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Ohmite Component Selector: Catalog 4000K

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The document discusses different types of resistors offered by Ohmite and provides information on their specifications, applications, and part numbering structures.

Some of the resistor types discussed include wirewound, thick film, metal film, and more. Resistors are categorized based on features like power rating, tolerance, termination style, and more.

Measurement units discussed include ohms (Ω) for resistance, watts (W) for power, volts (V) for voltage, temperature coefficients in parts per million (ppm), and more.

Ohmite

Component
Selector
Catalog 4000K

Rev. March 2016


Table of Contents
Surface Mount
Current Sense Macrochip High Voltage Thick Film 25
EBW Manganin/NiCr Current Sense 4 MC4 High Voltage 4-Resistor SMD DIP Package 27
FCSL Metal Foil Current Sense 6 MC1RD SMT-MOX Divider 29
FC4L Four Terminal Current Sense Metal Foil 8 Mini Macro Chip High Voltage Thick Film Chip 30
LVC Low Value Thick Film Chip 10 General
LVK Four Terminal High Precision Current Sense 12 RC Carbon Composition (0.25 and 0.5 Watt) 32
MCS Metal Element Current Sense 15 RC Ceramic Composition (0.5 Watt and above) 32
RW1/RW2 Surface Mount Four Terminal Current Sense 17 RF Metal Film 32
60S Surface Mount Metal Plate Current Sense 19 RW Wirewound Power and Low Value 32
High Voltage RP Power Film 32
HVC Precision High-Value High-voltage RM High Voltage Thick Film 32
Wraparound Chip 21 RW5/RW7 High Power SMD Wirewound 36
HVF High Voltage Film Flip Chip 23 TDH 35 Watt TO220 Heat Sinkable Thick Film 38
2010 SMD 0.6 Watt Wirewound 40
Axial/Radial
Current Sense RX-1M Axial Terminal 72
CS3 Wire Element Four Terminal Current Sense 42 Slim-Mox Radial Terminal 73
10 Two Terminal Axial Wire Element Current Sense 44 Super-Mox High Voltage 78
10 Four Terminal Axial Current Sense 45 Military
14A Alumina Body Current Sense 46 RW Military Grade 80 Series 86
60 Two Terminal Metal Element Current Sense 48 General
60 Four Terminal Bare Element 49 20 Vitreous Enamel Conformal Axial Terminal 80
WL Miniature Wirewound Current Sense 50 200 Brown Devil® Tubular Vitreous 82
Energy 40 Ohmicone® Silicone Ceramic Conformal
A PulsEaters® Ceramic Composition Radial Terminals 52 Axial Terminal 84
EY Ceramic Composition 10% Tolerance 54 80 Acrasil® Silicone Ceramic Conformal Axial Terminal 86
OX/OY Ceramic Composition Axial Terminal 56 90 Molded Vitreous Enamel Axial Terminal 88
TFS Surge Capable Non Inductive 58 Axiohm Centohm Coated Axial Terminal 90
TP High Energy Thick Film on Alumina 60 OD/OF/OA Carbon Composition Molded 92
30 High Energy Axial Terminal 61 Little Rebel Carbon Film, 5% Tol., E24 values 94
G Capacitor Discharge and Symmetry 64 TWW/TWM Ceramic Housed Radial Terminal 96
High Voltage TUW/TUM Ceramic Housed Axial Terminal 98
Mini-Mox (0.25 Watt and 0.50 Watt) Axial Terminal 66 WH/WN Miniature Molded Wirewound 100
Mini-Mox Axial Terminal 68 TA Power Chip® Alumina Substrate Radial Terminal 102

Maxi-Mox Axial Terminal 70

Tubular
High Current 280 Corrib® Tubular High Current, Fixed and
PFE/PFR Powr-Rib® Edgewound and Round Wire 104 Adjustable Vitreous 114
14984 Round Edgewound 106 Mounting Hardware 116
200 Brown Devil® Tubular Vitreous 82 Terminals For Tubular Resistors 118
210 Dividohm® Tubular Vitreous Adjustable 107 Cores For Tubular Resistors 120
250 Stackohm® Oval Core Vitreous 109 Power-Mox Tubular 121
270 Tubular Fixed Vitreous 112 Power-Mox Dividers Tubular 122

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Table of Contents
Precision
Wirewound
HSP Hermetically Sealed Precision Axial Terminals 123
HPW High Precision Welded Axial and Radial 124

Heatsinkable
Wirewound TAP800 800 Watt Heat Sinkable Planar 140
89 Metal-Mite® Aluminum Housed Heat Sinkable 126 TAP1000/2000 1000 & 2000 Watt Heat
BA Aluminum Cased 128 Sinkable Planar 142
HS/HSN Aluminum Housed Axial terminal TAH 20 Watt TO220 Package Heat Sinkable 144
Heat Sinkable 130 TBH 25 Watt TO220 Package Heat Sinkable 146
WFH Aluminum Housed Wirewound Power 132 TCH 35 Watt TO220 Package Heat Sinkable 148
Metalohm Cold Rolled Steel Encased Radial TEH70 70 Watt TO247 Package Heat Sinkable 150
Terminal Heat Sinkable 134 TEH100 Series 100 Watt Thick Film Power 152
Thick Film TGH 120 and 200 Watt SOT227, Heat Sinkable 154
IS Ultra Low Profile Power 136 TGHG 100 Watt SOT227 Package Current Sense 156
TAP600 600 Watt Heat Sinkable Planar 138 TL Modular Heat Sinkable 158

Shunts
High Current
S High Current 160
SH Shunt Precision Metal-Clad Shunt 162

Heatsinks
TO Devices R2 For TO-220, TO-247, and TO-264 178
B60/C60 Heat Sink System 164 W For TO-220 and TO-247 devices 180
C For TO-247, TO-220 and TO-264 Package 166 Extrusions
C40 For TO-247, TO-264 and SOT-227 168 AH Series Extrusion Heatsinks 182
D For SMT devices 170 S Series LED Heatsinks 184
E For TO-220 devices 172 SV LED For Power LED Modules 186
F/R For TO-218, TO-220 and TO-247 174 B60/C60 Heat Sink System 164
M With two clips for TO-264 and TO-247 176

Power Controls
Rheostats (Potentiometers) Wirewound 187
Potentiometers Molded Composition 190
Hardware For Rheostats and Tap Switches 192

Application Notes
Resistor Selection 194 Ohm’s Law 203
Resistance Values Preferred Standard Resistor Terminology 204
Resistance Values 203 Abbreviations and Part Numbering Structure 205

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EBW Series
Manganin/NiCr Current Sense

The EBW Series are manufactured using electron


beam welding technology. This allows the joining of
different alloys with great accuracy and tolerance. ce r t i f i c a t i o n s
The EBW Series have heavy copper connectors, BN ES ISO 9001: 2008
excellent long term stability and low inductance. ISO/TS 16949: 2009
These components can tolerate soldering tempera-
tures of 350C for 30 seconds or 250C for 10min. A p p l i c at i o n s
These can be mounted using re-flow soldering or • Current sensors for hybrid power sources
welding on copper. The EBWA can handle a power
of 5W up to 100A at 0.5mΩ. The EBWB can handle • Frequency converters
a constant power of 7W at 0.2mΩ and a continuous • High current automotive applications.
load of 180A at 0.2mΩ.

S E RI E S S P E C IFI C A T I O N S
Model Power (W) Resistance (mΩ) Material TCR (20°C - 150°C) Weight (g)
EBWA-M 5 0.5 Manganin ±75ppm/°C 0.4081
4 1 Manganin ±60ppm/°C 0.1994
EBWA-N 4 2 NiCr Alloy ±100ppm/°C 0.2726
3 3 NiCr Alloy ±100ppm/°C 0.1832
2.5 4 NiCr Alloy ±100ppm/°C 0.1363
EBWB-M 7 0.2 Manganin ±100ppm/°C 1.5138
6 0.5 Manganin ±100ppm/°C 0.5652
EBWB-N 6 1 NiCr Alloy ±120ppm/°C 0.8573
4 2 NiCr Alloy ±120ppm/°C 0.4287
3.5 3 NiCr Alloy ±120ppm/°C 0.2858

c h a r a cte r i st i cs p e r f o r m a n ce d a t a
Tolerance ±1(F), ±2(G), ±5(J) Thermal Shock -65°C, 25°C, 125°C, 25°C 25cycles ±0.1%
TCR 20°C-150°C Short Time Overload Rated Power X 5 for 5 secs. ±0.2%
Max. ±100ppm/°C (EBWA) Resistance to Soldering Heat 350°C 30 sec. or 250°C 10 min. ±0.2%
Max. ±120ppm/°C (EBWB)
Moisture Resistance 90~98%RH,+25°C,+65°C,-10°C 10 cycles ±0.2%
Operating -55°C to 170°C
Temperature High Temperature Exposure 140°C for 250 hours ±0.2%
Vibration High Frequency 15g 10 to 2000Hz 36 cycles ±0.2%
Inductance <3nH
Derating
Load Life 90 min “ON” 30 min “OFF” for 2000 hours ±1.0%
85° (EBWA)
100
% Rated Power

80 (EBWB) 65°

60

40
170°
20

0
0 30 60 90 120 150 180
Resistor Surface Temp., oC

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EBW Series
Manganin/NiCr Current Sense

P u l se e n e r g y / p owe r f o r co n t i n u o u s o p e r a t i o n
10,000 1,000 EBWA: Max. curve is only valid for the resistance value 0.5m. The
10,000 100 min. curve is only valid for the resistance value 4m. For other resis-
tance values the area in between the max. and the min. curve is valid
1000 10 EBWB: Max. curve is only valid for the resistance value 0.2m. The
min. curve is only valid for the resistance value 2m. For other resis-

Power (W)
tance values the area in between the max. and the min. curve is valid
100 1
Pulse Energy (J)

EBWB
10 0.1

1 EBWA 0.01

0.1 0.001

0.01 0.0001
0.0001 0.001 0.01 0.1 1 10 100
Time (msec.)

dimensions
(in. / mm) L
+.008/-0"
Land Pattern
+.2/-0mm
Ohm Value L W Thickness "t" 0.630"
0.197" ±.008 16mm
5mm ±0.2 EBWA-M 0.5mΩ 0.413 / 10.5 0.197 / 5 0.035 / 0.88
1mΩ 0.017 / 0.43 0.220"
EBWA-N 2mΩ 0.413 / 10.5 0.197 / 5 0.025 / 0.64 5.6mm
max. 1.2mm 3mΩ 0.017 / 0.43
W trimming area 4mΩ 0.013 / 0.32
±.012"
±.3mm EBWB-M 0.2mΩ 0.598 / 15.2 0.295 / 7.5 0.059 / 1.5 0.344" / 8.75mm
0.5mΩ 0.022 / 0.56 (0.244" / 6.2mm)
EBWB-N 1mΩ 0.598 / 15.2 0.295 / 7.5 0.035 / 0.9
2mΩ 0.018 / 0.45
0.020" 3mΩ 0.012 / 0.3
0.5mm t
electron
beam
welding

Tape and Reel


10 pitch cumulative
EBWA 10 pitch cumulative
tolerance on tape ±0.2
EBWB tolerance on tape ±0.2
2.00mm ±.10 4.00mm ±.10
2.00mm ±.10 4.00mm ±.10 Ø1.50mm +10/-0 1.75mm ±.10
1.75mm ±.10
Ø1.50mm +10/-0

11.50mm ±.10
7.50mm ±.10
15.70mm ±.10
11.00mm ±.10 24.00mm ±.30
16.00mm ±.30
0.30mm ±.10
2.10mm ±.10 8.00mm ±.10 2.10mm ±.10 12.00mm ±.10

8.00mm ±.10 Reel: ~12.95" (329mm)


5.50mm ±.10
Qty. per reel: EBWA: 3000pcs
EBWB: 2000pcs

o r d e r i n g i n f o r m at i o n
Standard Part Numbers
RoHS Compliant
EBWA-MR0005FE
EBWA-MR0010FE
EBWA-NR0020FE EBWA-MR0020FET
EBWA-NR0030FE
EBWA-NR0040FE Series Size Alloy Resistance Tolerance Tape and reel
EBWB-MR0002FE Electron M = Maganin F = 1% EBWA: 3000 pc/reel
EBWB-MR0005FE Beam Weld N = NiCr G = 2% EBWB: 2000 pc/reel
EBWB-NR0010FE J = 5%
EBWB-NR0020FE
EBWB-NR0030FE

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FCSL Series
Metal Foil Current Sense
Ohmite continues to add to its complement
of Current Sense offerings with the FCSL Fe a t u r es
Series. FCSL incorporates proven metal foil
• Foil Construction ensures a very stable TCR (Temperature
technology to produce the ultimate in a cur-
Coefficient of Resistance)
rent sense resistor. FCSL features the effec-
tive combination of very low and stable TCRs • Designed for automatic insertion
(Temperature Coefficient of Resistance) avail- • Industry standard sizes
able in a wide selection of very low ohmic • High heat resistant use
values. Power ratings up to 10 Watts makes
FCSL the ideal choice for your current sens- • Low heat electromotive use
ing applications. • Color: white (top) and green (bottom)
S e r i es s p ec i f i c a t i o n s C h a r a cte r i st i cs

Power Resistance TCR Weight Test Condition Maximum ∆R


Series Rating Range (mΩ) Tol. (ppm/°C) (g) Overload (10W) Rated power x1.5, 5s ±(1.0%+0.0005Ω)
FCSL64 2.0W 1m ±5% ±150 0.036 Max. temperature 70°C
2m ±2% ±100 for rated power (10W: 100°C)
3m ~ 100m ±1% ±50 Operating -55°C ~ +155°C
10m ~ 50mΩ ±0.5% ±50 temp. range
FCSL76 3.0W 1m ±5% ±150 0.050 Rated voltage √(Rated power x Resistance
2m ±2% ±100 value) V
3m ~ 100m ±1% ±50 In-rush current* Rated current 10 msec ON, ±(1.0% +0.0005Ω)
FCSL90 4.0W 1m ±5% ±150 0.071 60 sec OFF, 10 cycles* (see
2m ±2% ±100 table below)
3m ~ 100m ±1% ±50 Rapid change of -55°C (30min.)/+155°C ±(1.0% +0.0005Ω)
FCSL110 5.0W 1m ±5% ±150 0.096 temperature (30min.), 100 cy.
-40℃ (30min), Room temp ±0.6%
2m ±2% ±100 (3min), +125℃ (30min),
3m ~ 100m ±1% ±50 Room temp (3min), 1000 cy.,
10m ~ 50mΩ ±0.5% ±50 FCSL150 only
FCSL150 10.0W 1m ±5% ±100 0.316 Solderability 245°C ±5°C for 3 ±0.5 sec. Min. 90% cover-
2m ±2% ±100 age
3m ~ 100m ±1% ±100 Endurance at 70°C ±3°C, Rated voltage ±(1.0% +0.0005Ω)
(>9m:±50) 70°C 1.5h ON, 0.5h OFF, 1000h
Resistance to 260°C ±5°C for 10 ±1 sec. ±(0.5% +0.0005Ω)
soldering heat
Recommended Reflow Moisture 60°C ±2°C, 90~95% RH, ±(2.0% +0.0005Ω)
Derating Temperature Profile resistance Rated voltage 1.5h ON, 0.5h
For lead free soldering (Sn-Ag-Cu OFF, 1000h
100
solder) Terminal strength 10W: Bending width: 2mm ±(1.0%+0.0005Ω)
Percent Rated Power

(10W)
80
Preheating: 130° ~ 180° 60s ~ 90s for 10s±1s, Glass epoxy sub-
60
Heating: Over 220° 30s ~ 90s strate 1.6mm thick
40 Peak: 240° ~ 260° Max. 10s
20 Max. number of reflow: 2 *In-rush Current
0 300 1mΩ~10mΩ 12mΩ~100mΩ
Peak 240 ~ 260℃ Max. 10s
-55 0 50 70 100 155 Rated In-rush Max. In-rush Max.
250
Temperature °C

Ambient Temperature, °C Series Wattage Power Current Power Current


200 FCSL64 2W 225W 125A 150W 70A
FCSL76 3W 325W 150A 210W 80A In-rush current = √(in-rush
150 Heating power/resistance value), or
Over 220℃ FCSL90 4W 440W 180A 300W 100A max. current, whichever is
Preheating 30s ~ 90s
FCSL110 5W 600W 240A 440W 120A smaller
100 130 ~ 180℃
60 ~ 90 sec. FCSL150 10W 700W 270A 470W 140A
50
Time (sec.)

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FCSL Series
Metal Foil Current Sense
Dimensions
(in.±.008/mm ±0.20)
Series Power Rating L W t Land Pattern
L t FCSL64 2.0W 0.122/3.1 0.248/6.3 0.047/1.2
0.020/0.5
1. Alumina substrate 0.020/0.5
1 2. Resistive element FCSL76 3.0W 0.15/3.8 0.3/7.6 0.053/1.35 c
4
R010

(Ni-Cu-Mn alloy) 0.024/0.6


W 3. Electrode (Ni, Sn) 0.024/0.6
3 4. Protective coating FCSL90 4.0W 0.177/4.5 0.35/8.9 0.063/1.6 a
5 (Epoxy resin) 0.028/0.7 b
0.028/0.7
5. Marking
(Epoxy resin)
(mm) Value range a b c
FCSL110 5.0W 0.197/5.0 0.43/11.0 0.071/1.8
FCSL64 1mΩ 0.9 4.2 6.6
2 0.031/0.8
0.5mm +0.2/-0.05 0.031/0.8 2mΩ~100mΩ 2.2 4.2 6.6
FCSL150 10W 0.295/7.5 0.591/15.0 0.043/1.1 FCSL76 1mΩ 1.1 4.6 7.8
FCSL110 2mΩ~100mΩ 2.6 4.6 7.8
has wrap-around terminals
FCSL90 1mΩ 1.3 5.1 9.2
2mΩ~100mΩ 3.1 5.1 9.2
FCSL110 1mΩ 1.5 5.6 11.2
2mΩ~100mΩ 3.6 5.6 11.2
FCSL150 1mΩ 2.0 8.4 15.2
2mΩ~100mΩ 5.0 8.4 15.2

P a c k a g i n g S p ec i f i c a t i o n s
Tape (in./mm)
T2 FCSL64 FCSL76 FCSL90 FCSL110 FCSL150
T
A 0.135 (3.43 ±0.2) A 0.163 (4.15 ±0.10) 0.191 (4.85 ±0.10) 0.213 (5.40 ±0.10) 0.327 (8.30 ±0.1)
B 0.261 (6.63 ±0.2) B 0.313 (7.95 ±0.10) 0.368 (9.35 ±0.10) 0.453 (11.50 ±0.10) 0.614 (15.60 ±0.1)
W 0.472 (12.0 ±0.3) W 0.630 (16.00 ±0.30) 0.630 (16.00 ±0.30) 0.945 (24.00 ±0.30) 0.945 (24.00 ±0.2)
F E E 0.069 (1.75 ±0.1) F 0.295 (7.50 ±0.10) 0.295 (7.50 ±0.10) 0.453 (11.50 ±0.10) 0.069 (1.75 ±0.1)
F 0.217 (5.5 ±0.05) E 0.069 (1.75 ±0.10) 0.069 (1.7 ±0.10) 0.069 (1.75 ±0.10) 0.453 (11.50 ±0.1)
D0 P0 0.157 (4.0 ±0.1) P0 0.157 (4.00 ±0.10) 0.157 (4.00 ±0.10) 0.157 (4.00 ±0.10) 0.157 (4.00 ±0.1)
D1 P1 0.157 (4.0 ±0.1) P1 0.315 (8.00 ±0.10) 0.315 (8.00 ±0.10) 0.315 (8.00 ±0.10) 0.472 (12.00 ±0.1)
P2 0.079 (2.0 ±0.05) P2 0.079 (2.00 ±0.10) 0.079 (2.00 ±0.10) 0.079 (2.00 ±0.10) 0.079 (2.00 ±0.1)
D0 0.059 (1.5 +0.1/-0)D0 0.059 (1.50 ±0.10) 0.059 (1.50 ±0.10) 0.059 (1.50 ±0.10) 0.059 (1.50 +0.05/-0)
D1 0.059 (1.5 +0.2/-0)D1 0.059 (1.50 ±0.10) 0.059 (1.50 ±0.10) 0.059 (1.50 ±0.10) 0.059 (1.50 +0.05/-0)
P0 T 0.008 (0.2 ±0.05) T 0.012 (0.30 ±0.05) 0.012 (0.30 ±0.05) 0.012 (0.30 ±0.05) 0.012 (0.30 ±0.05)
P1 T2 0.059 (1.5 max.) T2 0.047 (1.2 ±0.15) 0.047 (1.2 ±0.15) 0.047 (1.2 ±0.15) 0.091 (2.3 ±0.1)

P2 Reel (in./mm)
A
Direction FCSL64 FCSL76/90 FCSL110 FCSL150
of feed
B A 7.087 (180 +0/-3) 7.087 (180 +0/-3) 7.087 (180 ±2.0) 12.992 (330±2.0)
H N A H 0.512 (13 ±0.2) 0.512 (13 ±0.2) 0.512 (13 ±0.2) 0.512 (13±0.2)
W E 0.079 (2.0 ±0.5) 0.079 (2.0 ±0.5) 0.079 (2.0 ±0.5) 0.079 (2.0 ±0.5)
N 0.236 (60 +1/-0) 0.236 (60 +1/-0) 0.827 (21 ±0.8) 3.937 (100±1.0)
W1 0.518 (13.0 ±0.3) 0.669 (17.0 ±0.3) 1.000 (25.4 ±1.0) 1.000 (25.4 ±1.0)
W2 0.669 (17.0 ±1.4) 0.764 (19.4 ±1.0) 1.157 (29.4 ±1.0) 1.157 (29.4 ±1.0)
E W2
W1

O RD E RING INF O RMA T I O N


RoHS Compliant Standard Part Numbers
Ohms 2 Watts 3 Watts 4 Watts 5 Watts 10 Watt
0.0010 FCSL64R001JE FCSL76R001JE FCSL90R001JE FCSL110R001JE FCSL150R001JE
Series Package Size Ohms Tolerance Taping Code 0.0020 FCSL64R002GE FCSL76R002GE FCSL90R002GE FCSL110R002GE FCSL150R002GE
64=6432=2W R005 = 0.005 J = 5% 1,000 pc/reel
76=7638=3W R050 = 0.050 G = 2% (10W: 500pc/reel) 0.0050 FCSL64R005FE FCSL76R005FE FCSL90R005FE FCSL110R005FE FCSL150R005FE
90=9045=4W F = 1% 0.0100 FCSL64R010FE FCSL76R010FE FCSL90R010FE FCSL110R010FE FCSL150R010FE
110=11050=5W D = 0.5%
150=15075=10W 0.0250 FCSL64R025FE FCSL76R025FE FCSL90R025FE FCSL110R025FE FCSL150R025FE
0.0500 FCSL64R050FE FCSL76R050FE FCSL90R050FE FCSL110R050FE FCSL150R050FE
0.0150 FCSL64R015FE FCSL76R015FE FCSL90R015FE FCSL110R015FE FCSL150R015FE
0.0200 FCSL64R020FE FCSL76R020FE FCSL90R020FE FCSL110R020FE FCSL150R020FE
0.0300 FCSL64R030FE FCSL76R030FE FCSL90R030FE FCSL110R030FE FCSL150R030FE
0.1000 FCSL64R100FE FCSL76R100FE FCSL90R100FE FCSL110R100FE FCSL150R100FE

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FC4L Series
FC4L Four Terminal Current Sense
Metal Foil Construction
Fe a t u r es
• Foil Construction ensures a very stable TCR
(Temperature Coefficient of Resistance)
• Designed for automatic insertion Ohmite extends its FC4L Series with this 4-terminal Kelvin
• Industry standard sizes type FC4L derivative in 2 watt and 5 watt package sizes.
• High heat resistant use Employing the same Ni-Cu-Mn resistive element this prod-
uct affords the user an added advantage of a built in 4-ter-
• Low heat electromotive use minal design with 2 larger electrodes for current manage-
• Color: white (top) and green (bottom) ment and 2 smaller electrodes for current measurement.

S E RI E S S P E C IFI C A T I O N S

Power Resistance TCR Weight Power Resistance TCR Weight


Series Rating Range Tol. (ppm/°C) (g) Series Rating Range Tol. (ppm/°C) (g)
FC4L16 0.25W 5m, 10m, 20m, ±1% ±50 0.004 FC4L64 2W 1mΩ ±5% ±100 0.038
50mΩ ~ 100mΩ 2mΩ ±2% ±100
FC4L32 1W 1mΩ ±5% ±100 0.015 3mΩ ±1% ±100
2mΩ ±2% ±100 4m ~ 100mΩ ±1% ±50
3mΩ ±1% ±100 10m ~ 50mΩ ±0.5% ±50
4mΩ ~ 500mΩ ±1% ±50 FC4L110 5W 1mΩ ±5% ±100 0.110
2mΩ ±2% ±50
3mΩ ~ 100mΩ ±1% ±50
10m ~ 50mΩ ±0.5% ±50

c h a r a cte r i st i cs
Test Condition Maximum ∆R Derating
Max. temperature for rated power 70°C 100
Percent Rated Power

Operating temperature range -55°C ~ +155°C (FC4L16: -40°C ~ +125°C) 80

Others
Rated voltage √(Rated power x Resistance value) V 60

Overload (FC4L16 only) Rated power x 1.5 for 5s ±(0.5%+0.0005Ω) 40

In-rush current Rated current 10 msec ON, 60 sec OFF, 10 ±(1.0% +0.0005Ω) 20
cycles. FC4L16
0
Power Resistance In-rush Max. -55 0 50 70 100 125 155
Series Rating Range Power Current Ambient Temperature, °C
FC4L16 0.25 watt 5m, 10mΩ 2.5W 5A
FC4L32 1 watt 1mΩ~9mΩ 25W 45A
10mΩ~500mΩ 12.5W 24A Recommended Reflow
FC4L64 2 watt 1mΩ~9mΩ 100W 85A Temperature Profile
10mΩ~100mΩ 50W 35A
For lead free soldering (Sn-Ag-Cu
FC4L110 5 watt 1mΩ~50mΩ 100W 100A solder)
In-rush current = √(in-rush power/resistance Preheating: 130° ~ 180° 60s ~ 90s
value), or max. current, whichever is smaller
Heating: Over 220° 30s ~ 90s
Rapid change of temperature -55°C (30min.)/+155°C (30min.), 100 cycles ±(1.0% +0.0005Ω) Peak: 240° ~ 260° Max. 10s
1000 cycles, FC4L16 only ±(2.0%+0.0005Ω) Max. number of reflow: 2
Solderability 245°C ±5°C for 3 ±0.5 sec. Min. 90% coverage 300
Peak 240 ~ 260℃ Max. 10s
Endurance at 70°C 70°C ±3°C, Rated voltage 1.5h ON, 0.5h ±(1.0% +0.0005Ω) 250
Temperature °C

OFF, 1000h
200
Resistance to soldering heat 260°C ±5°C for 10 ±1 sec. ±(1.0% +0.0005Ω)
150 Heating
(±0.5% FC4L16) Over 220℃
Preheating 30s ~ 90s

Moisture resistance 60°C ±2°C, 90~95% RH, Rated voltage 1.5h ±(2.0% +0.0005Ω) 100 130 ~ 180℃
60 ~ 90 sec.

ON, 0.5h OFF, 1000h (±1.0% FC4L16) 50


Time (sec.)

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FC4L Series
FC4L Four Terminal Current Sense
Metal Foil Construction
DIM E N S I O N S
W t
2
1. Alumina substrate
Land Pattern
“I” term.
2. Resistive element
(Ni-Cu-Mn alloy)
R010

c
1 d
3 d 3. Electrode (Ni, Sn)
4. Protective coating
L (Epoxy resin)
4 e
5. Marking (Epoxy
“V” term.

c resin): wider mark


b indicates “V” term.
a
5 P0 b
0.5mm +0.2/-0.05 Direction
T L D0 W P2 t of feed b c d
Rating (in.±.008/mm ±0.20) (in./mm) mm ±0.15 mm ±0.1 mm ±0.15 (mm) a b c d e
E
FC4L16 0.25 watt 0.063 / 1.60 0.031 / 0.8 0.010 / 0.26 0.30 ±.2 0.3 ±.2 1.0 ±.2 FC4L16 0.25 1.2 0.40 0.30 1.2
FC4L32 1 watt F / 3.20 0.063 / 1.6 0.014 / 0.35 W 0.35
0.126 0.2 2.6 FC4L32 0.4 2.7 0.35 0.3 2.7
B
FC4L64 2 watt 0.251 / 6.40 0.126 / 3.2 0.020 / 0.5 0.7 0.5 5.2 FC4L64 2.0 4.4 0.7 0.5 5.4
FC4L110 5 watt 0.433 / 11.0 0.197 / 5.0 0.028 / 0.7 1.4 1.1 8.5 FC4L110 3.2 5.6 1.6 1.1 8.7
T2 D1 A
P1
P a c k a g i n g S p ec i f i c a t i o n s
Tape Reel
inches (mm) P0
Direction
T E D0 P2 of feed

H N A
F
W
B

E W2
T2 D1 A W1
P1
FC4L16 FC4L32 FC4L64 FC4L110 FC4L16 FC4L32 & 64 FC4L110
A 0.037 (0.95±0.05) 0.075 (1.90 ±0.1) 0.135 (3.43 ±0.2) 0.213 (5.40 ±0.10) A 7.087 (180 +0/-3) 7.087 (180 +0/-3) 7.087 (180 ±2.0)
B 0.073 (1.85±0.05) 0.138 (3.50 ±0.1) 0.261 (6.63 ±0.2) 0.453 (11.50 ±0.10) H 0.512 (13 ±0.2) 0.512 (13 ±0.2) 0.512 (13 ±0.2)
W 0.315 (8.00±0.10) 0.315 (8.00 ±0.2) 0.472 (12.0 ±0.3) 0.945 (24.00 ±0.30) E 0.079 (2.0 ±0.5) 0.079 (2.0 ±0.5) 0.079 (2.0 ±0.5)
F 0.138 (3.50±0.05) 0.138 (3.50 ±0.05) 0.069 (1.75 ±0.1) 0.069 (1.75 ±0.10)
N 2.362 (60 +1/-0) 2.362 (60 +1/-0) 0.827 (21 ±0.8)
E 0.069 (1.75±0.10) 0.069 (1.75 ±0.1) 0.217 (5.5 ±0.05) 0.453 (11.50 ±0.10)
W1 0.354 (9.0 ±0.3) 0.512 (13.0 ±0.3) 1.000 (25.4 ±1.0)
P 0 0.157 (4.00±0.10) 0.157 (4.0 ±0.1) 0.157 (4.0 ±0.1) 0.157 (4.00 ±0.10)
W2 0.512 (13.0 ±0.3) 0.669 (17.0 ±1.4) 1.157 (29.4 ±1.0)
P 1 0.157 (4.00±0.10) 0.157 (4.0 ±0.1) 0.157 (4.0 ±0.1) 0.315 (8.00 ±0.10)
P 2 0.079 (2.00±0.05) 0.079 (2.0 ±0.05) 0.079 (2.0 ±0.05) 0.079 (2.00 ±0.10)
D 0 0.059 (1.50+0.10/-0) 0.059 (1.50 +0.1/-0) 0.059 (1.5 +0.1/-0) 0.059 (1.50 ±0.10)
D 1 0.024 (0.60±0.05) 0.039 (1.00 +0.2/-0) 0.059 (1.5 +0.2/-0) 0.059 (1.50 ±0.10)
T 0.008 (0.20±0.05) 0.008 (0.20 ±0.05) 0.008 (0.20 ±0.05) 0.012 (0.30 ±0.05)
T 2 0.022 (0.55±0.05) 0.039 (1.00 ±0.2) 0.059 (1.5) max. 0.047 (1.2 ±0.15)

O RD E RING INF O RMA T I O N


Ohms Standard Part Numbers for FC4L series
R005=0.005Ω
R050=0.050Ω RoHS Compliant 0.25 watt 1 watt 2 watt 5 watt
FC4L32R001JER FC4L64R001JER FC4L110R001JER
FC4L110R005FER

FC4L32R002GER
FC4L32R003FER
FC4L64R002GER
FC4L64R003FER
FC4L110R002GER
FC4L110R003FER
Series TCR* (ppm) Package Size Tolerance Taping Code FC4L16R005FER FC4L32R005FER FC4L64R005FER FC4L110R005FER
W = 25 110=11050=5W J = 5% 1,000 pc/reel FC4L64R010DER FC4L110R010DER
V = 50 64=6432=2W G = 2% FC4L16: 5,000 pc/reel FC4L16R010FER FC4L32R010FER FC4L64R010FER FC4L110R010FER
L = per chart 32=3216=1W F = 1%
FC4L64R015DER FC4L110R015DER
above 16=1608=0.25W D = 0.5%
FC4L16R015FER FC4L32R015FER FC4L64R015FER FC4L110R015FER
FC4L64R020DER FC4L110R020DER
*FC4L32 and FC4L64 values over 0.100Ω only FC4L16R020FER FC4L32R020FER FC4L64R020FER FC4L110R020FER
FC4L64R025DER FC4L110R025DER
FC4L16R025FER FC4L32R025FER FC4L64R025FER FC4L110R025FER
FC4L64R030DER FC4L110R030DER
FC4L16R030FER FC4L32R030FER FC4L64R030FER FC4L110R030FER
FC4L64R050DER FC4L110R050DER
FC4L16R050FER FC4L32R050FER FC4L64R050FER FC4L110R050FER
FC4L16R100FER FC4L32R100FER FC4L64R100FER FC4L110R100FER

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LVC Series
Low Value Chip
Ohmite’s LVC Series low value chip
resistors are ideal for today’s current
sense applications requiring low profile,
low cost solutions. Available in 0.5,
0.75, and 1 watt sizes, footprints are A p p l i c at i o n s Fe a t u r es
1206, 2010, and 2512 size respectively. • Switching Power Supplies • Industry Standard Sizes
These resistors are offered in ohmic • Cellular • Terminal Barrier Resists Ag
ranges from 0.10 to 4.7 ohms in stan- Migration
dard 1% and 2% in E12 values depend- • Telecom and Wireless
ing on value. • Computer • Working Temperature Range
The LVC Series resistors are well is from -40°C to +125°C
• RF
suited for a variety of industrial and • Designed for Automatic
commercial applications. Insertion

S E RI E S S P E C IFI C A T I O N S
Power Max. Resistance TCR
Series Rating Current Range* ppm/°C Resistance Tolerance
LVC06 0.5W 32A 10m-15m 500 10mΩ ~ 22mΩ 2%
18m-27m 350 27mΩ ~ 4.7Ω 1%
33m-47m 200
50m- 4.7 100
LVC20 0.75W 40A 10m-15m 500
18m-27m 350
33m-47m 200
50m- 4.7 100
LVC25 1.0W 45A 10m-15m 500
18m-27m 350
33m-47m 200
50m- 4.7 100
* E-12 values and 20, 25, 50

c h a r a cte r i st i cs Pe r f o r m a n ce d a t a
Substrate Alumina 96% Moisture 60℃±2℃, 90%~95% RH, ±(0.5%+0.0005Ω)
Resistor Thick Film, Ni-Cr Alloy resistance Rated voltage 1.5h ON,
0.5h OFF, 1000h
Electrode Sn, Ni, Cu
Temperature -40℃ (30min.)/+125℃ ±(0.5%+0.0005Ω)
Coating Epoxy resin Cycle (30min.), 5 cycles
Max. Working Volts V = √PR (P = Rated Watts, R = Resistance Short Time Rated voltage x 2.5 for 5s ±(0.5%+0.0005Ω)
Value) Overload
Derating 100% @ 70°C, Derates Linearly to Zero @ Endurance 70℃±3℃, Rated voltage ±(0.5%+0.0005Ω)
125°C 1.5h ON, 0.5h OFF, 1000h
Operating temp. -40℃ ~ +125℃ Resistance to 260℃±5℃ for 10±1s ±(0.5%+0.0005Ω)
range Solder Heat
Soldering The recommended soldering condition for Terminal Bending width: 2mm for ±(0.5%+0.0005Ω)
both reflow and wave soldering is as follows: strength 10s±1s, Glass epoxy
Preheating: 150° ~ 180°C 60 ~ 120 sec. substrate with thickness of
Soldering: min. 230°C 30 ~ 40 sec. 1.6mm
Max. temp.: max. 260°C max. 10 sec.
Solderability 245℃±5℃ for 3s±0.5s Min. 90% coverage
Max. (A) Time applied: max. LVC06 I=√(32/R)
Overload 10msec Interval: min. 60sec LVC20 I=√(50/R)
Current LVC25 I=√(64/R)

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LVC Series
Low Value Chip

dimensions
(mm)
L Protective Size L W t a
Resistor coating ±0.2 ±0.2 ±0.15 ±0.15
LVC06 3.2 1.6 0.5 1.0
W (EIA size 1206)

Substrate Electrode LVC20 5.0 2.5 0.5 1.7


(EIA size 2010)
a a Ag-Pd terminal LVC25 6.4 3.2 0.5 2.0
(EIA size 2512)
Nickel barrier
t
100% Sn solder

Land Pattern
Land pattern dimensions are for reference only
M
N L Size M N O L
LVC06 0.146 0.040 0.080 0.066
LVC20 0.229 0.056 0.120 0.117
O
LVC25 0.288 0.068 0.150 0.152

Ree l s p ec i f i c a t i o n s
5,000 pc/reel
2 ±.5 13 ±1.4 (LVC06)
15 ±1.4 (LVC20, 25)

13 ±.2

180 ±3 60 ±1

9 ±.3 (LVC06)
13 ±.3 (LVC20, 25)

O r d e r i n g i n f o r m at i o n
RoHS Compliant
Ohm range Tol. Available Ohm Values

LVC06FR560EV 0.027 ~ 4.7 1% 0.027, 0.033, 0.039, 0.047, 0.050, 0.056, 0.068, 0.082,
0.10, 0.12, 0.15, 0.18, 0.20, 0.22, 0.25, 0.27, 0.33, 0.39,
0.47, 0.50, 0.56, 0.68, 0.82, 1.0, 1.2, 1.5, 1.8, 2.0, 2.2, 2.5,
Low Value Case Size Tolerance Ohms Taping Code 2.7, 3.3, 3.9, 4.7
Chip Series 06 = 1206 F = 1% R249 = 0.249 blank = bulk package
20 = 2010 G = 2% 1R00 = 1.0 V = reel taped 0.010 ~ 0.022 2% 0.010, 0.012, 0.015, 0.018, 0.020, 0.022
25 = 2512
Only E12 values plus 20, 25, 50

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LVK Series
Four Terminal High Precision Current Sense
Current sense resistors enable the measurement of current flow
in a circuit by monitoring a voltage drop across a precisely cali-
brated resistance. The LVK chip features four terminals, also
known as a “Kelvin” configuration. This configuration enables
current to be applied through two opposite terminals and a
sensing voltage to be measured across the other two terminals,
eliminating the resistance and temperature coefficient of the
terminals for a more accurate current measurement. Fe a t u r es
Isolating the voltage and current terminals (see schematic)
• Designed for automatic
facilitates a very accurate current measurement. Ohmite’s pro-
insertion Schematic
prietary technology offers an excellent Temperature Coefficient
of Resistance (TCR) even for very low resistance values. The • Industry standard sizes V V
I I
resistive element consists of a durable, anti-corrosive metal • High-precision Kelvin V = sensing terminal
alloy that combines reliable performance with the ability to connect capability in a (voltage)
I = current terminal
withstand harsh environments. small package
S e r i es S p ec i f i c a t i o n s
Power Resistance Max. Over Current
Pkg. Rating Range TCR Available Max. Max.
Series Size (W @70°C) (Ω) (ppm/°C) Tolerance Values Power Current
LVK12 1206 0.5W 0.01-0.100 50ppm 0.5%, 1% E12 20W 20A
LVK20 2010 0.75W 0.01-0.05 50ppm 0.5%, 1% E12 29W 23A
LVK24 2412 1.0W 0.01-0.100 50ppm 0.5%, 1% E12 38W 27A
0.001 300ppm
LVK25 1224 2.0W 0.002-0.004 200ppm 1% 1, 2, 3, 5, 9,10mΩ 150W 200A
0.005-0.01 100ppm

c h a r a cte r i st i cs
Res. Range 0.001Ω - 0.010Ω
Operating Temp. Range -40°C to +125°C
Rated Ambient Temperature +70°C
Resistance Tolerance 0.5% and 1% standard
Temperature Coefficient LVK12, LVK20, LVK24: 50ppm standard
LVK25: 100ppm, 200ppm, or 300ppm based on
resistance value
Coating Material epoxy resin
Terminals 100% matte tin
Max. Over Current Time applied: 10ms max.
Interval: 60sec min.
Max. over current = √(Max. power÷ Resistance
value) or max. current, whichever is smaller.

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LVK Series
Four Terminal High Precision Current Sense

p e r f o r m a n ce c h a r a cte r i st i cs
Test Items Performance Requirements Test Methods / standard: JIS C 5201.1
Overload ±(0.5%+0.0005Ω) Rated voltage x 1.5 for 5s
Endurance at 70°C ±(0.5%+0.0005Ω) 70°C±3°C, Rated voltage 1.5h ON, 0.5h OFF, 1000h
Moisture ±(0.5%+0.0005Ω) 60°C±2°C, 90%~95% RH, Rated voltage 1.5h ON,
resistance 0.5h OFF, 1000h
Rapid change of ±(0.5%+0.0005Ω) -40°C (30min.)/+125°C (30min.), 5 cycles
temperature
Resistance to sol- ±(0.5%+0.0005Ω) 260°C±5°C for 10s±1s
dering heat
Substrate bending ±(0.5%+0.0005Ω) Bending width: 2mm for 10s±1s, Glass epoxy sub-
strate with thickness of 1.6mm
Solderability 95% or more of the electrode surface 245°C±5°C for 3s±0.5s
shall be covered with new solder

Reflow Temperature Profile


For lead free soldering (Sn-Ag-Cu solder) 300
Peak 240 ~ 260℃ Max. 10s
250

Temperature °C
Preheating: 130° ~ 180° 60s ~ 90s Ramp-up rate: max 3°C/sec.
200
Heating: Over 220° 30s ~ 90s Time above liquidous: 60 – 150 sec.
Peak: 240° ~ 260° Max. 10s Ramp-down rate: max 6°C/sec. 150 Heating
Over 220℃
Max. number of reflow: 2 100
Preheating
130 ~ 180℃
30s ~ 90s

60 ~ 90 sec.

50
Time (sec.)

dimensions
(mm) L
LVK25
(2 watt)

LVK 12, LVK20, LVK24 W


(0.5, 0.75 & 1 watt)
L

2
W
t

4 a
t
b
a 3 1. Electrode
2. Protection
b coat
1 3. Almina
substrate
4. Resistor
Size L W t a b
LVK12 (1206) 3.2 ±0.2 1.6 ±0.2 0.5 ±0.15 1.0 ±0.2 0.55 ±0.2
LVK20 (2010) 5.0 ±0.2 2.5 ±0.2 0.5 ±0.15 1.7 ±0.2 0.9 ±0.2
LVK24 (2412) 6.4 ±0.2 3.2 ±0.2 0.5 ±0.15 2.1 ±0.2 1.2 ±0.2
LVK25 (1224) 3.2 ±0.2 6.4 ±0.2 0.5 ±0.2 0.4 ±0.2 2.7 ±0.2

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LVK Series
Four Terminal High Precision Current Sense
dimensions
(mm, continued)
Land Pattern Reel
LVK25 (1224) 13mm ±0.3 (LVK12)
A L 2mm ±0.5 15mm ±0.3 (LVK 20, 24, 25)

W 13mm ±�0.2

180mm ±3 60mm ±1
Series L W A B B
LVK12 1.75 1.10 1.00 0.30
LVK20 2.55 1.55 1.40 0.50
LVK24 3.25 1.90 2.00 0.60
LVK25 1.40 3.30 2.20 1.00 9mm ±0.3 (LVK12)
13mm ±0.3 (LVK 20, 24, 25)

Tape
LVK12 LVK20 LVK24 LVK25
P0
Direction A 1.90 ±0.10 2.90 ±0.1 3.43 ±0.2 3.43 ±0.2
T D0 P2 of feed
B 3.50 ±0.10 5.35 ±0.1 6.63 ±0.2 6.63 ±0.2
E W 8.0 ±0.2 12.0 ±0.2 12.0 ±0.3 12.0 ±0.3
F F 3.5 ±0.05 5.5 ±0.05 5.5 ±0.05 5.5 ±0.05
W
B E 1.75 ±0.1 1.75 ±0.1 1.75 ±0.1 1.75 ±0.1
P0 4.0 ±0.1 4.0 ±0.1 4.0 ±0.1 4.0 ±0.1
T2 D1 A P1 4.0 ±0.1 4.0 ±0.1 4.0 ±0.1 4.0 ±0.1
P1
P2 2.0 ±0.05 2.0 ±0.05 2.0 ±0.05 2.0 ±0.05
D0 1.5 +0.1/-0 1.5 +0.1/-0 1.5 +0.1/-0 1.5 +0.1/-0
D1 1.0 +0.20/-0 1.5 +0.2/-0 1.5 +0.2/-0 1.5 +0.2/-0
T 0.2 ±0.05 0.2 ±0.05 0.2 ±0.05 0.2 ±0.05
T2 1.0 ±0.2 1.0 ±0.2 1.0 ±0.2 1.0 ±0.2

O RD E RING INF O RMA T I O N


RoHS Compliant
Standard values
LVK25R005FER LVK12 LVK20 LVK24
1% Tolerance
LVK25 LVK12 LVK20 LVK24
0.5% Tolerance
LVK25

Series Case Size Ohms Tolerance Taping Code 0.01 0.01 0.01 0.001 0.01 0.01 0.01 0.001
12 = 1206 R005 = 0.005 D = 0.5% R = 1,000 pc/reel
20 = 2010 F = 1% 0.012 0.012 0.002 0.015 0.015 0.002
24 = 2412 0.015 0.015 0.003 0.02 0.02 0.02 0.003
25 = 1224 0.005 0.025 0.025 0.005
0.02 0.02 0.02 0.01 0.03 0.03 0.03 0.010
0.024 0.027 0.025 0.033 0.033
0.03 0.03 0.03 0.039
0.033 0.033 0.05 0.05 0.05
0.039 0.039 0.039 0.075
0.047 0.047 0.10 0.10
0.05 0.05 0.05
0.075 0.075
0.10 0.10

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MCS Series
Metal Element Current Sense
Resistive Metal Alloy mOhm Technology, SMD
Fe a t u r es
• NiCu or MnCu resistive alloy; material TCR
±10ppm/°K
• Marking epoxy UL-94-V0 conformal
• 96% alumina substrate thermo dissipation protec-
tive layer
• Cu Terminal Electrode with Pb Free termination
(60% Sn, 40% Ni)
• Flame-retardant epoxy protective coat (UL-94-V0)
• Ultra low resistance value (0.005Ω ~ 0.050Ω)
• Precision resistance alloy (NiCr20AlSi, or CuMnNi); A p p l i c at i o n s
material selected for low TCR (<50ppm/°C) • Industrial electronics, power electronics: power
• Superior temperature coefficient characteristics; supply, DC/DC converter, AC/DC converter, motor
resistance vs. temp. change from 25°C to 125°C controller, automotive electronics
within 10ppm/°C ~ 50ppm/°C • Battery charger, PC, PDA, 3C products,
• Low inductance, low thermo EMF (<50µV/°C) Telecommunications, instruments, white goods

S E RI E S S P E C IFI C A T I O N S
Power Rating Resistance TCR (ppm/°C)
Series (@70°C) 5mΩ 10mΩ 15mΩ 20mΩ 25mΩ 30mΩ 40mΩ 50mΩ
MCS1632 1W <200 <70 <40 <40 <40 <40 <40 <40
MCS3264 2W <200 <70 <40 <40 <40 <40 <40 <40

c h a r a cte r i st i cs
Resistance Range 0.005Ω - 0.05Ω Recommended
Color white (top) / green (bottom) Derating Solder Profile
Power 1 and 2 watts at 70°C 100 300
Soldering
Standard resistance 5, 10, 15, 20, 25, 30, 35, 50
Percent Rated Power

10 sec.
80 250
values (mΩ)
Temperature °C

60 sec.
200 Preheating
60 Cooling
TCR ±50ppm/°C (two standard series 150
120 sec.

of temperatures: 25°C, 0°C, -15°C, 40


100
-55°C and 25°C, 50°C, 75°C, 125°C,
20
150°C; temp. tolerance ±3°C; TCR = 50

(R2-R1)/R1(T2-T1)x106) 0 0
-55 0 50 70 100 150 0 50 100 150 200 250
Tolerance 1%, 3%, 5% Ambient Temperature, oC
Time (sec.)

Rated voltage (PxR)1/2 Preheating: 145°C ±15°, max. 120 sec.


Soldering: min. 220°C, max. 60 sec.
Max. Temp.: 260°C ±5°, 10 sec.
Marking 96% Alumina Substrate
Epoxy UL-94-V0 Thermo-dissipation
Conformal Protective Layer
Cu Electrode
Pb-free Termination
NiCu or MnCu Flame-retardant Epoxy
Resistive Alloy Protective Coat
Material TCR ±10ppm/ϒK

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MCS Series
Metal Element Current Sense
Resistive Metal Alloy mOhm Technology, SMD

Pe r f o r m a n ce C h a r a cte r i st i cs
Test Condition Maximum ∆R
Short Time Overload JIS C 5201 4.13; Overload voltage 2.5x rated voltage for 5 sec. ±(0.5% +0.0005Ω)
High Temp. Exposure JIS C 5202 7.11; Test chamber 155 ±3°C for 1000 +48/-0 hours ±(0.5% +0.0005Ω)
Low Temp. Storage JIS C 5202 7.1; Test chamber -55 ±3°C for 96 ±4 hours ±(0.5% +0.0005Ω)
Endurance under Damp and Load JIS C 5202 7.9; Temp. 60 ±2°C, relative humidity 90-95%, rated ±(0.5% +0.0005Ω)
DC voltage applied 90 min. on, 30 min. off for 1000 +48/-0 hours
Thermal Shock JIS C 5202 7.4; -55 ±3°C for 30 min. to room temp for 2-3 min. ±(0.5% +0.0005Ω)
to +150 ±2°C for 30 min. to room temp for 2-3 min., 100 cycles
Load Life JIS C 5202 7.10; Temp. 70 ±2°C, rated DC voltage applied 90 ±(1% +0.0005Ω)
min. on, 30 min. off for 1000 +48/-0 hours
Solderability JIS C 5202 6.5; Solder temp. 235 ±5°C, 2 ±0.5 sec. immersion New solder min. 90% of terminal
Resistance to Solder Heat JIS C 5202 6.4; Solder temp. 260 ±5°C, 10 ±1 sec. immersion ±(0.5% +0.0005Ω)
Mechanical Shock JIS C 5202 6.2; Load 10N (1.02kgf) for 10 ±1 sec., middle of ±(0.5% +0.0005Ω)
specimen pressurized
Insulation Resistance JIS C 5202 5.6; DC 100 ±15V for 1 min. >102MΩ

dimensions o r d e r i n g i n f o r m at i o n
(in./mm±0.2) 0.024" RoHS Compliant
0.60mm ±0.02 L
a
MCS1632R005FER
Series Case Size Ohms Tolerance Taping Code
W Metal Alloy 1632 = 1w R005 = 0.005‰ F = 1% 1632 = 5,000 pc/reel
Current Sense 3264 = 2w 3264 = 4,000 pc/reel

Land Pattern L2 N Power Ohm Qty./


Part Number Rating Value Reel
MCS1632R010FER 1W 0.01Ω 5000
O MCS1632R015FER 1W 0.015Ω 5000
MCS1632R020FER 1W 0.02Ω 5000
MCS1632R025FER 1W 0.025Ω 5000
MCS1632R050FER 1W 0.05Ω 5000
Solder MCS3264R005FER 2W 0.005Ω 4000
Size L W a Thickness (µm) MCS3264R010FER 2W 0.01Ω 4000
MCS1632 0.126/3.20 0.063/1.60 0.020/0.50 105 MCS3264R015FER 2W 0.015Ω 4000
MCS3264R020FER 2W 0.02Ω 4000
MCS3264 0.252/6.40 0.126/3.20 0.040/1.00 105 MCS3264R025FER 2W 0.025Ω 4000
MCS3264R005FER 0.075/1.9 ±.2 MCS3264R050FER 2W 0.05Ω 4000

Solder
Size Resistance L2 O N Thickness Loading
MCS1632 ≤8mΩ 0.60mm 1.84mm 2.80mm 105μm 1.0w
>8mΩ 1.20mm 1.84mm 2.50mm 105μm 1.0w
MCS3264 ≤8mΩ 1.60mm 3.57mm 3.85mm 105μm 2.0w
>8mΩ 3.10mm 3.57mm 3.10mm 105μm 2.0w

Packaging
(in./mm)
Tape width Reel diam. Weight
Size ±0.30mm ±0.50mm Pc/Reel (g ±10)
MCS1632 0.315/8.00 7.00/178.0 5000 131
MCS3264 0.472/12.00 7.00/178.0 4000 291

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RW1/RW2 Series
Surface Mount Four Terminal Current Sense

Fe a t u r es
• Extremely low resistance and high precision tolerance
• Low T.C.R. achieved (±50ppm/°C)
• Flameproof UL94-V-0
• Marking: Black body color with white marking

S E RI E S S P E C IFI C A T I O N S
Power Rating Resistance Range Resistance Dielectric Withstanding TCR
Type (watts) E-12 (mΩ) Tolerance Voltage (max. ppm/°C) Qty./Reel
RW1S0CK 1 5mΩ - 50mΩ 1% 500V ±50 1000
RW2S0DK 2 5mΩ - 50mΩ 1% 500V ±50 1000

c h a r a cte r i st i cs
TCR max. ±50 ppm/°C Derating Surface Temperature Rise
Rated Ambient Temp. +70°C 100 125

Operating Temp. Range -55°C - +125°C RW2S0DK

80 100

Temperature Rise (ϒC)


Percent Rated Power

Typical Schematic 60 75

Input Detecting RW1S0CK


Circuit 40 50

R Output 20 25
W

0 0
Voltage Terminal 0 20 40 60 80 100
(KELVIN terminal) -55 -40 -20 0 20 40 70 60 80 100 125 140
Ambient Temperature, °C Percent Rated Power
Current Terminal

P E RF O RMAN C E DA T A
Requirement ∆R
Parameter Limit Typical Test Method
Resistance Within — 25°C
regulated
tolerance
T.C.R. Within — +25°C/-55°C and +25°C/+125°C
specified
T.C.R.
Overload ±1.0% ±1.0% Rated power x 5 for 5 seconds
Resistance to Solder ±1.0% ±1.0% 260°C ± 5°C, 10 seconds ±1 second
Heat
Rapid Change of ±1.0% ±0.5% -55°C (30 minutes), +125°C (30 minutes), 500 cycles
Temperature
Moisture Resistance ±2.0% ±0.5% 40°C ± 2°C, 90 - 95% RH, 1000 hours, 1.5 hr ON,
0.5 hr OFF cycle
Endurance at 70°C ±1.0% ±0.5% 70°C ± 2°C, 1000 hours, 1.5 hr ON, 0.5 hr OFF cycle
Low Temperature ±0.5% ±0.25% -55°C, 1 hour
Operation
High Temperature ±0.5% ±0.25% +125°C, 100 hours
Exposure

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RW1/RW2 Series
Surface Mount Four Terminal Current Sense
dimensions
(in./mm)
Voltage
Electrode
Molded Resistive Current
Resin Element Electrode
L
W RW1S0CK RW2S0DK
e L 0.425±.02 (10.8±0.5) 0.504±.02 (12.8±0.5)
W 0.244±.012 (6.2±0.3) 0.323±.012 (8.2±0.3)
t t 0.083±.008 (2.1±0.2) 0.122±.008 (3.1±0.2)
f a 0.118±.012 (3.0±0.3) 0.197±.012 (5.0±0.3)
d a b 0.031±.008 (0.8±0.2) 0.039±.008) (1.0±0.2)
c b h c c 0.055±.02 (1.4±0.5) 0.079±.02 (2.0±0.5)
g d 0.047±.02 (1.2±0.5) 0.079±.02 (2.0±0.5)
e 0.051±.012 (1.3±0.3) 0.087±.012 (2.2±0.3)
f 0.051±.012 (1.3±0.3) 0.087±.012 (2.2±0.3)
g 0.197±.004 (5.0±0.1) 0.236±.004 (6.0±0.1)
Land Pattern h 0.098±.004 (2.5±0.1) 0.118±.004 (3.0±0.1)
j 0.39 (10.0) 0.47 (12.0)
Dimensions for reference only k 0.08 (2.0) 0.09 (2.3)
k
m 0.04 (1.0) 0.05 (1.15)
j m n 0.12 (3.0) 0.21 (5.3)
o 0.24 (6.0) 0.31 (8.0)
p 0.20 (5.0) 0.24 (6.0)
q 0.06 (1.6) 0.09 (2.2)
n o r 0.08 (2.0) 0.13 (3.2)
s 0.04 (1.0) 0.06 (1.6)

r
s
p
q

o r d e r i n g i n f o r m at i o n
RoHS Compliant
Standard Part Numbers for RW Series
�������������� Wattage: 1 watt 2 watt
Type & Ohms Tolerance Packaging Tolerance: 1% 0.5% 1%
Power Rating R005 = 0.005� F = 1% T = tape and reel Ohms Series: RW1S0CK----FET RW1S0CK----DET RW2S0DK----FET
RW1S0CK = 1 watt R050 = 0.05� D = 0.5% (optional)
RW2S0DK = 2 watt 0.00500 RW1S0CKR005FET RW1S0CKR005DET RW2S0DKR005FET
Current 0.01000 RW1S0CKR010FET RW1S0CKR010DET RW2S0DKR010FET
Sense Power Rating 0.02500 RW1S0CKR025FET RW1S0CKR025DET RW2S0DKR025FET
Resistor (watts) 0.05000 RW1S0CKR050FET RW1S0CKR050DET RW2S0DKR050FET

The part itself will be ����


marked as follows:
���������� Tolerance
F = 1%
Ohms D = 0.5%
10m ohms = 0.01�

18 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


60S Series Fe a t u r es
• Superior thermal expansion cycling
Surface Mount • Inductance less than 10 nanohenries
Metal Plate Current Sense • Flameproof
• Solderable pads: Tin (Sn) plate
• Lead flexible for thermal expansion
• Low termination stress (“J” terminals)
• Shape provides cooler operation
• Custom values available

A p p l i c at i o n s
• Current sensing
• Low inductance
• AC applications
• Feedback
S e r i es s p ec i f i c a t i o n s
Power Resistance Rated Operating
TCR Rating Values Ambient Temp. Qty./
Type Tolerance (ppm/C°) (watts) (Ω) Temp. (°C) Range (°C) Reel
602SJR ±5% ±100 0.25 0.003, 0.005 +70°C -40 - +155 2000
605SJR ±5% ±100 0.5 0.002, 0.0375, +70°C -40 - +155 2000
0.005, 0.008
610SJR ±5% ±350 1 0.002, 0.003 +85°C -40 - +155 1500

c h a r a cte r i st i cs

Parameter Requirement Test Method (JIS C 5202) Derating


Resistance Within regulated tolerance 25°C 100

T.C.R. Within specified T.C.R. Room temperature/100°C up


80
Resistance to ±2.0% 350°C ± 10°C, 3 seconds
Percent Rated Power

Solder Heat
60
Solderability 95% coverage minimum 235°C ± 5°C, 5 seconds Area of recommended operation

Moisture ±3.0% 40°C, 90 - 95% RH, 1000 40


Resistance hours, no load
20
Moisture ±5.0% Power rating x 1/10, 40°C, 90
Resistance - 95% RH, 1000 hours, 1.5 hr
ON, 0.5 hr OFF cycle 0
-40 0 50 70 100 155 200 250 275
Load Life ±5.0% Rating voltage, 1000 hours, 1.5 Ambient Temperature, ϒC
hr ON, 0.5 hr OFF cycle

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60S Series
Surface Mount
Metal Plate Current Sense

dimensions
inches (mm)
602SJR, 605SJR 610SJR
L L2 H W
602SJR 0.39 ± .008 0.018 ± .008 0.024 0.118 ± .008
(10.0 ± 0.2) (2 ± 0.2) (0.6 ± 0.1) (3.0 ± 0.2) W W
605SJR 0.39 ± .008 0.018 ± .008 0.079 0.20 ± .008
(10.0 ± 0.2) (2 ± 0.2) (2 max.) (5.2 ± 0.2) L

L H D A W H
H
610SJR 0.44 ± .016 0.137 ± .016 0.095 ± .010 0.189 ± .030 0.126 ± .016 L2 L L2
(11.2 ± 0.4) (3.5 ± 0.4) (2.35 ± 0.25) (4.8 ± .75) (3.2 ± 0.40)
D A
Copper Nickel
Alloy

Termination

P a c k a g i n g S p ec i f i c a t i o n s
inches (mm)
Embossed Carrier 0.059
(1.5 +0.1
-0 )
0.069 Tape
(1.75 ± 0.1)
Type A B W T1
B 602SJR 0.057 0.134 0.079 0.098
M (1.45 ± 0.2) (3.4 ± 0.2) (2.0) (2.5 ± 0.2)
N L N W
A 605SJR 0.057 0.224 0.079 0.091
(1.45 ± 0.2) (5.7 ± 0.2) (2.0) (2.3 ± 0.2)
610SJR 0.461 0.169 0.945 ___
O (11.7 ± 0.1) (4.3 ± 0.1) (24.0 ± 0.2) ___
Direction of Feed

T1 0.315 0.079 0.157


(8.0 ± 0.1) (2.0) (4.0 ± 0.1)

øA W1 Reel
E Type A B C E W1 qty./reel
øc
602SJR 10.0 3.15 0.511 0.079 1.0 2000
øB 605SJR (255 +0.0 -3.0) (80 +1.0 -0) (13.0 ±0.2) (2.0 ±0.5) (25.5 ± 2.0)
610SJR 12.99 3.94 0.511 0.079 1.0 1500
(330 ± 2.0) (100 ± 2.0) (13.0 ± 0.2) (2.0 ± 0.5) (25.5 ± 2.0)

Land pattern
M
N L N Type M N O L
602SJR 0.622 (16.0) 0.118 (3.0) 0.150 (3.8) 0.394 (10.0)
605SJR 0.622 (16.0) 0.118 (3.0) 0.236 (6.0) 0.394 (10.0)
O
610SJR 0.369 (9.36) 0.121 (3.07) 0.142 (3.60) 0.127 (3.22)
Land pattern dimensions are for reference only

O RD E RING INF O RMA T I O N

Standard Part Numbers for 60S Series


RoHS Compliant
Wattage: 0.25 watt 0.5 watt 1 watt
Ohms Series: 602SJR 605SJR 610SJR ��������������
0.00200Ω 605SJR00200E-T 610SJR00200E-T Type & Tolerance Ohms Packaging
0.00300Ω 602SJR00300E-T 610SJR00300E-T Power Rating J = 5% R00200 = 0.00200� T = tape and reel
0.00375Ω 605SJR00375E-T 602S = 0.25 watt R00300 = 0.00300� (optional)
0.00500Ω 602SJR00500E-T 605SJR00500E-T 605S = 0.5 watt R00375 = 0.00375�
0.00800Ω 605SJR00800E-T 610S = 1 watt

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HVC Series
Precision High-Value High-voltage Wraparound Chip
Fe a t u r es
• High value chip resistors in thick film technology
• Low temperature and voltage dependency (low TCR and VCR)
• High working voltage up to 3000V
• Suitable for high vacuum applications—no organics
• Contact areas: Nickel-barrier/matte tin
• Wraparound terminals

S e r i es S p ec i f i c a t i o n s

Wattage 1 Oper. Voltage (V) Resistance TCR2,3 VCR2


Series Type P70 (mW) std. untrimmed (≥5%) Range Tolerance (ppm) (ppm)
HVC0402--- 0402 50 30 60 100k-100M 5-10% 50, 100 500
>100M-1G 5-20% 250, 500 1000
>1G-10G 10-30% 1000, 2000 2000
HVC0603--- 0603 100 75 150 100k-100M 1-10% 50, 100 500
>100M-1G 5-20% 250, 500 1000
>1G-10G 5-20% 500, 1000 2000
HVC0805--- 0805 125 200 400 100K-100M 0.5-10% 25, 50, 100 100
>100M-1G 2-20% 50, 100, 250 250
>1G-10G 5-20% 250, 500 500
>10G-100G 10-30% 1000, 2000 2000
HVC1206--- 1206 250 600 1000 100K-100M 0.5-10% 25, 50, 100 50
>100M-1G 2-20% 50, 100, 250 100
>1G-10G 5-20% 50, 100, 250 250
>10G-100G 10-30% 250, 500, 1000 1000
HVC2512--- 2512 1000 2000 3000 100K-100M 0.5-10% 25, 50, 100 10
>100M-1G 1-20% 25, 50, 100 25
>1G-10G 2-20% 25, 50, 100 50
>10G-100G 5-30% 100, 250, 500 100
HVC4020--- 4020 1500 4000 6000 100k-100M 0.25-10% 25, 50, 100 5
>100M-1G 0.5-20% 25, 50, 100 10
>1G-10G 1-20% 25, 50, 100 10
>10G-100G 2-30% 50, 100, 250 50
>100G-1T 5-30% 250/500 250
1. At continuous power dissipation the dimensions of the solder pads have to be capable of sufficient heat conduction.
2. Not all TCR/VCR combinations available in all resistance values
3. HVC2512 and HVC4020 10M-10G TCR’s available: 10ppm and 15ppm

c h a r a cte r i st i cs

Operating temperature -55°C ~ +155°C Derating


range 100

Climatic category 55/155/56, acc. to EN 60068-1


Percent Rated Power

80

Solderability 250°C, 3s, acc. to EN 60068-2-58 60

Max. soldering temperature 260°C, 10s, acc. to IEC 68-2-58 40

Long Term Stability <1G <10G ≥10G 20

Load Life 70°C/1000h <0.25% <0.5% <1% 0


Storage 125°C/1000h <0.5% <1% <2% -55 0 50 70 100 155
Ambient Temperature, °C
Max. Voltage/1000h <0.5% <1% <2%

Data not specified according to EN 140401-802 (CECC 40401-802)


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HVC Series
Precision High-Value High-voltage Wraparound Chip
T e r m i n a l Det a i l s

Base Metal PdAg


Termination Finish 100% electroplated matte Sn100
Thickness of Finish 5 microns
Barrier Material between Base Metal and Finish Porosity-free Ni (5-8 microns thickness)
Baking/Annealing Process after Sn Plating 150°C; > 4 hours
Peak Process Body Temperature (Classification 260°C for 10 seconds
Temperature) and Maximum Time

dimensions
(mm) Power
Size Rating (mW) L W T a
W 0402 50 1.04 ±.05 0.50 ±.05 0.30 ±.05 0.1 +.1/-.05
0603 100 1.50 +.15/-.05 0.80 +.15/-.05 0.40 +.15/-.05 0.2 +.2/-.1
L T 0805 125 2.00 +.15/-.05 1.25 +.15/-.05 0.40 +.15/-.05 0.3 +.2/-.1
a 1206 250 3.20 +.15/-.05 1.50 +.2/-.05 0.40 +.15/-.05 0.3 +.2/-.1
2512 1000 6.30 +.15/-.05 3.50 +.2/-.05 0.60 +.15/-.05 0.9 ±.2
4020 1500 10.20 +.20/-.05 5.10 +.2/-.05 0.60 +.20/-.1 0.9 ±.2

H O W T O O RD E R

RoHS Compliant

HVC1206T1004JET
Series Package (ppm) TCR Ohms Tolerance Tape & Reel
High Voltage Size W = 25 1004 = 1MΩ D =0.50% 500 pc/reel
Wrap Around Chip V = 50 5006 = 500MΩ F = 1%
T = 100 G = 2%
Z = 250 J = 5%
E = 500 K = 10%
N = 1000 M = 20%
U = 2000 P = 30%

Standard Part Numbers


HVC0402E5006KET HVC0603N1007KET HVC0805E1008KET HVC1206T1004JET HVC2512T1004JET HVC4020V1004JET
HVC0402N5007KET HVC0603N5007KET HVC0805T1004JET HVC1206T1005JET HVC2512T1005JET HVC4020V1005JET
HVC0402T1004JET HVC0603T1004FET HVC0805T1005JET HVC1206T1006JET HVC2512T1006JET HVC4020V1006JET
HVC0402T1005JET HVC0603T1005FET HVC0805T1006JET HVC1206Z2504JET HVC2512T1007JET HVC4020V1007JET
HVC0402T1006JET HVC0603T1006FET HVC0805T2504JET HVC1206T2505JET HVC2512T1008KET HVC4020V1008KET
HVC0402T2504JET HVC0603T2504FET HVC0805T2505JET HVC1206Z2506JET HVC2512T2504JET HVC4020V2504JET
HVC0402T2505JET HVC0603T2505FET HVC0805Z2506JET HVC1206T5004JET HVC2512T2505JET HVC4020V2505JET
HVC0402Z2506JET HVC0603T5004FET HVC0805T5004JET HVC1206T5005JET HVC2512T2506JET HVC4020V2506JET
HVC0402T5004JET HVC0603T5005FET HVC0805T5005JET HVC1206Z5007KET HVC2512T5004JET HVC4020Z2508KET
HVC0402T5005JET HVC0603Z5006JET HVC0805E5007JET HVC1206Z1007JET HVC2512T5005JET HVC4020V5004JET
HVC0805Z1007JET HVC1206Z1008KET HVC2512T5006JET HVC4020V5005JET
HVC0805Z5006JET HVC1206Z5006JET HVC2512T5007JET HVC4020V5006JET
HVC4020V5007JET

22 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


HVF Series Ohmite’s High Voltage Flip Chip Series incorporates
high accuracy screen printing technology to achieve
high voltage capability in a stable flip chip SMD chip
High Voltage resistor package. The HVF Series offers unmatched
Flip Chip Film performance in comparison to standard chip resis-
tors. Its unique design provides lower voltage and
temperature coefficients, less noise, tighter toler-
ances, better stability, higher resistance values, and
higher voltage ratings. HVF is available in convenient
Fe a t u r es 1206 and 2512 footprints.
• High voltage up to 3,000 volts
• Industry standard sizes
• Working temperature range –55°C to 200°C
• Designed for automatic insertion
• Non-magnetic construction

S E RI E S S P E C IFI C A T I O N S

Series Resistance Range Tol. Power Rating (mW) Voltage Rating*


HVF1206 1K-100M 1% std. 300 1,500
100M-10G 5%
10G-100G 10%
HVF2512 1K-100G 1% std. 1000 3,000
*Use Ohm’s Law (V= √P*R) to calculate maximum working voltage.
**Maximum available quantity per reel is 3,500 for 1206 size and 2,000 for 2512 size; call 1-866-9-OHMITE for
details.

c h a r a cte r i st i cs
Resistance Range 1KΩ to 100GΩ
Resistance Tolerance ±1% std.; 5% for HVF1206 100MΩ-10GΩ more; 10% for 10GΩ+
Temperature Coefficient ±100ppm std.
Coating Silicone
Solder Pad Material Silver (PdAg)
Note: HVF Series should not be used with tin-lead based solder compositions. Only silver-based solder composi-
tions are recommended. Care should be taken in the selection of the solder flux contained in the solder paste.
Some pastes are "corrosive" and can damage the coating and also the resistive layer during the soldering pro-
cess at high temperature. PCBs must be properly cleaned to remove any layers of moisture containing halides
below the resistor.
We recommend Halide Free (or Halogen Free) solder pastes, containing for example ROL0 or similar.
It is advisable for the PCB layout to provide a slot, or air gap, underneath the downward facing resistor element,
thereby increasing insulation resistance and reducing the possibility of capacitive coupling to the PCB. Under no
circumstances should any copper trace be present in the layout directly under the resistive element.

