OPERATOR’S MANUAL PD30X-XXX-XXX-C

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE PE30X-XXX-XXX-C

RELEASED: 2-9-05
3" DIAPHRAGM PUMP REVISED:
(REV. 07)
1-16-11

1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS
Refer to Model Description Chart to match the pump material op-
tions.
637303-XX for fluid section repair (see page 4). NOTE: This kit also
contains several air motor seals which will need to be replaced.
637374-X major air valve assembly (see page 7).
637421 for air section repair (see page 6).

PUMP DATA
Models . . . . . . . . . . . . . . . . . see Model Description Chart for “-XXX”
Pump Type . . . . . . . . . . . . . Metallic Air Operated Double Diaphragm
Material . . . . . . . . . . . . . . . . see Model Description Chart
Weight . . PX30A-XAX-XXX-C . . . . . . . . . . . . 129.5 lbs (58.8 kgs)
PX30A-XCX-XXX-C . . . . . . . . . . . . 216.6 lbs (98.2 kgs) Figure 1
PX30A-AHX-XXX-C, -BHX . . . . . 249.8 lbs (113.3 kgs)
PX30A-ASX-XXX-C, -BSX . . . . . . 228.8 lbs (103.8 kgs) MODEL DESCRIPTION CHART
PX30A-FHX-XXX-C . . . . . . . . . . . . 269.6 lbs (122.3 kgs)
PX30A-FSX-XXX-C . . . . . . . . . . . . 245.6 lbs (111.4 kgs) P X 30 X - X X X - X X X - C
(add 40.0 lbs [18.2 kg] for stainless steel air motor section) Electronic Interface
Maximum Air Inlet Pressure . . . . . . . . . . . 120 p.s.i.g. (8.3 bar) D - None
Maximum Material Inlet Pressure. . . . . . 10 p.s.i.g. (0.69 bar) E - Available
Maximum Outlet Pressure . . . . . . . . . . . . . 120 p.s.i.g. (8.3 bar)
Air Motor / Air Cap Material
Maximum Flow Rate . . . . . . . . . . . . . . . . . . . 237 g.p.m. (897 l.p.m.) A - Aluminum / Aluminum
flooded inlet . . . . . . . . . . . 275 g.p.m. (1041 l.p.m.) S - Stainless steel / Stainless steel
Displacement / Cycle @ 100 p.s.i.g. . . . . 2.8 gal. (10.6 lit.)
Maximum Particle Size . . . . . . . . . . . . . . . . 3/8” dia. (9.5 mm) Fluid Connection
A - 3 - 8 N.P.T.F. - 1
Maximum Temperature Limits (diaphragm / ball / seal material) B - Rp 3 (3 - 11 BSP parallel)
E.P.R. / EPDM . . . . . . . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C) F - 3” ANSI / DIN Flange
Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Kynar® PVDF . . . . . . . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C) Fluid Cap & Manifold Material
A - Aluminum H - Hastelloy®- C
Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C) C - Cast Iron S - Stainless steel
Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C) Hardware Material
Viton®. . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C) P - Carbon steel
S - Stainless steel
Dimensional Data. . . . . . . . . . . . . . . . . . . . . . see page 8
Mounting Dimensions . . 10-5/32” x 12-1/16” (258 mm x 306 mm) Seat Material
Noise Level @ 70 p.s.i., 50 c.p.m.c . . . . . . 83.0 db(A)d A - Santoprene H - Hard 440 stainless steel
C - Hytrel K - Kynar PVDF
E - Carbon steel L - Hastelloy - C
c Tested with 67263 muffler assembly installed.
F - Aluminum S - 316 Stainless steel
d The pump sound pressure levels published here have been updated to G - Nitrile
an Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations. Ball Material
A - Santoprene T - PTFE
NOTICE: All possible options are shown in the chart, however, certain C - Hytrel V - Viton
combinations may not be recommended, consult a representative or G - Nitrile
the factory if you have questions concerning availability. Diaphragm Material
A - Santoprene G - Nitrile
B - Santoprene (backer) T - PTFE / Santoprene
C - Hytrel V - Viton

Fluid Section Service Kit Selection PD30X - XXX - X X X - C

Example: Model #PD30A-ACS-SVT-C 637303 - X X
Fluid Section Service Kit # 637303-VT Ball Diaphragm

