EXTEC X44 Parts Manual

X44 Cone Crusher
Appendix A Parts Manual
Contact Details
Extec Screens & Crushers Ltd
Hearthcote Road
Swadlincote
Derbyshire
DE11 9DU
United Kingdom
Telephone: +44 (0)1283 212121
Fax: +44 (0)1283 226465
Parts and Service: +44 (0)8000 181945
www: http://www.extecscreens.com
Ver: X44-EN-10407 Appendix A Page 83

X44 Cone Crusher
Note: Every effort has been made to ensure the accuracy of this manual at the time of
publication. However, with Extec Screens & Crushers Ltds' policy of continually
improving their products, your machine may not coincide exactly with this manual.
Therefore, before placing any order for spare parts, we recommend that you contact our
Service Department (with your machine Serial No.) for Part No. verification.
Page 84 Ver: X44-EN-10407

X44 Cone Crusher
Parts Manual Contents
Loo se Item s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Cha ssis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Tra c ks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Cone Assem b ly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Torq ue Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Lub ric a tion Ta nk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Pow er Pa c k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Co ntro l Bo xes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
So na r Assem b ly (Op tio na l) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Diesel Ta nk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Slew Feed er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Slew Feed er Mounting Pla te . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Ma in Conve yor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Rec irc ula tio n La yout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Rec irc ula tio n Cha ssis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Rec irc ula tion Sc reen Sub Assem b ly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Rec irc ula tio n Co nveyo r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Rec irc ula tio n Fine s Co nveyo r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Rec irc ula tio n Sid e Co nveyo r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Rec irc ula tion Vib ra ting Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Lig ht Sta nd - Op tio na l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Hyd ra ulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Stic kers - Eng lish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Ver: X44-EN-10407 Parts Manual Contents Page 85

X44 Cone Crusher
AA.1 Loose Items
3-6
7 20
9
16
2 1 8 18
15
11 12 13
17
14
19
10
1: LOOSE ITEMS
Part No. Part Description Quantity
1. EL2069 MANUAL HANDSET 1
2. EL2009 UMBILICAL CHORD (7 m) 1
Page 86 Loose Items Ver: X44-EN-10407

X44 Cone Crusher
3. EL2104 REMOTE CONTROL HANDSET CHARGER (UK ONLY) 1
4. EL2105 REMOTE CONTROL HANDSET CHARGER (CONTINENT ONLY) 1
5. EL2106 REMOTE CONTROL HANDSET CHARGER (JAPAN ONLY) 1
6. EL2109 REMOTE CONTROL HANDSET CHARGER (USA ONLY) 1
7. EL2110 JAW ADJUST REMOTE CONTROL 1
8. EL4424 REMOTE CONTROL HANDSET (433 MHz) 1
9. PN1088 JACKING LEG SUPPORT PINS 8
10. EN4420 REMOTE CONTROL 1
11. J8420000 X44 LUBE CIRCUIT SPANNER 101 AF 1
14. A15000000 ALUMINIUM LADDER 1
15. XC148 SAFETY SPACERS 3
16. XC143 GEAR PLATE 1
17. XC071 SPANNER WRENCH 1
18. XC137 SHAFT LIFTING LUG 1
19. XC072 NUTWRENCH WELDMENT 1
20. XC138 DRIVE KEY EXTENSION 3
Ver: X44-EN-10407 Loose Items Page 87

X44 Cone Crusher
AA.2 Chassis
17
4
36
37
38
39 10
43
42
Hidden
44
40
41
1
1: JACKING LEG MOUNTED
2 3
9
2: VIEW OF FRAME
Page 88 Chassis Ver: X44-EN-10407

X44 Cone Crusher
6 16
13
16
14
6
3: CHASSIS FRONT END 4: CHASSIS REAR END
12
11
35
5: CHASSIS REAR END 6: VIEW ON INSIDE OF CHASSIS
21
22 20
18
7: VIEW ON DECKPLATE 8: WALKWAY SUPPORT
Ver: X44-EN-10407 Chassis Page 89

X44 Cone Crusher
23 24
25
19
28
9: VIEW ON L/H SIDE OF CHASSIS
26
29
30
10: VIEW ON R/H SIDE OF CHASSIS

X44 Cone Crusher
31
27
11: VIEW ON TORQUE ARM & CRUSHER DRIVE

12: PULLEY GUARD SUPPORT
MOTOR
33
32
34
13: VIEW ON CENTER WALKWAY
1. A4110000 INNER JACKING LEG ASSY 4
2. A8880000 CHASSIS X-MEMBER 1
3. A8890000 CHASSIS X-MEMBER 1
4. A10630000 EMERGENCY STOP BRKT 4
5. A14080000 BOTTOM CROSS BEAM 1
6. A14090000 MAIN CONV CROSS BEAM 3
7. A14130000 TRI-AXLE BOGIE MOUNTING A/R
8. A14150000 MAGNET SUPPORT L/H 1

X44 Cone Crusher
9. A14160000 MAGNET SUPPORT R/H 1
10. A14180000 UNIVERSAL JACKING LEG 4
11. A14400000 REAR BOTTOM CROSS BRACE 1
12. A14410000 SUPPORT CROSS BEAM 2
13. A14420000 CHASSIS SIDE R.H. 1
14. A14430000 CHASSIS SIDE L.H. 1
15. A14440000 FIFTH WHEEL RUBBING NECK A/R
16. A14450000 FEEDER CROSS BEAM 2
17. A14460000 REAR JACKING LEG COVER 2
18. A14480000 FEEDER WALKWAY ASSY 1
19. A14500000 WALKWAY 1
20. A14510000 WALKWAY BRACKET 3
21. A14530000 LUBE TANK COVER ASSY 2
22. A14540000 TIE BEAM 2
23. A14590000 WALK WAY CENTRAL RAILING 1
24. A14600000 WALK WAY END RAILING 1
27. A14870000 TORQUE ARM MOUNTING PLATE 1
28. A15000000 2.05M ACCESS LADDER 1
29. A15330000 SHORT D/S HAND RAIL 1
30. A15340000 CRUSHER WALKWAY D/S 1
31. A15350000 PULLEY GUARD SUPPORT 1
32. A15460000 ACCESS PLATFORM D.S 1
33. A15470000 ACCESS PLATFORM N.D.S 1
34. A15480000 ACCESS PLATFORM CENTER FLO 1
35. A15570000 LUBE TANK PLATFORM 1
36. A15600000 REAR SIDE MESH GUARD 1
37. A15610000 REAR SIDE MESH GUARD 1
38. A15620000 MID SIDE MESH GUARD 1
39. A15630000 MID SIDE MESH GUARD 1
40. FAB30X200 M30X200 HT BOLT 4
41. FAN30N M30 NYLOC NUT 4

X44 Cone Crusher
42. HR1028 RAM J.LEG 4
43. PN1085 PIN - M30X186 JACKING LEG TOP 4
44. PN1088 PIN 8

X44 Cone Crusher
AA.3 Tracks
17
2 12
13
14
11
20
10
15 19 16 18
14: VIEW OF TRACKS
1. A13920000 TRACK FRAME MOUNTING BOGIE 1
2. A13930000 TRACK DOWEL 4
3. FAB1009 3/4 UNC X 3½” BOLT [8.8] 72
4. FAB16X45 M16 X 45 BOLT 6
5. FAB20X60(10.9) M20 X 60 BOLT GRADE 10.9 48
6. FAB20X80(10.9) M20 X 80 BOLT GRADE 10.9 48
7. FAS16X40 M16 X 40 SETSCREW 8
8. FAW1007 3/4" UNC SPRING WASHER 72
9. FAW16SP M16 SPRING WASHERS 96
10. R0550000 C12 & IMPACTOR TRACKS ACCESS C 2
11. R0800000 CONE TRACKS BODY ASSEMBLY R/H 1
12. R0810000 CONE TRACKS BODY ASSEMBLY L/H 1
13. R0820000 TRACK MOTOR HOUSING COVER PLAT 1
14. R0840000 TRACK CHAIN GUIDE DTL 2
Page 94 Tracks Ver: X44-EN-10407

X44 Cone Crusher
15. UC3950 PC395 TRACK ROLLERS-C12 [18 PER PAIR] 18
16. UC7113 713A2FE90 GEARBOX + MOTORCOMP WITH MOTION CONTROL V/V 2
17. UC7120 FT2764HD/M IDLER GROUPC12 2 PER PAIR C/W D6 SPRING 2
18. UC7135 CR3048A/54/500 TRACK GROUPC12 / IMP 2
19. UC7215 D5 SPROCKET 2
20. UC7310 TRACK MOTION CONTROL BLOCK 2
Ver: X44-EN-10407 Tracks Page 95

X44 Cone Crusher
AA.4 Cone Assembly
45 44
31
1: Complete Cone Assembly
92
93
103
Hidden
104
2: Base Unit Hydraulic Assembly
Page 96 Cone Assembly Ver: X44-EN-10407

X44 Cone Crusher
105
76 78
Hidden
75
106
77
3: Power Rotate System
61 74
62
4: Countershaft Box Assembly
Ver: X44-EN-10407 Cone Assembly Page 97

X44 Cone Crusher
53 54
Hidden
50
52 51
49 Hidden
46 108
5: Mantle Assembly
65
63 87
66
67
64
86
6: Countershaft System

X44 Cone Crusher
101
100
99
98
7: Countershaft (Back)
40
13
1
12
8: Countershaft Driven Pulley

X44 Cone Crusher
79
80
82
81
9: Anti-Spin Assembly

X44 Cone Crusher
43
56
69
70
59 60
96
97
95
94
89
88
93
91
90 92
10: Base Unit Assembly (lower)

X44 Cone Crusher
43
73
57
83
72
11: Base Unit Assembly (Middle)

X44 Cone Crusher
71
58
72
55
12: Base Unit Assembly (Upper)

X44 Cone Crusher
47
48
13: Concave Ring Assembly
33
36
14: Pulley Guard (Back)

X44 Cone Crusher
37 41
Hidden
29
34
15: Pulley Guard (Front)
30
16: Adjuster Bolt

X44 Cone Crusher
35
Hidden
32
17: Cone Adapter Ring Assembly
39
38
18: Rock box Assembly

X44 Cone Crusher
Hidden
5 14 22 23
7
28
18
19: Lubrication Block Assembly
21 25
26
24
20: Lubrication Block Attachments

X44 Cone Crusher
Hidden
16
27
20
21: Oil Cooler Assembly
10
22: Lubrication Sensor Attachments

