Surge Protective Devices-Rev01
Surge Protective Devices-Rev01
Surge Protective Devices-Rev01
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
1.3 DEFINITIONS
O. fG: Cut-off frequency is equivalent to the frequency which induces an insertion loss of 3 dB
under certain test conditions as per IEC 61643-21. Unless otherwise indicated, this value
refers to a 50 Ω system
1.4 SUBMITTALS
E. Maintenance Data: For SPDs to include in maintenance manuals and to the satisfaction of
Employer’s requirements.
1. IEC 62305
2. IEC 61643-11.
3. IEC 61643-12.
4. IEC 61643-21.
5. IEC 61643-22.
6. BS 7671 (IET Wiring Regulations – Latest Edition).
A. Install certified “shock-guards’ on the equipment before shipping from the factory and shall
be retained in place till unpacked at site and inspected by Engineer, to ascertain whether the
“shock-guard” has been activated by any shock/impact during shipment.
1.7 WARRANTY
A. Provide complete system warranty in which Manufacturer, Installer, and Contractor are
jointly and severally liable and agree to repair or replace all defective components of the
warranted item. Warranty shall include both, materials and workmanship, warranty shall in-
clude:
1. Defective materials and installation.
2. Failure to comply with requirements stated in technical specifications.
3. Structural failures including, but not limited to, excessive deflection.
4. Faulty operation of movable parts such as hardware.
5. Deterioration of metals, metal finishes, and other materials beyond normal weather-
ing and use.
B. Warranty Period: 1 year from the date of the substantial completion of the project.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
1. ABB.
2. Eaton / Moeller
3. Eaton.
4. Emerson Electric.
5. GE Zenith Controls.
6. Leviton.
7. Siemens.
8. Dehn.
9. Furse.
10. Schneider Electric.
11. Lovato
12. Phoenix Contact
A. Maximum continuous operating voltage (Uc) of the SPD shall be equal to 110% of the
nominal system voltage as a minimum or the next higher rating to ensure the ability of the
system to withstand temporary r.m.s overvoltage (swell conditions), unless otherwise
recommended by manufacturer and approved by engineer.
B. The SPD shall be suitable for a supply main’s frequency between 47 Hz and 63 Hz.
C. All installed SPDs shall be connected in common mode to eliminate overvoltage between
each phase and earth and between neutral and earth, unless otherwise specified.
E. SPDs installed adjacent to the protected equipment shall have galvanized and electrostatic
painted enclosure and provided with suitable DIN rails for SPD and disconnector switch
fixation, unless otherwise recommended by the manufacturer and approved by the Engineer.
G. All SPDs shall be installed within or adjacent to the protected equipment within a distance
not exceeding 10 m. Where distance between two consecutive SPDs is less than 10 m, the
downstream SPD is not required.
A. Combined surge protective devices shall utilize MOV and GDT/ ESG technologies and
shall provide common mode and differential mode protection to eliminate overvoltage
between each phase and neutral and between neutral and earth.
B. Type I + II surge protective devices shall be provided where specified or shown on the
Drawings.
D. SPD shall be tested for Iimp simulated with 10/350 microseconds waveform, with the
following parameters for common mode: Iimp 100 kA within 50 micro seconds, charge (Q)
50 As within 5 ms and energy (W/R) 2500 kJ/Ohm within 5 ms, unless otherwise
recommended by the manufacturer and approved by the Engineer.
E. SPD shall be tested for Iimp simulated with 10/350 microseconds waveform, with the
following parameters for differential mode: Iimp 25 kA within 50 micro seconds, charge (Q)
12.5 As within 5 ms and energy (W/R) 156 kJ/Ohm within 5 ms, unless otherwise
recommended by the manufacturer and approved by the Engineer.
G. Short Circuit Withstand Capability (Isccr): Match the Switchboard short circuit level as a
minimum.
H. Common Mode Nominal Discharge Current (In): 100 kA with 8/20 microseconds waveform
unless otherwise recommended by the manufacturer and approved by the Engineer.