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276 © 2011 CCN 15227648
www.ingersollrandproducts.com
 OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
y Obtain Material Safety Data Sheets on all materials from
EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS the supplier for proper handling instructions.
STATIC SPARK HAZARDOUS PRESSURE
WARNING EXPLOSION HAZARD. Models containing alu-
minum parts cannot be used with 1,1,1-trichloroethane,
methylene chloride or other halogenated hydrocarbon
WARNING EXCESSIVE AIR PRESSURE. Can cause personal
injury, pump damage or property damage. solvents which may react and explode.
y Do not exceed the maximum inlet air pressure as stated on y Check pump motor section, fluid caps, manifolds and all
the pump model plate. wetted parts to assure compatibility before using with sol-
vents of this type.
y Be sure material hoses and other components are able to WARNING MISAPPLICATION HAZARD. Do not use models
withstand fluid pressures developed by this pump. Check
all hoses for damage or wear. Be certain dispensing device containing aluminum wetted parts with food products
is clean and in proper working condition. for human consumption. Plated parts can contain trace
amounts of lead.
WARNING STATIC SPARK. Can cause explosion resulting in
severe injury or death. Ground pump and pumping system. CAUTION Verify the chemical compatibility of the pump
wetted parts and the substance being pumped, flushed or
y Use the pump grounding screw terminal provided. Use ARO®
recirculated. Chemical compatibility may change with tem-
part no. 66885-1 ground kit or connect a suitable ground wire
(12 ga. min.) to a good earth ground source. perature and concentration of the chemical(s) within the
substances being pumped, flushed or circulated. For spe-
y Secure pump, connections and all contact points to avoid
cific fluid compatibility, consult the chemical manufacturer.
vibration and generation of contact or static spark.
CAUTION Maximum temperatures are based on mechani-
y Consult local building codes and electrical codes for spe-
cal stress only. Certain chemicals will significantly reduce
cific grounding requirements.
maximum safe operating temperature. Consult the chemi-
y After grounding, periodically verify continuity of electrical
cal manufacturer for chemical compatibility and tempera-
path to ground. Test with an ohmmeter from each compo-
nent (e.g., hoses, pump, clamps, container, spray gun, etc.) ture limits. Refer to PUMP DATA on page 1 of this manual.
to ground to insure continuity. Ohmmeter should show 0.1 CAUTION Be certain all operators of this equipment have
ohms or less. been trained for safe working practices, understand it’s
limitations, and wear safety goggles / equipment when re-
y Submerse the outlet hose end, dispensing valve or device
quired.
in the material being dispensed if possible. (Avoid free
streaming of material being dispensed.) CAUTION Do not use the pump for the structural support
of the piping system. Be certain the system components are
y Use hoses incorporating a static wire.
properly supported to prevent stress on the pump parts.
y Use proper ventilation.
y Keep inflammables away from heat, open flames and y Suction and discharge connections should be flexible con-
sparks. nections (such as hose), not rigid piped, and should be
compatible with the substance being pumped.
y Keep containers closed when not in use.
CAUTION Prevent unnecessary damage to the pump. Do
WARNING Pump exhaust may contain contaminants. Can
cause severe injury. Pipe exhaust away from work area and not allow pump to operate when out of material for long
personnel. periods of time.
y In the event of a diaphragm rupture, material can be forced y Disconnect air line from pump when system sits idle for
out of the air exhaust muffler. long periods of time.
CAUTION Use only genuine ARO replacement parts to as-
y Pipe the exhaust to a safe remote location when pumping
sure compatible pressure rating and longest service life.
hazardous or inflammable materials.
NOTICE Replacement warning labels are available upon
y Use a grounded 1” minimum i.d. hose between the pump
request: “Static Spark & Diaphragm Rupture” pn \ 94080.
and the muffler.
WARNING HAZARDOUS PRESSURE. Can result in serious WARNING = Hazards or unsafe practices which
injury or property damage. Do not service or clean pump, could result in severe personal injury,
hoses or dispensing valve while the system is pressurized. death or substantial property damage.
y Disconnect air supply line and relieve pressure from the
system by opening dispensing valve or device and / or
CAUTION = Hazards or unsafe practices which
carefully and slowly loosening and removing outlet hose or
piping from pump. could result in minor personal injury,
WARNING HAZARDOUS MATERIALS. Can cause serious in- product or property damage.
jury or property damage. Do not attempt to return a pump
to the factory or service center that contains hazardous NOTICE = Important installation, operation or
material. Safe handling practices must comply with local maintenance information.
and national laws and safety code requirements.

