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ARO-Expert Series-PD10P-1-Inch-Non-Metallic-Diaphragm-Pump-Manual

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OPERATOR’S MANUAL PD10P-X

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE PE10P-X


RELEASED: 11-10-03
REVISED: 8-13-10
1” DIAPHRAGM PUMP (REV. 12)

1:1 RATIO (NON-METALLIC)


READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS
Refer to Model Description Chart to match the pump material
options.
637397 for air section repair (see page 6).
637396-XX for fluid section repair (see page 4). NOTE: This
kit also contains several air motor seals which will need to be
replaced.
637395-7 major air valve assembly (see page 7).
PX10P-AXS-XXX PX10P-YXS-XXX
PUMP DATA PX10P-BXS-XXX

Models . . . . . . see Model Description Chart for “-XXX”.


Pump Type . . . Non-Metallic Air Operated Double Diaphragm
Material . . . . . see Model Description Chart. PX10P-FXS-XXX Figure 1
Weight . . . . . . . PX10P-FKS-XXX . . . . . . . 27.15 lbs (12.32 kgs)
PX10P-FPS-XXX . . . . . . . 19.87 lbs (9.01 kgs)
PX10P-YKS-XXX . . . . . . . 26.72 lbs (12.12 kgs)
MODEL DESCRIPTION CHART
PX10P-YPS-XXX . . . . . . . 19.59 lbs (8.89 kgs)
PX10P-AKS-XXX, -BKS . . 25.83 lbs (11.72 kgs) P X 10 P- X X S - X X X
Electronic Interface
PX10P-APS-XXX, -BPS . . 19.35 lbs (8.78 kgs) D - None E - Available
Maximum Air Inlet Pressure . . . . . . . . 120 p.s.i.g. (8.3 bar) Center Section Material
Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar) P - Polypropylene
Maximum Outlet Pressure. . . . . . . . . . 120 p.s.i.g. (8.3 bar) Fluid Connection / Location
Maximum Flow Rate (flooded inlet) . . . 53.0 g.p.m. (200.6 l.p.m.) A - 1" N.P.T.F. - 1
Displacement / Cycle @ 100 p.s.i.g. . . 0.226 gal. (0.86 lit.) B - Rp 1 - 11 BS
Maximum Particle Size . . . . . . . . . . . . 1/8” dia. (3.2 mm) F - 1" A.N.S.I. / DIN Flange / End
Maximum Temperature Limits (diaphragm / ball / seal material) Y - 1" A.N.S.I. / DIN Flange / Center
E.P.R. / EPDM . . . . . . . . . . . . . . . . -600 to 2800 F (-510 to 1380 C) Fluid Caps & Manifold Material
K - PVDF (Kynar)
Hytrel . . . . . . . . . . . . . . . . . . . . . -200 to 1500 F (-29º to 660 C) P - Polypropylene
Nitrile . . . . . . . . . . . . . . . . . . . . . . 100 to 1800 F (-12º to 820 C)
Hardware Material
Polypropylene . . . . . . . . . . . . . . 350 to 1750 F (20 to 790 C) S - Stainless Steel
PVDF (Kynar ) . . . . . . . . . . . . . 100 to 2000 F (-120 to 930 C)
Seat Material
Santoprene . . . . . . . . . . . . . . . -400 to 2250 F (-400 to 1070 C) H - Hard 440 Stainless Steel
PTFE. . . . . . . . . . . . . . . . . . . . . . . . . 400 to 2250 F (40 to 1070 C) K - PVDF (Kynar)
Viton . . . . . . . . . . . . . . . . . . . . . -400 to 3500 F (-400 to 1700 C) P - Polypropylene
Dimensional Data . . . . . . . . . . . . . . . . see page 8
Mounting Dimension . . . . . 5.032” x 10.050” (127.8 mm x 255.3 mm) Ball Material
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 79.7 db(A) A - Santoprene G - Nitrile V - Viton
C - Hytrel T - PTFE
The pump sound pressure levels published here have been updated to an Equivalent Diaphragm Material
Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP A - Santoprene M - Medical Grade Santoprene
S5.1 using four microphone locations. C - Hytrel T - PTFE / Santoprene
G - Nitrile V - Viton
NOTICE: All possible options are shown in the chart, however, FLUID SECTION SERVICE KIT SELECTION PX10P - XXS - X X X
certain combinations may not be recommended, consult a EXAMPLE: MODEL # PD10P-FPS-PAA 637396 - X X
representative or the factory if you have questions concerning FLUID SECTION SERVICE KIT # 637396-AA Ball Diaphragm
availability.