Derating Voltage coefficient of Resistance


100 Resistance VCR *Typical values. Voltage
70ϒ Series Range (-ppm/V)* coefficient of resistance
80
Percent Rated Watts

1206 1K ..10MΩ <3.20 strongly depends on the


60
10M ..100MΩ <15.00 resistance value. Contact
100M ..1GΩ <29.00 Ohmite for details.
1GΩ .. 5GΩ <40.00
40
2512 1K ..30MΩ <0.80
20 30M ..300MΩ <4.00
300M ..3GΩ <7.00
0 3GΩ .. 5GΩ <10.00
0 50 100 150 200
Ambient Temperature, ϒC

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HVF Series
High Voltage
Flip Chip Film
p e r f o r m a n ce d a t a

Insulation Resistance >10,000 MΩ 500 Volt 25 °C 75% relative humidity


Dielectric Strength >1,000 Volt 25 °C 75% relative humidity
Thermal Shock ∆ R/R < 0.1% typ., 0.50% max. MIL Std. 202, method 107, Cond. C (IEC 68 -2 -14)
Overload ∆ R/R < 0.1% typ., 0.50% max. 1,5 x Pnom, 5 sec (do not exceed max. voltage)
Moisture Resistance ∆ R/R < 0.1% typ., 0.50% max. MIL Std. 202, method 106 (IEC 68 -2 -3)
Load Life ∆ R/R < 0.1% typ., 0.50% max. 1000 hours at rated power (IEC 115 -1)

dimensions t a p e a n d r ee l
(in. ±0.008) Silicone Aluminum Oxide Per EIA Std. RS-481
a
Tape
0.157 ±.004
T 0.059 +.004/-0.0 4.0 ±0.10 0.032 ±.004
W 0.069 ±.004 1.5 +0.10/-0.0 0.81 ±0.10
0.079 ±.002
1.75 ±0.10
2.0 ±0.05
L
Ruthenium Oxide Silver (PdAg) 0.315 ±.012
Land pattern B 8.0 ±0.30

M 0.138 ±.002
N L 3.5 ±0.05
0.157 ±.004
Land pattern 4.0 ±0.10 A
dimensions are
for reference only
O DIRECTION OF FEED

Series L W a T (max.) M N O L
HVF1206 0.128 0.063 0.018 0.028 0.150 0.040 0.080 0.070
HVF2512 0.252 0.126 0.026 0.032 0.288 0.062 0.140 0.164

Trailer Components Leader


O r d e r i n g i n f o r m at i o n 230mm min.–560mm Minimum of 40
max. May consist of empty component
Taping Code
carrier and/or cover tape pockets sealed
RoHS blank = bulk package followed by a minimum with cover tape
Compliant T = tape & reel of 160mm of carrier with
HVF1206T1004JET sealed cover tape

High Voltage Case Size TCR


Flip Chip 1206
Ohms
T = 100 ppm First 3 digits are
Tolerance
F = 1%
Reel
Series 2512 V = 50 ppm* significant; last G = 2%
digit specifies J = 5% 0.56 max.
*Not available for all resistance number of zeros to 14.2 max.
values; consult factory follow. Example:
1006 = 100M� 0.512 ±.008
13.0 ±.20
Standard part numbers
7.00 ±.079 1.969 min.
Ohms HVF1206--- HVF2512---
178.0 ±2.0 50.0 min.
25K ---T2502FE ---T2502FE
50K ---T5002FE ---T5002FE
75K ---T7502FE ---T7502FE 0.331 +.059/-0.0
100K ---T1003FE ---T1003FE 8.4 +1.5/-0.0
250K ---T2503FE ---T2503FE
500K ---T5003FE ---T5003FE
1000K ---T1004FE ---T1004FE
1500K ---T1504FE ---T1504FE
2000K ---T2004FE ---T2004FE
2500K ---T2504FE ---T2504FE
5000K ---T5004FE ---T5004FE Standard Qty/Reel is 1000; maximum available quantity per reel is 3,500 for
1206 size and 2,000 for 2512 size; call 1-866-9-OHMITE for details.
7500K ---T7504FE ---T7504FE
1G ---T1007JE ---T1007FE
5G ---T5007FE
10G ---T1008JE

24 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


Macrochip Series
High Voltage/High Resistance
Precision Thick Film Surface Mount
Ohmite’s MacroChip resistors bring Fe a t u r es
precision high voltage capabilities to • Non-inductive design (less
surface mount applications. Designed than 50 nanohenries)
with thick film on alumina substrate • Low voltage coefficient
technology, the resistors can be pro- A p p l i c at i o n s
vided in precision tolerances, high volt- • Surface mount • Medical instrumentation
age ratings, and high resistance values. • Pd Ag terminations • Power Supplies
The planar package design is low profile • J-bend terminals for applica-
for easy use with instrumentation, medi- • Avionics
tions involving shock and
cal equipment, voltage regulators, and vibration • Light Magnification Systems
power supplies.
S E RI E S S P E C IFI C A T I O N S
Resistance Power Voltage Standard Temp. Coefficient 85°-125°C
Series Range (Ohms) @25°C Rating 50PPM/°C 100PPM/°C
MC101 100Ω to 1,000M 0.75W 2.0KV 100Ω-100M 101M-1,000M
MC102 200Ω to 5,000M 1.50W 5.0KV 200Ω-250M 251M-5,000M
MC103 250Ω to 5,000M 2.00W 7.5KV 250Ω-100M 101M-5,000M
MC104 1K to 5,000M 2.50W 10.0KV 500Ω-450M 451M-5,000M
MC202 500Ω to 5,000M 2.50W 5.0KV 500Ω-200M 201M-5,000M
MC204 1K to 5,000M 3.25W 10.0KV 1K-375M 376M-5,000M
Contact Ohmite for custom configurations.

c h a r a cte r i st i cs p e r f o r m a n ce d a t a
Characteristic Test Method Specification
Resistor Thick film on Alumina
Humidity MIL-STD-202, Method 103B, ±0.25%
Resistance Range 100 Ohms to 5,000M
Condition B
Power Rating 0.75W to 3.25W
Dielectric Withstanding MIL-STD-202, Method 301, ±0.25%
Voltage Rating 2.0KV to 10.0KV Voltage 750V
Tolerance 0.5% to 20% Insulation Resistance MIL-STD-202, Method 302, >10,000M or
Operating -55°C to +180°C Condition A or B greater dry
Temperature Thermal Shock MIL-STD-202, Method 107G, ±0.20%
TCR and VCR See chart below Condition B, B-1, or F
Solder Silver solder is recommended for Load Life MIL-STD-202, Method 108A, ±1.0%
Macrochip resistors. Leaching of Condition D
the silver in the termination will Resistance to Solvents MIL-STD-202, Method 215G No degrada-
occur if non-silver solder is used. tion of coating
60/40 tin-lead solders are not or marking
recommended for use with the
Shock (Specified Pulse) MIL-STD-202, Method 213B, ±0.25%
Macrochip product.
Condition I

Recommended Solder Profile Vibration, High MIL-STD-202, Method 204D, ±.020%


Frequency Condition D
300
Soldering Preheating: 145°C ±15°, Power Conditioning MIL-R-49462A, Par 4.8 ±0.50%
250
10 sec.
max. 120 sec.
Temperature °C

200 60 sec. Soldering: min. 220°C,


Preheating
120 sec. Cooling max. 60 sec.
150 Max. Temp.: 260°C ±5°,
100 10 sec.

50

0
0 50 100 150 200 250
Time (sec.)

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Macrochip Series
High Voltage/High Resistance
Precision Thick Film Surface Mount
dimensions
(in./mm) Qty./Reel
With Terminal Options:
Series Power A ±.01” B ±.01” B’ max. (J-bend) w/J-bend w/o J-bend
B B' MC101 0.75W 0.25” (6.35) 0.25” (6.35) 0.29” (7.37) 1000 2500
MC102 1.50W 0.25” (6.35) 0.50” (12.70) 0.54” (13.72) 1000 2500
MC103 2.00W 0.25” (6.35) 0.75” (19.05) 0.79” (20.07) 1000 2500
A MC104 2.50W 0.25” (6.35) 1.00” (25.40) 1.04” (26.42)
MC202 2.50W 0.50” (12.70) 0.50” (12.70)
MC204 3.25W 0.50” (12.70) 1.00” (25.40)
0.050" (1.27 mm) NAS CC21AA-D22W-OFA Contact Ohmite for custom configurations.
two places J Lead 0.050" centers
Land Pattern
0.14"
(3.6mm) Land pattern dimensions are for
0.030" ±0.005 J-bend reference only.
Size M N O L
(0.76 mm ±0.13) 0.055" typ. MC101 0.280 0.080 0.278 0.120
(1.40mm) M
0.065" MC102 0.530 0.080 0.278 0.370
(1.65mm) N L MC103 0.780 0.080 0.278 0.620
0.035" typ. SMD MC104 1.030 0.080 0.278 0.870
(0.89mm)
O MC202 0.530 0.080 0.556 0.370
MC204 1.030 0.080 0.556 0.870

T e m p . / V o lt a g e C oe f f i c i e n ts o f Res i st a n ce
Temp. Coeff. of Resistance*
0°C-85°C 85°C-125°C Voltage Coeff. of Resistance**
Resistor Series 25 PPM/°C 50 PPM/°C 100 PPM/°C < 2PPM/Volt < 5PPM/Volt
MC101 100 to 800M 100Ω to 100M 101M to 1,000M 100Ω to 270M 271M to 1,000M
MC102 200 to 1,500M 200Ω to 250M 251M to 5,000M 200Ω to 640M 641M to 5,000M
MC103 250 to 800M 250Ω to 440M 441M to 5,000M 250Ω to 1,100M 1,101M to 5,000M
MC104 500 to 2,500M 500Ω to 450M 451M to 5,000M 500Ω to 1,100M 1,101M to 5,000M
MC202 500 to 1,500M 500Ω to 200M 201M to 5,000M 500Ω to 520M 521M to 5,000M
MC204 1K to 1,750M 1K to 375M 376M to 5,000M 1K to 950M 951M to 5,000M
*TCR of 25ppm for temperature range of 0°C-85°C. TCR of 50ppm and 100ppm for -55°C to 125°C.
Consult factory for TCR values operating higher than 125°C
**VC’s of <2PPM/Volt are available. Contact Ohmite with your requirement.

o r d e r i n g i n f o r m at i o n
Coating
2 = Blue silicone
E = RoHS Tape and Reel
compliant optional
Standard Part Numbers
Series: MC10282 Tolerance: 5% Watts: 1W
M C 1 0 2 8 2 1 0 0 6 J E R Ohms Part Number Ohms Part Number Ohms Part Number
Tolerance
Macro Chip Style Terminal Ohms D = 0.5% 1K MC102821001JE 50K MC102825002JE 1.25M MC102821254JE
Series 101 5 = J-bend First 3 digits are F = 1% 2.5K MC102822501JE 75K MC102827502JE 1.5M MC102821504JE
102 6 = SMD significant; 4th digit is G = 2% 5K MC102825001JE 100K MC102821003JE 1.75M MC102821754JE
104 8 = No term. multiplier (# of zeroes J = 5% 7.5K MC102827501JE 125K MC102821253JE 2M MC102822004JE
202 to follow). Examples: K = 10% 10K MC102821002JE 150K MC102821503JE 2.5M MC102822504JE
204 10R2 = 10.2 ohms M = 15%
1000 = 100 ohms P = 20% 12.5K MC102821252JE 200K MC102822003JE 5M MC102825004JE
1503 = 150,000 ohms 15K MC102821502JE 250K MC102822503JE 10M MC102821005JE
17.5K MC102821752JE 500K MC102825003JE 25M MC102822505JE
20K MC102822002JE 750K MC102827503JE 50M MC102825005JE
25K MC102822502JE 1M MC102821004JE

26 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


MC4 Series
High Voltage 4-Resistor SMD DIP Package

Ohmite’s MC4 Series offers 4 high Fe a t u r es


voltage SMD resistors in a single DIP • Unique terminals allow spacing
package, supplied on tape and reel for between board and resistor
automated placement. Each resistor pro- • Design allows multiple configura-
vides a rating of 0.75W with a maximum tions
voltage of 2500 VDC. Designers can
specify up to 4 different resistor value/ • 2,500 volts max. per resistor
tolerance combinations and connect then per pack; 10KV total
individually, in series, or parallel to derive • Supplied on tape & reel for
countless results. The flexible S-Bend ter- automated placement
minals provide solder joint integrity while
leaving space between the resistor pack
and the PCB. Standard parts are available
in single resistance values for immediate
delivery.

S E RI E S S P E C IFI C A T I O N S

Resistance Power @25°C Max. Operating Standard Temperature Coefficient


Series Range (Ohms) per resistor Voltage 50PPM/°C 100PPM/°C
MC4 200Ω to 5,000M 0.75W 2,500 200Ω-250M 251M-5,000M

c h a r a cte r i st i cs p e r f o r m a n ce d a t a
Characteristic Test Method Specification
Resistor Thick film on Alumina
Humidity MIL-STD-202, Method 103B, ±0.25%
Resistance Range 200 ohms to 5,000M
Condition B
Power Rating 0.75W per resistor, 3.0W total
Dielectric Withstanding MIL-STD-202, Method 301, ±0.25%
Voltage Rating 2500 VDC per resistor Voltage 750V
Tolerance 5% to 20% Insulation Resistance MIL-STD-202, Method 302, >10,000M or
Operating -55°C to +180°C Condition A or B greater dry
Temperature Thermal Shock MIL-STD-202, Method 107G, ±0.20%
TCR and VCR see Slim Mox Condition B, B-1, or F
Solder Silver solder is recommended for Load Life MIL-STD-202, Method 108A, ±1.0%
MC4 resistors. Leaching of the Condition D
silver in the termination will occur if Resistance to Solvents MIL-STD-202, Method 215G No degrada-
non-silver solder is used. 60/40 tin- tion of coating
lead solders are not recommended or marking
for use with the MC4 product.
Shock (Specified Pulse) MIL-STD-202, Method 213B, ±0.25%
Condition I
Vibration, High MIL-STD-202, Method 204D, ±.020%
Frequency Condition D
Power Conditioning MIL-R-49462A, Par 4.8 ±0.50%

Poss i b l e co n f i g u r a t i o n s

4 individual 2 pairs in parallel 3 in parallel 4 in series 2 in series 3 in series 2 pairs in series 4 in parallel
0.75W each 1.5W each 2.25W 3W 1.5W 2.25W 1.5W each 3W
2500 VDC each 2500 VDC each 2500 VDC 10,000 VDC 5000 VDC 7500 VDC 5000 VDC each 2500 VDC
1 individual 2 in parallel 1 individual
0.75W 1.5W 0.75W
2500 VDC 2500 VDC 2500 VDC

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 27


MC4 Series
High Voltage 4-Resistor SMD DIP Package

dimensions
(in./mm)
0.750" max. Land Pattern
(19.05mm)
0.71" ±.01
(18.03mm) 0.740"
(18.8mm)

R1
0.190" typ. 0.110"
(4.8mm) (2.8mm)
R2
0.75" ±.01 0.650"
(19.05mm) (16.5mm)
R3
0.080"
(2.0mm)

R4

0.03" 0.580"
(0.76mm) 0.080" (14.7mm)
(2.0mm)

0.676"
(17.17mm)

o r d e r i n g i n f o r m at i o n
Tape and Reel Standard Part Numbers Tape and Reel Orientation
E = RoHS optional
compliant 250 per reel Part Description

M C 4 - 1 0 0 2 F E R MC4-1003JER 100K ohms per resistor, 5%


MC4-5003JER 500K ohms per resistor, 5%
Tolerance
MC4 Series Ohms MC4-1004JER 1M ohms per resistor, 5%
First 3 digits are J = 5%
significant; 4th digit is K = 10% MC4-5004JER 5M ohms per resistor, 5%
multiplier (# of zeroes P = 20%
to follow). Examples: MC4-1005JER 10M ohms per resistor, 5%
1003 = 100KΩ MC4-5005JER 50M ohms per resistor, 5%
5004 = 5MΩ
1007 = 1GΩ MC4-1006JER 100M ohms per resistor, 5%
MC4-5006JER 500M ohms per resistor, 5%
MC4-1007KER 1G ohms per resistor, 10%
MC4-5007KER 5G ohms per resistor, 10%
*Custom part numbers are assigned sequen-
tially. MC4-SP0001, MC4-SP0002, etc. Go to
this link to design your own MC4 resistor and
have a unique part number assigned. www.
ohmite.com/mc4sp/

Design online at:


www.ohmite.com/mc4sp/

28 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


MC1RD Series
SMT-MOX Divider

c h a r a cte r i st i cs dimensions
(in./mm)
Terminal “J” terminal 0.018" wide tin-plated copper
0.05" ±.010 0.79" max.
Resistor Thick film on Alumina (1.3mm ±.3) (20.1mm)
Resistance range 1MΩ- 5,000MΩ
� �
Max. working voltage 5KV 0.4" ±.010 0.52" max.
Wattage 1.5W (10mm ±.3) (13.2mm)
� �� �� �
Maximum ratio 5,000:1
Ratio TCR 100ppm; 25ppm and 10ppm available
Ratio tolerances 0.5% to 5% 0.15" max.
0.09"
(2.3mm) (3.8mm)
0.05"
o r d e r i n g i n f o r m at i o n (1.3mm)

A complete description of the MC1RD Divider is


required. EXAMPLE:
RT = 500MΩ 5%
R1 = 499.5MΩ 5%
R2 = 500KΩ 1%
Ratio = RT / R2 = 1,000: 1, 1%
To specify MC1RD Dividers, please see our website
at www.ohmite.com/dividers. Contact Ohmite for
custom configurations.

Design online at:


www.ohmite.com/dividers/

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 29


Mini Macro
Chip Series Fe a t u r es
High Voltage Thick Film SMD Chip
• High Voltage Ratings
• Smaller Package Sizes
• Low Cost
• Wraparound Terminals

S E RI E S S P E C IFI C A T I O N S

Series TCR Power Rating (W) Voltage Isolation


(Size in./met.) Resistance Range ppm/°C @70°C Rating* Voltage
MMC06 470Ω~10MΩ ±100 0.1 200 100
(0603/1608) 47Ω~464Ω ±200
MMC08 100Ω~10MΩ ±1% & ±2% ±100 0.125 300 500
(0805/2012) 100Ω~51MΩ ±5% & ±10% ±100
47Ω~97.6Ω ±200
MMC12 100Ω~10MΩ ±1% & ±2% ±100 0.25 400 500
(1206/3216) 100Ω~51MΩ ±5% & ±10% ±100
47Ω~97.6Ω ±200
MMC25 560Ω~20MΩ ±1% & ±2% ±100 1.0 800 500
(2512/6332) 560Ω~51MΩ ±5% & ±10% ±100
100Ω~549Ω ±200
47Ω~97.6Ω ±500~-200
*Use Ohm’s Law (V= √ P*R) to calculate maximum working voltage.
Note: Limiting Element Voltage can only be applied to resistors when the resistance is equal to or higher than the critical resistance value.

c h a r a cte r i st i cs
Prefered Number Series ±1%, 2%: E96, E24 Derating
for Resistors ±5%, 10%: E24
100
Substrate Alumina
Resistor Thick Film 80
Percent Rated Power

Coating glass overcoat


60
Terminal 100% nickel barrier inner layer with 100% matte tin outer
layer
40
Tolerance 1-10%
Derating Linearly from 100% at 70°C to 0% at 125°C 20

Isolation Voltage 500V (ex. MMC06: 100V)


0
Operating Temp. Range -55°~+125° 0 25 50 70 75 100 125
Ambient Temperature, ϒC

(continued)

30 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


Mini Macro
Chip Series
High Voltage Thick Film SMD Chip

dimensions
(in./mm)
L
L W t A B Qty./Reel
MMC06 0.063 ±.004 0.031 ±.006 0.018 ±.004 0.012 ±.004 0.012 ±.004 5000
W 1.6 ±0.1 0.8 ±0.15 0.45 ±0.1 0.3 ±0.1 0.3 ±0.1
MMC08 0.079 ±.004 0.049 ±.004 0.022 ±.004 0.016 ±.008 0.016 ±.008 5000
2.0 ±0.1 1.25 ±0.10 0.55 ±0.1 0.4 ±0.2 0.4 ±0.2
A MMC12 0.126 ±.004 0.063 ±.006 0.022 ±.004 0.020 ±.01 0.020 ±.01 5000
3.2 ±0.1 1.6 ±0.15 0.55 ±0.1 0.5 ±0.25 0.5 ±0.25
t MMC25 0.248 ±.004 0.126 ±.006 0.022 ±.004 0.024 ±.008 0.024 ±.008 4000
6.3 ±0.1 3.2 ±0.15 0.55 ±0.1 0.6 ±0.2 0.6 ±0.2

Land Pattern
(in.) Dimensions are for reference only
M Size M N O L
N L MMC06 0.075 0.024 0.041 0.027
MMC08 0.095 0.032 0.069 0.031
MMC12 0.146 0.040 0.080 0.066
O
MMC25 0.272 0.048 0.150 0.176

o r d e r i n g i n f o r m at i o n
RoHS Compliant

M M C 1 2 J 4 7 0 4 E T P
Type Wattage Tolerance Resistance Packaging
06 = 0.1 F = 1% First 3 digits are TP = Paper tape
08 = 0.125 G = 2% significant; 4th digit (use on MMC06,
12 = 0.25 J = 5% is multiplier (# of MMC08, MMC12)
25 = 1.0 K = 10% zeroes to follow). TR = Embossed tape
Examples: (use on MMC25)
4704 = 4,700,000
1214 = 1,210,000
Use E96 values for 1%
Use E24 values for 5%

Note: Units are marked with 3-digit (E24 Series) or 4-digit (E96 Series). 4-digit
marking not available on MMC06 sizes.

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Surface Mount Standard Recessed-base

Power
pedestal mount mount

RC Series: carbon composition (1/4 & 1/2 watt)


RC Series: ceramic composition (above 1/2 watt) Flexible
J-bend
RF Series: metal film
RW Series: wirewound
RP Series: power film
RM Series: high voltage thick film
Fe a t u r es
• Tolerance 1%, 5%, 10%, depending on construction
• Twelve wattage ratings
• Seven package sizes
• Two mounting designs to accommodate your soldering process
• Five power resistor technologies to optimize your operating perfor-
mance:
1. Carbon and Ceramic composition for surge and low inductance
2. Metal film for high ohmic value and low T.C.
3. Wire element for inrush current combined with low ohmic values.
Resistance values as low as 0.005Ω
4. Power film for high ohmic value and high wattage
5. High Voltage thick film for high voltage applications
• Flexible J-bend terminations
• Working Temperature Range: -55°C to +150°C

S E RI E S S P E C IFI C A T I O N S

Power Maximum Resistance range Temp. Coefficient Dielectric Tape Size Quantity
Part Number (watts)* voltage 1% tol. 5% tol. 10% tol. 0.1Ω–1Ω 1Ω–10Ω 10Ω+ Withstanding 13” reels per reel
RC0S2CA––––– 0.25 250 — — 2.2Ω–5.6M — ±400 ±400 1000V 16mm 1500
RC0R5DB––––– 0.50 350 — — 2.2Ω–20M — ±400 ±400 1000V 24mm 1000
RW0S6BB––––– 0.6 50 0.010Ω–1K 0.005Ω–1K ±90 ±50 ±20 1000V 12mm 2500
RF0S8BA––––– 0.8 200 1Ω–5M — — ±100 ±100 1000V 12mm 2000
RW1S0BA––––– 1.0 50 0.005Ω–1K 0.005Ω–1K ±90 ±50 ±20 1000V 12mm 2000
RF1S0CA––––– 1.0 350 10Ω–1M 1Ω–10M — ±200 ±100 1000V 16mm 1500
RC1R0EA––––– 1.0 500 3.3-100K (10% tol only) -1300 1000V 32mm 750
RP1S3CA––––– 1.25 350 — 1Ω–1M — ±250 ±250 1000V 16mm 1500
RP1S5CA––––– 1.5 75 0.005Ω–1.5K 0.005Ω–1.5K ±90 ±250 ±250 1000V 16mm 1500
RP1S5CB––––– 1.5 350 — 1Ω–1M — ±250 ±250 1000V 16mm 1000
RP1R5CB–––––
RW2S0CB––––– 2.0 100 0.005Ω–5K 0.005Ω–5K ±90 ±50 ±20 1000V 16mm 1000
RW2R0CB–––––
RP2S0DA––––– 2.0 500 — 1Ω–1M — ±250 ±250 1000V 24mm 1000
RP2R0DA–––––
RW2S0DA––––– 2.0 100 0.005Ω–5K 0.005Ω–5K ±90 ±50 ±20 1000V 24mm 1000
RW2R0DA–––––
RP2R5DB––––– 2.5 500 — 1Ω–1M — ±250 ±250 1000V 24mm 1000
RW3R0DB––––– 3.0 200 0.005Ω–13K 0.005Ω–13K ±90 ±50 ±20 1000V 24mm 1000
RP3R0EA––––– 3.0 750 — 1Ω–1M — ±250 ±250 1000V 32mm 750
RW3R5EA––––– 3.5 350 0.005Ω–25K 0.005Ω–25K ±90 ±50 ±20 1000V 32mm 750
RM0R7EA––––– 0.75 2500 1KΩ–1000M 1KΩ–1000M — — ±50 1000V 32mm 750
*25°C ambient (continued)

32 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


Surface Mount Power
p e r f o r m a n ce d a t a
Temp. cycle Load Life Immersion Derating
(-55°C to 125°C, (1000 hours (260°C for Momentary
Construction 1000 cycles) at 25°C) 10 sec.) Overload 100

RC Carbon/Ceramic Comp. ±4.0%+.05Ω ±10.0%+.05Ω ±3.0%+.05Ω 6.3x rated power for 5 sec.

Percent Rated Power


80
RF Metal Film ±0.5%+.05Ω ±0.5%+.05Ω ±0.1%+.05Ω 2x rated power for 0.1 sec.
60
RW Wirewound ±0.5%+.05Ω ±3.0%+.05Ω ±0.1%+.05Ω 5x rated power for 5 sec.
RP Power Film ±3.0%+.05Ω ±5.0%+.05Ω ±0.5%+.05Ω 2x rated power for 0.1 sec. 40
RN Wirewound, Non-inductive ±0.5%+.05Ω ±3.0%+.05Ω ±0.1%+.05Ω 5x rated power for 5 sec.
20
ALL models: Leaching (260°C Solder immersion, 60 sec.)....................... No visible leaching
Thermal Shock (Units at -55°C, then rated power applied).. No mechanical damage 0
0 25 50 75 100 125 150
Flammability ......................................................................... UL Material rating, UL94V0 Ambient Temperature, ϒC

TCR Recommended Solder Profile


500 300
Soldering Preheating: 145°C ±15°, max. 120 sec.
10 sec.
250 Soldering: min. 220°C, max. 60 sec.
400 Typical TCR for
Temperature °C

less than 0.1Ω SMD


200 Preheating
60 sec.
Cooling Max. Temp.: 260°C ±5°, 10 sec.
120 sec.

300 resistors (PPM/°C) 150

100
200
50

0
100 0 50 100 150 200 250
Time (sec.)

0.02 0.04 0.06 0.08 0.10


Ohms

200 The temperature rise graph


Package limit hot spot temperature rise data was obtained by a
180 selection of test substrate
Alumina size and trace width for
160 each resistor size to limit
FR4 operating temperatures to
140 safe values.
Temperature rise, ϒC

The operating temperature


120 safe rises are either 100°C
substrate temperature rise
100 or 180°C package hot spot
temperature rise at 25°C
80 ambient.
60 FR4: 0.062 in. thick; 0.062
in. traces
40 Alumina: 0.040 in. thick;
Solder joint 0.010 in. traces
20
Molding material rated at
205°C continuous.
100% 200% 300%
Percent Rated power

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Surface Mount Power
dimensions
(in./mm)

A B M
L
N P

J
E
Note 2
K =0.006 Ref.
O

Note 1 H I Recommended
G F =0.005 ±.001
C for glue dot
D application

Package Outline Dimensions PC Board Land Pattern


Packages A B C D G I J L M N O P
BA (in.) 0.246±.020 0.136±.005 0.133 REF 0.110±.010 0.047 ±0.020 0.054±.012 0.136±.005 0.150 0.346 0.098 0.126 0.050
(mm) 6.248±.508 3.454±.127 3.378 REF 2.794±.254 1.194 ±0.508 1.372±.305 3.454±.127 3.81 8.79 2.49 3.20 1.27
CA (in.) 0.394±.020 0.159±.005 0.156 REF 0.220±.010 0.062 Nom. 0.078±.012 0.159±.005 0.256 0.524 0.134 0.126 0.060
(mm) 10.008±.508 4.039±.127 3.962 REF 5.588±.254 1.575 Nom. 1.981±.305 4.038±.127 6.50 13.31 3.40 3.20 1.52
CB (in.) 0.407±.020 0.226±.005 0.222 REF 0.260±.010 0.062 Nom. 0.084±.012 0.222±.005 0.276 0.537 0.131 0.126 0.093
(mm) 10.338±.508 5.74±.127 5.639 REF 6.604±.254 1.575 Nom. 2.134±.305 5.639±.127 7.01 13.64 3.33 3.20 2.36
DA (in.) 0.455±.020 0.240±.005 0.236 REF 0.260±.010 0.062 Nom. 0.143±.012 0.226±.005 0.317 0.585 0.134 0.155 0.093
(mm) 11.557±.508 6.096±.127 5.994 REF 6.604±.254 1.575 Nom. 3.632±.305 5.740±.127 8.05 14.86 3.40 3.94 2.36
DB (in.) 0.625±.020 0.273±.005 0.268 REF 0.417±.010 0.062 Nom. 0.143±.012 0.226±.005 0.474 0.742 0.134 0.155 0.093
(mm) 15.875±.508 6.934±.127 6.807 REF 10.592±.254 1.575 Nom. 3.632±.305 5.740±.127 12.040 18.85 3.40 3.94 2.36
EA (in.) 0.811±.020 0.273±.005 0.268 REF 0.572±.010 0.093 Nom. 0.143±.012 0.273±.005 0.611 1.000 0.195 0.155 0.093
(mm) 20.599±.508 6.934±.127 6.807 REF 14.529±.254 2.362 Nom. 3.632±.305 6.934±.127 15.52 25.4 4.95 3.94 2.36
BB (in.) 0.202±.010 0.10±.010 0.095 REF 0.079±.010 0.050 Nom. 0.065±.012 0.135±.005 0.078 0.328 0.125 0.126 0.026
(mm) 5.140±.508 2.54±.127 2.41 REF 2.00±.254 1.280 Nom. 1.640±.305 3.420±.127 1.98 8.33 3.18 3.20 0.66
Note 1: Packages BA and CA are only available with a pedestal base. Packages CB and DA are available in either pedestal or recessed base. Packages DB and EA Land pattern dimensions are for reference only
are only available in a recessed base.
Note 2: Test point is .020 above PCB.
Note 3: Tape and reel dimensions per EIA 481 A except “EA” size which is 12 mm component pitch versus 16mm pitch.

Reel Dimensions
0.795* C
20.2 min. Size A nom. B C max. Quantity
12mm 13” 0.488" +0.078, –0.00 0.724" 2000 pcs. BA or
12.4mm +2.0, –0.0 18.4mm 2500 pcs. BB
0.512 ±.008
0.059* 16mm 13” 0.646" +0.078, –0.00 0.882" 1500 pcs. CA or
1.5 min. 13.0 ±.200
16.4mm +2.0, –0.0 22.4mm 1000 pcs. CB
24mm 13” 0.961" +0.078, –0.00 1.196" 1000 pcs. DA or DB
A 1.973
50 min. 24.4mm +2.0, –0.0 30.4mm
32mm 13” 1.276" +0.078, –0.00 1.52" 750 pcs. EA
Full B 32.4mm +2.0, –0.0 38.4mm
Radius Measured All reels are compatible with major pick-and-place machines
at Hub and made in accordance with EIA 481 A (except EA size,
Tape Start Slot which is 12mm component pitch versus 16mm pitch).
0.098 / 2.5 min. width
0.394 / 10 min. depth

(continued)

34 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


Surface Mount Power
o r d e r i n g i n f o r m at i o n

Package Tolerance
B = 12mm F = 1%
C = 16mm G = 2%
D = 24mm H = 3%
Type of Base E = 32mm J = 5%
S = standard K =10%
Component type R = recessed Package Modifier T = Tape
A, B sequential and Reel
R = resistor
(optional) (For example, the part
number shown is a wire-
�������������� wound resistor, 3.5 watt,
E = RoHS compliant recessed base, 32mm tape
Component Modifier Wattage Resistance Value Available Jan. 2006 size, first case size [A],
C = carbon/ceramic Examples: R = Decimal Examples: 1000 ohms 1% tolerance.)
composition 1S3 = 1.25W K = 1,000 R249 = 0.249 ohms
F = film 2S0 or 2R0 = 2.0W M = 1,000,000 24R9 = 24.9 ohms
P = power film 3R5 = 3.5W 2K49 = 2,490 ohms
W = wire
N = wirewound, non-inductive

Standard Part Numbers for Surface Mount Power Resistors


Wirewound Wirewound
Package style  BA CA CB CB DA DA DB EA BB EA Package style  BA CA CB CB DA DA DB EA BB EA
Base: standard Base: standard
or recessed  S S S R S R R R S R or recessed  S S S R S R R R S R

Wattage  1.0 1.5 2.0 2.0 2.0 2.0 3.0 3.5 0.6 1.0 Wattage  1.0 1.5 2.0 2.0 2.0 2.0 3.0 3.5 0.6 1.0

RW2R0DA–––

RW3R0DB–––
RW2R0DA–––

RW3R0DB–––

RW2R0CB–––

RW2S0DA–––
RW2R0CB–––

RW2S0DA–––

RW1S0BA–––

RW1S5CA–––

RW2S0CB–––

RW3R5EA–––

RW0S6BB–––
RW1S0BA–––

RW1S5CA–––

RW2S0CB–––

RW3R5EA–––

RW0S6BB–––

RC1R0EA–––
RC1R0EA–––

Part No. Part No.


Ohmic value
Ohmic value

Prefix  Prefix 

Suffix Tolerance suffix: F = 1% J = 5% K=10% Suffix Tolerance suffix: F = 1% J = 5% K=10%


0.005 –––R005– J J F/J 3.30 –––3R30– K


0.010 –––R010– F/J J J F J J J F 4.70 –––4R70– K
0.015 –––R015– F/J J F 5.00 –––5R00– F
0.020 –––R020– J J F J J F 5.60 –––5R60– J
0.025 –––R025– J 6.80 –––6R80– K
0.027 –––R027– J 7.50 –––7R50– J F
0.030 –––R030– F J J J F 10.00 –––10R0– J J J F K
0.033 –––R033– J 15.00 –––15R0– J J F K
0.036 –––R036– J 20.00 –––20R0– J
0.050 –––R050– F/J J J F J J F 22.00 –––22R0– F K
0.056 –––R056– J 24.90 –––24R9– F
0.075 –––R075– J F 33.00 –––33R0– F K
0.080 –––R080– J J 36.00 –––36R0– F
0.100 –––R100– F/J J J F J J J F 47.00 –––47R0– J J F K
0.150 –––R150– J J J 50.00 –––50R0– J
0.200 –––R200– J J J 51.00 –––51R0– J
0.220 –––R220– J 68.00 –––68R0– K
0.240 –––R240– J J F 82.00 –––82R0– J
0.300 –––R300– J J 100.00 –––100R– J F K
0.330 –––R330– J 120.00 –––120R– J
0.400 –––R040– J 180.00 –––180R– J
0.400 –––R400– J 300.00 –––300R– J
0.470 –––R470– J J J F 470.00 –––470R– J
0.500 –––R500– J J J J 1K –––1K00– J K
0.750 –––R750– J F 4.7K –––4K70– J
1.00 –––1R00– F/J J J J J F 5K –––5K00– J
2.00 –––2R00– F

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RW Series
High Power SMD Wirewound Resistors
5 and 7 watt

Ohmite has used its thermal management expertise Fe a t u r es


to produce a unique resistor design. The resistor • Finned design facilitates cooling
body incorporates fins identical to a heatsink. These • High Power Density
fins, as with a heatsink, increase the surface area of
the part and allow for greater power dissipation. This • Wide Resistance Range
unique design allows a small footprint for the SMD • Tight Tolerance
device and a high power dissipation. These 5 and 7 • Low TCR
watt resistors are extremely stable with a load life
drift of only 1%. A special flat has been designed in
to the part for pick and place operations.

C h a r a cte r i st i cs
RW5S0 RW7S0 Derating
Power at 25°C 7 watts 10 watts
100
at 70°C 5 watts 7 watts

Percent Rated Power


70
80
Resistance range 0.1Ω ~ 50K 0.1Ω ~ 100K
60
Non-inductive range 0.1Ω ~ 12.5K 0.1Ω ~ 20K
Tolerance 0.5%, 1%, 5% 40

Temperature Coefficient 0.1Ω ~ 0.99Ω: ±90ppm 20


1Ω ~ 10Ω: ±50ppm 0
10Ω+: ±20ppm 0 25 50 75 100 125 150
Ambient Temperature, oC
Operating temp. range -55°C ~ +155°C
Max. working voltage (PxR)1/2
Weight 5.67g 11.34g

Pe r f o r m a n ce DA T A
Temp. cycle (-55°C to 125°C, 1000 cycles) ±0.5%+.05Ω
Load Life (1000 hours at 25°C) ±1.0%+.05Ω
Immersion (260°C for 10 sec.) ±0.1%+.05Ω
Leaching (260°C Solder immersion, 60 sec.) No visible leaching
Thermal Shock (Units at -55°C, then rated power applied) No mechanical damage
Flammability UL Material rating UL94V0

(continued)

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RW Series
High Power SMD Wirewound Resistors
5 and 7 watt
dimensions
±0.020 in. / ±0.51 mm
Overall Dimensions Tape and Reel
Length Width Height FA (5S0) FB (7S0 )
RW5S0 0.806 / 20.47 0.365 / 9.27 0.406 / 10.31 Reel Hub Diameter 77mm 77mm
RW7S0 1.128 / 28.65 0.471 / 11.96 0.51 / 12.95 Reel Outer Diameter 560mm 560mm
Reel Width 46mm 46mm
Tape Width 44mm 44mm
Land Pattern
Pitch 20mm 24mm
L M N O
5S0 (FA) 0.600 / 15.24 1.000 / 25.40 0.200 / 5.08 0.450 / 11.43
7S0 (FB) 0.890 / 22.61 1.330 / 29.59 0.220 / 5.59 0.520 / 13.21

M Power Rating and Temperature Rise


N L data based on the recommended
Land Patterns using 10 oz. copper
PCB. FR-4 material. 0.062" thick. 4
layer.
O

o r d e r i n g i n f o r m at i o n

Package Tolerance Standard part numbers For RW Series


FA = 5W D = 0.50%
FB = 7W F = 1% T = Tape Resistance Tolerance Part Number
Type of Base J = 5%
Component type Package Modifier and Reel
S = standard
A, B sequential (optional) 0.10 1% RW5S0FAR100FE
R = resistor
5W=300/reel 1.0 1% RW5S0FA1R00FE
RW5S0FA1K00FET 7W=250/reel

10
20
5%
5%
RW5S0FA10R0JE
RW5S0FA20R0JE
E = RoHS compliant 47 5% RW5S0FA47R0JE
Component Modifier Wattage 70°C 25°C Resistance Value
W = wirewound 5S0 = 5W 7W R = Decimal Examples: 100 5% RW5S0FA100RJE
7S0 = 7W 10W K = 1,000 R249 = 0.249 ohms 470 5% RW5S0FA470RJE
M = 1,000,000 24R9 = 24.9 ohms 1000 5% RW5S0FA1K00JE
2K49 = 2,490 ohms
4700 5% RW5S0FA4K70JE
10,000 5% RW5S0FA10K0JE
1.0 1% RW7S0FB1R00FE
10 1% RW7S0FB10R0FE
100 1% RW7S0FB100RFE
1000 1% RW7S0FB1K00FE
10,000 1% RW7S0FB10K0FE
100,000 1% RW7S0FB100KFE

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TDH Series
35 Watt DPAK Package Fe a t u r es
Thick Film Power Surface Mount • 35 Watt power rating at 25°C
• SMD - DPAK package configu-
Ohmite’s TDH resistor is an economi- ration
cal solution to intermediate power • Heat resistance to cooling
application design requirements. plate: Rth <4.28°C/W
TDH’s reliable thick film on alumina
substrate construction can be easily • A molded case for environ-
heat sinked for higher power perfor- mental protection.
mance. TDH resistors are ideal for • Resistor element is electrically
pulse-loading, pre-charge, bleeder, insulated from the metal sink
and snubber applications. tab.
c h a r a cte r i st i cs

Terminal Copper Soldering note: During surface mount soldering the soldering
temperature profile must not cause the metal tab of this device to
Terminal Plating Lead Free Solder (97% Tin, 3% Silver)
exceed 220°C (260°C for the TDH35H)!
Resistance Range 0.05Ω to 10KΩ other values on request
Tolerance ±1% to ±10% (0.5% on request) Test Condition Result
Max. Operating Voltage 350V Load Life MIL–R–39009, 2,000 hours ∆R ±(1.0%
+0.01Ω)
Insulation Resistance 10GΩ min.
Moisture MIL–Std–202, Method 106 ∆R =(0.5%
Power Rating Depends upon case temperature. See der-
Resistance +0.01Ω) max.
ating curve.
DPAK style power package for surface Short Time 2 times rated power with ∆R ±(0.3%
mounting applications; 35W power rating Overload applied voltage not to exceed +0.01Ω) max.
at 25°C case temperature. 1.5 times maximum continu-
ous operating voltage for 5
Working Temperature -55°C to +175°C
seconds
Range
Thermal Shock MIL–Std–202, Method 107, ∆R =(0.3%
Solder Process The TDH35P cannot exceed 220°C (260°C
Cond. F +0.01Ω) max.
for the TDH35H) for more than 10 seconds
during soldering process. Terminal MIL–Std–202, Method 211, ∆R =(0.2%
Strength Cond. A (Pull Test) 2.4N +0.01Ω) max.
Derating 100% @ 25°C to 0% @ 150°C curve refer-
enced to case temperature Vibration, High MIL-Std-202, Method 204, ΔR =(0.2%
Frequency Cond. D +0.01Ω) max.
Dielectric Strength 1,800VAC
Operating Temperature -55°C to +150°C
Range Derating
Temperature Coefficient 10Ω and above, ±50ppm/°C, referenced to 100 35
25°C, ∆R taken at +105°C. Between 1 and
10Ω, ±(100ppm+0.002Ω)/°C, referenced to 80 28
Percent Rated Power

25°C, ∆R taken at +105°C. For under 10Ω:


Rated Power, W

0R6 - 9R9: 100PPM 60 21

0R4 - 0R59: 150PPM


0R2 - 0R39: 250PPM 40 14

0R1 - 0R19: 500PPM


20 7
0R05 - 0R09: 1000PPM
Inductance less than 20 nanohenries 0 0
0 25 50 75 100 125 150 175
Flatness less than 0.1mm tolerance Bottom of base plate Temperature, °C

Derating (thermal resistance): 0.23W/°C (4.28°C/W). The


case temperature is to be used for purposes of establishing
the applied power limit. The case temperature measurement
must be made with a thermocouple contacting the center of
the component mounted on the designed heat sink. Thermal
grease should be applied propperly.

(continued)

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TDH Series
35 Watt DPAK Package
Thick Film Power Surface Mount

dimensions

10.1mm 4.5mm
7.87mm Tape Dimensions
45°
1.1mm
0.5mm
±0.5 750 pc./reel
0.5mm 4.95mm 16mm
Land
Pattern 8.51mm
8.6mm
24mm
1.5mm
±0.5 2.63mm
1.4mm
4.8mm
0.9mm 1.5mm 3.81mm
±0.5
0.6mm 1.65mm
5.08mm
2.54mm
Tol. ±0.2mm unless otherwise noted

o r d e r i n g i n f o r m at i o n

Standard Part Numbers


Part Number Part Number
Ohms 5% Tolerance Ohms 5% Tolerance
0.10 TDH35PR100JE 25 TDH35P25R0JE
0.15 TDH35PR150JE 33 TDH35P33R0JE
Tape and reel 0.20 TDH35PR200JE 39 TDH35P39R0JE
(optional) 0.25 TDH35PR250JE
T D H 3 5 P R 1 0 0 J E-TR 750 per reel 0.30 TDH35PR300JE

47
68
TDH35P47R0JE
TDH35P68R0JE
0.36 TDH35PR360JE 75 TDH35P75R0JE
Style Package Ohms Tolerance RoHS Compliant 0.47 TDH35PR470JE 100 TDH35P100RJE
Modifier R = Decimal F = 1% Non-compliant 0.50 TDH35PR500JE 150 TDH35P150RJE
P = low temp. Example: J = 5% version unavailable 0.75 TDH35PR750JE
H = high temp. R100 = 0.10 K = 10%
1.0 TDH35P1R00JE 200 TDH35P200RJE
1R00= 1.0 250 TDH35P250RJE
10K0= 10,000 2.0 TDH35P2R00JE 300 TDH35P300RJE
3.0 TDH35P3R00JE 500 TDH35P500RJE
5.0 TDH35P5R00JE 750 TDH35P750RJE
7.5 TDH35P7R50JE
10 TDH35P10R0JE 1000 TDH35P1K00JE
1500 TDH35P1K50JE
15 TDH35P15R0JE 2500 TDH35P2K50JE
20 TDH35P20R0JE 3000 TDH35P3K00JE
5000 TDH35P5K00JE

THIS PRODUCT IS DESIGNED FOR


USE WITH PROPER HEATSINKING.
Maximum base plate temperature of the resistor must
be monitored and kept within specified limits to es-
tablish the power rating. Best technique is to attach a
thermocouple to the side of the base plate of the resis-
tor. Temperature of plastic housing or heat sink cannot
be used to establish rating of the resistor.  

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 39


2010 SMD Standard Recessed-base
0.6 Watt Wirewound pedestal mount mount

Surface Mount Power


Fe a t u r es
• 1% Tolerance standard
• Smallest wirewound on the market 2010 Package

• Available in low ohmic values


S e r i es s p ec i f i c a t i o n s
Series Wattage Ohms Voltage
RW0S6BB 0.6 0.01-1K 50

C h a r a cte r i st i cs
Power 0.6 watts at 25°C ambient TCR Derating
Voltage 50V max.
500 100
Tolerance 1%

Percent Rated Power


80
Resistance range 0.010Ω–1KΩ 400 Typical TCR for
less than 0.1Ω SMD 60
Temperature 0.1Ω–1Ω: ±90ppm
300 resistors (PPM/°C)
Coefficient 1Ω–10Ω: ±50ppm 40
10Ω+: ±20ppm
200 20
Dielectric 1000V
Withstanding Voltage 100 0
0 25 50 75 100 125 150
Tape Size 12mm, 13” reel, 2500 pcs. per reel Ambient Temperature, °C
0.02 0.04 0.06 0.08 0.10
Ohms

Pe r f o r m a n ce DA T A
Temp. cycle (-55°C to 125°C, 1000 ±0.5%+.05Ω 200
Package limit hot spot temperature rise The temperature rise graph
cycles) 180 data was obtained by a
Alumina selection of test substrate
Load Life (1000 hours at 25°C) ±3.0%+.05Ω 160 size and trace width for
FR4 each resistor size to limit
140 operating temperatures to
Immersion (260°C for 10 sec.) ±0.1%+.05Ω
Temperature rise, ϒC

120 safe values.


Leaching (260°C Solder immer- No visible leaching The operating temperature
sion, 60 sec.)
100 safe rises are either 100°C
80 substrate temperature rise
Thermal Shock (Units at -55°C, then No mechanical damage or 180°C package hot spot
60 temperature rise at 25°C
rated power applied) ambient.
40
Flammability UL Material rating UL94V0 Solder joint FR4: 0.062 in. thick; 0.062
20 in. traces
Alumina: 0.040 in. thick;
100% 200% 300% 0.010 in. traces
Percent Rated power

(continued)

40 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


2010 SMD
0.6 Watt Wirewound
Surface Mount Power

Dimensions

0.10" ±.010 Land Pattern


0.202" ±.010 2.54mm ±.127
5.140mm ±.508 0.328" / 8.33mm
Note 2: Test point is .020
0.078" / 1.98mm above PCB.
0.125"

3.420mm ±.127
0.135" ±.005
3.20mm 0.026" / 0.66mm Note 3: Tape and reel

0.006 Ref.
dimensions per EIA 481 A
except “EA” size which is 12
E mm component pitch versus
16mm pitch.
Note 2
Land pattern dimensions
are for reference only
0.126"
3.18mm
0.079" ±.010 0.005 ±.001 0.065" ±.012
0.050" Nom. 2.00mm ±.254 1.640mm ±.305 Recommended
1.280mm Nom. 0.095" Ref. for glue dot
2.41mm Ref. application

t a p e a n d r ee l
0.795* 0.724"
20.2 min. 18.4mm

0.512 ±.008
0.059*
1.5 min. 13.0 ±.200

13" nom. 1.973


50 min.

Full 0.488" +0.078/–0.00


Radius 12.4mm +2.0/–0.0
measured at hub
Tape Start Slot
Reels are compatible with major pick-
0.098 / 2.5 min. width
and-place machines and made in accor-
0.394 / 10 min. depth
dance with EIA 481 A.

O RD E RING INF O RMA T I O N

Package Standard Part Numbers for 2010 SMD


B = 12mm
Type of Base
Package Modifier Tolerance T = Tape Ohms Part Number Ohms Part Number
Component type S = standard
R = resistor A, B sequential F = 1% and Reel
(optional) 0.010 RW0S6BBR010FE 1.00 RW0S6BB1R00FE
0.015 RW0S6BBR015FE 2.00 RW0S6BB2R00FE
�������������� 0.020 RW0S6BBR020FE 5.00 RW0S6BB5R00FE
E = RoHS compliant 0.030 RW0S6BBR030FE 7.50 RW0S6BB7R50FE
Component Modifier Wattage Resistance Value
0.050 RW0S6BBR050FE 10.00 RW0S6BB10R0FE
W = wirewound 0S6 = 0.6W R = Decimal Examples:
K = 1,000 R249 = 0.249 ohms
0.075 RW0S6BBR075FE 15.00 RW0S6BB15R0FE
M = 1,000,000 24R9 = 24.9 ohms
2K49 = 2,490 ohms 0.100 RW0S6BBR100FE 24.00 RW0S6BB24R0FE
0.240 RW0S6BBR240FE 36.00 RW0S6BB36R0FE
0.470 RW0S6BBR470FE 47.00 RW0S6BB47R0FE
0.750 RW0S6BBR750FE 100.00 RW0S6BB100RFE

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CS3 Series
Wire Element Four Terminal
Precision Current Sense
The CS3 Series utilizes state of the art technology to
achieve highly reliable non-inductive performance.
The CS3 is ideal for current monitoring and control
applications.
Fe a t u r es
• Values beginning at 1 miliohm
• Non Inductive Design
• Four terminal Kelvin connection

C h a r a cte r i st i cs

Terminal Material Kelvin Terminals; 97% Sn / 3% Ag solder over copper Derating


Encapsulation Polyester over resistance element 100
Standard Resistance 1 mΩ - 50 mΩ
Values 80

Percent Rated Power


Resistance 1%, 2%, 5%
Tolerances 60

Temperature TC referenced to 25°C, ∆R taken at -15°C and +105°C,


40
Coefficient 60ppm/°C
Power Rating 3W at 70°C max. 40Amp permanent 20
Operating Temp. -55°C to 150°C
Storage Temp. -40°C to 85°C 0
0 25 50 70 75 100 125 150
Ambient Temperature, ϒC

Internal Circuit

C S S C
C = current
S = sense voltage

Pe r f o r m a n ce d a t a
Load Life (1,000 hours at rated power at 70°C) ∆R 0.2% max.
Moisture Resistance (Mil-Std-202, Method 106, Cond. A) ∆R 0.2% max.
Thermal Shock (Mil-Std-202, Method 107) ∆R 0.2% max.

(continued)

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CS3 Series
Wire Element Four Terminal
Precision Current Sense
Dimensions
(mm/in.)
16.4mm p0.20 8.00mm p0.20
0.646" p0.008 0.315" p0.008

5.35mm p0.10 0.80mm


0.211" p0.004 0.031"

1.50mm
0.059" C
5.08mm
1.10mm 0.2"
S Center of lead spacing
21.7mm p1.20 0.043" 7.62mm measured at resistor body
0.854" p0.008 2.00mm 0.3"
S
0.079" 5.08mm
3.00mm C
0.2"
0.118"

3.00mm p0.20
0.118" p0.008

O RD E RING INF O RMA T I O N

Standard part numbers for CS3 series


� � � � � � � � �

Series
Tolerance
CS3F
1%


Series
Tolerance
CS3F
1%
Style Tolerance Ohms RoHS Compliant Ohms Ohms
F = 1% R = Decimal Non-compliant
G = 2% Example: version not 0.001 CS3FR001E 0.015 CS3FR015E
J = 5% R010 = 0.010 recommended for 0.002 CS3FR002E 0.02 CS3FR020E
R005 = 0.005 new designs 0.003 CS3FR003E 0.025 CS3FR025E
0.005 CS3FR005E 0.03 CS3FR030E
0.01 CS3FR010E 0.036 CS3FR036E
0.05 CS3FR050E

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10 Series
Axial Wire Element Current Sense
Two Terminal Axial

Fe a t u r es S e r i es s p ec i f i c a t i o n s
• Ideal for current sensing applications Series Wattage Ohms
• 1% Tolerance standard, others available 12 2 0.005-0.10
• Fixed resistance measuring point “M” 13 3 0.005-0.20
15 5 0.005-0.25
• Low inductance (non-inductive below 0.25Ω)
• RoHS compliant product available; add “E” suffix to
part number to specify

C h a r a cte r i st i cs
Terminals Solder-plated copper terminals or copper clad steel depending
on ohmic value. RoHS solder is 96% Sn, 3.5% Ag, 0.5% Cu 700
Temperature
Encapsulation Silicone molding compound 600 Coefficient of
Resistance
Derating Linearly from 100% @ +25°C to 0% @ +275°C 500
Tolerance ±1% standard; Others available 2 watt

ppm/ °C
400 3 watt
Power rating Based on 25°C free air rating 5 watt
300
Overload 5 times rated wattage for 5 seconds
200
Dielectric withstanding voltage 1000 VRMS for 3 and 5 watt; 500 VRMS for 2 watt
Insulation resistance Not less than 1000MΩ 100

Thermal EMF Less than ±2µV/°C 0


0 10 20 30 40 50
Temperature range -55°C to 275°C Milliohms

Dimensions O RD E RING INF O RMA T I O N

1.562" ±0.062 / L max. D ±.010" / d ±.002" / Standard part numbers Wattage RoHS Compliant
39.7mm ±1.6 ±0.3mm ±0.05mm Ohmic
value 2 watt 3 watt 5 watt
0.005 12FR005E 13FR005E 15FR005E
0.010 12FR010E 13FR010E 15FR010E 10 Series Tolerance Ohm Value
M 0.015 12FR015E 13FR015E 15FR015E F = 1% Example:
0.020 12FR020E 13FR020E 15FR020E D= 0.5% R050= 0.05
Series Wattage Length “L” Diam. “D” “M” “d” (lead ga.) 0.025 12FR025E 13FR025E 15FR025E
12 2 0.416 / 10.6 0.094 / 2.4 1.156 / 29.4 20 0.030 12FR030E 13FR030E 15FR030E
0.040 12FR040E 13FR040E 15FR040E
13 3 0.570 / 14.5 0.205 / 5.2 1.310 / 33.3 20 0.050 12FR050E 13FR050E 15FR050E
15 5 0.935 / 23.8 0.330 / 8.4 1.675 / 42.5 18 0.060 12FR060E 13FR060E 15FR060E
0.070 12FR070E 13FR070E 15FR070E
0.080 12FR080E 13FR080E 15FR080E
0.090 12FR090E 13FR090E 15FR090E
0.100 12FR100E 13FR100E 15FR100E
0.150 13FR150E 15FR150E
0.200 13FR200E 15FR200E
0.250 15FR250E

(continued)

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10 Series
Axial Wire Element Current Sense
Four Terminal Axial
Ohmite’s Four-terminal Current-sense Resistors are Fe a t u r es
specifically designed for low-resistance applications • Ideal for current sensing applications
requiring the highest accuracy and temperature • 1% Tolerance standard, others available
stability. This four-terminal version of Ohmite’s 10
Series resistor is specially designed for use in a • Low Inductance (non-inductive below 0.25Ω)
Kelvin configuration, in which a current is applied • Tinned Copper Leads
through two opposite terminals and sensing voltage • RoHS Compliant
is measured across the other two terminals .
The Kelvin configuration enables the resistance S e r i es s p ec i f i c a t i o n s
and temperature coefficient of the terminals to be Series Wattage Ohms
effectively eliminated. The four terminal design 13 3 0.005-0.1
also results in a lower temperature coefficient of 14 4.5 0.005-0.1
resistance and lower self-heating drift which may be 17 7 0.005-0.1
experienced on two-terminal resistors. The require-
ment to connect to the terminals at precise test
points is eliminated, allowing for tighter tolerancing
on the end application.
C h a r a cte r i st i cs Dimensions
Terminals Tinned Copper Leads
L +.015 / D +.015 / B ±.010 /
Encapsulation Silicone Molding Compound A (min.) +0.4 ±0.03
+0.4
Derating Linearly from 100% at +25˚C to 0% at
+200˚C
Resistance Range 0.005Ω to 0.100Ω standard 0.032 ±.002
0.81±.05
Standard Tolerance ±1%; others available (20 AWG)
Operating Temp. Range -55˚C to +200˚C Series Wattage Length Diam. A B
Temperature Coefficient (0˚C to 85˚C) ≥0.015Ω: ±50 PPM/˚C; 13 3 0.625/15.9 0.200/5.08 1.25/31.8 0.125/3.18
of Resistance <0.015Ω: ±100 PPM/˚C 14 4.5 1.060/26.9 0.335/8.51 1.50/38.1 0.200/5.08
17 7 1.500/38.1 0.375/9.53 1.50/38.1 0.200/5.08
Environmental Exceeds the requirements of MIL-
Performance PRF-49465
Power rating Based on 25˚C free air rating. O RD E RING INF O RMA T I O N
Overload 5 times rated wattage for 5 seconds Terminals
Wattage Blank = 2 terminals RoHS Compliant
Max. Current 22 amps P = 4 terminals

Dialectric withstanding 1500 VAC for 4.5 and 7 watt; 1000 ���������
voltage VAC for 3 watt 10 Series Tolerance Ohm Value
F = 1% Example:
Insulation resistance Not less than 1000 MΩ D= 0.5% R050= 0.05�

Thermal EMF Less than ±2µV/˚C


Standard part numbers
Ohmic
value 3 watt 4.5 watt 7 watt
0.005 13FPR005E 14FPR005E 17FPR005E
0.010 13FPR010E 14FPR010E 17FPR010E
0.015 13FPR015E 14FPR015E 17FPR015E
0.020 13FPR020E 14FPR020E 17FPR020E
0.025 13FPR025E 14FPR025E 17FPR025E
0.030 13FPR030E 14FPR030E 17FPR030E
0.040 13FPR040E 14FPR040E 17FPR040E
0.050 13FPR050E 14FPR050E 17FPR050E
0.060 13FPR060E 14FPR060E 17FPR060E
0.070 13FPR070E 14FPR070E 17FPR070E
0.075 13FPR075E 14FPR075E 17FPR075E
0.080 13FPR080E 14FPR080E 17FPR080E
0.090 13FPR090E 14FPR090E 17FPR090E
0.100 13FPR100E 14FPR100E 17FPR100E

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14A Series
Alumina Body Current Sense

Fe a t u r es 14AFR Current Sense resistors feature a high tem-


• Ideal for current sensing applications perature ceramic body which affords the user higher
• 1% Tolerance standard power densities than similar products which utilize
silicone based epoxy molding compounds. The inter-
• Fixed resistance measuring point nal construction involves a straight, low inductance,
• Low inductance 3-piece welded metal element at 1% tolerance. This
• RoHS compliant series is stocked in 9 popular resistance values for
easy accessibility.  

S e r i es s p ec i f i c a t i o n s
Series Wattage Ohms
14A 4 0.004-0.051

C h a r a cte r i st i cs
Terminals Solder-plated copper terminals or copper clad steel depending on ohmic value.
Encapsulation Ceramic cased body
Derating Linearly from 4W@70°C to 0W@250°C
Max.Voltage √(PxR) RMS
Climatic Category 55/200/56
TCR Varies from +150 to +1100ppm/°C based on resistance value. TCR increases
as resistance value reduces from 51 to 4milliohms. TCR is tested as per IEC
Specification 115-1 Clause 4.8.4.2
Tolerance ±1% standard. Others available.
Power rating 4W@70°C
Dielectric withstanding 1000 VRMS for 3 and 5 watt; 500 VRMS for 2 watt.
voltage
Insulation resistance Not less than 1000MΩ.
Thermal EMF Less than ±2µV/°C.
Temperature range -55°C to 275°C.

(continued)

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14A Series
Alumina Body Current Sense

Dimensions

36mm ±4 18mm ±1 6.40mm ±.5


Series Wattage Length Diam. “M” Lead
0.80mm ±.05
14A 4 0.709 / 18 0.252 / 6.40 1.575 / 40 0.031/0.80

40mm
Measuring Length

Pe r f o r m a n ce C h a r a cte r i st i cs

Test Condition Maximum ∆R


Endurance at Rated Power 1000hrs Test ∆R <5%
Terminal Strength Pull Strength of 50N for 10sec, IEC115-1, Clause 4.16 Test Ua1
Solderability 95% Coverage as per MIL STD 202F, Test 208
Resistance to Solder Heat 260°C for 10sec as per IEC115-1, Clause 4.18 ∆R <0.5%
Long Term Damp Heat 90-95% RH @40°C for 56 Days, IEC115-1, Clause 4.24 ∆R <5%
Climatic Sequence As per IEC 115-1, Clause 4.23 ∆R <5%
Overload 5 times rated wattage for 5 seconds

O RD E RING INF O RMA T I O N

A = Alumina Standard part numbers


Wattage Molded Body RoHS Compliant Ohmic Part
value Number
14AFR051E 0.004 14AFR004E
0.005 14AFR005E
10 Series Tolerance Ohm Value 0.008 14AFR008E
F = 1% Example: 0.010 14AFR010E
R050= 0.05Ω 0.015 14AFR015E
0.022 14AFR022E
0.033 14AFR033E
0.047 14AFR047E
0.051 14AFR051E

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60 Series
Two Terminal Metal Element
Current Sense

These non-inductive, 3-piece welded element resis-


tors offer a reliable low-cost alternative to conven- Fe a t u r es
tional current sense products. With resistance values • Low inductance
as low as 0.005Ω, and wattages from 0.1w to 3w,
the 60 Series offers a wide variety of design choices. • Low cost
• Wirewound performance
• Flameproof
C h a r a cte r i st i cs

Resistor Nichrome resistive element TCR as a function of resistance


Terminals Copper clad steel or copper depending on style. RoHS 600
solder composition is 96% Sn, 3.5% Ag, 0.5% Cu 3w
Derating Linearly from 100% @ +25°C to 0% @ +275°C 500
Temp. Coefficient of Resistance
Tolerance ±3% standard, others available 400
Power rating Based on 25°C ambient

ppm/ϒC
.1- 2w
300
Overload 5x rated power for 5 seconds
Inductance <10nh 200

To calculate max amps use the formula √(P/R) 100

0
0 10 20 30 40 50
Resistance (m� )

O RD E RING INF O RMA T I O N


(Partial listing; contact Ohmite for others)
Dimensions Lead
Part Number Watts Ohms Tolerance A (ref.) B (max.) C (±0.010) Ga. A
600HR050E 0.1 0.05 3% 2.440 0.155 0.655 24
600HR033E 0.1 0.033 3% 2.440 0.155 0.655 24
600HR036E 0.1 0.036 3% 2.440 0.155 0.655 24
601HR027E 0.125 0.027 3% 2.440 0.155 0.655 24 B
601HR030E 0.125 0.03 3% 2.440 0.155 0.655 24 C
601HR025E 0.125 0.025 3% 2.440 0.155 0.655 24
602HR050E 0.2 0.05 3% 3.530 0.250 0.559 22
603HR005E 0.25 0.005 3% 2.440 0.155 0.655 24
603HR010E 0.25 0.01 3% 2.440 0.155 0.655 24
603HR015E 0.25 0.015 3% 2.440 0.155 0.655 24
603HR050E 0.25 0.05 3% 3.685 0.330 1.310 20
E = RoHS compliant
604HR010E 0.375 0.01 3% 3.530 0.250 0.559 22
604HR020E
604HR025E
0.375
0.375
0.02
0.025
3%
3%
3.530
3.530
0.250
0.250
0.559
0.559
22
22
���������
604HR100E 0.375 0.01 3% 3.587 0.65 1.125 20 Series Tolerance Ohms
605HR010E 0.5 0.01 3% 3.685 0.355 1.310 20 F = 1% R005 = .005
Wattage H = 3% R010 = .01
605HR020E 0.5 0.02 3% 3.685 0.330 1.310 20 00 = /10 07 = /4 J = 5%
1 3 R020 = .02
605HR030E 0.5 0.03 3% 3.685 0.330 1.310 20 01 = 1/8 10 = 1.0 R050 = .05
605HR100E 0.5 0.1 3% 3.981 0.750 1.675 18 02 = 1/5 15 = 1.5 R100 = 0.10
03 = 1/4 20 = 2.0
607HR050E 0.75 0.05 3% 3.587 0.630 1.106 20 04 = 3/8 30 = 3.0
607HR005E 0.75 0.005 3% 3.674 0.320 1.310 20 05 = 1/2
610HR005E 1 0.005 3% 3.587 0.650 1.125 20
610HR010E 1 0.01 3% 3.587 0.630 1.106 20
610HR020E 1 0.02 3% 3.587 0.630 1.106 20
610HR030E 1 0.03 3% 3.587 0.650 1.106 20
610HR050E 1 0.05 3% 3.981 0.750 1.675 18
615HR010E 1.5 0.01 3% 3.981 0.750 1.675 18
615HR020E 1.5 0.02 3% 3.981 0.750 1.675 18
615HR030E 1.5 0.03 3% 3.981 0.750 1.675 18
620HR005E 2 0.005 3% 3.981 0.750 1.675 18
630HR010E 3 0.01 3% 4.125 0.781 1.68* 18
630HR015E 3 0.015 3% 4.125 1.11 2 18
630HR025E 3 0.025 3% 4.125 1.279 2.125 18
630HR050E 3 0.05 3% 4.125 1.664 2.375 18
*Reference dimensions; contact Ohmite for details

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60 Series
Four Terminal Bare Element
Ohmite’s Four Terminal Bare Element Resistors provide
ultra low resistance values (to 0.0005Ω) for relatively
high current requirements, with the advantages of a
Kelvin configuration and PC Board mounting capability.
These shunt resistors are specifically designed for low
resistance applications requiring the highest accuracy
and temperature stability. This Four Terminal version of Fe a t u r es
Ohmite’s 60 Series Resistor is specially designed for use • Ideal for current sensing applications
in a Kelvin configuration, in which a current is applied
• 1% tolerance standard, others available
through two opposite terminals and sensing voltage is
measured across the other two terminals. • Low inductance (non-inductive below
The Kelvin configuration enables the resistance and 0.05Ω)
temperature coefficient of the terminals to be effectively • RoHS compliant
eliminated. The four terminal design also results in a • Radial, self-supporting, design is ideal for
lower Temperature Coefficient of Resistance and lower PC board mounting
self heating drift which may be experienced on two ter-
minal resistors. The requirement to connect to the ter- • High Power-to-size ratio
minals at precise test points is eliminated, allowing for • Decimal marked, silicone coated (650
tighter tolerancing on the end application. Series only)
S e r i es s p ec i f i c a t i o n s
Series Wattage Resistance Range (Ω)* Amps max. Tolerance*
610 1W 0.002-0.050 32 1%
650 5W 0.002-0.005 100 1%
*Standard; others available

c h a r a cte r i st i cs
Terminals Tinned Copper Derating
Resistive element Manganin Alloy 100
Operating Temperature Range -55˚C to +275˚C.
Percent Rated Watts

80
Temperature Coefficient of Resistance 0˚C to 85˚C: ±50 PPM/˚C, .015Ω and higher;
±100 PPM/˚C, .015Ω and lower 60

Environmental Performance Exceeds the requirements of MIL-PRF-49465 40

Power rating Based on 25˚C free air rating


20
Overload 5 times rated wattage for 5 seconds
0
Thermal EMF Less than ±3µV/˚C 0 25 75 125 175 225 275
Ambient Temperature, ϒC
Derating Linearly from 100% @ +25°C to 0% @ 275°C

dimensions O RD E RING INF O RMA T I O N


610 Series (1 watt) Stdandard part numbers
Terminals Ohmic 610 Series 650 Series
0.100" 0.200" ±.015 P = 4 terminals RoHS Compliant value 1 watt 5 watt
(typ. to bend)
0.002 610FPR002E 650FPR002E
1.100" ±.010
0.200" ±.010
610FPR050E 0.005
0.010
610FPR005E 650FPR005E
610FPR010E –
0.040" (18AWG)
60 Series Tolerance Ohm Value 0.015 610FPR015E –
F = 1% Example: 0.020 610FPR020E –
650 Series (5 watt) Wattage D = 0.5% R050= 0.05Ω 0.025 610FPR025E –
10 = 1.0 0.036 610FPR036E –
1.400" max. 50 = 5.0
0.050 610FPR050E –
0.450"
0.100" max. 0.180"
(typ. to bend) (typ. tinned
surface)
1.000" ±.010
0.250" ±.010
0.081" (12AWG)

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WL Series Fe a t u r es
• Ultra-low ohmic value series for Current Sensing
Miniature Wirewound applications
Current Sense • Very low inductance (<1nH at 1MHz Test)
• Miniaturized dimensions, Better power to dimen-
sion ratios
• Use of the highest quality standard (96% Alumina)
ceramic core
• Manufacturing process–Wire winding/Spot
Welding–by Computer Numerical Control (CNC)
machine tools to ensure consistency of product
quality.
• Encapsulated by epoxy molding compound
• Advanced IC encapsulation mold/die technologies
S E RI E S S P E C IFI C A T I O N S
Type Power Rating (watts) Resistance Range (Ω)
WLA 0.5 0.005-0.100
WLB 1 0.005-0.100
WLC 2 0.010-0.100

c h a r a cte r i st i cs
Ceramic Core CeramTec Rubalit® 96% alumina Derating
End Caps Stainless steel, precision formed 100

Percent Rated Power


Leads Copper wire, 100% Sn (Lead Free) coated 80

Resistance Wire CN49W alloy TC ±20ppm/°C 60


Encapsulation SUMICON 1100/1200 Epoxy molding compound for IC encapsulation 40
Standard Tolerance F (1.0%), J (5.0%)
20
Temperature Coefficient ±300ppm/°C for ≤0.03Ω; ±100ppm/°C for ≥0.033Ω
0
Maximum Working Voltage √PxR 0 25 50 75 100 125 150 175
Ambient Temperature, ϒC

P E RF O RMAN C E DA T A

Test Conditions Of Test Performance


Thermal Shock Rated power applied until thermal stability, -55°C +0°C,-5°C,15min. ±2.0%
Short-time Overload 5 times rated wattage for 5 seconds ±2.0%
Solderability Method 208 of MIL-STD-202 ±2.0%
Terminal Strength Pull test:10 pounds, 5 to10 seconds, Twist test: 1080°, 5 second/rotation ±1.0%
Dielectric Withstanding Voltage 500 Volts rms for 1W. 1 minute ±1.0%
High Temperature Exposure Exposed to an ambient temperature of 275 +5/-0°C for 250 ±8 hours, ±5.0%
Moisture Resistance MIL-STD-202 Method 106, 7b not applicable ±2.0%
Low Temperature Storage Cold chamber at a temperature of -65 ±2°C for 24 ±4 hours ±2.0%
Vibration, High Frequency Frequency varied 10 to 2000Hz, 200G peak, 2 directions 6 hours each ±1.0%
Load Life 1000/2000 hours at rated power, +25°C, 1.5 hours “On”, 0.5 hours “Off” ±5.0%

(continued)

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WL Series
Miniature Wirewound
Current Sense
dimensions
(in./mm)
0.984 / 25 L D Type Power Rating (watts) L D d
d WLA 0.5 5.08 / 0.200 2.54 / 0.100 0.60 / 0.024
WLB 1 7.00 / 0.276 3.30 / 0.130 0.60 / 0.024
� � WLC 2 11.4 / 0.450 4.57 / 0.180 0.80 / 0.031

o r d e r i n g i n f o r m at i o n

Standard Part Numbers for WL Series


RoHS compliant
Wattage: 0.5 1.0 2.0
����������� Series:
Ohms
WLA WLB WLC

Series Power Ohms Tolerance Package 0.005 WLAR005FE WLBR005FE


A = 0.5 F = 1% T = Tape 0.01 WLAR010FE WLBR010FE WLCR010FE
B=1 J = 5% blank = 25pc Pack 0.015 WLAR015FE WLBR015FE WLCR015FE
C=2
0.02 WLAR020FE WLBR020FE WLCR020FE
0.025 WLAR025FE WLBR025FE WLCR025FE
0.03 WLAR030FE WLBR030FE WLCR030FE
0.05 WLAR050FE WLBR050FE WLCR050FE
0.10 WLAR100FE WLBR100FE WLCR100FE

Key to five-band code 1234 5

Band 1 2 3 4 5
Color Digit Multiplier Tolerance
Black 0 0 0 x 1Ω
Brown 1 1 1 x 10Ω ± 1% (F)
Red 2 2 2 x 100Ω ± 2% (G)
Orange 3 3 3 x 1KΩ
Yellow 4 4 4 x 10KΩ
Green 5 5 5 x 100KΩ ± 0.5% (D)
Blue 6 6 6 x 1MΩ ± 0.25% (C)
Violet 7 7 7 x 10MΩ ± 0.10% (B)
Grey 8 8 8 ± 0.05%
White 9 9 9 x 0.001Ω
Gold x 0.1Ω ± 5% (J)
Silver x 0.01Ω ± 10% (K)

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A Series
PulsEater® Ceramic Composition
Available in E12 Ohmic values
The “A” Series non-inductive, ceramic composite
resistors are designed for a variety of applications
where high energy handling capabilities are crucial.
These resistors are ideal for any application which *AZ style is provided with
dual terminal wires
is subject to surges, high peak power, or impulse
energy.
Fe a t u r es A p p l i c at i o n s
Their unique design allows uniform distribution
of energy throughout their structure which results • High Surge Energy • Motor Drives
in low thermal stress. The high-temperature, • Non-Inductive • Power Supplies, UPS
solvent-resistant epoxy coating carries a UL94V0
• Small Size • Power Conversion
flammability rating which is suitable for almost any
environment. • In-Rush Current Limiting

S E RI E S S P E C IFI C A T I O N S
P Impulse
Resistance1 avg.2 Voltage3 Energy4
Series (ohms) (watts) (volts) (joule)
AV 3.3 to 10K 2.0 1000 250
AW 4.7 to 15K 2.5 1500 400
AX 1.0 to 3.3K 3.5 1000 700
AY 2.2 to 6.8K 4.5 2000 1400
AZ 1.5 to 4.7K 5.5 2500 2800
1E12 Standard Values ±10%; 2Free Air 40°C Ambient; 3In Air; 4Single Impulse

c h a r a cte r i t i cs

Resistance Element Bulk Ceramic Parameter Max. ∆R Test Method


Terminals Radial; 100% Sn solder coated radial (60/40 sol- Life Test +5% MIL-STD-202F, method 108A.
der available upon request) except 50°C, 1000 hrs. @ rated
Coating UL94V0, solvent resistant epoxy power; 1.5 hrs. ON, 0.5 hrs. OFF
Tolerance ±10% Standard Single Pulse ±1.5% Single pulse, capacitor discharge
Energy at Rated Energy; 350VDC for AW
Operating Temp. -55°C to 150°C
and AX sizes; 650VDC for AY and
Range
AZ sizes.
Derating Derates linearly from 100% @ 50°C to 0% @
Repetitive HV ±2.0% 10 joules @ 5.OKV, 10,000 cycles
150°C
Pulsing
Temperature Rise 100°C @ 100% rated power, 50°C ambient
Short-time ±1.5% 10x rated power. 5 sec. ON, 5
Overload sec. OFF, 5 cycles
Mounting clip Short-term High ±1.5% 250°C for 30 seconds
Temp
D This saddle clip conforms to
the configuration of Ohmite’s Long-term High ±2.0% 1000 hours @ 150°C
A Series resistor to provide Temp
H secure mounting. Made Thermal Shock ±2.0% MIL-STD-202F, method 107D.
of a durable thermoplastic Cycle -55°C to +125°C, 5 cycles
polyester, the saddle clip is Moisture ±1.0% 90% to 95% rh @ 40°C, 1000 hrs.
L designed to secure the A Resistance
Series in place while safely
Dim. (mm) withstanding its operat-
Part No. D H L for Series Color ing temperatures. Use (2)
5911E 20 23 13 AX and AY White saddle clips per resistor for
5910E 25 26 15 AZ Black extra stability.