Page 2 of 8 PD30X-XXX-XXX-C (en)

 GENERAL DESCRIPTION MAINTENANCE
The ARO diaphragm pump offers high volume delivery even at low Refer to the part views and descriptions as provided on pages 4
air pressure and a broad range of material compatibility options are through 7 for parts identification and service kit information.
available. Refer to the model and option chart. ARO pumps feature y Certain ARO “Smart Parts” are indicated which should be avail-
stall resistant design, modular air motor / fluid sections. able for fast repair and reduction of down time.
Air operated double diaphragm pumps utilize a pressure differen- y Service kits are divided to service two separate diaphragm
tial in the air chambers to alternately create suction and a positive pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid
fluid pressure in the fluid chambers, valve checks insure a positive Section is divided further to match typical part Material Op-
flow of fluid. tions.
Pump cycling will begin as air pressure is applied and will continue y Provide a clean work surface to protect sensitive internal mov-
to pump and keep up with the demand. It will build and maintain ing parts from contamination from dirt and foreign matter dur-
line pressure and will stop cycling once maximum line pressure is ing service disassembly and reassembly.
reached (dispensing device closed) and will resume pumping as y Keep good records of service activity and include the pump in
needed. preventive maintenance program.
y Before disassembling, empty captured material in the outlet
AIR AND LUBE REQUIREMENTS manifold by turning the pump upside down to drain material
from the pump.
WARNING EXCESSIVE AIR PRESSURE. Can cause pump dam-
age, personal injury or property damage. FLUID SECTION DISASSEMBLY
y A filter capable of filtering out particles larger than 50 microns
should be used on the air supply. There is no lubrication re- 1. Remove (61) outlet manifold and (60) inlet manifold.
quired other than the “O” ring lubricant which is applied during 2. Remove (22) balls, (19) “O” rings (if applicable) and (21) seats.
assembly or repair. 3. Remove (15) fluid caps.
y If lubricated air is present, make sure that it is compatible with NOTE: Only PTFE diaphragm models use a primary diaphragm (7)
the “O” rings and seals in the air motor section of the pump. and a backup diaphragm (8). Refer to the auxiliary view in the Fluid
Section illustration.
OPERATING INSTRUCTIONS 4. Remove the (14) screw, (6) diaphragm washer, (7) or (7 / 8) dia-
phragms, (5) backup washer and (196) cushion.
y Always flush the pump with a solvent compatible with the ma- NOTE: Do not scratch or mar the surface of (1) diaphragm rod.
terial being pumped if the material being pumped is subject to
“setting up” when not in use for a period of time. FLUID SECTION REASSEMBLY
y Disconnect the air supply from the pump if it is to be inactive
for a few hours. SERVICE NOTE: ARO pn 204214-T diaphragm assembly tool is rec-
y The outlet material volume is governed not only by the air sup- ommended for use when reassembling the pump.
ply, but also by the material supply available at the inlet. The y Reassemble in reverse order. Refer to the torque requirements
material supply tubing should not be too small or restrictive. on page 5.
Be sure not to use hose which might collapse. y Clean and inspect all parts. Replace worn or damaged parts
y When the diaphragm pump is used in a forced-feed (flooded with new parts as required.
inlet) situation, it is recommended that a “check valve” be in- y Lubricate (1) diaphragm rod and (144) “U” cups with Lubriplate®
stalled at the air inlet. FML-2 grease (94276 grease packet is included in service kit).
y Secure the diaphragm pump legs to a suitable surface to insure y Be certain the diaphragm assembly bottoms out on the (1) rod,
against damage by vibration. back off PTFE diaphragm assembly far enough to align holes.
y For models with PTFE diaphragms: Item (8) Santoprene dia-
phragm is installed with the side marked “AIR SIDE” towards the
pump center body. Install the (7) PTFE diaphragm with the side
marked “FLUID SIDE” towards the (15) fluid cap.
y Re-check torque settings after the pump has been re-started
and run a while.

y Hytrel® and Viton® are registered trademarks of the DuPont Company y Loctite® is a registered trademark of Henkel Loctite Corporation y Kynar® is a registered trademark of Arkema Inc. y
y Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. y ARO® is a registered trademark of Ingersoll-Rand Company y
y Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company) y 262™, 271™ and 572™ are trademarks of Henkel Loctite Corporation y
y Hastelloy® is a registered trademark of Haynes International, Inc. y

