Quantium 110 & 210

Parts Manual

Document Ref 948974-001 Rev

-5
12\2015
 Quantium 110 & 210 Parts Manual

Great care has been taken in the preparation of this manual however Tokheim shall not be liable
for any misunderstanding, errors and/or loss or defect arising from the use of this manual.
Tokheim shall not be liable for damage to the product, nor for personal or third party injury,
caused by incorrect use of the product or by attempts to maintain or to repair the product by
parties other than those fully trained by Tokheim or by its accredited third party representatives.

© Copyright by Tokheim. All intellectual rights arising from, accruing to,and residing in this
manual belong to Tokheim. No part of this document may be reproduced in any form without the
express written permission of Tokheim.

Tokheim reserves the right to apply changes to this document and the equipment without further
notice.

Document Ref 948974-001 Rev 5

Quantium 110 & 210 Parts Manual Revision Record

REVISION RECORD
Date Revision Page Reason
16/12/2010 1 All Original Issue
07/07/2011 2 3-5 Main Contents updated
2 2-1 Section 2 Contents updated
2 2-9 & 2-11 950397 & 950394 Temp. Comp. Noz Panels added to Parts
2 2-23 & 2-25 950397 & 950394 Temp. Comp. Noz Panels added to Parts
2 2-33 New headings added
2 2-34 to 2-35 New Lock Assembly added
2 3-16 945127-013 Gold Scuffguard added to parts
2 3-17 990295-004 Gold Sleeve & 945128-013 Prod. Sleeve added
2 3-18 945129-021 Gold Splashguard addded to parts
2 3-19 901140-026 Gold Sleeve Break added to parts
2 4-8 to 4-9 Filter Assembly & Parts List updated
2 4-37 Part 949545 replaced with 949881
2 4-49 Part 949545 replaced with 949881
2 5-1 Section 5 Contents updated
2 5-16 to 5-17 EMT Only Calc. Doors Assembly & Parts List added
2 5-20 to 5-21 TQC-IPD Calc. Door Assembly & Parts List added
2 5-22 to 5-23 TQC-IPD Calc. Door Assembly with IPI & Parts List added
2 5-48 to 5-49 Anti-fraud Assemblies & Parts List added
2 5-50 to 5-51 Calc. Head Anti-fraud Assembly & Parts pages removed
2 6-3 900060-021&-022 replaces 900060-008&-009. -020 added

29/11/2013 3 6-3 Ballon (16) Updated

3 Front Cover Front Cover Updated
3 1-4 Main Contents Updated
3 2-1 Section 2 contents updated
3 2-8 to 2-11 Drawing & Parts List Updated
3 2-16 to 2-19 Drawing & Parts List Updated
3 2-22 to 2-25 Drawing & Parts List Updated
3 2-32 to 2-35 2.3 Q210 SDS Frame & Cladding
3 2-36 to 2-37 2.3.1 Q210 SDS Hydraulic door added
3 2-40 to 2-41 Drawing & Parts List Updated
3 4-1 to 4-2 Section 4 contents updated
3 4-4 to 4-5 EPZ (TQP-RS) Flexible pipe connections - Manufactured after
Febuary 2012 added
3 4-16 to 4-19 Drawing & Parts List Updated
3 4-20to 4-23 4.3.3 TQP-HS (PAS V3) Hydraulic stack - Manufactured after
Agust 2010 added
3 4-27 Parts List Updated
3 4-29 Parts List Updated
3 4-31 Parts List Updated
3 4-36 to 4-31 4.5.5 meter A2 to hose H1 & meter B1 to hose H4 (with
satellite) - Manufactured after Febuary 2012 added
3 4-38 to 4-39 4.5.6 Meter A2 to hose H1 (PAS V3 80LPM) added
3 4-40 to 4-41 Drawing & Parts List Updated
3 4-43 Parts List Updated
3 4-44 to 4-45 4.5.9 Meter A2/B2 to hose H1 - Submerged added
3 4-54 to 4-55 4.5.12 Meter A2/B2 to hose H1 with satellite Manufactured
after Febuary 2012 added
3 4-56 to 4-57 4.5.13 meter A2/B2 to H1 with satellite - submerged added
(Cont.)