K. SPDs temporary overvoltage withstand shall comply with IEC 61643-11 requirements.
L. As an alternative to combined Type 1+2 SPD, hybrid surge protective devices may be used.
Hybrid SPDs shall be constructed using a primary and secondary stage hybrid transient
suppression system separated by suitable line inductive impedance to ANSI/UL 1449. The
primary stage shall utilize SAD technology, while the secondary stage shall be constructed
using multiple surge current diversion modules utilizing MOV technology and tested for
manufacturing defects. The SAD module shall not be self-sacrificing to protect the system;
rather it shall provide immediate transition to the secondary stage when subjected to
potentially harmful levels. The modules shall be designed and constructed in a manner that
ensures surge current sharing.
B. Type 1 surge protective devices shall be provided where specified or shown on the
Drawings.
D. SPD shall be tested for Iimp simulated with 10/350 microseconds waveform, with the
following parameters: Iimp [25] [35] kA within 50 micro seconds, charge (Q) [12.5] [17.5]
AS within 5 ms and energy (W/R) [156] [310] kJ/Ohm within 5 ms.
F. Short Circuit Withstand Capability (Isccr): Match the Switchboard short circuit level as a
minimum.
G. Nominal Discharge Current (In): 25 kA with 8/20 microseconds waveform, unless otherwise
recommended by the manufacturer and approve by the Engineer.
H. SPDs temporary overvoltage withstand shall comply with IEC 61643-11 requirements.
B. Type 2 surge protective devices shall be provided where specified or shown on the
Drawings.
D. SPD shall be tested with simulated 8/20 microseconds waveform, with In [5] [15] [20] kA.
G. Short Circuit Withstand Capability (Isccr): Match the Switchboard short circuit level as a
minimum.
H. SPDs temporary overvoltage withstand shall comply with IEC 61643-11 requirements.
A. Type 2+3 surge protective devices shall utilize MOV technology and shall provide common
mode and differential mode protection to eliminate overvoltage between each phase and
neutral and between neutral and earth.
B. Type 2+3 surge protective devices shall be provided where specified or shown on the
Drawings.
D. SPD shall be tested with a simulated combination wave of 8/20 microseconds waveform for
short circuit current and 1.2/50 microseconds waveform for open circuit voltage with U oc 6
kV.
F. Short Circuit Withstand Capability (Isccr): Match the Switchboard short circuit level as a
minimum.
H. SPDs temporary overvoltage withstand shall comply with IEC 61643-11 requirements.
A. Type 3surge protective devices shall utilize MOV technology and shall provide common
mode and differential mode protection to eliminate overvoltage between each phase and
neutral and between neutral and earth.
B. Type 3 surge protective devices shall be provided where specified or shown on the
Drawings.
D. SPD shall be tested with a simulated combination wave of 8/20 microseconds waveform for
short circuit current and 1.2/50 microseconds waveform for open circuit voltage with Uoc
[6][10][20] kV.
F. Short Circuit Withstand Capability (Isccr): Match the Switchboard short circuit level as a
minimum
H. SPDs temporary overvoltage withstand shall comply with IEC 61643-11 requirements.
2.8 IDENTIFICATION
B. The SPD’s shall be deployed based on the source of the surge and its intensity at the
boundary of each lightning protection zone (LPZ 0A/0B/1/2) as defined by IEC 62305-4.
C. SPD’s shall be properly designed to take into account the surge energy that they will be
subjected to and to limit the transient over-voltages to safe levels for equipment within the
protected zone.
D. SPD’s shall be able to limit conducted interference to a safe level so that the immunity of
the protected terminal equipment is not exceeded in accordance with the requirements of the
immunity and the test set-up described in EN 61000-4-5. The voltage protection level has to
be adapted to the immunity of the equipment to be protected.
E. SPD’s shall comply with the standardized test waveforms with peak currents used to test
SPD’s at each LPZ boundary given in IEC 61634-21 Table 3. Accordingly, each protective
device shall be labeled and tested to multiple categories and performance classes.