PD30X-XXX-XXX-C (en) Page 3 of 8

 PARTS LIST / PX30X-XXX-XXX-C FLUID SECTION
n 637303-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart
below) and items 3, 19, 70, 144, 175, 196 (listed below) and 174 and 94276 Lubriplate FML-2 grease (page 6).
SEAT OPTIONS PX30X-XXX-XXX-C BALL OPTIONS PX30X-XXX-XXX-C
“21” n “22” (3-1/4” diameter) n “19” (3/16” x 5” o.d.)
-XXX Seat Qty Mtl -XXX Seat Qty Mtl -XXX Ball Qty Mtl “O” Ring Qty Mtl
-AXX 94104-A (4) [Sp] -HXX 94114 (4) [SH] -XAX 94103-A (4) [Sp] 94115 (4) [E]
-CXX 94104-C (4) [H] -KXX 94621-K (4) [K] -XCX 94103-C (4) [H] Y327-350 (4) [V]
-EXX 95678 (4) [C] -LXX 94939 (4) [Ha] -XGX 94103-G (4) [B] Y325-350 (4) [B]
-FXX 95674 (4) [A] -SXX 94113 (4) [SS] -XTX 94103-T (4) [T] Y328-350 (4) [T]
-GXX 94104-G (4) [B] -XVX 94103-V (4) [V] Y327-350 (4) [V]

NOTE: Seat options -AXX, -CXX and -GXX do not require item 19 "O" ring.
MATERIAL CODE
DIAPHRAGM OPTIONS PX30X-XXX-XXX-C [A] = Aluminum
[B] = Nitrile
n Service kit n “7” n “8” n “3” (1/8” x 1” o.d.) [C] = Carbon Steel
-XX = (Ball) [Co] = Copper
-XXX -XX = (Diaphragm) Diaphragm Qty Mtl Diaphragm Qty Mtl “O” Ring Qty Mtl [CI] = Cast Iron
[E] = E.P.R.
-XXA 637303-XA 94091-A (2) [Sp] ----- --- --- Y328-210 (2) [T] [H] = Hytrel
-XXB 637303-XB 94110-A (2) [Sp] ----- --- --- Y328-210 (2) [T] [Ha] = Hastelloy - C
[K] = Kynar PVDF
-XXC 637303-XC 94091-C (2) [H] ----- --- --- Y327-210 (2) [V] [SH] = Hard Stainless Steel
-XXG 637303-XG 94091-G (2) [B] ----- --- --- Y328-210 (2) [T] [Sp] = Santoprene
[SS] = Stainless Steel
-XXT 637303-XT 94090-T (2) [T] 94110-A (2) [Sp] Y328-210 (2) [T] [T] = PTFE
-XXV 637303-XV 95345 (2) [V] ----- --- --- Y327-210 (2) [V] [V] = Viton

CENTER SECTION PART OPTIONS PX30X-XXX-XXX-C

PD30A-XXX-XXX-C PE30A-XXX-XXX-C PD30S-XXX-XXX-C PE30S-XXX-XXX-C
Item Description (size) Qty Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl
5 Backup Washer (2) 94831-1 [C] 94831-1 [C] 94831-2 [SS] 94831-2 [SS]
68 Air Cap (1) 94030-1 [A] 94721-1 [A] 94031-1 [SS] 94031-1 [SS]
69 Air Cap (1) 94030-2 [A] 94721-2 [A] 94031-2 [SS] 94031-2 [SS]
76 Pipe Plug (1/8 - 27 N.P.T. x 0.27”) (1) ----- --- Y17-50-S [SS] ----- --- Y17-50-S [SS]
126 Pipe Plug (1/4 - 18 N.P.T. x 7/16”) (2) ----- --- Y17-51-S [SS] Y17-51-S [SS] Y17-51-S [SS]
131 Screw (M10 x 1.5 - 6g x 120 mm) (4) 94531 [C] 94531 [C] 96656 [SS] 96656 [SS]
no175 “O” Ring (3/32” x 1” o.d.) (2) Y325-117 [B] Y325-117 [B] ----- --- ----- ---
no (3/32” x 1-1/16” o.d.) (2) ----- --- ----- --- Y325-118 [B] Y325-118 [B]
181 Roll Pin (5/32” o.d. x 3/4” long) (4) ----- --- ----- --- Y178-56-S [SS] Y178-56-S [SS]