(continued)

52 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


A Series
PulsEater® Ceramic Composition
Available in E12 Ohmic values
dimensions
AV - AY AZ
P L D H S Term. wire
L L avg.2 max. max. max. norm. gauge Weight
Series (watts) (mm) (mm) (mm) (mm) (AWG) (g)
AV 2.0 15 13 22 12.5 20 3.9
D H D AW 2.5 20 13 19 17.5 20 5.4
AX 3.5 15 21 26 12.5 18 10
16.7mm AY 4.5 25 21 26 22.5 18 19
4.7mm
AZ 5.5 30 26 27 18 33
S Offset crimp width is S 7.6mm
2x terminal wire gauge AZ series also available
with crimps upon request

o r d e r i n g i n f o r m at i o n

RoHS compliant

A W 5 6 G K E
Size Ohm Value Tolerance
Example: K = 10% std.
33G = 3.3 Ohms M = 20%
330 = 33 Ohms
331 = 330 Ohms
Standard Values
Ohmic value

Ohmic value

Ohmic value

Ohmic value
Series Series Series Series
Part No. Part No. Part No. Part No.
AW–––

AW–––

AW–––

AW–––
AX–––

AX–––

AX–––

AX–––
AV–––

AV–––

AV–––

AV–––
AY–––
AZ–––

AY–––
AZ–––

AY–––
AZ–––

AY–––
AZ–––
Prefix  Prefix  Prefix  Prefix 
Suffix Suffix Suffix Suffix


1.0 –––10GK  5.6 –––56GK 33 –––330K     220 –––221K   
1.2 –––12GK 6.8 –––68GK  39 –––390K     270 –––271K
1.5 –––15GK  8.2 –––82GK  47 –––470K    330 –––331K   
1.8 –––18GK 10 –––100K      56 –––560K   470 –––471K   
2.2 –––22GK   12 –––120K 68 –––680K    560 –––561K
2.7 –––27GK 15 –––150K    82 –––820K  680 –––681K  
3.3 –––33GK     18 –––180K 100 –––101K      820 –––821K  
3.9 –––39GK   22 –––220K      120 –––121K 1000 –––102K     
4.7 –––47GK    27 –––270K  150 –––151K   
180 –––181K
Check product availability at www.ohmite.com  = Standard values Non-standard values subject to a minimum handling charge per item.

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 53


EY Series Fe a t u r es
• Suitable for automatic machine insertion
Ceramic Composition • Ideal for high energy/high peak power applications
10% Tolerance • Products with lead-free terminations meet EU
RoHS requirements
• Higher reliability against disconnection compared
to wirewound resistors and film resistors

S E RI E S S P E C IFI C A T I O N S

Series Watts max.* Resistance range Tolerance Joules max.** Max. working volts
EY 2.5 10Ω - 390KΩ ±10% 400 550
* at 25°C. **For a single impulse.

c h a r a cte r i t i cs
Test Condition Requirement ∆R ±( +0.05Ω) Power Rating Based on 25°C free air rating
Resistance Measurement Within regulated to tolerance TCR -900±300: R<100Ω
Resistance voltage -1200±300: R≥100Ω
3.3Ω~8.2Ω 0.3V 25°C Voltage Abs. max. working: 550V
10Ω~82Ω 1.0V Abs. max. overload: 1100V
100Ω~390kΩ 3.0V Abs. max. pulse: 25kV
TCR +25°C/-40°C and +25°C/+125°C <100Ω: -900+/- 300ppm Operating -40°C to +110°C
≥100Ω: -1200+/-300ppm Temp. Range
Voltage Coefficient Rated voltage and rated voltage 0~-0.05%/V Tolerance ±10% standard
x 10% (Apply for over 1kΩ)
Overload Rated voltage x 2.5 or maximum ±2% limit; 0.4% typical
overload voltage for 5s, which-
Derating
ever less 100

Single impulse The resistor mounted to the test ±5%


Percent Rated Power

25°
80
rating circuit at right. Single impulse Protection
resistor
test of 10 ohm resistor resulting Rx
60
DC C=3300uF
in 3.3ms. 500 volts
40

20
Resistance to sol- 350°C±10°C, 3.5s±0.5s ±2% limit; 0.8% typical
dering heat 0
-40 -20 0 20 40 60 80 110°
Rapid change of -40°C(30min.)/+85°C(30min.), 5 ±2% limit; 0.4% typical Ambient Temperature, °C
temperature cycles
Moisture resis- 40°C±2°C, 90%~95%RH, ±5% limit; 0.6% typical
tance 1000h, 1.5h ON/0, 5h OFF
cycles
Load life 40°C±2°C, 1000h, 1.5h ON/0, 5h ±5% limit; 0.4% typical
OFF cycles
Resistance to Dipping in IPA or Xylene for 3 No abnormality in
Solvent minutes and leaving for 10 min- appearance. Marking
utes after removing drops, shall be easily legible.
then brushing 10 times.
Pulse Tolerance 200V, 112 Joules, 10000 cycles, ±2%
5600uf capacitor discharge, 26
second rest time
(continued)

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EY Series
Ceramic Composition
10% Tolerance
DIM E N S I O N S
in./mm 0.039" nom.
(1.0)

3mm max.
D
ref. 1.86" max.
(46.2mm) 1.34" min. 0.37" ±.03
(34mm) (9.4mm ±.4)

Tape and Reel Dimensions


4.33"
110mm
14"
0.591"
15mm

2.900"

0.125" min. 0.031" max.

o r d e r i n g i n f o r m at i o n

Packaging Standard values


TR = tape & reel
RoHS Compliant B = bulk EY100KE EY471KE
EY150KE EY681KE
E Y 1 0 1 K E -TR EY180KE EY102KE
EY270KE EY152KE
Series Ohm Value Tolerance
Example: K = 10% Standard EY330KE EY272KE
100 = 10Ω EY470KE EY472KE
101 = 100Ω
102 = 1,000Ω
EY680KE EY103KE
EY101KE EY153KE
EY151KE EY473KE
EY271KE EY104KE

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OX/OY Series
Ceramic Composition
10% Tolerance
The OX/OY Series of fixed Fe a t u r es
ceramic resistors are ideal for • Replaces 1 and 2 watt
circuitry associated with surges, carbon composition
high peak power or high energy. resistors
They offer enhanced perfor- • Meets high energy
mance in high voltage power density demands
supplies, R-C snubber circuits,
and inrush limiters. The OX/ • High peak power
OY resistors can often replace • 10% Tolerance
carbon composition resistors
which can be difficult to source.
S E RI E S S P E C IFI C A T I O N S

Series Watts max.* Resistance range Joules max.** Max. working volts
OX 1 3.3Ω-100K 50 300
OY 2 3.3Ω-1M 80 400
* at 70°C. **For a single impulse.

c h a r a cte r i t i cs

Terminals Pb-free solder-coated axial Test Condition Maximum ∆R


Coating Silicone ceramic Life Test MIL-STD-202, Method 108 ±5%
Derating Linear from 100% @ +70°C to Short Time Overload 2x rated V, 5 sec ON @ 70°C ±(2% +0.05Ω)
0% @ +200°C Resistance to Pulse1 20,000 cycles. See circuit for test ±5%
Operating Temp. -40°C to +220°C conditions
Range Thermal Shock MIL-STD-202, Method 107 ±(2% ±0.05Ω)
Tolerance ±10% standard Moisture Resistance 1000 hrs @ 40°C, ±5%
Power Rating Based on 70°C free air rating 90 - 95% RH
Temperature -1300 ±300ppm/°C.
Coefficient Resistance to Pulse
OX OY 0.80%
DC 20KV
OY Series
see circuit for
Max Working Voltage 300V 400V test conditions
0.60%
Dielectric Strength 500V 700V 10 Kohms
�R/R

Max Overload Voltage 600V 800V 0.40%

Max Pulse Voltage1 14KV 20KV 0.20% 1 Kohm

Pulse Tolerance, 1240V @ 52µF, 1640V @ 52µF, 100 ohms

100 pulses 40J/ 35 sec. 70J/35 sec. 0.00%


0 100 1,000 10,000 20,000
Cycles
1See figures
0.80%
OX Series DC 14KV
see circuit for
1 sec. on / 1 sec. off test conditions
0.60%
10 Kohms
�R/R

10 kohm 14KV and 20KV val- 0.40%


ues used in circuit as
Max. Pulse 1000 pF shown; full voltage
Voltage R.U.T. not applied directly to 0.20% 1 Kohm
resistor. 100 ohms
0.00%
0 100 1,000 10,000 20,000
Cycles

(continued)

56 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


OX/OY Series
Ceramic Composition
10% Tolerance
DIM E N S I O N S
in./mm
Tape and Reel Dimensions
1.50" ±.118 L D 0.031" nom.
38.0mm ±3* 2.5mm 13" 3"
(0.8mm) max. 6.2mm ±.5
63mm ±1
*approx. 27mm for
taped & reeled units C
2.88"
Length L Length C Diameter D Qty. per 10.16mm ±.80 ø 1.13"
Series ±.039 (±1.0) max. ±.039 (±1.0) reel
OX 0.65 / 16.5 0.748 / 19.0 0.217 / 5.5 1000
0.80mm
OY 0.748 / 19.0 0.886 / 22.5 0.276 / 7.0 500 max.

L1 L2
L1 – L2 = 1mm max.

o r d e r i n g i n f o r m at i o n
Standard part numbers for OX/OY Series
Ohmic value

Ohmic value

Ohmic value

Ohmic value

Ohmic value

Ohmic value
Wattage Wattage Wattage Wattage Wattage Wattage
Part No. Part No. Part No. Part No. Part No. Part No.
1
2

1
2

1
2

1
2

1
2

1
2
Prefix  Prefix  Prefix  Prefix  Prefix  Prefix 
OX–
OY–

OX–
OY–

OX–
OY–

OX–
OY–

OX–
OY–

OX–
OY–
Suffix Suffix Suffix Suffix Suffix Suffix


3.3 ––33GKE   27 ––270KE   220 ––221KE   1800 ––182KE   15000 ––153KE   120000 ––124KE 
3.9 ––39GKE   33 ––330KE   270 ––271KE   2200 ––222KE   18000 ––183KE   150000 ––154KE 
4.7 ––47GKE   39 ––390KE   330 ––331KE   2700 ––272KE   22000 ––223KE   180000 ––184KE 
5.6 ––56GKE   47 ––470KE   390 ––391KE   3300 ––332KE   27000 ––273KE   220000 ––224KE 
6.8 ––68GKE   56 ––560KE   470 ––471KE   3900 ––392KE   33000 ––333KE   270000 ––274KE 
8.2 ––82GKE   68 ––680KE   560 ––561KE   4700 ––472KE   39000 ––393KE   330000 ––334KE 
10 ––100KE   82 ––820KE   680 ––681KE   5600 ––562KE   47000 ––473KE   390000 ––394KE 
12 ––120KE   100 ––101KE   820 ––821KE   6800 ––682KE   56000 ––563KE   470000 ––474KE 
15 ––150KE   120 ––121KE   1000 ––102KE   8200 ––822KE   68000 ––683KE   560000 ––564KE 
18 ––180KE   150 ––151KE   1200 ––122KE   10000 ––103KE   82000 ––823KE   680000 ––684KE 
22 ––220KE   180 ––181KE   1500 ––152KE   12000 ––123KE   100000 ––104KE   820000 ––824KE 
1 MEG ––105KE 
Packaging
TR = tape & reel
RoHS Compliant B = bulk

O X 8 2 G K E -TR
Size Ohm Value Tolerance
OX = 1W Example: K = 10% Standard
OY = 2W 33G = 3.3 Ohms
330 = 33 Ohms
331 = 330 Ohms

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TFS Series
Surge Capable
Thick Film Non Inductive

Fe a t u r es
• Appropriate for medical surge protec- The TFS Series has been specifically developed to absorb large
tion applications amounts of energy by efficient use of its compact mass. Ideal
for medical surge protection applications, these thick film resis-
• Ideal to replace standard carbon com- tors offer non-inductive performance in an axial package.
position resistors Uses include power supply conversion, electron microscopes,
• Custom dimensions, values, toler- X-ray systems, high-resolution CRT displays, and geophysical
ances and characteristics available instrument related products.

S e r i es S p ec i f i c a t i o n s

Type U (KV) Energy* (J) Power (W)


TFSA 3 6 0.5
TFSB 3.5 9 0.5
TFSC 4 11 0.75
TFSD 7 33 1
TFSE 7 44 1.5
TFSF 11 55 2
*Published energy rating is for 10ms pulse. For shorter pulses energy rat-
ing has to be derated according to Max. Individual Pulse Rating chart and
Single Pulse Energy Rating considerations.

c h a r a cte r i st i cs
Resistive Element Thick Film Notes
Encapsulation Screen Printed Glass • Momentary overload capability is 5 times rated power for 1 second or 2 times
rated power for 5 seconds. Always verify designs with pulse and surge condi-
Resistance Value 100Ω up to 100KΩ tions through thorough testing of the design at maximum operating tempera-
ture and maximum pulse loading (or some margin above maximum pulse
Temperature Coefficient 100ppm/°C loading).
Tolerance 1%, 2%, 5%, 10% • Damage to the resistor by excessive pulse loading is generally indicated by an
increasing resistance of the resistor.
Operating Temperature -55°C to +200°C • Energy ratings are based on single pulses (at least 1 minute between pulses).
Test VDE 0750 (Pulse Duration 10 msec) • For multiple pulse applications the energy pulse rating should be reduced and
the average power should not exceed the nominal power rating of the selected
model.
• See Single Pulse Energy section for more information

dimensions
mm
C A Type Watts A B C H E
TFSA 0.5 9 5.5 10 0.7 1.1
B TFSB 0.5 11 5.5 10 0.7 1.1
0.50mm TFSC 0.75 13 5.5 10 0.7 1.1
H E TFSD 1 21 8 10 0.9 1.3
TFSE 1.5 21 10.5 10 0.9 1.3
TFSF 2 26 10.5 10 0.9 1.3
0.25mm

(continued)

58 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


TFS Series
Surge Capable
Thick Film Non Inductive
S i n g l e P u l se E n e r g y R a t i n g

Although Ohmite’s TFS Series resistors have been specially designed Example
and developed to absorb much more energy than standard resistors,
pulses and transients require special consideration since they cause an A 1µF capacitor is charged to width of 1ms falls well above the
instantaneous temperature rise in the resistor film. This application note 3.5kV and model TFSC, 1KOhm energy curve. The limit is actually
can guide you through these considerations. has been selected. Model TFSC located around 25-30%. Model
is rated for 4kV, so the peak volt- TFSC cannot be used for this
For applications with transients, pulses
age of 3.5kV is acceptable. application.
or surges the following must be consid-
V 2t 1 A bigger model should be chosen,
ered: V E = ––– R Ea = –– CV2 = 6.1J for example TFSD. Model TFSD,
1. Do not exceed the normal rated oper- 2
1KOhm, can be used for this
ating voltage of the device. t ta = R C = 1 ms application because we have an
2. Using the figure at right, estimate the energy ratio Er of 18%, which is
energy (Ea) and the pulse duration E=1 –CV2 6.1J
V 2 Er = ––– x 100 = 55% below the energy curve.
(ta) for a single pulse in your applica- 11J
tion. t = RC 6.1J
According to the pulse chart, an Er = ––– x 100 = 18%
3. Calculate the energy ratio in percent
t
energy ratio of 55% for a pulse 33J
(Er) between the nominal energy rat-
ing of the model you have chosen V2t
(see table) and the single pulse
V E = –––
3R
Maximum Individual Pulse Rating
energy in your application (Ea from
t 1000
step 2) using the formula:
Ea
Er = –––––––– x 100 V E = –––V2t Energy Rating %
Enominal 3R 100
4. Refer to the Pulse Chart. On this t
chart find the point where the energy 10
ratio (Er), found at step 3, and time E = Energy (joules)
(ta) coincide. Qualify that this point t = Time (seconds)
falls below the maximum pulse V = Voltage (volts) 1
energy curve. If the point is above R = Resistance (ohms)
the curve a bigger model should be C = Capacitance (farads)
0.1
chosen. 1µs 10µs 100µs 1 ms 10 ms 100 ms
Pulse Width

O r d e r i n g i n f o r m at i o n

RoHS Compliant Standard Part Numbers for TFS Series


TFSA100KJE
Ohms Tol.
6 Joules
0.5 Watts
9 Joules
0.5 Watts
11 Joules
0.75 Watts
33 Joules
1 Watts
44 Joules
1.5 Watts
55 Joules
2 Watts
Series Energy Rating Ohm Value Tolerance 100 1% TFSA100RFE
joules Example: F = 1%
A = 6 D = 33 100R = 100Ω G = 2%
100 5% TFSB100RJE TFSD100RJE TFSF100RJE
B = 9 E = 44 2K40 = 2400Ω J = 5% 220 1% TFSA220RFE
C = 11 F = 55 K = 10% 270 5% TFSA270RJE TFSC270RJE TFSD270RJE TFSF270RJE
470 1% TFSA470RFE
470 5% TFSB470RJE TFSE470RJE
680 5% TFSA680RJE TFSC680RJE TFSE680RJE TFSF680RJE
750 5% TFSB750RJE TFSD750RJE TFSF750RJE
1,000 1% TFSA1K00FE
1,000 5% TFSA1K00JE TFSB1K00JE TFSC1K00JE TFSD1K00JE TFSE1K00JE TFSF1K00JE
1,500 5% TFSA1K50JE TFSC1K50JE TFSD1K50JE TFSF1K50JE
2,200 1% TFSA2K20FE
2,700 5% TFSB2K70JE TFSE2K70JE
4,700 1% TFSA4K70FE
4,700 5% TFSA4K70JE TFSC4K70JE TFSD4K70JE
4,990 1% TFSA4K99FE
5,000 5% TFSA75K0JE
6,800 5% TFSB6K80JE TFSE6K80JE
10,000 1% TFSA10K0FE
10,000 5% TFSA10K0JE TFSB10K0JE TFSC10K0JE TFSD10K0JE TFSF10K0JE
16,000 5% TFSF16K0JE
20,000 1% TFSA20K0FE TFSF20K0JE
20,000 5% TFSB20K0JE TFSD20K0JE
22,000 1% TFSA22K0FE
27,000 5% TFSA27K0JE TFSC27K0JE TFSE27K0JE
47,000 1% TFSA47K0FE
50,000 5% TFSA50K0JE TFSF51K0JE
51,000 5% TFSB51K0JE TFSC51K0JE TFSD51K0JE
75,000 5% TFSE75K0JE
100,000 1% TFSA100KFE
100,000 5% TFSB100KJE TFSC100KJE TFSD100KJE TFSF100KJE

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TP Series
High Energy
Thick Film on Alumina Substrate Fe a t u r es
• High-Temp Terminal
TP Series high energy resistors offer the user the Construction
benefits of non-inductive performance and high • Wide Resistance Range
power density. As an added feature, they provide • Low Inductance (50nH-
the impulse energy capability normally associated 100nH)
with wirewound or composition resistors. Double-
sided screen printing of pulse-tolerant thick film ink, • High Power Density
coupled with a sophisticated scan-cut laser trimming • Easy to install.
process, maximize the energy withstanding capabili- PC-mountable
ties of the TP Series.

c h a r a cte r i st i cs
Substrate Alumina
Pulse
Resistor Thick Film
Coating Glass E=1 –CV2
V 2
Terminals Solder Plated Phosphor Bronze t = RC
Thermal Conductivity 20 Watts/Meter/°C t
Temperature Coefficient 1 to 100Ω: 100 ppm/°C E= Energy (joules)
101Ω and up: 50 ppm/°C t = Time (seconds)
V= Voltage (volts)
Tolerance ±1%, ±5% and ±10% R= Resistance (ohms)
C= Capacitance (farads)
Power Rating Based on 25°C free air
Resistance Range 10 ohms to 1M ohm. Consult factory for other values
Maximum Operating Voltage 350 VAC, 500 VDC through glass
Energy Rating 100J: 100ms pulse with 100uF capacitor, not to exceed 1500 volts
Derating 100% @ 25°C to 0% @ 180°C ambient.

DIM E N S I O N S
(±.020 in. / ±.508mm) 0.040" / 1.02 mm
1.085"/27.56mm

1.07"/27.18mm 0.240" /
6.10 mm
0.300" /
0.020" 7.62 mm
0.51mm
typ. 0.070" / 0.040" /
0.150" 0.800" 1.78 mm 1.02 mm
3.8 mm 20.32mm typ.
min.
0.200" / 5.08 mm

0.075" / 1.91 mm dia. finished pins

O RD E RING INF O RMA T I O N

Tolerance Standard part numbers for TP series


K = 10% RoHS
Pin spacing
8 = 0.80" J = 5% compliant TP810PW10R0JE
TP810PW20R0JE
TP810PW4K50JE TP810PW50R0JE
TP810PW100RJE
Series Power Rating Package
10 = 10 watts PW = wraparound
Resistance Value (Ω)
10R0 = 10.0
TP810PW470RJE
terminal 2K00 = 2,000 TP810PW1K00JE
45K0 = 45,000
TP810PW4K70JE
TP810PW10K0JE

60 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


High Energy Wirewound
Axial Terminal / Surface Mount / Heat Sinkable Packaging
Ohmite Manufacturing’s family of High Energy
Wirewound Resistors employ special winding tech-
niques to maximize the effective joule rating of each
resistor. Most wirewound resistors are wound with
the objective of meeting the stated power (watt-
age) rating and keeping cost low through the use
of automatic winding equipment. Typically, manu-
facturers will allow substitution of resistance wire,
depending on material availability. On tight tolerance
wirewounds some type of abrasive adjustment to the
resistance wire is often used to maximize production
yields. Both of these procedures can adversely affect permitted in this family, Ohmite can publish a fixed
the joule rating and fusing current of a wirewound joule rating and fusing current for each part number
resistor, and this is often the reason that the manu- in the series.
facturer does not publish a fixed joule rating. This technique can be applied to any wirewound
Ohmite High Energy Wirewounds are hand wound product. In order to provide the broadest selection of
in order to maintain the tightest possible pitch packaging, Ohmite has developed standard offerings
(space between windings) and thereby maximize the in three different package types-axial, SMD, and heat
mass of the resistive element. Since no wire sub- sinkable. Other sizes and types can be quoted on
stitutions are allowed, and no abrasive adjusting is request, such as tubular power resistors.
S E RI E S S P E C IFI C A T I O N S

Series Type Watts Tolerance Voltage


33Jxxx Axial 3 5% 200
35Jxxx Axial 5 5% 460
30Jxxx Axial 10 5% 1000
825JxxxH Heat Sinkable 25 5% 520
RH3R0DBxxxJ Surface Mount 3 5% 200

Dimensions

33J: 0.593 / 15.1 825JxxxH: 1.938 / 49.23 0.546 / 13.87


in. / mm 35J: 1.000 / 25.4
30J: 1.900 / 46.8 33J: 0.218 / 5.5
1.5 / 38.1 35J: 0.343 / 8.7
1.080 / 27.43

30J: 0.406 / 10.3

33J: 20 ga.
35J: 18 ga.
30J: 18 ga.

RH3R0DBxxxJ: 0.612 / 15.545 0.273 / 6.934


0.226 / 5.740

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62
0
20
40
60
80
100
120
140
160
180

0
10
20
30
40
50
0
100
200
300
400
500
600
700
33 33 33
J1 J1 J1
33 R0 33 R0 33 R0
J5 J5 J5
33 R0 33 R0 33 R0
J1 J1 J1
33 0R 33 0R 33 0R
J1 J1 J1

Energy (J)
33 5R 33 5R 33 5R
J2 J2 J2
33 0R 33 0R 33 0R
J2 J2 J2
33 5R 33 5R 33 5R
J3 J3 J3

Fusing Energy (J)

Fusing Current (A)


33 0R 33 0R 33 0R
J5 J5 J5
33 0R 33 0R 33 0R
J1 J1 J1
35 00 35 00 35 00
J1 J1 J1
35 R5 35 R5 35 R5
J2 J2 J2
35 R5 35 R5 35 R5
J7 J7 J7
35 R5 35 R5 35 R5
J1 J1 J1
35 2R 35 2R 35 2R
J1 J1 J1
35 8R 35 8R 35 8R
J2 J2 J2
35 2R 35 2R 35 2R
J3 J3 J3
35 6R 35 6R 35 6R
J4 J4 J4
35 7R 35 7R 35 7R
J7 J7 J7
30 5R 30 5R 30 5R
J2 J2 J2
30 R0 30 R0 30 R0
J4 J4 J4
30 R7 30 R7 30 R7
J6 J6 J6
30 R8 30 R8 30 R8
J1 J1 J1
30 5R 30 5R 30 5R
J2 J2 J2
30 7R 30 7R 30 7R
J3 J3 J3
30 3R 30 3R 30 3R
J5 J5 J5
30 0R 30 0R 30 0R
J8 J8 J8
30 2R 30 2R 30 2R
J1 J1 J1
30 00 30 00 30 00
J1 J1 J1
50 50 50

0
5
10
15
20
25
30
35
40
45
0
50
100
150
200
250
0
10
20
30
40
50
60

825J-
825J-
825J-

-1R -1R -1R


0 0 0
-5R H -5R H -5R H
0 0 0
-10 H -10 H -10 H
R R R
Energy (J)

-25 H -25 H -25 H


R R R
-36 H -36 H -36 H
R R R
-47 H -47 H -47 H
R R R
Fusing Energy (J)

Fusing Current (A)


-75 H -75 H -75 H
R R R
-10 H -10 H -10 H
0 0 0
-15 H -15 H -15 H

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


0H 0H 0H
Axial Terminal / Surface Mount / Heat Sinkable Packaging

0
5
10
15
20
25
30
35
0
0
10
20
30
40
50
60
0
2
4
6
8
10
12
14
p e r f o r m a n ce c h a r a cte r i s i cs

RH3R0DB-
RH3R0DB-
RH3R0DB-

-R -R -R
50 50 50
-1R 0J -1R 0J -1R 0J
0 0 0
Energy (J)

-2R 0J -2R 0J -2R 0J


7 7 7
-4R 0J -4R 0J -4R 0J
7 7 7
-6R 0J -6R 0J -6R 0J
8 8 8
Fusing Energy (J)

Fusing Current (A)

-7R 0J -7R 0J -7R 0J


5 5 5
High Energy Wirewound

-10 0J -10 0J -10 0J


R R R
-15 0J -15 0J -15 0J
R R R
-25 0J -25 0J -25 0J
R R R
-47 0J -47 0J -47 0J
R R R
-68 0J -68 0J -68 0J
R R R
-75 0J -75 0J -75 0J
R0 R0 R0
J J J

(continued)
High Energy Wirewound
Axial Terminal / Surface Mount / Heat Sinkable Packaging

o r d e r i n g i n f o r m at i o n

Standard Part Numbers


Energy Fusing Current Power to
Part Number Ohms Power (J) Energy (J) to fuse (A) fuse (W)
33J1R0 1 3 12.70 53.26 23.93 572.60
33J5R0 5 3 6.25 26.20 10.03 502.96
33J10R 10 3 4.94 20.73 7.08 501.70
33J15R 15 3 4.66 19.55 5.95 531.47
33J20R 20 3 3.91 16.40 5.00 500.45
33J25R 25 3 3.07 12.89 4.20 441.79
33J30R 30 3 2.97 12.46 3.92 460.80
33J50R 50 3 2.43 10.20 2.97 440.68
33J100 100 3 1.92 8.07 2.10 439.58
35J1R5 1.5 5 76.55 321.19 40.32 2438.48
35J2R5 2.5 5 64.65 271.23 31.59 2494.75
35J7R5 7.5 5 37.66 158.01 16.90 2141.89
35J12R 12 5 37.90 158.99 14.20 2420.25
35J18R 18 5 28.80 120.84 11.13 2228.50
35J22R 22 5 27.48 115.29 10.03 2213.02
35J36R 36 5 22.78 95.59 7.86 2222.93
35J47R 47 5 23.22 97.42 7.08 2358.00
35J75R 75 5 18.77 78.77 5.55 2309.77
30J2R0 2 10 162.30 680.93 47.98 4603.79
30J4R7 4.7 10 150.86 632.92 33.88 5395.94
30J6R8 6.8 10 137.27 575.91 28.47 5513.41
30J15R 15 10 119.76 502.47 20.11 6065.77
30J27R 27 10 85.27 357.74 14.20 5445.56
30J33R 33 10 65.54 274.98 11.93 4700.40
30J50R 50 10 62.45 262.03 10.03 5029.59
30J82R 82 10 51.90 217.74 7.86 5063.34
30J100 100 10 49.41 207.28 7.08 5017.03
30J150 150 10 46.61 195.54 5.95 5314.71
825J1R0H 1 25 51.04 214.12 40.32 1625.65
825J5R0H 5 25 39.92 167.49 20.11 2021.92
825J10RH 10 25 31.58 132.50 14.20 2016.87
825J25RH 25 25 19.64 82.40 8.43 1776.01
825J36RH 36 25 17.79 74.62 7.08 1806.13
825J47RH 47 25 18.71 78.49 6.60 2049.57
825J75RH 75 25 14.66 61.49 5.00 1876.69
825J100H 100 25 12.29 51.56 4.20 1767.15
825J150H 150 25 11.59 48.64 3.53 1872.00
RH3R0DBR500J 0.5 3 12.93 54.25 31.59 498.95
RH3R0DB1R00J 1 3 10.23 42.91 22.31 497.70
RH3R0DB2R70J 2.7 3 6.87 28.82 13.24 473.33
RH3R0DB4R70J 4.7 3 5.87 24.63 10.03 472.78
RH3R0DB6R80J 6.8 3 5.34 22.41 8.43 483.07
RH3R0DB7R50J 7.5 3 4.75 19.91 7.86 463.11
RH3R0DB10R0J 10 3 3.98 16.70 6.60 436.08
RH3R0DB15R0J 15 3 3.75 15.75 5.55 461.95
RH3R0DB25R0J 25 3 3.07 12.89 4.20 441.79
RH3R0DB47R0J 47 3 2.28 9.59 2.97 414.24
RH3R0DB68R0J 68 3 2.08 8.72 2.49 423.26
RH3R0DB75R0J 75 3 2.29 9.62 2.49 466.83
RoHS compliant product available; Add “E” suffix to part number to specify.

Other values available, contact Ohmite for details.

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 63


G Series
Capacitor Discharge & Symmetry
Fe a t u r es
• High Power Dissipation up to 13W @25°C
• Specially Designed to meet Repetitive Pulse
Loading
• Corrosion Resistant Terminals for long life
• Superior Vibration Resistance
• IEC 115-1 Reference Standard

S E RI E S S P E C IFI C A T I O N S

Series Wattage @25°C Wattage @70°C Limiting Voltage Critical Value Ohmic Range
GW10 10 8.5 685 47KΩ 1Ω-82K
GW13 13 11 940 68KΩ 1Ω-120K

c h a r a cte r i st i cs Pe r f o r m a n ce DA T A
Temperature Range -55°C to 200°C Endurance at Full Rated Power for 1000hrs, (1.5hrs ∆R < 5% + 0R05
Terminal Strength >25N Rated Temperature ON,0.5hrs OFF) at 25°C

Derating 25°C to 350°C, Linearly Short Term 10 x Rated Power for 5 secs, IEC115-1, ∆R < 2% + 0R05
Overload Clause 4.1.3
TCR ±100 ppm/°C
Damp Heat 90-95% RH, 40°C, 56 Days, ∆R < 5% + 0R05
Tolerance 1%, ±2%, ±5%, ±10%
Steady State IEC 115-1, Clause 4.17.3
Climatic Sequence As per IEC 115-1,Clause 4.23 ∆R < 5% + 0R05
Solderability Not Applicable-Resistor is Designed for
Screw Mounting Only
Terminal Strength 25 N Pull Test for 10 Seconds, IEC ∆R < 0.5% + 0R05
115-1, Clause 4.16

DIM E N S I O N S

0.374 in. ±.039


9.5 mm ±1
Length P
ø 0.25 in. ±.008 0.827 in. ±.039 Series (in. ±.039 / mm±1)
0.0157 in. ±.0019 6.35 mm ±.20 21 mm ±1
0.40 mm ±.05 GW10 0.866 / 22.0
GW13 1.252 / 31.8

0.21 in. ±.008


5.35 mm ±.20 P 0.590 in. ±.039
15 mm ±1

(continued)

64 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


G Series
Capacitor Discharge & Symmetry
co m p a t i b i l i t y
BHC Epcos Panasonic
GW10 Case GW13 Case GW10 Case GW13 Case GW10 Case GW13 Case
Series Sizes Series Sizes Series Sizes Series Sizes Series Sizes Series Sizes
ALS30/31 KE, KF ALS30/31 ND, NF, B41456 51.6 B41456 76.9 G FB, FC, G HG, HH,
NP, NT, B41458 51.6 B41458 76.9 FE, FG, HK, HL,
RD, RH, B43456 51.6 B43456 76.9, 91 FH, FK, HN, HP,
RP B43458 51.6 B43458 76.9, 91 FL, FN, HW
FP
Cornell Dubilier ILL Capacitor
United Chemi-Con
GW10 Case GW13 Case GW10 Case GW13 Case
Series Sizes Series Sizes Series Sizes Series Sizes GW10 Case GW13 Case
3186 EA, EB, EC, 3186 GC, GD, GE, LKP 51 LKP 77, 90 Series Sizes Series Sizes
ED, EE, EF, GF, GG, GH, LRP 51 KMH 50 LXA 76, 89
EG, EH GJ, DN LXA 50 LXR 76, 89
3188 EA, EB, EC, 3188 GC, GD, GE, Nichicon UK RWE 50 KMH 76, 89
ED, EE, EF, GF, GG, GH, RWF 50 RWE 76, 89
EG, EH GJ, DN GW10 Case GW13 Case RWY 50 RWF 76, 89
520C BA, BH, BB, 520C DB, DJ, DC, Series Sizes Series Sizes SME 50 RWL 76, 89
BJ, BC, BD, DD, DE, DF, NR 51 NR 76.2, 90 RWY 76, 89
BE, BF DP, DN, DG, NT 51 NT 76.2, 90 SME 76, 89
FC, FD, FE, NW 51 NW 76.2, 90 UTOR 76
FF, FP, FN, NX 51 NX 76.2, 90
FG QR 51 QR 76.2, 90 Vishay
DCMC BA, BH, BB, DCMC DB, DJ, DC,
BJ, BC, BD, DD, DE, DF, GW10 Case GW13 Case
BE, BF DP, DN, DG, Series Sizes Series Sizes
FC, FD, FE, 36D, BY, BA, 36D, DB, DJ,
FF, FP, FN, 36DE, BM, BB, 36DE, DC, DD,
FG 36DX BL, BC, 36DX DE, DF
OTB All BD, BE,
MPF All BF
PF BA, BH, BB,
BJ, BC, BD,
BE, BF
SCR A
SF All
T A

O RD E RING INF O RMA T I O N

Standard part numbers


G Series GW10J5K00E E = RoHS
compliant
Ohms 10 watt 13 watt
Component Modifier Wattage Tolerance Resistance Value
W = wirewound 10 watts K = 10% R = Decimal Examples: 1K GW10J1K00E GW13J1K00E
13 watts J = 5% K = 1,000 1K00 = 1,000Ω 2.5K GW10J2K50E GW13J2K50E
G = 2% 10K0 = 10,000Ω 5K GW10J5K00E GW13J5K00E
F = 1% 82K0 = 82,000Ω 7.5K GW10J7K50E GW13J7K50E
120K = 120,000Ω 10K GW10J10K0E GW13J10K0E
15K GW10J15K0E GW13J15K0E
20K GW10J20K0E GW13J20K0E
25K GW10J25K0E GW13J25K0E
40K GW10J40K0E GW13J40K0E
50K GW10J50K0E GW13J50K0E
75K GW10J75K0E GW13J75K0E

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Mini-Mox
0.25 Watt and 0.5 Watt
Precision Thick Film Axial Terminal
High Voltage/High Resistance

Fe a t u r es A p p l i c at i o n s
• RoHS compliant • Avionics The Mini-Mox resistor is very versatile,
• Wide resistance ranges • Medical electronics covering a wide resistance range as well
as a wide range of operating voltages.
• Epoxy coating • High gain feedback applications Provided with tolerances down to 1%, the
• Metal oxide resistive • Current pulse limiters Mini-Mox resistor works well in precision
element • Vacuum and space application circuits.

S e r i es S p ec i f i c a t i o n s

Ohmite Resistance Power Voltage Available


Series Range (Ohms) @25°C Rating Tolerances*
MOX200 500K to 1,500M 0.25W 500V 0.1% to 20%
MOX300 500K to 2,500M 0.50W 1,000V 0.1% to 20%
*Some tolerances are not available over the entire resistance range.

c h a r a cte r i st i cs

Resistor Metal Oxide Characteristic Test Method Specification


Coating Epoxy Short time Rated Power x2.5, 5 sec. ±0.5% max.
Core Alumina overload

Terminals Solder-coated axial. RoHS solder composition is Resistance to 260°C ±5°C, 10 ±1 sec. ±0.5% max.
96% Sn, 3.5% Ag, 0.5% Cu soldering heat

Resistance 500K to 1,500MΩ Temperature -55°C/+155°C, 5 cycles ±0.5% max.


Range cycling

Power Rating 0.25W to 0.5W Withstanding 500 VDC, 60 ±10 sec. ±0.5% max.
voltage
Voltage Rating 500V to 1,000V
Insulation 500 VDC 10,000MΩ or
Tolerance 0.1% to 20% resistance more
Maximum Value Available
Tolerance MOX200 MOX300 Moisture 40°C ±2°C, 90-95%RH, ±1.5% max.
0.10% 10MΩ 10MΩ resistance 1000 hr.
0.25% 20MΩ 20MΩ Load life 70°C ±3°C, 1000 hr. ±2% max.
0.50% 30MΩ 30MΩ
1%-20% 1500MΩ 2500MΩ
Operating -55°C to +155°C
Temperature Derating
Max. Overload 1,000V (MOX200); 1,500V (MOX300)
100
Voltage
-55° 70°
Max. Pulse 1,500V (MOX200); 3,000V (MOX300) 80
Percent Rated Watts

Voltage
60
Temp. Coeff. of Series 100 PPM/°C 200 PPM/°C 300 PPM/°C
Resistance MOX200 500K-100MΩ 101M-1000MΩ 1001M-1500MΩ 40
MOX300 500K-100MΩ 101M-1000MΩ 1001M-2500MΩ
155°
20

0
-75 -25 0 25 75 125 175
Ambient Temperature, °C

(continued)

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Mini-Mox
0.25 Watt and 0.5 Watt
Precision Thick Film Axial Terminal
High Voltage/High Resistance
dimensions
(mm)
30mm ±3 A max. B ±0.5mm d ±0.05mm
B A Series Power Rating (in/mm) (in/mm) (in/mm)
MOX200 0.25W 0.26” / 6.5 0.09” / 2.2 0.024” / 0.6
MOX300 0.50W 0. 35” / 9 0.13” / 3.3 0.025” / 0.65
d

Tape and reel


0.03"
0.8mm 2.05" ±.12 0.24" ±.4
max. 52mm ±3 6mm ±1
2.6"
67mm
min.
11.02" ±0.12
280mm ±3
0.20 ±.02
5mm ±0.5
0.59" ±0.04 2.56" ±0.08
0.05" 15mm ±1 65mm ±2
1.2mm
max.

L1 L2
0 L1 – L2 = 1mm max.

H O W T O O RD E R
RoHS Tape and reel
Compliant 2500 qty./reel std.

MOX200001003FER
Mini Mox Series Ohms Tolerance
MOX-20000 or First 3 digits are B = 0.10% G= 2%
MOX-30000 significant; 4th digit is C = 0.25% J = 5%
multiplier (# of zeroes D = 0.5% K = 10%
to follow). Examples: F = 1% M= 15%
10R2 = 10.2 ohms P = 20%
1000 = 100 ohms
1503 = 150,000 ohms

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Mini-Mox
Precision Thick Film Axial Terminal
High Voltage/High Resistance

Fe a t u r es A p p l i c at i o n s The Mini-Mox resistor is very ver-


• Wide resistance ranges • Avionics satile, covering a wide resistance
• Silicone or epoxy coating • Medical electronics range as well as a wide range of
operating voltages. Provided with
• Metal oxide resistive element • High gain feedback applications tolerances down to 0.5%, the Mini-
• Current pulse limiters Mox resistor works well in precision
• Vacuum and space application circuits.

S e r i es S p ec i f i c a t i o n s

Ohmite Resistance Voltage Available Capacitance


Series Range (Ohms) Power Rating Tolerances* (pf)
*Some tolerances
• High-temperature (silicone coated) @70°C are not available
over the entire
MOX-400-22 500Ω to 300,000M 0.35W 2,500V 1% to 20% 1.00 resistance range.
MOX-750-22 750Ω to 600,000M 0.70W 5,000V 1% to 20% 0.75
MOX1125-22 1K to 1,000,000M 1.40W 7,500V 1% to 20% 0.25
• Standard (epoxy coated) @25°C
MOX-400-23 500Ω to 300,000M 0.75W 2,500V 0.5% to 20% 1.00
MOX-750-23 1K to 600,000M 1.00W 5,000V 0.5% to 20% 0.75
MOX1125-23 1K to 1,000,000M 1.50W 7,500V 0.5% to 20% 0.25

c h a r a cte r i st i cs

Resistor Metal Oxide Performance Data


Coating Silicone or Epoxy Characteristic Test Method Specification
Core Alumina Humidity MIL-STD-202, Method 103B, ±0.25%
Terminals Solder-coated axial. RoHS Condition B
solder composition is 96% Sn, Dielectric MIL-STD-202, Method 301, ±0.25%
3.5% Ag, 0.5% Cu Withstanding Voltage 750V
Resistance Range 500Ω to 1 Teraohm Insulation Resistance MIL-STD-202, Method 302, >10,000M or greater
Power Rating 0.35W to 1.5W Condition A or B dry
Voltage Rating 2500V to 7.5KV Thermal Shock MIL-STD-202, Method 107G, ±0.20%
Condition B, B-1, or F
Tolerance 0.5% to 20%; not all toler-
ances available in all values Load Life MIL-STD-202, Method 108A, ±2.0%
Condition D
Operating -55°C to +220°C
Temperature Resistance to MIL-STD-202, Method 215G Acceptable for the
Solvents Standard Series Only
Temp. Coefficient 25ppm/°C 0° to 85°C available
Terminal Strength MIL-STD-202, Method 211A, ±0.25%
Condition A or B
Derating
Shock (Specified MIL-STD-202, Method 213B, ±0.25%
100 Pulse) Condition I
70° Vibration, High MIL-STD-202, Method 204D, ±.020%
80
Frequency Condition D
Percent Rated Watts

Silicone
60
Power Conditioning MIL-R-49462A, Par 4.8 ±0.50%
Solderability MIL-STD-202, Method 208F >95% Coverage
40
Epoxy

20
110° 210°

0
0 25 50 75 100 125 150 175 200 225
Ambient Temperature, °C (continued)

68 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


Mini-Mox
Precision Thick Film Axial Terminal
High Voltage/High Resistance

S t a n d a r d T e m p . / V o lt a g e C oe f f i c i e n ts o f Res i st a n ce
Temp. Coeff. of Resistance Voltage Coeff. of Resistance**
Resistor Series 25 PPM/°C 50 PPM/°C 100 PPM/°C < 2PPM/Volt < 5PPM/Volt
MOX-400 1K-99M 100M-450M 451M-30,000M 1K-1,000M 1,001M-100,000M
MOX-750 1K-199M 200M-900M 901M-70,000M 1K-2,000M 2,001M-100,000M
MOX1125 1K-299M 300M-1,350M 1,351M-100,000M 1K-3,000M 3,001M-100,000M
*TCR of 25ppm for temperature range of 0°C-85°C. TCR of 50ppm and 100ppm for -55°C to 125°C. Consult fac-
tory for TCR values operating higher than 125°C
**For tighter VCs please contact Ohmite.

dimensions
(in./mm)
B A 1.5" typ. Series Power A max. B max.
• High-temperature (silicone coated) @70°C
lead dia.
0.020" typ. MOX-400-22 0.35W 0.510” / 12.95 0.140” / 3.56
MOX-750-22 0.70W 0.820” / 20.83 0.140” / 3.56
MOX1125-22 1.40W 1.210” / 30.73 0.140” / 3.56
• Standard (epoxy coated) @25°C
MOX-400-23 0.75W 0.580” / 14.78 0.165” / 4.19
MOX-750-23 1.00W 0.880” / 22.35 0.165” / 4.19
MOX1125-23 1.50W 1.270” / 32.26 0.165” / 4.19

H O W T O O RD E R

Coating
Style 2 = Black silicone
200, 300, 400, 3 = Epoxy
750, 1125 6 = No coating E = RoHS Compliant

MOX1125231006FE Not all tolerances


Mini Mox Terminal Ohms
Tolerance available in
D = 0.5%
Series 0 = MOX-200 or 300;
MOX-200 Z or 300 Z = 50ppm
First 3 digits are
significant; 4th digit is
F = 1% all values.
G = 2%
2 = 0.020" multiplier (# of zeroes J = 5%
7 = 0.032" to follow). Examples: K = 10%
10R2 = 10.2 ohms M = 15%
1000 = 100 ohms P = 20%
1503 = 150,000 ohms

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 69


Maxi-Mox
Precision Thick Film Axial Terminal
High Voltage/High Resistance

Maxi-Mox resistors are also versatile. Fe a t u r es A p p l i c at i o n s


Suitable for industrial applications • Wide resistance ranges • HV power supplies
requiring still more power for high • Voltage rating to 50KV • Power distribution
voltage switching, industrial control,
and high voltage current limiting. • Power rating to 12.5 watts • Medical instrumentation
• Silicone or epoxy coating • Avionics
• Non-inductive available
S E RI E S S P E C IFI C A T I O N S

Ohmite Resistance Power Voltage Available Capacitance


Series Range (Ω) @70°C Rating Tolerances* (pf)
• High-temperature (silicone coated)
MOX-1-12 250Ω to 300,000M 2.5W 10.0KV 1% to 20% 0.75
MOX-2-12 500Ω to 700,000M 5.0W 20.0KV 1% to 20% 0.60
MOX-3-12 750Ω to 1,000,000M 7.5W 30.0KV 1% to 20% 0.50
MOX-4-12 1K to 1,000,000M 10.0W 40.0KV 1% to 20% 0.40
MOX-5-12 1.25K to 1,000,000M 12.5W 50.0KV 1% to 20% 0.30
• Standard (epoxy coated) @25°C
MOX-1-13 250Ω to 300,000M 2.0W 10.0KV 0.1% to 20% 0.75
MOX-2-13 500Ω to 700,000M 3.0W 20.0KV 0.1% to 20% 0.60
MOX-3-13 750Ω to 1,000,000M 4.0W 30.0KV 0.1% to 20% 0.50
MOX-4-13 1K to 1,000,000M 5.0W 40.0KV 0.1% to 20% 0.40
MOX-5-13 1.25K to 1,000,000M 6.0W 50.0KV 0.1% to 20% 0.30
*Some tolerances are not available over the entire resistance range.

c h a r a cte r i st i cs

Core Alumina d e r at i n g
Resistor Thick Film 100

Terminal RoHS solder composition is 96% Sn, 3.5% Ag, 80


70°

0.5% Cu
Percent Rated Watts

Silicone

Resistance Range 250Ω to 1 Teraohm 60

Power Rating 2.0W to 12.5W 40


Epoxy
Voltage Rating 10KV to 50KV
20

Tolerance 0.5% to 20%; not all tolerances available in all 110° 210°

values 0
0 25 50 75 100 125 150 175 200 225

Operating Temperature -55°C to +210°C


Ambient Temperature, °C

Temperature 25ppm/°C 0° to 85°C available


Coefficient (continued)

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Maxi-Mox
Precision Thick Film Axial Terminal
High Voltage/High Resistance
DIM E N S I O N S
Ohmite A max. B max.
A 1.5" typ.
Series Power (in/mm) (in/mm)
B lead dia.
• High-temperature (silicone coated) 0.032" typ.
MOX-1-12 2.5W 1.120” / 28.45 0.310” / 7.87
MOX-2-12 5.0W 2.120” / 53.85 0.310” / 7.87
MOX-3-12 7.5W 3.120” / 79.24 0.310” / 7.87
MOX-4-12 10.0W 4.120” / 104.65 0.310” / 7.87
MOX-5-12 12.5W 5.120” / 130.05 0.310” / 7.87
• Standard (epoxy coated)
MOX-1-13 2.0W 1.140” / 28.96 0.345” / 8.76
MOX-2-13 3.0W 2.140” / 54.36 0.345” / 8.76
MOX-3-13 4.0W 3.140” / 79.76 0.345” / 8.76
MOX-4-13 5.0W 4.140” / 105.16 0.345” / 8.76
MOX-5-13 6.0W 5.140” / 130.56 0.345” / 8.76

p e r f o r m a n ce d a t a
Characteristic Test Method Specification
Humidity MIL-STD-202, Method 103B, Condition B ±0.25%
Dielectric Withstanding Voltage MIL-STD-202, Method 301, 750V ±0.25%
Insulation Resistance MIL-STD-202, Method 302, Condition A or B >10,000 M or greater dry
Thermal Shock MIL-STD-202, Method 107G, Condition B, B-1, or F ±0.20%
Load Life MIL-STD-202, Method 108A, Condition D ±1.0%
Resistance to Solvents MIL-STD-202, Method 215G Acceptable for High Reliability Series only
Terminal Strength MIL-STD-202, Method 211A, Condition A or B ±0.25%
Shock (Specified Pulse) MIL-STD-202, Method 213B, Condition I ±0.25%
Vibration High Frequency MIL-STD-202, Method 204D, Condition D ±0.20%
Power Conditioning MIL-R-49462A, Par 4.8 ±0.50%
Solderability MIL-STD-202, Method 208F >95% Coverage

T E MP . AND V O LT AG E C O E FFI C I E N T S O F R E S I S T AN C E
Temp. Coeff. of Resistance* Voltage Coeff. of Resistance**
Resistor Series 25 PPM/°C 50 PPM/°C 100 PPM/°C < 2PPM/Volt < 5PPM/Volt
MOX-1 1K-99M 100M-450M 451M-30,000M 250Ω-1,000M 1,001M-100,000M
MOX-2 1K-199M 200M-1,000M 1,001M-60,000M 500Ω-2,600M 2,601M-200,000M
MOX-3 1K-299M 300M-1,500M 1,501M-90,000M 750Ω-4,000M 4,001M-300,000M
MOX-4 1K-399M 400M-2,000M 2,001M-120,000M 1K-5,300M 5,301M-400,000M
MOX-5 1K-499M 500M-2,500M 2,501M-150,000M 1.25K-6,700M 6,701M-500,000M
*TCR of 25ppm for temperature range of 0°C-85°C. TCR of 50ppm and 100ppm for -55°C to 125°C. Consult factory for TCR values operating higher than 125°C
**For tighter VCs please contact Ohmite.

o r d e r i n g i n f o r m at i o n
Coating
2 = Black silicone
Non-inductive 3 = Epoxy
optional 6 = No coating RoHS Compliant

MOX-1N-131006FE Not all tolerances


Maxi Mox Style Terminal Ohms Tolerance available in
Series
all values.
1,2,3,4,5,8 1 = 0.032" First 3 digits are D = 0.5%
significant; 4th digit is F = 1%
multiplier (# of zeroes G = 2%
to follow). Examples: J = 5%
1000 = 100Ω K = 10%
1503 = 150,000Ω M = 15%
5005 = 50,000,000Ω P = 20%

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RX-1M Hi-Meg
Ultra High Resistance
High Stability Hermetically Sealed

These Hi-Meg resistors are designed Fe a t u r es A p p l i c at i o n s


for use in electrometer circuits • Glass sealed hermetric resistors • Ultra high vacuum
where a high order of performance • Improved temperature stability • Medical instrumentation
is required. These resistors achieve
a high degree of accuracy and • Improved voltage stability • Current pulse limiters
stability, and operate at this high • Metal oxide resistive elements • Avionics
performance level for an extended • No outgassing
period of time. By being vacuum
sealed in a glass envelope, these • RoHS compliant
Hi-Megs are suitable for ultra-high • Calibration available
vacuum applications.

c h a r a cte r i st i cs

Resistance 1M to Handling and Cleaning of RX-1M Resistors:


Range 10,000,000M These glass encapsulated resistors, especially
Power Rating 0.5W at 25°C those of higher resistance value, require extraor-
Voltage Rating 1.0KV dinary cleanliness. These resistors should be
handled by the terminals, unless gloves are worn.
Temperature as low as Fingerprints on the surface of the resistor will
Coefficient 50PPM/°C attract contaminants and moisture, which will
cause a parallel resistance path, reducing the
resistance value of the device. If cleaning should
become necessary, use isopropyl alcohol and light-
ly wipe dry with lint free tissues such as Kimwipes.

dimensions

0.9"/ 0.9"/
22.9 mm 22.9 mm
min. min.
1.875"/47.63 mm max.

0.198"/5.0 mm 0.025" ±.002


dia. max. 0.64 mm

o r d e r i n g i n f o r m at i o n

RX-1M1006FE RoHS
Compliant
Tolerance
Hi-Meg Ohms D = 0.5%
Series First 3 digits are F = 1%
significant; 4th digit is G = 2%
multiplier (# of zeroes J = 5%
to follow). Examples: K = 10%
1506 = 150 MΩ M = 15%
1509 = 150 GΩ P = 20%
150A = 1.5 TΩ
100B = 10 TΩ

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Slim-Mox
Radial Terminal

Slim-Mox
Precision Thick Film Planar
A p p l i c at i o n s Fe a t u r es
• HV power supplies • High dielectric & low out-
• Medical instrumentation gassing epoxy coating
• Current pulse limiters • Low resistor noise
• Ionization chambers • Non inductive
• RoHS compliant
• Radial terminals
S e r i es S p ec i f i c a t i o n s Ohmite’s Slim-Mox provides stable per-
Max. Capac- formance for a wide range of resistance
Ohmite Resistance Power Operating itance values, with voltage ratings up to 25K.
Series Range (Ohms) @25°C Voltage (pf) Low temperature coefficients are avail-
SLIM-MOX10003 100Ω to 500M 0.25W 1.5KV 1.00 able for high stability circuit applications.
SLIM-MOX10103 100Ω to 1,000M 0.50W 2.0KV 1.00 The space-saving planar package offers
SLIM-MOX10203 200Ω to 5,000M 1.00W 5.0KV 0.90 and alternative to traditional high voltage
SLIM-MOX10303 250Ω to 5,000M 1.25W 7.5KV 0.75 resistors.
SLIM-MOX10403 500Ω to 5,000M 1.50W 10.0KV 0.70
SLIM-MOX10603 750Ωto 5,000M 2.00W 15.0KV 0.65 c h a r a cte r i st i cs
SLIM-MOX10803 1K to 5,000M 2.50W 20.0KV 0.60 Resistor Element Thick film on Alumina
SLIM-MOX20203 500Ω to 5,000M 1.50W 5.0KV 1.10 Coating Epoxy or Silicone
SLIM-MOX20403 1K to 5,000M 2.00W 10.0KV 0.80 Terminals RoHS solder composition is
SLIM-MOX20603 2K to 5,000M 2.50W 15.0KV 0.75 96% Sn, 3.5% Ag, 0.5% Cu

SLIM-MOX20803 2K to 5,000M 3.00W 20.0KV 0.65 Resistance Range 100 Ohms to 5,000M
SLIM-MOX21003 3K to 5,000M 3.50W 25.0KV 0.60 Power Rating 0.25W to 5.5W
SLIM-MOX30603 3K to 5,000M 3.50W 15.0KV 0.75 Voltage Rating 1.5KV to 25KV
SLIM-MOX30803 4K to 5,000M 4.00W 20.0KV 0.50 Tolerance 0.5% to 20%; not all toler-
ances available in all values
SLIM-MOX31003 5K to 5,000M 4.50W 25.0KV 0.40
SLIM-MOX40403 3K to 5,000M 3.00W 10.0KV 1.00 Operating -55°C to +110°C
Temperature
SLIM-MOX40803 5K to 5,000M 5.00W 20.0KV 0.80
Temperature See table
SLIM-MOX41003 5K to 5,000M 5.50W 25.0KV 0.50 Coefficient
Contact Ohmite for custom configurations. *Maximum voltage and power rating determined by
Ohm’s law: P=V2/R

dimensions
in./mm Series Power @25°C A max. B max. C ±0.025 D ±0.002
B SLIM-MOX10003 0.25W 0.30” / 7.62 0.30” / 7.62 0.10” / 2.54 0.025” / 0.635
SLIM-MOX10103 0.50W 0.34” / 8.64 0.33” / 8.38 0.20” / 5.08 0.025” / 0.635
SLIM-MOX10203 1.00W 0.34” / 8.64 0.58” / 14.73 0.40” / 10.16 0.032” / 0.813
A SLIM-MOX10303 1.25W 0.34” / 8.64 0.83” / 21.08 0.60” / 15.24 0.032” / 0.813
SLIM-MOX10403 1.50W 0.34” / 8.64 1.08” / 27.43 0.90” / 22.86 0.032” / 0.813
0.1" SLIM-MOX10603 2.00W 0.34” / 8.64 1.58” / 40.13 1.40” / 35.56 0.032” / 0.813
1.3" SLIM-MOX10803 2.50W 0.34” / 8.64 2.08” / 52.83 1.90” / 48.26 0.032” / 0.813
typ. D SLIM-MOX20203 1.50W 0.59” / 14.99 0.58” / 14.73 0.40” / 10.16 0.032” / 0.813
C SLIM-MOX20403 2.00W 0.59” / 14.99 1.08” / 27.43 0.90” / 22.86 0.032” / 0.813
SLIM-MOX20603 2.50W 0.59” / 14.99 1.58” / 40.13 1.40” / 35.56 0.032” / 0.813
SLIM-MOX20803 3.00W 0.59” / 14.99 2.08” / 52.83 1.90” / 48.26 0.032” / 0.813
SLIM-MOX21003 3.50W 0.59” / 14.99 2.58” / 65.53 2.40” / 60.96 0.032” / 0.813
SLIM-MOX30603 3.50W 0.84” / 21.34 1.58” / 40.13 1.40” / 35.56 0.032” / 0.813
SLIM-MOX30803 4.00W 0.84” / 21.34 2.08” / 52.83 1.90” / 48.26 0.032” / 0.813
SLIM-MOX31003 4.50W 0.84” / 21.34 2.58” / 65.53 2.40” / 60.96 0.032” / 0.813
SLIM-MOX40403 3.00W 1.09” / 27.69 1.08” / 27.43 0.90” / 22.86 0.032” / 0.813
SLIM-MOX40803 5.00W 1.09” / 27.69 2.08” / 52.83 1.90” / 48.26 0.032” / 0.813
SLIM-MOX41003 5.50W 1.09” / 27.69 2.58” / 65.53 2.40” / 60.96 0.032” / 0.813

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Slim-Mox Divider
Precision Thick Film Voltage

Multiple taps are provided Fe a t u r es S e r i es S p ec i f i c a t i o n s


on the Slim-Mox RD for use • Custom configura- Ohmite Power Operating
in advanced circuit designs. tions are available. Series @25°C Voltage
Tight ratio tolerances make Contact Ohmite with SLIM-MOX103RD 0.75W 5.0KV
these resistors ideal for pre- your specifications SLIM-MOX104RD 1.00W 10.0KV
cision applications requiring • RoHS compliant SLIM-MOX106RD 1.50W 12.0KV
consistent performance. SLIM-MOX108RD 2.00W 15.0KV
SLIM-MOX204RD 1.50W 10.0KV
c h a r a cte r i st i cs SLIM-MOX206RD 2.00W 12.0KV
Resistance range 1M to 5,000M ohms SLIM-MOX208RD 2.50W 20.0KV
Resistance ratio 100:1 - 5000 : 1 SLIM-MOX210RD 3.00W 25.0KV
To specify dividers outside this range, SLIM-MOX306RD 3.00W 12.0KV
please see our website at: SLIM-MOX308RD 3.50W 20.0KV
www.ohmite.com/dividers
SLIM-MOX310RD 4.00W 25.0KV
A complete description of the SLIM-MOX
Divider is required. EXAMPLE: SLIM-MOX408RD 4.50W 20.0KV
RT = 500MΩ 5% SLIM-MOX410RD 5.00W 25.0KV
R1 = 499.5MΩ 5%
Contact Ohmite for custom configurations.
R2 = 500KΩ 1%
Ratio = RT / R2 = 1,000: 1, 1%
Resistor element Thick film on Alumina
To specify Slim-Mox Dividers,
Ratio tolerances 0.5% to 5% please see our website at:
Temperature TCR tracking to 10ppm and VCR track- www.ohmite.com/dividers
Coefficient Tracking ing to 1ppm

dimensions
in. ±.025 /mm
B Series C E
SLIM-MOX103RD 0.60”/ 15.24 0.20”/ 5.08
SLIM-MOX104RD 0.90”/ 22.86 0.20”/ 5.08
A SLIM-MOX106RD 1.40”/ 35.56 0.20”/ 5.08
SLIM-MOX108RD 1.90”/ 48.26 0.60”/ 15.24
0.1"
1.3" SLIM-MOX204RD 0.90”/ 22.86 0.20”/ 5.08
typ. SLIM-MOX206RD 1.40”/ 35.56 0.20”/ 5.08
E SLIM-MOX208RD 1.90”/ 48.26 0.40”/ 10.16
C
SLIM-MOX210RD 2.40”/ 60.96 0.20”/ 5.08
SLIM-MOX306RD 1.40”/ 35.56 0.30”/ 7.62
SLIM-MOX308RD 1.90”/ 48.26 0.30”/ 7.62
SLIM-MOX310RD 2.40”/ 60.96 0.20”/ 5.08
SLIM-MOX408RD 1.90”/ 48.26 0.30”/ 7.62
SLIM-MOX410RD 2.40”/ 60.96 0.20”/ 5.08

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Slim-Mox HT A p p l i c at i o n s
• HV power supplies
High Temperature Thick Film Precision • Medical instrumentation
• Current pulse limiters
The Slim-Mox HT provides a higher power rating for high ambi- • Ionization chambers
ent temperature environments. Appropriate for mounting near
heat generating components. The Slim-Mox HT is finished with
Fe a t u r es
a rugged silicone coating suitable for most environments.
• Outstanding voltage coefficient
S e r i es S p ec i f i c a t i o n s
• High temperature silicone coating
Ohmite Resistance Power Voltage
Series Range (Ohms) @25°C Rating
• Low resistor noise
SLIM-MOX10002 100Ω to 500M 0.40W 1.5KV • Noninductive
SLIM-MOX10102 100Ω to 1,000M 0.75W 2.0KV • Custom configurations are available.
SLIM-MOX10202 200Ω to 5,000M 1.50W 5.0KV Contact Ohmite with your specifications
SLIM-MOX10302 250Ω to 5,000M 2.00W 7.5KV
• RoHS compliant
SLIM-MOX10402 500Ω to 5,000M 2.50W 10.0KV
SLIM-MOX10602 750Ω to 5,000M 3.25W 15.0KV • Radial Terminals
SLIM-MOX10802 1K to 5,000M 4.25W 20.0KV
C h a r a cte r i st i cs
SLIM-MOX20202 500Ω to 5,000M 2.50W 5.0KV
SLIM-MOX20402 1K to 5,000M 3.25W 10.0KV Resistor Element Thick film on Alumina
SLIM-MOX20602 2K to 5,000M 4.25W 15.0KV Coating Silicone
SLIM-MOX20802 2K to 5,000M 5.00W 20.0KV Resistance Range 100Ω to 5,000M
SLIM-MOX21002 3K to 5,000M 5.75W 25.0KV Power Rating 0.25W to 9.0W
SLIM-MOX30602 3K to 5,000M 5.50W 15.0KV Voltage Rating 1.5KV to 25KV
SLIM-MOX30802 4K to 5,000M 6.75W 20.0KV Tolerance 0.5% to 20%; not all toler-
SLIM-MOX31002 5K to 5,000M 7.50W 25.0KV ances available in all values
SLIM-MOX40402 3K to 5,000M 5.00W 10.0KV Operating -55°C to +180°C
Temperature
SLIM-MOX40802 5K to 5,000M 8.25W 20.0KV
SLIM-MOX41002 5K to 5,000M 9.00W 25.0KV
Contact Ohmite for custom configurations.

dimensions
in. /mm
B Series Power @25°C A max. B max. C ±0.025 D ±0.002
SLIM-MOX10002 0.40W 0.20” / 5.08 0.20” / 5.08 0.10” / 2.54 0.025” / 0.635
SLIM-MOX10102 0.75W 0.25” / 6.35 0.25” / 6.35 0.20” / 5.08 0.025” / 0.635
A SLIM-MOX10202 1.50W 0.25” / 6.35 0.50” / 12.70 0.40” / 10.16 0.032” / 0.813
SLIM-MOX10302 2.00W 0.25” / 6.35 0.75” / 19.05 0.60” / 15.24 0.032” / 0.813
0.07" SLIM-MOX10402 2.50W 0.25” / 6.35 1.00” / 25.40 0.90” / 22.86 0.032” / 0.813
1.3" SLIM-MOX10602 3.25W 0.25” / 6.35 1.50” / 38.10 1.40” / 35.56 0.032” / 0.813
typ. D SLIM-MOX10802 4.25W 0.25” / 6.35 2.00” / 50.80 1.90” / 48.26 0.032” / 0.813
C SLIM-MOX20202 2.50W 0.50” / 12.70 0.50” / 12.70 0.40” / 10.16 0.032” / 0.813
SLIM-MOX20402 3.25W 0.50” / 12.70 1.00” / 38.10 0.90” / 22.86 0.032” / 0.813
SLIM-MOX20602 4.25W 0.50” / 12.70 1.50” / 38.10 1.40” / 35.56 0.032” / 0.813
SLIM-MOX20802 5.00W 0.50” / 12.70 2.00” / 50.80 1.90” / 48.26 0.032” / 0.813
SLIM-MOX21002 5.75W 0.50” / 12.70 2.50” / 63.50 2.40” / 60.96 0.032” / 0.813
SLIM-MOX30602 5.50W 0.75” / 19.05 1.50” / 38.10 1.40” / 35.56 0.032” / 0.813
SLIM-MOX30802 6.75W 0.75” / 19.05 2.00” / 50.80 1.90” / 48.26 0.032” / 0.813
SLIM-MOX31002 7.50W 0.75” / 19.05 2.50” / 63.50 2.40” / 60.96 0.032” / 0.813
SLIM-MOX40402 5.00W 1.00” / 25.40 1.00” / 25.40 0.90” / 22.86 0.032” / 0.813
SLIM-MOX40802 8.25W 1.00” / 25.40 2.00” / 50.80 1.90” / 48.26 0.032” / 0.813
SLIM-MOX41002 9.00W 1.00” / 25.40 2.50” / 63.50 2.40” / 60.96 0.032” / 0.813

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Slim-Mox HT Divider
High Temperature Thick Film Voltage Divider

Slim-Mox HT RD resistor Fe a t u r es S e r i es S p ec i f i c a t i o n s
dividers complete the Slim- • High Temperature Ohmite Power Operating
Mox family with the high Operation Series @25°C Voltage
temperature divider configura- SLIM-MOX103RD 1.25W 5.0KV
• RoHS compliant SLIM-MOX104RD 1.50W 10.0KV
tion. These resistors are use-
ful wherever multiple voltage • Radial Terminals SLIM-MOX106RD 2.50W 12.0KV
drops are needed in a circuit. SLIM-MOX108RD 3.25W 15.0KV
Designed to customer speci- SLIM-MOX204RD 2.50W 10.0KV
fications, the Slim-Mox HT SLIM-MOX206RD 3.25W 12.0KV
RD resistor utilizes our thick SLIM-MOX208RD 4.25W 20.0KV
film on alumina technology SLIM-MOX210RD 5.00W 25.0KV
to offer flexible termination SLIM-MOX306RD 4.50W 12.0KV
schemes. SLIM-MOX308RD 5.00W 20.0KV
SLIM-MOX310RD 5.75W 25.0KV
c h a r a cte r i st i cs
SLIM-MOX408RD 6.75W 20.0KV
Resistance range 1M to 5,000M ohms
SLIM-MOX410RD 7.50W 25.0KV
Resistance ratio 100:1 - 5000 : 1 Contact Ohmite for custom configurations.
To specify dividers outside this range,
please see our website at:
www.ohmite.com/dividers
A complete description of the SLIM-MOX
Divider is required. EXAMPLE:
RT = 500MΩ 5% To specify Slim-Mox Dividers,
R1 = 499.5MΩ 5% please see our website at:
R2 = 500KΩ 1% www.ohmite.com/dividers
Ratio = RT / R2 = 1,000: 1, 1%
Resistor element Thick film on Alumina
Ratio tolerances 0.5% to 5%
Temperature TCR tracking to 10ppm and VCR track-
Coefficient Tracking ing to 1ppm

dimensions
in. ±0.025 /mm
B Series Power Rating C E
SLIM-MOX103RD 1.25W 0.60” / 15.24 0.20” / 5.08
SLIM-MOX104RD 1.50W 0.90” / 22.86 0.20” / 5.08
A
SLIM-MOX106RD 2.50W 1.40” / 35.56 0.20” / 5.08
0.07" SLIM-MOX108RD 3.25W 0.90” / 22.86 0.60” / 15.24
1.3"
typ. SLIM-MOX204RD 2.50W 0.90” / 22.86 0.20” / 5.08
E SLIM-MOX206RD 3.25W 1.40” / 35.56 0.20” / 5.08
C
SLIM-MOX208RD 4.25W 1.90” / 48.26 0.40” / 10.16
SLIM-MOX210RD 5.00W 2.40” / 60.96 0.20” / 5.08
SLIM-MOX306RD 4.50W 1.40” / 35.56 0.30” / 7.62
SLIM-MOX308RD 5.00W 1.90” / 48.26 0.30” / 7.62
SLIM-MOX310RD 5.75W 2.40” / 60.96 0.20” / 5.08
SLIM-MOX408RD 6.75W 1.90” / 48.26 0.30” / 7.62
SLIM-MOX410RD 7.50W 2.40” / 60.96 0.20” / 5.08

(continued)

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Slim-Mox
All products
T e m p e r a t u r e / V o lt a g e C oe f f i c i e n ts o f Res i st a n ce
Temp. Coeff. of Resistance*
0°C-85°C 85°C-125°C Voltage Coeff. of Resistance**
Resistor Series 25 PPM/°C 50 PPM/°C 100 PPM/°C < 2PPM/Volt < 5PPM/Volt
SLIM-MOX100 100 to 300M 100Ω to 50M 51M to 500M 100Ω to 140M 141M to 500M
SLIM-MOX101 100 to 800M 100Ω to 100M 101M to 1,000M 100Ω to 270M 271M to 1,000M
SLIM-MOX102 200 to 1,500M 200Ω to 250M 251M to 5,000M 200Ω to 640M 641M to 5,000M
SLIM-MOX103 250 to 800M 250Ω to 440M 441M to 5,000M 250Ω to 1,100M 1,101M to 5,000M
SLIM-MOX104 500 to 2,500M 500Ω to 450M 451M to 5,000M 500Ω to 1,100M 1,101M to 5,000M
SLIM-MOX106 750 to 5,000M 750Ω to 675M 676M to 5,000M 750Ω to 1,600M 1,601M to 5,000M
SLIM-MOX108 1K to 2,500M 1K to 375M 376M to 5,000M 1K to 940M 941M to 5,000M
SLIM-MOX202 500 to 1,500M 500Ω to 200M 201M to 5,000M 500Ω to 520M 521M to 5,000M
SLIM-MOX204 1K to 1,750M 1K to 375M 376M to 5,000M 1K to 950M 951M to 5,000M
SLIM-MOX206 2K to 4,500M 2K to 600M 601M to 5,000M 2K to 1,500M 1,501M to 5,000M
SLIM-MOX208 2K to 5,000M 2K to 1,000M 1,001M to 5,000M 2K to 2,500M 2,501M to 5,000M
SLIM-MOX210 3K to 5,000M 3K to 1,000M 1,001M to 5,000M 3K to 2,600M 2,601M to 5,000M
SLIM-MOX306 3K to 5,000M 3K to 1,000M 1,001M to 5,000M 3K to 2,600M 2,601M to 5,000M
SLIM-MOX308 4K to 5,000M 4K to 1,200M 1,201M to 5,000M 4K to 3,000M 3,001M to 5,000M
SLIM-MOX310 5K to 5,000M 5K to 1,500M 1,501M to 5,000M 5K to 4,000M 4,001M to 5,000M
SLIM-MOX404 3K to 5,000M 3K to 1,100M 1,101M to 5,000M 3K to 2,800M 2,801M to 5,000M
SLIM-MOX408 5K to 5,000M 5K to 1,250M 1,251M to 5,000M 5K to 3,000M 3,001M to 5,000M
SLIM-MOX410 5K to 5,000M 5K to 1,200M 1,201M to 5,000M 5K to 3,000M 3,001M to 5,000M
SLIM-MOX103RD 1M to 800M 1M to 70M 71M to 5,000M 1M to 185M 186M to 5,000M
SLIM-MOX104RD 1M to 2,500M 1M to 275M 276M to 5,000M 1M to 720M 721M to 5,000M
SLIM-MOX106RD 1M to 5,000M 1M to 250M 251M to 5,000M 1M to 640M 641M to 5,000M
SLIM-MOX108RD 1M to 2,500M 1M to 350M 351M to 5,000M 1M to 875M 876M to 5,000M
SLIM-MOX204RD 1M to 1,750M 1M to 300M 301M to 5,000M 1M to 750M 751M to 5,000M
SLIM-MOX206RD 1M to 4,500M 1M to 1,750M 1,751M to 5,000M 1M to 4,500M 4,501M to 5,000M
SLIM-MOX208RD 1M to 5,000M 1M to 625M 626M to 5,000M 1M to 1,550M 1,551M to 5,000M
SLIM-MOX210RD 1M to 5,000M 1M to 950M 951M to 5,000M 1M to 2,400M 2,401M to 5,000M
SLIM-MOX306RD 1M to 5,000M 1M to 800M 801M to 5,000M 1M to 2,000M 2,001M to 5,000M
SLIM-MOX308RD 1M to 5,000M 1M to 1,200M 1,201M to 5,000M 1M to 2,600M 2,601M to 5,000M
SLIM-MOX310RD 1M to 5,000M 1M to 1,000M 1,001M to 5,000M 1M to 3,900M 3,901M to 5,000M
SLIM-MOX408RD 1M to 5,000M 1M to 1,600M 1,601M to 5,000M 1M to 4,000M 4,001M to 5,000M
SLIM-MOX410RD 1M to 5,000M 1M to 1,200M 1,201M to 5,000M 1M to 3,000M 3,001M to 5,000M
*TCR of 25ppm for temperature range of 0°C-85°C. TCR of 50ppm and 100ppm for -55°C to 125°C. Consult factory for TCR
values operating higher than 125°C
**VC’s of <2PPM/Volt are available. Contact Ohmite with your requirement.

p e r f o r m a n ce d a t a De r a t i n g
Characteristic Test Method Specification 100

Humidity MIL-STD-202, Method 103B, Condition B ±0.25% 70°


80
Dielectric Withstanding Voltage MIL-STD-202, Method 301, 750V ±0.25% Silicone
Percent Rated Watts

Insulation Resistance MIL-STD-202, Method 302, Condition A or B >10,000M or greater dry 60

Thermal Shock MIL-STD-202, Method 107G, Condition B, B-1, or F ±0.20% Epoxy


40
Load Life MIL-STD-202, Method 108A, Condition D ±1.0%
Resistance to Solvents MIL-STD-202, Method 215G No degradation of 20
coating or marking 110° 180°

Terminal Strength MIL-STD-202, Method 211A, Condition A or B ±0.25% 0


0 25 50 75 100 125 150 175 200

Shock (Specified Pulse) MIL-STD-202, Method 213B, Condition I ±0.25% Ambient Temperature, °C

Vibration, High Frequency MIL-STD-202, Method 204D, Condition D ±.020%


Power Conditioning MIL-R-49462A, Par 4.8 ±0.50%
Solderability MIL-STD-202, Method 208F >95% Coverage

O r d e r i n g i n f o r m at i o n
Coating
2 = Blue silicone (high temp.)
Style 3 = Epoxy (standard) Tape & RoHS
100 to 410 6 = No coating Reel Compliant

SM102031006FTE Not all tolerances available in all values.


