ARO-Expert Series-PD10P-1-Inch-Non-Metallic-Diaphragm-Pump-Manual
ARO-Expert Series-PD10P-1-Inch-Non-Metallic-Diaphragm-Pump-Manual
ARO-Expert Series-PD10P-1-Inch-Non-Metallic-Diaphragm-Pump-Manual
SERVICE KITS
Refer to Model Description Chart to match the pump material
options.
637397 for air section repair (see page 6).
637396-XX for fluid section repair (see page 4). NOTE: This
kit also contains several air motor seals which will need to be
replaced.
637395-7 major air valve assembly (see page 7).
PX10P-AXS-XXX PX10P-YXS-XXX
PUMP DATA PX10P-BXS-XXX
Page 2 of 8 PD10P-X
GENERAL DESCRIPTION OPERATING INSTRUCTIONS
The ARO diaphragm pump offers high volume delivery even y Always flush the pump with a solvent compatible with the
at low air pressure and a broad range of material compatibility material being pumped if the material being pumped is
options available. Refer to the model and option chart. ARO subject to setting up” when not in use for a period of time.
pumps feature stall resistant design, modular air motor / fluid y Disconnect the air supply from the pump if it is to be inactive
sections. for a few hours.
Air operated double diaphragm pumps utilize a pressure dif-
ferential in the air chambers to alternately create suction and PARTS AND SERVICE KITS
positive fluid pressure in the fluid chambers, ball checks insure
a positive flow of fluid. Refer to the part views and descriptions as provided on page 4
Pump cycling will begin as air pressure is applied and it will through 7 for parts identification and Service Kit information.
continue to pump and keep up with the demand. It will build y Certain ARO “Smart Parts” are indicated which should be
and maintain line pressure and will stop cycling once maxi- available for fast repair and reduction of down time.
mum line pressure is reached (dispensing device closed) and y Service kits are divided to service two separate diaphragm
will resume pumping as needed. pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid
Section is divided further to match typical part Material
AIR AND LUBE REQUIREMENTS Options.
MAINTENANCE
WARNING EXCESSIVE AIR PRESSURE. Can cause
pump damage, personal injury or property damage. y Provide a clean work surface to protect sensitive internal
y A filter capable of filtering out particles larger than 50 moving parts from contamination from dirt and foreign
microns should be used on the air supply. There is no lu- matter during service disassembly and reassembly.
brication required other than the “O” ring lubricant which is y Keep good records of service activity and include pump
applied during assembly or repair. in preventive maintenance program.
y If lubricated air is present, make sure that it is compatible y Before disassembling, empty captured material in the
with the “O” rings and seals in the air motor section of outlet manifold by turning the pump upside down to
the pump. drain material from the pump.
INSTALLATION FLUID SECTION DISASSEMBLY
y Verify correct model / configuration prior to installation. 1. Remove (60) outlet manifold, (61) inlet manifold.
y Retorque all external fasteners per specifications prior to 2. Remove (22) balls, (19 and 33) “O” rings and (21) seats.
start up. 3. Remove (15) fluid caps.
y Pumps are tested in water at assembly. Flush pump with NOTE: Only PTFE diaphragm models use a primary diaphragm (7)
compatible fluid prior to installation. and a backup diaphragm (8). Refer to the auxiliary view in the Fluid
y When the diaphragm pump is used in a forced-feed Section illustration.
(flooded inlet) situation, it is recommended that a check 4. Remove the (6) diaphragm washer, (7) or (7 / 8) diaphragms,
valve” be installed at the air inlet. and (5) backup washer.
y Material supply tubing should be at least the same diam- NOTE: Do not scratch or mar the surface of (1) diaphragm rod.
eter as the pump inlet manifold connection.
y Material supply hose must be reinforced, non-collapsible FLUID SECTION REASSEMBLY
type compatible with the material being pumped.
y Piping must be adequately supported. Do not use the y Reassemble in reverse order. Refer to the torque requirements
pump to support the piping. on page 5.
y Use flexible connections (such as hose) at the suction y Clean and inspect all parts. Replace worn or damaged
and discharge. These connections should not be rigid parts with new parts as required.
piped and must be compatible with the material being y Lubricate (1) diaphragm rod and (144) “U” cup with Lubri-
pumped. plate FML-2 grease (94276 grease packet is included in ser-
y Secure the diaphragm pump legs to a suitable surface vice kit).