MANIFOLD THREAD / FLUID CAP MATERIAL OPTIONS PX30X-XXX-XXX-C

PX30X-XAX-XXX-C PX30X-XCX-XXX-C PX30X-XHX-XXX-C PX30X-XSX-XXX-C PX30X-FSX-XXX-C PX30X-FHX-XXX-C
Item Description (size) Qty Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl
6 Diaphragm Washer (2) 94802 [A] 94803 [SS] 94947 [Ha] 9480394803 [SS] [SS] 94947 [Ha]
9 Washer (2) Y13-12-T [SS] Y13-12-T [SS] 94949 [Ha] Y13-12-T
Y13-12-T [SS] [SS] 94949 [Ha]
14 Cap Screw (3/4” - 16 x 3-1/4”) (2) Y5-134-T [SS] Y5-134-T [SS] 94948 [Ha] Y5-134-T
Y5-134-T [SS] [SS] 94948 [Ha]
15 Fluid Cap (2) 94024 [A] 94106 [CI] 94693 [Ha] 9410794107 [SS] [SS] 94693 [Ha]
32 Leg (2) ----- --- 94701-1 [C] 94703-2 [SS] 94703-2
94703-2 [SS] [SS] 94703-2 [SS]
60 Inlet Manifold (1) 94699-[p] [A] 94305-[p] [CI] 94691-[p] [Ha] 94216-[p] [SS] 96785 [p] [SS] 96811 [p] [Ha]
61 Outlet Manifold (1) 94700-[p] [A] 94702-[p] [CI] 94809-[p] [Ha] 94704-[p] [SS] 96784 [p] [SS] 96810 [p] [Ha]

EXTERNAL HARDWARE OPTION PX30X-XXX-XXX-C

PX30X-XXP-XXX-C PX30X-XXS-XXX-C
Item Description (size) Qty Part No. Mtl Part No. Mtl
26 Screw (M12 x 1.75 - 6g x 45 mm) (12) 94412-1 [C] 94412-2 [SS]
27 Screw (M12 x 1.75 - 6g x 60 mm) (16) 94991-1 [C] 94991 [SS]
29 Nut (M12 x 1.75 - 6h) (16) 95053-1 [C] 95053 [SS]

COMMON PARTS
Item Description (size) Qty Part No. Mtl Item Description (size) Qty Part No. Mtl
q1 Rod (1) 94984 [C] no 144 “U” Cup (3/16” x 1-3/8” o.d.) (2) Y186-51 [B]
43 Ground Lug (see page 7) (1) 93004 [Co] o 180 Gasket (0.406” i.d. x 0.031” thick) (4) 94098 [Co]
no 70 Gasket (2) 94100 [B] n 196 Cushion (2) 94631 [Sp]

o Air motor kit parts, see pages 6 and 7. q “Smart Parts“, keep these items on hand in addition to the service kits for fast
p For N.P.T.F. thread models (PX30X-AXX-XXX-C) use "-1". repair and reduction of down time.
For BSP thread models (PX30X-BXX-XXX-C) use "-2".
Page 4 of 8 PD30X-XXX-XXX-C (en)
 PARTS LIST / PX30X-XXX-XXX-C FLUID SECTION
COLOR CODE
Diaphragm Ball
Material Color Color
3 1
Hytrel Cream Cream
Nitrile Black Red (•) 5 8
Santoprene Tan Tan
Santoprene Green N/A
61 (backup)
PTFE White White 7 6
Viton Yellow (-) Yellow (•)
(-) Stripe (•) Dot

2 4
FOR THE AIR MO-
TOR SECTION, SEE Torque Sequence
61
PAGES 6 & 7.

26 

68 181
175 
70  76  175  70  1 5 196 7 6 14 

22
21
19 

27 

 126 144   144

15
29  69
180 131  3 9

60 22
26  19 
32 21
26

60

Figure 2 ) ASSEMBLY TORQUE REQUIREMENTS (

NOTE: DO NOT OVERTIGHTEN FASTENERS.
View for PX30X-XXX-XXT-C (PTFE diaphragm) con- ALL FASTENERS ARE METRIC.
figuration only. (14) cap screw, 65 - 70 ft lbs (88.1 - 94.9 Nm).
(26) screw, 60 - 70 ft lbs (81.3 - 94.9 Nm).
(27) screw, 60 - 70 ft lbs (88.1 - 94.9 Nm).
(131) screw, 35 - 40 ft lbs (47.5 - 54.2 Nm).

LUBRICATION / SEALANTS
c Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mating parts.
d Apply Loctite® 271™ to threads.
e Apply anti-seize compound to threads and bolt and nut flange heads
which contact pump case when using stainless steel fasteners.
f Apply Loctite 262™ to threads at assembly.
g Apply PTFE tape to threads.
(Santoprene) 8 h Apply Loctite 572™ to threads.
i Not used with PX30X-XXX-AXX-C, -CXX and -GXX.
(PTFE) 7 Note: Lubriplate FML-2 is a white food grade petroleum grease.