X44 Cone Crusher
17
23: Oil Cooler Motor
1. BT4020 DRIVEN PULLEY 1
2. BT4025 DRIVEN PULEY BUSH 1
3. CN6155 SHELL OMALA HD 150 340
4. CN6160 SHELL OMALA HD 220 340*
5. EL3500 BAR SENSOR 1
6. EL3505 E30007 [PX G1/4A-G1/4A 2
7. EL3510 TEMPERATURE SENSOR 2
8. EL3515 ADAPTOR 1
9. EL3520 PROTECTIVE DUST CAP 3
10. EL3525 E10800 ADOAH040VAS0025E04 3
11. EX5030 GL140-3708-2 OIL TO WATER 1
12. FAB20X80(10.9) M20 x 80 HT BOLT 4
13. FAW20NL WASHER 4
14. FAHC1034 MIKLOR CLAMP 43-47MM 4
15. HA00014015 ¼" x 7/16" JIC M/M 1

X44 Cone Crusher
16. HA00014034 ¼" M/F/M TEE 6
17. HA00014035 ¼" M/M ADAPTOR 7
18. HA1000026 1" X 1¼" M/M ADAPTOR 1
19. HA1010008 1½ X 1 BSP M/M ADAPTOR 1
20. HA1014001 1¼X 1 1/2 M/M ADAPTOR 2
21. HA1000019 1¼ x 1 M/F ADAPTOR 1
22. HA1014020 1¼ R2T 90S LONG INSERT 1
23. HA1014021 1 1/4 3000 SERIES INSERT 1
24. HA1120022 1 ½" X 1 5/8 SAE M/M 3
25. HADW10000 1" DOWTY WASHER 2
26. HADW10120 1½" DOWTY WASHER 3
27. HADW10140 1¼" DOWTY WASHER 2
28. HF1035 FLOWMETER 1
29. J5640000 FLYWHEEL GD INSPECTION COVER 1
30. J5980000 ADJUSTER BOLT 1
31. J8160000 TELSMITH 44SBS CONE CRUSHER 1
32. J8210000 X44 CONE ADAPTOR RING ASSEMBLY 1
33. J8220000 X44 PULLEY GUARD INNER ASSEMBLY 1
34. J8230000 X44 PULLEY GUARD OUTER ASEMBLY 1
35. J8240000 X44 CONE CRUSHER ADAPTOR RING 4
36. J8260000 X44 CONE TORQUE ARM ASSY 1
37. J8270000 X44 PULLEY GUARD INNER PLATE 2
38. J8300000 ROCK BOX OUTER 1
39. J8310000 ROCK BOX INNER 1
40. J8370000 KEY 1
41. J8410000 X44 INNER PULLEY GUARD TIE BAR 1
42. RU6032 3/4" SUCTION HOSE 7.00M 1
43. XC001 BAKELITE STRIP 1"X 1/8"X48 16
44. XC002 FELT STRIP 5/8 " SQUARE 57
45. XC003 HYD CYL 5" BORE X 1.032 6
46. XC004 SMITHBOND 22 KIT
47. XC005 TAPER SEGMENT 4
48. XC007 CONCAVE RING 44FC M 18% 1

X44 Cone Crusher
49. XC008 BURNING RING 1
50. XC009 SHAFT NUT CAP 1
51. XC010 SHAFT NUT 1
52. XC011 SHSS 3/4X3/4 CP 4
53. XC012 HHCS,1-1/4X3 GR5 1
54. XC013 CHW,1-1/4 1
55. XC014 SLEEVE,INNER 1
56. XC015 OUTER SNAP RING 1
57. XC016 PISTON RING-LOWER,29.75"OD 1
58. XC017 PISTON RING-UPPER,25.25"OD 1
59. XC018 SLEEVE,OUTER 1
60. XC019 BABBITT
61. XC020 BEARING CONE 2
62. XC021 BEARING CUP 2
63. XC022 ADJUSTING NUT 1
64. XC023 ADJUSTING NUT LOCKWASHER 1
65. XC024 LOCKWASHER KEY 1
66. XC025 OIL SEAL 3-1/2 1
67. XC026 WASHER,STAT-O-SEAL 1/2 4
68. XC028 GUSSET SHIELD
69. XC029 COUNTERSHAFT BOX SHIELD 1
70. XC030 COUNTERSHAFT BOX SHIELD 1
71. XC034 44 HEAD AND SHAFT ASSEMBLY 1
72. XC035 THRUST ROLLER BEARING 2
73. XC036 ROTARY SEAL RING (FIN) 1
74. XC038 COUNTERSHAFT 1
75. XC039 GEARBOX,BREVINI ET3065,53.78:1 1
76. XC040 PINION 17 TOOTH 1
77. XC041 MOTOR,HYDRAULIC,2000 SERIES 1
78. XC042 LOCKING ASSY,RINGFEDER W/PILOT 1
79. XC043 DRIVE TANG 1
80. XC044 SLIDER PLATE 1
81. XC045 MOTOR,HYDRAULIC 1.34/CU IN/REV 1

X44 Cone Crusher
82. XC046 GEARBOX,BREVINI 1
83. XC047 ECCENTRIC,44 1
84. XC048 HYDRAULIC HOSE ASSEMBLY #6
85. XC049 HYDRAULIC HOSE ASSEMBLY
86. XC050 O-RING,-237,NITRILE,70 DURO 1
87. XC051 O-RING,CUSTOM,10.603"IDX0.139 1
88. XC052 BEVEL GEAR 1
89. XC053 KEY 1-1/2"SQX2-3/4"W/T.HOLE 2
90. XC054 SHCS,1"X2-1/2 8
91. XC055 LOCKWASHER,1 8
92. XC056 HHCS,3/8-16X1-1/4" GR8 58
93. XC057 LOCKWASHER,3/8 142
94. XC058 SHIM,1/64"UNDER ECC. 1
95. XC059 SHIM,1/64"UNDER ECC 1
96. XC060 SHIM,1-32"UNDER ECC. 4
97. XC061 SHIM,1/32"UNDER ECC. 4
98. XC062 SHIM,.008"THICK CTRSFT BOX 2
102. XC066 FLOW SIGHT GAUGE
103. XC067 O-RING,-214,NITRILE,90 DURO 54
104. XC068 FLANGE HALF,SAE CD-61,12 64
105. XC073 AIR BREATHER 1/4"NTP 1
106. XC075 SHCS,1/2"X1-1/2 2
107. XC076 RELIEF VALVE
108. XC082 MANTLE,44,18% 1
* Please contact Extec Screen & Crushers Ltd Technical Department before using this oil.

X44 Cone Crusher
AA.5 Torque Arm
4 5
10
Hidden
1: Torque Arm Assembly (Front)
2: Torque Arm Assembly (Back)
Ver: X44-EN-10407 Torque Arm Page 113

X44 Cone Crusher
12
Not shown
15
16
3: Torque Arm Motor Assembly

8
11
6
7
4: Torque Arm Pulley Assembly
Page 114 Torque Arm Ver: X44-EN-10407

X44 Cone Crusher
1. J0330000 BEARING OUTER END COVER 1
2. J0820000 BEARING RING 1
3. J5050000 PULLEY SHAFT 1
4. BT3015 BEARING 1
5. BT3016 BEARING 1
6. BT4030 DRIVE PULLEY 1
7. BT4512 V BELT 10
8. BT5017 TAPER LOCK BUSH 1
9. BT5504 GREASE NIPPLE 2
10. BT8013 DOUBLE SEAL RING 2
11. FAKS28X16 KEY 1
12. HAR000003 “O” RING 2
13. HG3001 2 METER TEST LINE 1
14. HG3003 0.9 METER TEST LINE 1
15. HM1021 MOTOR 1
16. J8400000 MOTOR BLOCK 1
Ver: X44-EN-10407 Torque Arm Page 115

X44 Cone Crusher
AA.6 Lubrication Tank
14
27
13
26
15
Hidden 13
1: VIEW ON HOSE
16
37
24
11
17
1
38 25
Hidden
2: VIEW ON LUBRICATION TANK
Page 116 Lubrication Tank Ver: X44-EN-10407

X44 Cone Crusher
18
34
35
39
3: VIEW ON HYDRAULIC TANK
29
28
12
31 32
4:
Ver: X44-EN-10407 Lubrication Tank Page 117

X44 Cone Crusher
Not shown
5 36 19
30
23
33 6 10
9
20 21 Hidden
5: HYDRAULIC PUMP 6: WATER PUMP
22
7: CONTROL VALVE
3 8
8: DRIVE COUPLING

X44 Cone Crusher
1. A15570000 LUBE TANK PLATFORM 1
2. BT5003 2012/1" TAPER LOCK BUSH 1
3. BT5005 TAPER LOCK 1
4. BT5006 TAPER LOCK 1
5. BT5020 2012/1 1/8" TAPER LOCK BUSH 1
6. BT5034 1610 / 1" TAPER LOCK BUSH 1
7. BT6514 COUPLING INSERT 1
8. BT6515 DRIVE COUPLING - INCLUDES 3, 4, 7 1
9. BT6543 H110F COUPLING 1
10. BT6545 1610/ 15/16 TAPER LOCK BUSH 1
11. EN1601 LOCKABLE FILLER CAP PART NO TA 1
12. EX5015 OIL COOLER 1
13. EX5026 COUPLING 2
14. HA3300000 3" NPT X 3" BSP M/M 1
15. HF1036 HYDRAULIC FILTER 1
16. HF4003 SPIN ON BREATHER 1
17. HG1002 5" TEMP/LEVEL GAUGE 1
18. HM1011 AXIAL PISTON MOTOR 1
19. HM1044 5034876 [158-1606-001] 1
20. HP1049 PUMP 1
21. HP2004 WATER PUMP 1
22. HV3035 RF EXT 3066/24 1
23. HV8004 3/4" L/P BALL VALVE 1
24. J8170000 TANK ASSEMBLY 1
25. J8180000 LID ASSEMBLY 1
26. J8190000 DRAIN PIPE LONG 1
27. J8200000 DRAIN PIPE SHORT 1
28. J8280000 OIL COOLER UPPER BRACKET 1
29. J8290000 OIL COOLER UPPER BRACKET 1
30. J8340000 COLD START LUBE BRACKET 1
31. J8350000 OIL COOLER SUPPORT 1
32. J8360000 OIL COOLER SUPPORT 1
Ver: X44-EN-10407 Lubrication Tank Page 119

X44 Cone Crusher
33. J8380000 MOUNTING PLATE 1
34. J8390000 FILTER COVER 1
35. J8450000 MOTOR MOUNTING 1
36. RU1061 GASKET 1
37. RU1088 LID GASKET 1
38. RU1147 TANK RUBBER 1
39. RU1148 GASKET 1

X44 Cone Crusher
AA.7 Power Pack
18 58
7
20
6
55
55
21
11
22
24 52
14
Hidden
13 8
1: R/H VIEW OF POWER PACK
10
18
13
31
Hidden
15 50
28 51
23 29 Hidden
32
2: L/H VIEW OF POWER PACK
Ver: X44-EN-10407 Power Pack Page 121

