OPERATOR’S MANUAL PD20E-X-X

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 6-16-05

REVISED: 11-15-10
(REV. 05)

2” DIAPHRAGM PUMP
1:1 RATIO (CONDUCTIVE NON-METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS
Refer to Model Description Chart to match the pump material
options.
637369 for air section repair (see page 6).
637373-XX for fluid section repair (see page 4). NOTE: This kit also
contains several air motor seals which will need to be replaced.
637374-6 major air valve assembly (see page 7).

PUMP DATA
Models . . . . . . see Model Description Chart for “-XXX”.
Pump Type . . . Non-Metallic Air Operated Double Diaphragm
Material . . . . . see Model Description Chart.
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85.3 lbs (38.7 kgs)
Maximum Air Inlet Pressure . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure. . . . . . . . . . 120 p.s.i.g. (8.3 bar) Figure 1
Maximum Flow Rate (flooded inlet) . . . 184 g.p.m. (696 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g. . . 1.4 gal. (5.3 lit.)
Maximum Particle Size . . . . . . . . . . . . 1/4” dia. (6.4 mm) MODEL DESCRIPTION CHART
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM . . . . . . . . . . . . . . . -600 to 2800 F (-510 to 1380 C) PD20 E - F E S - P X X
Hytrel . . . . . . . . . . . . . . . . . . . . . -200 to 1500 F (-29º to 660 C) Center Section Material
Nitrile . . . . . . . . . . . . . . . . . . . . . . 100 to 1800 F (-12º to 820 C) E - Conductive Polypropylene
Polypropylene . . . . . . . . . . . . . . 350 to 1750 F (20 to 790 C) Fluid Connection
Santoprene . . . . . . . . . . . . . . . -400 to 2250 F (-400 to 1070 C) F - 2" A.N.S.I. / DIN Flange
PTFE . . . . . . . . . . . . . . . . . . . . . . . . 400 to 2250 F (40 to 1070 C)
Fluid Caps & Manifold Material
Viton . . . . . . . . . . . . . . . . . . . . . -400 to 3500 F (-400 to 1700 C) E - Conductive Polypropylene
Dimensional Data . . . . . . . . . . . . . . . . see page 8
Mounting Dimension . . . . . 8.18” x 14.16” (207.8 mm x 359.7 mm) Hardware Material
S - Stainless Steel
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 85.0 db(A)
Seat Material
The pump sound pressure levels published here have been updated to an Equivalent P - Polypropylene
Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
ROP S5.1 using four microphone locations. Ball Material
A - Santoprene T - PTFE
NOTICE: All possible options are shown in the chart, how- C - Hytrel V - Viton
G - Nitrile
ever, certain combinations may not be recommended,
consult a representative or the factory if you have ques- Diaphragm Material
tions concerning availability. A - Santoprene T - PTFE / Santoprene
C - Hytrel V - Viton
G - Nitrile

FLUID SECTION SERVICE KIT SELECTION PD20E - FES - P X X

EXAMPLE: Model # PD20E-FES-PAA 637373 - X X
Fluid Section Service Kit # 637373-AA Ball Diaphragm