Document Ref 948974-001 Rev 5 2

Revision Record Quantium 110 & 210 Parts Manual

Date Revision Page Reason

29/11/2013 3 4-62 to 4-63 4.5.15 Meter A2/B2 to hoses H1/H4 - Manufactured after
February 2012 added
3 4-72 to 4-75 4.5.18 Meter A2/B2 to hoses H1/H4 with satellite -
Manufactured after February 2012 added
3 4-76 to 4-77 4.5.19 Q210 SDS Pipe assembly added
3 4-78 to 4-101 4.6 Pipe assembly - Manufactured after June 2013 added
3 4-102 to 4-103 4.7 Q210 Debowser added
3 4-106 to 4-107 Drawing & Parts list Updated
3 4-108 to 4-109 4.10.1 SIB valves assembly added
3 4-110 to 4-111 Drawing & Parts list Updated
3 4-112 to 4-113 4.10.3 ASCO valve assembly added
3 4-116 to 4-117 4.10.5 ACV Valve assemblies added
3 5-1 Section 5 Contents updated
3 5-6 to5-7 5.1.2 Q110 TQC-IPD Calculator head assembly added
3 5-12 to 5-13 5.1.4 Q210 TQC-IPD Calculator head assembly added
3 5-14 to 5-17 5.2.1 WWC Centerplate assembly added
3 5-18 to 5-19 5.2.2 TQC-IPD Electronics plate added
3 5-30 to 5-31 Drawing & Parts list Updated
3 5-33 Parts list updated
3 5-38 to 5-39 5.5 TQC-IPD Battery sealing added
3 5-46 to 5-47 Drawing & Parts list Updated
3 5-50 to 5-51 5.9.2 TQC-IPD main rail added
3 5-54 to 5-55 5.10.2 Q210 SDS Junction box added
3 5-62 to 5-63 5.14 Q210 Calc head with OPT added
3 6-64 to 5-65 5.14.1 OPT anti fraud Asm added
3 5-66 to 5-67 5.14.2 OPT head assembly added
3 5-68 to 5-69 5.14.3 OPT Door with LCD display added
3 5-70 to 5-71 5.14.4 OPT Door assembly added
3 5-72 to 5-73 5.14.5 OPT head electronics added
3 5-74 to 5-75 5.14.6 OPT Head crypto PSU/heater assembly added
3 5-76 to 5-77 5.14.7 OPT Head mains rail assembly added
3 5-78 to 5-79 5.14.8 OPT Head crypto VGA power rail added
3 6-1 Section 6 contents updated
6-8 to6-9 6.2.2 Q110 GRVP Assembly - Manufactured after June 2013
3 added
6-12 to 6-13 6.3.2 Q210 GRVP Assembly - Manufactured after June 2013
3 added
6-16 to 6-17 6.4.2 Q210 EVCR Open loop assembly - Manufactured after
3 June 2013 added
3 6-20 to 6-21 6.5.2 Q210 EVCR Self calibration (closed loop) assembly -
manufactured after June 2013
3 6-32 to 6-33 6.9.2 Risbridger shear valve added
3 6-34 to 6-35 6.9.3 UK Risbridger shear valve added
3 Back Cover Back Cover updated
3 2-32 to 2-33 Q210 Sub Frame Assembly Added
3 2-34 to 2-35 Filter Immerg Stack Assembly

20/11/2014 4 4-13 4.3.1 EPZ (TQP-RS) Hydraulic Stack, Motors Updated

4 4-21 4.3.3 TQP-HS (PAS V3) Hydraulic Stack - Manuafactured
After August 2010, Motors Updated

(Cont.)

3 Document Ref 948974-001 Rev 5

Quantium 110 & 210 Parts Manual Revision Record

Date Revision Page Reason

20/11/2014 4 5-14 to 5-15 5.1.2 TQC Calchead Assembly addded
5-38 to 5-39 5.3.9 TQC Non Recesed Door Assembly added
5-40 to 5-41 5.3.10 TQC IPD Non Receced Calculator Door added
5-42 to 5-43 5.3.11 TQC Estop Non Reveced Calculator Door added
5-22 to 5-25 5.2.3 TQC Centerplate Assembly added
5-26 to 5-29 5.2.4 TQC-EST Centerplate Assembly added
5-30 to 5-33 5.2.6 TQC VGA Centerplate Assembly added
5-72 to 5-73 5.9.3 TQC Main Rail Assemby added
5-74 to 5-75 5.9.4 TQC Options Rail Assembly
5-3 5.1.1 Q110 WWC Calchead Assembly (18) updated
5-9 5.1.3 Q210 WWC Calchead Assembly (19) updated
5-13 5.1.4 Q210 TQC-IPD Calchead Assembly (14) updated
2-19 2.2.1 Frame Assembly (31) 953216 Option added
2-33 2.3.2 Q210 Submerged Frame Assembly Manufactured After
February 2014 (9) 953216 Option added

18/12/2015 5 2-2 add 949543

2-3 946349 replaced by 957737
2-9 904133 replaced by 952364
2-11 943486 replaced by 958034
2-16 add 949543
2-19 946349 replaced by 957737
2-21 904133 replaced by 952364
2-34 update to assembly
3-15 add in, 901852-009, 10, 11, 12
3-15 Add new sub section 3.3.4 Debowser Nozzle, Nozzle
assembly part number is 906393
4-11 901693 replaced by 948807 ( update drawing)
4-23 ADD IN 948971-003
4-27 OBSOLITE REMOVE 903590
4-90 add in new ndt q210 submerged
4-99 add in high flow asco valves, Single flow valve:, - valve asm
957532-001, - valve body 957533, - coil single flow 957535,
Double flow valve:, - valve asm 957532-002, - valve body
957534, - coil single flow 957536
5-2 update to assembly, PRESET CUTOUTS ADDED INTO
BOXES
5-3 948747 replace by 952280
5-4 update to assembly, PRESET CUTOUTS ADDED INTO
BOXES
5-6 update to assembly, PRESET CUTOUTS ADDED INTO
BOXES
5-22 UPDATE TO CENTERPLATE 29 951222
5-22 950534 REPLACED BUY 957834 + 957835 VELCRO STRAP
5-23 943721 replaced by 951222
5-35 add in 3 push button doors 957387, 957389
5-35 Add in non recessed calc door asm 955451, 955450, 955449,
955448,954803,954602,954601,954600
5-53 948320 replace by 957465
5-91 904133 replaced by 952364
5-93 905431 replaced by 957881
6-3 946349 replaced by 957737
6-3 add in boxer pump 979116
6-25 901597 replaced by 909674

