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Webpower Help: User'S Guide

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User's Guide

WebPower Help

Configuration Program
DC Power Supply System

Compack, Smartpack and Smartpack2 Based Systems


.

356807.063
Information in this document is subject to change without notice and does not
represent a commitment on the part of Eltek.

No part of this document may be reproduced or transmitted in any form or by any


means — electronic or mechanical, including photocopying and recording — for any
purpose without the explicit written permission of Eltek.

Copyright ©: Eltek, 2012

356943.063 Issue 4.5a, 2012 Feb


Published 2012-02-08
Mafeno
Contents
WebPower Help 1
Welcome to WebPower ............................................................................................................. 1
Getting Started ........................................................................................................................... 2
About the WebPower Firmware .................................................................................. 2
Compack Controller..................................................................................................... 4
Smartpack Controller................................................................................................... 4
Accessing the Controller and Logging In to WebPower ............................................. 5
Understanding the WebPower Interface .................................................................................... 6
WebPower Home Page ................................................................................................ 6
Using WebPower ..................................................................................................................... 10
Toolbar web pages..................................................................................................... 10
Power Explorer Pane web pages ............................................................................... 28

FAQs 31
Frequently Asked Questions, FAQs ........................................................................................ 31
Generic FAQs ............................................................................................................ 31
WebPower FAQs ....................................................................................................... 32
PowerSuite FAQs ...................................................................................................... 43

Functionality Description 45
Functionality Overview ........................................................................................................... 45
About Power System Configuration .......................................................................... 46
Menu Options - Smartpack2 Master Controller ........................................................ 47
Power System Functions.......................................................................................................... 62
Networking the Controller - Access Methods ........................................................... 62
Power System Configuration & Monitoring – Methods ............................................ 71
DC Plant Information ................................................................................................ 79
Location – Map Coordinates ..................................................................................... 79
System Configuration ~ General ............................................................................... 81
System Voltages Levels ............................................................................................ 81
System Commands .................................................................................................... 82
System Calibration .................................................................................................... 83
Types of System Logs ............................................................................................... 95
Alarm Messages, (Log) ........................................................................................... 106
Alarm Reset ............................................................................................................. 107
Power System’s Operation Mode ............................................................................ 107
About AC, DC Earthing Systems ............................................................................ 108
Earth Fault Detection ............................................................................................... 109
About Negative & Positive DC Distribution Systems ............................................. 111
CAN bus Termination ............................................................................................. 111
Climate Control Functions - Outdoor Cabinets ....................................................... 114
Mains Functions..................................................................................................................... 121
Mains Phase Assignment versus Rectifier ID.......................................................... 121
Generator Functions............................................................................................................... 123
AC Generator as AC Mains ..................................................................................... 123
Configuration of Generator Functionality ............................................................... 127
Generator Control Logic – Flowchart...................................................................... 140
Rectifier Functions................................................................................................................. 143
Plug-and-Play Rectifiers .......................................................................................... 143

User Guide WebPower Help Contents  iii


Resetting the Number of Rectifiers ......................................................................... 143
Rectifier Information ............................................................................................... 143
Rectifier LED Status - Alarm Levels....................................................................... 145
Efficiency Management........................................................................................... 145
Rectifier Walk-in Time............................................................................................ 147
Rectifier OVS Trip Voltage..................................................................................... 148
Rectifier Emergency Voltage .................................................................................. 149
Rectifiers Current Sharing ....................................................................................... 150
Rectifiers Current Limitation................................................................................... 151
Rectifiers Start-up Delay ......................................................................................... 151
Firmware Upgrade - Rectifiers ................................................................................ 152
Solar Functions ...................................................................................................................... 153
Load Functions ...................................................................................................................... 154
Load Groups ............................................................................................................ 154
Overview Load Measurements ................................................................................ 154
LVLD ~ Non-Priority Load Disconnection ............................................................. 156
Load Current Calculation ........................................................................................ 157
Battery Functions ................................................................................................................... 159
Battery Banks, Strings and Blocks .......................................................................... 159
Overview Battery Measurements ............................................................................ 160
Battery Commands .................................................................................................. 161
Battery Symmetry Measurements ........................................................................... 161
Battery Symmetry Calculations ............................................................................... 170
Battery Tables.......................................................................................................... 173
Battery Tests ............................................................................................................ 175
Discontinuance Battery Test.................................................................................... 179
Battery Boost Charging ........................................................................................... 180
Temperature Compensated Charging ...................................................................... 180
Battery Charging Current Limitation....................................................................... 182
Battery Temperature Levels ~ “BatteryLifeTime” monitor .................................... 184
LVBD - Battery Protection ...................................................................................... 185
Control System Functions...................................................................................................... 188
Access Levels .......................................................................................................... 188
Alarm Monitors ....................................................................................................... 189
Alarm Output Groups .............................................................................................. 193
Firmware Upgrade ................................................................................................... 196
CAN bus Addressing ............................................................................................... 210
System Inputs and Outputs - Overview ................................................................... 214
Control Units, Controllers, CAN Nodes, etc ........................................................... 217
Tutorials ................................................................................................................................. 232
About Eltek ............................................................................................................................ 237
Compliance to International Standards.................................................................... 237
Forefront Telecom Power Products ......................................................................... 237
Copyright - Eltek ..................................................................................................... 237

Glossary of Terms 239

Index 261

iv  Contents User Guide WebPower Help


WebPower Help

Welcome to WebPower
WebPower Online Help System, 356943.063, 4v5a, 2012-02-08
Copyright (page 237)
WebPower Online Help is designed to help you get started using WebPower, the
web-based user interface (GUI). It also contains overview information and
procedural steps for performing common configuration tasks.
How to Find Topics
Use following buttons on the toolbar
Context button: a complete list of all topics, in a logical order, like a book’s
table of content
Index button: a complete list of all topics, in alphabetical order, like a book’s
index
Search button: enter the word or term you want to find, and a list of topics
containing the term are displayed
Favorites: click this button when you have found a topic that you should want to
come back to at a later stage
Online Help Main Sections
WebPower Online Help is divided into the following sections:
 “Getting Started” on page 2
Provides introductory information about WebPower. It also includes
explanation of important concepts, system requirements, about the
controllers, how to log in, the program’s access levels, etc.
 “Understanding the WebPower Interface” on page 6
Describes the location of the different elements in the WebPower user
interface, the home page window, the window panes, icons, toolbar, etc.
 “Using WebPower” on page 10
Provides detailed information about the web-based user interface, the
configuration web pages, subpages and commands. It also explains
procedures to accomplish common system configuration tasks using
WebPower

 Functionality Description (page 45)


Offers an overview of topics with more detailed descriptions of the
functionality implemented in Eltek’s DC power systems.

User Guide WebPower Help 356943.063_4v5a_2012-02 1


 FAQs (page 31)
where you can find answers to some of the most Frequently Asked
Questions about Eltek’s DC power systems.
 Glossary of Terms (page 239)
Clarifies expressions, technical terms, functions, etc. used in Eltek’s DC
power systems.

Your DC Power System is a modern and cost-effective power supply system,


specifically developed by Eltek for telecom and industrial applications.

The WebPower firmware provides a platform-independent graphical user


interface (GUI), employed to configure and operate Micropack, Minipack,
Flatpack2 and Powerpack DC power supply systems using a standard Web
browser.

Getting Started
This section provides introductory information about the WebPower firmware. It
also includes an explanation of important concepts, system requirements, about
the controllers, how to log in, the program’s access levels, etc.

About the WebPower Firmware


The WebPower firmware enables you to configure the DC power system, and
represents a graphical interface between you and the system.
WebPower
Configuration via web
browser

Server
Compack
controller Ethernet Local Area Network
(LAN)

(Example of Compack controller access via LAN)

WebPower also provides you with a graphical interface for local or remote
monitoring and control of the DC power system.

2 356943.063_4v5a_2012-02 User Guide WebPower Help


Globally available remote access provides many advantages to the system’s
operation group. The WebPower graphical user interface (GUI) is an
environment familiar to Internet users.
The WebPower firmware’s main features are:
 Platform independence
The monitoring computer can be a Windows, Macintosh, UNIX or
Linux based computer, or any modern operating system and hardware
platform that support a standard Web browser capable of running
JavaScript (read the notice below)
 Requires no software installation
All data is exchanged using standard HTTP Internet protocol.
 Field upgrades of the WebPower firmware
Possible over the network connection. No special hardware is required.
A simple Windows software tool is provided (requires no installation)
for remote firmware upgrading of one or all controllers.
 Multiple concurrent browser connections
This feature may be utilized for cooperative troubleshooting efforts,
training purposes, or other collaborative, multi-user sessions.
 Access security
Three group access levels are provided, to restrict unauthorized
attempts to alter system settings.
 Protection of the WebPower operating firmware
The operating firmware is executed from RAM, so there is no file
system to corrupt or damage. This RAM area is not accessible
externally, providing excellent security against malicious attacks. In the
event of corrupted RAM, rebooting the controller literally loads a fresh
copy of the operating code.
 Embedded SNMP Agent
Provides standard SNMP traps upon occurrences of alarm conditions,
and allows GET and SET operations in order to retrieve data and
perform remote operations on the power plant. The appropriate MIB
files are provided with the WebPower firmware.

Notice:
The WebPower firmware is tested and approved for MS Windows with
the latest versions of the following Web browsers:
Microsoft Internet Explorer and Mozilla Firefox.
Other browsers and operating systems may also be used, though
faultless behaviour cannot be guaranteed.

Compack Controller
The Compack controller is a DIN rail mounted monitoring and
control unit used in the Micropack DC power systems. The
controller is also used in larger Eltek’s Compack-based power
systems.
It monitors and controls the whole system, and implements several
network protocols for local and remote system configuration via Web browser
and existing network management system (NMS).
Using the UDP tunneling protocol, the powerful PowerSuite application may
also be used for system configuration from a local or remote Internet connected
personal computer.

User Guide WebPower Help 356943.063_4v5a_2012-02 3


You can easily connect the Compack controller to an Ethernet networked
computer, plugging a standard Ethernet cable to the RJ-45 socket on top of the
controller and to any available Ethernet socket on the network.
The Compack controller’s I/O cables are connected to pluggable terminal blocks
located on the controller’s top. These connections are used for monitoring and
controlling the status of external equipment, using configurable inputs and
voltage-free alarm relays contacts.
The Compack controller has the following LED indications:
 Alarm (red) indicates an alarm situation (major alarm)
 Warning (yellow) indicates an abnormal situation (minor alarm)
 “Power” (green) indicates that the power supply is ON or OFF
Read more about the controller, networking and monitoring methods in the
Control System Functions (page 188) topic, in the Functionality Description
section.

Smartpack Controller
The Smartpack controller is a monitoring and control unit
used as the vital nerve center of the DC power plant. You
operate the system directly from the elegant front panel,
using three front keys and the LCD-display; they represent
the main interface between you and the system.
You can also operate the system remotely via modem, Ethernet and the Web.
The module then utilizes the USB or RS232 ports to interface with NMS or Web
adapters.
The Smartpack controller’s standard front panel consists of a three-button
keypad, a graphic display, an USB port and 3 LED lamps.
The Smartpack controller has the following LED indications:
 Alarm (red) indicates an alarm situation (major alarm)
 Warning (yellow) indicates an abnormal situation (minor alarm)
 “Power” (green) indicates that the power supply is ON or OFF
You can operate the DC power system from the Smartpack controller, by means
of display menus and sub-menus.
For more advanced operation, you can use the WebPower GUI from a computer,
or install and run the PowerSuite application.
Read more about the controller, networking and monitoring methods in the
Control System Functions (page 188) topic, in the Functionality Description
section.

Accessing the Controller and Logging In to


WebPower
Access Methods
You can access the controller’s web-based configuration pages with a computer,
either remotely via a LAN network or locally via a stand-alone computer.

4 356943.063_4v5a_2012-02 User Guide WebPower Help


Find detailed information on the required steps to access the controller on the
Networking the Controller – Access Methods (page 62) topic, in the
Functionality Description section.
Log In to WebPower
When you first access the controller’s web-based GUI from your computer’s
Internet browser, you have to log in using one of the following three factory set,
default accounts:

Login User Password Access Note


Account Name Level
1 admin admin Factory (or ADMIN) Administration access rights
2 control control Service (or CONTROL) Service access rights
3 status status User (or STATUS) Read only access rights
4 -- -- Factory or Service or User User defined
-- -- -- Factory or Service or User User defined
10 -- -- Factory or Service or User User defined
(Case sensitive passwords)
For security reasons, it is advisable to log in with the “admin” account (case
sensitive) and change the default passwords with the passwords of your choice.
Find detailed information on how to log in to WebPower and change the default
passwords in topic How to Change WebPower’s Default Log in Passwords (page
33) in the FAQs section.
If required, you can create up to 10 different User Login Accounts – with
different user names and passwords – but each account can only be granted to
one of the three described access levels.
Access Levels
WebPower web-based GUI protects system parameters and other configured
values with three different access levels. These correspond to the access levels
used by the controller. The three levels are:

 User Access Level (or STATUS)


is the default level. You can read all parameters and values in the
configuration web pages (Read Access), but changing them is not
allowed.
Default, factory set user name and password: <status>
 Service Access Level (or CONTROL)
By logging in to this level you can change most of the system
parameters and values available in the configuration web pages (Write
Access).
Default, factory set user name and password: <control>
 Factory Access Level (or ADMIN)
As the name indicates, only system responsible personnel will have
access to change certain critical values.
Default, factory set user name and password: <admin>

You can find the Access Level assigned to the User Login Account you used to
log in, by looking at the Power Summary pane (top right). Refer also to the topic
“WebPower Home Page” on page 6.

User Guide WebPower Help 356943.063_4v5a_2012-02 5


Understanding the WebPower Interface
This section describes the location of the different elements in the WebPower
user interface, the home page window, the window panes, icons, toolbar, etc.

WebPower Home Page


When you open WebPower in the web browser, the home page window appears.
This window is your web-based configuration interface. It contains the
commands and tools you need to configure the power supply system.
The Power Explorer pane (1) displays a hierarchical tree structure of
configuration web pages (7) and subpages (8) that you can click to open in the
Working Area (2) or in a new window.
Clicking on the buttons in the WebPower toolbar (4) will open configuration web
pages in new windows.

6
5
4
3
7
8

2
1

Note that the web browser must have the Pop-ups function enabled, as the
configuration web pages employ Java script navigation. Read topic How to
Enable Pop-ups in the browser -- Internet Explorer (page 32) in the FAQs
section.

The web-based interface’s components and main areas are:

6 356943.063_4v5a_2012-02 User Guide WebPower Help


Power Explorer pane (1)
The Power Explorer pane (1) displays a hierarchical tree structure (Windows
Explorer style) with coloured icons and expandable branches. The tree represents
the main components in the power supply system.
The coloured icons represent the “health” of the groups and the units:
-- Green: No alarm
-- Yellow: Minor alarm
-- Red: Major Alarm
-- Gray: unconnected or malfunctioning unit
To expand and collapse the branches of web pages (7) and sub-pages (8), you
can click on the “+” and “-“ symbols on the icons’ left side (9). Thus the
branches will be displayed or hidden.

7
8

7
8

The Working Area (2)


The working area (2) displays the configuration web pages and subpages that
you select when you click on the icons on the Power Explore pane (1).
Some configuration web pages and subpages may have links, as the Load Bank
subpage (10) for example. Clicking on these links will open a new subpage in a
new window (11).

User Guide WebPower Help 356943.063_4v5a_2012-02 7


10

1
11

Power Summary (3) pane


The Power Summary pane (3) -- located under the WebPower toolbar (4) --
shows an overview of the power system’s most important parameters, displayed
in a summary table.
It also displays the WebPower Access Level (15) assigned to the User Login
Account you used to log in, and the power System Status (14), whether it is in
normal or critical condition, as well as its operating mode and system time.
Read also the Power System’s Operation Mode (page 107) topic in the
Functionality Description section.

4
3

14 15
13 16 12
 The “LoadCurrent” alarm monitor (12) does not really measure the
load current. It raises alarms based on the calculation of the load current
(the difference between the rectifier current “RectifierCurrent” and the
battery current “BatteryCurrent”). Read also the Load Current
Calculation (page 157) topic in the Functionality Description section.

In addition to the Power Summary pane, this alarm monitor is also


displayed in “Load web page” on page 29.
 The “BatteryCurrent” and the “BatteryTemp” alarm monitors (13)
do not really measure these values either.
The “BatteryCurrent” alarm monitor generates alarms based on the
addition of the current measurements performed by the individual
battery current alarm monitors;

8 356943.063_4v5a_2012-02 User Guide WebPower Help


see the Currents tab in topic “Battery Bank nn subpage” on page 29.
The “BatteryTemp” alarm monitor generates alarms based on the
highest temperature measurement performed by the individual battery
temperature alarm monitors;
see the Temperatures tab in topic “Battery Bank nn subpage” on page
29.

In addition to the Power Summary pane, these alarm monitor are also
displayed in the “Battery web page” on page 29.
 The “RectifierCurrent” alarm monitor (16) does not really measure
the rectifier current. It raises alarms based on the addition of all the
rectifier currents.

In addition to the Power Summary pane, this alarm monitor is also


displayed in “Rectifiers web page” on page 29

Toolbar - WebPower (4)


The WebPower toolbar (4) displays buttons for commonly used commands.
Clicking on the buttons will open configuration web pages in new windows.
For more information, read “Toolbar web pages” on page 10.

Toolbar - Internet Browser (5)


The browser’s toolbar shows the menu bar and toolbar in the standard web
browser that you use to open the WebPower configuration pages.

Web Address Line - WebPower (6)


It shows the web address of the power system’s configuration web pages, as
usual in standard web browsers.

Using WebPower
This section provides detailed information about the web-based user interface,
the configuration web pages, subpages and commands. It also explains
procedures to accomplish common system configuration tasks using WebPower.
WebPower has 2 main functional areas, where you open configuration web pages
and subpages to interact and configure the DC power supply system.
o Toolbar
o Power Explorer pane

Toolbar web pages


This topic describes the configuration web pages accessible from the WebPower
toolbar. Refer to the “Toolbar - WebPower (4)” link on the topic “WebPower
Home Page” on page 6.

User Guide WebPower Help 356943.063_4v5a_2012-02 9


System Voltage Levels web page
This configuration web page is displayed by clicking on the “System Voltage
Levels” button on the WebPower toolbar; refer to the “Toolbar - WebPower (4)”
link on the topic “WebPower Home Page” on page 6.

System Voltage Levels

o If required, edit the voltage parameters by


clicking on the text fields and typing other values
o Click on the Save button, to save the changes

o WARNING: To register and edit the data you must log in


using an account with Access Level Factory (Admin) or
Service (Control).
This configuration web page presents you with a summary of the most important
voltage parameters in the power system, allowing you to edit the values.
 Reference Voltage:
read more in the Battery pages, in the “Configuration subpage (battery)” on
page 29
 Boost Voltage:
read more in the Battery pages, in the “Battery Boost subpage” on page 29
 Battery Test End Voltage:
This parameter is not editable. It is calculated from the end-voltage per cell that
you may enter in the Battery pages, in the “Battery Test subpage” on page 29
 Rectifier Standby Voltage:
which indicates the rectifiers’ output voltage during battery testing. This
voltage must be lower than the battery’s End-of-Discharge Voltage. For more
information about battery testing, see topic Battery Tests (page Error!
Bookmark not defined.), in the Functionality Description section.
 Rectifier OVS Voltage:
read more about the Rectifier Over-Voltage-Shutdown (OVS) voltage limit in
the Rectifier pages, in the “Configuration subpage (rectifiers)” on page 29
 Battery Disconnect and Reconnect Voltages:
read more in the Battery pages, in the “LVBD subpage” on page 29

10 356943.063_4v5a_2012-02 User Guide WebPower Help


System Configuration web page
This configuration web page is displayed by clicking on the “System
Configuration” button (1) on the WebPower toolbar; refer to the “Toolbar -
WebPower (4)” link on the topic “WebPower Home Page” on page 6.
System Configuration web page enables you -- in the Map Coordinates tab --
to register the exact global position where the DC power system is installed. It
also enables you -- in the Password tab -- to change the access level, the user
name and password of up to 10 logging accounts.
Click on the actual tab (2) to display its data.

System Configuration

Map Coordinates tab


The Map Coordinates tab -- in the System Configuration web page -- enables
you to register the exact global position where the DC power system is installed.
The global position is specified using a geographic coordinate system with 3
coordinates: latitude, longitude and elevation.

WARNING: To register and edit the data you must log in using an
account with Access Level Factory (Admin).
The global position data is stored in the controller, and used by the MultiSite
Monitoring PC Application software to dynamically display the position of
power system installations in maps.

User Guide WebPower Help 356943.063_4v5a_2012-02 11


System Configuration

o If required, select the desired data format and register the parameters
by clicking on the text fields and typing appropriate values
o Click on the Save button, to save the changes

The exact global position is determined by entering the Map Coordinates:


Latitude, Longitude and Elevation.
 Data Format:
click on the radio button for the data format you want to register with:
-- Sexagesimal Notation: DDº MM’ SS.ss’’ N or S
Degrees (º), minutes (’) and seconds (’’). For greater precision, use the
decimal fraction of seconds: SS.ss.
North (N) or South (S) of the equator.
E.g.: 66º 33’ 38.95’’ N
OR
-- Decimal Notation: [DDD.dddddd]
Degrees, with the minutes and seconds expressed as a decimal fraction
of degrees.
Positive degrees (e.g. 66.456) indicate positions north for equator.
Negative degrees (e.g. -66.456) indicate positions south for equator.
 Latitude: (<DD>º<MM>’ <SS.ss>’’ N/S)
Latitude is the angular distance, measured north or south from the
equator, of a place on the Earth's surface, usually expressed in degrees.
Parallels are imaginary lines along all the places on the Earth with the
same latitude.
Latitude ranges from 0º at the equator to 90ºN (or +90º) at the North
Pole; and to 90ºS (or -90º) at the South Pole.

Enter the power system’s latitude in the selected Data Format.


 Longitude:
Longitude is used to denote the location of a place on the Earth's
surface east or west of the prime meridian.
A meridian is an imaginary line from the North Pole to the South Pole

12 356943.063_4v5a_2012-02 User Guide WebPower Help


that connects all locations with the same longitude. The position of a
point on the meridian is given by the latitude.
The Prime Meridian is, by international convention, one passing
through the Royal Observatory, Greenwich, in east London, United
Kingdom, known as the International Meridian or Greenwich Meridian.
Longitude is given as an angular measurement ranging from 0° at the
Prime Meridian to +180° eastward (or 180°E) and −180° westward (or
180°W).

Enter the power system’s longitude in the selected Data Format.


 Elevation:
Elevation, or altitude, is used to indicate how high a place on the Earth's
surface is from sea level (above mean sea level, AMSL).
Enter the power system’s elevation in meters above sea level (AMSL).

Password tab
The Password tab (2) -- in the System Configuration web page -- enables you to
change the access level, the user name and password of up to 10 logging
accounts.

NOTICE:
To register and edit the data you must log in using an account with
Factory (or Admin) Access Level.
Otherwise, you are only able to change your account’s password
(requires also the administrator’s password).
You can find the Access Level assigned to the User Login Account you used to
log in, by looking at the Power Summary pane (top right). Refer also to the topic
“WebPower Home Page” on page 6.
Current Access Level:
“admin”

System Configuration 2

1 3
4

7 6

o If required, select the desired user name, access level and password (3,
4 and 5) for the displayed account number, by clicking on the text
fields, radio buttons and typing appropriate values.

User Guide WebPower Help 356943.063_4v5a_2012-02 13


o Click on the Save button (6), to save the changes

The configuration web page displays the User Login Account you used to log in;
e.g. “...account #1”. If this account’s access level is “administrator / factory”,
then you can edit the following:
 Current User Name (3):
click on the text field and type a new user name for this account
 Access Level (4):
click on the radio button for the Access Level you want to assign to this
account, e.g. the radio button for “administrator / factory”.
Read more about available access levels and default accounts in topic
“Accessing the Controller and Logging In to WebPower” on page 5
 Password (5) fields:
click on the text fields and type the login account’s current password
(case sensitive) and twice the password you want to change to
If you are logged in using an account with Factory (or Admin) Access Level,
you will also see the “Account Overview” button (7). Click on this button will
enable you to edit existing logging accounts and create new ones.
For information about how to create new User Login Accounts and how to edit
existing User Login Accounts, read topic “How to Create New User Login
Accounts in WebPower” (page 35)

Battery Test Results web page


This configuration web page is displayed by clicking on the “Battery Test
Results” button (1) on the WebPower toolbar; refer to the “Toolbar - WebPower
(4)” link on the topic “WebPower Home Page” on page 6.

14 356943.063_4v5a_2012-02 User Guide WebPower Help


Battery Test Results

1
View links

3
2 4

Sorted column
A row
per Battery Test

The configuration web page displays a result table, where each row (2) of data
represents a battery test. The battery quality, calculated by completed battery
tests, is also displayed in one of the columns.
 If required, you can
-- Sort the table, by clicking on one of the column’s heading (3) that
you want to sort after; e.g. the “Start Time” heading. An arrow head
indicates the actual sorted column
-- View more details of each battery test and export the test data to a
file in your hard disc, by clicking on the “View” links (4). Refer to topic
“Battery Test Log subpage” on page 16
 Click on the Close button (5), to close the window

For more information about how to carry out battery tests, read topic “Battery
Test subpage” on page 29. If required, read also about types of battery tests in
topic Battery Tests (page Error! Bookmark not defined.) .

Battery Test Log subpage


The Battery Test Log subpage -- displayed by clicking on the “View” links (1)
in the “Battery Test Results web page” on page 15 -- enables you to view more
details of a specific battery test and export the test data to a file in your hard disc.

User Guide WebPower Help 356943.063_4v5a_2012-02 15


Battery Test Results

3 2
4

The configuration web page displays the detailed test results (2), (3) for a
specific battery test, e.g. “...Data for test id: 07”.
You can do the following with the battery test results:
o Click on the “Select Unit” drop-down arrow (4) and select the battery
bank that you want to see test results for.
o Click on the data check boxes (checked) to enable the battery test data
types to display in the table.
Click again to (unchecked) to disable the data types you do not want to
display.
o Click on the “Get the Data” button (4), to display the selected types of
data in the table

AND
o Click on the “Extract csv data to new window” (5), to display the
battery test results in a new browser window, where you then can save
the data as a simple file, CVS- structured (Comma Separated Values),
easy to be imported to other computer applications

For more information about how to carry out battery tests, read topic “Battery
Test subpage” on page 29. If required, read also about types of battery tests in
topic Battery Tests (page Error! Bookmark not defined.) .

16 356943.063_4v5a_2012-02 User Guide WebPower Help


Event Log web page
This configuration web page is displayed by clicking on the “Event Log” button
(1) on the WebPower toolbar; refer to the “Toolbar - WebPower (4)” link on the
topic “WebPower Home Page” on page 6.

Event Log

2
3

The configuration web page displays the Event Log, which is a log of power
system events automatically registered by the system controller. The log is stored
in the system’s control unit(s).
Read more about “events” in the topic Alarm Monitors (page Error! Bookmark
not defined.), in the Functionality Description section.
The configuration web page enables you to do the following:
o Click on the Next Page and First Page buttons (2) to display the next
page of system events, and return to the first page respectively
o If required, click on the “Click here” link (3) to display a dialog box,
where you can click in the Open or Save buttons (4) to open or save an
XLM file containing the complete log of system events (5)

User Guide WebPower Help 356943.063_4v5a_2012-02 17


o Click on the Close link, to close the Event Log window

Network Config web page


This configuration web page is displayed by clicking on the “Network Config”
button (1) on the WebPower toolbar; refer to the “Toolbar - WebPower (4)” link
on the topic “WebPower Home Page” on page 6.
The tabs for the Network Config web pages enable you to configure the
controller’s LAN network related parameters, such as the SMTP E-mail server,
the TCP/IP related parameters, the SNMP agent and the URL of the WebPower
Online Help.
Click on the actual tab (2) to display its data.

2
Network Config

eMail tab
The eMail tab (2) -- in the Network Config web page -- enables you to
configure the parameters for an external SMTP E-mail server that the controller
may use to send warning and alarm e-mails to specified e-mail addresses.

WARNING: To register and edit the data you must log in using an
account with Access Level Factory (Admin).

18 356943.063_4v5a_2012-02 User Guide WebPower Help


2
Network Config 3
4
5
1 6
7

o If required, register the parameters by clicking on the text fields (3, 4,


5 & 6) and typing appropriate values
o Click on the Save button, (7) to save the changes
The parameters for an external SMTP E-mail server are determined by entering
the server IP address, a sender e-mail address and one or two receiver e-mail
addresses.
 User Name: (3)
click on the text field and type e-mail account’s user name. Entering the
user name is optional.
 SMTP Server IP Address: (4)
click on the text field and type the IP address for the external SMTP E-
mail server, that the controller will use to send warning e-mails from.
TIP:
-- Open the “Account Settings” dialog box in an e-mail program that
uses the actual E-mail server, find and jot down the server name
-- “Ping” the e-mail server name in a “Command Prompt” window
(DOS), to display the server’s IP address.
e.g. “Ping <server name>”
The response might be: “172.16.23.53”
 Sender Mail Address: (5)
click on the text field and type a fictive e-mail address of your choice,
preferably one that describes the power system, as the server will use
this address as the sender address in the e-mails.
e.g. micropack.system@ev4floor.com
 Receiver Mail Addresses: (6)
click on the text fields and type one or two existing e-mail addresses,
where you want to receive the warning and alarm e-mails from the
power system

User Guide WebPower Help 356943.063_4v5a_2012-02 19


TCP/IP tab
The TCP/IP tab (2) -- in the Network Config web page -- enables you to see and
configure the controller’s TCP/IP parameters, which allows the controller to
communicate with a standard computer, which is either connected to an existing
LAN or directly connected to the controller.

WARNING: To register and edit the data you must log in using an
account with Access Level Factory (Admin).

2
Network Config 7 3
4
5
1 6
8

o If required, register the parameters by clicking on the text fields (3, 4,


5 & 6) and typing appropriate values
o Click on the Save button, (8) to save the changes

WARNING: The system controller may restart, when any of the TCP/IP
parameters are changed.
The TCP/IP parameters are determined by entering or changing the controller’s
IP address and Subnet Mask. The Default Gateway and DNS Server addresses
are usually “0.0.0.0”.
 DHCP enable: (7)
click on the check box to enable (checked) or disable (unchecked) the
controller’s Dynamic Host Configuration Protocol (DHCP).
When enabled, the controller can automatically obtain necessary access
data to operate in an existing Local Area Network (LAN), and you can
only enter data in the Device Name field.
By default, the controllers have DHCP enabled.
Read more in topic Controller’s Default IP Address (page 62), in the
Functionality Description section.

 Agent IP Address: (3)


click on the text field and type or edit the IP address the controller uses
to communicate (DHCP must be disabled).

20 356943.063_4v5a_2012-02 User Guide WebPower Help


Read more in topic Networking the Controller - Access Methods (page
Error! Bookmark not defined.), in the Functionality Description
section.

 Network Subnet Mask: (4)


click on the text field and type or edit the Network Subnet Mask the
controller uses to communicate (DHCP must be disabled).

WARNING!
Never enter Network Mask (Subnet masks) <0.0.0.0> or
<255.255.255.255> as they are not valid masks, and in the worst case
may render the controller or LAN device inaccessible.

Read more in topic Controller Access -- Via Stand-alone PC (page


Error! Bookmark not defined.), in the Functionality Description
section.

 Default Gateway & DNS Server: (5)


The Default Gateway and DNS Server addresses are usually “0.0.0.0”,
and do not need to be changed.
But if required, click on the text field and type or edit the Default
Gateway and DNS Server addresses that the controller uses to
communicate (DHCP must be disabled).

 Device Name: (6)


click on the text field and type a name for the controller or LAN device.
Entering a Device Name is optional.

SNMP tab
The SNMP tab (2) -- in the Network Config web page -- enables you to see and
configure the controller’s SNMP agent.

WARNING: To register and edit the data you must log in using an
account with Access Level Factory (Admin).

User Guide WebPower Help 356943.063_4v5a_2012-02 21


Network Config
2
3 4
1

5 6
7
8
11 10
9

o If required, register the parameters by clicking on the text fields (3, 4,


5, 7, 8, 9 & 10) and typing appropriate values, and clicking to check or
uncheck the check box (6)
o Click on the Save button, (11) to save the changes

The controllers implement an SNMP agent which interfaces with the Network
Management System (NMS), enabling remote monitoring via the standard
SNMP messaging commands SET, GET and TRAP.
The SNMP agent responds to SNMP’s GET and SET commands, and forwards
TRAPs to designated recipients when critical conditions occur to the DC power
system, as configured in the controller.
The GET commands provide the NMS with remote monitoring status — e.g.
Battery status, etc. — of the power system.
The SET commands enable the NMS to remote control the power system, e.g.
changing the output voltage.
The TRAP commands are unsolicited alarm messages that the power system
sends to the NMS, when critical situations occur.
Read more in topic Monitoring -- via Network Management System (page
Error! Bookmark not defined.), in the Functionality Description section.

 TRAP Receiver Address XX: (3)


click on the text fields and type the NMS IP addresses of up to 10
TRAP hosts that will receive the alarm messages

WARNING!
Address “255.255.255.255” is not allowed on the traps’ address fields.

 Community String XX: (4)


click on the text fields and type a password (TRAP Community String)
for as many NMS IP addresses as you entered in the TRAP Receiver
Address fields (3).

22 356943.063_4v5a_2012-02 User Guide WebPower Help


Default password is “public” (case sensitive).

NOTICE:
Community Strings or passwords can be max 19 characters long. Valid
characters are A-Z, a-z, 0-9 and special characters ~@#%^&_-+=:,. Do
not use any other characters

 TRAP Repeat Rate: (5)


click on the text field and type how often (from 0-10 minutes) a TRAP
message is resent to the receiver, while the alarm remains active.
Entering “0” the agent will not resend the TRAP messages.

 Send Off Traps: (6)


click on the check box to enable (checked) or disable (unchecked) that
the controller will send a TRAP message when an alarm or event is
reset to its normal condition

 Authentication & Warmstart TRAP Receiver IP: (7)


click on the text field and type NMS IP address that will receive start-
up TRAP messages.
Entering “0.0.0.0” the agent will not send the start-up TRAP message

 Heartbeat TRAP Repeat Rate: (8)


click on the text field and type how often (from 0-10 minutes) a
“heartbeat” (a control TRAP message) is resent to the receiver.
Entering “0” the agent will not send the control TRAP message

 Read & Write Community Strings: (9) (10)


click on the text fields and type a password (TRAP Community String)
for
-- the SNMP agent’s Read access level (9)
(Network devices issuing the SNMP GET command must be
configured with this password)
-- the SNMP agent’s Write access level (10)
(Network devices issuing the SNMP SET command must be configured
with this password)

Default password is “public” (case sensitive).

NOTICE:
Community Strings or passwords can be max 19 characters long. Valid
characters are A-Z, a-z, 0-9 and special characters ~@#%^&_-+=:,. Do
not use any other characters

Online Help Files tab


The Online Help Files tab (2) -- in the Network Config web page – enables you
to change the default Web address where the controller looks for the “WebPower
Online Help” system.

WARNING: To register and edit the data you must log in using an
account with Access Level Factory (Admin).

User Guide WebPower Help 356943.063_4v5a_2012-02 23


5

Network Config
2
1 3
4

o If required, click on the text field (3) and type a new web address
o Click on the Save button, (4) to save the changes

The WebPower Online Help is a frequently updated Help system published on


the Internet, and accessible via a standard web browser, where you log in with a
user name and password.
You can access the WebPower Online Help by either:
1. Clicking on the “Help” button (5) on the WebPower toolbar
2. Opening your standard web browser
and visiting the actual default web address, e.g.:
http://onlinedocs.eltek.com/wip4/mywip/webpower

To change the WebPower Online Help default web address:


 Click on the Online Help IP Address/URL text field (3)
and type the new Web address where the controller looks for the
“WebPower Online Help” system.

NOTICE!
Contact your closest Eltek representative to get the active log in details
(user name and password).

Active Alarm Groups web page


This configuration web page is displayed by clicking on the “Active Alarm
Groups” button (1) on the WebPower toolbar; refer to the “Toolbar - WebPower
(4)” link on the topic “WebPower Home Page” on page 6.

24 356943.063_4v5a_2012-02 User Guide WebPower Help


The same overview of active alarms is displayed by clicking on the Outputs link
in the Power Explorer pane. Read topic “Outputs web page” on page 30.

AO Group number
AO Group status
AO Group name

Active Alarm Groups

1 2

3
4

The configuration web page displays an overview of the status of all alarms
(Alarm Output Groups, AOG) in the power system.
The overview lists two sections of AOGs: one used to group alarm relay outputs
(2) and another used to group LVD latching contactors (3).
System events trigger alarm conditions in the corresponding Alarm Monitors,
which then activate the assigned Alarm Output Groups.
Read more about “events” and how alarms are generated, in the topics Alarm
Monitors (page Error! Bookmark not defined.) and Alarm Output Groups, in
the Functionality Description section.
The configuration web page enables you to do the following:
o Click on the Reset Active Alarms button (4) to reset the system’s
alarm monitors, and refresh the overview of Active Alarm Output
Groups.
If the events that caused the alarms are still present, the corresponding
AO Groups will again be in alarm condition

Help web page


You can read and search for information in the WebPower Online Help system,
by clicking on the “Help” button on the WebPower toolbar; refer to the “Toolbar
- WebPower (4)” link on the topic “WebPower Home Page” on page 6.

The WebPower Online Help is a frequently updated Help system published on


the Internet, and accessible via a standard web browser, where you log in with a
user name and password.
You can access the WebPower Online Help by either:
1. Clicking on the “Help” button on the WebPower toolbar

User Guide WebPower Help 356943.063_4v5a_2012-02 25


2. Opening your standard web browser
and visiting the actual default web address, e.g.:
http://onlinedocs.eltek.com/wip4/mywip/webpower

To change the WebPower Online Help default web address, if required, read
topic “Online Help Files tab” on page 24.

26 356943.063_4v5a_2012-02 User Guide WebPower Help


Power Explorer Pane web pages
This topic describes the WebPower configuration web pages and subpages
accessible from the Power Explorer pane. Refer to the “Power Explorer pane
(1)” on page 7.
The Power Explorer pane presents a hierarchical tree structure of the main
components in the power supply system (Windows Explorer style).
The Power System top-level group consists of several main groups (known as
’branches’ or ’nodes’ or ‘configuration web pages’).
-- Power System (top level)
-- Mains
-- Rectifiers
-- Load
-- Battery
-- Inputs
-- Outputs
-- Control System
For information about the pane’s colour codes and how expand or collapse the
tree, the “Power Explorer pane (1)” on page 7.

Power System
Following configuration web pages are used to interact with DC power supply
system, and configure it with parameters that apply to the system in general.

Power System web page


This configuration web page is displayed by clicking on the Power System link
in the Power Explorer pane.
For information about the pane’s colour codes and how expand or collapse the
tree, read “Power Explorer pane (1)” on page 7.

Mains
Following configuration web pages are used to interact with DC power supply
system, and configure it with AC Mains related parameters.

Mains web page

Rectifiers

User Guide WebPower Help 356943.063_4v5a_2012-02 27


Following configuration web pages are used to interact with DC power supply
system, and configure it with rectifier related parameters.

Rectifiers web page

Configuration subpage (rectifiers)

Load
Following configuration web pages are used to interact with DC power supply
system, and configure it with parameters related to the system’s DC load.

Load web page

Load Bank nn subpage

Battery
Following configuration web pages are used to interact with DC power supply
system, and configure it with battery related parameters.
Read about Overview Battery Measurements (page 160), in the Functionality
Description section.

Battery web page

LVBD subpage

Battery Boost subpage

Battery Test subpage

Configuration subpage (battery)

Battery Bank nn subpage

28 356943.063_4v5a_2012-02 User Guide WebPower Help


Inputs
Following configuration web pages are used to interact with DC power supply
system, and configure its programmable input parameters.

Inputs web page

Compack nn subpage (inputs)

Outputs
Following configuration web pages are used to interact with DC power supply
system, and configure its output parameters.

Outputs web page

The same overview of active alarms (Alarm Output Groups) is displayed by


clicking on the “Active Alarm Groups” button, on the toolbar. Read topic
“Active Alarm Groups web page” on page 25.

Compack nn subpage (outputs)

Control System
Following configuration web pages are used to interact with DC power supply
system, and configure its parameters.

User Guide WebPower Help 356943.063_4v5a_2012-02 29


FAQs

Frequently Asked Questions, FAQs


In this section you find answers to some of the most Frequently Asked Questions
about Eltek’s DC power systems.

Generic FAQs
PowerSuite and WebPower
Question:
What’s the difference between PowerSuite and WebPower?

Answer:
PowerSuite is a program to be installed and run on a personal computer, while
WebPower is a graphical user interface (GUI) based on HTML pages that the
controller serve to a standard web browser for viewing. No program installation
required.
WebPower implements the most common configuration task, while PowerSuite
enables full configuration of the power system.

Type of Logs
Question:
What’s the difference between the types of logs or data records displayed by
Eltek’s power systems, and where do I find them?

Answer:
The control system implements following types of logs:
 Event Log (system events)
 Data Log (key system data)
 Data Logging (key system data)
 Measurement Logs
o Energy Log
o Load Monitor Energy Log
o Mains Outage Log
o Generator Run Hours Log
o Generator Fuel Consumption Log
o Battery Discharge Cycles Log

User Guide WebPower Help 356943.063_4v5a_2012-02 31


Read more in topic Types of System Logs (page 95) in the Functionality
Description section.

WebPower FAQs
How to Enable Pop-ups in the browser -- Internet Explorer
Question:
How do I enable Pop-ups in the Internet Explorer browser?

Answer:
You must allow the Web browser to show pop-ups from the controller’s
configuration web pages, as the pages’ navigation buttons, etc. employ Java
script-based navigation.
Internet Explorer and other Web browsers usually have the Pop-Up Blocker
feature enabled, thus stopping annoying pop-up ads and pop-up windows while
“surfing” the Internet.
This topic explains how to configure the Pop-up Blocker to allow pop-ups from
the controller’s configuration web pages (e.g. IP address <172.16.5.221>), using
Internet Explorer.
Carry out the following steps, if the browser’s Information bar displays that the
Pop-up Blocker has blocked the page, after clicking on one the buttons on the
Power Explorer tool bar:
1. Click on the Information bar
2. Select command “Always Allow Pop-ups from This Site”,
from the drop-down menu
3. Click “Yes”,
in the “Allow pop-ups from this site?” dialog box

Compack controller’s IP address

Information Bar
(Pop-up blocked…)

Power Explorer
Tool Bar
(Configuration
buttons)

Compack
controller’s IP
address

(Example)

32 356943.063_4v5a_2012-02 User Guide WebPower Help


How to Change WebPower’s Default Log in Passwords
Question:
How do I change the default, factory set user name and password of
WebPower’s “admin” login account?
If you want to create new User Login Accounts, or edit other registered
accounts, then read the topic “How to Create New User Login Accounts in
WebPower” on page 35.

Answer:
To view the controller’s configuration pages (GUI) in your Web browser and be
able change the “admin” account’s user name and password, you have to log in
using the “admin” login account.
Following table shows the WebPower’s default, factory set User Login
Accounts.

Login User Password Access Note


Account Name Level
1 admin admin Factory (or ADMIN) Administration access rights
2 control control Service (or CONTROL) Service access rights
3 status status User (or STATUS) Read only access rights
4 -- -- Factory or Service or User User defined
-- -- -- Factory or Service or User User defined
10 -- -- Factory or Service or User User defined
(Case sensitive passwords)

WARNING: For security reasons, it is advisable to change the default


passwords with the passwords of your choice.
Carry out the following steps to change the “admin” account’s user name and
password:

1. Access the controller’s configuration pages in your Web browser


by opening your Web browser (e.g. Internet Explorer) and entering the controller’s IP address in the browser’s
address line.
(E.g. <172.16.5.75>; entering “http://” before the address is not necessary).
For more information, read topic Networking the Controller – Access Methods (page 62) on the Functionality
Description section

User Guide WebPower Help 356943.063_4v5a_2012-02 33


2. Log in with the <admin> account,
by clicking on the “Enter” link — in the Web browser, in the middle of the page — and entering <admin> as user
name and <admin> as password (case sensitive).
Or using another login account with Factory Access Level.

Compack Controller’s IP address


(Browser’s address line)

“Enter” link

Log in dialog box

(Example of controller’s configuration pages)

Note that the Web browser must have the Pop-ups function enabled, as the configuration web pages employs Java
script navigation.
Read the topic “How to Enable Pop-ups in the browser -- Internet Explorer” on page 32.

34 356943.063_4v5a_2012-02 User Guide WebPower Help


3. Change the current user name and password by,
— Clicking on the “System Configuration” button (1), on the Power Explorer toolbar
— Clicking on the “Password” tab (2), in the dialog box

— Clicking in the “Current User Name” field (3), and typing the login account’s new user name
— Selecting the Access Level for the login account; e.g. the “administrator/factory” (4)
— Clicking in the Password fields (5), and typing
the login account’s current password (case sensitive) and twice the password you want to change to
— Then clicking on the “Save” button (6), to activate the new password

Access Level 3
radio buttons

4
System Configuration

5
1
6

How to Create New User Login Accounts in WebPower


Question:
How do I create new User Login Accounts in WebPower?
Also, how do I edit existing User Login Accounts in WebPower?

Answer:
To view the controller’s configuration pages (GUI) in your Web browser and be
able to create new User Login Accounts or change registered user names and
passwords, you have to log in using one of the login accounts with Factory (or
ADMIN) Access Level, either the default “admin” account or an already created
account with the Factory (or ADMIN) Access Level.
Following table shows the WebPower’s default, factory set User Login
Accounts.

Login User Password Access Note


Account Name Level

User Guide WebPower Help 356943.063_4v5a_2012-02 35


Login User Password Access Note
Account Name Level
1 admin admin Factory (or ADMIN) Administration access rights
2 control control Service (or CONTROL) Service access rights
3 status status User (or STATUS) Read only access rights
4 -- -- Factory or Service or User User defined
-- -- -- Factory or Service or User User defined
10 -- -- Factory or Service or User User defined
(Case sensitive passwords)

WARNING: For security reasons, it is advisable to change the default


passwords with the passwords of your choice.
Carry out the following steps to create a new account, e.g. the unused login
account number 4:

1. Access the controller’s configuration pages in your Web browser


by opening your Web browser (e.g. Internet Explorer) and entering the controller’s IP address in the browser’s
address line.
(E.g. <172.16.5.75>; entering “http://” before the address is not necessary).
For more information, read topic Networking the Controller – Access Methods (page 62) on the Functionality
Description section

36 356943.063_4v5a_2012-02 User Guide WebPower Help


2. Log in with the <admin> account,
by clicking on the “Enter” link — in the Web browser, in the middle of the page — and entering <admin> as user
name and <admin> as password (case sensitive).
Or using another login account with Factory Access Level.