PD30X-XXX-XXX-C (en) Page 5 of 8

 PARTS LIST / PX30X-XXX-XXX-C AIR MOTOR SECTION
o Indicates parts included in 637421 air section service kit shown below and items (70), (144), (175) and (180) shown on page 4.

AIR MOTOR PARTS

Item Description (size) Qty Part No. Mtl Item Description (size) Qty Part No. Mtl
101 Center Body (PX30A-XXX-XXX-C) (1) 94028 [A] to 166 Track Gasket (1) 94026 [B]
(PX30S-XXX-XXX-C) (1) 94109 [SS] o 167 Pilot Piston (includes 168 and 169) (1) 67164 [D]
103 Bushing (1) 94092 [D] 168 "O” Ring (3/32” x 5/8” o.d.) (2) 94433 [U]
105 Screw (M6 x 1 - 6g x 20 mm) (4) 95887 [SS] 169 “U” Cup (1/8” x 7/8” o.d.) (1) Y240-9 [B]
111 Spool (1) 95651 [D] 170 Piston Sleeve (1) 94081 [Br]
118 Actuator Pin (0.250” x 2.276” long) (2) 94083 [SS] o 171 “O” Ring (3/32” x 1-1/8” o.d.) (1) Y325-119 [B]
121 Sleeve (2) 94084 [D] o 172 “O” Ring (1/16” x 1-1/8” o.d.) (1) Y325-22 [B]
127 90° St. Elbow (1-1/2 - 11-1/2 N.P.T.) (1) 94860 [C / I] o 173 “O” Ring (1/16” x 1-3/8” o.d.) (2) Y325-26 [B]
128 Set Screw (1/4” - 20 x 1/4”) (2) Y29-42-S [SS] no 174 “O” Ring (1/8” x 1/2” o.d.) (2) Y325-202 [B]
o 132 Gasket (1) 94099 [B] o 176 Diaphragm (check valve) (2) 94102 [Sp]
133 Lockwasher (1/4”) (PX30A-XXX-XXX-C) (3) Y117-416-C [C] o 199 Track Gasket (1) 95666 [B]
(PX30S-XXX-XXX-C) (3) Y14-416-T [SS] o 200 Gasket (1) 95665 [B]
134 Screw (M6 x 1 - 6g x 30 mm) (4) 96358 [SS] 201 Muffler Kit (includes item 127) (1) 67213
135 Valve Housing (PD30A-XXX-XXX-C) (1) 96334-1 [A] 233 Adapter Plate (PX30A-XXX-XXX-C) (1) 96336 [A]
(PD30S-XXX-XXX-C) (1) 96337-1 [SS] (PX30S-XXX-XXX-C) (1) 96338 [SS]
(PE30A-XXX-XXX-C) (1) 96334-2 [A] 240 Screw (M6 x 1 - 6g x 16 mm) (2) 95991 [SS]
(PE30S-XXX-XXX-C) (1) 96337-2 [SS] o 241 Track Gasket (1) 96344 [B]
136 Plug (PX30A-XXX-XXX-C) (1) 96335 [A] o 242 “O” Ring (1/16” x 7/32” o.d.) (1) Y325-5 [B]
(PX30S-XXX-XXX-C) (1) 96339 [SS] o 243 “O” Ring (1/8” x 5/8” o.d.) (1) Y325-204 [B]
o 137 “O” Ring (1/16” x 2” o.d.) (1) Y325-32 [B] o 244 “O” Ring (1/8” x 7/8” o.d.) (1) Y325-208 [B]
o 138 “U” Cup (3/16” x 1.792” o.d.) (1) 95966 [B]
o 139 “U” Cup (3/16” x 1-1/4” o.d.) (1) Y186-50 [B] n o Lubriplate FML-2 grease (1) 94276
140 Valve Insert (1) 95650 (Ck) Lubriplate Grease Packets (10) 637308
141 Valve Plate (1) 95659 (Ck) n Items included in fluid section service kit, see pages 4 and 5.
so 146 “O” Ring (3/32” x 1-1/16” o.d.) (1) Y325-118 [B] s Used on models PX30S-XXX-XXX-C only.
t Used on models PX30A-XXX-XXX-C only.
so 147 “O” Ring (1/8” x 1/2” o.d.) (2) Y325-202 [B]