To specify Slim-Mox Dividers, please
Slim Mox
Series
Terminal
0 = 0.032" std.
Ohms
First 3 digits are
Tolerance
D = 0.5%
see our website at:
(for SM102 - 410) significant; 4th digit is F = 1% www.ohmite.com/dividers
0 = 0.025" std. multiplier (# of zeroes G = 2%
(SM100 and 101) to follow). Examples: J = 5%
1000 = 100Ω K = 10%
1503 = 150,000Ω M = 15%
5005 = 50,000,000Ω P = 20%

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Super Mox Series
High Voltage
High-voltage Super Mox resistors have been devel-
oped to meet the precision temperature stability
requirements of high-accuracy and high-voltage Uncoated resistor element pictured for
demonstration purposes only. Finished
systems. Super Mox combines proprietary non- product is coated with silicone.
inductive resistance system and design to achieve
low temperature coefficient, low voltage coefficients, requirements of high voltage power supplies, elec-
high stability and increased high operating voltages. tron microscopes, X-ray systems, high resolution
These resistors are designed to meet the demanding CRT displays and geophysical instruments.

S E RI E S S P E C IFI C A T I O N S

Power Max. Oper.


Series Rating (W) Voltage Res. Range (Ω) VCR*
MOX910 3.80 15,000 1K-500M 0.40
500M-5G 0.75
MOX920 5.00 21,000 1K-1G 0.20
1G-10G 0.40
MOX930 7.50 30,000 1K-1G5 0.15
1G5-15G 0.30
MOX940 10.00 45,000 1K-2G5 0.10
2G5-25G 0.15
MOX950 13.50 60,000 1K-3G 0.08
3G-30G 0.12
MOX960 16.00 72,000 1K-4G 0.06
4G-40G 0.10
MOX970 20.00 90,000 1K-5G 0.04
5G-50G 0.08
* typical values, contact factory for details

c h a r a cte r i st i cs

Resistance from 1KΩ to 50GΩ on all models (contact Ohmite for Insulation >10,000 MΩ 500 Volt 25 °C 75% relative
Range 51G to 1TΩ) Resistance humidity
Tolerances 0.05%, 0.1%, 0.25%, 0.5%, 1%, 2%, 5%, 10% Dielectric >1,000 Volt 25 °C 75% relative humidity
(0.05% avail. to 10G, 0.25% to 100G, other on Strength
request) Thermal ∆ R/R < 0.1% typ., MIL Std. 202, method 107
Temperature 5, 10, 15, 25, 50 and 100ppm/°C (10ppm/°C avail- Shock 0.20% max. Cond. C (IEC 68 -2 -14)
Coefficients able to 10G, 25ppm/°C to 100G, other on request. Overload ∆ R/R < 0.1% typ., 1,5 x Pnom, 5 sec (do not
Temperature coefficient referenced to 25°C, ΔR 0.25% max. exceed max. voltage)
taken at +125°C.
Moisture ∆ R/R < 0.1% typ., MIL Std. 202, method 106
Encapsulation Silicone Conformal Coating Resistance 0.25% max. (IEC 68 -2 -3)
Terminal Gold Plated Load Life ∆ R/R < 0.1% typ., 1000 hours at rated power
Material 0.25% max. (IEC 115 -1)
Core Material Al2O3 (96%)
Resistor Ruthenium Oxide Derating
Material
100
Operating -55°C to 225°C (extended temperature range to 25°
Temperature 350°C available) 80
Percent Rated Watts

60

40

20
225°
0
-50 0 50 100 150 200 250 (continued)
Ambient Temperature, °C

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Super Mox Series
High Voltage
dimensions
(iin./mm) Series L D
1.38" / 35mm ±2 MOX910 1.07/ 27.00 0.32/8.00
L ±1mm D MOX920 1.46/ 37.00 0.32/8.00
0.8 mm
MOX930 2.05/ 52.00 0.32/8.00
MOX940 3.03/ 77.00 0.32/8.00
MOX950 4.02/102.00 0.33/8.30
MOX960 4.80/122.00 0.34/8.50
MOX970 5.98/152.00 0.34/8.50

o r d e r i n g i n f o r m at i o n

Coating
2 = conformal silicone standard
3 = conformal silicone high temp. with 350°C burn in E = RoHS compliant

MOX91021006JTE
TCR
Super Mox Series Ohms Tolerance* T = 100ppm
see chart for wattage First 3 digits are A = 0.05% V = 50ppm
significant; 4th digit is B = 0.10% W = 25ppm
multiplier (# of zeroes C = 0.25% X = 15ppm
*Extremely tight to follow). Examples: D = 0.5% Y = 10ppm
tolerances not available 1001 = 1000Ω F = 1%
across the full resistance 1503 = 150,000Ω G = 2%
range. Consult factory. 1006 = 100 MΩ J = 5%
K = 10%

Ohms
Part Number Watts 1% tol. TCR
MOX91021004FVE 3.8W 1M 50ppm
MOX91025004FVE 3.8W 5M 50ppm
MOX91021005FVE 3.8W 10M 50ppm
MOX91022505FTE 3.8W 25M 100ppm
MOX92021005FVE 5W 10M 50ppm
MOX92025005FVE 5W 50M 50ppm
MOX92021006FVE 5W 100M 50ppm
MOX92021007FTE 5W 1000M 100ppm
MOX93021004FVE 7.5W 1M 50ppm
MOX93025004FVE 7.5W 5M 50ppm
MOX93021005FVE 7.5W 10M 50ppm
MOX93022505FTE 7.5W 25M 100ppm
MOX94021005FVE 10W 10M 50ppm
MOX94025005FVE 10W 50M 50ppm
MOX94021006FVE 10W 100M 50ppm
MOX94021007FTE 10W 1000M 100ppm
MOX95021004FVE 13.5W 1M 50ppm
MOX95025004FVE 13.5W 5M 50ppm
MOX95021005FVE 13.5W 10M 50ppm
MOX95022505FTE 13.5W 25M 100ppm
MOX96021005FVE 16W 10M 50ppm
MOX96025005FVE 16W 50M 50ppm
MOX96021006FVE 16W 100M 50ppm
MOX96021007FTE 16W 1000M 100ppm
MOX97021004FVE 20W 1M 50ppm
MOX97025004FVE 20W 5M 50ppm
MOX97021005FVE 20W 10M 50ppm
MOX97022505FTE 20W 25M 100ppm

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20 Series
Vitreous Enamel Conformal Axial
Terminal Wirewound, 5% Tolerance Std. Fe a t u r es
• Rugged vitreous enamel coating withstands high
The 20 Series axial terminal resistors are both humidity and temperature cycling.
durable and economical. They have all the electrical
attributes of the more expensive 90 Series resistors, • Durable construction, recommended for industrial
including all-welded construction. applications where reliability is paramount.
They offer the durability of a lead free conformal • All-welded construction.
vitreous enamel coating and are ideal for computer, • Flame resistant lead free vitreous enamel coating.
communications and industrial applications in which
cost, quality, and reliability are key considerations. • RoHS compliant; Add “E” suffix to part number to
specify.

S e r i es s p ec i f i c a t i o n s
Series Wattage Ohms Max. Voltage*
21 1 1.0-3.0K 75
22 2 1.0-3.0K 65
23 3 0.1-10K 135
25 5 0.1-28K 330
27 7 0.1-25K 450
20 10 0.1-100K 720
12.5 watt size available on special order
*Maximum Voltage is based on Ohm’s Law [V=√(P*R)] as limited by the resis-
tance value of specified product

C h a r a cte r i st i cs
Coating Conformal lead free vitreous enamel
Core Ceramic.
Terminals Solder-coated axial. RoHS solder composition is 96% Sn, 3.5% Ag, 0.5% Cu
Derating Linearly from 100% @ +25°C to 0% @ +350°C
Tolerance ±5% standard; other tolerances available
Power rating Based on 25°C free air rating (other wattages available)
Overload Under 7 watts: 5 times rated wattage for 5 seconds; 7 watts and over: 10 times rated wattage for 5 seconds
Temperature coefficient 1 to 9.99 ohms: ±50 ppm/°C; 10 ohms and over: ±30 ppm/°C

Dimensions
(in./mm max.) Series Wattage Length* (max.) Diam.* (max.) Lead ga.
21 1 0.421 / 10.7 0.156 / 4.0 24
1.5 in. / 38.1mm L D 22 2 0.421 / 10.7 0.219 / 5.6 20
23 3 0.515 / 13.1 0.220 / 5.6 20
25 5 1.015 / 25.8 0.276 / 7.0 20
27 7 1.265 / 32.1 0.394 / 10.0 20
20 10 1.859 / 47.2 0.394 / 10.0 20
*For units below 1Ω, add 15% to body diameter, 10% to body length.

(continued)

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20 Series
Vitreous Enamel Conformal Axial
Terminal Wirewound, 5% Tolerance Std.

O RD E RING INF O RMA T I O N

Standard part numbers


Wattage Wattage Wattage
Ohmic value

Ohmic value

Ohmic value
20J––– 10

20J––– 10

20J––– 10
21J––– 1

21J––– 1

21J––– 1
22J––– 2

23J––– 3

25J––– 5

27J––– 7

22J––– 2

23J––– 3

25J––– 5

27J––– 7

22J––– 2

23J––– 3

25J––– 5

27J––– 7
Part No. Part No. Part No.
Prefix  Prefix  Prefix 
Suffix Suffix Suffix


0.10 ––– R10    62 –––62R       1,800 –––1K8      
0.13 ––– R13    68 –––68R       2,000 –––2K0      
0.15 ––– R15    75 –––75R       2,200 –––2K2      
0.20 ––– R20    82 –––82R       2,500 –––2K5      
0.25 ––– R25    100 –––100       2,700 –––2K7      
0.30 ––– R30    120 –––120       3,000 –––3K0      
0.33 ––– R33    125 –––125       3,300 –––3K3    
0.50 ––– R50    150 –––150       3,500 –––3K5    
0.75 ––– R75    180 –––180       3,900 –––3K9    
1 ––– 1R0       200 –––200       4,000 –––4K0    
1.5 –––1R5       220 –––220       4,500 –––4K5    
2 –––2R0       225 –––225       4,700 –––4K7    
2.2 –––2R2       250 –––250       5,000 –––5K0    
3 –––3R0       270 –––270       6,000 –––6K0    
4 –––4R0       300 –––300       6,800 –––6K8    
5 –––5R0       330 –––330       7,000 –––7K0    
7.5 –––7R5       350 –––350       7,500 –––7K5    
10 –––10R       390 –––390       8,000 –––8K0    
12 –––12R       400 –––400       9,000 –––9K0    
15 –––15R       450 –––450       10,000 –––10K    
18 –––18R       470 –––470       12,000 –––12K   
20 –––20R       500 –––500       13,000 –––13K  
22 –––22R       560 –––560       15,000 –––15K   
25 –––25R       600 –––600       17,000 –––17K  
27 –––27R       680 –––680       20,000 –––20K   
30 –––30R       750 –––750       22,000 –––22K   
33 –––33R       800 –––800       25,000 –––25K   
35 –––35R       820 –––820       30,000 –––30K 
39 –––39R       900 –––900       33,000 –––33K 
40 –––40R       1,000 –––1K0       35,000 –––35K 
47 –––47R       1,100 –––1K1       40,000 –––40K 
50 –––50R       1,200 –––1K2       50,000 –––50K 
56 –––56R       1,500 –––1K5      
 = Standard values Shaded values involve very fine resistance wire and should not be
used in critical applications without burn-in and/or thermal cycling.
 = Non-standard values subject to minimum handling charge per item

RoHS Compliant

21JR10E
20 Series Wattage Tolerance Resistance Value
Vitreous Enamel 1 = 1W J = 5% R10 = 0.10Ω
Axial Lead 2 1R0 = 1.0Ω
Wirewound 3 10R = 10.0Ω
5 250 = 250Ω
7 1K0 = 1,000Ω
0 = 10W 4K5 = 4,500Ω
50K = 50,000Ω

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200 Series
Brown Devil® Vitreous Enamel Power
Ohmite’s Brown Devil® is a small, exceptionally
durable power resistor. It features all-welded con-
struction and rugged, flame resistant conformal lead
free vitreous enamel coating to ensure successful
performance under high temperatures.
The wirewound 200 Series has a hollow-core con-
struction, which accommodates rigid mounting with
brackets or thru bolts. Fe a t u r es
Mounting brackets not included with resistors. • Rugged lead free vitreous enamel coating
• All-welded construction.
• Self supporting terminal mounting option.
• Higher power ratings.
• Flame-resistant lead free vitreous enamel coating.
• RoHS compliant product available. Add “E” suffix to
part number to specify.

S E RI E S S P E C IFI C A T I O N S

Series Wattage Ohms Lead Gauge Max. Voltage*


B5 5.25 0.1-20K 20 187
B8 8.0 0.03-25K 18 250
B12 12.0 0.08-51K 18 625
B20 20.0 0.1-100K 18 750 
Non-Inductive versions available. Insert “N” before tolerance code.
Example: B5NJ10RE
Also available in low cost Centohm or Silicone coating. Consult Ohmite.
* Maximum Voltage is based on Ohm’s Law [V=√P*R] as limited by the resis-
tance value of specified product

c h a r a cte r i st i cs

Coating lead-free vitreous enamel


Core Ceramic
Terminals Tinned axial; RoHS solder composition is 96% Sn, 3.5%
Ag, 0.5% Cu
Derating Linearly from 100% @ +25°C to 0% @ +350°C
Tolerance 1Ω+: ±5%
under 1Ω: ±10%
Power rating Based on 25°C free air rating
Overload 10 times rated wattage for 5 seconds
Temperature coefficient 5Ω and under: ±400 ppm/°C
Above 5Ω: ±260 ppm/°C
Max. amps To calculate, use the formula √P/R

(continued)

82 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


200 Series
Brown Devil® Vitreous Enamel Power
dimensions
(in. / mm)
1.50 in. -0/+0.25
38.10 mm -0/+6.35 Series Wattage L D C Lead Gauge
B5 5.25 0.625 / 15.88 0.250 / 6.35 0.135 / 3.43 20
B8 8.0 1.000 / 25.40 0.313 / 7.94 0.188 / 4.76 18
D C B12 12.0 1.750 / 44.45 0.313 / 7.94 0.188 / 4.76 18
B20 20.0 2.000 / 50.80 0.438 / 11.11 0.250 / 6.35 18 
L

o r d e r i n g i n f o r m at i o n

Standard Values
Wattage Wattage Wattage Wattage Wattage
B5J––– 5.25

B5J––– 5.25

B5J––– 5.25

B5J––– 5.25
B5J––– 5.25
Ohmic value

Ohmic value

Ohmic value

Ohmic value

Ohmic value
B12J––– 12
B20J––– 20
B12J––– 12
B20J––– 20

B12J––– 12
B20J––– 20

B12J––– 12
B20J––– 20

B12J––– 12
B20J––– 20
B8J––– 8

B8J––– 8

B8J––– 8

B8J––– 8
B8J––– 8
Part No. Part No. Part No. Part No. Part No.
Prefix  Prefix  Prefix  Prefix  Prefix 
Suffix Suffix Suffix Suffix Suffix


0.5 –––R50E   20 –––20RE    270 –––270E  2,250 –––2K25E   16,000 –––16KE 
1 –––1R0E     22 –––22RE  300 –––300E    2,400 –––2K4E 17,500 –––17K5E  
1.1 –––1R1E 24 –––24RE  330 –––330E  2,500 –––2K5E    18,000 –––18KE 
1.2 –––1R2E 25 –––25RE    350 –––350E    2,700 –––2K7E  20,000 –––20KE    
1.3 –––1R3E 27 –––27RE  360 –––360E 2,750 –––2K75E  22,500 –––22K5E 
1.5 –––1R5E    30 –––30RE    390 –––390E  3,000 –––3K0E     25,000 –––25KE   
1.6 –––1R6E  33 –––33RE  400 –––400E    3,300 –––3K3E  30,000 –––30KE  
1.8 –––1R8E  35 –––35RE   430 –––430E 3,500 –––3K5E    35,000 –––35KE  
2 –––2R0E     36 –––36RE 450 –––450E   3,600 –––3K6E 40,000 –––40KE  
2.2 –––2R2E 39 –––39RE  470 –––470E  3,900 –––3K9E  45,000 –––45KE 
2.4 –––2R4E  40 –––40RE    500 –––500E    4,000 –––4K0E    50,000 –––50KE  
2.7 –––2R7E  43 –––43RE  510 –––510E  4,300 –––4K3E 55,000 –––55KE
3 –––3R0E     47 –––47RE  560 –––560E  4,500 –––4K5E    60,000 –––60KE
3.3 –––3R3E  50 –––50RE    600 –––600E   4,700 –––4K7E  65,000 –––65KE
3.6 –––3R6E  51 –––51RE  620 –––620E  5,000 –––5K0E    70,000 –––70KE
3.9 –––3R9E  56 –––56RE  650 –––650E  5,100 –––5K1E  75,000 –––75KE
4 –––4R0E    62 –––62RE  680 –––680E  5,600 –––5K6E  80,000 –––80KE 
4.3 –––4R3E  68 –––68RE  700 –––700E   6,000 –––6K0E    85,000 –––85KE
4.7 –––4R7E  75 –––75RE     750 –––750E     6,200 –––6K2E  90,000 –––90KE
5 –––5R0E    82 –––82RE  800 –––800E    6,800 –––6K8E  95,000 –––95KE
5.1 –––5R1E  91 –––91RE  820 –––820E  7,000 –––7K0E    100,000 –––100KE
5.6 –––5R6E  100 –––100E     900 –––900E   7,500 –––7K5E      = Standard values; check
6.2 –––6R2E  110 –––110E 910 –––910E 8,000 –––8K0E    availability at www.ohmite.com
6.8 –––6R8E  120 –––120E  1,000 –––1K0E     8,200 –––8K2E  These values involve very fine
7.5 –––7R5E    125 –––125E    1,100 –––1K1E   8,500 –––8K5E resistance wire and should not
be used in critical applications
8.2 –––8R2E  130 –––130E  1,200 –––1K2E    9,000 –––9K0E   without burn-in and/or thermal
9.1 –––9R1E  150 –––150E    1,250 –––1K25E    9,100 –––9K1E cycling:
10 –––10RE     160 –––160E  1,300 –––1K3E  10,000 –––10KE     B5: 6.8K-20KΩ
11 –––11RE 180 –––180E  1,500 –––1K5E     11,000 –––11KE  B8: 12.5K-25KΩ
B12: 30K-51KΩ
12 –––12RE    200 –––200E     1,600 –––1K6E 12,000 –––12KE   B20: 22.5K-100KΩ
13 –––13RE 220 –––220E  1,750 –––1K75E    12,500 –––12K5E   
15 –––15RE    225 –––225E  1,800 –––1K8E 13,000 –––13KE 
16 –––16RE 240 –––240E  2,000 –––2K0E     13,500 –––13K5E 
18 –––18RE 250 –––250E    2,200 –––2K2E  15,000 –––15KE    

Coating
Blank = Vitreous
Non-Inductive
Winding
Made-to-order Parts
C = Centohm Optional (blank RoHS
Non-Inductive Winding Core Diameter
S = Silicone Wattage = std. winding) Compliant
Optional (blank See “Core and RoHS
= std. winding) Terminal Selection” Compliant

Series Tolerance Ohms 200N8D5R000JE See web-


F = 1% 1R0 = 1Ω site for
H = 3% 250 = 250Ω Coating Wattage Ohms Tolerance custom
J = 5% 1K0 = 1,000Ω 200 = Vitreous 3 R500 = 0.500Ω F = 1% core info
K = 10% 25K = 25,000Ω 400 = Silicone 5.25 1R00 = 1Ω H = 3%
25K5 = 25,500Ω Ceramic 8 250R = 250Ω J = 5%
12 1K00 = 1,000Ω K = 10%
20 25K0 = 25,000Ω
25K5 = 25,500Ω

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 83


40 Series
Ohmicone Silicone-Ceramic Conformal
®

Axial Terminal Wirewound


1% and 5% Tolerance Standard

Ohmite 40 Series resistors are the most economical


conformal silicone-ceramic coated resistors offered.
These all-welded units are characterized by their low
temperature coefficients and resistance to thermal
shock, making them ideal for a wide range of electri-
cal and electronic applications. Fe a t u r es
Units with 1% and 5% tolerances are identical in • Economical
construction and electrical specifications. Durable • Applications include commercial, industrial and
but economical 40 Series resistors exceed industry communications equipment
requirements for quality.
• Stability under high temperature conditions
• All-welded construction
• RoHS compliant; add “E” suffix to part number to
specify.

S e r i es S P E C IFI C A T I O N S

Series Wattage Ohms Voltage


41 1.0 0.10-6K 150
42 2.0 0.10-8K 100
43 3.0 0.10-20K 200
45 5.0 0.10-70K 460
47 7.0 0.10-80K 670
40 10.0 0.10-150K 1000
Non-Inductive versions available. Insert “N” before tolerance code.
Example: 42NJ27R

C h a r a cte r i st i cs

Coating Conformal silicone-ceramic.


Core Ceramic.
Terminals Solder-coated copper clad axial. RoHS solder composition is 96% Sn, 3.5% Ag, 0.5% Cu
Derating Linearly from 100% @ +25°C to 0% @ +275°C.
Tolerance ±5% (J type), ±1% (F type) (other tolerances available).
Power rating Based on 25°C free air rating
Overload Under 5 watts: 5 times rated wattage for 5 seconds. 5 watts and over: 10 times rated wattage for 5 seconds.
Temperature coefficient Under 1Ω: ±90 ppm/°C; 1Ω to 9.99Ω: ±50 ppm/°C; 10Ω and over: ±20 ppm/°C

Dimensions
(in./mm max.) Series Wattage Length Diam. Lead ga.
41 1.0 0.437 / 11.1 0.125 / 3.2 24
1.5 in. / 38.1mm L D
42 2.0 0.406 / 10.3 0.219 / 5.6 20
43 3.0 0.593 / 15.1 0.219 / 5.6 20
45 5.0 0.937 / 23.8 0.343 / 8.7 18
47 7.0 1.280 / 32.5 0.343 / 8.7 18
40 10.0 1.900 / 48.3 0.406 / 10.3 18

(continued)

84 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


40 Series
Ohmicone Silicone-Ceramic Conformal
®

Axial Terminal Wirewound


1% and 5% Tolerance Standard
O RD E RING INF O RMA T I O N

Standard part numbers


Wattage and Tolerance Wattage and Tolerance Wattage and Tolerance
1% Tolerance 5% Tolerance 1% Tolerance 5% Tolerance 1% Tolerance 5% Tolerance
Ohmic value

Ohmic value

Ohmic value
40F––– 10

40J––– 10

40F––– 10

40J––– 10

40F––– 10

40J––– 10
41F––– 1
43F––– 3
45F––– 5

41J––– 1
42J––– 2
43J––– 3
45J––– 5

41F––– 1
43F––– 3
45F––– 5

41J––– 1
42J––– 2
43J––– 3
45J––– 5

41F––– 1
43F––– 3
45F––– 5

41J––– 1
42J––– 2
43J––– 3
45J––– 5
Part No. Part No. Part No.
Prefix  Prefix  Prefix 
Suffix Suffix Suffix


0.1 –––R10          68 –––68R          2,200 –––2K2         
0.15 –––R15          75 –––75R          2,500 –––2K5         
0.2 –––R20          82 –––82R          2,700 –––2K7         
0.25 –––R25    100 –––100          3,000 –––3K0         
0.3 –––R30          120 –––120          3,300 –––3K3      
0.33 –––R33    125 –––125          3,500 –––3K5      
0.4 –––R40         150 –––150          3,900 –––3K9      
0.5 –––R50          180 –––180          4,000 –––4K0      
0.75 –––R75          200 –––200          4,500 –––4K5      
1 –––1R0          220 –––220          4,700 –––4K7      
1.5 –––1R5          225 –––225          5,000 –––5K0      
2 –––2R0          250 –––250          6,000 –––6K0      
2.2 –––2R2          270 –––270          6,800 –––6K8      
3 –––3R0          300 –––300          7,000 –––7K0      
4 –––4R0          330 –––330          7,500 –––7K5      
5 –––5R0          350 –––350          8,000 –––8K0      
7.5 –––7R5          390 –––390          9,000 –––9K0      
10 –––10R          400 –––400          10,000 –––10K      
12 –––12R          450 –––450          12,000 –––12K  
15 –––15R          470 –––470          13,000 –––13K  
18 –––18R          500 –––500          15,000 –––15K  
Shaded values
20 –––20R          560 –––560          17,000 –––17K  involve very fine

22 –––22R          600 –––600          20,000 –––20K  resistance wire

and should not
25 –––25R          680 –––680          22,000 –––22K  be used in criti-

27 –––27R          750 –––750          25,000 –––25K  cal applications

without burn-in
30 –––30R          800 –––800          30,000 –––30K  
and/or thermal
33 –––33R          820 –––820          33,000 –––33K cycling.

35 –––35R          900 –––900          35,000 –––35K 
39 –––39R          1,000 –––1K0          40,000 –––40K 
40 –––40R          1,100 –––1K1          50,000 –––50K 
47 –––47R          1,200 –––1K2            = Standard values
50 –––50R          1,500 –––1K5         
 = Non-standard values subject to mini-
56 –––56R          1,800 –––1K8          mum handling charge per item
62 –––62R          2,000 –––2K0         

40 Series
Ohmicone® Non-Inductive
Silicone Ceramic Winding
Conformal Axial Optional (blank RoHS
Term. Wirewound = std. winding) Compliant

41NJR10E
Wattage Tolerance Resistance Value
1 = 1W F= 1% R10 = 0.10Ω
2 J = 5% 1R0 = 1.0Ω
3 10R = 10.0Ω
5 250 = 250Ω
7 1K0 = 1,000Ω
0 = 10W 4K5 = 4,500Ω
50K = 50,000Ω

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80 Series
Commercial Grade Acrasil®‚ Silicone-Ceramic
Conformal Axial Terminal Wirewound
1% Tolerance (5% available)

RW Series Fe a t u r es
• Designed for precision power applications
Military Grade 80 Series MIL-R-26 Qualified • All-welded construction
Ohmite’s highest quality conformal axial terminal • RW Series “Mil” value resistors marked with
silicone-ceramic coated resistors for applications “Mil” in accordance with MIL-R-26 specifica-
requiring high precision and stability. These resistors tions
have a low temperature coefficient and maintain a
high degree of stability under demanding conditions.

S e r i es s p ec i f i c a t i o n s
ommercial Grade Military Grade
C Watts Ohms Voltage
81F RW70U 1 0.1-6K 150
82 2 0.1-8K 100
83F RW79U 3 0.1-20K 200
83J RW69V
85F RW74U 5 0.1-75K 460
85J RW67V
80F RW78U 10 0.1-150K 1000
80J RW68V
Non-Inductive versions available. Insert “N” before tolerance code. Example: 83NF2K21

C h a r a cte r i st i cs
Coating Silicone-ceramic
Core Ceramic
Terminals Solder-coated copper clad axial
Derating Linearly from 100% @ +25°C to 0% @ +275°C.
Tolerance ±5% (J type), ±1% (F type) (other tolerances available)
Power rating Based on 25°C free air rating
Maximum ohmic values See chart
Overload Under 5 watts: 5 times rated wattage for 5 seconds. 5 watts and over: 10 times
rated wattage for 5 seconds
Temperature coefficient Under 1Ω; ±90 ppm/°C
1 to 9.99Ω: ±50 ppm/°C
10Ω and over; ±20 ppm/°C
Dielectric withstanding voltage 500 VAC: 1 watt rating; 1000 VAC: 2, 3, 5, 7, and 10 watt rating

Dimensions
(in./mm max.) Watts Length Diam. Lead gauge
81F RW70U 1 0.437 / 11.1 0.125 / 3.2 24
1.5 in. / 38.1mm L D
82 2 0.406 / 10.3 0.219 / 5.6 20
83F RW79U 3 0.593 / 15.1 0.218 / 5.5 20
83J RW69V
85F RW74U 5 0.937 / 23.8 0.343 / 8.7 18
85J RW67V
80F RW78U 10 1.842 / 46.8 0.406 /10.3 18
80J RW68V

(continued)

86 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


80 Series
Commercial Grade Acrasil®‚ Silicone-Ceramic
Conformal Axial Terminal Wirewound
1% Tolerance (5% available)

RW Series
Military Grade 80 Series MIL-R-26 Qualified
O RD E RING INF O RMA T I O N

Commercial Grade (80 Series) Part Numbers


Wattage Wattage Wattage Wattage Wattage
Ohmic value

Ohmic value

Ohmic value

Ohmic value

Ohmic value
10

10

10

10

80F––– 10
1
3
5

1
3
5

1
3
5

1
3
5

85F––– 5
Part No. Part No. Part No. Part No. Part No.
81F–––
83F–––
85F–––
80F–––

81F–––
83F–––
85F–––
80F–––

81F–––
83F–––
85F–––
80F–––

81F–––
83F–––
85F–––
80F–––
Prefix  Prefix  Prefix  Prefix  Prefix 
Suffix Suffix Suffix Suffix Suffix


0.1 –––R10     2.21 –––2R21    51.1 –––51R1    1,210 –––1K21     27,400 –––27K4  
0.11 –––R11    2.49 –––2R49     56.2 –––56R2     1,330 –––1K33    30,100 –––30K1  
0.121 –––R121     2.74 –––2R74    61.9 –––61R9    1,500 –––1K5     33,200 –––33K2  
0.133 –––R133    3.01 –––3R01     68.1 –––68R1     1,620 –––1K62    37,400 –––37K4  
0.15 –––R15     3.32 –––3R32    75 –––75R    1,820 –––1K82     38,300 –––38K3  
0.162 –––R162    3.74 –––3R74    82.5 –––82R5     2,000 –––2K0     40,200 –––40K2  
0.182 –––R182     4.02 –––4R02     90.9 –––90R9    2,210 –––2K21    45,300 –––45K3  
0.2 –––R20     4.53 –––4R53    100 –––100     2,490 –––2K49     49,900 –––49K9  
0.221 –––R221    4.99 –––4R99     110 –––110    2,740 –––2K74    51,100 –––51K1  
0.249 –––R249     5.11 –––5R11    121 –––121     3,010 –––3K01     56,200 –––56K2  
0.274 –––R274    5.62 –––5R62     133 –––133    3,320 –––3K32    61,900 –––61K9  
0.301 –––R301     6.19 –––6R19    150 –––150     3,740 –––3K74    68,100 –––68K1  
0.332 –––R332    6.81 –––6R81     162 –––162    4,020 –––4K02    75,000 –––75K  
0.374 –––R374    7.5 –––7R5    182 –––182     4,530 –––4K53    82,500 –––82K5 
0.392 –––R392    8.25 –––8R25     200 –––200     4,990 –––4K99    90,900 –––90K9 
0.402 –––R402     9.09 –––9R09    221 –––221    5,110 –––5K11    100,000 –––100K 
0.453 –––R453    10 –––10R     249 –––249     5,620 –––5K62    150,000 –––150K 
0.499 –––R499     11 –––11R    274 –––274    6,190 –––6K19    200,000 –––200K 
0.511 –––R511    12.1 –––12R1     301 –––301     6,810 –––6K81   
0.562 –––R562     13.3 –––13R3    332 –––332    7,500 –––7K5   
0.619 –––R619    15 –––15R     374 –––374    8,250 –––8K25     = Standard values
0.681 –––R681     16.2 –––16R2    402 –––402     9,090 –––9K09     = Non-standard values
0.75 –––R75    18.2 –––18R2     453 –––453    10,000 –––10K    subject to minimum
handling charge per
0.825 –––R825     20 –––20R     499 –––499     10,500 –––10K5    item
0.909 –––R909    22.1 –––22R1    511 –––511    11,000 –––11K   
1 –––1R0     24.9 –––24R9     562 –––562     12,100 –––12K1    Shaded values involve
very fine resistance wire
1.1 –––1R1    27.4 –––27R4    619 –––619    13,300 –––13K3    and should not be used
1.21 –––1R21     30.1 –––30R1     681 –––681     15,000 –––15K    in critical applications
1.330 –––1R33    33.2 –––33R2    750 –––750    16,200 –––16K2    without burn-in and/or
thermal cycling.
1.5 –––1R5     37.4 –––37R4    825 –––825     18,200 –––18K2   
1.62 –––1R62    40.2 –––40R2     909 –––909    20,000 –––20K   
1.82 –––1R82     45.3 –––45R3    1,000 –––1K0     22,100 –––22K1  
2 –––2R0     49.9 –––49R9     1,100 –––1K1    24,900 –––24K9  

Non-Inductive Winding Military Grade


Commercial Grade Optional (blank = std. winding) This product will
81NJR10 ���������� not be made avail-
Tolerance able as RoHS
80 Series Wattage Tolerance Resistance Value
RW Series
Military grade
Resistance Value F = 1%
R100 = 0.1� J = 5%
Compliant.
Acrasil® 1 = 1W F= 1% R10 = 0.10Ω
1R00 = 1.0�
Silicone Ceramic 2 J = 5% 1R0 = 1.0Ω
Conformal Axial
Term. Wirewound
3
5
10R = 10.0Ω
250 = 250Ω
10R0 = 10.0�
1000 = 100� 1002 = 10K� For RoHS
0 = 10W 1K0 = 1,000Ω
1001 = 1000� 1503 = 150K� Compliant equiva-
4K5 = 4,500Ω
50K = 50,000Ω
lent, see 40 Series.

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90 Series
Lead Free Vitreous Enamel Molded
Axial Term. Wirewound, 5% Tolerance Standard
When you need the highest quality wirewound axial Fe a t u r es
terminal resistors available, choose Ohmite’s 90 • Molded Construction provides consistent shape
Series resistors. and size (Permits mounting in clips which extends
They are manufactured by a unique process that power rating).
molds the vitreous enamel over the resistive ele- • Meets MIL-R-26 requirements for insulated resis-
ment, helping to ensure consistent dimensions. tors.
This uniformity permits 90 Series resistors to be
mounted in clips, creating a heat-sinking benefit (see • All-welded construction.
next page). • Flame resistant lead free vitreous enamel coating.
The durable vitreous enamel coating, which is totally • Higher ratings in smaller sizes.
lead free, permits the 90 Series resistors to maintain
a hard coating while operating at high temperatures. • Heat sink mounting clips available.
Mechanical integrity is enhanced by the all-welded • RoHS compliant; add “E” suffix to part number to
construction. specify.

S e r i es s p ec i f i c a t i o n s
Series Wattage* Ohms Voltage
91 1.5 0.1Ω-3.6K 150
92 2.25 0.1Ω-3.5K 85
93 3.25 0.1Ω-10.5K 200
95 5.0 0.1Ω-25K 495
96 6.5 0.1Ω-50K 625
90 11.0 0.1Ω-91K 1080
* 2x power ratings by using heat-sink mounting clips shown on following page.
Note: Due to space restrictions, parts are stamped with wattage ratings reduced to the
nearest whole number. The actual wattage ratings are as published in this catalog.

C h a r a cte r i st i cs
Coating Molded lead free vitreous enamel
Core Ceramic
Terminals Solder-coated copper clad axial. RoHS solder composition is 96% Sn, 3.5% Ag, 0.5% Cu
Derating Linearly from 100% @ +25°C to 0% @ +350°C
Tolerance ±5% (other tolerances available)
Power rating Based on 25°C free air rating (other wattages available*)
Maximum ohmic values See chart
Overload Under 11 watts: 5 times rated wattage for 5 seconds. 11 watts: 10 times rated wattage for 5 seconds
Temperature coefficient 1 to 9.99Ω: ±100 ppm/°C; 10Ω and over: ±30 ppm/°C
Dielectric withstanding voltage 500 VAC: 1W rating; 1000 VAC: 2, 3, 5 and 11W

Dimensions
(in./mm max.) Series Wattage Length Diameter Lead gauge
91 1.5 0.452 / 11.5 0.140 / 3.6 24
1.5 in. / 38.1mm L D 92 2.25 0.405 / 10.3 0.219 / 5.6 20
93 3.25 0.577 / 14.7 0.234 / 5.9 20
95 5.0 0.968 / 24.6 0.265 / 6.7 20
96 6.5 0.952 / 24.2 0.343 / 8.7 20
90 11.0 1.811 / 46.0 0.343 / 8.7 20
(continued)

88 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


90 Series
O RD E RING INF O RMA T I O N

Non-Inductive Winding RoHS

Lead Free Vitreous Enamel Molded


Optional (blank = std. winding) Compliant

91NJR10E
Axial Term. Wirewound, 90 Series Wattage Tolerance Resistance Value

5% Tolerance Standard
Series-Lead 1 = 1.5W J = 5% 1R0 = 1.0Ω
Free Vitreous 2 = 2.25W 10R = 10.0Ω
Enamel Molded 3 = 3.25W 250 = 250Ω
Axial Term. 5 = 5W 1K0 = 1,000Ω
Wirewound 0 = 11W 4K5 = 4,500Ω
51K = 51,000Ω

Standard part numbers for 90 series


Wattage Wattage Wattage Wattage Wattage
Ohmic value

Ohmic value

Ohmic value

Ohmic value

Ohmic value
92J––– 2.25
93J––– 3.25

92J––– 2.25
93J––– 3.25

92J––– 2.25
93J––– 3.25

93J––– 3.25
91J––– 1.5

91J––– 1.5

91J––– 1.5
90J––– 11

90J––– 11

90J––– 11

90J––– 11

90J––– 11
95J––– 5

95J––– 5

95J––– 5

95J––– 5

95J––– 5
Part No. Part No. Part No. Part No. Part No.
Prefix  Prefix  Prefix  Prefix  Prefix 
Suffix Suffix Suffix Suffix Suffix


1 –––1R0      22 –––22R      350 –––350      3,500 –––3K5    13,000 –––13K  
1.1 –––1R1      24 –––24R      360 –––360      3,600 –––3K6    14,000 –––14K  
1.2 –––1R2      25 –––25R      390 –––390      3,900 –––3K9    15,000 –––15K  
1.3 –––1R3      27 –––27R      400 –––400      4,000 –––4K0    16,000 –––16K  
1.5 –––1R5      30 –––30R      430 –––430      4,300 –––4K3    17,000 –––17K  
1.6 –––1R6      33 –––33R      450 –––450      4,500 –––4K5    18,000 –––18K  
1.8 –––1R8      35 –––35R      470 –––470      4,700 –––4K7    20,000 –––20K  
2 –––2R0      36 –––36R      500 –––500      5,000 –––5K0    22,000 –––22K  
2.2 –––2R2      39 –––39R      510 –––510      5,100 –––5K1    24,000 –––24K  
2.4 –––2R4      40 –––40R      560 –––560      5,600 –––5K6    25,000 –––25K  
2.7 –––2R7      43 –––43R      600 –––600      6,000 –––6K0    27,000 –––27K 
3 –––3R0      47 –––47R      620 –––620      6,200 –––6K2    30,000 –––30K 
3.3 –––3R3      50 –––50R      680 –––680      6,800 –––6K8    33,000 –––33K 
3.6 –––3R6      51 –––51R      700 –––700      7,000 –––7K0    35,000 –––35K 
3.9 –––3R9      56 –––56R      750 –––750      7,500 –––7K5    36,000 –––36K 
4 –––4R0      62 –––62R     800 –––800      8,000 –––8K0    39,000 –––39K 
4.3 –––4R3      68 –––68R      820 –––820      8,200 –––8K2    40,000 –––40K 
4.7 –––4R7      75 –––75R      900 –––900      9,000 –––9K0    43,000 –––43K 
5 –––5R0      82 –––82R      910 –––910      9,100 –––9K1   45,000 –––45K 
5.1 –––5R1      91 –––91R      1,000 –––1K0      10,000 –––10K    47,000 –––47K 
5.6 –––5R6      100 –––100      1,100 –––1K1      11,000 –––11K   50,000 –––50K 
6.2 –––6R2      110 –––110      1,200 –––1K2      12,000 –––12K   51,000 –––51K 
6.8 –––6R8      120 –––120      1,300 –––1K3     
7.5 –––7R5      130 –––130      1,400 –––1K4       = Standard values
8.2 –––8R2      150 –––150      1,500 –––1K5       = Non-standard values subject to minimum handling
9.1 –––9R1      160 –––160      1,600 –––1K6      charge per item
10 –––10R      180 –––180      1,800 –––1K8     
11 –––11R      200 –––200      2,000 –––2K0     
12 –––12R      220 –––220      2,200 –––2K2      Shaded values involve very fine resistance wire and
13 –––13R      240 –––240      2,400 –––2K4     
should not be used in critical applications without burn-
in and/or thermal cycling.
15 –––15R      250 –––250      2,500 –––2K5     
16 –––16R      270 –––270      2,700 –––2K7     
18 –––18R      300 –––300      3,000 –––3K0     
20 –––20R      330 –––330      3,300 –––3K3   

Mo u n t i n g C l i p

Fe a t u r es
• Prevents severe vibration or mechanical shock to resistor
• Increases resistor wattage up to 100% when mounted on metal surface (1.5
sq. in. by 0.040 in. thick min. per watt dissipated)
• Holes in clip base permit fastening to chassis surface with machine screws,
eyelets or rivets
Standard part numbers for mounting clip • Sold in bags of ten (10)
Resistor Clip Clip Clip Hole Hole
rating length width height No. of centers diameter
Part No. (watts) (in./mm) (in./mm) (in./mm) holes (in./mm) (in./mm)
 = Most popular standard values
 5900 1.5 0.40 / 10.319 0.150 / 3.810 0.250 / 6.350 1 0.71 / 1.803
 = Standard values
 5902 2.25 0.35 / 8.890 0.217 / 5.500 0.275 / 6.980 2 0.156 / 3.969 0.71 / 1.803
 = Non-standard values subject to
 5904 3.25 0.50 / 12.700 0.257 / 6.500 0.319 / 8.103 2 0.250 / 6.350 0.093 / 2.362
minimum handling charge per
 5906 5.0 0.90 / 22.860 0.237 / 6.019 0.284 / 7.214 2 0.400 / 10.160 0.103 / 2.616 item
 5908 11.0 1.75 / 44.450 0.333 / 8.458 0.377 / 9.576 2 0.800 / 20.320 0.103 / 2.616

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 89


Axiohm
Centohm Coated
Axial Terminal Wirewound

Ohmite’s Axiohm resis- Fe a t u r es Options


tors are Centohm coated • Welded construction Noninductive: This specially
for maximum reliability. • Inorganic and non-hygroscopic, designed version is wound using
These all-welded units Centohm coating seals and protects the Ayrton-Perry method.
are characterized by their the resistance wire. Resistance Tolerances: Options
low temperature coef- include 5%, 1%, 0.5%, 0.25%, and
ficients and resistance to • Exceeds MIL-R-26 moisture require-
ments 0.1% resistors.
thermal shock, making
them ideal for a wide • Centohm Resistors are designed to Terminal Sizes: Alternate terminal
range of electrical and meet and exceed performance charac- diameters available.
electronic applications. teristics of vitreous enamel resistors. Tape and Reel: Resistors taped for
• Centohm is more cost effective than automatic insertion. Contact Ohmite
vitreous enamel. for size, quantity and ordering infor-
mation
• ±5% resistance tolerance
S e r i es s p ec i f i c a t i o n s

Watt Resistance Standard Dielectric Maximum


Rating Range (Ω) Resistance Withstanding Voltage
Form Min. Max. Tolerance Voltage Rating
1C 0.1 4K ±5% 500 100
2C 0.1 10K ±5% 500 300
3C 0.1 20K ±5% 500 450
4C 0.1 30K ±5% 500 600
5C 0.1 40K ±5% 500 800
7C 0.1 50K ±5% 500 875
10C 0.1 90K ±5% 500 1600

C h a r a cte r i st i cs
Coating Flameproof proprietary Centohm
Core Ceramic
Element Copper-nickel alloy or nickel-chrome alloy depending on
resistance value
End Cap Stainless steel
Terminals Tinned Copper weld. RoHS solder composition is 96% Sn,
3.5% Ag, 0.5% Cu
Derating Linearly from 100% @ +25°C to 0% @ +350°C.
Tolerance ±5% (Std) down to 0.1% available.
Power rating Based on 25°C free air rating (other wattages available).
Overload Under 5 watts: 5 times rated wattage for 5 seconds. 5 watts
and over: 10 times rated wattage for 5 seconds.
Temperature coefficient ±30ppm /°C above 10Ω
±100ppm/°C 1 to 10Ω
±200ppm/°C below 1Ω

(continued)

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Axiohm
Centohm Coated
Axial Terminal Wirewound

Dimensions
(in./mm)
1.5 in. / 38.1mm A B C

D
Watt C D max.
Rating A B Wire Gauge clean term. to clean
Form ±.063”/±1.60mm ±.031”/0.79mm (dia.) term. in./mm
1C 0.313±.031 / 7.95±.79 0.094 / 2.39 #24 (.020”) 0.406 / 10.31
2C 0.375 / 9.53 0.219 / 5.56 #20 (.032”) 0.469 / 11.91
3C 0.5 / 12.7 0.219 / 5.56 #20 (.032”) 0.594 / 15.09
4C 0.688 / 17.48 0.219 / 5.56 #20 (.032”) 0.813 / 20.65
5C 0.938 / 23.83 0.219 / 5.56 #20 (.032”) 1.063 / 27.00
7C 1 / 25.4 0.313 / 7.95 #20 (.032”) 1.125 / 28.58
10C 1.563 / 39.7 0.313 / 7.95 #20 (.032”) 1.688 / 42.67

Pe r f o r m a n ce d a t a
Test Maximum ∆R values are maximums based on
MIL-R-26 testing requirements at
Temperature Coefficient ±30ppm/°C above 10Ω 350°C.
±100ppm/°C 1 to 10Ω
±200ppm/°C below 1Ω
Thermal Shock ± (2% + .05Ω)∆R
Short Time Overload ± (2% + .05Ω)∆R
Dielectric ± (0.1% + .05Ω)∆R
Low Temperature Storage ± (2% + .05Ω)∆R
High Temperature Exposure ± (2% + .05Ω)∆R
Moisture Resistance ± (2% + .05Ω)∆R
Shock ± (2% + .05Ω)∆R
Vibration ± (2% + .05Ω)∆R
Load Life ± (3% + .05Ω)∆R
Terminal Strength ± (1% + .05Ω)∆R

O RD E RING INF O RMA T I O N

Non-Inductive
Option (Add N) E = RoHS compliant
Example:
Std 3 watt,
10K ± 5% = 3CJ10K
Wattage Coating Tolerance Resistance (Ω)
"C" for J = 5% (standard) use "K" for 1000
Centohm H = 3% multiplier; use "R"
F = 1% for decimal point
D = .5%
Q = .25%
B = .1%

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 91


OD/OF/OA Series Discontinuance Notice: OA series
is not recommended for new de-
Little Demon® Carbon Composition Molded signs. The OA series will no longer
OD/OF Series (5% Tol.) OA Series (10%) be available for new orders after
8-30-14. After this date existing
stock will be sold until depleted.

Fe a t u r es Ohmite’s Little Demons are small, reliable carbon


• Molded insulation for high dielectric strength composition resistors with exceptional strength.
• Rugged construction They are made tough by a molding process that
combines the terminals, insulation and resistive ele-
• High surge capabilities ment into an integrated unit. Along with their small
• Comparable to “Mil” RC07, RC20, and RC32 types size, Little Demons perform with low noise, dissipate
• OD/OF Series available in E24 values heat rapidly and offer high temperature stability.
Color codes are readable even after prolonged use
• OA Series available in E12 values thanks to a very durable coating that resists abra-
sions and chipping normally associated with auto-
matic insertion equipment.

S e r i es s p ec i f i c a t i o n s

Series Wattage Ohms Tolerance Max. Voltage Dielectric VAC


OD 0.25 2.2-5.6M ±5% 250 500
OF 0.50 2.2-20M ±5% 350 700
OA 1.00 2.2-1M ±10% 500 1000

C h a r a cte r i st i cs

Terminals Solder-coated copper terminal. 100,000

Body Molded Phenolic 10,000


Single Pulse Power Capability

Tolerance ±5% (OD/OF); ±10% (OA)


Pulse Power (W)

OF
1,000
Derating Linearly from 100% @ +70°C to 0% @ 130°C OD

100

10

1
10-7 10-6 10-5 10-4 10-3 10-2 10-1 1
Pulse width (s)

Dimensions

1.135" ±0.12 / 28.83mm ±3 Series Length max. Diam. max. Lead Dia.
L D
(OA: 1.18" / 30.0mm) OD 0.276 / 7.0 0.098 / 2.5 0.024/0.60
OF 0.406 /10.3 0.150 / 3.8 0.028/0.70
OA 0.591 /15.0 0.236 / 6.0 0.035/0.92

(continued)

92 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


OD/OF/OA Series
Little Demon® Carbon Composition Molded
OD/OF Series (5% Tol.) OA Series (10%)
pa c k a g i n g

All resistors are packaged in sealed poly bags with desiccant Storage: Ohmite recommends storing carbon composition
to maintain a consistent humidity during storage. If parts are resistors in a controlled environment at a temperature of 5° to
removed from the protective plastic bag they should be used 35°C and relative humidity of less than 60%. Inventory should
as soon as possible or resealed in the plastic bag. always be used on a first-in-first-out basis.
Tape/Reel OD OF
0.5mm max. 6mm ±.5 280mm
Qty./reel 5000 3000 (ref.)
Reel size (mm) 260 260 52.4mm +1.6
-1.4
Qty./carton 40,000 24,000 260mm
Gross carton wt. (kg) 12 13 ±5
Carton size (m3) 0.04 0.04
5.08mm ±.38 275mm ±5 (OD)
455mm ±5 (OF)
Ammo Box OD OF
1mm max.
Tape width (mm) 52 52
Qty./box 2000 2000 60mm ±5 (OD)
Qty./carton 30,000 30,000 14.5mm ±.5
65mm ±5 (OF)
Gross carton wt. (kg) 10 16
Carton size (m3) 0.03 0.05

75mm ±5
L1 L2 3.2mm min. 3mm
L1 – L2 = 1mm max. 75mm ±5

60.4mm±1
60.4mm ±1

r es i sto r u se g u i d e l i n es
Carbon composition resistors are manufactured by extruding moisture and, therefore, storage recommendations should be
a blend of carbon and organic binders inside a phenolic outer adhered to. Generally, any moisture absorbed during storage
body. The extrusion is cut to length, leads inserted, cured, will be "baked out" during the soldering operation. If the prod-
and marked to form a finished resistor. The carbon and binder uct is stored properly the resistance shift during the soldering
mixture is adjusted to produce different resistance values. The operation will be minimal, less than 2% or 3%.
resistors are sorted for 5%, 10%, and 20% tolerance values. Carbon composition resistors are highly hygroscopic and
Carbon composition resistors are able to withstand larger changes in resistance value can occur if too much moisture is
short-term pulses and higher voltages than film resistors and absorbed. For this reason, it is recommended not to use water
are virtually impervious to ESD events (Electro-static dis- or water-soluble solvents to clean these components. Alcohol
charge). Carbon composition resistors are also sensitive to or hydrocarbon solvents are recommended for rinsing.

b a k e p r oce d u r e

A. Heat Treatment C. Solder heat test after treatment D. Cautions


110°C ±10°C Solder Dip Solderability: may be affected due to oxidization of lead wire
15 hours Type Temp. Time Evaluation Resistance value: some units may not completely recover to
B. Frequency of OD 300°C 3 sec within ±3% original value.
heat treatment OF 350°C 3 sec within ±3% Soldering heat: some treated product may have substantial
1 time only *Depth of Immersion: 3mm from the resistor resistance change during soldering operation. It is recom-
body mended that parts be tested to evaluate soldering heat
effects.
O RD E RING INF O RMA T I O N
• OD/OF Series available in E24 values Tape & reel
• OA Series available in E12 values RoHS compliant optional

O D 6 8 3 J E -TR
Series Ohms Tolerance
OD 68G = 6.8 OD, OF: J = 5%
OF 680 = 68 OA: K = 10%
OA 681 = 680
682 = 6,800
683 = 68,000
684 = 680,000

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 93


Little Rebel ®

Carbon Film Resistors, 5% Tolerance


Available in E24 Ohmic values

Little Rebels are one of Ohmite’s more economical Fe a t u r es


lines of low wattage resistors. Constructed of a pure • High stability, low noise level, long life.
carbon film deposited on a high-grade ceramic body, • Ideal for applications requiring a steady low power
these units offer better stability performance than drop.
comparable carbon composition resistors.
Little Rebels are designed for electrical and electronic • Available in Resistor Cabinet Assortments.
applications that demand small sizes and small power • 24 Values per decade.
ratings plus high performance and reliability.
S E RI E S S P E C IFI C A T I O N S

Series Wattage Ohms Max. Working Voltage


OJ 0.125 1.0- 1M 200
OK 0.250 1.0-10M 250
OL 0.500 1.0-10M 350
OM 1.00 1.0-10M 500
ON 2.00 1.0-10M 500
*Available in Cabinet Assortments

c h a r a cte r i st i cs
Core High-grade ceramic.
Terminals Solder-coated copper lead.
Derating Linearly from 100% @ +70°C to 0% @ 155°C.
Tolerance ±5%.
Temperature 1Ω to 10: ±350 ppm/°C
Coefficient 11Ω to 91K: -450 ppm/°C
100K to 1M: -700 ppm/°C
1.1M to 10M: -800 to 1500 ppm/°C
Maximum OJ: 400 Volts
Overload Voltage OK: 500 Volts
OL: 700 Volts
OM: 1000 Volts
ON: 1000 Volts
Quantity per reel OJ: 5000
OK: 5000
OL: 4000
OM: 2500
ON: 1000

dimensions
(iin./mm)
Series Wattage Max. Length Max. Diam. Lead ga.
1.102" / 28.00mm L D OJ 0.125 0.138 / 3.5 0.073 / 1.85 24
OK 0.250 0.268 / 6.8 0.099 / 2.5 22
OL 0.500 0.355 / 9.0 0.118 / 3.0 22
OM 1.00 0.473 /12.0 0.197 / 5.0 20
ON 2.00 0.630 / 16.0 0.217 / 5.5 20

(continued)

94 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


Little Rebel ®

Carbon Film Resistors, 5% Tolerance


Available in E24 Ohmic values
o r d e r i n g i n f o r m at i o n
Standard part numbers for standard resistance values
Wattage Wattage Wattage Wattage
OJ––– 0.125

OJ––– 0.125

OJ––– 0.125

OJ––– 0.125
Ohmic value

Ohmic value

Ohmic value

Ohmic value
OK––– 0.25

OK––– 0.25

OK––– 0.25

OK––– 0.25
OL––– 0.50

OL––– 0.50

OL––– 0.50

OL––– 0.50
OM––– 1.0

OM––– 1.0

OM––– 1.0

OM––– 1.0
ON––– 2.0

ON––– 2.0

ON––– 2.0

ON––– 2.0
Part No. Part No. Part No. Part No.
Prefix  Prefix  Prefix  Prefix 
Suffix Suffix Suffix Suffix


1 –––10G5      62 –––6205      3,900 –––3925      240,000 –––2445     
1.1 –––11G5      68 –––6805      4,300 –––4325      270,000 –––2745     
1.2 –––12G5      75 –––7505      4,700 –––4725      300,000 –––3045     
1.3 –––13G5      82 –––8205      5,100 –––5125      330,000 –––3345     
1.5 –––15G5      91 –––9105      5,600 –––5625      360,000 –––3645     
1.6 –––16G5      100 –––1015      6,200 –––6225      390,000 –––3945     
1.8 –––18G5      110 –––1115      6,800 –––6825      430,000 –––4345     
2.0 –––20G5      120 –––1215      7,500 –––7525      470,000 –––4745     
2.2 –––22G5      130 –––1315      8,200 –––8225      510,000 –––5145     
2.4 –––24G5      150 –––1515      9,100 –––9125      560,000 –––5645     
2.7 –––27G5      160 –––1615      10,000 –––1035      620,000 –––6245     
3.0 –––30G5      180 –––1815      11,000 –––1135      680,000 –––6845     
3.3 –––33G5      200 –––2015      12,000 –––1235      750,000 –––7545     
3.6 –––36G5      220 –––2215      13,000 –––1335      820,000 –––8245     
3.9 –––39G5      240 –––2415      15,000 –––1535      910,000 –––9145     
4.3 –––43G5      270 –––2715      16,000 –––1635      1 MEG –––1055     
4.7 –––47G5      330 –––3315      18,000 –––1835      1.1 MEG –––1155    
5.1 –––51G5      350 –––3515      20,000 –––2035      1.2 MEG –––1255    
5.6 –––56G5      360 –––3615      22,000 –––2235      1.3 MEG –––1355    
6.2 –––62G5      390 –––3915      24,000 –––2435      1.5 MEG –––1555    
6.8 –––68G5      430 –––4315      27,000 –––2735      1.6 MEG –––1655    
7.5 –––75G5      470 –––4715      30,000 –––3035      1.8 MEG –––1855    
8.2 –––82G5      510 –––5115      33,000 –––3335      2.0 MEG –––2055    
9.1 –––91G5      560 –––5615      36,000 –––3635      2.2 MEG –––2255    
10 –––1005      620 –––6215      39,000 –––3935      2.4 MEG –––2455    
11 –––1105      680 –––6815      43,000 –––4335      2.7 MEG –––2755    
12 –––1205      750 –––7515      47,000 –––4735      3.0 MEG –––3055    
13 –––1305      820 –––8215      51,000 –––5135      3.3 MEG –––3355    
15 –––1505      910 –––9115      56,000 –––5635      3.6 MEG –––3655    
16 –––1605      1,000 –––1025      62,000 –––6235      3.9 MEG –––3955    
18 –––1805      1,100 –––1125      68,000 –––6835      4.3 MEG –––4355    
20 –––2005      1,200 –––1225      75,000 –––7535      4.7 MEG –––4755    
22 –––2205      1,300 –––1325      82,000 –––8235      5.1 MEG –––5155    
24 –––2405      1,500 –––1525      91,000 –––9135      5.6 MEG –––5655    
27 –––2705      1,600 –––1625      100,000 –––1045      6.2 MEG –––6255    
30 –––3005      1,800 –––1825      110,000 –––1145      6.8 MEG –––6855    
33 –––3305      2,000 –––2025      120,000 –––1245      7.5 MEG –––7555    
36 –––3605      2,200 –––2225      130,000 –––1345      8.2 MEG –––8255    
39 –––3905      2,400 –––2425      150,000 –––1545      9.1 MEG –––9155    
43 –––4305      2,700 –––2725      160,000 –––1645      10 MEG –––1065    
47 –––4705      3,000 –––3025      180,000 –––1845     
51 –––5105      3,300 –––3325      200,000 –––2045     
56 –––5605      3,600 –––3625      220,000 –––2245     

Tolerance
5 = 5% (Std.) RoHS
1 = 10% Compliant

OJ1035E-R52
Series Ohms Packaging Code
Selected from 3 Digit IEC Code R52 = Tape & Reel 52mm
Specification ("G" as 3rd digit = 0.1) (except ON: R58 = Tape & Reel 58mm)
Chart 11G=1.1Ω A52(26) = Ammo Pac 52mm (26mm)
101=100Ω
102=1000Ω
103=10,000Ω
104=100,000Ω
105=1 MΩ
106=10 MΩ

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TWM/TWW Series
Ceramic Housed Radial Terminal Power

The TWM/TWW series radial terminal power resis-


tors offer significant board space savings over axial
terminal products. Generated heat is also kept away
from the circuit board.
They are recommended for commercial applica-
tions requiring low cost.

Fe a t u r es
• Economical Commercial Grade for general purpose
use
• Wirewound and Metal Oxide construction
• Wide resistance range
• Flameproof inorganic construction

S E RI E S S P E C IFI C A T I O N S

Series Wattage Resistance Voltage Element


TWW3 3 0.01-39Ω 250 Wire
TWW5 5 0.01-47Ω 350 Wire
TWW10 10 0.04-990Ω 750 Wire
TWM3 3 43-50KΩ 250 Metal oxide
TWM5 5 51-50KΩ 350 Metal oxide
TWM10 10 1000-50KΩ 750 Metal oxide

c h a r a cte r i st i cs

Housing Ceramic Derating


Core Fiberglass 100
Filling Cement based
Percent Rated Watts

80
Tolerance 5% standard
60
Temperature coefficient 0.01-20Ω ±400ppm/°C;
>20-10Ω ±350ppm/°C 40

Dielectric withstanding voltage 1,000VAC 20

Short time overload TWW: 10x rated power for 5 sec.; 0


TWM: 5x rated power for 5 sec. 70 100 150 200 250 275
Ambient Temperature, oC
Operating Temperature -55°C to 275°C
Storage Temperature 15℃-35℃, humidity: 25%-75%

(continued)

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TWM/TWW Series
Ceramic Housed Radial Terminal Power

dimensions

0.49" ±.04
12.5mm ±1
W

Height Width
Series (in./mm) ±1mm
TWW3 0.98 / 25 0.33 / 8.5
H (marked TWW5 0.98 / 25 0.35 / 9
surface) TWW10 1.97 / 50 0.35 / 9
TWM3 0.98 / 25 0.33 / 8.5
TWM5 0.98 / 25 0.35 / 9
0.20" ±.04
5mm ±1 20 TWM10 1.97 / 50 0.35 / 9
gauge
0.20"±.08
5mm ±2

h ow to o r d e r

Tolerance
J = 5% E = RoHS compliant

TWW3JR05E
Series Wattage Resistance Value
TWM = Ceramic housed 3 Example:
metal oxide radial 5 R05 = 0.05Ω
TWW= Ceramic housed 10 R56 = 0.56Ω
wirewound radial 1R0 = 1Ω
8R2 = 8.2Ω
270 = 270Ω
1K0 = 1,000Ω
8K2 = 8,200Ω
10K =10,000Ω

Standard part numbers for TWW series Standard part numbers for TWM series
Wattage Wattage Wattage Wattage Wattage
TWW10J– 10

TWW10J– 10

TWW10J– 10

TWM10J– 10

TWM10J– 10
5

5
3

5
3

3
Ohmic value

Ohmic value

Ohmic value

Ohmic value

Ohmic value
Part No. Part No. Part No. Part No. Part No.
TWW3J–
TWW5J–

TWW3J–
TWW5J–

TWW3J–
TWW5J–

TWM3J–
TWM5J–

TWM3J–
TWM5J–
Prefix  Prefix  Prefix  Prefix  Prefix 

Suffix Suffix Suffix Suffix 


Suffix
0.01 –––R01E   1.5 –––1R5E    39 –––39RE    43 ––– 43RE  750 ––– 750E  
0.02 –––R02E   2.0 –––2R0E    43 –––43RE   47 ––– 47RE  820 ––– 820E  
0.03 –––R03E   2.7 –––2R7E    47 –––47RE   56 ––– 56RE   1000 ––– 1K0   
0.04 –––R04E    3.0 –––3R0E    56 –––56RE  68 ––– 68RE   1500 ––– 1K5   
0.05 –––R05E    3.3 –––3R3E    68 –––68RE  75 ––– 75RE   2000 ––– 2K0   
0.10 –––R10E    3.9 –––3R9E    75 –––75RE  82 ––– 82RE   2700 ––– 2K7   
0.15 –––R15E    4.3 –––4R3E    82 –––82RE  100 ––– 100E   3000 ––– 3K0   
0.20 –––R20E    4.7 –––4R7E    100 –––100E  150 ––– 150E   3300 ––– 3K3   
0.27 –––R27E    5.6 –––5R6E    150 –––150E  200 ––– 200E   3900 ––– 3K9   
0.30 –––R30E    6.8 –––6R8E    200 –––200E  270 ––– 270E   4300 ––– 4K3   
0.33 –––R33E    7.5 –––7R5E    270 –––270E  300 ––– 300E   4700 ––– 4K7   
0.39 –––R39E    8.2 –––8R2E    300 –––300E  330 ––– 330E   5600 ––– 5K6   
0.43 –––R43E    10 –––10RE    330 –––330E  390 ––– 390E   6800 ––– 6K8   
0.47 –––R47E    15 –––15RE    390 –––390E  430 ––– 430E   7500 ––– 7K5   
0.56 –––R56E    20 –––20RE    430 –––430E  470 ––– 470E   8200 ––– 8K2   
0.68 –––R68E    22 –––22RE  470 –––470E  560 ––– 560E   10000 ––– 10K   
0.75 –––R75E    27 –––27RE    560 –––560E  680 ––– 680E  
0.82 –––R82E    30 –––30RE    680 –––680E 
1.0 –––1R0E    33 –––33RE    750 –––750E 
820 –––820E 

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TUM/TUW Series
Ceramic Housed Axial Terminal Power

The TUM/TUW Series resistors are our most eco-


nomical power resistors. They are recommended for
commercial applications where low cost is critical.
They are available in small standard packs for
standard values, or bulk packaged for even lower Fe a t u r es
costs.
• Economical Commercial Grade for general purpose
use
• Wirewound and Metal Oxide construction
• Wide resistance range
• Flameproof inorganic construction

S E RI E S S P E C IFI C A T I O N S

Series Wattage Ohms Voltage Element


TUW3 3 0.01-39 350 Wirewound
TUW5 5 0.01-47 350 Wirewound
TUW7 7 0.10-680 500 Wirewound
TUW10 10 0.10-990 750 Wirewound
TUW15 15 0.10-1000 1000 Wirewound
TUM3 3 180-33K 350 Metal oxide
TUM5 5 220-50 350 Metal oxide
TUM7 7 910-50K 500 Metal oxide
TUM10 10 1000-50K 750 Metal oxide
TUM15 15 1100-150K 1000 Metal oxide

c h a r a cte r i st i cs
Housing Ceramic Derating Curve
Core Fiberglass or metal oxide 100
Filling Cement based
Percent Rated Watts

80
Tolerance 5% standard
60
TCR 0.01-20Ω ±400ppm/°C
20-150KΩ ±350ppm/°C 40

Dielectric withstanding 1,000VAC 20


voltage
0
Short time overload TUW: 10x rated power for 5 sec. 70 100 150 200 250 275
Ambient Temperature, oC
TUM: 5x rated power for 5 sec.

(continued)

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TUM/TUW Series
Ceramic Housed Axial Terminal Power

dimensions
(in./mm)
1.38" ±.197 0.03" ±.002
35mm ±5 L 0.8mm ±.05 H
(32mm on 3w) (0.7mm on 3w)

Length Height Width


Series Wattage (±1mm) (±1mm) (±1mm)
TUW3 3 0.87 / 22 0.31 / 8 0.31 / 8
TUW5 5 0.87 / 22 0.35 / 9 0.39 / 10
TUW7 7 1.48 / 35 0.35 / 9 0.39 / 10
TUW10 10 1.93 / 49 0.35 / 9 0.39 / 10
TUW15 15 1.93 / 49 0.45/11.5 0.49 / 12.5
TUM3 3 0.87 / 22 0.31 / 8 0.31 / 8
TUM5 5 0.87 / 22 0.35 / 9 0.39 / 10
TUM7 7 1.48 / 35 0.35 / 9 0.39 / 10
TUM10 10 1.93 / 49 0.35 / 9 0.39 / 10
TUM15 15 1.93 / 49 0.45/11.5 0.49 / 12.5

o r d e r i n g i n f o r m at i o n
Tolerance
J = 5% E = RoHS compliant

TUM3J8R2E
Series Wattage Resistance Value
TUM = Ceramic Housed 3 Example:
Metal Oxide 5 R50=0.50Ω
TUW = Ceramic Housed 7 1R0=1Ω
Wirewound 10 8R2=8.2Ω
15 250=250Ω
1K0=1,000Ω
8K2=8,200Ω
10K=10,000Ω
Standard part numbers for TUW/TUM series
Wattage Wattage Wattage Wattage
TUW10J– 10
TUW15J– 15

TUW10J– 10
TUW15J– 15

TUW10J– 10
TUW15J– 15

TUW10J– 10
TUW15J– 15
Ohmic value

Ohmic value

Ohmic value

Ohmic value
3
5
7

3
5
7

3
5
7

3
5
7
Part No. Part No. Part No. Part No.
TUW3J–
TUW5J–
TUW7J–

TUW3J–
TUW5J–
TUW7J–

TUW3J–
TUW5J–
TUW7J–

TUW3J–
TUW5J–
TUW7J–
Prefix  Prefix  Prefix  Prefix 
Suffix Suffix Suffix Suffix

0.01 –––R01E   1.0 –––1R0E      33 –––33RE      680 –––680E     


0.01 –––R01E   1.5 –––1R5E      39 –––39RE      750 –––750E     
0.02 –––R02E   2.0 –––2R0E      43 –––43RE      820 –––820E     
0.04 –––R04E   2.7 –––2R7E      47 –––47RE      1000 –––1K0     
0.05 –––R05E   3.0 –––3R0E      56 –––56RE      1500 –––1K5     
0.10 –––R10E      3.3 –––3R3E      68 –––68RE      2000 –––2K0     
0.15 –––R15E      3.9 –––3R9E      75 –––75RE      2700 –––2K7     
0.20 –––R20E      4.3 –––4R3E      82 –––82RE      3000 –––3K0     
0.27 –––R27E      4.7 –––4R7E      100 –––100E      3300 –––3K3     
0.30 –––R30E      5.6 –––5R6E      150 –––150E      3900 –––3K9     
0.33 –––R33E      6.8 –––6R8E      200 –––200E      4300 –––4K3     
0.39 –––R39E      7.5 –––7R5E      270 –––270E      4700 –––4K7     
0.43 –––R43E      8.2 –––8R2E      300 –––300E      5600 –––5K6     
0.47 –––R47E      10 –––10RE      330 –––330E      6800 –––6K8     
0.56 –––R56E      15 –––15RE      390 –––390E      7500 –––7K5     
0.68 –––R68E      20 –––20RE      430 –––430E      8200 –––8K2     
0.75 –––R75E      27 –––27RE      470 –––470E      10000 –––10K     
0.82 –––R82E      30 –––30RE      560 –––560E     
Shaded area: change prefix to TUM

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WH/WN Series
Miniature Molded Wirewound Fe a t u r es
• WH precision series
• WN Aryton Perry winding Non-Inductive series:
Inductance <1nH at 1MHZ test,
• Designed to meet MIL-R-26F, MIL-STD-202 stan-
dard requirements
• Manufacturing process -Wire winding/ Spot
Welding- by Computer Numerical Control (CNC)
machine tools to ensure consistency of product
quality.
• Encapsulated by epoxy molding compound
• Advanced IC encapsulation mold/die technologies

S E RI E S S P E C IFI C A T I O N S c h a r a cte r i st i cs

Power Resistance Ceramic Core CeramTec Rubalit® 85% alumina


Rating Range Weight
Type (watts) (Ω) (g/1000pc) End Caps Stainless steel, precision formed
WHA 0.5 0.100 - 1.0K 216 Leads Copper wire,100% Sn (lead free)
WNA 0.100 - 250 coated
WHB 1 0.100 - 4.0K 296 Resistance Wire ISAOHM® wire TC ±20ppm/°C
WNB 0.100 - 1.0K
Encapsulation SUMICON 1100/1200 Epoxy molding
WHC 2 0.10 - 8.0K 712 compound for IC encapsulation
WNC 0.10 - 2.0K
Standard Tolerance D (0.5%), F (1.0%), J (5.0%)
WHD 3 0.10 - 25K 1160
WND 0.10 - 5.0K Temperature ±90 for 0.100Ω-0.99Ω, ±50 for
WHE 5 0.10 - 50K 2920 Coefficient (ppm/°C) 1.00Ω-10.00Ω, ±20 for >10.00Ω
WNE 0.10 - 10K Maximum Working (PxR)1/2
Voltage
Derating Linearly from 100% @ +70°C to 0%
@ +150°C.
Operating Temp -55°C to +150°C

dimensions

0.984 / 25 L D
d

Packaging
� �
Tape Reel Pc/
Type Wattage L D d Width Pitch Diam. reel
WH/NA 0.5 5.08 / 0.200 2.54 / 0.100 0.60 / 0.024 64 / 2.520 5.0 / 0.197 290 / 11.41 1000
WH/NB 1 7.00 / 0.276 3.30 / 0.130 0.60 / 0.024 64 / 2.520 5.0 / 0.197 290 / 11.41 1000
WH/NC 2 11.4 / 0.450 4.57 / 0.180 0.80 / 0.031 64 / 2.520 10 / 0.393 290 / 11.41 1000
WH/ND 3 13.54 / 0.530 5.50 / 0.216 0.80 / 0.031 84 / 3.307 10 / 0.393 290 / 11.41 500
WH/NE 5 20.00 / 0.790 7.50 / 0.295 1.00 / 0.039 84 / 3.307 10 / 0.393 290 / 11.41 500

(continued)

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WH/WN Series
Miniature Molded Wirewound
p e r f o r m a n ce c h a r a cte r i st i cs

Test Conditions of Test Performance


Thermal shock Environmental chamber, -55°C +0°C, -3°C to 150°C +3°C, -0°C, ±(1.0% + 0.5mΩ)ΔR
5 cycles, minimum 15 min. at each extreme
Short-time overload Overload voltage 5x rated wattage for 5 sec. ±(0.5% + 0.5mΩ)ΔR
Solderability Bath temp. 260°C ±5°, immersion time 5 sec. ±0.5, JIS C 5201 >90% of contact face
4.18 covered new solder
Resistance to solder Bath temp. 260°C ±5°, immersion time 5 sec. ±0.5, JIS C 5201 ±(0.5% + 0.5mΩ)ΔR
heat 4.18
Dielectric withstanding Magnitude of test voltage >500 volts rms.; duration 1 min. Pass
voltage
Insulation resistance Magnitude of test voltage 500 volts rms. ±10%; duration 1 min. >109Ω
High Temperature Exposed to an ambient temperature of 175°C +5°/-0° for 250 ±8 ±(1.0% + 0.5mΩ)ΔR
Exposure hours
Low Temperature At a temperature of -65°C ±2° for a period of 24 hours ±4 ±(0.5% + 0.5mΩ)ΔR
Storage
Life Test temp. at 70°C ±2°, rated DC continuous working voltage ±(2.0% + 0.5mΩ)ΔR
applied, 1.5 hours on and 0.5 hours off, 1000 hours

How to o r d e r

H = Inductive
N = Non Inductive RoHS compliant
Standard part numbers
Wattage: 0.5 0.5 1.0 1.0 2.0 2.0 3.0 3.0 5.0 5.0
Series: WHA WNA WHB WNB WHC WNC WHD WND WHE WNE
Ohms
Series Power Ohms Tolerance Package
A = 0.5 F = 1% T = Tape 0.1 WHAR10FE WNAR10FE WHBR10FE WNBR10FE WHCR10FE WNCR10FE WHDR10FE WNDR10FE WHER10FE WNER10FE
B =1 J = 5% blank = 25pc 0.25 WHAR25FE WNAR25FE WHBR25FE WNBR25FE WHCR25FE WNCR25FE
C=2 D = 0.5% pack 0.5 WHAR50FE WNAR50FE WHBR50FE WNBR50FE WHCR50FE WNCR50FE WHDR50FE WNDR50FE WHER50FE WNER50FE
D=3 0.75 WHAR75FE WNAR75FE WHBR75FE WNBR75FE WHCR75FE WNCR75FE
E=5 Part marking:
1 WHA1R0FE WNA1R0FE WHB1R0FE WNB1R0FE WHC1R0FE WNC1R0FE WHD1R0FE WND1R0FE WHE1R0FE WNE1R0FE
0.50, 1.0, 2.0 watt parts
marked with 5-band color code, 2 WHA2R0FE WNA2R0FE WHB2R0FE WNB2R0FE WHC2R0FE WNC2R0FE
3.0 and 5.0 watt parts marked 4 WHA4R0FE WNA4R0FE WHB4R0FE WNB4R0FE WHC4R0FE WNC4R0FE
with part number stamping 5 WHA5R0FE WNA5R0FE WHB5R0FE WNB5R0FE WHC5R0FE WNC5R0FE WHD5R0FE WND5R0FE WHE5R0FE WNE5R0FE
10 WHA10RFE WNA10RFE WHB10RFE WNB10RFE WHC10RFE WNC10RFE WHD10RFE WND10RFE WHE10RFE WNE10RFE
15 WHA15RFE WNA15RFE WHB15RFE WNB15RFE WHC15RFE WNC15RFE WHD15RFE WND15RFE WHE15RFE WNE15RFE
25 WHA25RFE WNA25RFE WHB25RFE WNB25RFE WHC25RFE WNC25RFE
51 WHA51RFE WNA51RFE WHB51RFE WNB51RFE WHC51RFE WNC51RFE
75 WHA75RFE WNA75RFE WHB75RFE WNB75RFE WHC75RFE WNC75RFE
100 WHA100FE WNA100FE WHB100FE WNB100FE WHC100FE WNC100FE WHD100FE WND100FE WHE100FE WNE100FE
150 WHA150FE WNA150FE WHB150FE WNB150FE WHC150FE WNC150FE
200 WHA200FE WNA200FE WHB200FE WNB200FE WHC200FE WNC200FE
250 WHA250FE WNA250FE WHB250FE WNB250FE WHC250FE WNC250FE WHD250FE WND250FE WHE250FE WNE250FE
330 WHA330FE WHB330FE WNB330FE WHC330FE WNC330FE
470 WHA470FE WHB470FE WNB470FE WHC470FE WNC470FE
560 WHA560FE WHB560FE WNB560FE WHC560FE WNC560FE WHD560FE WND560FE WHE560FE WNE560FE
750 WHA750FE WHB750FE WNB750FE WHC750FE WNC750FE
1K WHA1K0FE WHB1K0FE WNB1K0FE WHC1K0FE WNC1K0FE WHD1K0FE WND1K0FE WHE1K0FE WNE1K0FE
2.5K WHB2K5FE WHC2K5FE WND2K5FE
5K WHD5K0FE WHE5K0FE WNE5K0FE
10K WHD10KFE WHE10KFE WNE10KFE
25K WHE25KFE

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TA Series
Power Chip
Thick Film on Alumina Substrate
Ohmite’s original Power Chip resistors feature our
thick film on alumina substrate technology. These
planar packages yield space saving, 10W/in2 power
densities that require over 50% less board space
than other radial packages. Convection cooling is
maximized by the planar package configuration
which dissipates heat well above board level.
Ohmite’s power chip resistors have a 125% higher
operating temperature range than competitive prod- Fe a t u r es
uct of similar design. High temperature solder and • High-Temp Terminal Construction
in-process plating keep terminations secure under
self-heating effects by preventing re-flow from full • Wide Resistance Range
power operation. • Low Inductance (50nH-100nH)
Flexible packaging schemes make these resistors • High Power Density
ideal for power supplies, audio amplifiers, video fly-
back, and other power control applications. • Easy to install. PC-mountable

S E RI E S S P E C IFI C A T I O N S

Series Wattage Series Wattage Series Wattage Series Wattage Series Wattage
TA203 3.0 TA205 5.0 TA207 7.5 TA310 10.0 TA025 25.0
TA303 3.0 TA305 5.0 TA307 7.5 TA810 10.0 TA050 50.0
TA605 5.0 TA100 100.0
TA805 5.0

c h a r a cte r i st i cs
Substrate Alumina Test Condition
Resistor Thick Film Test MILR83401 Specification

Coating Glass Life (Rated 40°C, rated power, 90 ΔR


Power) min ON 30 min OFF, ±( 1.0% + 0.05Ω)
Terminals Solder Plated Phosphor Bronze 1000 hrs.
Temperature Coefficient 1 ohm: 450 ppm/°C Life 60°C, 90 - 95% RH, ΔR
1 to 100Ω: 100 ppm/°C (Moisture rated power, 90 min ±( 1.0% + 0.05Ω)
101Ω and up: 50 ppm/°C Load) ON 30 min OFF, 1000
Tolerance ±1%, ±5% and ±10% hrs.