Document Ref 948974-001 Rev 5 4

 Quantium 110 & 210 Parts Manual Contents

CONTENTS

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1 How To Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.1 Drawing Interpretation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.2 Product Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Authorised Technicians . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5 Health & Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5.1 Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5.2 Duties of the Employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5.3 Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.5.4 Warning Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.5.5 Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.6 Standards & Certificates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.6.1 Dispenser Marking for the ATEX Directive . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.6.2 Special Conditions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.7 MID Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

2 CLADDING & FRAMEWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.1 Q110 Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.1.1 Q110 Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.1.2 Q110 Submerged Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.1.3 Q110 Cladding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.1.4 Q110 Airgap Gland Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.2 Q210 Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.2.1 Q210 Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.2.2 Q210 Cladding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2.2.3 Q210 Airgap Gland Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2.3 Q210 Submerged Frame Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2.3.1 Q210 Submerged Frame Assembly -
Manufactured Before January 2014. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2.3.2 Q210 Submerged Frame Assembly -
Manufactured After February 2014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2.3.3 Filter Submerged Stack Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2.4 Q210 SDS Frame & Cladding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
2.4.1 Q210 SDS Hydraulic Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
2.5 Lock Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
2.5.1 Lock Assembly - Manufactured Before July 2011 . . . . . . . . . . . . . . . . . . . 2-40
2.5.2 Lock Assembly - Manufactured After June 2011 . . . . . . . . . . . . . . . . . . . . 2-42

3 HOSES & NOZZLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.1 Nozzle Boot Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2 Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.2.1 Hook Hose System - 320cm Long El aflex . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.2.2 Hook Hose System - 320cm Long Goodyear . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3.2.3 Hook Hose System - 385cm Long. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.2.4 Spring Mast System - 424cm Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.2.5 Extra Long Hoses - 550cm Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.3 Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
 3.3.1 Elaflex ZVA2 Nozzles (Non-Secure). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.3.2 Elaflex ZVA25 Nozzles (Non-Secure). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.3.3 OPW Nozzles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Document Ref 948974-001 Rev 5 1

 Contents Quantium 110 & 210 Parts Manual

3.3.4 Debowser Nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

3.4 Nozzle Extras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.4.1 Nozzle Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.4.2 Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.4.3 ZvA2 Product Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.4.4 ZVA2 Splashguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3.4.5 Sleeve Breaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.4.6 Break Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

4 DISPENSER HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.1 Flexible Pipe Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.1.1 EPZ (TQR-RS) Flexible Pipe Connections -
Manufactured Before March 2012. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.1.2 EPZ (TQP-RS) Flexible Pipe Connections -
Manufactured After February 2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.1.3 PAS V3 (TQP-HS) Flexible Pipe Connections . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.1 .4 Submerged Flexible Pipe Connect ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4.2 Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4.3 Hydraulic Stack Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.3.1 EPZ (TQP-RS) Hydraulic Stack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.3.2 PAS V3 (TQP-HS) Hydraulic Stack -
Manufactured Before September 2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.3.3 TQP-HS (PAS V3) Hydraulic stack -
Manufactured After August 2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20 4.4 Hand
Crank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24 4.5 Pipe
Assemblies - Manufactured Before July 2013 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 4.5.1
Meter A2 to Hose H1 and Meter B1 Hose H4 (Standard). . . . . . . . . . . . . . 4-26 4.5.2 Meter
A2 to Hose H1 and Meter B1 to Hose H4 (With Valve) . . . . . . . . . . 4-28 4.5.3 Meter A2 Hose
H1 and Meter B1 to Hose H4 (With VR). . . . . . . . . . . . . . 4-30
4.5.4 Meter A2 to Hose H1 and Meter B1 to Hose H4 (With Satellite) -
Manufactured Before March 2012. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4.5.5 Meter A2 to Hose H1 and Meter B1 to Hose H4 (With Satellite) -
Manufactured after February 2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-
34 4.5.6 Meter A2 to Hose H1 (PAS V3 80LPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
4.5.7 Meter B2 to Hose H4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4.5.8 Meters A2/B2 to Hose H1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4.5.9 Meters A2/B2 to Hose H1 - Submerged . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
4.5.10 Meters A2/B2 to Hose H1 with Satellite -
Manufactured Before December 2010. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
4.5.11 Meters A2/B2 to Hose H1 with Satellite -
Manufactured After November 2010. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
4.5.12 Meters A2/B2 to Hose H1 With Satellite -
Manufactured After February 2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
4.5.13 Meters A2/B2 to Hose H1 With Satellite - Submerged . . . . . . . . . . . . . . . . 4-50
4.5.14 Meters A2/B2 to Hose H1/H4 -
Manufactured Before March 2012. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
4.5.15 Meters A2/B2 to Hoses H1/H4 -
Manufactured After February 2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54
4.5.16 Meters A2/B2 to Hose H1/H4 with Satellite -
Manufactured Before December 2010. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56
4.5.17 Meters A2/b2 to Hoses H1/H4 With Satellite -
Manufactured After November 2010. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60
4.5.18 Meters A2/B2 to Hoses H1/H4 With Satellite -
 Manufactured After February 2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64