3. The following information shall be either marked on the body of the SPD or included
in the submittals for review. For each test performed on the SPD, the test conditions
shall be stated in the documentation:
a. Manufacturer’s name or trademark
b. Year and week of manufacture, or serial number.
c. Model number.
d. Service conditions.
e. Maximum continuous operating voltage Uc (AC and/or DC).
f. Rated current.
g. Voltage protection level Up.
h. Impulse reset (if applicable).
i. AC durability.
j. Impulse rating (according to IEC 61643-21 Table 3 - category and
corresponding parameters e.g. C2: 2k V/ 1kA).
k. Transmission characteristics (appropriate to the intended SPD use).
l. Additional information such as surge currents In, Iimp, series resistance.
m. SPD Category and rating.
G. SPD’s for telecommunications and signal processing equipment may be classified into three
basic application groups:
1. Telephone and data transmission equipment.
2. Data processing networks.
3. Radio communication equipment.
A. Surge protectors for telephone and data transmission equipment are divided into three types
:
1. Surge protectors for telecom networks.
2. Surge protectors for industrial networks.
3. Surge protectors for Local Area Networks (LANs).
1. SPD’s shall be based on a multi-stage hybrid design that combines a high discharge
current capacity with fast response time to provide:
a. A nominal discharge current greater than 5 kA at 8/20 μs impulse.
b. An ultra-fast response time < 1 ns.
c. Safe operation in end of life scenarios (fail-safe behavior: short circuit in case
of removal of device with no line-cut-off).
d. Low insertion loss.
E. Protection Configurations
c. Line + Shield Protection: Transmission and protection for the shield wire.
e. Low Capacitance Protection: For high bit rate links (> 1 Mbit/s):
1) A combination of a 3-electrode gas discharge tube, line resistors and 3-
pole low capacitance diodes.
f. Cat 6/Cat6A Protection: Designed for very high bit rate LAN (up to 1000
Mbit/s):
1) A combination of a 3-pole low capacitance diode and MOV.
Characteristic Application
Telecom Industrial Industrial Industrial
Telecom RS232 Modbus / LON-Bus
systems, RS485 / (Echelon)
ADSL, etc. Profibus
DP/FMS
Nominal Voltage (Un) 180V 12V 5V 5V
Maximum Continuous Operating DC 180V 15V 6V 6V
Voltage (Uc)
Maximum Continuous Operating AC 127V 10.6V 4.2V 4.2V
Voltage (Uc)
Maximum Current at 45 Deg. C (IL) 750mA 750mA 1000mA 1000mA
D1: Total lightning impulse current 10 kA 10 kA 10 kA 10 kA
(10/350 μs) (Iimp)
D1: Lightning impulse current 2.5 kA 2.5 kA 2.5 kA 2.5 kA
(10/350 μs) per line (Iimp)
C2: Total nominal discharge current 20 kA 20 kA 20 kA 20 kA
(8/20 μs) (In)
C2: Nominal discharge current (8/20 10 kA 10 kA 10 kA 10 kA
μs) per line (In)
Voltage protection level line-line for ≤270V ≤50V ≤25V ≤25V
Iimp D1 (Up)
Voltage protection level line-earth ≤550V ≤37V ≤550V ≤550V
for Iimp D1 (U p)
Voltage protection level line-line at 1 ≤250V ≤38V ≤11 ≤9
kV/μs C3 (Up)
Voltage protection level line-earth at ≤550V ≤19V ≤550 ≤550
1 kV/μs C3 (U p)
In-line resistance 1.8 ohms 1.8 ohms 1.0 ohms 1.0 ohms
Cut-off frequency line-line (fG) 25 MHz 2.7 MHz 100 MHz 1 MHz
Wiring 2 pairs 4 wires 2 pairs 2 pairs
A. Ethernet network surge protectors shall be designed for computer networks with very fast
data transfer speeds, up to 1 Gbit/s networks of Category 5E/6/6A and PoE / PoE+
installations.