INGERSOLL RAND COMPANY LTD


209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 276-4658 y FAX (800) 266-7016 © 2010 CCN 15206378
www.ingersollrandproducts.com
OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS
y Obtain Material Safety Data Sheets on all materials
STATIC SPARK HAZARDOUS PRESSURE from the supplier for proper handling instructions.
WARNING EXPLOSION HAZARD. Models containing
aluminum wetted par ts cannot be used with
WARNING EXCESSIVE AIR PRESSURE. Can cause per- 1,1,1-trichloroethane, methylene chloride or other
sonal injury, pump damage or property damage. halogenated hydrocarbon solvents which may react
y Do not exceed the maximum inlet air pressure as and explode.
stated on the pump model plate. y Check pump motor section, fluid caps, manifolds and
y Be sure material hoses and other components are able all wetted parts to assure compatibility before using
to withstand fluid pressures developed by this pump. with solvents of this type.
Check all hoses for damage or wear. Be certain dispens- WARNING MISAPPLICATION HAZARD. Do not use
ing device is clean and in proper working condition. models containing aluminum wetted parts with food
WARNING STATIC SPARK. Can cause explosion products for human consumption. Plated parts can
resulting in severe injury or death. Ground pump and contain trace amounts of lead.
pumping system. CAUTION Verify the chemical compatibility of the
y Sparks can ignite flammable material and vapors. pump wetted parts and the substance being pumped,
y The pumping system and object being sprayed must be flushed or recirculated. Chemical compatibility may
grounded when it is pumping, flushing, recirculating or change with temperature and concentration of the
spraying flammable materials such as paints, solvents, chemical(s) within the substances being pumped,
lacquers, etc. or used in a location where surrounding flushed or circulated. For specific fluid compatibility,
atmosphere is conducive to spontaneous combustion. consult the chemical manufacturer.
Ground the dispensing valve or device, containers, hos- CAUTION Maximum temperatures are based
es and any object to which material is being pumped. on mechanical stress only. Certain chemicals will
y Secure pump, connections and all contact points to significantly reduce maximum safe operating
avoid vibration and generation of contact or static spark. temperature. Consult the chemical manufacturer for
y Consult local building codes and electrical codes for chemical compatibility and temperature limits. Refer
specific grounding requirements. to PUMP DATA on page 1 of this manual.
y After grounding, periodically verify continuity of CAUTION Be certain all operators of this equipment
electrical path to ground. Test with an ohmmeter have been trained for safe working practices,
from each component (e.g., hoses, pump, clamps, con- understand it’s limitations, and wear safety goggles /
tainer, spray gun, etc.) to ground to insure continuity. equipment when required.
Ohmmeter should show 0.1 ohms or less. CAUTION Do not use the pump for the structural
y Submerse the outlet hose end, dispensing valve or support of the piping system. Be certain the system
device in the material being dispensed if possible. components are properly supported to prevent stress
(Avoid free streaming of material being dispensed.) on the pump parts.
y Use hoses incorporating a static wire. y Suction and discharge connections should be flexible
y Use proper ventilation. connections (such as hose), not rigid piped, and should
y Keep inflammables away from heat, open flames and be compatible with the substance being pumped.
sparks. CAUTION Prevent unnecessary damage to the
y Keep containers closed when not in use. pump. Do not allow pump to operate when out of
WARNING Pump exhaust may contain contaminants. material for long periods of time.
Can cause severe injury. Pipe exhaust away from work y Disconnect air line from pump when system sits idle
area and personnel. for long periods of time.
y In the event of a diaphragm rupture, material can be CAUTION Use only genuine ARO replacement parts
forced out of the air exhaust muffler. to assure compatible pressure rating and longest
y Pipe the exhaust to a safe remote location when service life.
pumping hazardous or inflammable materials. NOTICE RE-TORQUE ALL FASTENERS BEFORE
y Use a grounded 3/8” minimum i.d. hose between the OPERATION. Creep of housing and gasket materials
pump and the muffler. may cause fasteners to loosen. Re-torque all fasteners
WARNING HAZARDOUS PRESSURE. Can result in serious to insure against fluid or air leakage.
injury or property damage. Do not service or clean pump,
hoses or dispensing valve while the system is pressurized. WARNING = Hazards or unsafe practices which
y Disconnect air supply line and relieve pressure from could result in severe personal injury,
the system by opening dispensing valve or device and death osr substantial property dam-
/ or carefully and slowly loosening and removing out- age.
let hose or piping from pump. CAUTION = Hazards or unsafe practices which
WARNING HAZARDOUS MATERIALS. Can cause serious could result in minor personal injury,
injury or property damage. Do not attempt to return product or property damage.
a pump to the factory or service center that contains NOTICE = Important installation, operation or
hazardous material. Safe handling practices must comply maintenance information.
with local and national laws and safety code requirements.