2 Document Ref 948974-001 Rev 5

Quantium 110 & 210 Parts Manual Contents

4.5.19 Q210 SDS Pipe Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-66 4.6

Pipe Assemblies - Manufactured After June 2013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-68 4.6.1
Meter A2 to Hose H1 and Meter B1 to Hose H4 (Standard). . . . . . . . . . . . 4-68 4.6.2 Meter to
A2 Hose H1 and Meter B1 to Hose H4 (With VR). . . . . . . . . . . . 4-70 4.6.3 Meter A2 to Hose
H1 and Meter B1 to Hose H4 (With Satellite) . . . . . . . . 4-72 4.6.4 Meter A2 to Hose H1
(PASV3 80LPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-74 4.6.5 Meters A2/B2 to Hose H1 . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-76 4.6.6 Meters A2/B2 to Hose H1 - Submerged .
. . . . . . . . . . . . . . . . . . . . . . . . . . 4-78 4.6.7 Meters A2/B2 to Hose H1 With
Satellite. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-80 4.6.8 Meters A2/B2 to Hose H1 With Satellite
- Submerged . . . . . . . . . . . . . . . . 4-82 4.6.9 Meters A2/B2 to Hoses H1/H4 . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . 4-84 4.6.10 Meters A2/B2 to Hoses H1/H4 With Satellite . . . . . . . . . . .
. . . . . . . . . . . . 4-86
4.7 Q210 Debowser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-88
4.8 Submerged Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-90
4.9 Pipe Nut Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-92
4.10 Valve & Fittings Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94
4.10.1 Sib Valve Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94 4.10.2
Danfoss Valve Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-96 4.10.3 ASCO
Valve Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-98 4.10.4 High Flow
ASCO Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-100 4.10.5 Inline Valve
Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-102 4.10.6 ACV Valve
Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-104
4.11 Air Vent Pipe Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-106

5 DISPENSER ELECTRONICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1 Calculator Head Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5.1.1
Q110 WWC Calculator Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5.1.2 Q110 TQC-
IPD Calculator Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5.1.3 Q210 WWC Calculator
Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5.1.4 Q210 TQC-IPD Calculator Head
Assembly . . . . . . . . . . . . . . . . . . . . . . . . 5-12 5.1.5 Q210 TQC Calculator Head
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.2 Centreplate Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-
16 5.2.1 WWC Centreplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.2.2 TQC-IPD Electronics Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.2.3 TQC Centre Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.2.4 TQC-EST Centre Plate assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5.2.5 TQC-EST VGA Centre Plate assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5.3 Calculator Door Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-
34 5.3.1 Blank Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5.3.2 Standard Door with LCD Display & Programming Switch Magnet . . . . . . 5-36
5.3.3 Standard Door with Illuminated Product Indication . . . . . . . . . . . . . . . . . . 5-38
5.3.4 Standard Door with Electromechanical Totalisers . . . . . . . . . . . . . . . . . . . . 5-40
5.3.5 Standard Door with Emergency Push Button . . . . . . . . . . . . . . . . . . . . . . . 5-42
5.3.6 TQC-IPD Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
5.3.7 TQC-IPD Door with Illuminated Product Indication . . . . . . . . . . . . . . . . . 5-46
5.3.8 TQC- IPD Door with Electromechanical Totalisers . . . . . . . . . . . . . . . . . . . 5-48
5.3.9 Q110 TQC 664 Non-Recess Calculator Door Assembly. . . . . . . . . . . . . . . 5-50
5.3.10 Q110 TQC 775 Non-Recess Calculator Door Assembly. . . . . . . . . . . . . . . 5-52
5.3.11 Q110 WWC 664 Non-Recess Calculator Door Assembly . . . . . . . . . . . . . 5-54
5.3.12 Q210 TQC Non-Recess Calculator Door Assembly . . . . . . . . . . . . . . . . . . 5-56
5.3.13 Q210 TQC IPD Non-Recess Calculator Door Assembly . . . . . . . . . . . . . . 5-58
5.3.14 Q210 TQC Emergency Stop Non-Recess Calculator Door Assembly . . . . 5-60
5.4 WWC Centreplate Support Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
5.5 TQC-IPD Battery Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64

Document Ref 948974-001 Rev 5 3

 Contents Quantium 110 & 210 Parts Manual

5.6 Capacitor Box Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-

66 5.6.1 Q110 Capacitor Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66
5.6.2 Q210 Capacitor Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
5.7 Pulser Sealing Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
5.8 Keypad Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72
5.9 Rail Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74
5.9.1 WWC Mains Rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74 5.9.2
TQC-IPD Mains Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76 5.9.3 TQC
Mains Rail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78 5.9.4 TQC Options
Rail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80
5.10 Junction Box Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-82
5.10.1 Mains, Comms or Mini Master Junction Box . . . . . . . . . . . . . . . . . . . . . . . 5-84
5.10.2 Q210 SDS Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-86
5.11 Mechanical Totalisers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-88
5.12 Protection Panel Push Button Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-88
5.13 Anti-Fraud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-90
5.14 Q210 Calculator Head with OPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-92
5.14.1 OPT Anti Fraud Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-94 5.14.2
OPT Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-96 5.14.3 OPT
Door with LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-98 5.14.4 OPT Door
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-100 5.14.5 OPT Head
Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-102 5.14.6 OPT Head Crypto
PSU/Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 5-104 5.14.7 OPT Head Mains
Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-106 5.14.8 OPT Head Crypto VGA
Power Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-108