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506
 (800) 276-4658 y FAX (800) 266-7016 © 2010 CCN 15244965
www.ingersollrandproducts.com
 OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS
y Obtain Material Safety Data Sheets on all materials
S TATIC SPARK HAZARDOUS PRESSURE from the supplier for proper handling instructions.
WARNING EXPLOSION HAZARD. Models containing
aluminum wetted par ts cannot be used with
WARNING EXCESSIVE AIR PRESSURE. Can cause per- 1,1,1-trichloroethane, methylene chloride or other
sonal injury, pump damage or property damage. halogenated hydrocarbon solvents which may react
y Do not exceed the maximum inlet air pressure as and explode.
stated on the pump model plate. y Check pump motor section, fluid caps, manifolds and
y Be sure material hoses and other components are able all wetted parts to assure compatibility before using
to withstand fluid pressures developed by this pump. with solvents of this type.
Check all hoses for damage or wear. Be certain dispens- WARNING MISAPPLICATION HAZARD. Do not use
ing device is clean and in proper working condition. models containing aluminum wetted parts with food
WARNING STATIC SPARK. Can cause explosion resulting in products for human consumption. Plated parts can
severe injury or death. Ground pump and pumping system. contain trace amounts of lead.
y Sparks can ignite flammable material and vapors. CAUTION Verify the chemical compatibility of the
y The pumping system and object being sprayed must be pump wetted parts and the substance being pumped,
grounded when it is pumping, flushing, recirculating or flushed or recirculated. Chemical compatibility may
spraying flammable materials such as paints, solvents, change with temperature and concentration of the
lacquers, etc. or used in a location where surrounding chemical(s) within the substances being pumped,
atmosphere is conducive to spontaneous combustion. flushed or circulated. For specific fluid compatibility,
Ground the dispensing valve or device, containers, hos- consult the chemical manufacturer.
es and any object to which material is being pumped. CAUTION Maximum temperatures are based
y Secure pump, connections and all contact points to on mechanical stress only. Certain chemicals will
avoid vibration and generation of contact or static spark. significantly reduce maximum safe operating
y Consult local building codes and electrical codes for temperature. Consult the chemical manufacturer for
specific grounding requirements. chemical compatibility and temperature limits. Refer
y After grounding, periodically verify continuity of to PUMP DATA on page 1 of this manual.
electrical path to ground. Test with an ohmmeter CAUTION Be certain all operators of this equipment
from each component (e.g., hoses, pump, clamps, con- have been trained for safe working practices,
tainer, spray gun, etc.) to ground to insure continuity. understand it’s limitations, and wear safety goggles /
Ohmmeter should show 0.1 ohms or less. equipment when required.
y Submerse the outlet hose end, dispensing valve or CAUTION Do not use the pump for the structural
device in the material being dispensed if possible. support of the piping system. Be certain the system
(Avoid free streaming of material being dispensed.) components are properly supported to prevent stress
y Use hoses incorporating a static wire. on the pump parts.
y Use proper ventilation. y Suction and discharge connections should be flexible
y Keep inflammables away from heat, open flames and connections (such as hose), not rigid piped, and should
sparks. be compatible with the substance being pumped.
y Keep containers closed when not in use. CAUTION Prevent unnecessary damage to the
WARNING Pump exhaust may contain contaminants. pump. Do not allow pump to operate when out of
Can cause severe injury. Pipe exhaust away from work material for long periods of time.
area and personnel. y Disconnect air line from pump when system sits idle
y In the event of a diaphragm rupture, material can be for long periods of time.
forced out of the air exhaust muffler. CAUTION Use only genuine ARO replacement parts to
y Pipe the exhaust to a safe remote location when assure compatible pressure rating and longest service life.
pumping hazardous or inflammable materials. NOTICE R E -TO R Q U E A L L FA S T E N E R S B E F O R E
y Use a grounded 1” minimum i.d. hose between the OPERATION. Creep of housing and gasket materials may
pump and the muffler. cause fasteners to loosen. Re-torque all fasteners to insure
WARNING HAZARDOUS PRESSURE. Can result in against fluid or air leakage.
serious injury or property damage. Do not service
or clean pump, hoses or dispensing valve while the WARNING = Hazards or unsafe practices which
system is pressurized. could result in severe personal injury,
y Disconnect air supply line and relieve pressure from death or substantial property damage.
the system by opening dispensing valve or device and CAUTION = Hazards or unsafe practices which
/ or carefully and slowly loosening and removing out- could result in minor personal injury,
let hose or piping from pump. product or property damage.
WARNING HAZARDOUS MATERIALS. Can cause serious
injury or property damage. Do not attempt to return NOTICE = Important installation, operation or
a pump to the factory or service center that contains maintenance information.
hazardous material. Safe handling practices must comply
with local and national laws and safety code requirements.