Page 2 of 8 PD10P-X
GENERAL DESCRIPTION OPERATING INSTRUCTIONS
The ARO diaphragm pump offers high volume delivery even y Always flush the pump with a solvent compatible with the
at low air pressure and a broad range of material compatibility material being pumped if the material being pumped is
options available. Refer to the model and option chart. ARO subject to setting up” when not in use for a period of time.
pumps feature stall resistant design, modular air motor / fluid y Disconnect the air supply from the pump if it is to be inactive
sections. for a few hours.
Air operated double diaphragm pumps utilize a pressure dif-
ferential in the air chambers to alternately create suction and PARTS AND SERVICE KITS
positive fluid pressure in the fluid chambers, ball checks insure
a positive flow of fluid. Refer to the part views and descriptions as provided on page 4
Pump cycling will begin as air pressure is applied and it will through 7 for parts identification and Service Kit information.
continue to pump and keep up with the demand. It will build y Certain ARO “Smart Parts” are indicated which should be
and maintain line pressure and will stop cycling once maxi- available for fast repair and reduction of down time.
mum line pressure is reached (dispensing device closed) and y Service kits are divided to service two separate diaphragm
will resume pumping as needed. pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid
Section is divided further to match typical part Material
AIR AND LUBE REQUIREMENTS Options.
MAINTENANCE
WARNING EXCESSIVE AIR PRESSURE. Can cause
pump damage, personal injury or property damage. y Provide a clean work surface to protect sensitive internal
y A filter capable of filtering out particles larger than 50 moving parts from contamination from dirt and foreign
microns should be used on the air supply. There is no lu- matter during service disassembly and reassembly.
brication required other than the “O” ring lubricant which is y Keep good records of service activity and include pump
applied during assembly or repair. in preventive maintenance program.
y If lubricated air is present, make sure that it is compatible y Before disassembling, empty captured material in the
with the “O” rings and seals in the air motor section of outlet manifold by turning the pump upside down to
the pump. drain material from the pump.
INSTALLATION FLUID SECTION DISASSEMBLY
y Verify correct model / configuration prior to installation. 1. Remove (60) outlet manifold, (61) inlet manifold.
y Retorque all external fasteners per specifications prior to 2. Remove (22) balls, (19 and 33) “O” rings and (21) seats.
start up. 3. Remove (15) fluid caps.
y Pumps are tested in water at assembly. Flush pump with NOTE: Only PTFE diaphragm models use a primary diaphragm (7)
compatible fluid prior to installation. and a backup diaphragm (8). Refer to the auxiliary view in the Fluid
y When the diaphragm pump is used in a forced-feed Section illustration.
(flooded inlet) situation, it is recommended that a check 4. Remove the (6) diaphragm washer, (7) or (7 / 8) diaphragms,
valve” be installed at the air inlet. and (5) backup washer.
y Material supply tubing should be at least the same diam- NOTE: Do not scratch or mar the surface of (1) diaphragm rod.
eter as the pump inlet manifold connection.
y Material supply hose must be reinforced, non-collapsible FLUID SECTION REASSEMBLY
type compatible with the material being pumped.
y Piping must be adequately supported. Do not use the y Reassemble in reverse order. Refer to the torque requirements
pump to support the piping. on page 5.
y Use flexible connections (such as hose) at the suction y Clean and inspect all parts. Replace worn or damaged
and discharge. These connections should not be rigid parts with new parts as required.
piped and must be compatible with the material being y Lubricate (1) diaphragm rod and (144) “U” cup with Lubri-
pumped. plate FML-2 grease (94276 grease packet is included in ser-
y Secure the diaphragm pump legs to a suitable surface vice kit).
(level and flat) to insure against damage by vibration. y For models with PTFE diaphragms: Item (8) Santoprene
y Pumps that need to be submersed must have both wet diaphragm is installed with the side marked “AIR SIDE”
and non-wet components compatible with the material towards the pump center body. Install the PTFE diaphragm
being pumped. (7) with the side marked “FLUID SIDE” towards the (15) fluid
y Submersed pumps must have exhaust pipe above liquid cap.
level. Exhaust hose must be conductive and grounded. y Re-check torque settings after pump has been re-started
y Flooded suction inlet pressure must not exceed 10 p.s.i.g. (0.69 and run a while.
bar).