Power Rating Based on 25°C free air Temperature Room temp > -55°C ΔR
Cycling 30 min > RT 10 min ± ±( 0.25% + 0.05Ω)
Resistance Range 0.25 ohm to 10M ohm. Consult fac- 120°C 30 min > RT10
tory for other values min 5 cycles
Maximum Operating Voltage 350 VAC, 500 VDC through glass, Flammability UL94V-O rated (not recognized)
1000 VAC, 1500 VDC through sub-
strate, not to exceed power rating Soldering 350°C Solderpot, 3 ΔR
Heat secs. ±( 0.25% + 0.05Ω)
Overload Five times rated power, as long as the
one second average dissipation does Insulation DC 100V, 1 min Over 1000M ohm
not exceed the wattage rating. ∆R: Resistance
±2%, 2000 hours
Derating 100% @ 25°C to 0% @ 180°C ambi-
ent.
Equivalent Parallel Capacitance 1.0pf (100 MHz)
Withstanding Voltage 5000V thru back side
Operating Temperature Range -55°C to +180°C
Overload Current 20 x rated current up to 8 ms (ΔR ± (continued)
0.5%)

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TA Series
Power Chip
Thick Film on Alumina Substrate

DIM E N S I O N S
(±.020 in. / ±.508mm)
Series Wattage P Length L Height H
PA TA203PA 3.0 0.200 / 5.08 0.50 / 12.70 0.60 / 15.24
3, 5, 7.5 TA303PA 3.0 0.300 / 7.62 0.50 / 12.70 0.60 / 15.24
& 10 watt H
TA205PA 5.0 0.200 / 5.08 0.50 / 12.70 1.00 / 25.40
TA305PA 5.0 0.300 / 7.62 0.50 / 12.70 1.00 / 25.40
typical TA605PA 5.0 0.600 / 15.24 1.00 / 25.40 0.50 / 12.70
PC board
0.17"/4.32mm TA805PA 5.0 0.800 / 20.32 1.00 / 25.40 0.50 / 12.70
0.07"/1.78mm P TA207PA 7.5 0.200 / 5.08 0.75 / 19.05 1.00 / 25.40
L 0.10"/2.54mm
TA307PA 7.5 0.300 / 7.62 0.75 / 19.05 1.00 / 25.40
0.02" x 0.015" Pins
TA310PA 10.0 0.300 / 7.62 1.00 / 25.40 1.00 / 25.40
PW L+0.08"/2mm max. 0.040" / 1.02 mm TA310PW* 10.0 0.300 / 7.62 1.085 / 27.56 1.00 / 25.40
10, 25, 50 L TA810PA 10.0 0.800 / 20.32 1.00 / 25.40 1.00 / 25.40
& 100 watt TA810PW* 10.0 0.800 / 20.32 1.085 / 27.56 1.00 / 25.40
PY
mount TA025PA 25.0 1.90 / 48.3 2.220 / 56.39 1.170 / 29.70
0.240" / TA025PY* 25.0 1.90 / 48.3 2.220 / 56.39 1.170 / 29.70
H
6.10 mm
0.150" / 0.855" / TA050PA 50.0 1.90 / 48.3 2.220 / 56.39 2.270 / 57.60
0.300" / 3.8 mm 21.72 mm TA050PY* 50.0 1.90 / 48.3 2.220 / 56.39 2.270 / 57.60
7.62 mm min.
0.020" / 0.51 mm typ.
TA100PA 100.0 4.10 / 104.1 4.420 / 112.27 2.270 / 57.60
0.070" / TA100PY* 100.0 4.10 / 104.1 4.420 / 112.27 2.270 / 57.60
0.040" /
0.150" / 3.8 mm P 1.78 mm 1.02 mm *10-100 watts available in PW,PA, and PY packages.
0.195" /
min. typ. 4.95 mm
0.200" / 5.08 mm

0.075" / 1.91 mm dia. finished pins

O RD E RING INF O RMA T I O N


Pin spacing Tolerance
(on 3-10W models only) K = 10%
2 = .2" J = 5%
3 = .3" F = 1% RoHS compliant
8 = .8"

TA305PA4K50JE
Series Power Rating: Package: Resistance Value (Ω)
03 = 3 W PA = pin terminals, R250 = 0.25
05 = 5 std. for 3-10 W 10R0 = 10.0
07 = 7.5 PW = wraparound, 2K00 = 2,000
10 = 10 std. for 10-100 W 45K0 = 45,000
025 = 25
PY = high-stability
050 = 50
100 = 100 wraparound

Standard part numbers for TA series


Part Number Part Number Part Number
Ohmic value

Ohmic value

Ohmic value

Part No. Part No. Part No.


TA810PW
TA025PW
TA050PW
TA100PW

TA810PW
TA025PW
TA050PW
TA100PW

TA810PW
TA025PW
TA050PW
TA100PW
TA203PA
TA303PA
TA205PA
TA305PA
TA207PA
TA310PA

TA203PA
TA303PA
TA205PA
TA305PA
TA207PA
TA310PA

TA203PA
TA303PA
TA205PA
TA305PA
TA207PA
TA310PA

Prefix  Prefix  Prefix 


Suffix Suffix Suffix

0.25 –––R250J     50.00 –––50R0J           2 ,500.00 –––2K50J          


1.00 –––1R00J           62.00 –––62R0J           3,000.00 –––3K00J          
1.50 –––1R50J           68.00 –––68R0J           4,000.00 –––4K00J          
2.00 –––2R00J           75.00 –––75R0J           4,700.00 –––4K70J          
4.70 –––4R70J           100.00 –––100RJ           5,000.00 –––5K00J          
5.00 –––5R00J           150.00 –––150RJ           5,100.00 –––5K10J          
5.10 –––5R10J           200.00 –––200RJ           7,500.00 –––7K50J          
7.50 –––7R50J           250.00 –––250RJ           10,000.00 –––10K0J          
8.20 –––8R20J           270.00 –––270RJ           15,000.00 –––15K0J          
10.00 –––10ROJ           300.00 –––300RJ           18,000.00 –––18K0J          
11.00 –––11R0J           470.00 –––470RJ           20,000.00 –––20K0J          
12.00 –––12R0J           500.00 –––560           30,000.00 –––30K0J          
15.00 –––15R0J           620.00 –––620RJ           39,000.00 –––39K0J          
20.00 –––20R0J           680.00 –––680RJ           50,000.00 –––50K0J          
24.00 –––24R0J           1,000.00 –––1K00J           75,000.00 –––75K0J          
27.00 –––27R0J           1,500.00 –––1K50J           100,000 –––100KJ          
33.00 –––33R0J           1,800.00 –––1K80J           150,000 –––150KJ          
47.00 –––47R0J           2,000.00 –––2K00J           200,000 –––200KJ          
 = Most popular standard values,  = Stock values

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PFE and PFR Series
Powr-Rib® Edgewound
Edgewound and Round Wire
Designed in both Edgewound and Round
Wire formats, these rugged resistors can
handle 700 to 1000 Watts of power.
Specify our Edgewound design for
very low resistance and high power
capacity. When higher resistance with lower power
capacity is required use our Round Wire design.
These resistors are constructed of a heavy resistance alloy mounted on
ceramic insulators and supported by a metal mounting bracket. Metal parts,
except for the resistance element, are heavily plated to prevent oxidation at high
operating temperatures and to prevent corrosion. The mounting bar is slotted
on each end to facilitate installation. Edgewound units provide clamp-type ter-
minals, permitting a reliable connection which can be moved along the resistive
element to obtain intermediate values.

c h a r a cte r i st i cs
Current Rating Continuous duty as listed on follow- Size* (No. of
Insulator-Sections Long) 2 3 4 5 (std.) 6 7 8
ing page.
Dimension A in. 8.875 11.875 14.875 17.875 20.875 23.875 26.875
Wattage Rating 700 to 1,000 (up to 1,600 watts on mm (225.43) (301.63) (377.83) (454.03) (530.23) (606.43) (682.63)
special order) Dimension B in. 7.250 10.250 13.250 16.250 19.250 22.250 25.250
mm (184.15) (260.35) (336.55) (412.75) (488.95) (565.15) (641.35)
Resistance ±10% standard, ±5% available
Tolerance Max. Amps Ohms Ohms Ohms Ohms Ohms Ohms Ohms
Terminals Clamps, movable along resistor PFE Edgewound
wire for setting intermediate resis- 100 0.033 0.057 0.080 0.100 0.120 0.140 0.160
tance values on Edgewound units 91 0.040 0.070 0.100 0.120 0.140 0.160 0.180
89 0.046 0.078 0.110 0.140 0.170 0.200 0.230
(current must be derated in propor- 78 0.052 0.088 0.120 0.160 0.190 0.220 0.250
tion). 75 0.060 0.100 0.140 0.180 0.210 0.250 0.300
68 0.070 0.120 0.180 0.220 0.260 0.300 0.340
Temperature ±300 ppm/°C for resistors 50 amps 63 0.080 0.130 0.190 0.250 0.300 0.350 0.400
Coefficient and more; ±500 ppm/°C for resis- 57 0.100 0.160 0.230 0.300 0.360 0.420 0.480
tors 47 amps or less 54 0.110 0.180 0.250 0.330 0.400 0.470 0.540
50 0.120 0.200 0.280 0.370 0.450 0.530 0.610
Ohmic Values See chart on following page 47 0.170 0.280 0.380 0.500 0.600 0.700 0.800
43 0.210 0.330 0.460 0.600 0.720 0.850 0.980
Mounting Metal mounting bar is slotted on 41 0.230 0.360 0.510 0.670 0.800 0.930 1.06
each end to facilitate installation. 39 0.260 0.420 0.580 0.750 0.900 1.05 1.20
33 0.350 0.560 0.770 1.00 1.20 1.40 1.60
Short Term 10x rated wattage for five seconds 29 0.450 0.730 1.00 1.30 1.50 1.75 2.00
Overload 26 0.560 0.900 1.20 1.60 1.90 2.20 2.50
18.4 0.690 1.20 1.70 2.20 2.70 3.10 3.50
16.3 0.880 1.50 2.20 2.80 3.40 4.00 4.60
Derating 14.6 1.10 1.90 2.70 3.50 4.30 5.10 5.90
12.7 1.40 2.40 3.50 4.50 5.50 6.50 7.50
11.8 1.70 2.90 4.20 5.40 6.60 7.80 9.00
100 10.3 2.10 3.70 5.30 6.80 8.30 9.80 11.3
9.4 2.70 4.60 6.50 8.50 10.40 12.3 14.2
Percent Rated Power

80
PFR Round-Wire
60 8.3 3.4 5.9 8.5 11.0 13.5 16.0 18.5
7.6 4.1 7.1 10.0 13.0 15.9 18.8 21.7
40 6.6 5.3 9.2 13.0 17.0 20.8 24.6 28.4
5.9 6.3 10.9 15.4 20.0 24.5 29.0 33.5
20 5.1 7.9 13.6 19.3 25.0 30.7 36.4 42.1

0
*Standard 5-section units are stocked; part numbers are listed on the following page.
0 25 50 100 150 200 250 300 350
Ambient Temperature, °C

(continued)

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PFE and PFR Series
Powr-Rib® Edgewound
Edgewound and Round Wire

dimensions
Standard:
A 17.875" ±.063 Terminal 2172B (30 amps & more)
454.02 mm 2.313"
B 16.250" ±.063 1.00" 58.750 mm
412.75 mm 25.400 mm
Terminal 2172G (29 amps & less)
PFE5K
Edgewound 0.531"
13.494 mm 1.688"
42.875 mm
1.00"
25.400 mm

0.531" 0.750"
13.494 mm 19.050 mm
Standard:
A 17.875" ±.063
454.02 mm 2.063" -0/+.187 All values for reference only;
B 16.250" ±.063 1.00" 52.400 mm -0/+4.763 Consult factory for details.
412.75 mm 25.400 mm
PFR5K Terminal 2175
Round wire 0.531" (standard on
13.494 mm 8.3 amps & less)
2.625" -0/+.187
1.00" 66.67 mm -0/+4.763 Terminal 2176
25.400 mm (optional for 90ϒ
terminal mounting)

0.531" 0.750"
13.494 mm 19.050 mm

Size (No. of
Insulator-Sections Long) 2 3 4 5 (std.) 6 7 8
Dimension A in. 8.875 11.875 14.875 17.875 20.875 23.875 26.875
mm (225.43) (301.63) (377.83) (454.03) (530.23) (606.43) (682.63)
Dimension B in. 7.250 10.250 13.250 16.250 19.250 22.250 25.250
mm (184.15) (260.35) (336.55) (412.75) (488.95) (565.15) (641.35)

h ow to o r d e r
Edgewound Roundwire
RoHS Compliant Ohms Part # Watts Amps Ohms Part # Watts Amps

PFE5KR100E

0.1
0.12
 PFE5KR100E
 PFE5KR120E
1000 100
994 91
11
13


PFR5K11R0E
PFR5K13R0E
757
750
8.3
7.6
Style # of Tolerance Ohms
0.14  PFE5KR140E 1100 89 17  PFR5K17R0E 740 6.6
PFE = Edgewound Sections K = 10% R100 = 0.10 0.16  PFE5KR160E 973 78 20  PFR5K20R0E 696 5.9
PFR = Roundwire 2 5 1R00 = 1.0 0.18  PFE5KR180E 1012 75 25  PFR5K25R0E 650 5.1
3 6 10R0 = 10
4 7 0.22  PFE5KR220E 1017 68
8 0.25  PFE5KR250E 992 63
0.3  PFE5KR300E 975 57
0.33  PFE5KR330E 962 54
0.37  PFE5KR370E 925 50
0.5  PFE5KR500E 1105 47
0.6  PFE5KR600E 1109 43  = Standard values
0.67  PFE5KR670E 1126 41  = Non-standard values subject
0.75  PFE5KR750E 1141 39 to minimum handling
1  PFE5K1R00E 1089 33 charge per item.
1.3  PFE5K1R30E 1093 29
1.6  PFE5K1R60E 1082 26
2.2  PFE5K2R20E 745 18.4
2.8  PFE5K2R80E 744 16.3
3.5  PFE5K3R50E 746 14.6
4.5  PFE5K4R50E 726 12.7
5.4  PFE5K5R40E 752 11.8
6.8  PFE5K6R80E 721 10.3
8.5  PFE5K8R50E 751 9.4

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14984 Series
High Current Round Edgewound

These high current round edgewound resistors han- elements from each other and the frame. The resis-
dle a variety of applications including dynamic brak- tance element is a stainless steel strip, used for
ing, load banks, motor starting, and plugging. They its corrosion resistance, negligible temperature
are available in a variety of ohm and current ratings coefficient, and Ohms per foot vs. current carrying
common to transit use. capacity. The resistance element is created by edge-
A sturdy welded steel frame supports the refrac- winding a stainless strip into a continuous coil of the
tory insulators. The frame is finished with a zinc proper length. Zinc plated terminals welded to the
chromate conversion for corrosion resistance. The resistance element complete the assembly.
ceramic insulators separate turns of the resistance Contact us with your specific needs.

S E RI E S S P E C IFI C A T I O N S
Ohmite Continuous Ward Leonard Westinghouse
Part Number Amps Ohms Watts Part Number Style Number
76021-R118 160 0.118 3021 14984-10-01 1796207
76021-R157 140 0.157 3077 14984-10-03 1796206
76021-R171 130 0.171 2889 14984-10-04 31D2615A05
76021-R285 100 0.285 2850 14984-10-07 31D2614A03

c h a r a cte r i st i cs
Current Rating Continuous current ratings are based on a maximum tem-
perature rise of 375°C as specified by NEMA Industrial
Control Standards for bare element resistors.
Wattage Rating Can be found from I2R.
Resistance ±10%
Tolerance
Special Engineering Available for ohmic values other than those listed, mount-
Services ings, other terminal styles, all stainless frame and terminal
construction.
Ordering Information Order using the Ward Leonard part number from the table.

dimensions
16.75" ø 5" max.

14.9"

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210 Series
Dividohm® Vitreous Enamel
Adjustable Power
Fe a t u r es
• Terminals suitable for soldering or bolt connection. Choose Ohmite’s 210 Type adjustable resistors for
• Adjustable lug supplied applications requiring settings at different resistance
• High wattage applications values. These wirewound resistors are equipped with
an adjustable lug, making them ideal for adjusting
• All-welded construction circuits, obtaining odd resistance values and set-
• Rugged lead free vitreous enamel coating. ting equip ment to meet various line voltages. 210
• Flame resistant coating Type resistors feature a hollow core to permit secure
fastening with spring-type clips or thru bolts with
• Additional adjustable lugs available washers. They also offer the durability of lead free
• RoHS compliant product available. Add “E” suffix to vitreous enamel coating and all-welded construction.
part number to specify Mounting brackets not included with resistors.
S E RI E S S P E C IFI C A T I O N S
Series Wattage Ohms Core Code Voltage Standard Terminal
D12 12 1.0-10K D 565 57
D25 25 1.0-25K K 625 40
D50 50 1.0-100K K 1625 40
D75 75 1.0-100K K 2625 40
D100 100 1.0-100K M 2845 40
D175 175 1.0-100K P 3595 46
D225 225 1.0-100K P 4595 46
D500 500 1.5-15K S 4970 45
D1000 1000 3.0-27.7K S 8900 45
Other sizes available; contact Ohmite. Also available in low cost Centohm or Silicone coating; contact Ohmite.

c h a r a cte r i st i cs
Adjustability 10% to 90% of full value. Wattage is proportional to this adjusted
resistance value.
Coating Lead free vitreous enamel. Large models (500 watts and up) are
supplied in Silicone Ceramic. Also available in low-cost Centohm
coating; Consult factory.
Core Tubular ceramic.
Terminals Solder coated radial lug. RoHS solder composition is 96% Sn, Power limitations for high resis-
3.5% Ag, 0.5% Cu tance values: When resistance
Adjustable Nickel plated steel. (Screwdriver type adjustable lug supplied exceeds the resistance values listed
terminal standard. Other types, including silver contact units, available.) below, derate the Power Rating by
Derating Linearly from 100% @ +25°C to 0% @ +350°C. 25% to improve reliability:
Tolerance ±10% (K) Power Resistance No power
rating value derating neces-
Power rating Based on 25°C free air rating. The stated wattage rating applies
12W 4,500Ω sary for ratings
only when the entire resistance is in the circuit. Setting the lug at
25W 9,000Ω higher than
an intermediate point reduces the wattage rating by approximately
50W 20,000Ω 100W.
the same proportion. Example: If the lug is set at half resistance,
the wattage is reduced by approx. one-half. 75W 35,000Ω
Overload 10 times rated wattage for 5 seconds. 100W 50,000Ω
Temperature ±260 ppm/°C
coefficient
Dielectric 1000 VAC: 12 to 100 watt rating. 3000 VAC: 175 and 225 watt rat-
withstanding ing (measured from terminal to mounting bracket)
voltage
Max. amps To calculate, use the formula √P/R.

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210 Series
Dividohm® Vitreous Enamel
Adjustable Power
dimensions
(in. / mm)
Series Wattage L D C Core Code Standard Terminal
D12 12 1.75 / 44.4 0.313 / 7.94 0.188 / 4.76 D 57
D25 25 2.0 / 50.8 0.562 / 14.3 0.313 / 7.94 K 40
D50 50 4.0 / 101.6 0.562 / 14.3 0.313 / 7.94 K 40
D C D75 75 6.0 / 152.4 0.562 / 14.3 0.313 / 7.94 K 40
L D100 100 6.5 / 165.1 0.750 / 19.1 0.50 / 12.7 M 40
D175 175 8.5 / 215.9 1.125 / 28.6 0.75 / 19.1 P 46
D225 225 10.5 / 266.7 1.125 / 28.6 0.75 / 19.1 P 46
D500 500 12.0 / 304.8 2.50 / 63.5 1.75 / 44.5 S 45
D1000 1000 20.0 / 508.0 2.50 / 63.5 1.75 / 44.5 S 45

o r d e r i n g i n f o r m at i o n

Coating Made-to-order Parts


Blank = Vitreous
C = Centohm RoHS Compliant Core Diameter Terminal Type
S = Silicone See “Core and See “Resistor Terminals
Terminal Selection” for Tubular Cores” RoHS Compliant

See 270 series custom core


Series Wattage Tolerance Ohms and terminal info
J = 5% 1R0 = 1Ω Tolerance
K = 10% 250 = 250Ω Coating Wattage Ohms J = 5%
210 = Vitreous R500 = 0.500Ω
1K0 = 1,000Ω 410 = Silicone Ceramic 1R00 = 1Ω
K = 10%
25K = 25,000Ω 610 = Centohm 250R = 250Ω
25K5 = 25,500Ω 1K00 = 1,000Ω
25K0 = 25,000Ω
25K5 = 25,500Ω

Standard Values
Wattage Wattage Wattage
D1000K–––1000

D1000K–––1000
D100K––– 100
D175K––– 175
D225K––– 225
D500K––– 500

D100K––– 100

D500K––– 500

D100K––– 100

D225K––– 225
D175K––– 175
D225K––– 225

D175K––– 175
12
25
50
75

D12K––– 12
D25K––– 25
D50K––– 50

D12K––– 12
D25K––– 25
D50K––– 50

D75K––– 75
D75K––– 75
Ohmic value

Ohmic value

Ohmic value

Part No. Part No. Part No.


D12K–––
D25K–––
D50K–––
D75K–––

Prefix  Prefix  Prefix 


Suffix Suffix Suffix

1.0 –––1R0E        150 –––150E    3,000 –––3K0E   


2 –––2R0E        200 –––200E     4,000 –––4K0E 
3 –––3R0E       250 –––250E        5,000 –––5K0E      
4 –––4R0E     300 –––300E     6,000 –––6K0E 
5 –––5R0E          400 –––400E     7,000 –––7K0E  
7.5 –––7R5E   500 –––500E          7,500 –––7K5E   
10 –––10RE        750 –––750E     10,000 –––10KE      
15 –––15RE    800 –––800E   12,000 –––12KE
20 –––20RE   1,000 –––1K0E          15,000 –––15KE  
25 –––25RE        1,250 –––1K25E   20,000 –––20KE   
50 –––50RE        1,500 –––1K5E        25,000 –––25KE  
75 –––75RE    2,000 –––2K0E     50,000 –––50KE  
100 –––100E        2,500 –––2K5E       100,000 –––100KE   

 = Standard values; check availability at 50KΩ and 100KΩ resistance values involve very fine resistance wire and should not be
used in critical applications without burn-in and/or thermal cycling.
www.ohmite.com

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250 Series
‘Thin’ Stackohm®
Vitreous Enamel Power

When limited space is a consideration, choose Fe a t u r es


Ohmite’s “thin” stackable 250 Type resistors. These • Small size-to-power ratio.
oval-shaped ceramic-core resistors feature a low
profile to permit installation in spaces with height • Stackable
restrictions. They are also equipped with integral • Integral mounting bracket conducts heat to
mounting brackets so they can be fastened to a mounting surface.
chassis and stacked in locations with limited surface • Low profile for use in equipment where space is
area. limited.
When properly fastened, the mounting brackets
• All-welded construction.
add a heat sinking benefit resulting in a smaller size
per watt. Durable 250 Type resistors are fully welded • RoHS compliant product available. Add “E” suffix to
and coated with lead free vitreous enamel. part number to specify.

S E RI E S S P E C IFI C A T I O N S

Series Wattage Ohms Max. Voltage*


F10 10 1.0-15K 187
F20 20 1.0-50K 815
F30 30 1.0-10K 281
F40 40 1.0-25K 655
F55 55 1.0-30K 1405
Adjustable versions and other sizes available; Consult Ohmite Also available
in low cost Centohm or Silicone coating; Consult Ohmite.
* Maximum Voltage is based on Ohm’s Law [V=√P*R] as limited by the resis-
tance value of specified product

c h a r a cte r i st i cs
Coating Lead free vitreous enamel
Core Ceramic
Terminals Tinned lug with hole. RoHS solder composition is 96% Sn, 3.5% Ag, 0.5% Cu
Derating Linearly from 100% @ +25°C to 0% @ +350°C
Tolerance ±5% (J)
Power rating Based on mounting a single resistor on a metal surface measuring 10”
(254mm) square by 0.04” (1.016mm) thick. Reduce rating by 15% when
mounting on non-metallic surface
Overload 10x rated wattage for 5 seconds if max. voltage is not exceeded
Temperature 1 to 20Ω: ±400 ppm/°C
coefficient Over 20Ω: ±260 ppm/°C
Dielectric with- 500 VAC: 10 and 20 watt rating. 1000 VAC: 30, 40 and 55 watt rating (mea-
standing voltage sured from lug to mounting bracket)
Max. amps To calculate, use the formula √P/R

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250 Series
‘Thin’ Stackohm®
Vitreous Enamel Power
dimensions
(in. / mm) 0.125" 0.625"
3.175 mm 15.875 mm Series Wattage Length L Length A
0.031" Diam.
0.794 mm 0.063" F10 10 0.750 / 19.050 1.000 / 25.400

9.525 mm
0.375"
1.588 mm F20 20 2.000 / 50.800 2.313 / 58.750

9.525 mm
0.375"
Diam. F30 30 1.250 / 31.750 2.000 / 50.800
0.125" 10W & 20W
F40 40 2.000 / 50.800 2.750 / 69.850
3.175 mm
L F55 55 3.500 / 88.900 4.250 / 107.950
0.110":
2.776 mm A 0.125" * *Reference dimension only; varies according to resistance
3.175 mm value.
0.250" 0.375" Note: When resistors are stacked, use washers or spacers
6.350 mm 9.525 mm as required to insure clearance and improve power dissipa-
tion.
0.188"
0.125" Diam. 4.763 mm
23.813 mm

3.175 mm 0.109"
0.938"

2.776 mm

25.400 mm
Diam. 1.000"
0.196" 30W, 40W & 55W
4.979 mm
L
0.250"
6.350 mm A 0.250" *
6.350 mm
0.125"
3.175 mm 0.438"
11.113 mm

Mo u n t i n g

In addition to the standard box bracket, stud type brackets Derating for stacked mounting
are available for stacking the standard size resistors. Stud Stacked resistors should be derated to prevent excessive tem-
type brackets are available in two heights: standard (SS, peratures due to proximity. Approximate ratings are given in
0.437”/11.113mm) and high (SSH, 0.531”/13.494mm). The the table. Percent of Single Unit Rating
SSH stud is recommended when stacking the adjustable Type Miniature with
260, as it assures clearance for the adjustable lugs to pass No. of 0.094” (2.381 mm)
eachother. Spacer washer No. 6027 (O.D. 0.219”/5.556mm, Resistors Std. or Inter. Miniature Spacer Washer
I.D. 0.125”/3.175mm, thickness 0.094”/2.381mm) is recom-
mended for use with the miniature adjustable and fixed resis- 2 70 70 75
tors to provide clearance, as explained above, or increased 3 60 60 69
4 50 50 60
wattage. See chart.
0.125" 0.625" 0.125" 0.188"
3.175 mm 15.875 mm 3.175 mm
0.031" Diam. 0.094" Diam. 0.125" Diam. 4.763 mm
0.794 mm 0.063" 2.381 mm 0.063" 3.175 mm 0.109"
1.588 mm 1.588 mm 2.776 mm
B B B
Diam. Diam. 0.813" Diam.
0.125" W 0.196" 0.196" W
20.638 mm
3.175 mm 4.979 mm 4.979 mm
L L L
0.110": Core 0.188" Core 0.250" Core
2.776 mm A T 4.763 mm A T 6.350 mm A T
size size size
0.125" 0.125"
0.250" 0.375" 3.175 mm 0.438" 3.175 mm 0.438"
6.350 mm 9.525 mm 11.113 mm 11.113 mm

0.188" 0.188" Brackets


4.763 mm 4.763 mm cemented
0.125" Diam. 0.125" Diam. in core
3.175 mm 0.109" 3.175 mm 0.109"
2.776 mm 2.776 mm
B B
Diam. 0.156" x0.313"
0.196" W 3.969 x 7.938 mm W
4.979 mm Slot
L L
0.250" Core 0.188" Core
6.350 mm A T 4.763 mm A T
size size
0.125"
3.175 mm 0.438" 0.531" 0.5"
11.113 mm 13.494 mm 12.7 mm
(SS) (SSH)

(continued)

110 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


250 Series
‘Thin’ Stackohm®
Vitreous Enamel Power
C o r e a n d T e r m i n a l S e l ect i o n
For Made to Order Type 250 Stackohm Resistors Code
Free Air Max. for
Wattage Core Dimensions† Min. Practical Core Fig. Standard
Rating* Length L Width W Thickness T Ohms Ohms Dia. No. Dimension A Dimension B Terminal
Miniature
10 0.750” (19.050mm) 0.375” (9.525mm) 0.125” (3.175mm) 1 15,000 TA 1 1.000” (25.400mm) 0.375” (9.525mm) 51
15 1.000” (25.400mm) 0.375” (9.525mm) 0.125” (3.175mm) 1 25,000 TA 1 1.250” (31.750mm) 0.375” (9.525mm) 51
20 2.000” (50.800mm) 0.375” (9.525mm) 0.125” (3.175mm) 1 50,000 TA 1 2.313” (58.750mm) 0.375” (9.525mm) 51
12 0.688” (17.463mm) 0.594” (15.081mm) 0.234” (5.953mm) 1 20,000 TB ** 51
Intermediate
21 1.000” (25.400mm) 0.813” (20.638mm) 0.250” (6.350mm) 1 8,000 TD 2 1.313” (33.350mm) 0.594” (15.081mm) 51
25 1.500” (38.100mm) 0.813” (20.638mm) 0.250” (6.350mm) 1 15,000 TD 2 1.813” (46.050mm) 0.594” (15.081mm) 51
Standard
5 1.750” (44.450mm)
30 1.250” (31.750mm)
1.000” (25.400mm)
0.250” (6.350mm)
1 10,000 TE 3, 4 2.000” (50.800mm) 0.938” (23.813mm)
57

5 2.500” (63.500mm)
40 2.000” (50.800mm)
1.000” (25.400mm)
0.250” (6.350mm)
1 25,000 TE 3, 4 2.750” (69.850mm) 0.938” (23.813mm)
57

5 4.000” (1.1.600mm)
55 3.500” (88.900mm)
1.000” (25.400mm)
0.250” (6.350mm)
1 30,000 TE 3, 4 4.250” (107.950mm) 0.938” (23.813mm)
57

5 5.250” (133.350mm)
70 4.750” (120.650mm)
1.000” (25.400mm)
0.250” (6.350mm)
1 120,000‡ TE 3, 4 5.500” (139.700mm) 0.938” (23.813mm)
57

‡ 5 6.500” (165.100mm)
95 6.000” (152.400mm)
1.000” (25.400mm)
0.250” (6.350mm)
1 150,000 TE 3, 4 6.750” (171,450mm) 0.938” (23.813mm) 57

*Based on mounting on steeel panel 10” (254mm) x 10” x 0.040” (1.016mm). ‡These sizes are Ohmicone (silicone-ceramic) coated–type 450-460.

†Inside dimensions of core are: 0.250” (6.350mm) x 0.047” (1.191mm) for TA; 0.406” **User supplies brackets.
(10.319mm) x 0.047” (1.191mm) for TB; 0.438” (11.113mm) x 0.063” (1.588mm) for TD;
0.672” (17.069mm) x 0.063” (1.588mm) for TE.

o r d e r i n g i n f o r m at i o n

Series RoHS Compliant Made-to-order Parts

See web- Terminal Type Tolerance RoHS


site for See “Resistor Terminals for Tubular Cores” J = 5% Compliant
Coating Wattage Tolerance Ohms custom
Blank = Vitreous F = 1% 1R0 = 1Ω core info
C = Centohm H = 3% 250 = 250Ω
S = Silicone J = 5% 1K0 = 1,000Ω
K = 10% 25K = 25,000Ω Series Wattage & Mounting Brackets Ohms
25K5 = 25,500Ω Vitreous enamel: Core Code (user supplies bracket for core TB) Example:
25 = 250 Fixed See “Core and B = Stacking box 1R00 = 1Ω
26 = 260 Adjustable Terminal Selection” S = Stacking stud, std. height 250R = 250Ω
Silicone ceramic: H = Stacking stud high 1K00 = 1,000Ω
45 = 450 Fixed U = Unit type 25K0 = 25,000Ω
46 = 460 Adjustable 25K5 = 25,500Ω

Standard Values
Wattage Wattage Wattage
Ohmic value

Ohmic value

Ohmic value
F10J––– 10
F20J––– 20
F30J––– 30
F40J––– 40
F55J––– 55

F10J––– 10
F20J––– 20
F30J––– 30
F40J––– 40
F55J––– 55

F10J––– 10
F20J––– 20
F30J––– 30
F40J––– 40
F55J––– 55

Part No. Part No. Part No.


Prefix  Prefix  Prefix 
Suffix Suffix Suffix



1 –––1R0E    
1.5 –––1R5E  




50 –––50RE   
75 –––75RE 


1,500
2,000
–––1K5E   
–––2K0E  


 = Standard values;
2 –––2R0E      100 –––100E      2,500 –––2K5E      check availability at
3 –––3R0E    150 –––150E  3,000 –––3K0E     www.ohmite.com
4 –––4R0E   200 –––200E     4,000 –––4K0E  
5 –––5R0E      250 –––250E     5,000 –––5K0E 
7.5 –––7R5E    300 –––300E  6,000 –––6K0E
10 –––10RE     400 –––400E    7,500 –––7K5E 
15 –––15RE    500 –––500E      10,000 –––10KE  
20 –––20RE  750 –––750E   15,000 –––15KE 
25 –––25RE      800 –––800E  20,000 –––20KE 
30 –––30RE  1,000 –––1K0E      25,000 –––25KE 
40 –––40RE  1,250 –––1K25E   40,000 –––40KE 

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270 Series
Vitreous Enamel Power

Select 270 Type fixed resistors for applications Fe a t u r es


requiring wattage ratings from 12 to 1000 watts. • Terminals suitable for soldering
The 270 Type resistors are equipped with lug termi- or bolt connection
nals suitable for soldering or sturdy bolt connection.
• High wattage applications
When secure mounting is required, the hollow core
of these resistors permit fastening with spring-type • Rugged lead free vitreous enamel coating
brackets, thru bolts or thru bolts with slotted-steel • Flame resistant coating
brackets. • All-welded construction
Suitable for rugged applications, the 270 Type
resistors feature all-welded construction and durable • RoHS compliant available
lead free vitreous enamel coating. Mounting brackets • “Fast on” option – see terminal 538,
not included with resistors. http://www.ohmite.com/techdata/terminals.pdf

S E RI E S S P E C IFI C A T I O N S

Series Wattage Ohms Core Code Voltage Std. Terminal Non-Inductive versions available;
Other sizes available; Also available in
L12 12 0.1-51K D 565 57 low cost Centohm or Silicone coating;
Consult Ohmite.
L25 25 0.15-100K K 625 40 * Maximum Voltage is based on
L50 50 0.38-260K K 1625 40 Ohm’s Law [V=√P*R] as limited by the
resistance value of specified product
L100 100 0.23-101K M 2845 40
L175 175 0.13-101K P 3595 46
L225 225 0.16-129K P 4595 46
L500 500 0.38-218K S 4970 45
L1000 1000 0.69-392K S 8900 45

c h a r a cte r i st i cs

Coating Lead free vitreous enamel. Large models (500 watts and up) are supplied in Silicone Ceramic.
Also available in low-cost Centohm coating; Consult factory.
Core Tubular ceramic.
Terminals Solder coated radial lug. RoHS solder composition is 96% Sn, 3.5% Ag, 0.5% Cu
Derating Linearly from 100% @ +25°C to 0% @ +350°C.
Tolerance ±5% 1Ω and over (J); ±10% under 1Ω (K)
Power rating Based on 25°C free air rating.
Overload 10 times rated wattage for 5 seconds.
Temperature coefficient 1 to 20Ω: ±400 ppm/°C; Above 20Ω: ±260 ppm/°C
Dielectric withstanding voltage 1000 VAC: 12 to 100 watt rating. 3000 VAC: 175 to 225 watt rating (Measured from terminal to
mounting bracket)
Max. amps use the formula √P/R
Power limitations for When resistance exceeds the resistance values listed, derate the Power Rating by 25% to
high resistance values improve reliability. No power derating necessary for ratings higher than 100W.
Power Resistance
rating value
12W 3,900Ω
25W 12,000Ω
50W 35,000Ω
100W 75,000Ω
Mounting Hardware see http://www.ohmite.com/techdata/lug-mounting.php (continued)

112 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


270 Series
Vitreous Enamel Power
dimensions
in./mm
Series Wattage L D C Core Code* Std. Term.**
L12 12 1.75 / 44.4 0.313 / 7.94 0.188 / 4.76 D 57
L25 25 2.0 / 50.8 0.562 / 14.3 0.313 / 7.94 K 40
L50 50 4.0 / 101.6 0.562 / 14.3 0.313 / 7.94 K 40
D C L100 100 6.5 / 165.1 0.750 / 19.1 0.50 / 12.7 M 40
L175 175 8.5 / 215.9 1.125 / 28.6 0.75 / 19.1 P 46
L L225 225 10.5 / 266.7 1.125 / 28.6 0.75 / 19.1 P 46
L500 500 12.0 / 304.8 2.50 / 63.5 1.75 / 44.5 S 45
L1000 1000 20.0 / 508.0 2.50 / 63.5 1.75 / 44.5 S 45
* http://www.ohmite.com/techdata/200-210-270-custom.pdf
** http://www.ohmite.com/techdata/terminals.pdf

o r d e r i n g i n f o r m at i o n

Standard Made-to-order
Non-inductive Non-inductive Core Diameter
F = Fast on Blank = Standard RoHS Blank = Standard See “Core and
(optional) N = Non-inductive Compliant N = Non-inductive Terminal Selection” RoHS Compliant

L 25J100E
Coating Wattage Ohms Tolerance
Series Wattage Tolerance Ohms 270 = Vitreous R500 = 0.500Ω J = 5%
Coating J = 5% 1R0 = 1Ω 470 = Silicone Ceramic 1R00 = 1Ω K = 10%
K = 10% 250 = 250Ω Terminal Type
Blank = Vitreous 250R = 250Ω
1K0 = 1,000Ω See “Resistor Terminals
C = Centohm 1K00 = 1,000Ω
for Tubular Cores”
S = Silicone 25K = 25,000Ω 25K0 = 25,000Ω
25K5 = 25,500Ω 25K5 = 25,500Ω
See website for
custom core and
terminal info

Standard part numbers for 270 series


Wattage Wattage
L1000J–––1000

L1000J–––1000
Ohmic Ohmic

L225J––– 225
L500J––– 500
L100J––– 100
L175J––– 175
L225J––– 225
L500J––– 500

L100J––– 100
L175J––– 175
L25J––– 25
L50J––– 50

L25J––– 25
L50J––– 50
value 12 Watt value 12 Watt
Ohmic value

Ohmic value

0.51  L12JKR51E 180  L12J180E Part No. Part No.


1  L12J1R0E 270  L12J270E Prefix  Prefix 
3.3 L12J3R3E 330  L12J330E Suffix Suffix



4.7  L12J4R7E 390  L12J390E 1 –––1R0E      2,500 –––2K5E    
10  L12J10RE 470  L12J470E 2 –––2R0E      3,000 –––3K0E     
12  L12J12RE 560  L12J560E 3 –––3R0E      3,500 –––3K5E 
15  L12J15RE 1000  L12J1K0E 4 –––4R0E      4,000 –––4K0E  
22  L12J22RE 1200  L12J1K2E 5 –––5R0E      5,000 –––5K0E     
27  L12J27RE 1500  L12J1K5E 10 –––10RE      6,000 –––6K0E 
33  L12J33RE 2200  L12J2K2E 15 –––15RE  7,500 –––7K5E    
47  L12J47RE 2700  L12J2K7E 25 –––25RE      10,000 –––10KE     
68  L12J68RE 4700  L12J4K7E 50 –––50RE      12,000 –––12KE 
82  L12J82RE 10000  L12J10KE 75 –––75RE      15,000 –––15KE    
100  L12J100E 18000  L12J18KE 100 –––100E      20,000 –––20KE    
150  L12J150E 22000  L12J22KE 125 –––125E   25,000 –––25KE   
51000  L12J51KE 150 –––150E      30,000 –––30KE  
200 –––200E   35,000 –––35KE 
 = Standard values; check availability using the worldwide
250 –––250E      40,000 –––40KE  
inventory search at www.ohmite.com
500 –––500E      50,000 –––50KE    
Red outlined values supplied in Silicone-Ceramic coatings 750 –––750E     60,000 –––60KE 
instead of vitreous enamel. 800 –––800E   75,000 –––75KE   
1,000 –––1K0E      100,000 –––100KE     
1,500 –––1K5E     150,000 –––150KE 
2,000 –––2K0E      200,000 –––200KE 
250,000 –––250KE 

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 113


280 Series
Corrib® Fixed and Adjustable
Vitreous Enamel Power

Corrib® resistors are ideal for applications involving


high currents at very low resistance values—as low
as 0.1Ω for the 300 Watt unit. These large, heavy-
Fe a t u r es
duty resistors are designed to withstand frequent
start-stop cycles characteristic of motor starting, • Also available in Centohm or Silicone coating.
dynamic braking and other similar applications. Consult Ohmite.
Special order units are available to accommodate up • Ribbed construction aids in rapid cooling.
to 1500 watts.
• Designed for equipment requiring low resistance
Corribs® are manufactured with corrugated resis-
loads at low ohmic values and high current capac-
tive wire. To accelerate cooling, the wire is securely
ity.
fused to the ceramic core by the protective vitreous
enamel coating to improve durability. Corrib resis- • Especially constructed for motor starting, dynamic
tors are hollow-core units which can be securely braking, etc.
fastened to chassis surfaces with thru bolts and • RoHS compliant product available. Add “E” suffix to
brackets. part number to specify.

c h a r a cte r i st i cs Res i sto r h a r d w a r e

Coating Lead free vitreous enamel except for extreme Thru Bolts Mounting Brackets for Lugs for 300 Watt
low resistance 35 watt models, and very large 300 Watt Corrib Adjustable Corrib
models (750 watts and up), which are supplied Includes two each bracket, bolt, Part No. Res. Part No. Res.
in Silicone Ceramic washers (centering, mica, lock) and 1974-A 0.40 1974-B 0.10
Core Tubular Ceramic nut. Note: Single unit mounting 1/16 wire 0.50 1/8 wire 0.12
0.63 0.16
contains one each bolt and nut; two 1.00 0.20
Terminals Tinned lug with hole. RoHS solder composition each all washers. 1.50 0.25
is 96% Sn, 3.5% Ag, 0.5% Cu Moun. 1.60 0.31
Part No. No. of Derat. 2.00 0.80
Adjustable Lug Supplied with adjustable 300 watt models. Part Slotted Elongated Resistors % 2.50 1.20
3.10
No. 1974-A or 1974-B 6110-81/2 6126-P-81/2 1 100% 4.00
5.00
- 6127-P-81/2 2 83%
Resistance Max. 63Ω for 300W version 6.30
- 6128-P-81/2 3 80% 8.00
Tolerance ±10% (K) 10.00
- 6129-P-81/2 4 80% 12.00
16.00
Power rating Based on 25°C free air rating 20.00
25.00
Derating Linearly from 100% @ +25°C to 0% @ +400°C 30.00
48.00
Overload 10 times rated wattage for 5 seconds 50.00

Temperature ±400 ppm/°C


coefficient
Dielectric with- 1000 VAC measured from terminal to mounting
standing voltage bracket
To calculate use the formula √P/R
max. amps

(continued)

114 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


280 Series
Corrib® Fixed and Adjustable
Vitreous Enamel Power
dimensions

D C

Core and Terminal Selection for Made to Order Type


Code Code
Free Air for Free Air for
Wattage Core Dimensions Core Ohms Term. Wattage Core Dimensions Core Ohms Term.
Rating D: OD C: ID L: Length Dia. Min. Max. Type Rating D: OD C: ID L: Length Dia. Min. Max. Type
1 500 2.50” 1.75” 20.0” (508.00mm) S 0.56 358 45 315 1.00” 0.625” 10.0” (254.00mm) N 0.11 67 45
1000 (63.5mm) (44.45mm) 15.0” (381.00mm) S 0.41 258 215 (25.40mm) (15.88mm) 7.0” (177.60mm) N 0.068 43
750 12.0” (304.80mm) S 0.31 198 190 6.0” (152.40mm) N 0.056 35
380 6.0” (152.40mm) S 0.13 78 150 5.0” (127.00mm) N 0.043 27
125 4.0” (101.60mm) N 0.031 19
550 1.625” 1.125” 11.75” (298.45mm) R 0.21 133 45
500 (41.28mm) (28.58mm) 10.50” (266.70mm) R 0.19 117 180 0.75” 0.50” 6.5” (165.10mm) M 0.031 29 45
400 8.5” (215.90mm) R 0.14 91 160 (19.05mm) (12.70mm) 6.0” (152.40mm) M 0.038 26
140 5.0” (127.00mm) M 0.028 20
270 1.50” 1.125” 5.0” (127.00mm) Q 0.065 41 45 105 4.0” (101.60mm) M 0.020 14
(38.10mm) (28.58mm) 100 3.5” (88.90mm) M 0.021 11
395 1.125” 0.75” 11.25” (285.75mm) P 0.14 87 45 135 0.563” 0.313” 6.0” (152.40mm) K 0.028 21 46
375 (28.58mm) (19.05mm) 10.5” (266.70mm) P 0.13 80 110 (14.30mm) (7.95mm) 5.0” (127.00mm) K 0.029 16
300 8.5” (215.90mm) P 0.099 63 90 4.0” (101.60mm) K 0.021 12 46
220 6.0” (152.40mm) P 0.063 39 35 2.0” (50.80mm) K 0.0097 0.11
185 5.0” (127.00mm) P 0.05 30
155 4.25” (107.95mm) P 0.038 25 35 0.563” 0.313” 2.0” (50.80mm) K 0.12 5.6 40
140 4.0” (101.6mm) P 0.04 20 (14.30mm) (7.95mm)

o r d e r i n g i n f o r m at i o n
Standard Made-to-order
Coating See website for
Blank = Vitreous custom core info
C = Centohm RoHS Compliant
S = Silicone

Series Wattage Tolerance Ohms Series Wattage & Terminal Type Ohms Tolerance
C = Fixed K = 10% example: 230 = Adjustable Core Code See “Resistor Example: F = 1%
E = Adjustable 1R0 = 1Ω 280 = Fixed See “Core and Terminals for R0200 = 0.02 7 H = 3%
250 = 250Ω 480 = Silicone fixed Terminal Selection” Tubular Cores” R2000 = 0.2 7 J = 5%
1K0 = 1,000Ω 680 = Centohm fixed 2R500 = 2.5 7 K = 10% (std.)
25K = 25,000Ω 10R00 = 10 7
25K5 = 25,500Ω

Standard part numbers for 280 series


NOTE: Wattages above
C300KR10E C300K2R0E E300K10RE E300K6R3E
750 watts come with C300KR12E C300K2R5E E300K12RE E300K8R0E
silicone coating. C300KR20E C300K3R1E E300K16RE E300KR10E
C300KR25E C300K4R0E E300K1R0E E300KR12E
C300KR31E C300K5R0E E300K1R6E E300KR16E
C300KR40E C300K6R3E E300K20RE E300KR20E
C300KR50E C300K8R0E E300K2R0E E300KR25E
C300KR63E C300K10RE E300K2R5E E300KR31E
C300K1R0E C300K12RE E300K3R1E E300KR40E
C300K1R2E C300K16RE E300K4R0E E300KR50E
C300K1R6E C300K20RE E300K5R0E E300KR63E
E300KR80E

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Mounting Hardware
For 200, 210, 270 and 280 Series

T h r u - B o lts a n d Mo u n t i n g B r a c k ets

Sturdy plated steel brackets, along with Type Dimensions


Slotted A B C D E F G H
Std.
Core Bolt
thru-bolts, centering washers and insulat- 6101—E 0.781" — 0.75" 0.031" 0.438" 0.25" — — Length Length

ing washers (included), allow for secure 6104—E 0.781" — 0.75" 0.031" 0.438" 0.25" — — 13/4" 21/4"
6110—E 1" — 1.125" 0.063" 0.813" 0.313" — — 2" 21/2"
mounting of 210 type and 270 type resis- Elongated 21/4" 23/4"
tors. Mounting brackets are available in 6120—E 1" — 0.5" 0.031" 0.422" 0.219" .438 .750 4" 43/4"
either slotted (one with end-slot/one with 6126—E 1.5" — 1.25" 0.063" 0.438" 0.281" .563 .875 6" 65/8"
61/2"
side-slot) or elongated styles. 6127—E 1.5"
6128—E 1.5"
2"
2"
1.25"
1.25"
0.063"
0.063"
0.438"
0.438"
0.281"
0.281"
.563
.563
.875
.875 81/2"
7"
91/8"
6129—E 1.5" 2" 1.25" 0.063" 0.438" 0.281" .563 .875 101/2 111/8

Resistor length plus


H .125" (3.175 mm)
E E E

Slotted type Elongated type

F C F C
.063" G
1.588 mm

B
A
D
mica washer
centering washer
A
D
mica washer
centering washer

o r d e r i n g i n f O r m at i o n

Slotted Euro lug RoHS Compliant Elongated RoHS Compliant

6 1 0 4 - E M - 6 1/2 -E 6 1 2 1 - D - 13/4 -E
No. of Core Std. Core Length No. of Core Standard Core
Resistors Bracket Code in. mm Resistors Bracket Code Length (in)
1 6101 2 1 6120 1
2 6102 K 4 2 6121 D 13/4
3 6103 6 H 2
1 6104 2 119 K 21/4
2 6105 M 4 119 4
3 6106 61/2 119 1 6122 2
1 6110A 4 170 2 6123 M 4
Euro lug

2 6111A N 6 170 3 6124 N 61/2


3 6112A 170 4 6125
1 6110 81/2 252 1 6126 81/2
2 6111 P 101/2 252 2 6127 P 101/2
3 6112 252 3 6128
4 6129
1 6113B 81/2 375
R 101/2
113/4
1 6114 12
S 15
20

More detailed information at http://www.ohmite.com/techdata/lug-mounting.php

 = Most popular Standard values


 = Standard values (continued)
 = Non-Standard values subject to minimum handling charge per item
116 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com
Mounting Hardware
For 200, 210, 270 and 280 Series

Mo u n t i n g B r a c k ets T h r u B o lts

Brackets fit inside cores of 200, 210 and 270 type Thru-Bolts, with centering washers and mica insulat-
resistors and remain in place by spring tension. ing washers, permit perpendicular mounting of 200,
Standard brackets are plated steel and have no suffix 210 and 270 type resistors to panels up to 0.25"
to part number. Spring steel brackets are indicated thick.
with an “S” suffix following part number.

Bolt size For resistors


Part No. Length No. (power rating)
 7PA5E 1.75" 8 8 watt
 7PA10E 2.5" 8 12 watt
 7PA20E 2.75" 8 20 watt
 7PA25E 2.75" 10 25 watt
 7PA50E 4.75" 10 50 watt
Part number Mtg screw For resistors  7PA75E 6.75" 10 75 watt
Standard Spring steel size (max.) (power ratings)
 7PA100E 7.313" 10 100 watt
 5E  5SE 6 8, 12 watt
 7PA160E 9.5" 0.25" 175 watt
 7E  7SE 6 20 watt
 7PA200E 11.5" 0.25" 225 watt
 9E  9SE 6 25, 50, 75 watt
 12E  12SE 10 100 watt
 18E  18SE 10 175, 225 watt

Washers AD J U S T A B L E LUG S
Metal Centering FOR 210 SERIES
Diameter For max. For resistors
Part No. Outer Inner screw size (power ratings) One standard screwdriver type adjustable lug is sup-
 6000E 0.563" 0.313 #10 25, 50, 75 watt
 6001E 0.75" 0.5 #10 100 watt plied with each unit.
 6003E 1.125" 0.75 0.25" 175, 225 watt Two types of lugs can be ordered separately: stan-
dard or with a silver contact button; both types are
Mica insulating
Diameter For resistors available with a screwdriver type lug.
Part No. Outer Inner (power ratings)
 6010E 0.75" 0.625" 25, 50, 75 watt Resistor core diam. Standard part numbers
(O.D., in. / mm) Standard Silver
 6011E* 0.75" 0.313" 25, 50, 75 watt
0.313 / 7.94  2115E  2116E
 6012E 1" 0.625" 100 watt
0.563 / 14.3  2121E  2123E
 6013E* 1" 0.5" 100 watt
0.750 / 19.05  2125E  2127E
 6014E 1.25" 0.625" core 1" O.D. x 0.625" I.D.
1.125 / 28.58  2133E  2135E
 6015E* 1.25" 0.625" core 1" O.D. x 0.625" I.D.
 6016E 1.5" 0.625" 175, 225 watt
 6017E* 1.5" 0.75" 175, 225 watt Double thumb screw Lug (Part Number 2160E)
* Use with centering washers.
The double thumb screw adjustable lug permits
easier adjustment and less chance of damage to
resistance wire. Available for 1.125" cores only.

More detailed information at http://www.ohmite.com/techdata/lug-mounting.php

 = Most popular Standard values


 = Standard values
 = Non-Standard values subject to minimum handling charge per item
1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 117
Resistor Terminals
Resistor Terminals for Tubular Cores

Type 57 Type 47 and 48 Type 48R


0.188 in. ±0.031 Min. 0.016 in. 0.032 in.
4.763 mm ±0.794 E 0.407 mm 0.794 mm E
Dia. 0.438 in. Type 47 Type 48
0.104 in. ±0.015 +0.047/-0.031
2.642 mm ±0.381 11.113 mm
+1.191/-0.794 0.188 in. +0.094/-0
0.188 in. +0.094/-0 4.775 mm +2.388/-0
4.775 mm +2.388/-0

Type 40 and 40A Type 44, 44A, 45, 45A, 45B Type 58
0.250 in. ±0.031 Min. 0.016 in. 0.500 in. ±0.031 Min. 0.032 in. E
6.350 mm ±0.794 E 0.407 mm 12.700 mm ±0.794 0.813 mm 0.250 in. ±0.032
E 6.35 mm ±0.813
Dia. Dia.
0.166 in. ±0.015 0.563 in. ±0.031 Type 44: 0.265 in. 0.750 in. ±0.031
4.217 mm ±0.381 14.300 mm ±0.794 Type 45: 0.196 in. 19.050 mm ±0.794
+0.015/-0.006
Type 44: 6.731 mm
Type 45: 4.979 mm
+0.381/-0.153

Type 46 and 46A Type 538 Type 126 and 126R


0.375 in. ±0.031 Min. 0.032 in. 0.250 in. 0.125 in.
9.525 mm ±0.794 E 0.813 mm 6.350 mm 0.032 in. 3.175 mm
E 0.813 mm E
Dia. Dia. Type 126R Type 126
0.173 in. 0.625 in. ±0.031 max.
0.065 in. 0.844 in.
+0.015/-0.005 15.875 mm ±0.794 1.651 mm
4.394 mm 21.438 mm
+0.381/-0.127 0.188 in. +0.125/-0
3.175 mm +2.388/-0

Type 535 Type 532


0.250 in. 0.188 in. 0.020 in.
6.350 mm 0.032 in. 4.763 mm 0.508 mm
E 0.813 mm Dia. E 0.469 in.
Dia. max. 0.063 in.
0.065 in. +0.063/-0.031
0.875 in. 1.588 mm 11.906 mm
1.651 mm 22.225 mm +1.588/-0.794

Other Terminals
Type 49 Type 51 Type 68
.250 (6.35mm) wide x .125 (3.175mm) wide .188 (4.775mm) wide
0.313 (7.950mm) x height as specified. x 0.531 (13.488mm)
.166 (4.217mm) dia. 0.072 (1.829mm) hole. high. Solder coated.
hole. Solder coated. Solder coated.

Type 50 Type 52 Type 69


Untinned lug intended for For “wire wrap” (Keller, .125 (3.175mm) wide
welded connection. Gardner-Denver T.M.) x 0.375 (9.525mm)
0.063 (1.600mm) x high. Solder coated.
height as specified.

(continued)

118 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


Resistor Terminals
W
T
Dia.
P H

Resistor Terminals for Tubular Cores


Terminal Dimensions
Terminal W H T P Core Diameter Range
Type in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
40, 40A 0.25 ± 0.031 (6.35 ± 0.794) 0.563 ± 0.031 (14.3 ± 0.794) min 0.016 (0.407) 0.166 ± 0.015 (4.217 ± 0.381) 0.313-1.125 (7.95-28.575)
44, 44A 0.5 ± 0.031 (12.7 ± 0.794) 0.750 ± 0.031 (19.05 ± 0.794) min 0.032 (8.13) 0.265 +0.015/ -0.006 (6.731 +0.381/ -0.153) 0.75-1.125 (19.05-28.575)
45, 45A, 45B 0.5 ± 0.031 (12.7 ± 0.794) 0.750 ± 0.031 (19.05 ± 0.794) min 0.032 (8.13) 0.196 +0.015/ -0.006 (4.979 +0.381/ -0.153) 0.75-1.125 (19.05-28.575)
46, 46A 0.375 ± 0.031 (9.525 ± 0.794) 0.625 ± 0.031 (15.875 ± 0.794) min 0.032 (8.13) 0.173 +0.015/ -0.005 (4.394 +0.381/ -0.127) 0.563-1.50 (14.3-38.1)
47, 48, 48R 0.125 ± 0.031 (3.175 ± 0.794) 0.188 +0.094/-0 (4.775+2.38/-0) N/A N/A 0.0210-0.563 (5.25-14.3)
57 0.188 ± 0.031 (4.763 ± 0.794) 0.438 (11.113 min 0.016 (0.407) N/A 0.25-0.75 (6.35-19.05)
+0.047/-0.031 +1.191/-0.794)
58 0.125 ± 0.031 (3.175 ± 0.794) 0.188 +0.094/-0 (4.775+2.38/-0) N/A N/A 0.0210-0.563 (5.25-14.3)
126, 126R 0.125 ± 0.031 (3.175 ± 0.794) 0.188 +0.094/-0 (4.775+2.38/-0) N/A N/A 0.313-1.125 (7.95-28.575)
532 0.188 ± 0.031 (4.763 ± 0.794) 0.469 (11.906 0.020 (0.508) 0.063 (1.588) 0.313-1.125 (7.95-28.575)
+0.063/-0.031 +1.588/-0.794)
535 0.25 ± 0.031 (6.35 ± 0.794) max 0.875 (22.225) 0.032 (8.13) 0.065 (1.651) 0.313-2.5 (7.95-63.5)
538 0.25 ± 0.031 (6.35 ± 0.794) max 0.844 (21.438) 0.032 (8.13) 0.065 (1.651) 0.313-2.5 (7.95-63.5)
40A- Has screw #6-32 x .5 with 2 nuts and washers, 44A- Has screw 20 x .625 with 2 nuts and washers, 45A- Has screw #8-32 x .625 with 2 nuts and washers, 45B- Has screw #10-32 x .625 with 2
nuts and washers, 46A- Has screw #8-32 x .625 with 2 nuts and washers

Edge Distance—Dimension “E”


Core O.D.
in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm
Terminals .250 6.350 .313 7.938 .438 11.113 .563 14.288 .750 19.050 1.00 25.40 1.125 28.575 1.500 38.100 1.625 41.275 2.500 63.500
40-40A-49-50-
57-68-69-126- .031 .794 .094 2.381 .094 2.381 .094 2.381 .125 3.175 .156 3.969 .219 5.556 — — — — — —
126R-532
44-44A-45-45A- — — — — — — .250 6.350 .250 6.350 .250 6.350 .250 6.350 — — — — — —
45B-46-46A
535-538 — — .125 3.175 .125 3.175 .125 3.175 .125 3.175 .156 3.969 .219 5.556 .250 6.350 .250 6.350 .500 12.700
Dimension “E” can be varied and is often reduced for cores 2.00 (50.80mm) or less in length or sometimes increased for greater leakage distance to ground.
Tolerance on “E” is ± 0.016 (.397mm) up to 0.125 (3.175mm) and ± 0.063 (1.588mm) above.

Type 140 Type 141


For Cores 0.438 (11.113mm) to 1.125 (28.575mm) O.D. Length
±0.063 in. Dia.
Length +0.047/-0.031 in.
±0.031 in. Dia. ±1.588 mm
+1.191/-0.794 mm
±0.794 mm ±0.016 in.
±0.397 mm
Plug

Brass,
0.0625 in. nickel-plated Ferrule Catalog Core
(Washer Diameter Length No. O.D.
1.588 mm as specified)
In. mm In. mm In. mm
Ferrule Catalog No. .625 15.875 .625 15.875 141/10 .563 14.288
Diameter Length No With .813 20.638 .688 17.463 141/13 .750 19.050
In. mm In. mm Washer Washer 1.062 26.988 .688 17.463 141/17 1.000 25.400
1.188 30.163 .688 17.463 141/19 1.125 28.575
.563 14.288 .500 12.700 140/9* 140/19
.688 17.463 .563 14.288 140/11* 140/01 Ferrules are brass, natural finish.
.813 20.638 .500 12.700 140/13† 140/03
1.125 28.575 .500 12.700 140/18
* Up thru 0.563 (14.288mm) D core. Type 63
†Up thru 0.750 (19.050mm)
Cores 0.563 (14.288mm) to 0.750 (19.050mm) O.D.---- Cat No. 63/12
Cores 1.000 (25.400mm) to 1.125 (28.575mm) O.D---- Cat No. 63/18
B B

D C

A B C D
Cat. ±.031 (.794) ± .031 (.794) ±.031 (.794) (Min.)
No. In. mm In. mm In. mm In. mm
63/12 .781 19.844 .438 11.113 .750 19.050 .250 6.350
63/18 .875 22.225 .813 20.638 1.125 28.575 .313 7.938

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Resistor Cores
Core and Terminal Selection for Type 200, 270, 400 and 470 Tubular Resistors
VITREOUS ENAMEL COATED OHMICONE® SILICONE COATED

Code Critical Resistance Limiting Factors Critical Resistance Limiting Factors


Free Air Nominal Core Dimensions for For Limit Watts Max. For Limit Max.
Wattage Outside Inside Core Min. Ohms and Working Possible Standard Min. Ohms Working Possible
Rating Length Diameter Diameter Dia. Ohms Over Voltage to Ohms Terminal** Ohms Over Voltage to Ohms
3* 0.438” (11.1mm) 0.210” (5.25mm) 0.130” (3.17mm) AA 0.13 Limits
controlled by free
air 3.48K 48, 58 0.1 8.0K 155 15.8K
5.25* 0.625” (15.9mm) 0.250” (6.35mm) 0.135” (3.43mm) CA 0.19 watts and max. possible
ohms 7.06K 48, 58 0.1 15.0K 281 34.0K
6.5 1.0” (25.4mm) 0.250” (6.35mm) 0.125” (3.18mm) CA 0.10 2.30K 27.3K 57 21.6K 375 45.4K
8* 1.0” (25.4mm) 0.313” (7.95mm) 0.188” (4.76mm) D 0.10 2.16K 17.1K 48, 57 0.1 9.87K 281 42.8K
12* 1.75” (44.5mm) 0.313” (7.95mm) 0.188” (4.76mm) D 0.10 6.52K 51.6K 48, 57 50.0K 775 50.4K
11 1.0” (25.4mm) 0.438” (11.1mm) 0.250” (6.35mm) H 0.10 3.02K 28.2K 57 0.1 7.18K 281 35.3K
15 1.5” (38.1mm) 0.10 6.03K 56.4K 40 21.1K 563 70.5K
20* 2.0” (50.8mm) 0.11 10.1K 94.0K 48-40 44.0K 938 118.0K
26 3.0” (76.2mm) 0.21 18.1K
Limit wattage 169.0K 40 110.0K 1690 212.0K
25* 2.0” (50.8mm) 0.563” (14.3mm) 0.313” (7.95mm) K 0.15 12.9K to 78% of 100.0K 40 0.1 35.2K 938 151.0K
35 3.0” (76.2mm) 0.26 23.2K free air watts
180.0K 81.6K 1690 272.0K
50* 4.0” (101.6mm) 0.38 33.5K and working
260.0K 119.0K 2440 393.0K
60 5.0” (127.0mm) 0.50 43.8K volts to 500V
340.0K 170.0K 3190 340.0K
75* 6.0” (152.4mm) 0.61 54.1K per inch of 420.0K 207.0K 3940 420.0K
winding space
24 1.5” (38.1mm) 0.750” (19.1mm) 0.50” (12.7mm) M 0.10 9.49K between
12.2K 40 0.1 11.1K 516 73.6K
30 2.0” (50.8mm) 0.10 16.4K terminal edges
21.1K 26.6K 893 127.0K
45 3.0” (76.2mm) 0.10 30.2K 38.8K 59.8K 1640 234.0K
51 3.5” (88.9mm) 0.11 37.1K 47.6K 80.0K 2020 288.0K
61 4.0” (101.6mm) 0.13 44.0K 56.5K 93.6K 2390 341.0K
65 4.5” (114.3mm) 0.15 50.9K 65.3K 118.0K 2770 395.0K
76 5.0” (127.0mm) 0.17 57.8K 74.2K 130.0K 3140 448.0K
90 6.0” (152.4mm) 0.21 71.6K 91.9K 168.0K 3890 555.0K
100* 6.5” (165.1mm) 0.23 78.5K 101.0K 182.0K 4270 609.0K
52 3.0” (76.2mm) 1.0” (25.4mm) 0.625” (15.9mm) N 0.11 25.3K 40 0.1 49.2K 1600 305.0K
70 4.0” (101.6mm) 0.17 37.2K 78.9K 2350 448.0K
85 5.0” (127.0mm) 0.22 49.1K 113.0K 3100 591.0K
105 6.0” (152.4mm) 0.27 61.0K 141.0K 3850 734.0K
112 6.5” (165.1mm) 0.30 67.1K 159.0K 4220 805.0K
120 7.0” (177.8mm) 0.33 72.9K 176.0K 4600 877.0K
140 8.0” (203.2mm) 0.38 84.8K 204.0K 5350 1.02M
176 10.0” (254.0mm) 0.49 109.0K 267.0K 6850 1.31M
40 2.0” (50.8mm) 1.125” (28.6mm) 0.75” (19.1mm) P 0.10 9.63K 46 0.1 6.66K 516 89.3K
80 4.0” (101.6mm) 0.10 37.7K 51.0K 2020 328.0K
95 5.0” (127.0mm) 0.10 51.7K 80.8K 2770 450.0K
121 6.0” (152.4mm) 0.10 Limits controlled by 65.7K 102.0K 3520 572.0K
130 6.5” (165.1mm) 0.10 free air watts and 72.7K 116.0K 3890 633.0K
160 8.0” (203.2mm) 0.12 working
volts to 500V
93.7K 158.0K 5020 816.0K
175* 8.5” (215.9mm) 0.13 per inch of winding
101.0K 166.0K 5390 877.0K
225* 10.5” (266.7mm) 0.16 space between 129.0K 211.0K 6890 1.12M
235 11.25” (285.8mm) 0.18 terminal edges 139.0K 237.0K 7460 1.21M
251 12.0” (304.8mm) 0.19 150.0K 257.0K 8030 1.31M
150 5.0” (127.0mm) 1.5” (38.1mm) 1.125” (28.6mm) Q 0.10 34.2K 45 0.1 44.4K 2580 433.0K
220 8.5” (215.9mm) 1.625” (41.3mm) 1.125” (28.6mm) R 0.18 75.0K 45 0.1 123.0K 5210 351.0K
275 10.5” (266.7mm) 0.23 96.6K 164.0K 6710 452.0K
300 11.75” (298.5mm) 0.26 110.0K 195.0K 7650 516.0K
250 6.0” (152.4mm) 2.5” (63.5mm) 1.75” (44.5mm) S 0.15 6.11K 45 0.1 35.0K 2960 86.3K
500 12.0” (304.8mm) 0.38 15.4K 111.0K 7460 218.0K
750 15.0” (381.0mm) 0.50 20.0K 125.0K 9680 283.0K
1000 20.0” (508.0mm) 0.69 27.7K 180.0K 13400 392.0K
*These core sizes are used for the standard items. See the listing of the resistance
values under Types 200, 210 and 270 Maximum Diameter Over Cores with
**See Application Note “Resistor Terminals for Tubular Cores,” page 35. Coating: The overall diameter Non-standard I.D. (or O.D.)
of a finished resistor includes O.D. I.D. Code
Tolerance on Nominal Core Dimensions the build-up due to wire diame- 0.313” 0.219” DA
ter, coating and terminal mate- (7.938mm) (5.556mm)
Length Tolerance
rial. This results in a possible 0.438” 0.313” HA
0.438 (11.113mm) to 4.00 (101.60mm) ±0.031 (0.794mm) maximum increase in diameter (11.113mm) (7.938mm)
Over 4.00 (101.60mm) to 6.50 (165.10mm) ±0.047 (1.191mm) of 0.188 (4.763mm) for low 0.563” 0.391” KA
Over 6.50 (165.10mm) to 11.25 (285.575mm) +0.063 (1.588mm) / -0.094 (2.381mm) resistance, 1.125 (28.575mm) (14.288mm) (9.922mm)
Over 11.25 (285.575mm) to 20.0 (0.508mm) ±0.125 (3.175mm) O.D. core resistors and larger; 0.625” 0.453” LA
Tolerances do not include effect of longitudinal camber. 0.156 (3.969mm) for resistors (15.875mm) (11.509mm)
I.D. Tolerance with smaller diameter cores. 0.750” 0.547” MA
On all high resistance units the (19.050mm) (13.891mm)
To 0.500 (12.700mm) ±0.016 (0.397mm)
Over 0.500 (12.700mm) to 1.125 (28.575mm) ±0.031 (0.794mm)
increase is generally less than 0.938” 0.563” UA
(23.813mm) (14.288mm)
Over 1.125 (28.575mm) to 1.750 (44.450mm) ±0.063 (1.588mm)
0.125 (3.175mm).
1.125” 0.875” PA
(28.575mm) (22.225mm)
Other Core Sizes: Many other
specials are available includ-
ing cores with special inside
diameter listed at right.