Page 2 of 8 PD20E-X-X (en)

 GENERAL DESCRIPTION OPERATING INSTRUCTIONS
The ARO diaphragm pump offers high volume delivery even y Always flush the pump with a solvent compatible with the
at low air pressure and a broad range of material compatibility material being pumped if the material being pumped is
options available. Refer to the model and option chart. ARO subject to setting up” when not in use for a period of time.
pumps feature stall resistant design, modular air motor / fluid y Disconnect the air supply from the pump if it is to be inactive
sections. for a few hours.
Air operated double diaphragm pumps utilize a pressure dif-
ferential in the air chambers to alternately create suction and PARTS AND SERVICE KITS
positive fluid pressure in the fluid chambers, ball checks insure
a positive flow of fluid. Refer to the part views and descriptions as provided on page 4
Pump cycling will begin as air pressure is applied and it will through 7 for parts identification and Service Kit information.
continue to pump and keep up with the demand. It will build y Certain ARO “Smart Parts” are indicated which should be
and maintain line pressure and will stop cycling once maxi- available for fast repair and reduction of down time.
mum line pressure is reached (dispensing device closed) and y Service kits are divided to service two separate diaphragm
will resume pumping as needed. pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid
Section is divided further to match typical part Material
AIR AND LUBE REQUIREMENTS Options.

WARNING EXCESSIVE AIR PRESSURE. Can cause pump MAINTENANCE

damage, personal injury or property damage.
y A filter capable of filtering out particles larger than 50 y Provide a clean work surface to protect sensitive internal
microns should be used on the air supply. There is no lu- moving parts from contamination from dirt and foreign
brication required other than the “O” ring lubricant which is matter during service disassembly and reassembly.
applied during assembly or repair. y Keep good records of service activity and include pump
y If lubricated air is present, make sure that it is compatible in preventive maintenance program.
with the “O” rings and seals in the air motor section of y Before disassembling, empty captured material in the
the pump. outlet manifold by turning the pump upside down to
drain material from the pump.
INSTALLATION
FLUID SECTION DISASSEMBLY
y Verify correct model / configuration prior to installation.
y Retorque all external fasteners per specifications prior to 1. Remove (61) outlet manifold, (60) inlet manifold.
start up. 2. Remove (22) balls, (19 and 33) “O” rings and (21) seats.
y Pumps are tested in water at assembly. Flush pump with 3. Remove (15) fluid caps.
compatible fluid prior to installation. NOTE: Only PTFE diaphragm models use a primary diaphragm (7)
y When the diaphragm pump is used in a forced-feed and a backup diaphragm (8). Refer to the auxiliary view in the
(flooded inlet) situation, it is recommended that a check Fluid Section illustration.
valve” be installed at the air inlet. 4. Remove the (6) diaphragm washer, (7) or (7 / 8) diaphragms,
y Material supply tubing should be at least the same diam- and (5) backup washer.
eter as the pump inlet manifold connection. NOTE: Do not scratch or mar the surface of (1) diaphragm rod.
y Material supply hose must be reinforced, non-collapsible
type compatible with the material being pumped. FLUID SECTION REASSEMBLY
y Piping must be adequately supported. Do not use the
y Reassemble in reverse order. Refer to the torque require-
pump to support the piping.
ments on page 5.
y Use flexible connections (such as hose) at the suction
y Clean and inspect all parts. Replace worn or damaged
and discharge. These connections should not be rigid
parts with new parts as required.
piped and must be compatible with the material being
pumped. y Lubricate (1) diaphragm rod and (144) U” cup with Lubriplate
FML-2 grease (94276 grease packet is included in service kit).
y Secure the diaphragm pump legs to a suitable surface
y For models with PTFE diaphragms: Item (8) Santoprene
(level and flat) to insure against damage by vibration.
diaphragm is installed with the side marked AIR SIDE”
y Pumps that need to be submersed must have both wet
towards the pump center body. Install the PTFE diaphragm (7)
and non-wet components compatible with the material
with the side marked FLUID SIDE” towards the (15) fluid cap.
being pumped.
y Re-check torque settings after pump has been re-started
y Submersed pumps must have exhaust pipe above liquid
and run a while.
level. Exhaust hose must be conductive and grounded.
y Flooded suction inlet pressure must not exceed 10 p.s.i.g. (0.69
bar).