Viton® and Hytrel® are registered trademarks of the DuPont® Company Loctite® is a registered trademark of Henkel Loctite Corporation
Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company)

PD10P-X Page 3 of 8
PARTS LIST / PX10P-X FLUID SECTION
FLUID SECTION SERVICE KITS (637396-XX)
 KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS (see Diaphragm Option, refer to -XX in
Service Kit chart below), and items 19, 33, 70, 144, 175 and 180 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6).

SEAT OPTIONS BALL OPTIONS MATERIAL CODE


PX10P-XXS-XXX PX10P-XXS-XXX [B] = Nitrile
[C] = Carbon Steel
“21” · “22” (1-1/4” dia.) [E] = E.P.R.
[H] = Hytrel
-XXX Seat Qty [Mtl] -XXX Ball Qty [Mtl] [K] = PVDF (Kynar)
-HXX 94706 (4) [SH] -XAX 93278-A (4) [SP] [MSP] = Medical Grade Santoprene
[P] = Polypropylene
-KXX 94707-2 (4) [K] -XCX 93278-C (4) [H] [SH] = Hard Stainless Steel
-PXX 94707-1 (4) [P] -XGX 93278-2 (4) [B] [SP] = Santoprene
[SS] = Stainless Steel
-SXX 96151 (4) [SS] -XTX 93278-4 (4) [T] [T] = PTFE
-XVX 93278-3 (4) [V] [V] = Viton
-XMX 93278-M (4) [MSP]