Compack Controller’s IP address


(Browser’s address line)

“Enter” link

Log in dialog box

(Example of controller’s configuration pages)

Note that the Web browser must have the Pop-ups function enabled, as the configuration web pages employs Java
script navigation.
Read the topic “How to Enable Pop-ups in the browser -- Internet Explorer” on page 32.
3. Create the new Login Account – or edit existing account – by carrying out the following:
— Click on the “System Configuration” button (1), on the Power Explorer toolbar

— Click on the “Password” tab (2), in the dialog box


(Notice the dialog box shows the access level (4) for the login account you have logged in (3))

— Click in the “Account Overview” button (7),


to open a new dialog box with the overview of registered accounts.
(Notice the “Account Overview” button (7) is not displayed, if you are not logged in with an account with Factory
Access Level)

— Click in “Edit” button (8)


for the unused login account that you want to create, e.g. account 4
or for the existing login account that you want to edit.
(A new dialog box for account # 4 is displayed, so you can enter the login data)

— Click in the Current User Name field (9), and type the user name for the new account,
or edit the name of the existing account.

— Select the radio button for the Access Level for the new login account; e.g. the “control/service” (10)

User Guide WebPower Help 356943.063_4v5a_2012-02 37


— Click in the Password fields (11), and type
the account’s current password (case sensitive) (not necessary, if creating a new account)
and twice the new password you want to use for this account,

— Then click on the “Save” button (12), to activate the new login account data.

System Configuration 2
3
4
1
7 8

9
10

11

12

How to Change the Controller’s Device Name


Question:
How do I change the device name of the system controller?

38 356943.063_4v5a_2012-02 User Guide WebPower Help


Answer:
In order to facilitate identification of the power system when connected a LAN,
it is advisable to log in with the “admin” account and give the system controller
a Device name of your choice.
Carry out the following steps to give a Device name to the controller, using the
controller’s configuration pages in your Web browser:

1. Access the controller’s configuration pages in your Web browser


by opening your Web browser (e.g. Internet Explorer) and entering the controller’s IP address in the browser’s address
line.
(E.g. <169.254.52.133>; entering “http://” before the address is not necessary)
2. Log in with the <admin> account,
by clicking on the “Enter” link — in the Web browser, in the middle of the page — and entering <admin> as user
name and <admin> as password (case sensitive) (unless you have previously changed it).

Note that the Web browser must have the Pop-ups function enabled, as the configuration web pages employs Java
script navigation.
Read the topic “How to Enable Pop-ups in the browser -- Internet Explorer” on page 32.

User Guide WebPower Help 356943.063_4v5a_2012-02 39


3. Change the controller’s Device Name by,
(In SP2WebGUI)
— Clicking on “System Config” icon, in the toolbar
— Clicking on “Network Seeting” in the left command tree, under Device Settings
— Then clicking in the Device Name field and entering the Device Name that describes your power system, e.g.
“Micropack System, EV Engine Room, Oslo”

(In WebPower 3 GUI, as shown below)


— Clicking on “Network Config” button, in the Power Explorer’s toolbar
— Clicking on the “TCP/IP” tab
— Clicking in the Device Name field and entering the Device Name that describes your power system, e.g.
“Micropack System, EV Engine Room, Oslo”
— Then clicking on the “Save” button, to active the controller’s new device name

Network Config button


(Power Explorer toolbar)

TCP/IP tab
Device Name’s field
Save button

(Example of controller’s configuration pages)

Now the Eltek Network Utility window will display the new device name.

How to Check or Change the Computer’s IP Address


Question:
How to check or change the IP address of your LAN Network Card (NIC), when
the computer is running the MS Windows operating system?

Answer:
In MS Windows, you can always check the IP address, subnet mask, status, etc.
of your personal computer’s network card (NIC), by opening the “Network
Connections” window and looking at the Detail pane on the left side of the
window.

40 356943.063_4v5a_2012-02 User Guide WebPower Help


Notice that you can also get this information by opening a DOS window and
running the command “IPCONFIG”.
Carry out the following steps:

1. Open the “Network Connections” window by,


— Clicking on the “Start” button, and
— Selecting the options: “Connect To” and “Show all Connections”

“Show all Connection”


command
Start button

(Example)

OR
If this command is not displayed in the computer’s “Start” menu,

— Clicking on the “Start” button, and


— Selecting the “Control Panel”
— Clicking on the “Network Connections” icon
that opens the computer’s Network Connections window

User Guide WebPower Help 356943.063_4v5a_2012-02 41


2. Find the NIC’s IP address and subnet mask used by the computer by,—
— Selecting the actual network card (NIC),
e.g. “Local Area Connection 3”

— Making a note of the IP address and Subnet mask displayed in the Details panel, on the left side of the window.
E.g. IP address: <172.16.5.192>, Subnet mask: <255.255.252.0>

“Network Connection” window Selected


Network card (NIC)
“Folders” button (Local Area Connection 3)
The “Details” pane shows
the NIC’s IP address, etc
Write click on the “Local
Area Connection 3” and
select “Properties” to open
the dialog box.

Click on the “Internet


Protocol (TCP/IP)” and
on the “Properties”
button to open the next
dialog box.

The NIC’s DHCP is


enabled: “Obtain an IP
address automatically”

“Details” pane, showing IP address, etc


(If this pane is not displayed, click on the
“Folders” button, on the toolbar, to display it)

(Example)

42 356943.063_4v5a_2012-02 User Guide WebPower Help


3. If you need to change the NIC’s IP address and subnet mask used by the computer, do following:
— Click on the “Use the following IP address” radio button to activate it
— Click in the IP address field, and enter the required IP address
e.g. <169.254.52.132>
— Click in the Subnet mask field, and enter the required subnet mask
e.g. <255.255.255.0>

“Network Connection” window

Click to check the


“Use the following
IP address” option

Click in the fields and


type the required IP
address and Subnet
mask

(Example)

NOTICE:
You might need to change the IP address of your computer, for example if you want to connect the computer to a
controller or network device with fixed IP address.

WARNING!
Never enter Network Mask (Subnet masks) <0.0.0.0> or <255.255.255.255> as they are not valid masks, and in the
worst case may render the controller or LAN device inaccessible.

PowerSuite FAQs
Cannot Find the Com Port Number
Question:
Why clicking on the “Find COM Port #” button does not display the COM port
number?
You find the “Find COM Port #” button on dialog box Site Manager dialog box
in PowerSuite Online Help.

User Guide WebPower Help 356943.063_4v5a_2012-02 43


Answer:
If the COM port number is not displayed when you click on the “Find COM Port
#” button, the reason could be that the Smartpack USB drivers were not installed
in the PC during the PowerSuite program installation, or were installed
incorrectly.
To install the Smartpack USB drivers correctly follow the steps in the topic 2.
Switch the Smartpack ON and connect the USB cable in PowerSuite Online
Help.

44 356943.063_4v5a_2012-02 User Guide WebPower Help


Functionality Description

Functionality Overview
Functionality Description Online Help System, 350020.073, 1v4, 2012-02-08
Copyright

This section offers a more detailed description of the functionality that Eltek has
implemented in Smartpack2-, Smartpack- and Compack-based DC power supply
systems.

Select a topic, for detailed description of actual functions.


 “About Power System Configuration” on page 46
Overview of the types of user interfaces available to configure the
power system, and how the parameters and system functionality are
organized and grouped
 “Power System Functions” on page 62
Explains general topics related to the DC power supply system
 “Mains Functions” on page 121
Describes functions related to the DC power system’s AC Mains input
 ”Generator Functions” on page 123
Describes functions related to the DC power system’s AC Mains input,
when supplied by a generator or gen-set (engine-generator set)
 “Rectifier Functions” on page 143
Clarifies functionality related to the DC power system’s rectifiers
 “Load Functions” on page 154
Describes the functionality associated to the power system’s DC load

User Guide WebPower Help 356943.063_4v5a_2012-02 45


 “Battery Functions” on page 159
Gives explanation to topics associated to the DC power system’s battery
bank
 “Control System Functions” on page 188
Clarifies the functionality of the control system -- the Smartpack2, the
Smartpack and the Compack controllers, and other type of control units
 “Tutorials” on page 232
A few How-to, step-by-step descriptions about commonly used
procedures

About Power System Configuration


The Eltek DC power supply system’s functionality represents a vast set of
functions, characteristics or capabilities implemented in the hardware and
software of the controllers, control units and nodes connected to the system’s
CAN bus.
You can use following types of user interfaces to access the functions and
parameters:
 The controllers’ front panel keypad
using software menus and submenu options
 A standard web browser
to access the WebPower firmware, a platform-independent graphical
user interface (GUI) built-in the controllers.
Read also topics
“Networking the Controller - Access Methods” on page 62, and “Power
System Configuration & Monitoring – Methods” on page 71. The
WebPower Online Help is also useful reading.
 The PowerSuite program
An application run on computers using MS Windows operating
systems. The PowerSuite Online Help is useful reading.

All the mentioned functions, characteristics and parameters are fully


configurable, and are organized in following system-oriented logical groups:
 Power System
 Mains
 Generator
 Rectifiers
 Battery
 Load
 Control System

Also, these functions, characteristics and parameters are presented in following


task-oriented logical groups:
1. System Status
2. System Configuration
3. Alarm Configuration
4. Commands

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5. Logs and Reports
6. Statistics
7. Commissioning
8. Up/Download

Menu Options - Smartpack2 Master Controller


The Smartpack2-based DC power system’s functionality is also accessed via the
Smartpack2 Master controller’s network of software menus and submenus,
enabling you to configure and control the whole power system.
The functionality is accessible at 3 different access levels: User, Service
(password protected) and Factory (Eltek’s service personnel only). Read more in
topic “Access Levels” on page 188.

The Smartpack2 Master controller’s menu options are grouped in these task-
oriented logical groups, as described in the topics below.

System Status options


Configuration changes are not allowed at System Status level. To make
changes you have to access the System Configuration options, the Alarm
Configuration options or similar.
This logical group presents the important system parameters, which indicate the
status of the power system, such as number of battery banks, voltage, current,
temperatures, fuse status, inputs and outputs status, and many similar parameters.
The presented parameters are organized in system-oriented groups: Power
System, Mains, Generator, Rectifier, etc.
Refer to these topics (Mains, Rectifiers, etc.) for more information about the
System Status parameters.
You can display the system status parameters using any available computer
based GUI, or from the Smartpack and the Smartpack2 Master controllers’
displays.

From the Smartpack2 Master Controller’s Front


You can display the following parameters, via the Smartpack2 Master
controller’s front keys:

Available options in Smartpack2 Master Controller’s submenu:


System Status > Mains
# Description Value Unit/Label Note
NoOfPhases 1
Mains Fail 0 Units
Mains Volt 1 -- Volt AC

Available options in Smartpack2 Master Controller’s submenu:


System Status > Rectifiers
# Description Value Unit/Label Note
NoOfRectifiers 4
RectifierCurrent 0,0 Amp
RectifierError 1 Units

User Guide WebPower Help 356943.063_4v5a_2012-02 47


RectComm Error 1 Units
Rect Capacity 0 %
RectCurrent ShareErr 0 %
Rectifier Temp 0 Celsius

By pressing  the following (a deeper page in the same level) is displayed:


# SerialNo Status Curr Tmp VoltIn
1 Xxxx Err. 0,0 0 0

Read also topic “Rectifier Functions” on page 143.

Available options in Smartpack2 Master Controller’s submenu:


System Status > Load
# Description Value Unit/Label Note
NoOfLoadBanks 1
LoadCurrent 35,0 Amp
Status Fuse Norm.
Status LVLD Normal

By pressing  the following (a deeper page in the same level) is displayed:


# Description Value Unit/Label Note
LoadBank 1
Err
0,0
0,0
0,0

Available options in Smartpack2 Master Controller’s submenu:


System Status > Battery
# Description Value Unit/Label Note
Battery Voltage 54,46 Vold DC
Battery Current -35,0 Amp
Battery Temp 29 Celsius
Battery Life Time 0 Days
LVBD Norm
Fuse Norm
Battery Quality -- %
Battery Tot Cap 100 Ah
Battery Rem Cap 0 %
Battery Time Left 0 min
Delta String Curr 0 %
Battery Used Cap 100 %

By pressing  the following (a deeper page in the same level) is displayed:


# Description Value Unit/Label Note
Battery Bank1
Batt Volt bank 1 52,46 Volt DC
BattCurr bank 1 -35,0 Amp
Battery Fuse 1.1 Norm
Battery Fuse 1.2 Disab.
Battery Temp 1.1 29 Celsius
Battery Temp 1.2 0 Celsius
Battery Temp 1.3 27 Celsius
Battery Temp 1.4 27 Celsius
Battery Temp 1.5 28 Celsius
Battery Temp 1.6 27 Celsius
BatteryCurrent 1.1 -35,0 Amp
BatteryCurrent 1.2 0 Amp
Battery Monit 1
0

48 356943.063_4v5a_2012-02 User Guide WebPower Help


Err
0,0
deltaV 0,00
deltaV 0,00

Available options in Smartpack2 Master Controller’s submenu:


System Status > Inputs
# Description Status Group Event Note
ProgInput 1.1 Disab. Major Alarm MajorAl
ProgInput 1.2 Disab. Major Alarm MajorAl
ProgInput 1.3 Disab. Major Alarm MajorAl
ProgInput 1.4 Disab. Major Alarm MajorAl
ProgInput 1.5 Disab. Major Alarm MajorAl
ProgInput 1.6 Disab. Major Alarm MajorAl
ProgInput 1.7 Disab. Major Alarm MajorAl
ProgInput 1.8 Disab. Major Alarm MajorAl
ProgInput 1.9 Disab. Major Alarm MajorAl
ProgInput 1.10 Disab. Major Alarm MajorAl
ProgInput 1.11 Disab. Major Alarm MajorAl
ProgInput 1.12 Disab. Major Alarm MajorAl
ProgInput 1.13 Disab. Major Alarm MajorAl
ProgInput 1.14 Disab. Major Alarm MajorAl

Available options in Smartpack2 Master Controller’s submenu:


System Status > Outputs
# Alarm Group Status Output Note
Major Alarm Activated --
Minor Alarm Activated --
Mains Alarm Normal --
Alarm Group 04 Normal --
Alarm Group 05 Normal --
Alarm Group 17 Activated --
OutpBlocked Activated --
LVBD Normal --
LVLD1 Normal --

Available options in Smartpack2 Master Controller’s submenu:


System Status > Control System
The display is divided in 2 areas, the upper one U is fast, the lower one L can be
browsed.
# Description Value Unit Note
NoOfCtrlUnits 5

SP2 Basic CtrlUnitError 0 Units


SmartNode CtrlUnitError 0 Units
Battery Monitor CtrlUnitError 1 Units
Load Monitor CtrlUnitError 1 Units
I/O Unit CtrlUnitError 1 Units I/O Monitors
Mains Monitor CtrlUnitError 0 Units

(lower area L)
Battery Temp 1.1 29 Celsius
Battery Temp 1.2 0 Celsius
Battery Temp 1.3 27 Celsius

User Guide WebPower Help 356943.063_4v5a_2012-02 49


Battery Temp 1.4 29 Celsius
Battery Temp 1.5 0 Celsius
Battery Temp 1.6 27 Celsius

Available options in Smartpack2 Master Controller’s submenu:


System Status > Generator
# Description Value Unit Note
Generator Fail Disab.
Generator activation Off
Discharge value [%] 000
Main Delay [min] 000
Charge Time [min] 000

Available options in Smartpack2 Master Controller’s submenu:


System Status > SolarConv
# Description Value Unit Note
NoOfSolar Converters 0
Solar Current 0,0 Amp
Solar Charger Err 0 Units
Solar Comm Err 0 Units
Solar Capacity 0 %
Solar Symmetry Err 0 %
Solar Charger Temp 0 Celsius

By pressing  the following (a deeper page in the same level) is displayed:


# SerialNo Status Curr Tmp VoltIn
1 Xxxx Err. 0,0 0 0

System Configuration options


The options in this logical group let you change all the relevant system
parameters, values and characteristics, such as temperature scales, system
polarity, language, system voltages, rectifiers and battery related values, and
many similar parameters.
Configuration changes are allowed at this level, using a Pin-Code.

NOTICE:
The default Service Access Level password or Pin-Code is <0003>. We
strongly recommend changing the passwords as soon as the power
system is installed.
Read about “Access Levels” on page 188.
The parameters are organized in system-oriented groups: Power System, Mains,
Generator, Rectifier, etc.
Refer to these topics (Power System, Mains, Rectifiers, etc.) for more
information about the System Configuration parameters.

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You can display the system configurable parameters using any available
computer based GUI, or from the Smartpack and the Smartpack2 Master
controllers’ displays.

From the Smartpack2 Master Controller’s Front


You can display the following system configurable parameters, via the
Smartpack2 Master controller’s front keys:

2.1 Power System

2.1.1 General System Configuration


Available options in Smartpack2 Master Controller’s submenu:
System Configuration > Power System > General System Configuration

# Description Value Unit/Label Note


Reference Voltage [V/Cell] 2,27 48 V ↑↓
system
Number of Battery Cells 24 ↑↓
Battery Capacity scale –  Percent Displays the battery capacity scale in the Status Mode display
AHr/Percent? as A per hour or in percent (of what?)
Temp. scale –  Fahrenheit
Celsius/Fahrenheit?
Sys Polarity –  Negative
Positive/Negative?
Curr Resolution –  DeciAmp
Amp/DeciAmp?
Generator Func –  Std  Adv
Std/Advanced?
Critical Criteria MainsMinorLow Other options: “MMiLo AND BCMiLo”, “MMiLo OR BCMiLo”,
“BattCurrMinorLow”
Language English
Year 2009
Month 01
Day 01
Hour 00
Minute 00
Agent IP Address 172
016
006
222
Network Subnet Mask 000
000
000
000
Change Service PassWd 0000

2.1.2 System Voltage Levels


Refer to topic “System Voltages Levels” on page 81, to see available options in
Smartpack2 Master Controller’s submenu:
System Configuration > Power System > System Voltages Levels

2.1.3 System Calibration


Available options in Smartpack2 Master Controller’s submenu:
System Configuration > Power System > System Calibration

User Guide WebPower Help 356943.063_4v5a_2012-02 51


# Description Value Unit/Label Note
Voltage HiPoint Cal. Value [V] 53,00
Voltage HiPoint A/D Value 694
Voltage LoPoint Cal. Value [V] 0,15
Voltage LoPoint A/D Value 0
Current HiPoint Cal. Value [A] 5300
Current HiPoint A/D Value 690
Current LoPoint Cal. Value [A] 15
Current LoPoint A/D Value 0

2.2 Mains
Available options in Smartpack2 Master Controller’s submenu:
System Configuration > Mains

# Description Value Note


NoOfPhases 1

2.3 Rectifiers
Available options in Smartpack2 Master Controller’s submenu:
System Configuration > Rectifiers

# Description Value Unit/Label Note


BoOfRectifiers 01
Suppr. RectErr d.MainsFail-Yes/No?  Yes
Rect. WalkIn time-Short/Long?  Short
Rect. var. BattPowered or Not?  BattPowered
OVS Limit [V/Cell] 2,4583 59,00
Rect. CurrentLimit enable-On/Off?  On
Rect. CurrentLimit value [A] 1000
Rect. EmergencyVolt value [V] 53,25
Gen. dep. StartUpDelay-On/Off?  On
Generator StartUp delay [min] 000
Efficiency Management? / On/HEPri.

Read also topic “Rectifier Functions” on page 143.

2.4 Load
Available options in Smartpack2 Master Controller’s submenu:
System Configuration > Load

# Description Value Unit/Label Note


NoOfLoadBanks 1
No. of LVLDs in Bank 01 0

2.5 Battery

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2.5.1 Battery Configuration
Available options in Smartpack2 Master Controller’s submenu:
System Configuration > Battery > Battery Config

# Description Value Unit/Label Note


NoOfBatteryBanks 01
NoOfBattery Strings 01
Capacity per String [Ah] 100
Temp. Compensation – On/Off?  On
Reference Voltage [V/Cell] 2,2708 54,50
Reference Temperature [C] 20
Temperature Slope [mV/C/Cell] 3,00
Min. Compensation Volt. [V/Cell] 2,1000
Max. Compensation Volt. [V/Cell] 2,3500
Battery Current Limit On/Off  On
CurrentLimitValue [A] (Mains Feed) 30
CurrentLimitValue [A] (Gen Feed) 30

2.5.2 Battery Test Configuration


Available options in Smartpack2 Master Controller’s submenu:
System Configuration > Battery > Battery Test Config

# Description Value Unit/Label Note


Normal or Simplified BattTest?  Simple
EndVoltage Simple test [V/Cell] 1,90
Max. TestDuration-Enable/Disable?  Enable
Max. TestDuration [min] 720
Max. DischargeStop-Enable/Disable?  Enable
Max. Discharge stop [Ah] 100
GuardTime – Enable/Disable?  Enable
GuardTime – [hours] 12
AlarmGroup to activate during tst -- Browser though registered alarm groups
IntervalTest – Enable/Disable?  Enable
Next Interval StartYear 2010
Next Interval StartMonth 04
Next Interval StartDay 16
Next Interval StartHour 12
Next Interval StartMinute 00
Interval Period [days] 0180
AutoTest – Enable/Disable?  Enable
Discontinuance Test Enable/Disable?  Enable
Repeat frequency [days] 07
Max. duration [minutes] 05

2.5.3 Battery Boost Configuration


Available options in Smartpack2 Master Controller’s submenu:
System Configuration > Battery > Battery Boost Config

# Description Value Unit/Label Note


Boost Voltage [V(Cell] 2,3542 56,50
StopBoost CurrThreshold Ena/Disa?  Enable
StopBoost CurrThreshold [A] 10
AlarmGrp to activate during boost -- Browser though registered alarm groups
ManBoost MaxDuration [min] 120
IntervalBoost – Enable/Disable?  Enable
Next Interval StartYear 2010

User Guide WebPower Help 356943.063_4v5a_2012-02 53


# Description Value Unit/Label Note
Next Interval StartMonth 04
Next Interval StartDay 16
Next Interval StartHour 12
Next Interval StartMinute 00
Interval Period [days] 0180
IntervalBoost MaxDuration [min] 120
AutoBoost – Enable/Disable?  Enable
AutoBoost MaxDuration [min] 120
AutoBoost ChargeFactor [%] 100
AutoBoost DischargeThresh. [Ah] 0001
AutoBoost VoltThreshold Ena/Disa?  Enable
AutoBoost VoltThreshold [V] 46,00

2.5.4 Symmetry Configuration


Available options in Smartpack2 Master Controller’s submenu:
System Configuration > Battery > Symmetry Config

# Description Value Unit/Label Note


Symm. Measurement - Ena/Disa?  Enable
Symmetry Voltage range [V] 12 V Measurement
Symm. Mode – Continous/Dischrg?  Discharge
Symmetry DischargeDelay [min] 000

2.5.5 Battery Life Time Configuration


Available options in Smartpack2 Master Controller’s submenu:
System Configuration > Battery > Battery Life Time Config

# Description Value Unit/Label Note


Temperature Range 01 - Ena/Disa?  Enable
Temperature Limit [C] 010
Temperature Weigh 001
Hours within Temperature Range 0
Temperature Range 02 - Ena/Disa?  Enable
Temperature Limit [C] 010
Temperature Weigh 001
Hours within Temperature Range 0
Temperature Range 03 - Ena/Disa?  Enable
Temperature Limit [C] 010
Temperature Weigh 001
Hours within Temperature Range 0
---
--- Up to 10 rages available
Temperature Range 10 - Ena/Disa?  Enable
Temperature Limit [C] 010
Temperature Weigh 001
Hours within Temperature Range 0

2.6 Generator
Read topic “AC Generator as AC Mains” on page 123, for available options in
Smartpack2 Master Controller’s submenu:
System Configuration > Generator

54 356943.063_4v5a_2012-02 User Guide WebPower Help


2.7 Solar Converter
Available options in Smartpack2 Master Controller’s submenu:
System Configuration > Solar Conv

# Description Value Unit/Label Note


NoOfSolarConverters 00
Suppr. SolErr d.MainsFail – Yes/No?  Yes
OVS Limit [V/Cell] 2,4583 59,00

Alarm Configuration options


All the power system’s alarms are fully configurable, and are implemented
using Alarm Monitors (software modules). These software modules monitor
input signals and logical states, and raise alarms when the signals reach certain
limits or values.
Read more about “Alarm Monitors” on page 189.
The options in this logical group (the Alarm Configuration options) let you
configure all the limits, values, etc. for the system’s Alarm Monitors.
Configuration changes are allowed at this level, using a Pin-Code.

NOTICE:
The default Service Access Level password or Pin-Code is <0003>. We
strongly recommend changing the passwords as soon as the power
system is installed.
Read about “Access Levels” on page 188.

The available Alarm Monitors are organized in system-oriented groups: Mains,


Generator, Rectifier, Load, etc.
Refer to these topics (Mains, Rectifiers, etc.) for more information about the
available Alarm Monitors parameters.
Read also the topic “Typical Parameters for Alarm Monitors” on page 191.
You can display the alarm configuration options using any available computer
based GUI, or from the Smartpack and the Smartpack2 Master controllers’
displays.

From the Smartpack2 Master Controller’s Front


You can display the following alarm configuration options, via the
Smartpack2 Master controller’s front keys:

3.1 Mains
Available options in Smartpack2 Master Controller’s submenu:
Alarm Configuration > Mains

# Description Value Unit/Label Note

User Guide WebPower Help 356943.063_4v5a_2012-02 55


MainsFail  Enable >> to Alarm Monitor configuration N1
MainsVolt 1  Enable >> to Alarm Monitor configuration A4

>> Read also the topic “Typical Parameters for Alarm Monitors” on page 191.

3.2 Rectifiers
Available options in Smartpack2 Master Controller’s submenu:
Alarm Configuration > Rectifiers

# Description Value Unit/Label Note


RectifierCurrent  Enable >> to Alarm Monitor configuration A2
RectifierError  Enable >> to Alarm Monitor configuration N2
RectComm Error  Enable >> to Alarm Monitor configuration N2
Rect. Capacity  Enable >> to Alarm Monitor configuration N2%
RectCurrShareErr  Enable >> to Alarm Monitor configuration N2%
Rectifier Temp  Enable >> to Alarm Monitor configuration A4

>> Read also the topic “Typical Parameters for Alarm Monitors” on page 191.

3.3 Load
Available options in Smartpack2 Master Controller’s submenu:
Alarm Configuration > Load

# Description Value Unit/Label Note


LoadCurrent  Enable >> to Alarm Monitor configuration A2

>> Read also the topic “Typical Parameters for Alarm Monitors” on page 191.

3.4 Battery
Available options in Smartpack2 Master Controller’s submenu:
Alarm Configuration > Battery

# Description Value Unit/Label Note


BatteryVoltage  Enable >> to Alarm Monitor configuration A4
BatteryCurrent  Enable >> to Alarm Monitor configuration A4
BatteryTemp  Enable >> to Alarm Monitor configuration A4
BatteryLifeTime  Enable >> to Alarm Monitor configuration N2
LVBD  Enable >> to Alarm Monitor configuration XX
BatteryQuality  Enable >> to Alarm Monitor configuration N2%
BatteryTotCap  Enable >> to Alarm Monitor configuration N2
BatteryRemCap  Enable >> to Alarm Monitor configuration N2%
BatteryTimeLeft  Enable >> to Alarm Monitor configuration N2
DeltaStringCurr  Enable >> to Alarm Monitor configuration N2%
BatteryUsedCap  Enable >> to Alarm Monitor configuration N2%

BattVolt bank 1  Enable >> to Alarm Monitor configuration A4


BattCurr bank 1  Enable >> to Alarm Monitor configuration A4
BatteryFuse 1.1  Enable >> to Alarm Monitor configuration L1
BatteryFuse 1.2  Enable >> to Alarm Monitor configuration L1
BatteryTemp 1.1  Enable >> to Alarm Monitor configuration A4
BatteryTemp 1.2  Enable >> to Alarm Monitor configuration A4
---
BatteryTemp 1.6  Enable >> to Alarm Monitor configuration A4

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# Description Value Unit/Label Note
BattCurrent 1.1  Enable >> to Alarm Monitor configuration A4
BattCurrent 1.2  Enable >> to Alarm Monitor configuration A4

>> Read also the topic “Typical Parameters for Alarm Monitors” on page 191.

3.5 Inputs
Available options in Smartpack2 Master Controller’s submenu:
Alarm Configuration > Inputs

# Description Value Unit/Label Note


ProgInput 1.1  Enable >> to Alarm Monitor configuration L1
ProgInput 1.1  Enable >> to Alarm Monitor configuration L1
---
ProgInput 1.14  Enable >> to Alarm Monitor configuration L1
AC SPD alarm  Enable >> to Alarm Monitor configuration L1
Door alarm  Enable >> to Alarm Monitor configuration L1
Smoke alarm  Enable >> to Alarm Monitor configuration L1
DC SPD alarm  Enable >> to Alarm Monitor configuration L1
Heater alarm  Enable >> to Alarm Monitor configuration L1
LVD close  Enable >> to Alarm Monitor configuration L1

>> Read also the topic “Typical Parameters for Alarm Monitors” on page 191.

3.6 Outputs
Available options in Smartpack2 Master Controller’s submenu:
Alarm Configuration > Outputs

# Description Output 1 2 3 4 5 6 Note


Alarm Groups
Major Alarm      
Minor Alarm      
Mains Alarm      
Alarm Group 4      
Alarm Group 5      
---
Alarm Group 17      
OutpBlocked      
LVBD      
LVLD1      
-----      
-----      
-----      

Refer to topic “Alarm Output Groups” on page 193.

3.7 Control System


Available options in Smartpack2 Master Controller’s submenu:
Alarm Configuration > CtrlSystem

# Description Value Unit/Label Note


CtrlUnitError SmartPack 255  Enable >> to Alarm Monitor configuration N2
BatteryTemp 1.1  Enable >> to Alarm Monitor configuration A4

User Guide WebPower Help 356943.063_4v5a_2012-02 57


BatteryTemp 1.2  Enable >> to Alarm Monitor configuration A4
---
BatteryTemp 1.6  Enable >> to Alarm Monitor configuration A4
CtrlUnitError BatteryMonitor  Enable >> to Alarm Monitor configuration N2
CtrlUnitError LoadMonitor  Enable >> to Alarm Monitor configuration N2
CtrlUnitError I/O Unit  Enable >> to Alarm Monitor configuration N2

>> Read also the topic “Typical Parameters for Alarm Monitors” on page 191.

3.8 Generator
Available options in Smartpack2 Master Controller’s submenu:
Alarm Configuration > Generator

# Description Value Unit/Label Note


GeneratorFail  Enable >> to Alarm Monitor configuration L1

>> Read also the topic “Typical Parameters for Alarm Monitors” on page 191.

3.9 Solar Converter


Available options in Smartpack2 Master Controller’s submenu:
Alarm Configuration > SolarConv

# Description Value Unit/Label Note


SolarCurrent  Enable >> to Alarm Monitor configuration A2
SolarChargerErr  Enable >> to Alarm Monitor configuration N2
SolarCommErr  Enable >> to Alarm Monitor configuration N2
Solar Capacity  Enable >> to Alarm Monitor configuration N2
SolarSymmetrErr  Enable >> to Alarm Monitor configuration N2
SolarCharg temp  Enable >> to Alarm Monitor configuration A4

>> Read also the topic “Typical Parameters for Alarm Monitors” on page 191.

Commands options
The options in this logical group let you issue or activate specific commands,
such as resetting manual alarms, deleting the event log, starting battery tests, etc.
Issuing commands is allowed at this level, using a Pin-Code.

NOTICE:
The default Service Access Level password or Pin-Code is <0003>. We
strongly recommend changing the passwords as soon as the power
system is installed.
Read about “Access Levels” on page 188.

The commands are organized in following groups:


 System Commands
Read about “System Commands” on page 82

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 Battery Commands
Read about “Battery Commands” on page 161
 Outputs Test
Read about “Output Test Commands” on page 195

Logs and Reports options


The options in this logical group collect and present the system log, battery log,
report of active alarms, etc.
The logs and reports are organized in following groups:
 Active Alarm Log
 Event Log
 Battery Test Log
 Inventory Report

Active Alarms Log


You can browse through the stored system alarm messages (or alarm log). The
controller’s alarm log may store up to 1000 chronological events. Each log entry
contains event text, event action, time and date. When the log is full, the oldest
value is overwritten. The log is stored in EEPROM.
Example of alarm log in Smartpack2 Master Controller’s submenu:
Logs/Report > Active Alarms
# Description Value Limit Alarm Group Output Note
BatteryTemp 1.1 42 30 ---- ---
SymmVolt 1.1 12,91 1,50 Alarm Group 15 ----
RectifierError 1 1 Minot Alarm -----
------
------

Read about “Alarm Messages, (Log)” on page 106.

Event Log
The Event Log is a record of system related events automatically registered by
the system controller.
Example of Event Log in Smartpack2 Master Controller’s submenu:
Logs/Report > Event Log
# Date and Time Description Event Note
yyyy.mm.dd hh:mm:ss RectifierError MinorAl:On
yyyy.mm.dd hh:mm:ss SymmVolt 1.4 MajorAl:On
yyyy.mm.dd hh:mm:ss LVD close Info:On
yyyy.mm.dd hh:mm:ss Door alarm MajorAl:Off
yyyy.mm.dd hh:mm:ss OutdoorTemp 81.1 Info:Off
----

You can also save the Even Log to a storage media -- read about “Up/Download
options” on page 61 – or use WebPower or PowerSuite to delete, print and save
the log to a file in your computer.
Read about “Types of System Logs” on page 95.

Battery Test Log

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The Battery Test Log is displayed in a results table; each row of data represents a
battery test. Also, the battery quality, calculated by completed battery tests, and
other test parameters are displayed.
Example of Battery Test Log table displayed in Smartpack2 Master Controller’s
submenu:
Logs/Report > Battery Test Log
# StartTime Durat. Typ Descr Amp Q% EndV Note
09:58 34 Manual ----------------- -68 70% 45.49 ----------------

----

Read about “Battery Tests” on page 175.


Using WebPower or PowerSuite you can also display the test results for a battery
test in a line graph.

Inventory Report
The Inventory Report presents information that describe the power system, the
site’s name , serial number, installation and service dates, software name, etc.
Example of Inventory Report table in Smartpack2 Master Controller’s submenu:
Logs/Report > Inventory Report
# Description Note
Company
Site
Model
Install Date
Serial N
Service Date
Responsible
Message 1
Message 2
(Installed HW and SW info, part #, serial #, version #, etc.)

Read about “DC Plant Information” on page 79.

Statistics options
This logical group collects and presents relevant system data and calculated
statistics, such as average results, peak values, etc.
Example of the Statistics table available in Smartpack2 Master Controller’s
submenu:
Statistics
# Description Reset Average Peak Note
BatteryVoltage  No 52,48 52,61
BatteryCurrent  No -35 0
Battery Temp  No 41 0
Load Current  No 35 50
Rectifier Current  No 75 120
Mains Volt 1  No 225 235

Commissioning options
This logical group presents a generic description of the steps required to carry
out the power system’s commissioning.

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Refer also to the system’s user documentation, and to the Commissioning
Procedure pull-out list in the system’s quick start guide.

Up/Download options
The options in this logical group let you upload firmware to connected
controllers and control units, as well as download or save system related logs,
etc.
In addition to firmware, this group’s options offer you the possibility of
uploading and saving system configuration files.

NOTICE:
Using the controller’s front panel keypad, you can only upload &
download to the controller’s SD card. Using the WebPower or
PowerSuite GUI, you can also upload & download to other storage
media, such as a computer’s hard drive or similar.
The Up- and Download options are organized in following groups:
 Save Event Log
A command that saves to a storage media the system related log of
power system events, automatically registered by the system controller.
Read about “Logs and Reports options” on page 59, or about “Types of
System Logs” on page 95
 Save Data Log
A command that saves to a storage media the control unit related log of
key system data (voltages, current and temperature values) registered by
the system controllers, or by other connected control units (e.g. I/O
Monitor, Mains Monitor).
Read about “Types of System Logs” on page 95
 Save Energy Log
A command that saves to a storage media the system related log that
presents the power system’s energy usage, (Wh).
Read about “Types of System Logs” on page 95
 Save /Load Config
A command that saves to a storage media the System Configuration file
<*.XML>, with all the specific parameters and settings.
Also, you can upload a similar, specific System Configuration file
<*.XML> to the controller, e.g. for automatic configuration of specific
functions
 Software Upgrade
which offers you to upgrade the firmware in connected controllers and
control units, by uploading files stored in the Smartpack2 Master
controller’s SD card.

Available options in Smartpack2 Master Controller’s submenu:

Up/Download > Software Upgrade


# Description SW Info Note
Compack 11 405006.009 0A.M
Smartpack1 402073.009 3.05E
I/O Unit 1 402088.009 3.01

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Read also about other firmware upgrade methods in topic “Firmware Upgrade”
on page 196.

Power System Functions


This section explains general topics related to the DC power supply system.

Networking the Controller - Access Methods


This topic describes how to access the power system main controller from a
computer, so that you can configure and operate the DC power supply system.
You can access the controller using a standard computer, which is either
connected to an existing LAN or directly connected to the controller.

Ethernet Local Area Ethernet cable


Network (LAN) (Straight through
crossover cable)
(Example of Compack controller access via LAN and via a stand-alone computer)

After accessing the controller, you can read a short description about available
methods to configure and monitor the DC power supply system, which you find
in topic “Power System Configuration & Monitoring – Methods” on page 71.

Controller’s Default IP Address


Each main controller is shipped with a unique Eltek MAC address (Media
Access Control) stored inside the controller and marked on the controller’s label,
e.g. [00-0A-19-C0-00-13].
Also, the controllers are by default shipped with the fixed, static IP address
<192.168.10.20>.

WARNING:
Some controllers may have the Dynamic Host Configuration Protocol
(DHCP) enabled, instead of static IP address. Thus, they can
automatically obtain necessary access data to operate in an existing
Local Area Network (LAN), based on the Ethernet communication
technique and the TCP/IP protocol suite.

NOTICE:
In short, two LAN devices (e.g. a controller and a computer) can
communicate with each other, if they have different IP addresses and
are in the same subnet.
A Subnet Mask is used to determine what subnet an IP address or
device belongs to.
For example, all devices with IP address <169.254.52.XXX> and
subnet mask <255.255.255.0> (where XXX can be 1 to 255) belong to
the same subnet, and can “talk” to each other.

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Controller Access -- Via Stand-alone PC
You can also access the power system controller directly from a stand-alone
computer.

WebPower
Configuration via web
browser

Ethernet cable
Compack
controller (Standard straight through
cable OR crossover cable)

(Example of Compack controller access via stand-alone PC)

**NOTICE:
You need an Ethernet crossover cable, if the controller is a Smartpack
with hardware version 1.x (SB70) or previous.
Contact your IT Department, if your computer has difficulties while installing or
configuring the network card.

Requirements
 Computer equipped with a standard Ethernet Network Interface Card
(NIC) with RJ-45 socket. Wireless NICs may not be used to access the
controller.
 The NIC’s necessary network components have to be correctly
installed, specially the Internet Protocol (TCP/IP). Also, the DHCP
function must be enabled.
 Ethernet cable to connect the controller to the LAN
(straight-through** or crossover cable, as the controller’s port
implements HP Auto MDI/MDI-X detection and correction)
 “Eltek Network Utility” program,
that you can download with the controller’s firmware from
www.eltek.com

**NOTICE:
You need an Ethernet crossover cable, if the controller is a Smartpack
with hardware version 1.x (SB70) or previous.

Network components are software clients, services and protocols that the NIC
uses to communicate with servers in the network.

In Short
To get access to the controller via a stand-alone computer, just connect the
controller directly to the computer’s NIC, using a standard Ethernet straight-
through** or crossover cable.

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NOTICE:
By default, the controllers are shipped with a unique MAC address, e.g.
[00-0A-19-C0-00-13] and a fixed, static IP address <192.168.10.20>.
Some controllers may have DHCP enabled (automatically obtain
necessary access data to operate in an existing LAN).
For the computer to be able to access the controller, both devices need to have
different IP addresses, but in the same subnet. If the computer’s NIC IP address
is e.g. <169.254.52.132>, so changing the controller’s IP address from
<192.168.10.20> to e.g. <169.254.52.133> will enable them to “talk” to each
other.

NOTICE:
If the controller has DHCP enabled when you connect it to the
computer’s NIC, then the controller and the computer will assign
themselves a random IP address, e.g. the controller may get <0.0.0.1>
and the computer <169.254.52.132>.
In this case, change the controller’s IP address from e.g. <0.0.0.1> to
e.g. <169.254.52.133> to enable them to “talk” to each other.
Then, access the controller via your web browser, and change its LAN device
name, to facilitate later identification.
The “Controller Access — Via Stand-alone PC” procedure involves following
steps (as described in more detail in the topic “More Detailed” on page 64):
1. Start the “Eltek Network Utility” program
2. Connect the computer to the controller and check its MAC address
3. Find the NIC’s IP address and subnet mask used by the computer
4. Change the controller’s IP address to the same subnet as the computer’s
5. Access the controller’s configuration pages in your web browser
6. Log in with the <admin> account,
7. Change the controller’s Device Name

**NOTICE:
You need an Ethernet crossover cable, if the controller is a Smartpack
with hardware version 1.x (SB70) or previous.

More Detailed
Carry out the following steps to access the controller via a stand-alone computer:

1. Start the “Eltek Network Utility” program


by opening the file “EVIPSetup.exe”, which will not display any LAN devices, as the computer has now nothing
connected to the NIC.

Notice that if the computer has installed wireless Ethernet Network Interface Cards, they should not be active;
otherwise the Eltek Network Utility may display LAN devices accessed wireless.

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2. Connect the computer to the controller and check its MAC address
plugging one end of the Ethernet cable to the controller’s RJ-45 socket, and the other end to the computer’s NIC.

The Eltek Network Utility displays the controller as a connected LAN device (may take up to 1 minute to display)
with the default static IP address <192.168.10.20>

Notice that -- if the controller has the DHCP enabled instead of static IP address -- the controller automatically gets
an IP address, e.g. <0.0.0.1>, as displayed in the Eltek Network Utility below.

Check that the displayed MAC address corresponds to the MAC address label on the controller.

Your Compack Controller’s MAC Address Controller’s


(00-0A-19-C0-00-91) firmware revision

DHPC generated IP Address


(0.0.0.1)
(Example of Compack controller’s data)

3. Find the NIC’s IP address and subnet mask used by the computer by,
— Opening the computer’s Network Connections window
— Selecting the actual network card (NIC) and
— Making a note of the IP address and Subnet mask displayed in the Details panel, on the left side of the window.
E.g. IP address: <169.254.52.132>, Subnet mask: <255.255.0.0>

Read the topic How to Check or Change the Computer’s IP Address (page 40) in the FAQs section

Notice that you can also get this information by opening a DOS window and running the command “IPCONFIG”.

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4. Change the controller’s IP address to the same subnet as the computer’s by,
— Selecting the controller in the Eltek Network Utility window
— Clicking on the Configuration button, to open the “IPSetup Configuration” window
— Changing the default static IP address <192.168.10.20> to e.g. <169.254.52.133>
OR from, e.g. <0.0.0.1> to e.g. <169.254.52.133>, if DHCP was enabled, as shown below.
Notice that the IP address you assign the controller must not be used by other devices.

— Changing the Network Mask from, e.g. <0.0.0.0> to e.g. <255.255.0.0>


— and clicking on the “Enable Static IP” button.

Now, the controller’s and the computer’s IP addresses are in the same subnet and both devices can “talk” to each
other.
Computer’s: <169.254.52.132> <255.255.0.0>
Controller’s: <169.254.52.133> <255.255.0.0>

Your Compack Controller’s MAC Address Controller’s


(00-0A-19-C0-00-91) firmware revision

Configuration button

Enable Static IP button

(Example of controller’s data)

WARNING!
Never enter Network Mask (Subnet masks) <0.0.0.0> or <255.255.255.255> as they are not valid masks, and in the
worst case may render the controller or LAN device inaccessible.

5. Access the controller’s configuration pages in your web browser


by opening your web browser (e.g. Internet Explorer) and entering the controller’s new static IP address in the
browser’s address line.
(E.g. <169.254.52.133>; entering “http://” before the address is not necessary)

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6. Log in with the <admin> account,
by clicking on the “Enter” link — in the web browser, in the middle of the page — and entering <admin> as user
name and <admin> as password (case sensitive).

Note that the web browser must have the Pop-ups function enabled, as the configuration web pages employ Java
script navigation. Read topic How to Enable Pop-ups in the browser -- Internet Explorer (page 32) in the FAQs
section

For security reasons, it is advisable to change the default passwords with your own passwords.
Read the topic How to Change WebPower’s Default Log in Passwords (page 33) in the FAQs section

7. Change the controller’s Device Name by,


(In SP2WebGUI)
— Clicking on “System Config” icon, in the toolbar
— Clicking on “Network Settings” in the command tree on the left, under Device Settings
— Then clicking in the Device Name field and entering the Device Name that describes your power system, e.g.
“Micropack System, EV Engine Room, Oslo”

(In WebPower 3 GUI)


— Clicking on “Network Config” button, in the Power Explorer’s toolbar
— Clicking on the “TCP/IP” tab
— Then clicking in the Device Name field and entering the Device Name that describes your power system, e.g.
“Micropack System, EV Engine Room, Oslo”

Read topic How to Change the Controller’s Device Name (page 38) in the FAQs section

Now the Eltek Network Utility window will display the new device name.

Changed Compack Controller’s Device Name


(Micropack System, EV Engine Room, Oslo)
(Example of Compack
controller’s data)

NOTICE:
If later you connect your computer’s NIC (while DHCP is enabled) to a
LAN, the network server will automatically assign a new IP address to
your NIC, so that your computer may access the LAN.
It may take up 1 or 2 minutes, but you can select the command “Repair
this connection” — in the computer’s Network Connections window —
and Windows will right away automatically assign the new IP address.

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Controller Access -- Via Ethernet LAN
If you have access to a Local Area Network (LAN) -- based on the Ethernet
communication technique and the TCP/IP protocol suite -- you can simply
connect the controller to the LAN, and get web browser access to the controller
from your networked computer.
WebPower
Server Configuration via web
browser

Compack
controller Ethernet Local Area Network
(LAN)

(Example of Compack controller access via LAN)

Contact your LAN administrator, if your computer has difficulties accessing the
network.

Requirements
 Computer correctly configured and connected to the LAN
 Standard Ethernet cable (straight through cable),
to connect the controller to the LAN
 “Eltek Network Utility” program,
that you can download with the controller’s firmware from
www.eltek.com

In Short
To get access to the controller via your LAN networked computer just connect
the controller to the LAN using a standard Ethernet straight-through** or
crossover cable.

NOTICE:
By default, the controllers are shipped with a unique MAC address, e.g.
[00-0A-19-C0-00-13] and a fixed, static IP address <192.168.10.20>.
Some controllers may have DHCP enabled (automatically obtain
necessary access data to operate in an existing LAN).
For the computer to be able to access the controller via the LAN network, both
devices need to have different IP addresses, but in the same LAN subnet. If the
networked computer’s NIC IP address is e.g. <172.16.5.29>, so changing the
controller’s IP address from <192.168.10.20> to e.g. <172.16.5.30> will enable
them to “talk” to each other via the LAN network.

NOTICE:
If the controller has DHCP enabled when you connect it to the LAN
network, then the LAN network will automatically assign the controller
with a spare IP address in the LAN subnet, e.g. the controller may get
<172.16.6.130>, which will enable the networked computer to “talk” to
controller.