Viton® and Hytrel® are registered trademarks of the DuPont® Company Loctite® is a registered trademark of Henkel Loctite Corporation
Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company)

PD20E-X-X (en) Page 3 of 8

 PARTS LIST / PD20E-X-X FLUID SECTION
 637373-XX Fluid Section Service Kits include: Balls (see Ball Option, refer to -XX in Service Kit chart below), Diaphragms (see Diaphragm Option, refer
to -XX in Service Kit chart below), and items 19, 33, 70, 144, 175, 237 and 238 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6).

SEAT OPTIONS BALL OPTIONS MATERIAL CODE

PD20E-FES-XXX PD20E-FES-XXX [B] = Nitrile
[C] = Carbon Steel
“21” · “22” (2-1/2” dia.) [Co] = Copper
[E] = E.P.R.
-XXX Seat Qty [Mtl] -XXX Ball Qty [Mtl] [GP] = Groundable Polypropylene
[H] = Hytrel
-PXX 95847-1 (4) [P] -XAX 93358-A (4) [SP] [P] = Polypropylene
[SP] = Santoprene
-XCX 93358-C (4) [H] [SS] = Stainless Steel
-XGX 93358-2 (4) [B] [T] = PTFE
[V] = Viton
-XTX 93358-4 (4) [T]
-XVX 93358-3 (4) [V]

DIAPHRAGM OPTIONS PD20E-FES-XXX

 SERVICE KIT  “7”  “8”  “19”  “33”
-XX = (Ball) “O” Ring "O” Ring
-XXX -XX = (Diaphragm) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl] (3/16” x 4” o.d.) Qty [Mtl] (3/16” x 5” o.d.) Qty [Mtl]
-XXA 637373-XA 94329-A (2) [SP] ----- --- --- 95912 (4) [E] 94115 (4) [E]
-XXC 637373-XC 94329-C (2) [H] ----- --- --- Y327-342 (4) [V] Y327-350 (4) [V]
-XXG 637373-XG 94329-G (2) [B] ----- --- --- Y325-342 (4) [B] Y325-350 (4) [B]
-XXT 637373-XT 95930 (2) [T] 94330-A (2) [SP] 95910 (4) [T] Y328-350 (4) [T]
-XXV 637373-XV 95344 (2) [V] ----- --- --- Y327-342 (4) [V] Y327-350 (4) [V]

COMMON PARTS
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
1 Rod (1) 94358 [C] 69 Air Cap (1) 95762-6 [GP]
5 Backup Washer (2) 94357-2 [SS] 3 70 Gasket (2) 94100 [B]
6 Diaphragm Screw (2) 95858-1 [P] 131 Screw (M10 x 1.5 - 6g x 134 mm) (6) 95920 [SS]
15 Fluid Cap (2) 95855-3 [GP] 3 144 U” Cup (3/16” x 1-3/8” o.d.) (2) Y186-51 [B]
26 Screw (M10 x 1.5 - 6g x 45 mm) (16) 95925 [SS] 3 175 "O” Ring (3/32” x 1” o.d.) (2) Y325-117 [B]
27 Screw (M10 x 1.5 - 6g x 100 mm) (28) 95922 [SS] 180 Washer (0.406” i.d. x 0.031” thick) (6) 94098 [Co]
28 Washer (0.406” i.d.) (44) 93360-1 [SS] 3 181 Roll Pin (5/32” o.d. x 3/4” long) (4) Y178-56-S [SS]
29 Nut (M10 x 1.5 - 6g) (28) 94992 [SS] 234 Threaded Tri-Plate (2) 95737 [SS]
43 Ground Lug (see page 7) (1) 93004 [Co] 235 Tri-Plate (inside item 68) (2) 95736 [SS]
60 Inlet Manifold (1) 95857-3 [GP] 3 237 Track Gasket (4) 95849 [B]
61 Outlet Manifold (1) 95856-3 [GP] 3 238 "O” Ring (3/32” x 5/8” o.d.) (4) Y325-111 [B]
68 Air Cap (1) 95762-5 [GP] 239 Roll Pin (5/32” o.d. x 1/2” long) (2) Y178-52-S [SS]
3 Indicates items included in Air Section Service Kit, see page 6.