(level and flat) to insure against damage by vibration. y For models with PTFE diaphragms: Item (8) Santoprene
y Pumps that need to be submersed must have both wet diaphragm is installed with the side marked “AIR SIDE”
and non-wet components compatible with the material towards the pump center body. Install the PTFE diaphragm
being pumped. (7) with the side marked “FLUID SIDE” towards the (15) fluid
y Submersed pumps must have exhaust pipe above liquid cap.
level. Exhaust hose must be conductive and grounded. y Re-check torque settings after pump has been re-started
y Flooded suction inlet pressure must not exceed 10 p.s.i.g. (0.69 and run a while.
bar).
Viton® and Hytrel® are registered trademarks of the DuPont® Company Loctite® is a registered trademark of Henkel Loctite Corporation
Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company)
PD10P-X Page 3 of 8
PARTS LIST / PX10P-X FLUID SECTION
FLUID SECTION SERVICE KITS (637396-XX)
KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS (see Diaphragm Option, refer to -XX in
Service Kit chart below), and items 19, 33, 70, 144, 175 and 180 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6).
COMMON PARTS
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
1 Rod (1) 95995 [C] 3 70 Gasket (2) 95843 [B]
5 Backup Washer (2) 95990-1 [SS] 74 Pipe Plug (1/4 - 18 N.P.T. x 7/16”) (2) 93832-3 [K]
26 Screw (M8 x 1.25 - 6g x 30 mm) (16) 95880 [SS] 76 Pipe Plug (1/8 - 27 N.P.T. x .27”) (1) Y17-50-S [SS]
27 Screw (M8 x 1.25 - 6g x 50 mm) (20) 96163 [SS] 131 Screw (M8 x 1.25 - 6g x 100 mm) (4) 96216 [SS]
28 Washer (8.5 mm i.d.) (4) 96217 [SS] 3 144 "U” Cup (3/16” x 1-1/8” o.d.) (2) Y186-49 [B]
29 Flange Nut (M8 x 1.25 - 6h) (20) 96229 [SS] 3 175 "O” Ring (3/32” x 13/16” o.d.) (2) Y325-114 [B]
68 Air Cap (models PD10P-X) (1) 96104-1 [P] 3 180 "O” Ring (2.5 mm x 12 mm o.d.) (8) 96292 [B]
(models PE10P-X) (1) 96104-3 [P] 195 Hex Flange Nut (M8 x 1.25 - 6h) (4) 95879 [SS]
69 Air Cap (models PD10P-X) (1) 96104-2 [P]
(models PE10P-X) (1) 96104-4 [P]
3 Air Section Service Kit parts, see page 6.
Used on models PE10P-XXS-XXX only.
Page 4 of 8 PD10P-X
PARTS LIST / PX10P-X FLUID SECTION
3 1
5 8
9 10
61 (models PX10P-AXS-XXX
and PX10P-BXS-XXX)
7 6
2 4
Torque Sequence
61 (models PX10P-YXS-XXX)
COLOR CODE
FOR THE
DIAPHRAGM BALL
AIR MOTOR SECTION MATERIAL COLOR COLOR
SEE PAGES 6 & 7
Hytrel Cream Cream
Nitrile Black Red ( )
Santoprene Tan Tan
26 Santoprene Green N/A
(Backup)
61 (models PX10P-FXS-XXX) PTFE White White
Viton Yellow (-) Yellow ( )
(-) Dash ( ) Dot
68
A 131 70
76 144 70 69 27
7
22
19
21
A 33
29
15
180 195 1 5 6
22
26
19
60 (models PX10P-FXS-XXX)
21
Figure 2
33
60 (models PX10P-YXS-XXX)
TORQUE REQUIREMENTS
60 (models PX10P-AXS-XXX
NOTE: DO NOT OVERTIGHTEN FASTENERS.
and PX10P-BXS-XXX)
ALL FASTENERS ARE METRIC.
(6) Diaphragm washer, 25 - 30 ft lbs (33.9 - 40.7 Nm), lubricate
face with Lubriplate grease and apply Loctite 271 to
threads.
(26) Screws, 10 - 12 ft lbs (13.6 - 16.3 Nm).