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Using the “Eltek Network Utility” program, identify the controller, access it via
your web browser and change the controller’s LAN device name, to facilitate
later identification.
The “Controller Access -- Via Ethernet LAN” procedure involves following
steps (as described in more detail in topic “More Detailed” on page 69):

1. Start the “Eltek Network Utility” program


2. Connect the controller to the LAN
3. Identify the controller in the “Eltek Network Utility” program, and
change the controller’s IP address to be in the LAN subnet
4. Access the controller’s configuration pages in your web browser
5. Log in with the <admin> account
6. Change the controller’s Device Name

Read also topic “Controller’s Default IP Address” on page 62.

More Detailed
Carry out the following steps to access the controller via the Ethernet LAN:

1. Start the “Eltek Network Utility” program


by opening the file “EVIPSetup.exe”, which will display already connected LAN devices. The controller will be
displayed after connection to the LAN.

(Example of connected LAN devices)

Notice that if the computer has installed wireless Ethernet Network Interface Cards, they should not be active;
otherwise the Eltek Network Utility may display LAN devices accessed wireless.

2. Connect the controller to the LAN


plugging one end of a standard Ethernet cable (straight through Ethernet cable) to the controller’s RJ-45 socket, and
the other end to one of the LAN’s available RJ-45 sockets.

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3. In the “Eltek Network Utility”, identify the controller and change its IP address
The utility program displays the controller as a connected LAN device with its unique MAC address and the default
static IP address <192.168.10.20>
Note that it can take up to 1 minute before the connected controller is displayed in the utility program. Read also
topic “Controller’s Default IP Address” on page 62.

Then, change the controller’s IP address to be in the LAN subnet by


— Selecting the controller in the Eltek Network Utility window
— Clicking on the Configuration button, to open the “IPSetup Configuration” window
— Changing the default static IP address <192.168.10.20> to e.g. <172.16.5.30>, if the networked computer’s NIC
IP address is e.g. <172.16.5.29>
Notice that the IP address you assign the controller must not be used by other devices.

— Changing the Network Mask from, e.g. <0.0.0.0> to e.g. <255.255.0.0>


— and clicking on the “Enable Static IP” button.

Now, the controller’s and the computer’s IP addresses are in the same LAN subnet and both devices can “talk” to
each other via the LAN network.
Computer’s: <172.16.5.29> <255.255.0.0>
Controller’s: <172.16.5.30> <255.255.0.0>

Notice that you do not have to change the controller’s IP address -- if the controller has the DHCP enabled instead
of static IP address. The controller then automatically gets an IP address from the LAN, e.g. <172.16.5.221>, as
displayed in the Eltek Network Utility below.

Your Compack Controller’s MAC Address Controller’s firmware


(00-0A-19-C0-00-91) revision

DHPC obtained IP Address


(172.16.5.221)
(Example of Compack controller’s data)

4. Access the controller’s configuration pages in your web browser


by marking the controller (blue marking line in the above example), and clicking on the Web Interface button.
or
by opening your web browser (e.g. Internet Explorer) and entering the controller’s IP address in the browser’s
address line.
(E.g. <172.16.5.221>; entering “http://” before the address is not necessary)

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5. Log in with the <admin> account,
by clicking on the “Enter” link -- in the web browser, in the middle of the page -- and entering <admin> as user
name and <admin> as password (case sensitive).

Note that the web browser must have the Pop-ups function enabled, as the configuration web pages employs Java
script navigation. Read topic How to Enable Pop-ups in the browser -- Internet Explorer (page 32) in the FAQs
section

For security reasons, it is advisable to change the default passwords with your own passwords.
Read the topic How to Change WebPower’s Default Log in Passwords (page 33) in the FAQs section

6. Change the controller’s Device Name by,


(In SP2WebGUI)
— Clicking on “System Config” icon, in the toolbar
— Clicking on “Network Settings” in the command tree on the left, under Device Settings
— Then clicking in the Device Name field and entering the Device Name that describes your power system, e.g.
“Micropack System, EV Engine Room, Oslo”

(In WebPower 3 GUI)


— Clicking on “Network Config” button, in the Power Explorer’s toolbar
— Clicking on the “TCP/IP” tab
— Then clicking in the Device Name field and entering the Device Name that describes your DC power system,
e.g. “Micropack System, EV Engine Room, Oslo”
Read topic How to Change the Controller’s Device Name (page 38) in the FAQs section

Now the Eltek Network Utility window will display the new device name.

Changed Compack Controller’s Device Name


(Micropack System, EV Engine Room, Oslo) (Example of Compack
controller’s data)

Power System Configuration & Monitoring –


Methods
This topic describes the available methods to configure and monitor the DC
power supply system from a computer.
Before configuring and monitoring the power system, the computer must be able
to access the controller, which is described in topic “Networking the Controller -
Access Methods” on page 62.
You can configure and monitor the DC power supply system from a computer —
connected to a LAN or directly connected to the controller — using the
following methods:

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 Via a standard web browser.
The configuration Web pages are stored in the controller, so you do not
need to install any programs in the computer. They enable useful
monitoring and configuration features.

For more information about how to access the configuration web pages,
read topic How to Change WebPower’s Default Log in Passwords
(page 33) in the FAQs section
 Via PowerSuite application.
The powerful PowerSuite application must be installed in the computer,
and enables advanced monitoring and configuration features.

For more information read topics Installing PowerSuite and Installing


PowerSuite (Ethernet) in the PowerSuite Help file.
 Via Network Management System (NMS)
The NMS hardware and software must be installed in the network.
For more information, read topic “Monitoring -- via Network
Management System” on page 72

System Configuration
(Via PowerSuite)

Ethernet LAN
(UDP Tunnelling)

System Configuration
(Via Web browser)
System Monitoring
Ethernet Local Area Network (Via NMS)
(LAN)
Ethernet LAN
(Network Manager System)

(Example of power system configuration and


monitoring via Web browser, PowerSuite and NMS)

Monitoring -- via Network Management System


You can remote monitor the DC power supply system from a computer
connected to an Ethernet LAN which has installed a Network Management
System (NMS).
The NMS hardware and software must be previously installed in the LAN
network.

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Compack monitoring
Server (Via NMS)

Compack
controller Ethernet Local Area Network
(Network Management System)

(Example of power system remote monitoring via NMS)

Requirements
 Computer correctly configured, connected to the LAN and with access
to the NMS
 Standard Ethernet cable (straight through cable),
to connect the controller to the LAN
 Eltek’s specific SNMP MIB files (Management Information Base)

Contact your IT Department, if your computer has difficulties while installing


the MIB files or accessing the SNMP agent (Simple Network Management
Protocol).

In Short
The power system’s controllers implement an SNMP agent which interfaces with
the Network Management System (NMS), enabling remote monitoring via the
standard SNMP messaging commands SET, GET and TRAP.
The SNMP agent is compatible with all major NMS on Ethernet, such as “HP
Open View”, “Sun NetManager”, etc.
The SNMP agent responds to SNMP’s GET and SET commands, and forwards
TRAPs to designated recipients when critical conditions occur to the DC power
system, as configured in the controller.
The GET commands provide the NMS with remote monitoring status — e.g.
Battery status, etc. — of the power system.
The SET commands enable the NMS to remote control the power system, e.g.
changing the output voltage.
The TRAP commands are unsolicited alarm messages that the power system
sends to the NMS, when critical situations occur.
You can regard SNMP agents (network devices) that send TRAPs as “clients”,
and network devices that receive TRAPs and poll devices (issue GETs and
SETs) as “servers”.

The “Monitoring — via Network Management System” procedure involves


following steps:
Controller’s SNMP configuration:
1. TRAP receiver IP addresses
(Network Managers that receive alarm messages)

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2. TRAP Community Strings
3. TRAP Repeat Rates
4. Read and Write Community Strings
Refer to topic “More Detailed - Controller SNMP Configuration” on page 74.

NMS configuration:
1. Compile the Eltek’s device specific MIB files into the NMS database
(Read chapter “About Eltek’s SNMP MIB Files”, page 77)

2. Add the controller object to the Management Map


(See an example of the Compack controller object added to the
Management Map, in chapter “Example -- NMS Configuration”, page
78.)

3. “Ping” the controller to ensure connectivity


4. Define and configure the TRAP event handling, as required
Refer to the NMS manuals for accurate instructions.

More Detailed - Controller SNMP Configuration


Carry out the following steps to configure the controller’s SNMP agent:

1. Access the controller’s configuration pages in your web browser


by opening your web browser (e.g. Internet Explorer) and entering the controller’s IP address in the browser’s address
line.
(E.g. <172.16.5.75>; entering “http://” before the address is not necessary)
2. Log in with the <admin> account,
by clicking on the “Enter” link — in the web browser, in the middle of the page — and entering <admin> as user
name and <admin> as password. (case sensitive)
Refer also to the log in procedure in topic How to Change WebPower’s Default Log in Passwords (page 33) in the
FAQs section.

Note that the web browser must have the Pop-ups function enabled, as the configuration web pages employ Java script
navigation. Read topic How to Enable Pop-ups in the browser -- Internet Explorer (page 32) in the FAQs section.

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3. Configure the controller’s SNMP agent by,
(In SP2WebGUI)
— Clicking on “System Config” icon, in the toolbar
— Clicking on “Network Settings”, then on “SNMP” in the command tree on the left
— Entering the SNMP agent’s data in appropriate fields

(In WebPower 3 GUI, as shown below)


— Clicking on the “Network Config” button, on the Power Explorer toolbar
— Clicking on the “SNMP” tab, in the dialog box
— Entering the SNMP agent’s data in appropriate fields,
as described below
— Then clicking on the “Save” button, to activate the SNMP data

“Network Config” button


(Power Explorer toolbar)

Compack controller’s “Trap


IP address “SNMP” tab Community
Strings” fields
(A password
for each of the
IP addresses)

“Send Off
Traps” check
“NMS Trap box
Receiver IP (Sends a TRAP
Address” fields when an alarm
(Up to 10 NMS IP is reset)
addresses that
will receive the “Authentication and
alarm messages) Warmstart …” field
(NMS IP address to
receive start-up
messages)
“Trap Repeat Rate” field
(How often an active
alarm is resent)
“Heartbeat…” field
(How often a “control”
message is sent)
“Read Community String”
field
(A password for SNMP “Write Community
GET commands) String” field
(A password for SNMP
SET commands)
“Save” button

(Example of Compack controller’s configuration pages)

“NMS Trap Receiver IP Address” fields:


Enter the NMS IP addresses of up to 10 TRAP hosts.
When critical situations occur in the power system, the controller’s SNMP agent can unsolicited send alarm messages to up
to 10 different NMS IP addresses (TRAP hosts or managers).

User Guide WebPower Help 356943.063_4v5a_2012-02 75


“Trap Community Strings” fields:
Enter a password for each of the 10 TRAP receivers or hosts. Default password is “public” (case sensitive). The
password entered here for each TRAP receiver, is also to be entered in the NMS TRAP Receiver List.
Notice:
Community Strings or passwords can be max 19 characters long. Valid characters are A-Z, a-z, 0-9 and special
characters ~@#%^&_-+=:,. Do not use any other characters.

“Trap Repeat Rate” field:


Enter how often (number of minutes 0-10) the TRAP message will be resent to the receiver, while the event or alarm
remains in active condition. Enter “0” not to resend.

“Send Off Traps” check box:


Check the box to enable sending a TRAP message when an event or alarm is reset to normal condition. Uncheck the
box to disable this function.

“Authentication and Warmstart Trap Receiver IP” field:


Enter NMS IP address (TRAP host or manager) that will receive start-up TRAP messages.

“Heartbeat Trap Repeat Rate” field:


Enter how often (number of minutes 0-10) the “heartbeat”, control TRAP message, will be resent to the receiver. Enter
“0” to disable sending “heartbeat” messages.

“Read Community String” field:


Enter a password for the SNMP agent’s Read access level. Default password is “public” (case sensitive). Network
devices issuing the SNMP GET command must be configured with this password.
Notice:
Community Strings or passwords can be max 19 characters long. Valid characters are A-Z, a-z, 0-9 and special
characters ~@#%^&_-+=:,. Do not use any other characters.

“Write Community String” field:


Enter a password for the SNMP agent’s Write access level. Default password is “public” (case sensitive). Network
devices issuing the SNMP SET command must be configured with this password.

About Community Strings


You can regard SNMP agents (network devices) that send TRAPs as “clients”, and network devices that receive
TRAPs and poll devices (issue GETs and SETs) as “servers”.
The Community String is like a password that the “server” device issues to the “client” device during a remote query
(e.g. a GET or SET command). Both the “server” and “client” devices have to use the same password.
Most network devices implement different levels of SNMP access (e.g. Read, Write, etc.) each with its password or
community string.

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About Eltek’s SNMP MIB Files
The Eltek’s device specific MIB files (Management Information Base) contain
device description data, which is used by other SNMP requester devices in the
Network Management System (NMS).

NOTICE:
You can visit www.eltek.com to download Eltek’s device specific MIB
files, or contact Eltek’s Service Dep.
The MIB files are in the plain-text, DOS End-of-Line format, and conform to the
ASN1 coding syntax.
Eltek’s SNMP compliant devices are described in one or several MIB files,
which are required for configuration of the Network Management System
(NMS).
There are 3 types of Eltek SNMP MIB files:
 The “First-Time Installation Type” MIB files.
Describe a complete MIB tree structure (root and a branch) for Eltek
SNMP devices.
Use this type of MIB file if your NMS MIB tree does NOT already
contain an Eltek SNMP MIB tree structure.
 The “Root Type” MIB files.
Describe the Eltek MIB tree base or root (no branches for SNMP
devices).
Use this type of MIB file if you want to use several Eltek Branch MIB
files simultaneously as branches in the NMS MIB tree.
 The “Branch Type” MIB files.
Describe the Eltek MIB tree branches for SNMP devices (no root).
Use this type of MIB file if you already have the Eltek MIB tree root
compiled in the NMS MIB tree.
You can compile several Eltek Branch MIB files in the NMS MIB tree,
thus describing different Eltek’s SNMP compliant devices (equipment).

Following table is an overview of some of the Eltek SNMP MIB files, their MIB
file type and the equipment they describe:

MIB File Type MIB File Name Described Eltek Equipment


Root Eltek_Root.MIB Top file for all Eltek Branch SNMP MIB files in the NMS

Branch EltekDistributedPowerPlantV2_branch9.MIB Smartpack controller with embedded WebPower with firmware


version 4.0
Branch EltekDistributedPowerPlantV3_branch9.MIB Smartpack controller with embedded WebPower with firmware
version 4.1 and 4.2
Branch EltekDistributedPowerPlantV4_branch9.MIB Smartpack controller with embedded WebPower with firmware
version 4.3, and
Compack controller with firmware version 1.0

First EltekDistributedPowerPlantV3.MIB Complete Root and Branch file for


Installation Smartpack controller with embedded WebPower with firmware
version 4.1 and 4.2
First EltekDistributedPowerPlantV4.MIB Complete Root and Branch file for
Installation Smartpack controller with embedded WebPower with firmware
version 4.3, and
Compack controller with firmware version 1.0

User Guide WebPower Help 356943.063_4v5a_2012-02 77


Example -- NMS Configuration
After completing the controller’s SNMP configuration — see chapter “More
Detailed - Controller SNMP Configuration”, page 74 — you have to configure
your NMS, to complete the “Monitoring — via Network Management System”
procedure.
Refer to your NMS manuals for accurate instructions about how to configure the
NMS (e.g. “HP Open View”, “Sun NetManager”, etc.)

Follow these general steps to configure the Network Management System:


1. Compile the Eltek’s device specific MIB files into the NMS database.
Any suitable SNMP based NMS with MIB compiler may be used.
(Read also chapter “About Eltek’s SNMP MIB Files”, page 77)

2. Add the controller object to the Management Map


(The figure below is an example of the Compack controller object
added to the Management Map.)

3. “Ping” the controller to ensure connectivity


4. Define and configure the TRAP event handling, as required

Eltek’s unique Enterprise ID is <12148>

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Eltek MIB tree root (Enterprise ID is <12148>)
Created after compiling e.g. “Eltek_Root.MIB”
Eltek MIB tree branches (Shown as collapsed
branches). Created after compiling several
Branch MIB files, e.g.
“EltekDistributedPowerPlantV2_branch9.MIB”

Eltek MIB tree branch (Shown as expanded


branch). Created after compiling Branch MIB
file:
“EltekDistributedPowerPlantV4_branch9.MIB”

Selected Object
(“batteryBreakerStatus”)

Selected Object Name


(“batteryBreakerStatus”)

Selected Object’s OID


(Example (Object IDentifier <…..12148.9.3.5>)
of NMS 12148= Eltek Enterprise ID
MIB tree, 9= Branch 9, as specified in the MIB file
shown in a 3= Sub-branch 3 (“battery”)
MIB 5= Sub-branch 5 (“batteryBreakerStatus”)
browser)
Selected MIB tree branch Name
(“ELTEK_DISTRIBUTED_PLANTV4-MIB”)

Selected Object’s Status


(“normal (0) or alarm (1)”)

(Example of NMS MIB tree, shown in a MIB browser)

DC Plant Information
The DC Plant configuration pages of WebPower and PowerSuite enables you to
enter information that describe the power system, the site’s name , serial number,
installation and service dates, software name, etc.
Read also the “General tab” topic Power System dialog box in the PowerSuite
Help section.

Location – Map Coordinates


The Map Coordinates feature enables you to register the exact global position
or location where the DC power system is installed. The global position is
specified using a geographic coordinate system with 3 coordinates: latitude,
longitude and elevation.

User Guide WebPower Help 356943.063_4v5a_2012-02 79


The global position data is stored in the controller, and used by the MultiSite
Monitoring PC Application software to dynamically display the position of
power system installations in maps.

Data Format
Usually, the data format for entering the 3 coordinates: latitude, longitude and
elevation is
Sexagesimal Notation: DDº MM’ SS.ss’’ N or S
Degrees (º), minutes (’) and seconds (’’).
For greater precision, use the decimal fraction of seconds: SS.ss.
North (N) or South (S) of the equator.
E.g.: 66º 33’ 38.95’’ N

Latitude
Latitude is the angular distance, measured north or south from the equator, of a
place on the Earth's surface, usually expressed in degrees. Parallels are
imaginary lines along all the places on the Earth with the same latitude.
Latitude: (<DD>º<MM>’ <SS.ss>’’ N/S)
Latitude ranges from 0º at the equator to 90ºN (or +90º) at the North Pole; and to
90ºS (or -90º) at the South Pole.

Longitude
Longitude is used to denote the location of a place on the Earth's surface east or
west of the prime meridian.
A meridian is an imaginary line from the North Pole to the South Pole that
connects all locations with the same longitude. The position of a point on the
meridian is given by the latitude.
The Prime Meridian is, by international convention, one passing through the
Royal Observatory, Greenwich, in east London, United Kingdom, known as the
International Meridian or Greenwich Meridian.
Longitude: (<DD>º<MM>’ <SS.ss>’’ E/W)
Longitude is given as an angular measurement ranging from 0° at the Prime
Meridian to +180° eastward (or 180°E) and −180° westward (or 180°W).

Elevation
Elevation, or altitude, is used to indicate how high a place on the Earth's surface
is from sea level (above mean sea level, AMSL).
The power system’s elevation is entered in meters above sea level (AMSL).

Read also the “Location tab” topic Power System dialog box in the PowerSuite
Help section.

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System Configuration ~ General
The generic power system configuration let you change all the relevant system
parameters, values and characteristics, such as temperature scales, system
polarity, language, system voltages, rectifiers and battery related values, and
many similar parameters.
For an overview of options and commands, read the topic “About Power System
Configuration” on page 46.

System Voltages Levels


You can display the power system voltages.

In Compack-based systems, via:


 The WebPower configuration web pages
 The PowerSuite application

In Smartpack- and Smartpack2-based systems, via:


 The WebPower configuration web pages
 The PowerSuite application
 The controller’s front keys

From the Smartpack2 Master Controller’s Front


You can display important system voltages by selecting, via the
Smartpack2 Master controller’s front keys:
System Configuration > Power System > System Voltages Levels

# Description Value Unit/Label Note


Reference Voltage 54,50 Vold DC
Boost Voltage 56,50 Vold DC
Battery Test End Voltage 45,60 Vold DC
Rectifier Standby Voltage 44,40 Vold DC
Battery Disconnect Voltage 43,00 Vold DC
Battery Reconnect Voltage 48,00 Vold DC
Rectifier OVS Limit 59,00 Vold DC
Rectifier Emergency Voltage 53,52 Vold DC

From the Smartpack Controller’s Front


You can display important system voltages by selecting “UserOption >
VoltageInfo”, via the Smartpack controller’s front keys.
Following voltages may be displayed selecting the VoltageInfo sub options (level
3):

Option Description
NomVolt Nominal output voltage
BoostVolt Battery boost-charging voltage
LowBatt1 Voltage limit for Low Battery Alarm 1

User Guide WebPower Help 356943.063_4v5a_2012-02 81


LowBatt2 Voltage limit for Low Battery Alarm 2
HighBatt1 Voltage limit for High Battery Alarm 1
HighBatt2 Voltage limit for High Battery Alarm 2
LVD 1 Voltage limit for Low Voltage Disconnect unit 1

From PowerSuite
By clicking on the “System Voltage Levels” button, on the PowerSuite toolbar,
you can also display and change important system voltages, such as:
 Nominal or Reference voltage (float)
 Boost voltage
 Battery Test End Voltage
 Rectifier standby voltage
 Battery disconnect voltage
 Battery reconnect voltage
 Rectifier OVS trip voltage
Refer also to PowerSuite’s System Voltage Levels dialog box topic.

From Configuration Web Pages


By clicking on the “System Voltage Levels” button, on the home page toolbar,
you can also display and change important system voltages, such as:
 Nominal or Reference voltage (float)
 Boost voltage
 Battery Test End Voltage
 Rectifier standby voltage
 Rectifier OVS trip voltage
 Battery disconnect voltage
 Battery reconnect voltage
For more information, refer to WebPower Online Help.

System Commands
This logical subgroup lets you issue or activate specific commands related to
the whole system. For example, following commands might be available in
Smartpack2 Master Controller’s submenu:
Commands > System Commands

# Description Action Unit/Label Note


Reset Manual Alarms  No Read about “Alarm Reset” on page 107
Reset Number of Modules  No Read about “Resettingthe Number of Rectifiers” on page 143
Delete Event Log  No Read about “Types of System Logs” on page 95
Set Default Configuration  No

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Issuing commands is allowed using a Pin-Code.

NOTICE:
The default Service Access Level password or Pin-Code is <0003>. We
strongly recommend changing the passwords as soon as the power
system is installed.

System Calibration
The Eltek’s DC power systems are factory calibrated.

Normally, the power system will NOT require additional calibration, except
when the system’s controller or control units are re-installed in other power
systems.

Definition
The power system calibration is the process of establishing the relationship
between a measuring device (system inputs) and the units of measure
(displayed measurements).
The accuracy of the displayed measurements depends on how god calibration
data is entered in the control units (calibration quality).

What to Calibrate
Following types of inputs and measuring functions can be calibrated in Eltek’s
DC power systems:
 Current Sense Inputs
-- Load Current calibration
-- Battery Current calibration
 Voltage Monitoring Inputs
-- Battery Voltage calibration
-- Symmetry Voltage calibration
 Temperature Sense Inputs
-- Battery Temperature calibration
 Earth Fault Detection Function
-- Calibration of Earth Fault Detection

Read following topics for information about available inputs and outputs and
related functions:
 “The Smartpack2 Basic Controller - Overview” on page 218
 “The Smartpack Controller - Overview” on page 220
 “The Compack Controller - Overview” on page 223
 “The Smartnode Control Unit - Overview” on page 225
 “The Battery Monitor Control Unit - Overview” on page 225
 “The Load Monitor Control Unit - Overview” on page 226
 “The I/O Monitor Control Unit (T1) - Overview” on page 226

User Guide WebPower Help 356943.063_4v5a_2012-02 83


 “The I/O Monitor2 Control Unit (T2) - Overview” on page 228
 “The I/O Monitor3 Control Unit (T3) - Overview” on page 229
 “The Mains Monitor Control Unit - Overview” on page 229
 “Earth Fault Detection” on page 109

<<< Back to dialog box “System Calibration” on page 83

How to Calibrate
The Eltek’s DC power systems are factory calibrated at 2 calibration points: at a
Low Calibration Point and at a High Calibration Point.
The two calibration points’ units of measurement can be Ampere, Volt, degree
Celsius, Ohms, etc.

Temperature calibration is performed under normal temperature conditions, e.g.


20°C to 30°C.

In short, the calibration process consists of setting the power system in the
suitable calibration stage, measuring the actual parameter and entering the
parameter in PowerSuite.
Which is the power system’s most suitable calibration stage depends on the
type a calibration to perform. For example, a suitable calibration stage could be
to load the system with 50-60% of the system’s maximum output power, or
turning off the rectifiers, or load the battery bank so that the battery current is at
least 30% of the current shunt rating, etc.

The calibration process consists of carrying out following steps:


High Calibration Point
1. Setting the power system at the High Calibration Point stage
2. Measuring the actual current, voltage, temperature, etc. with an
accurate and reliable ammeter, voltmeter or thermometer

84 356943.063_4v5a_2012-02 User Guide WebPower Help


3. Entering the measured value in the system’s control units (e.g. via the
PowerSuite application)

Low Calibration Point


Only to be performed if calibration of the Low Calibration Point is necessary.
1. Setting the power system at the Low Calibration Point stage
2. Measuring the actual current, voltage or temperature with an accurate
and reliable ammeter, voltmeter or thermometer
3. Entering the measured value in the system’s control units (e.g. via the
PowerSuite application)

NOTICE: When calibrating current shunts, you must also enter the
current shunt rating, in addition to the low and high calibration
measurements.
Refer to the topic Alarm Monitor Scale tab (current shunt) in
PowerSuite Help.

<<< Back to dialog box “System Calibration” on page 83

Calibration - Battery Current


If you need to calibrate the power system’s Battery Current, follow this
procedure, while the power system is operating normally.

Low Calibration Point


Performed when the battery is disconnected -- e.g. via the LVBD contactor.
Carry out the following:
1. Disconnect the batteries from the load, using the LVBD contactor
2. Measure with a clip-on ammeter and confirm that the discharge current
is 0A
3. Enter the value, 0A, as a “Low Calibration Point” in PowerSuite, in
the “BatteryCurrentX” dialog box, under the Calibration tab, and
-- Click on the Apply button, in the dialog box

High Calibration Point


Performed during battery discharging -- while the rectifiers are turned off, or
have reduced output voltage -- and the battery current is at least 30% of the
current shunt rating.
During battery charging, the battery current is defined as positive (+); during
discharge, it is defined as negative (-).
Carry out the following:
1. Turn the rectifiers OFF, and ensure that the batteries are delivering an
stable current to the load
2. Measure the discharge current with a clip-on ammeter
3. Enter the measured current, as a value (e.g. “-95”) in the “High
Calibration Point” in PowerSuite, in the “BatteryCurrentX” dialog

User Guide WebPower Help 356943.063_4v5a_2012-02 85


box, under the Calibration tab, and
-- Click on the Apply button, in the dialog box

NOTICE: When calibrating current shunts, you must also enter the
current shunt rating, in addition to the low and high calibration
measurements.
Refer to the topic Alarm Monitor Scale tab (current shunt) in
PowerSuite Help.

<<< Back to dialog box “System Calibration” on page 83

Calibration - Battery Voltage


If you need to calibrate the power system’s Battery Voltage, follow this
procedure, while the power system is operating normally.

NOTICE: You do not need to calibrate the Battery Voltage’s “Low


Calibration Point”.

High Calibration Point


Performed during battery discharging -- while the rectifiers are turned off, or
have reduced output voltage -- and the battery current is at least 30% of the
current shunt rating.
Carry out the following:
1. Turn the rectifiers OFF, and ensure that the batteries are delivering an
stable current to the load
2. Measure the battery output voltage at the load terminals with a
voltmeter
3. Enter the measured voltage, as a value in the “High Calibration
Point” in PowerSuite, in the “BatteryVoltage” dialog box, under the
Calibration tab, and
-- Click on the Apply button, in the dialog box

<<< Back to dialog box “System Calibration” on page 83

Calibration - Battery Symmetry Voltage


If you need to calibrate the power system’s Battery Symmetry Voltage, follow
this procedure, while the power system is operating normally.
For information about how to connect the battery symmetry cables using the
Smartpack controller’s inputs (internal) or the Battery Monitor module’s inputs
(external) in ‒48V and +24V systems, refer to topic “Battery Symmetry
Measurements” on page 161.
Read also “Battery Banks, Strings and Blocks” on page 159

NOTICE: You do not need to calibrate the Battery Symmetry Voltage’s


“Low Calibration Point”.

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High Calibration Point
Carry out the following for each battery symmetry input:
1. Ensure that the battery fuses are ON, and that the power system is
operating normally
2. Measure with a voltmeter, the battery symmetry voltage.
NOTICE:
For information about how to measure, read the section for the actual
system voltage and symmetry method, in the topic below “How to
Measure Symmetry Calibration Voltages” on page 88

3. Enter the measured voltage, as a value in the “High Calibration


Point” in PowerSuite, under the Calibration tab of:
— the “SymmDeltaX” dialog box (Smartpack inputs),
OR
— the “BattMonStr X” dialog box (Battery Monitor inputs), ((C) in the
dialog box in the example below)

AND
-- Click on the Apply button, (D) in the dialog box

Calibration dialog box — Example


In the example below, you can see the PowerSuite dialog boxes to enter the
symmetry calibration values for the Battery Monitor’s Battery Symmetry input
1.

C D

User Guide WebPower Help 356943.063_4v5a_2012-02 87


WARNING:
Disregard the Note in the dialog box, and refer to the section below
“How to Measure the Symmetry Calibration Values”.

<<< Back to dialog box “System Calibration” on page 83

How to Measure Symmetry Calibration Voltages


How and at which points to measure the symmetry calibration voltages, depends
on the power system’s output voltage, on which symmetry inputs are used and
on the symmetry method implemented.
For information about how to measure symmetry calibration voltages, read the
topic below that applies to the power system’s output voltage and symmetry
method.

‒48V Systems ~ Battery Monitor’s Symmetry Inputs


To measure the Battery Monitor’s (external) symmetry voltages — e.g. for
calibration purposes — in -48V power systems, use a voltmeter between
following points:

Block Measurements

Block Measurements
Battery Monitor ID#33 for battery string 1 (lowest)

 Symmetry 1.1:
measure between point V0 and V1 (~12V)

 Symmetry 1.2:
measure between point V0 and V2 (~24V)

 Symmetry 1.3:
measure between point V0 and V3 (~36V)

 Symmetry 1.4:
measure between point V0 and V4 (~48V)

Example of measurement points for symmetry voltages,


for the Battery Monitor’s Block Measurement Method
in 48V DC power systems. String 1

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Block Measurements
Battery Monitor ID#34 for battery string 2

 Symmetry2.1:
measure between point V0 and V1 (~12V)

 Symmetry 2.2:
measure between point V0 and V2 (~24V)

 Symmetry 2.3:
measure between point V0 and V3 (~36V)

 Symmetry 2.4:
measure between point V0 and V4 (~48V)

Battery Monitor ID#35 for battery string 3


Battery Monitor ID#36 for battery string 4
Etc.

Example of measurement points for symmetry voltages,


for the Battery Monitor’s Block Measurement Method
in 48V DC power systems. String 2

Mid-point Measurements

User Guide WebPower Help 356943.063_4v5a_2012-02 89


Example of measurement points for symmetry voltages, for the Battery Monitor’s Mid-point Measurement Method
in 48V DC power systems. String 1, 2, 3 and 4

NOTICE:
Always connect Battery Monitor with ID#<33> to battery strings 1 (lowest), 2, 3 and 4. Then Battery Monitor with
ID#<34> to string 5, 6, 7 and 8. And so on. PowerSuite will then refer to the correct battery string.

Mid-point Measurements
Battery Monitor ID#33 for battery string 1 (lowest), 2, 3 and 4

 Symmetry 1.1:
measure between point V0a and V1a (~24V)

 Symmetry 1.2:
measure between point V0b and V1b (~24V)

 Symmetry 1.3:
measure between point V0c and V1c (~24V)

 Symmetry 1.4:
measure between point V0d and V1d (~24V)

‒48V Systems ~ Smartpack’s Symmetry Inputs


To measure the Smartpack’s (internal) symmetry voltages — e.g. for calibration
purposes — in -48V power systems, use a voltmeter between following points:

Mid-point, Block and Double-point Measurements

Mid-point Measurements

 Symmetry 1.1:
measure between point V0 and V1 (~24V)

Example of measurement points for symmetry voltages,

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for the Smartpack controller’s Mid-point Measurement
Method in 48V DC power systems

Block Measurements

 Symmetry 1.1:
measure between point V0 and V1 (~12V)

 Symmetry 1.2:
measure between point V1 and V2 (~12V)

 Symmetry 1.3:
measure between point V2 and V3 (~12V)

 Symmetry 1.4:
measure between point V3 and V4 (~12V)

Example of measurement points for symmetry voltages,


for the Smartpack controller’s Block Measurement
Method in 48V DC power systems

Double-point Measurements

 Symmetry 1.1:
measure between point V0 and V1 (~24V)

 Symmetry 1.2:
measure between point V1 and V2 (~24V)

Example of measurement points for symmetry voltages,


for the Smartpack controller’s Double-point
Measurement Method in 48V DC power systems

User Guide WebPower Help 356943.063_4v5a_2012-02 91


+24V Systems ~ Battery Monitor’s Symmetry Inputs
To measure the Battery Monitor’s (external) symmetry voltages — e.g. for
calibration purposes — in +24V power systems, use a voltmeter between
following points:
Notice that in +24V power systems using 12V battery blocks, the Mid-Point
Measurement Method and the Block Measurement Method are equal, as the
strings consist of only two battery blocks.

Block or Mid-point Measurements

Example of measurement points for symmetry voltages, for the Battery Monitor’s Block or Mid-point Measurement
Method in 24V DC power systems. String 1, 2, 3 and 4

NOTICE:
Always connect Battery Monitor with ID#<33> to battery strings 1 (lowest), 2, 3 and 4. Then Battery Monitor with
ID#<34> to string 5, 6, 7 and 8. And so on. PowerSuite will then refer to the correct battery string.

Block or Mid-point Measurements


Battery Monitor ID#33 for battery string 1 (lowest), 2, 3 and 4

 Symmetry 1.1:
measure between point V0a and V1a (~12V)

 Symmetry 1.2:
measure between point V0b and V1b (~12V)

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 Symmetry 1.3:
measure between point V0c and V1c (~12V)

 Symmetry 1.4:
measure between point V0d and V1d (~12V)

+24V Systems ~ Smartpack’s Symmetry Inputs


To measure the Smartpack’s (internal) symmetry voltages — e.g. for calibration
purposes — in +24V power systems, use a voltmeter between following points:

Notice that in +24V power systems using 12V battery blocks, the Mid-Point
Measurement Method and the Block Measurement Method are equal, as the
strings consist of only two battery blocks.

Block or Mid-point Measurements

Block or Mid-point Measurements

 Symmetry 1.1:
measure between point V0a and V1a (~12V)

Example of measurement points for symmetry voltages,


for the Smartpack controller’s Block or Mid-point
Measurement Method in 24V DC power systems

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Calibration - Battery Temperature
If you need to calibrate the power system’s Battery Temperature, follow this
procedure, while the power system is operating normally.

NOTICE: You do not need to calibrate the Battery Temperature’s “Low


Calibration Point”.

High Calibration Point


The calibration must be performed with an installed battery temperature sensor,
and under normal temperature conditions, e.g. 20°C to 30°C.
Carry out the following:
1. Measure the temperature -- as close to the temperature sensor as
possible -- with a thermometer, while the batteries are under normal
temperature conditions
2. Enter the measured temperature, as a value in the “High Calibration
Point” in PowerSuite, in the “BatteryTempX” dialog box, under the
Calibration tab, and
-- Click on the Apply button, in the dialog box

<<< Back to dialog box “System Calibration” on page 83

Calibration - Earth Fault Detection


If you need to calibrate the power system’s Earth Fault Detection function,
follow this procedure, while the power system is operating normally.

WARNING:
To be able to use the Earth Fault Detection functionality, the power
system must be implemented with “floating earth”, which means that
“Telecom Earth” (TE) or DC Earth must NOT be connected to the
power system’s DC output rail (+ or –).
Read more in topic “About AC, DC Earthing Systems” on page 108

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WARNING:
The low and the high calibration points must always be calibrated
connecting resistors between system’s chassis and the same
reference point, the + or the – supply conductors.
E.g. both points between chassis and the Common DC Output Rail

Low Calibration Point


Carry out the following:
1. Connect a 1 kΩ resistor between system’s chassis and system’s
Common DC Output Rail (regardless it is the + or – supply conductor).
A short-circuit (0 kΩ resistor) can also be used.
2. Enter the value, 1 kΩ, as a “Low Calibration Point” in PowerSuite, in
the “Earth Faulty X” dialog box, under the Calibration tab, and
-- Click on the Apply button, in the dialog box.
Read more in topic Control Unit Earth Fault tab, in PowerSuite Online
Help.
3. Remove the 1 kΩ resistor

High Calibration Point


To obtain a better calibration, select a value for the high calibration point that is
close to the desired earth fault trigger value (RLimit).
For example, if you want that to trigger an alarm when the ground-to-supply
conductor impedance is less than RLimit=90 kΩ (red area in the diagram above),
then you could choose to calibrate the high calibration point with e.g. a 100 kΩ
resistor.

Carry out the following:


1. Connect a 100 kΩ resistor between system’s chassis and system’s
Common DC Output Rail (regardless it is the + or – supply conductor).
The same reference as used for calibrating the low calibration point.
2. Enter the value, 100 kΩ, as a “High Calibration Point” in PowerSuite,
in the “Earth Faulty X” dialog box, under the Calibration tab, and
-- Click on the Apply button, in the dialog box.
Read more in topic Control Unit Earth Fault tab, in PowerSuite Online
Help.
3. Remove the 100 kΩ resistor

<<< Back to dialog box “System Calibration” on page 83

Types of System Logs


The control system in Eltek’s power systems keeps several types of useful logs
or event, data records that you can present in the controller’s display or using
other GUI.
Also, you can export the logs and data records to a storage media, or print them
out on paper.
The control system implements following types of logs:

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 Event Log (system events)
 Data Log (key system data)
 Data Logging (key system data)
 Measurement Logs
o Energy Log
o Load Monitor Energy Log
o Mains Outage Log
o Generator Run Hours Log
o Generator Fuel Consumption Log
o Battery Discharge Cycles Log

This figure shows examples of PowerSuite dialog boxes for Event Log, Data Log and Data Logging.

Event Log
The Event Log is a system related log of power system events automatically
registered by the system controller.
You can access the log either using the controller’s front keypad or other GUI.
E.g., available options in Smartpack2 Master Controller’s submenu:
Logs/Report > Event Log

# Date and Time Description Event Note


yyyy.mm.dd hh:mm:ss RectifierError MinorAl:On
yyyy.mm.dd hh:mm:ss SymmVolt 1.4 MajorAl:On
yyyy.mm.dd hh:mm:ss LVD close Info:On
yyyy.mm.dd hh:mm:ss Door alarm MajorAl:Off
yyyy.mm.dd hh:mm:ss OutdoorTemp 81.1 Info:Off

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----

Read more in topic Control System Event Log tab in the PowerSuite Help
section

Data Log
A log of key system data (voltages, current and temperature values) registered
by the system controllers, or by other connected control units (e.g. I/O
Monitor, Mains Monitor) at the intervals specified by e.g. in PowerSuite.
You can access the log either using the controller’s front keypad or other GUI.
Read more in topic Control Unit Data Log tab in the PowerSuite Help section

Data Logging
Data Logging is a log of key system data (voltages, current and temperature
values) that PowerSuite registers or saves in a file in your computer, not in the
controller.
PowerSuite acquires the key system data by interrogating the system controller
at the specified intervals.
You can access the log via the PowerSuite application.
Read more in topic Data Logging dialog box in the PowerSuite Help section

Measurement Logs
Logs of specific measurements or calculations (consumed energy, time duration,
volume, counter) registered by the system controller.
Read more in topic “Measurement Logs” on page 97.

Measurement Logs
Measurement Logs are records of specific measurements or calculations
(consumed energy, time duration, volume, counter) registered by the system
controller.
The control system implements following types of measurement logs:
 Energy Logs (Wh)
(for Mains, Battery, Load, Rectifiers, Generator, Solar Chargers)
 Load Monitor Energy Logs (Wh)
 Mains Outage Log (time duration)
 Generator Run Hours Log (time duration)
 Generator Fuel Consumption Log (volume)
 Battery Discharge Cycles Log (counter)

Read more in topic “Generic about Measurement Logs”, page 97.

Generic about Measurement Logs


All Measurement Logs (energy, mains outage, run hours, fuel consumption,
discharge cycles) are based on the same logic, and represent records of specific

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measurements or calculations (consumed energy, time duration, volume,
counter) registered by the system controller.

C D E I
B

A
G

This figure shows an example of PowerSuite dialog box with the battery banks’ Energy Log.

The following information is common to all measurement logs:


 Log length: 52 rows max (A)
The system controller stores and displays the latest 52 sets of
measurements or calculations.
By dragging the split box (I) down to the middle (H), you can browse
the log in two different panes.
 Row 1, at the top (B), always displays the set of measurements or
calculations for the last hour (C), last day (D), last week (E) and last
month
The entries are logged at the beginning of every hour, at hh:00; every
day at 24:00; every Sunday at 24:00 and the last day of every month, at
24:00
 The value on the lower left corner (F) is a counter that displays a total
amount -- e.g. the total energy supplied or total time elapsed or total
used volume or total number of occurrences – calculated since the
power system’s first start-up or commissioning date.
This total amount counter cannot be reset, as you cannot reset your
car’s mileage recorder or your home’s electricity meter or kWh meter.
 In Energy Logs, two additional “Min. Energy” and “Max. Energy”
rows (G) at the bottom display the maximum and minimum energy

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supplied or used since the first system start-up or commissioning
date.

NOTICE:
The Energy Log for the battery bank may display positive and negative
values. Positive values represent energy provided by the battery to the
load, while negative values represent energy used by the battery via
recharging.

The table below shows an example of the calculations performed by the


controller for a Measurement Log. The log entries could be displayed on October
31st .
The last entry (row 1) shows that e.g. the monitored device has been running:
 360 minutes the last day (Oct. 31st )
 48 hours the last week (J) (from Oct. 25th to 31st )
 189 hours the last month (October)

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Measurement Log
Total number of hours
logged in October

On Oct 21st the


power system is
switched ON, but the
monitored devices
are not running

Power system is
switched OFF from
Sep 24th to Oct 1st

Entries logged before


the power system
was switched OFF

This table shows an example of Measurement Log entries displayed on October 31st .

 If the monitored devices (e.g. rectifiers, generator, etc.) are not running
for longer periods of time, the log will display “0” for the last hour, last
day, last week.
See the table in the example above.
 If the power system is switched OFF for a period of time, no data is
entered for the down-time, and the previous log entries are kept.
See the table in the example above.

Energy Log
The Energy Log is a measurement log, and represents an efficient way of
logging the power system’s energy usage, (Wh).

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The system controller measures almost continuously the energy delivered from
the system batteries, through the system load fuses and from the rectifiers, and
the energy supplied to the system from the power grid or a connected AC
generator or a solar charger.
For example, following data may be presented in the controller’s display
selecting the Energy log sub options:
Option Description
Battery Hour ↑↓ Day ↑↓ Week ↑↓ Used ↑↓ Batteries’ energy per hour, day, week and total
Load Hour ↑↓ Day ↑↓ Week ↑↓ Used ↑↓ Load’s energy per hour, etc (as above)
Energy log Rectifier Hour ↑↓ Day ↑↓ Week ↑↓ Used ↑↓ Rectifiers’ energy per hour, etc (as above)
Generator Hour ↑↓ Day ↑↓ Week ↑↓ Used ↑↓ AC Generator’s energy per hour, etc (as above)
SolarCharger Hour ↑↓ Day ↑↓ Week ↑↓ Used ↑↓ Sola Chargers’ energy per hour, etc (as above)

For each of them, the controller logs the energy provided during the last hour,
the energy used the last day and the last week and the total energy provided
(used) since the first system start-up.
The system controller stores the latest 52 sets of measurements or calculations,
which can be displayed by the Energy Log.
NOTICE:
To monitor the energy provided to the system by the grid (AC mains), a mains
monitor must be connected to the system.
Read more in topic Mains Monitor nn dialog box in the PowerSuite Help
section.
NOTICE:
To monitor the energy provided through a specific load fuse, a load monitor
must be connected to the system.
Read more in topic “Load Monitor Energy Log” on page 101, and in topic Load
Primary nn dialog box in the PowerSuite Help section.

Batteries Energy Log


Comment Calculation # Hour Wh Day kWh Week kWh
Latest calculation 1 50 2 25
Last but one calculation 2 60 4 30
3 40 1 10

51 20 3 12
Oldest calculation 52 55 2 15

Used kWh (total) >>> 650

The table above shows an example of Energy Log for the system batteries. The
same Energy Log can also be displayed in PowerSuite interface, see an example
in topic “Generic about Measurement Logs”, page 97.
While the total energy provided (used) since the first system start-up is
continuously updated, the controller calculates the values for the energy
delivered or supplied every hour, every day and every week.
For example, the “Day kWh” value for the latest calculation represents the
energy consumption for the latest 24 hours (calculations).
Read more in topic “Generic about Measurement Logs”, page 97.

Load Monitor Energy Log


The Load Monitor Info is a measurement log, and represents an efficient way of
logging the energy delivered (Wh) through each load fuse, when monitored
with a Load Monitor CAN Bus node (unit).
After selecting the node (unit) number and the input number used to monitor the
output fuse (or MCB), the Load Monitor Info command displays the latest

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output voltage, output current and power delivered through the fuse. It also
displays the total energy (Wh) delivered through the fuse to the load since the
first system start-up.
For example, following data may be presented in the controller’s display
selecting the Load Monitor Info sub options:
Option Description
Unit 01.x ↑↓ Input 01.1 ↑↓ V – A – W – Total kWh Displays for each of the selected inputs:
Unit 02.x ↑↓ Input 02.1 ↑↓ V – A – W – Total kWh the latest output voltage, output current,
LoadMonitor Info output power and total energy
Unit nn.x ↑↓ Input nn.1 ↑↓ V – A – W – Total kWh delivered trough the load fuse

The system controller stores the latest 52 sets of measurements or calculations.


See also an example in topic Monitor View tab – Load Primary in the
PowerSuite Help section.
Read more in topic “Generic about Measurement Logs”, page 97.

Mains Outage Log


The Mains Outage Log is a measurement log, and represents an efficient way of
logging the AC Mains outages or how long time the power system’s AC Mains
feed has been OFF, (time period).

I
C D E

This figure shows an example of PowerSuite dialog box with the Mains Outage Log.
The Mains Outage Log displays how long time the power system’s AC Mains
feed has been OFF during the last day, in minutes (C); and during the last week
(D) and the last month (E), in hours.
It also displays how many hours the AC Mains feed has been OFF since the
first system start-up (F)
The system controller stores the latest 52 sets of measurements or calculations
(A), which can be displayed by the Mains Outage Log. By dragging the split box
(I) down to the middle (H), you can browse the log in two different panes.