X44 Cone Crusher
12 33
3: VIEW ON BOTTOM OF POWER PACK

44 40
3 41
19 2
45
46
82
81
Hidden
98 4
4: HYDRAULIC TANK
Page 122 Power Pack Ver: X44-EN-10407

X44 Cone Crusher
66
68
67
65 59 97
5: HYDRAULIC TANK - BELOW RETURN FILTERS
49
103
85
25
86
84
83
101
90 47
63
99 62
6:

X44 Cone Crusher
15
38
37
36
48
17
16
7: VIEW ON AIR FILTER
88 93
95
87
89
26
8: VIEW ON VALVE PLATE ASSEMBLY

X44 Cone Crusher
92 91 94
88 99 95 89
9: VIEW ON SOLENOID VALVE 10: VIEW ON 5 STATION MANIFOLD BLOCK
43
5
53
39
42
11: HYDRAULIC WATER TRAP 12: CANOPY DOOR
96
27
99
13: VIEW INSIDE POWER PACK

X44 Cone Crusher
76
75
99
50
51
Hidden
30
25 100
14: VIEW ON HYDRAULIC PUMPS 15: OIL COOLER - OPTIONAL
55 57
54
102
56
16: ACCESS DOOR TO VALVE PLATE
1. A4870000 PACKER A/R
2. B1300000 HYDRAULIC TANK LID 1
3. B1310000 HYDRAULIC TANK LID 1
4. B2410000 HYDRAULIC TANK LID GASKET 2
5. B3260000 WATER FILTER BRACKET 1
6. B5610000 EXHAUST SHROUD 1
7. B6740000 CANOPY ASSY 1
8. B6800000 POWER PACK ASSY 1
9. B6810000 HYDRAULIC TANK 1

X44 Cone Crusher
10. B6820000 POWER PACK INFILL PANEL ASSY 1
11. B6830000 POWER PACK CALVE PLATE ACCESS DOOR ASSY 1
12. B6840000 POWER PACK BELLY PANEL 1
13. B6850000 POWER PACK DOOR 2
14. B6860000 C13 BISHOP HAT MESH 2
15. B6870000 AIR FILTER BRACKET 2
16. B6890000 5" AIR HOSE 1
17. B6910000 6" TO 5" AIR PIPE 1
18. B6930000 RAD FILLER CAP COVER PLATE 2
19. B6960000 C13 RETURN MANIFOLD 1
20. B6970000 EXHAUST 1
21. B6980000 C13 POWER PACK INFILL PANEL 1
22. B6990000 OIL COOLER BRACKET 1
23. B7320000 SIDE INFILL PANEL (NO OIL COOLER) A/R
24. B7330000 OIL COOLER MESH 1
25. B7340000 C13 POWER PACK SUCTION PIPE 1
26. B7570000 VALVE PLATE ASSEMBLY 1
27. B7740000 PIPE BRACE 1
28. B7790000 SMALL INFILL PANEL 1
29. B7820000 C13 OIL COOLER MESH PANEL 1
30. B7830000 SIDE OIL COOLER BRACKET 1
31. B7920000 RADIATOR PACKER A/R
32. B7970000 C13 OIL COOLER GUARD (FULL) 1
33. B8250000 BELLY PANEL 1
34. CN6125 RIMULA SIGNIA ENGINE OIL 40 l
35. EL1051 WIRING SYSTEM COMPLETE 1
36. EN1008 INDICATOR-AIR FILTER CHANGE 1
37. EN1349 FILTER AIR OUTER 1
38. EN1350 FILTER AIR INNER 1
39. EN1401 SPIN ON WATER FILTER 10 MICRON INLINE 1
40. EN1402 COMPLETE FILTER ASSEMBLY (GASKET INCLUDED) 1
41. EN1403 RETURN LINE ELEMENT (25 µm) 2
42. EN1404 HYDRAULIC WATER TRAP 1

X44 Cone Crusher
43. EN1504 VISUAL POP UP INDICATOR 1
44. EN1505 VISUAL POP UP INDICATOR 2
45. EN1523 DESECANT AIR BREATHER 1
46. EN1601 LOCKABLE FILLER CAP0 1
47. EN2028 CFK-200-14-64225 C13/BOSCH ENG 1
48. EN5025 VORTEX PRE CLEANER 1
49. EN7705 C13 CATERPILLAR ENGINE 1
50. EX5000 ASA 0257 OIL COOLER 1
51. EX5001 24 VOLT FAN ASSY TO SUIT ASA 0257 0
52. EX5015 OIL COOLER 1
53. FD1005 500 NM GAS STRUT 4
54. FD1006 550 NM GAS STRUT 2
55. FD2007 MOULDED PLASTIC HANDLE 5
56. FD2102 HINGE 2
57. FD2105 HINGE 3+2 HOLE 2
58. FD3114 ANTI-LOOSE FASTENER 2
59. HA01200018 ½" M/M ADAPTOR 1
60. HA03400007 ¾" x 1¼" M/M 1
61. HA03400044 ¾" M/M ADAPTOR 11
62. HA1000004 1¼" M/M ADAPTOR 2
63. HA1000016 1" X ½" M/M ADAPTOR 4
64. HA1000068 1 X 1 1/16 12UNF M/M 2
65. HA1120007 1½" R2T 90S INSERT 2
66. HA200011 2" X 1½" M/F SWIVEL 2
67. HA200016 2" BSP F/M/M TEE 2
68. HA21200002 2½" X 2" M/M ADAPTOR 2
69. HAB100001 1" BSP SAE6000 FLANGE FITTING 2
70. HAB100003 1¼" BSP SAE6000 FLANGE 2
71. HADW03400 3/4" DOWTY WASHER 11
72. HADW10000 1" DOWTY WASHER 2
73. HADW10120 1½" DOWTY WASHER 8
74. HADW10140 1¼" DOWTY WASHER 6
75. FAHC1063 BAND CLAMP 150 MM - 162 MM 6

X44 Cone Crusher
76. HAN100001 1¼" FLANGE CFS104 1
77. HAN100002 1" BSP SAE3000 FLANGE + BOLTS 1
78. HAN100008 1½" BSP SAE6000 2
79. HAN100009 1½" BSP SAE 6000 FLANGE 16
80. HAN100010 2" BSP SAE 3000 FLANGE 2
81. HF1017 FILTER SUCTION STR1004SG1M90-2 6
82. HG1002 LEVEL GAUGE 1
83. HP1051 44/44/19 TRIPPLE PUMP 1
84. HP1054 REXROTH A8VO 200/200 PUMP 1
85. HP1057 TRIPLE PUMP CAT C13 ENGINE 1
86. HP1058 PTO PUMP 1
87. HV1056 HC D40 CONTROL VALVE 2
88. HV3017 4 STATION CETOP 3 SERIES (INCL HV3521, HV3522, HV8501) 1
89. HV3021 FRFEXT 2381/24 5STATION SOLENOID BLOCK (INCL HV3527, HV3528) 1
90. HV3029 MOTOR CONTROL BLOCK 800LPM 1
91. HV3521 CETOP 3 V/V AT-DHI-0714 3
92. HV3522 VALVE 3
93. HV3524 CETOP 3 SHUTTLE 4
94. HV3527 VALVE 3
95. HV3528 RELIEF VALVE 5
96. HV3535 3/4" RELIEF VALVE 1
97. HV5017 1½" BSP CHECK VALVE 2
98. HV8008 1¼" L/P BALL VALVE 5
99. HV8501 ¼" TEST POINTS 12
100. HV8502 ¼" BSP PRESSURE/TEMP TEST 1
101. HV8506 ENGINE OIL DRAIN VALVE 1
102. RU5328 CAPPING RUBBER A/R
103. RU6013 5½” SUCTION HOSE 1

X44 Cone Crusher
AA.8 Control Boxes

29 4
34
33
10
32
15
13
8
17: ELECTRICAL CONTROL BOX
34 4
33
38
32
3
8 12
18: HYDRAULIC CONTROL BOX
Page 130 Control Boxes Ver: X44-EN-10407

X44 Cone Crusher
19
17
18
16
Hidden
19: RECIRCULATION CONTROL BOX (WHERE FITTED)
39
26 28
35
22
41
23
37
31 20
27
11
2 24 30 25 46 21
20: VIEW ON ISOLATION SWITCH AND 21: VIEW ON ACCUMULATOR PRESSURE

BATTERIES GAUGES
Ver: X44-EN-10407 Control Boxes Page 131

X44 Cone Crusher
36
44
14
45
1 47 42 43 48
22: VIEW ON WATER MANIFOLD 23: VIEW ON CONTROL VALVES
1. A5020000 WATER MANIFOLD 1
2. A6590000 MOUNTING BRACKET 1
3. A7700000 INDICATOR PLATE 1
4. A7820000 CONTROL BOX LID 2
5. A7830000 ELECTRICAL CONTROL BOX 1
6. A7940000 SUPPORT BRACKET 1
8. A8850000 LYNCH PIN 2
10. A10630000 EMERGENCY STOP GUARD 2
11. A14390000 BATTERY LOCATION ANGLE 1
12. A14730000 HYDRAULIC CONTROL BOX 1
13. A14740000 ELECTRICAL CONTROL BOX 1
14. A15010000 RADIO RECIEVER BRACKET 1
15. A16130000 METAL DETECTOR PNL MTG PLT 1
16. A16210000 ISOLATOR ACCESS COVER
17. A16220000 RE-CIRC CONTROL BOX SMALL DOOR 1
18. A16240000 RE-CIRC HYDRAULIC CONTROL BOX 1
19. A16270000 RE-CIRC CABINET DOOR PANEL 1
20. B0070000 WEBTEC MOUNTING BRACKET 1
Page 132 Control Boxes Ver: X44-EN-10407

X44 Cone Crusher
21. B3420000 TRIPPLE GUAGE SUPPORT BRACKET 1
22. EL2030 EMERGENCY STOP SWITCH 4
23. EL2035 ARMOURED CABLE 2 CORE 1
24. EL2143 BATTERY ISOLATING SWITCH 1
25. EL3001 HEAVY DUTY BATTERY 2
26. EL3004 POSITIVE LEAD 1
27. EL3005 NEGATIVE LEAD 1
28. EL3010 CROSSOVER BATTERY LEAD 1
29. FA435 POLIALL HINGE 2
30. FAB06X300H BATTERY HOOK BOLT 2
31. FAW06W WING NUT 2
32. FD1007 GAS STRUT (ONE EYE) 4
33. FD1504 GAS STRUT EYE 4
34. FD2006 CHROME PULL HANDLE 6
35. HG2009 0-250 BAR PRESSURE GAUGE 2
36. HP5001 ACCUMULATOR 2
37. HV1049 6 LEVER DOUBLE ACTING SPOOL VALVE 1
38. HV1502 SPOOL HANDLE 3
39. HV2002 FLOW DIVERTER 1
40. HV3026 SOLENOID BLOCK (INCL HV3522) 1
41. HV3038 DESTROKING CONTROL 1
42. HV3033 RF EXT 3033 / Y /24 1
43. HV3034 RF EXT 3033 / Z / 24 1
44. HV3522 VALVE 3
45. HV3527 VALVE 3
46. HV5009 PRESSURE SWITCH 3
47. HV8004 ¾" BSP BALL VALVE 2
48. HV8501 1/4" BSP PRESSURE TEST POINT 2
Ver: X44-EN-10407 Control Boxes Page 133