6 VAPOUR RECOVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-
2 6.1 VR Pump & Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2 VR Boxer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3 VFM Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.4 Q110 GRVP Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.4.1 Q110 GRVP Assembly - Manufactured Before July 2013 . . . . . . . . . . . . . . 6-8 6.4.2
Q110 GRVP Assembly - Manufactured After June 2013 . . . . . . . . . . . . . . 6-10 6.5 Q210
GRVP Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 6.5.1
Q210 GRVP Assembly - Manufactured Before July 2013 . . . . . . . . . . . . . 6-12 6.5.2 Q210
GRVP Assembly - Manufactured After June 2013 . . . . . . . . . . . . . . 6-14
6.6 Q210 ECVR Open Loop Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.6.1 Q210 ECVR Open Loop Assembly -
Manufactured Before July 2013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.6.2 Q210 ECVR Open Loop Assembly -
Manufactured After June 2013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.7 Q210 EVCR Self Calibration System (Closed Loop) Assembly . . . . . . . . . . . . . . . . . 6-20
6.7.1 Q210 EVCR Self Calibration System (Closed Loop) Assembly -
Manufactured Before July 2013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.7.2 Q210 EVCR Self Calibration System (Closed Loop) Assembly -
Manufactured After June 2013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.8 VFM Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.8.1 VFM Assembly - Manufactured Before November 2010 . . . . . . . . . . . . . . 6-24
6.8.2 VFM Assembly - Manufactured After October 2010 . . . . . . . . . . . . . . . . . 6-26
6.9 Standard Vapour Return Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6.10 Vapour Return Line With Shear Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.11 VR Shear Valve Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
6.11.1 Ethanol Shear Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
6.11.2 Risbridger Shear Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
6.11.3 UK Risbridger Shear Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
4 Document Ref 948974-001 Rev 5
Quantium 110 & 210 Parts Manual Introduction

CONTENTS

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1 How To Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.1 Drawing Interpretation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.2 Product Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Authorised Technicians . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5 Health & Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5.1 Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5.2 Duties of the Employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5.3 Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.5.4 Warning Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.5.5 Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.6 Standards & Certificates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.6.1 Dispenser Marking for the ATEX Directive . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.6.2 Special Conditions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.7 MID Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Document Ref 948974-001 Rev 5 Page 1–1

 Introduction Quantium 110 & 210 Parts Manual

1 INTRODUCTION

1.1 How To Use This Manual

It is recommended that all relevant persons familiarise themselves with the contents of
this manual prior to carrying out any operations or procedures.
This manual is divided into sections which are described as follows: -
Section 1 - Introduction
This section contains information on how to use the manual, the scope of equipment
covered, recommendations on qualified technicians and contact information. It also
includes relevant health and safety information required for the safe practice of common
maintenance procedures.
Section 2 - Cladding & Framework
This section contains the part identification list for the dispenser cladding and framework.

Section 3 - Hose Management

This section contains the part identification list for the dispenser hose management.
Section 4 - Dispenser Hydraulics
This section contains the part identification list for the dispenser hydraulics.
Section 5 - Dispenser Electronics
This section contains the part identification list for the dispenser electronics.
Section 6 - Vapour Recovery
This section contains the part identification list for the dispenser vapour recovery system.

1.1.1 DRAWING INTERPRETATION

This Parts Manual is designed to show the maximum number of options and
configurations using the minimum number of drawings. Therefore in many
cases, the drawings will not correspond to a particular dispenser configuration
and the engineer must take care to identify the required arrangement on the
drawing.
For clarity, the following guidelines have been applied to the Parts Manuals:-
1• Item quantities are not shown on the drawings or parts lists.
2• If there are multiple sub-assemblies displayed on the same drawing then only
one instance is exploded.
3• Where possible, duplication has been avoided.

1.2 Product Scope

The equipment and models covered by the contents of this manual are: -
The Quantium 110 & 210 range of fuel dispensers, with the exception of the LPG
version. For information on Quantium LPG dispensers refer to the relevant LPG manual
as provided by Tokheim.
All dispensers in the range use the same standard sub-assemblies and offer a wide range
of configurations and include provision for options such as integrated payment terminal,
vapour recovery etc.

Page 1–2 Document Ref 948974-001 Rev 5

 Quantium 110 & 210 Parts Manual Introduction

1.3 Authorised Technicians

Only qualified technicians familiar with the contents of this manual should carry out the
procedures contained herein.
WARNING : ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS
MANUAL, BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY
RESULT IN SERIOUS INJURY OR LOSS OF LIFE.

IMPORTANT : THIS MANUAL IS NOT INTENDED TO REPLACE THE

SERVICES OF A FULLY QUALIFIED TECHNICIAN.