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Clicking on the “Export to file” button, enables to save the log in XML format
to a computer.
Read more in topic “Generic about Measurement Logs”, page 97.
Read also topic Mains Outage tab in the PowerSuite Help section.

Generator Run Hours Log


The Generator Run Hours Log is a measurement log, and represents an efficient
way of logging how long time the gen-set has being ON, or running.

C D E

This figure shows an example of PowerSuite dialog box with the Generator Run Hours Log.
The Generator Run Hours Log displays how long time the gen-set has being
ON, or running during the last day, in minutes (C); and during the last week
(D) and the last month (E), in hours.
It also displays how long time the gen-set has being ON, or running since the
first system start-up (F).
The system controller stores the latest 52 sets of measurements or calculations,
which can be displayed by the Generator Run Hours Log.
Clicking on the “Export to file” button, enables to save the log in XML format
to a computer.
Read also topic Generator Run Hours tab in the PowerSuite Help section.
Read more in topic “Generic about Measurement Logs”, page 97.

Generator Fuel Consumption Log


The Generator Fuel Consumption Log is a measurement log, and represents an
efficient way of logging how much diesel the gen-set has consumed.

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J

I
C D E

This figure shows an example of PowerSuite dialog box with the Generator Fuel Consumption Log.
The system stores a fuel consumption log for each fuel tank (J), based on the
entered tank configuration data. The fuel consumption is displayed in liters,
gallons or any other suitable volume unit.
As recommended, the used units should be included in the tank description
name. See topic “Step 9- Configure the fuel tank” on page 138.
The Generator Fuel Consumption Log displays how much fuel the gen-set has
consumed during the last day (C), during the last week (D) and during the last
month (E).
It also displays how much fuel the gen-set has consumed since the first system
start-up (F).
The system controller stores the latest 52 sets of measurements or calculations,
which can be displayed by the Generator Fuel Consumption Log.
By dragging the split box (I) down to the middle (H), you can browse the log in
two different panes.

Clicking on the “Export to file” button, enables to save the log in XML format
to a computer.
Read also topic Generator Fuel Consumption tab in the PowerSuite Help section.
Read more in topic “Generic about Measurement Logs”, page 97.

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Battery Discharge Cycles Log
The “Battery Discharge Cycles Log” is a measurement log, and represents an
efficient way of logging the performed battery cycles on the system’s battery
bank.
In general, every time a battery is charged and discharged, it uses one battery
cycle. The battery cycle life is measured by how often it can be charged and
discharged.
To improve the monitoring of the cycles, the controller implements a
configurable “Discharge Cycle Threshold” of X% of charge (SOC), which is a
hysteresis value for the controller to ignore small current variations from
discharging to charging or vice versa.
Thus, the controller counts one “Discharge Cycle” when the battery has being
discharged more than X% (of full charge), and then recharged with more than
X% (of full charge).
The “Discharge Cycle” counter is disabled, if the threshold X% is configured as
0%.
Read more in the example in topic “Battery Cycles Diagram” on page 105.

The controller counts and logs the number of performed battery cycles during the
last day, during the last week and during the last month.
Also, the controller counts the total number of battery cycles performed since
the first system start-up.
The system controller stores the latest 52 calculations, which can be displayed by
the “Battery Discharge Cycles Log”.
Read more in topic Discharge Cycles tab in the PowerSuite Help section, and in
topic “Generic about Measurement Logs”, page 97.

Battery Cycles Diagram


The Battery Cycles diagram below illustrates how the controller counts
performed battery cycles, with regard to a configured “Discharge Cycle
Threshold” of 5% of full charge.

Battery Cycles
(a discharge and recharge sequence)
SOC
a b c d
100%
96%
75%
72%
40%

20%
0% t
Ignored discharge- Cycle1 Cycle2 Cycle3
recharge of 4% (A)
Configured Discharge
Ignored recharge Cycle Threshold 5%
of 3% (B)

This diagram shows that the controller counts 3 cycles during this period of time, with a configured Discharge Cycle
Threshold of 5%

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At the beginning, the diagram shows an ignored “battery cycle” (A), as the
battery is discharged to 96% SOC (4% of full charge) and recharged back to
100% of full charge, which is less than the configured 5% threshold.
During Cycle1 (a-b), for a short period of time, the battery is recharged from
72% to 75% SOC (3% of full charge) (B), which the controller also disregards
as it is less than the configured 5% threshold.
During Cycle2 (b-c), the battery is discharged to 20% SOC (or 80% DOD), and
then recharged to approx. 73% SOC, before the battery is again discharged in
cycle3.
During Cycle3 (c-d), the battery is discharged from approx. 73% SOC to 30%
SOC, and then recharged back to 100% SOC.

Alarm Messages, (Log)


You can browse through the stored system alarm messages,
In Compack-based systems, via:
 The WebPower configuration web pages
 The PowerSuite application

In Smartpack- and Smartpack2-based systems, via:


 The WebPower configuration web pages
 The PowerSuite application
 The controller’s front keys

From the Smartpack2 Master Controller’s Front


You can display a log of active system alarm messages by selecting, via the
Smartpack2 Master controller’s front keys:
Logs/Report > Active Alarms

# Description Value Limit Alarm Group Output Note


BatteryTemp 1.1 42 30 ---- ---
SymmVolt 1.1 12,91 1,50 Alarm Group 15 ----
RectifierError 1 1 Minot Alarm -----
------
------

From the Smartpack Controller’s Front


You can browse through the stored system alarm messages (alarm log) by
selecting “UserOption > DisplayMessages”, via the Smartpack controller’s front
keys.
The Smartpack controller’s alarm log stores several hundred chronological
events (depending on controller’s firmware). Each log entry contains event text,
event action, time and date. When the log is full, the oldest value is overwritten.
The log is stored in EEPROM.

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From PowerSuite
Refer to “Types of System Logs” on page 95.

From Configuration Web Pages


By clicking on the “Event Log” button, on the home page toolbar, you can also
display a log of power system events automatically registered by the system
controller

Alarm Reset
The DC power system can be configured with automatic or manual alarm reset.
When Manual Alarm Reset is enabled -- and the alarm condition no longer
exists -- the operator must reset the alarm manually, via the power systems
user interface (web GUI or controller’s front keys).
When the Manual Alarm Reset is disabled, then the Automatic Alarm Reset is
enabled (default). In this case, when an alarm condition no longer exists, the
main controller will automatically reset the alarm, by deactivating the alarm
lamps and relays to indicate that normal operation is established.

Power System’s Operation Mode


The DC power system may be in normal condition or in critical condition.
Usually, a system is in critical condition after a Mains outage or when the
battery voltage is too low. When the system is not in critical condition, it
functions in a normal condition.
When in normal condition, the DC power system may function in three
operational modes:
 Float Mode
 Test Mode
 Boost Mode
The active operational mode is always displayed on PowerSuite’s status bar.
Test and Boost operation modes are NOT permitted, when the power system is in
a critical condition. Also, in general, the LVD latching contactors may ONLY be
disconnected while in critical condition, and reconnected when NOT in critical
condition.
Read also ”LVBD - Battery Protection” on page 185.
The power system’s outputs -- voltage or voltage free (relay contacts) -- can be
either in a Normal State or in Alarm State.

Configuration of Critical Condition


Using PowerSuite, you can configure which of the four following circumstances
(monitors in alarm) the DC power system has to encounter for the system to be
in critical condition.
A. MainsLow alarm is ON (one or several phases fail)
B. Battery Current Minor Low alarm is ON

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C. When alarm
“A” OR “B” above is ON
D. When alarms
“A” AND “B” above are ON
Refer also to PowerSuite’s System Configuration dialog box topic.

About AC, DC Earthing Systems


To prevent the risk of electric shock, all cabinet’s chassis are to be electrically
connected to AC Earth (PE). Also, it is a common practice for telecom
equipment to have its common DC output rail (+ or –) connected to a separate
“Telecom Earth” (TE) or DC Earth.
Earth connections are in particular important where frequent lightning might
induce high voltage levels in AC supply and in battery and load cables.

At factory, AC Earth (PE) and DC Earth (TE) are connected to chassis. Remove
“Link 2” (“floating earth”) for compliance with other local earthing systems.

TN, TT and IT Networks


The international standard IEC 60364 differentiates three earthing systems for
electricity supply networks, using two-letter codes TN, TT and IT.
The first letter indicates the connection between earth and the power supply
equipment (generator or transformer):
 “T” stands for direct connection of a point with earth (Latin: Terra)
 “I” means that no point is connected with earth (Isolation), except
perhaps via a high impedance.
The second letter indicates the connection between earth and the electrical
device being supplied:
 “T” means direct connection of a point with earth
 “N” means direct connection to Neutral at the origin of installation,
which is connected to the earth

TN networks
The TN earthing system, where one of the points in the generator or transformer
is connected with earth, usually the star point in a three-phase system. The body
of the electrical device is connected with earth via this earth connection at the
transformer.

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The conductor that connects the exposed metallic parts of the consumer is called
protective earth (PE). The conductor that connects to the star point in a three-
phase system, or that carries the return current in a single-phase system, is called
neutral (N).

TT networks
In a TT earthing system, the protective earth connection of the consumer is
provided by a local connection to earth, independent of any earth connection at
the generator.
The big advantage of the TT earthing system is the fact that it is clear of high
and low frequency noises that come through the neutral wire from various
electrical equipment connected to it. This is why TT has always been preferable
for special applications like telecommunication sites that benefit from the
interference-free earthing. Also, TT does not have the risk of a broken neutral.
In locations where power is distributed overhead and TT is used, installation
earth conductors are not at risk should any overhead distribution conductor be
fractured by, say, a fallen tree or branch.
In pre-RCD era, the TT earthing system was unattractive for general use because
of its worse capability of accepting high currents in case of a live-to-PE short
circuit (in comparison with TN systems). But as residual current devices mitigate
this disadvantage, the TT earthing system becomes attractive for premises where
all AC power circuits are RCD-protected.

IT networks
In an IT network, the distribution system has no connection to earth at all, or it
has only a high impedance connection. In such systems, an insulation monitoring
device is used to monitor the impedance

Earth Fault Detection


All power systems that use any of the Smartpack2 Basic controllers, or newer
Eltek’s controllers, have Earth Fault Detection functionality built-in the
controller.

WARNING:
To be able to use the Earth Fault Detection functionality, the power
system must be implemented with “floating earth”, which means that
“Telecom Earth” (TE) or DC Earth must NOT be connected to the
power system’s DC output rail (+ or –).
Read more in topic “About AC, DC Earthing Systems” on page 108
The Earth Fault Detection functionality requires no external wiring, but it is
disabled by default, and must be activated in the controller via the PowerSuite
configuration program.

Earth Fault Detection Scheme

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In “floating earth” supply systems, the ground-to-supply conductor (+ or –)
impedance is always high. Earth faults in the system tend to reduce the ground-
to-supply conductor impedance, and will cause earth leakage currents that flow
to chassis.

The Earth Fault Detection function is based in a device that compares the ground
(chassis) voltage (VEarth) with a reference voltage (VRef).

When no earth fault is present (RFault1 and RFault2 ≈ ∞), then VEarth = VRef and the
device output VEFI = 0.
When an earth fault is present (and RFault1 or RFault2 < RLimit) — there is a current
leakage from the supply conductor (from + or – or both) to ground.
Consequently, VEarth ≠ VRef and the device output VEFI ≠ 0, causing the controller
to activate an earth fault alarm.
Notice that even if there is an earth fault, the controller will not raise an alarm, as
long as RFault1 and RFault2 are higher than RLimit, which you must configure in e.g.
PowerSuite.

WARNING:
When the power system is implemented with more than one
Smartpack2 Basic controllers, you must remove the jumper “Link” (see
diagram) from inside ALL the Smartpack2 Basic controllers but one.

Configuration of Earth Fault Detection


The Earth Fault Detection functionality in the controller is disabled by default,
but you can activate it when suitable to your power system.
Using e.g. the PowerSuite configuration program (in the “SP2 Basic” dialog box,
the “Earth Fault” tab), you must enable the function, configure the earth fault
alarm limit (RLimit) and calibrate the Earth Fault Detection circuitry.
Read how to configure this function in topic Control Unit Earth Fault tab, in
PowerSuite Online Help.
Read about how to calibrate this function in topic “Calibration - Earth Fault
Detection” on page 94.

Earth Fault Detection Accuracy

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The Earth Fault Detection functionality built-in the Smartpack2 Basic controllers
can be used to raise an earth fault alarm, when the impedance ground-to-positive
supply conductor is not the same as the impedance ground-to-negative supply
conductor. This situation will occur when there is current leakage from the
supply conductor (from + or – or both) to ground.
Even though the Earth Fault Detection circuitry is software-compensated to
adjust to different systems’ scenarios, the function is not accurate enough to
measure the exact ground-to-supply conductor impedance, because the power
system may contain many parameters that will affect the accuracy, such as:
 The system’s DC output voltage (-48V, 60V, 110V, etc.)
 The connection of current shunts in the positive or the negative supply
conductors
 Situations where there is current leakage from both + and – supply
conductors to ground
 Inadequate calibration schemes

For example, you cannot use the Earth Fault Detection functionality to raise an
alarm when the earth current leakage exceeds exactly 30mA.

About Negative & Positive DC Distribution


Systems

Common DC Rail + Common DC Rail —

— +
DC Load
DC Load

+
wires
wires

— + +
— — + + +
Negative DC Positive DC
Distribution Distribution

Common Positive (+) DC Output Rail is usual in 48 and 60V DC supply


systems: Negative DC Distribution.
Common Negative (–) DC Output Rail is usual in 24V systems: Positive DC
Distribution.

CAN bus Termination


To ensure a correct bus communication and avoid data reflection, you must
always terminate the CAN bus with two 120Ω resistors at both ends of the line
(60Ω bus impedance). The CAN bus is connected using CAT5 twisted-pair
cables.
Read also topic “CAN bus Addressing” on page 210.
The figure below shows a generic Flatpack2 DC power system, with the CAN
bus terminated with a 120Ω resistor on both line ends (60Ω bus impedance).

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CAN bus
USB A-B cable (twisted-pair internal CAT5 cable)
(standard)
1 120
120 End-of-Line Resistor
End-of-Line Resistor
Flatpack2 01 02 n
DC Power System

The figure below shows a Flatpack2 DC power system expanded with a slave
controller to implement additional digital inputs, relay outputs or similar
functionality. The CAN bus is terminated with a 120Ω resistor on both line ends
(60Ω bus impedance).
Master and Slave controllers’
DIP switch configuration

Alarm Outputs NC-C-NO


Digital Inputs
ID <1> ID <2>
(All switches (Switch #1
OFF) ON, the Smartpack controller
rest OFF) Slave 1
Smartpack
controller 1
Master 2

120
120 n n+1 n+2 m End-of-Line Resistor
End-of-Line Resistor 01 02 03 04
Flatpack2 DC Power System

The figure below shows a Flatpack2 DC power system expanded with a slave
controller and 3 CAN bus Nodes to implement additional relay outputs and
digital inputs (for current and fuse monitoring, temperature and fan speed control
& monitoring or similar functionality). The CAN bus is terminated with a 120Ω
resistor on both line ends (60Ω bus impedance).
The 3 CAN Bus nodes connected are: a Battery Monitor (ID#33), an I/O Monitor
(ID#81) and a Load Monitor (ID#49).

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Smartpack
controller Smartpack
PowerSuite controller
Master
Slave 1
CAN bus 1 2 120
(twisted-pair End-of-Line
CAT5 cable) Resistor
Flatpack2
Rectifiers
ID Number 01 02 n n+1 n+2 m
120
33 81 CAN bus 49 End-of-Line
Battery
Monitor Resistor
I/O Monitor Shunts
Load Monitor
Fuses

Flatpack2
DC Power System

The figure below shows a Flatpack2 DC power system with Smartpack2-based


control system and 4 CAN nodes, to implement additional digital inputs, relay
outputs or similar functionality. The CAN bus is terminated with a 120Ω resistor
on both line ends (60Ω bus impedance).
The 4 CAN Bus nodes connected are: an I/O Monitor2 (ID#81), an I/O Monitor
(ID#82), a Battery Monitor (ID#33) and a Load Monitor (ID#49).

WebPower
(web-based user interface)

Ethernet cable (LAN)


Smartpack2 Smartpack2
Master 120
Basic Controller End-of-Line
Controller
Resistor

CAN bus 1 Flatpack2 HE Rectifiers


01 02 n Load Monitor
(twisted-pair
CAT5 cable)
Battery 120
I/O Monitor2 I/O Monitor End-of-Line
Monitor
Resistor
81 82 CAN bus 33 49 Shunts

ID Number
Fuses

Flatpack2
DC Power System
When connecting more CAN nodes to the bus, you have to remove the CAN bus
termination plug from one of the CAN bus ends, and plug it in one of the CAN
ports on the last connected CAN node.

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Climate Control Functions - Outdoor Cabinets
This section describes the DC power system’s climate control functionality
implemented in fan-cooled outdoor cabinets.
Eltek’s power systems installed in fan-cooled outdoor cabinets are equipped with
the I/O Monitor (T1) or the I/O Monitor3 (T3) CAN bus node.
These I/O Monitors have input and output signals to monitor and control the fan
speed and the compartment temperature and humidity inside fan-cooled outdoor
cabinets. Also, they can raise alarms when the cabinet’s fan filters are clogged,
so that they can be replaced with new ones.
Read more about these monitors in topic “The I/O Monitor Control Unit (T1) -
Overview” on page 226.

Following climate control functionality is available:


In short:
 Temperature Monitoring – Internal and External
 Fan Speed Control and Monitoring – PWM
 Fan Speed Control – ON/OFF
 Fan Filter Monitoring – Pressure Test
 Humidity Reduction Control

More Detailed:

Temperature Monitoring – Internal and External


The two inputs “Temperature Sense X.1” and “Temperature Sense X.2”, in
the the I/O Monitor T1 and T3, are designed to be used with the AD590 series of
temperature sensors, e.g. to monitor the temperature inside and outside of fan-
cooled outdoor cabinets.

Alarm Monitors
The measured temperatures on these two inputs are continuously monitored by
PowerSuite’s alarm monitors “OutDoorTempX.1” and “OutDoorTempX.2”.

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The I/O Monitor uses this information to raise alarms and take climate control
“decisions”.
Also, the alarm monitor “TempDevX.Y” compares the deviation between the
internal temperature source (TInt°C) and the external temperature source (TExt°C).
If the deviation (±TD°C) is higher than the configured alarm limit (TLim°C), the
I/O Monitor generates an alarm.
(TExt°C ‒ TInt°C) = TD°C TD°C > TLim°C → alarm

Refer also the “Control Unit Outdoor tab” topic in PowerSuite Help.

Fan Speed Control and Monitoring – PWM


The two outputs “Speed Control Output 1” and “Speed Control Output 2” , in
the the I/O Monitor T1 and T3, are designed as Pulse-Width-Modulation (PWM)
outputs, to individually control the speed of two independent fans.

Warning:
To prevent damaging the I/O Monitor’s Speed Control Outputs, do not
connect clamping diodes directly on the fans’ control inputs. Also, the
input impedance of the fans’ control inputs must be 10K or greater.
The two inputs “Tachometer Input 1” and “Tachometer Input 2” are
developed to monitor the rotational speed of two individual fans.

The block diagram shows the I/O Monitor inside a fan-cooled outdoor cabinet, controlling the fan speed via “Speed
Control Output 1”, monitoring the fan speed via “Tachometer Input 1” and the internal temperature via
“Temperature Sense 1”

The outputs can be configured to give a linear control signal from 0V (0% fan
speed) to 10V (100% fan speed).

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The fan speed (V%) is displayed as a percentage of the maximum speed. In order
to convert the signal frequency on the tachometer inputs to the correct
percentage speed, the inputs must be configured with the number of pulses per
revolution (ppr) and with the maximum fan speed (rpm).
The I/O Monitor controls the fan speed according to the temperature
measured by the selected temperature sense inputs.

The I/O Monitor is configured with the low and high fan speed values, that you
want the fan to run at the specified temperatures.
For example, setting the Low and High Calibration Points to 20°C-10% and
70°C-100% will make the fan to run at 10% speed until the temperature reaches
20°C, then the speed will increase linear for increasing temperatures, and run at
100% speed when the temperature reaches 70°C and above.

NOTICE:
To avoid that a factory reset may cause the fans to rotate too slow, the
fan speed is configured from factory with the same speed for the low
and high speed values (20°C -50% speed) (70°C -50% speed).

Alarm Monitors

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Configuration and calibration of the installed fan is entered in PowerSuite’s
alarm monitors “FanControl X.Y” (for the fan speed control output), and in
alarm monitor “FanSpeed X.Y” (for the speed monitoring input).
Alarm monitor “SpeedDev X.Y” compares the deviation between the theoretical
fan speed (VTh%, outputted by “FanControl X.Y” and displayed in the Outdoor
tab) with the real fan speed (VR%, monitored by “FanSpeed X.Y”).
If the deviation (±VD%) is higher than the entered speed limit (VLim%), the
I/O Monitor generates an alarm.
(VTh% ‒ VR%) = VD% VD% > VLim% → alarm

Refer also the “Control Unit Outdoor tab” topic in PowerSuite Help.

Fan Speed Control – ON/OFF


The I/O Monitor’s relay outputs 5 and 6 have higher contacts rating, and are
suitable for fan control and other current demanding equipment. For example,
they can be used for driving external control relays for switching the fans
ON/OFF, instead of using the PWM Speed Control Outputs.

The fan is then either turned ON (V=100%) or turned OFF (V=0%).


Requirements
When using this type of ON/OFF fan speed control, you must carry out the
following in PowerSuite:
 Create three logical Alarm Output Groups (AOG1, AOG2, AOG3),
assign the I/O Monitor’s relay outputs 5 and 6 to AOG3, and configure
following logic:

AOG1ALA (door open) OR AOG2TEMP-INT <20C


THEN ==>> AOG3NOR (RL5&RL6 are OFF; Fan is OFF)

AOG1NOR (door closed) AND AOG2TEMP-INT >20C THEN ==>>


AOG3ALA (RL5&RL6 are ON; Fan is ON)
 Connect and configure an spare I/O Monitor’s programmable input, to
monitor when the cabinet’s door is open or closed, and to activate
AOG1
 Connect and configure one of the I/O Monitor’s temperature sense
inputs, to monitor the cabinet’s internal temperature, and to activate
AOG2

Refer also the “Control Unit Outdoor tab” topic in PowerSuite Help.

Fan Filter Monitoring – Pressure Test


The I/O Monitor implements functionality to test and monitor the outdoor
cabinet’s fan filters, and raise an alarm when they are dirty or clogged and are to
be replaced by new ones.
The fan filters monitoring is performed by automatically running Pressure Tests
inside of the cabinet at specified intervals.
The Pressure Test will create a higher pressure inside the cabinet, when the fan
filters are dirty than when the fan filters are clean.

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Requirements
When using the Pressure Test function, you must carry out the following:
 Connect a pressure sensor inside the cabinet, and configure it so that
the sensor’s relay output is in alarm, when the pressure inside the
cabinet is above a certain level PLIM (x Pascal), which will indicate that
the filters are to be replaced
 Connect and configure in PowerSuite a spare I/O Monitor’s
programmable input, to monitor when the pressure sensor’s output is
activated

NOTICE:
Do not select the I/O Monitor’s programmable input 1 (ProgInput X.1)
for the Pressure Test, when the Humidity Reduction function also is
enabled.

How it works
When enabled, the I/O Monitor will run a Pressure Test at the date and time
specified. The test will be run repeatedly at the specified time intervals (a
number of days).

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The Pressure Test is performed by the I/O Monitor’s Fan Speed Control Output
driving the fan at maximum speed (100%) for 10 seconds, thus causing the
pressure inside the cabinet to increase.
The pressure will increase more when the filters are dirty or clogged than when
they are clean.
When the cabinet’s pressure during a test increases above the configured level
PLIM (x Pascal), the I/O Monitor will raise a “clogged filters” alarm.

Refer also the “Control Unit Outdoor tab” topic in PowerSuite Help.

Humidity Reduction Control


The Humidity Reduction functionality is suitable, when you want I/O Monitor to
automatically attempt to reduce the amount of water vapor in the air inside the
outdoor cabinet.

Requirements
When using the Humidity Reduction function, you must carry out the following:
 Connect a humidity sensor inside the cabinet, and configure it so that
the sensor’s relay output is in alarm, when the humidity inside the
cabinet is above an accepted level HON, at which you want the
I/O Monitor to start attempting to reduce the humidity in the air
 Connect and configure in PowerSuite the I/O Monitor’s programmable
input 1 (ProgInput X.1) to monitor when the humidity sensor’s output
is activated
 Install a heater device inside the cabinet, and connect it so that it is
controlled (turned ON and OFF) by the I/O Monitor’s alarm relay
output 1

How it works

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When enabled, the I/O Monitor will monitor the humidity sensor (via ProgInput
X.1) and the cabinet’s internal temperature (via Temperature Sense Input X.Y”).

The configuration is as follows:


 The internal Temperature Sense Input is configured with a default
temperature (TDEF°C) of 50°C
 The duration of the cycle of the Humidity Reduction function is
configured to last 1 hour (tLIM)
 The humidity sensor is configured to the limit of the accepted humidity
level (HON).

The Humidity Reduction logic is as follows:


 Humidity alarm ON → Fan speed reduction

IF the humidity sensor is activated (HON)


AND
the cabinet’s internal temperature (TINT°C) is lower than the configured
default temperature (TDEF°C),
e.g. (TINT°C < 50°C),

THEN
the I/O Monitor will reduce the fan’s speed with 10% every 5
minutes,
UNTIL
either the humidity sensor is deactivated (HOFF)
OR
the internal temperature increases to 50°C
(TINT°C>= TDEF°C)
OR
the fan’s speed has been reduced to 20% speed level.

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 Humidity alarm still ON → Heater ON

IF the fan’s speed has been reduced to 20% speed level


AND
the humidity sensor is still activated (HON)
AND
the cabinet’s internal temperature (TINT°C) is still lower than the
configured default temperature (TDEF°C),
e.g. (TINT°C < 50°C),

THEN
the I/O Monitor will start the heater, using the Alarm Relay Output
X.1

 Humidity alarm OFF → Heater OFF

IF the humidity sensor turns to normal status again (HOFF)


OR
the cabinet’s internal temperature (TINT°C) increases to 50°C (TDEF°C),
e.g. (TINT°C >= TDEF°C),
OR
the Humidity Reduction function has been active longer than 1 hour
(tLIM)

THEN
the I/O Monitor will stop the heater, using the Alarm Relay Output
X.1
AND
restore the fan speed to normal (V1%)

Refer also the “Control Unit Outdoor tab” topic in PowerSuite Help.

Mains Functions
This section describes functions related to the DC power system’s AC Mains
input.

Mains Phase Assignment versus Rectifier ID


In systems with 3 phase AC feed, the controller can be configured to report a
warning if one phase fails, and to report an alarm if two phases fail, for example.
The 230V phases of the power systems’ Mains AC Feed are routed to the
rectifiers’ inputs in a special pattern that loads the 3 phases evenly. The routing
of the phases is implemented via internal wiring and the use of 4AC Power
Shelves or 2AC Power Shelves or similar shelves. Refer to your system’s quick
start guide and specific documentation for more information.
To be able to display correct information about the phases, the controller must
“know” which phase is connected to which rectifier (ID number).
Usually, DC power systems are shipped from factory with the rectifier modules
already installed in the correct position in the power shelves, with respect to
their ID number (or CAN bus address).

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This relationship is very important, as the controller always uses rectifier IDs 01
and 04 to monitor mains phase L1, rectifier IDs 02 and 05 to monitor mains
phase L2 and rectifier IDs 03 and 06 to monitor mains phase L3. When both
rectifiers, monitoring the same phase, report that the mains phase voltage is
lower than the configured limit, then the controller broadcasts a “Mains Phase
Lx” warning (one phase has failed).
For example: accidentally inserting a rectifier with ID 02 in a power shelf
position internally connected to mains phase L1, will cause the controller to
monitor L1 “thinking“ it monitors L2.

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Generator Functions
This section describes functions related to the DC power system’s AC Mains
input, when supplied by an AC generator or gen-set (engine-generator set).

AC Generator as AC Mains
The control system’s Generator functionality is a set of software functions that
enables efficient monitoring and controlling of generator-fed, hybrid DC power
systems.
See a diagram of a hybrid DC power system in topic “Configuration Criteria” on
page 125.
The control system’s Generator functionality implements following main
features:
Generator Start & Stop Control
 Automatic generator start/stop, based on the discharge level of the
system’s battery bank
 Automatic generator start/stop, based on the system’s battery voltage
 Daily and monthly periodical start & stop, based on configurable data

Generator Management
 Reduced battery charging current limitation
 Optimized implementation with adjustable parameters for: Mains delay,
Stop delay, Boost charging, etc
 Fuel tank monitoring
 Log of fuel consumption
 Log of generator run time
 Log of generated and consumed energy
 Optional generator monitoring via digital inputs
 Smoother rectifiers start-up with Walk-in Time feature
 Optional delay for rectifiers start-up

You can use the controller’s keypad or other GUI to configure the Generator
functionality.

For example, following are the available options in the Smartpack2 Master
Controller’s submenu:
System Configuration > Generator

# Description Value Unit/Label Note


Generator – Enable/Disable?  Enable
Long Charge Time [h] 016
Stop Delay [min] 000
Mains Fail Delay [min] 005

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Enable Boost during Charge  Enable
Primary AlGrp (OutpToActivate) -- Browser though registered alarm groups
Secondary AlGrp (OutpToActivate) -- Browser though registered alarm groups
CapacityCtrl Start/Stop-Ena/Disa?  Enable
StartGenerator on DischLimit [%] 020
StopGenerator on ChrgeLimit [%] 090
CurrLim controlled Stop-Ena/Disa?  Enable
Generator Stop CurrLim [A] 010
VoltageCtrl Start/Stop-Ena/Disa?  Enable
StartGenerator on Voltage [V] 48,00
StopGenerator after [h] 012
Daily Generator Start - Ena/Disa?  Enable
Sunday Start [h] 09
Sunday Stop [h] 09
Sunday AlGroup to activate -- Browser though registered alarm groups
Monday Start [h] 09
Monday Stop [h] 09
Monday AlGroup to activate -- Browser though registered alarm groups
---
--- (all weekdays)
Saturday Start [h] 09
Saturday Stop [h] 09
Saturday AlGroup to activate -- Browser though registered alarm groups
Monthly GeneratorStart – Ena/Disa?  Enable
Monthly – Start Time [h] 09
Monthly – Start Day (1. start) 01
Monthly – Start Day (2. start) 01
Monthly AlGroup to activate -- Browser though registered alarm groups

Read topic “Configuration of Generator Functionality” on page 127, which


describes a configuration example of a hybrid power system.
Also, you find a control logic flowchart illustration in topic “Generator Control
Logic – Flowchart” on page 140.

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About Hybrid Systems
Conventional DC power systems for telecom equipment are fed from the AC
mains grid, and typically use a battery bank as a backup during mains outages.
Hybrid systems use alternative energy sources, and are always fed from more
than one energy source, e.g. from an engine-generator set (gen-set) and from
photovoltaic solar panels (PV panels), or just from a cyclic gen-set and a suitable
battery bank.
Hybrid Solar Systems are fed from more than one energy source, e.g. from
photovoltaic solar panels (PV panels) and from a gen-set (and or AC mains grid).
Generally, these hybrid systems also use backup battery banks.
Autonomous Solar Systems use PV panels as main energy source, with battery
banks typically dimensioned for up to 5 days backup time.
Hybrid systems could be implemented with Eltek’s Smartpack2-based
Flatpack2 Hybrid Power System (AC generator-fed and Solar panels-fed),
which use Flatpack2 HE rectifiers and Flatpack2 HE Solar converters.
Autonomous solar systems could be implemented with Eltek’s Smartpack2-
based Flatpack2 Solar Power System (Solar panels-fed), which use Flatpack2
HE Solar converters.

AC Generator DC Load

Battery
Bank
Solar PV Panels
Flatpack2 Hybrid Solar DC Power System

DC Load

Solar PV Panels
Battery
Bank

Flatpack2 Autonomous Solar DC Power System

Example diagram of two systems: a Flatpack2 Hybrid Solar Power System (fed from AC generator and Solar panels) and a
Flatpack2 Autonomous Solar Power System (fed Solar panels)
See also the diagram in topic “Configuration Criteria” on page 125.

Configuration Criteria
Following criteria is required in the configuration of the example of the hybrid
system below:

User Guide WebPower Help 356943.063_4v5a_2012-02 125


Control Output
Start or Stop ON
AC
Input
Generator AOG
AC Generator DC Load
Charging
Flatpack2 Hybrid Discharge Capacity Current Limitation
DC Power System Control 10A (1A)
50% (~85%)
230VDC
Solar PV Panels

Example diagram for a Smartpack2-based Flatpack2 Hybrid Power System (fed from AC generator and PV solar
panels) implemented with Flatpack2 HE rectifiers and Flatpack2 HE Solar converters
Diesel Engine Considerations
Ideally, diesel engines should run at 70-90% of the engine’s maximum rated
capacity, thus achieving highest efficiency. The gen-set efficiency is measured
by the delivered energy per consumed litre of diesel (kWh/l).
When running with too small loads, the engine combustion is poorer, causing
soot and clogging, which results in frequent servicing and increased operating
cost (OPEX).
The gen-set should be dimensioned so that the sum of the total DC load current
and the maximum battery charging current loads the gen-set to 70-90% of its
capacity.
The lifetime of a battery (cycle life) is a function of the executed number of
battery cycles, discharge level (DOD), temperature, etc., as specified in the
battery’s datasheet.
Select to start the gen-set at a combination of the below described criteria that
gives the best total cost of ownership (TCO).

Capacity Criteria
The hybrid system is supplied from the photovoltaic solar panels (PV panels)
during the daytime.
Based on this hybrid system’s type of batteries, we want the controller to
automatically start the generator, if the batteries discharge level has reached
the limit (e.g. 50% DOD), which could happens during cloudy days. The
engine-generator set (gen-set) will then help out supplying the hybrid system.
The controller will stop the generator, when the batteries are almost fully
recharged (~85-90% SOC), thus avoiding that the gen-set keeps on running
inefficiently.

Daily Criteria
At night, the hybrid system is supplied from the generator set.
The controller will daily and periodically start the generator at 20:00 hours and
stop it at 06:00 hours.

Monthly Criteria
Twice a month, the 1st and the 15th, the controller will periodically start the
generator at 22:00 hours, and will run for 16 hours.

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The engine-generator set (gen-set) will then help out supplying the hybrid
system. These monthly generator starts will improve the battery heath (SOH) by
recharging the battery bank to ~100% SOC.
Voltage Criteria
We want to start the generator when the battery voltage falls down to 47V, and
then run the generator for 12 hours.

Generic Criteria
Based on the size of the connected gen-set, and to prioritize the DC load over the
battery recharging time, the “Generator-feed battery charging current” is to be
limited to 10A. Read more about “Battery Charging Current Limitation” on page
182.

In addition to the battery discharge level criteria (e.g. 50% DOD), the controller
will also automatically start the gen-set if the battery voltage is lower than
LVBD level plus 1 volt (a safety start trigger, if the battery heath is very bad, and
the voltage drops before the DOD value is calculated). E.g. 45V, if LVBD level
is 44V.
In addition to the battery recharge level criteria (~85-90% SOC), the controller
stops the gen-set when the charging current is lower than 1A (Generator Stop
Current Limit), thus avoiding that the generator keeps on running inefficiently.

The system’s AC input is supplied by the gen-set, but to prevent the controller
from restarting the gen-set repeatedly during short mains outages, the controller
will start the generator e.g. 5 min after a mains outage is detected (Mains
Delay).
To be able to charge the battery bank a bit longer, after reaching the assigned
recharge level (~85-90% SOC), the generator will run extra 5 min, after all the
criteria to stop the generator are reached (Stop Delay).
To reduce the required recharging time, battery boost charging (increase of
charging voltage) must be enabled.
To limit the load transient “seen” by the generator and avoid generator hick-up --
the “Rectifiers Walk-in Time” is to be configured for “Long Time” (60s).
If the Rectifiers Long Walk-in-Time is not enough, then you can enable the
generator dependent “Rectifiers’ Start-up Delay”, for example to 5 minutes.
The hybrid system must monitor and log the fuel consumption. The hybrid
system’s gen-set is implemented with two 5000 liters diesel tanks. The
supplier’s tank strapping tables are available with 10cm increments. The Fuel
Level Transducers have a level offset of 5cm.

Configuration of Generator Functionality


You can use the controller’s keypad or other GUI to configure the controller’s
Generator parameters with the specified criteria.
See the “Configuration Criteria” on page 125.
Also, you find a control logic flowchart illustration in topic “Generator Control
Logic – Flowchart” on page 140.

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Follow the configuration steps below.
In short:
Step 1- Enable the Generator function
Step 2- Define Alarm Output Group and Assign Relays
Step 3- Link Generator Functions to Output Group
Step 4- Configure Automatic Generator Start/Stop Criteria
Step 5- Configure Periodic Generator Start/Stop Criteria
Step 6- Optionally, disable the Mains voltage alarm
Step 7- Optionally, configure inputs for gen-set feedback
Step 8- Optionally, configure rectifiers’ start-up delay
Step 9- Configure the fuel tank

More Detailed:

Step 1 - Enable the Generator Function


Use the controller’s keypad or other GUI, and carry out the following to enable
the Generator Function:

Example dialog box from PowerSuite GUI,


on the toolbar, the System Configuration dialog box, the Smartpack Globals

 Select the Standard Generator radio button (B)


(the Advance option is not in use)
 Select the Percentage system capacity scale (A)
(to show the battery bank capacity in %, instead of in Ah)

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 Click on the Apply button to activate the changes, then on the OK
button

Step 2 - Define Alarm Output Group and Assign Relays


Use the controller’s keypad or other GUI, and carry out the following to define
an Alarm Output Group and to assign alarm relays to the group.
The controller will use the alarm output group to start and stop the
generator. We assign 2 relays to the alarm output group, one to start the
generator and the other to e.g. switch ON a “generator running” lamp or similar.

NOTICE:
When the power system is fed from 2 gen-sets, one at a time, you must
define 2 different “generator start” Alarm Output Groups, one for each
generator.

A B

Example dialog box from PowerSuite GUI,


on the toolbar, the Alarms Overview dialog box, the Outputs tab

 Rename the spare Alarm Output Group “Alarm Group 08” to e.g.
“Gen-set Start” (A)
 Assign the relays “Alarm Output 5” and “Alarm Output 6” to the group
“Gen-set Start”; checked boxes (B).
Relay 5 will start the generator, and relay 6 will turn ON an external
lamp to indicate when the gen-set is running.
 Click on the Apply button to activate the changes, then on the OK
button
For detailed information, refer to topic “Alarm Output Groups” on page 193, and
to the tutorial “How to Configure Alarm Output Groups” on page 232

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Step 3- Link Generator Functions to Output Group
Use the controller’s keypad or other GUI, and carry out the following to
“connect” the configured alarm output group to the Generator function.

A
B

Example dialog box from PowerSuite GUI


in the Power Explorer pane, the Generator dialog box, the Configuration tab, the Capacity Setup sub tab

 Open the Generator dialog box


by double clicking on Generator icon, on PowerSuite’s power explorer
pane
 Select the previously defined alarm output group “Gen-set Start” to the
first Generator event (A),
thus “connecting” the alarm output group to the Generator function.
Notice that you could use another alarm output group (B) to start
another generator (in double-generator fed systems)
 Click on the Apply button to activate the changes

NOTICE:
When the power system is fed from 2 gen-sets, one at a time, you must
define 2 different “generator start” Alarm Output Groups, one for each
generator, e.g. “Gen-set Start” and “Gen-set Start2”.
You could then select “Gen-set Start2” (B) to start the second gen-set.

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Step 4- Configure Automatic Generator Start & Stop
Criteria
Use the controller’s keypad or other GUI, and carry out the following to
configure the automatic Generator start & stop criteria (AC Mains, Battery
Discharge Level, Battery Charging Current and Battery Voltage criteria).

F
E
G

A
50
B

C
D

Example dialog box from PowerSuite GUI


in the Power Explorer pane, the Generator dialog box, the Configuration tab, the Capacity Setup sub tab
AC Mains Criteria
 Type <5> in the “Mains Delay [min]” field (E); the delay will prevent
starting the generator during short mains outages
 Type <10> minutes in the “Stop Delay [min]” field (F); to charge the
batteries a bit longer
You can optionally disable the system’s Mains alarm, as explained in topic “Step
6- Optionally, disable the Mains voltage alarm” on page 135.

Battery Discharge Level Criteria


 Check the “Enable” box (A) to activate the “Capacity controlled
generator start/stop” criteria
 Type in the start and stop generator fields (B) the battery discharge
level (50% DOD) to start the generator, and the charged level (85%
SOC) to stop the generator

Battery Charging Current Stop Criteria

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 Check the “Enable” box (C) to activate the “Current limit controlled
generator stop” criteria
 Type <1> amp in the “Generator stop current limit [A]” field (D);
stops the generator when the charging current reaches this limit

 Check the “Enable boost during charging” box (G) to allow e.g.
automatic battery boost charging (reduces recharging time).
Refer to topic “Battery Boost Charging” on page 180, for configuration
of boost charging method, parameters, etc.
 Click on the Apply button to activate the changes, then on the OK
button
Battery Charging Max. Current Criteria
In addition to configuring the 1A “Generator stop current limit”, carry out the
following to configure the 10A max “generator-feed battery charging current
limit”.

L
P

Example dialog box from PowerSuite GUI


in the Power Explorer pane, the Battery dialog box, the Configuration tab, the Current Limitation sub tab

 Open the Battery dialog box, click in the Configuration tab, then in
the Current Limitation sub tab (L)
 Check the “Enable” box (P) to enable the “generator-feed battery
charging current” criteria
 Type e.g. <100> amp in the Mains Feed “Current limit value [A]” field
(M), and
<10> amp in the Generator Feed “Current limit value [A]” field (N)
 Click on the Apply button to activate the changes, then on the OK
button

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Read more about “Battery Charging Current Limitation” on page 182, and also
about “Excessive Battery Charging and Discharging” on page 183.

Battery Voltage Criteria


In addition to the battery discharge level criteria, carry out the following to
configure the battery “Voltage controlled generator start” limit.

Q
T
R
S

Example dialog box from PowerSuite GUI


in the Power Explorer pane, the Generator dialog box, the Configuration tab, the Voltage Setup sub tab

 Open the Generator dialog box


by double clicking on Generator icon, on PowerSuite’s power explorer
pane
 Check the “Enable” box (T) to activate the “Voltage controlled
generator start/stop” criteria
 Type in “45” in the “Start generator on” field (R), and type in “12” in
the “Stop generator on” field (S),
to start the generator if the battery voltage is 45V or lower, and stop it
12 hours afterwards
 Click on the Apply button to activate the changes

Step 5- Configure Periodic Generator Start & Stop


Criteria
Use the controller’s keypad or other GUI, and carry out the following to
configure the periodic daily and monthly Generator start & stop criteria.

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A
B
C D F
E

Example dialog box from PowerSuite GUI


in the Power Explorer pane, the Generator dialog box, the Configuration tab, the Daily Setup sub tab

Periodic Daily Criteria


 Click in the “Daily Setup” sub tab (A),
and check the “Enable” box (B) in the daily generator start section to
activate the periodic generator start/stop criteria
 Type <20:00> hours in all the Start fields (C), and <06:00> hours in
all the Stop fields (D)
to start the generator every day during the night at 20:00 hours and stop
it at 06:00 hours.
Notice how the typo 60:00 (E) generates an error balloon, as valid
entries are between 0 and 23 hours. Minutes are not editable.
 Select the predefined alarm output group “Gen-set Start” (F) for all
weekdays. Each selected alarm output group will start the generator the
respective weekday.
 Click on the Apply button to activate the changes

NOTICE:
When the power system is fed from 2 gen-sets, one at a time, you must
define 2 different “generator start” Alarm Output Groups, one for each
generator, e.g. “Gen-set Start” and “Gen-set Start2”.
You could then select which generator to start every weekday. E.g.
selecting “Gen-set Start2” to start the second gen-set on Tuesdays,
Wednesdays and Thursdays; and selecting “Gen-set Start” the rest of
the weekdays.

Periodic Monthly Criteria

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In addition to the periodic daily criteria, carry out the following to configure the
periodic monthly Generator start & stop criteria.

A
B
C D

Example dialog box from PowerSuite GUI


in the Power Explorer pane, the Generator dialog box, the Configuration tab, the Monthly Setup sub tab

 Click in the “Monthly Setup” sub tab (A),


and check the “Enable monthly generator start” box (B) to activate
the periodic generator start/stop criteria
 Type <09:00> hours in the Start field (C)
for the monthly start of the generator at 09:00 hours
 Select the predefined alarm output group “Gen-set Start” (D). The
selected alarm output group will start the generator at the configured
time, at 09:00
 Type <1> in the “Day in month (1st start)” field, and type <15> in the
“Day in month (2nd start)” field (E)
for the monthly start of the generator the 1st and the 15th of every month
 Type <16> hours in the “Long charge time [h]”field (F)
so that the generator, starting at 09:00 hours, may run for 16 hours, the
1st and the 15th of every month
 Click on the Apply button to activate the changes, then on the OK
button

Step 6- Optionally, disable the Mains voltage alarm


When the gen-set is not running and the hybrid system is supplied from the
solar PV panels, the system will detect that the AC Mains input is OFF, and will
generate a Mains alarm.
Carry out this step, only if you want to avoid the system’s Mains alarm.

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Use the controller’s keypad or other GUI, and carry out the following to disable
the power system’s Mains voltage alarm monitors on phase 1, phase 2 or
phase 3.

A B

Example dialog box from PowerSuite GUI


in the Power Explorer pane, the Phase1 dialog box. Also the dialog box for the alarm monitor “MainsVolt1”

 Open the Phase1 dialog box


by double clicking on Phase1 icon, on PowerSuite’s power explorer
pane
 Double click on “MainsVolt1” alarm monitor (A)
 In the MainsVolt1 dialog box, uncheck the “Enable” box, to deactivate
the system’s Mains voltage alarm (B)
 Click on the Apply button to activate the changes, then on the OK
button

Step 7- Optionally, configure inputs for gen-set feedback


After the system controller has started the gen-set, it will assume that the
generator is not running if it detects (via the “GeneratorFail” alarm monitor) that
the AC Mains input is OFF.
The alarm monitor outputs a generator alarm, if the controller has started the
generator (“Generator activation” is ON) and the mains input is OFF.
But it could be possible that the gen-set is running, but it does not output any
supply power, due to e.g. malfunctioning.
Carry out this step, only if you want to implement feedback from the diesel
engine via one of the system’s digital inputs, that can be configure to activate
external “Running”/“Non-Running” lamps or similar devices. I also can be used
to rise an alarm if the controller starts the gen-set, but receives “Non-Running”
feedback via the digital input.
Use the controller’s keypad or other GUI to configure a digital input to get
feedback from the generator, and to activate external warning lamps or similar
devices.

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For detailed information about how to configure it, refer to the tutorial “How to
Configure Alarm Monitors & Programmable Inputs” on page 233.

Step 8- Optionally, configure rectifiers’ start-up delay


Two features – the “Rectifiers Walk-in Time” and the generator dependent
“Rectifiers’ Start-up Delay” – contribute to reduce battery damage, caused by
very large in-rush currents at AC connection and reconnections to the system’s
Mains input, especially when running on low current supply AC sources (solar
panels, AC generators, etc).
Use the controller’s keypad or other GUI to configure the power system’s
rectifiers with the features “Walk-in Time” or “Start-up Delay”, when AC mains
is reconnected after a mains outage.

