ORV 10 - ORV 12 - ORX 10 - ORX 12

4. MAINTENANCE AND SERVICE

When servicing, replace all disengaged packings, e.g. gaskets,
4.1 PREVENTIVE MAINTENANCE SCHEDULE FOR THE O-rings, washers.
COMPRESSOR
The maintenance schedule has to be seen as a guideline for units
The schedule contains a summary of the maintenance instructions. operating in a duty environment typical to compressor applications.
Read the respective section before taking maintenance measures. Maintenance schedule can be adapted depending on application
environment and quality of maintenance.

MAINTENANCE SCHEDULE Daily 6 months Yearly Remarks

or every 500 hours or every 1000 hours

Compressor oil level Check Check Check

Interstage pressure Check Check Check
Air filter dust traps Empty Empty Empty
Air filter elements 1) Replace
Oil cooler Clean Clean
Air filter vacuum indicator switch Test
Temperature shutdown switches Test
Minimum loading pressure switch Test
Start preventing pressure switch Test
Temperature shutdown switches Test
Compressor oil filters Replace Replace
Compressor oil Change Change
Restriction in oil scavenging line Clean
Regulating valve and unloader Check
Pressure drop over oil separator element 2) Measure
Safety valve Test
Leaks in air- or oil system Check Check
Inspection by Atlas Copco Service
technician

Notes:
1) More frequently when operating in a dusty environment.
2) Replace the element when the pressure drop exceeds 0.8 bar.

4.2 LUBRICATION OILS Synthetic compressor oil PAROIL S 68

Oil container Liter Order number

Use only synthetic oil.
can 20 1604 7136 00
barrel 210 1604 7137 00

It is strongly recommended to use Atlas Copco branded lubrication

oils for the compressor.
Never mix synthetic with mineral oil.
Temperature range Oil type
between -25°C and 30°C PAROIL S
If you want to use another brand of oil, consult Atlas
between 0°C and 50°C PAROIL S 68 Copco for more information concerning the
recommended oil and service intervals.

Synthetic compressor oil PAROIL S

Oil container Liter Order number

can 5 1615 5950 01
can 20 1615 5951 01
barrel 210 1615 5952 01

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Instruction Manual

4.3 OIL LEVEL CHECK

Never mix oils of different brands, viscosity grades or

types.
Use only non-toxic oils where there is a risk of inhaling
delivered air.
(2)

(3)
(2)

(1) (1)

Fig. 4.2 Oil filters

Fig. 4.1 Check compressor oil level 1. Run the compressor until warm. Close the outlet valve(s) and
stop the compressor. Wait until the pressure is released through
With the unit standing level, check the level of the compressor oil. the automatic blow-down valve. Unscrew the oil filler plug (2)
The pointer of the oil level gauge (1) must register in the upper one turn. This uncovers a vent hole, which permits any pressure
extremity of the green range. Add oil if necessary. See section 4.2 for in the system to escape.
the oil to be used.
2. Drain the oil by removing all drain plugs and open the air
receiver drain valve. Drain plugs are located at the air receiver,
Before removing oil filler plug (2), ensure that the
check valve, oil stop valve, gear casing and oil cooler (see Fig.
pressure is released by opening the air outlet valve(s).
2.3). Catch the oil in a drain pan. Screw out the filler plug to
speed up draining. Tighten the plugs after draining. Close the air
receiver drain valve.
4.4 OIL AND OIL FILTER CHANGE 3. Remove the oil filters (1), e.g. by means of a special tool. Catch
the oil in a drain pan.
The quality and the temperature of the oil determine the oil change
interval. 4. Clean the filter seats on the manifold, taking care that no dirt
drops into the system. Oil the gaskets of the new filter elements.
The prescribed interval (see section 4.1) is based on an oil Screw the elements into place until the gaskets contact their
temperature of up to 100 °C and normal operating conditions. seats, then tighten one half turn only.
When operating in high ambient temperatures, in very dusty or high 5. Fill the air receiver until the oil level reaches the filler pipe. The
humidity conditions, it is recommended to change the oil more pointer of the oil level gauge (3) must register in the upper
frequently. extremity of the green range. Take care that no dirt drops into the
system. Reinstall and tighten the filler plug.
In this case, contact Atlas Copco.
6. Run the unit at no load for a few minutes to circulate the oil and
to evacuate the air trapped in the oil system.
7. Stop the compressor. Let the oil settle for a few minutes. Check
that the pressure is released by opening the air outlet valve(s).
Screw out the filler plug (2) and add oil until the oil level gauge
(3) is in the upper part of the green area. Reinstall and tighten the
filler plug.

Never add more oil. Overfilling results in oil

consumption.

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 ORV 10 - ORV 12 - ORX 10 - ORX 12

4.5 CLEANING OIL COOLER 4.6 STORAGE

Run the compressor regularly, e.g. twice a week, until warm.
(1) Load and unload the compressor a few times to operate the
unloading and regulating components. Close the air outlet valve(s)
after stopping.
If the compressor is going to be stored without running
from time to time, protective measures must be taken.

4.7 SERVICE KITS

A service kit is a collection of parts to fit a specific repair or

rebuilding task.
It guarantees that all necessary parts are replaced at the same time
which improves the uptime of the unit.
The order numbers of the Service Kits are listed in the Atlas Copco
Parts List (ASL).

Contact Atlas Copco.

Fig. 4.3 Compressor oil cooler

Keep the compressor oil cooler (1) clean to maintain the cooling 4.8 COMPRESSOR ELEMENT OVERHAUL
efficiency.
When a compressor element is due for overhaul, it is recommended
Steam cleaning in combination with a cleansing agent may be
to have it done by Atlas Copco. This guarantees the use of genuine
applied.
parts and correct tools with care and precision.
The fan side surface of the cooler is accessible by removing the side
panels.
To avoid damaging the coolers, angle between jet and 4.9 LIABILITY
coolers should be approx. 90° The manufacturer does not accept any liability for any damage
(do not use jet at max. power). arising from the use of non-original parts and for modifications,
additions or conversions made without the manufacturer's approval
Install the side panels.
in writing.
Never leave spilled liquids such as oil, water and
cleansing agents in or around the compressor.

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