X44 Cone Crusher
AA.9 Sonar Assembly (Optional)
3 2
8
4 5
10
6
1: SONAR ASSEMBLY
11 7
12
2: HYDRAULIC CONTROL BOX 3: ELECTRICAL BOXES
1. A16850000 LOWER BRACKET 1
2. A16860000 UPPER BRACKET 1
3. A16870000 DEFLECTOR GUARD 1
4. A16890000 PIVOT BRACKET 1
Page 134 Sonar Assembly (Optional) Ver: X44-EN-10407

X44 Cone Crusher
5. A16910000 HINGE TUBE 1
6. A16920000 SONAR STAND ASSEMBLY 1
7. A16930000 ELECTRICAL BOX BRACKET 1
8. EL1058 ELECTRICAL KIT FOR SONAR 1
9. EL2210 MULTI RANGER 100 SONAR 1
10. EL2215 MULTI RANGER 100 HAND HELD PROGRAMMER 1
11. HV2016 ELECTRONIC FLOW CONTROLLER 1
12. HV3038 FLOW/SPEED CONTROLLER 1
Ver: X44-EN-10407 Sonar Assembly (Optional) Page 135

X44 Cone Crusher
AA.10 Diesel Tank

3 6
1
10
11
4
2
1: DIESEL TANK ASSEMBLY
2: VIEW ON BOTTOM OF DIESEL TANK
1. A10800000 DIESEL PUMP GUARD A/R
2. A12500000 DIESEL TANK 1
3. A12510000 DIESEL TANK LID 1
4. A12530000 DIESEL TANK STRAPS 2
5. A15210000 DIESEL TANK PLATFORM 1
6. EN1609 FILLER CAP 1
7. FAHC1001 SIZE 00 JUBILEE CLIP 2
Page 136 Diesel Tank Ver: X44-EN-10407

X44 Cone Crusher
8. HAP034001 ¾" BLANKING CAP 1
9. HG3006 PIPE SIGHT GAUGE 1
10. HP3001 DIESEL FILLER PUMP 1
11. RU1088 DIESEL TANK LID GASKET 1
Ver: X44-EN-10407 Diesel Tank Page 137

X44 Cone Crusher
AA.11 Slew Feeder
31
2 30
1: MOUNTING BASE
34 33
29
27
28
14 40
2: CONE HOPPER ASSEMBLY
Page 138 Slew Feeder Ver: X44-EN-10407

X44 Cone Crusher
54
68
15
73
47
46 54
3: VIEW ON SCRAPER
10 55
62
50
11
7
35
4: VIEW ON HEAD DRUM
Ver: X44-EN-10407 Slew Feeder Page 139

X44 Cone Crusher
79 80 78
76
77
Not shown
5: VIEW ON MOTOR ADAPTER
65
69
51 60
6: VIEW ON TAIL DRUM

X44 Cone Crusher
26
72
71
19 24
18
22
Hidden
41
23
Hidden
7: FEED BOOT ASSEMBLY
20
25
17
16
21
61
8: VIEW ON BOTTOM OF CONVEYOR

X44 Cone Crusher
58 57 64
56
59
49
48
32
9 53 52
9: VIEW ON IMPACT BARS
37
38
39
63
13
75
74
74
8 36
12 67 66
10: VIEW ON TOP END OF CONVEYOR

X44 Cone Crusher
42
46
45
43
8
44
11: VIEW ON TOP END OF CONVEYOR
3
4
12: SLEW CONVEYOR ASSEMBLY

X44 Cone Crusher
1. A14090000 MAIN CONV CROSS BEAM 1
2. A14450000 FEEDER CROSS BEAM 2
3. A15660000 SLEW SIDE GUARD 1
4. A15670000 SLEW SIDE GUARD 1
5. BT1010 BEARING PLUMMER 2
6. BT2006 BEARING FLANGE 2
7. BT6549 GEAR BOX 1
8. C11510000 FEEDER HEAD SECTION CONVEYOR 1
9. C11520000 FEEDER CONVEYOR BOTTOM SECTION 1
10. C11530000 HEAD DRUM NIP GUARD ASSY 1
11. C11580000 GEARBOX ANCHOR PLATE 1
12. C11590000 TAIL SECTION R.H. COVER PLATE 1
13. C11600000 TAIL SECTION L.H. COVER PLATE 1
14. C11610000 TAIL DRUM GUARD 1
15. C11620000 HEAD DRUM SCRAPER BRACKET 1
16. C11630000 TAIL DRUM SUPPORT R.H 1
17. C11640000 TAIL DRUM SUPPORT L.H. 1
18. C11650000 FEED BOOT R.H. SECTION ASSY 1
19. C11660000 FEED BOOT L.H. SECTION ASSY 1
20. C11670000 CONE HOPPER FEEDBOOT BACK PLT 1
21. C11680000 CONE HOPPER FEEDBOOT LEG DTL 6
22. C11690000 CONE FEEDBOOT STD RUBBER CLAMP 6
23. C11700000 CONE FEEDBOOT SMALL RUBBER CLA 2
24. C11710000 CONE HOPPER TOP CLAMP PLATE 6
25. C11720000 CONE HOPPER FEEDBOOT BACK RUBB 1
26. C11730000 CONE HOPPER REAR CLAMP PLATE 1
27. C11740000 CONE HOPPER COVER PLATE DTL 4
28. C11750000 CONE HOPPER ASSY 1
29. C11760000 HOPPER BACK DOOR ASSY 1
30. C11770000 CONE FEEDER ASSEMBLY FRAME L/H 1
31. C11780000 CONE FEEDER ASSEMBLY FRAME R/H 1
32. C11790000 CONE FEEDER ROLLER BRACKET 2

X44 Cone Crusher
33. C11800000 CONE HOPPER SUPPORT CROSSBEAM 1
34. C11810000 CONE SLEW HOPPER CAT FLAP 1
35. C11880000 GEARBOX END COVER 1
36. C11890000 SLEW CONVEYOR DRIVE SIDE FLAIR 1
37. C11900000 SLEW CONVEYOR NON DRIVE SIDE F 1
38. C11910000 HEAD DRUM RUBBER FRONT CLAMP L 1
39. C11920000 HEAD DRUM RUBBER FRONT CLAMP R 1
40. C11930000 DRUM GUARD TAIL BEARINGS ACCES 2
41. CBHD120001000 END LESS M/CONV BELT 1
42. CR1003 MAIN CONV WING ROLL 4
43. CR1004 30° ROLLER BRACKET 2
45. CR1017 CENTRE ROLLER 2
46. CR1024 TRACKING ROLLER 4
47. CR1030 DISC RTN ROLLER 2
49. CR1043 WING ROLLER 14
50. CR1067 HEAD DRUM 1
51. D0100000 DRUM ASSEMBLY 1
52. D3570000 ROLLER MOUNTING 1
53. D4060000 SUPPORT X-BEAM 1
54. D4080000 SUPT BRKT 2
55. D5120000 NIP GUARD 1
56. D5490000 WING BAR 2
57. D6890000 IMPACT BAR 1
58. D6900000 WING BAR 2
59. D7140000 IMPACT BAR 3
60. D11550000 SCRAPER UNDERSLUNG BEARING 1
61. D11670000 ADJUSTER PLATE 2
62. HM1034 HYDRAULIC MOTOR 1
63. HR1058 HYDRAULIC RAM 2
64. MA1019 ERIEZ METALARM 3000 COMPLETE 1
65. PN1033 ADJUSTER BOLT 2

X44 Cone Crusher
66. PN1170 LOCK OUT PIN 2
67. PN1174 PIN 2
68. PY1004 POLYURETHANE SCRAPER 1
69. PY1017 P.SCRAPER 1
70. RU1140 SIDE FEED BOOT RUBBER 1
71. RU1141 SIDE FEED BOOT RUBBER 1
72. RU1142 REAR FEED BOOT RUBBER 1
73. RU5501 TENSIONING ELEMENT 2
74. C12300000 FLAIR COVER PLATE 4
75. C12310000 FLAIR COVER PLATE 2
76. C12240000 STUB SHAFT ADAPTOR HUB 1
77. C12250000 STUB SHAFT 1
78. C12260000 SPACE COLLAR 1
79. RU1164 NITRILE GASKET 1
80. BT3036 BEARING EXPLORER 2

X44 Cone Crusher
AA.12 Slew Feeder Mounting Plate
14
12
4 5 17 8 6
1: CROSS SECTION OF SLEW FEEDER MOUNTING PLATE
l
1
20
19
2: SLEW FEEDER MOUNTING PLATE ASSEMBLY
Ver: X44-EN-10407 Slew Feeder Mounting Plate Page 147

X44 Cone Crusher
18
9 13
15
11
16
7
8
10
17
3: SLEW FEEDER ROTATION MOTOR
1. A15030000 SLEW FEEDER MOTOT MOUNT 1
2. A15040000 SLEW FEEDER BASE PLATE: BT3034 1
3. A15050000 SLEW FEEDER TOP PLATE: BT3034 1
4. A15270000 SLEW BEARING PINION GEAR: BT3034 1
5. A15280000 PINION GEAR MOTOR SHAFT COVER: HM1042 1
6. BT3034 SKF: 21260_0101 SLEW RING 1
7. FAN16N NYLOC NUT 36
8. FAB1022 5/8" UNC X 2" HEX HD BOLT 36
9. FAB16X130(10.9) M16X130 HT HEX-HEAD BOLT 36
10. FAN10N(10.9) NYLOC NUT 8
11. FAS16X45 HEX-HEAD BOLT 4
12. FASKT06X20 HEXAGON SOCKET HEAD CAP SCREW 3
13. FASKT10X40 HEXAGON SOCKET HEAD CAP SCREW 8
14. FAW06SP M6 SPRING WASHER 3
Page 148 Slew Feeder Mounting Plate Ver: X44-EN-10407

X44 Cone Crusher
15. FAW10A M10 BRIGHT WASHER 8
16. FAW10SP M10 FORM A SPRING WASHER 8
17. FAW16SP M16 FORM A SPRING WASHER 76
19. J4050300 FIXING BOLTS M48x180 LG 8
20. J4060000 BOLT SPACER WASHER 8
Ver: X44-EN-10407 Slew Feeder Mounting Plate Page 149