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Power-Mox
Precision Power Thick Film
High Voltage/High Resistance Tubular The heavy duty construction of the Power-Mox
series make them durable in most high voltage
Non inductive industrial applications. This product is well known
version shown
for its high voltage ratings, low voltage coefficients,
very high ohmic values, and resistor divider options.
Terminations can be selected to adapt to most
mounting schemes.
Fe a t u r es
A p p l i c at i o n s
• Power Transmitters • Wide resistance ranges
• Pollution Control Systems • Outstanding voltage coefficient
• Industrial Control Systems • 0.4” diameter ferrule, 0.25”-20 threaded end cap, or
radial bands available
• Current pulse limiters
• Metal oxide resistive elements
• Vacuum and space application

S E RI E S S P E C IFI C A T I O N S

Ohmite Resistance Power Voltage Available


Series Range (Ohms) @25°C Rating Tolerances*
MOX-F 1K to 800,000M 25W 20KV 0.5, 1, 2, 5%
MOX-G 1.5K to 1,000,000M 40W 30KV 0.5, 1, 2, 5%
MOX-H 2K to 1,000,000M 50W 45KV 0.5, 1, 2, 5%
MOX-J 3K to 1,000,000M 75W 60KV 0.5, 1, 2, 5%
*Some tolerances are not available over the entire resistance range

c h a r a cte r i st i cs DIM E N S I O N S

Core Ceramic (in./mm) A


Coating Varnish B
Resistance Range 1K to 1,000,000M 0.5" typ.
Power Rating to 75W Ohmite Power A B
Voltage Rating to 60KV Series @25°C ± 0.05 Max
Operating Temperature -65°C to +180°C MOX-F 25W 3.0" / 76.2 0.770" / 19.56
MOX-G 40W 4.5" / 114.3 0.770" / 19.56
Temperature Coefficient 25ppm: 0° to 85°C;
MOX-H 50W 6.0" / 152.4 0.770" / 19.56
50ppm: -55° to 180°C
MOX-J 75W 8.0" / 203.2 0.770" / 19.56

o r d e r i n g i n f o r m at i o n

Style
F, G, H, J Non-inductive E = RoHS Compliant

M O X - J N- 0 4 1 0 0 6 F E
Tolerance
Power Mox Terminal Ohms D = 0.5%
Series 01 = Silver termination only First 3 digits are F = 1%
02 = Radial band significant; 4th digit is G = 2%
03 = 0.4" Ferrule multiplier (# of zeroes J = 5%
04 = 1/4 X 20 threaded to follow). Examples: K = 10%
Ferrule cap 10R2 = 10.2 ohms M = 15%
1000 = 100 ohms P = 20%
1503 = 150,000 ohms

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Power-Mox Dividers
Precision Power Thick Film
High Voltage/High Resistance Tubular Dividers
S E RI E S S P E C IFI C A T I O N S
(dimensions as for Power-Mox)
d e r at i n g
Ohmite Resistance Power Voltage Maximum Ratio 100
Series Range (Ohms) @25°C Rating Ratio Tolerances
25°
MOX-FRD 20K to 2,500M 15W 15KV 5,000:1 1, 2, 5% 80
MOX-GRD 20K to 4,000M 30W 25KV 5,000:1 1, 2, 5%

Percent Rated Watts


MOX-HRD 20K to 6,000M 40W 35KV 5,000:1 1, 2, 5% 60
MOX-JRD 20K to 6,000M 60W 50KV 5,000:1 1, 2, 5%
40

20
180°

0
0 50 100 150 200
Ambient Temperature, °C

P O W E R - M O X ALT E RNA T E te r m i n a l s

“01” Lead “02” Lead “03” Lead “04” Lead


“Power-Mox RD” Series “Power-Mox” Series with “Power-Mox” Series “Power-Mox” Series with
with silver terminations radial band option with Ferrule end caps 1/4 - 20 threaded end caps

no. 6-32 x 0.25" screw 1/4-20 threads


A no. 6-32 hex nut 0.825" max. (2 places)
0.25"
B 0.75" 0.89" 0.4"
B A+0.12" A +0.15" max.
A+0.96" A +0.55" max.
0.5" typ. 1.5" typ. A

To specify Power-Mox Dividers, please see our website at:


www.ohmite.com/dividers

o r d e r i n g i n f o r m at i o n

A complete description of the Power-MOX Divider is


required. EXAMPLE:
RT = 500MΩ 5%
R1 = 499.5MΩ 5%
R2 = 500KΩ 1%
Ratio = RT / R2 = 1,000: 1, 1%
To specify Power-Mox Dividers, please see our web-
site at www.ohmite.com/dividers. Contact Ohmite
for custom configurations.

122 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


HSP Series Fe a t u r es
• Accuracy to ±0.001% absolute
Hermetically Sealed, Precision, • Shelf life to 10 ppm/year
Ultra-High Stability, Axial Terminals • Temperature coefficient to ±3 ppm/°C, -10°C to
+80°C
• Low voltage coefficient
• Low noise
• Extremely low thermal EMF
• Available in 4-terminal on HS500 series
• Oil-filled version available

S e r i es S p ec i f i c a t i o n s

Max. Resistance* Power Rating Max. Voltage


Model (ohms) @ 25°C (watts) (volts)
HS185A 1.0M 0.125 300
Part Marking
HS205A 1.4M 0.25 300
• Ohmite
HS207A 2.8M 0.40 600
• Model
HS210A 3.0M 0.50 600 • Resistance value
HS308A 5.6M 0.60 600 • Resistance tolerance
HS310A 7.6M 0.80 600 • Date code
HS510A 24M 1.00 600
HS515A 35M 1.25 600
HS520A 43M 1.50 900
*Minimum Value = 10Ω

dimensions
(in./mm)
Power D B C
Model Rating ±0.010/0.254* ±0.020/0.508 ±0.030/0.762
1.50 / 38.10 B D HS185A 0.125 0.187 / 4.75 0.500 / 12.70 0.625 / 15.88
min. HS205A 0.25 0.250 / 6.35 0.500 / 12.70 0.562 / 14.27
HS207A 0.40 0.250 / 6.35 0.750 / 19.05 0.812 / 20.62
HS210A 0.50 0.250 / 6.35 1.00 / 25.40 1.063 / 27.00
20 AWG HS308A 0.60 0.375 / 9.52 0.820 / 20.80 0.920 / 23.35
C (0.032 / 0.813) HS310A 0.80 0.375 / 9.52 1.00 / 25.40 1.050 / 26.67
ex. HS185A:
HS510A 1.00 0.500 / 12.70 1.05 / 25.40 1.220 / 30.99
22 AWG
(0.026 / 0.660) HS515A 1.25 0.500 / 12.70 1.50 / 38.10 1.605 / 40.77
HS520A 1.50 0.500 / 12.70 2.00 / 50.80 2.160 / 54.86
*Clear sleeving available, add 0.040"/ 1.016mm to body diam.

o r d e r i n g i n f o r m at i o n

H S 1 8 5 A SL1 M 0 0 0 T
Type Wattage Oil-Filled Resistance Tolerance
185 = 0.125W A = Non oil-filled 1R000 = 1Ω T = 0.01%
205 = 0.25 F = Oil-filled 10R00 = 10 Ω Q = 0.02%
207 = 0.40 100R0 = 100 Ω A = 0.05%
210 = 0.50 1K000 = 1000 Ω B = 0.1%
Sleeving C = 0.25%
308 = 0.60 SL = with sleeving 10K00 = 10 KΩ D = 0.5%
310 = 0.80 blank = without 100K0 = 100 KΩ F = 1.0%
510 = 1.00 1M000 = 1 MΩ
515 = 1.25
520 = 1.50

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HPW Series
High Precision Welded Axial and Radial
Commercial Resistors Tested to Mil-PRF-39005
Fe a t u r es

• Group A testing in • Excellent long-term


accordance with MIL- stability
PRF-39005 specifications • Inherent low
available temperature coefficient
• High precision • Extremely low Thermal
• All welded construction EMF
• Molded thermosetting • Low voltage coefficient
plastic bobbin • Low noise
• Wide ohmic range
combined with tight
tolerance

S e r i es S p ec i f i c a t i o n s c h a r a cte r i st i cs

Power Rating Minimum Values 0.1Ω for ±1% and ±0.5%; 10Ω for ±0.1% and tighter
Max. @125°C Max. Resistance ±0.005%, ±0.01%, ± 0.02%, ±0.05%, ±0.1%, ±0.5%,
Type Ohms (Watts) Volts Tolerance and ±1%, depending on style and value
118A 192k 0.05 150 Temperature ±10ppm/°C standard for 10Ω and above. Higher TC’s
Coefficient (TCR on low ohmic values. TC match to ±1ppm/°C. High
102A 334k 0.10 150 TC’s upto +6000ppm/°C are available
101A 410k 0.10 300 Working tempera- –60°C to +150°C
153A 435k 0.10 ture range
103A 633k 0.10 150 All Welded The combination of all welded construction and com-
105A 820k 0.125 Construction patible materials provide the most reliable means of
interconnects possible.
184A 820k 0.125 300
Butt Weld of Tab to A tab material of 800 ohm alloy (the same as the
185A* 961k 0.125 300 Terminal resistance wire) is butt welded to the terminal and
202A 968k 0.25 200 molded deep into the resistor bobbin. This design
203A 1.7 M 0.25 200 parameter assures the least possible DC transients
due to thermal EMF.
205A* 1.93 M 0.33 400
Bobbin Design The ratio of the height of the Pi wall to the width of
207A* 3.0 M 0.50 800 the Pi and to the diameter of the bobbin mandrel are
308A 3.0 M 0.60 800 critical to the basic stability of a wirewound resistor.
210A* 4.10 M 0.50 800 These parameters are optimized for each wire size,
wattage size and range of resistor values.
307A 5.63 M 0.60
Encapsulation Both the bobbin and the final encapsulation material
310A 7.68 M 1.00 800 Material are thermosetting alkyd polyester. The resulting resis-
505A 10 M 1.00 tor is virtually a homogeneous mass with an identical
510A* 24 M 1.25 800 coefficient of expansion which is unaffected by the
most violent of temperature cycling. All types are
515A* 35 M 1.50 1200 unaffected by application of solvents.
517A 43 M 1.75 1200 Terminal Materials The standard terminal material is hot solder dipped
520A* 43 M 2.00 1200 copper (C5N).
203PA 1.48 M 0.25 150 Military Group A MIL-PRF-39005 testing
305PA 3.3 M 0.50 Burn In/Conditioning including Thermal Shock
DC Resistance
*Available in hermetically sealed
Visual/Mechanical Inspection
Short Time Overload

(continued)

124 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


HPW Series
High Precision Welded Axial and Radial
Commercial Resistors Tested to Mil-PRF-39005

dimensions
(±.020 in./ ±.508 mm)
Type Power Rating A B AWG Lead Diam.
Axial 118A 0.05 0.130 / 3.30 0.180 / 4.57 26 0.016 / 0.406
1.25" / 31.75mm B A 102A 0.10 0.110 / 2.79 0.250 / 6.35 24 0.020 / 0.508
101A 0.10 0.130 / 3.30 0.375 / 9.53 22 0.026 / 0.660
min. 153A 0.10 0.150 / 3.81 0.245 / 6.22 22 0.026 / 0.660
103A 0.10 0.150 / 3.81 0.300 / 7.62 22 0.026 / 0.660
105A 0.125 0.160 / 4.06 0.500 / 12.70 22 0.026 / 0.660
184A 0.125 0.187 / 4.75 0.375 / 9.53 22 0.026 / 0.660
Round Radial 185A* 0.125 0.187 / 4.75 0.500 / 12.70 22 0.026 / 0.660
202A 0.25 0.250 / 6.35 0.310 / 7.87 22 0.026 / 0.660
203A 0.25 0.250 / 6.35 0.343 / 8.71 20 0.032 / 0.813
C
205A* 0.33 0.250 / 6.35 0.500 / 12.70 20 0.032 / 0.813
207A* 0.50 0.250 / 6.35 0.750 / 19.05 20 0.032 / 0.813
A B 308A 0.60 0.312 / 7.93 0.810 / 20.57 20 0.032 / 0.813
210A* 0.50 0.250 / 6.35 1.00 / 25.40 20 0.032 / 0.813
Model Dim. C 307A 0.60 0.375 / 9.53 0.750 / 19.05 20 0.032 / 0.813
203PA 0.200 / 5.08 310A 1.00 0.375 / 9.53 1.00 / 25.40 20 0.032 / 0.813
305PA 0.200 / 5.08 505A 1.00 0.500 / 12.70 0.500 / 12.70 20 0.032 / 0.813
505PA 0.300 / 7.62 510A* 1.25 0.500 / 12.70 1.00 / 25.40 20 0.032 / 0.813
515A* 1.50 0.500 / 12.70 1.50 / 38.10 20 0.032 / 0.813
517A 1.75 0.500 / 12.70 1.75 / 44.45 20 0.032 / 0.813
520A* 2.00 0.500 / 12.70 2.00 / 50.8 20 0.032 / 0.813
203PA 0.25 0.270 / 6.86 0.320 / 8.13 22 0.026 / 0.660
305PA 0.50 0.375 / 9.53 0.500 / 12.70 20 0.032 / 0.813
*Available in hermetically sealed

H O W T O O RD E R

203MA1M700T Conversion of RBR to


Commercially-tested Product
Type Military Format* Resistance Tolerance*
Group A A = axial 1R000 = 1Ω V = 0.005% RBR52 310MAxxxxxx
PA = round radial 10R00 = 10 Ω T = 0.01%
“M” characteristic does
Q = 0.02% RBR53 307MAxxxxxx
not indicate product is 100R0 = 100 Ω RBR54 207MAxxxxxx
QPL to Mil-PRF-39005 *All formats and 1K000 = 1000 Ω A = 0.05%
tolerances not B = 0.1% RBR55 205MAxxxxxx
10K00 = 10 KΩ
available in all
100K0 = 100 KΩ
C = 0.25% RBR56 203MAxxxxxx
values D = 0.5% RBR71 203MPAxxxxxx
1M700 = 1.7 MΩ F = 1.0%

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89 Series
Metal-Mite® Aluminum Housed
Axial Terminal Wirewound, 1% Tolerance
The 89 Series is a high-performance axial type
resistor. These molded-construction metal-housed
resistors are available in higher power ratings than
standard axial resistors and are better suited to with-
standing vibration, shock and harsh environmental
conditions. Fe a t u r es
The 89 Series Metal-Mite® resistors are aluminum • High Stability: ±0.5% ∆R
housed to maintain high stability during operation
• High power to size ratio
and to permit secure mounting to chassis surfaces.
The metal housing also provides heat-sinking • Metal housing allows chassis mounting and pro-
capabilities. vides heat sink capability

S e r i es s p ec i f i c a t i o n s
Series Wattage Ohms Voltage
805 5 0.10-25K 210
810 10 0.10-50K 320
825 25 0.010-75K 520
850 50 0.005-100K 1170
Non-Inductive versions available. Insert “N” before tolerance code.
Example: 850NF560

C h a r a cte r i st i cs
Housing Metal, anodized aluminum
Internal Coating Silicone
Core Ceramic
Terminals Solder-coated axial
Derating Linearly from 100% @ +25°C to 0% @ +275°C.
Tolerance ±1% and ±5% (other tolerances available).
Power rating Rating is based on chassis mounting area and temperature stability. Proper heat sink as follows: 5W and
10W units, 4” x 6” x 2” x .040” Aluminum chassis; 25W units, 5” x 7” x 2” x .040” Aluminum chassis;
50W units, 12” x 12” x .059” Aluminum panel.
Maximum ohmic values See chart.
Overload 5 times rated wattage for 5 seconds.
Temperature coefficient Under 1Ω: ±90 ppm/°C; 1 to 9.99Ω: ±50 ppm/°C; 10Ω and over: ±20 ppm/°C.
Dielectric withstanding voltage 5W and 10W rating,1000 VAC; 25 and 50W ratings, 2250 VAC.

(continued)

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89 Series
Metal-Mite® Aluminum Housed
Axial Terminal Wirewound, 1% Tolerance
805 810, 825, 850 D i m e n s i o n s
B
(in./mm) E
Ø 1.27 L J
±.13 Ø 2.0
±.25
A GA
D
16AWG 2.1
±.1
L min.
F Dimensions have changed
J F E as of August 2015
B
G
D
K } C C
H H
K
2.16 min.
A B C D E F G H J K L
max. max. max. max. max. ±.3mm ±.3mm max. max. max. ±.25mm
805 0.65" / 16.5 1.18" / 30.0 0.35" / 8.8 0.33" / 8.5 0.63" / 15.9 0.44" / 11.3 0.49" / 12.4 0.18" / 4.5 0.09" / 2.4 0.07" / 1.8 0.09" / 2.4
810 0.83" / 21.0 1.44" / 36.5 0.43" / 11.0 0.44" / 11.2 0.78" / 19.9 0.56" / 14.3 0.63" / 15.9 0.22" / 5.5 0.11" / 2.8 0.07" / 1.8 0.09" / 2.4
825 1.10" / 28.0 2.01" / 51.0 0.58" / 14.8 0.56" / 14.2 1.07" / 27.3 0.72" / 18.3 0.78" / 19.8 0.30" / 7.7 0.20" / 5.2 0.10" / 2.6 0.13" / 3.2
850 1.10" / 28.0 2.85" / 72.5 0.58" / 14.8 0.56" / 14.2 1.93" / 49.1 1.56" / 39.7 0.84" / 21.4 0.33" / 8.4 0.20" / 5.2 0.10" / 2.6 0.13" / 3.2

O RD E RING INF O RMA T I O N


Wattage Wattage Wattage
Ohmic value

Ohmic value

Ohmic value
810F––– 10
825F––– 25

810F––– 10
825F––– 25
850F––– 50

810F––– 10
825F––– 25
850F––– 50
850F––– 50

Non-Inductive Winding RoHS


805F––– 5

805F––– 5

805F––– 5

Part No. Part No. Part No. Optional (blank = std. winding) Compliant
Prefix  Prefix  Prefix 
805NF5R0E


Suffix Suffix Suffix


0.005 –––R005   20 –––20R   1,500 –––1K5     Series Tolerance Ohms


0.010 –––R010   25 –––25R     2,000 –––2K0     805 = 5 Watt F = 1% R005= 0.005Ω
810 = 10 watt J = 5% R10 = 0.1Ω
0.025 –––R025   30 –––30R   2,500 –––2K5   825 = 25 watt 1R0 = 1.0Ω
0.1 –––R10   40 –––40R   3,000 –––3K0     850 = 50 watt 250 = 250Ω
1K0 = 1,000Ω
0.3 –––R30   50 –––50R     3,500 –––3K5   1K5 = 1,500Ω
0.5 –––R50   75 –––75R     4,000 –––4K0   25K = 25,000Ω
0.7 –––R70   100 –––100     4,500 –––4K5    = Standard values
1.0 –––1R0     150 –––150     5,000 –––5K0      = Non-standard values subject to minimum
1.5 –––1R5   200 –––200     6,000 –––6K0   handling charge per item
2.0 –––2R0     250 –––250     10,000 –––10K     Shaded values involve very fine resistance wire
3.0 –––3R0     300 –––300   15,000 –––15K     and should not be used in critical applications
without burn-in and/or thermal cycling.
4.0 –––4R0   400 –––400   20,000 –––20K  
5.0 –––5R0     500 –––500     25,000 –––25K    
10.0 –––10R     750 –––750     50,000 –––50K 
15.0 –––15R     1,000 –––1K0     75,000 –––75K 
100,000 –––100K 

As of September 2006,
the 89 Series is no longer
offered as Mil. Spec.

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BA Series
Aluminum Cased Resistor
Fe a t u r es A p p l i c at i o n s
• Three extrusion forms • Dynamic Braking
available • Motor Starting
• Heatsinkable • Power Control
• Rugged design
• Up to 1000 watts
• Thermal cut-off available
• Scalable, custom lengths
available
• Custom leads available

S E RI E S S P E C IFI C A T I O N S

Series Wattage* Resistance range Tolerance Length


BA1160 500 0.5Ω - 18KΩ ±10% 160mm
BA2320 700 10Ω - 10KΩ ±10% 320mm
BA3266 1000 10Ω - 10KΩ ±10% 266mm
* Free air rating

c h a r a cte r i st i cs
Overload 5 times rated wattage for 10 sec.
Power Rating Free air; greater with heatsink
Dielectric Withstanding Voltage 2.5KV, 1 min., 50/60 Hz
Insulation Resistance ≥100MΩ
Working Voltage ≥800V
Max. Surface Temp. 385°C
Wire UL listed 3199

(continued)

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BA Series
Aluminum Cased Resistor

DIM E N S I O N S

BA1 BA2
10" 1.18"
254mm 30mm
L
ø0.24" / 6.2mm 3.94"
100.0mm

Thermostat 4.92" 12"


(optional) L
95mm 304.8mm 1.18"
2.80" 30.0mm
71mm ø 0.23" / 5.8mm 17.72"
450.1mm
3.43"
3.15 ~ 3.31" 87.1mm
80 ~ 84mm 4.33" 5.49" 5.49" Thermostat (optional)
110mm 139.5mm 139.5mm

BA3
L
12"
304.8mm
Wire, 12ga., 600v
2.95"
74.9mm
5.00"
127.0mm
Thermostat
(optional)
12"
304.8mm

2.13"
54.1mm

O RD E RING INF O RMA T I O N

Thermal switch Form


(optional) 1 = extrusion RoHS Compliant

BAC1160100RKE
Series Termination Length Resistance Tolerance
B = block A = wire leads (mm) K = ±10%
aluminum B = solid terminals

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HS/HSN Series
Aluminum Housed Axial Terminal
Wirewound, Industrial/Commercial Grade
Fe a t u r es
• Standard winding (Model HS)
• Non-inductive winding (Model HSN)
• Molded construction for total environmental protec-
tion
• Complete welded construction
• Mounts on chassis to utilize heat-sink effect
• High stability at conventional power ratings
The HS/HSN Series offers greater power capacity • Flat marking surface for easy identification
(100 and 250 watts) in the same design format as
Ohmite’s 89 Series. • RoHS compliant; add “E” suffix to part number to
HS/HSN Series maintains the same construction, specify.
materials, and manufacturing techniques as the 89
Series. As a made-to-order product, it is recom-
mended for higher volume applications.

S E RI E S S P E C IFI C A T I O N S
Power Rating Resistance Range Max. Working
Series (Watts) (Ohms) Voltage
HS100 100 0.05 - 29.4K 1900
HSN100 100 1.0 - 14.7K 1350
HS250 250 0.10 - 35.7K 2300
HSN250 250 1.0 - 17.4K 1625

c h a r a cte r i st i cs
Housing Aluminum with hard anodic coating Derating Curve
Internal Coating Silicone 100
Core Ceramic
Terminals Solder-coated axial 80
Mounted to
Derating Linearly from 100% @ +25°C to 0% @ +275°C.
Percent Rated Watts

aluminum chassis
60
Tolerance ±1% and ±5% (other tolerances available)
Power rating Rating is based on chassis mounting area and
40
temperature stability. Proper heat sink: 12” x 12” x
Unmounted
0.125 Aluminum panel
20
Overload 5 times rated wattage for 5 seconds
Temperature coefficient Under 1Ω: ±90 ppm/°C; 1 to 9.99Ω: ±50 ppm/°C;
0
10Ω and over: ±30 ppm/°C 0 25 50 75 100 125 150 175 200 225 250 275
Ambient Temperature, °C
Dielectric withstanding voltage 4500VAC

(continued)

130 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


HS/HSN Series 25 & 50 watt
D G
Aluminum HousedAC Axial Terminal
N I
H
Wirewound, Industrial/Commercial Grade
E BF
L
K
M
DIM E N S I O N S
J
in. (mm)
100 & 250 watt HS100 / HSN100 HS250 / HSN250
100 watt 250 watt
D G
C N I Dim. A 2.75 ± .010 (69.85 ± .254) 3.875 ± .010 (98.425 ± .254)
A H Dim. B 2.25 ± .010 (57.15 ± .254) 2.5 ± .010 (63.50 ± .254)
Dim. C 3.50 ± .031 (88.90 ± .787) 4.5 ± .031 (114.30 ± .787)
M Dim. D 5.478 ± .093 (139.14 ± 2.36) 6.73 ± .093 (170.94 ± 2.36)
E BF Dim. E 1.812 ± .031 (46.02 ± .787) 2.125 ± .031 (53.98 ± .787)
Dim. F 2.812 ± .031 (71.42 ± .787) 3.0 ± .031 (76.20 ± .787)
L Dim. G 1.75 ± .031 (44.45 ± .787) 2.188 ± .031 (55.58 ± .787)
J K Dim. H 1.88 ± .031 (4.78 ± .787) 0.250 ± .031 (6.35 ± .787)
nickel-plated brass nut,
stainless steel stud Dim. I 0.770 ± .015 (19.56 ± .381) 0.955 ± .015 (24.26 ± .381)
Dim. J 0.375 ± .031 (9.52 ± .787) 0.312 ± .031 (7.92 ± .787)
Dim. K 0.188 ± .010 (4.78 ± .254) 0.188 ± .010 (4.78 ± .254)
Dim. L 0.219 ± .031 (5.56 ± .787) 0.25 ± .031 (6.35 ± .787)
Dim. M 12 - 24 UNC - 2A THD 1/4 - 20 UNC - 2A THD
Dim. N 0.989 ± .031 (25.12 ± .787) 1.25 ± .031 (31.75 ± .787)

O RD E RING INF O RMA T I O N

Non-Inductive Winding
Optional (blank = std. winding)

HSN100JR05E
Series Wattage Tolerance Ohms RoHS
100 F = 1% R05 = 0.05Ω Compliant
250 J = 5% 1R0 = 1.0Ω
K=10% 10R = 10Ω
100 = 100Ω
10K = 10,000Ω
14K7 = 14,700Ω

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 131


WFH Series
Aluminum Housed Wirewound Power

Ohmite’s new flat core winding technology allows for wire-


wound heatsinkable resistors affording a very low profile, and
superior thermal transfer characteristics when compared to
conventional aluminum housed wirewound resistors. Fe a t u r es
Close mounting of heat sensitive components is possible
• Solder lug, wire, and “Fast-on” amp ter-
due to only a slight rise of the temperature on the aluminum
minations
profile.
No heat sink compound is required because of large mount- • Multiple resistors in one profile possible
ing surface. • Custom wire lengths available

S E RI E S S P E C IFI C A T I O N S

Power Rating* Resistance Range


Type (watts) (Ω)
WFH90 90 0.22Ω – 6.8K
WFH160 160 0.47Ω-18K
WFH230 230 0.82Ω-27K
WFH330 330 1Ω - 39K
*at 40°C base plate temperature

c h a r a cte r i st i cs
Power rating 90W-330W Power Dissipation
Resistance ±5%, ±10% 350 This graph shows the maxi-
tolerance mum wattage rating for each
300
WFH330
possible resistor of standard
size corresponding to the
W/Resistor

Temperature Normal: 50ppm - 150ppm 250


heat sink temperature. It is
Coefficients Low ohmic values: 400ppm 200 assumed that all resistors
WFH230
are equally loaded.
Dielectric 2500 VAC peak 150
WFH160
strength 100
50 WFH90
Working voltage 1200 VAC
0
Test voltage 6000 VAC 40° 60° 80° 100° 120° 140°
Heat Sink Temperature, °C
Lead wire (wire terminal version only): XLPE, 600V, 125C,
18 AWG stranded Thermal Resistances
Insulation Silicone Rubber & Mica. The Silicone is Thermal Resistance (°C/W) between different resistor
UL-recognised (UL 94 HB) to a working tem- measuring points surface to
aluminum
heat sink
perature of 220°C. Temperatures of up to housing
300°C can be endured for shorter periods. WFH90 WFH160 WFH230 WFH330 RTH4 to air
This may however cause an expansion of the RTH1 2 1 0.75 0.5 RTH2
silicone rubber with a possibility of reducing RTH2 6.8 3.9 2.75 2
the dielectric strength. RTH3 0.1 0.05 0.03 0.02 RTH1
RTH3 wire to
Min. Storage & -40˚C RTH4 0.3 0.17 0.1 0.085 aluminum aluminum
Operating Temp. housing to housing
heat sink

THIS PRODUCT IS DESIGNED FOR


USE WITH PROPER HEATSINKING.
Maximum base plate temperature of the resistor must be monitored
and kept within specified limits to establish the power rating. Best
technique is to attach a thermocouple to the side of the base plate of
the resistor. Temperature of plastic housing or heat sink cannot be
used to establish rating of the resistor.  

(continued)

132 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


WFH Series
Aluminum Housed Wirewound Power
d es i g n i n f o r m a t i o n
The following equations are 1. WFH is mounted on a heat sink:
applied in the dimensioning of A. The thermal resistance RTH of the heat sink is known,
the resistors at stationary load. T = WMAX x (RTH4 + RTH)
If more information is required Check that:
please consult Ohmite. It is as- TMAX = WMAX x (RTH + RTH3 + RTH1) + TAMB <220°C
sumed that the air around the
B. The Temperature of the Heat Sink is known,
resistors is stationary (worst
T = WMAX x RTH4 + TH
case). See ohmite.com for more
Check that:
examples.
TMAX = WMAX x (RTH1 + RTH3) + TH <220°C
2. WFH is mounted without a heat sink:
Check that:
TMAX = WMAX x (RTH1 + RTH2 ) + TAMB <220°C
Where:
WMAX = Maximum reguired load in resistor
TMAX = Maximum hot spot temperature reguested in resistor (TMAX <220°C)
The lower TMAX the higher reliability and lifetime.
TAMB = Ambient temperature
RTH = Thermal resistance. Refer to table Thermal resistances
TH = Heat sink temperature (chassis).
T = Temperature on top of the Aluminum profile.

dimensions
(mm) Type Watts A B L
WFH90 90 70 39.7 53 10
WFH160 160 140 80 123
WFH230 230 210 2x 80 193
WFH330 330 280 2x 100 263
300
12.6
L
6.3 0.8 ø2.2 4.8
ø4.5 0.6
8 6
13.6

Amp
41 51 terminal

Lug Wire
15 terminal terminal
B
A

o r d e r i n g i n f o r m at i o n

RoHS Standard part numbers


Compliant
WFH90L4R7KE WFH160LR47KE WFH160L1K0JE WFH230L100JE WFH330L50RJE
Tolerance WFH90L10RKE WFH160L1R0KE WFH160L5K0JE WFH230L150JE WFH330L75RJE
Series Wattage Terminal Type Ohms J = 5%
at 40°C L = lug terminals R47= 0.47Ω K = 10% WFH90L25RJE WFH160L2R0KE WFH160L10KJE WFH230L250JE WFH330L100JE
base plate A = amp terminals WFH90L50RJE WFH160L10RKE WFH230L1R0KE WFH230L1K0JE WFH330L150JE
temp. W= 30cm insulated wire cable 18AWG
WFH90L100JE WFH160L27RJE WFH230L2R0KE WFH230L1K5JE WFH330L250JE
WFH90L470JE WFH160L50RJE WFH230L5R0KE WFH230L2K5JE WFH330L1K0JE
WFH90L750JE WFH160L75RJE WFH230L10RKE WFH330L1R0KE WFH330L5K0JE
WFH90L1K0JE WFH160L100JE WFH230L27RJE WFH330L2R0KE WFH330L10KJE
WFH90L2K7JE WFH160L150JE WFH230L50RJE WFH330L10RKE
WFH90L5K0JE WFH160L250JE WFH230L75RJE WFH330L27RJE

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 133


Metalohm Series
Cold Rolled Steel Encased Wirewound
Heatsinkable Radial Terminal
Fe a t u r es Options
• Flameproof and inorganic • Noninductive versions (Aryton-Perry windings)
• Higher power rating due to • Terminal sleeves to increase dielectric strength
heat sink capacity and maximize creepage distance
• All welded construction • Variety of terminal choices
• Nonhygroscopic • Potted or soldered wire terminals including
• High surge construction quick connect, ring, spade terminals
• Tapped models

S E RI E S S P E C IFI C A T I O N S

Style Watts w/o heat sink Watts w/ heat sink* Ohmic range**
20/45M 20 45 0.05-6K
40/70M 40 70 1.0-25K
HV40-70M 40 70 1.0-25K
50/100M 50 100 1.5-47.5K
60/115M 60 115 2.5-81K
85/150M 85 150 4.5-100K
*Based on a 12”x12”x0.125” aluminum heat sink, using a thermal compound, in a 25°C ambient
**Standard winding ranges only listed, other values available; contact Ohmite.

c h a r a cte r i st i cs
Wattage Based on a 275°C “U” characteristic derating curve Dielectric Strength/Terminal Availability
Temperature ≥18 ohm: 0 ±90ppm/°C Terminal Type 211 252, 279 276 278 277 297 298
coefficient 8 < 18 ohm: 0 ±50ppm/°C Style Dielectric Strength
<8 ohm: 0 ±180ppm/°C 20/45M 1500 N/A N/A N/A N/A 2500V 2500V
(TC for some watt/ohm combinations may be lower) 40/70M 1500 1500 2500 2500 N/A 2500V 2500V
Dielectric Terminal to case, depends on terminal style (1500V HV40/70M N/A N/A N/A N/A 4250 N/A N/A
strength min.) 50/100M 1500 1500 2500 2500 N/A 2500V 2500V
Creepage term. style 277: 1.2” 60/115M 1500 1500 2500 2500 N/A 2500V 2500V
term. style 278: 0.4” 85/150M 1500 1500 2500 2500 N/A 2500V 2500V
term. style 276: 0.7”
term. styles 211/252/279: 0.15”
Termination • Stranded, available in any insulation rated 125°C
Wires or higher (may require term. style 297).
• 12" standard length for term. 297 & 298 (custom
lengths available)
• Can be potted or pre-soldered to terminal styles
211 or 252
• Quick connect (fully or partially insulated), ring or
spade terminations available
Dielectric • Steatite construction
Sleeves • Style 276 meets UL/NEMA 2500V RMS for one
minute requirement
• Available as terminal styles 276, 277, 278, 297

(continued)

134 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


Metalohm Series
Cold Rolled Steel Encased Wirewound
Heatsinkable Radial Terminal

dimensions
(in.)
term. style 277
term. style 276 (sq. collar, G3923) 0.250" term. style 279
278 (oval collar, G3860)

23/16" max.
ø0.068" 1.5" max. 1.5" max.
±0.005
C
B
A term. style 252
ø0.195" 5/16"
term. style 211
0.5" D ø0.089"
ø0.171"
1" max. 1.25" max.

0.75" term. style 297


term. style 298
0.437" dia.
wire
wire
1.25" max.

Style A B C D
20/45M 1 17/16 17/8 3/4

40/70M 29/16 3 37/16 3/4

HV40-70M 29/16 3 37/16 7/8

50/100M 311/16 41/8 49/16 3/4

60/115M 59/16 6 67/16 3/4

85/150M 71/2 8 81/2 3/4

o r d e r i n g i n f o r m at i o n
Not all terminal types available for all Metalohm sizes

RoHS Compliant

���������������
Style Non-inductive Tolerance Ohms Terminal Type
(optional) K = 10% 00R05 = 0.05 A = 211 E = 277
J = 5% 00R50 = 0.50 B = 252 F = 278
1R000 = 1.00 C = 279 G = 297
1K000 = 1,000 D = 276 H = 298
10K50 = 10,500

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IS Series
Ultra Low Profile Power Resistors
Fe a t u r es
• Heatsinkable • Rugged construction
• Low profile • Ultra low profile thick-
• High power film on steel
• Pulse handling capability • 175W to 270W sizes
• Non-flammable u ses
• Single fixing heatsink
• Low inductances mountable • Braking resistors • Soft charging
• Available with fast-on terminals or wire leads • In-rush current limiter
• Bleeder resistor
• Power switching
S E RI E S S P E C IFI C A T I O N S

Power Resistance Construction


Rating Range
Type (watts) (Ω) Tolerance Dielectric Termination Glass Overcoat
Resistive Glaze
IS175 175 5Ω to 10KΩ 10%, 20%
Stainless Steel
IS200 200 5Ω to 10KΩ 10%, 20%
IS250 250 5Ω to 10KΩ 10%, 20%
IS270 270 5Ω to 10KΩ 10%, 20%

c h a r a cte r i st i cs

TCR <250ppm (surface temp less than 150°C) Derating


Maximum element 365°C
120
temperature
100
Working voltage Not to exceed 300V
% Rated Power

80
Over-voltage rating 5X rated power for up to for up to 1 second
60
Resistive element Thick Film
40
Derating element surface temp. at 100% to 0% power
at 200°C surface temp. 20
Power rating dependent on mounting and heatsink ther- 0
0 50 100 150 200 250
mal capacity Resistor Surface Temp., oC
Hot spot surface 200°C max.
temperature
Pulsed load at full Max. 1%ΔR; (see Fig 1)
pulse power rating Mounted on a 0.06°C/W heatsink with
THIS PRODUCT IS
1,000 cycles forced air cooling, air temperature 25°C (ref DESIGNED FOR USE WITH
AH32430 12" long) PROPER HEATSINKING.
Solder Silver solder is recommended for IS Series Maximum base plate temperature of
resistors. Leaching of the silver in the termi- the resistor must be monitored and
nation will occur if non-silver solder is used. kept within specified limits to estab-
60/40 tin-lead solders are not recommended
for use with the IS Series product. lish the power rating. Best technique
is to attach a thermocouple to the
Screw torque 3.5 Nm
side of the base plate of the resistor.

(continued)

136 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


IS Series
Ultra Low Profile Power Resistors
dimensions
(in/mm) L
Thickness: 0.040 in. / 1.02mm ±.1


Type Wattage L ±0.2mm W ±0.2mm ØD nom. Wt. nom (oz/g)
IS175 175 1.94/49.30 1.41/35.90 0.13/3.20 0.44/12.60 W

IS200 200 2.40/61.00 1.60/40.60 0.21/5.30 0.60/17.10


IS250 250 4.00/101.60 2.76/70.00 0.21/5.30 1.78/50.80
IS270 270 4.80/122.00 2.76/70.00 0.21/5.30 2.12/60.70
D

T e r m i n at i o n O p t i o n s

Solder pad only Flying leads Push-on


SnAg (96S) connectors
9mm
0.250"
0.032"
10" 14AWG
9mm

O RD E RING INF O RMA T I O N

Tolerance
K = 10% RoHS
M = 20% Compliant

IS200C47RKE
Series Wattage Termination Resistance
Insulated 175 A = Tinned pad 3 digits
Steel 200 B = Soldered lead 47R = 47Ω
250 C = Fast on terminal
270

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 137


TAP600 Series
600 Watt Heat Sinkable Planar

Ohmite’s TAP600 delivers 600 Fe a t u r es


watts of reliable power to a • Dielectric Strength up to 12KV
variety of power conditioning, • Special Design for Low Inductance and
power transmission, and power Capacitance Values
control applications. These resis-
tors can be designed for liquid • Contacts allow for easy load connec-
or air cooled heat sink systems. tion with M5 screws (not included)
Applications include variable available with M4 as special request.
speed drives, power supplies, Thread depth 7mm
robotics, motor control, and other • Encapsulated with a special resin filled
control devices. epoxy casing with a large creepage
distance to mass, large air distance
between terminals, and a high insula-
tion resistance (CTI 600).
• Materials meet the requirements of
UL94-V0
c h a r a cte r i st i cs

Resistance Values 0.25Ω to 100KΩ Typical


Resistance Tolerance ±10% Std., 5% available on request. Test Method Results - ∆R

Temperature Coefficient ±150ppm/°C (others upon request) Short Time 1000 W/10 Sec. @ 0.4%
Overload 70°C
Maximum Working Voltage 5,000V DC, higher voltage on request, not
exceeding max. power Humidity Steady 56 Days/40°C/ 95°C 0.25%
State
Power Rating 600W at 70°C heat sink temperature or
85°C bottom case temperature. This value Temp. Cycling -55/+125/5 Cycles 0.20%
is only valid by using a thermal conduction Shock 40g/4,000 Times 0.25%
to the heat sink Rth -cs<0.025°C/W.
Vibrations 2 - 500Hz/10g 0.25%
The value can be reached by using thermal
transfer compound with a heat conductivity Load Life 1,000 Pn 30 min. ON/30 0.40%
of 1w/mk. The flatness of the cooling plate Cycles min. OFF
must be better than 0.05mm overall. The Terminal Strength 200N 0.05%
roughness of the surface should not exceed of Contacts
6.4µm.
Dielectric Strength Voltage 6k Vrms, 50Hz, 1min standard; up to 12k Derating
Vrms available
Single Shot Voltage Up to 12KV Normwave (1.5/50 µsec) 120 720

Insulation Resistance 10GΩ min. at 500V


100 600
Creeping Distance 42mm min.
Percent rated power

Rated power, watts

Air Distance 14mm min. 80 480

Inductance ≤80nH
60 360
Capacitance/Mass ≤110pF
Capacitance/Parallel ≤40pF 40 240

Operation Temperature -55°C to +150°C 20 120


Max. Torque for Contacts 2 Nm
0 0
Max. Torque for Mounting 1.8 Nm 0 25 50 75 100 125 150 175
Bottom of base plate Temperature, °C
Derating (thermal resist.) 8.73W/°C (0.115°C/W)

(continued)

138 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


TAP600 Series
600 Watt Heat Sinkable Planar

dimensions
(iin./mm)
ø0.159–0.169"
(4.05–4.3mm) øM5
2.331–2.394" occ. Din
(59.2–60.8mm)
*Also C
L to C
L
dimension for
mounting holes

0.689–0.728"
*2.236–2.252" (17.5–18.5mm)
(56.8–57.2mm)
1.331–1.346"
(33.8–34.2mm)

0.177–0.216"
(4.5–5.5mm)
2.527–2.591"
(64.2–65.8mm)

1.409–1.425"
(35.8–36.2mm)
0.295–0.335"
(7.5–8.5mm) 0.177–0.216"
(4.5–5.5mm)

1.240–1.279" 1.161–1.201"
(31.5–32.5mm) (29.5–30.5mm)
* *

*Dimensions are taken while part is 0.571–610"


mounted to a proper heatsink (14.5–15.5mm)
*

o r d e r i n g i n f o r m at i o n
RoHS compliant
Non-compliant version Standard Values
unavailable

TA P 6 0 0 K 5 R 0 E 10% tol.
0.10 1.0
TAP600KR25E
15
TAP600K4R0E
500
TAP600K5R0E
5% tol.
TAP600J1R0E
Style TAP600KR33E TAP600K40RE TAP600K7K5E TAP600J10RE
Tolerance Resistance
TAP600KR50E TAP600K20RE TAP600K7R5E TAP600J50RE
J = 5% 1 Ohm = 1R0
TAP600K100E TAP600K200E TAP600K75RE TAP600J100E
K = 10%, Std. 10 Ohm = 10R
TAP600K10KE TAP600K22RE TAP600K750E TAP600J500E
L = 20% 1000 Ohm = 1K0
TAP600K10RE TAP600K2R0E TAP600K30RE TAP600J1K0E
TAP600K1K0E TAP600K3R0E TAP600K500E
TAP600K1R0E TAP600K50RE

THIS PRODUCT IS DESIGNED FOR


USE WITH PROPER HEATSINKING.
Maximum base plate temperature of the resistor must
be monitored and kept within specified limits to es-
tablish the power rating. Best technique is to attach a
thermocouple to the side of the base plate of the resis-
tor. Temperature of plastic housing or heat sink cannot
be used to establish rating of the resistor.
The Ohmite CP4 (http://www.ohmite.com/cat/sink_cp4.
pdf) is an example of properly designed heat sink. 

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 139


TAP800 Series
800 Watt Heat Sinkable Planar

Fe a t u r es
• Electric support is high alumina content ceramic
metallized on the bottom for ideal heat transfer and
optimum discharge.
• Encapsulated with a special resin filled epoxy cas-
ing with a large creepage distance to mass, large
air distance between terminals, and a high insula-
tion resistance (CTI 600). Ohmite’s TAP800 Series dissipates 800 watts of
• Resistive element is specially designed for low power when used with a liquid or air cooled heat
inductance and capacitance. The element provides sink system. The Ohmite CP4 (http://www.ohmite.
stable performance in addition to high wattage and com/cat/sink_cp4.pdf) is an example of properly
pulse loading capability. designed heat sink. The TAP800 rounds out 600
watt (TAP600) and 1000 watt (TAP1000) prod-
• Contacts allow for easy load connecting with M4 or uct offerings. Applications include variable speed
M5 screws (not included). drives, power supplies, robotics, motor control, con-
• Materials meet the requirements of UL94-V0 trol devices, and other power designs.
c h a r a cte r i st i cs
Resistance Values 1Ω to 10KΩ Typical
Resistance Tolerance ±5% to ±10% Results
Test Method ∆R
Temperature Coefficient ±150ppm/°C (others upon request)
Short time 1,000 W/10sec 0.4%
Maximum Working 5,000V DC, higher voltage on request, not exceeding overload
Voltage max. power
Humidity 56 days/40°C/95% 0.25%
Short Time Overload 1,200W at 70°C for 10sec., ∆R=0.4% max. Steady State
Power Rating 800W at 85°C Bottom case temperature. Temp. Cycling -55/+125/5 cycles 0.20%
Peak Current up to 1500 amp. depending on pulse length and fre- Shock 40g/4,000 times 0.25%
quency Please ask for details
Vibration 2-500Hz/10g 0.25%
Electric Strength Voltage 6kVrms, 50Hz,upto 12kVrms on special request
Load Life Pn 30 min. on/30 min 0.40%
Single Shot Voltage up to 12kV Normwave (1.5/50 µsec) off, 1,000cyl
Partial Discharge 4KVrms, <10pC, up to 7kV on special request Terminal 200N 0.05%
Insulation Resistance 10GΩ min. at 500V Strength
Creeping Distance 42mm min.
Air Distance 14mm min. Derating
Inductance 80nH 120 960

Capacity/Mass 110pF
100 800
Capacity/Parallel 40pF
Rated power, watts
Rated Power, %

80 640
Operation Temperature -55°C to +150°C
Max. Torque for 2 Nm 60 480
Contacts
40 320
Max. Torque for 1.8 Nm M4 screws (not included)
Mounting 20 160

Derating 9.09W/°K (0.11°K/W)


0 0
0 25 50 75 100 125 150 175
Power Rating 800W at 85°C bottom case temp. This value is only Bottom of base plate Temperature, °C
valid by using a thermal conduction to the heatsink
Rth-cs<0.025°K/W. This value can be reached by
using thermal transfer compound with a heat conduc-
tivity of 1W/mK. The flatness of the cooling plate must
be better than 0.05mm overall. The roughness of the
(continued)
surface should not exceed 6.4µm.

140 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


TAP800 Series
800 Watt Heat Sinkable Planar

dimensions
(in./mm) ø0.159–0.169"
(4.05–4.3mm) øM5
2.331-2.394" occ. Din
*CL to CL for (59.2-60.8mm)
mounting holes
2.236-2.252"
(56.8-57.2mm)

0.689–0.728"
*2.236-2.259" (17.5–18.5mm)
(56.8-57.4mm)
1.331–1.346"
(33.8–34.2mm)

0.177–0.216"
(4.5–5.5mm)
2.527–2.591"
(64.2–65.8mm)

1.409–1.425"
(35.8–36.2mm)

0.256-0.295"
(6.5-7.5mm) 0.177–0.216"
(4.5–5.5mm)

1.240–1.279" 1.161–1.201"
(31.5–32.5mm) (29.5–30.5mm)
* *

*Dimensions are taken while part is 0.571–610"


mounted to a proper heatsink (14.5–15.5mm)
*
o r d e r i n g i n f o r m at i o n

RoHS compliant Standard Values


Non-compliant version
unavailable

TA P 8 0 0 K 5 R 0 E
Style Wattage Tolerance Resistance
800 watts J = 5% 1 Ohm = 1R0
K = 10%, Std. 10 Ohm = 10R
L = 20% 1000 Ohm = 1K0

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 141


TAP1000 & 2000
1000 & 2000 Watt Heat Sinkable Planar
The TAP series delivers
1000W or 2000W of contin-
uous power when properly
mounted to a liquid cooled
heat sink (based on 85°C
mounting plate tempera- Fe a t u r es A p p l i c at i o n s
ture)
Applications include • High Energy Rating • Power semiconductor balancing
power conditioning, power • Low Inductance • Motor control
distribution, power conver- • Resistor Element Electrically Isolated • Inrush Current Limiting
sion, and power control.
• High Dielectric Strength
• Small Footprint
c h a r a cte r i st i cs
Resistor Element Thick Film on Alumina Rating
Substrate Test Continuous Pulse
Power Rating 1000W or 2000W at Rated Power, max. current and heat sink plate (TA1K0) 1000W
85°C mounting plate temperature limited (TA2K0) 2000W
Resistance Values 0.5Ω to 1000Ω Operating Voltage √P*R N/A
Resistance Tolerance +10% std. Max. Applied Voltage, ohms law limited 223V 2000VDC
Max Operating Voltage 2000VDC Max. Current 10A 53.33A
Temperature Coefficient ± 250 PPM/°C Critical Resistance; below this resistance max (TA1K0) 10Ω
Dielectric Strength 6KV standard power has to be de-rated due to exceeding max (TA2K0) 20Ω
current
Operating Temperature -55°C to 85°C
Range Test Method Maximum ∆R
Terminal Screws #10-32 Short Time 1.14 x √P*R / 10 sec @ 70°C Max % ∆Rsto =
Max Contacts Torque 10 in-lb Overload ±(2% + 0.05Ω)
Mounting Screws #8-32 Moisture (TA1K0) 1000 hrs @ 40°C, 90-95% RH ≤1%
Resistance (TA2K0) 1750 hrs @ 40°C, 90-95% RH ≤1%
Max Mounting Torque 15 in-lb
Thermal Shock MIL-STD-202, Method 107 MIL-STD-202,
Creepage Distance 50mm ± 1mm (min)
Method 107
Vibration, elec. MIL-STD-202, Method 201 ±2% Resistance
Derating
Vibration, mech. MIL-STD-202, Method 201 No Loose
100
Terminal Screws
Load Life (TA1K0) 1000 Hrs 90 min ON / 30 min OFF ≤1%
Percent Rated Watts

80

60 (TA2K0) 1750 Hrs 90 min ON / 30 min OFF ≤1%

40 Pulse Tolerance 52µF @ 2KV / 60 sec intervals, 104J, ≤1%


20,000 Pulses
20
Dielectric 6KVDC for 1 minute ≤1%
0
0 25 50 85 100 125 150
Strength
Bottom of base plate Temperature, °C

(continued)

142 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


TAP1000 & 2000
1000 & 2000 Watt Heat Sinkable Planar

dimensions A p p l i c a t i o n n otes
(in./mm) Proper heat sinking techniques are essential to performance of
0.193" ø0.172" 0.689" a TAP resistor. Pleased follow these guidelines when designing
(4.89mm) (4.37mm) ø10-32 (17.50mm) TAP system:
• Heats sink plate (base plate of the resistor) temperature
must be monitored to establish proper de-rating. Best tech-
1.308" nique is to attach a thermocouple to the side of the base
(33.21mm) plate of the resistor. Temperature of plastic housing or heat
sink cannot be used to establish rating of the resistor. Usage
3.000" 1.622" of laser thermometers should be avoided.
(76.20mm) (41.20mm)
• To obtain a power rating of 1000W or 2000W, the bottom
1.308"
(33.21mm) case temp must not exceed 85°C. This can only be achieved
if the thermal conduction to the heatsink Rth-cs<0.025°K/W.
This value can be reached by using thermal transfer com-
pound with a heat conductivity of 1W/mK. The flatness of
(same dimensions) the cooling plate must be better than 0.05mm overall. The
0.300" roughness of the surface should not exceed 6.4µm.
(7.62mm) • Due to very high power density, only liquid cooled heat sinks
0.450" are recommended for applications when >300W power rating
(11.43mm)
is desired.
0.798"
(20.26mm) • Properly designed heat sink should have more than 2 cooling
0.188"
(4.76mm) pipes under the surface of the TAP resistor. The Ohmite CP4
heat sink (http://www.ohmite.com/cat/sink_cp4.pdf) is an
example of properly designed heat sink.

o r d e r i n g i n f o r m at i o n
RoHS Compliant Standard Part Numbers
TA 1 K 0 P H 2 R 5 0 K E
Ohms
1000 Watt
10% Tolerance

Ohms
2000 Watt
10% Tolerance
Style Wattage Package Resistance Tolerance 0.5 TA1K0PHR500KE 0.5 TA2K0PHR500KE
Type 2.5Ω = 2R50 K = 10% (standard) 1 TA1K0PH1R00KE 1 TA2K0PH1R00KE
50Ω = 50R0 L = 20% 2.5 TA1K0PH2R50KE 2.5 TA2K0PH2R50KE
5 TA1K0PH5R00KE 5 TA2K0PH5R00KE
7.5 TA1K0PH7R50KE 7.5 TA2K0PH7R50KE
10 TA1K0PH10R0KE 10 TA2K0PH10R0KE
15 TA1K0PH15R0KE 15 TA2K0PH15R0KE
25 TA1K0PH25R0KE 25 TA2K0PH25R0KE
50 TA1K0PH50R0KE 50 TA2K0PH50R0KE
100 TA1K0PH100RKE 100 TA2K0PH100RKE
250 TA1K0PH250RKE 250 TA2K0PH250RKE
500 TA1K0PH500RKE 500 TA2K0PH500RKE
750 TA1K0PH750RKE 750 TA2K0PH750RKE
1000 TA1K0PH1K00KE 1000 TA2K0PH1K00KE

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 143


TAH Series
20 Watt TO220 Package
Thick Film Power

The TAH20 is a completely encapsulated Fe a t u r es A p p l i c at i o n s


thick film resistor in the TO220 package • 20 Watt Power Rating at • Frequency Conversion
outline. Rated for 20 watts @ 25°C case 25°C Case Temperature • High Frequency Balancing
temperature, these resistors are elec- • High Pulse Tolerant Design
trically isolated, and molded in a high • Snubbers
temperature case. • Quick-snap Molded Package
Designed for heat sink mounting, • Very Low Inductance Design
the symmetrical package is ready for • Resistor Package Electrically
use with snap-on style heat sinks (we Isolated from Heat Sink
recommend use of thermal grease). The
TAH20 Series has very low inductance, • Low Thermal Resistance to
and available in a wide range of resis- Heat Sink @ RTH<6.25°C/W
tance values in standard 5% tolerance. • Tube Packaging Available
1% tolerance available by special order.
c h a r a cte r i st i cs
Resistance Range 0.05Ω to 10KΩ, other values available upon Load Life MIL-R-39009, 2000 Hours ∆R = ±(1.0%
request @ Rated Pwr + 0.001) Ω

Tolerance <0.1Ω: 5% only Thermal Shock MIL-R-STD-202, Method ∆R = ±(0.3%


107, Cond. F + 0.001) Ω max
0.1Ω-1MΩ: 5% std.; 1% available
High Freq MIL-R-STD-202, Method ∆R = ±(0.2%
Temperature Referenced to 25°C, ∆R taken at +105°C;
Vibration 204, Cond. D + 0.001) Ω max
Coefficient 1 to 10Ω: ±(100ppm+0.002Ω)/°C
10Ω & up: ±50ppm/°C Terminal Strength MIL-R-STD-202, Method ∆R = ±(0.2%
211, Cond. A (Pull Test) + 0.001) Ω max
Max Operating 350V 2.4N
Voltage Moisture MIL-R-STD-202, Method ∆R = ±(0.5%
Dielectric Strength 1,800 VAC Resistance 106 + 0.01) Ω max
Power Rating 20W @ 25°C case temperature; see derating
curve, below Derating
Insulation Resistance 10GΩ min. TAH/TCH

Momentary Overload 2x rated power for 5 seconds where applied 100 20/35

voltage ≤1.5 times max. operating voltage.


∆R ±(0.3% + 0.001Ω) max. 80 16/28
Rated Power, Watts
Percent Rated Power

Case Material KMC-125 epoxy 60 12/21

Terminal Material Copper TCH


40 8/14
Terminal Plating Lead Free Solder (97% Tin, 3% Silver) TAH

Mounting Requires the use of a snap-on style heat 20 4/ 7

sink. A thermal compound should be properly


applied. 0
0 25 50 75 100 125 150 175
0

Solder Process The TAH20 cannot exceed 260°C for more Bottom of base plate Temperature, °C

than 10 seconds during soldering process.

(continued)

144 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


TAH Series
20 Watt TO220 Package
Thick Film Power

dimensions
(iin./mm)
0.400–0.420" 0.115–0.135"
(10.15–10.67mm) (2.92–3.44mm)

0.630–0.650"
(16.00–16.52mm)

0.100–0.160"
(2.54–4.06mm)
0.450–0.550" 0.045–0.055"
(11.43–13.97mm) (1.14–1.40mm)
0.026–0.034" 0.016–0.024"
(0.66–0.86mm) (0.40–0.60mm)
0.190–0.210" 0.060–0.080"
(4.82–5.34mm) (1.52–2.04mm)

o r d e r i n g i n f o r m at i o n
Tolerance
F = 1%
Package Code J = 5% Standard

TAH20P10R0JE
Series Ohm Value RoHS Compliant
Example: Non-compliant
2R40 = 2.4 Ohms version unavailable
2K40 = 2400 Ohms

Standard Part Numbers


TAH20P100RJE TAH20P220RJE TAH20P33R0JE TAH20P4R70JE TAH20PR100JE
TAH20P10K0JE TAH20P22R0JE TAH20P390RJE TAH20P510RJE TAH20PR150JE
TAH20P10R0JE TAH20P240RJE TAH20P39R0JE TAH20P51R0JE TAH20PR200JE
TAH20P150RJE TAH20P24R0JE TAH20P3K30JE TAH20P5K10JE TAH20PR220JE
TAH20P15R0JE TAH20P2K00JE TAH20P3K90JE TAH20P5R10JE TAH20PR240JE
TAH20P1K00JE TAH20P2K20JE TAH20P3R30JE TAH20P750RJE TAH20PR330JE
TAH20P1K50JE TAH20P2K40JE TAH20P3R90JE TAH20P75R0JE TAH20PR390JE
TAH20P1R00JE TAH20P2R00JE TAH20P470RJE TAH20P7K50JE TAH20PR470JE
TAH20P1R50JE TAH20P2R20JE TAH20P47R0JE TAH20P7R50JE TAH20PR510JE
TAH20P200RJE TAH20P2R40JE TAH20P4K70JE TAH20PR050JE TAH20PR750JE
TAH20P20R0JE TAH20P330RJE

THIS PRODUCT IS DESIGNED FOR USE WITH PROPER HEATSINKING.


Maximum base plate temperature of the resistor must be monitored and kept within specified limits to establish the
power rating. Best technique is to attach a thermocouple to the side of the base plate of the resistor. Temperature of
plastic housing or heat sink cannot be used to establish rating of the resistor.  

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 145


TBH Series
25 Watt TO220 Package Thick Film Power

Ohmite’s TBH25 TO220 style Fe a t u r es


resistors are designed for a • 25 Watts, @ 25°C case tem-
variety of uses that require perature
intermediate heatsinkable • Non-Inductive Performance
power at an economical price.
Engineered for industrial • Low Thermal Resistance
applications, these resistors • Anti-static tube packaging APPLI C A T I O N S
deliver reliable performance available
to traditional high-quality • Power Supplies • Pre-load/Damping
• Economically priced
Ohmite standards. • Industrial Controls • Snubber/Bleeder
• Resistance element is elec-
trically insulated from metal • Automotive Steering • Current Sensing
heat sink mounting tab

c h a r a cte r i st i cs
Resistor Thick film element above 1Ω, Ni-Cu metal ele- Test Condition Result
ment below 1Ω Load Life (1000hrs @ rated power) max. ∆R ±1%
Case High Temperature Plastic Moisture (MIL-STD-202, method 106) max. ∆R ±0.5%
Terminals Solder coated phospher bronze Resistance
Derating 100% @ 25°C to 0% @ 150°C curve refer- Short Time (2x rated power, not to exceed max. ∆R ±0.3%
enced to case temperature Overload 1.5x max. operating voltage)
Dielectric Strength 1000 VDC Solderability (MIL-STD-202, method 208)
Max. Mounting 0.9Nm Thermal Shock (MIL-STD-202, method 107, max. ∆R ±0.3%
Torque cond. F)
Operating -55°C to +150°C Terminal (MIL-STD-202, method 211, max. ∆R ±0.2%
Temperature Range Strength cond. A (pull test) 2.4N)
Temperature 0.03-10Ω @ ±100ppm Vibration (MIL-STD-202, method 204, max. ∆R ±0.2%
Coefficient 11Ω-10KΩ @ ±50ppm cond. D)
Thermal Resistance 5°C/W
Tolerance 5%
Power 25 Watts. Rating based on 25°C case tem-
perature. The case temperature is to be used
for the purposes of establishing the applied
power limit. The case temperature must be
made with thermocouple contacting the cen-
ter of the component’s mounting tab mounted
on designated heat sink.
Resistance Range 0.03Ω - 10KΩ. Standard values listed at left,
others available upon special request.
Max. Operating 350V
Voltage

(continued)

146 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


TBH Series
25 Watt TO220 Package Thick Film Power
dimensions
(iin./mm)
0.402" ±0.008 0.050"
(10.2mm ±0.2) (1.27mm)
0.108"
ø0.151" (0.274mm)
(3.84mm) 0.255"
0.137" (6.48mm)
(3.48mm)
0.630"
(16.00mm)
Molding

0.052" 0.110" ±0.012


(1.32mm) (2.8mm ±0.3) 0.015"
0.032" (0.38mm)
(0.81mm) 0.367" 0.487"
(9.32mm) (12.37mm)

0.200" 0.104" ±0.008


(5.08mm) (2.65mm ±0.2)

Note: These dimensions apply to TBH products manufactured after March 2007

o r d e r i n g i n f o r m at i o n

RoHS compliant Standard Part Numbers


Non-RoHS version unavailable
Part Number Part Number
TBH25P2R00JE Ohms 5% Tolerance Ohms 5% Tolerance
0.030 TBH25PR030JE 100 TBH25P100RJE
Series Ohm Value Tolerance 0.036 TBH25PR036JE 150 TBH25P150RJE
Example: J = 5%, standard 0.040 TBH25PR040JE 220 TBH25P220RJE
R030 = 0.030Ω 0.047 TBH25PR047JE 240 TBH25P240RJE
10R0 = 10Ω 0.050 TBH25PR050JE 330 TBH25P330RJE
1K50 = 1500Ω 0.075 TBH25PR075JE
470 TBH25P470RJE
2 TBH25P2R00JE 510 TBH25P510RJE
7.5 TBH25P7R50JE 1000 TBH25P1K00JE
10 TBH25P10R0JE 1500 TBH25P1K50JE
15 TBH25P15R0JE 2000 TBH25P2K00JE
22 TBH25P22R0JE
2700 TBH25P2K70JE
30 TBH25P30R0JE 10,000 TBH25P10K0JE
33 TBH25P33R0JE
47 TBH25P47R0JE
51 TBH25P51R0JE
75 TBH25P75R0JE

THIS PRODUCT IS DESIGNED FOR


USE WITH PROPER HEATSINKING.
Maximum base plate temperature of the resistor must
be monitored and kept within specified limits to es-
tablish the power rating. Best technique is to attach a
thermocouple to the side of the base plate of the resis-
tor. Temperature of plastic housing or heat sink cannot
be used to establish rating of the resistor.  

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 147


TCH Series
35 Watt TO220 Package Thick Film Power

Ohmite’s TCH35 TO220 package


resistor provides 35W of steady state
power when properly used in today’s
well defined heat sink applications.
These very low induction resistors
are built under proprietary processes
that deliver more power handling
capability than other TO220 package Fe a t u r es a p p l i c at i o n s
resistors of similar size. • 35W Power Rating @ 25°C • Switching Power Supplies
Standard terminal forms are provid-
• Very Low Inductance Design • Snubbers
ed for manual or automatic insertion.
A single screw mounting tab con- • Single Screw Mounting • High Frequency
nects to the heat sink and should be • Low Thermal Resistance to • Voltage Regulation
accompanied by the use of a thermal Heat Sink @ RTH<4.28°C/W • Low Energy Pulse Loading
compound. The TCH35 Series offers a • Resistance Element is
low thermal resistance to the heat sink Electrically Insulated from
of <4.28°C/W. Metal Heat Sink Mounting Tab

c h a r a cte r i st i cs
Resistance Range 0.1Ω to 10KΩ (higher values on request subject Test Condition Result ∆R
to derating) Load Life MIL-R-39009, 2000 Hours ±(1.0% +0.01) Ω
Resistance ± 5% standard; ± 1% available on request @ Rated Pwr
Tolerance: Thermal MIL-R-STD-202, Method ±(0.3% +0.01) Ω max
Temperature Referenced to 25°C, ∆R taken at +105°C Shock 107, Cond. F
Coefficient 10Ω and above: ±50 ppm°C High Freq MIL-R-STD-202, Method ±(0.2% +0.01) Ω max
For under 10Ω: Vibration 204, Cond. D
0R6 - 9R9: 100PPM
0R4 - 0R59: 150PPM Terminal MIL-R-STD-202, Method ±(0.2% +0.01) Ω max
0R2 - 0R39: 250PPM Strength 211, Cond. A (Pull Test)
0R1 - 0R19: 500PPM 2.4N
0R05 - 0R09: 1000PPM Moisture MIL-R-STD-202, Method ± (0.5% +0.01) Ω max
Max. Operating 350V Resistance 106
Voltage
Dielectric Strength 1800 VAC
Derating
TAH/TCH
Insulation 10GΩ min.
100 20/35
Resistance
Momentary 2x rated power for 5 seconds as long as the 80 16/28
Overload applied voltage ≤1.5 times the continuous
Rated Power, Watts
Percent Rated Power

operating voltage, where ∆R ±(0.3% + 0.01Ω)


60 12/21
max
TCH
Terminal Material Copper 40 8/14
TAH
Terminal Plating Lead Free Solder (97% Tin, 3% Silver)
20 4/ 7
Maximum Torque 0.9 Nm
Power Rating 35 Watts @ 25°C case temperature; see derat- 0 0
ing curve, below 0 25 50 75 100 125 150 175
Bottom of base plate Temperature, °C
Working -55°C to +175°C
Temperature
Range
Solder Process The TCH35 cannot exceed 260°C for more
than 10 seconds during soldering process
(continued)

148 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


TCH Series
35 Watt TO220 Package Thick Film Power
dimensions
(in./mm)
0.390–0.410" 0.047–0.055"
(9.91–10.41mm) (1.20–1.40mm)

ø0.139–0.148"
(3.55–3.75mm)
0.112–0.120"
(2.85–3.05mm)
0.230–0.250"
(5.85–6.35mm) 0.571–0.591"
(14.50–15.00mm)

0.046–0.054" 0.157" max.


(1.17–1.37mm) 0.159–0.190"
(5.00mm) (4.06–4.82mm)
0.027–0.034" 0.022–0.028"
(0.70–0.86mm) 0.500–0.579"
(12.70–14.70mm) (0.55–0.70mm)
0.080–0.089"
(2.05–2.25mm)
0.190–0.210"
(4.83–5.33mm)

o r d e r i n g i n f o r m at i o n

Standard Part Numbers


Tolerance TCH35P100RJE TCH35P220RJE TCH35P33R0JE TCH35P510RJE TCH35PR200JE
F = 1% TCH35P10K0JE TCH35P22R0JE TCH35P390RJE TCH35P51R0JE TCH35PR220JE
Package Code J = 5% Standard TCH35P10ROJE TCH35P240RJE TCH35P39R0JE TCH35P5K10JE TCH35PR240JE
TCH35P150RJE TCH35P24R0JE TCH35P3K30JE TCH35P5R10JE TCH35PR330JE
TCH35P10R0JE TCH35P15R0JE TCH35P2K00JE TCH35P3K90JE TCH35P5R60JE TCH35PR390JE
TCH35P1K00JE TCH35P2K20JE TCH35P3R30JE TCH35P750RJE TCH35PR470JE
Series Ohm Value RoHS Compliant TCH35P1K50JE TCH35P2K40JE TCH35P3R90JE TCH35P75R0JE TCH35PR510JE
Example: Non-compliant
2R40 = 2.4 Ohms version unavailable TCH35P1R00JE TCH35P2R00JE TCH35P470RJE TCH35P7K50JE TCH35PR560JE
2K40 = 2400 Ohms TCH35P1R50JE TCH35P2R20JE TCH35P47R0JE TCH35P7R50JE TCH35PR750JE
TCH35P200RJE TCH35P2R40JE TCH35P4K70JE TCH35PR100JE TCH35PRO50JE
TCH35P20R0JE TCH35P330RJE TCH35P4R70JE TCH35PR150JE

THIS PRODUCT IS DESIGNED FOR


USE WITH PROPER HEATSINKING.
Maximum base plate temperature of the resistor must
be monitored and kept within specified limits to es-
tablish the power rating. Best technique is to attach a
thermocouple to the side of the base plate of the resis-
tor. Temperature of plastic housing or heat sink cannot
be used to establish rating of the resistor.  

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 149


TEH70 Series
70 Watt TO247 Package
Thick Film Power

Fe a t u r es
• 70 Watt power rating at 25°C case temperature
• Non-inductive performance
• Low thermal resistance
• RoHS compliant design
• Two or three terminal versions available
• Heat sink can be grounded through middle terminal (P style)

c h a r a cte r i st i cs

Resistor thick film on alumina Test Conditions Of Test Performance


Lead solder coated phosphor bronze Load life 1000 hrs @ rated power ±1% ∆R
Solder 100% Sn Moisture MIL -STD-202, method 106 ±0.5% ∆R
Case high temperature plastic resistance

P Package middle terminal is electrically connected Short time 2x rated power for 5 sec., not to ±0.3% ∆R
to header and insulated from left and overload exceed 1.5x max. working voltage
right terminals Solderability MIL-STD-202, method 208
M Package no middle terminal Thermal MIL-STD-202, method 170, cond. F ±0.2% ∆R
Derating linear, 100% at 25°C to 0% at 150°C shock

Resistance range 2Ω-10KΩ


Max. working voltage 500V or Ohm’s Law limited
Derating
Thermal Resistance 1.79°C/W 100 70

Temperature 2Ω-10Ω: ±100ppm


Coefficient 10Ω-10KΩ: ±50ppm 80 56
Percent Rated Power

Insulation Resistance 400 MΩ


60 42

Wattage
Short time overload 2x rated power for 5 sec., not to exceed
1.5x max. working voltage 40 28
Dielectric Strength 2000 VDC
20 14

0 0
0 25 50 75 100 125 150 175
Bottom of base plate Temperature, °C

THIS PRODUCT IS DESIGNED FOR


USE WITH PROPER HEATSINKING.
Maximum base plate temperature of the resistor must
be monitored and kept within specified limits to es-
tablish the power rating. Best technique is to attach a
thermocouple to the side of the base plate of the resis-
tor. Temperature of plastic housing or heat sink cannot
be used to establish rating of the resistor.  