Page 4 of 8 PD20E-X-X (en)

 PARTS LIST / PD20E-X-X FLUID SECTION
COLOR CODE AUXILIARY VIEW A-A
MATERIAL
DIAPHRAGM
COLOR
BALL
COLOR
3 1
Hytrel Cream Cream 5 8
Nitrile
Santoprene
Black
Tan
Red ( )
Tan
180 12
Santoprene Green N/A
9
(Backup)
PTFE White White
235
Viton Yellow (-) Yellow ( ) 13 14
(-) Dash ( ) Dot
237
11 10
7 6
2 4

Torque Sequence
61

26 FOR THE
AIR MOTOR SECTION
28 SEE PAGES 6 & 7

181 70
68
175 238 144 70 29 69 239
A

5 7 6 22
19
21
33

A 27
28

131 144 238 175

1 237 234
15
28 22
19
26
21
60
33

Figure 2

TORQUE REQUIREMENTS
NOTE: DO NOT OVERTIGHTEN FASTENERS.
ALL FASTENERS ARE METRIC.
View for PD20E-XXX-XXT (PTFE diaphragm) (6) Diaphragm screw, 65 - 70 ft lbs (88.1 - 94.9 Nm), lubricate face with Lubri-
configuration only. plate FML-2 grease.
(26 and 27) Screws, 15 - 20 ft lbs (20.3 - 27.1 Nm).
(131) Screw, 12 - 17 ft lbs (16.3 - 23.0 Nm).

LUBRICATION / SEALANTS
Apply Lubriplate FML-2 grease to all “O" rings, ”U" cups & mating parts.
Apply Loctite 271 to threads at assembly.
Apply Loctite 242 to threads at assembly.
Apply PTFE tape to threads at assembly.
Apply anti-seize compound to threads and bolt and nut flange heads
which contact pump case when using stainless steel fasteners.

Santoprene PTFE NOTE: Lubriplate FML-2 is a white food grade petroleum grease.