X44 Cone Crusher
AA.13 Main Conveyor
67
25
50 66
1: VIEW ON BOTTOM SECTION
38
65
64
39 24 63 23 39 38
2: FEED BOOT ASSEMBLY
Page 150 Main Conveyor Ver: X44-EN-10407

X44 Cone Crusher
12 11 9
60 61 51 52 53
16
15
29 30
58 56 54
18 1 46 45
3: MAIN CONVEYOR BOTTOM RIGHT HAND SECTION
49 55 57 59 47 44
4: MAIN CONVEYOR BOTTOM RIGHT HAND SECTION
Ver: X44-EN-10407 Main Conveyor Page 151

X44 Cone Crusher
26 69 71 70 42 43 37
68
70 8
62 42 36
5: MAIN CONVEYOR TOP SECTION
11 12 9 10 27 32
76
87
13
Hidden
74
14
75
35
31 19 73
72 21
77 20

X44 Cone Crusher
14
78
48
7: VIEW ON RETURN ROLLER
35
2
7

X44 Cone Crusher
3 5
6
4
34
33
48 41 80 40 86 28
9: SCRAPER 10: DRIVE COUPLING
85
Hidden
22
82
84
83
81
11: FEED BOOT RUBBERS

X44 Cone Crusher
79
12: VIEW ON UNDERSIDE OF CONVEYOR
1. BT1010 PLUMMER BEARING 2
2. BT2010 FLANGE BEARING 2
5. BT6516 DRIVE COUPLING INSERT 1
6. BT6517 DRIVE COUPLING 1
7. BT8000 GREASE POINT PLUG 4
8. CBHD202001000 ENDLESS CONVEYOR BELT 1
13. CR1024 TRACKING ROLLER 4
14. CR1030 RETURN ROLLER 3

X44 Cone Crusher
15. CR1042 CENTRE IMPACT ROLLER 1
16. CR1043 SIDE IMPACT ROLLER 2
17. CR1041 DISC RETURN ROLLER 3
18. D0100000 TAIL DRUM 1
19. D0140000 HEAD DRUM 1
20. D0180000 MOUNTING BRACKET 1
21. D0190000 MOUNTING BRACKET COVER 1
22. D1460000 FEED BOOT CLAMP 2
25. D1570000 RUBBER CLAMP 2
26. D1610000 RUBBER CLAMP 2
27. D1790000 SPRAY BAR 1
28. D4080000 ROSTA BRACKET 2
29. D4910000 SINGLE FLARE MOUNTING BRACKET 13
30. D4920000 DOUBLE FLARE MOUNTING BRACKET 6
31. D5090000 HEAD DRUM MOUNTING PLATE 1
32. D5100000 HEAD DRUM MOUNTING PLATE 1
33. D5110000 HEADRUM SUPPORT FRAME 1
34. D5120000 NIP GUARD CLAMP 1
35. D5130000 COVER PLATE 2
36. D5230000 CONVEYOR FLARE 1
38. D5300000 FEED BOOT LEG 2
39. D5310000 FEED BOOT LEG 2
40. D5450000 TOP SCRAPER 1
41. D5460000 TOP SCRAPER CLAMP 1
42. D6650000 SMALL FLARE 2
43. D6660000 SMALL FLARE CLAMP 2
44. D6770000 BEARING SUPPORT - OUTER SLIDE 1
45. D6780000 BEARING SUPPORT - OUTER SLIDE 1
46. D6790000 BEARING SUPPORT SLIDE 2
47. D6800000 TAIL DRUM SCRAPER 1

X44 Cone Crusher
48. D6810000 RETURN ROLLER GUARD 2
49. D7100000 LIFT RAM CROSS MEMBER 1
50. D7110000 TAIL SECTION 1
51. D7140000 CONVEYOR BASE IMPACT BAR 3
52. D7150000 CONVEYOR BASE IMPACT BAR 1
53. D7160000 CONVEYOR WING IMPACT BAR 1
54. D7170000 WING IMPACT BAR MOUNTING 1
58. D7210000 IMPACT BAR MOUNTING 1
59. D7220000 IMPACT BAR MOUNTING 1
60. D7230000 WING IMPACT BAR 1
61. D7240000 BASE IMPACT BAR 1
62. D8820000 MAIN CONVEYOR TOP SECTION 1
63. D11070000 REAR FEEDBOOT PAN 1
64. D11080000 NON DRIVE SIDE FEED BOOT P 1
65. D11090000 DRIVE SIDE FEEDBOOT PANEL 1
66. D11110000 BOTTOM RH FLAIR PANEL 1
67. D11120000 BOTTOM LH FLAIR PANEL 1
68. D11130000 LOWER RH FLAIR PANEL 1
69. D11140000 LOWER LH FLAIR PANEL 1
71. D6700000 CONVEYOR FLARE RUBBER CLAMP 1
72. HA03400030 3/4" - 1" BSP MALE/MALE ADAPTOR 2
73. HA99000010 30° FULL CONE TIP 2
74. HA99000011 THREADED NIPPLE 2
75. HA99000012 RETAINING CAP 2
76. HA99000013 CLAMP, CAP AND SPHERE 2
78. PN1033 ADJUSTER BOLT 2
80. PY1004 POLY SCRAPER 2

X44 Cone Crusher
81. RU1027 SUPER RED RUBBER 1
82. RU1028 SUPER RED RUBBER 1
83. RU1079 FEED BOOT RUBBER 2
86. RU5501 TENSIONING ELEMENT 2
87. RU6032 7 M WATER HOSE 1

X44 Cone Crusher
AA.14 Recirculation Layout
2 1
3
5 4
13: RECICULATION LAYOUT
1. Recirculation Chassis See

page 160.
2. Recirculation Conveyor See

page 164.
3. Recirculation Fines Conveyor See

page 170.
4. Recirculation Screen Sub Assembly See

page 162.
5. Recirculation Side Conveyor See

page 175.
6. Recirculation Vibrating Grid See

page 179.
Ver: X44-EN-10407 Recirculation Layout Page 159

X44 Cone Crusher
AA.15 Recirculation Chassis
1 3
12
2
14
13
6
16
11 15
7
1: MAIN SUPPORT
10
2: CONVEYOR SUPPORT
Page 160 Recirculation Chassis Ver: X44-EN-10407

X44 Cone Crusher
1. A8880000 MAGNET SUPPORT FRAME (DRIVE SIDE) 1
2. A8890000 MAGNET SUPPORT FRAME 1
3. A15430000 MAGNET FRAME ASSEMBLY 1
4. A15700000 TELE-LEG INNER 2
5. A15710000 TELE-LEG OUTER 2
6. A15720000 CHASSIS MOUNTING 1
7. A15730000 BTM TELE LEG SUPPORT 1
8. A15740000 CONV SUPPORT ARM 1
9. A15750000 CONV SUPPORT ARM BASE ASSY 1
10. A15760000 EXTENED SUPPORT ARM SLIDE 1
11. A15770000 FRONT JACKLEG SUPPORT 1
13. PN1027 STOP PIN 2
14. PN1042 PIN 2
15. PN1147 PIN 1
16. PN1155 PIN 2
Ver: X44-EN-10407 Recirculation Chassis Page 161

X44 Cone Crusher
AA.16 Recirculation Screen Sub Assembly
1 3
2
9
1: SCREEN SUB ASSEMBLY
4
5
11
4
6
2: VIEW ON REAR END OF SCREEN ASEMBLY
Page 162 Recirculation Screen Sub Assembly Ver: X44-EN-10407

X44 Cone Crusher
13
7 8
10 12
3: DETAILED VIEW ON RIGHT HAND SIDE
1. RECIRCULATION SIDE CONVEYOR See

page 175.
2. RECIRCULATION FINES CONVEYOR See

page 170.
3. RECIRCULATION VIBRATING GRID See

page 179.
4. E 419 00 00 SIDE CONVEYOR SLIDE SUPPORT BRACKET 5
5. E 420 00 00 RE-CIRC SHORT SIDE CONV SLIDE SUPPORT RETAINER 2
6. F2720000 RE-CIRC FINES CONV TAIL DRUM GUARD 1
7. G3090000 SCREENBOX SPRING SUPPORT UPPER 8
8. G3870000 SPRING RETAINER 8
9. G8600000 SCREENBOX SUBFRAME 1
10. G8690000 SUBFRAME JACK LEG 4
12. PN1022 SCREENBOX LOCK LEG PIVOT PIN 4
13. SC2001 SCREEN BOX SPRING 8
Ver: X44-EN-10407 Recirculation Screen Sub Assembly Page 163

X44 Cone Crusher
AA.17 Recirculation Conveyor
20 36 33 22 21
1: VIEW ON DISCHARGE END
3 6 5 6 4 2
45 13 14 12
2: DRIVE COUPLING
Page 164 Recirculation Conveyor Ver: X44-EN-10407

X44 Cone Crusher
30
42
31
16 10 34 41 33
28 29
26
27
17
4: VIEW OF CONVEYOR
Ver: X44-EN-10407 Recirculation Conveyor Page 165

X44 Cone Crusher
30
38
31
37
28
29
5: VIEW ON CONVEYOR TOP SECTION
25 23 24 26 37
27
22 21
18
35 43
6: VIEW ON CONVEYOR BOTTOM SECTION

X44 Cone Crusher
19
39
15
15 1 44
39 18 32
8: VIEW ON FEED BOOT

X44 Cone Crusher
11
40
9: VIEW ON CONVEYOR BOTTOM
1. BT1009 PLUMBER BEARING 2
3. BT5005 2012/32 TAPER LOCK BUSH 1
5. BT6514 SPIDER INSERT 1
6. BT6515 COUPLING INCLUDES 3, 4, 5 1
7. CB191300500CH CONVEYOR BELT 1
12. E0240000 MOTOR MOUNTING PLATES 1
13. E0250000 MOTOR MOUNTING BOTTOM BRACKET COVER 1
14. E1440000 MOTOR MOUTING BRACKET 1

X44 Cone Crusher
15. E4160000 BEARING ADJUSTER 2
16. E4170000 RETURN ROLLER BRACKET 8
17. E4220000 FRAME ASSY 1
18. E4230000 FEED BOOT SUPPORT 1
19. E4240000 R/H FEED BOOT SUPPORT 1
20. E4250000 FEED CHUTE ASSY 1
21. E4260000 SUPPORT CROSS MEMBER 2
22. E4270000 BOTTOM PIVOT SUPPORT 2
23. E4280000 L/H FEED BOOT SIDE 1
24. E4290000 R/H FEED BOOT SIDE 1
25. E4300000 FEED BOOT BACK 1
26. E4310000 BOTTOM L/H SIDE FLAIR 1
27. E4320000 BTM R/H SIDE FLAIR 1
28. E4330000 TOP L/H SIDE FLAIR 1
29. E4340000 TOP R/H SIDE FLAIR 1
30. E4350000 R/H HEAD FLAIR 1
31. E4360000 L/H HEAD FLAIR 1
32. E4370000 BEARING ADJUSTER BOLT 2
33. E4380000 L/H SUPPORT BRACKET 1
34. E4390000 R/H SUPPORT BRACKET 1
35. E4400000 TAIL DRUM GUARD 1
36. E4410000 FEEDER CHUTE SUPPORT ARM 882 mm
37. E4420000 SIDE FLAIR RUBBER CLAMP 8
38. E4430000 TOP FLAIR RUBBER CLAMP 2
39. E4440000 FEED BOOT SUPPORT ACCESS COVER 2
40. E4460000 RETURN ROLLER GUARD 3
41. E4470000 RETURN ROLLER GUARD 1
42. E4510000 HEAD DRUM 1
43. E4520000 90° SUPPORT FRAME 1
44. E4530000 TAIL DRUM 1