DIAPHRAGM OPTIONS PD10P-FES-XXX


 SERVICE KIT  “7”  “8”  “19”  “33”
-XX = (Ball) “O” Ring “O” Ring
-XXX -XX = (Diaphragm) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl] (1/8” x 2-1/8” o.d.) Qty [Mtl] (1/8” x 1-5/8” o.d.) Qty [Mtl]
-XXA 637396-XA 96267-A (2) [SP] ----- --- --- 93280 (4) [E] 93279 (4) [E]
-XXC 637396-XC 96267-C (2) [H] ----- --- --- Y327-225 (4) [V] Y327-220 (4) [V]
-XXG 637396-XG 96267-G (2) [B] ----- --- --- Y325-225 (4) [B] Y325-220 (4) [B]
-XXM 637396-XM 96267-M (2) [MSP] ----- --- --- 93280 (4) [E] 93279 (4) [E]
-XXT 637396-XT 96146-T (2) [T] 96145-A (2) [SP] 93282 (4) [T] 93281 (4) [T]
-XXV 637396-XV 95989-3 (2) [V] ----- --- --- Y327-225 (4) [V] Y327-220 (4) [V]

MANIFOLD / FLUID CAP MATERIAL OPTIONS PX10P-XXS-XXX


PVDF (Kynar) Polypropylene
PX10P-AKS- PX10P-FKS- PX10P-YKS- PX10P-APS PX10P-FPS- PX10P-YPS-
PX10P-BKS- PX10P-BPS
Item Description (size) Qty Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl]
6 Diaphragm Washer (2) 96108-2 [K] 96108-2 [K] 96108-2 [K] 96108-1 [P] 96108-1 [P] 96108-1 [P]
15 Fluid Cap (2) 96105-2 [K] 96105-2 [K] 96105-2 [K] 96105-1 [P] 96105-1 [P] 96105-1 [P]
60 Inlet Manifold (1) 96200-[ ] [K] 96195-2 [K] 96180-2 [K] 96200-[ ] [P] 96195-1 [P] 96180-1 [P]
61 Outlet Manifold (1) 96199-[ ] [K] 96194-2 [K] 96179-2 [K] 96199-[ ] [P] 96194-1 [P] 96179-1 [P]
For N.P.T.F. thread models (PX10P-AKS-), use “-2”. For BSP thread models (PX10P-BKS-), use “-4”.
For N.P.T.F. thread models (PX10P-APS-), use “-1”. For BSP thread models (PX10P-BPS-), use “-3”.

COMMON PARTS
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
1 Rod (1) 95995 [C] 3 70 Gasket (2) 95843 [B]
5 Backup Washer (2) 95990-1 [SS]  74 Pipe Plug (1/4 - 18 N.P.T. x 7/16”) (2) 93832-3 [K]
26 Screw (M8 x 1.25 - 6g x 30 mm) (16) 95880 [SS]  76 Pipe Plug (1/8 - 27 N.P.T. x .27”) (1) Y17-50-S [SS]
27 Screw (M8 x 1.25 - 6g x 50 mm) (20) 96163 [SS] 131 Screw (M8 x 1.25 - 6g x 100 mm) (4) 96216 [SS]
28 Washer (8.5 mm i.d.) (4) 96217 [SS]  3 144 "U” Cup (3/16” x 1-1/8” o.d.) (2) Y186-49 [B]
29 Flange Nut (M8 x 1.25 - 6h) (20) 96229 [SS]  3 175 "O” Ring (3/32” x 13/16” o.d.) (2) Y325-114 [B]
68 Air Cap (models PD10P-X) (1) 96104-1 [P]  3 180 "O” Ring (2.5 mm x 12 mm o.d.) (8) 96292 [B]
(models PE10P-X) (1) 96104-3 [P] 195 Hex Flange Nut (M8 x 1.25 - 6h) (4) 95879 [SS]
69 Air Cap (models PD10P-X) (1) 96104-2 [P]
(models PE10P-X) (1) 96104-4 [P]
3 Air Section Service Kit parts, see page 6.
 Used on models PE10P-XXS-XXX only.