C
E 

15 D

Example dialog box from PowerSuite GUI


in the Power Explorer pane, the Rectifiers dialog box, the Configuration tab, the Startup Delay sub tab
Rectifiers’ Walk-in Time
When the power system is supplied from a gen-set, it is recommended to have
the standard rectifiers’ Walk-in Time feature configured with “Long Time”.
Read more about “Rectifier Walk-in Time” on page 147.
Carry out these steps, only if you want to configure the rectifiers’ Walk-in
Time feature:
 Open the Rectifiers dialog box
by double clicking on Rectifiers icon, on PowerSuite’s power explorer
pane; click on the Configuration tab (A)
 Select “Long Time” (B) in the General Settings section,
to configure the rectifiers’ “Walk-in Time” to 60s (the default “Short
Walk-in Time” is 5s)

 Click on the Apply button to activate the changes

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Rectifiers’ Start-up Delay
If the 60s option in the rectifiers’ Walk-in Time feature is not enough for the
specific gen-set installation, an additional rectifiers’ Start-up Delay feature
may be configured.
Then, when the gen-set AC mains is again reconnected, the configured rectifiers’
Walk-in Time function will be delayed with the number of minutes configured in
the “Start-up Delay” feature.
In this hybrid system example, we recommend a rectifiers’ Start-up Delay of 15
minutes.
Carry out these steps, only if you want to configure the rectifiers’ Start-up
Delay feature:
 Open the Rectifiers dialog box
by double clicking on Rectifiers icon, on PowerSuite’s power explorer
pane; click on the Configuration tab (A) and then on the “Startup
delay” sub tab (C)
 Type <15> minutes in the “Startup delay time [min]” field (D)
 Check the “Generator dependent delay” box (E) to “connect” the
delay to the controller’s generator event
 Click on the Apply button to activate the changes, then on the OK
button

Step 9- Configure the fuel tank


As the hybrid system must monitor and log the fuel consumption, you must
enter the tank configuration data and complete the strapping table.
Use the controller’s keypad or other GUI, and carry out the following to
configure the fuel tanks used by the gen-set.

A B
C G
D
F
E

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Example dialog box from PowerSuite GUI
in the Power Explorer pane, the Generator dialog box, the Tank Configuration tab

 In the Generator dialog box,


click on the “Tank Configuration” tab
 Type <2> in the “Number of tanks” field (A),
and click on the Apply button to register the change
 Type <1> in the “Select tank” field (B), to configure the first fuel tank
 Enter a name to describe the tank #1; (C)
e.g. <Generator Fuel Tank 1 (litre)>.
It is recommended to include the used units in the tank description
name, as there is no reference to the units any other place in the dialog
box.
Regarding units, refer to the notice below
 Type <5000> in the “Total Volume” field (D), to indicate the total
tanks volume.
Regarding units, refer to the notice below
 Type <10> cm in the “Table increments [cm]” field (E);
Read below about strapping tables
 Type <5> cm in the “Sensor Offset” field (F);
and click on the Apply button to register the changes.
Read below about sensor offset
 For each of the strapping table rows (G), enter the corresponding
volume. e.g. for 50cm height, enter <1250>
Regarding units, refer to the notice below.
Also, read below about strapping tables.

NOTE:
The volume values displayed in the dialog box are just default entries in
this example.
 Click in the “Change” button, (H)
and in the displayed “Input Configuration” section,
select the I/O Monitor3 CAN Node and its corresponding digital input,
used to monitor the Fuel Level Transducer.
E.g. Select “I/O unit 1” in the “Select Unit” field,
and “Outdoor Temp 81.1” in the “Select Input” field.
Read below about “Level Sensor and Digital Input”

Click then on the Apply button, right under the “Select Input” field
 Click on the Apply button to activate the changes

NOTICE:
The volume data may be entered in liters, gallons or any other suitable
volume unit. It is recommended to include the used units in the tank
description name, as there is no reference to the units any other place
in the dialog box.

Level Sensor and Digital Input


The Fuel Level Transducers may be monitored with “Config. Input 5” or
“Config. Input 6” in the I/O Monitor3 CAN Bus Node (T3), as these inputs are
designed for accurate, analogue current measurements.

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The I/O Monitor3 CAN Bus Node (T3) is specially developed for solar hybrid
power systems, and is equipped with inputs for increased precision of analogue
measurements, intended to be used for fuel tank management, solar irradiation,
wind measurements, etc.
Sensor Offset
The Fuel Level Transducers have a level offset of 5cm. The sensor offset, or
mounting level offset, is used to offset the level output of the sensor to match the
actual level of the tank. The offset compensates for the unmeasured length at the
bottom of the sensor, due to the float or agitators near the bottom of the tank.
Strapping Table
The Strapping Table is used to map sensor measurements (height in cm) to tank
volume. The strapping table is implemented with 2 columns (height and volume)
and 21 rows of data. The height starts at 0 and is automatically incremented with
the entered table increments of 10cm.
The volume data entered at each table row is usually provided by the tank
manufacturer’s capacity tables or strapping tables.
NOTICE:
Using the table in the dialog box, you can create your own strapping table to
describe any suitable tank, regardless of its physical size or geometry (tank
calibration or tank strapping).
To do that:
- Start filling the tank with e.g. 50 liters or gallons of fuel, and
perform a level measurement using the level sensor
- Fill another 50 liters of fuel, and
carry out a second level measurement
- …continue filling the tank with 50 liters fuel at a time, and executing level
measurements, until the tank is full
- Enter the registered data in the strapping table

For information about the Energy tab, the Run Hours tab and the Fuel
Consumption tab, read topics “Energy Log” on page 100, “Generator Run Hours
Log” on page 103 and “Generator Fuel Consumption Log” on page 103. Or the
“Generator dialog box” topic in PowerSuite Help.

Generator Control Logic – Flowchart


The flowchart below shows the generator control logic, and may help illustrating
the configuration of the generator.

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Fixed additional start/stop criteria:
 The battery current must be negative, to allow the generator to start
 The battery current must be positive, to allow the generator to stop

Configurable Parametere Default Value


Battery disconnect voltage 43,2V
Monthly generator start 1st day of month 10:00
Long charge time 12h
Daily generator start disabled
Daily generator stop disabled

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Start discharge limit 50% DOD
Stop charge limit 85% SOC
Stop current limit disabled
Startup delay time 0 min
Gen. feed current limit value 0A
Start voltage limit 48 V
Voltage start runtime 12h

Controller Software version:


 SP1 SW. 3.06
 SP2 SW. 1.1

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Rectifier Functions
This section clarifies functionality related to the DC power system’s rectifiers.

Plug-and-Play Rectifiers
WARNING:
It is important to insert the Flatpack2 rectifiers in the correct position in
the power shelves.
This fact is not so important in systems using Micropack rectifiers.
When a rectifier is hot plugged in a power shelf for the first time, the main
controller assigns the next available ID number to the rectifier, starting with
“01”. This ID number (or CAN bus address) and the rectifier’s serial number are
stored in both modules.

When a previously installed (hot plugged) rectifier is inserted in a power shelf,


the main controller “recognises” the module, and assigns the same ID to the
rectifier.
In other words, the controller and the rectifier “remember” the assigned ID and
serial numbers, even after removing and reinserting the rectifier in the shelf.

To achieve a more controlled ID assignment, you should always insert & hot-
plug new rectifiers in the power shelves, one module at a time, starting with
shelf position 1, 2, 3 and so on. The sequence is indifferent after positions 9.

The power shelf position numbers vary with the type of AC mains and the type
of power shelves installed in your system. Refer to your system’s quick start
guide and specific documentation for more information.

Do not relocate already pre-installed rectifiers.

Resetting the Number of Rectifiers


When a rectifier reset is activated, the number of rectifiers is recalculated, and
only the number of communicating modules at the moment will be counted.
For instance: in a DC power system equipped with 10 rectifiers, rectifier with ID
number “04” malfunctions. If you insert rectifier ID#10 in the position of the
failing ID#04, and then activate a rectifier reset, the controller recalculates the
number of communicating rectifiers to only 9. At the same time the controller
reassigns rectifier with ID#10 to ID#04, thus filling the gap.

Rectifier Information
You can display information about the rectifiers,
In Compack-based systems, via:
 The WebPower configuration web pages

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 The PowerSuite application

In Smartpack- and Smartpack2-based systems, via:


 The WebPower configuration web pages
 The PowerSuite application
 The controller’s front keys

From the Smartpack2 Master Controller’s Front


Refer to topics “System Status options” on page 47, and “System Configuration
options” on page 50.

From the Smartpack Controller’s Front


You can display information about the Flatpack2 rectifiers communicating in the
system, by selecting “UserOption > Rectifier Info”, via the Smartpack
controller’s front keys.
Following information may be displayed selecting the Rectifier Info sub options
(level 3):

Option Description
NoOfRects. Number of rectifiers installed in the system.
RectCurrent Rectifier current
RectSerialNumber Rectifier ID and serial number
Rect.PrimaryVolt Rectifier input voltage
Rectifier Status Rectifier status
Rectifier Temp Rectifier temperature

While the controller is accessing information from a specific rectifier, the green
LED on the rectifier’s front panel flashes.
The Smartpack controller sends out status messages every 200ms to all the
Flatpack2 rectifiers connected to the CAN bus, such as:
 The Smartpack controller’s status
 Current Limit Reference
 Measured Output Voltage
 Reference Output Voltage
 Over-voltage Protection Reference

From PowerSuite
By double-clicking on any of the Rectifier icons, on the PowerSuite Power
Explorer pane, you can also display important parameters about all the rectifiers
in the system, such as:
 Rectifier’s ID number
 Rectifier’s Status
 Rectifier’s Serial Number
 Rectifier’s Output Current

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 Rectifier’s internal ambient temperature
 Rectifier’s AC input voltage
Read also the “Rectifier Details tab” topic in PowerSuite Help.

From Configuration Web Pages


By clicking on the “Rectifiers” link, on the Power Explorer pane, in the
configuration web pages, you can also display a summary of all rectifiers in the
power system, as well as detailed information about each rectifier.
For more information, refer to WebPower Online Help.

Rectifier LED Status - Alarm Levels


When the rectifiers are in normal state, the green LED on the module’s front is
lit, or flashing if the controller reads data from the rectifier.
Following system events causes the rectifier to switch over to alarm state:

Alarm Type Caused by System Event


Major Alarm  Rectifier is in Shut-down Mode due to
(Red LED is ON) low mains, or
high internal temperature, or
high output voltage
 Internal rectifier failure (malfunction)
 Fan failure (single or double fan malfunction) **
 Low output voltage
 CAN bus failure
Minor Warning  Rectifier is in Derating Mode (reduced output power) due to
(Yellow LED is ON) high internal temperature, or
low input voltage, or
fan failure **
 The remote Battery Current Limit is activated
 AC input voltage is out of range
 Rectifier in stand-alone mode (or loss of communication with the
controller
Minor Warning  Rectifier is in Over-voltage Protection Mode (AC input)
(Yellow LED is
flashing)

** Not applicable with Micropack rectifiers.

Read also the “Rectifier Details tab” topic in PowerSuite Help.

Efficiency Management
This feature optimizes the power system’s efficiency loss, when the load current
is less than approx. 50% of the installed rectifier capacity.

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The control system’s Efficiency Management is an advanced and very valuable
software function that enables reducing the energy cost by automatically
switching OFF unnecessary rectifiers, so that the remaining running rectifiers
can operate in the most efficient zone of the output efficiency characteristic
(typically between 50 to 80% max output on Flatpack2 rectifiers).

C
D
E

Example of Efficiency Management configuration in PowerSuite.

NOTICE:
The “Efficiency Manager” section is only displayed when the “Enable
efficiency manager” box is checked.
Also, when the “Enable HE priority” box is checked, there is no need for
configuring the parameters in the “Efficiency Manager” section.

Enabling
You can use the controller’s keypad or other GUI to configure the Efficiency
Management function.
When you enable Efficiency Management, the control system will check if the
total load current is less than approx. 50% of the system’s total capacity, in
which case it will switch OFF redundant rectifiers. Thus, the AC current
requirement is reduced and the remaining running rectifiers operate more
efficiently.
If the load increases, the control system will automatically switch ON more
rectifiers to supply the new load requirements.
Shuffle Time

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The Efficiency Management’s Shuffle Rectifier feature will further help reduce
rectifier fatigue, by sequentially rotating which rectifiers are switched ON.
The interval of rotation can be adjusted with the Shuffle Time parameter (hours).
OFF Time
During the rotation cycle, one rectifier turns ON and -- after an interval period
-- the longest running rectifier will be turned OFF. The interval period can be
adjusted with the OFF Time parameter.
Redundancy
When Efficiency Management is enabled, you can select to operate in
“Redundant Mode” or in “Non-Redundant Mode”.
Operating in Redundant Mode, the control system will have one more rectifier
turned ON than what it calculates it is ideal.
HE Priority
If the power system has a mixture of Flatpack2 rectifiers and Flatpack2 HE
rectifiers installed (High Efficiency rectifiers with 96% efficiency), then you
can enable the HE Priority feature.
When the HE Priority is activated -- if the HE rectifiers alone can supply 70% or
more of the total load current -- then the HE Priority feature will turn OFF the
non-HE rectifiers, to supply the load more efficiently with only the HE
rectifiers.
When the HE Priority is activated, it is not required to select parameters for
Shuffle Time, OFF Time and Redundancy.

Rectifier Walk-in Time


The rectifier’s Walk-in Time is a software function that helps extend the time it
takes the rectifiers to increase from the switch-on voltage (approx 44VDC in a
48V system) to the specified system float voltage (default 53.5VDC).
Using the controller’s keypad or other GUI, you can select how long time it will
take to reach the default output voltage, by selecting “Short Walk-in Time” (5s)
which is default or “Long Walk-in Time” (60s).

The rectifier’s Walk-in Time feature helps reduce the current pull when running
on low current supply AC sources (solar panels, AC generators, etc).
This feature helps also reduce battery damage, caused by very large in-rush
currents at AC connection and reconnections to Mains. This is especially critical
if the batteries have reached the battery disconnect point or worse, have been
deep-discharged.

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V Rectifier Walk-in Time
Output Voltage vs. Time
53.5

44.0
Short Time
Long Time

T(s)
5s
60s

Example of Rectifier Walk-in time configuration in PowerSuite.

Read more in the hybrid site example in topic “Step 8- Optionally, configure
rectifiers’ start-up delay” on page 137.

Rectifier OVS Trip Voltage


The system controller uses the Rectifier OVS Trip Voltage or limit (Over
Voltage Shutdown) to protect the load against e.g. malfunctioning rectifier
hardware.

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The controller “commands” the rectifiers, via the CAN bus, to switch OFF, if its
output voltage reaches the OVS limit, which is always higher than the default
output voltage (53.5VDC in 48V systems).
Typical OVS trip voltages are: 74.38VDC for 60V rectifiers, 59.50VDC for
48V rectifiers and 29.75VDC for 24V rectifiers.
Using the controller’s keypad or other GUI, you can set the OVS Trip Voltage to
a suitable value above the default output voltage.

Example of Rectifier OVS Trip Voltage configuration in PowerSuite.


The Rectifier OVS Trip Voltage is calculated as the product of the battery cell
voltage and the number of battery cells in the power system. E.g. enter
“2.4583” battery cell voltage to configure a OVS Trip Voltage of 59.00V (59V
divided by 24 battery cells in a 48V system equals 2.4583).
Read more in topic “Battery Banks, Strings and Blocks” on page 159.

Rectifier Emergency Voltage


The system controller uses the Rectifier Emergency Voltage for security or site
specific reasons.
The controller “commands” the rectifiers, via the CAN bus, to reduce their
output voltage to a lower value than the default (53.5VDC).
Using the controller’s keypad or other GUI, you can set the Emergency Voltage
to a suitable value lower than the default output voltage.
Then the action can be enabled externally, e.g. using a programmable input to
inform the controller to activate this function.

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Example of Rectifier Emergency Voltage configuration in PowerSuite

Rectifiers Current Sharing


Current sharing functionality is a useful feature that divides the rectifiers’ total
output current equally among all the rectifiers.
Current sharing extends the rectifiers’ operating life, and enables better load
balance of the AC phase currents. Also, this feature has the advantage of
distributing the MTBF value (mean time between failures) equally throughout
the power system.

The rectifiers automatically adjust their output currents, so that they are as
close as possible to the mean rectifier output current (rectifiers’ total output
current divided by the number or rectifiers).
The “RectCurrShareErr” alarm monitor observes the rectifiers’ current sharing,
and indicates the worst percentage of deviation from the mean rectifier output
current.
E.g.: A power system implemented with 4 rectifiers delivers 100A to the load
and batteries. The mean rectifier output current is then 25A.
A rectifier delivering 12.5A will be indicated by the “RectCurrShareErr” alarm
monitor with a value of -50%.

Typical current sharing alarm limits are between ± 2.5 % to ± 5% at full load.
But the active current sharing, implemented by digital CAN bus
communication among rectifiers, makes it possible to achieve very accurate
current sharing between rectifiers, even better than ± 2.5 % at full load.

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Rectifiers Current Limitation
This function is used limit the total current output (load current and battery
charging current) from the rectifiers.
By adjusting the limits for the Rectifier Current Limitation and or the Battery
Charging Current Limitation, you can have some control of the DC load current.

Read also the topic “Battery Charging Current Limitation” on page 182.

Rectifiers Start-up Delay


The “Start-up Delay” function will delay the start of the rectifiers, after an AC
mains outage. When this delay time has passed, the configured rectifiers’ Walk-
in Time function will be activated, thus enabling a “softer” rectifiers start-up.
This function is used to reduce battery damage, caused by very large in-rush
currents at AC connection and reconnections to the system’s Mains input,
especially when running on low current supply AC sources (solar panels, AC
generators, etc).
Use the controller’s keypad or other GUI to configure the power system’s
rectifiers with a “Start-up Delay”, when AC mains is reconnected after a mains
outage.

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Example of Rectifier Start-up Delay configuration in PowerSuite

The checkbox “connects” the delay to the controller’s Generator event.

Read more in the hybrid site example in topic “Step 8- Optionally, configure
rectifiers’ start-up delay” on page 137.

Firmware Upgrade - Rectifiers


The FWLoader program helps you upgrade the firmware installed in your power
system’s control units, such as controller, rectifiers and other CAN Bus nodes.

NOTICE:
Contact the Eltek Service Dep. if you need to upgrade the rectifier’s
firmware or any CAN Bus control units other than controllers.
FWLoader Online Help helps you using the FWLoader graphical user interface
(GUI).
Read more “About the FWLoader Program” on page 202.

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Solar Functions
This section explains the generic functionality implemented when the DC power
system is fed from photovoltaic solar panels (PV panels), especially in hybrid
and autonomous systems.

Read also “About Hybrid Systems” on page 125.

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Load Functions
This section explains the functionality related to the system’s DC load.

Load Groups
Normally, the power system’s total number of Priority and Non-Priority DC load
circuits are considered as one Load Group.
A Load Group consists of one or several priority and or non-priority DC load
circuits. See the diagram in topic “Overview Load Measurements” on page 154.
Usually, one Load Group is monitored by one Smartpack or Smartpack2 Basic
controller (implements LVLD contactors) and one or several Load Monitor
modules (implements current and fuse monitoring). Refer to the topic “System
Inputs and Outputs - Overview” on page 214.

Overview Load Measurements


DC power systems may be implemented with one or several Load Groups, each
consisting of one or several priority and or non-priority DC load circuits.

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Overview of a power system’s DC load measurements.

The Smartpack and Smartpack2 Basic controllers implement LVLD contactors,


and Load Monitor modules implement current and fuse monitoring.
Depending on how many controllers and shunts you have implemented in the
power system, you can carry out the following DC load measurements: (refer
also to the figure above)

For all the power System’s Load Groups


o Voltage SL
o Current SL

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For each Load Group
o Voltage Gx
o Current Gx
For each Non-Priority and Priority DC Load Circuit:
o Current Fx
o Fuse monitoring Fx

Read also about “Load Groups” on page 154, and the topic “System Inputs and
Outputs - Overview” on page 214.

NOTICE:
In general, the total DC load -- of power systems implemented with one
controller -- represent one Load Group.
The total DC load of larger, multi-cabinet power systems --
implemented with several controllers in interconnected cabinets – are
divided into several Load Groups, as many load groups as there are
controllers.

LVLD ~ Non-Priority Load Disconnection


To extend the power system’s battery bank capacity, during a critical condition -
- or when the load’s backup leasing time has expired -- the system’s controller
disconnects and reconnects the non-priority load output circuits using the LVLD
contactor.
The example in the figure shows a fan cooled DC power system with Mains
failure, using a solar system as an additional primary supply.
For information about the example’s voltage limits and criteria, read the topic
“Typical Parameters for Alarm Monitors” on page 191 or the LVLD dialog box
topic in PowerSuite Help.

Solar Panel

50V

Solar DC Power System


LVLD
Load
0V Telecom
Equipment
AC Mains

LVBD
Cooling System

28ºC
48V
44V
Battery Bank

DC Power System

In the example, the system’s controller trips the LVLD contactor (disconnects
the non-priority load circuits) when the following conditions are met:

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 The AC Mains supply fails (critical condition)

AND
 The battery voltage has dropped down to e.g. 44V (Disconnect Voltage)

OR
 The non-priority load’s backup leasing time has expired (Disconnect
Delay Time)
In the example, the system’s controller reconnects the LVLD contactor when
all the following conditions are met:
A. The AC Mains supply is ON again
(Normal Condition and Mains Dependent)
B. The LVLD contactor has been disconnected longer than the Delay
After Disconnect period of time
C. The rectifier system output voltage has risen to e.g. 48V (Reconnect
Voltage)

NOTICE: In this example -- while the Mains supply is OFF -- an


additional solar system may recharge the battery bank.
The LVLD contactor will NOT be reconnected because the Mains
supply is still OFF (condition A).
In this situation, the controller may reconnect the LVLD contactor, if you
check the “Mains Independent” option, which you find in the LVLD
dialog box in PowerSuite Help.

Load Current Calculation


The load current is calculated by the controller, not measured.
Even though PowerSuite uses the “LoadCurrent” alarm monitor to raise alarms
when the load current surpasses the current limits, the alarm monitor is not used
to “measure” the current (no load shunt).
The system controller calculates the load current as the difference between the
rectifier current (RectifierCurrent) and the battery current (BatteryCurrent).
The controller reads the battery shunt to find the battery current. It reads the
rectifiers’ internal shunts to find the total rectifier system output current. Thus,
the controller can calculate the load current.
During battery charging, the battery current is defined as positive (+); during
discharge, it is defined as negative (-).
During battery charging,

IREC = ILOAD + IBAT


.
This means that:

ILOAD = IREC – IBAT


.
When the system is running on batteries, IREC=0A.

ILOAD = 0 – (–IBAT)
ILOAD = IBAT

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Battery Functions
This section explains topics associated to the DC power system’s battery banks.

Battery Banks, Strings and Blocks


Normally, battery banks are implemented by connecting several battery
strings in parallel.
Each battery string is formed by battery blocks connected in series.
The battery block is manufactured with two or more battery cells.

Example of a 48V battery bank implemented with two 48V battery strings;
each string consists of four 12V battery blocks, each block consists of six 2V-battery cells.
48V battery strings are then implemented with 24 such battery cells.

Example of a 24V battery bank implemented with two 24V battery strings;
each string consists of two 12V battery blocks, each block consists of six 2V-battery cells.
24V battery strings are then implemented with 12 such battery cells.

Similarly, a 60V battery bank could be implemented with one or several 60V
battery strings; each string consists of five 12V battery blocks, each block
consists of six 2V-battery cells.
The 60V battery strings consists then of 30 such battery cells.

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Overview Battery Measurements
DC power systems may be implemented with one or several battery banks, each
consisting of one or several battery strings.

Overview of the power system’s battery measurements.


Depending on how many controllers and shunts you have implemented in the
power system, you can carry out the following battery measurements:
For all the power System’s Battery banks
o Voltage SB
o Current SB
For each battery Bank
o Voltage Bx
o Current Bx

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o Fuse monitoring Bx
For each battery String
o Current Sx
o Fuse monitoring Sx
o Temperature Sx

Read also about “Battery Banks, Strings and Blocks” on page 159, and the topic
“System Inputs and Outputs - Overview” on page 214.

Battery Commands
This logical subgroup lets you issue or activate specific commands related to
the power system’s battery bank. For example, following commands might be
available in Smartpack2 Master Controller’s submenu:
Commands > Battery Commands

# Description Action Unit/Label Note


Start Battery Test  No Read about “Battery Test Start Methods” on page 177
Stop Battery Test  No
Start Battery Boost  No Read about “Battery Boost Charging” on page 180
Stop Battery Boost  No

Issuing commands is allowed using a Pin-Code.

NOTICE:
The default Service Access Level password or Pin-Code is <0003>. We
strongly recommend changing the passwords as soon as the power
system is installed.

Battery Symmetry Measurements


Symmetry measurement is a battery monitoring method for automatically
detecting unbalanced battery blocks, due to battery cell failure. Symmetry
monitoring of a battery string may be performed after three different methods:
o Block measurement method
Measuring each battery block
o Mid-point measurement method
Measuring from the mid-point of the battery string to one end
o Double mid-point measurement method
Measuring from the mid-point of the string to both ends

DC power systems may be implemented with dedicated inputs for battery


symmetry measurements.
Smartpack-based systems can use dedicated inputs on the Smartpack controller
(internal) and or on Battery Monitors connected to the CAN bus (external).
Smartpack2-based systems and Compack-based systems implement battery
symmetry measurements using Battery Monitors connected to the CAN bus
(external).

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Read also about the Smartpack controller’s “Available Inputs and Outputs” on
page 220 and about “The Battery Monitor Control Unit - Overview” on page
225.

Symmetry in 48V Systems


Battery symmetry in 48V power systems is implemented using inputs on Battery
Monitors connected to the CAN bus (external).
In Smartpack-based systems, you can also use dedicated inputs on the Smartpack
controller (internal).

Read also about the Smartpack controller’s “Available Inputs and Outputs” on
page 220 and about “The Battery Monitor Control Unit - Overview” on page
225.

Smartpack’s Battery Symmetry Connections, 48V


Smartpack-based power systems have dedicated inputs on the Smartpack
controller (internal) for battery symmetry measurements. The systems are
normally delivered with the symmetry measurement method and the number of
measurement points already preprogrammed in the controller. Any deviation
from factory settings requires Symmetry reconfiguration via the PowerSuite PC
program.
Refer to the PowerSuite Help, for symmetry reconfiguration, or when
configuring Battery Monitor Control Units.

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. .

Example of terminal connection points for the Smartpack controller’s Symmetry Block, Mid-point and Double Mid-
Point Measurement Methods in 48V DC power systems

The mid-point measurement method requires 2 symmetry wires per battery


string; the double mid-point measurement method requires 4 symmetry wires per
battery string, while the block measurement method requires 8 symmetry wires
per battery string.

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Notice:
If you open the serial switches in card, Art. 200576 -- setting all to OFF
(up) -- you have to connect the + and – wires of every symmetry input.
Each Smartpack controller is equipped with 8 battery symmetry inputs (on
CON4 and CON3), enabling symmetry measurement of:
o 2 battery strings (block meas. method)
o 4 battery strings (double mid-point meas. method)
o 8 battery strings (mid-point meas. method)

You can implement any of these methods using one or two Battery Connection
Kits and the appropriate number of Battery Symmetry Kits, which contain a
single wire with suitable cable lugs, etc.
Refer to the system’s quick start guide for connection details, and for using
fewer wires, setting the switches to ON.

Read also about “The Battery Monitor Control Unit - Overview” on page 225.

Battery Monitor’s Symmetry Connections, 48V Block M


Power systems can use the inputs in Battery Monitors -- connected to the CAN
bus -- for battery symmetry measurements.
Each Battery Monitor is equipped with 4 battery symmetry inputs, enabling
symmetry measurement of 1 battery string using the Block Measurement
Method.
Read the “Installation Guide Battery Monitor CAN Node”, document number
351507.033.
Refer also to “Installation Guide Battery Monitor – Symmetry Kit”, document
number 351497.033, which is included with the kit. The Battery Fuse and
Battery Current cables are not shipped with the Battery Monitor ~ Symmetry Kit.
Refer to the PowerSuite Help for symmetry configuration of Battery Monitor
Control Units.

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.
Example of Battery Symmetry Connections using the Block Measurement Method
with Battery Monitors in 48V DC power systems

Notice:
Always connect Battery Monitor with ID#<33> to battery string 1
(lowest), with ID#<34> to string 2, and so on. PowerSuite will then refer
to the correct battery string.
Read also about “The Battery Monitor Control Unit - Overview” on page 225.

Battery Monitor’s Symmetry Connections, 48V Mid-Point M


Power systems can use the inputs in Battery Monitors -- connected to the CAN
bus -- for battery symmetry measurements.
Each Battery Monitor is equipped with 4 battery symmetry inputs, enabling
symmetry measurement of 4 battery strings using the Mid-Point Measurement
Method.
Read the “Installation Guide Battery Monitor CAN Node”, document number
351507.033.
Refer also to “Installation Guide Battery Monitor – Symmetry Kit”, document
number 351497.033, which is included with the kit. The Battery Fuse and
Battery Current cables are not shipped with the Battery Monitor ~ Symmetry Kit.
Refer to the PowerSuite Help for symmetry configuration of Battery Monitor
Control Units.

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Example of Battery Symmetry Connections using the Mid-Point Measurement Method
with Battery Monitors in 48V DC power systems

Notice:
Always connect Battery Monitor with ID#<33> to battery strings 1
(lowest), 2, 3 and 4. Then Battery Monitor with ID#<34> to string 5, 6, 7
and 8. And so on. PowerSuite will then refer to the correct battery
string.

Symmetry in 24V Systems


Battery symmetry in +24V power systems is implemented using inputs on
Battery Monitors connected to the CAN bus.
In Smartpack-based systems, you can also use dedicated inputs on the Smartpack
controller.

Read also about the Smartpack controller’s “Available Inputs and Outputs” on
page 220 and about “The Battery Monitor Control Unit - Overview” on page
225.
You may also find useful reading the topic “About Negative & Positive DC
Distribution Systems” on page 111.

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Smartpack’s Battery Symmetry Connections, 24V
Smartpack-based power systems have dedicated inputs on the Smartpack
controller for battery symmetry measurements. The systems are normally
delivered with the symmetry measurement method and the number of
measurement points already preprogrammed in the controller. Any deviation
from factory settings requires Symmetry reconfiguration via the PowerSuite PC
program.
Refer to the PowerSuite Help, for symmetry reconfiguration, or when
configuring Battery Monitor Control Units.

In +24V power systems using 12V battery blocks, the Mid-Point Measurement
Method and the Block Measurement Method are equal, as the strings consist of
only two battery blocks. Only 2 symmetry wires per battery string are required.
Each Smartpack controller is equipped with 8 battery symmetry inputs (on
connectors CON4 and CON3), enabling symmetry measurement of 8 battery
strings using the Mid-Point or Block Measurement Method.
You can implement any of these methods using one or two Battery Connection
Kits and the appropriate number of Battery Symmetry Kits, which contain a
single wire with suitable cable lugs, etc.

Example of terminal connection points for the Smartpack controller’s Symmetry Block or Mid-Point measurement
methods in 24V DC power systems
Refer to the system’s quick start guide for connection details, and to the
PowerSuite Help, for symmetry reconfiguration, or when configuring Battery
Monitor Control Units.

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Battery Monitor’s Symmetry Connections, 24V
Positive 24V power systems can use the inputs in Battery Monitors -- connected
to the CAN bus -- for battery symmetry measurements.

WARNING:
In +24V systems, the Battery Monitors are to be connected to the CAN
bus via a CAN Repeater module and a CAN Power module. Also, the
Battery Monitor’s firmware 402086.009 must be version 1.03 or newer.
In +24V power systems using 12V battery blocks, the Mid-Point Measurement
Method and the Block Measurement Method are equal, as the strings consist of
only two battery blocks.
Each Battery Monitor is equipped with 4 battery symmetry inputs, enabling
symmetry measurement of 4 battery string using the Mid-Point or Block
Measurement Methods.
Read the “Installation Guide Battery Monitor CAN Node”, document number
351507.033.
Refer also to “Installation Guide Battery Monitor – Symmetry Kit”, document
number 351497.033, which is included with the kit. The Battery Fuse and
Battery Current cables are not shipped with the Battery Monitor ~ Symmetry Kit.
Refer to the PowerSuite Help for symmetry configuration of Battery Monitor
Control Units.

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Example of Battery Symmetry Connections using Block or Mid-Point measurement methods in 24V DC power
systems

Notice:
Always connect Battery Monitor with ID#<33> to battery strings 1
(lowest), 2, 3 and 4. Then Battery Monitor with ID#<34> to string 5, 6, 7
and 8. And so on. PowerSuite will then refer to the correct battery
string.

Refer to the system’s quick start guide for connection details, and to the
PowerSuite Help, for symmetry reconfiguration, or when configuring Battery
Monitor Control Units.

Symmetry Measurements during Discharge Mode


Symmetry measurements may be performed both during the batteries recharge
and discharge modes (Continuous Symmetry Mode).

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To obtain more realistic and accurate results, the symmetry measurements
should be performed when the batteries are in discharge mode (Discharge
Symmetry Mode).
But the battery voltage is quite unstable during the transition from recharge to
discharge mode, and the measurements should be delayed until the voltage has
stabilized (Discharge Delay)

Battery Symmetry Calculations


Symmetry measurement is a battery monitoring method for automatically
detecting unbalanced battery blocks. Read also “Battery Symmetry
Measurements” on page 161.

Mid-point Measurement Calculation -- Example


This example describes how PowerSuite calculates the battery symmetry of a
48V battery bank with 8 battery strings, and using the mid-point measurement
method (24V). The example requires 8 symmetry inputs and alarm monitors.

Symmetry 1 measurement for battery string 1


The battery bank’s voltage is 53.26V, and is displayed by the “BatteryVoltage”
alarm monitor in the Power Summary pane in PowerSuite.
The PowerSuite Symmetry dialogue box displays the 8 “SymmDelta x.x” alarm
monitors’ status and voltages as follows:

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The 8 “SymmDelta x.x” alarm monitors are configured to generate alarms when
the Delta voltage is 1.5V (Major Alarm) and 1.0V (Minor Alarm). Clicking on
the monitors name you can check their configuration.
The calculation is based on following formula:

(VBATTERY / 2) -- VMEASURED = | VDELTA |

For the first “SymmDelta 1.1” monitor, PowerSuite calculates as follows:

(53.26 V/ 2) -- 26.07 V = | 0.56 V |

The “SymmDelta 1.1” monitor in PowerSuite determines that symmetry voltage


is correct, as the delta voltage is below the monitor’s configured Minor Alarm
limit:

1.0V >| 0.56 V |

The “SymmDelta 1.2” monitor in PowerSuite determines that symmetry voltage


is incorrect, as the delta voltage is over the monitor’s configured Major Alarm
limit:

1.5V <| 1.57 V |

The “SymmDelta 1.4” monitor in PowerSuite determines that symmetry voltage


is incorrect, as the delta voltage is over the monitor’s configured Minor Alarm
limit, but below the Major Alarm limit:

1.5V >| 1.27 V | > 1.0V


Block Measurement Calculation -- Example
This example describes how PowerSuite calculates the battery symmetry of a
48V battery bank with 2 battery strings, and using the block measurement

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method (12V). The example requires 8 symmetry inputs and alarm monitors,
four for each battery string.

Symmetry 2 measurement for battery string 1


The battery bank’s voltage is 54.00V, and is displayed by the “BatteryVoltage”
alarm monitor in the Power Summary pane in PowerSuite.
The PowerSuite Symmetry dialogue box displays the 8 “SymmDelta x.x” alarm
monitors’ status and voltages as follows:

The 8 “SymmDelta x.x” alarm monitors are configured to generate alarms when
the Delta voltage is 1.5V (Major Alarm) and 1.0V (Minor Alarm). Clicking on
the monitors name you can check their configuration.
The calculation is based on following formula:

(VBATTERY / 4) -- VMEASURED = | VDELTA |

For the first “SymmDelta 1.1” monitor, PowerSuite calculates as follows:

(54.00 V/ 4) -- 12.56 V = | 0.94 V |

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The “SymmDelta 1.1” monitor in PowerSuite determines that symmetry voltage
is correct, as the delta voltage is below the monitor’s configured Minor Alarm
limit:

1.0V >| 0.94 V |

The “SymmDelta 1.2” monitor in PowerSuite determines that symmetry voltage


is incorrect, as the delta voltage is over the monitor’s configured Major Alarm
limit:

1.5V <| 2.31 V |

The “SymmDelta 1.4” monitor in PowerSuite determines that symmetry voltage


is incorrect, as the delta voltage is over the monitor’s configured Minor Alarm
limit, but below the Major Alarm limit:

1.5V >| 1.09 V | > 1.0V

Battery Tables
PowerSuite enables you to select a specific Battery Definition Table to upload to
the controller.
Refer also to the Battery Table Data dialog box topic, in PowerSuite Help.

In this dialogue box, you can select, edit, export and import battery tables.

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How to Select Tables
You can select battery tables, clicking on the drop-down arrow, then selecting
the table and clicking on the “Get Data” button. Following battery tables are
available:
o Eltek Standard
A non-editable battery definition table created by Eltek from an average
of commonly used battery tables
o Battery Table 1
An editable battery definition table for Fiamm SLA100 batteries. You
can adapt the table to the discharge performance of the system’s battery
bank, by changing, adding or removing rows of data. You can also edit
the table Description, the High and Low End Voltage values.
o Battery Table 2
An editable battery definition table for M12V155FT batteries. You can
adapt the table to the discharge performance of the system’s battery
bank, by changing, adding or removing rows of data. You can also edit
the table Description, the High and Low End Voltage values.
o Import a Battery Table from a file in your computer.
The file must have the TBL format

Discharge Performance Data


You can find the discharge performance data for a certain battery type, by
reading the manufacturer’s battery data sheet.
A battery definition table in PowerSuite consists of a name and two sets of
discharge data at different periods of time. One set refers to the “Ref 1” end-of-
discharge voltage and the other set to the “Ref 2” end-of-discharge voltage.
The table consists of following editable parameters:
o A “Description” or table name.
Type a name that describes the battery type that the table defines
o Two different end-of-discharge voltages, “High End Volt” (Ref 1) and
“Low End Volt” (Ref 2)
o A three columns table:
1. The discharge period of time in “Minutes”
2. For the “High End Volt” (Ref 1) end-of-discharge voltage, the
current in ampere at different discharge times
3. For the “Low End Volt” (Ref 2) end-of-discharge voltage, the
current in ampere at different discharge times

 The “BatteryQuality” and “BatteryTotCap” alarm monitors use the


performance data on the battery table’s “Current ref 1” column.
 The “BatteryRemCap” and “BatteryTimeLeft” alarm monitors use
the performance data on the battery table’s “Current ref 2” column.
 You find the alarm monitors in the Battery dialog box, on the “Status”
tab, in PowerSuite Help

How to Use or Save the Table


You can do the following with the selected battery table:
o Click the “Export to File” button
to export the Battery Table to a file in your computer.

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Thus, saving a backup copy of the adapted battery table to the
computer.

OR
o Click the “Apply” button
to upload the Battery Table to the controller
PowerSuite will then use the discharge performance data in the table

Battery Tests
The purpose of battery testing is to estimate the battery capacity, based on
calculations on discharge tests and discharge data preconfigured in a battery
definition table entered via PowerSuite. You find more information about the
“Battery Tables” on page 173.
Read also the “Discontinuance Battery Test” on page 179, as it is a special
battery test with a completely different testing purpose.
To evaluate the state of the battery bank, the controller starts a battery test by
reducing the rectifiers’ output voltage so that the batteries take over the full load
current.
56
Battery
Voltage

54 Rectifier
Standby
Voltage
MajorLow
52
Battery
Alarm
Vdc

50

48

46

44
0

8
10

30

50

70

86

88

90

92

94

96

time [min]

The batteries become then gradually discharged down to a specific End-of-


Discharge Voltage, (“End Voltage (volt/cell)”).
Average current and test duration are measured and compared with the data on
the battery definition table.
The battery capacity is calculated as the ratio between the actual test duration
and the expected test duration with an average current, as specified in the battery
definition table.
The controller evaluates then if the discharge duration is acceptable, and
eventually raised a battery alarm.

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Discharging Characteristic
Discharging current vs. time, for a specific end vol tage
A
T1 = Real Time

T2 = Time supposed to last,


as per the discharging table

T1 T2 t
PowerSuite implements 3 types of battery tests, and 3 different methods to
initiate the tests.
Read more about the topic in the “Battery” dialog box, on the Test tab in
PowerSuite Help.

Types of Battery Tests


Via PowerSuite, the system controller implements 3 types of battery tests:
o Simplified Battery Test
o Normal Battery Test
o Discontinuance Battery Test
While two of them may be used to evaluate the battery bank’s capacity, the
Discontinuance test is used to detect defect battery cells. Read also the
“Discontinuance Battery Test” on page 179.
Simplified Battery Test
The Simplified Battery Test does not use the battery definition table as test
reference in calculations, thus not being able to compute a reliable battery
capacity.
The Simplified Battery Test may only indicate if the batteries are “good” or
“bad”.
The test starts by reducing the rectifiers’ output voltage so that the batteries
supply the load and get discharged until their end-of-discharge voltage is
reached (“End Voltage (volt/cell)”).
The test is automatically stopped before the battery voltage drops to end-voltage,
if the batteries are discharged for a longer period of time than (“Max Duration
(minutes)”) OR if a maximum amount of energy is discharged from the batteries
(“Max Discharge (Ah)”).
The following three parameters for test termination criteria are user-editable, but
they should be within the range specified in the battery definition table:
o “End Voltage (volt/cell)”, user-editable
o “Max Duration (minutes)” , user-editable
o “Max Discharge (Ah)” , user-editable

NOTICE: The batteries are “good” if the test is automatically stopped


due to the test duration has reached the (“Max Duration (minutes)”)

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limit OR the (“Max Discharge (Ah)”) limit, before the (“End Voltage
(volt/cell)”) limit. Otherwise, the batteries are “bad”.
Read more about the topic in the “Battery” dialog box, on the Test tab in
PowerSuite Help.
Normal Battery Test
The Normal Battery Test uses the battery definition table as test reference for
calculations.
The test starts by reducing the rectifiers’ output voltage so that the batteries
supply the load and get discharged until their end-of-discharge voltage is
reached (“End Voltage (volt/cell)”).
The test is automatically stopped before the battery voltage drops to end-voltage,
if the batteries are discharged for a longer period of time than (“Max Duration
(minutes)”).
The following three parameters for test termination criteria are:
o “End Voltage (volt/cell)”, specified in the definition table
o “Max Duration (minutes)”, user-editable

NOTICE: A valid battery test result is only evaluated when the


battery test has terminated due to the batteries being discharged to
the end-of-discharge voltage.
Tests terminated due to elapsed maximum test duration or manually
aborted will be discarded.
Read more about the topic in the “Battery” dialog box, on the Test tab in
PowerSuite Help.

Discontinuance Battery Test


Read the “Discontinuance Battery Test” on page 179.

Battery Test Start Methods


Via PowerSuite, the system controller implements 3 different methods to initiate
battery tests:
1. Manual Start Method
2. Interval Start Method
3. Automatic Start Method
Note that a fourth method -- the Discontinuance Start Method -- is only used to
enable and initiate Discontinuance Battery Tests.
Read also the “Discontinuance Battery Test” on page 179, as it is a special
battery test with a completely different testing purpose.

“Guard Time" or Start Delay


This PowerSuite battery test parameter may be used to avoid initiating a battery
test right after an AC mains supply outage, when the battery bank might be
discharged.
Regardless of the start method you select, you can configure how many hours,
after the last AC mains outage, a battery test initiation shall be delayed. You can
configure the “Guard Time” with a maximum of 1000 hours or 41.6 days

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NOTICE: In power systems with frequent AC mains outages and long
“Guard Time” value, e.g 336 hours (14 days), the “Guard Time” may
inhibit all battery tests.
Read more about the topic in the “Battery” dialog box, on the Test tab in
PowerSuite Help.

1. Manual Start Method


You may start and stop the battery tests manually, by using the “Start Test” and
“Stop Test” buttons in the “Battery” dialog box, on the Test tab in PowerSuite
Help, or via the Smartpack controller’s front panel.
PowerSuite might notify you that the power system is busy, or that the battery
test may not be initiated at the moment.
2. Interval Start Method
You may schedule to start a battery test automatically at a specified date and
time, and repeat the test at a specified intervening period of time.
Also, you can exclude the Interval Test during from one to 3 months every year.
Interval battery tests due to start during these months will be inhibit.
For instance, you could schedule PowerSuite to initiate a battery test May the
19th 2007, at 08:00 hours and repeat the battery test every 180 days at the same
time. Battery tests due to start during June, July and August are to be inhibit.

NOTICE:
The Interval Battery Test will not start, if any of the following alarm
monitors are in alarm status, caused by a Major Alarm event:
-- RectifierError
-- RectComm_Error
-- BatteryQuality (indicates the result of a battery test)
-- DeltaStringCurr (indicates the result of a discontinuance test.
Requires installation of shunts in all battery strings)
-- SymmVolt X.X (indicates the result of symmetry measurements)

3. Automatic Start Method


A battery test may be initiated automatically when an AC mains supply outage
has occurred.
If the mains outage lasts long enough for the batteries to get discharged until
their end-of-discharge voltage is reached (“End Voltage (volt/cell)”), the battery
test is evaluated and logged.

Discontinuance Start Method


The Discontinuance Start Method is only used to enable and initiate a
Discontinuance Battery Test.
Read also the description of the “Discontinuance Battery Test” on page 179, as it
is a special battery test with a completely different testing purpose.

You may schedule to start and stop a Discontinuance Battery Test automatically:
o At a specified date and time (specified in the “Interval Test” sub-tab)

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o Make the test last a defined number of minutes (“Max. Duration
(minutes)” between 1 and 10 minutes), (specified in the
“Discontinuance Test” sub-tab)
o And repeat the test at a specified intervening period of time (“Repeat
Frequency (days)” between 0 and 7 days), (specified in the
“Discontinuance Test” sub-tab)

Discontinuance Battery Test


Discontinuance Battery Test is a testing and monitoring method for
automatically detecting unbalanced battery strings.
This test is a special battery test with a completely different testing purpose; see
topic “Types of Battery Tests” on page 176.
Open circuit battery strings and short-circuited cells are often caused by battery
cell failures, which result in imbalance of the string voltage and current.
Though imbalance of battery string voltages are detected by traditional “Battery
Symmetry Measurements” on page 161, it may take time for the fault to be
observed, especially if the alarm limits are quite high.
On the other hand, imbalance of battery string currents is detected much earlier
by the Discontinuance Battery Test.

NOTICE: Discontinuance Battery Test can be used in conjunction, or


instead of battery symmetry monitoring.

Hardware Requirements
To use the Discontinuance Battery Test, the power system’s battery bank must
be implemented with battery blocks with the same capacity, have at least 2
battery strings, and each string must have an individual shunt.