PD20E-X-X (en) Page 5 of 8

 PARTS LIST / PD20E-X-X AIR SECTION
3 Indicates parts included in 637369 Air Section Service Kit shown below and items (70), (144), (175), (180), (237) and (238) shown on page 4.
AIR MOTOR PARTS
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
101 Center Body (1) 95667-1 [GP] 168 “O” Ring (3/32” x 5/8” o.d.) (2) 94433 [U]
103 Bushing (1) 94092 [D] 169 U” Cup (1/8” x 7/8” o.d.) (1) Y240-9 [B]
105 Screw (M6 x 1 - 6g x 180 mm) (4) 95921 [SS] 170 Piston Sleeve (1) 94081 [Br]
107 End Plate (2) 95846 [SS] 3171 “O” Ring (3/32” x 1-1/8” o.d.) (1) Y325-119 [B]
111 Spool (1) 95651 [D] 3172 “O” Ring (1/16” x 1-1/8” o.d.) (1) Y325-22 [B]
118 Actuator Pin (0.250” x 2.276” long) (2) 94083 [SS] 3173 “O” Ring (1/16” x 1-3/8” o.d.) (2) Y325-26 [B]
121 Sleeve (2) 94084 [D] 3174 “O” Ring (1/8” x 1/2” o.d.) (2) Y325-202 [B]
127 900 St. Elbow (1-1/2 - 11-1/2 N.P.T.) (1) 94860 [C / I] 3176 Diaphragm (check valve) (2) 94102 [SP]
3132 Gasket (1) 94099 [B] 3199 Track Gasket (1) 95666 [B]
133 Washer (M6) (7) 95931 [SS] 3200 Gasket (1) 95665 [B]
134 Screw (M6 x 1 - 6g x 35 mm) (8) 95923 [SS] 201 Muffler Kit (includes item 127) (1) 67213
135 Valve Block (1) 95789-2 [GP] 3232 “O” Ring (1/8” x 1/2” o.d.) (2) Y325-202 [B]
136 End Cap (1) 95790 [P] 233 Adapter Plate (1) 95761 [P]
3137 “O” Ring (1/16” x 2” o.d.) (1) Y325-32 [B] 236 Nut (M6 x 1 - 6g) (4) 95924 [SS]
3138 U” Cup (3/16” x 1.792” o.d.) (1) 95966 [B]  3 Lubriplate FML-2 Grease (1) 94276
3139 U” Cup (3/16” x 1-1/4” o.d.) (1) Y186-50 [B] Lubriplate Grease Packets (10) 637308
140 Valve Insert (1) 95650 [Ck]
141 Valve Plate (1) 95659 [Ck] MATERIAL CODE
3146 “O” Ring (1/8” x 7/8” o.d.) (1) Y325-208 [B] [B] = Nitrile [I] = Iron
[Br] = Brass [P] = Polypropylene
3147 “O” Ring (1/8” x 5/8” o.d.) (1) Y325-204 [B] [C] = Carbon Steel [SP] = Santoprene
[Ck] = Ceramic [SS] = Stainless Steel
3166 Track Gasket (1) 94026 [B] [D] = Acetal [U] = Polyurethane
3167 Pilot Piston (includes 168 and 169) (1) 67164 [D] [GP] = Groundable Polypropylene

 Indicates items included in Fluid Section Service Kit, see page 4.

AIR MOTOR SECTION SERVICE MAJOR VALVE DISASSEMBLY

Service is divided into two parts − 1. Pilot Valve, 1. Remove (135) valve block and (233) adapter plate,
2. Major Valve. GENERAL REASSEMBLY NOTES: exposing (132 and 166) gaskets, (232) O” ring and
y Air Motor Section Service is continued from Fluid Section repair. (176) checks.
y Inspect and replace old parts with new parts as necessary. Look 2. Remove (233) adapter plate, releasing (140) valve in-
for deep scratches on surfaces, and nicks or cuts in O” rings. sert, (141) valve plate, (199 and 200) gaskets and (146,
y Take precautions to prevent cutting O” rings upon installation. 147 and 232) O” rings.
y Lubricate O” rings with Lubriplate FML-2 grease. 3. Remove (136) end cap and (137) O” ring, releasing (111)
y Do not over-tighten fasteners, refer to torque specification spool.
block on view.
y Re-torque fasteners following restart. MAJOR VALVE REASSEMBLY
y SERVICE TOOLS − To aid in the installation of (168) O” rings onto 1. Install new (138 and 139) U” cups on (111) spool −
the (167) pilot piston, use tool # 204130-T, available from ARO.
LIPS MUST FACE EACH OTHER.
2. Insert (111) spool into (135) valve block.
PILOT VALVE DISASSEMBLY 3. Install (137) O” ring on (136) end cap and assemble
end cap to (135) valve block, securing with (107)
1. A light tap on (118) should expose the opposite (121) sleeve, end plates and (105) screws.
(167) pilot piston and other parts. 4. Install (140) valve insert and (141) valve plate into
2. Remove (170) sleeve, inspect inner bore of sleeve for damage. (135) valve block. NOTE: Assemble (140) valve insert
with dished” side toward (141) valve plate. Assemble
PILOT VALVE REASSEMBLY (141) valve plate with 2 identification dots toward
(199 and 200) gaskets.
1. Clean and lubricate parts not being replaced from service kit. 5. Assemble (146, 147 and 232) O” rings, (199 and 200)
2. Install new (171 and 172) O” rings, replace (170) sleeve. gaskets and (233) adapter plate to (135) valve block.
3. Install new (168) O” rings and (169) seal - Note the lip direc- 6. Assemble (132 and 166) gaskets, (176) checks and
tion. Lubricate and replace (167). (232) O” ring to (101) body.
4. Reassemble remaining parts, replace (173 and 174) O” rings. 7. Assemble (135) valve block and components to
(101) body, securing with (134) screws.