B. Surge protectors for Local Area Networks (LAN’s) shall be based on a combination of 3-
pole gas tubes and fast clamping diodes.
C. Surge protectors shall be equipped with standard data processing connectors (such as RJ45
connectors) and shall be available in either a single enclosure to protect terminal equipment
or to fit in a 19’’ rack to protect at the switch level.
D. Video Transmission
1. Video Transmission shall be protected at the remote equipment level as well as at the
local digital recording devices.
F. Below Table shows characteristics of typical protection configuration for SPD’s at transition
from lightning protection zone (LPZ 0B to LPZ 2 and higher). Final selected configuration
shall be based on type of network, application voltage level and data transmission speed.in
addition to the recommendations of the protected equipment manufacturer.
Characteristic Application
Industrial
Ethernet, PoE+,
Cat 6, Class EA
Nominal Voltage (U n) 48V
Maximum Operating DC 48V
Voltage (Uc)
Maximum Operating AC 34V
Voltage (Uc)
Maximum Continuous DC 57V
Voltage Pair-Pair (PoE) (Uc)
Nominal Current (IL) 1A
C2: Nominal discharge current 150A
(8/20 μs) line-line (In)
C2: Nominal discharge current 2.5 kA
(8/20 μs) line-earth (In)
C2: Total nominal discharge 10 kA
current (8/20 μs) line-earth (In)
C2: Nominal discharge current 150A
(8/20 μs) pair-pair (PoE) (In)
Voltage protection level line-line ≤190V
for In C2 (Up)
Voltage protection level line- ≤600
earth for In C2 (Up)
Voltage protection level line-line ≤600
for In C2 (PoE) (Up)
B. SPD’s for outdoor use shall be suitable for the prevailing outdoor environmental conditions
described in Division 26, Section “Basic Electrical Materials and Methods”.
C. Material:
1. Housing: Brass, with white bronze tri-metal alloy.
2. Contacts: Bronze with gold/silver plating.
D. SPD’s shall be installed at the Service Entrance of the installation, to limit the propagation
of lightning currents, and also near sensitive equipment.
Characteristic Application
TETRA Wireless LAN Analogue &
5GHz Band Digital TV
PART 3 - EXECUTION
3.1 INSTALLATION
B. For equipment installed at the roof / outdoor, coordinate with the equipment manufacturer
for surge protection requirements according to the recommendations of the equipment
manufacturer.
C. Leads / wires shall be routed through the shortest straight parallel path. Wires shall be
twisted type to reduce conductor’s inductance.
D. Install SPDs such that the total SPD lead length(s) and size(s) along with the distance
between the SPD and the protected equipment does not exceed the values required by IEC
60364-5-53 or recommended by manufacturer for proper operation whichever is more
stringent.
E. Use crimped connectors and splices only. Wire nuts are unacceptable.
F. Tighten electrical connectors and terminals, including screws and bolts, according to
manufacturer’s published torque-tightening values and / or recommendations. If
manufacturer’s torque values are not indicated, use those specified in applicable Standards.
G. Wiring:
a. The grounding point of the surge protector and that of the protected equipment
shall be inter-connected.
c. The protected equipment shall be located near the surge protector (less than
10m). If this rule cannot be achieved, secondary protection shall be installed
near the equipment for coordinated surge protection.
d. The grounding conductor between the ground output of the protector and the
installation bonding circuit shall be as short as possible (less than 50 cm) and
shall have a cross-sectional area of at least 2.5 mm².
f. Protected and unprotected wires shall be kept apart to limit the potential for
coupling.
A. Perform the following tests and inspections with the assistance of a factory-authorized
service representative.
B. Correct malfunctioning units on-site, where possible, and retest to demonstrate compliance;
otherwise, replace with new units and retest.
B. Do not perform insulation-resistance tests of the distribution wiring equipment with SPDs
installed. Disconnect SPDs before conducting insulation-resistance tests, and reconnect
them immediately after the testing is over.
C. Energize SPDs after power system has been energized, stabilized, and tested.
3.4 DEMONSTRATION