TOKHEIM SA

Tokheim Quality Calculator

(TQC)

PROGRAMMING
AND
SETUP MANUAL

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Table of Contents

1. THE HAND HELD TERMINAL (HHT) ............................................................................. 3

1.1 Description of the HHT ....................................................................................... 4

1.2 Main Function of each key ................................................................................. 6

2. PIN CODES................................................................................................................ 11

3. COMPULSARY INFO TO SET AFTER COLD START ........................................................ 11

4. COLD START PROCEDURE ......................................................................................... 12

5. COMPULSARY SETTINGS / PROGRAMMING ............................................................. 15

4.1 Product Configuration ..................................................................................... 15

4.2 Set Prices ........................................................................................................ 16

4.2.Set Pump ID’s................................................................................................... 17

4.3 Set pump to console or to stand-alone ............................................................. 20

4.4 Set DIESELBuzzer option ................................................................................... 21

6. WIRING OF JUNCTION BOX ..................................................................................... 22

7. READ TOTALS .......................................................................................................... 24

8. TO MAKE BACKUPS OF TQC ONTO SD CARD ............................................................. 25

9. UPGRADE SOFTWARE ON TQC ................................................................................. 26

10. TQC HARD WARE ................................................................................................. 28

MAINBOARD (EIO) .......................................................................................... 28

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1.1 The HHT:

The HHT is used for programming and setup of the TQC. The Hand-Held terminal device receives data
from the TQC inside the dispenser so that the user can set the correct parameters; these parameters
are sent back to TQC for proper functionality. Note that the HHT has to be aimed to the display
receiver. Operating at angles to 30° decreases the distance to approx. 1 meter.

Figure 1. HHT

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1.1.1 The Infrared Output

The communication will be done between the Hand Held Terminal (HHT) and the TQC inside
the dispenser.

IrDA

Figure 2. IrDA Output

1.1.2 Alphanumerical Keypad

It is used to input all parameters needed in order to setup either the configuration or all kind of
functions of the TQC.

Figure 3. Alphanumerical keypad

1.1.3 Dot Matrix Display

A dot matrix display will display all information and configuration data from the TQC which are
either by reading it or inputting it by the user through its keypad.

Figure 4. Dot matrix display

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1.1.4 Serial port for downloading of SW to HHT

A serial port is used for downloading/updating the software configuration between the TQC and
the Hand Held Terminal (HHT)

Figure 5. Serial port RS-232 with USB connection

1.1.5 Battery (rechargeable)

It is used to power up the Hand Held Terminal (HHT). It is a rechargeable battery, and can be
charged using with delivered USB / RS-232 cable, connecting into connector on the bottom of
HHT and to USB port, or use delivered PSU to charge HHT.

Figure 6. Battery rechargeable

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1.2. MAIN FUNCTIONS OF HHT:

Dot Matrix
Display

Functions
Buttons

Alphanumerical
Keypad

Figure 7. Main functions of Hand Held Terminal (HHT)

1.2.1 Dot Matrix Display

Title of the menu option

I = Infra-red signal Battery Indicator

Shows the
possible options
which the user

Up/Down Indicates the number of pages

options in menu on the menu

Figure 8.Main menu description

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1.2.2 Functions Buttons

Back/Cancel Enter/Select in
general main pannel

Delete/Remov
e parameters.
Select option
inside sub-menus
Figure 9. Function buttons

Downwards/left option in
menus

1.2.3 Alphanumerical Keypad

For input
parameters in the

Function keys, i.e. shortcuts to

certain menu functions
(programmable)
On/Off

Figure 10. Alphanumerical keypad

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Key Symbol Description

C No save and Return higher level

OK Confirm and Return higher level

SEL a) Select/unselect checkbox, select radio-box

b) Start Modify parameter
c) Enter sub-level
DEL Delete one character

UP a) Move up
b) Move right
c) Up scroll the parameter list
d) Next Record number
DOWN a) Move down
b) Move left
c) Down scroll the parameter list
d) Previous Record number
* Switch among 123/ABC/abc
Go to next field ( example IP address input )