Page 6 of 8 PD20E-X-X (en)

 PARTS LIST / PD20E-X-X AIR SECTION

118 169 168 172

121 171
PILOT VALVE
174 PART GROUP
170
173
167

140 141 199 146 147 132 166

173
121
107
118
105
174

135 103
101
133

Optional 94117 Muffler

134
138 200 232 233 232 176
43

111
MAJOR
139 201
VALVE
137
127
136
107
236

TORQUE REQUIREMENTS
NOTE: DO NOT OVERTIGHTEN FASTENERS.
ALL FASTENERS ARE METRIC.
Torque (105) screw to 15 - 20 in. lbs (1.7 - 2.3 Nm).
Torque (134) screw to 40 - 50 in. lbs (4.5 - 5.6 Nm).

LUBRICATION / SEALANTS
Apply Lubriplate FML-2 grease to “O" rings, ”U" Cups & mating parts.

A 637374-6 replacement Major Valve Service Assembly is available separately, which includes the following:
105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 146, 147, 166, 176 (2), 199, 200, 232 (2), 233 and 236 (4).

Figure 3

PD20E-X-X (en) Page 7 of 8

 TROUBLE SHOOTING
Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow.
y Check for diaphragm rupture. y Check air supply.
y Check tightness of (6) diaphragm screw. y Check for plugged outlet hose.
y Check for kinked (restrictive) outlet material hose.
Air bubbles in product discharge. y Check for kinked (restrictive) or collapsed inlet
y Check connections of suction plumbing. material hose.
y Check O” rings between intake manifold and inlet side y Check for pump cavitation − suction pipe should be
fluid caps. sized at least as large as the inlet thread diameter of
y Check tightness of (6) diaphragm screw. the pump for proper flow if high viscosity fluids are
being pumped. Suction hose must be a non-collaps-
Motor blows air or stalls. ing type, capable of pulling a high vacuum.
y Check (176) check valve for damage or wear. y Check all joints on the inlet manifolds and suction
y Check for restrictions in valve / exhaust. connections. These must be air tight.
y Inspect the pump for solid objects lodged in the dia-
phragm chamber or the seat area.

DIMENSIONAL DATA
(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).

22-1/4"(565.0 mm)
20-31/32"(532.2 mm)
2" A.N.S.I. / DIN Flange CL
13-7/8" (352.0 mm) 10-7/8"
Air Inlet 3/4 - 14 N.P.T.
(276.2 mm)

Outlet

31-29/32"
(810.5 mm)

28-21/32"
(728.0 mm)

16"
(405.9 mm)

Dotted lines show optional

67323 muffler. Inlet

3-5/8"
(92.2 mm)

8-3/16" 1/2" (12.7 mm) 9/16" (14.3 mm)

(207.8 mm)
6-1/4" 14-5/32" (360.0 mm)
9-7/32" (158.3 mm)
(234.2 mm)
24-3/16"(614.3 mm)
2" A.N.S.I. / DIN Flange
Exhaust Port 1-1/2 - 11-1/2 N.P.S.M.
Figure 4

PN 97999-1161

Page 8 of 8 PD20E-X-X (en)