1.4 Contact Information

For information relating to the contents of this manual please contact: -
Technical Author
Tokheim UK Ltd.
Dundee, Scotland
author@dundee.tokheim.com

1.5 Health & Safety

1.5.1 SAFETY CHECKLIST

1• It is obligatory that this checklist be fully complied with during all work at the
petrol station, particularly construction or repair work.
2• It is the duty of the contractor to ensure that all workers employed by him
obey each and all of the relevant laws, directives and other regulations.
Areas where special caution is required
3• The insides of tanks, tubes, dome shafts, filling shafts, change over shafts,
vessels and dispensers.
4• All areas in which fuel vapour that is heavier than air can accumulate, e.g.
fuel separator, draining shafts, low located rooms, cellars, excavations, pipe trenches etc.
5• The areas around the outlets of tank ventilation pipes, especially during the
filling phase.
6• All areas near dispensers, tanker lorries and other vehicles while they are
being tanked up, and particularly when there is a lack of wind.
7• A radius of 1.0 metres around petrol carrying pipes, as well as pipes that are
not vapour free.
8• Silt traps.

1.5.2 DUTIES OF THE EMPLOYEES

1• To ensure optimal accident prevention in our company, in addition to general
rules applying to worker’s protection, it is necessary to take into account all the national protection of
workers legislation and to actively support all measures which enhance safety standards.
2• It is an employee’s duty to follow all company directives regarding the prevention
of accidents, unless such directives can be proved to be unfounded.
3• Employees should not follow any instructions that go against safety standards.

Document Ref 948974-001 Rev 5 Page 1–3

 Introduction Quantium 110 & 210 Parts Manual

1• Employees are only permitted to use equipment for its original purpose, and
this is defined by the company alone.
2• If an employee detects equipment that is deficient in terms of safety, he shall
eliminate this deficiency immediately. If such safety rectification is not part of his defined area of
activities, or if his knowledge is insufficient to carry out such work he must immediately inform his
superior about the detected safety deficiency.
This equally applies to:
1) Work Materials which have not been correctly packed or correctly marked in order
to meet safety requirements.
2) Work Methods or work processes which have not been correctly coordinated or
controlled in order to meet safety requirements.
3) Where dangerous activities are carried out by several persons, the need for a
permanent faultless communication between them in order to avoid dangerous events shall require the
appointing of one person in order to carry out overall supervision.

1.5.3 HAZARDS
Prior to starting work, the dispenser must be isolated (i.e. entirely disconnected
from the mains supply) and the mains supply switch locked in the OFF position.
The submerged pump (if applicable) and control signals from the dispenser must
also be isolated. This is done to provide safety for the technician. As a further
precaution, switch off the mains supply in the service station shop and place a
clear notice on the switch to avoid it being turned on again inadvertently.
WARNING : THE CONNECTION AND DISCONNECTION OF
ELECTRICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY
QUALIFIED PERSONNEL AUTHORISED FOR SUCH ACTIVITIES.
WORK IN DANGEROUS AREAS MUST BE MADE SAFE BY
OBSERVING ALL THE NATIONAL SAFETY REQUIREMENTS IN
FORCE.

It is not permitted to put a fuel dispenser into operation before an authorised

official has inspected it and released it. This depends upon the national
regulations in force.
Components filled with fuel must be drained in such a way to conform to
local and national environmental regulations.
Dismantled packaging and cladding must be stored in such a way as to avoid
damage to components or injuries to persons. Covers that can be opened, such
as the calculator housing, should be handled with care. Ensure that the
retaining catch is placed in the correct position to prevent the cover falling
onto the head of the service engineer or other persons in the area.
At unattended service stations, every end-user should be able to read the User
Instructions. They should be visible on a notice board or integrated into the
DIT and should be sufficiently well lit so that they can be read at night.
At unattended service stations break away couplings must always be used to
reduce the danger caused by a motorist driving off with the nozzle still in the
tank.

Page 1–4 Document Ref 948974-001 Rev 5

 Quantium 110 & 210 Parts Manual Introduction

IMPORTANT : A HIGHLY VISIBLE CORDON MUST BE PLACED

AROUND THE DISPENSER THAT IS BEING SERVICED.

1.5.4 WARNING SIGNS

The following warning signs are fitted as standard, on the dispenser, however
they may vary according to individual country requirements or customer
specifications.
nozzle
boot

SIGN MEANING
POSITION

Do not use mobile phones Visible from both sides of

dispenser

Visible from both sides of

No naked flames
dispenser

Visible from both sides of

Do not spill fuel on the ground dispenser

Visible from both sides of

dispenser
Smoking forbidden

Visible from both sides of

dispenser

Stop vehicle engine

At Diesel high speed

dispensers near the
nozzle boots

Trucks only
Visible from both sides of
dispenser

Next to User
Do not drive away with nozzle in
Instructions near the
tank
Page
1–5

Document Ref 948974-001 Rev 5

 Introduction Quantium 110 & 210 Parts Manual

1.5.5 PERSONAL PROTECTIVE EQUIPMENT (PPE)

PROTECTIVE CLOTHING
The following clothing should be worn at all times during installation and
maintenance procedures:-
1• Protective helmet.
2• Protective shoes (conductive).
3• Protective gloves and/or protective hand cream.
4• Anti static clothing.
5• Eye protection.
SAFETY EQUIPMENT FOR WORKING IN HAZARDOUS AREAS
The following safety equipment is required for working in hazardous areas:-
6• Only spark free tools are permitted for work on dispensers.
7• Work on bearings is only permitted using the standard workshop tools authorised for
this kind of work.
8• The use of all electrical tools is strictly prohibited.
9• Only the use of explosion protected work lights is permitted.
10• The use of telecommunications equipment in hazardous areas is strictly prohibited.
SAFETY INSTRUCTIONS
The following safety instructions must be adhered to during installation and
maintenance procedures:-
11• Inhalation of petrol vapour must be avoided. Suitable precautions must be taken and
where necessary respirators used.
12• Avoid direct contact of fuel with the skin.
13• Use suitable protective clothing, protective gloves and/or protective hand cream.
14• Avoid fuel spills.
15• No smoking, no naked flames are permitted.
16• Long hair and ties can get caught in moving parts. Hair must be suitably covered.