Page 4 of 8 PD10P-X
PARTS LIST / PX10P-X FLUID SECTION

3 1

5 8

9 10
61 (models PX10P-AXS-XXX
and PX10P-BXS-XXX)
7 6
2 4
Torque Sequence
61 (models PX10P-YXS-XXX)

COLOR CODE
FOR THE
DIAPHRAGM BALL
AIR MOTOR SECTION MATERIAL COLOR COLOR
SEE PAGES 6 & 7
Hytrel Cream Cream
Nitrile Black Red ( )
Santoprene Tan Tan
26 Santoprene Green N/A
(Backup)
61 (models PX10P-FXS-XXX) PTFE White White
Viton Yellow (-) Yellow ( )
(-) Dash ( ) Dot
68
A 131 70
76 144 70 69 27
7
22
19
21

A 33
29

74 144 175 175

15
180 195 1 5 6
22
26
19
60 (models PX10P-FXS-XXX)
21
Figure 2
33

60 (models PX10P-YXS-XXX)

TORQUE REQUIREMENTS
60 (models PX10P-AXS-XXX
NOTE: DO NOT OVERTIGHTEN FASTENERS.
and PX10P-BXS-XXX)
ALL FASTENERS ARE METRIC.
(6) Diaphragm washer, 25 - 30 ft lbs (33.9 - 40.7 Nm), lubricate
face with Lubriplate grease and apply Loctite 271 to
threads.
(26) Screws, 10 - 12 ft lbs (13.6 - 16.3 Nm).
(29) Nuts, 10 - 12 ft lbs (13.6 - 16.3 Nm).
VIEW OF TWO PIECE PTFE DIAPHRAGM AUXILIARY VIEW A-A (131) Screws, tighten to 11 - 14 ft lbs (14.9 - 19.0 Nm).

LUBRICATION / SEALANTS
Apply Lubriplate FML-2 grease to all “O" rings, ”U"
180 cups & mating parts.
Apply Loctite 242 to threads at assembly.
28 Apply anti-seize compound to threads and bolt and
nut flange heads which contact pump case when
using stainless steel fasteners.
Apply PTFE tape to threads at assembly.
Santoprene 8 7 PTFE
Lubriplate FML-2 is a white food grade petroleum grease.

PD10P-X Page 5 of 8
PARTS LIST / PD10P-X-X AIR SECTION
3 Indicates parts included in 637397 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.

AIR MOTOR PARTS


Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
101 Center Body (1) 95970 [P] 168 "O” Ring (3/32” x 5/8” o.d.) (2) 94433 [U]
103 Bushing (1) 96000 [D] 169 "U” Cup (1/8” x 7/8” o.d.) (1) Y240-9 [B]
105 Screw (M6 x 1 - 6g x 180 mm) (4) 95886 [SS] 170 Piston Sleeve (1) 94081 [Br]
107 End Plate (2) 95840 [SS] 3171 "O” Ring (3/32” x 1-1/8” o.d.) (1) Y325-119 [B]
111 Spool (1) 96293 [D] 3172 "O” Ring (1/16” x 1-1/8” o.d.) (1) Y325-22 [B]
118 Actuator Pin (2) 95999 [SS] 3173 "O” Ring (3/32” x 1-3/8” o.d.) (2) Y325-123 [B]
121 Sleeve (2) 95123 [D] 3174 "O” Ring (1/8” x 1/2” o.d.) (2) Y325-202 [B]
3132 Gasket (1) 96170 [B] 3176 Diaphragm (check valve) (2) 95845 [SP]
133 Washer (M6) (6) 95931 [SS] 3181 Roll Pin (5/32” o.d. x 1/2” long) (4) Y178-52-S [B]
134 Screw (M6 x 1 - 6g x 20 mm) (6) 95887 [SS] 3200 Gasket (1) 95842 [B]
135 Valve Block (PD10P-XXS-XXX) (1) 96174-1 [P] 201 Muffler (1) 93139 [P]
(PE10P-XXS-XXX) (1) 96174-2 [P] 233 Adapter Plate (1) 95832 [P]
136 End Cap (1) 95833 [P] 236 Nut (M6 x 1 - 6h) (4) 95924 [SS]
3137 Gasket (1) 95844 [B] 3 Lubriplate FML-2 Grease (1) 94276
3138 "U” Cup (3/16” x 1-5/8” o.d.) (1) Y186-53 [B] Lubriplate Grease Packets (10) 637308
3139 "U” Cup (3/16” x 1-1/8” o.d) (1) Y186-49 [B]
140 Valve Insert (1) 95838 [AO] MATERIAL CODE
141 Valve Plate (1) 95885 [AO] [AO] = Alumina Oxide [P] = Polypropylene
[B] = Nitrile [SP] = Santoprene
3166 Gasket (1) 96171 [B] [Br] = Brass [SS] = Stainless Steel
3167 Pilot Piston (includes 168 and 169) (1) 67164 [D] [D] = Acetal [U] = Polyurethane