MATERIAL CODE 3. Install new (168) “O” rings and (169) seal - Note the lip direction.
[A] = Aluminum [D] = Acetal
Lubricate and replace (167) pilot piston.
[B] = Nitrile [I] = Iron 4. Reassemble remaining parts. Replace (173 and 174) “O” rings.
[Br] = Brass [Sp] = Santoprene
[C] = Carbon Steel [SS] = Stainless Steel
[Ck] = Ceramic [U] = Polyurethane MAJOR VALVE DISASSEMBLY
AIR MOTOR SECTION SERVICE 1. Remove (135) valve housing and (233) adapter plate, exposing
(132 and 166) gaskets and (176) checks.
Service is divided into two parts - 1. Pilot Valve, 2. Major Valve. 2. Remove (233) adapter plate, releasing (140) valve insert, (141)
GENERAL REASSEMBLY NOTES: valve plate, (199, 200 and 241) gaskets and (243 and 244) “O”
y Air Motor Section service is continued from Fluid Section repair. rings.
y Inspect and replace old parts with new parts as necessary. Look 3. Remove (136) plug and (137) “O” ring, releasing (111) spool.
for deep scratches on metallic surfaces, and nicks or cuts in “O”
rings. MAJOR VALVE REASSEMBLY
y Take precautions to prevent cutting “O” rings upon installation.
y Lubricate “O” rings with Lubriplate FML-2 grease. 1. Install new (138 and 139) “U” cups on (111) spool - LIPS MUST
y Do not over-tighten fasteners. Refer to torque specification FACE EACH OTHER.
block on view. 2. Insert (111) spool into (135) valve housing.
y Re-torque fasteners following restart. 3. Install (137 and 242) “O” rings on (136) plug and assemble plug
y SERVICE TOOLS - To aid in the installation of (168) “O” rings onto to (135) valve housing, securing with (105) screws.
the (167) pilot piston, use tool # 204130-T, available from ARO. 4. Install (140) valve insert, (141) valve plate, (199) gasket and (243
and 244) “O“ rings into (135) valve housing. NOTE: Assemble
PILOT VALVE DISASSEMBLY (140) valve insert with “dished” side toward (141) valve plate.
Assemble (141) valve plate with part number identification to-
1. A light tap on (118) actuator pin should expose the opposite ward (140) valve insert.
(121) sleeve, (167) pilot piston and other parts. 5. Assemble (200 and 241) gaskets and (233) adapter plate to (135)
2. Remove (170) sleeve. Inspect inner bore of sleeve for damage. valve housing, securing with (240) screws.
6. Assemble (132 and 166) gaskets and (176) checks to (101) cen-
PILOT VALVE REASSEMBLY ter body.
7. Assemble (135) valve housing and components to (101) center
1. Clean and lubricate parts not being replaced from service kit. body, securing with (134) screws.
2. Install new (171 and 172) “O” rings. Replace (170) sleeve.

Page 6 of 8 PD30X-XXX-XXX-C (en)

 PARTS LIST / PX30X-XXX-XXX-C AIR MOTOR SECTION
j Substitute these “O“ rings for
(166) gasket on models PX30S- PILOT VALVE
XXX-XXX-C. 118  169 168 
PART GROUP
147  172 
146   174 171
121 170
 173

167 173 
121
140 199  244  243  233 132  166 
118
174 

135 103
101
133
 134
43 141   200 241  128  240  176 

138 
Optional 94117 Muffler
111
139 
 137 242  201
136 128  127
105 

MAJOR VALVE
Figure 3

) ASSEMBLY TORQUE REQUIREMENTS ( LUBRICATION / SEALANTS

NOTE: DO NOT OVERTIGHTEN FASTENERS. c Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mat-
ALL FASTENERS ARE METRIC. ing parts.
(105) screw, 40 - 50 in. lbs (4.5 - 5.6 Nm). d Apply Loctite 271 to threads.
(134) screw, 40 - 50 in. lbs (4.5 - 5.6 Nm). e Apply anti-seize compound to threads and bolt and nut flange
(240) screw, 40 - 50 in. lbs (4.5 - 5.6 Nm). heads which contact pump case when using stainless steel fas-
teners.