How Does It Function


In simple terms, the system controller monitors the individual battery string
currents, and raises an alarm if one of the currents is a % of deviation away from
the “average” or “arithmetic mean” string current.
The Discontinuance Battery Test totals the string currents, and computes an
arithmetic mean string current value. Then, it calculates a percentage deviation
against the individually measured string currents.
If the calculated % of deviation exceeds the “DeltaStringCurr” alarm monitor
limit, the monitor will raise an alarm.
To avoid false alarms due to shunt tolerances, the test will not be evaluated (will
not start) if the total battery current is less than 5% of the shunt value.

You find the “DeltaStringCurr” alarm monitor under the “Status” tab, in the
Battery dialog box topic, in PowerSuite Help.

Discontinuance Battery Test Calculations


This example illustrates the calculations involved in the Discontinuance Battery
Test, while ignoring minor battery tolerance characteristics.
A 30A battery bank consists of 3 battery strings; each should deliver about 10A
(the arithmetic mean string current). [(10+10+10)/3]=10

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Due to battery cell failures, one of the string currents is measured to 5A, while
the other two string currents are measured to 12.5A each. The arithmetic mean is
still 10A [(5+12.5+12.5)/3]=10
Each string’s % deviation from the mean value can now be calculated as:
The 5A string: (5/10) *100=50% (50% lower value)
The 12.5A string: (12.5/10) *100=125% (25% higher value)
If the “DeltaStringCurr” alarm monitor is configured with a 50% deviation limit
from the arithmetic mean, then the monitor will raise an alarm on the 5A string.

Battery Boost Charging


Battery Boost Charging (Equalizing Charge) is used to reduce the required
recharging time by increasing the charging voltage, e.g. between 2.23V/cell to
2.33V/cell.
You have 3 different methods to initiate battery boost charging:
o Manual start method
Enables manually start and stop of battery boost charging. You need to
enter a Max. Duration (maximum number of minutes the boost charging
shall last, unless stopped manually)
o Interval start method
Enables to schedule the automatic start of battery boost charging at a
specified date and time, and repeat the boost charging at a specified
intervening period of time
o Automatic start method
Enables automatic start of battery boost charging, based on the degree
of battery discharge after an AC mains supply outage or after a battery
test

To configure and schedule a battery boost charging, you have to select or


change:
o Boost Charging Voltage
o Boost Alarm Group
o Boost starting method and parameter

Temperature Compensated Charging


Due to a battery’s electrochemical characteristics, a fixed charging voltage can
provide optimum charging only at a fixed battery temperature. Under actual
operating conditions, the battery temperature will vary due to the charge and
discharge cycle, ambient temperature fluctuations, etc.
Read also “Effect of Temperature on Charging Voltage” on page 181.
During low battery temperature conditions, the batteries will never reach 100 %
capacity with a fixed charging voltage. Likewise, during high temperature
conditions the batteries will be overcharged, reducing their lifetime and
increasing the risk of a catastrophic thermal runaway event.
Read also “Effect of Temperature on Battery Capacity” on page 182.

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To compensate for these thermal effects, the system controller can adjust the
charging voltage proportional to the battery temperature.

Temperature Compensated Charging Equation


The Temperature Compensated Charging Equation can be represented by a
straight line, based on the charging voltage at 20 ºC and the desired variation of
the charging voltage per degree Celsius.
See the following graph for a representation of the charging voltage versus
temperature relationship for a 48V battery bank.

V Charging Voltage vs. Temperature


57,6

56,64

Max.Comp. Voltage 55,68

54,72

Min.Comp. Voltage 53,76

52,8

0 10 20 30 °C
Temperature
The following two parameters are specified by the battery manufacturer:
o Reference Voltage (V/Cell)
The charging voltage per battery cell, at a reference temperature of for
instance 20°C, as recommended by the battery manufacturer
o Temperature Slope (mV/°C/Cell)
The slope of the Temperature Compensated Charging Equation is
expressed as the change in millivolts per battery cell per degree
Centigrade (the recommended compensation factor for the type of
batteries)

In order to protect connected load equipment against too high and too low output
voltage, it also is advisable to specify the following parameters:
o Min Compensation Voltage (V/Cell)
Minimum charging voltage per battery cell
o Max Compensation Voltage (V/Cell)
Maximum charging voltage per battery cell

Effect of Temperature on Charging Voltage


As temperature rises, electrochemical activity in a battery increases. Similarly, as
temperature falls, electrochemical activity decreases.
Therefore, conversely, as temperature rises, charging voltage should be reduced
to prevent overcharge, and increased as temperature falls to avoid undercharge.

NOTICE: In general, to assure optimum service life, temperature


compensated charging is recommended.

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The recommended compensation factor for a type of batteries could be -
3mV/°C/Cell (stand by) and -5mV/°C/Cell (cyclic use).
The figure below shows the relationship between temperatures and charging
voltages in both cyclic and standby applications. The standard center point for
temperature compensation is 25°C.

Effect of Temperature on Battery Capacity


Optimum battery life will be achieved when the battery is operating between
20°C and 25°C.
The nominal battery capacity is based on the temperature of 25°C. Above this
temperature, the capacity increases marginally, but the working battery should be
kept within the temperature design limitations of the product.
Below 25°C, the capacity decreases. This decrease in capacity becomes more
prominent at temperatures below 0°C and in heavy discharge rates.

NOTICE: Temperature must be taken into capacity design calculations


in applications where the operating temperature of the system is below
20°C.
The chart below illustrates the situation and the decrease in capacity with the
decrease in operating temperature.

Battery Charging Current Limitation


This function is used to avoid too high charging current to the battery bank, in
cases where the system load is small, while the batteries are deep discharged.

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Read also “Excessive Battery Charging and Discharging” on page 183.
Too high charging current creates excessive heat, and may damage the batteries.
When feeding the power system from AC generators instead of the AC mains
grid, the Current Limitation value may be set lower than with the AC mains grid.
This could be useful when feeding with under-dimensioned gen-sets, then
prioritizing the DC load over the recharging time.

NOTICE: As opposed to the Battery Charging Current Limitation -- the


Rectifier Current Limitation reduces the total current output, thus
affecting both the batteries and the load.
Read also topic “Rectifiers Current Limitation” on page 151.

Using the Battery Charging Current Limitation function you may charge the
battery bank while protecting from overcharging.

NOTICE: The Efficiency Manager function may not be used together


with Battery Charging Current Limitation, if the Smartpack controller’s
firmware is older that version 2.03
The Battery Charging Current Limitation is accomplished by a regulation loop,
where the controller adjusts the rectifiers’ output voltage to a value just above
the measured battery voltage. The controller then reads the battery current and
checks that it is lower than the Battery Charging Current Limitation’s set point.

Excessive Battery Charging and Discharging


Excessive battery charging (overcharging) occurs when the total capacity
removed has been replaced by recharging, and the battery remains on charge.
This overcharging creates excessive heat that can cause the battery plates within
the cells to buckle and shed their active material. The battery will react to the
overcharge by producing an excessive amount of hydrogen and oxygen. These
gases are the result of the breakdown of the water molecules within the
electrolyte. The water that has been displaced by overcharging can be replaced in
a serviceable (non-sealed) battery, but, in the maintenance-free sealed batteries,
permanent capacity loss will result.
In general, the charging current depends on the type of batteries, and is typically
10-20% of the battery banks capacity. E.g. for 100Ah battery banks: 10-20A; for
500Ah battery banks: 50-100A.
Excessive battery discharging can cause damage to a battery. The amount of
discharge a battery can have without damage depends upon its chemistry.
In general, a lead acid battery will not tolerate as deep a discharge as a NiCad or
NiMh battery. Sealed lead acid batteries function best if they are discharged to
only about 85% of nominal voltage (10.2V on 12V battery).

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Battery Temperature Levels ~ “BatteryLifeTime”
monitor
The system controller can monitor how many hours the system’s battery bank
has been within a user-defined temperature range. Ten different ranges may be
monitored. For each of them, you can configure the upper and lower temperature
values.
The “BatteryLifeTime” alarm monitor -- see under the “Status” tab, in the
Battery dialog box topic, in PowerSuite Help -- monitors the parameters in the
table in the Temperature Monitor tab in PowerSuite Help, and calculates the total
number of days the battery bank has been within the specified ranges.
The monitor can be configured to activate a Major and a Minor alarm when the
number of days exceeds a certain period of time.

“BatteryLifeTime” Monitor Calculations


The “BatteryLifeTime” alarm monitor computes the total number of days the
battery bank has been within the specified ranges, by:
o Calculating the weighted number of hours for each range (number of
hours multiplied by the weight number or factor).
o Adding up all the ten ranges’ weighted number of hours
o Dividing the total by 24, to find the total number of days.

The “Temperature Monitor” table


Temperature Range Time within Range
Range # Low Limit, °C High Limit, °C Weight Hours
01 00 10 1 96
02 11 20 1 20
03 21 30 2 360
04 31 40 2 130

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Temperature Range Time within Range
05 41 50 3 120
06 51 60 3 00
07 61 65 4 00
08 66 70 6 00
09 71 75 12 00
10 76 99 64 00

In the example ranges displayed in the table, the calculations of the


“BatteryLifeTime” alarm monitor will be:

Range Calculation Total (h)


01 1x96 96
02 1x20 20
03 2x360 720
04 2x130 260
05 3x120 360
Total 1456

“BatteryLifeTime” = 1456 hours / 24 = 60.7 days


In the example, the “BatteryLifeTime” alarm monitor will raise a minor alarm,
as it is configured to do so when the monitor’s counter reaches 60 days.
You can reset the values in the Battery Lifetime Temperature monitor either by
selecting “ServiceOption > BattLifeTime Rst”, via the controller’s front keys, or
using other GUI.

LVBD - Battery Protection


To protect the power system’s battery bank during a critical condition or when
the battery temperature is too high, the system’s controller disconnects and
reconnects the battery bank from the load using the LVBD contactor.
The example in the figure shows a fan cooled DC power system with Mains
failure, using a solar system as an additional primary supply.
For information about the example’s voltage limits and criteria, read the topic
“Typical Parameters for Alarm Monitors” on page 191 or the LVBD dialog box
topic, in PowerSuite Help

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Solar Panel

50V

Solar DC Power System


LVLD
Load
0V Telecom
Equipment
AC Mains

LVBD
Cooling System

28ºC
47V
43V
Battery Bank

DC Power System

In the example, the system’s controller trips the LVBD contactor (disconnects
the battery bank from the load) when all the following conditions are met:
 The AC Mains supply fails (critical condition)
 The battery voltage has dropped down to e.g. 43V (Disconnect Voltage)
In the example, the system’s controller reconnects the LVBD contactor when
all the following conditions are met:
A. The AC Mains supply is ON again
(Normal Condition and Mains Dependent)
B. The LVBD contactor has been disconnected longer than the Delay
After Disconnect period of time
C. The rectifier system output voltage has risen to e.g. 47V (Reconnect
Voltage)
D. The battery temperature is lower than e.g. 28ºC (the temperature limit
configured in the “BatteryTemp” alarm monitor) (Temperature
Dependent)

NOTICE: In this example -- while the Mains supply is OFF -- an


additional solar system may recharge the battery bank.
The LVBD contactor will NOT be reconnected because the Mains
supply is still OFF (condition A).
In this situation, the controller may reconnect the LVBD contactor, if
you check the “Mains Independent” option, which you find in the
LVBD dialog box in PowerSuite Help.

NOTICE: In this example, the fan cooled system stopped due to the
Mains outage, which caused a battery temperature increase above
28ºC.
The LVBD contactor will NOT be reconnected because the battery
temperature is not lower than 28ºC (condition D).
In this situation, the controller may reconnect the LVBD contactor, if

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you uncheck the “Temperature Dependent” option, which you find in
the LVBD dialog box in PowerSuite Help.

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Control System Functions
This section clarifies the functionality of the control system – which consists of
controllers and other type of control units.

Access Levels
The control system protects system parameters and other configured values with
following three different access levels:
 User Access Level
is the default level when you access the menus or GUI.
Log in is not required.
You can read all parameters and values (Read Access), but changing
them is not allowed.
 Service Access Level
By logging in to this level you can change most of the system
parameters and values (Write Access).

The default Pin-Code or password is <0003>.

We strongly recommend changing this password as soon as the power


system is installed.
Notice that factory parameters may not be changed (Read Access).
 Factory Access Level
As the name indicates, only Eltek personnel will have access to change
certain critical values, such as LVD settings, etc.

You can use the controller’s keypad or other GUI to change the access level
password.
E.g. to do this in PowerSuite, read the “Access Levels (page Error! Bookmark
not defined.)” topic in PowerSuite Help.

WARNING:
If you change and forget the control system’s default password, you will
need a Master Password to reset all passwords to default.

Master Password – Reset All Passwords


We strongly recommend changing the control system’s password as soon as the
power system is installed, and keep the new password in a safe place.
If you forget the new password, you will not be able to configure your power
system.
Follow this procedure to reset all passwords to default:
1. Send the Serial Number of your power system’s controller by e-mail
to the Eltek Service Department

E.g. to find the serial number using PowerSuite, read the “Control Unit
Summary tab” topic in PowerSuite Help.

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2. Eltek Service Department will send you a Master Password code

3. Using the controller’s keypad or other GUI, enter the Master


Password code, and reset all passwords to default

E.g. to do this in PowerSuite, read the “Change Password - Advanced


tab” topic in PowerSuite Help.

Alarm Monitors
Alarm monitors are software modules used by the system controller to measure
system internal and external input signals or logical states.
When an alarm monitor is enabled, it compares the measured parameter with
pre-programmed values or limits, and raises an alarm in the event of the
measured parameter reaching one of the limits.
When this event occurs, the alarm monitor stores the event in the Event Log,
initiates an internal action and activates an output group.
Internal pre-programmed actions may be battery current limiting, boost
inhibiting or similar. The generated alarm activates a pre-programmed group
of relay outputs (an alarm output group, AOG).

The alarm monitors’ most commonly used configuration parameters are:


(Refer to the “Alarm Monitor dialog boxes” topic in PowerSuite Help)
 Type of input
The measured Input Signal can be
analogue (e.g. a voltage),
logical (e.g. an open or close contact) and
numeric (e.g. number of rectifiers, % remaining capacity, etc.)
 Alarm Monitor activation
You have to Enable the alarm monitor so that it functions
 Type of alarm reset
You can select whether the alarm generated by monitor can be reset

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manually, or automatically (when the event that caused the alarm is no
longer true)
 Hysteresis and Time delay
When the input signal has reached a certain limit or criteria for a certain
period of time, the alarm monitor raises an alarm. This period of time is
called Time delay.
You can also enter a hysteresis value to prevent the alarm monitor from
unwanted rapid “switching”, when the input signal is around the limit or
criteria.
.
Alarm is
raised

Major High Limit


Hysteresis

t
Input Signal
Time
delay

For example: A MajorHigh Limit is set to 57.00VDC, with a Hysteresis of


0.10VDC and a Time delay of 5 seconds.
An input signal of 57.08VDC lasting 3 seconds will not cause the alarm
monitor to raise an alarm.
The alarm will only be generated when the input signal is over 57.00VDC
for a longer period of time than 5 seconds (the Time delay).
The alarm will only be switched off when the input signal is lower than
56.90VDC (the hysteresis).
 Monitored Limits and Events
Analogue and numeric alarm monitors compare the measured input with
from one to four user-defined values or limits; two above normal value
(Major High and Minor High) and two below normal value (Minor Low and
Major Low). The type and number of internal actions (events) are usually
defined from factory.
Logical alarm monitors only compare the measured input signal with a
logical state (normally open or close). The user can define the alarm group
that the monitor will activate when the input signal is not in the normal state.
 Alarm output groups
For each value or limit, you can select which alarm output group (AOG) the
alarm monitor will activate in the event the measured input reaches the
specific limit
 Measured Average Value
The alarm monitor stores all input signal measurements and performs
average calculations every minute. Then, the monitor continuously displays
the input signal average value, and the period of time the input signal has
been measured. You can restart the monitor’s average calculations.
 Measured Peak Value
The alarm monitor stores all input signal measurements. Then, the monitor
continuously displays the input signal peak value, since the measurements
started. You can restart the monitor’s peak value measurements.

In addition, you can configure the alarm monitors with a description of the alarm
monitor and other configuration parameters.

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Read also the “Alarm Monitor dialog boxes” topic in PowerSuite Help.

Types of Alarm Monitors


The power system’s controller uses following types of alarm monitors,
determined by the monitor’s type of input signal:
 Logical Alarm Monitors (L1)
(monitor logical states such as Open/Close or Yes/No)
 Numeric Alarm Monitors (N1, N2%)
(monitor numeric values such as the number of rectifiers, errors, the %
battery capacity, etc)
 Analogue Alarm Monitors (A2, A4)
(monitor analogue values such as voltage, current, etc)
 Special Alarm Monitors (LVD)
(monitor the battery voltage and controls the LVD contactors)

Analogue and numerical alarm monitors compare the measured input with from
one to four user-defined values or limits; two above normal value (Major High
and Minor High) and two below normal value (Minor Low and Major Low).
Logical alarm monitors only compare the measured input signal with a logical
state (normally open or close). The user can define the type of event the monitor
activates when the input signal is not in the normal state.
Using PowerSuite, you can change the default alarm monitor’s name
(Description). This is useful for alarm monitors of the type “ProgInput X.Y”, but
you should be careful changing the name of other system alarm monitors.
Read also the “Alarm Monitor dialog boxes” topic in PowerSuite Help.

Typical Parameters for Alarm Monitors


The power system’s controller uses following types of alarm monitors,
determined by the monitor’s type of input signal:
 Logical Alarm Monitors (L1)
 Numeric Alarm Monitors (N1, N2%)
 Analogue Alarm Monitors (A2, A4)
 Special Alarm Monitors (LVD)

The examples below show typical configuration parameters for these alarm
monitors.
Parameters for Logical Alarm Monitors (L1)
Example to monitor logical states such as Open/Close or Yes/No.
# Description Value Unit/Label Note
Monitor – Enable/Disable?  Enable Activates or deactivates the alarm monitor
Manual Reset Disabled Or “All Levels” or “MajorHigh Only” (a)
Hysteresis 000 (not applicable)
TimeDelay 7 Seconds Selects among delay time options (b)
MinorHigh AlarmGroup Major Alarm Selects the alarm group to activate

Parameters for Numerical Alarm Monitors (N1)


Example to monitor numeric values such as the number of rectifiers, errors, etc.
# Description Value Unit/Label Note
Monitor – Enable/Disable?  Enable Activates or deactivates the alarm monitor
Manual Reset Disabled Or “All Levels” or “MajorHigh Only” (a)

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# Description Value Unit/Label Note
Hysteresis 0000 Units (not applicable)
TimeDelay 2 Seconds Selects among delay time options (b)

MajorHigh AlarmLevel 001 Units Upper limit


MajorHigh AlarmGroup Major Alarm Selects the alarm group to activate

MinorHigh AlarmLevel 001 Units Lower limit


MinorHigh AlarmGroup Minor Alarm Selects the alarm group to activate

Parameters for Numerical Alarm Monitors (N2%)


Another example to monitor numeric values such as the percent of battery
capacity, etc.
# Description Value Unit/Label Note
Monitor – Enable/Disable?  Enable Activates or deactivates the alarm monitor
Manual Reset Disabled Or “All Levels” or “MajorHigh Only” (a)
Hysteresis 2 % (b)
TimeDelay 10 Seconds Selects among delay time options (b)

MajorHigh AlarmLevel 95 % Upper limit


MajorHigh AlarmGroup Major Alarm Selects the alarm group to activate

MinorHigh AlarmLevel 80 % Lower limit


MinorHigh AlarmGroup Minor Alarm Selects the alarm group to activate

Parameters for Analogue Alarm Monitors (A2)


Example to monitor analogue values such as voltage, current, etc with 2 limits.
# Description Value Unit/Label Note
Monitor – Enable/Disable?  Enable Activates or deactivates the alarm monitor
Manual Reset Disabled Or “All Levels” or “MajorHigh Only” (a)
Hysteresis 100 Amp (b)
TimeDelay 5 Seconds Selects among delay time options (b)

MajorHigh AlarmLevel 5000 Amp Upper limit


MajorHigh AlarmGroup Major Alarm Selects the alarm group to activate

MinorHigh AlarmLevel 4000 Amp Lower limit


MinorHigh AlarmGroup Minor Alarm Selects the alarm group to activate

Parameters for Analogue Alarm Monitors (A4)


Example to monitor analogue values such as voltage, current, etc with 4 limits.
# Description Value Unit/Label Note
Monitor – Enable/Disable?  Enable Activates or deactivates the alarm monitor
Manual Reset Disabled Or “All Levels” or “MajorHigh Only” (a)
Hysteresis 10 Volt AC (b)
TimeDelay 7 Seconds Selects among delay time options (b)

MajorHigh AlarmLevel 280 Volt AC Major High upper limit


MajorHigh AlarmGroup Mains Alarm Selects the alarm group to activate
MinorHigh AlarmLevel 260 Volt AC Minor High upper limit
MinorHigh AlarmGroup Mains Alarm Selects the alarm group to activate

MinorLow AlarmLevel 100 Volt AC Minor Low lower limit


MinorLow AlarmGroup Mains Alarm Selects the alarm group to activate
MajorLow AlarmLevel 80 Volt AC Major Low lower limit
MajorLow AlarmGroup Mains Alarm Selects the alarm group to activate

Parameters for Special Alarm Monitors (LVD)


Example to monitor the battery voltage and control the LVD contactors.
# Description Value Unit/Label Note
Monitor – Enable/Disable?  Enable Activates or deactivates the alarm monitor
MainsIndependent Enable/Disable?  Enable (c)
Temp. Dependant Enable/Disable?  Enable (d)
Disconnect Voltage [V] 43,00 (e)

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# Description Value Unit/Label Note
Reconnect Voltage [V] 18,00 (f)
Delay After Disconnect [seconds] 000 Selects among delay time options (g)
AlarmGroup LVBD
Selects the alarm group to activate
Minor Low lower limit
Selects the alarm group to activate
Major Low lower limit
Selects the alarm group to activate

The LVD alarm monitors “observe” that the battery voltage (input signal) is
within limits, otherwise they activate the LVD contactors (alarm group).
(a) Manual Reset
Read also topic “Alarm Reset” on page 107
(b) Hysteresis and Time Delay
Read also topic “Alarm Monitors” on page 189
(c) Mains Independent
Check this option if you want that the LVD alarm monitor will reconnect the
LVD contactor when the rectifier system output voltage reaches the
Reconnect Voltage limit, regardless whether Mains is ON or OFF. For
example, this is possible using an additional primary supply.
Uncheck this option (Mains dependent) if you want that the LVD alarm
monitor will NOT reconnect the LVD contactor until Mains is ON again.
(d) Temperature Dependent
Used with LVD contactors that disconnect the battery bank (LVBD). Check
this option if you want that the LVD alarm monitor will reconnect the
LVBD contactor when the battery temperature is lower than the temperature
limit configured in the “BatteryTemp” alarm monitor.
(e) Disconnect Voltage
Enter a numeric value for the battery voltage drop-down limit. When -- after
a Mains failure -- the battery voltage gradually drops down to this limit; then
the alarm monitor raises the alarm and trips the LVD contactor.
(f) Reconnect Voltage
Enter a numeric value for the battery voltage reconnection limit. When the
Mains supply is ON again, the rectifier system output voltage increases to
this limit; then the alarm monitor will reconnect the LVD contactor.
(g) Delay Time after Disconnect
Enter the Time delay or number of seconds the LVD contactor has to be
tripped or disconnected, before the alarm monitor is allowed to reconnect
the LVD contactor

Alarm Output Groups


An Alarm Output Group (AOG) is a user defined software assignment that
consists of grouping together all the outputs that always are activated at the
same time.
The outputs -- alarm relay outputs and or latching contactors (LVLD and LVBD)
– are distributed among the power system’s controllers and control units.
Read also the topic “System Inputs and Outputs - Overview” on page 214, for an
overview of all the power system’s outputs.
In order to activate the alarm relay outputs and latching contactors (LVLD and
LVBD) in the DC power supply system, you have to assign them to output
groups (AOG).
Output relay assignment and output relay mapping are similar terms, synonyms.

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Read also the “Alarms Overview Outputs tab” topic in PowerSuite Help.
The DC power supply system uses at least 20 different alarm output groups
(AOG); 18 for assignment of alarm output relays, and 2 or more for assignment
of LVD latching contactors.
Usually, the first seven alarm output groups have alarm relay outputs already
assigned to them from factory (Factory Default Settings).
Typically, alarm output groups 8 through 18 are listed as “Alarm Group 8”,
“Alarm Group 9”… to “Alarm Group 18”, but they have no alarm relay outputs
assigned.
Alarm output groups “LVBD OG” and “LVLD1 OG” have usually LVD battery
and load latching contactors assigned from factory.

NOTICE: Usually, most controllers and I/O Monitors are physically


equipped with relay outputs.
The outputs of Smartnode control units are telephone numbers, instead
of relay outputs.
The assignment procedure is the same, but you group the phone
numbers and assign them to Alarm Output Group.

Read also topic “Control Unit Modem Callback Setup tab” in


PowerSuite Help.

The example below shows typical Alarm Output Group assignment in a


Smartpack2-based system. The Smartpack2 Basic controller is equipped with the
3 LVD contactors, and the I/O Monitor2 control unit with the 6 relay outputs.
Alarm Configuration > Outputs
# Description Output 1 2 3 4 5 6 LVBD LVLD1 LVLD2 Note
Alarm Groups
1 Major Alarm, AOG      
2 Minor Alarm, AOG      
3 Mains Alarm, AOG      
4 Fuse Alarm, AOG      
5 High Battery Alarm, AOG      
6 Low Battery Alarm, AOG      

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# Description Output 1 2 3 4 5 6 LVBD LVLD1 LVLD2 Note
Alarm Groups
7 Rectifier Alarm, AOG      
8 Gen-Set AOG      
9 Alarm Group 9      
10 Alarm Group 10      
---      
---      
17 Alarm Group 17      
18 OutpBlocked, AOG      
19 LVBD, AOG       
20 LVLD, AOG 1       
21 LVLD, AOG 2       
-----      
-----      

In the example above,


 Alarm relay output 1 is used for external common alarm signaling
 Alarm Output Group 18, “OutpBlocked, AOG”
If an external warning is necessary, you can assign output relays to the
“OutpBlocked, AOG” group, e.g. to activate a lamp or alarm bell when
the alarm output relays are blocked.
Read more in topic “Alarm Outputs Isolation (Outputs Blocked)” on
page 196

 Alarm Groups 9 through 17 are unused, and can be assigned when


required

Output Test Commands


This logical subgroup lets you issue or activate specific commands to test the
activation of the alarm output relay contacts. For example, following
commands might be available in Smartpack2 Master Controller’s submenu:
Commands > Output Test

# Description Action Unit/Label Note


Output Relay # 1  No Tests alarm relay number 1
Output Relay # 2  No
Output Relay # 3  No
Output Relay # 4
Output Relay # 5
Output Relay # 6

The Output Test functionality enables to test and verify the circuits connecting
external equipment to the power system’s alarm relay outputs.
The Output Test command will toggle the alarm relay contacts -- regardless of
the position they are at the moment -- for a certain period of time (entered in the
“Output Test Timeout (sec)” in PowerSuite).
Issuing commands is allowed using a Pin-Code.

NOTICE:
The default Service Access Level password or Pin-Code is <0003>. We
strongly recommend changing the passwords as soon as the power
system is installed.

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Alarm Outputs Isolation (Outputs Blocked)
When the user activates the “OutpBlocked” command, possible system alarms
will NOT trigger any of the user defined alarm output groups, except for the
“OutpBlocked, AOG” group (usually Alarm Output Group 18). This function
implements a sort of relay isolation feature.

NOTICE:
The LVD contactors are not affected by the “OutpBlocked” command.
Also, this command will reset possible active alarm relay outputs to
their normal status.
The “OutpBlocked” command uses the Alarm Output Group 18 to facilitate
external warning of this function being active (output relays activation is
blocked).
If an external warning is necessary, you can assign output relays to the
“OutpBlocked, AOG” alarm output group, e.g. to activate a lamp or alarm bell
when the alarm output relays are blocked.

How to Activate the Outputs Blocked Feature


The “OutpBlocked” command can be activated from the Smartpack’s front panel
keypad and from the computer-based GUI (PowerSuite, SP2WebGUI, etc.).
For activation via the Smartpack’s front panel keypad, refer to the menu
options in the controller’s user guide, or to topic “Smartpack Menu Options” on
page 221.
For activation via PowerSuite, you must configure an spare programmable
input (alarm monitor) to implement the “OutpBlocked” feature.
E.g. if “ProgInput 1.1” is not used, enable and configure it by selecting the event
“Block Outputs”. Then, if an external warning is necessary, select the
“OutpBlocked, AOG” group, and save the configuration. Finally, assign output
relays to the “OutpBlocked, AOG” group.
In the Tutorials section, you find more detailed information, in step 3 of the topic
“How to Configure Alarm Monitors & Programmable Inputs” on page 233, and
in topic “How to Configure Alarm Output Groups” on page 232.

How the Outputs Blocked Feature is Indicated


When the “OutpBlocked” command is activated, it will be indicated by:
 The Smartpack’s front panel display shows a text that indicates that the
feature is activated
 The Smartpack2 Master controller’s System Status will display that the
feature is activated. Refer to topic “System Status options” on page 47
 The PowerSuite GUI will display that the feature is activated, by the
text in the Status field, in the configured programmable input

Firmware Upgrade
To upgrade the firmware of controllers and LAN devices you have to use a
specific program to upload the correct firmware file to the controller or device
(target).

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NOTICE:
Contact the Eltek Service Dep. if you need to upgrade the rectifier’s
firmware or any CAN Bus control units other than controllers.

Which Program to Use for Upgrading


The specific program to use for firmware upgrading depends on the controller
or LAN device you want to upgrade, as described below.
You can upgrade the firmware of following controllers: Smartpack2 Master,
Smartpack2 Basic, Smartpack and Compack.

For Smartpack2 Master Controllers


To upgrade the firmware of Smartpack2 Master controllers you can use the
“Eltek Network Utility” program (EVIPSetup.exe) or an SD card.
Read topics
“Firmware Upgrade – Smartpack2 Controllers” on page 198
and
”Firmware Upgrade – Controllers with Ethernet Port” on page 202.

For Smartpack2 Basic Controllers


To upgrade the firmware of Smartpack2 Basic controllers you can use the
“FWLoader” program or an SD card.
Read topic
“Firmware Upgrade – Smartpack2 Controllers” on page 198.

For Smartpack Controllers


To upgrade the firmware of the Smartpack controller, you must use the
“FWLoader” program.

Read topic
“Firmware Upgrade - Smartpack Controller” on page 200

For LAN Devices


To upgrade the firmware of LAN devices, you must use the “Eltek Network
Utility” program (EVIPSetup.exe).
Following LAN devices’ firmware can be upgraded:
 The Smartpack2 Master and Compack controller
Read topic:
”Firmware Upgrade – Controllers with Ethernet Port” on page 202.
 The Smartpack controller’s embedded Web Adapter
Read topic:
“Firmware Upgrade - Smartpack’s Embedded Web Adapter” on page
204
 The stand-alone WebPower Adapter
Read topic:
“Firmware Upgrade – Stand-alone WebPower Adapter” on page 204

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To get acquainted with available LAN devices and corresponding firmware files,
you can read the topics:
”Firmware Files and LAN Devices” on page 205, and
”Content of WebPower Firmware ZIP File” on page 209.

Firmware Upgrade – Smartpack2 Controllers


Upgrade of the Smartpack2 Master Controller’s firmware, while the system is
live, is performed either via the Ethernet port -- using the “Eltek Network
Utility” program (EVIPSetup.exe) -- or via an SD card.
Upgrade of the Smartpack2 Basic Controller’s firmware, while the system is
live, is performed via the power system’s CAN bus – using the “FWLoader”
program -- or via an SD card.
Upgrading the firmware does not delete or change any of the configuration and
calibration values stored in the Smartpack2 controllers.
You can upgrade the Smartpack2 Controller’s firmware using one of the
following two methods.

Firmware Upgrade from the SD Card


Both the Smartpack2 Master and the Smartpack2 Basic controllers’ firmware
can be upgraded via the SD card in the Smartpack2 Master controller.

Handle in locked position


Ethernet port

Smartpack2 Master
controller (locked)
SD card
Handle in open position
Smartpack2 Master
controller (open)

NOTICE:
All firmware upgrade and configuration files stored in the SC card must
have specific file names.

Do following:
1. Open the controller
using your fingers or a pen, see steps (1), (2) and (3)

2. Insert an SD card
containing the correct controller’s firmware source file, e.g.
<SP2MAST.BIN> for the Smartpack2 Master controller, or
<SP2BAS.MHX> for the Smartpack2 Basic controller.

Read topic “Overview Firmware Files (SD Card - Binary Format)” on


page 208

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3. Select “Up/Download > Software Upgrade” via the Smartpack2
Master’s front keypad.

If the firmware file is < SP2MAST.BIN >, it will be automatically


downloaded to the Smartpack2 Master controller.
If the firmware file is < SP2BAS.MHX >, then the controller will
request to enter the Smartpack2 Basic controller’s CAN bus ID number,
if several such controllers are connected the bus.

WARNING: Uploading the firmware may take a long time.

Firmware Upgrade from a Computer


The firmware for both the Smartpack2 Master and the Smartpack2 Basic
controllers can be upgraded from a computer.
Smartpack2 Master Controllers
The Smartpack2 Master controllers’ firmware can be upgraded using a personal
computer to run the “Eltek Network Utility” program (EVIPSetup.exe) to
transfer the firmware file to the controller.
Do following:
1. Connect a PC to the Smartpack2 Master controller using a standard
Ethernet cable.
To open the controller and access the controller’s Ethernet port, refer to
the graphics in topic “Firmware Upgrade from the SD Card” on page
198
2. Start the “Eltek Network Utility” program (EVIPSetup.exe) in a the PC
3. Select the Smartpack2 Master controller (check correct MAC and IP
address) and the correct firmware file
<SmartPack2_Master_nnnnn.nnn_xx.xx_APP.s19>
4. Click on the “Update Software” button,
in the EVNU program

You find more detailed information in topic “Firmware Upgrade – Controllers


with Ethernet Port” on page 202.

Smartpack2 Basic Controllers


The Smartpack2 Basic controllers’ firmware can be upgraded using a personal
computer to run the FWLoader program to transfer the firmware file to the
controller.
Do following:

1. Connect a PC — via an USB-to-CAN Converter (art. 208565) — to


one of the power system’s CAN bus ends, and move the end-of-line
resistor to one of the converter’s CAN ports.
Refer to the connection schematics in the figure below.
2. Start then the FWLoader program on the PC
3. Select “Smartpack2 Basic” in the Target Selection
4. Select “1” in the Target Address
(the controller’s CAN bus ID number)

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5. Select “COMx” in Communication Type
(the communication port that the PC uses to communicate with the
USB-to-CAN Converter)
6. Click on the “Open Source File” button and,
Select the file (*.MHX) to upgrade the Smartpack2 Basic controller’s
firmware with
7. Click on the “Write to Target” button

While the firmware is loaded to the Smartpack2 Basic controller, the FWLoader
program displays a progress bar.

WARNING: Uploading the firmware may take up to 15 minutes.


Once the firmware has loaded, the Smartpack2 Basic controller will
automatically restart.

You find a more detailed example in topic “Firmware Upgrade - Smartpack


Controller” on page 200.

Smartpack2 Master
Controller
Smartpack2 Basic
Controller

Rectifiers
Firmware
Source File 120 1 01 02 n
End-of-Line 120
Resistor End-of-Line
FW Loader
ID Number Resistor
81

USB USB to CAN I/O Monitor2


A-B cable Converter
(standard)
CAN bus
(twisted-pair Flatpack2
CAT5 cable) DC Power System

The example above shows a Smartpack2-based Flatpack2 power system


connected to a PC via a USB-to-CAN Converter (art. 208565). The Smartpack2
Basic controller’s CAN bus ID number is <1>.
Read more about the FWLoader program and other control units and CAN nodes
in topic “About the FWLoader Program” on page 202.

Firmware Upgrade - Smartpack Controller


You can use the FWLoader program running on a PC to upgrade the Smartpack
controller’s firmware. Read more “About the FWLoader Program” on page
202.

NOTICE: The Smartpack controller’s firmware and the firmware in the


controller’s embedded Web adapter are different files, and require
different upgrade procedures.

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The PowerSuite program has to be installed previously on the PC.
To find your controller’s firmware version, use the controller’s front keys or
other GUI or read how in the topic “Tutorials”, in PowerSuite Help.

NOTICE: You can get a copy of the “FWLoader” program, by


contacting Eltek’s Service Dep.
Do following:

(Example of the
1 2 “FWLoader” program

3 4
6

5 7

1. Connect a PC to the Smartpack, using a standard USB cable (1)


2. Start the FWLoader program on the PC (2)

On the FWLoader dialog box:


3. Select “Smartpack”, in Target Selection (3)
4. Select “1”, in Target Address (4)
5. Select “COMx” in Communication Type (5).
To find the communication port the PC uses to communicate with the controller,
read topic Cannot Find the Com Port Number (page Error! Bookmark not
defined.)
6. Click on the “Open Source File” button (6) and,
Select the file “*.mhx”
that contains the firmware to upgrade the controller with
7. Click on the “Write to Target” button, (7)
to load the firmware to the Smartpack controller

While the firmware is loaded to the Smartpack controller, the FWLoader


program displays a progress bar, and the controller’s display shows the currently
programmed segment.

WARNING: Uploading the firmware may take up to 15 minutes.

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Once the firmware has loaded, the Smartpack controller will automatically
restart.

About the FWLoader Program


The FWLoader (FirmWare Loader) is a PC software application used to upgrade
the firmware installed in your power system’s control units, such as controller,
rectifiers and other CAN Bus nodes.
FWLoader Online Help helps you using the FWLoader graphical user interface
(GUI).

NOTICE:
Contact the Eltek Service Dep. if you need to upgrade the rectifier’s
firmware or any CAN Bus control units other than controllers.
Using an external PC and the USB-to-CAN Converter (art. 208565) you can
upgrade the firmware installed in the Flatpack2 rectifiers and any of the control
units connected the system’s CAN Bus.

FW Loader USB to CAN


Converter 120
End-of-Line
Resistor
USB A-B cable
(standard)
CAN bus
Smartpack Controller (twisted-pair
1 Rectifiers 120 CAT5 cable)
End-of-Line
Resistor

ID Number 01 02 n
33 81 49
Battery
Monitor
I/O Monitor Load Monitor
Flatpack2
DC Power System
The example above shows a Flatpack2 power system with 3 CAN Bus nodes
connected: a Battery Monitor, an I/O Monitor and a Load Monitor.

NOTICE:
USB-to-CAN Converter is not required to upgrade the firmware of the
Smartpack controller. You connect the USB cable directly to the
controller’s USB port.

Firmware Upgrade – Controllers with Ethernet Port


You can use the “Eltek Network Utility” program running on a PC to upgrade the
firmware on controllers equipped with embedded Web Adapters, such as the
Compack controller and the Smartpack2 Master controller.
Also, you can use this program to upgrade other LAN devices, such as the Web
Adapter embedded in the Smartpack controller and the stand-alone
WebPower Adapter.

NOTICE: You can visit www.eltek.com to download the “Eltek Network


Utility” program, or contact Eltek’s Service Dep.

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Use this utility program, “EVIPSetup.exe”, to find your LAN device’s firmware
version, or access the device or controller’s configuration pages in a web
browser.
Do following:

NOTICE:
If you are upgrading the SB70 hardware platform, you have to carry out
steps 2 - 7 below twice, due to the platform’s memory restrictions.
The first time you select file “FreeRAM_V2_APP.s19” in step 5, and the
second time you select the file “Webpower_SB70_xx_APP.s19”.
1. Connect a PC to the controller or LAN device
Read topic “Networking the Controller - Access Methods” on page 62
2. Start the program “EVIPSetup.exe”,
on the computer;

On the “Eltek Network Utility” program:


3. Select the controller or LAN device
that you want to update; Check correct MAC address and IP address
4. Click the “Update Software” button
5. Click the “Browse” button,
and select in the computer the firmware file (s19-format) that correspond to
the selected LAN device (hardware platform)
Warning:
-- The upgrade will be aborted, if the selected LAN device platform and the
firmware file do not match!

To learn more about firmware files, you can read topic “Firmware Files and
LAN Devices” on page 205, and ”Content of WebPower Firmware ZIP
File” on page 209
6. Check the “Reboot when complete” check box (marked)
7. Click the “Update” button
the utility will download and update the firmware to the controller or LAN
device with the selected IP address

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Compack Controller’s MAC Address “Browse” button
(00-0A-19-C0-00-91) (Selects the
firmware file stored
in the computer)
“Update Software” button

“Update” button
Controller’s IP Address (Downloads the
(169.254.52.133) firmware file to the
Compack controller
“Reboot when with IP address
completed” <169.254.52.133>)
button

LAN Devices

(The “Eltek Network Utility” program. Example of Compack controller’s data)

While the firmware is downloaded to the controller or LAN device, the utility
program displays a progress bar.
Once the firmware has loaded, the controller must restart. It will restart
automatically, because you left the “Reboot when complete” check box checked
(marked).

Firmware Upgrade - Smartpack’s Embedded Web Adapter


The procedure to upgrade the firmware of the Web Adapter embedded in the
Smartpack controller -- using the “Eltek Network Utility” program -- is the
same as described in topic “Firmware Upgrade – Controllers with Ethernet Port”
on page 202.

NOTICE:
The Smartpack controller’s firmware and the firmware in the controller’s
embedded Web adapter are different files, and require different
upgrade procedures.

Firmware Upgrade – Stand-alone WebPower Adapter


The procedure to upgrade the firmware of the stand-alone WebPower Adapter --
using the “Eltek Network Utility” program -- is the same as described in topic
“Firmware Upgrade – Controllers with Ethernet Port” on page 202.

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Firmware Files and LAN Devices
The “Eltek Network Utility” program (EVIPSetup.exe) displays useful
information about the devices connected to a LAN. The figure shows six
different connected devices.

LAN Devices:
- SB72 and SB72-512 (Stand-alone WebPower Adapter)
- SB70, MCF5208 and MCF5235 (Embedded in Smartpack controller)
- Compack (Embedded in Compack controller)
- Smartpack2 Master (Embedded in Smartpack2 Master controller) not
displayed

(Example of different LAN Devices’ data)


“Update Software”
button

DHPC obtained IP Address


LAN Devices’ Device Name
LAN Devices’ MAC Addresses and firmware revision

The program’s “Update Software” button enables you to upgrade the firmware
of the selected LAN device, by transferring a firmware file (s19-format) from a
LAN connected computer to the device (or hardware platform).
The figures below show examples of firmware files and available type of LAN
devices (or hardware platforms).

LAN Devices Embedded in the Controller

User Guide WebPower Help 356943.063_4v5a_2012-02 205


Eltek Network LAN Devise
Utility Smartpack2 Master
program
Ethernet cable (LAN)

Firmware Update
Controller and embedded Web adapter Smartpack2 Master controller
Example file: (Embedded Web adapter)
“SP2MAST_1.00_APP.s19” Flatpack2
Power System
This example firmware file above is used to upgrade the Smartpack2 Master
controller (LAN device) in a Smartpack2-based power system.

Eltek Network
Utility LAN Devise Compack
program
Ethernet cable (LAN)

Firmware Update
Controller and embedded Web adapter Compack controller
Example file: (Embedded Web adapter)
“ComPack_1.01_APP.s19” Micropack
Power System

This example firmware file above is used to upgrade the Compack controller
(LAN device) in a Micropack power system.

LAN Device:
SB70 (Smartpack controller, Part 242100.113) or
MCF5208 (Smartpack controller, Part 242100.118 HW v2) or
MCF5235 (Smartpack controller, Part 242100.118 HW v3)

Eltek Network
Utility
program
Ethernet cable (LAN)

Firmware Update Embedded Web adapter


Example file, respectively:
“Rev4.2_SB70Webpower_APP.s19” or Smartpack controller
“Webpower_MCF5208_43_APP.s19” or (Embedded Web adapter)
“Webpower_MCF5235_43_APP.s19” Flatpack2
Power System

Example firmware files above are used to upgrade the Web adapter (LAN
device) embedded in the controller of a Flatpack2 power system. Each file
corresponds to one of the LAN devices (or hardware platforms).

Stand-alone LAN Devices

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Eltek Network LAN Devise SB72
Utility
program
WebPower
Adapter
Ethernet cable (LAN)

Firmware Update WebPower Adapter Smartpack


Example file: controller
“Rev4.2_SB72Webpower_APP.s19” Flatpack2
Power System
(Stand-alone WebPower adapter)

This example firmware file above is used to upgrade the stand-alone WebPower
Adapter (LAN device) in a Flatpack2 power system.

LAN Devise
Eltek Network SB72 or SB72-512
Utility
program
WebPower
Adapter
Ethernet cable (LAN) Aeon Gold
controller
Firmware Update WebPower Adapter
Example files:
“Rev2.0_SB72Webpower_APP.s19” Aeon
Or Power System
“Webpower_SB72-512_20_APP.s19” (Stand-alone WebPower adapter)

The example firmware files above are used to upgrade the stand-alone
WebPower Adapter (LAN device) in an Aeon power system. Each file
corresponds to one of the LAN devices (or hardware platforms). Note that
version 2.0 is always the highest version available for these firmware files.

LAN Devise
Eltek Network SB72 or SB72-512
Utility
program
WebPower
Adapter
Ethernet cable (LAN)
MCU
Firmware Update WebPower Adapter controller
Example files:
“Rev2.0_SB72Webpower_APP.s19” Flatpack
Or Power System (Stand-alone
“Webpower_SB72-512_20_APP.s19” WebPower adapter)

The example firmware files above are used to upgrade the stand-alone
WebPower Adapter (LAN device) in a Flatpack power system. Each file
corresponds to one of the LAN devices (or hardware platforms). Note that
version 2.0 is always the highest version available for these firmware files.

WARNING: The upgrade will be aborted, if the selected LAN device (or
software platform) and the firmware file do not match.

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Overview LAN Devices and Firmware Files (PC - S19 Format)
The “Eltek Network Utility” program <EVIPSetup.exe> will transfer the specific
firmware file (s19-format) from a LAN connected computer to the device (or
hardware platform).
LAN Device File Name (examples) File Type
Smartpack2 Master SmartPack2_Master_405006.009_1.3_APP.s19 Firmware upgrade Controller &
embedded Web Adapter
Compack ComPack_xx.xx_APP.s19 Firmware upgrade Controller &
embedded Web Adapter

Smartpack Rev4.2_SB70Webpower_APP.s19 Firmware upgrade embedded


(Part 242100.113) Web Adapter
Smartpack Webpower_MCF5208_43_APP.s19 Firmware upgrade embedded
(Part 242100.118, Web Adapter
HW v2)
Smartpack Webpower_MCF5235_43_APP.s19 Firmware upgrade embedded
(Part 242100.118, Web Adapter
HW v3)
WebPower Adapter Rev4.2_SB72Webpower_APP.s19 Firmware upgrade Web Adapter
SB72 (stand-alone with Smartpack)
WebPower Adapter Rev2.0_SB72Webpower_APP.s19 Firmware upgrade Web Adapter
SB72 (stand-alone with Aeon Gold)
WebPower Adapter Webpower_SB72-512_20_APP.s19 Firmware upgrade Web Adapter
SB72-512 (stand-alone with Aeon Gold)

WebPower Adapter Rev2.0_SB72Webpower_APP.s19 Firmware upgrade Web Adapter


SB72 (stand-alone with MCU)
WebPower Adapter Webpower_SB72-512_20_APP.s19 Firmware upgrade Web Adapter
SB72-512 (stand-alone with MCU)

The “xx.xx” refers to the firmware file’s version number.