On/Off Turn on/off the Hand-Held Terminal(HHT)

F1-F4 These are shortcuts to often used submenus

(programmable). Examples:
F1: Operation: Just stop
F2: Recall X transaction menu.
F3: Operation: Preset amount
F4: Operation: Preset volume
F5-F8 F5: Operation: Preset clear.
F6: Operation: request current trans.
F7: Operation: change shift
F8: Toggle Infrared or Serial Communication

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Information on the Screen (Dot Matrix display)

Every screen on the Hand Held terminal (HHT) can display eleven rows, and support up/down scrolling line.
When there are more than eleven rows shown, the following symbol [OK1/2] will tell the user the amount of
pages that are currently viewed by the user at that specific moment in the menu.

Infrared signal Battery

Main Menu
1 Operation
2 Management
3 Maintenance
4 Configuration
5 Setup
11 Rows 6 Quit
7……
8……
↑↓ num, press OK1/2
9…..
↑↓ num, press OK2/2

Select an option in the Menu

When the symbols [↑] or [↓] are present in the screen, it meets vertical single-choice or multiple-choices in the
Hand Held Terminal menu, the user will be able to select the choices by scrolling UP [ ] or DOWN[ ]
from the Hand Held Terminal (HHT).The user could select the item requested by pressing the key SEL [ ]

on the Hand Held Terminal. At last the user must then press the key OK [ ] in order to be recognized by
the system

Infrared signal Battery

Main Menu
1 Operation
2 Management
3 Maintenance
By scrolling with
4 Configuration
5 Setup
key [ ] up/down
6 Quit
options menu from

the HHT device

↑↓ num, press OK1/1

UP [↑] or DOWN [↓]

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Infrared signal Battery Infrared signal Battery

Main Menu Management
An option has 1 Operation 1 Delivery Mode
2 Management 2 Unit Price
been selected. 3 Maintenance 3 PIN Code
4 Configuration
By pressing the key 5 Setup
6 Quit
OK [ ] on

the HHT, ↑↓ num, press OK1/1 ↑↓ num, press OK1/1

another

window will

pop up

3.2.3 Operations Menu Architecture

Single
Choice

Multiple
Choice

The sign ‘⊙’is used to denote single choice， while the sign ‘□’ is used to denote multi choice.

The SEL key is used to toggle the active choice.

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2. PIN CODES

Setup Code 124578

Main Code 345678

Configuration Code 987654

Manager Code 234567

Operator Code 123456

NOTE:

After a Cold Start, the below 6 options must be set / programmed:

1. Product Configuration

2. Set Pump Prices ( TQC sets default prices of 10,10 10,12 10,13 ....per product)

3. Pump ID / Pump No’s ( if linked to a POS)

4. Console Mode

5. Internal Buzzer ( If applicable)

6. Enable Auto Backup

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3. COLD START PROCEDURE

1. Switch pump Power Off

2. Turn Cold start Switch ON

Cold start switch S202:

Figure 1. EIO Board

3. Switch Power ON

4. Wait until “ COLD START” is shown on the pump Display

5. Switch the HHT ON

6. Enter the Setup code (124578)

7. Press OK on the HHT

8. The pump Display will now show “ cFGuur coLdSt “

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9. Now use the HHT to program the initial settings for the pump:

1. From the initial main menu, select Dispenser ID and enter in the Dispenser Serial No,

2. From the initial main menu, select Volume Unit and ensure that it is set to Litres , press
OK when done.

3. A new Cold start menu appears:

4. From the Cold Start Menu, go into option 2: System Setup menu

• Select Date/Time Setup option and set the Date and Time:

• Select the Country Setup, then select Display:

(change unit price from 3 decimal to 2 decimal for SA)

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• Select Hydraulic Setup, then set the pump type e.g Q510-5N2 or Q36-3N2 etc...

