Date codes for A case repeat every four years and may be decoded as follows:
C1
C2
In the configuration above, C1 and C2 should each individually meet the circuit voltage and derating requirements.
If C1 is equal to C2, the resulting capacitance of the Ctotal is half the value of each capacitor (example: if C1 and C2 are each
22 μF, then Ctotal is 11 μF).
Mn2O3
Dielectric
MnO2
Ta2O5
Tantalum
The MnO2 acts as a semiconductor material converting to a lower-order oxide (Mn2O3), with a change to higher resistivity in
and around the potential failure site. These lower oxides (Mn2O3) have resistance higher by orders of magnitude than MnO2.
Ultimately, due to the oxide reaction, the conductive failure site is blocked and current flow decreases to an acceptable level.
The high-resistance manganese oxide material electrically isolates the dielectric defect.
The level of localized heat determines the resultant oxide formation.
If the resistance path is such that self-healing cannot occur then the capacitor will be rejected due to high DC leakage during
the final electrical test.
Q: How do I know if I am exceeding the ripple current capability of the capacitor?
A: Maximum allowed ripple current is provided in the relevant product datasheet.
For details, please refer to www.vishay.com/doc?40031.
1.00
1000
0.75
2nd line
1st line
2nd line
0.50
100
0.25
0 10
0 25 50 75 100 125 150 175
Application Temperature (°C)
As an example, if a tantalum capacitor is used without any derating, failure rates of 0.1 % to 1 % will occur. Tantalum
capacitor manufacturers generally recommend that a minimum of 60 % voltage derating should be applied (if not specified
differently in a product datasheet). However, specific derating rules need to be determined based upon the application of the
tantalum capacitor in the circuit. In a worst-case scenario, for example, a capacitor being used as an input filter might need
to sink a high level of surge-current at turn-on. More typical might be the use of tantalum devices as hold-up capacitors at
the output of a well-regulated converter. For recommended derating guidelines please refer to the relevant datasheet.
Derating guidelines were established by U.S. military procurement agencies in the 1950s to help to improve the long-term
reliability of tantalum capacitors. The military did extensive testing of tantalum capacitors, developing an established
standard life test procedure which was defined as operation at rated voltage for 1000 h at +85 °C using a current limiting
resistor of < 3 Ω in series. This “steady state” test procedure is still the industry standard today.
“M” level exponential failure rates were 1 % per 1000 h. Standard military and commercial products were designed to meet
this failure rate requirement. As field failure rate data studies became available, mostly through military studies, actual
reliability calculations became possible.
Q: What is the difference between fused (Vishay TMCTX, T96, T98) and standard, non-fused (Vishay TMCS, 293D, T95,
T97, and others) tantalum capacitors?
A: The fused series were designed to operate in high-current applications (> 10 A) and employ a fusing mechanism. Among the
conformal-coated capacitors there are two product series with a built-in fuse: the T96 and T98. All series employ similar fuse
mechanisms.
The fuse activation time is based on a current heating (I2R) effect and is therefore dependent on the fuse resistance (i.e.
material, length, and diameter) and available current. This type of fuse is ideal for high-current applications, but is not suitable
for low-current applications. As the fusing activation indicates, the fusing time increases significantly when the available
current is below approximately 3.5 A (see Typical Fuse Activation Curve). The capacitor fuse will not “open” below 2 A
because the I2R is below the energy required to activate the fuse. Between 2 A and 3 A, the fuse will eventually activate, but
some capacitor and circuit board “charring” may occur. In summary, built-in-fuse capacitors are ideal for high-current
circuits where capacitor “failure” can cause system failure. The fuse will prevent capacitor or circuit board “charring” and
usually will prevent any circuit interruption that can be associated with capacitor failure. A “shorted” capacitor across the
power source can cause current and/or voltage transients that trigger system shutdown. The fuse activation time is
sufficiently fast in most instances to eliminate excessive current drain or voltage swings. Built-in-fuse capacitors were
designed to operate in circuits with no external series resistance. The fuse changes the failure mode from a “short” circuit to
an “open” circuit.
60
1
50
1000 1000
Time (ms)
2nd line
2nd line
2nd line
40
Time (s)
2nd line
1st line
1st line
0.1
30
100 100
20
0.01
10
0.001 10 0 10
2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 6 8 10 12 14 16
Current (A) Current (A)
Typical Fuse Activation Curve T96 / T98: Typical Fuse Activation Curve