Overview Firmware Files (SD Card - Binary Format)


You can store binary files in the Smartpack2 Master controller’s SD card (data
storage device) and use them for firmware upgrading of controllers and control
units, as well as for exporting and importing configuration files.

NOTICE:
All firmware upgrade and configuration files stored in the SC card must
have specific file names.
The SD card uses the 8.3 file name format. Before using the files stored SD card,
you must rename them, so that they conform to the specific file names described
below.
For example, if you receive the file “SmartPack2_Basic_405007.009_V1.1.mhx”
to upgrade your Smartpack2 Basic controller firmware to version 1.1, you must
first rename the file to exactly “SP2BAS.MHX”, then copy the file to the
SD card and finally insert the SD card in the Smartpack2 Master controller to
start the firmware upgrade process.

# CAN Node File Name File Type CAN Node Type


Smartpack2 Master SP2MAST.BIN Firmware upgrade Controller
Smartpack2 Basic SP2BAS.MHX Firmware upgrade Controller
Smartpack SP.MHX Firmware upgrade Controller

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# CAN Node File Name File Type CAN Node Type
Smartnode SMARTNOD.MHX Firmware upgrade Control Unit
Battery Monitor BATTMON.HEX Firmware upgrade Control Unit
Load Monitor LOADMON.HEX Firmware upgrade Control Unit
AC Mains Monitor MAINSMON.HEX Firmware upgrade Control Unit
I/O Monitor IO_UNIT.HEX Firmware upgrade Control Units:
I/O Monitor, Monitor2 &
Monitor3
Any node UNIT_aa.HEX Configuration File All types
(Save/Load)
The “aa” refers to the CAN bus address or ID number.
E.g. “UNIT_82.HEX” could be the configuration file for I/O Monitor with CAN bus address 82.

When upgrading the firmware of controllers and control units — if several units
of the same type are connected to the CAN bus — the Smartpack2 Master
controller will request you to specify the CAN bus ID number of the unit to
upgrade.

Content of WebPower Firmware ZIP File


The WebPower firmware ZIP file contains the “Eltek Network Utility” program
(EVIPSetup.exe) and all the specific firmware files (s19-format) and MIB files.
The figure below shows the file structure created when you unzip the WebPower
firmware ZIP file “Webpower RevX.X hexfiles and MIB, All targets.zip” to an
empty folder in your computer.

The WebPower firmware ZIP file contents the following files:


 EVIPSetup.exe
The “Eltek Network Utility” PC program, which requires no installation
 Folders for Web-based devices or LAN Devices (or hardware platforms)
Each folder contains the firmware file (s19-format) to upgrade the corresponding device
(hardware platform).
E.g. to upgrade a MCF5235 device, you must use the file
“Webpower_MCF5235_43_APP.s19” which you find in the MCF5235 folder
 MIB files (*.mib)
The Eltek’s device specific MIB files (Management Information Base) contain device
description data, which is used by other SNMP requester devices in a Network
Management System (NMS).
Read also topic “About Eltek’s SNMP MIB Files” on page 77
 “HowTo_Firmware-Upgrade-WebPower.pdf” file
Or similar file e.g. “HowTo_Firmware-Upgrade-Controllers-LAN-devices.pdf”, with

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detailed description of how to upgrade the firmware and of the content of the WebPower
firmware ZIP file (this topic).

Notice:
Some WebPower firmware ZIP files may only content firmware files for
some targets, instead of for all targets, e.g. file “WebPower Rev4.5
hexfiles and MIB, Targets-MCF5208, MCF5235.zip” will only display
folders for these targets; folders for the SB70 and SB72 are then not
included.

CAN bus Addressing


The Eltek DC power systems utilize the CAN bus -- a digital interface
architecture that supports a dedicated communication channel between the
controllers and each of the rectifiers.
Refer also to topic “CAN bus Termination” on page 111.
All rectifiers and control units (controllers and CAN nodes) connected to the
Eltek’s CAN bus must have a unique address or ID number.
The control system’s master controller assigns automatically the rectifiers’
addresses (software assignment).
The control system’s control units and controllers -- except Compack and
Smartpack2 Master -- use DIP switches for configuring their unique CAN bus
ID number (hardware assignment).

NOTICE:
Compack controllers have no DIP switches, as they are configured
from factory with CAN bus ID number <1> (not changeable).
Smartpack2 Master controllers have no DIP switches, as they are
configured from factory with CAN bus ID number <11> (not
changeable).

Software Assignment -- Rectifiers


Each rectifier in the DC power system is automatically configured by its main
controller with a unique CAN bus ID number (software-assignment).
When the rectifiers are hot-plugged in the system the first time, the system’s
controller dynamically assigns the rectifiers with the next available ID number
(software-assignment), and automatically increases the number of
communicating rectifiers on the CAN bus. Also, the controller registers the
rectifiers’ ID numbers, or CAN bus address (01, 02…), together with their serial
numbers.
When a previously installed rectifier is again hot-plugged in the power system, it
retains its previous ID and serial number, unless reassigned during a Reset
Rectifier command.

WARNING:
To replace installed rectifiers with new ones, remove the installed
rectifiers and wait for the controller to notify communication error with
the extracted rectifiers. Push the new rectifiers firmly inwards -- one
module at a time, allowing a 2s delay -- to plug them in the power shelf.
Start with the shelf position with lowest ID number. Lock their handles.

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When a new controller is connected to an existing system, the controller will
recalculate the number of connected rectifiers, reassigning them with the same
ID numbers as they already have in memory.

Hardware Assignment -- Control Units


The control system consists of one or several CAN bus connected control units.
The control units are factory configured with a unique CAN bus ID number,
using DIP switches on the side of units (hardware-assignment).

NOTICE:
Compack controllers have no DIP switches, as they are configured
from factory with CAN bus ID number <1> (not changeable).
Smartpack2 Master controllers have no DIP switches, as they are
configured from factory with CAN bus ID number <11> (not
changeable).
For example, in a distributed DC power system with several Smartpack
controllers, the master is configured with ID # <1>, the slave with ID # <2> and
so on. Refer to “CAN Bus Address Range -- Control Units” on page 211.

CAN Bus Address Range -- Control Units


In the control system’s CAN bus, you can address a maximum of 14 CAN nodes
of each type, 8 Smartpack and Smartpack2 Basic controllers and 8 Smartnode
units. See table below:

Number of nodes >> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16


Control Units’ Name
Smartpack & Smartpack2 Basic Controllers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 << ID #
Smartnode Control Units 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 << ID #
Battery Monitor CAN nodes 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 << ID #
Load Monitor CAN nodes 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 << ID #
** 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 << ID #
I/O Monitor & I/O Monitor2 CAN nodes 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 << ID #
Mains Monitor CAN nodes 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 << ID #
ID numbers formatted in grey italics are not available due to software constraints.
** Only 4 of the 8 mounted DIP switches may be used (max. 14 Load Monitors may be connected).

NOTICE:
Compack controllers have no DIP switches, as they are configured
from factory with CAN bus ID number <1> (not changeable).
Smartpack2 Master controllers have no DIP switches, as they are
configured from factory with CAN bus ID number <11> (not
changeable).

The table below shows the DIP switch position on Smartpack and Smartpack2
Basic controllers:
DIP switch position for Smartpack & Smartpack2 Basic controllers
Smartpack & ID DIP Switch Position
Smartpack2 Basic # 1 -- 2 -- 3 -- 4
Controller
Controller 1 1 OFF--OFF--OFF--OFF
Controller 2 2 ON--OFF--OFF--OFF
Controller 3 3 OFF-- ON--OFF--OFF
Controller 4 4 ON-- ON--OFF--OFF

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Controller 5 5 OFF--OFF-- ON--OFF
Controller 6 6 ON--OFF-- ON--OFF
Controller 7 7 OFF-- ON-- ON--OFF
Controller 8 8 ON-- ON-- ON--OFF

Note that the controller’s ID number corresponds to the DIP switch’s binary
value plus 1.

The table below shows the DIP switch position on Smartnode control units:
DIP switch position for Smartnode control units
Smartnode ID DIP Switch Position
Control Unit # 1 -- 2 -- 3 -- 4
Smartnode 1 17 OFF--OFF--OFF--OFF
Smartnode 2 18 ON--OFF--OFF--OFF
Smartnode 3 19 OFF-- ON--OFF--OFF
Smartnode 4 20 ON-- ON--OFF--OFF
Smartnode 5 21 OFF--OFF-- ON--OFF
Smartnode 6 22 ON--OFF-- ON--OFF
Smartnode 7 23 OFF-- ON-- ON--OFF
Smartnode 8 24 ON-- ON-- ON--OFF

Note that the control unit’s ID number corresponds to the DIP switch’s binary
value plus 17.

The table below shows the DIP switch position on Battery Monitor CAN nodes:
DIP switch position for Battery Monitors
Battery Monitor ID DIP Switch Position
CAN Node # 1 -- 2 -- 3 -- 4
Node 1 33 OFF--OFF--OFF--OFF
Node 2 34 ON--OFF--OFF--OFF
Node 3 35 OFF-- ON--OFF--OFF
Node 4 36 ON-- ON--OFF--OFF
Node 5 37 OFF--OFF-- ON--OFF
Node 6 38 ON--OFF-- ON--OFF
Node 7 39 OFF-- ON-- ON--OFF
Node 8 40 ON-- ON-- ON--OFF
Node 9 41 OFF--OFF--OFF-- ON
Node 10 42 ON --OFF--OFF-- ON
Node 11 43 OFF-- ON --OFF-- ON
Node 12 44 ON -- ON --OFF-- ON
Node 13 45 OFF--OFF-- ON -- ON
Node 14 46 ON --OFF-- ON -- ON

Note that the node’s ID number corresponds to the DIP switch’s binary value
plus 33.

The table below shows the DIP switch position on Load Monitor CAN nodes:
DIP switch position for Load Monitors
Load Monitor ID DIP Switch Position
CAN Node # 1 -- 2 -- 3 -- 4
Node 1 49 OFF--OFF--OFF--OFF
Node 2 50 ON--OFF--OFF--OFF
Node 3 51 OFF-- ON--OFF--OFF
Node 4 52 ON-- ON--OFF--OFF
Node 5 53 OFF--OFF-- ON--OFF
Node 6 54 ON--OFF-- ON--OFF
Node 7 55 OFF-- ON-- ON--OFF
Node 8 56 ON-- ON-- ON--OFF
Node 9 57 OFF--OFF--OFF-- ON
Node 10 58 ON --OFF--OFF-- ON
Node 11 59 OFF-- ON --OFF-- ON
Node 12 60 ON -- ON --OFF-- ON

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Node 13 61 OFF--OFF-- ON -- ON
Node 14 62 ON --OFF-- ON -- ON

Note that the node’s ID number corresponds to the DIP switch’s binary value
plus 49.

The table below shows the DIP switch position on I/O Monitor and I/O Monitor2
CAN nodes:
DIP switch position for I/O Monitor and I/O Monitor2
I/O Monitor & ID DIP Switch Position
I/O Monitor2 # 1 -- 2 -- 3 -- 4
CAN Node
Node 1 81 OFF--OFF--OFF--OFF
Node 2 82 ON--OFF--OFF--OFF
Node 3 83 OFF-- ON--OFF--OFF
Node 4 84 ON-- ON--OFF--OFF
Node 5 85 OFF--OFF-- ON--OFF
Node 6 86 ON--OFF-- ON--OFF
Node 7 87 OFF-- ON-- ON--OFF
Node 8 88 ON-- ON-- ON--OFF
Node 9 89 OFF--OFF--OFF-- ON
Node 10 90 ON --OFF--OFF-- ON
Node 11 91 OFF-- ON --OFF-- ON
Node 12 92 ON -- ON --OFF-- ON
Node 13 93 OFF--OFF-- ON -- ON
Node 14 94 ON --OFF-- ON -- ON

Note that the node’s ID number corresponds to the DIP switch’s binary value
plus 81.

The table below shows the DIP switch position on Mains Monitor CAN nodes:
DIP switch position for Mains Monitor
Mains Monitor ID DIP Switch Position
CAN Node # 1 -- 2 -- 3 -- 4
Node 1 97 OFF--OFF--OFF--OFF
Node 2 98 ON--OFF--OFF--OFF
Node 3 99 OFF-- ON--OFF--OFF
Node 4 100 ON-- ON--OFF--OFF
Node 5 101 OFF--OFF-- ON--OFF
Node 6 102 ON--OFF-- ON--OFF
Node 7 103 OFF-- ON-- ON--OFF
Node 8 104 ON-- ON-- ON--OFF
Node 9 105 OFF--OFF--OFF-- ON
Node 10 106 ON --OFF--OFF-- ON
Node 11 107 OFF-- ON --OFF-- ON
Node 12 108 ON -- ON --OFF-- ON
Node 13 109 OFF--OFF-- ON -- ON
Node 14 110 ON --OFF-- ON -- ON

Note that the node’s ID number corresponds to the DIP switch’s binary value
plus 97.

Example:
In a DC power system with following control units: 2 Smartpack controllers, 1
Smartnode and 2 Load Monitors, you have to set their DIP switches as follows:
 First Smartpack controller:
ID# 1 (All DIP switches OFF)
 Second Smartpack controller:
ID# 2 (Only DIP switch 1 ON)

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 First Smartnode:
ID# 17 (All DIP switches OFF)
 First Load Monitor:
ID# 49 (All DIP switches OFF)
 Second Load Monitor:
ID# 50 (Only DIP switch 1 ON)

System Inputs and Outputs - Overview


Following links shows you all available inputs and outputs per control unit.
The overview also specifies the input’s or output’s application, and whether the
input requires calibration, configuration and scaling.
Read also the Available Inputs and Outputs topic for each of the control units,
e.g. “Available Inputs and Outputs” on page 220 for the Smartpack controller.

Available System Current Sense Inputs


The DC power supply system may implement the following number of Current
Sense Inputs per control unit:

Input, Output # Type Control Unit Calibration Configuration Scaling Application


Batt. Current Sense Inputs 1 Current Sense Battery Monitor X X Battery shunt
Batt. Current Sense Inputs 2 Current Sense Smartpack X X Battery shunt
Current Sense Inputs 8 Current Sense Load Monitor X X Load shunts
Batt. Current Sense Inputs 1 Current Sense Smartpack2 Basic X X Battery shunts

Available System Fuse Monitoring Inputs


The DC power supply system may implement the following number of Fuse
Monitoring Inputs per control unit:

Input, Output # Type Control Unit Calibration Configuration Scaling Application


Batt. Fuse Monitoring 1 Fuse Battery X X Battery fuse
Config. Inputs Monitoring Monitor
Batt. Fuse Monitoring 2 Fuse Smartpack X X Battery fuse
Config. Inputs Monitoring
Batt. Fuse Monitoring 1 Fuse Smartpack2 X X Battery fuse
Config. Inputs Monitoring Basic
Fuse Monitoring 8 Fuse Load Monitor X X Load breakers and
Config. Inputs Monitoring ext. equip.
Load Fuse Monitoring 1 Fuse Smartpack2 X X Load breakers and
Config. Inputs Monitoring Basic ext. equip.
Load Fuse Monitoring 1 Fuse Smartpack X X Load breakers and
Config. Inputs Monitoring ext. equip.

Available System Alarm Relay Outputs


The DC power supply system may implement the following number of Alarm
Relay Outputs per control unit:

Input, Output # Type Control Calibration Configuration Scaling Application


Unit
Alarm Relay 6 NC-C-NO I/O Monitor Ext. control and alarming
Outputs Relay purposes

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Input, Output # Type Control Calibration Configuration Scaling Application
Unit
Alarm Relay 6 NC-C-NO Smartpack Ext. control and alarming
Outputs Relay purposes
Alarm Relay 6 NC-C-NO I/O Monitor2 Ext. control and alarming
Outputs Relay purposes
Alarm Relay 3 NC-C-NO Compack Ext. control and alarming
Outputs Relay purposes

Available System Fan Control Inputs & Outputs


The DC power supply system may implement the following number of Fan
Control Inputs and Outputs per control unit:

Input, Output # Type Control Calibration Configuration Scaling Application


Unit
OCab Fan Speed Control 2 Fan I/O Monitor Fans in Outdoor Cabinets
Outputs Control
OCab Fan Speed 2 Fan I/O Monitor Tachometers in Outdoor
Monitoring Inputs Control Cabinets

Available System Programmable Inputs


The DC power supply system may implement the following number of System
Programmable Inputs per control unit:

Input, # Type Control Calibration Configuration Scaling Application


Output Unit
Config. 3 Programmable Compack X X Temperature, door, fire, generator
Inputs switches and other ext. equip.
Config. 6 Programmable I/O Monitor X Door, fire, generator switches and
Inputs other ext. equip.
Config. 6 Programmable I/O X Door, fire, generator switches and
Inputs Monitor2 other ext. equip.
Config. 5 Programmable Mains X AC Mains feed monitoring
Inputs Monitor
Config. 6 Programmable Smartpack X Door, fire, generator switches and
Inputs other ext. equip.

Available System Temperature Sense Inputs


The DC power supply system may implement the following number of System
Temperature Sense Inputs per control unit:

Input, Output # Type Control Unit Calibration Configuration Scaling Application


Batt. Temp. 1 Temperature Battery X X Battery temperature
Sense Inputs Sense Monitor (sensor embedded in box)
Batt. Temp. 3 Temperature Smartpack2 X X Battery temperature
Sense Inputs Sense Basic
Batt. Temp. 2 Temperature Smartpack X X Battery temperature
Sense Inputs Sense
OCab Temp. 2 Temperature I/O Monitor X X Temp. sensors in Outdoor
Sense Inputs Sense Cabinets

Available System Voltage Inputs


The DC power supply system may implement the following number of System
Voltage Inputs per control unit:

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Input, Output # Type Control Unit Calibration Configuration Scaling Application
Batt. Symmetry Inputs 4 Voltage Monitoring Battery Monitor X X Batteries
Batt. Symmetry Inputs 8 Voltage Monitoring Smartpack X X Batteries

Available System AC Measurement Inputs


The DC power supply system may implement the following number of System
AC Measurement Inputs (AC voltage, current and frequency) per control
unit:

Input, Output # Type Control Calibration Configuration Scaling Application


Unit
AC Current 3 AC Current Mains X X AC Mains feed
Sense Inputs Sense Monitor monitoring
AC Voltage 3 AC Voltage Mains X AC Mains feed
Sense Inputs Monitoring Monitor monitoring

All Available System Inputs & Outputs


Following table lists all available inputs and outputs per control unit, sorted
after the type of input or output.
The overview also specifies the input’s or output’s application, and whether the
input requires calibration, configuration and scaling.

Input, Output # Type Control Calibration Configuration Scaling Application


Unit
AC Current 3 AC Current Mains X X AC Mains feed
Sense Inputs Sense Monitor monitoring
AC Voltage 3 AC Voltage Mains X AC Mains feed
Sense Inputs Monitoring Monitor monitoring
Batt. Current 1 Current Sense Battery X X Battery shunt
Sense Inputs Monitor
Current 8 Current Sense Load X X Load shunts
Sense Inputs Monitor
Batt. Current 2 Current Sense Smartpack X X Battery shunt
Sense Inputs
Batt. Current 1 Current Sense Smartpack2 X X Battery shunts
Sense Inputs Basic
OCab Fan 2 Fan Control I/O Monitor X Pressure Test and Fans in Outdoor
Humidity Reduction
Speed Control Cabinets
Outputs
OCab Fan 2 Fan Control I/O Monitor X Pressure Test and Tachometers in
Humidity Reduction
Speed Outdoor Cabinets
Monitoring
Inputs
Batt. Fuse 1 Fuse Battery X X Battery fuse
Monitoring Monitoring Monitor
Config. Inputs
Fuse 8 Fuse Load X X Load breakers and
Monitoring Monitoring Monitor ext. equip.
Config. Inputs
Batt. Fuse 2 Fuse Smartpack X X Battery fuse
Monitoring Monitoring
Config. Inputs
Load Fuse 1 Fuse Smartpack X X Load breakers and
Monitoring Monitoring ext. equip.
Config. Inputs
Batt. Fuse 1 Fuse Smartpack2 X X Battery fuse
Monitoring Monitoring Basic
Config. Inputs

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Input, Output # Type Control Calibration Configuration Scaling Application
Unit
Load Fuse 1 Fuse Smartpack2 X X Load breakers and
Monitoring Monitoring Basic ext. equip.
Config. Inputs
Alarm Relay 3 NC-C-NO Relay Compack Ext. control and
Outputs alarming purposes
Alarm Relay 6 NC-C-NO Relay I/O Monitor Ext. control and
Outputs alarming purposes
Alarm Relay 6 NC-C-NO Relay I/O Monitor2 Ext. control and
Outputs alarming purposes
Alarm Relay 6 NC-C-NO Relay Smartpack Ext. control and
Outputs alarming purposes
Config. Inputs 3 Programmable Compack X X Temperature, door,
fire, generator
switches and other
ext. equip.
Config. Inputs 6 Programmable I/O Monitor X Door, fire, generator
switches and other
ext. equip.
Config. Inputs 6 Programmable I/O Monitor2 X Door, fire, generator
switches and other
ext. equip.
Config. Inputs 5 Programmable Mains X AC Mains feed
Monitor monitoring
Config. Inputs 6 Programmable Smartpack X Door, fire, generator
switches and other
ext. equip.
Batt. Temp. 1 Temperature Battery X Battery temperature
Sense Inputs Sense Monitor (sensor embedded in
box)
OCab Temp. 2 Temperature I/O Monitor X X Temp. sensors in
Sense Inputs Sense Outdoor Cabinets
Batt. Temp. 2 Temperature Smartpack X Battery temperature
Sense Inputs Sense
Batt. Temp. 3 Temperature Smartpack2 X Battery temperature
Sense Inputs Sense Basic
Batt. 4 Voltage Battery X Batteries
Symmetry Monitoring Monitor
Inputs
Batt. 8 Voltage Smartpack X Batteries
Symmetry Monitoring
Inputs

Control Units, Controllers, CAN Nodes, etc


All control units – controllers, monitors, CAN nodes, etc – connected to the
power system’s CAN bus represent the DC power system’s control system.

The Smartpack2 Master Controller - Overview


The Smartpack2 Master controller serves as the local user interface between you
and the power system.
The Smartpack2 Master controller is 2U high and 160mm wide, and it is
mounted in the power system’s front panel or door. The CAN bus is the only
connection between the Smartpack2 Master and the Smartpack2 Basic
controller, which provides great installation flexibility.

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Graphical ”Alarm” LED lamp (red)
Color Display
“Warning” LED lamp (yellow)
“Power” LED lamp (green)

”Enter” key
“Cancel” key
Arrow keys
Handle in locked position

The Smartpack2 Master controller is based upon a 3.2” TFT 32k color display
for local monitoring and configuration. The display has QVGA (320 x 240)
resolution and high contrast, for excellent reading from long distances and
angles. For easy screen navigation, it is equipped with a large touchpad, based on
the widely used “capacitive sense” principle.

RJ-45 socket for Ethernet


connection

SD card
Handle in open position

Smartpack2 Master
controller (open)

A computer -- connected to the controller’s RJ-45 Ethernet socket -- enables


system configuration via a standard web browser (WebPower).
The Smartpack2 Master controller is also equipped with a non-volatile memory
card slot, which accepts standard SD Cards (Secure Digital Card).
The SD Card can be used to store a backup of the complete power system
configuration and setup. The SD Card is also suitable for extending of system’s
event log, data log and energy logs, and for firmware upgrading purposes.
Read also topic “Menu Options - Smartpack2 Master Controller” on page 47.

The Smartpack2 Basic Controller - Overview


The Smartpack2 Basic controllers are powerful modules used as slave controllers
in the distributed control system of Smartpack2-based power supply systems.
They are developed for monitoring and controlling of the power system’s
internal functionality and to supply distributed power for connected CAN nodes.
They can also operate in stand-alone mode, maintaining normal operation of the
system, thus providing redundancy and improving system reliability.

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You can operate the system locally with a computer, via a standard web browser
or using PowerSuite program -- or remotely via Ethernet and the Web. The
module then communicates via CAN bus with its Smartpack2 Master, which
uses its Ethernet port to interface with a local PC, SNMP.
Read also about methods of accessing the controller in topic “Networking the
Controller - Access Methods” on page 62, and methods of configuring the power
system in topic “Power System Configuration & Monitoring – Methods” on page
71.

For information about the Smartpack2 Basic controller’s Earth Fault Detection
function, read topic “Earth Fault Detection” on page 109.

Block Diagram

Available Inputs and Outputs


Each Smartpack2 Basic controller is equipped with several inputs and outputs
that you may use for internal system monitoring and control purposes. The
following inputs and outputs are internally available for system implementation:
o 1 Voltage sense input
(for system voltage)
o 1 Battery Fuse Fail input
o 1 Load Fuse Fail input
o 1 Current sense input
o 3 Temperature Sense inputs
(for battery monitoring)
o 3 LVD outputs
(for controlling latching and non-latching contactors)

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For a complete sorted overview of available inputs and outputs, see “System
Inputs and Outputs - Overview” on page 214.

The Smartpack Controller - Overview


The Smartpack controller is a monitoring and control unit used as the vital nerve
center of the DC power plant. You operate the system from the elegant front
panel, using three front keys and the LCD-display. They represent the main
interface between you and the system.

You can also operate the system locally via a PC using Eltek’s PowerSuite
application, or remotely via modem, Ethernet and the Web. The module then
utilizes the USB- or RS-232 ports to interface with a local PC, SNMP or Web
adapters.
Read also topics about methods of accessing the controller “Networking the
Controller - Access Methods” on page 62, and methods of configuring the power
system “Power System Configuration & Monitoring – Methods” on page 71.

Block Diagram

Available Inputs and Outputs


Each Smartpack controller may be equipped with several inputs and outputs that
you may use for monitoring and control purposes. The following inputs and
outputs are available to the user:

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o 8 Battery Symmetry inputs
(4 on CON4 and 4 on CON3)
Read “Battery Symmetry Measurements” on page 161
o 2 Battery Current inputs
(1 on CON5 and 1 on CON3)
o 2 Battery Fuse Fail inputs
(1 on CON5 and 1 on CON3)
o 2 Temperature Sense inputs
(1 on CON4 and 1 on CON3)

o 1 Load Fuse Fail input (on CON5)

o 6 Configurable Digital inputs


(2 on CON1 and 4 on CON2)
o 6 Alarm Relay outputs
(2 on CON1 and 4 on CON2)
For a complete sorted overview of available inputs and outputs, see “System
Inputs and Outputs - Overview” on page 214.

Smartpack Hardware Options


The Smartpack is a scalable controller with modular design. It can be optimized
for different requirements by means of plug-in-kits. Various Smartpack
controller options are available.
 Smartpack Controller, Standard
(local monitoring features)
 Smartpack Controller, Ethernet
(remote system monitoring via Ethernet)
 Smartpack Controller, RS232 (front and rear access)
(remote system monitoring via modem)
 Smartpack Controller, Basic Slave
(as Standard, but front display, keys and internal power supply are not
implemented)
For more information about these Smartpack hardware options, read the “User
Guide Smartpack Monitoring and Control Unit”, doc. 350003.013.

Smartpack Menu Options


The Smartpack-based DC power system’s functionality is accessed via a network
of software menus and submenus, enabling you to configure and control the
whole power system.
The functionality is divided in two different hierarchical menu structures: the
User Options menus and the Service Options menus (password protected, only
authorized personnel have access to them).
Special, not so frequently used options -- such as calibration and adjustments --
are accessible in the Service Options sub-menus.
The examples below represent an overview of software menus and submenus
implemented in the Smartpack controller with 3.05 firmware.

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User Option
Example of the User Options software menus and submenus implemented in the
Smartpack controller with 3.05 firmware.

Service Options
Example of the Service Options software menus and submenus implemented in
the Smartpack controller with 3.05 firmware.

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The Compack Controller - Overview
The Compack controller is a DIN rail mounted monitoring and
control unit used in the Micropack DC power systems. The
controller is also used in larger Eltek’s Compack-based power
systems.
It monitors and controls the whole system, and implements several
network protocols for local and remote system configuration via

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web browser and existing network management system (NMS).
Using the UDP tunneling protocol, the powerful PowerSuite application may
also be used for system configuration from a local or remote Internet connected
personal computer.
You can easily connect the Compack controller to an Ethernet networked
computer, plugging a standard Ethernet cable to the RJ-45 socket on top of the
controller and to any available Ethernet socket on the network.
The Compack controller has the following LED indications:
 Alarm (red) indicates an alarm situation (major alarm)
 Warning (yellow) indicates an abnormal situation (minor alarm)
 “Power” (green) indicates that the power supply is ON or OFF
 Read also topics about methods of accessing the controller “Networking
the Controller - Access Methods” on page 62, and methods of
configuring the power system “Power System Configuration &
Monitoring – Methods” on page 71.

Block Diagram

Available Inputs and Outputs


The Compack controller’s I/O cables are connected to pluggable terminal blocks
located on the controller’s top. These connections are used for monitoring and
controlling the status of external equipment, using configurable inputs and
voltage-free alarm relays contacts.
The following inputs and outputs are available to the user:
o 3 Configurable Digital inputs
(Voltage and temperature measurements)
o 3 Alarm Relay outputs
(NC-C-NO)

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For a complete sorted overview of available inputs and outputs, see “System
Inputs and Outputs - Overview” on page 214.
For more information about the Compack controller, read the “User Guide
Compack Monitoring and Control Unit”, doc. 350011.013.

The Smartnode Control Unit - Overview


The Smartnode control unit is a CAN bus node that serves as a software protocol
translator module. It can be customized to enable the Smartpack controller to
communicate with third-party equipment using specific RS232 and RS485 serial
protocols.

RS232 cable
(to external equipment)

CAN bus
(twisted-pair CAT5 cable)
RS485 cable
(to external equipment)

Smartpack
controller
Smartnode
module

The Battery Monitor Control Unit - Overview


The Battery Monitor Control Unit is a CAN bus node that enables you to
decentralize and increase the number of battery symmetry measurements in your
DC power supply system. Also, it monitors the battery compartment temperature
using the built-in sensor.

For more information and connection details, refer to the “Installation Guide
Battery Monitor CAN node” (351507-033) or the system’s quick start guide.
Refer also to the PowerSuite Help, for symmetry configuration of Battery
Monitor Control Units.

Available Inputs and Outputs


Each Battery Monitor Control Unit may be equipped with several inputs and
outputs that you may use for monitoring and control purposes.
The following inputs and outputs are available to the user:
 4 Battery Symmetry Inputs
(for batteries)
 1 Battery Fuse Monitoring Configurable Input
(for battery fuse)
 1 Battery Current Sense Input
(for current shunts)
 1 Battery Temperature Sense Inputs
(temperature sensor embedded in the box)

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For a complete sorted overview of available inputs and outputs, see “System
Inputs and Outputs - Overview” on page 214.

The Load Monitor Control Unit - Overview


The Load Monitor Control Unit is a CAN bus node that enables you to
decentralize and increase the number of input fuse monitoring and current sense
signals in your DC power supply system.

The fuse monitoring inputs are suitable for monitoring a wide range of breakers
in both positive and negative DC distributions.

Available Inputs and Outputs


Each Load Monitor Control Unit may be equipped with several inputs and
outputs that you may use for monitoring and control purposes.
The following inputs and outputs are available to the user:
 8 Fuse Monitoring Configurable Inputs
(for load breakers and external equipment)
 8 Current Sense Inputs
(for load current shunts)

For a complete sorted overview of available inputs and outputs, see “System
Inputs and Outputs - Overview” on page 214.

The I/O Monitor Control Unit (T1) - Overview


Both the I/O Monitor (T1) and I/O Monitor3 (T3) CAN bus nodes enable you to
decentralize and increase the number of input monitoring and output controlling
signals in Eltek’s DC power supply systems.
Also, they can monitor and control the fan speed and compartment temperature
inside fan-cooled outdoor cabinets.
The I/O Monitor3 CAN Bus Node (T3) is equipped with the same number of
input and output signals as the I/O Monitor (T1), but it is specially developed for
solar hybrid power systems, with inputs for increased precision of analogue
measurements, intended to be used for fuel tank management, solar irradiation,
wind measurements, etc.

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Available Inputs and Outputs
 6 Configurable Inputs
(for door, fire, generator switches and other ext. equip.)
 6 Alarm Relay Outputs
(NC-C-NO; for external alarming purposes)
 2 OCab Temperature Sense Inputs
(for temperature sensors in Outdoor Cabinets)
 2 OCab Fan Speed Monitoring Inputs
(for tachometers in Outdoor Cabinets)
 2 OCab Fan Speed Control Outputs
(for fans in Outdoor Cabinets)

For a complete sorted overview of available inputs and outputs, see “System
Inputs and Outputs - Overview” on page 214.

Climate Control Signals ~ I/O Monitor (T1 and T3)


Both the I/O Monitor (T1) and I/O Monitor3 (T3) CAN bus nodes are equipped
with input and output signals to monitor and control the fan speed and
compartment temperature inside fan-cooled outdoor cabinets.
The two inputs “Temperature Sense 1” and “Temperature Sense 2” are
designed to be used with the AD590 series of temperature sensors, e.g. to
monitor the temperature inside fan-cooled outdoor cabinets.
The two inputs “Tachometer Input 1” and “Tachometer Input 2” are
developed to monitor the rotational speed of two individual fans. The fan speed
is displayed as a percentage of the maximum speed. In order to convert the
signal frequency on the tachometer inputs to the correct percentage speed, the
inputs must be configured with the number of pulses per revolution (ppr) and
with the maximum fan speed (rpm).
The two outputs “Speed Control Output 1” and “Speed Control Output 2” are
designed as Pulse-Width-Modulation (PWM) outputs, to individually control the
speed of two independent fans. The outputs can be configured to give a linear
control signal from 0V (0% fan speed) to 10V (100% fan speed).

Warning:
To prevent damaging the I/O Monitor’s Speed Control Outputs, do not

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connect clamping diodes directly on the fans’ control inputs. Also, the
input impedance of the fans’ control inputs must be 10K or greater.
Relays 5 and 6 have higher contacts rating, and are suitable for fan control and
other current demanding equipment. For example, they can be used for driving
external control relays for switching the fans ON/OFF, instead of using the
Speed Control Outputs.

Signal Differences ~ I/O Monitor (T1) vs I/O Monitor3 (T3)


The I/O Monitor3 CAN Bus Node (T3) is equipped with the same number of
input and output signals as the I/O Monitor (T1), but it is specially developed for
solar hybrid power systems, with inputs for increased precision of analogue
measurements, intended to be used for fuel tank management, solar irradiation,
wind measurements, etc.

Input I/O Monitor (T1) I/O Monitor3 (T3)


Type: NO/NC, Pull Up/Dn, Diode Matrix Type: NO/NC, Pull Up/Dn, Diode Matrix
1
Range: 0-75V (78mV resolution) Range: 0-75V (78mV resolution)
2
(same as input 1) (same as input 1)
Type: NO/NC
3
(same as input 1) Range: 0-10V (13mV resolution)
Type: NO/NC
4
(same as input 1) Range: 0-10V (13mV resolution)
Type: NO/NC
5
(same as input 1) Range: 0-10V (13mV resolution) OR 4-20mA (27µA resolution)
Type: NO/NC
6
(same as input 1) Range: 0-10V (13mV resolution) OR 4-20mA (27µA resolution)

The two inputs “Config. Input 5” and “Config. Input 6” are designed for
accurate analogue current measurements of fuel tank level, wind measurements,
etc. But they can also be used for voltage measurements.

The I/O Monitor2 Control Unit (T2) - Overview


The I/O Monitor2 CAN Bus Node (T2) is a generic, cost-effective module that
enables you to decentralize and increase the number of input monitoring and
output controlling signals in Eltek’s DC power supply systems.
Refer to guide 351509.033 for more description of the I/O Monitor2 CAN Bus
Node (T2).
Refer to guide 351503.033 for description of the I/O Monitor (T1, Outdoor) and
the I/O Monitor3 (T3, Solar Hybrid) CAN bus nodes.

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Also, the I/O Monitor2 is a required component in Smartpack2-based power
systems.

Available Inputs and Outputs


 6 Configurable Inputs
(for door, fire, generator switches and other ext. equip.)
 6 Alarm Relay Outputs
(NC-C-NO; for external alarming purposes)

For a complete sorted overview of available inputs and outputs, see “System
Inputs and Outputs - Overview” on page 214.

The I/O Monitor3 Control Unit (T3) - Overview


The I/O Monitor3 CAN Bus Node (T3) is equipped with the same number of
input and output signals as the I/O Monitor (T1), but it is specially developed for
solar hybrid power systems, with inputs for increased precision of analogue
measurements, intended to be used for fuel tank management, solar irradiation,
wind measurements, etc.
Read the topic “The I/O Monitor Control Unit (T1) - Overview” on page 226.

The Mains Monitor Control Unit - Overview


The AC Mains Monitor CAN Bus Node enables you to monitor the voltage,
current and frequency of each of the phases in the AC mains 3-phase-input of
your Eltek DC power supply system.

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The AC mains status is displayed via LEDs in the monitor’s front, and presented
in the controller’s display. You can configure the AC Mains Monitor to generate
warnings and alarms based on the measured parameters.
Also, using the browser in your computer, you can access the system’s
WebPower interface, and have remote access to the AC mains measured
parameters stored in the AC Mains Monitor’s Data Log.
Other logs, like the Mains Outage Log and the Energy Log, will keep track of
the total energy consumption and the consumption per phase. The log will
present the energy supplied by the mains input every hour, every day and every
week, as well as the maximum and minimum values. All the logs may be
downloaded to your computer.
The AC Mains Monitor three voltage sense inputs may measure AC phase
voltages up to 300VAC. The consumed energy calculations are based on a
maximum of 200A per phase.
The monitor’s three current sense inputs are compatible with either current
transducers or current transformers with a maximum signal output level of 4Vp-
p (1.4VAC). The AC Mains Monitor is also equipped with three +/-15V power
outputs to supply the external current transducers.
For monitoring of external devices, such as SPDs or similar, the AC Mains
Monitor has available 5 configurable digital inputs.
The AC Mains Monitor communicates with the power system’s controller via the
system CAN bus. The monitor is also equipped with an RS485 serial port for
communication with external equipment in customized applications.

Available Inputs and Outputs


 3 AC Voltage Sense Inputs
(for monitoring the voltage of AC mains phases)

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 3 AC Current Sense Input
(for monitoring the current of AC mains phases, via external current
transducers or current transformers)
 5 Configurable Inputs
(for SPD monitoring, generator switches and other external equipment)

For a complete sorted overview of available inputs and outputs, see “System
Inputs and Outputs - Overview” on page 214.

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Tutorials
Click on each tutorial topic, to learn about some useful concepts and features to
get you configuring your power system as quickly as possible.

How to Configure Alarm Output Groups


Goal:
This tutorial will show you how to configure one of the Alarm Output Groups
(AOG) that are usually unassigned from factory.
Read more about Alarm Output Groups (page 193), in the Functionality
Description section.

NOTICE: To edit Alarm Output Groups’ assignments, you have to be


logged in with the Service Access Level password.
Description:
In this tutorial, we want to create an Alarm Output Group with the name of
“Generator AOG”, and assign alarm relay outputs 1 and 2 to the group. We will
use the unassigned Alarm Group 8.
Start by clicking on the “Alarms Overview” button, on the toolbar; then click
on the “Outputs” tab, and finally select the “Smartpack 1” control unit, to
display the unit’s relay outputs.

To create the Alarm Output Group, perform the following steps:


1. Edit the group’s name by,
clicking on “Alarm Group 8”, on the first column, and change
it to “Generator AOG”
2. Assign the alarm relay outputs to the group by,
clicking (checked) on the Relay Output 1 and 2 check boxes,
on the same row as “Generator AOG”

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3. Save the assignment by,
clicking on the Apply and the OK buttons to save the
assignment

Now when an alarm monitor assigned to the “Generator AOG” Alarm Output
Group raises an alarm, the alarm relay outputs 1 and 2 will change from open to
close or vice versa.
For information about how to edit an alphanumeric field or a drop-down list,
refer to the Glossary section.

How to Configure Alarm Monitors & Programmable Inputs


Goal:
This tutorial will show you how to activate and configure an alarm monitor to
check the status of a programmable input, used to monitor an external AC
generator. When the AC generator supplies the DC power system, the alarm
monitor will limit the battery charging current and activate several alarm output
relays.
Read more about Alarm Monitors (page 189) and Alarm Output Groups (page
193), in the Functionality Description section.

NOTICE: To configure alarm monitors, you have to be logged in with


the Service Access Level password.
Description:
In this tutorial, we want to configure an alarm monitor for programmable input
“ProgInput 1.1”, to monitor when the AC supply is switched from AC Mains to
an external AC generator. Then, when the AC generator is feeding the DC power
system, the alarm monitor will limit the system’s battery charging current from
100A to 10A. It will also activate the “Generator AOG” Alarm Output Group
(alarm relays 1 and 2).

To configure the alarm monitor to function as described, you must perform the
following steps:
1. Configure the Alarm Output Group
2. Configure the Battery Charging Current Limitation
3. Configure the Alarm Monitor
For information about how to edit an alphanumeric field or a drop-down list,
refer to the Glossary section.
Continue with the tutorial’s “Step 1 - Configure the Alarm Output Group” on
page 234.

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Step 1 - Configure the Alarm Output Group
To name an Alarm Output Group as “Generator AOG” and configure it to
activate relay outputs 1 and 2, read the tutorial “How to Configure Alarm Output
Groups”, page 232.

Continue with the tutorial’s “Step 2 - Configure the Battery Charging Current
Limitation” on page 234.

Step 2 - Configure the Battery Charging Current Limitation


Double-click on the Battery icon in the Power Explorer pane. Click on the
“Configuration” tab (A), and on the “Current Limitation” tab (B), in the
middle of the dialog box.

1. Enter the Generator Feed charging current limit (C) by,


clicking on the Generator Feed “Current Limit Value (A)” text field, to
insert the cursor, and then typing <10>.

For information about how to edit an alphanumeric field, refer to the


Glossary section.
2. Activate the current limitation (D) by,
clicking on the “Activate” check box, to check it
3. Save the configuration (E) by,
clicking on the “Apply” button

You find more information about the Battery Charging Current Limitation (page
182), in the Functionality Description section.

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Continue with the tutorial’s “Step 3 - Configure the Alarm Monitor” on page
235.

Step 3 - Configure the Alarm Monitor


Double-click the Control Unit icon in the Power Explorer pane, and then click
on the “Input Handler” tab.

1. Open the alarm monitor (A) by,


clicking on the “ProgInput 1.1” link (A)
The alarm monitor’s dialog box “ProgInput 1.1” is displayed
2. Select the Battery Current Limit event (B) by,
clicking on the drop-down arrow (B), and selecting Battery Current
Limit from the list
3. Select the Generator AOG alarm group (C) by,
clicking on the drop-down arrow, and selecting Generator AOG from
the list
4. Activate the alarm monitor (D) by,
clicking on the Enable check box, to check it
5. Save the alarm monitor configuration (E) by:
-- Clicking on the Apply button (E)

6. Save the configuration (H) by,


clicking on the Apply button (H), and
close the “Control Unit 1” dialog box by clicking on its OK button

AND continue selecting the input’s activation pattern, as follows: (see


figure below)

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7. Click on the Configuration tab (a), and
8. Select the input’s activation pattern by:
clicking on the drop-down arrow (b), and select Normally Closed (The
external relay contacts are closed, and the relay coil energized, when
the AC Generator is not supplying the DC power system)
9. Click on the Apply (c) and the OK buttons

The “ProgInput 1.1” alarm monitor link is now active and in blue text.
For information about how to use the drop-down list, refer to the Glossary
section.
Now you have configured PowerSuite so that when the AC generator supplies
the DC power system, the alarm monitor will limit the battery charging current
and activate several alarm output relays.
Now you are finished with tutorial “How to Configure Alarm Monitors &
Programmable Inputs” on page 233.

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About Eltek
Eltek is a global leader in the development of DC power supply systems,
designed to meet the rapid growth within the industrial, solar and
telecommunication fields, as well as the increasingly stringent reliability
requirements.
www.eltek.com
Energy distribution in industrial, solar, telecommunication and data systems
technology require a guaranteed, uninterruptible power supply. To meet this
demand, Eltek makes in-depth investments in all types of scientific research,
technical development, and experimental mathematical modelling of thermal
characteristics of components and systems.

Compliance to International Standards


A modern power supply system must fulfil various international standards and
regulations, while meeting market requirements. Increased awareness of
Electromagnetic Compatibility (EMC), especially in Europe, has resulted in
Eltek’s investment in an EMC test laboratory. This laboratory not only ensures
that products comply with relevant standards, it is also utilised throughout
product development. The EMC test laboratory forms part of Eltek’s extensive
in-house test facility.

Forefront Telecom Power Products


Electronic equipment for data and telecommunications require supply voltages
generated from the mains, as well as from battery-assisted DC voltage. Intensive
development work has produced power supply systems designed to meet both
current and future power requirements, and the development of control and
alarm modules make our power supply systems a market leader. Programmed
functions monitor operating conditions, load and battery bank. Whenever a
problem is detected, the operator will be notified immediately, either via the
telephone network, or via Ethernet. Shutdowns can thus be avoided for critical
applications.
Eltek’s software expertise is constantly expanding remote communication
capabilities of systems, using standard network protocols.
Eltek accepts no responsibility for any damage or injury to the system, site or
personnel caused by drawings, instructions or procedures not prepared by Eltek.

Copyright - Eltek
Information in this document is subject to change without notice and does not
represent a commitment on the part of Eltek.

No part of this document may be reproduced or transmitted in any form or by


any means — electronic or mechanical, including photocopying and recording
— for any purpose without the explicit written permission of Eltek.

Copyright ©: Eltek, 2012

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238 356943.063_4v5a_2012-02 User Guide WebPower Help
Glossary of Terms

2AC Power Shelves


2AC Power Shelves (Dual AC feed: 2 AC inputs per shelf, each feeding 2
rectifiers)

4AC Power Shelves


4AC Power Shelves (Single AC feed: 4 AC inputs per shelf, each feeding 1
rectifier)

AC
Alternating current (AC) is the electric current whose magnitude and direction
vary cyclically with time.

AFC
Available Fault Current (AFC): The current that flows in a circuit if a short-
circuit of negligible impedance were to occur at a given point

Alarm Monitor
Alarm monitors are software modules used by the controller to measure system
internal and external input signals or logical states.
When an alarm monitor is enabled, it compares the measured parameter with
pre-programmed values or limits, and raises an alarm in the event of the
measured parameter reaching one of the limits.
When this event occurs, the alarm monitor stores the event in the Event Log,
initiates an internal action and activates an output group (AOG).
PowerSuite uses 3 types of alarm monitors:
Analogue Alarm Monitors (usually measure voltage or other analogue input
signals),
Numeric Alarm Monitors (count the number of AC phases, rectifiers or other
integers) and
Logical Alarm Monitors (report the state of relay contacts, open or close, or
other similar status)
Read topic Alarm Monitor in PowerSuite Help section, to find out how to
interact with alarm monitor dialogue boxes in PowerSuite.
Read more about Alarm Monitors (page 189) in the Functionality Description
section.