Then setup the HYM assignment: 1 _ _ : NS/HS (AB) and 2 _ _ : NS/HS (AB)

• From the Cold Start Menu, go into option 3: Communication menu

Change Country Region to “SOUTH AFRICA”

Change FCC Protocol to “UDC”

5. From the Cold Start Menu, go into option 4: EMT menu

Change to “Enabled”

6. From the Cold Start Menu, go into option 8: Quit menu . The HHT display will show “Quiting
setup “ and the pump display shows “ Config Store “.

Wait a while, the pump displays flash and show: “ Start 1 ” , “ Start 2 ” .......

7. Press C on the HHT when prompted.

8. The HHT display will then show “ Configure finished ”

10. Now turn off the cold start switch

11. The pump will now reboot, and the pump displays will show “ coLd St rEAdy ”

12. The pump will reboot again, and the pump displays will show “ start 1 ” , “ start 2 “ ....

13. The HHT will show “ OK: configuration ”

14. Switch the HHT off

15. The pump displays will now go to Last Sale display

16. The pump will now be on Stand-Alone mode by default, with default prices for each product

17. Now program the 5 Compulsory options / settings as per pages 15 to 21

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4. Compulsory Settings

1. Set the Product Configuration

• From the Main Menu, select Option 4 (Configuration)

Infrared signal Battery Remark

Main Menu Configuration:
1 Operation
2 Management
3 Maintenance
4 Configuration
5 Setup
6 Quit

↑↓ num, press OK1/1

• Enter pin code 987654

• Then select option 9 ( Product Configuration)

Infrared signal Battery Remark

Configuration Configuration
2 Calculator Info
3 Software Info
4 Hydraulic
5 Communication
6 Timer
7 Fraud Protection
8 Optional Functions
9 Prod Configuration
↑↓ num, press OK2/2

• now select each product and set “external Num” to match “internal Num”

Infrared signal Battery Remark

Prod Configuration Prod Configuration
Prod: 1 Prod: Selects 1 to 8
Name: Product 1 Name: name of product ( as defined in Name tables )
Intern Num: 1 Intern: Numbers (Used inside the TQC itself) for identifying the
Extern Num: 0 different fuels.
Extern: Numbers (Used in POS ”Cash Register” inside the pump
station)

↑↓ SEL to input 1/1

NOTE: “INTERNAL” / “EXTERNAL” MUST BE SET CORRECTLY !!! IF NOT SET CORRECTLY, COMMS TO
THE WHOLE PUMP WILL NOT WORK !!!

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2. Set Pump Prices ( if TQC is to be operated on standalone mode)

( The TQC sets default prices of 10,10 10,12 10,13 ....per product)

• From the Main Menu, select Option 2 (Management)

Infrared signal Battery Remark

Main Menu Management
1 Operation
2 Management
3 Maintenance
4 Configuration
5 Setup
6 Quit

↑↓ num, press OK1/1

• Enter pin code 234567

• Select Option 2 (Unit Price)

Infrared signal Battery Remark

Management Management
1 Delivery Mode
2 Unit Price
3 PIN Code

↑↓ num, press OK1/1

• Select Option 1 (Standalone mode)

Infrared signal Battery Remark

Unit Price Unit Price
1 Standalone Mode
2 Connected Mode

↑↓ num, press OK1/1

• Now set prices for each grade

Infrared signal Battery Remark

Standalone Mode Standalone Mode
Prod: Product 1 Prod: Product “x” is a default product name, once the name is
Price: 1,800 defined differently it will appear that way, i.e like “Diesel”.
Price: It can be customized to the value the user wants to set.
This value will be shown at the dispenser display.