X44 Cone Crusher
AA.18 Recirculation Fines Conveyor
40
41
17
31 38
42
3 6 5 6 4 2 43
18
1: DRIVE COUPLING
39
19
16 37
30 21 35 8
2: VIEW ON HEAD DRUM SCRAPER
Page 170 Recirculation Fines Conveyor Ver: X44-EN-10407

X44 Cone Crusher
22
34 28 33 23 32
15
3: VIEW ON MID SECTION OF CONVEYOR
9
27
26 20
4: VIEW ON BOTTOM SECTION OF CONVEYOR
Ver: X44-EN-10407 Recirculation Fines Conveyor Page 171

X44 Cone Crusher
13
15
11
12
10
5: VIEW ON MID SECTION
25
36
24
14
29

X44 Cone Crusher
7. C0090000 TAIL DRUM 1
8. C2870000 HOPPER SCRAPER CLAMP 1
9. CB119001200 CONVEYOR BELT 1
13. CR1005 RETURN ROLLER 1
14. CR1024 BELT TRACKING ROLLER 2
15. CR1040 DISC ROLLER 3
16. D4080000 ROSTA SCRAPER BRACKET 2
17. E0240000 COVER PLATES 1
19. E4480000 RETURN ROLLER PACKER 4
20. E4490000 FLAIR BACK PLT 1
21. F0260000 HEAD DRUM 1
22. F2650000 BTM FRAME 1
23. F2660000 TOP FRAME 1
24. F2670000 BTM SUPPORT BEAM 1
25. F2680000 BELT FEEDER PLOUGH SCRAPER 1
26. F2690000 L/H SIDE FLAIR 1
27. F2700000 FEED BOOT PLATE 1
28. F2710000 PIVOT 2
29. F2730000 RETURN ROLLER GUARD 1
30. F4230000 SCRAPER PLATE 1
31. HM1006 CHARLYNN 2K395 BAA MOTOR 1
Ver: X44-EN-10407 Recirculation Fines Conveyor Page 173

X44 Cone Crusher
33. PN1133 TAIL CONV JOINT LOCK PIN 4
34. PN1142 REAR JACK RAM TOP PIN 4
37. RU5501 ROSTA SUPPORT 2
38. T0250000 MOUNTING BRACKET 1
39. T6130000 BEARING PUSH ADJUSTER BOLT 2
40. T6310000 MOUNTING PLATE 1
41. T6320000 MOUNTING PLATE 1
42. T6360000 HEAD DRUM SLIDER 1
43. T6370000 HEAD DRUM SLIDER 1

X44 Cone Crusher
AA.19 Recirculation Side Conveyor
12
2
4
6
5
6
3
31
32 13
1: DRIVE COUPLING
29 7
21 10 28 33
Ver: X44-EN-10407 Recirculation Side Conveyor Page 175

X44 Cone Crusher
18
26
16 27
22
17
14
19 24 15 23
25
3: VIEW OF CONVEYOR
20
7
20 1 30
Page 176 Recirculation Side Conveyor Ver: X44-EN-10407

X44 Cone Crusher
9
11
10
23
5: VIEW OF CONVEYOR ROLLERS
7. CB56500500 CONVEYOR BELT 1
9. CR1012 SCONV WING ROLLER 2
12. E0240000 COVER PLATES 1
14. E4100000 CONVEYOR FRAME ASSY 1
Ver: X44-EN-10407 Recirculation Side Conveyor Page 177

X44 Cone Crusher
15. E411 0000 L/H SIDE FLAIR 1
16. E4120000 R/H SIDE FLAIR 1
17. E4130000 L/H HEAD FLAIR 1
18. E414000 R/H HEAD FLAIR 1
19. E4150000 FLAIR SPILL PLATE 1
20. E4160000 BEARING ADJUSTER 2
21. E4170000 RETURN ROLLER BRACKET 4
22. E4180000 SIDE FLAIR BACK PLATE 1
23. E4210000 SLIDE CROSS MEMBER 1
24. E4370000 BEARING ADJUSTER BOLT 2
25. E4400000 TAIL DRUM GUARD 1
26. E4430000 TOP FLAIR RUBBER CLAMP 2
27. E4450000 SIDE FLAIR RUBBER CLAMP 2
28. E4500000 HEAD ROLLER GUARD/ HEAD SCRAPER 1
29. E4510000 HEAD DRUM 1
30. E4530000 TAIL DRUM 1
31. E1440000 MOTOR MOUNTING BRACKET 1
32. HM1017 CHARLYNN 2K395 BAA MOTOR 1
33. PY1039 SCRAPER BLADE 1
Page 178 Recirculation Side Conveyor Ver: X44-EN-10407

X44 Cone Crusher
AA.20 Recirculation Vibrating Grid
33
24
35
34
20
36
23
29
11 3 27
6
1: VIEW ON VIBRATING GRID
16 6 30 31 5 15
25 26
2: VIEW ON REAR UNDERSIDE
Ver: X44-EN-10407 Recirculation Vibrating Grid Page 179

X44 Cone Crusher
22
13
32
14
3: FRONT END
21
28
12
4: LEFT HAND SIDE
Page 180 Recirculation Vibrating Grid Ver: X44-EN-10407

X44 Cone Crusher
17
10
19
7 1
18
5: SHAFT ASSSEMBLY
1. BT3010 OUTER BEARING 2
2. FD4108 MINI TOP LINK 2
3. G3490000 SPRING SUPPORT LOWER 8
4. G4030000 REAR CROSS MEMBER 1
5. G4040000 CROSS MEMBER 4
6. G4080000 FRONT MESH HOOK 1
7. G4100000 BEARING HOUSING 2
8. G4110000 BEARING HOUSING CAP 1
9. G4130000 BOX SHAFT 1
10. G4140000 CENTER TUBE 1
11. G4170000 BOTTOM HOOK RETAINER 1
12. G4180000 BOTTOM HOOK RETAINER 1
13. G4320000 TENSIONING SPRING BAR 1
14. G4450000 RUBBER CLAMP 1
Ver: X44-EN-10407 Recirculation Vibrating Grid Page 181

X44 Cone Crusher
15. G4840000 END SEAL 1
16. G4850000 END SEAL 1
17. G4870000 SCREEN BOX ACCESS COVER 1
18. G5220000 MOTOR DRIVE HOUSING 1
19. G5230000 MOTOR MOUNTING PLATE 1
20. G5640000 RATCHET 1
21. G5650000 RATCHET LINK BRACKET 1
22. G5680000 REAR CHUTE SUPPORT 1
23. G8610000 L/H SIDE PLT 1
24. G8620000 SIDE PLATE 1
25. G8630000 L/H CHUTE 1
26. G8640000 R/H CHUTE 1
27. G8650000 SPRING MOUNT 2
28. G8660000 SPRING MOUNT OPP-HAND 2
29. G8670000 NOSE ASSY 1
30. G8680000 FRONT CROSS MEMBER 1
31. G8710000 REAR RUBBER CLAMP 1
32. G8720000 SIDE RUBBER CLAMP 2
33. G8730000 IMPACT CHUTE 1
34. G8740000 IMPACT BASE WEAR LINER 1
35. G8750000 IMPACT REAR WEAR LINER 1
36. HM1026 AXIAL PISTON MOTOR 1
Page 182 Recirculation Vibrating Grid Ver: X44-EN-10407

X44 Cone Crusher
AA.21 Light Stand - Optional
1: LIGHT STAND ASSEMBLY
1. B2690000 CRUSHER LIGHT SUPPORT STAND 1
2. B3130000 FLOOD LIGHT BASE BRACKET 1
3. EL1052 12/24 VOLT WORK LAMP 2
4. EL1053 24 V WORK LIGHT WIRING LOOM 1
Ver: X44-EN-10407 Light Stand - Optional Page 183

X44 Cone Crusher
AA.22 Hydraulic Hoses

When ordering hydraulic hoses, please quote the number stamped on the end of the hose.
The number is in the format HH****.
Complete Hydraulic Hose Kits
1. HH9700AG CHASSIS HOSE KIT 1
2. HH9700SC SLEW CONVEYOR HOSE KIT 1
3. HH9700PU PIPE UP HOSE KIT 1
4. HH9700LT LUBE TANK ASSY PIPE UP HOSE KIT 1
5. HH8000B1 MAIN CONVEYOR HOSE KIT 1
6. HH9700 POWER PACK HOSE KIT 1
Chassis Hydraulic Hose Kit

Kit Number: HH9700AG
Revision: 5
Hose Length Fitting Fitting

Pipe Location
No (m) (A) (B)
HH9764 3/8" R2T 8.00 90 S F FROM THE REAR NDS JACK LEG EXTEND TO THE 6
LEVER SPOOL VALVE EXTEND.
HH9765 3/8" R2T 8.00 90 S F FROM THE REAR NDS JACK LEG RETURN TO THE 6
LEVER SPOOL VALVE RETURN.
HH9766 3/8" R2T 2.55 90 S 90 S FROM THE REAR NDS JACK LEG EXTEND TO THE FRONT
DS JACK LEG EXTEND
HH9767 3/8" R2T 2.55 90 S 90 S FROM THE REAR NDS JACK LEG RETURN TO THE FRONT
DS JACK LEG RETURN.
HH9769 ½" R2T 2.20 F F FROM THE SLEW CONV MOTOR FEED TO THE BULKHEAD
FITTING
HH9770 ½" R2T 2.20 F F FROM THE SLEW CONV MOTOR RETURN TO THE
BULKHEAD FITTING
HH9771 ¾" R2T 7.80 90 S F FROM THE SLEW CONV BH FEED TO THE WEBTEC
HH9772 ¾" R2T 9.00 F F FROM THE SLEW CONV BH RETURN TO THE TANK
RETURN
HH9773 ¼" R2T 1.40 F F SLEW CONV MOTOR BREATHER
HH9774 3/8" R2T 7.80 F F FROM THE SLEW CONV RAM EXTEND TO THE 6 LEVER
SPOOL VALVE EXTEND.
HH9775 3/8" R2T 7.80 F F FROM THE SLEW CONV RAM RETURN TO THE 6 LEVER
SPOOL VALVE RETURN.
Page 184 Hydraulic Hoses Ver: X44-EN-10407