(continued)

150 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


TEH70 Series
70 Watt TO247 Package
Thick Film Power

dimensions
(in./mm)
0.63" 0.20"
P style (15.90mm) M style (5.08mm)
(standard) (optional)
0.25"
(6.24mm)
0.83"
(21.08mm) ø0.15"
(ø3.84mm)

0.80" 0.08"
(20.32mm) (2.03mm)
0.025"
0.05" (0.64mm)
(1.22mm)
0.09"
0.21" Connected to (2.29mm)
(5.41mm) heatsink for
0.43" grounding
(10.82mm)

o r d e r i n g i n f o r m at i o n

Package Code RoHS Compliant Standard Part Numbers


P = three terminals Non-compliant
M = two terminals version unavailble P-type M-type
Ohms 3-terminal 2-terminal
������������
2 TEH70P2R00JE TEH70M2R00JE
Tolerance
Series Ohms J = 5% 3 TEH70P3R00JE TEH70M3R00JE
R = Decimal 4 TEH70P4R00JE
Example: 5 TEH70P5R00JE TEH70M5R00JE
10R2 = 10.2 ohms
100R = 100 ohms
7.5 TEH70P7R50JE TEH70M7R50JE
15K0 = 15,000 ohms 10 TEH70P10R0JE TEH70M10R0JE
15 TEH70P15R0JE TEH70M15R0JE
20 TEH70P20R0JE
24 TEH70P24R0JE TEH70M24R0JE
33 TEH70M33R0JE
39 TEH70M39R0JE
47 TEH70P47R0JE TEH70M47R0JE
68 TEH70P68R0JE TEH70M68R0JE
75 TEH70M75R0JE
100 TEH70P100RJE TEH70M100RJE
150 TEH70P150RJE TEH70M150RJE
270 TEH70P270RJE TEH70M270RJE
470 TEH70P470RJE TEH70M470RJE
680 TEH70M680RJE
750 TEH70P750RJE TEH70M750RJE
1000 TEH70P1K00JE TEH70M1K00JE
1500 TEH70P1K50JE TEH70M1K50JE
2000 TEH70P2K00JE TEH70M2K00JE
3000 TEH70M3K00JE
5000 TEH70P5K00JE TEH70M5K00JE
7500 TEH70P7K50JE
10000 TEH70M10K0JE

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TEH100 Series • 100 Watt power rating at
Fe a t u r es

100 Watt Thick Film Power Resistors for High 25°C case temperature
Frequency and Pulse Loading Applications • Non-inductive performance
• Low thermal resistance
• RoHS compliant design
Ohmite offers the totally
encapsulated and insulated • TO-247 package configura-
TO-247 package for low tion
ohmic value and non-induc- • Single screw mounting
tive design for high-frequen- simplifies attach-ment to
cy and pulsing applications. the heat sink
Ideal use is for power sup- • A totally molded housing
plies. This series is rated for enviromental protection
at 100 Watts mounted to a
heat sink. • Non-Inductive design
• Resistor package totally
insulated from heat sink

c h a r a cte r i st i cs
Resistor thick film on alumina Test Conditions Of Test Performance
Case high temperature plastic Load life MIL-R-39009D 4.8.13 , 2,000 ∆R ≤ ±(1.0% + 0.0005Ω)
Lead Material Tinned Copper hours at rated power

Installation, max. 0.9 Nm using an M3 screw and a Moisture resis- -10°C - +65°C, RH>90%, cycle ∆R ≤ ±(0.50% + 0.0005Ω)
Torque compression washer tance 240 h
Short time 1.5 times rated power and ∆R ≤ ± (0.50% + 0.0005Ω)
Derating linear, 100% at 25°C to 0% at
175°C overload V(DC) ≤1.5Vmax for 5 seconds

Resistance range 0.05Ω to 1MΩ, other values on Thermal shock GJB360A-96 method 107, ∆R ≤ ±(0.50% + 0.0005Ω)
request Cond. F

Resistance tol. ±1%, ±2%, ±5%, ±10% Dielectric GJB360A-96 method 301, ∆R ≤ ± (0.15% + 0.0005Ω)
strength (1,800V AC, 60s)
Max. working voltage 350V
Terminal GJB360A-96 method 211, ∆R ≤ ±(0.20% + 0.0005Ω)
Temperature 3R to 10R: 100ppm/°C strength Cond. A (Pull Test) 2.4N
Coefficient 1R to 2R99: 250ppm/°C
High frequency GJB360A-96 method 204, ∆R ≤ ±(0.40% + 0.0005Ω)
Below 1R: 500-1000+ppm/°C
vibration Cond. D
(Contact factory for exact values
below 1R)
Derating
Insulation Resistance 10GΩ min.
100
Dielectric Strength 1,800 VAC
80
Percent Rated Power

THIS PRODUCT IS DESIGNED FOR 60

USE WITH PROPER HEATSINKING.


40
Maximum base plate temperature of the resistor must be
monitored and kept within specified limits to establish
20
the power rating. Best technique is to attach a ther-
mocouple to the side of the base plate of the resistor. 0
0 25 50 75 100 125 150 175
Temperature of plastic housing or heat sink cannot be
Bottom of base plate Temperature, °C
used to establish rating of the resistor.  
Derating (thermal resistance): 0.666W/°K (1.5K/W). Without a heatsink, when in free air at
25°C, the TEH100 is rated for 3.5W. Derating for temp. above 25°C is 0.0234W/°K.
Graphed value is only valid when using a thermal conduction to the heatsink Rth-
cs<0.025°K/W. This value can be reached by using thermal transfer compound with a
heat conductivity of 1W/mK. The flatness of the cooling plate must be better than 0.05mm
overall. The roughness of the surface should not exceed 6.4µm. The case temperature is
to be used for the definitiion of the applied power limit. The case temperature measurement
must be made with a thermocouple contacting the center of the component mounted on the
designed heat sink. Thermal grease should be applied properly

(continued)

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TEH100 Series
100 Watt Thick Film Power Resistors for High
Frequency and Pulse Loading Applications
dimensions
(in./mm)
0.610~0.630" 0.185~0.205"
(15.49~16.01mm) (4.69~5.21mm)

0.200~0.220"
(5.07~5.59mm)
0.805~0.825"
(20.44~20.96mm) ø0.139~0.147"
(3.53~3.73mm)

0.080~0.140"
(2.03~3.55mm)
“M” option 0.520~0.620"
(13.21~15.75mm)
0.136~0.150"
“L” option 0.807~0.886" (3.45~3.81mm)
(20.50~22.50mm) 0.022~0.042"
“M” (0.55~1.07mm)
0.054~0.066"
(1.37~1.67mm) 0.085~0.105"
“L” (2.15~2.67mm)
0.390~0.410" 0.042~0.054"
(9.90~10.42mm) (1.07-1.37mm)

o r d e r i n g i n f o r m at i o n
Package Code RoHS Compliant
M = standard Non-compliant
L = long terminals version unavailble

TEH100M10R0JE
Series Ohms Tolerance
R = Decimal F = 1%
Example: J = 5%
2R50 = 2.50Ω
25R0 = 25Ω
100R = 100Ω
1K00 = 1000Ω

Standard part numbers


Ohms 5% tolerance 1% tolerance
0.05 TEH100MR050JE
0.075 TEH100MR075JE
0.1 TEH100MR100JE
0.2 TEH100MR200JE
0.5 TEH100MR500JE
1 TEH100M1R00JE TEH100M1R00FE
2 TEH100M2R00JE TEH100M2R00FE
2.5 TEH100M2R50JE TEH100M2R50FE
3 TEH100M3R00JE TEH100M3R00FE
5 TEH100M5R00JE TEH100M5R00FE
7.5 TEH100M7R50JE TEH100M7R50FE
10 TEH100M10R0JE TEH100M10R0FE
15 TEH100M15R0JE TEH100M15R0FE
20 TEH100M20R0JE TEH100M20R0FE
25 TEH100M25R0JE TEH100M25R0FE
50 TEH100M50R0JE TEH100M50R0FE
100 TEH100M100RJE TEH100M100RFE
270 TEH100M270RJE
470 TEH100M470RJE
750 TEH100M750RJE
1K TEH100M1K00JE
5K TEH100M5K00JE
7.5K TEH100M7K50JE

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TGH Series
120 and 200 Watt SOT227Package
Thick Film Power

Due to their non-inductive design, these resistors are


ideally suited for high-frequency and pulse-load applica-
tions.  Available in 120- or 200-watt sizes, this resistor
is designed for direct mounting onto a heatsink.  Popular
applications include variable speed drives, power sup-
plies, control devices, telecom, robotics, motor controls,
and other switching designs.

c h a r a cte r i st i cs
Heat Sink Nickel-plated copper
Contacts Nickel-plated copper
Derating
Substrate Al203 (96%) 100
Type: H L
120 200

Molding Compound High-performance epoxy, compliant to UL94-V0

Percent Rated Power


80 96 160

Rated Power, W
Terminal Nuts American standard 303 stainless steel 60 72 120

Resistance Range 0.1Ω to 1MΩ 40 48 80

Tolerance ±5%; other tolerances available on request 20 24 40

Temperature coefficient: ±250ppm (at +105°C ref. to +25°C) 0


0 25 50 85 100 125 150 175
0 0

Bottom of base plate Temperature, °C


Max. Work.Voltage 500V (up to 1,000V on special request)
Best results can be reached by using a
Power Rating at 85°C 120W (see derating) thermal transfer compound with a heat
conductivity of better than 1W/mK
Partial Discharge up to 2,000Vrms/80 pC
Voltage Proof Dielectric Strength up to 4,000V DC against ground Configurations
Heat Resistance to Cooling Plate Rth <0.35 K/W
(per package)
Capacitance/Mass 45pF
Config. 1 Config. 2
Working Temp. Range -55°C to +155°C 4

Max. Torque for Base Plate (static) 1.5 Nm 1 2 1

Max. Torque for Contacts (static) 1.3 Nm. M4 screws (not included)
Derating (thermal resistance) 2.86W/°K (0.35°K/W)

Pe r f o r m a n ce D a t a
Test Method ΔR
Moisture Resistance MIL-Std-202, Method 106 (0.5% + 0.001W) max
Thermal shock Mil-Std-202, Method 107, Cond F (0.3% + 0.01W) max
Terminal Strength MIL-Std-202, Method 211, Cond A (pull test) 2.4N (0.2% = 0.01W) max
Vibration, High Frequency MIL-Std-202, Method 204, Cond D (0.2% + 0.01W) max
Life 20 years (120,000 hours) Operating failure rate of 8.3 x 10-7 fail/hour.
Requirements to be achieved under the following conditions: Tamb=25°C, THS=70°C, Papplied=Pn

(continued)

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TGH Series
120 and 200 Watt SOT227 Package
Thick Film Power
dimensions
(iin./mm)
1.501" ±0.005 0.473" ±0.010
(38.1mm ±0.13) (12.0mm ±0.26)
1.235" Ref. 0.079" ±0.002
(31.35mm) (2.00mm ±0.05)
3 4 0.032" ±0.002
0.165" ±0.005 (0.80mm ±0.05)
(4.2mm ±0.13)
0.500" ±0.010
0.980" ±0.021 (12.7mm ±0.26)
(24.9mm ±0.5)

1 2
M4 0.209"
(5.3mm)
0.591" ±0.005 max.
(15.0mm ±0.13)
1.190" ±0.010
(30.2mm ±0.26)

o r d e r i n g i n f o r m at i o n

Standard Part Numbers


Ohms 120 Watt TGHH 200 Watt TGHL
Configuration
V = config. 1 0.1 TGHHVR100JE TGHLVR100JE
X = config. 2 E = RoHS compliant 0.5 TGHLVR500JE
1 TGHHV1R00JE TGHLV1R00JE
5 TGHHV5R00JE
TGHHV1R00JE 10 TGHHV10R0JE TGHLV10R0JE
25 TGHLV25R0JE
SOT 227 Series Wattage Resistance Value Tolerance 33 TGHHV33R0JE TGHLV33R0JE
H = 120W Example: J = 5% 50 TGHHV50R0JE
L = 200W R500 = 0.500Ω 100 TGHHV100RJE TGHLV100RJE
1R00 = 1Ω
250R = 250Ω
150 TGHHV150RJE TGHLV150RJE
1K00 = 1,000Ω 500 TGHHV500RJE TGHLV500RJE
10K0 = 10,000Ω 680 TGHHV680RJE TGHLV680RJE
1K TGHHV1K00JE TGHLV1K00JE
5K TGHHV5K00JE TGHLV5K00JE
10K TGHHV10K0JE TGHLV10K0JE

THIS PRODUCT IS DESIGNED FOR


USE WITH PROPER HEATSINKING.
Maximum base plate temperature of the resistor must
be monitored and kept within specified limits to es-
tablish the power rating. Best technique is to attach a
thermocouple to the side of the base plate of the resis-
tor. Temperature of plastic housing or heat sink cannot
be used to establish rating of the resistor.  

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TGHG Series
Precision Current Sense Resistors
Fe a t u r es
The TGHG Series uses • Resistance values beginning at 0.5mΩ
state of the art technol-
• Non Inductive
ogy to provide highly
reliable, non inductive • Four terminal Kelvin connection
performance. This resis- • SOT 227 Package
tor is ideal for many • Four terminals to isolate measurement path
current monitoring and from current flow path
controls applications.
• Accuracy in a high power package

c h a r a cte r i st i cs

Heat Sink Nickel-plated copper Derating


Terminal Nuts American standard 303 stainless steel Type: G
100 100
Standard Resistance Values 0.5mΩ-1Ω, others on request

Percent Rated Power


80 80
Resistance Tolerances 0.5% (0.0005 thru 0.022Ω), 1%, 5%

Rated Power, W
60 60
Temperature Coefficient referenced to 25°C, ∆R taken at -15°C and +105°C,
40 40
<60ppm/°C; <500ppm/°C for resistance range 27mΩ-49mΩ)
20 20
Power Rating 100W at 70°C case temperature; 50Amp permanent (higher
on request) 0
0 25 50 70 100 125 150 175
0

Bottom of base plate Temperature, °C


Dielectric strength 1000VDC, higher value on request
Heat Resistance Rth <0.56K/W Best results can be reached by
Protection class acc. to IEC 950/CSA22.2 950/M -89 and EN 60950.88:2 using a thermal transfer compound
with a heat conductivity of better
Working Temp. Range -55°C to +155°C than 1W/mK
Max. Torque for Contacts 1.3Nm 8 (static)
Max Torque for Base Plate 1.5 Nm (static)
Maximum Cont. Amperage 200 amps depending on ohmic value; only available in 10%

THIS PRODUCT IS DESIGNED FOR


USE WITH PROPER HEATSINKING.
Maximum base plate temperature of the resistor must
be monitored and kept within specified limits to es-
tablish the power rating. Best technique is to attach a
thermocouple to the side of the base plate of the resis-
tor. Temperature of plastic housing or heat sink cannot
be used to establish rating of the resistor.  

(continued)

156 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


TGHG Series
Precision Current Sense Resistors

dimensions

1.501" ±0.005 0.473" ±0.010


(38.1mm ±0.13) (12.0mm ±0.26)
1.235" Ref. 0.079" ±0.002
(31.35mm) (2.00mm ±0.05)
S S 0.032" ±0.002
0.165" ±0.005 (0.80mm ±0.05)
(4.2mm ±0.13)
0.500" ±0.010
0.980" ±0.021 (12.7mm ±0.26)
(24.9mm ±0.5)

C C
M4 0.209"
0.591" ±0.005 (5.3mm)
(15.0mm ±0.13) max.
1.190" ±0.010 C = current connection (source)
(30.2mm ±0.26) S = voltage connection (sense)

O RD E RING INF O RMA T I O N

Standard part numbers


Configuration
C = current sense E = RoHS compliant Ohms 100 Watt TGHG
0.00050 TGHGCR0005FE
TGHGCR0200FE

0.00100
0.00200
TGHGCR0010FE
TGHGCR0020FE
TGH = series Wattage Resistance Value Tolerance 0.00500 TGHGCR0050FE
G = 100W Example: D= 0.5% 0.01000 TGHGCR0100FE
R0200=0.02 ohms F = 1% 0.01500 TGHGCR0150FE
J = 5% 0.02000 TGHGCR0200FE
0.02500 TGHGCR0250FE
0.05000 TGHGCR0500FE
0.0750 TGHGCR0750FE
0.1000 TGHGCR1000FE

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TL Series
Modular Heat Sinkable
Thick Film Power
The TL Series add heat sinkable options to the
thick film resistor family. The resistor element
is packaged with plastic insulators, and quick-
Fe a t u r es A p p l i c at i o n s
connect terminals in a symmetrical aluminum
profile for easy heat sink mounting. Special • Very low inductance • Semiconductor Balancing
tapped configurations are offered to reduce on • Low profile design • Frequency Converters
board component count. • In-Line Mounting • Snubber
Efficient thermal packaging provides improved Profile
heat conduction to the heat sink. Self-insulating • In-Rush Current Limiter
package design increases voltage withstanding • 1/4” Quick connect ter- • Bleeder Resistor
characteristics when compared to traditional minals
• Power Switching
aluminum housings. The in line mounting profile • Consult factory for
makes the TL Series easily adaptable to most common, isolated, or • Voltage Dividers
heat sink systems. Thermal compound is always special multiple tap
recommended when heat sinking. options.
S E RI E S S P E C IFI C A T I O N S
Thermal Resistance
Ultra* Std** Nominal Surge Load Max. Voltage Ohm Ultra Std.
Series Wattage Wattage Power (10 sec.) between terminals Range (10% tol.) (3%-5% tol.)
TL54 35 27 18 72 1000 0.3Ω - 1MΩ 1.26 1.67
TL71 96 71 48 192 2000 1.0Ω - 2MΩ 0.53 0.70
TL88 155 114 78 312 2500 1.5Ω - 3MΩ 0.34 0.45
TL104 215 158 108 432 2500 2.0Ω - 4MΩ 0.25 0.33
†TL122 275 202 137 548 2500 2.0Ω - 4MΩ
* For properly heat sinked, untrimmed resistors - see chart
** For properly heat sinked, trimmed resistors - see chart
† Power Ratings are theoretical. Consult Factory for details.

c h a r a cte r i st i cs
Operating voltage 1200 VAC
Dielectric Withstanding Voltage 2500 VAC THIS PRODUCT IS
Resistive Element Thick Film on Alumina DESIGNED FOR USE WITH
Housing Aluminum PROPER HEATSINKING.
Insulators Glass reinforced high temperature Valox® Maximum base plate temperature of the
Terminals Tinned brass resistor must be monitored and kept
within specified limits to establish the
Power Range 27 – 275 watts
power rating. Best technique is to attach
Resistance Range 0.3Ω – 4MΩ a thermocouple to the side of the base
Tolerance Ultra Power (U Style): ±10% std. plate of the resistor. Temperature of plastic
Standard Power: ±10% std.; 5% and 1% available housing or heat sink cannot be used to
Temperature Coefficient ±250 PPM establish rating of the resistor.  
Test Voltage for 1 Minute 6000 VDC/2500 VAC
Working Voltage 1200 VAC
External Creeping Distance 12mm
Temperature Limits -40°C to +125°C
Insulation >1002 MΩ/500V
Air Distance, Terminal to Ground 7mm
Inductance 50-100 nH
(continued)

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TL Series
Modular Heat Sinkable Thick Film Power
p owe r r a t i n g s
Maximum and nominal power ratings for Ultra Power and Standard Power resistors
TL54 TL104 TL71
40 250 120
Ultra Power
Ultra Power
100 Ultra Power
200
30
Standard Power
TL54 TL104 TL71
Standard Power 80
150 Standard Power
Wattage

Wattage

Wattage
20 Nominal Ultra Power Nominal Ultra Power 60
Nominal Ultra Power
Nominal Standard Power 100
Nominal Standard Power 40 Nominal Standard Power
10
50
20

0 0 0
0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160
Heat sink temp, ϒC Heat sink temp, ϒC Heat sink temp, ϒC

TL122 TL88
300 180
Ultra Power
160 Ultra Power
250
140
Standard Power TL122 TL88
200 120 Standard Power
Wattage

Wattage

100
150 Nominal Ultra Power
80 Nominal Ultra Power
Nominal Standard Power Nominal Standard Power
100 60

40
50
20

0 0
0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160
Heat sink temp, ϒC Heat sink temp, ϒC

O RD E RING INF O RMA T I O N dimensions

E = RoHS compliant A
B
TL104KUR500CE 0.20"
Size Tolerance Power Ohms Center tap 5.10 mm
TL54 = 54 mm F = 1% U = ultra R500 = 0.50 (optional)
TL71 = 71 mm J = 5% (optional) 10R0 = 10.0
TL88 = 88 mm K = 10% 1K00 = 1,000 C* Profile 1.01"
TL104 = 104 mm 1M00 = 1,000,000
TL122 = 122 mm 0.25" 25.7 mm
6.3 mm
0.98"
Standard part numbers 25 mm
Ohmic value

Ohmic value
TL104K–––
TL122K–––

TL104K–––
TL122K–––

*For adjacent taps, Footprint 0.96"


TL54K–––
TL71K–––
TL88K–––

TL54K–––
TL71K–––
TL88K–––

Part No. Part No.


Prefix  Prefix  C = 0.665" (16.9mm) 24.4 mm
Suffix Suffix

TL54 TL71 TL88 TL104 TL122


0.5 ––– R50   240.0 ––– 240    
A mm 54 71 88 104 122
1.0 ––– 1R0     470.0 ––– 470      B mm 46 63 80 96 114
1.5 ––– 1R5  510.0 ––– 510     C mm 16.9 33.8 50.7 67.6 84.5
2.0 ––– 2R0      750.0 ––– 750      Weight g 26 33 44 55 65
3.0 ––– 3R0     1,000.0 ––– 1K0      Consult factory for multiple tap options in common, iso-
4.0 ––– 4R0      1,100.0 ––– 1K1     lated, and special configurations.
5.1 ––– 5R1     2,200.0 ––– 2K2     
10.0 ––– 10R      4,700.0 ––– 4K7    
15.0 ––– 15R     5,100.0 ––– 5K1    
22.0 ––– 22R      10,000.0 ––– 10K    
47.0 ––– 47R      22,000.0 ––– 22K    
75.0 ––– 75R      51,000.0 ––– 51K    
100.0 ––– 100     
 = Standard values
150.0 ––– 150    
 = Non-standard values subject to
220.0 ––– 220     
minimum handling charge per
item

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 159


S Series Fe a t u r es
• 100-1200A ratings
High Current Shunts • 60mv and 75mv versions
• 0.5% accuracy class
• Manganin (6J13) plate resistive
element construction
• T, L, and DIN type terminals
• H59-1 (UNS 37700) Brass
Terminal Construction
S e r i es S p ec i f i c a t i o n s
Terminal Rated Voltage Accuracy
Series Type Construction Current (mV) Class
SHD1-100C060DE DIN Plate 100 60 0.50%
SHT1-250C060DE T Plate 250 60 0.50%
SHL1-600C060DE L Plate 600 60 0.50%
SHL1-1K2C060DE L Plate 1200 60 0.50%
SHD1-100C075DE DIN Plate 100 75 0.50%
SHT1-200C075DE T Plate 200 75 0.50%
SHT1-500C075DE T Plate 500 75 0.50%
SHL1-1K0C075DE L Plate 1000 75 0.50%
SHT1-500C100DE T Plate 500 100 0.50%
c h a r a cte r i st i cs
Terminal Surface Coating Acid Wash and Passivation
Resistor plate surface coating Acid Wash and Passivation
Method of measurement Null Balance Resistance Bridge
National standard GB/T7676-1998 (Direct acting indicating analog electrical measuring
instruments and their accessories)
Safety standard IEC610101-1: 1890 (Safety requirements for electrical equipment for mea-
surement, control, and laboratory use-Part I: General requirements)
Environmental standard SJ/T11363-2006 (Requirements for concentration limits for certain hazard-
ous substances in electronic information products)
Derating linearly from 25°C to 85°C
dimensions
in./mm
SHT1-250C060DE SHD1-100C060DE
SHT1-200C075DE SHD1-100C075DE
1.26"
(32mm ±1)

0.39"
(10mm ±1)
1.69" 0.47" (12mm ±1)
(43mm ±1) 0.35" (9mm ±1) 2-φ8.5 +.5/-0
2-M5
0.87"
(22mm ±1)
0.87"
0.24" (22mm ±1)
(6mm ±1)
2-φ8.5 +.5/-0 0.18" (4.5mm ±.5)

1.97" (50mm ±1)


2-M5 3.35" (85mm ±1)
4.09" (104mm ±1)

3.35" (85mm ±1)

1.02"(26mm ±1) SHT1-250C060DE 4.61" (117mm ±1) (continued)


0.87"(22mm ±1) SHT1-200C075DE 4.57" (116mm ±1)

160 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


S Series
High Current Laboratory Shunts
dimensions
(continued) in./mm
SHT1-500C075DE SHL1-600C060DE

1.69" 0.47"
(43mm ±1) 1.46" (37mm ±.5)
(12mm ±1)

0.87" 0.24" Ø 0.59"


(22mm ±1) (6mm ±1) (15mm ±.5)

0.35" Ø 0.20" (5mm ±.5)


(9mm ±1)
Ø 0.53" 2-M3
0.18" (13.5mm ±.5)
(4.5mm ±.5) 45° chamfer
2-φ10.5 +.5/-0 2-M5
1.57"
0.71" (40mm ±.5)
(18mm ±.5)
1.81"
(46mm ±1)
1.57" (40mm ±1)
3.15" (80mm ±1)
4.13" (105mm ±1)
3.94" (100mm ±1)
4.96" (126mm ±1) SHT1-500C100DE

SHL1-1K2C060DE
SHL1-1K0C075DE

1.69" 0.47"
(43mm ±.5) (12mm ±.5)

0.87" 0.24"
0.39" (22mm ±.5) (6mm ±.5)
(10mm ±1)
0.35"
(9mm ±.5)
1.57" 2-Ø10.5 ±.2 2-M5
(40mm ±1)

0.71"
2.56" (18mm ±.5)
0.39"
(10mm ±1) (65mm ±1) 1.77"
(45mm ±.5)
1.97" 4-Ø11 +.5/-0
(50mm ±1)

2.72" (69mm ±1)


2.36" 1.57" 4.72" (120mm ±1)
(60mm ±1) (40mm ±1) 5.75" (146mm ±1)

4.72" (120mm ±1) H O W T O O RD E R


6.69" (170mm ±1) Current
1K0 = 1000 amps
500 = 500 amps
200 = 200 amps
100 = 100 amps RoHS Compliant

SHL1-1K0C075DE
Series Terminal Type Terminal Material mV Tolerance
T = T-type C = copper surface 075 = 75mV D = ±0.5%
D = DIN-type treatment (std.) 025 = 25mV F = ±1%
L = L-type N = nickel plating 050 = 50mV
060 = 60mV

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 161


SH Series
Precision Metal-Clad Shunts
Precision metal clad resistors designed in four-
terminal technique, are distinguished by high load
capacity as well as excellent accuracy. Isolated volt-
age and current connections making them suitable
for very precise current measurements. The simple
four port Kelvin design ensures easy installationon
large current bus bars. Units have a low inductance,
heavy copper terminals.Applications include: battery
testing, current detection in precise power sources, C e r t i f i c at i o n s
constant current sources, industrial power conver- BN ES ISO 9001: 2008
sion circuits, HEVs, fuel cells and constant electronic
loads. ISO/TS 16949: 2009

S E RI E S S P E C IFI C A T I O N S
Rated Rated
Current Voltage Resistance
Series (A) (mV) (mΩ)
SH2 100 100 1.0000
150 100 0.6666
200 100 0.5000
SH3 250 100 0.4000
300 100 0.3333

c h a r a cte r i st i cs

Test Method Maximum ∆R Temp. Range -55°C ~ +110°C


Short Time 5x Power rating 5 sec. ±0.3% Insulation Resist. 100MΩ min.
Overload Dielectric AC 500V for
Moisture 40°C, 95% RH, DC100V case ±0.5% Withstanding Voltage 1 minute
Resistance to terminal, 500 hours Temp. Coefficient Max. 30ppm/°C
Thermal -65°C 30 minutes, +90°C 30 ±0.2% [20°C and 60°C]
Shock minutes 25 cycles
Lead Wire UL1331 AWG 16
Vibration 10Hz-55Hz-10Hz (1min.), 2 ±0.2% with red insulation
hours each direction
Moisture 40°C, 95% RH, 0.1XPower rat- ±0.5%
Load Life ing 1.5 hours on, 30 minutes
off, 500 hours
Load Life Power rating 1.5 hours on, 30 ±0.5%
min. off, 500 hours

(continued)

162 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


SH Series
Precision Metal-Clad Shunts

dimensions
(mm)
L3 ±2
L1 ±1.5
6.5ø 10 slot ø6.0 holes
Current Mass L1 L2 L3
60mm ±.5 Series (A) (g) ±1.5 ±2 ±2
40mm ±.5 30mm ±.2 SH2 100 650 146 165 225
150 650 146 165 225
200 650 146 165 225
ø6.5 holes SH3 250 1100 196 215 275
400mm ±10 L2 ±1.5 300 1100 196 215 275

30mm ±1

o r d e r i n g i n f o r m at i o n

RoHS Compliant

SH2-200R0005DE
Series Size Current Resistance Tolerance
see table B = ±0.1%
D = ±0.5%

Standard part numbers


Rated Rated
Current Voltage Resistance Resistance
Part (A) (mV) (mΩ) Tolerance
SH2-100R0010DE 100 100 1.0000 0.5%
SH2-150R0006DE 150 100 0.6666 0.5%
SH2-200R0005DE 200 100 0.5000 0.5%
SH3-250R0004DE 250 100 0.4000 0.5%
SH3-300R0003DE 300 100 0.3333 0.5%

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 163


B60/C60 Series
Heat Sink System

Ohmite introduces the powerful B60/


C60 series heatsink with cam clip (Pat.
Pending) or custom mounting. This
series offers flexible, high performance
and compact heat sink with exchange-
able cam clip system for TO-247 and
TO-264 devices. The built in lip is pro-
vided for mounting ease. The optional B
series can be tapped for popular Ohmite
resistors or other devices. These power-
ful heat sinks can be thru-hole soldered
as a single or dual unit. The dual unit
can be mated to a 60mm fan for greater
thermal performance. It is the ideal type
of heat sink for high power density and
small size (3U or 4U) electronic packag-
ing with forced convection.

S E RI E S S P E C IFI C A T I O N S

Heatsink Surface Area Weight Length L


Part Number (in2 / mm2) (oz / g) (mm) consult factory for
alternate lengths and
C60-075-VE 177 / 114,300 5.7 / 163 75 clip combinations
C60-075-AE
B60-075-VE 177 / 114,300 5.7 / 163 75
B60-075-AE

c h a r a cte r i st i cs

Heat Sink Aluminum Alloy 6063-T5 or Equivalent with either degreased or black Heat Dissipation
anodized finish.
2
Spring Clip Music Wire, Per ASTM A228 with bright nickel plating
Thermal Resistance from Case to

Solder Foot Cold-rolled Steel, Per ASTM A-366 with pure tin over copper strike.
Ambient per Device (oC/watts)

1.5
RoHS compliant. 4 devices

Fan 60mm fan with 4 self-tapping M3.5 screws


1
Interface Thermal For improvement, use thermal joint compound, 0.005 Grafoil (TGon
Resistance 800 by Laird), or phase change material (Hi-Flow by Bergquist) 2 devices

Insulator (Optional) Sil-Pad 900-S, K6 800-S and K10 by Bergquist


0.5

0
20 30 40 50
Fan Flow Rate (cfm)

(continued)

164 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


B60/C60 Series
Heat Sink System

dimensions

2.53" 2.58"
(64.2mm) (65.5mm)
2x 0.079" 2.48"
(2mm) 2.07"
(52.7mm) 0.079" (63mm)
(2mm) 1.19"*
(30.2mm)

2.79" 2.95"
(71.0mm) 75.0mm

2.95"
B60 C60 (75.0mm)

2.63"
(66.7mm)
2.78" REF
(70.7mm) 2.74" REF
(69.5mm)
0.12" 0.31"
(3mm) (8mm) 1.97"*
(50mm)
0.12"
(3mm)
0.049"

(3.9mm)
(1.25mm)
1.61"

0.16"
0.17"
0.17" (41mm) (4.3mm)
(4.3mm) 1.61
(41mm)
0.080" 1.97"
(2.03mm) (50mm) 0.08"
0.32" (2mm)
(8.1mm)
0.47"
(12mm)

"W" 6x ø
Clip Dimensions T247 0.63" (16.1mm) 0.07" pth
T264 0.80" (20.2mm) (1.8mm)
0.43" W +0.12"
NOTE: Due to pos- (11mm) (+3.0mm)
W L
sible screw torquing L – 0.16"
LAND
PATTERN Y
on long extrusions, (0.16mm)
Customer should
0.78"
check for coplanarity (19.8mm)
prior to final assem- X
1.39" REF
bly or soldering. (35.3mm)

2x 0.08" 2x ø 0.18"
(2.0mm) 0.11" pth (4.06mm)
(2.8mm)

h ow to o r d e r

Heatsink Clip
RoHS compliant
CLA-T247-21E
C60XX-058-AE
Clip series Device type Standard RoHS
Series Hole Length Finish T247 = TO-247 configuration compliant
B = without lip pattern (mm) A = black anodized T264 = TO-264
C = with lip (optional) V = degreased

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 165


C Series F E A T UR E S
• Minimum assembly cost and labor Spring Clips
TO-126, TO-247, TO-220 make the mounting holes, fasteners, tools and
and TO-264 Package Heatsinks fixtures obsolete in assembly operations & reduce
costs.
• Maximum Thermal Transfer Maximum surface area
per unit volume, efficient cooling fins & consistent
mounting force reduces thermal resistance.
• Maximum Repeatability Constant spring force over
repeated assembly/disassembly.
Ohmite introduces the C series (Pat. Pending). This • Maximum Reliability Resilient spring action locks
series offers high performance, low cost and a electronic component in place. Fewer parts in
compact heat sink with an integrated camming clip assembly and no fasteners and washers required.
system for TO-126, TO-220, TO-247 and TO-264 Prevent short circuit by eliminating metal particles
devices. This powerful heat sink provides tool and generated from hardware or thread tapping.
fixture free assembly operation, largest surface areas • Design Flexibility Maximum flexibility for dynamic
and smallest space occupation. It is the ideal type of device locations and power upgrading. “Configure-
heat sink for high power density and small size (1U to-Fit” gives designers total freedom to configure
or 2U) electronic packaging with forced convection heat sink needed to fit into a multitude design envi-
cooling. ronments.
S E RI E S S P E C IFI C A T I O N S c h a r a cte r i st i cs
Surface
Heatsink Area Weight Length “L” Heat Sink Aluminum Alloy 6063-T5 or Equivalent
Part Number (in2/mm2) (oz/g) (mm) with either degreased or black anod-
C247-025 11 / 7,312 0.5 / 15 25 ized finish.
C247-050 23 / 14,858 1.1 / 31 50 Spring Clip Music Wire, Per ASTM A228 with
C247-075 34 / 21,655 1.6 / 45 75 bright nickel plating
C264-030 13 / 8,774 0.7 / 19 30 Solder Foot Cold-rolled Steel, Per ASTM A-366
C264-058 25 / 16,963 1.35 / 37 58 with pure tin over copper strike. RoHS
C264-085 37 / 24,861 1.97 / 54 85 compliant.
C220-025 11 / 7,312 0.5 / 15 25
Interface for improvement, use thermal joint
C220-050 23 / 14,858 1.1 / 31 50
Thermal compound, 0.005 Grafoil (TGon 800
C220-075 34 / 21,655 1.6 / 45 75
Resistance by Laird), or phase change material
C126-025 10.2 / 6,559 0.45 / 12.7 25 (Hi-Flow by Bergquist)
C126-040 16.3 / 10,495 0.72 / 20.3 40
C126-050 20.4 / 13,119 0.90 / 25.4 50 Insulator (Optional) Sil-Pad 900-S, K6 800-S
C126-075 30.6 / 21,655 1.35 / 38.1 75 and K10 by Bergquist

He a t D i ss i p a t i o n
Heat dissipation is the total for ALL DEVICES attached to heatsink.
Air Velocity (ft./min.) Air Velocity (ft./min.)
200 400 600 800 1000 200 400 600 800 1000
140 9 38
C247-025-1AE (1 device) TO-126/CE-S102 (25mm long)
Avg. Thermal Resistance from Mounting

12
Case Temp. Rise above Ambient (°C)

C247-050-2AE (2 devices) 8
Thermal Resistance from Mounting

120 36 one device w/Sil-pad 900s


C247-075-3AE (3 devices)
Average Heat Sink Temp. Rise

Surface to Ambient (°C/watts)

7
Case to Ambient (°C/watts)

100 34
10
above Ambient (°C)

6
32
80 5
30 8
60 4
28
3
40 6
2 26
20
1 24
4
0 0 22
0 5 10 15 2 3 4 5 6 7 8 9 10
Heat Dissipated, total for ALL devices (watts) Total Heat Dissipated (watts)
(continued)

166 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


C Series
TO-126, TO-247, TO-220 and TO-264 Package Heatsinks
dimensions

0.806" 0.785"
with TO-247 with TO-220
or TO-264 (19.94mm) TO-247
0.77" (20.47mm)
(19.6mm) 0.71"
(18mm) TO-126 & TO-220
0.73"
with TO-126 (18.6mm)

0.57"
1.28" 1.50" (14.48mm)
(32.5mm) (38mm)
1.12" TO-264
0.73" (28.5mm)
(18.5mm)

0.35"
(8.89mm)
0.10" 0.10" 0.73"
(2.5mm) 0.100" (2.5mm) 0.100" (18.54mm)
(2.5mm) (2.54mm) L-0.16" (4.06mm)
(all models) 0.08"
0.385" 0.385" (2.08mm)
(9.78mm) (9.78mm) (all models)

Land Pattern
X and Y dimensions at user discretion

ø 0.07" pth typ CL CL ø 0.10" pth


(1.8mm) Y X (2.5mm)

TO-126
0.71" 0.73"
(18.0mm) (18.6mm)

0.18"
(4.6mm) L – 0.16"(4.06mm) 0.08"
L (2.0mm)

h ow to o r d e r

RoHS Compliant
Standard part numbers
No Finish (degreased) Black Anodized No. of Clips
C247-025-1AE
Series Clip size Length No. of Finish C247-025-1VE C247-025-1AE 1
(mm) clips A = black anodized C247-050-2VE C247-050-2AE 2
V = degreased C247-075-3VE C247-075-3AE 3
C264-030-1VE C264-030-1AE 1
C264-058-2VE C264-058-2AE 2
C264-085-3VE C264-085-3AE 3
C220-025-1VE C220-025-1AE 1
C220-050-2VE C220-050-2AE 2
C220-075-3VE C220-075-3AE 3
C126-025-1VE C126-025-1AE 1
C126-040-2VE C126-040-2AE 2
Packaging: Bulk

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C40 Heat Sink System
For TO-247, TO-264 and SOT-227 Packages
Single
The C40 Series Heat Sink System (Patent Pending) Mounting
offers flexible, high performance and compact heat
sinks with an exchangeable cam clip system for TO-
247, TO-264 and SOT-227 (clip in development)
devices. This powerful heat sink can be thru-hole
soldered in single or paired configurations. The paired
unit has mounting holes to accomodate a 40mm x
40mm fan. It is the ideal type of heat sink for high
power density and small size (1U or 2U) electronic
packaging with forced convection.
Paired Heat
Sink Mounting
With a FAN

S E RI E S S P E C IFI C A T I O N S

Heatsink Surface Area Weight Length L


Part Number (in2 / mm2) (oz / g) (mm) consult factory for
alternate lengths and
C40-058-VE 63.8 / 41,180 2.5/ 71 58
clip combinations
C40-058-AE

c h a r a cte r i st i cs

Heat Sink Aluminum Alloy 6063-T5 or Equivalent with either degreased or black Heat Dissipation
anodized finish.
3
Spring Clip Music Wire, Per ASTM A228 with bright nickel plating
Thermal Resistance from Case to

2.5
Solder Foot Cold-rolled Steel, Per ASTM A-366 with pure tin over copper strike.
Ambient per Device (°C/watts)

RoHS compliant. 4 devices


2
Fan 40mm fan with 4 self-tapping M3 screws
1.5
Interface Thermal For improvement, use thermal joint compound, 0.005 Grafoil (TGon
2 devices
Resistance 800 by Laird), or phase change material (Hi-Flow by Bergquist)
1
Insulator (Optional) Sil-Pad 900-S, K6 800-S and K10 by Bergquist
0.5

0
0 10 20 30
Fan Flow Rate (cfm)

(continued)

168 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


C40 Heat Sink System
For TO-247, TO-264 and SOT-227 Packages

dimensions
Single Mounting Back-to-back Configuration
(This configuration can accept a 40x40mm fan)
1.26"
(32mm) 1.26"
L 0.47" (32.0mm)
(12mm)

1.82" 1.82"
1.72" (46.3mm) (46.3mm)
(43.8mm) 1.18"
(29.9mm) 1.18"
(29.9mm)

2x 0.08" L – 0.16" 1.37"


(2.0mm) 0.10" 0.79" 2x 0.10"
(0.16mm) (2.5mm) (20mm) (34.7mm) (2.5mm)
0.10"
(2.6mm)
2.52"
Clip Dimensions (64.0mm)
0.43" W +0.12" 6x ø
(11mm) (+3.0mm) 0.07" pth 0.58"
W (1.8mm) (14.6mm)

0.78"
(19.8mm)
1.39" REF
(35.3mm)
L L
LAND LAND
L – 0.16" PATTERN Y L – 0.16" PATTERN Y
(0.16mm) (0.16mm)

X X
"W"
T247 0.63" (16.1mm)
T264 0.80" (20.2mm) 2x 0.08" 2x ø 0.18" 2x 0.08" 2x 0.18" 4x ø 0.11" pth
(2.0mm) 0.11" pth (4.06mm) (2.0mm) (4.06mm) (2.8mm)
(2.8mm)

NOTE: Due to possible screw torquing on long extrusions, Customer


should check for coplanarity prior to final assembly or soldering.

h ow to o r d e r

Heatsink Clip

C40-058-AE CLA-T247-21E
RoHS compliant
Series Length Finish Clip series Device type Standard RoHS
(mm) A = black anodized T247 = TO-247 configuration compliant
V = degreased T264 = TO-264
S227 = SOT-227
(in development)

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 169


D Series
Heatsink For TO-252, TO-263
and TO-268 devices
Ohmite D Series heatsinks provide an innovative
solution for SMT compatible semiconductors and
Fe a t u r es
resistors. The unique design (Patent Pending) com-
bines tin plated, solderable rods with an aluminum • Increased surface areas by 3 times therefore ther-
extruded heat sink body. These rods (or “rollers”) mal performance up to 300% over the aluminum
are mated mechanically to the heatsink by forging to stamped heat sinks on markets
reduce the thermal resistance between the heatsink • Light weight aluminum construction allows faster
body and the solderable feet. pick and place assembly reducing the manufactur-
Specifically designed for use with the increasingly ing cycle time
popular TO-252, TO-263 and TO-268 packages, the • Radius mounted “Rollers” are designed for maxi-
D Series affords the user superior thermal perfor- mizing heat transfer from the component and
mance over the more common stamped aluminum avoiding the thermal “bottle-neck” seen in stamped
heatsinks. By eliminating the staking joint typically and staked heatsinks.
used in stamped heatsinks, the resulting air gap and
thermal “bottle-neck” is also eliminated, while sur- • Available in bulk packaging or tape & reel (250
face area for cooling is maximized with the extruded units per reel
fins of the D Series body. • RoHS Compliant
He a t d i ss i p a t i o n
Air Velocity (ft./min.) Air Velocity (ft./min.) Final thermal performance
60
200 400 600 800 1000
50
200 400 600 800 1000
12 is highly dependent on the
thermal characteristics of

Thermal Resistance from Mounting


14
TO-252 (D) TO-268 (D3) the PCB. It is possible to see
Thermal Resistance from Mounting

Surface to Ambient (oC/watts)


55
TO-263 (D2) 10
a 50% drop in temp rise in
Surface to Ambient (oC/watts)

45
Case Temp. Rise above

12
Case Temp. Rise above

50
natural convection with a
thermally improved PCB.
Ambient (oC)

101 & 201 40 101 & 201 8


Ambient (oC)

45 10

40
35 6
8
35
301 6 30 301 4
30

25 4 25 2
2 4 6 8 10 2 4 6 8 10
Heat Dissipated (watts) Heat Dissipated (watts)

dimensions
±0.012” / ±0.30mm

Style 10 TO-252 (D) Style 20 Style 30


TO-263 (D2) TO-268 (D3) TO-268 (D3) TO-263 (D2)
1.02" 1.02" 1.58" 1.22"
1.22" 40.2mm 31.0mm
25.91mm 30.9mm 25.9mm

0.50" 0.50" 0.50"


12.7mm 12.7mm 12.7mm

0.40" 0.48"REF 0.46"


10.16mm 0.27" 12.1mm 11.6mm 0.26"
6.86mm 0.26"
6.6mm 6.6mm
0.09"
2.3mm 0.15"
0.10" 0.44" (11.2mm) 0.44" 3.7mm TO-268 (D3) TO-263 (D2)
2.54mm TO-252 (D) 11.1mm 0.64" 0.44"
0.56" (14.2mm) TO-263 (D2) 11.2mm
16.2mm ±0.2
0.56"
0.64" (16.2mm) TO-268 (D3) 14.1mm 0.76" 0.56"
0.76" (19.2mm) ±0.2mm 19.2mm ±0.2 14.2mm
(continued)
170 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com
D Series
Heatsink For TO-252, TO-263
and TO-268 devices
L a n d P a tte r n s
Land Patterns for D, D2 and D3

TO-252 (D) 0.62" (15.8mm) TO-268 (D3)


TO-263 (D2) 0.81" (20.6mm)
0.35" (8.89mm) TO-252 (D) 0.83" (21.1mm)
0.64" (16.3mm) 0.63" (16.0mm)
0.44" (11.2mm) TO-263 (D2)

0.56"
0.56" (14.2mm) 0.54"
(14.2mm) 0.54" (13.7mm)
(13.7mm)

0.06" 0.03"
0.06" 0.076" (1.40mm) (0.80mm)
TO-252 (D)
(1.40mm) (1.94mm)
0.03"
(0.80mm) TO-263 (D2)

T a p e a n d Ree l o r d e r i n g i n f o r m at i o n
Reel diameter: 13.00” (330.00mm)
Style RoHS
200 pcs. per 10, 20 or 30 Compliant

K0 P1 P0
DA-T263-201E-TR
Series Finish Package Length Tape & Reel
D A = black anodized T263 = TO-263 1 = 0.50"
V = degreased (or TO-252) 2, 3, 4 = optional lengths
S0 W T268 = TO-268 assigned
sequentially on
customer request

Standard part numbers For D Series


ø D0 Part Number Description Packaging Weight
Style 10 Style 20 Style 30 DV-T263-101E for D2 pack, degreased Bulk 3.8 g
DA-T263-101E for D2 pack, black anodized Bulk 3.8 g
D 0 1.55mm 1.5mm 1.5mm DV-T263-101E-TR for D2 pack, degreased Reel 3.8 g
K0 10.5mm 12.20mm 11.50mm DA-T263-101E-TR for D2 pack, black anodized Reel 3.8 g
P0 4mm 4.0mm 4.0mm DV-T268-101E for D3 pack, degreased Bulk 4.1 g
DA-T268-101E for D3 pack, black anodized Bulk 4.1 g
P1 24mm 24mm 24.0mm DV-T268-101E-TR for D3 pack, degreased Reel 4.1 g
S0 40.4mm 40.4mm 52.4mm DA-T268-101E-TR for D3 pack, black anodized Reel 4.1 g

W 44mm 44mm 56mm DV-T263-201E for D or D2 pack, degreased Bulk


DA-T263-201E for D or D2 pack, black anodized Bulk
DV-T263-201E-TR for D or D2 pack, degreased Reel
DA-T263-201E-TR for D or D2 pack, black anodized Reel
Removable Kapton
tape on each part DV-T268-301E for D3 pack, degreased Bulk
DA-T268-301E for D3 pack, black anodized Bulk
facilitates handling DV-T268-301E-TR for D3 pack, degreased Reel
by automatic pick DA-T268-301E-TR for D3 pack, black anodized Reel
and place equipment. DV-T263-301E for D2 pack, degreased Bulk
Style 10 tape and DA-T263-301E for D2 pack, black anodized Bulk
reel only. DV-T263-301E-TR for D2 pack, degreased Reel
DA-T263-301E-TR for D2 pack, black anodized Reel

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E Series Heatsinks
For TO-220 devices

Fe a t u r es
• Vertical through-hole PCB mounting
• 0.142 in. diameter mounting holes (3)

S E RI E S S P E C IFI C A T I O N S

For Ohmite Surface Thermal


Heatsink Package Resistor Area Resistance*
Part Number Type Series (in2) Weight (°C/W)
EV-T220-38E TO-220 TBH25, TCH35 11.5 0.63 oz/18g 11.4
EA-T220-38E 9.5
EV-T220-51E TO-220 TBH25, TCH35 15.2 0.85 oz/24g 9.0
EA-T220-51E 7.5
EV-T220-64E TO-220 TBH25, TCH35 18.8 1.06 oz/30g 7.4
EA-T220-64E 6.2
*Natural convection at 10W dissipation

c h a r a cte r i st i cs

Heat sink Aluminum 6063-T5 or equiv- Heat Dissipation


alent with either black anod- Air Velocity (ft./min.)
ized or degreased finish 0 200 400 600 800 1000
Mounting Surf. Temp. Rise above Ambient (°C)

100 10
Solder feet Tin plated brass -E38

Thermal Resistance from Mounting


Interface for improvement, use thermal -E38

Surface to Ambient (°C/watts)


80 8
thermal joint compound or 0.005 -E51 -E51
resistance Grafoil (TGon 800 by Laird)
60 6
Interface Sil-Pad 900S by Bergquist or -E64
electrical equivalent -E64
isolation 40 4

20 2

0 0
0 2 4 6 8 10
Heat Dissipated (watts)

(continued)

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E Series Heatsinks
For TO-220 devices

dimensions
(in./mm)
0.138"
(3.50mm +.20/-.10) ø0.098"
(2.50mm)

1.00" 0.630"
0.437" (25.40mm) (16.00mm ±.20)
(11.10mm ±.30) 0.055" 1.378"
(1.40mm) (35.00mm ±.20)
0.689"
(17.50mm ±.15)

Height
Part Number (in. ±.010 / mm ±.25) ø0.142" 0.50"
0.196" (12.70mm)
(3.60mm +.10/-0) (5.0mm ±.20)
EV-T220-38E 1.5 / 38.10
EA-T220-38E
0.720"
EV-T220-51E 2.0 / 50.80 (18.30mm ±.20) NOTICE: Dimensional
EA-T220-51E
1.00" change. Dimensions shown
EV-T220-64E 2.5 / 63.50 (25.40mm ±.20)
EA-T220-64E Height H
are for products produced
after July 2013

Land Pattern

0.500"
(12.70mm)

0.031"
(0.79mm)
ø 0.105"
(2.67mm)
Device
Center
Line

o r d e r i n g i n f o r m at i o n
Package type
Series to be heatsinked RoHS Compliant

EV-T220-51E
Finish Height
A = black anodized (mm)
V = degreased

Standard part numbers


Part Number Description Packaging

EV-T220-38E Heat sink for TO-220, no finish (degreased) Bulk


EA-T220-38E Heat sink for TO-220, black anodized Bulk
EV-T220-51E Heat sink for TO-220, no finish (degreased) Bulk
EA-T220-51E Heat sink for TO-220, black anodized Bulk
EV-T220-64E Heat sink for TO-220, no finish (degreased) Bulk
EA-T220-64E Heat sink for TO-220, black anodized Bulk

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 173


F and R Series Heatsinks
For TO-218, TO-220 and TO-247 devices

Fe a t u r es
• For vertical mounting with solderable pins
• For TO-220, TO-218, TO-247

S E RI E S S P E C IFI C A T I O N S
Height Surface Thermal
Heatsink (in. ±.010 / Area Res.*
Part Number mm ±.25) For Package Type Ohmite Resistor Series (mm2) Weight (g) (°C/W)
RA-T2X-25E 1.0/25.4 TO-220, -218, -247 TBH25,TCH35, TEH70, TEH100 8,901 25 4.8
RA-T2X-38E 1.5/38.1 TO-220, -218, -247 TBH25,TCH35, TEH70, TEH100 12,983 38 3.9
RA-T2X-51E 2.0/50.8 TO-220, -218, -247 TBH25,TCH35, TEH70, TEH100 17,065 51 3.5
RA-T2X-64E 2.5/63.5 TO-220, -218, -247 TBH25,TCH35, TEH70, TEH100 21,148 63 3.1
FA-T220-25E 1.0 / 25.4 TO-220, -218, -247 TBH25,TCH35, TEH70, TEH100 9,285 18 4.7

FA-T220-38E 1.5 / 38.1 TO-220, -218, -247 TBH25,TCH35, TEH70, TEH100 13,756 27 3.8
FA-T220-51E 2.0 / 50.8 TO-220, -218, -247 TBH25,TCH35, TEH70, TEH100 18,222 37 3.4
FA-T220-64E 2.5 / 63.5 TO-220, -218, -247 TBH25,TCH35, TEH70, TEH100 22,814 46 3
*Natural convection

c h a r a cte r i st i cs

Finish Black anodized


Material 6063-T5 aluminum
Solder 100% Tin (Sn)
PC board attachement 0.091” dia. pre-tinned pins.

Heat Dissipation
R Series Air Velocity (ft./min.) F Series Air Velocity (ft./min.)
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000
100 5 100 5
H = 1" H = 1"
90 4.5 90 4.5
H = 1.5"
Thermal Resistance from Mounting

H = 1.5"
Thermal Resistance from Mounting

H = 2"
Surface to Ambient (°C/watts)

H = 2"
Surface to Ambient (°C/watts)

80 4 80 4
Mounting Surface Temp. Rise

Mounting Surface Temp. Rise

H = 2.5" H = 2.5"
70 3.5 70 3.5
above Ambient (°C)

above Ambient (°C)

60 3 60 3
50 2.5 50 2.5
40 2 40 2
30 1.5 30 1.5
20 1 20 1
10 0.5 10 0.5
0 0 0 0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
Heat Dissipated (watts) Heat Dissipated (watts)

(continued)

174 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


F and R Series Heatsinks
For TO-218, TO-220 and TO-247 devices

dimensions
(in./mm) Height 1.638"
(in. ±.010 / (41.6mm)
0.47" Part Number mm ±.25)
(12.0mm) RA-T2X-25E 1.0/25.4
RA-T2X-38E 1.5/38.1 0.059"
(1.5mm)
RA-T2X-51E 2.0/50.8 0.98"
RA-T2X-64E 2.5/63.5 (25.0mm)

0.98" FA-T220-25E 1.0 / 25.4


0.669"
(25.0mm) FA-T220-38E 1.5 / 38.1 (17.0mm
0.98" FA-T220-51E 2.0 / 50.8 +0.2/-0)
(25.0mm)
FA-T220-64E 2.5 / 63.5

1.65"
(42.0mm) ø0.14"
R Series (3.6mm)
F Series ø0.14"
(3.6mm)
(no top hole on
NOTICE: FA-T220-25E) H ±0.56mm

H ±0.56mm Dimensional
change.
Dimensions 1.000"
(25.4mm)
shown are for
0.75" 0.720"
(19.1mm) products pro- (18.3mm)
0.196"
duced after (5.00mm)
September
0.138"
2012 0.437"
(11.1mm) (3.5mm +.3/-.1)
ø0.091" ø0.091"
(2.3mm) 1.000" (2.3mm) 1.000"
(25.4mm ±0.25) (25.4mm ±0.25)

o r d e r i n g i n f o r m at i o n

Series T2X = R Series


F or R T220 = F Series RoHS Compliant

RA-T2X-25E
Finish Height
A = black anodized (mm)
V = degreased

Standard part numbers


Part Number Description Packaging
RA-T2X-25E Heat sink for TO-220, TO-218, TO-247, Black Anodized Bulk
RA-T2X-38E Heat sink for TO-220, TO-218, TO-247, Black Anodized Bulk
RA-T2X-51E Heat sink for TO-220, TO-218, TO-247, Black Anodized Bulk
RA-T2X-64E Heat sink for TO-220, TO-218, TO-247, Black Anodized Bulk
FA-T220-25E Heat sink for TO-220, TO-218, TO-247, Black Anodized Bulk
FA-T220-38E Heat sink for TO-220, TO-218, TO-247, Black Anodized Bulk
FA-T220-51E Heat sink for TO-220, TO-218, TO-247, Black Anodized Bulk
FA-T220-64E Heat sink for TO-220, TO-218, TO-247, Black Anodized Bulk

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 175


M Series Heatsinks
Heatsink with clips for TO-264 and TO-247
Fe a t u r es
• Minimum assembly cost and labor. Spring Clips
make the mounting holes and fasteners obsolete in
assembly operations & reduce costs.
• Maximum Thermal Transfer. Maximum surface area
per unit volume, efficient cooling fins & consistent
mounting force reduces thermal resistance
• Maximum Repeatability. Constant spring force over
repeated assembly/disassembly
• Maximum Reliability. Resilient spring action locks
electronic component in place. Fewer parts in
assembly and no fasteners and washers required.
Ohmite introduces the M series,  patented (Pat. No.
Prevent short circuit by eliminating metal particles
7,151,669), high performance, low cost, configu-
generated from hardware or thread tapping
rable, scalable and compact heat sink with matrix clip
system for TO-247 and TO-264 packages. This pow- • Design Flexibility. Maximum flexibility for dynamic
erful heat sink provides the easiest assembly, largest device locations and power up grading. “Configure-
surface area and smallest footprint. It is the ideal to-Fit” & “Scale-to-Meet” options give designers the
type of heat sink for high power density and small total freedom to configure the heat sink to fit their
size (1U or 2U) electronic packaging with forced con- packaging designs and to scale the heat sink to
vection cooling. meet their power dissipations.

se r i es s p ec i f i c a t i o n s

Thermal
Surface Area Weight Resistance
Part No. (in2/mm2) (oz./g) (°c/w)*
MV-102-55E 45 / 29,097 2.2 / 63 6.0
MA-102-55E 45 / 29,097 2.2 / 63 5.2
MV-101-27E 22 / 14,284 1.1 / 31 9.6
MA-101-27E 22 / 14,284 1.1 / 31 8.0
MV-302-55E 76 / 49,218 4.7 / 134 3.6
MA-302-55E 76 / 49,218 4.7 / 134 3.0
MV-301-27E 37.3 / 24,161 2.3 / 66 5.5
MA-301-27E 37.3 / 24,161 2.3 / 66 4.6
* R-thetac-a for 18W dissipation total for two devices in natural convection

C h a r a cte r i st i cs

Heat Sink Aluminum Alloy 6063-T5 or Equivalent with either degreased or black anodized
finish.
Spring Clip Music Wire, Per ASTM A228 with bright nickel plating
Solder Foot Cold-rolled Steel, Per ASTM A-366 with pure tin over copper strike. RoHS com-
pliant.
Interface thermal resistance Thermal joint compound or 0.005 Grafoil (TGon 800 by Laird)
Interface electrical isolation Sil-Pad 900S by Bergquist or equivalent

(continued)

176 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


M Series Heatsinks
Heatsink with clips for TO-264 and TO-247
He a t D i ss i p a t i o n
For two devices 0 200 400
Air Velocity (ft./min.)
600 800 1000 1200
140 7

Case Temp. Rise above Ambient (°C)


120 6

Thermal Resistance from Case


to Ambient (°C/watts)
100 5
MA-101-27
80 4
MA-301-27
60 3
MA-102-55
MA-302-55
40 2

20 1

0 0
0 10 20 30 40 50
Heat Dissipated, total for two devices (watts)

dimensions

user
ø 0.07" user defined values ø 0.07" defined
CL CL CL
2.20" (55.8mm) (1.8mm) 4x (1.8mm) value 4x
Y X ø 0.10" X ø 0.10"
1.34" (34.1mm) (2.5mm) (2.5mm)

1.52" 1.71" V V
(38.6mm) (43.5mm) W -55E W -27E
Z Z
-102-55E -302-55E
-101-27E -301-27E

0.83" 0.84" 0.16" 0.90"


(21.1mm) 0.14" (21.3mm) (4.2mm) 0.08" 2.01" (51mm) 0.08" (22.9mm)
(3.6mm) (2.0mm) 2.17" (55mm) (2.0mm) 1.06" (27mm)
0.95" ±.025 1.04" ±.025
(24.1mm) (26.4mm)

Part Number W V Z*
MV-102-55E 1.35" / 34.3 0.95" / 24.1 0.18" / 4.6
MA-102-55E *Device package
MA-101-27E dimensions can
MA-101-27E vary. Customer
MV-302-55E 2.20" / 55.9 should verify
1.04" / 26.4 0.21" / 5.3
MA-302-55E this dimension.
MA-301-27E
MA-301-27E

h ow to o r d e r

No. of clips RoHS Compliant Standard Part Numbers


Part Number Description Packaging
MV-102-55E MV-102-55E 55mm No finish (degreased) Bulk
Series Finish Length MA-102-55E 55mm Black anodized Bulk
A = black anodized (mm)
V = degreased MV-101-27E 27mm No finish (degreased) Bulk
MA-101-27E 27mm Black anodized Bulk
MV-302-55E 55mm No finish (degreased) Bulk
MA-302-55E 55mm Black anodized Bulk
MV-301-27E 27mm No finish (degreased) Bulk
MA-301-27E 27mm Black anodized Bulk

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 177


R2 Series
For TO-220, TO-247, and TO-264
F E A T UR E S
• Reduced Assembly Cost: C Series camming clips
make fasteners and fixtures obsolete, along with
stray metal filings from tapped holes.
• Maximum Repeatability: clamping force of the clip
is not degraded by repeated loading and unloading.
• Maximum Heat Transfer per Unit Space: maximum
surface area per unit volume and consistent mount-
ing force reduces thermal resistance
• Maximum Resistance to Shock and Vibration: light
Ohmite’s R2 Series (patent pending) heatsink pro- weight, resilient clips lock the component in place
vides a large surface area along with our C Series and are highly resistant to shock and vibration
clipping mechanism to attach to a TO-220, TO-247,
or TO-264 package. The self-aligning features of the • Maximum Reliability: helps prevent short circuits
clip assure secure attachment and enhanced thermal by eliminating metal particles from thread tapping
performance. Because no screws are required for • RoHS compliant
device mounting, additional fins can be added to the
rear side of the heatsink for increased total surface
area in a more compact space.
S E RI E S S P E C IFI C A T I O N S

Surface Thermal
Heatsink Area Weight Resistance*
Part Number (in2/mm2) (oz/g) (°C/W)
R2V-CT2-38E 21 / 13,579 0.92 / 26 9.8
R2A-CT2-38E 21 / 13,579 0.92 / 26 8.6
R2V-CT4-38E 21 / 13,579 1.02 / 29 9.8
R2A-CT4-38E 21 / 13,579 1.02 / 29 8.6
R2V-CT6-38E 21 / 13,579 1.02 / 29 9.8
R2A-CT6-38E 21 / 13,579 1.02 / 29 8.6
*Free convection at 15W

c h a r a cte r i st i cs
Heat Sink Aluminum Alloy 6063-T5 or Equivalent with either degreased or black anodized
finish
Spring Clip Music Wire, Per ASTM A228 with bright nickel plating
Solder Foot Cold-rolled Steel, Per ASTM A-366 with pure tin over copper strike. RoHS compli-
ant
Interface Thermal Resistance for improvement, use thermal joint compound, 0.005 Grafoil (TGon 800 by Laird),
or phase change material (Hi-Flow by Bergquist)
Insulator (Optional) Sil-Pad 900-S, K6 800-S and K10

(continued)

178 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


R2 Series
For TO-220, TO-247, and TO-264
He a t D i ss i p a t i o n
TO-247 with no thermal Air Velocity (ft./min.)

interface material 160


0 100 200 300 400 500 600 700 800 900 1000
3.5

140 3

120

Case to Ambient (°C/W)


Ambient in Free Air (°C)
Case Temp Rise Above
2.5

Thermal Resistance
100
2
80
1.5
60
1
40

20 0.5

0 0
0 2 4 6 8 10 12 14 16 18 20
Heat Dissipated (watts)

dimensions

TO-247, -264: 0.69" (17.6mm)


TO-220: 0.47" (11.9mm)

2x ø0.08"
(2.0mm)

0.18"
(4.6mm)
0.39"
(10.0mm)
ø0.05" typ.
0.80" (1.3mm)
(20.3mm)
1.38" 0.87"
(35.2mm) (22.0mm)

1.5"
(38.0mm)

1.44"
CT2: 0.55" (36.5mm)
(14mm)
CT4: 0.71"
(18mm)

0.14" TO-247, -264: 0.69" (17.6mm)


(3.6mm) TO-220: 0.47" (11.9mm)

h ow to o r d e r
Series Clip RoHS
R2 C = camming clip Compliant

R2V-CT2-38E
Finish Package Height
A = black anodized T2 = TO220 (mm)
V = degreased T4 = TO247
T6 = TO264

1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com 179


W
For TO-220 and TO-247 devices

W Series Heatsinks
For TO-220, TO-247, and TO-264 devices

Fe a t u r es
• Reduced Assembly Cost: spring clip and auto-align
feature makes fasteners and fixtures obsolete,
along with stray metal filings from tapped holes
• Maximum Repeatability: clamping force of the
spring clip is not degraded by repeated loading and
unloading
T247-101E
T220-101E T264-101E DT2-101E • Maximum Heat Transfer per Unit Space: maximum
surface area per unit volume and consistent mount-
The unique design (patent pending) of the W Series ing force reduces thermal resistance
heat sinks combines a tin plated, solderable, inte- • Maximum Resistance to Shock and Vibration: light
gral spring clip with an extruded aluminum heat weight, resilient spring clip locks the component in
sink body for an all-in-one solution to through-hole place and is highly resistant to shock and vibration
mounting of TO-220, TO-247, and TO-264 packages. • Maximum Reliability: helps prevent short circuits
These self-aligning heat sinks feature solderable feet by eliminating metal particles from thread tapping
and an integrated clip with 13.2 (lbf) of force on
the center of the device to enhance thermal perfor- • RoHS Compliant
mance.

S E RI E S S P E C IFI C A T I O N S
Heatsink For Package Ohmite Resistor Surface Area Thermal
Part Number Type Series (in2) Weight Resistance*
WA-T220-101E TO-220 TBH25, TCH35 6.5 0.35 oz/10g Rs-a=12°C/W
WV-T220-101E Rs-a=13°C/W
WA-T247-101E TO-247 TEH70, TEH100 8.4 0.42 oz/12g Rs-a=11°C/W
WV-T247-101E Rs-a=12°C/W
WA-T264-101E TO-264 TFH85 8.4 0.42 oz/12g Rs-a=11°C/W
WV-T264-101E Rs-a=12°C/W
WA-DT2-101E TO-220 TBH25, TCH35, 15.1 0.79 oz/22g Rs-a=7°C/W
WV-DT2-101E & TO-247 TEH70, TEH100 Rs-a=8°C/W
*Natural convection at 10W heat dissipation

c h a r a cte r i st i cs

Heat Sink Aluminum alloy 6063-T5 or equivalent.


Spring Clip Music wire, per ASTM A228
Pin Solderable 100% tin over copper strike
Interface thermal for improvement, use thermal joint com-
resistance pound or 0.005 Grafoil (TGon 800 by
Laird)
Interface electrical Sil-Pad 900S by Bergquist or equivalent
isolation
Mounting Vertical thru-hole mount
Clip Force 13.2 lbf.

Patent
Pending
(continued)

180 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


W Series Heatsinks
For TO-220, TO-247, and TO-264 devices

c h a r a cte r i st i cs

Heat Dissipation

T220-101E, T247-101E and T264-101E DT2-101E


Air Velocity (ft./min.) Air Velocity (ft./min.)
200 400 600 800 1000 100 200 400 600 800 1000
250 14 12
140

Thermal Resistance from Mounting


Thermal Resistance from Mounting
T220-101E DT2-101E
Air Flow 12 10

Surface to Ambient (ϒC/watts)


Mounting Surface Temp. Rise
T247-101E, 120

Surface to Ambient (°C/watts)


Mounting Surface Temp. Rise

200 Side to Side


T264-101E Air Flow
10 Side to Side Free

above Ambient (ϒC)


above Ambient (°C)

100 Air 8
150
8
80
6
6 60
100
Air Flow 4
Free along Fins
Air 4 40
50 Air Flow
along Fins 2
2 20

0 0 0 0
0 2 4 8 12 16 20 0 2 4 8 12 16 20
Heat Dissipated (watts) Heat Dissipated (watts)

dimensions
(in./mm ±0.3mm)
Land pattern
0.63"
(16.0mm)
0.08"
(2.0mm)
T220 0.72" (18.3mm) 0.63"
T247, T264 0.91" (23.1mm) (16.0mm)
T220 0.72" 0.59" 0.500" ø 0.050"
(18.3mm) (15.0mm) (12.7mm) (1.3mm)
T247 0.92" 0.785" 0.711" CL
(23.4mm) (19.4mm) (18.1mm)
0.92" 0.80" 0.711" 0.06"
T264 (1.5mm)
(23.4mm) (20.2mm) (18.1mm)
1.26" 1.20"
(32.0mm (30.5mm
±0.3) ø 0.080"
±0.3) (2.0mm)
0.27" 0.18"
(6.9mm) (4.6mm)

ø 0.080" 1.71" (43.4mm)


0.14" REF* (2.0mm) 0.500" 0.711"
(3.6mm) (12.7mm) (18.1mm)

T220 0.50" (12.7mm) Pin diameter *Meets DT2 0.08"


CL (2.0mm)
T247, T264 0.71" (18.0mm) 0.06" (1.5mm) IPC-610
Through-hole 0.18" 0.63"
Soldering (4.6mm) (16.0mm)
Requirement 0.28"
(16mm)

ø 0.050" typ. 0.89" (22.6mm)


(1.3mm) 0.59" 0.785"
(15mm) (19.4mm)

o r d e r i n g i n f o r m at i o n

Standard part numbers


Part Number Description Packaging
WA-T220-101E Heat sink for TO-220, black anodized Bulk
WV-T220-101E Heat sink for TO-220, no finish (degreased) Bulk
WA-T247-101E Heat sink for TO-247, black anodized Bulk
WV-T247-101E Heat sink for TO-247, no finish (degreased) Bulk
WA-T264-101E Heat sink for TO-264, black anodized Bulk
WV-T264-101E Heat sink for TO-264, no finish (degreased) Bulk
WA-DT2-101E Heat sink for TO-247 &TO-220, black anodized Bulk
WV-DT2-101E Heat sink for TO-247 &TO-220, no finish (degreased) Bulk

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AH Series
Extrusion Heatsinks
Fe a t u r es
• Many other extrusion profiles available.
Contact Ohmite with your requirements
• Multiple finishes available
• Modifications available: screw holes, bolt
patterns, milling per customer specifications

S e r i es S p ec i f i c a t i o n s
Width Height Base Thickness Weight Rq Surface area
Part (in. - mm) (in. - mm) (in. - mm) (lb./ft. - kg/m) (°C/W) (in.2/in. - mm2/mm)
AH33000 0.75 / 19.05 0.6 / 15.24 0.09 / 2.29 0.278 / 0.413 8 9.633 / 244.68
AH54100 0.94 / 23.88 0.41 / 10.41 0.06 / 1.52 0.262 / 0.389 6.2 11.49 / 291.85
AH80126 1.095 / 27.81 1.15 / 29.21 0.2 / 5.08 0.6 / 0.891 7.1 9.881 / 250.98
AH17500 1.5 / 38.10 0.44 / 11.18 0.09 / 2.29 0.42 / 0.624 4.8 26.539 / 674.09
AH10564 1.875 / 47.63 1 / 25.40 0.188 / 4.78 1.049 / 1.558 2.3 16.174 / 410.82
AH10551 1.92 / 48.77 1.25 / 31.75 0.25 / 6.35 1.08 / 1.604 3.8 18.005 / 457.33
AH40000 2.1 / 53.34 1 / 25.40 0.12 / 3.05 1.184 / 1.758 3.7 22.576 / 573.43
AH29300 2.28 / 57.91 0.38 / 9.65 0.06 / 1.52 0.466 / 0.692 3.6 14.274 / 362.56
AH10719 2.312 / 58.72 1.5 / 38.10 0.156 / 3.96 1.327 / 1.971 3 23.288 / 591.52
AH67200 2.892 / 73.46 1.062 / 26.97 0.306 / 7.77 1.855 / 2.755 3.1 22.315 / 566.80
AH48600 3 / 76.20 2.25 / 57.15 0.28 / 7.11 2.968 / 4.407 1.8 47.494 / 1,206.35
AH64100 3.12 / 79.25 1.25 / 31.75 0.312 / 7.92 2.125 / 3.156 2.7 24.613 / 625.17
AH80015 3.356 / 85.24 3.136 / 79.65 0.216 / 5.49 3.326 / 4.939 0.9 64.702 / 1,643.43
AH80000 3.5 / 88.90 0.85 / 21.59 0.2 / 5.08 1.432 / 2.127 2.2 24.973 / 634.31
AH12153 3.6 / 91.44 1.15 / 29.21 0.22 / 5.59 2.23 / 3.312 1.9 32.46 / 824.48
AH11600 3.682 / 93.52 0.774 / 19.66 0.1 / 2.54 1.18 / 1.752 2.2 26.8 / 680.72
AH16000 3.79 / 96.27 2 / 50.80 0.2 / 5.08 2.66 / 3.950 1.8 39.631 / 1,006.63
AH50600 3.924 / 99.67 1.21 / 30.73 0.215 / 5.46 2.34 / 3.475 1.7 33.27 / 845.06
AH12310 4.125 / 104.78 1.75 / 44.45 0.25 / 6.35 3.49 / 5.183 1.3 38.75 / 984.25
AH11958 4.4 / 111.76 1.32 / 33.53 0.22 / 5.59 2.846 / 4.226 1.6 42.936 / 1,090.57
AH32530 4.5 / 114.30 1.4 / 35.56 0.2 / 5.08 2.382 / 3.537 1.7 36.973 / 939.11
AH73900 4.527 / 114.99 0.733 / 18.62 0.149 / 3.78 1.692 / 2.513 1.6 49.614 / 1,260.20
AH13184 4.75 / 120.65 1.25 / 31.75 0.125 / 3.18 1.418 / 2.106 2 31.182 / 792.02
AH80125 4.8 / 121.92 2.22 / 56.39 0.22 / 5.59 3.947 / 5.861 1.4 64.95 / 1,649.73
AH14315 4.997 / 126.92 1.75 / 44.45 0.25 / 6.35 4.044 / 6.005 1.3 44.286 / 1,124.86
AH12700 5 / 127.00 0.49 / 12.45 0.12 / 3.05 1.4 / 2.079 2.4 29.3 / 744.22
AH80167 5 / 127.00 1.75 / 44.45 0.25 / 6.35 3.093 / 4.593 1.3 54.713 / 1,389.71
AH12118 5.5 / 139.70 2 / 50.80 0.25 / 6.35 4.11 / 6.103 1.2 55.664 / 1,413.87
AH13070 6.08 / 154.43 1.75 / 44.45 0.25 / 6.35 4.088 / 6.071 1.2 50.258 / 1,276.55
AH10578 6.5 / 165.10 1.6 / 40.64 0.2 / 5.08 3.558 / 5.284 1.3 54.414 / 1,382.12
AH61409 7.2 / 182.88 2.39 / 60.71 0.27 / 6.86 4.678 / 6.947 0.8 78.198 / 1,986.23
AH11945 7.34 / 186.44 1.312 / 33.32 0.312 / 7.92 5.042 / 7.487 1.1 61.861 / 1,571.27
AH10928 9.75 / 247.65 2.28 / 57.91 0.28 / 7.11 6.878 / 10.214 0.6 101.705 / 2,583.31
AH62430 12.25 / 311.15 2.3 / 58.42 0.3 / 7.62 10.3 / 15.296 0.6 96.972 / 2,463.09

c h a r a cte r i st i cs

Rθ (°C/W) The thermal resistance is based on a 76 mm (3 inch) extrusion length in natural con-
vection, black anodized finish, and 75°C mounting surface temperature rise.
Material Aluminum alloy 6063-T5 (continued)

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AH Series
Extrusion Heatsinks
ext r u s i o n p r o f i l es
Not to scale. See chart for dimensions.