↑↓ SEL to input 1/1

Note: If the TQC is to be used with a POS system ( ie in connected mode), you do not need to set prices as the prices for each grade will be sent by the
POS system via the communications)

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3. Set the pump ID’s (pump No’s for POS)

• From the Main Menu, select Option 4 (Configuration)

Infrared signal Battery Remark

Main Menu Configuration:
1 Operation
2 Management
3 Maintenance
4 Configuration
5 Setup
6 Quit

↑↓ num, press OK1/1

• Enter pin code 987654

• select Option 5 (Communication), press OK

Infrared signal Battery Remark

Configuration Configuration
1 Dispenser Info
2 Calculator Info
3 Software Info
4 Hydraulic
5 Communication
6 Timer
7 Fraud Protection
8 Optional Functions
↑↓ num, press OK1/2

• select Option 2 (Comm Board), press OK

Infrared signal Battery Remark

Communication Communication
1 CAN
2 Comm Board

↑↓ num, press OK1/1

• select Option 2 (Point to Point), press OK

Infrared signal Battery Remark

Comm Board Comm Board
1 Node Address Two digits are possible
2 Point to Point This appears according the type of the comm.
3 Network Network
4 IFSF -Network type ( Like described here|)
-p2p type: individual node address.
-Network, TQC TCP / IP settings.
-IFSF communication selection via TCP / IP or
Comm board.
↑↓ num, press OK1/1

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• now select FIP 1, press and type in pump No, then press

Infrared signal Battery Remark

P2P Node Address P2P Node Address
FIP 1 : 0 [ FIP ]
Filling Point Number:
FIP 2 : 0Node: 0 Range is Min 0 and Max 64

Remark: it’s required also need to set Node address

SEL to input 1/1 to Node 1

• now select FIP 2, press and type in pump No, then press

NB! If the Dispenser is a 10Hose 5 Product, you must set UDC protocol to type 92

• Select Point to Point option

Infrared signal Battery Remark
Comm Board Comm Board
1 Node Address Two digits are possible
2 Point to Point This appears according the type of the comm.
3 Network Network
4 IFSF -Network type ( Like described here|)
-p2p type: individual node address.
-Network, TQC TCP / IP settings.
-IFSF communication selection via TCP / IP or
Comm board.
↑↓ num, press OK1/1

• Select Pump 1 (96) , and scroll up/down until 92 , press

• Select Pump 2 (96) , and scroll up/down until 92 , press

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NB! Node address must also be set to 1:

• Go to Communications Menu, select option 2 (Comm Board)

Infrared signal Battery Remark

Communication Communication
1 CAN
2 Comm Board

↑↓ num, press OK1/1

• Select Option 1 (Node Address), press OK

Infrared signal Battery Remark
Comm Board Comm Board
1 Node Address Two digits are possible
2 Point to Point This appears according the type of the comm.
3 Network Network
4 IFSF -Network type ( Like described here|)
-p2p type: individual node address
-Network, TQC TCP / IP settings.
-IFSF communication selection via TCP / IP or
Comm board.
↑↓ num, press OK1/1

• Set Node Address to 1

• Press until main Menu

• Select 6 to Quit

• Press Ok

• Pump shows “ Config store” and will reseback to Last Sale Display

• Switch remote OFF.

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4. To set the pump to Console Mode

• From the Main Menu, select option 2 (Management )

Infrared signal Battery Remark

Main Menu Management
1 Operation
2 Management
3 Maintenance
4 Configuration
5 Setup
6 Quit

↑↓ num, press OK1/1

• Enter pin code 234567

• Select option 1 ( Delivery Mode)

Infrared signal Battery Remark

Management Management
1 Delivery Mode
2 Unit Price
3 PIN Code

↑↓ num, press OK1/1

• Set a tick ( √ ) into the check boxes for FIP 1 and FIP 2

Infrared signal Battery Remark

Delivery Mode Delivery Mode:
[ FIP 1 2 3 4] Only the available FIP can be toggled between connected mode
Connected □ □ □ □ and standalone.
Connected mode: Dispenser is controlled via POS
Standalone: dispenser is in standalone mode, not controlled via
POS.