A replacement major valve service assembly is available separately, which includes the following:
637374-2 for models PD30A-XXX-XXX-C: 105 (4), 111, 128 (2), 132, 133 (3), 134 (4), 135, 136, 137, 138, 139, 140, 141, 166, 176 (2), 199, 200, 233, 240 (2),
241, 242, 243 and 244.
637374-3 for models PE30A-XXX-XXX-C: 76, 105 (4), 111, 128 (2), 132, 133 (3), 134 (4), 135, 136, 137, 138, 139, 140, 141, 166, 176 (2), 199, 200, 233, 240 (2),
241, 242, 243 and 244.
637374-4 for models PD30S-XXX-XXX-C: 105 (4), 111, 128 (2), 132, 133 (3), 134 (4), 135, 136, 137, 138, 139, 140, 141, 146, 147, 176 (2), 199, 200, 233, 240 (2),
241, 242, 243 and 244.
637374-5 for models PE30S-XXX-XXX-C: 76, 105 (4), 111, 128 (2), 132, 133 (3), 134 (4), 135, 136, 137, 138, 139, 140, 141, 146, 147, 176 (2), 199, 200, 233, 240
(2), 241, 242, 243 and 244.

PD30X-XXX-XXX-C (en) Page 7 of 8

 TROUBLE SHOOTING
Product discharged from exhaust outlet. Low output volume, erratic flow or no flow.
y Check for diaphragm rupture. y Check air supply.
y Check tightness of (14) cap screw. y Check for plugged outlet hose.
y Check for kinked (restrictive) outlet material hose.
Air bubbles in product discharge. y Check for kinked (restrictive) or collapsed inlet material hose.
y Check connections of suction plumbing. y Check for pump cavitation - suction pipe should be sized at
y Check “O” rings between intake manifold and fluid caps. least as large as the inlet thread diameter of the pump for
y Check tightness of (14) cap screw. proper flow if high viscosity fluids are being pumped. Suction
hose must be a non-collapsing type, capable of pulling a high
Motor blows air or stalls. volume.
y Check (176) check valve for damage or wear. y Check all joints on the inlet manifolds and suction connections.
y Check for restrictions in valve / exhaust. These must be air tight.
y Inspect the pump for solid objects lodged in the diaphragm
chamber or the seat area.

DIMENSIONAL DATA

Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).
3 - 8 N.P.T.F. - 1 (PX30X-AXX-XXX-C)
Rp 3 (3 - 11 BSP parallel) (PX30X-BXX-XXX-C)
E
A F L
L

Outlet

Q (Bolt circle) B G
Air Inlet Ports
B 3/4 - 14 N.P.T.F. - 1 Q

N
D
D
Inlet H P
3” A.N.S.I / DIN Flange K J
(PX30X-FXX-XXX-C) C M
Exhaust Port 1-1/2 - 11-1/2 N.P.T.

Dotted lines show

Figure 4 optional 67263 muffler
assembly.
DIMENSIONS

A - see below F - 15” (381.0 mm) K - 9/16” (14.3 mm) P - 1” (25.4 mm)
B - 30” (762.0 mm) G - see below L - see below Q - 6” (152.4 mm)
C - 12-1/16” (306.4 mm) H - 10-5/32” (258.0 mm) M- 23-3/32” (586.3 mm)
D - see below J - see below N- see below
E - 17-11/16” (449.2 mm)
“A” “D” “J” “N” “L” “G”
PX30X-XAX-XXX-C 23-5/8” (600.1 mm) 2-3/8” (60.3 mm) 11” (279.4 mm) 15-1/2” (393.7 mm) 2-3/4” (69.9 mm) 32” (812.8 mm)
PX30X-XCX-XXX-C 23-5/8” (600.1 mm) 2-7/16” (61.9 mm) 11-11/16” (296.9 mm) 15-1/2” (393.7 mm) 2-3/4” (69.9 mm) 32” (812.8 mm)
PX30X-XHX-XXX-C 23-1/8” (587.4 mm) 2-3/4” (69.9 mm) 11-11/16” (296.9 mm) 16” (406.4 mm) 2-3/4” (69.9 mm) 32” (812.8 mm)
PX30X-XSX-XXX-C 23-1/8” (587.4 mm) 2-3/4” (69.9 mm) 11-11/16” (296.9 mm) 16” (406.4 mm) 2-3/4” (69.9 mm) 32” (812.8 mm)
PX30X-FXX-XXX-C 23-1/8” (587.4 mm) 2-3/4” (69.9 mm) 11-11/16” (296.9 mm) 16” (406.4 mm) 3-3/4” (95.25 mm) 33-3/4” (857.3 mm)

PN 97999-1110

Page 8 of 8 PD30X-XXX-XXX-C (en)