X44 Cone Crusher

Pipe Location
No (m) (A) (B)
HH9777 ½" R2T 8.30 F 90 S DIESEL TANK FEED
HH9778 3/8" R2T 8.30 90 S 90 S DIESEL TANK RETURN
HH9780 ½" R2T 7.00 F 90 S FROM THE FEED TO THE LUBE BLOCK
HH9781 ½" R2T 8.50 F 90 S RETURN TO THE LUBE BLOCK
HH9782 3/8" R2T 6.95 90 S 90 S FROM THE LUBE BLOCK PCO TO THE OIL COOLER
HH9790 ¾" R2T 1.70 F F TRACK RETURN
HH9796 1" MULTI 2.70 90 S F FROM THE D.S TRACK VALVE FEED TO THE POWER PACK
HH9797 1" MULTI 2.80 90 S F FROM THE D.S TRACK VALVE RETURN TO THE POWER
PACK
HH9798 ¾" R2T 2.70 90 S F D.S TRACK VALVE CASE DRAIN
HH9799 ¼" R2T 2.90 F F D.S TRACK VALVE BRAKE LINE
HH9801 1" MULTI 3.50 90 S F FROM THE N.D.S TRACK VALVE FEED TO THE POWER
PACK
HH9802 1" MULTI 4.00 90 S F FROM THE N.D.S TRACK VALVE RETURN TO THE POWER
PACK
HH9803 ¾" R2T 3.60 90 S 90 C N.D.S TRACK VALVE CASE DRAIN
HH9804 ¼" R2T 3.60 F F N.D.S TRACK VALVE BRAKE LINE
HH9809 ½" R2T 8.00 135 S 90 C FROM THE CLAMP BLOCK A PORT 'A TO THE 'CONE
ADJUST
HH9810 ½" R2T 8.00 135 S 90 C FROM THE CLAMP BLOCK A PORT 'B TO THE 'CONE
ADJUST
HH9811 ½" R2T 7.65 135 S 135 S FROM THE CLAMP BLOCK A PORT 'C TO THE CLAMP
HH9812 ½" R2T 7.42 135 S 135 S FROM THE CLAMP BLOCK A PORT 'D TO THE 'CONE
TRAMP
HH9818 ½" R2T 10.10 135 S F FROM THE CLAMP BLOCK B PORT 'A TO THE 'SLEW
MOTOR
HH9819 ½" R2T 10.10 135 S F FROM THE CLAMP BLOCK B PORT 'B TO THE 'SLEW
MOTOR
HH9820 3/8" R2T 8.25 135 S 135 S FROM THE CLAMP BLOCK B PORT 'C TO THE 'CONE
CLAMP
HH9821 3/8" R2T 8.25 135 S 135 S FROM THE CLAMP BLOCK B PORT 'D TO THE 'CONE
CLAMP
HH9823 ½" R2T 0.70 90 S 90 S FROM THE CLAMP BLOCK B PORT 'PCO TO THE 'BLOCK A
HH9825 3/8" R2T 1.60 90 S 90 C FROM THE CLAMP BLOCK A REAR PORT TO THE 6 LEVER
HH9827 ¾" R2T 6.05 90 S F FROM THE CASE DRAIN TO THE TANK RETURN
HH9834 1¼" R2T 4.20 90 S 90 S FROM THE LUBE FILTER BLOCK TO THE CONE
Ver: X44-EN-10407 Hydraulic Hoses Page 185

X44 Cone Crusher

Pipe Location
No (m) (A) (B)
HH9835 1½" R1T 1.30 F 90 S FROM THE LUBE FILTER BLOCK TO THE OIL COOLER
HH9837 ½" R2T 2.75 F F FROM THE LUBE BLOCK TO THE FAN RETURN
HH9838 ½" R2T 3.00 F 90 S FROM THE LUBE BLOCK TO THE FAN FEED
HH9839 ½" R2T 3.45 F 135 S FROM THE LUBE PUMP CASE DRAIN TO THE TANK
RETURN
HH9844 ½" R2T 4.00 90 S 90 S LINK
HH9845 ½" R2T 3.60 90 S 90 S FROM THE FAN FEED TO THE 5 STATION
HH9846 ½" R2T 2.60 F 90 S FROM THE FAN RETURN TO THE MANIFOLD
HH9847 ¼" R2T 2.50 F F CASE DRAIN
HH9848 ¼" R2T 3.20 90 S 90 S CASE DRAIN
HH9849 ¼" R2T 0.80 90S F FAN CASE DRAIN
HH9851 ¾" R2T 2.64 90 S F FROM THE FLUSH FEED TO THE WATER TRAP
HH9852 ¾" R2T 2.64 90 S F FROM THE FLUSH RETURN TO THE TANK RETURN
¼" R2T 0.90 F F FROM THE SPEED CONTROL TO THE BULKHEAD
¼" R2T 8.3 F F
Slew Conveyor kit

Kit Number: HH9700SC
Revision: 5

Pipe Location
No (m) (A) (B)
HH9768 ¾" R2T 4.60 90 C F FROM THE POWER PACK BULKHEAD TO THE SLEW
CONVEYOR MTR BH
HH9776 ¾" R2T 4.60 90 C F FROM THE POWER PACK BULKHEAD TO THE SLEW
CONVEYOR MTR BH
HH9779 ¾" R2T 0.61 F F FROM THE SLEW CONVEYOR MTR BH TO THE MOTOR
FEED
HH9783 ¾" R2T 0.62 F F FROM THE SLEW CONVEYOR MTR BH TO THE MOTOR
RETURN
HH9788 3/8" R2T 0.695 F F SLEW CONV FOLDING RAMS

X44 Cone Crusher
Pipe Up Hose Kit

Kit Number: HH9700PU
Revision: 5

Pipe Location
No (m) (A) (B)
HH9760 3/8" R2T 0.80 135 S F FROM THE FRONT NDS JACK LEG EXTEND TO THE 6
LEVER SPOOL VALVE EXTEND.
HH9761 3/8" R2T 0.80 135 S F FROM THE FRONT NDS JACK LEG RETURN TO THE 6
LEVER SPOOL VALVE RETURN.
HH9762 3/8" R2T 3.30 90 S F FROM THE FRONT NDS JACK LEG EXTEND TO THE
FRONT DS JACK LEG EXTEND
HH9763 3/8" R2T 3.30 90 S F FROM THE FRONT NDS JACK LEG RETURN TO THE
FRONT DS JACK LEG RETURN.
HH9793 1" R2T 2.20 90 C 90 C FROM THE HEAT EXCHANGER TO THE ENGINE
HH9794 1" R2T 2.70 90 C 90 C FROM THE HEAT EXCHANGER TO THE ENGINE
HH9805 ¾" R2T 0.85 90 S 90 S FROM THE MX530 MOTOR TO THE POWER PACK BH
HH9806 ½" R2T 1.50 F 90 S FROM THE 6 LEVER SPOOL VALVE FEED TO THE PUMP
HH9807 ½" R2T 2.50 F 90 S FROM THE 6 LEVER SPOOL VALVE RETURN TO THE
MANIFOLD
HH9808 ¾" R2T 1 90 C 90 S FROM THE MX530 MOTOR TO THE POWER PACK BH
HH9813 3/8" R2T 0.30 F F FROM THE CLAMP BLOCK A PORT 'ACC TO THE
'ACCUMULATOR
HH9814 3/8" R2T 2.10 90 S F FROM THE CLAMP BLOCK A PORT 'PCO TO THE 'C TOP
HH9815 ½" R2T 0.65 90 S 90 S FROM THE CLAMP BLOCK A REAR PORT TO THE CLAMP
BLOCK B PORT 'PCO'
HH9816 ½" R2T 1.69 90 S 90 S FROM THE CLAMP BLOCK A REAR PRESSURE PORT TO
THE 6 LEVER
HH9817 ½" R2T 1.67 90 S 90 S FROM THE CLAMP BLOCK A REAR RETURN PORT TO THE
6 LEVER
HH9822 3/8" R2T 0.30 F F FROM THE CLAMP BLOCK B PORT 'ACC TO THE
'ACCUMULATOR
HH9824 ½" R2T 1.23 90 S 90 S FROM THE CLAMP BLOCK B REAR PORT TO THE 6 LEVER
HH9826 ¼" R2T 1.60 F F
HH9828 3/8" R2T 2.73 90 S F JACK LEG CROSS HOSE
HH9830 3/8" R2T 2.73 90 S F JACK LEG CROSS HOSE
HH9831 1½" MULTI 1.10 90 S 90 S FROM THE MX530 MOTOR RETURN TO THE BULKHEAD
FITTING
HH9832 1½" MULTI 1.40 90 S 90 S FROM THE MX530 MOTOR FEED TO THE BULKHEAD
FITTING

X44 Cone Crusher

Pipe Location
No (m) (A) (B)
HH9833 ½" R2T 1.72 90 S F FROM THE 6 LEVER TO THE BLOCK
HH9840 ¼" R2T 0.80 F 90 C FROM THE REXROTH PUMP TO THE SPEED CONTROL
HH9841 ¾" R2T 3.00 F F FROM THE 5 STATION TO THE WEBTEC
HH9842 ¾" R2T 2.90 F 90 S FROM THE WEBTEC TO THE MANIFOLD
HH9843 ¼" R2T 4.00 F 90 C FROM THE SPEED CONTROL TO THE TANK
HH9850 ¼" R2T 1.00 F 90 C FROM THE REXROTH PUMP TO THE SPEED CONTROL
HH9853 ¾" R2T 3.50 F F FROM THE TRACK CASE DRAIN TO THE TANK
HH9854 ¼" R2T 1.30 F 90 S FROM THE PRESSURE SWITCH TO THE CLAMP BLOCK A
HH9855 ¼" R2T 0.70 F 90 S FROM THE PRESSURE SWITCH TO THE CLAMP BLOCK B
Lube Tank Assy Pipe Up Hose Kit

Kit Number: HH9700LT
Revision: 5

Pipe Location
No (m) (A) (B)
HH9784 ½" R2T 1.15 F F FROM THE COOLER TANK LUBE PUMP FEED TO THE
LUBE BLOCK
HH9785 ½" R2T 1.15 F F FROM THE COOLER TANK LUBE PUMP RETURN TO THE
LUBE BLOCK
HH9786 ½" R2T 1.65 F F FROM THE COOLER TANK CIRCUIT PUMP MOTOR FEED
TO THE LUBE BLOCK
HH9787 ½" R2T 1.65 F F FROM THE COOLER TANK CIRCUIT PUMP RETURN TO
THE LUBE BLOCK
HH9791 1" R2T 5.90 90 S 90 C FROM THE HEAT EXCHANGER TO THE COOLER TANK
RETURN
HH9792 ¾" R2T 4.00 90 S 90 C FROM THE HEAT EXCHANGER TO THE CIRC PUMP
HH9837 ½" R2T 2.75 F F FROM THE LUBE BLOCK TO THE FAN RETURN
HH9838 ½" R2T 3.00 F 90 S FROM THE LUBE BLOCK TO THE FAN FEED
HH9839 ½" R2T 3.45 F 135 S FROM THE LUBE PUMP CASE DRAIN TO THE TANK
RETURN
HH9849 ¼" R2T 0.80 90S F FAN CASE DRAIN