 Fluid Section Service Kit, see page 4.

AIR MOTOR SECTION SERVICE MAJOR VALVE DISASSEMBLY


Service is divided into two parts − 1. Pilot Valve, 1. Remove (135) valve block and (233) adapter plate, expos-
2. Major Valve. GENERAL REASSEMBLY NOTES: ing (132 and 166) gaskets and (176) checks.
y Air Motor Section Service is continued from Fluid Section repair. 2. Insert a small flat blade screwdriver into the notch
y Inspect and replace old parts with new parts as necessary. Look in the side of (135) valve block and push in on tab
for deep scratches on surfaces, and nicks or cuts in “O” rings. to remove (233) adapter plate, releasing (140) valve
y Take precautions to prevent cutting “O” rings upon installa- insert, (141) valve plate and (200) gasket.
tion. 3. Remove (136) end cap and (137) “O” ring, releasing (111) spool.
y Lubricate “O” rings with Lubriplate FML-2 grease. MAJOR VALVE REASSEMBLY
y Do not over-tighten fasteners, refer to torque specification
block on view. 1. Install new (138 and 139) “U” cups on (111) spool −
y Re-torque fasteners following restart. LIPS MUST FACE EACH OTHER.
y SERVICE TOOLS − To aid in the installation of (168) “O” rings 2. Insert (111) spool into (135) valve block.
onto the (167) pilot piston, use tool # 204130-T, available from 3. Install (137) gasket on (136) end cap and assemble
ARO. end cap to (135) valve block, securing with (107)
PILOT VALVE DISASSEMBLY end plates and (105) screws.
NOTE: Tighten (105) screws to 35 - 40 in. lbs (4.0 - 4.5
1. A light tap on (118) should expose the opposite (121) sleeve, Nm).
(167) pilot piston and other parts. 4. Install (140) valve insert and (141) valve plate into
2. Remove (170) sleeve, inspect inner bore of sleeve for damage. (135) valve block. NOTE: Assemble (140) valve insert
with dished” side toward (141) valve plate. Assemble
PILOT VALVE REASSEMBLY (141) valve plate with part number identification
toward (140) valve insert.
1. Clean and lubricate parts not being replaced from service kit. 5. Assemble (200) gasket and (233) adapter plate to (135)
2. Install new (171 and 172) “O” rings, replace (170) sleeve. valve block.
3. Install new (168) “O” rings and (169) seal - Note the lip direc- NOTE: Assemble (233) adapter plate with notched
tion. Lubricate and replace (167). side down.
4. Reassemble remaining parts, replace (173 and 174) “O” rings. 6. Assemble (132 and 166) gaskets and (176) checks and to
(101) body.
7. Assemble (135) valve block and components to
(101) body, securingwith (134) screws. NOTE: Tight-
en (134) screws to 35 - 40 in. lbs (4.0 - 4.5 Nm).

Page 6 of 8 PD10P-X
PARTS LIST / PX10P-X AIR SECTION

118 173 169 168

172 PILOT VALVE


PART GROUP
174 171
170
121 173
167 118

166 121

140 141 233 174


107

105

133

135
Notch

134
200 132 176 101 181 103 201

Insert screwdriver here to remove (233) adapter plate.