Page 1–6 Document Ref 948974-001 Rev 5

 Quantium 110 & 210 Parts Manual Introduction

1.6 Standards & Certificates

This dispenser is constructed in conformity with the requirements of all the applicable
European Directives (Machinery 2006/42/EC; EMC 89/336/EEC; ATEX 94/9/EC).
The components used within the dispenser, including connection facilities, are selected
in accordance with the European Standard EN BS 60079-0 (Electrical Apparatus for
explosive gas atmospheres), and the supplementary Standards listed therein.
Diesel dispensers do not create an explosive hazard, but due to the probability of these being
in close proximity to gasoline dispensers, the same construction rules are applicable.
The dispenser is certified by SIRA as suitable for use in Potentially Explosive
Atmospheres Directive 94/9/EC, and marked to be in accordance with the European
Dispenser Construction Standard EN 13617-1.
This dispenser is also certified to OIML International Recommendations R117 and
R118. Certificate Numbers R117/1995-NL-01.04 & 08.
Dispensers fitted with a Stage II Vapour Recovery system, are in conformity with the
requirements of European Directive 2009/126/EC.
The production and end test is controlled through the Quality Assurance systems within
the Tokheim Manufacturing Centres, and has received Quality Assurance Notification
from a Notified Body.
No modification to the dispenser may be performed without express permission from
Tokheim and must always use original components or Tokheim retrofit kits. Failure to
comply with the above will invalidate product conformance with the relevant European
Directives and Tokheim will no longer accept product liability.

1.6.1 DISPENSER MARKING FOR THE ATEX DIRECTIVE

The dispenser is labelled by Tokheim in accordance with the requirements of
the ATEX Directive. This labelling includes:-
1• The CE mark (CE conformity)
2• The specific explosion protection mark, together with the mark indicating the
equipment group and category; and, relating to equipment group II, the letter “G” (concerning
explosive atmospheres caused by gases and vapours)
3• The “Tokheim” name or logo and manufacturing location
4• The dispenser type and serial number including the year of production
5• Labels can either be plastic stickers or metal plates and may vary according to
national requirements. A typical example of a label follows:-

DUNDEE
0518 SIRA or
or GRENTHEVILLE
0081 LCIE

“X” CONDITIONS -
refer to section 1.6.2
Document Ref 948974-001 Rev 5 Page 1–7
 Introduction Quantium 110 & 210 Parts Manual

1.6.2 SPECIAL CONDITIONS FOR SAFE USE

Certain models include Special Conditions for Safe Use which must be
observed prior to putting the dispensers into operation. Failure to do so will
invalidate the ATEX certification of the dispenser. These models can be
identified by an X at the end of the certificate number as shown on the
dispenser typeplate.
The Special Conditions for Safe Use are identified in the ATEX EC Type-
Examination Certificates and are repeated below:-
1• Where a dispenser is supplied without hoses and/or nozzles, they shall be
fitted in accordance with:
2• Hoses: EN1360 or EN13483
3• Nozzles: EN13012
4• When used for ethanol (blend) dispensing, the fuel specification must be less
than or equal to 85% ethanol, with minimum water content.
5• The metering pumps and dispensers are designed for use in open air. Where a
metering pump or dispenser is positioned within a building, incorporated into an enclosure, or
integrated into a larger piece of equipment, additional measures shall be taken to ensure that the
zoning diagrams illustrated in the schedule drawings are not compromised.

1.7 MID Dispensers

From mid 2007, Tokheim dispensers may be shipped from European factories in
accordance with the Metrological Instruments Directive (MID). Such dispensers are
calibrated and the relevant seals stamped in the factory so that the dispensers are fit for
trade immediately upon installation without the need for a local Weights and Measures
inspector to put them into use.
The dispenser is shipped with its own “MID datasheet” which documents the serial
numbers of the prime components fitted in the dispenser. This datasheet must remain
with the dispenser. Similarly dispensers are shipped with a Declaration of Conformance
to the MID. This document must not be lost as it is an essential document to allow the
continued use of the dispenser.
MID dispensers can be identified by the typeplate which contains
a reference to the MID certificate number as shown:-
CHECKING THE SEALS
It is the responsibility of the Installer to check that all required
seals are present and correct prior to putting the dispenser into use. This includes seals
on the pumping unit, meter, pulser and calculator. Under no circumstances must any
seals be disturbed or broken during installation.
METER CALIBRATION
A calibration check should be performed during Commissioning (refer to section 6).
If a seal is damaged or missing, or if the calibration is outwith legal tolerances or in the
unlikely event that any repair is required to a pumping unit, meter, pulser or calculator
during installation, the factory MID verification is invalidated and a local National
verification will need to be performed before the dispenser can be used.