AH33000 AH54100 AH80126 AH17500 AH10564 AH10551 AH40000 AH29300 AH10719 AH67200

AH80015 AH80000
AH12153 AH16000

AH11600
AH48600 AH64100
AH73900
AH11958 AH12310

AH80125
AH50600 AH32530
AH80167
AH12118
AH14315 AH12700

AH10928
AH10578

AH62430

AH13070

AH13184
AH61409 AH11945

Not to scale.

Additional dimensions H O W T O O RD E R

RoHS Compliant
AH13184 0.400"
AH61409
1.335" 5.200"
AH80126A12300NE
1.125" Series Extrusion Finish Length Modification
2.390" Style A = black anodized (in.) N = none
0.125" 0.270" C = gold chromate to three X = consult
4.750" F = clear chromate decimals factory for
G = green anodized 12300 = 12.3" options
7.200" K = clear anodized
R = red anodized
V = unfinished, degreased

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S Series
LED Heatsinks
Ohmite S Series LED Heatsinks are low cost and easy assem-
bly heat sinks for “Star” LED packages supplied by Cree,
Lumileds, Osram and others. This simple heat sink can hold
LED modules and can be mounted simply with some thread
forming screws. The heat sink has two types of surface finish
and can be used in either natural (free) or forced convection
cooling applications.

S E RI E S S P E C IFI C A T I O N S

Heatsink Height Surface area Weight Thermal resistance (°C/W)


Part Number (in/mm) (in2/mm2) (oz/g) Free conv. Forced conv.
SV-LED-113E 0.50 / 12.7 18 / 11,739 0.077 / 35 6.67 4.33
SA-LED-113E 5.33
SV-LED-125E 1.00 / 25.4 36 / 23,478 0.154 / 70 5.33 2.88
SA-LED-125E 4.27
SV-LED-151E 2.00 / 50.8 72 / 46,956 0.308 / 140 4.00 1.89
SA-LED-151E 3.20
SV-LED-176E 3.00 / 76.2 108 / 70,434 0.462 / 210 3.11 1.55
SA-LED-176E 2.49

c h a r a cte r i st i cs

Heat Sink Aluminum Alloy 6063-T5 Heat Dissipation


or Equivalent with either
Air Velocity (ft./min.)
degreased or black anodized 0 200 400 600 800 1000
Mounting Surf. Temp. Rise above Ambient (°C)

finish. 100 5

Mounting 1/4, #10, and #4 thread form-

Thermal Resistance from Mounting


113
Hardware ing SS screws are preferred

Surface to Ambient (°C/watts)


80 113 4

Compliance Either degreased or black


anodized finished parts are 60
125
125 3
RoHS compliant. 151

40 151 2
176
176

20 1

0 0
0 3 6 9 12 15
Heat Dissipated (watts)

(continued)

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S Series
LED Heatsinks
dimensions
(in./mm)
H Height H Surface area Weight
Ø 2.75" (69.8mm) Part Number (in/mm) (in2/mm2) (oz/g)
Ø 2.5" (63.5mm)
SV-LED-113E 0.50 / 12.7 18 / 11,739 0.077 / 35
Ø 1.00" (25.4mm) SA-LED-113E
SV-LED-125E 1.00 / 25.4 36 / 23,478 0.154 / 70
SA-LED-125E
#4 screw (6) Ø 0.75" (19.0mm)
SV-LED-151E 2.00 / 50.8 72 / 46,956 0.308 / 140
SA-LED-151E
SV-LED-176E 3.00 / 76.2 108 / 70,434 0.462 / 210
SA-LED-176E
#1/4 screw (4)

#10 screw (6)

o r d e r i n g i n f o r m at i o n

RoHS Compliant

SV-LED-113E
Series Coating Height
A = black anodized
V = degreased

Standard part numbers


Part Number Description Packaging
SV-LED-113E 12.7mm, no finish (degreased) Bulk
SA-LED-113E Black Anodized, 12.7mm Bulk
SV-LED-125E 25.4mm, no finish (degreased) Bulk
SA-LED-125E Black Anodized, 25.4mm Bulk
SV-LED-151E 50.8mm, no finish (degreased) Bulk
SA-LED-151E Black Anodized, 50.8mm Bulk
SV-LED-176E 76.2mm, no finish (degreased) Bulk
SA-LED-176E Black Anodized, 76.2mm Bulk

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SV-LED Series
Heatsinks For Power LED Modules
Ohmite introduces the SV-LED Series, high perfor-
mance, low cost, configurable, scalable and compact
power heatsink for LED modules. This powerful, high
aspect ratio heatsink comes in two standard heights. It
can be configured to customer specifications for length,
surface finish, mounting holes, and custom machining.

S E RI E S S P E C IFI C A T I O N S
Surface Thermal
Heatsink Area Weight Resistance Height H
Part Number (in2/mm2) (oz/g) (°C/W) (in./mm)
SV-LED-314E 5.3 / 3,419 0.23 / 6.5 9.0 0.55/14
SV-LED-325E 9.5 / 6,129 0.41/11.6 5.6 0.98/25

dimensions C U S T O MI Z E D V E R S I O N

ø 0.85"
With mounting holes and milled surface SV-LED-214E
(21.6mm)

0.83"
(21.1mm)

ø 0.39"
(9.9mm)
H

0.313"
(7.95mm)
cavity opp. face
0.625" dia. (15.9mm)
0.110"depth (2.8mm)

2x
2-56 UNC

2-56 UNC

0.562" 0.560"
(14.3mm) (14.2mm)

h ow to o r d e r

Standard part numbers for SV-LED heatsinks


Part Number Description Packaging
SV-LED-314E Heatsink, degreased, 14mm height Bulk
SV-LED-325E Heatsink degreased, 25mm height Bulk

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Rheostats
(Potentiometers) Wirewound

Mo d e l C
Max.
Ohmic Voltage Behind panel “B" Diameter “D" Dimension “C" Shaft Rotation
Model Type Watts range Core (RMS)* (in./mm Ref.) (in./mm Ref.) (in./mm Ref.) torque (±5°)
C RCS/RCL 7.5 10.0-5K enclosed 305 0.875/22.23 0.515/ 13.08 — 0.25-3 oz. in. 300°
• See Catalog #203 for complete details.
0.531"
13.49 mm

Locking
shaft
Mounting: Panels
to 0.125" (3.18mm) 0.25"
thick with 1/4-32 6.4 mm
B
bushing and hex 0.625" 0.625"
nut (1/16" thick). 15.88 mm 15.88 mm
D 0.125"
3.18 mm

Standard
shaft
0.25" 0.25" 0.109"
6.4 mm 6.4 mm 2.78 mm

Mo d e l E
Max.
Ohmic Voltage Behind panel “B" Diameter “D" Dimension “C" Shaft Rotation
Model Type Watts range Core (RMS)* (in./mm Ref.) (in./mm Ref.) (in./mm Ref.) torque (±5°)
E RES/REL 12.5 1.0-15K open 305 0.688/17.46 0.875/ 22.23 0.594/15.08 1-6 oz. in. 300°
E REE 12.5 1.0-15K enclosed 305 1.219/30.96 1.047/ 26.59 — 1-6 oz. in. 300°
• See Catalog #203 for complete details.

unenclosed 0.625" 0.531" shaft


15.88 mm 13.49 mm locking
D 0.125" B nut
3.18 mm
0.25"
6.35 mm C
standard locking
shaft shaft
0.25" 0.078"
6.35 mm 1.98 mm 0.406"
Mounting: Panels to 10.32 mm
0.125" (3.18mm) thick enclosed
with 1/4-32 bushing and
hex nut (1/16" thick). D

0.094"
2.38 mm B

Dimensions for reference only; consult factory for details.


Since all rheostats/potentiometers are electro-mechanical devices, they are subject to mechanical wear and, therefore, have a finite life.
Models H, J, K, L and N are listed under UL File No. E-10946 and CSA File No. 21309 unless noted otherwise.
All rheostats are 10% tolerance.

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Rheostats
(Potentiometers) Wirewound
Mo d e l s H , J , G , K , L
Max.
Ohmic Voltage Behind panel “B" Diameter “D" Dimension “C" Shaft Rotation
Model Type Watts range Core (RMS)* (in./mm Ref.) (in./mm Ref.) (in./mm Ref.) torque (±5°)
H RHS/RHL 25 1.0-25K open 500 1.375/34.93 1.560/ 39.62 0.940/23.88 0.25-0.5 lb. in. 300°
J RJS 50 0.5-50K open 750 1.375/34.93 2.31 / 58.67 1.56 /39.62 0.25-2 lb. in. 300°
G RGS 75 0.5-50K open 900 1.750/44.45 2.75 / 69.25 1.78 /45.21 0.5-2 lb. in. 300°
K RKS 100 0.5-50K open 1000 1.750/44.45 3.125/ 79.38 1.91 /48.51 0.5-2 lb. in. 300°
L RLS 150 0.5-50K open 1200 2.000 / 50.8 4.00 /101.60 2.28 /57.91 0.5-3 lb. in. 300°
• Models H, J, G, and K also available in enclosed versions.
• See Catalog #203 for complete details.

0.375" 0.75"
1.75" 9.53 mm 19.05 mm
44.5 mm 0.031" bushing
0.79 mm projection
0.25" 0.625"
6.35 mm 15.88 mm Mounting: Panels to
D 0.25" (6.35mm) thick
0.5" with 3/8-32 bushing and
12.7 mm hex nut
0.031" C (3/32" thick) (or with 10-32
drill 0.188" (4.76 mm) 0.79 mm x 0.75 flat-head screws
hole in panel. shaft
washer not included 0.344" locking for model L only).
in model L 8.73 mm nut
0.063"
holes for: 0.875" 1.59 mm locking shaft
no. 2 screws (model H) 22.23 mm B (only model H
no. 8 screws (J, G, K, L) mounting stocked)
bracket on standard shaft
model L only (models H, J, G, K, L)

Mo d e l s P , N , R , U
Max.
Ohmic Voltage Behind panel “B" Diameter “D" Dimension “C" Shaft Rotation
Model Type Watts range Core (RMS)* (in./mm Ref.) (in./mm Ref.) (in./mm Ref.) torque (±5°)
P RPS 225 1.0-30K open 1300 2.125/53.98 5.00 /127.00 2.97 /75.44 2.5-4 lb. in. 310°
N RNS 300 1.0-50K open 1225 2.375/60.33 6.00 /152.40 3.44 /87.38 2.5-5 lb. in. 320°
R RRS 500 1.0-20K open 1450 2.125/53.98 8.00 /203.20 4.31/109.47 4.5-7 lb. in. 325°
U RUS 1000 1.0-20K open 1600 3.000 / 76.2 12.00 /304.80 6.38/162.05 3.5-7 lb. in. 335°
• See Catalog #203 for complete details.
2"
M M 51 mm B

Dimension “M"
P 0.875" 22.23 mm 0.375"
N 1.188" 30.16 mm 9.53 mm
R 1.5" 38.1 mm
U 3" 76.2 mm D

Mounting: Panels 0.031"


to 1.25" (31.75mm) C
0.79 mm
thick with 1/4-20
flat-head screws.
holes for 1
/4 - 20 thread for 1.563"
no. 8 screws mounting screws 39.7 mm

(continued)

188 1-866-9-OHMITE • Int’l 1-847-258-0300 • Fax 1-847-574-7522 • www.ohmite.com • info@ohmite.com


Rheostats
(Potentiometers) Wirewound
o r d e r i n g i n f o r m at i o n
Code Watts Model Shaft Core
CL = 7.5 C Locking Enclosed
CS = 7.5 C Standard Enclosed Resistance Value*
EE = 12.5 E Standard Enclosed E = RoHS compliant
Series Example: • RoHS compliant product available. Add
EL = 12.5 E Locking Open Rheostats R50 = 0.50Ω
RCSR50E “E" suffix to part number to specify.
ES = 12.5 E Standard Open
GS = 75 G Standard Open Wirewound 1R0 = 1Ω
HL = 25 H Locking Open Potentiometers 7R5 = 7.5Ω • Made-to-order rheostats available:
HS = 25 H Standard Open 250 = 250Ω Contact nearest Ohmite sales office.
JS = 50 J Standard Open 1K0 = 1,000Ω
KS = 100 K Standard Open 1K75 = 1,750Ω * Voltage rating dependent on resistance
LS = 150 L Standard Open
NS = 300 N Standard Open *Check table for standard resistance 4K5 = 4,500Ω value.
PS = 225 P Standard Open values and maximum current values 50K = 50,000Ω
RS = 500 R Standard Open
US = 1000 U Standard Open

7.5W Model C 12.5W Model E 25W Model H 50W 75W 100W 150W 225W 300W 500W 1000W
Model J Model G Model K Model L Model P Model N Model R Model U
RHS––– Std. shaft
RCS––– Std. shaft

RES––– Std. shaft

REE––– Enclosed

RHL––– Locking
RCL––– Locking

REL––– Locking
Ohmic value

Amps max.

Amps max.

Amps max.

Amps max.

Amps max.

Amps max.

Amps max.

Amps max.

Amps max.

Amps max.

Amps max.
Part No.

RGS–––

RNS–––

RRS–––

RUS–––
RKS–––

RPS–––
RLS–––
RJS–––

Prefix 
Suffix

0.5 –––R50  10.0  12.3  14.1  17.3


1 –––1R0    3.53   5.00  7.07  8.66  10  12.3  15.0  17.32  22.3  31.6
1.5 –––1R5  18.2  25.8
2 –––2R0    2.50   3.54  5.00  6.12  7.07  8.65  10.6  12.24  15.8  22.4
2.5 –––2R5    2.24  14.1  20.0
3 –––3R0    2.04   2.88  5.00  5.75  7.07  8.66  10.00  12.9  18.3
4 –––4R0  3.53  7.50  8.66  11.2  15.8
5 –––5R0    1.58  3.88  4.47  5.48  6.71  7.75  10.0  14.1
6 –––6R0    1.44   2.04  2.88
7.5 –––7R5  3.16  3.65  4.47  5.49  6.32
8 –––8R0    1.25   1.77  2.50  7.90  11.2
10 –––10R   0.86    1.12   1.58  2.74  3.16  3.88  4.74  5.48  10.0
12 –––12R  2.04
12.5 –––12R5  6.30  8.95
15 –––15R   0.71    0.91   1.29  3.163  3.87  4.47
16 –––16R  1.76  2.17  2.50  5.60  7.90
22 –––22R  1.50
25 –––25R   0.55    0.71   1.00  1.73  2.0  2.450  3.00  3.46  4.47  6.33
35 –––35R   0.46    0.60   0.845  1.19  2.070
40 –––40R  3.54
50 –––50R   0.39    0.50   0.707  1.00  1.23  1.41  1.735  2.12  2.45  3.16  4.47
75 –––75R   0.32    0.40   0.575  1.00  1.15  1.415  1.73  2.00  3.65
80 –––80R  0.790  2.52
100 –––100   0.27    0.36   0.500  0.866  1.00  1.225  1.50  1.73  3.16
125 –––125    0.32   0.445  0.630  2.00
150 –––150   0.22    0.29  0.575  1.000  1.22  1.41
160 –––160
175 –––175    0.27   0.375  1.69  2.39
200 –––200   0.19    0.25  0.612  0.707  0.865  1.06  1.22
225 –––225  0.470  2.11
250 –––250   0.17    0.22   0.316  0.775  1.41
300 –––300  0.408  0.500  0.575  0.866  1.00  1.83
325 –––325  1.24
350 –––350   0.15    0.19   0.267  0.655
400 –––400  0.433  0.500  0.750  0.866  1.48
500 –––500   0.12    0.16   0.222  0.316  0.388  0.447  0.548  1.00  1.41
600 –––600
700 –––700  0.567  0.655
750 –––750   0.10    0.13   0.182  0.316  0.365  0.447  0.817  1.15
800 –––800  0.250
900 –––900  0.500  0.578
1000 –––1K0   0.086    0.10   0.155  0.224  0.274  0.316  0.707  1.00
1200 –––1K2  0.433  0.500
1250 –––1K25  0.346
1500 –––1K5   0.071    0.090   0.129  0.224  0.258  0.387  0.447  0.577  0.816
1600 –––1K6  0.176
1750 –––1K75  0.358  0.414
1800 –––1K8  0.288
2000 –––2K0  0.194  0.224  0.336  0.387  0.500
2250 –––2K25  0.259
2500 –––2K5   0.055    0.070   0.100  0.141  0.173  0.200  0.300  0.346  0.447  0.633
3000 –––3K0  0.224
3500 –––3K5   0.046    0.060   0.084  0.119
4500 –––4K5  0.182
5000 –––5K0   0.039    0.050   0.070  0.100  0.123  0.141  = Standard values; check availability
7500 –––7K5    0.041   0.058  0.100  0.115 Rheostats are silicone-ceramic coated at and
 0.141
8000 –––8K0  0.079 above the following ohmic values:
10000 –––10K    0.035   0.050  0.070  0.087  0.100  0.122
12500 –––12K5    0.031 Model C: all Model G: 5000Ω
15000 –––15K    0.029   0.041  0.058 Model E: 750Ω Model K: 5000Ω
20000 –––20K   0.035  0.050
25000 –––25K   0.032  0.045 Model H: 2000Ω Model L: 7500Ω
30000 –––30K  0.041 Model J: 5000Ω
40000 –––40K  0.035
50000 –––50K  0.032

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Potentiometers
Molded composition

Fe a t u r es
Ohmite molded composi-
tion potentiometers are • Low noise, smooth
available in various models operation
for applications in military • In accordance with “Mil”
devices, industrial equip- RV4N, RV4L, RV6L,
ment and in equipment RV6N, 2RV7N types
requiring a convenient • RoHS compliant; non-
resistance control device. RoHS version unavail-
able.

S E RI E S S P E C IFI C A T I O N S
Ohmic Behind panel Diameter Voltage
Model Watts range (in./mm) (in./mm) Rotation (RMS)
AS 0.5 50-5M 0.703/17.9 0.50/12.7 295° ±5° 350
ASM 0.5 50-5M 0.703/17.9 0.50/12.7 295° ±5° 350
CA 2.0 50-5M 0.625/15.9 1.16/29.4 312° ±3° 500
CB 2.0 50-5M 0.625/15.9 1.16/29.4 312° ±3° 500
CU 2.0 50-5M 0.625/15.9 1.16/29.4 312° ±3° 500
CCU 2.0 50-5M 1.266/32.1 1.16/29.4 312° ±3° 500
CLU 2.0 50-5M 0.625/15.9 1.16/29.4 312° ±3° 500
CMU 2.0 50-5M 0.625/15.9 1.16/29.4 312° ±3° 500

c h a r a cte r i st i cs

Derating linear from 100% at +70°C to 0% at


+120°C
Operating temp. range -55°C to 120°C
Construction Elements molded into a single, integral
structure. Metal cover protects and
shields the internal parts.
Sealing synthetic resin containing non-mercurial
fungicide
Product life Since all rheostats/potentiometers are
electro-mechanical devices, they are
subject to mechanical wear and, there-
fore, have a finite life.

(continued)

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Potentiometers
Molded composition

dimensions
(iin./mm)
Style CU, CA, Model Watts Behind panel Diameter Rotation
0.625"
15.9mm 2"/50.8mm CB, CCU, CMU Style CLU AS 0.5 0.703/17.9 0.50/12.7 295° ±5°
(max.) (CU, CA, 1.16" ASM 0.5 0.703/17.9 0.50/12.7 295° ±5°
CB, CCU) 29.4mm 0.625"
Type AB CA 2.0 0.625/15.9 1.16/29.4 312° ±3°
0.875"/22.2 mm 0.25" 0.125" 15.88mm
6.35 mm 3.18mm CB 2.0 0.625/15.9 1.16/29.4 312° ±3°
(CMU) 0.5"
12.7mm CU 2.0 0.625/15.9 1.16/29.4 312° ±3°
CCU 2.0 1.266/32.1 1.16/29.4 312° ±3°
0.375-32 thread, lock nut, CLU 2.0 0.625/15.9 1.16/29.4 312° ±3°
round shaft, slotted bushing, CMU 2.0 0.625/15.9 1.16/29.4 312° ±3°
1.266" 0.25"/6.35mm locking shaft,
32.1mm panel (max.) 0.125"/3.18mm
(max.) panel (max.)
(CCU)
0.703"
17.9mm 0.625" ±.016 0.875" ±.016
Style AS (max.) 15.9mm Style ASM 22.2mm

0.5"
Type AS 12.7mm
0.125" 0.25"
0.234" 3.18mm 6.4mm
6.0mm 0.469" 0.5" 0.25-32 bushing,
(max.) 11.9mm 12.7mm locking type, 0.25-32 bushing,
(max.) (max.) mounting nut & standard type
lock nut

o r d e r i n g i n f o r m at i o n

CB––– RV4NAYSJ––– CCW log


CB––– RV4NAYSJ––– CCW log

CA––– RV4NAYSJ––– CW log


CA––– RV4NAYSJ––– CW log

CMU––– RV4NAYSD––– Linear


CU––– RV4NAYSJ––– Linear

CLU––– RV4LAYSA––– Linear


CCU––– 2RV7NYSJ––– Linear

RV6LAYSA––– Linear
CMU––– RV4NAYSD––– Linear
CU––– RV4NAYSJ––– Linear

CLU––– RV4LAYSA––– Linear


CCU––– 2RV7NYSJ––– Linear

RV6LAYSA––– Linear

RV6NAYSD––– Linear

Dual*
Dual*

RV6NAYSD––– Linear
MIL Designation MIL Designation
Prefix  Prefix 
Ohmic value
Ohmic value

Suffix Suffix

Part No. Part No.


Prefix  Prefix 
Suffix Suffix

50 –––500A –––5001    50,000 –––503A –––5031       AS3609E  ASM6669E


100 –––101A –––1011     AS3601E  ASM6661E 75,000 –––753A –––7531   
150 –––151A –––1511    100,000 –––104A –––1041       AS3610E  ASM6670E
250 –––251A –––2511     AS3602E  ASM6662E 150,000 –––154A –––1541   
350 –––351A –––3511    250,000 –––254A –––2541       AS3611E  ASM6671E
500 –––501A –––5011     AS3603E  ASM6663E 350,000 –––354A –––3541   
750 –––751A –––7511    500,000 –––504A –––5041       AS3612E  ASM6672E
1,000 –––102A –––1021     AS3604E  ASM6664E 750,000 –––754B –––7542   
1,500 –––152A –––1521    1,000,000 –––105B –––1052       AS3613E  ASM6673E
2,500 –––252A –––2521     AS3605E  ASM6665E 1,500,000 –––155B –––1552   
3,500 –––352A –––3521    2,000,000 –––205B –––2052     AS3684E  ASM6674E
5,000 –––502A –––5021     AS3606E  ASM6666E 2,500,000 –––255B –––2552      AS3614E  ASM6675E
7,500 –––752A –––7521    3,500,000 –––355B –––3552   
10,000 –––103A –––1031       AS3607E  ASM6667E 5,000,000 –––505B –––5052     AS3615E  ASM6676E
15,000 –––153A –––1531     = Standard values; check availability
25,000 –––253A –––2531       AS3608E  ASM6668E * add “-E” for RoHS-compliant lead-free zinc-nickel plated product
35,000 –––353A –––3531   

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Rheostat and
Tap Switch Hardware
Knobs, Dials, Mounting Fasteners
K n obs

Finger grip Finger grip Handwheel Handwheel Finger grip


with pointer without pointer with pointer without pointer

Any knob can be used with any rheo- Slotted


set screw
Hex socket
set socket Description
Knob
dia.
Hole
dia.
Fits
model
stat and tap switch model which has  5102 — Bar knob, 21/4" long — 1/4" H, J, G, K, L
the corresponding shaft diameter.  5103  5103A Bar knob, 11/4" long — 1/4" H, J, G, K, L
Knobs are fastened to shafts with slot-  5104  5104A Handwheel with pointer 31/4" 3/8" P, N, R, U

ted set screws.  5105 — Handwheel without pointer 31/4" 3/8" P, N, R, U


 5106  5106A Handwheel with pointer 31/4" 1/4" H, J, G, K, L
 5107 — Handwheel without pointer 31/4" 1/4" H, J, G, K, L
 5109  5109A Finger-grip with pointer 15/8" 1/4" H, J, G, K, L
 5110  5110A Finger-grip without pointer 15/8" 1/4" H, J, G, K, L
 5111  5111A Finger-grip with pointer 23/8" 1/4" H, J, G, K, L
 5112  5112A Finger-grip without pointer 23/8" 1/4" H, J, G, K, L
 5150  5150A Finger-grip 11/2" 1/4" H, J, G, K, L
 5151 — Finger-grip 3/4" 1/8" C, E
—  5152A Like 5104 (shorter pointer) 31/4" 1/4" H, J, G, K, L

R h eost a t t a n d e m co u p l i n g k i ts

Ohmite coupling kits permit tandem mounting of two Part No. Front mount models Rear mount models Max. panel thickness
 6532 H, J H, J, G, K, L 5/32"
rheostat units. A coupling fastens to the shaft of the back  6533 G, K, L H, J, G, K, L 1/8"

unit; projections on the coupling engage the recesses in  6591 E E 1/16"

the driving hub of the front unit.


Each kit consists of a steel “U” frame, a coupling with
set screw, mica washer, allen wrench and instructions.

 = Standard values
 = Non-standard values subject to minimum handling charge per item (continued)

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Rheostat and
Tap Switch Hardware
Knobs, Dials, Mounting Fasteners
DIAL S

For For tap


rheostats switches

Handsomely finished, black-enameled, aluminum dials Part No. For model For knob Dial dia.
 5007 C, E 5151 11/4”
for Ohmite rheostats and tap switches. Figures and  5000 H, J, G, K, L 5150, 5116, 5103 23/16”
lines are etched on a black background for contrast  5001 P, N, R, U 5104, 5106 51/2”
and ease of readability. On rheostat dials, divisions  5002-* 111, 212 (single), 312 (single) 5109, 5116, 5150 23/4”
indicating approximate percentage of rheostat resis-  5003-* 212 (tandem), 312 (tandem), 412 5111, 5152A 33/4”

tance in circuit are marked from 0 to 100. On tap  5004-* 608 5104 51/2”
* Specify number of positions as suffix.
switch dials, Number of dial positions are identical
with number of switch positions.

R h eost a t r e p a i r k i ts

Electrical contact replacement Rheostat


Part No. model
kit. Kit includes contact/slip ring  7070 P
assemblies (for round and ribbon  7071 N

wire rheostats), copper graph-  7072 R


 7074 U
ite washer, spring arm and hub.
Instructions included.

E xt r a m o u n t i n g h a r d w a r e

Kit contains 25 each, nuts and lock Part No. For model
 7090 E
washers for panel mounting units.  7091 H, J, G, K, L, 111, 212, 711

 = Standard values
 = Non-standard values subject to minimum handling charge per item

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Resistor Selection
Application Notes
R esistor F acts and F actors
A resistor is a device connected into an electrical circuit to resistor to withstand, without deterioration, the temperature
introduce a specified resistance. The resistance is measured in attained, limits the operating temperature which can be permit-
ohms. As stated by Ohm’s Law, the current through the resistor ted. Resistors are rated to dissipate a given wattage without
will be directly proportional to the voltage across it and inverse- exceeding a specified standard “hot spot” temperature and the
ly proportional to the resistance. physical size is made large enough to accomplish this.
The passage of current through the resistance produces Deviations from the standard conditions (“Free Air Watt
heat. The heat produces a rise in temperature of the resis- Rating”) affect the temperature rise and therefore affect the
tor above the ambient temperature. The physical ability of the wattage at which the resistor may be used in a specific applica-
tion.

S election R equires 3 S teps


Simple short-cut graphs and charts in this catalog permit rapid 1 . (a) Determine the Resistance.
determination of electrical parameters. Calculation of each (b) Determine the Watts to be dissipated by the Resistor.
parameter is also explained. To select a resistor for a specific
application, the following steps are recommended: 2 . Determine the proper “Watt Size” (physical size) as controlled by
watts, volts, permissible temperatures, mounting conditions and
circuit conditions.

3 . Choose the most suitable kind of unit, including type, terminals and
mounting.

S tep 1 determine resistance and watts


Ohm’s Law Why Watts Must Be Accurately Known 400
Stated non-technically, any change in
(a) R = VI or I = VR or V = IR current or voltage produces a much
larger change in the wattage (heat to be
Ohm’s Law, shown in formula form dissipated by the resistor). Therefore, 300
above, enables determination of the the effect of apparently small increases

Percent Rated Watts


resistance when the required voltage and in current or voltage must be investi-
current are known. When the current and gated because the increase in wattage
voltage are unknown, or the best values may be large enough to be significant. 200
not decided on, at least two of the three Mathematically, the wattage varies as
terms in Ohm’s Law must be measured the square of the current, or voltage, as
in a trial circuit. stated in the formulas (b). For example,
an increase of 20% in current or voltage
(b) P = I R or P = VI or P = V
2
2 100
will increase the wattage 44%. Figure 1
R below graphically illustrates the square
Power in watts, can be determined from law relation. Hence, the actual current
the formulas above, which stem from must be used in figuring the wattage and
Ohm’s Law. R is measured in ohms, V in the increase in wattage due to appar- 0
0 100 200
volts,I in amperes and P in watts. ently small changes, then determined in
Percent Current
order to select the proper size resistor. or Voltage
Allowance should be made for maximum
possible line voltage. Fig. 1: Rapid increase of wattage with current or voltage.

S tep 2 P ower R ating or P hysical S ize of R esistor


A resistor operated at a constant wattage will attain a steady tem- the “National Electrical Manufacturers Association” (NEMA) and the
perature which is determined largely by the ratio between the size “Underwriters’ Laboratories, Inc.” (UL) can be described as follows:
(surface area) and the wattage dissipated, The temperature stabilizes The relation of the “Free Air Watt Rating” of tubular type, vitre-
when the sum of the heat loss rates (by radiation, convection and ous enameled resistors to the physical size, is to be set at such a
conduction) equals the heat input rate (proportional to wattage). The figure that when operated at their rated watts, the temperature rise
greater the resistor area per watt to be dissipated, the greater the of the hottest spot shall not exceed 300°C (540°F) as measured by
heat loss rate and therefore the lower the temperature rise. The rela- a thermocouple when the temperature of the surrounding air does
tion between the losses varies for different resistors. not exceed 40°C (104°F). The temperature is to be measured at
Free Air Watt Rating the hottest point of a two-terminal resistor suspended in free still air
The wattage rating of resistors, as established under specified stan- space with at least one foot of clearance to the nearest object, and
dard conditions, is defined as the “Free Air Rating” (“Full Rating” or with unrestricted circulation of air.
“Maximum Power Rating”). Several standard methods of rating are A slightly different definition of temperature limit used as a basis
in use based on different service conditions. The method of both for wattage rating, and which results in a slightly higher attained
temperature, was originally established in military specification MIL-

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Resistor Selection
Application Notes
R-26 for wirewound resistors. load-life test.
Characteristic V resistors are required to dissipate rated wattage in It is also assumed that the temperature rise at a given wattage
an ambient of 25°C without exceeding a maximum operating temper- is independent of the ambient temperature in which this wattage
ature of 350°C at the hottest spot. This corresponds to a temperature is being dissipated. Therefore, for high ambient temperatures, the
rise of 325°C in a 25°C ambient. Although MIL-R-26 permits a 25°C operating wattage should be limited in accordance with the curves
greater temperature rise than NEMA or UL, the reference ambient for of Fig. 3. Although the assumption that temperature rise is indepen-
the latter two is 15°C higher. Consequently, the difference in attained dent of ambient is not exactly true, the approximation is sufficiently
temperature between the two systems is only 10°C. The curves in close for all practical purposes and, therefore, has been adopted for
Fig. 2 show the relation between temperature rise and wattage for
100
various specifications. Note the differences in the permissible rise for
°F °C Ind. & Comm. Std.
Mil-R-26: Char. V.
400 Bare Resistor— 80 EIA: Char. E, H & V
700 NEMA; 25°40°
A 375°C 675°F Corrib & Powr-rib

Percent Rated Watts


U.L.-NEMA Std.
Temperature Rise above Ambient Temperature

350 Ind. & Comm. Std.


60 for Resistors
600 Mil-R-26: Char. V
B 325°C 585°F EIA: E, H & V
300 C 300°C 540°F U.L.-NEMA Std. Mil-R-26: Char. U
500 for Resistors EIA: Char. G
40
250 D 250°C 450°F Mil-R-26: Char. U
EIA: Char. G
400
200 20
300 275° 340°
150
0
200 0 50 100 150 200 250 300 350
100
Ambient Temperature, °C
100 50 Fig. 3: Derating for ambient temperature.

0 0
derating purposes.
0 10 20 30 40 50 60 70 80 90 100
Despite the above variables, figures may be cited in terms of
Resistor Load — Percent Rated Watts
“watts dissipated per square inch of winding surface” for a given
Fig. 2: Approximate hot spot temperature rise of a resistor in free air for various speci- temperature rise. For power type resistors operating at 300°C rise
fications. above ambient, this figure varies between approximately 6.3 watts
per square inch for large resistors (175 watt) to about 9 watts
each specification. per square inch for smaller resistors (12 watt). It should also be
The absolute temperature rise for a specific resistor is roughly observed from Fig. 2 that temperature rise is not directly proportional
related to the area of its radiating surface. It is also dependent upon to wattage dissipated. Note, for example, that at 50% rated wattage,
a number of other factors, however, such as thermal conductivity of the temperature rise still remains about 70% of that at full rating.
the core and coating materials, emissivity factor of the outer surfaces, The wattage ratings used in this catalog, unless otherwise stated for
ratio of length to diameter, heat-sink effect of mountings, and other certain types, are on the basis of a nominal operating temperature of
minor factors. 350°C at full rating. There are two general categories of power resis-
The maximum permissible operating temperature for a given tors for which the 350°C nominal temperature limit does not apply.
resistor is basically determined by the temperature limitations One is that class of power-precision resistors where high stability is a
imposed by the materials used in its construction. Generally speak- salient feature, in which case the operating temperature is nominally
ing, these limits cannot be sharply defined in terms of temperature limited to 275°C. The other category includes all exposed ribbon wire
alone. Other factors such as resistance stability versus time, dete- resistors (see description of Corrib® and Powr-Rib®) which are rated
rioration rates of insulation and moisture-resistance characteristics, for 375°C (675°F) maximum temperature rise when measured on the
type and size of resistance wire, all enter into consideration of wire per NEMA standards.
“acceptable service life.”
Temperature Distribution on a Resistor
For these reasons, the precise temperature limits corresponding to
100% rated wattage are somewhat arbitrary and serve primarily as The temperature rise varies (following a curve) along the length
design targets. In the last analysis, once a wattage rating has been of the resistor with the hot spot at the center-top (of a horizontal
assigned on the basis of an empirical hot spot limit, the verification of tube) and the ends at approximately 60% of the maximum tem-
its correctness must be established through long term load-life tests perature rise. The terminals themselves are still cooler. When the
based on performance and stability standards rather than the mea- resistor is vertical, the hot spot shifts upwards a little and the top
surement of hot spot temperature. Maximum limits are stipulated for end is hotter than the bottom. The standard “Free Air Watt Rating,”
parameter changes as a result of various tests, including a 2000 hour however, is used regardless of position.

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Resistor Selection
Application Notes
S teps 3 S elect a R esistor
Choose the most suitable resistor meeting the requirements of
the application. Standard resistors carried in stock should be
considered first. If a suitable resistor cannot be found in the
standard sizes or resistance values, then select a non-standard
resistor from the range on available sizes (consult factory).

A pplication W att R ating


To allow for the differences between the actual service condi- 5. Pulse Operation
tions and the “Free Air Watt Rating” it is a general engineering This is not an environmental condition but a circuit condition.
practice to operate resistors at more or less than the nominal As a pulse of power, when averaged over the total on and off
rating. The details by which such ratings can be estimated are time, results in less heat per unit time than for continuous duty,
given in the following pages. Most thermal calculations, how- the temperature rise is affected. This may permit higher power
ever, involve so many factors which are usually not accurately during the pulses. The conditions must be expertly considered
known, that at best they are only approximations. for conservative rating. The open-wound “Powr-Rib®” resistor
The most accurate method of determining or checking the construction is most suitable.
rating is to measure the temperature rise in a trial installation. A
thermocouple (made of #30 B & S gage wire) is recommended 6. Cooling Air
for the measuring element. Even measurements made with a Forced circulation of air over a resistor removes more heat per
thermocouple will vary slightly with different samples and tech- unit time than natural convection does and therefore permits
niques. The factors which affect the temperature rise act inde- an increased watt dissipation. Liquid cooling and special con-
pendently of each other and are summarized as follows: duction mountings also can increase the rating.

7. Limited Temperature Rise


1. Ambient Temperature It is sometimes desirable to operate a resistor at a fraction of
As the maximum permissible operating temperature is a set the Free Air Watt Rating in order to keep the temperature rise
amount, any increase in the ambient temperature subtracts low. This may be to protect adjacent heat sensitive apparatus,
from the permissible temperature rise and therefore reduces to hold the resistance value very precisely both with changing
the permissible watt load. load and over long periods of time and to insure maximum life.
2. Enclosure 8. Other Considerations
Enclosure limits the removal of heat by convection currents in High Resistance. High resistance units, which require the
the air and by radiation. The walls of the enclosure also intro- use of very small diameter wire, generally should operate at
duce a thermal barrier between the air contacting the resistor reduced temperature for maximum reliability.
and the outside cooling air. Hence, size, shape, orientation,
amount of ventilating openings, wall thickness, material and fin- High Voltage
ish all affect the temperature rise of the enclosed resistor. A maximum voltage gradient of 500 volts R.M.S. (705 volts
peak) per inch of winding length is recommended under nor-
3. Grouping mal conditions. For higher gradients in pulse applications or
When resistors are close to each other they will show an for other special conditions such as oil immersion, consult fac-
increased hot spot temperature rise for a given wattage tory.
because of the heat received by radiation from each other and
the increased heat per unit volume of air available for convec- High Frequency
tion cooling. Non-inductively wound resistors are generally required for use
at high frequencies.
4. Altitude
The amount of heat which air will absorb varies with the densi- Military and Other Specifications
ty, and therefore with the altitude above sea level. At altitudes The special physical operating and test requirements of the
above 100,000 feet, the air is so rare that the resistor loses applicable industrial or military specification must be consid-
heat practically only by radiation. ered. Military specification resistors should be ordered by their
MIL numbers.

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Resistor Selection
Application Notes
E nvironmental F actors — effect on the power rating of components
All the components of an electrical apparatus — resistors,
rheostats, capacitors, transformers, chokes, wiring, terminal °F °C
boards, rectifiers, transistors, electronic tubes, etc.—have their 540 300
Resistor in
own limitations as to the maximum temperature at which they 500 Small Box
can reliably operate. The attained temperature in service is the Resistor in
Resistor
in Free Air
sum of the ambient temperature plus the temperature rise due Large Box
to the heat dissipated in the apparatus. 400
The temperature rise of a component is affected by a num- 200

Temperature Rise
Resistor: 100 watt, 0.75 x 6.5"
ber of factors. The graphs and discussions which follow, ampli- (19.05 x 165.10 mm)
In unpainted 0.032" (0.813 mm) thick
fy and supplement the factors on the previous page. 300
upainted sheet steel box, no vents
Note that the Multiplying Factors given on the Short Cut Small box: 3.375 x 3.375 x 8"
(85.725 x 85.725 x 203.20 mm)
Chart, on page 96 are the reciprocals of the “Percent Load Large box: 5.813 x 5.813 x 12.75"
(147.65 x 147.65 x 323.85 mm)
Ratings” shown on the graphs in this section. The percent fig- 200
100
ures are, of course, expressed as decimals before finding the Box Temp., Small
reciprocals.
100
Box Temp., Large

Ambient Temperature Derating


0 0
Fig. 4 shows the percent of full load which power resistors can 0 25 50 75 100
dissipate for various high ambient temperatures. Percent Rated Load

Fig.5: Example of Effect of Size of Enclosure on Temperature Rise of An Enclosed


100 Resistor.

Ind. & Comm. Std.


Mil-R-26: Char. V.
80 EIA: Char. E, H & V
25°40°
Percent Rated Watts

U.L.-NEMA Std. 100


60 for Resistors

Mil-R-26: Char. U
Percent of Single Unit Wattage Rating

EIA: Char. G
80
40
2" (50.8 mm) space
1" (25.4 mm) space
20 60 0.5" (12.7 mm) space
275° 340°

0
0 50 100 150 200 250 300 350 40
Ambient Temperature, °C
Fig. 4: Derating of Resistors for High Ambient Temperatures.
20

Derating Due to Enclosure


The amount of derating required, if any, because of enclosure 0
is affected by a number of factors, most of which are hard to 1 2 3 4 5 6 7 8 9 10 11 12

determine accurately. The watts per square inch of surface, Number of Resistors in Group

size, shape, orientation, wall thickness, material, finish and Fig.6: Derating of Resistors to Allow for Grouping
amount and location of ventilating openings all play a part. Fig.
5 serves to indicate for a particular set of conditions how the
temperatures varied with the size of enclosure for a moderate 100
size power resistor.
5000
ft.
80
Derating Due to Grouping
Percent Rated Watts

The temperature rise of a component is affected by the nearby


presence of other heat-producing units, such as resistors, elec- 60

tronic tubes, etc. The curves in Fig. 6 show the power rating for
groups of resistors with various spacings between the closest 40
points of the resistors, assuming operation at maximum per-
missible hot spot temperature. If resistors are to be operated at
lower hot spot temperatures, the amount of derating for group- 20
ing can be reduced.
0
0 10 20 30 40 50 60 70 80 90 100
Derating for Altitude
Altitude in Thousands of Feet
The curve in Fig. 7 shows the proportional watts for various
altitudes, assuming standard atmospheric conditions. Fig. 7: Derating for Altitude

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Resistor Selection
Application Notes
Pulse Operation “On” Time in Minutes to Reach Rated Temperature
Unlike the environmental factors, which result in reduction of 0.1 0.2 0.3 0.4 0.5 1 2 3 4 5 10 20 30
the watt rating, pulse operation may permit higher power in the 1000

pulses than the continuous duty rating. 200 watt vitreous enamel

The NEMA has set up certain standard duty cycles for motor 000 1500 watt Corrib 0.125" (3.175 mm), ribbon

Percent of Continuous-duty Wattage Rating


control resistors and the resistor ratings for some of these con- 800
Low-resistance Powr-rib, edgewound
300 watt Corrib 0.125" (3.175 mm), ribbon
ditions are shown in Fig. 8.
10 & 50 watt vitreous enamel
The curves in Figures 10,11,12 and 13 illustrate the more 700 High-resistance Powr-rib, roundwire
general case of various combinations of on and off time for
specified loads up to 1000% for a continuous series of pulses. 600
Intermediate loads can be approximated by interpolation. The
“on-time” at which each curve flattens out also indicates the 500
maximum on-time for single pulses (with enough off-time for
cooling to ambient). Additional data on single pulses is given by 400
Fig. 9. Resistors will reach about 75% of the rated maximum
temperature rise in approximately 5 to 8 pulses and level off at 300
maximum rise in another 10 to 20 cycles, depending on per-
cent load, size, type, etc. Any curve passing above the inter- 200

section of the designated on and off-times indicates a percent 100


load which can be used. A resistor operated at the rating of an 5 10 20 30 50 100 200 300 500 1000 2000
interpolated curve through the point of intersection would oper- “On” Time in Seconds to Reach Rated Temperature
ate at maximum rated temperature rise.
The exact temperature rise, of course, varies with each resis- Fig. 9: Time Required for Typical Resistors to Reach Rated Operating Temperatures at
Various Watt Loads.
tor, depending on size, ohms winding, etc. The curves shown
indicate the approximate rise for typical units only, as a band or
range of values actually exists for each percent load.
Ratings at over 1000% are not recommended except for
Powr-Rib® resistors. Curves for intermediate size resistors can
be roughly estimated by comparison with the sizes given.
Ratings for single pulses in the milli-second range (and up to
1 to 2 seconds) require individual calculation. This is because
the ratings vary greatly with the resistance, or more specifically
with the actual weight and specific heat of the resistance alloy
used. Calculation is based on the assumption that all of the
heat generated in the pulse goes to raise the temperature of
the resistance wire.
Duty Cycle in Percent
0 5 10 15 20 25 30 35 40 45 50
1400 375
Powr-rib
(low resistance)
Percent of Continuous-duty Wattage Rating

Percent of Continuous-duty Current Rating

1200 350

325
1000
0.125 x 8.5" Corrib 300
(28.575 x 215.90 mm)
800
275
Powr-rib
(high resistance)
250
600
225
400 200

175
150
200
125
100 100
seconds on: 5 10 15 15 15 15
seconds off: 75 70 75 45 30 15
NEMA Duty Cycles

Fig. 8: Percent of Continuous Duty Rating for Resistors for Typical NEMA Duty Cycles.

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Resistor Selection
Application Notes
P ulse O peration — C ooling — L imited T emperatures
100 100
70 70
50 Small Vitreous Enamel Resistors 50 Corrib Resistors
40 40
10 watt 300 watt
30 30
50 watt 1500 watt
20 20 200%
125%
150%
“On” Time in Seconds

“On” Time in Seconds


100 100
200%
70 70
50 50 500%
40 40
30 500% 30
20 20
1000% 1000%
10 10
7 7
5 5
4 4
3 3
2 2

1 1
1 3 5 10 30 50 100 300 500 1K 3K 5K 10K 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
2 4 7 20 40 70 200 400 700 2K 4K 7K 2 4 7 20 40 70 200 400 700 2K 4K 7K
“Off” Time in Seconds “Off” Time in Seconds

Fig. 10: 10 Percent of Continuous Duty Rating for Pulse Operation of small to Medium Fig.12: Percent of Continuous Duty Rating for Pulse Operation of CORRIB®, Corrugated
Size Vitreous Enameled Resistors. Ribbon Resistors.

100 100
70 70

edgewound
50 Large Vitreous Enamel Resistors 50 Powr-ribs
40 40
160 watt shown 125% round wire
30 30
150% edgewound
20 20
200% 200%
“On” Time in Seconds

“On” Time in Seconds

100 100 300%


70 70
50 500% 50 500%
40 40 200%
30 30 800%
20 20 1000%
1000% 300%
500%
10 10
7 7 800%
1000%
5 5

round wire
4 4
3 3
2 2

1 1
1 3 5 10 30 50 100 300 500 1K 3K 5K 10K 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
2 4 7 20 40 70 200 400 700 2K 4K 7K 2 4 7 20 40 70 200 400 700 2K 4K 7K
“Off” Time in Seconds “Off” Time in Seconds

Fig. 11: Percent of Continuous Duty Rating for Pulse Operation of Large Vitreous Fig. 13: Percent of Continuous Duty Rating for Pulse Operation of Powr-Rib®, Bare
Enameled Resistors. Resistors

400

Cooling Air
350
Resistors can be operated at higher than rated wattage when
cooled by forced circulation of air. A typical curve is illustrated
Percent Rated Watts

300
in Fig 14. The curve tends to level off at higher velocities as
excessive hot spots develop where the air flow does not reach
all parts uniformly. 250
Limited Temperature Rise
200
When it is desired to operate a resistor at less than maximum
temperature rise, the percent watts for a given rise can be
read from “Temperature Rise vs. Resistor Load” Fig 2 graph on 150
page 91.
100
0 500 1000 1500
Air Velocity, ft./min.

Fig. 14: Percent of Free Air Rating for Typical Resistor Cooled by Forced Air
Circulation.

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Resistor Selection
Application Notes
S hort - C ut C hart M ethod T o F ind R equired S ize
(as affected by application conditions)
1. For each Condition, locate the relevant value on the scales below 2. Multiply the Factors together.
and record the corresponding Factor (F1 to F7). Note: The Standard 3. Multiply the Watts by the product obtained from 2 above.
Free Air Condition Factor is always 1.

Watts Application Conditions


Ambient Pulse Limited
Temperature Enclosure Grouping Altitude Operation Cooling Air Temp. Rise

°C F1 % F2 no. F3 ft. F4 % F5 fpm F6 °C F7


300 6.6 100 2.0 std. brackets 100 1000 0.10 1500 0.27 40
50 13.0
5.0 3 1.4
2 1.3 1400 10.0
0.28
4.1 90 1.9 90 900 0.11 8.0
1.5 1300
0.29 7.0
3.2 12 1.6 0.12
80 1.8 80 1200 6.0
800 0.30 100
0.5" space

8 1.5 0.13 5.0


2.7 1100
70 1.7 70 1.5 0.14 0.32
4.0
4 1.4 700 1000
200 2.2 2 1.3 0.15
60 1.6 60 900
0.16 0.35 3.0

air velocity: feet per minute


600
Record the 1.9 12 1.5 0.17 800
thousands of feet

1.4
watts to be 50 1.5 50 0.18
percent load

2.5
dissipated as
1" space

8 1.4 0.19 700 0.40


1.6 500 0.20
set by your 2.0
40 1.4 40 600
circuit 4 1.3 1.3 200
1.4
conditions. 2 1.2 400 0.25 500
1.75
0.50
30 1.3 30
100 1.3 12 1.4 0.30 400 1.5
1.2 1.4
300 0.60
20 1.2 20 0.35 300 1.3
8 1.3
2" space

1.2
0.40
0.70 1.2
Standard 1.1
200 0.50
200
4 1.2
free air 50 1.1 10 1.1 10
0.60
0.80 1.1
2 1.1 100
conditions 5 1.0
0.75
0.90
1.0
25 1.0 None 1.0 1 1.0 0 100 1.0 Still 1.0 300 1.0

watts to be factor factor factor factor factor factor factor


dissipated
Temperature at Factors apply Factors apply to Factors apply to Percent load for Factors are Low temperatures
installation includes approximately for uniformly spaced altitudes show. No pulse operation approximations may be desired
room temperature average sheet banks of parallel derating is required must first be only. Effectiveness because of
plus temperature metal boxes of resistors with for altitudes to determined from of cooling varies adjacent
rise due to adjacent dimensions such spacing as shown. 5000 ft. above sea graphs and data on with installation. apparatus,
heat sources. that watts per sq. level. page xx. increased stability
in. of surface are in or maximum
the range of 0.2 to reliability.
0.4.

Example
Four resistors, each dissipating 115 watts, are to be Operation (1) On Ambient Temperature scale locate 50°C. Note and
mounted in a group. Spacing is to be 2” surface to sur- record F1 = 1.1 as shown. Locate and record the other factors.
face. Ambient to be 50°C (122°F). Enclosure to be total. F1 F2 F3 F4 F5 F6 F7
50° 100% 4@2” Standard Conditions
Other factors standard. Determine Watt Size required.
1.1 x 2.0 x 1.2 x 1 x 1 x 1 1
Operation (2) Multiply the factors together = 2.64
Operation (3) 115 Watts x 2.64 = 304 Watts Free Air Watt Size Rating
required for each resistor.

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Resistor Selection
Application Notes
T emperature C oefficient of R esistance
The resistance alloys used for all except the lowest ohmic Both of these wire classes are rated by the wire manu-
values show such little change with temperature that in most facturers as having a TCR of 0±20ppm/°C. The expression
power circuits the resistance is considered constant. Actually “0±20ppm/°C” implies that, although the nominal value of the
there may be changes at full load of -4% to +8% of the initial TCR is zero, the actual value may lie anywhere within the toler-
resistance. The change is attributed in most part to the “tem- ance range of –20ppm/°C to +20ppm/°C.
perature coefficient of resistance” (TCR) which is the change For other resistance wires such as the widely used nickel-
in resistance expressed as “parts per million per degree centi- chromium-iron, for example, a nominal value of +140ppm/°C is
grade of temperature” (ppm/°C). given. Actually, however, a tolerance of ±30ppm is applicable
For special applications which require very constant resis- so that the TCR may range between the limits of +110 to
tance, it may be necessary to specify the maximum permissible +170ppm/°C.
TCR for the range of temperature involved. This would limit Unfortunately, the TCR of a completed power resistor is
the choice of wire to only certain types of resistance alloys. generally somewhat different from that of the original wire.
The commonly known low TCR alloys in the 800 ohms per This is because the TCR may be affected by such factors as
circular-mil-foot class consist largely of nickel and chromium heat treatment during processing, and materials and methods
alloyed with small amounts of aluminum and either copper or of construction. Without special controls and precautions, the
iron. Other low resistivity alloys, 294 ohms per circular-mil-foot, TCR over the range of 25°C to 300°C rise may increase to as
consist primarily of nickel and copper with only traces of other much as
metals. 0±80ppm from the original 0±20ppm for certain types of
Temperature Attained, °C wire on vitreous enameled resistors. Theoretical changes in
-50 0 +25 +100 +200 +300 resistance with temperature are shown in Fig. 15.
+8%
The circuit designer should carefully consider the actual
90 ohms
+7% per C.M.F. wire needs of the circuit before specifying limits on the TCR of a
+380 PPM/ϒC desired resistor. Wherever possible it is best to select a resis-
+6%
tor for a critical application so that it operates at a low tem-
Calculated Change in Resistance

+5% perature rise. This will also provide the maximum stability over
675 ohms
per C.M.F. wire a long period. For low TCR (and other) applications, Ohmite
+4%
+140 PPM/ϒC can provide resistors with an “Ohmicone” (silicone-ceramic)
+3% coating. “Ohmicone” is processed at much lower temperatures
than vitreous enamel and therefore makes control of TCR and
+2%
tolerance easier. Data on the TCR and other properties of vari-
+1% ous alloys is given on page 98.
Range for
0 294 or 800 ohms
per C.M.F. wire
-1% ±20 PPM/ϒC

-2%
Ambient
Temp.
-3%
-100 0 +100 +200 +300
Temperature Rise, °C

Fig. 15: Calculated change in resistance with nominal TC assumed constant.

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Resistor Selection
Application Notes
R esistance A lloys and U ses
A number of different resistance alloys are used in winding Other Alloys
resistors and rheostats as shown in Fig. 16. The general use In addition to the alloys tabulated which show small changes
for each alloy is indicated by the column headed, “Resistance in resistance with temperature, there are others which some-
Range for Which Used.” Whether a particular alloy can be used times have to be used for very low resistance units. These
on a specific resistor can be estimated by dividing the given alloys have higher temperature coefficients, which limit their
resistance by the area of the given winding space and deter- use to applications where the change in resistance with load
mining whether the quotient falls within the limits given hereaf- is not important. An example is No. 60 alloy, which has a
ter. The “high resistance” alloys cover the range from approxi- resistance of 60 ohms per circular-mil-foot and a temperature
mately 10 to 25,000 ohms per square inch of winding area, the coefficient of +700ppm/°C.
“low to medium” type from 5 to 400 ohms and the “very low Ballast Wire
resistance” alloys from less than an ohm to 250 ohms. It should
There are other alloys which are selected especially for
be noted that the “Ohms per Square Inch” ranges overlap
their high temperature coefficient of resistance. These are
considerably, indicating that in many instances a given resis-
used for so-called “ballast” resistors where a large change in
tor could use any of several alloys. Both the upper and lower
resistance is desired with a change in load. A typical ballast
limits of the ranges are only approximate and in general can be
wire is Nickel, which has 58 ohms/cmf and a temperature coef-
extended somewhat when necessary.
ficient of +4800ppm/°C. Others are “Hytemco” and “Balco” at
The actual temperature coefficient of a complete resistor
120 ohms/CMF and a TC of +4500pp /°C.
is generally greater than the nominal for the wire alone. The
approximate change in overall resistance at full load is shown in
the table.
ASTM Ohms Mean Temp Temperature Resistance Average Resis-
Alloy Alloy Composition per Trade Coeff. of Res. Range for Range for tance Change
Class* (Approximate) CMF Names ppm/°C TCR °C Which Used at Full Load**
Nickel base, Evanohm
1a non-magnetic 800 Karma 0 ± 20 -65 to + 250 Very high, Medi Under ± 1%
Ni 75%, Cr 20% Moleculoy um and up, for to ± 2%
1b plus Al, Cu, Fe, etc. 800 Nikrothal L 0 ± 10 -65 to + 150 low temp. coeff.
Iron base, magnetic Alloy 815-R
2a Fe 73%, Cr 22.5%, 800 0 ± 20 -65 to + 200 Alternate Under ± 1%
Kanthall Dr
Al 4.5% (plus Co sometimes to ± 2%
Mesaloy
2b in one alloy) 800 0 ± 10 0 to + 150 for Class 1

Chromel A
3a 650 Nichrome V + 80 ± 20
Nickel-Chromium Nikrothal B -65 to + 250 High and + 4 to + 5%
80% — 20% Protoloy A + 60 ± 20 medium
3b 675 Tophet C
Chromel C
Electroloy
4 Nickel-Chromium-Iron 675 Nichrome + 140 ± 30 -65 to + 200 High and + 5 to + 8%
60%—16%—24% Nikrothal 6 medium
Tophet C
Advance
5a Copel 0 ± 20 Low and low Under
Copper-Nickel 300 Cupron -65 to + 150 to medium for ± 1% to ± 2%
5b 55% — 45% Cuprothal 294 0 ± 40 low temp. coeff.
Neutroloy
Low and low Under
6 Manganin 290 Manganin 0 ± 15 + 15 to + 35 to medium for ± 1%
13% Mn, 87% Cu low TC near 25°C to ± 2%**
Copper-Nickel 180 Alloy
7 77% — 23% 180 Cuprothal 180 + 180 ± 30 -65 to + 150 Very low + 5% to + 8%
Midohm
Copper-Nickel 90 Alloy
9 90% — 10% 90 95 Alloy + 450 ± 50 -65 to + 150 Very low + 5% to + 10%
Cuprothal 90
*American Society for Testing Materials. Tentative Specification B267-68.
**For resistor with 300°C hot spot rise from 25°C ambient except 54°C rise for Manganin.
Fig. 16: Table of Resistance Alloys Generally Used for Resistors and Rheostats.

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Resistance Values
Preferred Standard Resistance Values
The resistance values listed below and their decimal multiples is represented. The omission of a resistance value does not
have been designated as standard by the International Elec- necessarily mean that Ohmite cannot manufacture the desired
trotechnical Commission (IEC). This listing ensures that every value.
possible resistance value within its respective tolerance range Please contact Ohmite at 866-964-6483 or sales@ohmite.
com for resistance values not shown in this table.
1% Tol. 5% Tol. 10% Tol. 20% Tol. 1% Tol. 5% Tol. 10% Tol. 20% Tol. 1% Tol. 5% Tol. 10% Tol. 20% Tol.
E96 Values E24 Values E12 Values E6 Values E96 Values E24 Values E12 Values E6 Values E96 Values E24 Values E12 Values E6 Values
(Plus 250Ω (Plus 25Ω (Plus 25Ω (Plus 25Ω (Plus 250Ω (Plus 25Ω (Plus 25Ω (Plus 25Ω (Plus 250Ω (Plus 25Ω (Plus 25Ω (Plus 25Ω
and 500Ω) and 50Ω) and 50Ω) and 50Ω) and 500Ω) and 50Ω) and 50Ω) and 50Ω) and 500Ω) and 50Ω) and 50Ω) and 50Ω)
100 10 10 10 255 523
102 261 536
105 267 549
107 27 27 56 56
110 11 274 562
113 280 576
115 287 590
118 294 604
12 12 30 619
121 301 62
124 309 634
127 316 649
130 13 324 665
133 33 33 33 68 68 68
137 332 681
140 340 698
143 348 715
147 357 732
150 15 15 15 36 750 75
154 365 768
158 374 787
16 383 806
162 39 39 82 82
165 392 825
169 402 845
174 412 866
178 422 887
18 18 43 909
182 432 91
187 442 931
191 453 953
196 464 976
200 20 47 47 47
205 475
210 487
215 499
22 22 22 500 50 50 50
221 51
226 511
232
237
24
243
249
250 25 25 25

O h m ’ s L aw
Ohm’s Law defines the relationships between (P) power, (V) voltage, (I) cur-
P = Watts I = Amperes
rent, and (R) resistance. One ohm is the resistance value through which one
Watts = Volts Amperes = Volts
2

Ohms Ohms volt will maintain a current of one ampere.


I Current is what flows on a wire or R Resistance determines how
Watts = Amperes2 s Ohms
Amperes = Watts
Watts = Volts s Amperes Volts
Amperes = Watts conductor like water flowing down a much current will flow through a
V•I V/R Ohms
river. Current flows from negative to component. Resistors are used to
I R
2• P/V positive on the surface of a conductor. control voltage and current levels. A
P I Current is measured in (A) amperes very high resistance allows a small
V2/R Watts Amps √P/R
or amps. amount of current to flow. A very low
√P•R V R P/I2 resistance allows a large amount of
Volts Ohms V Voltage is the difference in electri- current to flow. Resistance is mea-
P/I V2/P cal potential between two points in sured in ohms.
I•R V/I a circuit. It’s the push or pressure
V = Volts R = Ohms behind current flow through a circuit, P Power is the amount of current
Volts = Watts s Ohms Ohms = Volts and is measured in (V) volts. times the voltage level at a given
Volts = Watts
Amperes
Volts2 point measured in wattage or watts.
Amperes Ohms =
Watts
Volts = Amperes s Ohms
Ohms = Watts 2
Amperes

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Resistor Terminology
Adjustable Resistor: A resistor so constructed Current-limiting Resistor: A resistor inserted in the portion under consideration. The unit
that its resistance can be readily changed.* into an electric circuit to limit the flow of current of impedance is the ohm and is represented
Alternating Current: A periodic current the to some predetermined value. Note: A current- by Z.
average value of which over a period is zero. limiting resistor, usually in series with a fuse or Intermittent Duty: A requirement of service
The equation for alternating current is the same circuit breaker, may be employed to limit the that demands operation for alternate intervals
as that for a periodic current except that I0=O* flow of circuit or system energy at the time of a of (1) load and no-load; or (2) load and rest; or
fault or short-circuit.* (3) load, no-load and rest; such alternate inter-
Ambient Temperature: The temperature of
the surrounding coiling medium, such as gas Dielectric Strength: The dielectric strength of vals being definitely specified.*
or liquid, which comes into contact with heated an insulating material is the maximum potential Intermittent-Duty Resistor: A resistor capable
parts of the apparatus.* gradient that the material can withstand without of carrying for a short period of time the high
rupture.* It is usually specified in volts per unit overload current for which it is designed without
Ampere: The unit of constant current which,
thickness. exceeding the specified temperature rise.
maintained in two parallel rectilinear conduc-
tors of infinite length separated by a distance of Dielectric Test: A test which consists of the Machine-Duty Resistor: A resistor for use in
one meter, produces between these conductors application of a voltage higher than the rated the armature or rotor circuit of a motor in which
a force equal to 2x10-7 mks (meter-kilogram- voltage for a specified time for the purpose of the armature current is almost constant.
second) units of force per meter of length. determining the adequacy against breakdown Mega Ohm: A unit of resistance equal to one
of insulating materials and spacings under nor- million ohms.
Armature Resistor: A resistor connected in
mal conditions.*
series with the armature of a motor either to MIL Resistor: A resistor built in accordance
limit the inrush current on starting, the gradual Direct Current: A unidirectional current in with Joint Army-Navy specifications.
short circuiting of which brings the motor to which the changes in value are either zero or
so small that they may be neglected. A given Multi-Section Resistor: A resistor having two
normal speed, or to regulate the speed by or more electrically independent sections.
armature-voltage control. current would be considered a direct current in
some applications, but would not necessarily NEC: The National Electrical Code is the stan-
Axiohm†: Centohm® Coated axial terminal dard of the National Board of Fire Underwriters
be so considered in other applications.*
wirewound resistor. for electric wiring and apparatus as recom-
Dividohm®†: A resistor with a bare side and
Bracket Terminal Resistor: A resistor mended by the National Fire Protection
equipped with slotted metal end j brackets that clamp for adjustment.
Association and approved by the American
serve as a means of mounting and connecting Edgeohm†: A high-current resistor made of an Standards Association.
to the resistor. alloy resistance ribbon wound on edge form-
ing an oval-shaped coil supported by grooved NEDA: National Electronic Distributors
Capacitance: That property of a system of Association.
conductors and dielectrics which permits the insulators which space adjacent turns and
insulate them from the support bars. Support NEMA: The National Electrical Manufacturers
storage of electricity when potential differ- Association, a non-profit trade association,
ences exist between the conductors. Its value is bars are secured to steel end pieces forming
a sturdy resistor suitable for continuous-and- supported by the manufacturers of electrical
expressed as the ratio of a quantity of electricity apparatus and supplies. NEMA is engaged
to a potential difference. A capacitance value is intermittent-duty applications.
EIA: Electronic Industries Alliance. in standardization to facilitate understanding
always positive.* between the manufacturers and users of elec-
Capacitor: A device, the primary purpose of Electromotive Force: The electromotive force trical products.
which is to introduce capacitance into an elec- is the agency causing the flow of current in
a circuit. It is the electrical pressure (or drop) Nominal Diameter: As applied to tubular resis-
tric circuit. Capacitors are usually classified, tors, this is the diameter of the ceramic tube
according to their dielectrics, as air capacitors, measured in volts.
expressed in inches and/or fractions thereof.
mica capacitors, paper capacitors, etc.* Farad: The unit of capacitance of an electric
condenser in which a charge of one coulomb Nominal Length: As applied to tubular resis-
Clearance: The shortest distance through tors, this is the length of the resistor base
space between two live parts, between live produces a difference of potential of one volt
between the poles of the capacitor. or core expressed in inches and/or fractions
parts and supports or other objects, or between thereof.
any live part and grounded part. Ferrule Resistor: A resistor supplied with fer-
rule terminals for mounting in standard fuse Non-Inductive Resistor: A non-inductive
Conduction: The transmission of heat or elec- power resistor is one in which the inductance
tricity through, or by means of, a conductor. clips.
and distributed capacitance are reduced to an
Conductor: A body so constructed from con- Field Discharge Switch: A switch usually of absolute minimum.
ducting material that it may be used as a carrier the knife blade type having auxiliary contacts
for connecting the field of a generator or motor Ohm: A unit of resistance defined as the resis-
of electric current.* tance at 0°C of a column of mercury of uniform
Continuous Duty: A requirement of service across a resistor (field discharge) at the instant
preceding the opening of the switch. cross-section having a length of 106.3 centime-
that demands operation at a substantially con- ters and a mass of 14.4 grams.
stant load for un indefinitely long time.* Fixed Resistor: A resistor designed to intro-
duce only one set amount of resistance into an Ohmmeter: An instrument for measuring elec-
Continuous-Duty Resistor: A resistor that is tric resistance that is provided with a scale
capable of carrying continuously the current electrical circuit.
graduated in ohms.
for which it is designed without exceeding the Henry: The unit of inductance of a closed cir-
cuit in which an electromotive force of one volt Periodic Duty: A type of intermittent duty in
specified temperature rise. which the load conditions are regularly recur-
Continuous Rating: Continuous rating is the is produced when the electric current traversing
the circuit varies uniformly at the rate of one rent.*
rating that defines the load which can be car- Periodic Rating: The rating which defines
ried for an indefinitely long time.* ampere per second.
Hot Spot: The point or location of maximum the load which can be carried for the alternate
Convection: Convection is the motion resulting periods of load and rest specified in the rating,
in a fluid owing to differences of density and the temperature on the external surface of a resis-
tor. the apparatus starting cold and for the total time
action of gravity. specified in the rating without causing any of
Corrib®†: A tubular resistor consisting of an Inductance: The (scalar) property of an elec- the specified limitations to be exceeded.*
tric circuit or of two neighboring circuits which
alloy resistance ribbon, crimped and edge- Power: The time rate of transferring or trans-
determines the electromotive force induced in
wound on a ceramic core, the ribbon being forming energy; the rate of doing work or
one of the circuits by a change of current in
securely and permanently fastened to the core expending energy.
either of them.*
by vitreous enamel or cement. Power Resistor: A resistor capable of dissipat-
Impedance: The apparent resistance of an
Creepage Distance: The shortest distance ing 5 watts or more.
AC circuit, being the combination of both the
between conductors of opposite polarity or Rating: A designated limit of operating char-
resistance and reactance. It is equal to the ratio
between a live part and ground as measured acteristics of a machine, apparatus or device,
of the value of the EMF between the terminals
over the surface of the supporting material. based on definite conditions.
to the current, there being no source of power

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Resistor Terminology
Note 1: Such operating characteristics as load, Resistive Conductor: A resistive conductor is Still Air: Still air is considered air having no
voltage, frequency, etc., may be given in the a conductor used primarily because it possess- circulation except that created by the heat of
rating. es the property of high electric resistance.* the resistor which is being operated.
Note 2: The rating of control apparatus in gener- Resistivity: The resistivity of a material is the Tapped Resistor: A resistor with two or more
al is expressed in volts, amperes, horsepower resistance of a sample of the material having steps.
or kilowatts as may be appropriate, except specified dimensions. Temperature Coefficient of Resistance: A
that resistors are rated in ohms, amperes and Resistor: A device, the primary purpose of measure of the increase or decrease in resis-
class of service.* which is to introduce resistance into an electric tance of a resistive conductor due to change in
Reactor: A device used for introducing reac- circuit.* temperature in parts per million (ppm).
tance into a circuit for purposes such as motor Resistor Core: The resistor core or base of RT = Rr + [Rr(αT – αTr)]
starting, paralleling transformers and control of a power resistor is the insulating support on Where,
current.* which the resistive conductor is wound.
Rectifier: A device which converts alternating RT = Resistance of conductor at temperature
Rheostat: An adjustable resistor so construct- T
current to unidirectional current by virtue of a ed that its resistance may be changed without
characteristic permitting appreciable flow of opening the circuit in which it may be con- Rr = Resistance of conductor at reference
current in only one direction.* nected.* temperature Tr
Resistance: The (scalar) property of an electric Screw-Base Resistor: A power-type resistor α = Temperature coefficient of resistance at
circuit or of any body which may be used as equipped with Edison-type screw-base termi- reference temperature Tr
part of an electric circuit which determines for a nals for quick interchangeability. Temperature Rise: Temperature rise is the dif-
given current the rate at which electric energy Short-Time Rating: The rating that defines the ference in temperature between the initial and
is converted into heat or radiant energy and load which can be carried for a short and defi- final temperature of a resistor. Temperature rise
which has a value such that the product of the nitely specified time, the machine, apparatus or is expressed in degrees C or F, usually referred
resistance and the square of the current gives device being at approximately room tempera- to an ambient temperature. Temperature rise
the rate of conversion of energy. In the general ture at the time the load is applied.* equals the hot spot temperature minus the
case, resistance is a function of the current, but ambient temperature.
the term is most commonly used in connection Silicone: A silicone coating meeting MIL-R-26
used on power type wirewound resistors. Thermal Shock: Thermal shock consists of a
with circuits where the resistance is indepen- sudden marked change in the temperature of
dent of the current.* Slim Mox A flat style resistor Ohmite manufac-
the medium in which the device operates.
Resistance Tolerance: The resistance tol- tures. They are available in a variety of sizes
and values. Thermocouple: A device for converting heat
erance of a power resistor is the extent to energy into electrical energy consisting of a
which its resistance may be permitted to devi- Single-Wound Resistor: A resistor that has
pair of dissimilar conductors so joined as to
ate above or below the specified resistance. only one layer of resistance wire or ribbon
produce a thermo-electric effect. It is used with
Resistance tolerance is usually expressed in wound around the insulating base or core.
a millivoltmeter to measure temperature rise in
percent. Stackohm®†: A resistor consisting of a hollow apparatus.
Resistance Method of Temperature ceramic core, oval in shape, about which resis-
Thermometer Method of Temperature
Determination: This method consists in the tance wire is wound and completely embedded
Determination: This method consists in the
determination of temperature by comparison of in an insulating and heat conducting coating.
determination of the temperature by a mercury
the resistance of the winding at the temperature or alcohol thermometer, by a resistance ther-
to be determined with the resistance at a known mometer, or by a thermocouple, any of these
temperature.** instruments being applied to the hottest part
R es i s t ance V a l u es of the apparatus accessible to a mercury or
alcohol thermometer.**
Abbreviations and Part Numbering Structure Tolerance (%) The tolerance is the allowable
Part deviation from teh nominal resistance value.
Numbering Scientific Varying Duty: A requirement of service that
Prefix Abbreviation Structure Numeric Value Description Notation demands operation at loads, and for intervals
Milli m Thousandth R001 0.001 1 Milli Ohm 1.0 x 10-3 of time, both of which may be subject to wide
variation.*
Centi c Hundredth R010 0.01 1 Centi Ohm 1.0 x 10-2
Voltage (V or E): The unit of measure is
Deci d Tenth R100 0.1 1 Deci Ohm 1.0 x 10-1 the volt. A unit of electrical pressure, EMF or
— — One 1R00 1 1 Ohm 1.0 x 100 potential difference. Ohmite’s voltage rating is
the voltage that can be applied to the resistor
Deca, Deka da Ten 10R0 10 1 Deca Ohm 1.0 x 101
without arcing or degrading the resistor.
Hecto h Hundred 1000* 100 1 Hecto Ohm 1.0 x 102 Voltage Coefficient (VCR) The unit of mea-
1001* 1,000 1 Kilo Ohm 1.0 x 103 sure is in parts per million (ppm). Voltage coef-
Kilo k Thousand 1002* 10,000 10 Kilo Ohms 1.0 x 104 ficient defines the change in the value of the
1003* 100,000 100 Kilo Ohms 1.0 x 105 resistor that occurs as the voltage changes.
1004* 1,000,000 1 Mega Ohm 1.0 x 106 The resistor is measured at two voltages and
1504* 1,500,000 1.5 Mega Ohms 1.5 x 106 the deviation is then calculated. VCR is usually
Mega M Million 1005* 10,000,000 10 Mega Ohms 1.0 x 107 states as the change per volt (ex. 2ppm/v).
1006* 100,000,000 100 Mega Ohms 1.0 x 108 Watt: A unit of electric power. It is the power
1506* 150,000,000 150 Mega Ohms 1.5 x 108 expended when one ampere of direct current
1007 1,000,000,000 1 Giga Ohm 1.0 x 109 flows through a resistor of one ohm.
1507 1,500,000,000 1.5 Giga Ohms 1.5 x 109 Winding Pitch: The distance from any point
Giga G Billion 1008 10,000,000,000 10 Giga Ohms 1.0 x 1010 on a turn of a resistive conductor to the cor-
1009 100,000,000,000 100 Giga Ohms 1.0 x 1011 responding point on an adjacent turn measured
1509 150,000,000,000 150 Giga Ohms 1.5 x 1011
parallel to the long axis of the winding.
100A 1,000,000,000,000 1 Tera Ohm 1.0 x 1012 * ASA Standard
Tera T Trillion 150A 1,500,000,000,000 1.5 Tera Ohms 1.5 x 1012
100B 10,000,000,000,000 10 Tera Ohms 1.0 x 1013 ** NEMA Standard
† Ohmite trade name
*Part Numbering Structure may vary by product line

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