111 138
TORQUE REQUIREMENTS
139 NOTE: DO NOT OVERTIGHTEN FASTENERS.
137 ALL FASTENERS ARE METRIC.
Torque (105 and 134) screw to 35 - 40 in. lbs (4.0 - 4.5 Nm).
MAJOR
136 LUBRICATION / SEALANTS
VALVE Apply Lubriplate FML-2 grease to “O" rings, “U" Cups & mating parts.
107 Apply anti-seize compound to threads at assembly.

236 A replacement Major Valve Service Assembly is available separately, which includes the following:

637395-1 for models PD10P-X: 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 166,
176 (2), 200, 233 and 236 (4)

637395-2 for models PE10P-X: 76, 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 166,
176 (2), 200, 233 and 236 (4)
Figure 3

TROUBLE SHOOTING
Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow.
y Check for diaphragm rupture. y Check air supply.
y Check tightness of (6) diaphragm washer. y Check for plugged outlet hose.
y Check for kinked (restrictive) outlet material hose.
Air bubbles in product discharge. y Check for kinked (restrictive) or collapsed inlet material
y Check connections of suction plumbing. hose.
y Check O” rings between intake manifold and inlet side y Check for pump cavitation − suction pipe should be sized
fluid caps. at least as large as the inlet thread diameter of the pump
y Check tightness of (6) diaphragm washer. for proper flow if high viscosity fluids are being pumped.
Suction hose must be a non-collapsing type, capable of
Motor blows air or stalls. pulling a high vacuum.
y Check (176) check valve for damage or wear. y Check all joints on the inlet manifolds and suction con-
y Check for restrictions in valve / exhaust. nections. These must be air tight.
y Inspect the pump for solid objects lodged in the dia-
phragm chamber or the seat area.

PD10P-X Page 7 of 8
DIMENSIONAL DATA
(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).
DIMENSIONS
A - see below E - 11-1/32" (279.5 mm) J - 6-9/32" (159.6 mm) N - 8-1/32" (203.4 mm) S - 5-1/32" (127.6 mm)
B - 13-25/32" (349.8 mm) F - 8-5/16" (211.1 mm) K - 7/16" (11.1 mm) P - 6-31/32" (176.6 mm)
C - 10-1/16" (255.3 mm) G - see below L - see below Q - see below
D - 2-11/32" (59.4 mm) H - 5-1/32" (127.6 mm) M - 1/2" (12.7 mm) R - see below

“A” “G” “L” “Q” “R”


PX10P-AXS-, BXS- 14-7/32" (361.2 mm) 14-27/32" (376.5 mm) 2" (50.8 mm) 2-3/8" (59.7 mm) 14-11/32" (364.0 mm)
PX10P-FXS-XXX 16-1/32" (407.3 mm) 16-1/32" (407.0 mm) −−−−− 4-1/16" (103.0 mm) 16-1/32" (407.3 mm)
PX10P-YXS-XXX 14-7/32" (361.2 mm) 16" (406.3 mm) 1-1/32" (25.6 mm) 2-3/8" (59.7 mm) 14-11/32" (364.0 mm)

E
F A
L P 1 - 11-1/2 N.P.T.F. - 1(PX10P-AXS-XXX)
Rp 1 - 11 BS (PX10P-BXS-XXX)

Outlet
Air Inlet 1/4 - 18 N.P.T.
B

PX10P-AXS-XXX
PX10P-BXS-XXX
N Inlet
G
D
M H Q S K
J C
R
1" A.N.S.I. / DIN Flange
E A
F P

Outlet Air Inlet 1/4 - 18 N.P.T.


G

B PX10P-FXS-XXX
Inlet
N

D
H K
J M Q C
R

E
F A
L P 1" A.N.S.I. / DIN Flange
Outlet

Air Inlet 1/4 - 18 N.P.T.


B

PX10P-YXS-XXX

G N

D
Inlet
M H Q S K
J C
R Figure 4

PN 97999-1061
Page 8 of 8 PD10P-X

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