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Alarm Monitors
See Alarm monitor

Alarm Output Group


An Alarm Output Group (AOG) is a user defined software assignment that
consists of grouping together all the outputs -- alarm relay outputs and or
contactors (LVLD and LVBD); telephone numbers (Smartnode) -- that always
are activated at the same time.
In order to activate the alarm relay outputs, contactors (LVLD and LVBD) or
telephone numbers in the DC power supply system, you have to assign them to
output groups.
Output relay assignment and output relay mapping are similar terms, synonyms.
Read more about Alarm Output Groups (page 193) in the Functionality
Description section.

Alarm Output Groups


See Alarm Output Group

Alarm State
The state of a voltage output or the position of alarm relay contacts when the
output is NOT in normal condition (the output is activated).

Alphanumeric Field
In standard Windows interface, alphanumeric fields in dialogue boxes are areas
that contain text strings or numeric values that the user may change.
Do following to edit the text strings or numeric values in alphanumeric fields:
1. Click inside the field, to insert the cursor in the text or value.
Use your keyboard’s arrow keys to reposition the cursor
2. Use the keyboard’s standard editing keys (Delete, Backspace and
typing keys) to edit the text or value
Press the ESC key or click on the dialog box’s Cancel button or Close
 button, if you want to discard the edited changes.
3. Click on the Apply button, in the dialogue box, to save the changes
Accepting or Rejecting Entered Data
In standard dialog boxes, clicking on the Apply or the OK buttons will activate
the parameters and data you entered or selected in the box’s fields.
Clicking on the Cancel button or the Close button – the cross, in the dialog
box’s title bar – will close the dialog box, and all parameters and data you may
have selected in the box’s fields will be rejected.
Allowed range of values
If you enter values outside a field’s allowed range, a red balloon with an
exclamation mark will appear by the field.
Use the mouse to point at the exclamation mark, and a tool tips text box will
indicate the field’s allowed range.

Alphanumeric Fields
See Alphanumeric field

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Ampacity
Ampacity is the maximum amount of electrical current a conductor or device can
carry before sustaining immediate or progressive deterioration. Also described as
current rating or current-carrying capacity, ampacity is the RMS electric
current which a device can continuously carry while remaining within its
temperature rating.

Ampere-hours (Ah)
A measure of energy that is provided to or drawn from a battery. (A current of
one ampere for one hour equals 1Ah).

Amp-Hour Battery Rating


This is the common rating of a battery. Amp-hour rating of battery capacity is
calculated by multiplying the current (in amperes) by discharge time (in hours).
Amp-hour battery rating is commonly used when describing sealed lead acid
batteries used in Telecom and UPS systems.
For example: a battery which delivers 2 amperes for 20 hours would have a 40
amp-hour battery rating (2 * 20= 40).

Battery Block
Consist of two or more battery cells connected together. Usually, the battery
block consists of a “physical” battery pack, commonly called a “battery”.
Read more about Battery Functions (page 159) in the Functionality Description
section.

Battery Boost Charging


Battery Boost Charging or Equalized Charging is a fast charge technique used to
reduce recharge time for the batteries and equalize the voltage between
individual cells.
The boost charging voltage should always be higher than the float voltage and
lower than the OVP voltage.
If a reduction in recharge time is required, starting boost charging will increase
the charge voltage and current.
Read more about Battery Functions (page 159) in the Functionality Description
section.

Battery Capacity
By accepted convention worldwide, it is described in "AMPERE HOUR" at the
10-hour rate C10 when discharged at 25°C.
i.e.: a battery is 200 Ah at C10, that is the battery will deliver 20 amps current
for 10 hours to a cut off voltage of for example 1.80 volts per cell.
Battery capacity is affected by the discharge rate, end-voltage, temperature and
age.
Read more about Battery Functions (page 159) in the Functionality Description
section.

Battery Cell
An electrochemical system that converts chemical energy into electrical energy.

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Read more about Battery Functions (page 159) in the Functionality Description
section.

Battery Cut-off Voltage


Battery Cut-off Voltage is the volts-per-cell to which a battery may be
discharged safely to maximize battery life.
This data is specified according to the actual discharge load and run time. As a
rule of thumb, high amp loads and short run times will tolerate a lower cut off
voltage, whereas a low amps long run time discharge will require a higher cut off
voltage.
Read more about Battery Functions (page 159) in the Functionality Description
section.

Battery Cycle
A full charge followed by a full discharge (or the other way around). Cycle life is
measured by the amount of times a battery may be charged and discharged.
Every time a battery is charged and discharged, it uses one cycle. Cycle life is
very important in battery applications such as laptop batteries and emergency
light batteries. A NiCad battery has a cycle life of 500-1000 or more cycles.
Read more about Battery Functions (page 159) in the Functionality Description
section.

Battery Definition Table


It is also called Discharge Table, which indicates a battery’s constant current
discharge performance data.
A battery model for Telecom applications can be selected by referring to a
constant current discharge table for a specific period of time, to a specified end-
of-discharge voltage and temperature.

Battery Discharge Characteristic


The discharge capacity of a lead acid battery varies, and is dependant on the
discharge current.
A battery could use a rate at the 10 hour rate. i.e. the capacity of the battery at 10
hours discharged to an end voltage of 1.80 Vpc (volts per cell) at a temperature
of 25°C.

Battery Float Voltage


A constant voltage applied to a battery to maintain the battery capacity.
Read more about Battery Functions (page 159) in the Functionality Description
section.

Boost Mode
Boost Mode is one of the PowerSuite’s operation modes, where the rectifiers
charge the batteries much faster than while in Float Mode.

Boost Voltage
Indicates the output voltage during fast battery recharge (battery boost charging).
Increased charge voltage will reduce the required recharge time.

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Branch Circuit
A branch circuit consists of the conductors and components following the last
overcurrent protective device protecting a load.
Branch Circuit Protection: Overcurrent protection with an ampere rating
selected to protect the branch circuit.
Branch Circuit Protective Device: A fuse or circuit breaker that has been
evaluated to a safety standard for providing overcurrent protection.
Supplementary Protection: A device, typically either a supplementary fuse or a
supplementary protector, intended to provide additional protection subsequent to
branch circuit protection. This device has not been evaluated for providing
branch circuit protection. The purpose of supplementary protection is to provide
additional protection for a given piece of electrical equipment - it does not serve
as branch circuit protection. Supplementary protection can be provided by fuse
(rated as supplementary protection) or by a supplementary protector.
Supplementary Protector: A manually resettable device designed to open the
circuit automatically on a pre-determined value of time versus current or voltage,
within an appliance or other electrical equipment. It may also be provided with
manual means for opening or closing the circuit. A supplementary protector’s
primary function is to protect equipment. Supplementary protectors can be
applied at 100% of the rated current values, in contrast with branch circuit
breaker which are applied at 80% of the rated current value, unless marked
differently on the device.

Browser
Short for Web browser, a software application used to locate and display Web
pages. The two most popular browsers are Microsoft Internet Explorer and
Mozilla Firefox. Both of these are graphical browsers, meaning that they can
display graphics as well as text. In addition, most modern browsers can present
multimedia information, including sound and video, though they require plug-ins
for some formats.
The WebPower firmware is tested and approved for MS Windows with the latest
versions of the following Web browsers: Microsoft Internet Explorer and
Mozilla Firefox. Other browsers and operating systems may also be used, though
faultless behavior cannot be guaranteed.

CAN Bus
Controller Area Network (CAN or CAN bus) is a serial protocol utilized for
communication between Eltek’s rectifiers, controllers and other control units.
The CAN bus standard was originally designed to allow microcontrollers and
devices to communicate with each other without a host computer.
The CAN specification defines the Data Link Layer, while ISO 11898 defines
the Physical Layer.
The CAN bus is a 2-wire interface running over either a Shielded Twisted Pair
(STP), Un-shielded Twisted Pair (UTP), or Ribbon cable. Each node uses a Male
9-pin D connector.

Capacity
The electrical energy content of a battery as expressed in ampere-hours (Ah).
Capacity is the total number of ampere-hours or watt-hours that can be
withdrawn from a fully charged cell or battery under specific condition of
discharge.

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The capacity is measured by observing the time it takes to discharge a battery at
a constant current until a specified cut-off voltage is reached. This capacity in Ah
indicates how good the battery condition is.

See also “_d2h_bmk__Ref228001623_106” on page Error! Bookmark not


defined.

CEC
Canadian Electric Code (CEC), in Canada

Cell mismatch
Cells within a battery pack containing different capacity and voltage levels.

Cell reversal
The stronger cells of a battery (several cells connected in series) impose a
voltage of reverse polarity across a weaker cell during a deep discharge.

Charge
The process of replenishing or replacing the electrical charge in a rechargeable
cell or battery.

Circuit Breaker
A circuit breaker is an automatically operated electrical switch designed to
protect an electrical circuit from damage caused by overload or short circuit.
Its basic function is to detect a fault condition and, by interrupting continuity, to
immediately discontinue electrical flow. Unlike a fuse, which operates once and
then has to be replaced, a circuit breaker can be reset (either manually or
automatically) to resume normal operation.

Compack
A versatile microprocessor based controller for monitoring Micropack DC power
supply systems. The controller is designed for DIN rail mounting.

Control Unit
See Control Units.

Control Units
The control system -- in Eltek DC power systems – consists of control units or
hardware devices connected to the system’s CAN bus.
Several types of control units may be connected, such as:
 Smartpack2 Master controllers
 Smartpack2 Basic controllers
 Smartpack controllers
 Compack controllers

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 Smartnode control units
 Battery Monitor units
 Load Monitor units
 I/O Monitor units
 I/O Monitor2 units
 Mains Monitor units
 Other control units or CAN nodes

Controller
A generic expression for one of the power system’s microcontrollers:
Smartpack2 Master, Smartpack2 Basic, Smartpack or Compack controllers.

Controllers
See Controller

C-rate
Unit by which charge and discharge times are scaled. A battery rated at
1000mAh provides 1000mA for one hour if discharged at 1C. A discharge of 1C
draws a current equal to the rated capacity. The same battery discharged at 0.5C
would provide 500mA for two hours.

Critical Condition
A DC power system’s state caused when one or several serious circumstances
occur. Usually, the DC power supply system is in critical condition when the
battery bank is the only supply source (negative battery current).
Using PowerSuite, you can configure which circumstances (monitors in alarm)
the DC power system has to encounter for the system to be in critical condition.

Crossover Cable
An Ethernet crossover cable is a type of Ethernet cable used to connect
computing devices together directly where they would normally be connected
via a network switch, hub or router, such as directly connecting two personal
computers via their network adapters.
The 10BASE-T and 100BASE-TX Ethernet standards use one wire pair for
transmission in each direction. The Tx+ line from each device connects to the tip
conductor, and the Tx- line is connected to the ring. This requires that the
transmit pair of each device be connected to the receive pair of the device on the
other end. When a terminal device is connected to a switch or hub, this crossover
is done internally in the switch or hub. A standard straight through cable is used
for this purpose where each pin of the connector on one end is connected to the
corresponding pin on the other connector.

Current-limiting chargers
A charger that keeps the charge current constant during the charge process but
allows the voltage to fluctuate.

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Cycle life
The number of cycles a battery provides before it is no longer usable. (A battery
is considered non-usable if its nominal capacity falls below 60 to 80 percent).
A battery cycle is one complete discharge and recharge cycle. It is usually
considered to be discharging from 100% to 20% of full charge (80% DOD or
conversely 20% SOC), and then back to 100%.
Battery life is directly related to how deep the battery is cycled each time. If a
battery is discharged to 50% DOD every day, it will last about twice as long as if
it is cycled to 80% DOD. If cycled only 10% DOD, it will last about 5 times as
long as one cycled to 50%.
The State of Health, SOH, is a "measurement" that reflects the general
condition of a battery and its ability to deliver the specified performance
compared with a full charged battery. It takes into account such factors as charge
acceptance, internal resistance, voltage and self-discharge.
During the lifetime of a battery, its performance or "health" tends to deteriorate
gradually due to irreversible physical and chemical changes which take place
with usage and with age until eventually the battery is no longer usable or dead.
The SOH is an indication of the point which has been reached in the life cycle of
the battery and a measure of its condition relative to a full charged battery.
The system battery’s quality and total capacity (SOH) are measured by alarm
monitors “BatteryQuality” and “BatteryTotCap”. These alarm monitors are used
when battery testing against the “Current Ref 1” parameters in the battery
definition tables. Alarm monitor “BatteryUsedCap” measures the DOD.

DC
Direct current (DC) is the constant flow of electric charge with constant polarity.
The electric charges flow in the same direction, distinguishing it from alternating
current (AC)

DC Power Supply Systems


Eltek’s modern ranges of DC power supply systems using the Smartpack2, the
Smartpack and or the Compack as system controllers. The ranges cover
integrated, cabinetized and outdoor system solutions.
The Smartpack2-based systems’ building blocks consist of the Smartpack2
Master controller, the Smartpack2 Basic controller, the I/O Monitor2 unit and
Flatpack2 rectifiers as their building blocks.
The Smartpack-based systems use the Smartpack controller and Minipack
rectifiers, Flatpack2 rectifiers or Powerpack three-phase rectifier modules as
their building blocks.
The Compack-based systems use the Compack controller, Micropack rectifiers
and Battery and Load Distribution modules as their building blocks.
In addition to these modules, the systems incorporate AC distribution for the
rectifier inputs and DC distribution, batteries, LVD options, etc.
All the Micropack building blocks are designed for DIN rail mounting.

DC Power System
See DC Power Supply Systems

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DC Power Systems
See DC Power Supply Systems

Delta Voltage
Delta voltage is an absolute calculated value that represents how well balanced
the battery blocks that form a string are. PowerSuite uses this expression when
calculating battery symmetry.
Delta voltage (Vdelta) is the difference between the calculated and the measured
voltages, e.g. (Vbattery / 2) - Vmeasured = | Vdelta |
A Delta voltage of 0V indicates a completely balanced battery string.

DHCP
Dynamic Host Configuration Protocol (DHCP) is a network application protocol
used by devices (DHCP clients) to obtain configuration information for
operation in an Internet Protocol network. This protocol reduces system
administration workload, allowing devices to be added to the network with little
or no manual intervention.

DOD
Depth of Discharge; See Cycle life

Drop-down List
In standard Windows interface, a drop-down list in a dialogue box is a field
containing a down-arrow button at the field’s right side, which displays a list of
text strings or numeric values that the user may select from.
When the list is up, the field displays the selected value.
Do following to select values form the drop-down list:
1. Click on the down-arrow button, to display the list with available
values
2. If the list is longer than displayed, click on the list’s scroll bar buttons
(up or down buttons) to find the value you want to select
3. Click on the value you want to select.
The drop-down list disappears and the selected value is displayed
Accepting or Rejecting Entered Data
In standard dialog boxes, clicking on the Apply or the OK buttons will activate
the parameters and data you entered or selected in the box’s fields.
Clicking on the Cancel button or the Close button – the cross, in the dialog
box’s title bar – will close the dialog box, and all parameters and data you may
have selected in the box’s fields will be rejected.

Drop-down Lists
See Drop-down List

Earthing System
In electricity supply networks, an earthing system defines the electrical
potential of the conductors relative to that of the Earth's conductive surface.

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The choice of earthing system has implications for the safety and
electromagnetic compatibility of the power supply. Regulations for earthing
(grounding) systems vary considerably among different countries.
A protective earth (PE) connection ensures that all exposed conductive
surfaces are at the same electrical potential as the surface of the Earth, to
avoid the risk of electrical shock if a person touches a device in which an
insulation fault has occurred. It ensures that -- in the case of an insulation fault (a
"short circuit")-- a very high current flows, thus triggering an over-current
protection device (fuse, circuit breaker) that disconnects the power supply.
A functional earth connection serves a purpose other than providing protection
against electrical shock. In contrast to a protective earth connection, a functional
earth connection may carry a current during the normal operation of a device.
Functional earth connections may be required by devices such as surge
suppression and electromagnetic interference filters, some types of antennas and
various measurement instruments. Generally the protective earth is also used as a
functional earth, though this requires care in some situations

Eltek
Eltek is a global corporation that secures worldwide communication by
providing critical power solutions for telecom infrastructure, as well as for
industrial and solar applications.

Eltek Network Utility


Simple Windows-based utility program (EVIPSetup.exe) that needs no software
installation
It is used to display the controller’s network parameters, when connected to an
Ethernet LAN.
Also, it enables changing the controller’s IP address, configuring the controller
via a standard Web browser and upgrading the controller’s firmware.

End-of-Discharge Voltage
The voltage point to which a battery can be discharged is a function of the
discharge rate. The Recommended End-Voltage Point (REVP) is the voltage at
which a battery should be disconnected from the load.
Discharging the battery below the REVP, or leaving the battery connected to a
load in a discharged state will “over-discharge” the battery, and may impair its
ability to accept charge.

Energy
Voltage multiplied by current expressed in watts.

Equalizing Charge
With time, the charge levels of individual cells of a large battery tend to become
slightly unbalanced. The equalizing charge applies an elevated charge voltage
for a few hours to balance the cells. Used mainly for large lead acid cells.

Ethernet
Local Area Network technology. Ethernet provides data transfer using a
baseband (single-channel) communication technique. Ethernet uses carrier sense

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multiple access collision detection (CSMA/CD) that prevents network failures
when two devices attempt to access the network at the same time. A 10/100
Ethernet port supports 10BASE-T and 100BASE-TX.
See also Ethernet, more…

Ethernet, more…
Ethernet is a large, diverse family of frame-based computer networking
technologies that operates at many speeds for local area networks (LANs).
It defines a number of wiring and signaling standards for the physical layer,
through means of network access at the Media Access Control (MAC)/Data Link
Layer, and a common addressing format.
Ethernet has been standardized as IEEE 802.3. The combination of the twisted
pair versions of Ethernet for connecting end systems to the network with the
fiber optic versions for site backbones become the most widespread wired LAN
technology in use from the 1990s to the present, largely replacing competing
LAN standards such as coaxial cable Ethernet, token ring, FDDI, and ARCNET.
In recent years, Wi-Fi, the wireless LAN standardized by IEEE 802.11, has been
used instead of Ethernet for many home and small office networks and in
addition to Ethernet in larger installations.

Event
See Events

Events
In Eltek DC power systems, events are system internal actions used by the
controller’s alarm monitors.
Alarm monitors measure system internal and external input signals or logical
states, and compare the measured parameter with pre-programmed values or
limits. The alarm monitors raise an alarm in the event of the measured
parameter reaching one of the limits.

EVIPSetup.exe
See Eltek Network Utility Program

Firmware
Firmware is software stored permanently on ROM or PROM chips. It can also be
electrically erased and reprogrammed (flashed) when stored in EEPROM chips.

Flatpack
Eltek’s range of Flatpack rectifiers used in Flatpack DC power supply systems.
The systems use the MCU controller and Flatpack rectifiers as their building
blocks. Though the range has been installed worldwide in a variety of system
solutions, and it is now replaced by the compact Flatpack2 range.

Flatpack2
Eltek’s modern of Flatpack2 rectifiers used in Flatpack2 DC power supply
systems. In addition to Flatpack2 rectifiers, the systems use the Smartpack2
Master and Smartpack2 Basic controllers or the Smartpack controller as their

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building blocks. The range covers integrated, cabinetized and outdoor system
solutions.

Float charge
Similar to trickle charge. Compensates for the self-discharge on a lead acid
battery.

Float Mode
Float Mode is one of the PowerSuite’s operation modes, where the rectifiers
charge the batteries enough to compensate for self-discharging.

FTP Server
Trivial File Transfer Protocol Server (TFTP). A host to provide services
according to TFTP; a TCP/IP standard protocol for file transfer with minimal
capability and overhead depending on UDP for ts datagram delivery service.

Generator
An engine-generator is the combination of an electrical generator and an engine
(prime mover) mounted together to form a single piece of equipment. This
combination is also called an engine-generator set or a gen-set. In many
contexts, the engine is taken for granted and the combined unit is simply called a
generator.

Gen-Set
See generator

GUI
GUI is pronounced GOO-ee, and is an acronym for Graphical User Interface.
Usually it is a program interface that takes advantage of the computer's graphics
capabilities to make the program easier to use, such as the WebPower browser-
based interface or the PowerSuite Windows application or the graphical menus
in the Smartpack2 Master controller.
Well-designed graphical user interfaces can free the user from learning complex
command languages. On the other hand, many users find that they work more
effectively with a command-driven interface, especially if they already know the
command language.

HTTP
Hypertext Transfer Protocol (HTTP) is a communications protocol for the
transfer of information on intranets and the World Wide Web. Its original
purpose was to provide a way to publish and retrieve hypertext pages over the
Internet.

HUB
A common connection point for devices in a network. Hubs are commonly used
to connect segments of a LAN. A hub contains multiple ports. When a packet
arrives at one port, it is copied to the other ports so that all segments of the LAN
can see all packets.

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I/O
Short for Input /Output. The term I/O is used to describe any program, operation
or device that transfers data to or from a computer and to or from a peripheral
device. Every transfer is an output from one device and an input into another.

IEC
The International Electrotechnical Commission (IEC) is a leading organization
that prepares and publishes International Standards for all electrical, electronic
and related technologies. The most familiar guiding organization in Europe;
based in Switzerland.

InstallShield Wizard
A graphical screen interface that guides you through the steps required to install
a Windows based software application, such as PowerSuite.
InstallShield for Windows Installer by InstallShield Software Corporation.
The InstallShield Software Corporation creates products that distribute and
manage digital content by using packaged applications.

IP Address
The Internet Protocol Address
IP version 4 addresses (IPv4) uses 32-bit (4-byte) addresses, which limits the
address space to 4,294,967,296 possible unique addresses. However, IPv4
reserves some addresses for special purposes such as private networks (~18
million addresses) or multicast addresses (~270 million addresses).
IPv4 addresses are usually represented in dot-decimal notation (four numbers,
each ranging from 0 to 255, separated by dots, e.g. 208.77.188.166). Each part
represents 8 bits of the address, and is therefore called an octet.

IT
I= isolation; T= earth
See also IEC Earthing System

LAN
Local Area Network
A local area network is a computer network covering a small physical area, like
a home, office, or small group of buildings, such as a school, or an airport.
Current LANs are most likely to be based on Ethernet technology.

Latching Contactor
Magnetically latching contactor
The coil of latching contactors is not energized in any state. They change state
from open to close, or vice versa, when a reversed pulse voltage is applied to its
coil.

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Latching Contactors
See Latching Contactor

Local Area Network


A local area network is a computer network covering a small geographic area,
like a home, office, or group of buildings.
Current LANs are most likely to be based on switched IEEE 802.3 Ethernet
technology, running at 10, 100 or 1,000 Mbit/s, or on IEEE 802.11 Wi-Fi
technology.
Each node or computer in the LAN has its own computing power but it can also
access other devices on the LAN subject to the permissions it has been allowed.
These could include data, processing power, and the ability to communicate or
chat with other users in the network.

LVBD
Low Voltage Battery Disconnect contactor
System internal latching contactor that disconnects the battery bank from the
load, when a certain voltage limit is reached or other battery critical events
occur.

LVD
Low Voltage Disconnect contactor
System internal latching contactor that disconnects the batteries from the load or
the output power from non-priority load, when a certain voltage limit is reached
or a certain event occurs.

LVLD
Low Voltage Load Disconnect contactor
System internal latching contactor that disconnects the output power from non-
priority load, when a certain voltage limit is reached or the mains input fails or
other events occur.

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MAC Address
Media Access Control Address
Every Ethernet network card has a unique 48-bit serial number called a MAC
address, which is stored in ROM carried on the card. Every computer on an
Ethernet network must have a card with a unique MAC address. Normally it is
safe to assume that no two network cards will share the same address, because
card vendors purchase blocks of addresses from the Institute of Electrical and
Electronics Engineers (IEEE) and assign a unique address to each card at the
time of manufacture.

MCB
Miniature Circuit Breaker (MCB)
Originally this term was for a product that met the requirements of IEC 60 898
or IEC 60 947-2, was DIN rail mounted and generally no wider than 25 mm per
pole.
Today MCBs may also refer to devices that also meet North American standards
such as UL 489, UL 1077, CSA 22.2 No. 5 and No. 235.

MIB
Management Information Base, a database of objects that can be monitored by a
network management system. SNMP uses standardized MIB formats that allows
any SNMP tools to monitor any device defined by a MIB

Micropack
Eltek’s modern range Micropack rectifiers used in Micropack DC power supply
systems. The systems use the Compack controller, Micropack rectifiers, Battery
Distribution Base and Load Distribution Bases as their building blocks. All units
are designed for DIN rail mounting.
The range covers low power solutions in telecom and industrial applications.

Mini Hub
A common connection point for devices in a network. Hubs are commonly used
to connect segments of a LAN. A hub contains multiple ports. When a packet
arrives at one port, it is copied to the other ports so that all segments of the LAN
can see all packets

Minipack
Eltek’s range of Minipack rectifiers used in Minipack DC power supply systems.
The systems use either the Smartpack or the Compack controllers and Minipack
rectifiers as their building blocks.
Minipack systems implement a unique system design with extractable system
shelf for easy access and fast installation. Complete 1U high systems offer up to
1.6kW DC output power, while 2U high systems deliver up to 4.8kW.

Modem
A modem (from modulate and demodulate) is a device that modulates an analog
carrier signal to encode digital information, and also demodulates such a carrier
signal to decode the transmitted information.

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NC-C-NO
Acronym for Normally Closed, Common and Normally Open. The expression
refers to the position of 3 relay contacts, when the relay coil is de-energized.
When the relay coil is energized, the NC-C contacts open, and the C-NO
contacts close.

NEC
National Electric Code (NEC), in the USA, guide electricians in the proper
installation of electrical equipment, and defines among other things the specific
requirements for circuit protection.
Circuit protection is required to prevent fires from occurring, due to overcurrent
faults or short-circuits.

Negative DC Distribution
It is usually implemented in 48V and 60V DC power supply systems, which
have the DC distribution on the negative output (-48VDC or -60VDC), and
the positive on a Common Positive DC Output Rail (0V).

NFPA
National Fire Protection Association (NFPA) in the USA

NIC
Network Interface Controller.
A network card, network adapter, network interface controller, network interface
card, or LAN adapter is a computer hardware component designed to allow
computers to communicate over a computer network. It is both an OSI layer 1
(physical layer) and layer 2 (data link layer) device, as it provides physical
access to a networking medium and provides a low-level addressing system
through the use of MAC addresses. It allows users to connect to each other either
by using cables or wirelessly.

NMS
Network Management Station -An SNMP Manager application which interfaces
with the SNMP Agent and provides communication capabilities through
standard SNMP messaging commands (SET, GET). The NMS also serves to
collect SNMP TRAP events.
A Network Management System (NMS) is a combination of hardware and
software used to monitor and administer a network.

NO-C-NC
Acronym for Normally Open, Common and Normally Closed. The expression
refers to the position of 3 relay contacts, when the relay coil is de-energized.
When the relay coil is energized, the NO-C contacts close, and the C-NC
contacts open.

Nominal voltage
The cell voltage that is accepted as an industrial standard.

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Non-Priority Load
Telecom equipment or similar supplied from the DC power system’s load output
circuits. The equipment’s continuous operation is NOT essential, and has low
backup priority during Mains outages.
Generally, the DC power system temporally stops supplying this equipment
during a system critical condition, or when the equipment’s backup leasing time
has expired.

Normal Condition
A DC power system’s state when no serious circumstances occur. Usually, the
DC power supply system is in normal condition when no critical condition
occurs.

Normal State
The state of a voltage output or the position of alarm relay contacts when the
output is in normal condition (not activated).

Overcharge
Charging a battery after it reaches full charge. On overcharge, the battery can no
longer absorb charge and the battery heats up.

Overcurrent
The National Electrical Code (NEC) defines overcurrent as any current in excess
of the rated current of equipment or the ampacity of a conductor. It may result
from overload, short-circuit, or ground fault.

OVP
Over Voltage Protection

OVS
Over Voltage Shutdown
When the output voltage of a malfunctioning rectifier reaches a certain limit, the
system automatically shuts down to prevent damages.

pComm
RS232 serial protocol used by Eltek’s controllers for communication with
computers, modems, WebPower adapters and other equipment.

Pop-up
A window that suddenly appears (pops up) when you select an option with a
mouse or press a special function key. Usually, the pop-up window contains a
menu of commands and stays on the screen only until you select one of the
commands. It then disappears. A special kind of pop-up window is a pull-down
menu, which appears just below the item you selected, as if you had pulled it
down.

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Positive DC Distribution
It is usually implemented in 24V DC power supply systems, which have the DC
distribution on the positive output (24VDC), and the negative on a Common
Negative DC Output Rail (0V).

Powerpack
Eltek’s modern range of Powerpack three-phase rectifiers used in Powerpack DC
power supply systems. The systems use the Smartpack controller and large
Powerpack three-phase rectifier modules as their building blocks.

PowerSuite
Advanced PC application used to configure and operate Micropack, Minipack,
Flatpack2 and Powerpack DC power supply systems. The program is to be run
on computers using the MS Windows operating systems.

Priority Load
Very important telecom equipment or similar supplied from the DC power
system’s load output circuits. The equipment’s continuous operation is essential
and has high backup priority during Mains outages.

PSS
Power Supply System

RCD
Residual Current Device
They are simple fittings designed to help prevent electric shock and other
accidents due to faulty electrical appliances or wiring.
An RCD can detect changes in the proper flow of electric current (when a flex or
cable is cut, for instance, or an electrical tool malfunctions). Within milliseconds
of this happening, the RCD automatically disconnects the power supply to the
equipment before further damage can be done.

REVP
Recommended End-Voltage Point. Read also “_d2h_bmk__Ref228001673_106”
on page Error! Bookmark not defined.

RJ-45
Short for Registered Jack-45, an eight-wire connector used commonly to connect
computers onto local area networks (LAN), especially Ethernets. RJ-45
connectors look similar to the ubiquitous RJ-11 connectors used for connecting
telephone equipment, but they are somewhat wider.

RS232
Serial communication bus or communication port
Serial data port that allows for connection of data devices in accordance with
EIA standards

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RS485
Serial communication bus or communication port

Shunt
A current shunt is usually a resistor of accurately-known very small resistance
that allows the measurement of current values too large to be directly measured
by a particular ammeter.
The current shunt is placed in series with the load, so that nearly all of the
current to be measured will flow through it. The voltage drop across the shunt is
proportional to the current flowing through it, and since its resistance is known, a
millivolt meter connected across the shunt can be scaled to directly read the
current value.
Shunts are rated by maximum current and voltage drop at that current, for
example, a 500A/75mV shunt would have a resistance of 0.15 milliohms, a
maximum allowable current of 500 amps and at that current the voltage drop
would be 75 millivolts.
By convention, most shunts are designed to drop 75mV when operating at their
full rated current and most "ammeters" are actually designed as voltmeters that
reach full-scale deflection at 75mV.

Smartpack
A versatile microprocessor-based controller used for monitoring Minipack,
Flatpack2 and Powerpack DC power supply systems in a network.

Smartpack2
A modular, microprocessor-based control system used in modern Flatpack2 DC
power supply systems in a network.
The control system is distributed between the Smartpack2 Master controller, the
Smartpack2 Basic controller and the I/O Monitor2 control unit.

SNMP
Simple Network Management Protocol, a set of protocols for managing complex
networks. The first versions of SNMP were developed in the early 80s. SNMP
works by sending messages, called protocol data units (PDUs), to different parts
of a network. SNMP-compliant devices, called agents, store data about
themselves in Management Information Bases (MIBs) and return this data to the
SNMP requesters.

SNMP Agent
An SNMP-compliant device that stores data about itself in Management
Information Bases (MIBs) and return this data to the SNMP requesters.

SOC
State of Charge; See Cycle life

Software
Software are programs for directing the operation of computers,
microprocessors, controllers, etc. or for processing electronic data.

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SOH
State of Health; See Cycle life

SPD
Surge Protection Device
A surge protector (or surge suppressor) is an appliance designed to protect
electrical devices from voltage spikes. A surge protector attempts to regulate the
voltage supplied to an electric device by either blocking or by shorting to ground
voltages above a safe threshold.

Strapping
Storage tank calibration is also known as Tank Strapping. Consists of
measurement of the tank geometry and calculation of capacity tables or
strapping tables, which provide conversion from depth of product, in linear
units of measurement, to volume of contents.

TCP/IP
Transmission Control Protocol/Internet Protocol
A protocol suite used by more than 15 million users with a UNIX association
and widely used to link computers of different kinds.
The Internet Protocol Suite (commonly known as TCP/IP) is the set of
communications protocols used for the Internet and other similar networks. It is
named from two of the most important protocols in it: the Transmission Control
Protocol (TCP) and the Internet Protocol (IP), which were the first two
networking protocols defined in this standard.

Test Mode
Test Mode is one of the PowerSuite’s operation modes, where the system
controller is performing a specific preprogrammed test of the battery bank.

The Cycle
A process consisting of a single charge and discharge of a rechargeable battery.

TN
T= earth (Latin: terra); N= neutral
See also IEC Earthing System

Trickle charge
Maintenance charge to compensate for the battery's self-discharge.

TT
T= earth (Latin: terra); T= earth
See also IEC Earthing System

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Tunnelling Protocol
The term tunnelling protocol is used to describe when one network protocol
called the payload protocol is encapsulated within a different delivery protocol.

UDP
The User Datagram Protocol (UDP) is one of the core members of the Internet
Protocol Suite, the set of network protocols used for the Internet. With UDP,
computer applications can send messages, sometimes known as datagrams, to
other hosts on an Internet Protocol (IP) network without requiring prior
communications to set up special transmission channels or data paths. UDP is
sometimes called the Universal Datagram Protocol.

UL
Underwriters Laboratories Inc. (UL) is an independent product safety
certification organization. Established in 1894, the company has its headquarters
in Northbrook, Illinois, USA. UL develops standards and test procedures for
products, materials, components, assemblies, tools and equipment, chiefly
dealing with product safety.

URL
URL is an abbreviation of Uniform Resource Locator, the global address of
documents and other resources on the World Wide Web.
The first part of the address is called a protocol identifier (ftp, http, etc.) and it
indicates what protocol to use. The second part is called a resource name and it
specifies the IP address or the domain name where the resource is located. The
protocol identifier and the resource name are separated by a colon and two
forward slashes. For example: ftp://sw.eltek.com/powersuite.exe and
http://www.eltek.com/index.html

USB
Universal Serial Bus is a serial bus standard to interface devices to a host
computer. USB was designed to allow many peripherals to be connected using a
single standardized interface socket and to improve plug and play capabilities by
allowing hot swapping, that is, by allowing devices to be connected and
disconnected without rebooting the computer or turning off the device. Other
convenient features include providing power to low-consumption devices
without the need for an external power supply and allowing many devices to be
used without requiring manufacturer specific, individual device drivers to be
installed.

VPN
A virtual private network (VPN) is a computer network in which some of the
links between nodes are carried by open connections or virtual circuits in some
larger network (e.g., the Internet) as opposed to running across a single private
network. The link-layer protocols of the virtual network are said to be tunnelled
through the larger network. One common application is secure communications
through the public Internet, but a VPN need not have explicit security features,
such as authentication or content encryption. VPNs, for example, can be used to
separate the traffic of different user communities over an underlying network
with strong security features.

User Guide WebPower Help 356943.063_4v5a_2012-02 259


WAN
Wide Area Network is a computer network that covers a broad area (i.e., any
network whose communications links cross metropolitan, regional, or national
boundaries [1]). Less formally, a WAN is a network that uses routers and public
communications links [1]. Contrast with personal area networks (PANs), local
area networks (LANs), campus area networks (CANs), or metropolitan area
networks (MANs) are usually limited to a room, building, campus or specific
metropolitan area (e.g., a city) respectively. The largest and most well-known
example of a WAN is the Internet.

WebPower
A common name for the firmware installed in Eltek’s controllers – Smartpack2
Master, Compack and Smartpack, web option – and in the external WebPower
adapter module. The firmware provides a communication protocol translator, a
physical layer conversion and Web server software.
WebPower translates the controller’s internal protocol into the HTTP protocol
over TCP/IP, used to communicate in an Ethernet network, LAN, WAN, VPN or
even across the Internet.
The WebPower firmware provides a platform-independent graphical user
interface (GUI), employed to configure and operate Micropack, Minipack,
Flatpack2 and Powerpack DC power supply systems using a standard Web
browser.
In addition, WebPower provides an SNMP Agent, allowing Eltek DC power
systems to be interoperable with SNMP enterprise management solutions, which
are commonly in use within the Telecommunications industry.

260 356943.063_4v5a_2012-02 User Guide WebPower Help


Available System Fuse Monitoring Inputs 214
Available System Programmable Inputs 215
Available System Temperature Sense Inputs 215
Available System Voltage Inputs 215

Index B
Battery 28
Battery Bank nn subpage 28
Battery Banks, Strings and Blocks 159
Battery Boost Charging 180
Battery Boost subpage 28
Battery Charging Current Limitation 182
Battery Commands 161
Battery Cycles Diagram 105
" Battery Discharge Cycles Log 105
"BatteryLifeTime" Monitor Calculations 184 Battery Functions 159
Battery Monitor's Symmetry Connections, 24V 168
Battery Monitor's Symmetry Connections, 48V Block
+ M 164
+24V Systems ~ Battery Monitor's Symmetry Inputs Battery Monitor's Symmetry Connections, 48V Mid-
92 Point M 165
+24V Systems ~ Smartpack's Symmetry Inputs 93 Battery Symmetry Calculations 170
Battery Symmetry Measurements 161
Battery Tables 173
‒ Battery Temperature Levels ~ "BatteryLifeTime"
‒48V Systems ~ Battery Monitor's Symmetry Inputs monitor 184
88 Battery Test Log subpage 15
‒48V Systems ~ Smartpack's Symmetry Inputs 90 Battery Test Results web page 14
Battery Test Start Methods 177
Battery Test subpage 28
A
Battery Tests 175
About AC, DC Earthing Systems 108 Battery web page 28
About Eltek 237 Block Diagram 219, 220, 224
About Eltek's SNMP MIB Files 77 Block Measurement Calculation -- Example 171
About Hybrid Systems 125
About Negative & Positive DC Distribution Systems C
111
About Power System Configuration 46 Calibration - Battery Current 85
About the FWLoader Program 202 Calibration - Battery Symmetry Voltage 86
About the WebPower Firmware 2 Calibration - Battery Temperature 94
AC Generator as AC Mains 123 Calibration - Battery Voltage 86
Access Levels 188 Calibration - Earth Fault Detection 94
Accessing the Controller and Logging In to CAN Bus Address Range -- Control Units 211
WebPower 4 CAN bus Addressing 210
Active Alarm Groups web page 24 CAN bus Termination 111
Alarm Configuration options 55 Cannot Find the Com Port Number 43
Alarm Messages, (Log) 106 Climate Control Functions - Outdoor Cabinets 114
Alarm Monitors 189 Climate Control Signals ~ I/O Monitor (T1 and T3)
Alarm Output Groups 193 227
Alarm Outputs Isolation (Outputs Blocked) 196 Commands options 58
Alarm Reset 107 Commissioning options 60
All Available System Inputs & Outputs 216 Compack Controller 3
Answer: 31, 32, 33, 35, 39, 40, 44 Compack nn subpage (inputs) 29
Available Inputs and Outputs 219, 220, 224, 225, Compack nn subpage (outputs) 29
226, 227, 229, 230 Compliance to International Standards 237
Available System AC Measurement Inputs 216 Configuration Criteria 125
Available System Alarm Relay Outputs 214 Configuration of Critical Condition 107
Available System Current Sense Inputs 214 Configuration of Generator Functionality 127
Available System Fan Control Inputs & Outputs 215 Configuration subpage (battery) 28

User Guide WebPower Help Index  261


Configuration subpage (rectifiers) 28 Generator Functions 123
Content of WebPower Firmware ZIP File 209 Generator Run Hours Log 103
Control System 29 Generic about Measurement Logs 97
Control System Functions 188 Generic FAQs 31
Control Units, Controllers, CAN Nodes, etc 217 Getting Started 2
Controller Access -- Via Ethernet LAN 68
Controller Access -- Via Stand-alone PC 63 H
Controller's Default IP Address 62
Copyright - Eltek 237 Hardware Assignment -- Control Units 211
Hardware Requirements 179
Help web page 25
D
How Does It Function 179
DC Plant Information 79 How to Calibrate 84
Discharge Performance Data 174 How to Change the Controller's Device Name 38
Discontinuance Battery Test 179 How to Change WebPower's Default Log in
Discontinuance Battery Test Calculations 179 Passwords 33
How to Check or Change the Computer's IP Address
E 40
How to Configure Alarm Monitors & Programmable
Earth Fault Detection 109 Inputs 233
Effect of Temperature on Battery Capacity 182 How to Configure Alarm Output Groups 232
Effect of Temperature on Charging Voltage 181 How to Create New User Login Accounts in
Efficiency Management 145 WebPower 35
eMail tab 18 How to Enable Pop-ups in the browser -- Internet
Energy Log 100 Explorer 32
Event Log web page 17 How to Select Tables 174
Example -- NMS Configuration 78 How to Use or Save the Table 174
Excessive Battery Charging and Discharging 183 Humidity Reduction Control 119

F I
Fan Filter Monitoring - Pressure Test 117 In Short 63, 68, 73
Fan Speed Control - ON/OFF 117 Inputs 29
Fan Speed Control and Monitoring - PWM 115 Inputs web page 29
Firmware Files and LAN Devices 205
Firmware Upgrade 196
L
Firmware Upgrade - Controllers with Ethernet Port
202 Load 28
Firmware Upgrade - Rectifiers 152 Load Bank nn subpage 28
Firmware Upgrade - Smartpack Controller 200 Load Current Calculation 157
Firmware Upgrade - Smartpack2 Controllers 198 Load Functions 154
Firmware Upgrade - Smartpack's Embedded Web Load Groups 154
Adapter 204 Load Monitor Energy Log 101
Firmware Upgrade - Stand-alone WebPower Adapter Load web page 28
204 Location - Map Coordinates 79
Firmware Upgrade from a Computer 199 Logs and Reports options 59
Firmware Upgrade from the SD Card 198 LVBD - Battery Protection 185
Forefront Telecom Power Products 237 LVBD subpage 28
Frequently Asked Questions, FAQs 31 LVLD ~ Non-Priority Load Disconnection 156
From Configuration Web Pages 82, 107, 145
From PowerSuite 82, 107, 144 M
From the Smartpack Controller's Front 81, 106, 144
From the Smartpack2 Master Controller's Front 81, Mains 27
106, 144 Mains Functions 121
Functionality Overview 45 Mains Outage Log 102
Mains Phase Assignment versus Rectifier ID 121
Mains web page 27
G
Map Coordinates tab 11
Generator Control Logic - Flowchart 140 Master Password - Reset All Passwords 188
Generator Fuel Consumption Log 103 Measurement Logs 97

262 356943.063_4v5a_2012-02 User Guide WebPower Help


Menu Options - Smartpack2 Master Controller 47 Smartpack Controller 4
Mid-point Measurement Calculation -- Example 170 Smartpack Hardware Options 221
Monitoring -- via Network Management System 72 Smartpack Menu Options 221
More Detailed 64, 69 Smartpack's Battery Symmetry Connections, 24V
More Detailed - Controller SNMP Configuration 74 167
Smartpack's Battery Symmetry Connections, 48V
N 162
SNMP tab 21
Network Config web page 18 Software Assignment -- Rectifiers 210
Networking the Controller - Access Methods 62 Solar Functions 153
Statistics options 60
O Step 1 - Configure the Alarm Output Group 234
Step 1 - Enable the Generator Function 128
Online Help Files tab 23 Step 2 - Configure the Battery Charging Current
Output Test Commands 195 Limitation 234
Outputs 29 Step 2 - Define Alarm Output Group and Assign
Outputs web page 29 Relays 129
Overview Battery Measurements 160 Step 3 - Configure the Alarm Monitor 235
Overview Firmware Files (SD Card - Binary Format) Step 3- Link Generator Functions to Output Group
208 130
Overview LAN Devices and Firmware Files (PC - Step 4- Configure Automatic Generator Start & Stop
S19 Format) 208 Criteria 131
Overview Load Measurements 154 Step 5- Configure Periodic Generator Start & Stop
Criteria 133
P Step 6- Optionally, disable the Mains voltage alarm
135
Password tab 13 Step 7- Optionally, configure inputs for gen-set
Plug-and-Play Rectifiers 143 feedback 136
Power Explorer pane (1) 7 Step 8- Optionally, configure rectifiers' start-up delay
Power Explorer Pane web pages 27 137
Power Summary (3) pane 8 Step 9- Configure the fuel tank 138
Power System 27 Symmetry in 24V Systems 166
Power System Configuration & Monitoring - Symmetry in 48V Systems 162
Methods 71 Symmetry Measurements during Discharge Mode
Power System Functions 62 169
Power System web page 27 System Calibration 83
Power System's Operation Mode 107 System Commands 82
PowerSuite and WebPower 31 System Configuration ~ General 81
PowerSuite FAQs 43 System Configuration options 50
System Configuration web page 11
R System Inputs and Outputs - Overview 214
System Status options 47
Rectifier Emergency Voltage 149 System Voltage Levels web page 10
Rectifier Functions 143 System Voltages Levels 81
Rectifier Information 143
Rectifier LED Status - Alarm Levels 145
Rectifier OVS Trip Voltage 148 T
Rectifier Walk-in Time 147 TCP/IP tab 20
Rectifiers 28 Temperature Compensated Charging 180
Rectifiers Current Limitation 151 Temperature Compensated Charging Equation 181
Rectifiers Current Sharing 150 Temperature Monitoring - Internal and External 114
Rectifiers Start-up Delay 151 The Battery Monitor Control Unit - Overview 225
Rectifiers web page 28 The Compack Controller - Overview 223
Requirements 63, 68, 73 The I/O Monitor Control Unit (T1) - Overview 226
Resetting the Number of Rectifiers 143 The I/O Monitor2 Control Unit (T2) - Overview 228
The I/O Monitor3 Control Unit (T3) - Overview 229
S The Load Monitor Control Unit - Overview 226
The Mains Monitor Control Unit - Overview 229
Signal Differences ~ I/O Monitor (T1) vs I/O The Smartnode Control Unit - Overview 225
Monitor3 (T3) 228 The Smartpack Controller - Overview 220

User Guide WebPower Help Index  263


The Smartpack2 Basic Controller - Overview 218
The Smartpack2 Master Controller - Overview 217
The Working Area (2) 7
TN, TT and IT Networks 108
Toolbar - Internet Browser (5) 9
Toolbar - WebPower (4) 9
Toolbar web pages 9
Tutorials 232
Type of Logs 31
Types of Alarm Monitors 191
Types of Battery Tests 176
Types of System Logs 95
Typical Parameters for Alarm Monitors 191

U
Understanding the WebPower Interface 6
Up/Download options 61
Using WebPower 9

W
Web Address Line - WebPower (6) 9
WebPower FAQs 32
WebPower Home Page 6
Welcome to WebPower 1
What to Calibrate 83
Which Program to Use for Upgrading 197

264 356943.063_4v5a_2012-02 User Guide WebPower Help


www.eltek.com
Headquarters:
Eltek
Gråterudv. 8, Pb 2340 Strømsø, 3003 Drammen, Norway
Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

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