Note: The FIP configuration 1,2,3,4 (4-active hose)

↑↓ SEL to input 1/1

• Use the up/down buttons to select between FIP 1 and FIP 2

NOTE: To set to stand-alone mode: Clear the check boxes FIP 1 FIP 2

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5. To Set Diesel Buzzer :

Ensure Button Setup is set as 1:

Follow below steps with the remote:

1. From the main screen, go into setup

2. Turn the cold start switch ON when prompted (1st Left dipswitch on main-board see attached
document)
3. Enter code “ 124578 “
4. Turn OFF cold start switch
5. Go into System Setup Menu ( option 4)
6. Go into I/O Config menu (option 4)
7. Go to “button Setup” option
8. Change “button setup” from 5 to 1
9. Press C to exit etc..
10. Then Quit from menu
11. Switch remote off and pump reboots

Wire the plug as shown below and fit into the slave I/O board (on side B of pump) as per below photo onto
connector X109.

Then the keypads will work as well as the Diesel buzzers. Also, each time a key is pressed on the Preset
Keypad, a short beep will sound.

Blank

Buzzer Side A (Right) - black has zener diode

Buzzer Side B (Left) - black has zener diode

NOTE: POWER TQC OFF and ON AFTER SETTING DIESEL BUZZER OPTIONS !!!

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6. WIRING OF JUNCTION BOX:

COMMS
CABLE
SHIELD

INCOMING
LIVE
Connection COMMS COMMS COMMS
No 6 CABLE CABLE CABLE
BLUE RED GREEN

Earth INCOMING INCOMING SUB MOTOR RETURNS COMMS

Neutral LIVE TO CONTACTOR AT DB
Comms Cable Red = T T D = pump Brown
N L4 Cables marked 1 to 5 Comms Cable Blue = T T C = pump White
are returns & cable no Comms Cable Green = G N D = pump Green
6 must be connected to
LIVE

Connection 1 = SUB 1
Connection 2 = SUB 2
Connection 3 = SUB 3
Connection 4 = SUB 4
Connection 5 = SUB 5
Connection 6 = LIVE IN

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ELECTRICAL:

COMMUNICATION:

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7. Read TOTALS from TQC:

• From the MAIN MENU, select option 1 (Operation)

Infrared signal Battery Remark

Main Menu Operation:
1 Operation
2 Management
3 Maintenance
4 Configuration
5 Setup
6 Quit

↑↓ num, press OK1/1

• Select option 1 (Totals)

Infrared signal Battery Remark

Operation Operation
1 Totals
2 Read Transaction

• Select the meter Total option

Infrared signal Battery Remark

Totals Per Totals Per
○Dispenser Dispenser: Totals for all FIPs
FIP x
□Prod Product x FIP: Selects one of the available FIPs
[Grouped By] Prod: Product “x” is a default product name, once the name is
Grand defined differently it will appear that way, i.e like “Diesel”.
○Connected [Grouped By]
○Standalone Grand: Includes both delivery modes(Standalone/connected) on
○Meter ”Totals Per”
Connected: Shows Totals Connected to Cash register
↑↓ SEL to input 1/1
Standalone: Shows Totals Not connected to Cash register
Meter: Shows totals per meter

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8. To Make backups onto SD Card

Infrared signal Battery Remark

Main Menu Maintenance
1 Operation
2 Management
3 Maintenance
4 Configuration
5 Setup
6 Quit

↑↓ num, press OK1/1

Infrared signal Battery Remark

Maintenance Maintenance
1 Dispenser Status
2 Diagnostic Info
3 Journal Info
4 Dispenser Test
5 Backup
6 PIN Code

↑↓ num, press OK1/1

Infrared signal Battery Remark

Backup Backup
1 Setting Setting: Enable / Disable automatic Backup.
2 Backup Backup: Create Backup.

↑↓ num, press OK1/1

Infrared signal Battery Remark

Automatic Backup Automatic Backup

Enable: Automatic Backup Function ( 1 hour ).
Enable Disable: Automatic Backup.