(29) Nuts, 10 - 12 ft lbs (13.6 - 16.3 Nm).
VIEW OF TWO PIECE PTFE DIAPHRAGM AUXILIARY VIEW A-A (131) Screws, tighten to 11 - 14 ft lbs (14.9 - 19.0 Nm).
LUBRICATION / SEALANTS
Apply Lubriplate FML-2 grease to all “O" rings, ”U"
180 cups & mating parts.
Apply Loctite 242 to threads at assembly.
28 Apply anti-seize compound to threads and bolt and
nut flange heads which contact pump case when
using stainless steel fasteners.
Apply PTFE tape to threads at assembly.
Santoprene 8 7 PTFE
Lubriplate FML-2 is a white food grade petroleum grease.
PD10P-X Page 5 of 8
PARTS LIST / PD10P-X-X AIR SECTION
3 Indicates parts included in 637397 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.
Page 6 of 8 PD10P-X
PARTS LIST / PX10P-X AIR SECTION
166 121
105
133
135
Notch
134
200 132 176 101 181 103 201
111 138
TORQUE REQUIREMENTS
139 NOTE: DO NOT OVERTIGHTEN FASTENERS.
137 ALL FASTENERS ARE METRIC.
Torque (105 and 134) screw to 35 - 40 in. lbs (4.0 - 4.5 Nm).
MAJOR
136 LUBRICATION / SEALANTS
VALVE Apply Lubriplate FML-2 grease to “O" rings, “U" Cups & mating parts.
107 Apply anti-seize compound to threads at assembly.
236 A replacement Major Valve Service Assembly is available separately, which includes the following:
637395-1 for models PD10P-X: 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 166,
176 (2), 200, 233 and 236 (4)
637395-2 for models PE10P-X: 76, 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 166,
176 (2), 200, 233 and 236 (4)
Figure 3
TROUBLE SHOOTING
Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow.
y Check for diaphragm rupture. y Check air supply.
y Check tightness of (6) diaphragm washer. y Check for plugged outlet hose.
y Check for kinked (restrictive) outlet material hose.
Air bubbles in product discharge. y Check for kinked (restrictive) or collapsed inlet material
y Check connections of suction plumbing. hose.
y Check O” rings between intake manifold and inlet side y Check for pump cavitation − suction pipe should be sized
fluid caps. at least as large as the inlet thread diameter of the pump
y Check tightness of (6) diaphragm washer. for proper flow if high viscosity fluids are being pumped.
Suction hose must be a non-collapsing type, capable of
Motor blows air or stalls. pulling a high vacuum.
y Check (176) check valve for damage or wear. y Check all joints on the inlet manifolds and suction con-
y Check for restrictions in valve / exhaust. nections. These must be air tight.
y Inspect the pump for solid objects lodged in the dia-
phragm chamber or the seat area.
PD10P-X Page 7 of 8
DIMENSIONAL DATA
(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).
DIMENSIONS
A - see below E - 11-1/32" (279.5 mm) J - 6-9/32" (159.6 mm) N - 8-1/32" (203.4 mm) S - 5-1/32" (127.6 mm)
B - 13-25/32" (349.8 mm) F - 8-5/16" (211.1 mm) K - 7/16" (11.1 mm) P - 6-31/32" (176.6 mm)
C - 10-1/16" (255.3 mm) G - see below L - see below Q - see below
D - 2-11/32" (59.4 mm) H - 5-1/32" (127.6 mm) M - 1/2" (12.7 mm) R - see below
E
F A
L P 1 - 11-1/2 N.P.T.F. - 1(PX10P-AXS-XXX)
Rp 1 - 11 BS (PX10P-BXS-XXX)
Outlet
Air Inlet 1/4 - 18 N.P.T.
B
PX10P-AXS-XXX
PX10P-BXS-XXX
N Inlet
G
D
M H Q S K
J C
R
1" A.N.S.I. / DIN Flange
E A
F P
B PX10P-FXS-XXX
Inlet
N
D
H K
J M Q C
R
E
F A
L P 1" A.N.S.I. / DIN Flange
Outlet
PX10P-YXS-XXX
G N
D
Inlet
M H Q S K
J C
R Figure 4
PN 97999-1061
Page 8 of 8 PD10P-X