Page 1–8 Document Ref 948974-001 Rev 5

 Quantium 110 & 210 Parts Manual Cladding & Framework

CONTENTS

2 CLADDING & FRAMEWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.1 Q110 Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.1.1 Q110 Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.1.2 Q110 Submerged Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.1.3 Q110 Cladding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.1.4 Q110 Airgap Gland Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.2 Q210 Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.2 .1 Q210 Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2.2.2 Q210 Cladding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

2.2.3 Q210 Airgap Gland Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2.3 Q210 Submerged Frame Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2.3.1 Q210 Submerged Frame Assembly -
Manufactured Before January 2014. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2.3.2 Q210 Submerged Frame Assembly -
Manufactured After February 2014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2.3.3 Filter Submerged Stack Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2.4 Q210 SDS Frame & Cladding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
2.4.1 Q210 SDS Hydraulic Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
2.5 Lock Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
2.5.1 Lock Assembly - Manufactured Before July 2011 . . . . . . . . . . . . . . . . . . . 2-40
2.5.2 Lock Assembly - Manufactured After June 2011 . . . . . . . . . . . . . . . . . . . . 2-42

Document Ref 948974-001 Rev 5 Page 2–1

Cladding & Framework Quantium 110 & 210 Parts Manual

This page is intentionally blank

Page 2–2 Document Ref 948974-001 Rev 5

Cladding & Framework Quantium 110 & 210 Parts Manual

Page 2–2 Document Ref 948974-001 Rev 5

2 C
Document Ref 948974-001 Rev 5

L
A
D
Page 2–3

D
I
N
G

&

F
R
A
M
E
W
O
R
K

2.1
Q110
Asse
mblie
s
 ASSEMBLY
FRAME
Q110
2.1.1

Quantium 110 & 210 Parts Manual

Cladding & Framework

O
C

N
T
.
(

)
Cladding & Framework Quantium 110 & 210 Parts Manual

Page 2–4 Document Ref 948974-001 Rev 5

2.1.1
Document Ref 948974-001 Rev 5

Q110
F
R
A
M
E
Page 2–5

A
S
S
E
M
B
L
Y

(
C
O
N
T
.
)

Item No Descrip
24 Base F
Quantium 110 & 210 Parts Manual
25
26
27
28
29
30
31
Cladding & Framework
Cladding & Framework Quantium 110 & 210 Parts Manual

Page 2–6 Document Ref 948974-001 Rev 5

2.1.2
Document Ref 948974-001 Rev 5

Q110
S
U
B
M
E
Page 2–7

R
G
E
D

F
R
A
M
E

A
S
S
E
M
B
L
Y

Item No Descrip
Quantium 110 & 210 Parts Manual

10

12
13
14
15
16
17
11
Cladding & Framework
Cladding & Framework Quantium 110 & 210 Parts Manual

Page 2–8 Document Ref 948974-001 Rev 5

Document Ref 948974-001 Rev 5

C
L
A
D
D
Page 2–9

I
N
G

A
S
S
E
M
B
L
Y

Item No Descrip
1 Washer
2 Nut Hex
3 Nut Hex
4 Screw H
5 Screw H
6 Rivet Bl
Quantium 110 & 210 Parts Manual
10

12
13

14
15
16
17
18
19
20
21
11
Cladding & Framework

C
(
Cladding & Framework Quantium 110 & 210 Parts Manual

Page 2–10 Document Ref 948974-001 Rev 5

Document Ref 948974-001 Rev 5

C
L
A
D
D
Page 2–

I
N
G

A
S
S
E
M
B
L
Y

(
C
O
N
T
.
)
 Quantium 110 & 210 Parts Manual
Item No

(Cont.)
21

22
23

24
25

26

27
28
29
Cladding & Framework
Cladding & Framework Quantium 110 & 210 Parts Manual

Page 2–12 Document Ref 948974-001 Rev 5

Document Ref 948974-001 Rev 5

Q110 AIRGAP
GLAND
ASSEM
BLY

Item No Descrip
Page 2–

1 Gland M
Nut M25
2 Gland M
Nut M25
3 Gland M
Nut M20
4 Gland M
Gland M

Nut M20
5 Gland M

Nut M20
6 Gland M

Nut M20
7 Gland M
Nut M20
8 Gland M
Quantium 110 & 210 Parts Manual
10

11
9
Cladding & Framework

C
(
Cladding & Framework Quantium 110 & 210 Parts Manual

Page 2–14 Document Ref 948974-001 Rev 5

Document Ref 948974-001 Rev 5

Q110 AIRGAP
GLAND
ASSEM
BLY
(CONT.)
Page 2–

Item No Descrip
12 Gland M
Nut M20
13 Gland M
Gland M
Nut M20
14 Gland M
Nut M20
15 Gland M
Nut M20
16 Gland M
Nut M20
17 Gland M
Nut M20

Descrip
Plug M1
Plug M2
Quantium 110 & 210 Parts Manual
Cladding & Framework Page 2–16 Document Ref 948974-001 Rev 5
 WITH TQP-HS (PAS

V3) PUMP

WITH TQP-RS (EPZ) PUMP

Cladding & Framework
Quantium 110 & 210 Parts Manual