Disable

↑↓ num, press OK1/1

Infrared signal Battery Remark

Backup Backup
[ Dispenser ID ]
123456789012
[ CPU ID ]
4BC00C0000000000
Backup Now Backup Now: To Start backup.
Status: OK

↑↓ SEL to input 1/1

(Note: only pump info is backed up, application software is not backup up onto SD)

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9. To Upgrade Application Software on TQC

Infrared signal Battery Remark

Main Menu Setup
1 Operation
2 Management
3 Maintenance
4 Configuration
5 Setup
6 Quit

↑↓ num, press OK1/1

Battery Level Remark

Setup Setup
1 Reset When entering into the Menu from normal operation:
2 Software Update -RO when setup switch is open
3 Restore -RW when setup switch is closed
4 System Setup
5 EMT Setup Note: In order to change these parameters, special attention will
6 Meter Setup be required and only authorized person will be allowed to access
7 Product Setup it. A switch sealed inside the dispenser will allow the user to
8 System Access change these parameters only during cold start or normal
operation.
↑↓ num, press OK1/1

Infrared signal Battery Remark

Software Update Software Update
[Via] It is for updating the software in the dispenser panel
SD- Card [Via]
○Network There are two possible options SD-Card or
Software Update Network Software Update

↑↓ SEL to input 1/1

TQC_APP _05_008_09.gz

TQC_VGA_APP_05_008_00.zip

TQC_VGA_PROD_TOKA_05_008_00.zip

TQC_VGA_LIV_TOKA_05_008_00.zip

You will need to upgrade both the TQC electronics as well as the PC that drive the VGA displays

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To upgrade the TQC

Take a blank 1GB SD card ad create a directory ”home/TQC/Transfer”

Copy the file TQC_APP _05_008_09.gz in this directory home/TQC/Transfer

Insert the SD card in the TQC electronics

With the Hand Held Terminal (HHT) go to set-up menu and select the option sd_card software update and
follow the instructions.

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MAINTENANCE MENU:
If an Error occurs, it will be displayed on the pump display:

E.g.

ID 61
Error 102:

Check on the error code sheet what the error is,

To clear the error:

From the main Menu on the HHT, select Maintenance:

Infrared signal Battery Remark
Main Menu Maintenance
1 Operation
2 Management
3 Maintenance
4 Configuration
5 Setup
6 Quit

↑↓ num, press OK1/1

Then select Dispenser Status

Infrared signal Battery Remark

Maintenance Maintenance
1 Dispenser Status
2 Diagnostic Info
3 Journal Info
4 Dispenser Test
5 Backup
6 PIN Code

↑↓ num, press OK1/1

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The respective error will be shown:

Go to that item and push OK button to see the exact error

Press OK to clear the error.

The Display will then return to the previous menu and the error will not be noted any longer.

Only “ End of List “ will be displayed.

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EMT wiring: (Must match to the hose positions)

NB!!! Polarity ( +) and (-) must be correct !!!

SIDE A

A1 A2 A3 A4 A5

-......+
-......+ -......+
-......+ -......+

SIDE B

B5 B4 B3 B2 B1

-......+ -......+
-......+ -......+ -......+

(Wiring colours of A1 matches B1, A2 matches B2................A5 matches B5)

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10. TQC HARDWARE:

2.3.1 EIO-Board
This board holds the ARM9 processor board and provides the input/output for the main European
requirements. Note: less common I/O is connected via the slave I/O to save money on the basic configurations

The IO base board does support the following IO and circuitry:

• ARM base board

• Ethernet interface
• CAN interface for displays and slave IO
• Input for buttons(10x)
• External memory interface to SD card
• IrDA interface for setup ( IRDA led mounted on the display )
• Local power supply
• ECRV circuitry for the valves, IO for Valves and VR motor
• CAN interface for the VFM
• FPGA containing all logic, IO and pulse pre-processor (in case of MPT1 pulser)
• EMT connector

•
Ethernet activity LED VR Motor LED

hernet
lf / Full
plex LED
hernet
/100MB/s
eed LED
Power

Pre-Processor activity LED: Figure 3. EIO Board Cold start switch S202:
Flashing in normal operation

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