X44 Cone Crusher
Main Conveyor Hose Kit

Kit Number: HH8000B1
Revision: 71

Pipe Location
No (m) (A) (B)
HH8076 ¾" R2T 5.8 F 135
HH8077 ¾" R2T 5.86 F 135
HH8130 ¾" R2T 3.88 F 90S
HH8131 ¾" R2T 3.73 F 90S
HH8079 3/8" R2T 6 F 90S
HH8167 3/8" R2T 6 F 90S
HH8226 ¾" R2T 0.86 F F
HH8227 ¾" R2T 0.86 F F
HH8790 ¾" R2T 6.1 F 90C
HH8252 ¾" R2T 7.9 F 135
HH8253 ¾" R2T 7.9 F 135
Power Pack Hose Kit

Kit Number: HH9700
Revision: 2
Date: 14/03/2006

Pipe Location
No (m) (A) (B)
HH9701 ¼" R2T 0.325 F 90C
HH9702 ¼" R2T 0.325 F 90C
HH9703 ¼" R2T 0.485 F F
HH9704 ¼" R2T 0.505 F F
HH9705 ¼" R2T 0.785 F 90C
HH9706 ¼" R2T 1.350 F 90C
HH9707 ¼" R2T 1.540 F 90C
HH9708 ¼" R2T 1.930 F 90C
HH9709 ¼" R2T 2.500 F F
HH9710 ¼" R2T 2.500 F F
HH9711 ¼" R2T 3.000 F 90S

X44 Cone Crusher

Pipe Location
No (m) (A) (B)
HH9712 3/8" R2T 2.720 F 90S
HH9713 2" R1T 1.100 F 135
HH9714 2" R1T 1.000 F 135
HH9715 1½" R13 2.300 F F
HH9716 1½" R13 2.000 F F
HH9717 1½" R13 1.800 90S 135
HH9718 1½" R13 0.600 90S 135
HH9719 1½" R1T 3.300 F 90S
HH9720 1½" R1T 2.800 135 90S
HH9721 1½" R1T 1.820 90S 135
HH9722 1½" R1T 1.250 F 90S
HH9723 1¼" R1T 1.500 90S 135
HH9724 1" R1T 1.020 90S 135
HH9725 1" R1T 1.500 90S 135
HH9726 ¾" R2T 3.500 F 90S
HH9727 ¾" R2T 3.500 F 90S
HH9728 ¾" R2T 3.650 F 90S
HH9729 ¾" R2T 3.400 F 90S
HH9730 ¾" R2T 1.400 F F
HH9731 1½" R13 2.100 90S 135
HH9732 1¼" R1T 1.500 90S 135
HH9733 1¼" R1T 1.400 F 135
HH9734 1" R1T 3.150 F 135
HH9735 1" R1T 3.250 F 135
HH9736 1" R13 1.560 F 90S
HH9737 1" R13 1.560 F 90S
HH9738 1" R13 2.38 F 90S
HH9739 1" R13 2.29 F 90S
HH9740 ¾" R2T 2.6 90C 90S
HH9741 ¾" R2T 2.4 F F
HH9742 ¾" R2T 2.05 F 90S
HH9743 ¾" R2T 2.15 F 90S

X44 Cone Crusher

Pipe Location
No (m) (A) (B)
HH9744 ½" R2T 4.2 90S 90S
HH9745 ½" R2T 3.2 90S 90S
HH9746 ½" R2T 1.5 90S 90S
HH9747 ¼" R2T 3.3 F 90S
HH9748 ¼" R2T 3.6 90S 90S
HH9749 1½" R13 1.9 90S 135

X44 Cone Crusher
AA.23 Stickers - English
1 2
3 4
5 6
7 8
9 10
Page 192 Stickers - English Ver: X44-EN-10407

X44 Cone Crusher
11 12
13 14
15 16
17 18
Ver: X44-EN-10407 Stickers - English Page 193

X44 Cone Crusher
19 20
21 22
23 24
25 26
27

X44 Cone Crusher
28 29
30 31
32 33
34

X44 Cone Crusher
1. DE0020 IMPORTANT CHECK OIL LEVELS DAILY 1
2. DE0022 IMPORTANT CHECK OIL LEVELS DAILY 4
3. DE0023 DANGER STOP EQUIPMENT 4
4. DE0024 CAUTION - MAX ENGINE REVS 1900 RPM 2
5. DE0025 DANGER - DRIVE GUARDS MUST BE FITTED 4
6. DE0026 IMPORTANT MAX TRACKING SPEED 2
7. DE0027 EMERGENCY STOP 100X90 MM 4
8. DE0039 WARNING - AUTOMATIC MACHINEMAY START WITHOUT WARNING 4
9. DE0051 DANGER - HEAD, EAR & EYE PROTECTION 2
10. DE1005 CE YEAR DATE DECAL 2
11. DE1007 FORWARD/REVERSE DECAL BLUE YELLOW DOTS 4
12. DE1013 TRACKING STARTING PROCEDURE 1
13. DE1014 DAILY WEEKLY CHECKS DECAL 1
14. DE1043 BATTERY ISOLATION SWITCH 1
15. DE1044 ANCHOR POINT (LEFT) 1
16. DE1045 ANCHOR POINT (RIGHT) 1
17. DE2060 X44SBS 2
18. DE5001 DANGER - FALLING MATERIAL HAZARD (HARD HAT) 2
19. DE5002 DANGER - FALLING HAZARD/ SWITCH OFF, LOCKOUT & TAGOUT 1
20. DE5004 DANGER - FALLING HAZARD 1
21. DE5006 DANGER - CRUSHING / SHEARINGHAZARD 1
22. DE5007 DANGER ENTANGLEMENT HAZARD 2
23. DE5008 DANGER - CRUSHING HAZARD 4
24. DE5009 DANGER -FLYING MATERIAL HAZARD DO NOT USE PLATFORM 1
25. DE5011 DANGER - SKIN INJECTION HAZARD DO NOT USE HANDS 2
26. DE5012 DANGER - SKIN INJECTION HAZARD 2
27. DE5013 DANGER - IMPACT HAZARD 2
28. DE5014 DANGER - LOOSE OR BAGGY CLOTHING 1
29. DE5016 DANGER - PRIOR TO TRANSPORT 1
30. DE5018 DANGER - EXCEEDS 90dB (A) 1
31. DE5019 DANGER - LOCKOUT PROCEDURE 1
32. DE5020 DANGER - CHECK FILTERS ON REGULAR BASIS 1

X44 Cone Crusher
33. DE5021 DANGER - READ OPERATORS MANUALBEFORE MAINTANING MC 1
34. DE5022 DANGER - STOP & LOCKOUT PLANTBEFORE MAINTENANCE 1

EXTEC X44 Parts Manual

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X44 Cone Crusher

Appendix A Parts Manual

Ver: X44-EN-10407 Appendix A Page 83

Page 84 Ver: X44-EN-10407

Parts Manual Contents

Ver: X44-EN-10407 Parts Manual Contents Page 85

AA.1 Loose Items

Part No. Part Description Quantity

1. EL2069 MANUAL HANDSET 1

2. EL2009 UMBILICAL CHORD (7 m) 1

Page 86 Loose Items Ver: X44-EN-10407

Part No. Part Description Quantity

3. EL2104 REMOTE CONTROL HANDSET CHARGER (UK ONLY) 1

4. EL2105 REMOTE CONTROL HANDSET CHARGER (CONTINENT ONLY) 1

5. EL2106 REMOTE CONTROL HANDSET CHARGER (JAPAN ONLY) 1

6. EL2109 REMOTE CONTROL HANDSET CHARGER (USA ONLY) 1

7. EL2110 JAW ADJUST REMOTE CONTROL 1

8. EL4424 REMOTE CONTROL HANDSET (433 MHz) 1

9. PN1088 JACKING LEG SUPPORT PINS 8

10. EN4420 REMOTE CONTROL 1

11. J8420000 X44 LUBE CIRCUIT SPANNER 101 AF 1

12. J8430000 X44 LUBE CIRCUIT SPANNER 110 AF 1

13. J8440000 X44 LUBE CIRCUIT SPANNER 96 AF 1

14. A15000000 ALUMINIUM LADDER 1

15. XC148 SAFETY SPACERS 3

16. XC143 GEAR PLATE 1

17. XC071 SPANNER WRENCH 1

18. XC137 SHAFT LIFTING LUG 1

19. XC072 NUTWRENCH WELDMENT 1

20. XC138 DRIVE KEY EXTENSION 3

Ver: X44-EN-10407 Loose Items Page 87

1: JACKING LEG MOUNTED

Page 88 Chassis Ver: X44-EN-10407

3: CHASSIS FRONT END 4: CHASSIS REAR END

5: CHASSIS REAR END 6: VIEW ON INSIDE OF CHASSIS

7: VIEW ON DECKPLATE 8: WALKWAY SUPPORT

Ver: X44-EN-10407 Chassis Page 89

9: VIEW ON L/H SIDE OF CHASSIS

10: VIEW ON R/H SIDE OF CHASSIS

Page 90 Chassis Ver: X44-EN-10407

11: VIEW ON TORQUE ARM & CRUSHER DRIVE

13: VIEW ON CENTER WALKWAY

Part No. Part Description Quantity

1. A4110000 INNER JACKING LEG ASSY 4

2. A8880000 CHASSIS X-MEMBER 1

3. A8890000 CHASSIS X-MEMBER 1

4. A10630000 EMERGENCY STOP BRKT 4

5. A14080000 BOTTOM CROSS BEAM 1

6. A14090000 MAIN CONV CROSS BEAM 3

7. A14130000 TRI-AXLE BOGIE MOUNTING A/R

8. A14150000 MAGNET SUPPORT L/H 1

Ver: X44-EN-10407 Chassis Page 91

Part No. Part Description Quantity

9. A14160000 MAGNET SUPPORT R/H 1

10. A14180000 UNIVERSAL JACKING LEG 4

11. A14400000 REAR BOTTOM CROSS BRACE 1

12. A14410000 SUPPORT CROSS BEAM 2

13. A14420000 CHASSIS SIDE R.H. 1

14. A14430000 CHASSIS SIDE L.H. 1

15. A14440000 FIFTH WHEEL RUBBING NECK A/R